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Небесная энциклопедия

Космические корабли и станции, автоматические КА и методы их проектирования, бортовые комплексы управления, системы и средства жизнеобеспечения, особенности технологии производства ракетно-космических систем

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Мониторинг СМИ

Мониторинг СМИ и социальных сетей. Сканирование интернета, новостных сайтов, специализированных контентных площадок на базе мессенджеров. Гибкие настройки фильтров и первоначальных источников.

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Форма поиска

Поддерживает ввод нескольких поисковых фраз (по одной на строку). При поиске обеспечивает поддержку морфологии русского и английского языка
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Применить Всего найдено 5933. Отображено 100.
06-06-2018 дата публикации

Составной прокатный валок

Номер: RU0000180183U1

Полезная модель относится к прокатному производству, к валкам рабочих клетей станов горячей прокатки. Составной прокатный валок содержит несущую профилированную стальную ось, состоящую из цилиндрических участков имеющих одну продольную ось, совпадающую с осью валка, причем цилиндрические участки выполнены с различным диаметром, меньший из которых обращен к приводу. Соотношение меньшего диаметра к большему диаметру равно 0,95-0,98. Бандаж с внутренней поверхностью ответной стальной оси формы и насаживаемый на стальную ось с натягом выполнен из перлитного чугуна с шаровидным графитом.Полезная модель позволяет снизить удельные затраты на прокатные валки за счет многократного использования стальных осей, а также повысить качества изделия за счет применения чугунных бандажей. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 180 183 U1 (51) МПК B21B 27/03 (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (52) СПК B21B 27/03 (2006.01) (21)(22) Заявка: 2017143496, 12.12.2017 (24) Дата начала отсчета срока действия патента: Дата регистрации: Приоритет(ы): (22) Дата подачи заявки: 12.12.2017 (45) Опубликовано: 06.06.2018 Бюл. № 16 U 1 1 8 0 1 8 3 R U (54) СОСТАВНОЙ ПРОКАТНЫЙ ВАЛОК (57) Реферат: Полезная модель относится к прокатному производству, к валкам рабочих клетей станов горячей прокатки. Составной прокатный валок содержит несущую профилированную стальную ось, состоящую из цилиндрических участков имеющих одну продольную ось, совпадающую с осью валка, причем цилиндрические участки выполнены с различным диаметром, меньший из которых обращен к приводу. Соотношение меньшего диаметра к большему диаметру равно Стр.: 1 (56) Список документов, цитированных в отчете о поиске: RU 2310530 C2, 20.11.2007. RU 2191648 C1, 27.10.2002. SU 668730 A, 10.07.1979. US 2018247 A, 22.10.1935. U 1 Адрес для переписки: 654043, Кемеровская обл., г. Новокузнецк, шоссе Космическое, 16, АО "ЕВРАЗ Объединенный Западно-Сибирский металлургический комбинат", ...

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22-02-2019 дата публикации

Составной валок

Номер: RU0000187172U1

Составной валок, включающий полый вал и цилиндрическую обечайку, которые снабжены конструктивными элементами для охлаждения валка путем подачи и отвода теплоносителя, при этом рабочая поверхность валка выполнена в виде чередующихся выступов и впадин, продольных оси вращения валка, при этом наружная поверхность выступов выполнена плоской, боковые поверхности выступов также выполнены плоскими, причем каждый выступ выполнен из двух слоев, один из которых выполнен из низкоуглеродистой стали, а другой выполнен из износостойкого сплава, при этом слои, выполненные из износостойкого сплава, размещены со стороны наружных поверхностей выступов, впадины выполнены не плоскими с неравномерным (непериодическим) профилем поверхности, а ширина выступов выбрана из соотношения: где L - ширина выступов, - ширина впадин. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 187 172 U1 (51) МПК B21B 27/02 (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (52) СПК B21B 27/02 (2006.01) (21)(22) Заявка: 2018114412, 19.04.2018 (24) Дата начала отсчета срока действия патента: Дата регистрации: (73) Патентообладатель(и): Общество с ограниченной ответственностью "НПО ВТОРМ" (RU) 22.02.2019 (56) Список документов, цитированных в отчете о поиске: RU 158778 U1, 20.01.2016. RU (45) Опубликовано: 22.02.2019 Бюл. № 6 1 8 7 1 7 2 R U (54) СОСТАВНОЙ ВАЛОК (57) Реферат: Составной валок, включающий полый вал и цилиндрическую обечайку, которые снабжены конструктивными элементами для охлаждения валка путем подачи и отвода теплоносителя, при этом рабочая поверхность валка выполнена в виде чередующихся выступов и впадин, продольных оси вращения валка, при этом наружная поверхность выступов выполнена плоской, боковые поверхности выступов также выполнены плоскими, причем каждый выступ выполнен из двух слоев, один из которых Стр.: 1 2211101 C2, 27.08.2003. RU 2006302 C1, 30.01.1994. US 4271575 A, 09.06.1981. выполнен из низкоуглеродистой стали, а другой выполнен из ...

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18-09-2020 дата публикации

Бандаж валка вертикальной валковой мельницы

Номер: RU0000199756U1

Полезная модель относится к оборудованию для измельчения материалов и может быть использована для изготовления бандажей валков вертикальных валковых мельниц, предназначенных для обработки высокоабразивных материалов. Задачей полезной модели является повышение срока эксплуатации бандажа и возможность восстановления поверхности повторной наплавкой. Бандаж 1 выполнен из конструкционной стали. Рабочая поверхность основы бандажа покрыта слоем защиты от износа. Защитный слой нанесён полностью на всю рабочую поверхность и состоит из двух слоёв. Первый слой 2 из аустенитного наплавочного материала нанесён наплавкой непосредственно на поверхность основы бандажа. Второй, поверхностный слой 3, наплавлен на первый самозащитной порошковой проволокой. Технический результат заключается в равномерной защите от износа всей поверхности бандажа валка и за счёт этого в увеличении срока службы валка мельницы, без остановки оборудования на ремонт или замену бандажей и в возможности неоднократного восстановления изношенной поверхности бандажа путем повторной наплавки, 2 ил. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 199 756 U1 (51) МПК B21B 27/02 (2006.01) B02C 4/30 (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (52) СПК B21B 27/02 (2020.02); B02C 4/30 (2020.02) (21)(22) Заявка: 2020104025, 30.01.2020 (24) Дата начала отсчета срока действия патента: (73) Патентообладатель(и): Общество с ограниченной ответственностью «Техноинком» (RU) Дата регистрации: 18.09.2020 (45) Опубликовано: 18.09.2020 Бюл. № 26 1 9 9 7 5 6 R U (54) Бандаж валка вертикальной валковой мельницы (57) Реферат: Полезная модель относится к оборудованию для измельчения материалов и может быть использована для изготовления бандажей валков вертикальных валковых мельниц, предназначенных для обработки высокоабразивных материалов. Задачей полезной модели является повышение срока эксплуатации бандажа и возможность восстановления поверхности повторной наплавкой. Бандаж 1 ...

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30-08-2012 дата публикации

Galvanized carbon steel with stainless steel-like finish

Номер: US20120219823A1
Автор: Frederick Alan Myers
Принадлежит: AK Steel Properties Inc

A “faux stainless steel” may be produced by processing galvanized carbon steel through a temper mill using textured rolls to develop a “polished” type surface. The galvanized coating is not removed by abrasion but is compressed thereby providing a more uniform substrate than conventional polishing or brushing. The resulting strip may then be coated with an organic film to provide additional appearance and corrosion benefits including anti-fingerprint resistance.

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16-05-2013 дата публикации

Apparatus and method for imparting selected topographies to aluminum sheet metal

Номер: US20130122327A1

A method for surface treating work rolls to produce isotropic textured aluminum sheet features shot-peening the surface of the working rolls that produce the sheet. The media may be steel balls, such as ball bearings or other media, such as glass or ceramic balls, depending upon the optical properties desired for the aluminum sheet, e.g., in terms of diffuseness or brightness of reflection. The various parameters of shot-peening can be varied to accommodate given properties of the roll, such as hardness and existing surface texture to achieve a given desired surface texture. A sheet surface with target properties and the work roll processing needed to produce it may be generated by computer modeling.

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05-09-2013 дата публикации

ROLL PRESS APPARATUS

Номер: US20130228082A1
Автор: Honjou Hisashi
Принадлежит:

A roll press apparatus performs press working on objects to be shaped and a sheet, on which the objects to be treated are disposed in a gap between first and second rolls that are disposed parallel to each other so as to face each other. Crown shapes of the first and second rolls include inclined areas that are inclined with respect to rotation axes of the first and second rolls. The roll press apparatus includes a roll moving unit that moves the first and second rolls in opposite directions along rotation axis directions of the first and second rolls.

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10-10-2013 дата публикации

METHOD OF MANUFACTURING ROLL FOR ROLL PRINTING/ROLL IMPRINTING

Номер: US20130263453A1

A method of manufacturing a roll for roll printing/roll imprinting is provided. The method includes preparing an exterior on one surface of which a printed pattern of a predetermined shape is formed and that has magnetic power and having the other surface of the exterior contact an external surface of a central roll so that the exterior is attached to the central roll having magnetic power by magnetic power. 1. A method of manufacturing a roll for roll printing/roll imprinting , comprising:preparing an exterior on one surface of which a printed pattern of a predetermined shape is formed and that has magnetic power; andhaving the other surface of the exterior contact an external surface of a central roll so that the exterior is attached to the central roll having magnetic power by magnetic power.2. The method of claim 1 , wherein preparing the exterior comprises:manufacturing a substrate in which a mirror-shaped pattern of the pattern is formed; andmolding the exterior using the substrate as a mold.3. The method of claim 2 , wherein molding the exterior comprises:preparing a mixture including ferromagnetic particles and polymer resin;filling the mixture in the substrate;hardening the filled mixture to form the exterior; andreleasing the exterior from the substrate.4. The method of claim 3 , wherein claim 3 , in hardening the filled mixture claim 3 , the mixture is hardened so that the ferromagnetic particles are moved to an opposite side to a side on which the pattern is formed.5. The method of claim 3 , wherein claim 3 , after hardening the filled mixture claim 3 , a ferromagnetic additive is further included in the mixture so that at least one of characteristics such as strength claim 3 , electric conductivtiy claim 3 , and thermal conductivity is improved.6. The method of claim 5 , wherein the additive is at least one of carbon nanotube claim 5 , carbon fiber claim 5 , and glass fiber.7. The method of claim 4 , wherein the mixture is disposed so that the ...

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14-11-2013 дата публикации

Method And Apparatus For Applying A Lubricant While Rolling Metallic Rolled Stock

Номер: US20130298627A1
Принадлежит:

A method for applying a lubricant while rolling metallic rolled stock, e.g., a rolled strip guided through a roll gap between two work rolls, may include the following steps: producing a mixture of lubricant and a carrier gas in an atomization device; supplying the mixture to individual spray nozzles of an arrangement of spray nozzles, in order to produce a continuous overall spray jet in the direction of the width of the rolled strip; and applying the mixture by means of the overall spray jet to the surface of at least one of the work rolls and/or to the surface of the rolled strip. 1. A method for applying a lubricant during the rolling of metallic rolling stock , in particular a rolled strip which is fed through a rolling aperture between two working rolls the method comprising:producing a mixture of lubricant and a carrier gas in an atomizing device;feeding the mixture to individual spray nozzles in an arrangement of spray nozzles to produce an over-all spray jet that is contiguous across a width of the rolled strip, wherein the overall spray jet comprises spray jets having an essentially flat cross-section;applying the overall spray jet to the surface of at least one of the working rolls and/or to the surface of the rolled strip.2. The method of claim 1 , wherein each spray jet is formed by a spray nozzle having an orifice piece with at least two discharge openings.3. The method of claim 2 , wherein each orifice piece has a spherically curved shaped with at least two discharge openings arranged symmetrically with respect to an axis of symmetry.4. The method of claim 3 , wherein the arrangement of spray nozzles are arranged in a row on a spray bar claim 3 , and wherein each of the spray jets has a width parallel to an axis of a working roll.5. The method claim of claim 1 , wherein the carrier gas is air.6. The method of claim 1 , wherein the lubricant comprises a rolling oil.7. The method of claim 1 , wherein the production of the mixture comprises feeding ...

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21-11-2013 дата публикации

Composite material roller for high-temperature annealing

Номер: US20130310238A1
Принадлежит: Herakles SA

A roller for a high temperature annealing line includes a cylindrical shell and an axial support element and including a spindle at at least one of its ends, and first and second keys fastened to the axial support element and each arranged in a respective first or second through opening formed in the shell. The first key is mounted to bear against a first circumferential bearing surface of the first through opening while the second key is mounted against a second circumferential bearing surface of the second through opening opposite to the first circumferential bearing surface of the first through opening in a circumferential travel direction. The first key is mounted to bear against the second longitudinal bearing surface of the first through opening, while the second key is mounted against the first longitudinal bearing surface of the second through opening opposite to the second longitudinal bearing surface.

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28-11-2013 дата публикации

Rolled magnesium alloy material, magnesium alloy structural member, and method for producing rolled magnesium alloy material

Номер: US20130315778A1
Принадлежит: Sumitomo Electric Industries Ltd

Provided are a rolled Mg alloy material whose mechanical properties are locally different in a width direction, a Mg alloy structural member produced by plastically working the rolled Mg alloy material, and a method for producing the rolled Mg alloy material. The method for producing a rolled Mg alloy material includes rolling a Mg alloy material with a reduction roll. The reduction roll has three or more regions in the width direction. The temperature is controlled in each of the regions so that a difference between a maximum temperature and a minimum temperature exceeds 10° C. in the width direction of a surface of the reduction roll. The rolled state in the width direction is varied by varying a difference in temperature over the width direction of the reduction roll. As a result, it is possible to produce a rolled Mg alloy material whose mechanical properties are locally different in the width direction.

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16-01-2014 дата публикации

METHOD FOR MANUFACTURING ROLL FOR REDUCING ROLLING, AND ROLL FOR REDUCING ROLLING

Номер: US20140013815A1
Автор: Ogata Ryutaro

A method for manufacturing a roll for reducing rolling capable of suppressing the occurrence of fin flaws and edge flaws includes preparing a roll for reducing rolling for use on a three-roll type reducing-rolling mill. A ridge part () is formed in the adjacent portion between a caliber part and a flange part is rounded by cutting the ridge part () while rotating the roll for reducing rolling around the roll axis. In rounding the ridge part, in a ridge part region (RA) within the range of 3.0 mm in a roll axis direction with the top of the ridge part () being the center, the average of radiuses of curvature measured at a 0.5 mm pitch is made in the range of 2.5 to 3.0 mm, and the difference between the maximum value and the minimum value of the radiuses of curvature is made at most 1.0 mm. 1. A method for manufacturing a roll for reducing rolling , which roll is used on a three-roll type reducing-rolling mill for reducing-rolling steel pipes , and comprises a caliber part having a groove of an arched shape in transverse cross section and flange parts adjacent to the caliber part , comprising the steps of:preparing the roll for reducing rolling; androunding a ridge part formed in the adjacent portion between the caliber part and the flange part by cutting the ridge part while rotating the roll for reducing rolling around the roll axis, whereinin the step of rounding the ridge part,in a ridge part region within the range of 3.0 mm in a roll axis direction with the top of the ridge part being the center, the average of radiuses of curvature measured at a 0.5 mm pitch is made in the range of 2.5 to 3.0 mm, and the difference between the maximum value and the minimum value of the radiuses of curvature is made at most 1.0 mm.2. A roll for reducing rolling which is used on a three-roll type reducing-rolling mill for reducing-rolling steel pipes , comprising:a caliber part having a groove of an arched shape in transverse cross section; andflange parts adjacent to the ...

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06-02-2014 дата публикации

Hot stamped article, method of producing hot stamped article, energy absorbing member, and method of producing energy absorbing member

Номер: US20140037980A1
Автор: Kaoru Kawasaki
Принадлежит: Individual

A hot stamped article has a component composition containing, in terms of % by mass, 0.002% to 0.1% of C, 0.01% to 0.5% of Si, 0.5% to 2.5% of Mn+Cr, 0.1% or less of P, 0.01% or less of S, 0.05% or less of t-Al, 0.005% or less of N, and 0.0005% to 0.004% of B which is optionally contained in a case where the Mn+Cr is 1.0% or more, the remainder being Fe and unavoidable impurities. The hot stamped article has a microstructure composed of, in terms of an area ratio, 0% or more and less than 90% of martensite, 10% to 100% of bainite, and less than 0.5% of unavoidable inclusion structures, or a microstructure composed of, in terms of an area ratio, 99.5% to 100% of bainitic ferrite, and less than 0.5% of unavoidable inclusion structures.

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05-01-2017 дата публикации

METHOD FOR MANUFACTURING A CLADDED COMPONENT

Номер: US20170001244A1
Принадлежит:

A method for manufacturing a metallic component having a core and a metallic cladding by Hot Isostatic Pressing includes the steps of arranging a capsule and a core such that the capsule at least partially surrounds the core and a space is formed between at least a portion of the core and a portion of the capsule. The core, prior to the step of Hot Isostatic Pressing, is provided with at least one centering means for centering the solid body obtained in the step of Hot Isostatic Pressing in a metal machining apparatus. 1. A method for manufacturing a metallic component having a core and a metallic cladding , comprising the steps of:arranging a capsule and a core such that the capsule at least partially surrounds the core and such that a space is formed between at least a portion of the core and a portion of the capsule;filling the space with metallic cladding material such that the metallic cladding material covers at least a portion of the core;evacuating air from the capsule and sealing the capsule;subjecting the capsule to Hot Isostatic Pressing at a predetermined temperature, a predetermined pressure and for a predetermined time so that the metallic cladding material is bonded to the core forming a solid body; andsubjecting the solid body to a metal machining operation in which the metallic cladding material is machined in a metal machining apparatus into a metallic cladding of a predetermined thickness, wherein the core, prior to the step of Hot Isostatic Pressing, is provided with at least one centering means for centering the solid body obtained in the step of Hot Isostatic Pressing in the metal machining apparatus.2. The method according to claim 1 , wherein the centering means is a female centering means or a male centering means.3. The method according to claim 2 , wherein the male centering means is a truncated cone or a cone.4. The method according claim 2 , wherein the female centering means is a recess having the shape of a truncated cone or the shape ...

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04-01-2018 дата публикации

ROLLER FOR A METALLURGICAL PLANT

Номер: US20180001360A1
Автор: Hohenbichler Gerald
Принадлежит:

A roller for a metallurgical plant is provided. The roller is modified in such a way that the camber thereof can be set in a simple and robust manner. The roller axle is connected to the roller shell at one point, preferably at at least two points, via a ring, and the ring has a heating element, wherein the height H of the ring can be changed by ΔH as a result of the heating of the heating element. 2. The roller as claimed in claim 1 , wherein the heating element is an electrical heating element.3. The roller as claimed in claim 1 , wherein the heating element is at least one of partially and completely claim 1 , spatially integrated into the ring.4. The roller as claimed in claim 1 , wherein the roller has a slip ring and has a line from the slip ring to the heating element claim 1 , such that electric current can be passed from the slip ring to the heating element via the line.5. The roller as claimed in claim 1 , wherein the roller axle extends over an entire length of the roller.6. The roller as claimed in claim 1 , wherein the roller axle has two axle journals.7. The roller as claimed in claim 1 , wherein the roller is a roller which is internally cooled by a cooling medium.8. The roller as claimed in claim 7 , wherein the roller axle has a central channel for a cooling agent.9. The roller as claimed in claim 8 , wherein a water guide element for guiding the cooling agent is arranged between the roller shell and the roller axle claim 8 , wherein the cooling agent can be guided in an axial direction claim 8 , in a spiral manner in the axial direction and a radial direction claim 8 , along an inner surface of the roller shell.10. The roller as claimed in claim 1 , wherein the roller has a temperature sensor for measuring an actual temperature of the ring and has a measurement line for passing a measurement signal from the temperature sensor to a further slip ring.11. The roller as claimed in claim 10 , wherein an analog or digital amplifier for amplifying a ...

