CYLINDER DEVICE
The present invention relates to a cylinder device having a force multiplier, and more specifically, to a technique suitable for detecting a state of operation of the force multiplier provided in the cylinder device. Such a type of cylinder device having a force multiplier has been conventionally disclosed in Patent Literature 1 (Japanese Patent Application Publication, Tokukai, No. 2014-240117). This conventional technique is configured as follows. An advancing-retracting first piston and a force-multiplying second piston are arranged in series in a vertical direction in a housing. Upward force acting on the second piston due to locking pressurized fluid is multiplied and converted into multiplied downward force, and the multiplied downward force is transmitted to an output rod. Further, in an air passage for use in detection formed in an upper wall of the housing, a detection valve is provided. The detection valve includes a detection rod slightly protruding downward from the upper wall. Then, when the second piston rises to a position in the vicinity of an upper limit position beyond a locking area from a release position, the second piston abuts on the detection rod. Subsequently, the second piston pushes up the detection rod from the position in the vicinity of the upper limit position until the detection rod reaches the upper limit position. This opens the detection valve. [Patent Literature 1] Japanese Patent Application Publication, Tokukai, No. 2014-240117 (Publication Date: Dec. 25, 2014) The conventional technique has a problem as below. The above conventional technique is configured such that the detection rod of the detection valve is slightly pushed up by the second piston from the position in the vicinity of the upper limit position to the upper limit position. This makes it possible to reliably detect that the second piston has excessively moved up to the upper limit position beyond the locking area. The conventional technique is excellent in this point. However, there is a case where it is desired to detect, by use of the detection valve, that the second piston has moved to a position that is not the upper limit position, for example, that the second piston has moved to the locking area that is at an intermediate position in a case where the second piston rises. In such a case, the detection rod of the detection valve needs to be arranged to largely protrude downward from the upper wall to the locking area. Accordingly, after the second piston rises to the locking area and abuts on the detection rod, the second piston pushes up the detection rod for a long distance from the locking area to the upper limit position. It is therefore necessary to provide a space which allows the detection rod to move for the long distance. As a result, an overall dimension of the detection valve becomes large and consequently, an overall dimension of the cylinder device becomes large. An object of an embodiment of the present invention is to produce a compact cylinder device having a detecting function. In order to solve the above problem, an embodiment of the present invention includes: a first piston (10) being an advancing-retracting first piston (10) hermetically inserted into a housing (1) so as to be movable vertically, the first piston (10) including an output rod (12); a second piston (15) being a force-multiplying second piston (15) hermetically inserted into the housing (1) so as to be movable vertically, the second piston (15) being hermetically fitted on an outer circumferential part of the output rod (12); a force multiplier (30) for multiplying and converting force which acts on the second piston (15) due to locking pressurized fluid and for transmitting multiplied and converted force to the output rod (12), the force multiplier (30) including an engaging ball (32) which is provided between the output rod (12) and the second piston (15) so as to be movable in a radial direction; an air detection passage (38) for use in detection being formed in the housing (1); and a detection valve (40) provided in the housing (1), the detection valve (40) opening or closing the air detection passage (38) for use in detection when the engaging ball (32) moves a detection rod (50) of the first detection valve (40) in a direction that intersects with the radial direction. A housing 1 is attached to a fixed base T such as a table. The housing 1 includes an upper housing 2 and a lower housing 3, which is provided below the upper housing 2 and screwed to the upper housing 2. An upper wall 2 A first piston 10 is hermetically inserted into the upper cylinder hole 5 so as to be movable vertically. The first piston 10 includes a piston body 11 and an output rod 12 that is provided so as to protrude upward and downward from the piston body 11. The output rod 12 includes an upper rod 12 A left end part of a clamp arm 13 is connected pivotably in a vertical plane to an upper end part of the upper rod 12 A force-multiplying second piston 15 is hermetically inserted into the lower cylinder hole 6 so as to be movable vertically, and hermetically and movably fitted on an outer circumferential part of the lower rod 12 A lock chamber 16 is formed between the piston body 11 of the piston 10 and the second piston 