METHOD AND TOOL FOR EVALUATING A GEOLOGICAL FORMATION
This invention relates to a method and tool for evaluating a geological formation, particularly a formation containing hydrocarbon fluids. Oil and gas exploration involves investigation of geological formations for locating hydrocarbon reserves fit for commercial exploitation. Such geological formations may be termed reservoir formations. Oil and gas explorers are constantly trying to find better, more reliable, faster and cheaper ways to assess the potential of prospective reservoir formations as exploration costs can range into the tens and hundreds of millions of US dollars. This is a significant challenge as reservoir geology may be highly complex. To assist this process, the Applicant has developed a formation evaluation device or tool suitable for evaluating geological formations containing hydrocarbon reservoirs. Such geological formations tend to be porous and permeable, the pores containing hydrocarbon fluids of interest for commercial exploration. During exploration, wells are drilled into these geological formations and formation evaluation tools can then be lowered into the well to evaluate whether the geological formation indeed contains hydrocarbons and whether these hydrocarbons can be economically extracted. Measurement of formation permeability and investigation of vertical continuity of reservoirs or compartments within compartmentalised reservoirs is important to such evaluation. A prior formation evaluation tool is described in Australian Patent No. 551888. Following drilling of an uncased well or borehole, the tool is lowered to desired position within the borehole on a wireline, set in position, and a probe in the form of a sample pad is moved into sealing engagement with a side wall of the borehole. A sample is then drawn—from the permeable stratum of the geological formation—through an aperture within the pad into the tool for evaluation, that is, through analysis of the hydrocarbon fluids contained within the formation of interest by a range of sensors or instruments. Such a formation evaluation tool or device is particularly successful for evaluation of geological formations containing clastic rocks, rocks—such as sandstones—which comprise fragments (clasts) of pre-existing minerals or rocks transported from their places of origin because such rocks tend to have relatively homogeneous porosity and permeability. Porosity and permeability does not typically vary over a wide range in clastic rock formations. This homogeneity allows good sealing of sample pad against borehole wall and accurate analysis of any reserves of hydrocarbon fluids contained within the formation. Clastic rocks are different from the typically more complex carbonate rocks. Carbonate rocks containing carbonate minerals such as calcite and dolomite, may be classified in a number of ways. Carbonate rocks may be classified as follows: Grainstone Grain supporting but Jess than 10% clay Mudstone: Mud supported Wackestone: More than 10% grains Packstone Grain supporting Boundstone Original components bound together Crystalline Original depositional texture lost With the exception of the grainstones, carbonate rocks are complex having non-homogeneous or heterogeneous porosity and permeability. Grainstones, with intergranular pores, as found in the major Arabian fields do have relatively homogeneous porosity and permeability and the Applicant's formation evaluation tool is effective. For other carbonate rocks, porosity and permeability are affected by phenomena including deposition, compaction, cementation, dissolution leaching and consequent formation of vugular pores or “vugs” (vugs being of erratic pore size distribution and not necessarily inter-connected), grain leaching and fracturing. Formation evaluation is affected by such non-homogeneous porosity and permeability with complex carbonate rock types, for example, tending to have one or more of the following characteristics:
Evaluation of formations containing the complex carbonate rock types is challenged by the typical considerable variation or heterogeneity in rock porosity and permeability caused by the above phenomena. Such variation may occur even over a very short interval, or within a relatively small region, within a geological formation causing, during formation evaluation, risk of over or under-estimating hydrocarbon reserves. For example, in a naturally fractured formation —in which oil or gas is trapped within the fracture—the fracture acts as a conduit generally allowing formation fluids to flow more freely to the borehole potentially causing the volume of hydrocarbons to be under-estimated. In contrast, in a vugular formation, alignment of formation evaluation tool with a vug may, at least initially, result in an over-estimate of the hydrocarbons present since a vug may allow a high initial flow rate of hydrocarbon into the tool—indicating a significant resource—yet the vug may not be inter-connected with other vugs or reservoirs of hydrocarbons, this lack of inter-connection being indicative of a potentially less valuable hydrocarbon resource. In addition, non-homogeneous and large pore size, fractures