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03-01-2019 дата публикации

Variable thickness roll-formed blank and roll-forming system and method

Номер: US20190001382A1
Принадлежит: DURA OPERATING LLC

A variable thickness roll forming system for forming a variable thickness blank including at least two sets of cylindrical shaped rollers. Each of the sets of rollers include: a first roller including a face which is linear where the first roller contacts the metal sheet; and a second roller including multiple shaping faces positioned about a perimeter and directed toward the face of the first roller. Each roller set incrementally alters a thickness of a metal sheet in a direction transverse to a metal sheet feed direction when the metal sheet is passed between the first and second rollers. The metal sheet after passing between the first and second rollers forms a roll formed blank having a first portion and a second portion positioned in the direction transverse to the feed direction with respect to the first portion, the first portion thicker than the second portion.

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10-01-2019 дата публикации

METHOD FOR PRODUCING H-SHAPED STEEL AND ROLLING APPARATUS

Номер: US20190009315A1
Автор: Yamashita Hiroshi

To efficiently and stably produce an H-shaped steel product with a flange width larger than a conventional flange width, and separately shape by the same roll H-shaped steels different in flange width in the H-shaped steel product with a large flange width. A rolling mill that performs a rough rolling step is engraved with a plurality of calibers configured to shape a material to be rolled, the number of the plurality of calibers being seven or more; the plurality of calibers include a plurality of wedging calibers as calibers at a previous stage provided with projections configured to create splits vertically with respect to a width direction of the material to be rolled, and a plurality of bending calibers as calibers at a subsequent stage configured to bend flange corresponding portions of the material to be rolled formed by the wedging calibers; the wedging calibers include calibers configured to create two kinds of splits different in length; the bending calibers include calibers having dimensions according to two kinds of flange corresponding portions different in length formed in the material to be rolled in the wedging calibers; and in the bending calibers, reduction is performed in a state where end surfaces of the material to be rolled are in contact with peripheral surfaces of the calibers in shaping in at least one pass or more. 1. A method for producing H-shaped steel , the method comprising:a rough rolling step;an intermediate rolling step; anda finish rolling step, wherein:a rolling mill that performs the rough rolling step is engraved with a plurality of calibers configured to shape a material to be rolled, the number of the plurality of calibers being seven or more;shaping in one or a plurality of passes is performed on the material to be rolled in the plurality of calibers;the plurality of calibers comprise a plurality of wedging calibers as calibers at a previous stage provided with projections configured to create splits vertically with respect ...

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03-02-2022 дата публикации

METHOD FOR THE MANUFACTURE OF MULTIMATERIAL ROLL AND THE MULTIMATERIAL ROLL

Номер: US20220032351A1
Автор: TALVITIE Mikko
Принадлежит:

In the present there is presented a method to manufacture multimaterial rolls, comprising method to produce base material containing part of the roll, joining of special material containing part for that, hot working at least part of the length of the roll ingot containing base material and special material, —so that at least requested roll ingot length and diameter are achieved as well as final treatment of the roll ingot—to manufacture finished roll. This method enables manufacture of large rolls, for example having length more than 3 meters as one integrated component without welding or mechanical joint—so, that in the working surfaces of the rolls is used steel with high amount of alloying elements and carbide forming alloying elements. 1. Method for the manufacture of multimaterial rolls comprising following steps:Base material containing part of the roll ingot is produced based on the selected method so, that the base material is such ferrous material which contains other alloying elements than iron maximum 15 weight-%,Special material containing part is joined to the base material containing parts of the roll ingot, which is produced using a suitable method so that special material density is at least 90% of its theoretical density and it forms 5-40 volume-% of the total volume of base material and special materials, The length of the roll is longer than roll ingot length before hot working, and/or', 'The diameter of the roll is smaller than roll ingot diameter before hot working, and/or', 'Roll shaft diameter is smaller than base material diameter before hot working, and', 'Multimaterial special material layer thickness is at least 5 mm,, 'The base material and special material containing part of the roll ingot is hot worked at least for the part of the length of the roll ingot so, that following is reached after hot working;'}wherein, before hot working at least the special materials containing parts of the roll ingot is encapsulated by capsule using at ...

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15-01-2015 дата публикации

ROLL FOR HOT ROLLING

Номер: US20150018185A1
Принадлежит: Sandvik Intellectual Property AB

A roll for hot-rolling includes a body, wherein at least a part of an envelope surface of the body is made of a high speed steel that with reference to its chemical composition consists of the following elements, in weight %: 1-3 Carbon (C), 3-6 Chromium (Cr), 0-7 Molybdenum (Mo), 0-15 Tungsten (W), 3-14 Vanadium (V), 0-10 Cobalt (Co), 0-3 Niobium (Nb), 0-0.5 Nitrogen (N), 0.2-1 Yttrium (Y), and remainder iron (Fe) and unavoidable impurities. 1. A roll for hot-rolling comprising a body , wherein at least a part of an envelope surface of said body is made of a high speed steel that with reference to its chemical composition consists of the following elements , in weight %:1-3 Carbon (C)3-6 Chromium (Cr)0-7 Molybdenum (Mo)0-15 Tungsten (W)3-14 Vanadium (V)0-10 Cobalt (Co)0-3 Niobium (Nb)0-0.5 Nitrogen (N)0.2-1 Yttrium (Y), andremainder iron (Fe) and unavoidable impurities, wherein Mo+0.5W=2-10 weight %.2. A roll for hot-rolling according to claim 1 , wherein said body includes an axially extending core claim 1 , and an axially extending sleeve arranged radially outside said core.3. A roll for hot-rolling according to claim 2 , wherein said sleeve is made of said high speed steel.4. A roll for hot-rolling according to claim 2 , wherein said sleeve is made of a consolidation of a powder of said high speed steel claim 2 , which powder is subjected to elevated heat and elevated pressure causing consolidation.54. A roll for hot-rolling according to claim 2 , wherein said core is made of cast steel or cast iron or forged steel.6. A roll for hot-rolling according to to claim 2 , wherein a material of said sleeve has carbide particles that have a mean carbide particle size<3 μm.7. A roll for hot-rolling according to claim 2 , wherein the sleeve has an isotropic microstructure.8. A roll for hot-rolling according to claim 2 , wherein said sleeve is shrink fit on said core.9. A roll for hot-rolling according to claim 1 , wherein the yttrium (Y) content of said high speed steel ...

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16-01-2020 дата публикации

Roller tool for a machine tool, roller tool system, and method for the linear forming of a metal sheet

Номер: US20200016642A1
Принадлежит: PASS Stanztechnik AG

A roller tool for a machine tool for the linear forming of a metal sheet comprises a housing, a tool head which for reversibly interacting with a ram of the machine tool is mounted so as to be rotatable relative to the housing about a tool longitudinal axis, having an impact face for transmitting a contact pressure force that is oriented so as to be parallel to the tool longitudinal axis from the ram to the tool head, and a rotary engagement for transmitting a rotating movement about the tool longitudinal axis from the ram to the tool head, and a roller installation for interacting with the metal sheet, having at least one roller body that is capable of being rotatingly driven by way of the tool head. 2. The roller tool according to claim 1 , comprising at least one of the group comprising a bevel gear mechanism and a worm gear mechanism for transmitting the rotating movement between the tool head and the roller body.3. The roller tool according to claim 1 , comprising a spur gear mechanism for transmitting the rotating movement between the tool head and the roller body.4. The roller tool according to claim 1 , comprising at least two shafts which for transmitting the rotating movement between the tool head and the roller body are oriented so as to be perpendicular to the tool longitudinal axis and are disposed so as to be mutually spaced apart along the tool longitudinal axis.5. The roller tool according to claim 1 , comprising a safety clutch for limiting a maximum torque transmittable between the tool head and the roller body.6. The roller tool according to claim 5 , wherein a driving part of the safety clutch is connected directly to the tool head.7. The roller tool according to claim 1 , wherein the roller installation has a secondary roller body which for interacting with the metal sheet is mounted on a roller shaft that transmits the rotating movement so as to be rotatable relative to the roller body.8. The roller tool according to claim 7 , comprising a ...

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16-01-2020 дата публикации

CALCIUM-BEARING MAGNESIUM AND RARE EARTH ELEMENT ALLOY AND METHOD FOR MANUFACTURING THE SAME

Номер: US20200017939A1
Принадлежит: The Boeing Company

A calcium-bearing magnesium and rare earth element alloy consists essentially of, in mass percent, zinc (Zn): 1-3%; aluminum (Al): 1-3%; calcium (Ca): 0.1-0.4%; gadolinium (Gd): 0.1-0.4%; yttrium (Y): 0-0.4%; manganese (Mn): 0-0.2%; and balance magnesium (Mg). 1. A magnesium alloy consisting essentially of:about 1 to about 3 percent by weight zinc;about 1 to about 3 percent by weight aluminum;about 0.1 to about 0.4 percent by weight calcium;about 0.1 to about 0.4 percent by weight gadolinium;zero to about 0.4 percent by weight yttrium;zero to about 0.2 percent by weight manganese; andbalance magnesium.2. The magnesium alloy of claim 1 , wherein said yttrium is present at a non-zero quantity.3. The magnesium alloy of claim 1 , wherein said manganese is present at a non-zero quantity.4. The magnesium alloy of wherein:said zinc is present at about 1 to about 2 percent by weight;said aluminum is present at about 1 to about 2 percent by weight;said calcium is present at about 0.1 to about 0.2 percent by weight;said gadolinium is present at about 0.1 to about 0.2 percent by weight;said yttrium is present at about 0 to about 0.2 percent by weight; andsaid manganese is present at about 0 to about 0.2 percent by weight.5. A sheet formed from the magnesium alloy of .6. A method for manufacturing the magnesium alloy of comprising:weighting raw materials to obtain a desired composition;charging said raw materials into a vacuum induction melting furnace to obtain a molten mass;casting said molten mass to yield a magnesium alloy ingot;solid solution treating said magnesium alloy ingot to yield a treated magnesium alloy ingot;hot rolling said treated magnesium alloy ingot to yield a rolled material;cutting defects from said rolled material to obtain an alloy sheet; andannealing said alloy sheet.7. The method of claim 6 , wherein said raw materials comprise:a magnesium ingot of no less than 99.99 mass percent purity;an aluminum ingot of no less than 99.9 mass percent purity;a zinc ...

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28-01-2016 дата публикации

METHOD FOR MANUFACTURING MILL ROLL, MILL ROLL AND MANUFACTURING APPARATUS OF MILL ROLL

Номер: US20160023300A1
Принадлежит: FUJICO CO., LTD.

A method for manufacturing a mill roll including a preheating process for joining end portions to of a roll barrel member and/or shaft materials and a friction pressure welding process strongly pressing and joining the shaft materials to a core material after frictionally heating the joining end portions to by rotating the shaft materials while pressing to the core material and a manufacturing apparatus including first and second holding means for the roll barrel member and the shaft materials a rotating means rotating the shaft materials a pressing means pressing the core material and the shaft materials in an axial direction, and a preheating means preheating the joining end portions to of the roll barrel member and the shaft materials 117-. (canceled)18. A method for manufacturing a mill roll , comprising:a roll barrel member having a hard tinkering hardfacing layer formed on an outer circumference of a columnar core material consisting of chromium-molybdenum steel or carbon steel; andshaft materials consisting of chromium-molybdenum steel and being singly provided on both sides in an axial direction of the core material, whereindiameters of joining end portions of the shaft materials are made smaller than a diameter of the core material, the method for manufacturing a mill roll further comprising:a preheating process for preheating either one or both of at least joining end portions of the roll barrel member and the joining end portions of the shaft materials to a pre-set temperature; anda friction pressure welding process for, with axial centers of the shaft materials aligned with an axial center of the core material, joining the core material and the shaft materials by strongly pressing the shaft materials to the core material after frictionally heating the joining end portions of the core material and the shaft materials by rotating the shaft materials while pressing the shaft materials to the core material.19. The method for manufacturing a mill roll ...

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24-01-2019 дата публикации

TRANSMISSION SHAFT ASSEMBLY, TRANSMISSION SHAFT AND ASSOCIATED METHOD

Номер: US20190022723A1
Принадлежит:

A transmission shaft assembly for a rolling stand for use in a metal rolling mill is provided. The transmission shaft assembly transmits lubricant through the assembly. The transmission shaft assembly includes a shaft having an outer periphery and defining a centrally positioned longitudinal opening extending from a first end to an opposed second end of the shaft. The shaft defines a plurality of internal passageways in the shaft. The transmission shaft assembly also includes a rotary distributor mounted on the outer periphery of the shaft. The shaft assembly provides a conduit for the lubricant through the plurality of internal passageways in the shaft. 1. A transmission shaft assembly for a rolling stand for use in a metal rolling mill , the shaft assembly transmitting lubricant through the assembly , comprising:a shaft including an outer periphery and defining a centrally positioned longitudinal opening extending from a first end to an opposed second end of the shaft and defining a plurality of internal passageways therein; anda rotary distributor mounted on the outer periphery of said shaft and adapted to provide a conduit for the lubricant through the plurality of internal passageways in said shaft.2. The transmission shaft assembly as in claim 1 , wherein said rotary distributor includes first and second inputs for inputting lubricant into the distributor and an output for outputting lubricant from the distributor.3. The transmission shaft assembly as in claim 1 , wherein said rotary distributor includes first and second seals claim 1 , the seals axially spaced apart from each other and adapted to seal said rotary distributor to the outer periphery of said shaft.4. The transmission shaft assembly as in claim 3 , wherein the seals are lip seals.5. The transmission shaft assembly as in claim 1 , wherein said plurality of internal passageways includes a plurality of radially extending passageways and a plurality of axially extending passageways.6. The ...

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01-02-2018 дата публикации

COMPENSATION METHOD FOR ASYMMETRIC PLATE PROFILE OF PLATE/STRIP ROLLING MILL

Номер: US20180029095A1
Автор: Li Huifeng
Принадлежит:

A compensation method of an asymmetric strip shape of a strip rolling mill, for compensating the asymmetric strip shape of a strip caused in a machining process of the strip rolling mill in the prior art. The compensation method is realized by generating a non-linear asymmetric no-load roll-shaped profile curve through polishing an upper working roll and a lower working roll of a rolling mill and forming a non-linear asymmetric no-load roll gap between a transmission side and a working side of the upper and lower working rolls. The strip rolling mill in the prior art refers to a presently commonly used two-roll rolling mill driven by the transmission side of the working roll, a four-roll rolling mill equipped with a support roll and a multi-roll rolling mill equipped with a middle roll. 16-. (canceled)7. A compensation method for an asymmetric plate profile of a plate/strip rolling mill for compensating an asymmetric profile of a plate/strip rolled in plate/strip rolling , characterized in that: the compensation method is achieved by a non-linear asymmetric no-load roll gap of a transmission side and an operation side between an upper work roll and a lower work roll; the asymmetric no-load roll gap is obtained by a non-linear asymmetric no-load roll contour profile curve corresponding to the upper work roll and the lower work roll; the non-linear asymmetric no-load roll contour profile curve includes a differentiated degree of asymmetry between the upper work roll and the lower work roll , and grinding only one of the upper work roll or the lower work roll of the rolling mill with non-linear asymmetric roll contour profile curve; the non-linear asymmetric no-load roll gap height curve formed between the upper and lower work rolls includes a three or higher order polynomial equation , wherein an axial coordinate of a roller is used as a variable of the polynomial equation , and a coefficient of a highest odd-ordered term is not zero , the polynomial equation is ...

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18-02-2021 дата публикации

Lamination Cylinder

Номер: US20210046527A1
Принадлежит: TENOVA S.p.A.

A lamination cylinder includes a surface structure, on which a plurality of craters is defined having a different geometry and a random distribution. Some of the craters are partially superimposed with respect to each other. 1. A lamination cylinder comprising:a surface structure on which a plurality of craters is defined, said craters having different geometries and being distributed along a helical path,wherein some of said plurality of craters are partially superimposed with respect to each other,wherein some of said plurality of craters are at least partially surrounded by a ridge,wherein said plurality of craters comprises circular craters and oval craters,wherein said plurality of craters is obtained with a pulsed laser beam in constant power mode and by varying a duration of the pulsed laser beam within random time intervals, such to obtain said craters with different and random dimensions in terms of crater diameter, crater length along said helical path, crater depth, height of crater ridge, and distance between neighboring craters, andwherein use of the laser causes an increased hardness of a surface of the lamination cylinder, thereby causing the lamination cylinder to tolerate longer lamination processes without loss of quality of a laminated product.2. The lamination cylinder according to claim 1 , wherein said plurality of craters are rounded.3. The lamination cylinder according to claim 1 , wherein said circular craters are partially superimposed over said oval craters.4. The lamination cylinder according to claim 1 , wherein said oval craters are partially superimposed over each other.5. The lamination cylinder according to claim 1 , wherein said circular craters are partially superimposed over said oval craters claim 1 , and said oval craters are partially superimposed over each other claim 1 , and wherein said circular craters and said oval craters are in turn partially superimposed in order to define a predetermined roughness.6. The lamination ...

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19-02-2015 дата публикации

CASTING PRODUCT REDUCTION APPARATUS

Номер: US20150047403A1
Принадлежит:

The present invention is a casting product reduction apparatus that applies reduction to a casting product drawn from a mold with a sufficient reduction force and thereby can surely decrease center segregation and porosity and suppress occurrence of internal cracks so as to manufacture a high-quality casting product and includes: a pair of casting product press rolls that hold and press the casting product therebetween; backup rolls that support the casting product press rolls; and a pair of frames arranged to face each other, wherein three or more sets of the casting product press roll and the backup roll are arranged in a casting product drawing direction on each of the frames, and wherein a reduction means that decreases and increases a distance between the frames is provided at two or more places on the pair of frames. 1. A casting product reduction apparatus for applying reduction to a casting product drawn from a mold , comprising:a pair of casting product press rolls that hold and press the casting product therebetween; backup rolls that support the casting product press rolls; and a pair of frames arranged to face each other,wherein three or more sets of the casting product press roll and the backup roll are arranged in a casting product drawing direction on each of the frames, andwherein a reduction means that decreases and increases a distance between the pair of frames is provided at two or more places on the pair of frames.2. The casting product reduction apparatus according to claim 1 ,wherein at least one of the casting product press rolls forming a pair across the casting product has a large-diameter portion projecting outward in a diameter direction at a middle portion in an axial direction.3. The casting product reduction apparatus according to claim 1 ,wherein the backup roll is divided into a plurality of parts in an axial direction of the casting product press roll.4. The casting product reduction apparatus according to claim 1 ,wherein the ...

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25-02-2016 дата публикации

MANUFACTURING METHOD OF MARTENSITE-BASED STAINLESS STEEL FOR EDGED TOOLS

Номер: US20160052031A1
Автор: YOSHIYAMA Goh
Принадлежит:

There is provided a manufacturing method of martensite-based stainless steel for edged tools, which can decrease the number of passes during final cold rolling thereby to improve productivity. In the manufacturing method of martensite-based stainless steel for edged tools having a thickness of 0.1 mm or less by cold rolling, the final cold rolling is performed under condition of a diameter of a work roll of 100 to 130 mm, a cold rolling speed of more than 120 and not more than 200 m/min, and a lubricating oil viscosity of 30 to 40 mm/s. Preferably, the cold rolling speed is 150 to 190 m/min, and the lubricating oil viscosity is 33 to 39 mm/s. 1. A manufacturing method of martensite-based stainless steel for edged tools having a thickness of 0.1 mm or less , comprising{'sup': '2', 'performing final cold rolling under condition of a diameter of a work roll of 100 to 130 mm, a cold rolling speed of more than 120 and not more than 200 m/min, and a lubricating oil viscosity of 30 to 40 mm/s.'}2. The manufacturing method of martensite-based stainless steel for edged tools according to claim 1 , wherein{'sup': '2', 'the cold rolling speed is 150 to 190 m/min, and the lubricating oil viscosity is 33 to 39 mm/s.'}3. The manufacturing method of martensite-based stainless steel for edged tools according to claim 1 , wherein hardness after the final cold rolling is 280 to 340 HV.4. The manufacturing method of martensite-based stainless steel for edged tools according to claim 2 , wherein hardness after the final cold rolling is 280 to 340 HV. The present disclosure relates to a manufacturing method of martensite-based stainless steel for edged tools.For example, stainless steel for edged tools used in razors having a thickness of 0.1 mm or less is required to have high hardness and corrosion resistance. Consequently, 13% by mass Cr steel containing 0.5 to 1.0% by mass of C is often used. The present applicant has also proposed, for example, inventions of steel for stainless ...

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03-03-2016 дата публикации

Roller with Compound Angle Flange

Номер: US20160059287A1
Принадлежит:

An inner roller used for roll forming pipe elements has a flange extending radially from a body. The flange has a surface divided into annular surface portions. The surface portions have orientation angles measured relatively to the axis of rotation of the inner roller. The orientation angles of surface portions farther from the body have greater orientation angles than the surface portions nearer to the body to mitigate adverse frictional effects between the pipe element and the flange during roll forming. 1. A roller for roll forming pipe elements , said roller comprising:a body rotatable about an axis;a flange extending circumferentially about said body and projecting radially outwardly therefrom relative to said axis, said flange comprising a surface having at least a first surface portion oriented angularly with respect to said axis at a first orientation angle, and a second surface portion oriented angularly with respect to said axis at a second orientation angle.2. The roller according to claim 1 , wherein said body is substantially cylindrical in shape claim 1 , said axis being co-axial with a longitudinal axis thereof.3. The roller according to claim 1 , wherein said flange has a circular perimeter.4. The roller according to claim 1 , wherein said first and second surface portions are contiguous with one another.5. The roller according to claim 4 , wherein each of said first and second surface portions has an annular shape.6. The roller according to claim 1 , wherein said first surface portion has an annular shape.7. The roller according to claim 1 , where said second surface portion has an annular shape.8. The roller according to claim 1 , wherein said first surface portion is positioned closer to said body than said second surface portion.9. The roller according to claim 8 , wherein said first orientation angle is from about 91° to about 93°.10. The roller according to claim 8 , wherein said first orientation angle is about 92°.11. The roller according to ...

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03-03-2016 дата публикации

Roller For Roll Forming

Номер: US20160059293A1
Принадлежит:

A roller for engaging an outer surface of a pipe element during roll forming has a perimeter region defined by three faces. A channel is positioned in one of the faces. The channel extends circumferentially around the perimeter region and provides a void space that reduces the contact area between the face and the side surface of a circumferential groove formed in the pipe element during roll forming. The reduced contact area reduces frictional heating of the pipe and roller as well as the tendency of the roller to slip relative to the floor surface of the groove due to axial force engendered when an asymmetrical groove is formed. 1. A roller for roll forming pipe elements , said roller comprising:a body having an axis of rotation and a perimeter region positioned radially distal to and surrounding said axis, said perimeter region comprising:a first face oriented transversely to said axis;a second face, contiguous with said first face;a third face, contiguous with said second face and oriented transversely to said axis;a channel positioned in said third face and extending around said perimeter region.2. The roller according to claim 1 , wherein said body has a cylindrical cross section.3. The roller according to claim 2 , wherein said axis of rotation is coaxial with said cylindrical cross section.4. The roller according to claim 1 , wherein said first face is angularly oriented with respect to said axis.5. The roller according to claim 4 , wherein said third face is oriented substantially perpendicularly to said axis.6. The roller according to claim 3 , wherein said second face is oriented substantially parallel to said axis.7. The roller according to claim 1 , wherein said first face is angularly oriented with respect to said axis.8. The roller according to claim 7 , wherein said first face has an orientation angle from about 30° to about 70° with respect to said axis.9. The roller according to claim 7 , wherein said first face has an orientation angle of about 50 ...

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29-05-2014 дата публикации

LUBRICATING OIL FOR ROLLING AND ROLLING METHOD

Номер: US20140144197A1
Принадлежит:

The present invention provides a lubricating oil for rolling, which contains a mineral oil and/or a synthetic oil as the main component and has a friction coefficient of 0.2 or more, and a rolling method using the lubricating oil for rolling. 1. A lubricating oil , comprising at least one of a mineral oil and a synthetic oil as the main component , wherein the lubricating oil has a friction coefficient of 0.2 or more.2. The lubricating oil according to claim 1 , wherein the lubricating oil has a friction coefficient of from 0.2 to 0.4.3. The lubricating oil according to claim 1 , wherein the lubricating oil has a kinematic viscosity at 40° C. of from 2 to 15 mm/s.4. The lubricating oil according to claim 1 , further comprising a friction coefficient improver.5. The lubricating oil according to claim 1 , wherein the lubricating oil is adapted to lubricate threading claim 1 , gear cutting claim 1 , grooving claim 1 , or burnishing.6. The lubricating oil according to claim 1 , wherein the lubricating oil is adapted to lubricate worm rolling.7. A rolling method claim 1 , comprising contacting a rolling tool with the lubricating oil of claim 1 , and performing a rolling process with the rolling tool.8. The rolling method according to claim 7 , wherein the rolling process is worm rolling.9. The worm rolling method according to claim 8 , wherein the rolling process is performed such that a die push-in speed is from 0.02 to 8 m/s claim 8 , a die rotation speed is from 5 to 550 rpm claim 8 , and a die peripheral speed is from 0.04 to 3.14 m/s.10. The lubricating oil of claim 1 , wherein the lubricating oil is adapted to lubricate a rolling process.11. The lubricating oil according to claim 2 , wherein the lubricating oil has a kinematic viscosity at 40° C. of from 2 to 15 mm/s.12. The lubricating oil according to claim 2 , further comprising a friction coefficient improver.13. The lubricating oil according to claim 3 , further comprising a friction coefficient improver.14. A ...

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15-03-2018 дата публикации

ROLLING MILL ROLL

Номер: US20180071802A1
Принадлежит:

A rolling mill roll according to the present invention includes: a shaft member which rotates around an axial line; a rolling ring which is fitted to an outer circumferential surface of the shaft member; a support portion which is provided on the outer circumferential surface of the shaft member; an interposed ring which is fitted to the outer circumferential surface of the shaft member and is provided on the other side of the rolling ring in the axial line direction; a pressing nut which is screwed onto the outer circumferential surface of the shaft member and is disposed to be adjacent to the other side of the interposed ring; a screw hole which is formed to penetrate the pressing nut in the axial line direction; and a screw shaft which is screwed into the screw hole and which is capable of pressing the interposed ring toward the one side in the axial line direction. 1. A rolling mill roll , comprising:a shaft member which rotates around an axial line;a rolling ring which is fitted to an outer circumferential surface of the shaft member;a support portion which is provided on the outer circumferential surface of the shaft member and restrains a movement of the rolling ring toward one side in an axial line direction, with respect to the shaft member;an interposed ring which is fitted to the outer circumferential surface of the shaft member and is provided on the other side of the rolling ring in the axial line direction;a pressing nut which is screwed onto the outer circumferential surface of the shaft member and is disposed to be adjacent to the other side of the interposed ring in the axial line direction;a screw hole which is formed to penetrate the pressing nut in the axial line direction; anda screw shaft which is screwed into the screw hole and which is capable of pressing the interposed ring toward the one side in the axial line direction,wherein at least a portion between the pressing nut and the interposed ring is sealed so as to restrain passage of a ...

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05-03-2020 дата публикации

Method for Manufacturing Parts with a Low Waviness from an Electrogalvanized Metal Sheet, Corresponding Part and Vehicle

Номер: US20200070226A1
Автор: DERULE Herve
Принадлежит:

A method for manufacturing parts is provided. The method includes cold rolling a substrate with work cylinders whose work surface has a roughness Raof less than or equal to 3.6 μm, depositing the metal coating on at least one face of the annealed substrate by electrodeposition to form the metal sheet and deforming the cut metal sheet to form the parts. The outer surface of the metal coating has a waviness Waof less than or equal to 0.5 μm after the deformation step. A part and vehicle are also provided. 1. A part comprising a deformed metal sheet , the deformed metal sheet including a substrate having at least one face coated with a zinc-based metal coating that was deposited on the substrate by electrodeposition , an outer surface of the zinc-based metal coating having a waviness Waof less than or equal to 0.50 μm.2. The part according to claim 1 , wherein the outer surface of the zinc-based metal coating has a waviness Waof less than or equal to 0.45 μm.3. The part according to claim 2 , wherein the outer surface of the zinc-based metal coating has a waviness Waof less than or equal to 0.40 μm.4. The part according to claim 3 , wherein the outer surface of the zinc-based metal coating has a waviness Waof less than or equal to 0.35 μm.51. The part according to claim 3 , further comprising a paint film on the zinc-based metal coating.6. A motorized land-based vehicle comprising:{'claim-ref': {'@idref': 'CLM-00001', 'claim 1'}, 'a body including a part according to .'} This application is a divisional of U.S. application Ser. No. 15/115,231, filed Jul. 28, 2016, which is a 371 of PCT/162014/058666, filed Jan. 30, 2014, the entire disclosures of which are hereby incorporated by reference.The present invention relates to a method for manufacturing a metal sheet comprising a substrate, at least one face of which is covered by a zinc-based metal coating.Such a metal sheet is more particularly designed to manufacture body parts for a land-based motorized vehicle, such as ...

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05-03-2020 дата публикации

METHOD FOR PRODUCING HOT-DIP GALVANIZED STEEL SHEET HAVING EXCELLENT PRESS FORMABILITY AND IMAGE CLARITY AFTER PAINTING, AND HOT-DIP GALVANIZED STEEL SHEET PRODUCED THEREBY

Номер: US20200071809A1
Принадлежит:

Provided is a hot-dip galvanized steel sheet used for an automobile outer panel and so forth and, more specifically, to a method for producing a hot-dip galvanized steel sheet having excellent press formability and clarity after painting, and to a hot-dip galvanized steel sheet produced by the method. 1. A method of manufacturing a hot-dip galvanized steel sheet having excellent press formability and image clarity after painting , comprising:manufacturing a hot-dip galvanized steel sheet by hot-dip zinc coating a matrix steel sheet; andcharging the hot-dip galvanized steel sheet in a skin-pass mill and skin-pass-rolling the hot-dip galvanized steel sheet,wherein the skin-pass-rolling uses a roll having roughness skewness (Rsk) of −0.2 or lower, average roughness (Ra) of 2 μm or less, excluding 0, and the number of peaks (RPc) in each unit length of 140 count/cm or higher.2. The method of claim 1 , wherein the skin-pass-rolled hot-dip galvanized steel sheet has roughness skewness (Rsk) of −0.33 or higher claim 1 , and an oil pocket area (V2) of 350 nmor greater.3. The method of claim 1 , wherein the skin-pass-rolled hot-dip galvanized steel sheet has surface long-wavelength waviness (Wsa1-5) of 0.35 μm or less claim 1 , excluding 0 claim 1 , and the number of peaks (RPc) in each unit length of 75 count/cm or higher after processing at a strain rate of 5%.4. A hot-dip galvanized steel sheet having excellent press formability and image clarity after painting claim 1 , comprising:a matrix steel sheet and a hot-dip galvanized layer formed on the matrix steel sheet,{'sup': '2', 'wherein the hot-dip galvanized steel sheet has roughness skewness (Rsk) or −0.33 or higher, and an oil pocket area (V2) of 350 nmor greater.'}5. The hot-dip galvanized steel sheet of claim 4 , wherein the hot-dip galvanized steel sheet has surface long-wavelength waviness (Wsa1-5) of 0.35 μm or less claim 4 , and the number of peaks (RPc) in each unit length of 75 count/cm or higher after ...

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26-03-2015 дата публикации

Tool and method for making a brake disk

Номер: US20150082850A1
Принадлежит: FORD GLOBAL TECHNOLOGIES LLC

The present invention in one or more embodiments provides a roller tool for roughening a friction ring of a brake disk, the roller tool including a roller body including inner and outer ends and a casing surface positioned there-between, the inner end differing in cross-section dimension than the outer end, the casing surface including thereupon one or more protrusions for contacting the friction ring. The roller tool may further include a support frame supporting the roller body. The support frame may include a short leg connected to the outer end of the roller body and a long leg connected to the inner end of the roller body.

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26-03-2015 дата публикации

High-strength thick-walled electric resistance welded steel pipe having excellent low-temperature toughness and method of manufacturing the same

Номер: US20150083266A1
Принадлежит: JFE Steel Corp

A high-strength thick-walled electric resistance welded steel pipe has excellent low-temperature toughness and excellent HIC resistance and a yield strength of 400 MPa or more. The steel has a chemical composition consisting of C: 0.025% to 0.084%, Si: 0.10% to 0.30%, Mn: 0.70% to 1.80%, controlled amounts of P, S, Al, N, and O, Nb: 0.001% to 0.065%, V: 0.001% to 0.065%, Ti: 0.001% to 0.033%, and Ca: 0.0001% to 0.0035% on a mass percent basis and the remainder being Fe and incidental impurities, and satisfies Pcm of 0.20 or less.

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31-03-2022 дата публикации

PLATE AND STRIP ROLLING PROCESS ORIENTED EFFICIENT AND STABLE CURRENT APPLYING MANIPULATOR AND METHOD THEREOF

Номер: US20220097111A1
Принадлежит:

A plate and strip rolling process oriented efficient and stable current applying manipulator is provided, which aims to effectively avoid potential safety hazards caused integral electrifying of the rack during normal current applying, can improve the defects that current loss is caused by a normal current applying way and the service life of the roller is shortened, and the difficulty in applying pulse current to plate strips while rolling plate strips with limited length dimensions at a higher temperature, and can realize stable loading of pulse current with limited dimension, and effectively act pulse current within a rolling region. 112131. A plate and strip rolling process oriented current applying manipulator , comprising: a rolling mill () , a first rack () arranged at a charge side of the rolling mill () , and a second rack () arranged at a discharge side of the rolling mill () ,{'b': ['4', '2', '3', '4'], '#text': 'wherein a plurality of ceramic rollers () for feeding are separately arranged on the first rack () and the second rack (), and pulse current applying assemblies are arranged at two sides of each of the ceramic rollers (); and'}{'b': ['4', '2', '1', '4'], '#text': 'wherein a material thickness detecting mechanism is arranged above the ceramic rollers () on the first rack (), and a pressing mechanism for flattening plates is arranged between the discharge side of the rolling mill () and the ceramic rollers ().'}25450155015. The plate and strip rolling process oriented current applying manipulator according to claim 1 , wherein the pulse current applying assembly comprises flexible baffle plates () which are symmetrically arranged above the ceramic rollers () claim 1 , rollers () are rotatably connected on opposite side surfaces of two of the flexible baffle plates () claim 1 , pulse power sources are externally connected to the rollers () claim 1 , and bottoms of the flexible baffle plates () are connected to aligning clamping parts. ...

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02-04-2015 дата публикации

COMPOSITE ROLLING MILL ROLL AND ROLLING METHOD

Номер: US20150089987A1
Принадлежит:

A composite rolling mill roll according to the present invention includes: a steel roll shaft; and an outer layer provided around the roll shaft, in which the outer layer includes a sintered body including a base metal which is an iron alloy, a fibrous inclusion which consists of a ceramic and has an average diameter of 1 to 30 μm and an average aspect ratio of 10 to 500, and a particulate inclusion which consists of a ceramic and has an average diameter of powder 1 to 100 μm, an amount of the fibrous inclusion is 5 to 40 volume % relative to the volume of the sintered body, and an amount of the particulate inclusion is 5 to 30 volume % relative to the volume of the sintered body. 1. A composite rolling mill roll comprising:a steel roll shaft; andan outer layer provided around the roll shaft, whereinthe outer layer includes a sintered body including a base metal which is an iron alloy, a fibrous inclusion which consists of a ceramic and has an average diameter of 1 to 30 μm and an average aspect ratio of 10 to 500, and a particulate inclusion which consists of a ceramic and has an average diameter of 1 to 100 μm,an amount of the fibrous inclusion is 5 to 40 volume % relative to a volume of the sintered body, andan amount of the particulate inclusion is 5 to 30 volume % relative to the volume of the sintered body.2. The composite rolling mill roll according to claim 1 , wherein a chemical composition of the base metal of the sintered body comprises:0.8 to 3.5 wt % of C;1 to 13 wt % of Cr;0 to 18 wt % of Mo;0 to 28 wt % of W;0 to 15 wt % of Ni;0 to 18 wt % of Co;2 to 20 wt % of one or more of elements in total, the elements being selected from a group consisting of V, Nb, Ti, Ta, Zr, and Hf; anda remainder including Fe and an impurity.3. The composite rolling mill roll according to claim 1 , whereinthe particulate inclusion and the fibrous inclusion are one or more of an oxide, a nitride, and a carbide.4. The composite rolling mill roll according to claim 3 , ...

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19-06-2014 дата публикации

Component for a Steel Pickling Apparatus, a Heat Exchanger for Heating Hydrochloric Acid Pickling Solution, a System and Method for Pickling, and a Method of Manufacturing Steel Products

Номер: US20140165686A1
Принадлежит: TITAN Metal Fabricators

A component for a steel pickling apparatus is formed from an alloy that predominately comprises niobium and tantalum. The component may be a heat exchanger component, such as a tube or tubesheet liner, formed from the alloy that predominately comprises niobium and tantalum. Also, disclosed is a heat exchanger including the component, a system and method for pickling using the heat exchanger, and a method of manufacturing a steel product including the method of pickling.

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21-03-2019 дата публикации

METHOD FOR PRODUCING H-SHAPED STEEL

Номер: US20190084019A1
Автор: Yamashita Hiroshi

[Object] To enable an improvement in material-passing property and an improvement in dimensional accuracy in the following manner: when splits are created on end surfaces of a material (e.g., slab) by using projections with acute-angle tip shapes, and flange portions formed by the splits are sequentially bent in a plurality of calibers, a wedge-portion height of each caliber is set to a height satisfying a predetermined condition. 1. A method for producing H-shaped steel , the method comprising:a rough rolling step;an intermediate rolling step; anda finish rolling step,wherein a slab material whose slab width/slab thickness is equal to or more than 6.0 and equal to or less than 7.7 is used as a material to be rolled,in a rolling mill that performs the rough rolling step, a plurality of calibers to shape the material to be rolled are engraved, the number of the plurality of calibers being four or more,shaping of one or a plurality of passes is performed on the material to be rolled in the plurality of calibers,in a first caliber and a second caliber among the plurality of calibers, projections to create splits vertically with respect to a width direction of the material to be rolled are formed, andthe projections formed in the first caliber are designed to have a height of 100 mm or more, and the projections formed in the first caliber and the second caliber have a tip angle of 40° or less.2. The method for producing H-shaped steel according to claim 1 , wherein the slab material has a slab width of 1800 mm or more and a slab thickness of 300 mm or more at a start of shaping in the first caliber.3. The method for producing H-shaped steel according to claim 1 , wherein the slab material has a slab width of 1200 mm or more and a slab thickness of 250 mm or more at a start of shaping in the first caliber.4. The method for producing H-shaped steel according to claim 1 , wherein the projections formed in the first caliber and the second caliber have a tip angle of equal ...

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19-03-2020 дата публикации

ROLLED PIPE THREAD PROCESSING METHOD, ROLLING HEAD, APPARATUS, MODULE, PRODUCTION LINE, AND PRODUCT THEREOF

Номер: US20200086376A1
Принадлежит:

Provided is a method for performing an external pipe thread process on a hollow blank by at least twice rolling: firstly, the first rolling wheel group rolls the outer surface of the hollow blank into a threaded cylindrical surface or a threaded conical surface or a threaded cylindrical conical mixing surface, and secondly, the second rolling wheel group rolls again for the outer surface of the hollow blank which has processed in step 1, and rolling to form an external pipe thread; wherein the number of rolling wheels in a rolling wheel group, used in any two back-to-back rolling processes in a processing sequence, are different in parity. Further provided are various rolling head, module, apparatuses and production line for pipe thread, achieving the above processing method and having a simple structure, portability and practicality. When preforming an external pipe thread rolling process of the hollow blank, thereby improving a processing yield; in addition, the invention also provides a threaded cylindrical surface or a threaded conical surface or threaded cylindrical conical mixing surface products by the first rolling wheel group. 1. A method for rolling an external pipe thread , comprising rolling a hollow blank by a first rolling wheel group and a second rolling wheel group sequentially , wherein the first rolling wheel group comprises at least three circumferentially arranged first rolling wheels , and the second rolling wheel group comprises at least two circumferentially arranged second rolling wheels , the outer surface of the first rolling wheels have pre-formed thread , and the outer surface of the second rolling wheels have external pipe thread forming portion , andthe method includes the following steps:step 1: the first rolling wheel group rolls the outer surface of the hollow blank into a threaded cylindrical surface, a threaded conical surface, or a threaded cylindrical conical mixing surface;step 2: the second rolling wheel group rolls the outer ...

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09-04-2015 дата публикации

ALUMINUM FOIL FOR A CURRENT COLLECTOR AND METHOD OF MANUFACTURING THE SAME

Номер: US20150099170A1
Принадлежит: UACJ Corporation

At least one foil surface of an aluminum foil is roughened; and in arithmetic mean roughnesses Ra, stipulated in JIS B 0601:2001, of the roughened surface(s), A, which is the arithmetic mean roughness Ra measured in a direction at a right angle to a rolling direction during foil rolling, and B, which is the arithmetic mean roughness Ra measured in a direction parallel to the rolling direction during foil rolling, satisfy the following relationships: 0.15 μm≦A≦2.0 μm; 0.15 μm≦B≦2.0 μm; and 0.5≦B/A≦1.5. Preferably 50-1000 μg/mof oil is adhered to the roughened foil surface. The oil is preferably rolling oil. 16.-. (canceled)8. The aluminum foil according to claim 7 , wherein 50-1000 μg/mof oil is adhered to the roughened foil surface.9. The aluminum foil according to claim 8 , wherein the oil is rolling oil.10. The aluminum foil according to claim 7 , wherein A and B are 0.20 μm or greater.11. The aluminum foil according to claim 7 , wherein A and B are 1.5 μm or less.12. The aluminum foil according to claim 7 , wherein:0.8≦B/A≦1.3.13. The aluminum foil according to claim 7 , wherein 150-900 μg/mof oil is adhered to the roughened foil surface.14. The aluminum foil according to claim 13 , wherein the oil contains mineral oil and at least one oiliness agent selected from the group consisting of a monohydric or polyhydric higher alcohol claim 13 , a fatty acid claim 13 , a fatty acid ester claim 13 , and an amine.15. The aluminum foil according to claim 14 , wherein the at least one oiliness agent constitutes between 0.3-4.5 mass % of the oil.16. The aluminum foil according to claim 15 , wherein the mineral oil is naphthenic oil or paraffinic oil.17. The aluminum foil according to claim 13 , wherein the oil contains naphthenic oil claim 13 , lauryl alcohol claim 13 , oleic acid claim 13 , and an oleic acid ester.18. The aluminum foil according to claim 7 , wherein the aluminum foil has a thickness of 10-100 μm.19. The aluminum foil according to claim 18 , wherein A and B ...

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26-03-2020 дата публикации

Apparatus and Method for Producing a Peripheral Groove in an End Portion of a Metal Tube

Номер: US20200094304A1
Принадлежит:

The invention relates to an apparatus () for producing a peripheral groove () in an end portion () of a metal tube (), in particular a metal tube () which is to be coated on the inside, the groove () being set up for receiving tube connectors, having a first, rotationally driven roller (), a second, freely rotating roller (), the first roller () having a roughened or structured surface () relative to the second roller (), a pressing device () for producing a relative movement between the first and second roller (), between a first and a second position, the rollers () assuming a first spacing from one another in the first position, which first spacing permits an introduction of a wall of the tube between the rollers (), and assuming a smaller, second spacing from one another in the second position, which second spacing is smaller than a material thickness (M) of the wall of the tube. 1. An apparatus for producing a peripheral groove in an end portion of a metal tube which is to be coated on an inside of the metal tube , the peripheral groove being set up for receiving tube connectors , the apparatus , comprising:a first, rotationally driven roller,a second, freely rotating roller, the first roller having a roughened or structured surface relative to the second roller, anda pressing device for producing a relative movement between the first and second roller, between a first and a second position, the rollers assuming a first spacing from one another in the first position, which first spacing permits an introduction of a wall of the metal tube between the rollers, and assuming a smaller, second spacing from one another in the second position, which second spacing is smaller than a material thickness of the wall of the metal tube,wherein the first, driven roller is set up to grip the metal tube from an outside of the metal tube in the second position and to rotate it such that a peripheral groove is pressed into the metal tube in the second position when the first ...

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13-04-2017 дата публикации

Compound roll

Номер: US20170100756A1
Автор: Stephen Hewitt
Принадлежит: Sandvik Intellectual Property AB

A compound roll includes a sintered inner core of a first cemented carbide and at least one sintered outer sleeve of a second cemented carbide disposed around the inner core. The outer sleeve and inner core each have a joining surface, wherein when the inner core and outer sleeve are assembled each joining surface contact to form a bonding interface therebetween. When the assembled, sintered inner core and outer sleeve are heated to a predetermined temperature the sintered inner core and outer sleeve are fused together at the bonding interface to form the unitary compound roll. To reduce the overall cost of the compound roll, a lower cost cemented carbide, or a cemented carbide with a lower density can be used for the inner core and fused to an outer sleeve of a virgin cemented carbide, thereby reducing the powder cost and/or reducing the overall mass of the compound roll.

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13-04-2017 дата публикации

TOOL CHANGEOVER SYSTEM AND METHOD

Номер: US20170100757A1
Принадлежит: SMS group GmbH

To minimize the setup times in the case of a tool changeover on rolls, the movement sequences are separated into transverse movements and vertical movements using a tool changeover system and method for changeover of at least one tool disposed on a roll shaft in a working position. In one aspect, the tool changeover system includes a tool changeover rack, a vertical transport and a transverse transport. A drawing frame separate from the tool changeover rack can be transported transversely separately with reference to the tool changeover rack. The tool changeover rack has a device for connecting with the vertical transport and a tool accommodation for accommodating the tool. The drawing frame has a device for connecting with the transverse transport and a device for connecting with the tool. 1. A tool changeover system for changeover of at least one tool disposed on a roll shaft in a working position comprising:(a) a vertical transport;(b) a tool changeover rack;(c) a guide support; and(d) a changeover rack guide configured as a motion link guide between the tool changeover rack and the guide support, wherein the motion link guide comprises a guide track having an open top portion comprising a guide track opening, and wherein the guide track comprises a constant vertical track component guiding the tool changeover rack to the changeover position with reference to the working position.2. A tool changeover system for changeover of at least one tool disposed in a working position on a roll shaft in a roll support comprising:(a) a vertical transport;(b) a tool changeover rack;(c) a guide support configured separately from the roll support; and(d) a changeover rack guide configured as a motion link guide between the tool changeover rack and the guide support.3. The tool changeover system according to claim 2 , wherein the motion link guide comprises a guide track having an open top portion and wherein the guide track comprises a constant vertical track component guiding ...

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21-04-2016 дата публикации

METHOD AND APPARATUS FOR PRODUCING MICROPOROUS METAL FOIL

Номер: US20160107211A1
Принадлежит:

A method and an apparatus for producing a microporous metal foil comprising (a) passing a metal foil through a gap between a pattern roll having large numbers of high-hardness, fine particles on the surface and a hard roll while pressing, to provide the metal foil with large numbers of fine penetrating pores, with a thin hard plastic film interposed between the metal foil and the pattern roll, and a thick soft plastic film interposed between the metal foil and the hard roll; and (b) adjusting tension applied to each of the metal foil, the hard plastic film and the soft plastic film to such an equal level that the metal foil is not broken during forming the fine penetrating pores. 1. A method for producing a microporous metal foil comprisingpassing a metal foil through a gap between a pattern roll having large numbers of high-hardness, fine particles on the surface and a hard roll while pressing, to provide said metal foil with large numbers of fine penetrating pores, with a thin hard plastic film interposed between said metal foil and said pattern roll, and a soft plastic film thicker than said hard plastic film interposed between said metal foil and said hard roll; andadjusting tension applied to each of said metal foil, said hard plastic film and said soft plastic film to such an equal level that said metal foil is not broken during forming said fine penetrating pores.2. The method for producing a microporous metal foil according to claim 1 , wherein said metal foil is an aluminum or copper foil.3. The method for producing a microporous metal foil according to claim 1 , wherein said hard plastic film has a thin metal film on the side of said metal foil.4. The method for producing a microporous metal foil according to claim 1 , wherein said soft plastic film is a composite film comprising a soft resin layer attached to a base film having high tensile strength and hardness.5. The method for producing a microporous metal foil according to claim 1 , wherein mechanical ...

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02-06-2022 дата публикации

CALCIUM-BEARING MAGNESIUM AND RARE EARTH ELEMENT ALLOY AND METHOD FOR MANUFACTURING THE SAME

Номер: US20220170139A1
Принадлежит: The Boeing Company

A calcium-bearing magnesium and rare earth element alloy consists essentially of, in mass percent, zinc (Zn): 1-3%; aluminum (Al): 1-3%; calcium (Ca): 0.1-0.4%; gadolinium (Gd): 0.1-0.4%; yttrium (Y): 0-0.4%; manganese (Mn): 0-0.2%; and balance magnesium (Mg). 1. A magnesium alloy consisting essentially of:about 1 to about 3 percent by weight zinc;about 1 to about 3 percent by weight aluminum;about 0.1 to about 0.4 percent by weight calcium;about 0.1 to about 0.4 percent by weight gadolinium;zero to about 0.4 percent by weight yttrium;zero to about 0.2 percent by weight manganese; andbalance magnesium.2. The magnesium alloy of wherein the yttrium is present at a non-zero quantity.3. The magnesium alloy of wherein the manganese is present at a non-zero quantity.4. The magnesium alloy of wherein the yttrium is present at a non-zero quantity and the manganese is present at a non-zero quantity.5. The magnesium alloy of wherein the zinc is present at about 1 to about 2 percent by weight.6. The magnesium alloy of wherein the aluminum is present at about 1 to about 2 percent by weight.7. The magnesium alloy of wherein the calcium is present at about 0.1 to about 0.2 percent by weight.8. The magnesium alloy of wherein the gadolinium is present at about 0.1 to about 0.2 percent by weight.9. The magnesium alloy of wherein the yttrium is present at about 0 to about 0.2 percent by weight.10. The magnesium alloy of wherein the manganese is present at about 0 to about 0.2 percent by weight.11. The magnesium alloy of wherein:the zinc is present at about 1 to about 2 percent by weight;the aluminum is present at about 1 to about 2 percent by weight;the calcium is present at about 0.1 to about 0.2 percent by weight;the gadolinium is present at about 0.1 to about 0.2 percent by weight;the yttrium is present at about 0 to about 0.2 percent by weight; andthe manganese is present at about 0 to about 0.2 percent by weight.12. The magnesium alloy of in a form of a sheet.13. The magnesium ...

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20-04-2017 дата публикации

ENGINEERED WORK ROLL TEXTURING

Номер: US20170106418A1
Принадлежит: Novelis Inc.

Metal work rolls texturized with engineered textures can impart desired impression patterns on metal strips. Engineered textures can be controlled with particularity to achieve desired surface characteristics (e.g., lubricant trapping, coefficient of friction, or surface reflectivity) on work rolls and metal strips, and to allow for impression patterns to be imparted on metal strips during high percentages of reduction of thickness (e.g., greater than about 5% or greater than about 15%, such as around 30%-55%). Engineered textures can be applied by focusing energy beams at specific points of an outer surface of a work roll to impart texture elements on the work roll. In some cases, an engineered texture element that can be used to generate a generally circular impression element can be generally elliptical in shape, having a length that is shorter than its width by a factor dependent on the reduction of thickness percentage. 1. A method , comprising:determining a desired impression pattern for a metal strip;determining a texture pattern for a work roll of a cold-rolling mill stand, wherein the texture pattern includes a plurality of elements and wherein determining the texture pattern includes calculating one or more dimensions of the plurality of elements such that the texture pattern imparts the desired impression pattern at a reduction of thickness percentage; andapplying the texture pattern to the work roll, wherein the texture pattern of the work roll imparts the desired impression pattern on the metal strip when the metal strip is rolled by the work roll at the reduction of thickness percentage.2. The method of claim 1 , wherein the desired impression pattern includes a plurality of generally circular elements claim 1 , wherein an average ratio of length to width of the plurality of generally circular elements is within 30% of 1.0 claim 1 , and wherein the reduction of thickness percentage is greater than 5%.3. The method of claim 2 , wherein the desired ...

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29-04-2021 дата публикации

COMPOSITE CEMENTED CARBIDE ROLL

Номер: US20210121925A1
Автор: OHATA Takumi
Принадлежит: HITACHI METALS, LTD.

A composite cemented carbide roll comprising an inner layer made of steel, and intermediate and outer layers made of cemented carbide containing WC particles; the cemented carbide forming the outer layer comprising 55-90 parts by mass of WC particles, and 10-45 parts by mass of a binder phase having a particular composition comprising Fe as a main component; the cemented carbide forming the intermediate layer comprising 30-65 parts by mass of WC particles, and 35-70 parts by mass of a binder phase having a particular composition comprising Fe as a main component; and the amount c1 (parts by mass) of WC particles in the outer layer and the amount c2 (parts by mass) of WC particles in the intermediate layer meeting 0.45≤c2/c1≤0.85. 1. A composite cemented carbide roll comprising an inner layer made of steel , an outer layer made of cemented carbide , and an intermediate layer made of cemented carbide which is metallurgically bonded to said inner layer and said outer layer;the cemented carbide forming said outer layer comprising 55-90 parts by mass of WC particles, and 10-45 parts by mass of a binder phase comprising Fe as a main component, the binder phase of said outer layer having a chemical composition comprising 0.5-10% by mass of Ni, 0.2-2.0% by mass of C, 0.5-5% by mass of Cr, and 0.1-5% by mass of W, the balance being Fe and inevitable impurities;the cemented carbide forming said intermediate layer comprising 30-65 parts by mass of WC particles, and 35-70 parts by mass of a binder phase comprising Fe as a main component, the binder phase of said intermediate layer having a chemical composition comprising 0.5-10% by mass of Ni, 0.2-2.0% by mass of C, 0.5-5% by mass of Cr, and 0.1-5% by mass of W, the balance being Fe and inevitable impurities; andthe amount c1 (parts by mass) of WC particles in said outer layer and the amount c2 (parts by mass) of WC particles in said intermediate layer meeting 0.45≤c2/c1≤0.85.2. The composite cemented carbide roll according to ...

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30-04-2015 дата публикации

SEAMLESS SLEEVE AND SEAMLESS SUBSTRATE

Номер: US20150114062A1
Принадлежит:

A seamless, embossed or cast substrate is formed using a seamless sleeve having a seamless surface relief formed thereon and configured to slide over an cylindrical base in an embossing or casting assembly. The substrate is a flat web, foil, or film of, for example, paper, polyester, polypropylene, metal or other elongated flat material. The surface relief can be applied through interfering ablation, non-interfering ablation, ink jet printing, or other techniques wherein a seamless surface relief is formed onto the seamless sleeve. A method of making a seamless, embossed or cast substrate includes expanding a diameter of a seamless sleeve having a seamless surface relief formed thereon, sliding the expanded seamless sleeve onto a cylindrical base, allowing the diameter of the seamless sleeve to contract around the cylindrical base, and conveying a substrate through the embossing or casting assembly and embossing or casting the seamless surface relief into the substrate. 1. (canceled)2. (canceled)3. (canceled)4. (canceled)5. (canceled)6. A seamless sleeve for use with a cylindrical base in an embossing or casting assembly comprising:a seamless sleeve; anda seamless surface relief applied on an exterior surface of the seamless sleeve, the seamless sleeve configured to slide over the cylindrical base in the embossing or casting assembly.7. The seamless sleeve of wherein the surface relief is formed on an exterior surface of the seamless sleeve through interfering ablation claim 6 , non-interfering ablation claim 6 , micro-etching claim 6 , or ink jet printing.8. The seamless sleeve of wherein the seamless sleeve further includes a laser-ablatable surface.9. The seamless sleeve of wherein an exterior surface of the seamless sleeve is directly laser-ablatable.10. The seamless sleeve of wherein an exterior surface of the sleeve is coated with a laser ablatable coating.11. The seamless sleeve of wherein the laser ablatable coating is UV or EB curable.12. The seamless ...

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30-04-2015 дата публикации

INSTALLATION PART AND METHOD FOR THE PRODUCTION THEREOF

Номер: US20150114066A1
Принадлежит:

The invention relates to an installation part for mounting an upper support roll in a roll stand. The installation part has, on its cambered side, a lubricant receiving space, from which at least one lubricant drain hole () extends, in the lower region of the installation part, in the direction of the drain side of the installation part. In order to be able to reduce the width in the lower region of the installation part and while guaranteeing the stability of the installation part, it is proposed according to the invention that the distance d from the center point of the lubricant drain hole () to the vertical longitudinal center plane LM of the installation part is ≦half of the diameter of the main hole and that—in the vertical longitudinal center plane—the vertical minimum distance s from the counter-surface of a ring seal () in the lower region of the installation part to the horizontal tangential plane () at the top edge of the lubricant drain hole is not below a specified minimum clearance threshold value. 19-. (canceled)102002102201. An installation part for supporting an upper back-up roll () having a roll body () and two roll necks (-) , in a rolling mill stand , comprising:{'b': 110', '100', '100, 'a main bore () for receiving one of the roll necks and extending from a drain side (-A) to a cambered side (-B) of the installation part;'}{'b': 120', '100', '110', '100', '120', '1, 'a lubricant receiving space () provided on the cambered side (-B) which is formed as a circular groove around the main bore (), and in the lower region of the installation part (), has a widening (-) extending in axial and circumferential directions;'}{'b': '660', 'an annular seal (); and'}{'b': 130', '100', '100, 'at least one lubricant drain hole () extending from the lubricant receiving space (120) on the cambered side in direction of the drain side (-A) of the installation part ();'}{'b': 130', '130', '110, 'wherein, viewing in direction of the cambered side, the lubricant ...

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26-04-2018 дата публикации

METHOD FOR PRODUCING H-SHAPED STEEL

Номер: US20180111178A1
Автор: Yamashita Hiroshi

[Object] To suppress occurrence of shape defects in a material to be rolled and enable efficient and stable production of an H-shaped steel product with a flange width larger than a conventional flange width by creating deep splits on end surfaces of a material (e.g., slab) using projections with acute-angle tip shapes, and sequentially bending formed flange portions. 1. A method for producing H-shaped steel , the method comprising:a rough rolling step;an intermediate rolling step; anda finish rolling step,wherein in a rolling mill that performs the rough rolling step, a plurality of calibers to shape a material to be rolled are engraved, the number of the plurality of calibers being four or more,shaping of one or a plurality of passes is performed on the material to be rolled in the plurality of calibers,in a first caliber and a second caliber among the plurality of calibers, projections to create splits vertically with respect to a width direction of the material to be rolled are formed,in a second caliber and subsequent calibers among the plurality of calibers, reduction is performed in a state where end surfaces of the material to be rolled are in contact with caliber peripheral surfaces in shaping of at least one pass,in two or more of a third caliber and subsequent calibers among the plurality of calibers, a step of sequentially bending divided parts formed by the splits is performed, andthe projections formed in the first caliber and the second caliber have a tip angle of 40° or less.2. The method for producing H-shaped steel according to claim 1 , wherein the pass in which reduction is performed in a state where the end surfaces of the material to be rolled are in contact with the caliber peripheral surfaces is a final pass in shaping of a plurality of passes using each of the second caliber and subsequent calibers among the plurality of calibers.3. The method for producing H-shaped steel according to claim 1 , wherein in the second caliber claim 1 , ...

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09-06-2022 дата публикации

CENTRIFUGALLY CAST COMPOSITE ROLL FOR ROLLING AND METHOD OF MANUFACTURING THE SAME

Номер: US20220176431A1
Принадлежит: NIPPON STEEL ROLLS CORPORATION

There is provided a centrifugally cast composite roll for rolling having excellent wear resistance and surface deterioration resistance at levels of a high-speed steel cast iron roll and having rolling incident resistance at a level of a high alloy grain cast iron roll. Its outer layer includes chemical components by mass ratio: C: 1.5 to 3.5%; Si: 0.3 to 3.0%; Mn: 0.1 to 3.0%; Ni: 1.0 to 6.0%; Cr: 1.5 to 6.0%; Mo: 0.1 to 2.5%; V: 2.0 to 6.0%; Nb: 0.1 to 3.0%; B: 0.001 to 0.2%; N: 0.005 to 0.070%; and the balance being Fe and inevitable impurities, wherein: a chemical composition of the outer layer satisfies Formula (1) and has 5 to 30% of MC carbide by area ratio; an outer layer Shore hardness (A) of a roll surface satisfies Formula (2); and a residual stress (B) of the roll surface satisfies Formula (3), 1. A centrifugally cast composite roll for rolling having an outer layer ,the outer layer comprising chemical components by mass ratio:C: 1.5 to 3.5%;Si: 0.3 to 3.0%;Mn: 0.1 to 3.0%;Ni: 1.0 to 6.0%;Cr: 1.5 to 6.0%;Mo: 0.1 to 2.5%;V: 2.0 to 6.0%;Nb: 0.1 to 3.0%;B: 0.001 to 0.2%;N: 0.005 to 0.070%; andthe balance comprising Fe and inevitable impurities, wherein:{'sub': '3', 'a chemical composition of the outer layer satisfies following Formula (1) and has 5 to 30% of MC carbide by area ratio;'}an outer layer Shore hardness (A) of a roll surface satisfies following Formula (2); and [{'br': None, '2×Ni+0.5×Cr+Mo>10.0\u2003\u2003(1)'}, {'br': None, 'Hs75≤A≤Hs85\u2003\u2003(2)'}, {'br': None, '100 MPa≤B≤350 MPa\u2003\u2003(3).'}], 'a residual stress (B) of the roll surface satisfies following Formula (3),'}2. The centrifugally cast composite roll for rolling according to claim 1 , wherein Ti: 0.005 to 0.3%;', 'W: 0.01 to 2.0%;', 'Co: 0.01 to 2.0%; and', 'S: 0.3% or less., 'the outer layer further comprises one or more of chemical components by mass ratio3. A method of manufacturing the centrifugally cast composite roll for rolling according to claim 1 , whereinin a ...

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07-05-2015 дата публикации

ROLLER HEMMING DEVICE AND ROLLER HEMMING METHOD

Номер: US20150121984A1
Принадлежит:

A roller hemming device includes a large diameter roller having a large tapered surface and a small diameter roller having a small cylindrical surface. The small diameter roller is coaxially disposed with the large diameter roller. The small diameter roller and the large diameter roller enable to relatively move in an axial direction. The outer diameter of the small cylindrical surface is smaller than the minimum outer diameter of the large tapered surface. 1. A roller hemming device comprising:a large diameter roller which has a large tapered surface for performing a preliminary bending on a flange of a workpiece at a predetermined bending angle; anda small diameter roller which has a small cylindrical surface for performing a regular bending to fold the flange,wherein the small diameter roller is coaxially disposed with the large diameter roller,the small diameter roller and the large diameter roller enable to relatively move in an axial direction, andan outer diameter of the small cylindrical surface is smaller than a minimum outer diameter of the large tapered surface.2. The roller hemming device according to claim 1 ,wherein the small diameter roller protrudes from the large diameter roller through an axial pressing operation.3. The roller hemming device according to claim 1 ,wherein the large diameter roller has a large cylindrical surface which continuously extends from a rear end side of the large tapered surface, andthe small diameter roller has a small tapered surface which continuously extends from a front end side of the small cylindrical surface.4. A roller hemming method using a roller hemming device which includes a large diameter roller which has a large tapered surface and a small diameter roller which has a small cylindrical surface claim 1 , is coaxially disposed with the large diameter roller claim 1 , and enables to move relative to the large diameter roller in an axial direction claim 1 , the method comprising:a preliminary bending step in ...

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05-05-2016 дата публикации

PROCESSES OF MAKING EXHAUST FLANGES AND USE OF THE FLANGES THEREOF

Номер: US20160121387A1
Автор: Vasudeva Kailash C.
Принадлежит:

A flange making process, includes synchronized press to process the hot sheet metal right coming out of hot rolling mill. The hot rolling mill could have impression forms for pressing flange forms on hot metal sheet. This process could eliminate the consume of steel and energy. The flange could have a protrusion around the central hole. With this protrusion, it can move weld away from sealing surface and decrease deforming and leakage of the interface. The flange could be used on a flange assembly, wherein one of the pipe is extended to another pipe. It can improve the sealing the joint of the flange assembly. 1. A flange making process , which including the synchronized press to process the sheet metal right coming out of hot rolling mill.2. A flange making process of claim 1 , wherein the non-used blanks or cut-offs from synchronized press are recycled directly into the melting furnace.3. A flange making process of claim 1 , wherein the synchronized press operation includes punching.4. A flange making process of claim 1 , wherein the hot rolling mill has impression forms to press flange forms on metal sheet.5. A flange making process of claim 4 , wherein the synchronized press operations including punching claim 4 , lancing to form protruding collar on flange.6. A flange assembly claim 4 , which comprising first flange and second flange for respectively receiving ends of first tube and second tube to be joined claim 4 , said flanges being securable to each other to join said tubes claim 4 , wherein the second tube is extended through the second flange and into the first tube.7. A flange assembly as in claim 6 , wherein the second pipe is in the upstream side and the first pipe is in the downstream side.8. A flange assembly as in claim 6 , wherein the flanges are made by fine blanking process to form a protrusion and a counter bore.9. A flange assembly as in claim 8 , wherein the flanges are made by lancing process to form a protrusion and a semi counter bore with ...

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03-05-2018 дата публикации

Milling apparatus

Номер: US20180117651A1
Принадлежит: Mitsubishi Heavy Industries Ltd

A milling apparatus includes a plurality of milling roller units each including one milling roller that is made contact with, by pressing, one surface of one of a plurality of differently angled plate parts of an elongated metal milling material and another milling roller that is made contact with another surface of the plate part by pressing. At least one of the milling roller units mills a plate part different from a plate part milled by any other milling roller unit. A plurality of the milling roller units configured to mill an identical plate part are installed in a longitudinal direction of the plate part. The one milling roller and the other milling roller of at least one of the milling roller units are movable in axial directions thereof.

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14-05-2015 дата публикации

ROLLER LEVELER AND PLATE FLATTENING METHOD USING THE SAME

Номер: US20150128675A1
Принадлежит: JP Steel Plantech Co.

A roller leveler includes: a leveling roll unit having a plurality of leveling rolls configured to rotate so as to pass a plate while sandwiching and pressing the plate; a pushing cylinder provided at each of an entrance side and a discharge side of the leveling roll unit, at which the plate enters and is discharged, respectively, and configured to press the plate via the leveling rolls; and a driving mechanism configured to rotate the leveling rolls to pass the plate. At least one of the plurality of leveling rolls has a stepped structure, including a lateral center portion with a large diameter, corresponding to a center portion of the plate with respect to a plate width direction, and lateral end portions with a small diameter, corresponding to edge portions of the plate with respect to the plate width direction. 1. A roller leveler for flattening a plate by passing the plate through a pass line , the roller leveler comprising:a leveling roll unit including a plurality of leveling rolls arranged on upper and lower sides of the pass line in a staggered manner and configured to rotate so as to pass the plate while flattening the plate sandwiched therebetween;a pushing cylinder provided at each of an entrance side and a discharge side of the leveling roll unit, at which the plate enters and is discharged, respectively, and configured to press the plate via the leveling rolls; anda driving mechanism configured to rotate the leveling rolls to pass the plate,whereinat least one of the plurality of leveling rolls has a stepped structure, the at least one of the plurality of leveling rolls including a lateral center portion with a large diameter, corresponding to a center portion of the plate with respect to a plate width direction, and a lateral end portion with a small diameter, corresponding to an edge portion of the plate with respect to the plate width direction.2. The roller leveler according to claim 1 , whereinthe plurality of leveling rolls include a plurality ...

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27-05-2021 дата публикации

CENTRIFUGALLY CAST COMPOSITE ROLL FOR ROLLING AND ITS PRODUCTION METHOD

Номер: US20210154712A1
Принадлежит: HITACHI METALS, LTD.

A centrifugally cast composite roll for rolling comprising an outer layer and an inner layer, which are integrally fused to each other, the outer layer being made of an Fe-based alloy comprising by mass 1.70-2.70% of C, 0.3-3% of Si, 0.1-3% of Mn, 1.1-3.0% of Ni, 4.0-10% of Cr, 2.0-7.5% of Mo, 3-6.0% of V, 0.1-2% of W, 0.2-2% of Nb, 0.01-0.2% of B, and 0.01-0.1% of N, the balance being Fe and inevitable impurities, and the inner layer being made of ductile cast iron. 1. A centrifugally cast composite roll for rolling comprising an outer layer and inner layer , which are integrally fused to each other;said outer layer being made of an Fe-based alloy comprising by mass 1.70-2.70% of C, 0.3-3% of Si, 0.1-3% of Mn, 1.1-3.0% of Ni, 4.0-10% of Cr, 2.0-7.5% of Mo, 3-6.0% of V, 0.1-2% of W, 0.2-2% of Nb, 0.01-0.2% of B, and 0.01-0.1% of N, the balance being Fe and inevitable impurities; andsaid inner layer being made of ductile cast iron.2. The centrifugally cast composite roll for rolling according to claim 1 , wherein said outer layer has circumferential residual compressive stress of 150-350 MPa at the discard diameter.3. The centrifugally cast composite roll for rolling according to claim 1 , wherein said outer layer has Shore hardness of 70-90 at the initial diameter.4. A method for producing a centrifugally cast composite roll for rolling comprising an outer layer and an inner layer claim 1 , which are integrally fused to each other claim 1 , said outer layer being made of an Fe-based alloy comprising by mass 1.70-2.70% of C claim 1 , 0.3-3% of Si claim 1 , 0.1-3% of Mn claim 1 , 1.1-3.0% of Ni claim 1 , 4.0-10% of Cr claim 1 , 2.0-7.5% of Mo claim 1 , 3-6.0% of V claim 1 , 0.1-2% of W claim 1 , 0.2-2% of Nb claim 1 , 0.01-0.2% of B claim 1 , and 0.01-0.1% of N claim 1 , the balance being Fe and inevitable impurities claim 1 , and said inner layer being made of ductile cast iron claim 1 , comprising the steps of centrifugally casting said outer layer in a rotating ...

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27-05-2021 дата публикации

Laminating rollers

Номер: US20210154988A1
Автор: Gavin Ward
Принадлежит: Vivid Laminating Technologies Ltd

A laminator is described. The laminator includes a laminating roller. A cylindrical outer surface of the laminating roller comprises a reflective (e.g., chrome plated) surface region and a non-reflective surface region. A non-contact temperature sensor is spaced apart from the laminating roller in the radial direction and aligned with the non-reflective surface region of the laminating roller in the axial direction to provide accurate temperature measurements of the non-reflective surface region.

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31-07-2014 дата публикации

ROLLER FOR FORMING HEAT TRANSFER ELEMENTS OF HEAT EXCHANGERS

Номер: US20140209287A1
Автор: Yowell Jeffery E.
Принадлежит: ALSTOM TECHNOLOGY LTD.

A roller for forming heat transfer elements may include a central shaft and a plurality of roller elements. The plurality of roller elements may be stacked on the central shaft. Each roller element defines an outer periphery, which is configured to include a geometrical characteristic thereacross. The stacked roller elements, either stacked on the central shaft or stacked without using the central shaft, configures the roller with a circumferential surface corresponding to the geometrical characteristic of the stacked roller elements, to form the heat transfer elements corresponding to the circumferential surface. 1. A roller for forming heat transfer elements of heat exchangers , the roller comprising:a central shaft; anda plurality of roller elements, each defining an outer periphery, each roller element comprising a geometrical characteristic configured across the outer periphery thereof, the plurality of roller elements adapted to be stacked on the central shaft,the stacked roller elements on the central shaft configures the roller with a circumferential surface corresponding to the geometrical characteristic of the stacked roller elements, to form the heat transfer elements corresponding to the circumferential surface.2. The roller as claimed in claim 1 , wherein each roller element comprises a cutout claim 1 , defining an inner periphery opposite to the outer periphery claim 1 , through which each roller element is stacked on the central shaft.3. The roller as claimed in claim 2 , further comprising an engaging arrangement to enable stacking of the plurality of roller elements on the central shaft claim 2 , wherein the engaging arrangement comprises:an engaging member extending longitudinally on a surface of the central shaft; anda complementary engaging member extending downwardly from the inner periphery of each roller element to match the engaging member to stack the plurality of roller elements on the central shaft.4. The roller as claimed in claim 3 , ...

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25-04-2019 дата публикации

Rolled copper foil for negative electrode current collector of secondary battery, negative electrode of secondary battery and secondary battery using the rolled copper, and method for manufacturing rolled copper foil for negative electrode current collector of secondary battery

Номер: US20190123358A1
Автор: Katsuhiro Kudo
Принадлежит: JX Nippon Mining and Metals Corp

The present invention is intended to provide a rolled copper foil for a secondary battery negative electrode current collector which can satisfactorily suppress rupture of the copper foil caused by stress generation or the like due to volume change of an active material. A rolled copper foil for a secondary battery negative electrode current collector, wherein a tensile strength in a direction parallel to the rolling direction is 600 MPa or more, and a breaking elongation in the direction parallel to the rolling direction is 2.0% or more; and wherein a tensile strength in a direction orthogonal to the rolling direction is 640 MPa or more, and a breaking elongation in the direction orthogonal to the rolling direction is 3.5% or more.

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07-08-2014 дата публикации

METHOD AND DEVICE FOR PRODUCING A STRUCTURED SURFACE ON A STEEL EMBOSSING ROLLER

Номер: US20140217058A1
Принадлежит:

The method for structuring the surface of a steel embossing roller by means of short pulse laser, where the structuring is a macrostructuring with dimensions of over 20 μm and depths up to 150 μm and more, distinguishes itself by the following parameter combination: a) in single pulse operation a fluence in the range of 0.5 J/cmto 3.5 J/cm2 and in burst operation a mean burst fluence of 0.5 J/cmto 70 J/cmper pulse, b) wavelength of 532 nm to 1064 nm, c) repetition rate of 1 kHz to 10 MHz, d) pulse to pulse spacing on the workpiece of 10% to 50% of the beam diameter for the femtosecond laser and of 10-25% and 40-50% of the beam width for the picosecond laser, e) laser pulse position near the workpiece surface, and f) deflection velocities of up to 100 m/s and more. ***Such a method allow manufacturing a complete embossing roller with teeth and gaps for producing logos, the teeth having variable heights, shapes, and spacings, for embossing e.g. innerliners for cigarette packaging. 1. Method for producing a structured surface on a steel embossing roller by means of short pulse laser , the structuring being a macrostructuring with dimensions of over 20 μm and depths up to 150 μm and more that is produced by a parameter combination of{'sup': 2', '2, 'a) fluence in the range of 0.5 J/cmto 70 J/cm,'}b) wavelength 532 nm to 1064 nm,c) repetition rate 1 kHz to 10 MHz,d) pulse to pulse spacing on the workpiece 10% to 50% of the beam diameter for the femtosecond laser and 10-25%, resp. 40-50% of the beam width for the picosecond laser for high, resp. low densities,e) position of the laser beam focus plane near the workpiece surface, andf) deflection velocities up to 100 m/s and more.2. Method according to claim 1 , characterized in that the workpiece is continuously machined by displacing the impingement point of the laser beam on the workpiece surface simultaneously in the X axis and on the circumference.3. Method according to claim 2 , characterized in that the laser beam is ...

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17-05-2018 дата публикации

MANUFACTURING METHOD FOR EMBOSSING ROLL AND EMBOSSING ROLL

Номер: US20180133839A1
Автор: Shigeta Tatsuo
Принадлежит:

Provided are a manufacturing method for an embossing roll which is capable of being manufactured in a wide variety in small quantities and has uneven patterns formed uniformly and precisely without irregularities, and the embossing roll. The manufacturing method for the embossing roll comprises: a step of preparing a cylindrical base material; and a modeling step of modeling embossing onto a surface of the cylindrical base material with a three-dimensional printer based on three-dimensional processing data. It is preferred that the three-dimensional processing data is created by subjecting an embossing roll model to three-dimensional scanning. 1. A manufacturing method for an embossing roll , the manufacturing method comprising:preparing a cylindrical base material; andmodeling embossing onto a surface of the cylindrical base material with a three-dimensional printer based on three-dimensional processing data.2. A manufacturing method for an embossing roll according to claim 1 , wherein the three-dimensional processing data is created by subjecting an embossing roll model to three-dimensional scanning3. A manufacturing method for an embossing roll according to claim 1 , wherein the modeling embossing comprises sintering powder to be sintered laid on the surface of the cylindrical base material.4. A manufacturing method for an embossing roll according to claim 3 , wherein the sintering powder to be sintered is sintered with a laser.5. A manufacturing method for an embossing roll according to claim 1 , wherein the cylindrical base material and the modeling embossing onto the surface of the cylindrical base material are performed with a fully automatic laser plate-making system.6. An embossing roll claim 1 , which is manufactured by preparing a cylindrical base material and modeling embossing onto a surface of the cylindrical base material with a three-dimensional printer based on three-dimensional processing data.7. A manufacturing method for an embossing roll ...

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25-05-2017 дата публикации

Roll and Method for Manufacturing a Roll for Hot or Cold Rolling of Flat Metal Products

Номер: US20170144205A1
Принадлежит:

A method for manufacturing a roll for rolling flat metal products having a barrel section coated with a wear-resistant layer and journals formed thereon, and a main body blank which includes a barrel section and two blank journal sections. The barrel section is encased with a jacket which is connected, with its edge regions associated with the blank journal sections, in a sealed manner, to the associated end faces of the blank journal sections, and limits a cavity surrounding the barrel section. The cavity is filled with an alloy powder. The wear-resistant layer coating of the barrel section, which forms a substance-to-substance bond with said barrel section, is then formed from said alloy powder through hot isostatic pressing. The jacket is then removed from the barrel section, the blank journal sections are formed into the journals and the barrel section and the journals are finished. 1. A method for manufacturing a roll for hot or cold rolling of flat metal products , wherein the roll comprises a barrel section , which is coated with a wear-resistant layer , and two journals , oriented coaxially with the barrel section , which are each formed on one end face of the barrel section , the method comprising the following working steps:a) providing a main body blank on whicha barrel section, which has an elongated cylindrical shape and which consists of a main body material, andtwo blank journal sections each of which are formed on one end face of the barrel section and which each have a larger diameter than the barrel section, wherein a material volume of the blank journal sections is at least equal to a volume of the journal of the finished roll associated with the respective end face;b) encasing the barrel section with a tubular-formed jacket, wherein the jacket is connected, with its edge regions associated with the blank journal sections, in a sealed manner, to associated end faces of the blank journal sections and a cavity surrounding the barrel section is ...

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21-08-2014 дата публикации

ROLLING STAND FOR TUBES OR ROUNDS

Номер: US20140230513A1
Принадлежит:

A rolling stand for tubes or rounds comprising two or more rolls () defining a rolling section of the rolling stand that is coaxial to a rolling axis Y of the same stand, each roll having a respective rolling surface (S) defining a respective straight line of symmetry (B) passing through the rolling axis and through the center of symmetry of the respective surface, thus determining a first half and a second half of the respective surface, two gap zones having a radial distance of value H2 from the rolling axis and a groove bottom zone () having a radial distance of value H1 from the rolling axis at the intersecting point of the respective surface with the respective straight line of symmetry, characterized in that it provides, for each roll on said respective rolling surface, at least one first pushing zone () and at least one second pushing zone (). 1. A rolling stand for tubes or rounds comprising two or more rolling rolls defining a rolling section of the rolling stand that is coaxial to a rolling axis of the rolling stand , each roll havinga respective rolling surface defining a respective straight line of symmetry passing through the rolling axis and through a center of symmetry of the respective surface thus determining a first half and a second half of the respective surface,two gap zones having a radial distance of value H2 from the rolling axis, each gap zone being located at an adjacent roll,and a groove bottom zone having a radial distance of value H1 from the rolling axis at an intersecting point of the respective surface with the respective straight line of symmetry,wherein there are provided, for each roll on said respective rolling surface, at least three pushing zones, a first pushing zone of which is arranged on the respective straight line of symmetry at said groove bottom zone, a second pushing zone is circumferentially arranged in the first half of the respective surface between the respective groove bottom zone and the adjacent gap zone, at an ...

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11-06-2015 дата публикации

METHOD AND SYSTEM BASED ON THERMOPLASTIC FORMING TO FABRICATE HIGH SURFACE QUALITY METALLIC GLASS ARTICLES

Номер: US20150158067A1
Принадлежит: YALE UNIVERSITY

A method of processing BMGs in a non-ideal environment (such as air) to create a uniform and smooth surface is provided. By utilizing the contact-line movement and an engineered flow pattern during TPF the method is able to create complex BMG parts that exhibit uniform smooth appearance or even can be atomically smooth. In addition, to mending surface imperfections, this method also eliminates void formation inside the material, allows for the creation of precise patterns of homogeneous appearance, and forms improved mechanical locks between different materials and a BMG. 1. A method of shaping a bulk metallic glass comprising:providing a bulk metallic glass feedstock having an inner bulk region surrounded by an initial rough outer surface region, the feedstock being heated to a temperature within thermoplastic zone of the bulk metallic glass;placing the outer region of the feedstock into contact with at least one solid surface in fluid communication with at least one shaping tool;inducing the feedstock to flow along the at least one solid surface toward the shaping tool such that the leading edge of the flow of the feedstock forms a contact-line with the solid surface, and wherein the motion of the contact-line along the solid surface induces an interfacial flow of the feedstock material from the bulk towards the solid surface; andmaintaining the flow of the feedstock along the solid surface until substantially all of the initial outer region of the feedstock at the contact-line of the alloy is replaced with a new smooth outer region formed from the interfacial flow of the bulk of the feedstock to the outer region of the feedstock prior to the feedstock coming into contact with the at least one shaping tool.3. The method of claim 2 , wherein the contact angle is around 90°.4. The method of claim 1 , wherein the feedstock is placed into contact with at least two parallel solid surfaces.5. The method of claim 4 , wherein the at least two solid surfaces form a channel ...

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11-06-2015 дата публикации

Exterior décor panel for home appliance and apparatus of manufacturing the same

Номер: US20150158074A1
Принадлежит: LG ELECTRONICS INC

An exterior decor panel for a home appliance includes a metal sheet having a first surface and a second surface opposite the first surface. The metal sheet includes a first patterned portion having successive recesses formed in the first surface, where each of the successive recesses have a prescribed depth, and a second patterned portion having successive protrusions formed at the second surface, where the successive protrusions correspond to the successive recesses. The successive recesses are formed by applying a force to the first surface, thereby transferring the force to the second surface to form the successive protrusions

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08-06-2017 дата публикации

EMBOSSING FOR ELECTRO DISCHARGE TEXTURED SHEET

Номер: US20170157655A1
Принадлежит:

An apparatus and method for applying an EDT texture to an aluminum sheet has a rolling stand with at least one EDT surfaced roll capable of rolling the sheet at reductions<1%. The rolling is conducted with residual or no lubrication and imparts a texture on the scale of about 1 μm to the surface of the sheet at low roll force. 1. A method for applying texture to a metal sheet , comprising:rolling the sheet at a rolling stand with a roll having an EDT surface at a reduction of<1% at a roll force level producing a surface roughness on the sheet in a range of about 1 μm to 5 μm.2. The method of claim 1 , wherein claim 1 , the roll force level is maintained by at least one of at least one hydraulic cylinder or mechanical actuator.3. The method of claim 1 , wherein claim 1 , the roll force is maintained within a range of +/− 0.3 to 0.5% of total roll force.41. The method of claim 1 , wherein claim 1 , the roll force is maintained within a range of +− 1 to 5 tons of the total roll force.51. The method of . claim 1 , wherein claim 1 , the roll force is measured by load cells or pressure transducers and the force data is used to control hydraulic or mechanical actuator(s) that regulate the roll force.6. The method of claim 1 , wherein the surface roughness imparted to the sheet is in the range of about 1 to 1.5 μm Sa.7. The method of claim 1 , wherein the a surface of the sheet is redistributed by the step of rolling to a depth of about 1 to 2 μm.8. The method of claim 1 , wherein the sheet has a width of from about 1.5 m to about 1.85 m and the roll force exerted by the roll with an EDT surface is in the range of about 200 to 350 metric tons.9. The method of claim 1 , wherein the rolling step is conducted by a 2 high rolling stand.10. The method of claim 9 , wherein the rolling stand is an embossing mill with at least one roll being the roll with an EDT texture.11. The method of claim 10 , wherein both rolls of the 2 high rolling stand are EDT textured.12. The method of ...

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08-06-2017 дата публикации

ROLL ASSEMBLY FOR ROLLS IN A ROLLING MILL

Номер: US20170157656A1
Принадлежит:

To increase the load-carrying capacity or rolling capacity of a roll assembly in a rolling mill, throttle elements are used, which shut off the lateral flow of the lubricating film in a partial region between the roll neck and the bearing surface of the roll neck bearing assembly, thereby bringing about an increase in pressure in the lubricating film. At least one throttle element is embodied as an annular segment, forming an angular shut-off region for the lubricant in the annular gap. The invention makes it possible for existing installations to be easily retrofitted, without the need for structural modifications. In the case of new installations, the same load-carrying capacity as before can be provided while the dimensions of the installation space are reduced. The load-carrying capacity of the bearing assembly can be flexibly adjusted based on the dimensions of the shut-off region for the flow of lubricant. 1100. A roll assembly () for rolls in a rolling mill , comprising:{'b': 10', '25', '20, 'a roll () having a roll barrel () and at least one roll neck ();'}{'b': 60', '20', '20', '35', '31', '60', '20, 'a chock () having a receiving opening for receiving the roll neck (), wherein the inner diameter of the receiving opening is greater than the outer diameter of the roll neck () such that an annular gap () for receiving a lubricant () is formed between the chock () and the roll neck ();'}{'b': '70', 'a first throttle element (), which is disposed in a rotationally fixed manner on the roll barrel-side end face of the receiving opening of the chock for sealing the annular gap there; and'}{'b': 71', '35, 'a second throttle element (), which is disposed in a rotationally fixed manner on the end face of the receiving opening of the chock that is distant from the roll barrel, for sealing the annular gap () there;'}characterized in that{'b': 70', '71', '52', '31', '35', '52', '20', '60', '11', '10, 'the first and second throttle elements (, ) each form an angular shut ...

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08-06-2017 дата публикации

DEEP ROLLING TOOL FOR BLADE FATIGUE LIFE ENHANCEMENT

Номер: US20170157736A1
Принадлежит:

A device and methods are provided for deep rolling. In one embodiment, a deep rolling tool for applying compressive stress with rolling elements includes a fork having a base section and a plurality of fork arms, each fork arm extends outwardly from the base section and the fork arms are separated from one another to form an opening. The deep rolling tool may also include rolling elements, wherein each rolling element is mounted at the distal end of a fork arm, and the rolling elements are configured to apply a compressive stress to articles received by the deep rolling tool. 1. A deep rolling tool for applying compressive stress , the deep rolling tool comprising:a first fork arm and a second fork arm each extending outwardly from a base section, wherein the first fork arm and the second fork arm are separated from one another to form an opening;a first rolling element rotatably secured to a distal end of the first fork arm;a second rolling element rotatably secured to a distal end of the second fork arm;wherein the first fork arm and the second fork arm are configured to locate the first rolling element and the second rolling element in a facing spaced relationship with respect to each other; andwherein the first rolling element and the second rolling element are configured to apply a compressive stress to an article received in the opening, wherein the first rolling element and the second rolling element each have a crowned roller, the crowned roller having a minor radius for contacting the article received by the rolling tool, and a major diameter adapted to provide a load capacity.2. The deep rolling tool of claim 1 , wherein the deep rolling tool is configured to apply residual stress to the article and the article is at least one of a turbine blade claim 1 , a compressor blade claim 1 , a fan blade claim 1 , a bladed disk claim 1 , a bladed element and a metal object.3. The deep rolling tool of claim 1 , wherein the compressive stress improves at least one of ...

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18-06-2015 дата публикации

DEEP ROLLING TOOL FOR BLADE FATIGUE LIFE ENHANCEMENT

Номер: US20150165500A1
Принадлежит: UNITED TECHNOLOGIES CORPORATION

A device and methods are provided for deep rolling. In one embodiment, a deep rolling tool for applying compressive stress with rolling elements includes a fork having a base section and a plurality of fork arms, each fork arm extends outwardly from the base section and the fork arms are separated from one another to form an opening. The deep rolling tool may also include rolling elements, wherein each rolling element is mounted at the distal end of a fork arm, and the rolling elements are configured to apply a compressive stress to articles received by the deep rolling tool. 1. A deep rolling tool for applying compressive stress with rolling elements , the deep rolling tool comprising:a fork having a base section and a plurality of fork arms, wherein each fork arm extends outwardly from the base section and wherein the fork arms are separated from one another to form an opening; anda plurality of rolling elements, wherein each rolling element is mounted at the distal end of a fork arm, and wherein the rolling elements are configured to apply a compressive stress to articles received by the deep rolling tool.2. The deep rolling tool of claim 1 , wherein the fork provides a compressive force based claim 1 , at least in part claim 1 , on the flexural stiffness of the plurality of fork arms.3. The deep rolling tool of claim 1 , wherein each rolling element includes a crowned roller claim 1 , the crowned roller having a minor radius for contacting articles received by the rolling tool claim 1 , and a major diameter providing a load capacity.4. The deep rolling tool of claim 1 , wherein the deep rolling tool is configured to apply residual stress to at least one of a turbine blade claim 1 , compressor blade claim 1 , fan blade claim 1 , bladed disk claim 1 , bladed element and metal object in general.5. The deep rolling tool of claim 1 , wherein the compressive stress improves at least one of fatigue life of the article claim 1 , surface finish of the article and ...

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18-06-2015 дата публикации

MACHINE FOR DEEP ROLLING TOOL POSITIONING

Номер: US20150165513A1
Принадлежит: UNITED TECHNOLOGIES CORPORATION

A device and methods are provided for deep rolling. In one embodiment, a machine includes a deep rolling tool having a plurality of rolling elements, wherein each rolling element is mounted at the distal end of a fork arm, and wherein the rolling elements are configured to apply a compressive stress to articles received by the deep rolling tool. The machine may also include a positioning element coupled to the deep rolling tool, wherein the positioning element is configured to position the deep rolling tool and apply the deep rolling tool to an article. 1. A machine comprising:a deep rolling tool having a plurality of rolling elements, wherein each rolling element is mounted at the distal end of a fork arm, and wherein the rolling elements are configured to apply a compressive stress to articles received by the deep rolling tool; anda positioning element coupled to the deep rolling tool, wherein the positioning element is configured to position the deep rolling tool and apply the deep rolling tool to an article.2. The machine of claim 1 , wherein the deep rolling tool includes a fork having a base section and a plurality of fork arms claim 1 , wherein each fork arm extends outwardly from the base section and wherein the fork arms are separated from one another to form an opening.3. The machine of claim 1 , wherein the machine is a 5-axis machine and the positioning element is configured to position the deep rolling tool in three dimensions claim 1 , and rotate the tool in two dimensions.4. The machine of claim 1 , wherein a block of the deep rolling tool is mounted to the positioning element claim 1 , and a fork is perpendicular to the positioning element.5. The machine of claim 1 , wherein the deep rolling tool may be rotated along a central axis of the rolling tool by the positioning element.6. The machine of claim 1 , wherein the positioning element is configured to move the rolling tool in an alternating motion from a retracted position to an extended position.7 ...

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18-06-2015 дата публикации

DEEP ROLLING TOOL WITH FORCE ADJUSTMENT

Номер: US20150165514A1
Принадлежит: UNITED TECHNOLOGIES CORPORATION

A device and methods are provided for deep rolling. In one embodiment, a deep rolling tool for applying compressive stress with rolling elements includes a flexible fork having a base section and a plurality of fork arms and a plurality of rolling elements, wherein each rolling element is mounted to a fork arm with eccentric roller bushings, wherein each rolling element is mounted at the distal end of a fork arm, and wherein the rolling elements are configured to apply a compressive stress to articles received by the deep rolling tool. 1. A deep rolling tool for applying compressive stress with rolling elements , the deep rolling tool comprising:a flexible fork having a base section and a plurality of fork arms; anda plurality of rolling elements, wherein each rolling element is mounted to a fork arm with eccentric roller bushings, wherein each rolling element is mounted at the distal end of a fork arm, and wherein the rolling elements are configured to apply a compressive stress to articles received by the deep rolling tool.2. The deep rolling tool of claim 1 , wherein the flexible fork provides a compressive force based claim 1 , at least in part claim 1 , on the flexural stiffness of the plurality of fork arms and the position of the eccentric roller bushings.3. The deep rolling tool of claim 1 , wherein each rolling element includes a crowned roller claim 1 , the crowned roller having a minor radius for contacting articles received by the rolling tool claim 1 , and a major diameter providing a load capacity.4. The deep rolling tool of claim 1 , wherein the deep rolling tool is configured to apply residual stress to at least one of a turbine blade claim 1 , compressor blade claim 1 , fan blade claim 1 , bladed disk claim 1 , bladed element and metal object in general.5. The deep rolling tool of claim 1 , wherein the compressive stress improves at least one of fatigue life of the article claim 1 , surface finish of the article and aerodynamic performance of the ...

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18-06-2015 дата публикации

DEEP ROLLING TOOL FOR PROCESSING BLADE ROOT

Номер: US20150165515A1
Принадлежит: UNITED TECHNOLOGIES CORPORATION

A device and methods are provided for deep rolling. In one embodiment, a deep rolling tool includes a fork having a base section and a plurality of fork arms, wherein each fork arm extends outwardly from the base section and wherein the fork arms are separated from one another to form an opening. The deep rolling tool may also include a plurality of rolling elements configured to apply a compressive stress to articles received by the deep rolling tool, wherein each rolling element is mounted at the distal end of a fork arm, and wherein each rolling element includes a cantilever shaft retained by a fork arm and a crowned roller. 1. A deep rolling tool comprising:a fork having a base section and a plurality of fork arms, wherein each fork arm extends outwardly from the base section and wherein the fork arms are separated from one another to form an opening; anda plurality of rolling elements configured to apply a compressive stress to articles received by the deep rolling tool, wherein each rolling element is mounted at the distal end of a fork arm, and wherein each rolling element includes a cantilever shaft retained by a fork arm and a crowned roller.2. The deep rolling tool of claim 1 , wherein the each fork arm includes a mounting hole to receive and retain a cantilever shaft of each rolling element.3. The deep rolling tool of claim 1 , wherein each crowned roller includes a minor radius for contacting articles received by the rolling tool claim 1 , and a major diameter providing a load capacity.4. The deep rolling tool of claim 1 , wherein the diameter of each crowned roller is greater than the diameter of each cantilever shaft.5. The deep rolling tool of claim 1 , wherein the each crowned roller is mounted below the bottom surface of a distal end of a fork arm.6. The deep rolling tool of claim 1 , wherein the each crowned roller is angularly offset from a central axis of a fork arm.7. The deep rolling tool of claim 1 , wherein the deep rolling tool is configured ...

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14-05-2020 дата публикации

METHOD FOR MANUFACTURING STEEL PLATES

Номер: US20200149128A1
Автор: SAKAI Tomoya
Принадлежит:

Provided is a method for manufacturing a steel plate that includes plastic working as preliminary processing before press working and is capable of keeping the press formability of the steel plate after the preliminary processing. A method for manufacturing a steel plate used for press working, and the method includes: preparing a steel plate containing C: 0.03 to 0.50 mass % and Mn: 2.0 to 20 mass % and having a ratio of residual austenite in a metallographic structure that is 20 to 50 volume %; and plastic working at least a part of the prepared steel plate while heating the steel plate at 50° C. or higher for preliminary processing before press working. 1. A method for manufacturing a steel plate used for press working , the method comprising:preparing a steel plate containing C: 0.03 to 0.50 mass % and Mn: 2.0 to 20 mass % and having a ratio of residual austenite in a metallographic structure that is 20 to 50 volume %; andplastic working at least a part of the prepared steel plate while heating the steel plate at 50° C. or higher for preliminary processing before press working.2. The method for manufacturing the steel plate according to claim 1 , wherein the plastic working for the preliminary processing rolls the prepared steel plate to have different plate thicknesses. The present application claims priority from Japanese patent application JP 2018-212680 filed on Nov. 13, 2018, the content of which is hereby incorporated by reference into this application.The present disclosure relates to a method for manufacturing a steel plate used for press working.Conventionally pressed components have been manufactured by press working of a blank, such as a steel plate. JP 2012-148305 A, for example, proposes a press-working method based on deformation-induced transformation to transform residual austenite into martensite during plastic working. This press-working method heats a steel material containing 5 volume % or more of residual austenite in the temperature range ...

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24-06-2021 дата публикации

CEMENTED CARBIDE AND COMPOSITE CEMENTED CARBIDE ROLL FOR ROLLING

Номер: US20210189528A1
Автор: OHATA Takumi
Принадлежит: HITACHI METALS, LTD.

A cemented carbide comprising 55-90 parts by mass of WC particles and 10-45 parts by mass of a Fe-based binder phase; the binder phase having a composition comprising 0.5-10% by mass of Ni, 0.2-2% by mass of C, 0.5-5% by mass of Cr, 0.2-2.0% by mass of Si, and 0.1-5% by mass of W, the balance being Fe and inevitable impurities, and containing 0.05-2.0% by area of Fe—Si—O-based particles. 1. A cemented carbide comprising 55-90 parts by mass of WC particles and 10-45 parts by mass of a Fe-based binder phase;said binder phase having a composition comprising0.5-10% by mass of Ni,0.2-2% by mass of C,0.5-5% by mass of Cr,0.2-2.0% by mass of Si, and0.1-5% by mass of W,the balance being Fe and inevitable impurities, andcontaining 0.05-2.0% by area of Fe—Si—O-based particles.2. The cemented carbide according to claim 1 , wherein said cemented carbide does not contain Fe—Si—O-based particles having equivalent circle diameters of 3 μm or more.3. The cemented carbide according to claim 2 , wherein among said Fe—Si—O-based particles claim 2 , the ratio of particles having equivalent circle diameters of 0.1-3 μm is 0.05-2.0% by area in total.4. The cemented carbide according to claim 1 , wherein said cemented carbide contains substantially no composite carbides having equivalent circle diameters of 5 μm or more.5. The cemented carbide according to claim 1 , wherein said WC particles have a median diameter D50 of 0.5-10 μm.6. The cemented carbide according to claim 1 , wherein said binder phase further contains 0-5% by mass of Co claim 1 , and 0-1% by mass of Mn.7. The cemented carbide according to claim 1 , wherein the total amount of bainite phases and/or martensite phases in said binder phase is 50% or more by area.8. The cemented carbide according to claim 1 , wherein said cemented carbide has compressive yield strength of 1200 MPa or more.9. A composite cemented carbide roll for rolling claim 1 , which comprises an outer layer made of the cemented carbide recited in claim 1 , ...

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04-09-2014 дата публикации

Centrifugally cast composite roll and its production method

Номер: US20140248511A1
Принадлежит: Hitachi Metals Ltd

A centrifugally cast composite roll comprising an outer layer made of cast iron having a chemical composition comprising, by mass, 2.7-3.5% of C, 1.5-2.5% of Si, 0.4-1.0% of Mn, 3.7-5.1% of Ni, 0.8-2.2% of Cr, 1.5-4.5% of Mo, 2.0-4.5% of V, and 0.5-2.0% of Nb, the balance being Fe and inevitable impurities, a mass ratio of Nb/V being 0.18-0.65, and a mass ratio of Mo/V being 0.7-2.5, and a structure comprising, by area, 15-45% of a cementite phase and 1-10% of a graphite phase, and an inner layer made of cast iron having excellent mechanical strength and metallurgically bonded to the outer layer; a usable region of the outer layer as deep as 10 mm or more from the surface containing substantially no speck-like-segregated dendrites of bainite and/or martensite having diameters of 1.5 mm or more.

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15-06-2017 дата публикации

TEXTURED WORK ROLL FOR A METAL SUBSTRATE

Номер: US20170165728A1
Принадлежит: Novelis Inc.

A textured work roll can impart a desired texture on a metal substrate, such as an aluminum or aluminum alloy sheet. The textured work roll can be used for applying a gloss finish on the metal substrate. The textured work roll can be textured by grinding the work roll to form a ground work roll; electro-discharge texturing the work roll to form an electro-discharge textured work roll; and polishing the work roll to form a polished work roll. The polished work can have an Ra value between 0.30 μm and 0.70 μm. The polished work roll can be used to apply the gloss finish on the metal substrate. 1. A method of texturing a work roll comprising:grinding an unfinished work roll surface to form a ground work roll surface;electro-discharge texturing the ground work roll surface to form an electro-discharge textured work roll surface; andpolishing the electro-discharge textured work roll surface to form a polished work roll surface for applying a gloss finish on a metal substrate.2. The method of claim 1 , wherein grinding the unfinished work roll surface comprises grinding the unfinished work roll surface to form the ground work roll surface with an Ra value from about 0.30 μm to about 0.50 μm.3. The method of claim 1 , wherein electro-discharge texturing the ground work roll surface comprises electro-discharge texturing the ground work roll surface to form the electro-discharge textured work roll surface with an Ra value from about 0.50 μm to about 0.8 μm.4. The method of claim 1 , wherein the electro-discharge textured work roll surface has an isotropic surface with minimal directionality.5. The method of claim 1 , wherein polishing the electro-discharge textured work roll surface comprises polishing the electro-discharge textured work roll surface to form the polished work roll surface that has an Ra value from about 0.30 μm to about 0.70 μm.6. A work roll prepared according to the method of .7. A work roll comprising:a surface having an Ra value between about 0.30 μm and ...

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29-09-2022 дата публикации

Sheet steel having a deterministic surface structure

Номер: US20220305538A1
Принадлежит: THYSSENKRUPP STEEL EUROPE AG

The invention relates to sheet steel, more particularly a coated sheet steel, which is skin-pass rolled with a deterministic surface structure, and to a method for producing this steel.

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21-05-2020 дата публикации

Electrode Rolling Apparatus Having Heating Unit for Heating Non-Coated Portion and Electrode Manufacturing System Comprising the Same

Номер: US20200156128A1
Принадлежит: LG CHEM, LTD.

An electrode rolling apparatus according to an embodiment of the present disclosure includes a sensing unit positioned above an electrode for a secondary battery being transferred along a lengthwise direction to measure a distance to the electrode for each location along a widthwise direction of the electrode, a control unit which identifies a location of a non-coated portion formed on the electrode using information associated with the distance between the sensing unit and the electrode measured through the sensing unit, and outputs a control signal to heat a region in which the identified non-coated portion is formed, a heating unit positioned above the electrode to selectively heat only the region in which the non-coated portion is formed according to the control signal of the control unit, and a rolling unit which rolls the electrode having the selectively heated region in which the non-coated portion is formed. 1. An electrode rolling apparatus comprising:a sensing unit positioned above an electrode for a secondary battery that is configured to be transferred along a lengthwise direction to measure a distance between the sensing unit and the electrode for each location along a widthwise direction of the electrode;a control unit configured to identify a location of a non-coated portion formed on the electrode using information associated with the distance between the sensing unit and the electrode measured through the sensing unit, and configured to output a control signal to heat a region in which the identified non-coated portion is formed;a heating unit positioned above the electrode to selectively heat only the region in which the non-coated portion is formed according to the control signal of the control unit; anda rolling unit configured to roll the electrode having the selectively heated region in which the non-coated portion is formed.2. The electrode rolling apparatus according to claim 1 , wherein the sensing unit includes a plurality of fixed sensors ...

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21-06-2018 дата публикации

SYSTEMS, METHODS AND DEVICES FOR 3D ROLLING OF MULTI-GAUGE PARTS

Номер: US20180169722A1
Автор: POLEWARCZYK JOSEPH M.
Принадлежит: GM GLOBAL TECHNOLOGY OPERATIONS LLC

Disclosed are metalworking rollers for fabricating multi-gauge sheet metal parts, methods for making and methods for using such rollers, and rolling mill machines employing variable-radius metalworking rollers for fabricating multi-gauge metal components. A metalworking roller for a rolling mill machine is disclosed. The metalworking roller includes a cylindrical roller body that rotatably and drivingly connects to the rolling mill machine. An outer diameter surface spanning around the roller body circumference includes an outermost peak region and an innermost valley region recessed radially inward from the outermost peak region and elongated circumferentially around the roller body. During operation of the rolling mill machine, the outermost and innermost regions of the roller body's outer diameter surface sequentially press against and thereby modify the gauge of a metal workpiece. Each region has a respective transverse width and circumferential length extending across and around the longitudinal length and circumference, respectively, of the roller body. 1. A metalworking roller for a rolling mill machine operable to modify a gauge of a metal workpiece , the rolling mill machine including a drive mechanism and a roll stand , the metalworking roller comprising:a cylindrical roller body configured to rotatably attach to the roll stand and drivingly connect to the drive mechanism, the roller body including an outer diameter surface spanning continuously around the circumference of the roller body, the outer diameter surface including an outermost peak region and an innermost valley region recessed radially inward from the outermost peak region and elongated circumferentially around the roller body,wherein the outermost peak region and the innermost valley region are configured to sequentially press against and thereby modify the gauge of the metal workpiece.2. The metalworking roller of claim 1 , wherein the innermost valley region has a first transverse width ...

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21-06-2018 дата публикации

DEEP ROLLING TOOL AND METHOD

Номер: US20180171448A1
Принадлежит:

An embodiment of a tool assembly includes a robotic assembly, a tool mount, and a non-axisymmetric deep rolling tool. The robotic assembly includes a plurality of linear arms connected in series between a base end and a working end. Adjacent ones of the plurality of arms are connected via a corresponding plurality of multi-axis joints such that the working end is articulated by movement of one or more of the plurality of arms relative to one or more of the plurality of multi-axis joints. The tool mount is connected to one of the linear arms or one of the multi-axis joints at the working end of the robotic assembly. The non-axisymmetric deep rolling tool is connected to the tool mount, and includes a spring-loaded shaft assembly disposed along a first axis. A hub has an upper hub portion adjacent to the distal end of the spring-loaded shaft assembly aligned with the first axis, and a lower hub portion extending along a second axis, forming a nonzero angle relative to the first axis. A roller disk is joined to the lower portion of the hub and is rotatable about the second axis parallel to the second portion of the hub. 1. A tool assembly comprising:a robotic assembly including a plurality of linear arms connected in series between a base end and a working end, adjacent ones of the plurality of arms connected via a corresponding plurality of multi-axis joints such that the working end is articulated by movement of one or more of the plurality of arms relative to one or more of the plurality of multi-axis joints;a tool mount connected to an arm or a multi-axis joint at the working end of the robotic assembly; and a spring-loaded shaft assembly disposed along a first axis;', 'a hub connected to a distal end of the spring-loaded shaft assembly, the hub having an upper hub portion adjacent to the distal end of the spring-loaded shaft assembly aligned with the first axis, and a lower hub portion extending along a second axis, the second axis forming a nonzero angle relative ...

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21-06-2018 дата публикации

Non-Woven Covered Roller

Номер: US20180171543A1
Принадлежит: NCCM Company, LLC

A non-Owoven covered roller comprising a resin-saturated seamless non-woven tube on a shaft and a process for making the non-woven covered roller comprising non-woven fibers and a shaft surface completely covered with at least the same resin wherein the resin-saturated non-woven tube has a hardness of at least 40 wet Shore A. It also has an outer surface configured to both trap metal debris from a metal web during primary metal fabrication operations and temporarily compress to allow larger metal debris associated with the metal web to pass by without permanently damaging the outer surface of the non-woven covered roller. Furthermore, it has an inner surface sufficiently bonded with the same resin to the outer surface of the shaft to permit satisfactory life of the resin-saturated non-woven covered roller during primary metal fabrication conditions similar to that of conventional shafts that are covered with rubber, urethane, or vinyl, and have not been exposed to the metal debris 1. A non-woven covered roller comprising:a shaft with a uniform smooth outer surface; and a non-woven seamless tube comprising a needle-tacked web of fibers formed into a seamless tube; and', 'a continuous resin layer that saturates the non-woven seamless tube and coats the outer surface of the shaft to bond it to the non-woven web with sufficient force to permit under primary metal fabrication conditions a lifespan when exposed to metal debris from a metal web during primary metal fabrication operations of the non-woven covered roller that is similar to that of rubber, urethane, or vinyl covered rollers that have not been exposed to the metal debris., 'a resin-saturated non-woven seamless tube adhered to the shaft, wherein the resin-saturated non-woven seamless tube has an outer surface and an inner surface and comprises2. A non-woven covered roller according to claim 1 , wherein the non-woven covered roller has a hardness of at least 35 wet Shore A and the resin-saturated non-woven ...

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02-07-2015 дата публикации

SHEET ROLL FORMING METHOD, AND RUNNING CUTTER AND ROUND BENDER APPLIED THERETO

Номер: US20150183017A1
Автор: KIM Min Woo, SON Bong Kun
Принадлежит:

A sheet roll forming method is disclosed. The sheet roll forming method includes an uncoiling step for uncoiling a coil by an uncoiler provided at a start of a process line, a straightening step for straightening the coil from the uncoiler to be a flat panel, a piercing step for forming holes for various purposes in the panel fed from the straightening step by a piercing press, a sheet roll forming step for cutting the panel to be a sheet with a predetermined dimension by a running cutter and for successively bending the cut sheet to be a shaped beam by a multi-stage roll forming unit, and a bending step for curvature forming the shaped beam to be a shaped product by a round bender. 1. A sheet roll forming method comprising:an uncoiling step for uncoiling a coil by an uncoiler provided at a start of a process line;a straightening step for straightening the coil from the uncoiler to be a flat panel;a piercing step for forming holes for various purposes in the panel fed from the straightening step by a piercing press;a sheet roll forming step for cutting the panel to be a sheet with a predetermined dimension by a running cutter and for successively bending the cut sheet to be a shaped beam by a multi-stage roll forming unit; anda bending step for curvature forming the shaped beam to be a shaped product by a round bender.2. The sheet roll forming method of claim 1 , wherein the sheet roll forming step comprises:a feeding step for supplying the pierced panel to the next step by roll feeders after the piercing step;a blanking step for cutting the panel with a predetermined dimension to be the sheet after the feeding step by the running cutter operating synchronized with feeding speed of the panel; anda rolling forming step for successively bending the sheet to be the shaped beam by the multi-stage roll forming unit after the blanking step.3. The sheet roll forming method of claim 2 , wherein the shaped product has a predetermined curvature claim 2 , a predetermined ...

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13-06-2019 дата публикации

Planishing roll, method for planishing a flat product therewith and flat product therefrom

Номер: US20190176198A1
Принадлежит: SALZGITTER FLACHSTAHL GMBH

A planishing roll has a surface structure, in particular for producing flat products from a metallic material, in particular from a steel material. The surface structure has a material ratio of 2% at a depth of 0.2 μm to 9 μm, preferably at a depth of 0.8 μm to 5.5 μm. The depth is measured, starting from a zero line, in the direction of an axis of rotation of the planishing roll, with the zero line running parallel to the axis of rotation of the planishing roll and. Starting from the surface of the planishing roll, the zero line is displaced in the direction of the axis of rotation of the planishing roll until the material ratio of the planishing roll is 0.1%.

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29-06-2017 дата публикации

Roll for High Temperature Environments

Номер: US20170182535A1
Принадлежит: Extreme Caster Services, Inc.

A roll for continuous casting comprises a cylindrical roll rotatably mounted on a fixed axle and having a cooling chamber that surrounds the axle for receiving a flow of coolant. The axle is mounted on a roll support system. The roll support system comprises a first roll support connected to a coolant supply system and a second roll support connected to a coolant drain system. The axle comprises a first inlet connected to the first roll support, a first outlet connected to the coolant chamber, a second inlet connected to the coolant chamber, and a second outlet connected to the second roll support. A coolant flow circuit has a flow path from the coolant supply system to the coolant drain system through the first roll support, the first inlet, the first outlet, the coolant chamber, the second inlet, the second outlet, and the second roll support. 1. A roll for continuous casting comprising:a cylindrical roll rotatably mounted on a fixed axle and having a cooling chamber for receiving a flow of coolant, said coolant chamber surrounding said axle;said axle mounted on a roll support system and comprising a coolant inlet system, a barrel, and a coolant outlet system; a first roll support connected to a coolant supply system; and', 'a second roll support connected to a coolant drain system;, 'said roll support system further comprisessaid coolant inlet system comprises a first inlet connected to said first roll support and a first outlet connected to said coolant chamber;said coolant outlet system comprises a second inlet connected to said coolant chamber; and a second outlet connected to said second roll support; anda coolant flow circuit that has a flow path from said coolant supply system to said coolant drain system through said first roll support, said first inlet and said first outlet of said coolant inlet system, said coolant chamber, said second inlet and said second outlet of said coolant outlet system, and said second roll support.2. The roll of in which said ...

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09-07-2015 дата публикации

ROLL FORMING DEVICE

Номер: US20150190854A1
Принадлежит: TOYOTA SHATAI KABUSHIKI KAISHA

A first roll () and a second roll () of a roll forming device are provided with a plurality of stacked cutting blades () and retainers (). The retainers () pass through the stacked cutting blades () and receive a first rotating shaft () and a second rotating shaft (). Projections () are formed on end portions of the retainers (). When the cutting blades () are stacked, the projections () control positioning operation of the cutting blades (). With this constitution, when the cutting blades () are joined in a stacked state to the retainers (), the cutting blades () in the stacking direction is controlled with the retainers (). 1. A roll forming device comprising a plurality of stacked cutting blades , wherein the roll forming device roll-forms a workpiece by rotating a pair of rolls each attached to corresponding one of a pair of rotary shafts , each of the rolls includesa corresponding number of the stacked cutting blades, anda retainer, which allows the corresponding rotary shaft to pass through and extends through the cutting blades, the retainer is one of a plurality of retainers adjacent to each other, and each of the retainers has at an end portion a controlling portion for controlling positioning of the cutting blades during stacking of the cutting blades.2. The roll forming device according to claim 1 , wherein the controlling portion functions as a preventing portion that prevents the cutting blades from coming off the retainer during stacking of the cutting blades.3. The roll forming device according to claim 2 , wherein the preventing portion is one of a plurality of preventing portions separated from each other.4. The roll forming device according to claim 3 , wherein each of the preventing portions is a projecting portion projecting from an end surface of the retainer.5. The roll forming device according to claim 4 , wherein each of the projecting portions is formed integrally with an end surface of a corresponding retainer and is received in a receiving ...

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09-07-2015 дата публикации

ROLL MOLDING DEVICE

Номер: US20150190951A1
Принадлежит: TOYOTA SHATAI KABUSHIKI KAISHA

In the present invention, when synchronization is lost due to backlash, and deviation between the rotational phases of a first processing roll and a second processing roll occurs, deviation between the rotational phases of dummy rotating bodies also occurs, and dummy blade parts of the dummy rotating bodies interfere with each other before blade parts of cutting blades of the first processing roll and the second processing roll () interfere with each other. Thus, interference between the blade parts is prevented. 1. A roll forming machine comprising:a pair of processing rolls arranged to face each other, the pair of processing rolls each including cutting parts formed on an outer circumferential portion such that the cutting parts mesh with each other to machine a sheet inserted between the processing rolls; andinterference preventing means including a pair of dummy rotating bodies arranged on rotary shahs of the pair of processing rolls, each dummy rotating body including dummy cutting parts the number of which is equal to the number of the cutting parts of each processing roll, wherein, when rotational phase deviation occurs between the processing rolls, the interference preventing means prevents interference between the cutting parts of the processing rolls based on rotational phase deviation that simultaneously occurs between the dummy rotating bodies.2. The roll forming machine according to claim 1 , wherein the interference preventing means sets a first clearance between the dummy cutting claim 1 , parts of the dummy rotating bodies to be smaller than a second clearance between the cutting parts of the processing rolls claim 1 , and when rotational phase deviation occurs claim 1 , the interference preventing means causes interference to occur between the dummy cutting parts of the dummy rotating bodies.3. The roll forming machine according to claim 2 , wherein the thickness of the dummy cutting parts is set greater than the thickness of the cutting parts.4. ...

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18-09-2014 дата публикации

ROLLED SURFACES HAVING A DULLED GLOSS FINISH

Номер: US20140272466A1
Принадлежит: Novelis Inc.

This application discloses cold rolled surfaces having a dulled gloss finish. The finish has a fairly uniform glossiness with a slightly matted appearance and with minimal directionality. The surfaces are prepared from work rolls having an Ra value of from 0.2 to 0.4 μm and an Rz value of less than 3.0 μm. Methods of preparing the surfaces are also described herein. 1. A work roll , comprising:a surface having an Ra value of from 0.2 to 0.4 μm and an Rz value of less than 3.0 μm.2. The work roll of claim 1 , wherein the surface has an Ra value of from 0.27 μm to 0.3 μm and an Rz value of less than 2.5 μm.3. The work roll of claim 1 , wherein the work roll is a cold mill work roll.4. A method of preparing a work roll for applying a dulled gloss finish on a metal substrate surface claim 1 , comprising:(a) roughening an unfinished work roll surface to form a roughened work roll surface, wherein the roughened work roll has an Ra of 0.20 μm or less and an Rz of 2.00 μm or less;(b) polishing the roughened work roll surface to form a polished work roll surface having an Ra of less than 0.015 μm and an Rz of less than 0.25 μm;(c) uniformly roughening the polished work roll surface to form a uniformly roughened work roll surface having an Ra of from 0.35 μm to 0.45 μm and an Rz of less than 5 μm; and(d) finishing the uniformly roughened work roll surface to form a work roll surface, wherein the work roll surface has an Ra value of from 0.2 to 0.4 μm and an Rz value of less than 3.0 μm.5. A work roll prepared according to the method of .6. A method of forming a dulled gloss finish on a metal substrate claim 4 , comprising:(a) roughening an unfinished work roll surface to form a roughened work roll surface, wherein the roughened work roll has an Ra of 0.20 μm or less and an Rz of 2.00 μm or less;(b) polishing the roughened work roll surface to form a polished work roll surface having an Ra of less than 0.015 μm and an Rz of less than 0.25 μm;(c) uniformly roughening the ...

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29-06-2017 дата публикации

Thermal spray coatings onto non-smooth surfaces

Номер: US20170183763A1
Принадлежит: Praxair ST Technology Inc

This invention relates to thermal spray coatings and processes onto non-smooth surfaces. The coating and processes can coat non-smooth surfaces without substantial degradation of the underlying surface texture or profile of the non-smooth surfaces so as to sufficiently preserve the underlying surface texture or profile. The ability for coating fractional coverage to maintain the surface profile while maintaining wear resistance is unprecedented by conventional thermal spray processes

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07-07-2016 дата публикации

CENTRIFUGALLY CAST COMPOSITE ROLL AND ITS PRODUCTION METHOD

Номер: US20160193637A1
Принадлежит: HITACHI METALS, LTD.

A centrifugally cast composite roll comprising an outer layer formed by a centrifugal casting method, and an inner layer made of ductile cast iron and integrally fused to the outer layer, the outer layer being made of an Fe-based alloy comprising by mass 1.3-3.7% of C, 0.3-3% of Si, 0.1-3% of Mn, 1-7% of Cr, 1-8% of Mo, at least one of 2.5-7% of V, 0.1-3% of Nb and 0.1-5% of W (V is indispensable), and 0.01-0.2% of B and/or 0.05-0.3% of S, the balance being substantially Fe and inevitable impurities, the outer layer having a structure containing no graphite; the inner layer comprising a core portion fused to the outer layer, and a drive-side shaft portion and a free-side shaft portion integrally extending from both ends of the core portion; the total amount of Cr, Mo, V, Nb and W being 0.35-2% by mass in an end portion of the drive-side shaft portion and 0.15-1.8% by mass in an end portion of the free-side shaft portion, the former being larger than the latter by 0.2% or more by mass. 1. A centrifugally cast composite roll comprising an outer layer formed by a centrifugal casting method , and an inner layer made of ductile cast iron and integrally fused to said outer layer;said outer layer being made of an Fe-based alloy comprising by mass 1.3-3.7% of C, 0.3-3% of Si, 0.1-3% of Mn, 1-7% of Cr, 1-8% of Mo, at least one element selected from the group consisting of 2.5-7% of V, 0.1-3% of Nb and 0.1-5% of W, V being indispensable, and 0.01-0.2% of B and/or 0.05-0.3% of S, the balance being substantially Fe and inevitable impurities, said outer layer having a structure containing no graphite;said inner layer comprising a core portion fused to said outer layer, and a drive-side shaft portion and a free-side shaft portion integrally extending from both ends of said core portion; andthe total amount of Cr, Mo, V, Nb and W in an end portion of said drive-side shaft portion being 0.35-2% by mass, and the total amount of Cr, Mo, V, Nb and W in an end portion of said free-side ...

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07-07-2016 дата публикации

CENTRIFUGALLY CAST, HOT-ROLLING COMPOSITE ROLL

Номер: US20160193638A1
Принадлежит: HITACHI METALS, LTD.

A centrifugally cast, hot-rolling composite roll comprising an outer layer formed by a centrifugal casting method, and an inner layer made of ductile cast iron and integrally fused to the outer layer; the outer layer having a chemical composition comprising by mass 1-3% of C, 0.4-3% of Si, 0.3-3% of Mn, 1-5% of Ni, 2-7% of Cr, 3-8% of Mo, 3-7% of V, and 0.01-0.12% of B, the balance being Fe and inevitable impurities, and meeting the relation expressed by Cr/(Mo+0.5W)<−2/3┌C−0.2(V+1.19Nb)┐+11/6, wherein W=0, and Nb=0, when W and Nb are not contained; and containing by area 1-15% of MC carbide, 0.5-20% of carboboride, and 0.5-20% of Mo-based carbide. 2. The centrifugally cast claim 1 , hot-rolling composite roll according to claim 1 , wherein said outer layer further comprises 3% or less by mass of Nb and/or 4% or less by mass of W.3. The centrifugally cast claim 1 , hot-rolling composite roll according to claim 1 , wherein said outer layer further comprises 0.05-0.3% by mass of S.4. The centrifugally cast claim 1 , hot-rolling composite roll according to claim 1 , wherein said outer layer further comprises 0.01-0.07% by mass of N.5. The centrifugally cast claim 1 , hot-rolling composite roll according to claim 1 , wherein said outer layer further comprises by mass at least one selected from the group consisting of 5% or less of Co claim 1 , 0.5% or less of Zr claim 1 , 0.5% or less of Ti claim 1 , and 0.5% or less of Al.6. The centrifugally cast claim 1 , hot-rolling composite roll according to claim 1 , wherein said outer layer meets the relation expressed by the following formula (2):{'br': None, '30.23+2.74×(area ratio of MC carbide)+4.01×(area ratio of Mo-based carbide)−5.63×(area ratio of carboboride)≦50 \u2003\u2003(2).'}7. The centrifugally cast claim 1 , hot-rolling composite roll according to claim 1 , wherein said outer layer has Vickers hardness Hv of 500 or more.8. The centrifugally cast claim 1 , hot-rolling composite roll according to claim 1 , wherein ...

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11-06-2020 дата публикации

ROLLER MEMBER FOR USE IN AN APPARATUS FOR CLOSING PITTSBURGH SEAMS ASSOCIATED WITH DUCT ASSEMBLIES AND OTHER BOX-SHAPED MEMBERS

Номер: US20200182507A1
Принадлежит:

A vertical Pittsburgh Seam closing apparatus having a base supporting surface, a track mechanism for moving a carriage assembly which holds seam forming members used to close a Pittsburgh Seam, a pair of upper and lower guide members for guiding the duct section into a proper vertical position, and upper and lower clamping members positioned inside the duct section and adjacent the inside portion of the Pittsburgh Seam to be closed, the upper guide members and clamping member being selectively movable and adjustable for accommodating different duct section lengths. In one embodiment, the seam forming assembly includes three roller members mounted in vertical arrangement to each other, one roller member being V-shaped in configuration and the other two roller members being substantially cylindrical in shape. The V-shaped roller member may also include one or more projecting members for forming dimples in the closing process to prevent shifting and/or slipping of the closed seam. 1. A substantially V-shaped roller member for use in an apparatus for closing a Pittsburgh Seam associated with a duct section , the duct section having first and second end portions , the Pittsburgh Seam to be closed having a male portion , a female portion , and an overlapping edge portion , the substantially V-shaped roller member comprising:first and second side portions forming the V-shaped configuration of said roller member, said first and second side portions each having a surface portion for engaging the outside portion of the Pittsburgh Seam to be closed, said first and second side portions forming an apex at their joinder;at least one bore extending through at least a portion of one of said first and second side portions of said V-shaped roller member; andat least one projection member extending through said at least one bore, said at least one projection member having a portion thereof extending beyond at least one surface portion of said first and second side portions.2. The ...

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25-09-2014 дата публикации

Roll surface layer material for hot rolling with excellent fatigue resistance produced by centrifugal casting, and composite roll for hot rolling produced through centrifugal casting

Номер: US20140287898A1
Принадлежит: JFE Steel Corp

There is provided a roll surface layer material including a roll surface layer with excellent fatigue resistance. The roll surface layer material has a composition including, on a mass % basis, C: 2.3% to 2.9%, Si: 0.2% to 0.8%, Mn: 0.2% to 1.0%, Cr: 5.0% to 7.5%, Mo: 4.4% to 6.5%, V: 5.3% to 7.0%, Nb: 0.6% to 1.5%, and Co: 0.1% to 4.0% so as to satisfy 14.0≦(Mo+1.7V)≦17.0 (where Mo represents a content (mass %) of Mo and V represents a content (mass %) of V) and further including Al: 0.001% to 0.03% and/or REM: 0.001% to 0.03%, wherein a carbide is contained at an area fraction of 13% to 40%. A composite roll obtained by integrally welding a shaft member to the roll surface layer member is treated as a centrifugal cast roll that includes a surface layer with excellent fatigue resistance.

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30-07-2015 дата публикации

Flat Product Made of a Metal Material and Roll and Method for Producing Such Flat Products

Номер: US20150209848A1
Принадлежит:

A flat product made of a metal material has been provided with deterministic surface texture which has a plurality of depressions which have a depth in the range of from 2 to 14 μm, wherein the depressions are designed to be I-shaped, H-shaped, cross-shaped, C-shaped or X-shaped, and wherein the surface texture has a peak count RPc in the range of from 45 to 180 l/cm, an arithmetic mean roughness Ra in the range of from 0.3 to 3.6 μm, and an arithmetic mean waviness Wsa in the range of from 0.05 to 0.65 μm. A roll which is particularly suitable for producing such a flat product has a deterministic surface texture which has a plurality of overlapping dimples, which are arranged such that they delimit a double-I-shaped, H-shaped, cross-shaped, C-shaped or X-shaped material texture in the roll surface, and wherein the surface texture of the roll, measured in the direction of the roll axis, is characterized by a peak count RPc in the range of from 80 to 180 l/cm, an arithmetic mean roughness Ra in the range of from 2.5 to 3.5 μm and an arithmetic mean waviness Wsa in the range of from 0.08 to 1.0 μm. 1. A flat product made of a metal material having a deterministic surface texture , wherein the surface texture has a plurality of depressions which have a depth in the range of from 2 to 14 μm , the depressions being designed to be I-shaped , H-shaped , cross-shaped , C-shaped or X-shaped , and the surface texture having a peak count RPc in the range of from 45 to 180 l/cm , an arithmetic mean roughness Ra in the range of from 0.3 to 3.6 μm and an arithmetic mean waviness Wsa in the range of from 0.05 to 0.65 μm.2. The flat product according to claim 1 , wherein the arithmetic mean roughness Ra of the surface texture lies in the range of from 1.0 to 2.5 μm.3. The flat product according to claim 1 , wherein the surface texture has a plurality of depressions which have a depth in the range of from 3 to 13 μm.4. The flat product according to claim 1 , wherein the depressions ...

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21-07-2016 дата публикации

CENTRIFUGALLY CAST, HOT-ROLLING COMPOSITE ROLL

Номер: US20160207084A1
Принадлежит: HITACHI METALS, LTD.

A centrifugally cast, hot-rolling composite roll comprising an outer layer formed by a centrifugal casting method, and an inner layer made of ductile cast iron and integrally fused to the outer layer; the outer layer having a chemical composition comprising by mass 1.6-3% of C, 0.3-2.5% of Si, 0.3-2.5% of Mn, 0.1-5% of Ni, 2.8-7% of Cr, 1.8-6% of Mo, 3.3-6.5% of V, and 0.02-0.12% of B (or 0.01-0.12% of B, and 0.05-02% of S), the balance being Fe and inevitable impurities, and meeting the relation expressed by Cr/(Mo+0.5W)≧−2/3[C−0.2(V+1.19Nb)]+11/6, wherein W=0, and Nb=0, when W and Nb are not contained, and containing by area 1-15% of MC carbide, 0.5-20% of carboboride, and 1-25% of Cr-based carbide. 17-. (canceled)9. The centrifugally cast claim 8 , hot-rolling composite roll according to claim 8 , wherein said outer layer further comprises 2.5% or less by mass of Nb and/or 3% or less by mass of W.10. The centrifugally cast claim 8 , hot-rolling composite roll according to claim 8 , wherein said outer layer further comprises 0.01-0.07% by mass of N.11. The centrifugally cast claim 8 , hot-rolling composite roll according to claim 8 , wherein said outer layer further comprises by mass 2.5% or less of Nb and/or 3% or less of W claim 8 , and 0.01-0.07% N.12. The centrifugally cast claim 8 , hot-rolling composite roll according to claim 8 , wherein said outer layer further comprises by mass at least one selected from the group consisting of 5% or less of Co claim 8 , 0.5% or less of Zr claim 8 , 0.5% or less of Ti claim 8 , and 0.5% or less of Al.13. The centrifugally cast claim 8 , hot-rolling composite roll according to claim 8 , wherein said outer layer further comprises by mass 0.01-0.07% of N claim 8 , and at least one selected from the group consisting of 5% or less of Co claim 8 , 0.5% or less of Zr claim 8 , 0.5% or less of Ti and 0.5% or less of Al.14. The centrifugally cast claim 8 , hot-rolling composite roll according to claim 8 , wherein said outer layer ...

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27-06-2019 дата публикации

CEMENTED CARBIDE AND ITS PRODUCTION METHOD, AND ROLLING ROLL

Номер: US20190194783A1
Принадлежит: HITACHI METALS, LTD.

A cemented carbide comprising 55-90 parts by mass of WC particles, and 10-45 parts by mass of an Fe-based binder phase, the binder phase having a composition comprising 2.5-10% by mass of Ni, 0.2-1.2% by mass of C, 0.5-5% by mass of Cr, 0.2-2.0% by mass of Si, 0.1-3% by mass of W, 0-5% by mass of Co, and 0-1% by mass of Mn, the balance being substantially Fe and inevitable impurities, and the cemented carbide being substantially free from composite carbides having major axes of 5 μm or more. This cemented carbide is produced by cooling at a cooling rate of 60° C./hour or more between 900° C. and 600° C., after vacuum sintering. 1. A cemented carbide comprising 55-90 parts by mass of WC particles , and 10-45 parts by mass of a binder phase containing Fe as a main component ,said binder phase having a composition comprising2.5-10% by mass of Ni,0.2-1.2% by mass of C,0.5-5% by mass of Cr,0.2-2.0% by mass of Si,0.1-3% by mass of W,0-5% by mass of Co, and0-1% by mass of Mn,the balance being substantially Fe and inevitable impurities; andsaid cemented carbide being substantially free from composite carbides having major axes of 5 μm or more.2. The cemented carbide according to claim 1 , wherein said WC particles have a median diameter D50 of 2-10 μm.3. The cemented carbide according to claim 1 , said inevitable impurities in said binder phase are at least one selected from the group consisting of Mo claim 1 , V claim 1 , Nb claim 1 , Ti claim 1 , Al claim 1 , Cu claim 1 , N and O.4. The cemented carbide according to claim 1 , wherein at least one selected from the group consisting of Mo claim 1 , V and Nb in said inevitable impurities is 2% or less by mass in total.5. The cemented carbide according to claim 4 , wherein at least one selected from the group consisting of Ti claim 4 , Al claim 4 , Cu claim 4 , N and O in said inevitable impurities is 0.5% or less by mass each and 1% or less by mass in total.6. The cemented carbide according to claim 4 , wherein a bainite ...

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29-07-2021 дата публикации

Tubular structure reinforcing

Номер: US20210231237A1
Принадлежит: Keystone Tower Systems Inc

Tubular structures, systems, and methods are generally directed to support structures having structural properties similar to thick-walled structures while being formed using materials having thickness amendable to rolling and welding and, thus, useful for rapid and cost-effective fabrication.

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27-07-2017 дата публикации

CENTRIFUGAL CAST CALIBER ROLL FOR HOT ROLLING MILL (AS AMENDED)

Номер: US20170209906A1
Принадлежит: JFE STEEL CORPORATION

A centrifugal cast caliber roll for a hot rolling mill has excellent abrasion resistance, fatigue resistance, and slip resistance. The roll has a chemical composition containing, by mass %, C: 1.8% or more and 3.0% or less, Si: 0.2% or more and 1.0% or less, Mn: 0.2% or more and 1.5% or less, Cr: 5% or more and 9% or less, Mo: 4.0% or more and 7.0% or less, V: 4.0% or more and 7.0% or less, Nb: 0.5% or more and 2.0% or less, and the balance being Fe and inevitable impurities, in which the relationship 0.6≦(C−0.24V−0.13Nb)≦1.4 (where C, V, and Nb each denote the content (mass %) of the corresponding chemical element) is satisfied, and has a surface hardness of Hs 67 or higher and Hs 76 or lower in terms of shore hardness. 1. A centrifugal cast caliber roll for a hot rolling mill , {'br': None, '0.6≦(C−0.24V−0.13Nb)≦1.4\u2003\u2003(1),'}, 'the roll having a chemical composition containing, by mass %, C: 1.8% or more and 3.0% or less, Si: 0.2% or more and 1.0% or less, Mn: 0.2% or more and 1.5% or less, Cr: 5% or more and 9% or less, Mo: 4.0% or more and 7.0% or less, V: 4.0% or more and 7.0% or less, Nb: 0.5% or more and 2.0% or less, and the balance being Fe and inevitable impurities, in which relational expression (1) below is satisfied, and having a surface hardness of Hs 67 or higher and Hs 76 or lower in terms of Shore hardnesswherein C, V, and Nb each denote the content (mass %) of the corresponding chemical element.2. The centrifugal cast caliber roll for a hot rolling mill according to claim 1 , the roll being a rolling roll for a seamless steel pipe. This is the U.S. National Phase application of PCT/JP2015/003239, filed Jun. 26, 2015, and claims priority to Japanese Patent Application No. 2014-132083, filed Jun. 27, 2014, the disclosures of both applications being incorporated herein by reference in their entireties for all purposes.The present invention relates to a centrifugal cast roll for a hot rolling mill, in particular, to a roll having a caliber ...

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26-07-2018 дата публикации

Method for Manufacturing a Component of Austenitic TWIP or TRIP/TWIP Steel

Номер: US20180207695A1
Принадлежит: OUTOKUMPU OYJ

The present invention relates to a method for manufacturing a component of austenitic TWIP or TRIP/TWIP steel. A flat product ( 1 ) is deformed by achieving at least one indentation ( 16 ) on at least one surface of the flat product ( 1 ) in order to have in the deformed product ( 5 ) areas of a high strength steel embedded in a matrix of a ductile material. The invention also relates to the use of the component where areas of a high strength steel embedded in a matrix of a ductile material are required in the same component.

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05-08-2021 дата публикации

COMPOSITE ROLL FOR ROLLING AND ITS PRODUCTION METHOD

Номер: US20210237134A1
Принадлежит: HITACHI METALS, LTD.

A composite roll for rolling comprising an outer layer and an inner layer integrally fused to each other; the outer layer being made of an Fe-based alloy comprising by mass 1-3% of C, 0.3-3% of Si, 0.1-3% of Mn, 0.1-5% of Ni, 1-7% of Cr, 1-8% of Mo, 4-7% of V, 0.005-0.15% of N, and 0.05-0.2% of B; the inner layer being made of graphite cast iron comprising by mass 2.4-3.6% of C, 1.5-3.5% of Si, 0.1-2% of Mn, 0.1-2% of Ni, less than 0.7% of Cr, less than 0.7% of Mo, 0.05-1% of V, and 0.01-0.1% of Mg; the inner layer comprising a core portion fused to the outer layer, and shaft portions integrally extending from both ends of the core portion; at least one of the shaft portions containing 200/cmor more of hard MC carbides having circle-equivalent diameters of 5 μm or more. 1. A composite roll for rolling comprising an outer layer and an inner layer integrally fused to each other;said outer layer being made of an Fe-based alloy comprising by mass 1-3% of C, 0.3-3% of Si, 0.1-3% of Mn, 0.1-5% of Ni, 1-7% of Cr, 1-8% of Mo, 4-7% of V, 0.005-0.15% of N, and 0.05-0.2% of B, the balance being substantially Fe and inevitable impurities;said inner layer being made of graphite cast iron comprising by mass 2.4-3.6% of C, 1.5-3.5% of Si, 0.1-2% of Mn, 0.1-2% of Ni, less than 0.7% of Cr, less than 0.7% of Mo, 0.05-1% of V, and 0.01-0.1% of Mg, the balance being substantially Fe and inevitable impurities; and{'sup': '2', 'said inner layer comprising a core portion fused to said outer layer, and shaft portions integrally extending from both ends of said core portion, at least one of said shaft portions containing 200/cmor more of hard MC carbides having circle-equivalent diameters of 5 μm or more.'}2. The composite roll for rolling according to claim 1 , wherein said outer layer further contains 0.1-3% by mass of Nb claim 1 , and said inner layer contains less than 0.5% by mass of Nb.3. The composite roll for rolling according to claim 1 , wherein said outer layer further contains 0 ...

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13-08-2015 дата публикации

TOOL CHANGEOVER SYSTEM AND METHOD AS WELL AS ROLL

Номер: US20150224552A1
Принадлежит: SMS MEER GMBH

To minimize the setup times in the case of a tool changeover on rolls, the movement sequences are separated into transverse movements and vertical movements using a tool changeover system and method for changeover of at least one tool disposed on a roll shaft in a working position. In one aspect, the tool changeover system includes a tool changeover rack, a vertical transport and a transverse transport. A drawing frame separate from the tool changeover rack can be transported transversely separately with reference to the tool changeover rack. The tool changeover rack has a device for connecting with the vertical transport and a tool accommodation for accommodating the tool. The drawing frame has a device for connecting with the transverse transport and a device for connecting with the tool. 1. A tool changeover system for changeover of at least one tool disposed on a roll shaft in a working position comprising:(a) a vertical transport;(b) a tool changeover rack comprising a device for connecting with the vertical transport and a tool accommodation for accommodating the at least one tool;(c) a transverse transport; and(d) a drawing frame separate from the tool changeover rack and separately transportable transversely with reference to the tool changeover rack, wherein the drawing frame comprises a device for connecting with the transverse transport and a device for connecting with the tool.2. A tool changeover system for changeover of at least one tool disposed on a roll shaft in a working position comprising:(a) a vertical transport;(b) a tool changeover rack;(c) a guide support; and(d) a changeover rack guide configured as a motion link guide between the tool changeover rack and the guide support, wherein the motion link guide comprises a guide track having an open top portion comprising a guide track opening, and wherein the guide track comprises a constant vertical track component guiding the tool changeover rack to the changeover position with reference to the ...

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