15. Pressurized oil as locking pressurized fluid is supplied and discharged into/from the lock chamber 16 via a lock supply and discharge passage 17 and a lock port P1. Further, a first release chamber 20 is formed above the piston body 11, while a second release chamber 21 is formed below the second piston 15. Further, the first release chamber 20 and the second release chamber 21 are communicated with each other via a communicating passage 22 that is formed in the upper rod 12 A step portion 3 The second release chamber 21 is provided with a force multiplier 30. This force multiplier 30 multiplies and converts downward force acting on the second piston 15 due to the pressurized oil in the lock chamber 16 so that the downward force becomes multiplied upward force, and transmits the multiplied upward force to the lower rod 12 Guide grooves 31 are formed radially at predetermined intervals in a circumferential direction at an upper part of the receiver sleeve 26. Engaging balls 32 are inserted into the guide grooves 31, respectively, so as to be movable horizontally. A force multiplying portion 33 is formed in an inner circumferential hole of the second piston 15 such that a higher part of the force multiplying portion 33 is closer to the axis of the output rod 12. The engaging balls 32 abut on the force multiplying portion 33. Transmission grooves 35 are formed at predetermined intervals in the circumferential direction at a lower part of the lower rod 12 A first air detection passage (air detection passage) 38 for use in detection is formed in a left part of the lower wall 3 Further, a second air detection passage 39 for use in detection is formed in a right part of the lower wall 3 The first detection valve 40 is configured as follows, as illustrated in The lower wall 3 The second detection valve 60 has the same structure as the first detection valve 40 and is configured as follows. The lower wall 3 An operation object member 80 is inserted between the upper end part of the first detection rod 50 and the engaging balls 32 so as to be movable vertically. The operation object member 80 includes an operation object ring 81 and an operation object pin 82 which are provided in this order from below. The operation object ring 81 is inserted in a space formed between the lower wall 3 Further, a pin 85 is provided so as to protrude outward in the radial direction from the outer circumferential part of the lower rod 12 The cylinder device operates as follows, as illustrated in In a release state illustrated in Meanwhile, in the release state illustrated in Further, the lower rod 12 In lock driving from the release state illustrated in Then, first, as the pressurized oil in the lock chamber 16 causes the first piston 10 to move upward with a low load, the lower rod 12 Next, when the lower rod 12 Finally, when a right end part of the clamp arm 13 pushes a clamped object W as illustrated in In release driving from the lock state illustrated in Then, first, when the pressurized oil in the second release chamber 21 causes the second piston 15 to move upward. This allows the engaging balls 32 to move outward in the radial direction. Next, when the pressurized oil in the first release chamber 20 causes the first piston 10 to move downward, the transmitting portions 36 of the lower rod 12 Finally, the second piston 15 is received from above by the step portion 2 The above embodiment has the following effects. In lock driving of the cylinder device, the second piston 15 moves the engaging balls 32 inward in the radial direction, so that the engaging balls 32 move the first detection rod 50 downward. Accordingly, a distance that the first detection rod 50 moves can be significantly shorter than a distance that a first detection rod of a conventional technique is moved downward directly by a second piston. Accordingly, the valve chamber 49 allowing for move of the first detection rod 50 can be fabricated in a small size. As a result, an overall dimension of the first detection valve 40 can be reduced. This consequently makes it possible to produce a compact cylinder device having the first detection valve 40. The above embodiment can be modified as follows. The pressurized fluid may be another liquid or a gas such as compressed air, in place of the pressurized oil described above as an example. The first detection valve 40 and the second detection valve 60 may be provided in the upper wall 2 Further, it is possible to use, in place of each of the first detection valve 40 and the second detection valve 60, an electrical switch (e.g., a contact limit switch or a non-contact switch such as a proximity switch) for detection of movement of the engaging balls 32. Furthermore, instead of an electrical switch, an electronic switch using a semiconductor element or the like may be used. A pair of contact switches 88 and 89 may be provided in place of the first detection valve 40 and the second detection valve 60 illustrated in In a case where a cylinder device includes the switch 88 including the first detection rod 50 and the switch 89 including the second detection rod 70 in place of the first detection valve 40 and the second detection valve 60, the cylinder device operates as follows. In a release state illustrated in Meanwhile, the