and vugs are likely to cause significant difficulties with sealing of conventional sample pads against borehole walls and this affects formation evaluation as well. In fact, sealing may not be possible. For example, a sample pad may have smaller area than the cross-sectional area of a fracture or fissure where it intersects a borehole. Such sample pad designs which depend on direct sealing between sample pad, having a sample port formed in the surface, and borehole wall are not effective for extracting formation fluid samples from formations including fractures and vugs. It is an object of the present invention to provide a method and tool for facilitating evaluation of a geological formation of non-homogeneous porosity and permeability including those containing complex carbonates including features such as vugs and fractures. With this object in view, the present invention provides a method of evaluating a geological formation of non-homogeneous porosity and permeability comprising the steps of: (a) inserting a formation evaluation tool into a borehole to a location within the geological formation; (b) setting the formation evaluation tool into position isolating interval(s) of the borehole with a packer arrangement forming portion of the formation evaluation tool, for sample evaluation for said interval(s); (c) extracting representative samples of formation fluid from the interval(s) within the geological formation for evaluation under downhole conditions using sampling means for extracting formation fluid samples over a range of porosity and permeability encountered within the geological formation; and (d) analysing formation fluid samples and determining formation permeability. In another aspect of the present invention, there is provided a formation evaluation tool to be inserted into a borehole for evaluating a geological formation of non-homogeneous porosity and permeability and comprising a packer arrangement for isolating interval(s) of said borehole for evaluation; and sampling means for extracting formation fluid samples from said interval(s) for evaluation under downhole conditions wherein said sampling means operates to obtain formation fluid samples over a range of porosity and permeability encountered within the geological formation enabling sampling analysis and measurement of permeability. In still another aspect, the present invention provides a method of evaluating a geological formation of non-homogeneous porosity and permeability comprising the step of analysing data from samples of formation fluids extracted from the geological formation in accordance with steps (a) to (c) of the above described method. Such analysis may be performed remotely from the borehole or by a party independent of the party conducting steps (a) to (c) of the above described method. The methods and tool are especially suitable for use in exploration for hydrocarbons, such hydrocarbon fluids being the target formation fluids though geological formations may or may not include such hydrocarbon fluids. The formation evaluation tool is specially configured with a packer arrangement, as described in further detail below, to enable extraction of representative formation fluid samples for analysis from geological formations with non-homogeneous and widely variable porosity and permeability. Complex carbonate rocks, having one or more of characteristics 1 to 7 listed above, are of particular concern. To this end, the method and tool advantageously use packer arrangements which incorporate sampling means. Such sampling means, while conveniently relying on pressure differential to extract samples of fluids from the formation, encompass sampling devices at least additional to the resilient sampling pads or probes which require a seal to be formed at the borehole wall before samples can be extracted. Indeed, a preferred sampling device comprises sample port(s) set back from a borehole wall. The packer arrangement, desirably a dual or straddle packer arrangement included within the Applicant's formation evaluation tool, comprises one packer or a plurality of packers spaced a fixed distance apart. This fixed distance is known. Each packer conveniently comprises at least two spaced sealing elements for sealing and isolating interval(s), for sampling, within the borehole, conveniently with the assistance of drilling muds as often used to facilitate drilling operations. These sealing elements may be used to isolate a significantly shorter sampling interval, and sample volume, than used with conventional packer arrangements which typically comprise packers spaced up to hundreds of metres apart requiring long sampling times and real risk of tool loss. Such long sampling times are not economically efficient. Samples can then be extracted from the sampling interval(s) enabling acquisition of data from said samples for formation evaluation. Such data can be used to evaluate vertical continuity of the geological formation. Conveniently, sample port(s) are arranged for extracting formation fluid samples between the two or more sealing elements of a packer. Each sample port conveniently communicates—through a formation fluid