21-06-2018 дата публикации
Номер: US20180172430A1
A method for non-destructive testing a cutting insert to determine coating thickness is disclosed. The method includes the steps of using a source of electromagnetic energy to ablate a surface of the cutting insert to non-destructively form a geometric feature and expose the substrate and each layer of the coating; and measuring the thickness of each layer of the coating. In one example, the geometric feature is a groove with a generally trapezoidal shape. In other examples, the groove can have a U-shape, V-shape, and the like. The thickness of each layer of the coating is determined using focus variation, contrast detection, confocal microscopy, an interferometric microscopy, an imaging interferometric microscopy, or similar technique. 1. A method for non-destructive testing of a cutting insert to maintain performance of the insert after testing , the insert comprising a substrate and one or more layers of coating , the method comprising:using a source of electromagnetic energy to ablate a surface of the substrate and the one or more layers of coating of the cutting insert to form a geometric feature and expose at least a portion of a cross section of the substrate and each layer of the coating; and thenmeasuring the thickness of each one of the one or more layers of the coating.2. The method of claim 1 , wherein the source of electromagnetic energy comprises a picosecond laser or a femtosecond laser.3. The method of claim 2 , wherein the femtosecond laser operates at a wavelength of 1030 nm claim 2 , a power of 50 W claim 2 , a frequency in a range between 200 kHz and 800 kHz claim 2 , and a pulse length of 900 fs.4. The method of claim 1 , wherein the thickness of each layer is measured using one of a focus variation technique claim 1 , a contrast detection technique claim 1 , a confocal microscopy technique claim 1 , an interferometric microscopy technique and an imaging interferometric microscopy technique.5. The method of claim 1 , wherein the geometric ...
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