lower rod 12 In lock driving from the release state illustrated in Then, first, as the pressurized oil in the lock chamber 16 causes the first piston 10 to move upward with a low load, the lower rod 12 Further, the engaging balls 32 are supported from below by the guide grooves 31 of the receiver sleeve 26, and are also supported from an inner side in the radial direction by the outer circumferential part of the lower rod 12 Next, when the lower rod 12 Finally, when a right end part of the clamp arm 13 pushes a clamped object W, the first piston 10 stops at the upper position while the second piston 15 stops at the lower position. In this case, the engaging balls 32, causes via the operation object pin 82 and the operation object ring 81, the first detection rod 50 to move downward, so that the lower end of the first detection rod 50 abuts on the upper end of the switch terminal 90. This turns on the switch 88 of the switch terminal 90. As a result, it is electrically or electronically detected that the engaging balls 32 have moved the first detection rod 50 in a direction that intersects with the radial direction. It is consequently detected that the force multiplier 30 is carrying out force multiplication driving. In lock driving of the first piston 10, after the first piston 10 in the release state is driven upward with a low load, force multiplication driving is carried out. In such a case, alternatively, force multiplication driving may be carried out during a period from the release state to the lock state. The force multiplier 30 multiplies and converts downward force acting on the second piston 15 due to the pressurized oil in the lock chamber 16 so that the downward force becomes multiplied upward force, and transmits the multiplied upward force to the output rod 12. The force multiplier 30 may alternatively multiply and convert upward force acting on the second piston 15 due to the pressurized oil in the lock chamber 16 so that the upward force becomes multiplied downward force, and may transmit the multiplied downward force to the output rod 12. The operation object member 80 is provided between the engaging balls 32 and the first detection valve 40 so as to be movable vertically. The operation object member 80 may be alternatively provided so as to be movable from the vertical direction to a tilted direction. The operation object ring 81 and the operation object pin 82 of the operation object member 80 may be integrally formed instead of being separately formed. Any of various other changes can be certainly made within the scope that a person skilled in the art can expect. (Aspect of Present Invention) In order to achieve the above object, in an aspect of the present invention, a cylinder device is configured, for example, as illustrated in An advancing-retracting first piston 10 is hermetically inserted into a housing 1 so as to be movable vertically. A first piston 10 includes an output rod 12. A force-multiplying second piston 15 is hermetically inserted into the housing 1 so as to be movable vertically. This force-multiplying second piston 15 is hermetically fitted on an outer circumferential part of the output rod 12. A force multiplier 30 multiplies and converts force acting on the second piston 15 due to locking pressurized fluid in the lock chamber 16, and transmits multiplied and converted force to the output rod 12. The force multiplier 30 includes engaging balls 32 which are provided between the output rod 12 and the second piston 15 so as to be movable in a radial direction. Further, a first air detection passage 38 for use in detection is formed in the housing 1. The housing 1 is provided with a first detection valve 40. The engaging balls 32 move the first detection rod 50 of the first detection valve 40 in a direction that intersects with the radial direction. As a result, the first detection valve 40 opens/ closes the first air detection passage 38 for use in detection. The above aspect of the present invention has the following effects. In lock driving of the cylinder device, the second piston moves the engaging balls in the radial direction, so that the engaging balls move the first detection rod in the direction that intersects with the radial direction. Accordingly, a distance that the detection rod moves can be significantly shorter than a distance that a detection rod of a conventional technique is moved directly by a second piston in a direction in which the second piston moves. Therefore, a space inside a detection valve, which space allows for move of the detection rod, can be made in a smaller size. As a result, an overall dimension of the detection valve can be reduced. This consequently makes it possible to produce a compact cylinder device having the detection valve. It is preferable to add the following configurations (1) and (2) to the aspect of the present invention. (1) An operation object member 80 is provided between the engaging balls 32 and the first detection valve 40 so as to be movable in a direction that intersects with the radial direction. When the engaging balls 32 move in the radial direction, the engaging balls 32 causes, via the operation object member 80, the first detection rod 50 to move in the direction that intersects with the radial direction.
In this case, in lock driving of the cylinder device, the second piston moves the engaging balls in the radial direction, so that the engaging balls move the detection rod in the direction that intersects with the radial direction. Accordingly, a distance that the detection rod moves can be significantly shorter than a distance that a detection rod of a conventional technique is moved directly by a second piston in a direction in which the second piston moves. Therefore, a space inside the switch, which space allows for move of the detection rod, can be made in a smaller size. As a result, an overall dimension of the switch can be reduced. This consequently makes it possible to produce a compact cylinder device having the detection valve. The present invention is not limited to the embodiments, but can be altered by a skilled person in the art within the scope of the claims. The present invention also encompasses, in its technical scope, any embodiment derived by combining technical means disclosed in differing embodiments. Further, it is possible to form a new technical feature by combining the technical means disclosed in the respective embodiments. 1: housing, 10: first piston, 12: output rod, 15: second piston, 30: force multiplier, 32: engaging ball, 38: first air detection passage (air detection passage), 40: first detection valve (detection valve), 50: first detection rod (detection rod, switch), 80: operation object member, 88: switch, and 90: switch terminal. A piston body (11) of an advancing-retracting first piston (10) and a force-multiplying second piston (15) are arranged in series in a vertical direction in a housing (1). Force acting on the second piston (15) due to pressurized oil in a lock chamber (16) is multiplied and converted into multiplied upward force via engaging balls (32) of a force multiplier (30). Then, the multiplied upward force is transmitted to an output rod (12) of the first piston (10). At an intermediate part of a first air detection passage (38) for use in detection formed in the housing (1), a first detection valve (40) is provided. When the engaging balls (32) move inward in a radial direction, the first detection valve (40) is closed. 1. A cylinder device comprising:
a first piston (10) being an advancing-retracting first piston (10) hermetically inserted into a housing (1) so as to be movable vertically, the first piston (10) including an output rod (12); a second piston (15) being a force-multiplying second piston (15) hermetically inserted into the housing (1) so as to be movable vertically, the second piston (15) being hermetically fitted on an outer circumferential part of the output rod (12); a force multiplier (30) for multiplying and converting force which acts on the second piston (15) due to locking pressurized fluid and for transmitting multiplied and converted force to the output rod (12), the force multiplier (30) including an engaging ball (32) which is provided between the output rod (12) and the second piston (15) so as to be movable in a radial direction; an air detection passage (38) for use in detection being formed in the housing (1); and a detection valve (40) provided in the housing (1), the detection valve (40) opening or closing the air detection passage (38) for use in detection when the engaging ball (32) moves a detection rod (50) of the first detection valve (40) in a direction that intersects with the radial direction. 2. The cylinder device as set forth in an operation object member (80) provided between the engaging ball (32) and the detection rod (50) so as to be movable in the direction that intersects with the radial direction, the engaging ball (32) causing, via the operation object member (80), the detection rod (50) to move in the direction that intersects with the radial direction, in a case where the engaging ball (32) moves in the radial direction. 3. A cylinder device comprising:
a first piston (10) being an advancing-retracting first piston (10) hermetically inserted into a housing (1) so as to be movable vertically, the first piston (10) including an output rod (12); a second piston (15) being a force-multiplying second piston (15) hermetically inserted into the housing (1) so as to be movable vertically, the second piston (15) being hermetically fitted on an outer circumferential part of the output rod (12); a force multiplier (30) for multiplying and converting force which acts on the second piston (15) due to locking pressurized fluid and for transmitting multiplied and converted force to the output rod (12), the force multiplier (30) including an engaging ball (32) which is provided between the output rod (12) and the second piston (15) so as to be movable in a radial direction; a switch (88) including a detection rod (50), the switch (80) electrically or electronically detecting that the engaging ball (32) has moved the first detection rod (50) of the switch (88) in a direction that intersects with the radial direction.TECHNICAL FIELD
BACKGROUND ART
CITATION LIST
Patent Literature
SUMMARY OF INVENTION
Technical Problem
Solution to Problem
BRIEF DESCRIPTION OF DRAWINGS
DESCRIPTION OF EMBODIMENTS
In this case, even if the detection rod is provided at a position apart from the engaging balls, the engaging balls can reliably cause, via the operation object member, the detection rod to move.
(2) Instead of providing the first air detection passage 38 and the first detection valve 40 in the housing 1, a switch 88 including a switch terminal 90 and a first detection rod 50 is provided in the housing 1. The switch electrically or electronically detects that the engaging balls 32 have moved the first detection rod 50 of the switch in the direction that intersects with the radial direction.
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