sample passage—with sensors for evaluating the samples under downhole conditions and these sensors being also included within the formation evaluation tool. The sample port(s) desirably do not form part of the sealing elements when in operation. Such location of sample port(s) between the sealing elements of a packer allows a relatively small sample volume to be evaluated. This small sample volume may be rapidly drawn down for sampling due to the higher pressures achievable in the sample volume as compared with the significantly larger sample volumes required by conventional dual packer arrangements. This provides potential to greatly reduce testing time and exploration costs making straddle packer arrangements convenient for exploration use since even when packers are used in a straddle arrangement the benefits of smaller sample volume, higher pressurisation and more rapid drawn down are achievable. Where the formation evaluation tool comprises a plurality of packers, sampling ports may additionally be located between the packers (allowing sampling irrespective of whether each packer is inflated or deflated. The proposed packer arrangement conveniently comprises a plurality of packers each with inflatable, including expandable, sealing element(s). In a tubular string form of formation evaluation tool, inflatable packer(s) may be included as, or integrated within, one or more sub(s) of a string configured for exploration, sampling rather than hydrocarbon production. Such packers are expanded in position by inflating them with fluid through control valve(s). When expanded, the packers isolate an interval (sample interval) of the well and samples of fluid may be drawn into the formation evaluation tool. Once a sample is taken, one or more packers may be deflated and the formation evaluation tool can be moved to a new testing position. Packers to be used in the packer arrangement may comprise a tubular mandrel or sub with a longitudinal axis and a housing slidable relative to the mandrel which allows accommodation of the sealing elements during positioning of the tool, each inflatable sealing element being substantially concentrically disposed about, and sealingly attached to, the tubular mandrel and communicable with a source of pressurised fluid, such as borehole fluid, to inflate each sealing element when required. The sealing elements are sealingly attached to the mandrel and are contained within a housing which slides relative to the mandrel during inflation and deflation. When inflated, the sealing elements extend radially outward toward the borehole wall to achieve sealing. The sample ports are ideally located in a portion of the housing having low or very low expansion ratio relative to expansion ratio of of the sealing elements. The packer arrangement may conveniently be deployed in a straddle configuration to evaluate formation properties and especially vertical continuity of any reservoirs or reservoir compartments. Such deployment of packers is beneficial as testing either of the dual packers would permit sufficiently rapid acquisition of samples as described above. Further, under certain safe conditions, both packers may acquire pressure build up curves or pressure draw down curves to get shut in pressures (SIP) that may be used directly to measure hydraulic gradients from which fluid density and other fluid properties can be calculated. For example, analysis of pressure build up and draw down curves, and/or measuring the differential pressure between packers spaced a fixed distance apart, allows determination of the density of fluids, such as hydrocarbons, present at a location within the geological formation taking downhole conditions into account. Traditional gradient testing has depended upon cable displacements based upon surface measurements of such displacements with the erroneous assumption that surface displacements are the same as downhole displacements and this false assumption results in errors on the computed hydraulic gradient and inaccurate evaluation of the formation and potentially costly errors in assessing the value of hydrocarbon fluids in the formation. As described above, this is a particularly acute problem in the case of carbonate formations. The method and tool of the invention allow convenient investigation of vertical continuity and other hydraulic properties within a geological formation. Vertical continuity is particularly important since nearly all reservoirs are compartmentalised, with low permeability structures or strata separating compartments containing hydrocarbon fluids and water, each compartment likely containing fluids with different properties. Such low permeability structures may prevent or restrict vertical flow, causing a barrier to commercial exploitation of a reservoir. Investigation of the vertical continuity of such compartments or reservoirs allows identification of vertical fluid flow barriers and so the likely performance of a reservoir, and its value, to be estimated. For example, if one packer is drawn down and pressure at the location of the other packer monitored then an understanding of vertical continuity of the formation can be inferred. This allows better evaluation of hydraulic properties of fluids within the geological formation, particularly the permeability of the geological formation which dictates whether hydrocarbons can be economically extracted, and a more useful assessment of hydrocarbon reserves and value. In this way, the formation evaluation tool allows measurement of permeability of the geological formation with reference to conditions downhole and therefore in a more precise manner than done previously. Identifying the representative nature of the formation fluid samples, once extracted by the sampling means, is an important feature of the method and tool. Identifying sample representativeness is based on monitoring a signal from a sensor arrangement desirably included within the formation evaluation tool The sensor arrangement includes at least one and preferably more of conductivity, resistivity, temperature, flow-rate, pressure and density sensors. Signals from the selected sensors are transmitted in real time to the surface where an operator or control unit determines representativeness of the formation fluid sample. The operator or a control unit may determine the best time and means to obtain a truly representative formation fluid sample. Consistency of sensor signals indicates sample representativeness and achieving such consistency may at least take significant and undesirable exploration time, with consequential costs, in many conventional exploration operations. The signals from the sensors are critical to correctly identifying components and characteristic properties (pressure, temperature, conductivity, density etc) of the formation fluid(s). Such sensors, and any additional sensors, enable evaluation of formation fluid samples under downhole conditions to avoid problems of sample contamination or variation in the properties of formation fluid samples when conveyed to surface where pressure and temperature conditions may be very different, providing erroneous analysis of the formation and hydrocarbon reserves present within the formation. The method and tool allow for accurate evaluation of geological formations containing hydrocarbon resources even where such formations have a wide range of porosity and permeability such as in the case of carbonate or complex carbonate rock types. At the same time, the flexibility of the sampling means in coping with variation in porosity and permeability allows for faster and less costly exploration, this being a very important advantage in an industry where exploration efforts may cost in the tens or hundreds of millions of US dollars. Preferred embodiments of the method and tool for evaluating a geological formation are now described with reference to the accompanying drawings in which: Referring to Formation evaluation tool 30, more detail of which is to be provided below, is lowered to a range of sampling locations within borehole 10, these locations being selected to allow sampling of formation fluids and accurate evaluation, under downhole conditions, of any hydrocarbon fluids that may be present when tool 30 is set into position. At each location, when tool 30 is set in position, sample pads of the formation evaluation tool 30 are intended to collect pressurized formation fluid samples into the tool 30 for analysis. Ideally, such sample pads form an effective seal with the borehole 10 but this may not always occur in carbonate formations due to the presence of structures such as vugs and fractures. Karst formations, which contain these structures, may be particularly challenging for evaluation. To demonstrate this, one such sampling location 10 Formation fluid samples from sampling locations, including location 10 Identifying the representative nature of samples of the formation fluid is based on monitoring an array of signals from a sensor arrangement, shown as block S, provided in formation evaluation tool 30. The various sensors include conductivity, resistivity, temperature, flow-rate, pressure and density sensors. Signals from the sensor arrangement, S, are transmitted in real time to the surface 65 where an operator or control unit determines representativeness of the formation fluid sample. The operator or a control unit may determine the best time and means to obtain a truly representative formation fluid sample. Consistency of sensor signals indicates sample representativeness. However, the signals from the sensor arrangement, S, also enable acquisition of data for identifying components and characteristic properties (pressure, temperature, conductivity, density etc) of the formation fluid(s). It is to be understood that formation evaluation tool 30 is provided with such sensors, and any additional sensors, to enable evaluation of formation fluid samples under downhole conditions. This is done to avoid problems of sample contamination or variation in the properties of formation fluid samples when conveyed to surface 65 where pressure and temperature conditions may be very different, providing erroneous analysis of the formation and hydrocarbon reserves present within the formation. The formation evaluation tool 30 comprises a number of subs, upper sub 31, intermediate sub 32 and lower sub 34 of which include sensors, S, and/or electronic components needed for effective operation of the tool 30. Intermediate sub 32 also includes a flow port 32 Formation evaluation tool 30 is configured to enable evaluation of formation fluid samples under downhole conditions to avoid problems of sample contamination or variation in the properties of formation fluid samples when conveyed to surface 65 where pressure and temperature conditions (as measured downhole by pressure and temperature sensors of sensor arrangement S) may be very different, providing erroneous analysis of the formation and hydrocarbon reserves present within the formation. Formation evaluation tool 30 includes a dual packer arrangement 50, comprising two packers 52 and 54, for isolating interval(s) of the borehole 10 for sample extraction and sample analysis for acquisition of data for formation evaluation. It will be understood that a greater number (than two) of packers could be used in packer arrangement 50. Packers 52 and 54 are spaced a fixed distance apart. Packer(s) 52 and 54 include inflatable sealing elements 52 The sealing elements 52 Inflatable packers 52 and 54 are placed several metres apart, though still integrated within formation evaluation tool 30, and it will be observed that, in sampling location 10 During expansion, housing 52 Formation fluid samples, as several are typically taken to ensure reproducibility and accuracy, are then drawn—due to the pressure differential between the formation evaluation tool 30 (and more particularly formation fluid passage 56 which also extends through the interior 59 of the tubular mandrel 58) and geological formation 20 at the sampling location 10 A space 53, is disposed between the spaced inflated sealing elements 52 Sample port 52 Once a formation fluid sample is extracted and evaluated, packer 52 may be deflated and the formation evaluation tool 30 can then conveniently be moved to a new testing location. Alternatively, it may be seen that a number of evaluation options for dual packer arrangement 50 are available even when formation evaluation tool 30 is maintained at sample location 10 In addition to the above sampling at the packers 52 and 54, flow port 32 Both packers 52 and 54 may acquire pressure build up curves to get shut in pressures (SIP) that may be used directly to measure hydraulic gradients that from which properties of the hydrocarbons and other fluids present within geological formation 20. may be calculated. For example, analysis of pressure build up and draw down curves using packers 52 and 54, in a range of combinations (inflated and deflated), and/or measuring—with pressure sensors or transducers forming part of sensor arrangement S—differential pressure between packers 52 and 54 spaced a fixed distance apart, yields the density of the hydrocarbons and other fluids present at a location within the geological formation taking downhole conditions into account. Traditional pressure gradient testing has depended upon cable displacements based upon surface measurements of such displacements with the erroneous assumption that surface 65 displacements are the same as downhole displacements and this false assumption results in errors on the computed hydraulic gradient and inaccurate evaluation of the hydraulic properties of the formation and potentially costly errors in assessing the value of hydrocarbon fluids in the formation 20. As described above, this is a particularly acute problem in the case of carbonate rock formations. The method and tool 30 allow convenient investigation of vertical continuity of any reservoirs or fluid containing compartments within a compartmentalised reservoir located within geological formation 20. If packer 52 is drawn down and pressure at the location of the other packer 54 monitored then an understanding of vertical continuity of the geological formation 20 can be inferred. This allows better evaluation of the hydraulic properties of the geological formation 20 particularly the permeability (also termed vertical permeability) of the geological formation 20 which dictates whether hydrocarbons can be economically extracted, and a more useful assessment of hydrocarbon reserves and value. In addition, the formation evaluation tool 30 allows measurement of permeability of the geological formation 20 with reference to conditions downhole and therefore in a more precise manner than done previously. The formation evaluation tool 30 may includes additional sampling devices. Here, upper sub 31 of formation evaluation tool 30 comprises sample pads 31 Modifications and variations to the method and tool for evaluating geological formations containing hydrocarbons in accordance with the present invention may be apparent to those skilled in the art. Such modifications and variations are deemed within the scope of the present invention. A method of evaluating a geological formation (20) of non-homogeneous porosity and permeability, particularly in exploration for hydrocarbon fluids, comprising the steps of: (a) inserting a formation evaluation tool (30) into a borehole (10) to a location (10a) within the geological formation (20); (b) setting the formation evaluation tool (30) into position isolating interval(s) of the borehole (10) with a packer arrangement (50) forming portion of the formation evaluation tool (30), for sample evaluation for said interval(s); (c) extracting representative samples of formation fluid from the location within the geological formation (20) for evaluation under downhole conditions using sampling means (32a, 52b, 54b) operative to extract formation fluid samples over a range of porosity and permeability encountered within the geological formation (20); and (d) analysing the formation fluid samples and measuring formation (20) permeability. A formation evaluation tool (30) for practising the method, and including an packer arrangement (50) for isolating intervals of the borehole (10) for sample acquisition and evaluation, is also disclosed. The method and tool (30) are particularly suited to geological formations comprising complex carbonate rocks such as mudstones, Wackestone, Packstone, Boundstone and crystalline carbonate rocks which typically include features such as vugs and fractures. 1-17. (canceled) 18. A method of evaluating a geological formation of non-homogeneous porosity and permeability comprising the steps of:
(a) inserting a formation evaluation tool into a borehole by wireline, after drilling of the borehole, to a location within the geological formation; (b) setting the formation evaluation tool into position isolating interval(s) of the borehole with a packer arrangement forming portion of the formation evaluation tool, for sample evaluation for said interval(s); (c) extracting representative samples of formation fluid from the location within the geological formation for evaluation under downhole conditions using sampling means for extracting formation fluid samples over a range of porosity and permeability encountered within the geological formation; and (d) analysing the formation fluid samples and measuring formation permeability, wherein said packer arrangement is a dual or straddle packer arrangement comprising a plurality of spaced apart packers, each packer comprising sealing elements for isolating sampling interval(s) within said borehole enabling extraction of samples for acquisition of data for formation evaluation through at least one sampling port located between said sealing elements of a packer. 19. A method of 20. A method of 21. A method of 22. A method of 23. A method of 24. A method of 25. A formation evaluation tool to be inserted into a borehole by wireline, after drilling of the borehole, for evaluating a geological formation of non-homogeneous porosity and permeability and comprising a packer arrangement for isolating interval(s) of said borehole for evaluation; and sampling means for extracting formation fluid samples from said interval(s) for evaluation samples under downhole conditions wherein said sampling means operates to obtain formation fluid samples over a range of porosity and permeability encountered within the geological formation enabling sample analysis and measurement of permeability, wherein said packer arrangement is a dual or straddle packer arrangement comprising a plurality of spaced apart packers, each packer comprising sealing elements for isolating sampling interval(s) within said borehole enabling extraction of samples for acquisition of data for formation evaluation through at least one sampling port located between said sealing elements of a packer. 26. A formation evaluation tool of 27. A formation evaluation tool of 28. A formation evaluation tool of 29. A formation evaluation tool of 30. A formation evaluation tool of 31. A formation evaluation tool of 32. A formation evaluation tool of 33. A method of evaluating a geological formation of non-homogeneous porosity and permeability comprising the step of analysing data from samples of formation fluids extracted from the geological formation according to the following steps:
(a) inserting a formation evaluation tool into a borehole by wireline, after drilling of the borehole, to a location within the geological formation; (b) setting the formation evaluation tool into position isolating interval(s) of the borehole with a packer arrangement forming portion of the formation evaluation tool, for sample evaluation for said interval(s); and (c) extracting representative samples of formation fluid from the location within the geological formation for evaluation under downhole conditions using sampling means for extracting formation fluid samples over a range of porosity and permeability encountered within the geological formation, wherein said packer arrangement is a dual or straddle packer arrangement comprising a plurality of spaced apart packers, each packer comprising sealing elements for isolating sampling interval(s) within said borehole enabling extraction of samples for acquisition of data for formation evaluation through at least one sampling port located between said sealing elements of a packer. 34. A method according to FIELD OF THE INVENTION
BACKGROUND TO THE INVENTION
SUMMARY OF INVENTION
BRIEF DESCRIPTION OF THE DRAWINGS
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION