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Небесная энциклопедия

Космические корабли и станции, автоматические КА и методы их проектирования, бортовые комплексы управления, системы и средства жизнеобеспечения, особенности технологии производства ракетно-космических систем

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Мониторинг СМИ

Мониторинг СМИ и социальных сетей. Сканирование интернета, новостных сайтов, специализированных контентных площадок на базе мессенджеров. Гибкие настройки фильтров и первоначальных источников.

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Форма поиска

Поддерживает ввод нескольких поисковых фраз (по одной на строку). При поиске обеспечивает поддержку морфологии русского и английского языка
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Применить Всего найдено 13663. Отображено 100.
19-01-2012 дата публикации

Sidewall unit for casting mold and removal unit for sidewall unit

Номер: US20120012735A1
Принадлежит: Elematic Oyj

A casting mold sidewall unit including a sidewall part restricting the outer surface of the concrete product to be cast, as well as a sidewall part support structure, said sidewall unit including at least one removal device extending through the sidewall part, said removal device being at least partly movable outwardly from the sidewall part surface level in order to remove the sidewall unit from the hardened concrete product. Also, a removal unit to be connected to the sidewall unit.

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26-07-2012 дата публикации

Extrusion Process For Proppant Production

Номер: US20120190597A1
Принадлежит: Oxane Materials Inc

An extrusion method and apparatus are described for producing ceramics, glass, glass-ceramics, or composites suitable for use as proppants. The method includes forming one or more green body materials, extruding the green body materials to form a green body extrudate, separating and shaping the green body extrudate into individual green bodies, and sintering the green bodies to form proppants. The apparatus includes a means for forming an intimate mixture of green body materials, means to produce a green body extrudate, means for separating and shaping the green body extrudate into individual green bodies, and means to sinter the green green bodies to form proppants.

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14-03-2013 дата публикации

Apparatus and methods for producing a ceramic green body

Номер: US20130062819A1
Принадлежит: Corning Inc

An apparatus for producing a green body of ceramic-forming material can comprise a support device including at least one air bearing including a support surface with a plurality of apertures. In one example, the support surface is configured to circumscribe greater than 180° of a support area for the green body. In another example, the plurality of apertures include at least a quantity of apertures oriented with a fluid emitting axis extending at an oblique angle with respect to an extrusion axis. In still another example, the air bearing is adjustable. Methods for producing a green body also provide an air cushion between a support surface and the green body.

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28-11-2013 дата публикации

Reinforcing element

Номер: US20130316104A1
Принадлежит: EMPIRE TECHNOLOGY DEVELOPMENT LLC

A reinforcing element and a method of forming the reinforcing element are generally described. The reinforcing element may be used in reinforcing a cementitious material and may comprise a settable material and a tension-resistant material that extends for a length of the element. To form the reinforcing element the settable material and tension-resistant material may be disposed together such that the settable and tension-resistant materials generally take the form of the reinforcing element. The settable material may then be cured.

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10-04-2014 дата публикации

METHOD FOR FABRICATION OF STRUCTURES USED IN CONSTRUCTION OF TOWER BASE SUPPORTS

Номер: US20140097556A1
Принадлежит: TINDALL CORPORATION

Disclosed are apparatus and corresponding methodologies for providing a base support, such as including concrete, and used such as for a wind-driven generator. Precast concrete cylinders are stacked in place upon a platform that may be partially precast and partially cast in place during assembly and supported, in certain embodiments, by plural concrete legs, the other ends of which are supported on a unitary or subdivided concrete foundation. In other embodiments, the platform may be supported by ribbed concrete panels. The concrete cylinders are glued together using an epoxy and then secured by an internal vertical post tension system extending from the platform to the upper most cylinder. Methodologies and apparatus for fabrication of concrete structure used in constructing the base support are also disclosed, with a focus on staves and various ring piece constructions. 1. A method of fabricating structures for use in construction of a support tower , the method comprising:providing respective outer diameter and inner diameter forms with the outer diameter form situated adjacent to the inner diameter form so as to collectively provide a concrete form defining a casting volume, the concrete form having at least one inlet for injection of concrete into the casting volume and at least one outlet for the displacement of air therefrom;injecting concrete into the casting volume;curing the concrete in the casting volume so as to form a casting;generating a first thermal gradient between the casting and the outer diameter form;removing the outer diameter form from the casting;generating a second thermal gradient between the casting and the inner diameter form; andremoving the casting from the inner diameter form.2. The method of claim 1 , wherein the generating the first thermal gradient includes spraying steam onto the outer diameter form claim 1 , or using at least one heater embedded in the outer diameter form claim 1 , or combinations thereof.3. The method of claim 1 ...

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03-01-2019 дата публикации

Dispenser for mixes

Номер: US20190001524A1
Принадлежит: BRETON SPA

A mix dispenser (14) comprises a hopper (24) with a top opening (26) for filling the hopper with a predetermined amount of mix and a bottom opening (28). The dispenser comprises a conveyor (30) which forms the bottom of said hopper (24) and is designed to extract the mix from the hopper (24) and convey it towards an end from where it falls into a mould. The dispenser is characterized in that said conveyor (30) comprises a supporting meshwork (32) made of a material resistant to the vapours of solvents such as styrene and operated by an electric motor (34). Furthermore a plant comprising such as dispenser is also described.

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14-01-2016 дата публикации

Fluted additive manufacturing deposition head design

Номер: US20160008887A1
Принадлежит: Rolls Royce Corp

A material deposition head may include a body that defines first and second ends, an exterior surface, an interior surface, and one or more material delivery channels, where the exterior surface includes fluting. In some examples, a system may include a fluted material deposition head, a fluidized powder source, and an energy source.

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10-01-2019 дата публикации

Method and Plant for Manufacturing Ceramic Products

Номер: US20190009430A1
Принадлежит: Sacmi Imola Sc

A method and a plant (i.e., system or assembly) for manufacturing ceramic products comprising the steps of feeding a mixture of ceramic powders so as to obtain a powder material strip; compacting the powder material strip so as to obtain a compacted powder layer; acquiring a surface image of the compacted powder layer that reproduces the respective surface chromatic effects; processing said surface image so as to obtain a graphic decoration to be applied on the surface of the compacted powder layer that is coordinated with the respective chromatic effects in the thickness; and printing the graphic decoration on the surface of the compacted powder layer.

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09-01-2020 дата публикации

Dosing apparatus

Номер: US20200010227A1
Автор: Frank Reschke
Принадлежит: Masa GmbH

The invention relates to a dosing apparatus for dosing bulk material into block forming elements, and for arrangement on a filling car of a filling apparatus of a block-making machine for manufacturing patterned blocks, in particular paving blocks. The filling car may be pushed forward and backward over block forming elements in a displacement direction, and a first bulk material component may be filled into the block forming elements with this car. The dosing apparatus comprises at least one filling box that has a lower outlet that may be opened and closed by means of a closure. A second bulk material component may be filled from the filling box into the block forming elements via the lower outlet.

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15-01-2015 дата публикации

PREFORMED FORMWORK FOR FORMING CONCRETE FLOOR SLAB FOR A HEIGHT ADJUSTABLE SHIPPING CONTAINER BUILDING STURCTURE

Номер: US20150014886A1
Принадлежит: LIFTING POINT PTY LTD.

A preformed formwork for forming concrete floor slab for a height adjustable shipping container building structure having spaced apart frame side beams, spaced apart end beams and fork lifting supports. Reinforcing is situated within the internal area of the frame and attached to the side and end beams. A wall receiving feature on the external surface of the side and end beams accommodates attaching a portion of wall panel to the end and side beams. Columns are supported at the corners of the frame. The preformed formwork is dimensioned to equal the floor area of a shipping container so the preformed formwork is able to be easily transported within a height adjustable shipping container containing building components and able to be readily and easily erected and assembled as ether a ground floor or upper level floor of a building structure prior to been formed in to a concrete slab.

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03-02-2022 дата публикации

MOLD LINER ARRANGEMENT

Номер: US20220032502A1
Автор: Hume Tamas Dale
Принадлежит: VERTECH HUME PTY LTD

A mould liner for a fabrication assembly is disclosed. The fabrication assembly is for fabricating an elongate concrete article in a substantially upright orientation and includes a core assembly and an outer mould assembly defining a mould cavity between the core assembly and an inner moulding surface of the outer mould assembly with the outer mould assembly being separable following casting of the elongate concrete article to strip the outer mould assembly from the elongate concrete article. The mould liner during casting forms an intermediate layer between the inner moulding surface of the outer mould assembly and the elongate concrete article being cast, wherein on stripping of the core and outer mould assemblies following casting, the mould liner is adapted to form an outer containment layer to the elongate concrete article. 1. A mold liner for a fabrication assembly , the fabrication assembly for fabricating an elongate concrete article in a substantially upright orientation and including a core assembly and an outer mold assembly defining a mold cavity between the core assembly and an inner molding surface of the outer mold assembly with the outer mold assembly being separable following casting of the elongate concrete article to strip the outer mold assembly from the elongate concrete article , the mold liner during casting forming an intermediate layer between the inner molding surface of the outer mold assembly and the elongate concrete article being cast , wherein on stripping of the core and outer mold assemblies following casting , the mold liner is adapted to form an outer containment layer to the elongate concrete article to form a mold liner and contained elongate concrete article combination.2. The mold liner of claim 1 , wherein the mold liner is configured to allow the removal of the mold liner and contained elongate concrete article combination from the fabrication assembly.3. The mold liner of claim 1 , wherein the mold liner is formed as a ...

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21-01-2016 дата публикации

APPARATUS FOR MANUFACTURING SLABS WITH VEINED EFFECT

Номер: US20160016328A1
Автор: Toncelli Luca
Принадлежит:

During the manufacture of slabs with a veined effect a liquid or powder colouring agent is deposited on the surface of a thin layer of starting mixture by means of at least one dispensing device and the resultant mixture is supplied, falling freely, from one end of an extractor belt forming the bottom of a mixture metering/distributor unit, following which the mixture is transferred, falling freely, onto a temporary moulding support. This results in the production of slabs provided with veining extending through the entire thickness of the slabs and also visible along the whole edge of the slab, even after it has been machined. 1. An apparatus for producing slabs , the apparatus comprising:a mixture metering/distributor unit comprising a hopper and an extractor belt, the hopper including a top mouth for loading a mixture into the hopper and a bottom opening for discharging the loaded mixture, a portion of the extractor belt being positioned beneath the hopper and having an upper surface that forms a bottom of the hopper in proximity to the bottom opening of the hopper, the extractor belt configured to transport a loaded mixture downstream from the bottom opening to an end zone, at which end zone the mixture freely falls from the extractor belt onto a temporary support; andat least one coloring agent dispensing device positioned above the extractor belt, in proximity to the end zone, so as to dispense at least one coloring or pigmenting agent onto a surface of the mixture that is being transported downstream by the extractor belt.2. The apparatus according to claim 1 , wherein the hopper further includes a shaped or conveying wall that extends toward the bottom opening of the hopper and has a profile that curves towards an inside of the hopper.3. The apparatus according to claim 1 , wherein the at least one coloring agent dispensing device comprises a plurality of dispensing devices.4. The apparatus according to claim 3 , wherein each of the plurality of dispensing ...

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17-04-2014 дата публикации

Cement mortar panel with prestressed biaxial reinforcement

Номер: US20140102020A1
Принадлежит: Individual

This cement mortar panel with prestressed biaxial reinforcement is formed by a slab of cement mortar which, having a thickness ranging from 2 to 7 cms, includes a biaxial reinforcement. The slab has occluded in the cement plugs for versatile operating on the panel assembly allowing for its handling and/or fixation to a building structure via a plurality of panel fixing members. Each panel fixing member has a first end inserted in an axial blind hole of said plugs and a second opposite end which passes through a polygonal plate associated with positioning members configured to enable adjustment of a distance between the panel and the building structure. The building structure further comprises transverse sections having a portion thereof forming an upwardly open cannel-shaped cradle configured to receive one edge of the polygonal plate.

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21-01-2021 дата публикации

Method for Producing Concrete Elements

Номер: US20210017077A1
Автор: Metten Michael
Принадлежит:

Presented and described is a method for manufacturing concrete elements having at least one concrete layer, wherein concrete for at least one element is introduced into a mould, the concrete is compacted by vibration and/or by tamping and subsequently cures, wherein to the concrete layer, prior to compaction, at least one portion of a granular material is applied by means of an application device, where the concrete introduced into the mould has a water/binder (w/b) ratio of 0.30 to 0.50 prior to curing and where as granular material a material is used comprising (a) a scatter component having an average particle diameter of 0.1 to 5 mm in an amount of 65 to 95 wt % and (b) binder in an amount of 5 to 35 wt %, based in each case on the overall composition of the granular material. 128-. (canceled)29. A concrete block or concrete slab produced by a method comprising:introducing a concrete forming a concrete layer for at least one element into a mold;applying at least one portion of a granular material to the concrete layer using an application device;compacting the concrete layer by vibration and/or by tamping; andcuring the concrete layer to produce a concrete block or concrete slab;wherein the at least one portion of a granular material is applied to the concrete layer prior to compacting the concrete layer;wherein the concrete layer is cured subsequent to compacting the concrete layer;wherein the concrete forming the concrete layer that is introduced into the mold has a water/binder (w/b) ratio of 0.30 to 0.50 prior to curing; andwherein the granular material comprises (a) a scatter component having an average particle diameter of 0.1 to 5 mm in an amount of 65 to 95 wt % based on the overall composition of the granular material; and (b) a binder in an amount of 5 to 35 wt %, based on the overall composition of the granular material.30. The concrete block or concrete slab of claim 29 , wherein the concrete forming the concrete layer that is introduced into the ...

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21-01-2021 дата публикации

Organic fiber toughened inorganic composite artificial stone panel and preparation method thereof

Номер: US20210017770A1
Принадлежит:

An organic fiber toughened inorganic composite artificial stone panel and a preparation method thereof are disclosed. The panel includes a surface layer, an intermediate organic fiber toughened layer and a toughened base layer. The surface layer includes the following components: 40-70 parts of quartz sand, 20-30 parts of quartz powder, 20-45 parts of inorganic active powder, 0.5-4 parts of pigment, 0.1-3 part of water reducing agent and 3-10 parts of water. The intermediate organic fiber toughened layer includes the following components: 40-60 parts of inorganic active powder, 45-65 parts of sand, 0.8-1.5 parts of water reducing agent, 6-14 parts of water and 4-8 parts of organic fiber. The toughened base layer includes the following components: 30-50 parts of inorganic active powder, 30-55 parts of quartz sand, 15-20 parts of quartz powder, 0.5-1.2 parts of water reducing agent, 4-8 parts of water and 0.8-2.5 parts of toughener. 1. An organic fiber toughened inorganic composite artificial stone panel , comprising:a surface layer;an intermediate organic fiber toughened layer; anda toughened base layer,wherein the surface layer includes materials having the following components in parts by weight: quartz sand of 40 to 70 parts by weight, quartz powder of 10 to 30 parts by weight, inorganic active powder of 20 to 45 parts by weight, pigment of 0.5 to 4 parts by weight, water reducing agent of 0.3 to 1 part by weight and water of 3 to 10 parts by weight,wherein the intermediate organic fiber toughened layer includes materials having the following components in parts by weight: inorganic active powder of 40 to 60 parts by weight, sand of 45 to 65 parts by weight, water reducing agent of 0.8 to 1.5 parts by weight, water of 6 to 14 parts by weight and organic fiber of 0.5 to 1.2 parts by weight, andwherein the toughened base layer includes materials having the following components in parts by weight: inorganic active powder of 30 to 50 parts by weight, quartz sand of 30 ...

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25-01-2018 дата публикации

ADDITIVE MANUFACTURING MACHINE FOR CREATING THREE-DIMENSIONAL OBJECTS FROM POWDER MATERIAL AND FUSING SUBSTANCE

Номер: US20180021978A1
Принадлежит:

Additive manufacturing machine for creating a three-dimensional model from powder material, that consists of chassis (), in which are located one below the other a loading system (), system for applying powder material (), system for applying fusing substance (), container () with a removable bottom, fixating system () for the container (), lifting system () for lifting and lowering the removable bottom of the container () and a control unit (), which is located at the top end of the chassis (). The system for applying powder material () and the system for applying fusing substance () are mounted on the chassis () in such a way as to be able to move on planes that are perpendicular to each other. 1. An additive manufacturing machine for creating a three-dimensional model from powder material , comprising:a chassis, in which are located, one below the other, a loading system, a system for applying powder material, a system for applying fusing substance, container which includes a movable bottom, a fixating system, and a lifting system for lifting the movable bottom of the container,a control unit, which is located at the top end of the chassis, and the system for applying powder material and the system for applying fusing substance being mounted on the chassis in such a way as to be able to move mutually perpendicular over one and the same plane, which is parallel with a layer of the three-dimensional model,the system for applying powder material including a body and of two rolls that rotate in opposite directions, powered by two electrical motors, wherein the two rolls are separated by a separating plate and the rolls have grooves, from which the powder material is dosed, and one of the rolls works in a first direction and the other in a second, opposite direction.2. The additive manufacturing machine for creating a three-dimensional model from powder material according to claim 1 , the system for applying powder material including a longitudinally vibrating part ...

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04-02-2016 дата публикации

GEOPOLYMER BRICK FABRICATION SYSTEM

Номер: US20160031117A1
Принадлежит:

A geopolymer brick fabrication system comprising a mixer () having a tank () which comprises a closeable bottom outlet () and an inner surface coated with saturated polyester resin that is resistant against corrosive geopolymeric material for receiving the geopolymer raw material to be mixed by shaft () driven by a spindle motor () a moulding section () to receive the mixed geopolymer raw material through a slanted conveyer () upon opening of the closeable outlet () for shaping the mixture under pressure inside a mould () to obtain a geopolymer brick and a curing section () having a moving platform () across a curing chamber () to simultaneously cure and transport the brick thereon. 1. A geopolymer brick fabrication system comprising:{'b': 100', '101', '102', '103', '104, 'a mixer () having a tank () which comprises a closeable bottom outlet () and an inner surface coated with saturated polyester resin that is resistant against corrosive geopolymeric material for receiving the geopolymer raw material to be mixed by shaft () driven by a spindle motor ();'}{'b': 200', '105', '102', '201, 'a moulding section () to receive the mixed geopolymer raw material through a slanted conveyer () upon opening of the closeable outlet () for shaping the mixture under pressure inside a mould () to obtain a geopolymer brick; and'}{'b': 300', '301', '302, 'a curing section () having a moving platform () across a curing chamber () to simultaneously cure and transport the brick thereon.'}2101. A system according to claim 1 , wherein the tank () is having a mixing capacity in a range from 40 to 200 kg of geopolymer raw material.3100106. A system according to claim 1 , wherein the mixer () further comprises a movable frame structure ().4200204201. A system according to claim 1 , wherein the moulding section () is having an ejector () beneath the mould () to release the brick therefrom.5400200300. A system according to further comprising an extension conveyer () between the moulding section ...

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17-02-2022 дата публикации

METHOD AND PLANT FOR MANUFACTURING ARTICLES MADE OF COMPOSITE STONE MATERIAL AND DEVICE FOR DISTRIBUTING A MIX FOR SUCH MANUFACTURING

Номер: US20220048216A1
Автор: Toncelli Luca
Принадлежит:

A distributor device () for distributing a mix (L) in one or more forming supports (S) for manufacturing articles made of composite stone material. The device () comprises mix supply means () designed to transport the mix (L) along a longitudinal feeding direction (X) towards the forming supports (S). The distribution device () further comprises mix lamination means () located between the supply means () and the supports (S). The invention also relates to a method and a plant for manufacturing articles made of composite stone material which use the aforementioned distributor device (). 1. A device for distributing a mix onto one or more forming supports for manufacturing articles made of composite stone material , the device and the supports being movable relative to each other , said distributor device comprising:means for supplying the mix designed to transport the mix in a longitudinal feeding direction;characterized in that it comprises means for laminating the mix, positioned between said supply means and the supports.2. The device according to claim 1 , characterized in that said supply means comprise a hopper designed to contain a predetermined amount of mix and having at least one outlet opening for the mix and an extractor belt positioned downstream of said hopper and designed to receive the mix from said outlet opening.3. The device according to claim 1 , characterized in that said lamination means comprise a first lamination roll and a second lamination roll rotatable about respective axes of rotation transverse to said longitudinal feeding direction claim 1 , said lamination rolls being spaced apart by an interspace with predetermined dimensions which can be adjusted in order to perform lamination of the mix.4. The device according to claim 3 , characterized in that the axes of rotation of said lamination rolls are located one on top of the other.5. The device according to claim 4 , characterized in that it comprises first transportation and support ...

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17-02-2022 дата публикации

MACHINE AND METHOD FOR COMPACTING A POWDER MATERIAL

Номер: US20220048217A1
Принадлежит:

Machine and method for compacting a powder material; the machine comprises a compacting device, which is designed to compact the powder material; a conveyor assembly to transport the powder material along a first portion of a given path to the compacting device; and a feeding assembly, which is designed to feed the powder material to the conveyor assembly and comprises a transfer chamber designed to hold and transfer the powder material; movable elements are present at a wall of the transfer chamber. 118-. (canceled)19. A machine for compacting a powder material comprising ceramic powder; the machine comprises a compacting device , which is arranged at a working station and is designed to compact the powder material so as to obtain a layer of compacted powder material; a conveyor assembly to transport the powder material along a first portion of a given path in an advancing direction from an inlet station to the working station and the layer of compacted powder material from the working station along a second portion of the given path; and a feeding assembly , which is designed to feed the powder material to the conveyor assembly at the inlet station and comprises a transfer chamber , which is designed to hold and transfer the powder material , in particular along a transfer path;wherein the transfer chamber has a first wall, which is crosswise to the advancing direction, and at least a second wall, which is crosswise to the advancing direction, faces the first wall and is arranged upstream of the first wall relative to the advancing direction;the feeding assembly comprises at least an advancing assembly, which in turn comprises at least a first belt at least partially arranged at the first wall and a first moving device to move the first belt towards the conveyor assembly;the advancing assembly further comprises at least a second belt, at least partially arranged at the second wall, and a second moving device to move the second belt towards the conveyor assembly; ...

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01-05-2014 дата публикации

Extrudate transport apparatus having a free floating roller assembly

Номер: US20140117572A1
Автор: John Christian Duroe
Принадлежит: Corning Inc

An extrudate transport apparatus comprises a free floating roller assembly, wherein the roller assembly controls a rotational pitch of a cylindrical green ceramic extrudate as the green ceramic extrudate moves longitudinally from a first location to a second location within the extrudate transport apparatus. The free floating roller assembly has a predetermined effective weight and comprises a contact roller having a deformable outer surface for frictionally contacting an outer surface of the green ceramic extrudate in motion adjacent thereto, while maintaining a constant contact force upon said green ceramic extrudate.

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08-02-2018 дата публикации

CONTINUOUS MIXER AND METHOD OF MIXING REINFORCING FIBERS WITH CEMENTITIOUS MATERIALS

Номер: US20180036911A1
Принадлежит: UNITED STATES GYPSUM COMPANY

A method in which a stream of dry cementitious powder passes through a first conduit and aqueous medium stream passes through a second conduit to feed a slurry mixer to make cementitious slurry. The cementitious slurry passes through a third conduit and a reinforcement fiber stream passes through a fourth conduit to feed a fiber-slurry mixer which mixes the slurry and discrete fibers to make a stream of fiber-slurry mixture. An apparatus for performing the method is also disclosed. 1. A method for preparing cement composite slurry comprising:feeding a liquid stream comprising water, into a continuous slurry mixer through a liquid stream inlet and feeding a stream of a dry cementitious powder into the continuous slurry mixer to form a cementitious slurry, said slurry mixer having a horizontally or vertically mounted impeller;passing the cementitious slurry from the slurry mixer into a single pass horizontal fiber-slurry continuous mixer and passing a stream of reinforcement fibers into the horizontal fiber-slurry continuous mixer and mixing the cementitious slurry and the reinforcement fibers to form a fiber-slurry mixture, an elongated mixing chamber defined by a horizontal (typically cylindrical) housing having an interior side wall,', 'at least one fiber inlet port to introduce reinforcement fibers into the chamber in a first feed section of the horizontal housing, and', 'at least one cementitious slurry inlet port to introduce cementitious slurry mixture into the chamber in a second feed section of the horizontal housing,', 'a fiber-slurry mixture outlet port at a second discharge end section of the horizontal housing to discharge the fiber reinforced cementitious slurry mixture produced by the mixer, and', 'a venting port to remove any air introduced into the mixing chamber from raw material feed,', 'a rotating horizontally oriented shaft mounted within the elongated mixing chamber traversing from one end of the fiber-slurry mixer to another end of the fiber- ...

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08-02-2018 дата публикации

Continuous methods of making fiber reinforced concrete panels

Номер: US20180036912A1
Принадлежит: United States Gypsum Co

Continuous method including: mixing water and cementitous powder to form slurry; mixing the slurry and reinforcement fibers in a single pass horizontal continuous mixer to form fiber-slurry mixture, the mixer including an elongated mixing chamber having a reinforcement fiber inlet port, and upstream of the fiber inlet port is an inlet port to introduce water and cementitous powder together as one stream or at least two inlet ports to introduce water and dry cementitous powder separately as separate streams into the chamber, a rotating horizontal shaft/s within the chamber, part of the chamber for mixing the fibers and slurry and moving the fiber-slurry mixture to a mixture outlet; discharging the fiber-slurry mixture from the mixer outlet; forming and setting the fiber-slurry mixture on a moving surface; cutting the set mixture into fiber reinforced concrete panels and removing the panels from the moving surface.

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12-02-2015 дата публикации

DEVICE AND METHOD FOR PRODUCING A SLAB FROM ARTIFICIAL STONE MATERIAL

Номер: US20150042006A1
Автор: Kager Franz
Принадлежит: Berndorf Band GmbH

A device () for producing a slab () from artificial stone material by means of a double-belt press having a lower belt () and an upper belt (), the double-belt press comprising a charging device () for loading a starting material for producing the slab () onto the lower belt (), and the charging device () comprising at least one drum () that is rotatable about its longitudinal axis (a a). 115-. (canceled)16192349. A device () for producing a slab () from an artificial stone material comprising a double-belt press with a lower belt () and an upper belt () , the device comprising a charging device () for charging the double-belt press with a material for the slab () ,wherein{'b': 4', '5', '6', '1', '2', '5', '6', '11', '5', '6, 'the charging device () comprises at least two drums (, ) that are rotatable about their longitudinal axis (a, a) and below an outlet opening of the drums (, ) a rotary disc () is provided for distributing a granulate exiting from the drums (, ).'}17151115. The device as claimed in claim 16 , wherein at least one screen () is provided that at least partly surrounds the rotary disc () laterally claim 16 , wherein the screen () is open in transport direction of the granulate in the direction of the double-belt press.181511. The device as claimed in claim 17 , wherein the screen () is fixed relative to the rotary disc ().1911. The device as claimed in claim 16 , wherein the rotary disc () is coated with a layer made from an elastomer material claim 16 , in particular rubber.20561110. The device as claimed in claim 16 , wherein between the at least two drums ( claim 16 , ) and the rotary disc () at least one feeding unit () is provided.2110. The device as claimed in claim 20 , wherein the feeding unit () is in the form of a funnel.229. A method for producing a slab () from artificial stone material consisting of a mineral filler and a polymer binding agent claim 20 ,wherein{'b': 5', '6', '5', '6', '9', '5', '6, 'in a first step a filling mixture ...

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24-02-2022 дата публикации

Concrete structure manufacturing apparatus and method

Номер: US20220055247A1
Принадлежит: Mobbot SA

The present relates to an apparatus for manufacturing 3-dimensional concrete structures comprising a projection head (1) for spraying concrete material, wherein the projection head (1) comprises a projection nozzle (11) for spraying the concrete material and at least two guiding surfaces (12) provided on both sides of the projection nozzle (11) and defining a volume in between, such that the projection nozzle (11) is adapted to spray the concrete material into said volume, and wherein the projection head (1) is repeatedly moved along a predefined path by a control means and is configured to adjust the position of the two guiding surfaces (12) during the movement of the projection nozzle (11) so as to create a 3-dimensional concrete structure made of a plurality of projected concrete layers.

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07-02-2019 дата публикации

System and method for producing concrete products by a casting method

Номер: US20190039261A1
Принадлежит: Ulrich SCHLÜSSELBAUER

The present invention relates to a method and system for producing concrete products by casting method by means of casting moulds assembled from corresponding outer and inner moulds, having a program-controlled, automated circulation system having a hardening area 420, a program-controlled, automated manufacturing area 100 and a conveying unit 200. The system also has a manually operable mould assembly unit having mould assembly stations M1 to M4 for manually assisted assembly of a casting mould from corresponding outer and inner moulds, wherein the conveying unit comprises a supply conveying section 222 set up to supply a casting mould assembled in the manually operable mould assembly unit to the automated circulation system under program control.

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06-02-2020 дата публикации

PLANT AND METHOD FOR MANUFACTURING CERAMIC ARTICLES

Номер: US20200039108A1
Принадлежит:

A plant for manufacturing ceramic articles comprising two feeding devices, each of which is designed to contain a powder material of a respective type and to feed said powder material to a conveyor assembly; the plant further comprises an operating device which is designed to enable the output of the powder material selectively in the area of the feeding devices arranged successively and transversely to the feeding direction, and a control unit which controls the operating device depending on a desired reference distribution and how far the conveyor assembly feeds the power material. 1. A plant for manufacturing ceramic articles comprising:{'b': '2', 'claim-text': a compacting device, which is arranged in the area of a work station and is designed to compact the powder material so as to obtain a layer of compacted powder;', 'a conveyor assembly configured to transport the powder material along a first portion of a given path in a feeding direction from an input station to the work station and the layer of compacted powder along a second portion of the given path from the work station to an output station; and', 'a feeding assembly, which is designed to feed the powder material to the conveyor assembly in the area of the input station;, 'a compacting machine for compacting a powder material comprising ceramic powder, the compacting machine () comprisingwherein the feeding assembly comprises a first and at least one second feeding device arranged above the conveyor assembly;wherein the first feeding device is designed to contain a powder material of a first type and comprises a respective first containment chamber having a respective first output mouth, whose longitudinal extension is transverse to the feeding direction;wherein the second feeding device is designed to contain a powder material of a second type and comprises a respective second containment chamber having a respective second output mouth, whose longitudinal extension is transverse to the feeding ...

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18-02-2016 дата публикации

Method and System for Fabrication of Elongate Concrete Articles

Номер: US20160046039A1
Принадлежит:

A method for fabricating an elongate concrete article including introducing a concrete mix having a relatively high water to cement ratio into a fabrication assembly, the fabrication assembly including a core assembly and an outer mould. The method then involves dewatering in a first stage the concrete mix as it is pumped into a mould cavity formed between the core assembly and the fabrication assembly to reduce the water to cement ratio and then dewatering in a second stage the concrete mix after the mould assembly has been filled to further reduce the water to cement ratio. 1. A method for fabricating an elongate concrete article , including:introducing a concrete mix having a relatively high water to cement ratio into a fabrication assembly, the fabrication assembly including a core assembly and an outer mould;dewatering in a first stage the concrete mix as it is pumped into a mould cavity formed between the core assembly and the fabrication assembly to reduce the water to cement ratio; anddewatering in a second stage the concrete mix after the mould assembly has been filled to further reduce the water to cement ratio.2. The method as claimed in claim 1 , wherein the dewatering in a first stage includes introducing a pressure drop between the concrete mix and a core portion of the core assembly to transfer water from the concrete mix to the core portion as the concrete mix is pumped into the cavity.3. The method as claimed in claim 2 , wherein introducing a pressure drop includes providing a filtering means located between the core portion and the outer mould.4. The method as claimed in claim 2 , wherein dewatering in a first stage includes draining from the core portion water transferred via the pressure drop from the concrete mix.5. The method as claimed in claim 1 , wherein the water to cement ratio as a result of the first stage dewatering is less than 0.5.6. The method as claimed in claim 1 , wherein dewatering in the second stage includes compressing the ...

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08-05-2014 дата публикации

Method for Producing Concrete Blocks

Номер: US20140124088A1

A method for producing concrete blocks, and in particular paving stones, building blocks or the like, with a storage container forming a receiving space for a plurality of layers of different-colored concrete, dispensing means being provided in order to dispense partial amounts of the layers from the receiving space in such a way that a downstream release device receives a mixture of the layers of different-colored concrete, characterized in that at least a partial portion of a side wall of the receiving space is provided with at least one dispensing opening for dispensing a partial amount of the layers, the size of passage of the dispensing opening being variable by the dispensing means. 1. A method for producing concrete blocks , in particular paving stones , building blocks or the like , with an upper side made up of a facing layer of colored concrete , being introduced from a storage container into a mold , the concrete forming the facing layer being formed by various dyed layers of concrete which are stored layered one over another in the storage container , gravity causing the layers to fall downward in particular portions through a variable opening slot in the floor of the storage container , wherein at least a first partial amount of the layers is dispensed from the storage container as a result of the fact that at least one dispensing opening is opened in at least a partial portion of a side wall of the receiving space.2. A method as claimed in claim 1 , and wherein the at least one dispensing opening in the side wall is opened in such a way that claim 1 , from each layer of different-colored concrete claim 1 , a substantially uniform or desired amount falls through the dispensing opening.3. A method as claimed in claim 1 , and wherein the at least one dispensing opening opens in such a way that the opening extends substantially in the vertical direction in the side wall claim 1 , so that claim 1 , from each layer of different-colored concrete claim 1 , a ...

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25-02-2016 дата публикации

SYNTHETIC MOLDED SLABS, AND SYSTEMS AND METHODS RELATED THERETO

Номер: US20160052164A1
Принадлежит:

This document describes systems and processes for forming improved synthetic molded slabs suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like). 1. A system for forming a synthetic molded slab using a combination of different particulate mineral mixes , comprising:a mold adjustment apparatus configured to reposition a slab mold defining a mold space that is at least 6 feet long by at least 2 feet wide from a substantially vertical orientation to a substantially horizontal orientation;one or more mineral aggregate distributors that are each configured to dispense a corresponding particulate mineral mix vertically into the slab mold retained by the mold adjustment apparatus.2. The system of claim 1 , wherein said one or more mineral aggregate distributors include dispensing heads configured to distribute at least first claim 1 , second claim 1 , third claim 1 , and fourth differently pigmented particulate mineral mixes claim 1 , wherein the dispensing heads output the at least first claim 1 , second claim 1 , third claim 1 , and fourth differently pigmented particulate mineral mixes according to a predetermined control algorithm so as to define successive layers of the differently pigmented particulate mineral mixes for vertical dispensation into the slab mold retained by the mold adjustment apparatus.3. The system of claim 1 , wherein said one or more mineral aggregate distributors include dispensing heads configured to distribute at least first claim 1 , second claim 1 , and third differently pigmented particulate mineral mixes claim 1 , wherein the dispensing heads output the at least first claim 1 , second claim 1 , and third differently pigmented particulate mineral mixes according to a predetermined control algorithm so as to define successive layers of the differently pigmented particulate mineral mixes for vertical dispensation into the slab mold retained by the mold adjustment apparatus.4. The system of claim 1 , ...

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25-02-2016 дата публикации

DEVICE AND METHOD FOR PRODUCING THREE-DIMENSIONAL MODELS

Номер: US20160052165A1
Принадлежит:

The present invention relates to a device for manufacturing three-dimensional models by means of a 3D printing process, whereby a build platform for application of build material is provided and a support frame is arranged around the build platform, to which said support frame at least one device for dosing the particulate material and one device for bonding the particulate material is attached via the guiding elements and the support frame is moveable in a Z direction, which essentially means perpendicular to the base surface of the build platform. In so doing, the device provides a material feeding device having a particle material container to supply particulate material in batches from the storage area to the dosing apparatus and to do so with the least possible amount of shearing forces and without significant interaction with the atmosphere. 2. The apparatus according to claim 1 , wherein a batch contains less particulate material than is required for depositing all layers on the build platform.3. The apparatus according to claim 1 , wherein one batch is sufficient to deposit at least one layer of particulate material to the build platform.4. (canceled)5. (canceled)6. (canceled)7. The apparatus according to claim 1 , wherein the particulate material container is moveable in the horizontal direction and/or pivotable.8. (canceled)9. The apparatus of claim 1 , wherein the lifting device includes a linear actuator.10. The apparatus of claim 9 , wherein the apparatus includes a print head device for printing a liquid material using individually controlled nozzles for bonding the particulate material.11. The apparatus of claim 10 , wherein the receiving device is permanently attached to the support frame so that the receiving container only moves in the vertical direction.12. The apparatus of claim 11 , wherein the apparatus includes a device for mixing the particulate material with a liquid prior to transporting the particulate material from the material storage ...

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25-02-2016 дата публикации

Device for producing three-dimensional models

Номер: US20160052166A1
Принадлежит: VOXELJET AG

The present invention relates to a device for manufacturing three-dimensional models by means of a 3D printing process, whereby a build platform for application of build material is provided and a support frame is arranged around the build platform, to which said support frame at least one device for dosing the particulate material and one device for bonding the particulate material is attached via the guiding elements and the support frame is moveable in a Z direction, which essentially means perpendicular to the base surface of the build platform. In so doing, the device provides a material feeding device having a particle material container to supply particulate material in batches from the storage area to the dosing apparatus and to do so with the least possible amount of shearing forces and without significant interaction with the atmosphere.

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26-02-2015 дата публикации

METHOD FOR MANUFACTURING A FLUID ROUTING COMPONENT BY LAYER-WISE BUILDUP

Номер: US20150053291A1
Принадлежит:

A method for manufacturing a fluid-leading component includes positioning a base element machined by a material-removing method with a planar upper face in a mounting support. The method at least includes the initial application of a layer section with predetermined dimensions of a particulate material in a predetermined region on the planar upper face of the base element; the heating of the layer section by a heat source in such a manner that the particles of the material within predetermined dimensions bond; and the application thereto and heating of at least one further layer section with predetermined dimensions of a particulate material in a predetermined region. In this way it is possible, in the generative manufacturing method, to obviate the need to provide support structures that subsequently have to be removed, and the base element is a functional part of the component to be manufactured. 1. A method for manufacturing a fluid-leading component comprising:positioning of a base element processed by a shaping method, with a planar upper face in a mounting support;initially applying a layer section with predetermined dimensions of a particulate material in a predetermined region on the planar upper face of the base element;heating the layer section by a heat source in such a manner that the particles of the material within predetermined dimensions bond; andapplying thereto and heating at least one further layer section with predetermined dimensions of a particulate material in a predetermined region.2. The method of claim 1 , wherein the particulate material is a metallic material.3. The method of claim 1 , wherein the particulate material is a ceramic material.4. The method of claim 1 , wherein after completion of the layer-wise buildup the manufactured component is heat treated in a heat treatment device.5. The method of claim 1 , wherein the built-up component is subsequently machined.6. The method of claim 5 , wherein the component is machined exclusively ...

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25-02-2021 дата публикации

APPARATUS AND METHOD FOR PRODUCING A PAVER BLOCK HAVING VEINED TREAD SURFACE

Номер: US20210053250A1
Автор: BARABÁS Árpád
Принадлежит:

This invention relates to an apparatus and method for producing paver blocks (K) having ornamented, especially veined tread surface. The apparatus comprising a starting table (); a filling carriage () movable back and forth in a first direction (F) above a molding template (); and an open chamber () for receiving a base material is provided in the interior space of the carriage (); a metering trough () is connected to a dispensing device (), and a batch box () is arranged movably over the starting table (). The apparatus is provided with a second starting table () movable in a second direction (F) above the molding template (), and a second filling carriage () is arranged movably along a guide rail () over the molding template () in the second direction (F), and a second batch box () is provided above the second filling carriage (). 1515136516551234187326281234414425151823167797aaa. An apparatus for producing a paver block (K) having veined tread surface , the apparatus comprising: a starting table (); a filling carriage () being movable back and forth in a first direction (F) along a guide rail () above a molding template () connected to the starting table () and having at least one mold cavity (); and a chamber () being open both at its upper and lower sides for receiving a base material is provided in the interior space of the carriage (); metering trough ( , , ) connected to a dispensing device (); and the apparatus is provided with a further , second starting table () , and a second filling carriage () arranged movably along a guide rail () over the molding template () in the second direction (F) above the starting table () , and the apparatus is provided with at least two metering trough ( , , ); and a batch box () to be loaded by the dispensing device () , characterized in that the batch box () provided with an open top and an emptying device () at its lower side is arranged movably over the starting table () on a plane parallel to the plane of the starting ...

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21-02-2019 дата публикации

CELL FOR STORMWATER MANAGEMENT SYSTEM

Номер: US20190055725A1
Автор: Zarraonandia David
Принадлежит:

A cell for a stormwater management system includes a body portion, an internal region, and at least one of a top portion or a bottom portion. The body portion includes a plurality of corner columns spaced from each other, a first horizontal member, and a second horizontal member. At least one of the first and second horizontal members is adjacent the at least one of the top portion or the bottom portion and opposite the other horizontal member. The first horizontal member extends between at least two corner columns and has at least a portion curved inward towards the internal region. The second horizontal member extends between at least two corner columns and has at least a portion curved inward towards the internal region. The first and second horizontal members are integrally formed with the body portion. 1. A cell for a stormwater management system adapted for retaining or detaining stormwater , the cell comprising a body portion , an internal region , and at least one of a top portion or a bottom portion , the body portion comprising a plurality of corner columns spaced from each other , a first horizontal member , and a second horizontal member , at least one of the first and second horizontal members being adjacent the at least one of the top portion or the bottom portion and opposite the other horizontal member , the first horizontal member extending between at least two corner columns and having at least a portion curved inward towards the internal region , the second horizontal member extending between at least two corner columns and having at least a portion curved inward towards the internal region , and the first and second horizontal members being integrally formed with the body portion.2. A cell as set forth in further comprising a side wall claim 1 , the side wall extending from a first of the corner columns to a second of the corner columns claim 1 , the side wall further extending from the first horizontal member to the second horizontal member.3. A ...

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22-05-2014 дата публикации

CONCRETE BLOCK PRODUCING DEVICE AND METHOD FOR PRODUCING AT LEAST TWO-COLOURED CONCRETE BLOCKS

Номер: US20140138876A1
Автор: Foppe Norbert
Принадлежит: Rekers Verwaltungs-GmbH & CO. KG

The invention relates to a concrete block producing device and to a method for producing colored concrete blocks using a concrete block producing device including a block molding machine with a block mold that can be supplied with fresh concrete from a concrete hopper. The concrete hopper can be supplied with portions of at least two differently colored fresh concretes in a controlled manner by a dosing device. The dosing device includes at least two dosing chambers and a transport device for transporting the differently colored fresh concrete portions to the concrete hopper. The transport device includes at least one positioning unit for guiding the colored fresh concrete from the dosing chambers to the concrete hopper. The positioning unit is designed to supply defined positions in the concrete hopper with differently colored fresh concrete portions. 1. A concrete block producing device with a block machine having a stone mould that can be fed with fresh concrete from a concrete hopper , wherein the concrete hopper can be filled by a dosing device in a controlled manner with portions of at least two differently coloured fresh concretes and the dosing device has at least two dosing chambers and a transport device to transport the differently coloured fresh concrete portions in the concrete hopper characterized in that wherein the transport device has at least one positioning means for receiving and guiding the coloured fresh concrete from the dosing chambers into the concrete hopper that is at least partially arranged at or in the concrete hopper , wherein the positioning means is configured as an at least partially downwards extending positioning duct fixed at an end turned away from the concrete hopper and includes at least one of a flexible tube , telescopic pipe and pipe swivelable about the fixed end for being and the end of the positioning duct facing the hopper side is configured to be positioned about the internal base area of the concrete hopper by a ...

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12-03-2015 дата публикации

SYSTEMS AND METHODS FOR MANUFACTURING CONCRETE STRUCTURES

Номер: US20150069656A1
Принадлежит:

The embodiments disclosed herein relate to construction systems, assemblies, and methods. The construction systems can include concrete dispensing assemblies. The concrete dispensing assemblies can be configured to dispense a plurality of discrete units. The concrete dispensing assemblies can also be configured to simultaneously dispense two or more concrete mixtures. One or more dispensing parameter may be controllable, for example, by a computer control system. Additives and/or curing agents may also be used. Exemplary curing agents include carbon dioxide containing materials. 1. A method of manufacturing a concrete structure , comprising:dispensing a first concrete mixture to form a first concrete layer; anddispensing a second concrete mixture to form a second concrete layer;wherein the first concrete mixture has a different composition from the second concrete mixture, and the first and second concrete mixtures are dispensed simultaneously from a concrete dispensing assembly.230-. (canceled)31. The method of claim 1 , wherein at least one dispensing parameter is controllable.3235-. (canceled)36. The method of claim 31 , wherein at least one dispensing parameter is controllable by a computer control system.3747-. (canceled)48. The method of claim 1 , wherein the first and second concrete layers are formed in a predetermined pattern.4957-. (canceled)58. The method of claim 1 , further comprising:dispensing an additive.5963-. (canceled)64. The method of claim 58 , wherein dispensing the additive comprises dispensing a curing agent.65. The method of claim 64 , wherein the curing agent comprises carbon dioxide.66. The method of claim 64 , wherein the curing agent comprises carbon dioxide clathrate.67. The method of claim 64 , wherein the curing agent comprises dry ice.6872-. (canceled)73. The method of claim 58 , wherein dispensing the additive comprises dispensing a reinforcement member.7489-. (canceled)90. The method of claim 1 , further comprising:accelerating the ...

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08-03-2018 дата публикации

Volumetric feeder

Номер: US20180065815A1
Автор: Kun-nan Yang
Принадлежит: SEMLIMA INDUSTRIAL Co Ltd

A volumetric feeder may comprise a driving unit, a storage tank, a sealing unit, a switch unit and a feeding unit. An interior space of the storage tank is horizontally divided into a feeding space and a preparing space which have the same volume such that the feeding material, including viscous or cement-like materials, in the preparing space is configured to be transported into the feeding space with the same volume at a time to achieve volumetric feeding effect. Also, the feeding material in the feeding space is moved by a piston in a pushing manner thus preventing the feeding material from damage or heating during feeding process.

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29-05-2014 дата публикации

Method and apparatus for casting concrete products

Номер: US20140145361A1
Автор: Leena Raukola
Принадлежит: Elematic Oyj

A method and an apparatus for casting concrete products with a substantially horizontal slipform casting process, where concrete mass is fed through a restricted cross-section defining the product to be cast, and which restricted cross-section moves progressively along with the casting process in relation to a casting bed, wherein the height of the cast product exiting the restricted cross-section is measured during the casting process, and the height and/or position of the leveling plate of the upper surface of the restricted cross-section is adjusted during the casting process based on the height measurement of the cast product.

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11-03-2021 дата публикации

MECHANICAL ARM MATERIAL DISTRIBUTION EQUIPMENT CAPABLE OF REALIZING CONSISTENCE BETWEEN A WHOLE-BODY TEXTURE AND A SURFACE DECORATION PATTERN OF CERAMIC TILE AND CONTROL METHOD FOR MECHANICAL ARM MATERIAL DISTRIBUTION AND PATTERN ADJUSTMENT

Номер: US20210069933A1
Принадлежит:

The invention relates to mechanical arm material distribution equipment capable of realizing consistence between a whole-body texture and surface decoration patterns of a ceramic tile and a control method thereof. The mechanical arm material distribution equipment consists of a block-shaped pattern material distribution mechanism assembly, a texture pattern material distribution mechanism assembly, and a press which are arranged in order. The control method comprises the following steps: (1) supplying power to start the mechanical arm material distribution equipment; (2) detecting whether a material level signal exists; (3) if YES, stopping operating stepless variable speed motors; (4) if NOT, operating the stepless variable speed motors; (5) detecting again whether a material level signal exists; (6) if YES, stopping operating the stepless variable speed motors; (7) if NOT, operating the stepless variable speed motors; and (8) repeating steps (2)-(7) until the equipment stops. 1. Mechanical arm material distribution equipment capable of realizing consistence between a whole-body texture and surface decoration patterns of a ceramic tile , wherein the mechanical arm material distribution equipment consists of a block-shaped pattern material distribution mechanism assembly , a texture pattern material distribution mechanism assembly , and a press , which are arranged in order; the block-shaped pattern material distribution mechanism assembly consists of a material distribution belt , a first mechanical arm arranged at a head end of the material distribution belt , and a block-shaped pattern cake material distribution device arranged at a tail end of the material distribution belt; the material distribution belt conveys a material cake with block-shaped patterns to the texture pattern material distribution mechanism assembly; the texture pattern material distribution mechanism assembly consists of a circulation conveying unit , a group of second to sixth mechanical ...

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12-03-2015 дата публикации

Machine for manufacturing concrete uwall type construction blocks by molding each concrete u-wall construction block from concrete poured about a block cage made from reinforcing material while said block cage is loaded within said machine

Номер: US20150072038A1

A machine for and method of manufacturing concrete U-wall type construction blocks by molding each concrete u-wall construction block from concrete poured about a block cage made from reinforcing material while said block cage is loaded within the machine. The method involves providing a system of molding jacket panels, including a core molding assembly having a pair of inside stem jacket panels that are adjustably supportable in a substantially parallel manner during a molding process, and arranged is such a manner that the front wall portion is molded in downwardly facing direction toward a horizontal support surface and completely enclosed in one or more molding jacket panels. Before block molding operations, the thickness of the front wall portion of the U-wall construction block is set by determining the thickness of a front wall surface liner and installing the front wall surface forming liner within the system of molding jacket panels.

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11-03-2021 дата публикации

Artificial marble production device and artificial marble produced using same

Номер: US20210070659A1
Автор: Sang Gon Lee
Принадлежит: Coss Co Ltd

The present invention provides an apparatus for manufacturing artificial marble, which includes a granite soil storage unit configured to supply a granite soil by storing, drying, and heating it, a granite soil heating unit configured to heat the granite soil supplied from the granite soil storage unit, a resin storage unit configured to store a thermoplastic polyurethane (TPU) resin maintained in a solid phase at room temperature, a mixing-transporting unit configured to accommodate the TPU resin and the heated granite soil therein and then melting and mixing them to produce and simultaneously transport an artificial marble slurry, a material guide unit configured to guide the granite soil and the TPU resin into the mixing-transporting unit, a discharge unit configured to discharge the artificial marble slurry mixed in the mixing-transporting unit by a certain amount, a mold supply unit configured to continuously supply a mold for accommodating and molding the artificial marble slurry therein, a mold guide unit configured to guide the mold supplied from the mold supply unit downward of the discharge unit to accommodate the artificial marble slurry in the mold, a forming unit configured to form an artificial marble by applying vibration and pressure to the artificial marble slurry accommodated in the mold, an extraction unit configured to extract the mold accommodating the artificial marble, and a lamination unit configured to laminate and store the mold extracted by the extraction unit.

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29-05-2014 дата публикации

SHUTTLE FOR A FEEDBOX OF A BLOCK MACHINE

Номер: US20140147544A1
Автор: Foppe Norbert
Принадлежит: Rekers Verwaltungs-GmbH & CO. KG

A shuttle for a feedbox of a block machine has a shuttle slide with shuttle rodding. The shuttle slide connects to the drive via a connecting rod. The connecting rod has an interconnecting bar, an articulated swing arm, and a driving reciprocating link connected to the drive. The interconnecting bar is attached to the shuttle slide via a first articulation and to the articulated swing arm via a second articulation. The articulated swing arm is attached to a static bearing via a third articulation. The driving reciprocating link is attached to the articulated swing arm via a fourth articulation. 1. A shuttle for a feedbox of a block machine , comprising:a shuttle slide with a shuttle rodding, wherein the shuttle slide is connected to a drive, wherein the drive is configured for performing a rotary motion via a connecting rod, and wherein the connecting rod includes: an interconnecting bar, an articulated swing arm, and a driving reciprocating link connected to the drive, wherein the interconnecting bar is attached to the shuttle slide via a first articulation, and the interconnecting bar is attached to the articulated swing arm via a second articulation, and wherein the articulated swing arm is attached to a static bearing via a third articulation, and wherein the driving reciprocating link is attached to the articulated swing arm via a fourth articulation and configured for transmitting rotary motion of the drive into a horizontal movement of the shuttle slide takes place.2. The shuttle according to claim 1 , wherein the interconnecting bar and the articulated swing arm have at least two coupling points for the second articulation.3. The shuttle according to claim 1 , wherein the articulated swing arm has at least two coupling points for the fourth articulation.4. The shuttle according to claim 2 , wherein the interconnecting bar has an L-shaped or T-shaped fish plate claim 2 , wherein the coupling points for the second articulation are arranged in the area of the ...

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11-03-2021 дата публикации

Pre-cast concrete wall structures, and methods for manufacturing and installing the same

Номер: US20210071383A1
Автор: James Grawe
Принадлежит: Individual

Herein disclosed are pre-cast concrete wall structures, and processes for manufacturing and installing the same. Wall structure may be wall segments and may comprise a pre-cast concrete monolithic body including a ground-engaging footer and a vertical wall supported by the footer and extending upwardly from the footer. Methods of making wall segments may comprise the steps of providing an initial casting mold, pouring an initial portion of concrete, installing a final casting mold, pouring a final portion of concrete, allowing the initial and final portions of poured concrete to cure to a final hardened state, and removing the initial and final casting molds. Methods of installing wall segments may comprise the steps of excavating the construction site, grading a ground surface at the construction site, positioning a plurality of pre-cast concrete wall segments, interconnecting adjacent wall segments, and backfilling adjacent an exterior side of the foundation wall.

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24-03-2022 дата публикации

HIGH RELIABILITY MECHANICAL AUTOMATIC CERAMIC PLATE DRY PRESS DEVICE

Номер: US20220088824A1
Принадлежит:

A high reliability mechanical automatic ceramic plate dry press device is provided, comprising: a frame, a lower pressure mould, an upper pressure mould, a mould sleeve, a lower pressure closure band, a return closure band and a discharging push plate; a lower pressure slot is provided inside of the lower pressure closure band; an end of the cross bar is provided with a lower pressure fixture block corresponding to the lower pressure slot; the lower pressure closure band is provided with teeth outside of a position of the lower pressure fixture block; the frame is provided with a slow pressure gear and a quick pressure gear corresponding to the teeth; the discharging push plate is located below the lower pressure closure band, and a toothed bar matched with teeth is provided at a top of the discharging push plate. The device can realize automatic continuous processing and high pressing efficiency. 1. A high reliability mechanical automatic ceramic plate dry press device , comprising: a frame , a lower pressure mould , an upper pressure mould , a mould sleeve , a lower pressure closure band , a return closure band and a discharging push plate; and a top of the upper pressure mould is provided with a sliding sleeve and a cross bar slidably fitted with the sliding sleeve;a lower pressure slot is provided inside of the lower pressure closure band; an end of the cross bar is provided with a lower pressure fixture block corresponding to the lower pressure slot; and the lower pressure closure band is provided with a teeth outside of a position of the lower pressure fixture block; the frame is provided with a slow pressure gear and a quick pressure gear corresponding to the teeth, and the slow pressure gear and the quick pressure gear are incomplete gears; the slow pressure gear is provided with two sets of teeth, and a space provided between the two sets of teeth; and the quick pressure gear is provided with a set of continuous teeth;the discharging push plate is located ...

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26-03-2015 дата публикации

FILLER APPARATUS AND METHOD OF USING THE SAME

Номер: US20150083231A1
Автор: Hébert Louis
Принадлежит:

The present document describes filler apparatus, washing and maintenance support station and methods of using the same. The support station is for supporting a filler container, a volumetric container and/or a sliding plate of the filler apparatus. The washing and maintenance support station comprises a support main frame; a filler container corresponding mating connector on the support main frame for releasably connecting with a filler container mating connector; a volumetric container mount receiving section on the main frame below the filler container corresponding mating connector for releasably mounting a volumetric container mount; and a sliding plate receiving support on the main frame below the volumetric container mount receiving section for releasably supporting a sliding plate substantially flat section. When displaced vertically relative to the support main frame, the filler container, the volumetric container and the sliding plate are capable of engagement with respectively the filler container corresponding mating connector, the volumetric container mount receiving section and the sliding plate receiving support to be disengaged. 1. A filler apparatus to be mounted on at least one of a main frame and a support station defining a mount receiving section extending therefrom , the filler apparatus comprising:a sliding plate;a volumetric container adapted for releasable engagement with and above the sliding plate; anda filler container for receiving a moldable material and adapted for releasable engagement with and above the volumetric container, the volumetric container for receiving the moldable material from the filler container;wherein at least one of the filler container, the volumetric container and the sliding plate is adapted for releasable mounting and alignment with the mount receiving section of the at least one of the main frame and the support station; andfurther wherein the filler container, the volumetric container and the sliding plate are, ...

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12-06-2014 дата публикации

Process for preparing ceramic bodies

Номер: US20140159265A1
Принадлежит: Dow Global Technologies LLC

A method comprising: a) determining the bow ( 28 ) in the extension direction of one or more linear paths on an outer surface or outer surfaces ( 11,13,14,16 ) of an extruded ceramic part ( 10 ) so that maximum extrusion direction bow ( 28 ) of the one of more linear paths or outer surfaces ( 11,13,14,16 ) may be determined of the extruded ceramic greenware part ( 10 ); b) identifying the linear path on the outer surface or the outer surfaces ( 11,13,14,16 ) having maximum convex bow; c) placing the greenware part ( 10 ) on a carrier with the linear path on the outer surface or the outer surface location having the maximum convex shape in contact with the carrier; and d) processing the greenware part ( 10 ) while disposed on the carrier with the linear path on the outer surface or the surface having the convex shape on the carrier, such that the bow ( 28 ) is reduced as a result of the process.

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24-03-2016 дата публикации

Extrusion Process for Proppant Production

Номер: US20160083645A1
Принадлежит: Halliburton Energy Services, Inc.

An extrusion method and apparatus are described for producing ceramics, glass, glass-ceramics, or composites suitable for use as proppants. The method includes forming one or more green body materials, extruding the green body materials to form a green body extrudate, separating and shaping the green body extrudate into individual green bodies, and sintering the green bodies to form proppants. The apparatus includes a means for forming an intimate mixture of green body materials, means to produce a green body extrudate, means for separating and shaping the green body extrudate into individual green bodies, and means to sinter the green green bodies to form proppants. 1. An apparatus for producing a proppant comprisinga. a means for forming an intimate mixture of one or more green body materials, andb. a means to produce a green body extrudate, andc. a means for separating and shaping said green body extrudate into individual green bodies, andd. a means to sinter said green bodies.2. The apparatus of claim 1 , wherein said means to produce a green body extrudate comprises a flow or material movement of one or more green body materials and pressure or force delivered to an extrusion chamber wherein said one or more green body materials form said green body extrudate.3. The apparatus of claim 2 , wherein said flow or material movement of one or more green body materials and pressure or force is supplied by gravity claim 2 , a rotating screw claim 2 , twin rotating screws claim 2 , shear-driven methods that integrate a mixing function with desired material movement claim 2 , a piston claim 2 , a ram claim 2 , peristalsis claim 2 , vibration claim 2 , centrifugal forces claim 2 , or any combination thereof.4. The apparatus of claim 3 , wherein said twin rotating screws are co-rotating or counter-rotating.5. The apparatus of claim 2 , wherein said extrusion chamber comprises a volume where a plurality of green body materials flow or move together in substantially the same ...

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31-03-2022 дата публикации

METHOD, ROBOT ISLAND AND APPARATUS FOR MANUFACTURING SLABS MADE OF CONGLOMERATE OF STONE AND/OR CERAMIC MATERIAL WITH VEINED EFFECT

Номер: US20220097258A1
Автор: Toncelli Luca
Принадлежит:

Method for manufacturing automatically slabs of conglomerate stone and/or ceramic material with a veined effect from a base mix (M), which method comprises a step of a) depositing a layer of base mix (M) inside a temporary support (S), (b) automatically forming on the layer of base mix (M) at least one plurality of grooves (F) of predetermined width, c) automatically distributing at least one dye inside the grooves (F) and d) compacting the layer of base mix (F). The at least one dye consists of a colouring mix (C, C) comprising at least one binder. The invention also relates to a robot island () for forming veining in a layer of base mix (M) for the manufacture of slabs and an apparatus for manufacturing slabs with a veined effect. 1. A method for manufacturing automatically , without human intervention , slabs of conglomerate stone and/or ceramic material with a veined effect from a base mix , comprising following steps:(a) depositing a layer of base mix inside a temporary support;(b) automatically forming in said layer of base mix one or more grooves with a predetermined width;(c) automatically distributing a dye inside the grooves;(d) compacting the layer of base mix;characterized in that said dye consists of at least one colouring mix comprising at least one binder.2. The method according to claim 1 , characterized in that said colouring mix has a binder content similar to the binder content of said base mix and a colouring different from that of said base mix.3. The method according to claim 1 , characterized in that said colouring mix has a binder content less than that of said base mix and a colouring different from that of said base mix.4. The method according to claim 1 , characterized in that said step (b) involves the formation of one or more first grooves with a first width and one or more second grooves with a second width smaller than said first width.5. The method according to claim 4 , characterized in that said step (c) involves the distribution of ...

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12-03-2020 дата публикации

Multi zone cementitious product and method

Номер: US20200078982A1
Автор: David M. Franke
Принадлежит: Four Points Developments LLC

A multi-zone cementitious product, which includes a base zone made of a first cementitious material composition and forming a portion of the product. At least one facing zone is adjacent to and bonded to the base zone, the facing zone made of a second cementitious material composition and forming at least one exterior face of said product which is visible when the product is installed. A disrupted boundary layer is between the facing zone and the base zone, and includes material from both the facing zone and the base zone. The disrupted boundary layer bonds the facing zone to the base zone. The facing zone has a thickness sufficient to prevent the base zone from being visible when the product is installed.

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29-03-2018 дата публикации

FLUID MATERIAL EJECTING APPARATUS

Номер: US20180085825A1
Принадлежит:

A fluid material ejecting apparatus includes a material chamber to which a fluid material containing at least one of metal particles and ceramic particles is supplied, a valve seat constituting a part of the material chamber and including an ejection port, a piston movable in the material chamber in directions toward and away from the ejection port, and a driver of the piston. The driver is configured to cause the piston to contact the valve seat from a position away from the valve seat and move in the direction toward the ejection port so as to slide along the valve seat, to thereby eject the fluid material through the ejection port. Sliding surfaces of the piston and the valve seat via which the piston and the valve seat contact each other have a higher Vickers hardness than the particles contained in the fluid material. 1. A fluid material ejecting apparatus comprising:a material chamber to which a fluid material containing at least one of metal particles and ceramic particles is supplied;a valve seat constituting a part of the material chamber and including an ejection port;a piston movable in the material chamber in directions toward and away from the ejection port; anda driver of the piston,wherein the driver is configured to cause the piston to contact the valve seat from a position away from the valve seat and move in the direction toward the ejection port so as to slide along the valve seat, to thereby eject the fluid material through the ejection port, andwherein sliding surfaces of the piston and the valve seat via which the piston and the valve seat contact each other have a higher Vickers hardness than the particles contained in the fluid material.2. The fluid material ejecting apparatus according to claim 1 ,wherein each of the sliding surfaces is made of diamond-like carbon.3. The fluid material ejecting apparatus according to claim 2 ,wherein each of the sliding surfaces is formed of a diamond-like carbon layer having a thickness equal to or thicker ...

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05-05-2022 дата публикации

System and methods for demolding concrete blocks and reinserting mold inserts

Номер: US20220134598A1
Принадлежит: Rosetta Hardscapes LLC

A forming system and methods that can more efficiently, safely, and economically produce pre-cast modular blocks having desired shapes and surfaces, such as those having reverse tapered shapes. The forming system and methods disclosed herein allow for quick, easy, and efficient demolding and reinstalling of inserts for the production of reverse tapered pre-cast modular blocks.

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19-03-2020 дата публикации

MACHINE AND METHOD FOR COMPACTING A POWDER MATERIAL

Номер: US20200086525A1
Принадлежит:

A machine and method for compacting a powder material comprising ceramic powder; a layer of non-compacted powder material is conveyed to a compacting device, which enables a layer of compacted powder material to be obtained; the machine comprises a conveyor belt for carrying the powder material from an input station, in the area of which a feed assembly feeds the powder material to the conveyor assembly, to the compacting device; a straightening device is envisaged, which is designed for exerting a force to increase the flatness of the conveyor belt at least in the area of the input station. 1. A machine for compacting a powder material comprising ceramic powder; the machine comprising:a compacting device, which is arranged at a working station and is designed to compact the powder material so as to obtain a layer of compacted powder material;a conveyor assembly to transport the powder material along a first portion of a given path from an input station to the working station and the layer of compacted powder material from the working station along a second portion (of the given path; anda feeding assembly, which is designed to feed the powder material (to the conveyor assembly at the input station;wherein the conveyor assembly comprises a conveyor belt;wherein the feeding assembly is designed to feed the powder material to the conveyor belt at the input station;wherein the machine comprises a straightening device, which comprises at least one sucking head arranged in the area of the input station and designed to exert a force aimed at increasing the flatness of the conveyor belt at least at the input station.2. The machine according to claim 1 , wherein the conveyor belt comprises a metal material; in particular claim 1 , the conveyor belt is mainly made of a metal material.3. The machine according to claim 1 , further comprising a levelling device arranged along the first portion and designed to at least partially level the powder material on the conveyor belt ...

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02-06-2022 дата публикации

De-molding system of ceramic parts manufactured by freeze-casting, and mold cooling system and method for manufacturing ceramic parts by freezing-casting

Номер: US20220168922A1

Provided is a mold cooling system for the manufacturing of ceramic parts by freeze-casting including: a source (1) of cooling gas; a cooling gas cooling medium (7) fluidically connected to the cooling gas source (1); and a cooling cell (5), fluidly connected to the cooling gas cooling medium (7), including a mold (9) in its interior, wherein the cooling cell (5) includes a refrigerated cooling gas injection opening. Thus, a mold cooling system is provided for the manufacturing of ceramic parts by freeze-casting including the stages of: refrigerating a cooling gas coming from a cooling gas source (1); and injecting a cooling gas that is refrigerated in a cooling cell (5) including a mold (9) in its interior.

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26-04-2018 дата публикации

SYSTEM FOR THE AUTOMATIC RELEASE OF PRODUCTS MADE FROM CAST CONCRETE FROM FLEXIBLE MOULDS

Номер: US20180111289A1
Автор: SAVORELLI Adriano
Принадлежит:

A system for the automatic release of cast concrete products from flexible and deformable moulds is described. The system has an apparatus configured to supply the moulds and carry out the pre-mould-release of the products contained within such moulds. The apparatus has a first conveyor belt associated with a first pre-mould-release group and a second conveyor belt associated with a second pre-mould-release group. The second conveyor belt is placed downstream of the first conveyor belt and both pre-mould-release groups are configured to facilitate the subsequent mould-release of the products. The system further has a mould-release machine arranged downstream with respect to the first and second conveyor belts. The mould-release machine has a mould-release group, configured to carry out the extraction of the products from the respective moulds, and a plurality of conveyor belts, configured to move the moulds and the products inside the mould-release machine. 2. The system according to claim 1 , wherein said mould-release means are operatively connected to the front extreme end of the third conveyor belt and consist of a plurality of rollers or brushes mounted on respective shafts with rotating axes claim 1 , parallel to each other and oriented along a direction substantially perpendicular to the development direction of said conveyor belts.3. The system according to claim 2 , wherein said plurality of rollers or brushes comprises a first idle brush claim 2 , fixed to the frame of the mould-release machine in order to have its rotation axis arranged at the front extreme end of the third conveyor belt claim 2 , said first brush being configured to rest on the upper surface of each mould so as to rotate following the motion of the back of said mould while moving forward at said front extreme end of the third conveyor belt.4. The system according to claim 3 , wherein said plurality of rollers or brushes comprises a second brush mounted on a first floating arm hinged to ...

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09-06-2022 дата публикации

BUILDING MATERIAL MANUFACTURING APPARATUS AND BUILDING MATERIAL MANUFACTURING METHOD

Номер: US20220176588A1
Принадлежит: NICHIHA CORPORATION

[Object] To provide a building material manufacturing apparatus and a building material manufacturing method each of which is suitable to vary, in a receiver width direction, a building raw material deposit amount on a building material forming receiver that receives a building raw material under a sieve portion that screens the building raw material. 1. A building material manufacturing apparatus comprising:a sieve portion including a series of sheets that are each capable of performing a wave motion when the apparatus is operating, that have an inclination, and that are arranged in a direction of the inclination, the series of sheets including a first sieve sheet and a second sieve sheet that is positioned below the first sieve sheet, the first sieve sheet being a sheet in which a plurality of meshes having an identical size are arranged at a regular pitch in a sheet width direction of the series of sheets, the second sieve sheet being a sheet in which a plurality of meshes having two or more different sizes are arranged in the sheet width direction or being a sheet that has a mesh region and a non-mesh region that are arranged in the sheet width direction; anda receiver for receiving a building raw material that has passed through the meshes of the sieve portion, the receiver being movable under the series of sheets.2. The building material manufacturing apparatus according to claim 1 , wherein a size of each mesh of the second sieve sheet is larger than a size of each mesh of the first sieve sheet.3. The building material manufacturing apparatus according to claim 1 , wherein the second sieve sheet has the mesh region in each of two end portions thereof in the sheet width direction and has at least one of the non-mesh region between the mesh regions.4. The building material manufacturing apparatus according to claim 1 , wherein the series of sheets include a third sieve sheet that is positioned below the second sieve sheet claim 1 , the third sieve sheet being a ...

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04-05-2017 дата публикации

EXTRUDATE TRANSPORT APPARATUS HAVING A FREE FLOATING ROLLER ASSEMBLY

Номер: US20170120476A1
Автор: Duroe John Christian
Принадлежит:

An extrudate transport apparatus comprises a free floating roller assembly, wherein the roller assembly controls a rotational pitch of a cylindrical green ceramic extrudate as the green ceramic extrudate moves longitudinally from a first location to a second location within the extrudate transport apparatus. The free floating roller assembly has a predetermined effective weight and comprises a contact roller having a deformable outer surface for frictionally contacting an outer surface of the green ceramic extrudate in motion adjacent thereto, while maintaining a constant contact force upon said green ceramic extrudate. 1. A method for orienting sections of a green ceramic extrudate , comprising: applying a reference mark to a green ceramic extrudate as the extrudate exits an extrusion apparatus onto an extrudate support channel;contacting a surface of the green ceramic extrudate with a contact roller comprising a contact roller axis substantially perpendicular to a predetermined extrudate axis along the extrudate support channel, wherein the contact roller is rotatably mounted to a free floating roller assembly having a predetermined effective weight, wherein the free floating roller assembly exerts a constant contact force to the surface of the green ceramic extrudate;selectively reorienting the contact roller angularly with respect to the predetermined extrudate axis while maintaining the constant contact force;cutting the extrudate to form an extrudate segment;floatingly supporting the extrudate segment on an air bearing;taking an optical reading of the reference mark on the cut section of the floatingly supported extrudate;transferring the extrudate segment from the extrudate support channel via frictional force to a dryer tray; andimaging an end of the extrudate segment on the dryer tray and comparing the image with a target range for alignment.2. The method of claim 1 , further including the step of correcting corkscrew deformation of the extrudate exiting ...

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16-04-2020 дата публикации

AUTOMATED METHOD AND SYSTEM FOR FORMING PREFABRICATED VERTICAL WALL CONSTRUCTION UNITS

Номер: US20200114540A1
Принадлежит:

A method and system for forming vertical wall construction units in one or more provided forms provides environmentally-manageable construction with reduced labor burden over existing non-traditional construction techniques. The method is a method of operation of the system, which includes a programmable controller, a reciprocating tamper head, a positioner that is guided to position the tamper head, and a filling mechanism for introducing loose material to a form in pre-determined layer volumes to provide loose material for individual layers of the prefabricated vertical construction unit. The programmable controller operates the filling mechanism to introduce the loose material for the current layer, then operates the three-axis positioner to guide the reciprocating tamper head over a horizontal cross-section of the form at a height determined for the current layer and along a program-determined path to compact the current layer. The process is repeated until the compacted material reaches a programmed height. 1. A method of prefabricating a vertical construction unit from loose material , the method comprising:providing a form having an inner length and width shaped for forming the prefabricated vertical construction unit and a height exceeding a height of the prefabricated vertical construction unit;introducing the loose material to the form in a pre-determined layer volume to provide loose material for a current layer of the prefabricated vertical construction unit;guiding a tamper with a program-controlled positioner over a horizontal cross-section of the form at a height determined for the current layer and along a program-determined path to compress the current layer, wherein the height increases for subsequent layers;operating the tamper during the guiding to tamp the loose material for the current layer to form a compacted current layer; andrepeating the introducing the guiding and the operating for a next layer as the current layer until a top of the ...

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10-05-2018 дата публикации

APPARATUS FOR FORMING ARTICLES THROUGH CASTING OR INJECTION MOLDING

Номер: US20180126587A1
Принадлежит:

Various embodiments of the invention include an apparatus for forming an object. Various particular embodiments include an object forming apparatus including: at least two reservoirs for storing material components; a mixing device having an inlet and an outlet, the inlet of the mixing device being fluidly connected to the at least two reservoirs; and a die fluidly connected to the outlet of the mixing device, the die including an object manifold, wherein the mixing device and the die are a single unit detachable from the at least two reservoirs. 1. An apparatus for forming an object , the apparatus comprising:at least two reservoirs for storing material components;a mixing device having an inlet and an outlet, the inlet of the mixing device being fluidly connected to the at least two reservoirs; anda die fluidly connected to the outlet of the mixing device, the die including an object manifold,wherein the mixing device and the die are a single unit detachable from the at least two reservoirs.2. The apparatus of claim 1 , wherein the mixing device includes a static mixer.3. The apparatus of claim 1 , wherein the single unit includes a test coupon manifold claim 1 , the test coupon manifold having an inlet fluidly connected to the outlet of the mixing device claim 1 , and the test coupon manifold having an outlet fluidly connected to an inlet of the object manifold.4. The apparatus of claim 1 , wherein the single unit includes a static mixer configured to homogenize at least two material components.5. An apparatus for storing slurry components and forming an object at approximately room temperature claim 1 , the apparatus comprising:at least two reservoirs for storing slurry components;a mixing device having an inlet and an outlet, the inlet of the mixing device being fluidly connected to the at least two reservoirs; anda die fluidly connected to the outlet of the mixing device, the die including an object manifold,wherein the mixing device and the die are a single ...

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10-05-2018 дата публикации

METHOD FOR PRODUCING A DIMENSIONALLY STABLE CONCRETE WORKPIECE AND DIMENSIONALLY STABLE CONCRETE WORKPIECE

Номер: US20180126588A1
Принадлежит: Synrocks SA

The invention relates to a method for producing a dimensionally stable concrete workpiece characterised in that to produce the concrete workpiece a fully-sealed dimensionally stable form () is filled with fresh concrete in a predetermined geometry, during the subsequent and undisrupted hydratation a predetermined temperature distribution of the walls () of the form () surrounding the hydrated concrete is carried out and the concrete workpiece is shaped at a compressive strength of more than 10 MPa. The maximum size of the fresh concrete has a diameter of less than 20% of the smallest measurement of the shape. 1. A method for producing a dimensionally stable concrete workpiece , the method comprising:for the production of the concrete workpiece, a fully sealed mould, dimensionally stable in a predetermined geometry, is completely filled with fresh concrete, a predetermined temperature distribution of the walls of the mould surrounding the hydrating concrete is set during the subsequent and undisrupted hydration and the concrete workpiece is removed from the mould with a compressive strength of more than 10 MPa, wherein the maximum grain size of the fresh concrete has a diameter of less than 20% of the smallest dimension of the mould.2. The method according to claim 1 , wherein the temperature distribution of the walls of the mould is set such that the temperature distribution in the hydrating concrete from the start of the hydration up to the formwork removal lies within a permitted range of 15° C. claim 1 , preferably 10° C. claim 1 , particularly preferably 5° C.3. The method according to claim 1 , wherein the concrete passes along a temperature profile during the hydration claim 1 , which is produced by a temperature change of the contact surfaces of the walls of the mould with the concrete.4. The method according to claim 2 , wherein the temperature profile includes an increase in the temperature of the concrete claim 2 , such that the concrete is heated as ...

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11-05-2017 дата публикации

Method for Producing Concrete Elements

Номер: US20170129811A1
Автор: Metten Michael
Принадлежит: METTEN Stein+Design GmbH & Co. KG

Presented and described is a method for manufacturing concrete elements having at least one concrete layer, wherein concrete for at least one element is introduced into a mould, the concrete is compacted by vibration and/or by tamping and subsequently cures, wherein to the concrete layer, prior to compaction, at least one portion of a granular material is applied by means of an application device, where the concrete introduced into the mould has a water/binder (w/b) ratio of 0.30 to 0.50 prior to curing and where as granular material a material is used comprising (a) a scatter component having an average particle diameter of 0.1 to 5 mm in an amount of 65 to 95 wt % and (b) binder in an amount of 5 to 35 wt %, based in each case on the overall composition of the granular material. 128-. (canceled)29. A method for manufacturing one or more concrete elements having at least one concrete layer , the method comprising:introducing a concrete forming a concrete layer into a mold;applying at least one portion of a granular material to the concrete layer using an application device;compacting the concrete layer by vibration and/or tamping; andcuring the concrete layer to produce a concrete element;wherein the at least one portion of a granular material is applied to the concrete layer prior to compacting the concrete layer;wherein the concrete layer is cured subsequent to compacting the concrete layer;wherein the concrete forming the concrete layer that is introduced into the mold has a water/binder (w/b) ratio of 0.30 to 0.50 prior to curing; andwherein the granular material comprises (a) a scatter component having an average particle diameter of 0.1 to 5 mm in an amount of 65 to 95 wt % based on the overall composition of the granular material; and (b) a binder in an amount of 5 to 35 wt % based on the overall composition of the granular material.30. The method of claim 29 , wherein the concrete element is a concrete block claim 29 , a concrete slab claim 29 , a concrete ...

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01-09-2022 дата публикации

DEVICE FOR PRODUCING CONCRETE BLOCKS

Номер: US20220274284A1

A device for producing concrete blocks, in particular concrete paving slabs, having a mold for filling with a concrete mixture, wherein the mold has at least one mold cavity for receiving the concrete mixture, and wherein the upwardly open mold cavity has walls as lateral boundaries, and wherein the at least one mold cavity can be filled with the concrete mixture by means of a filling device, and wherein the mold with the at least one mold cavity and the filling device are movable relative to one another in a filling axis. The filling axis is oriented obliquely to an axis of symmetry of the at least one mold cavity, with the result that preferably all of the walls of the mold cavity extend neither perpendicularly nor parallel to the filling axis, but at an angle. 1191212131415161712171818171316171822. A device for producing concrete blocks () , in particular concrete paving slabs , having a mold () for filling with a concrete mixture , wherein the mold () has at least one mold cavity for receiving the concrete mixture , and wherein the upwardly open mold cavity has walls ( , , , ) as lateral boundaries , and wherein the at least one mold cavity () can be filled with the concrete mixture by means of a filling device , and wherein the mold () with the at least one mold cavity () and the filling device are movable relative to one another in a filling axis () , wherein the filling axis () is oriented obliquely to an axis of symmetry of the at least one mold cavity () , with the result that preferably all the walls ( . . . ) of the mold cavity () extend neither perpendicularly nor parallel to the filling axis () , but at an angle ().217131618. The device as claimed in claim 1 , wherein the at least one mold cavity () is rectangular in outline and has four walls ( . . . ) which extend so as to be directed obliquely to the filling axis ().317131618. The device as claimed in claim 1 , wherein the at least one mold cavity () is square in outline claim 1 , and only the axes ...

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23-04-2020 дата публикации

METHOD AND APPARATUS FOR FABRICATING ENVIRONMENTAL MASONRY UNITS

Номер: US20200122357A1
Принадлежит:

Masonry units, such a blocks, are fabricated in a sequential process, using improved mold structures, such as within a production corridor of a corresponding fabrication system. A compressible masonry feedstock or formula, which can be de-agglomerated before use, is filled within a block mold having releasable elements. The formula is then compressed within the mold structure. The compressed workpiece can be further processed, such as for any of final height adjustment, the establishment of a surface feature, or to remove cores. The block mold, having releasable elements or sides, such as using hinges or springs, is released from the formed block, wherein the formed masonry unit can be removed for curing, and wherein the block mold can be reused to fabricate a subsequent masonry unit. 1. A mixer comprising:an upper end;a lower end opposite the upper end; anda de-agglomeration mechanism located between the upper end and the lower end, wherein the de-agglomeration mechanism includes a vertical shaft;wherein the mixer is configured to receive a masonry feedstock through the upper end, wherein the masonry feedstock comprises a loose material having a moisture content associated therewith;wherein the de-agglomeration mechanism is configured to de-agglomerate the loose material to produce a loose de-agglomerated masonry formula as the loose material travels vertically downward from the upper end and exits the mixer through the lower end;wherein the loose de-agglomerated masonry formula is subsequently compressible a production system that is configured to receive and form masonry blocks from the loose de-agglomerated masonry formula.2. The mixer of claim 1 , wherein the mixer is integrated with a filling station of the production system claim 1 , wherein the filling station is configured for filling an interior region of a masonry block mold with the loose de-agglomerated masonry formula.3. The mixer of claim 2 , wherein the filling station includes a supply hopper that ...

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03-06-2021 дата публикации

DEVICE AND METHOD FOR MASS DECORATION OF CERAMIC PRODUCTS

Номер: US20210162627A1
Принадлежит:

The invention relates to a method for the mass decoration of ceramic products, comprising the following steps: spreading, superposed on one another, a layer (L) of granular or powder material and a decorative layer () on a support surface (); transferring the layer (L) from the support surface () to an accumulation belt (T), contiguous and aligned to the support surface (), which is located at a lower height than the support surface (), wherein the accumulation belt (T) is mobile in advancement at a speed that is different from the advancement speed of the support surface (), so that a variation in the thickness and longitudinal extension of the layer (L) is produced; pressing the layer (L) and the decorative layer (). 1. A method for mass colouring of ceramic products , comprising the following steps:{'b': 3', '2, 'spreading, superposed on one another, a layer (L) of granular or powder material and a decorative layer () on a support surface ();'}{'b': 2', '1', '2', '2', '1', '2, 'transferring the layer (L) from the support surface () to an accumulation belt (T), contiguous and aligned to the support surface (), which is located at a lower height than the support surface (), wherein the accumulation belt (T) is mobile in advancement at a speed that is different from the advancement speed of the support surface (), so that a variation in the thickness and longitudinal extension of the layer (L) is produced;'}{'b': '3', 'pressing the layer (L) and the decorative layer ();'}{'b': 3', '2', '1, 'wherein the decorative layer () is configured and applied with an initial longitudinal extension, measured along the advancement direction, which is different to a predicted final longitudinal extension, so as to compensate for the variation of the longitudinal extension of the layer (L) due to the different advancement speeds of the support surface () and the accumulation belt (T).'}223. The method according to claim 1 , wherein the layer (L) is spread on the support surface () ...

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08-09-2022 дата публикации

Method for producing a part from composite material by injecting a filled slip into a fibrous texture

Номер: US20220281134A1
Принадлежит: Safran Aircraft Engines SAS

A manufacturing method for a composite material part includes injecting under pressure a slip containing a refractory ceramic particle powder into the moulding cavity of an injection tooling, draining the liquid from the slip that passed through the moulding cavity and retaining the particle powder inside the moulding cavity to obtain a blank including refractory particles, demoulding the blank, and heat treating the blank to form a part. The injection tooling includes a porous material mould consisting of a moulding cavity, an enclosure of rigid material in which the porous material mould is held, the enclosure further including an injection port, a discharge vent and an injection canal connecting the injection port to the moulding cavity of the porous mould for the injection of the slip into the moulding cavity. The injection tooling includes a sacrificial capsule of porous material placed in moulding cavity.

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09-05-2019 дата публикации

APPARATUS AND METHOD FOR SEPARATING A CONCRETE BLOCK FROM A FORM

Номер: US20190134847A1
Автор: Kloss Jacob, Walz Matthew
Принадлежит:

A form for separating a concrete block and a method for separating a concrete block from the form. The formed concrete block remains stationary while the doors of the form are pulled away from the concrete block in order to more conveniently, efficiently, and safely obtain access to the formed concrete block for its removal. 1. A form for casting a concrete block , the form comprising:a mold insert defining a cavity, wherein a concrete block is cast in the cavity;one or more side doors disposed around of the concrete block, wherein the one or more side doors are operably configured to move towards and away from the concrete block, and wherein each of the one or more side doors comprises an aperture; andone or more pressure-transfer mechanisms securely connected to each of the one or more side doors, wherein the one or more pressure-transfer mechanisms are operably configured to apply a release force inside the cavity to separate the concrete block from the one or more side doors, and wherein the concrete block remains substantially stationary during separation of the concrete block from the form.2. The form of claim 1 , wherein each of the pressure-transfer mechanisms comprises a fastener having a first end and a second end claim 1 , wherein the first end extends through the aperture on the one or more side doors and into the cavity claim 1 , and wherein the first end includes a block-contacting surface configured to selectively engage with the concrete block claim 1 , and wherein the fastener is attached to the one or more side doors via one or more nuts in contact with a mating surface on each of the one or more side doors.3. The form of claim 2 , wherein the fastener is attached to the one or more side doors via one or more nuts claim 2 , wherein the nuts are in contact with a mating surface on each of the one or more side doors.4. The form of claim 3 , wherein the mating surface on each of the one or more side doors is a bracket claim 3 , a support claim 3 , a ...

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28-05-2015 дата публикации

AGITATOR GRID WITH ADJUSTABLE RESTRICTOR ELEMENTS FOR CONCRETE BLOCK MACHINE

Номер: US20150147428A1
Автор: Ness Jeffrey A.
Принадлежит:

A feedbox for use in an automated dry-cast concrete block machine, including an agitator grid having a plurality of parallel agitator elements disposed parallel to a bottom of the feedbox, a plurality of prongs extending downward toward the bottom of the feedbox from each of the parallel agitator elements, and one or more restrictor elements slideably coupled with a coupling mechanism to one or more of the plurality of prongs which can be slideably adjusted along a length of the one or more prongs. 1. A feedbox for use in an automated dry-cast concrete block machine , comprising:an agitator grid having a plurality of parallel agitator elements disposed parallel to a bottom of the feedbox;a plurality of prongs extending downward toward the bottom of the feedbox from each of the parallel agitator elements; andone or more restrictor elements slideably coupled with a coupling mechanism to one or more of the plurality of prongs which can be slideably adjusted along a length of the one or more prongs.2. The feedbox of claim 1 , wherein the coupling mechanism comprises a collar and set-screw claim 1 , wherein the prong is slideably received by the collar and the restrictor element is secured to the prong with the set-screw.3. The feedbox of claim 1 , wherein each restrictor element is coupled to at least two prongs of an agitator element to eliminate rotational movement about the prongs.4. The feedbox of claim 1 , wherein each restrictor element is individually adjustable along a length of the one or more prongs.5. The feedbox of claim 1 , wherein each restrictor element comprises a plate-like element.6. An agitator grid for use with a feedbox drawer of an automated dry-cast concrete block machine claim 1 , the agitator grid comprising:a framework of elements including one or more agitator bars;a plurality of prongs extending perpendicularly in a same direction from each of the one or more agitator bars; andone or more restrictor elements adjustably coupled with a coupling ...

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09-05-2019 дата публикации

BLOCK REINFORCEMENT CAGE HAVING STEM REINFORCEMENT PORTIONS WITH OPEN APERTURES FORMED THEREIN, FOR USE IN REINFORCING A MOLDED CONCRETE U-WALL CONSTRUCTION BLOCK

Номер: US20190136482A1
Принадлежит:

A block reinforcement cage made from reinforcing material and adapted for loading within a machine during a block manufacturing process for molding a concrete U-wall construction block structure. The block cage includes an open aperture formed in each of its stem reinforcing portions. During the block manufacturing process, the first and second support members of a support mechanism are inserted within the open apertures formed in the stem reinforcing sections of the block cage, and cooperate with the open apertures of the block cage so as to (i) support the block cage when being loaded into a block manufacturing machine, (ii) define central apertures molded in each stem portion of the concrete U-wall construction block structure, and (iii) lift the molded concrete U-wall construction block when being unloaded from the machine. 1. A block reinforcement cage made from reinforcing material and adapted for loading within a machine during a block manufacturing process for molding a concrete U-wall construction block structure including (i) a front wall panel of solid prismatic construction having a front wall surface , a rear wall surface , side wall surfaces , and top and bottom wall surfaces , and (ii) a pair of stem portions of solid prismatic construction , arranged in a parallel manner , and protruding from the rear wall surface of said front wall panel in a substantially perpendicular manner , wherein each said stem portion has a back surface , an inner side surface , an outer side surface , an upper surface , and a lower surface , and a central aperture formed in each said stem portion of said molded concrete U-wall construction block structure , and wherein said front wall panel has a central region disposed between said pair of stem portions , and a pair of end portions extending from said central region , said block reinforcement cage comprising:(i) a front wall reinforcing portion for reinforcing said front wall panel of said molded concrete U-wall ...

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16-05-2019 дата публикации

PATTERN FORMING METHOD FOR QUARTZ SURFACE AND PATTERN FORMING DEVICE FOR QUARTZ SURFACE

Номер: US20190143743A1
Принадлежит:

The present application relates to a pattern forming method for quartz surface and a pattern forming device for quartz surface. According to the pattern forming method for quartz surface of the present application, by comprising a step of forming a pattern and a step of forming a color, it is possible to freely express the color on the pattern simultaneously along with forming the pattern on the quartz surface. And, in addition to these steps, by optionally comprising a step of additionally forming a pattern, it is possible to freely form a desired pattern on the quartz surface, and, by adding long line type patterns on the quartz surface unlike existing conventional quartz surfaces, it is possible to produce the quartz surface showing patterns and textures which are more natural and close to natural stone. 1. A pattern forming method for quartz surface comprising steps of:transferring a semi-finished product of quartz surface;forming a pattern on the transferred semi-finished product of quartz surface; andforming a color on the pattern formed on the semi-finished product of quartz surface.2. The pattern forming method for quartz surface according to claim 1 , further comprising a step of additionally forming at least one pattern on the semi-finished product of quartz surface in which the pattern is formed in the step of forming a pattern.3. The pattern forming method for quartz surface according to claim 2 , wherein the step of additionally forming a pattern comprises a first additional pattern forming step for pressing a plate having at least one protrusion to form a pattern.4. The pattern forming method for quartz surface according to claim 2 , wherein the step of additionally forming a pattern comprises a second additional pattern forming step for pressing plates claim 2 , in which two or more slot shapes are embossed claim 2 , in a caterpillar manner claim 2 , to form a pattern.5. The pattern forming method for quartz surface according to claim 2 , wherein the ...

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14-05-2020 дата публикации

ASSEMBLY AND USE OF A GEOMETRICALLY COMPACT POWDER LAYER

Номер: US20200147831A1

The invention relates to an additive production method involving the production of a layer of geometrically compact particles, having the following steps: a) providing a particle layer depositing arrangement, comprising a first and a second semi-chamber, wherein a partition separates the first semi-chamber from the second semi-chamber, and the partition is permeable for a dispersion medium and impermeable for particles dispersed in the dispersion medium; b) providing a particle dispersion comprising the dispersion medium and particles dispersed therein in the first semi-chamber, the particle dispersion being distributed substantially homogenously in the first semi-chamber; c) generating a pressure gradient between the first and the second semi-chamber such that the pressure gradient in the first semi-chamber causes a particle dispersion flow directed towards the partition; and d) depositing a particle aggregate material comprising geometrically compact particles on the partition by transporting a dispersion agent into the second semi-chamber. 1. An additive manufacturing method comprising:a) stacking various layers of geometrically dense-packed particles having uniform layer thickness;b) locally limited linking of neighbouring particles of one layer over the entire thickness of this one layer; andc) at least partial fastening of immediately neighbouring layers of a layer stack to one another, wherein the at least partial fastening is accomplished in regions of locally limitedly linked neighbouring particles of the neighbouring layers.3. The additive manufacturing method according to further comprising:iv) regulating a volume flow of the dispersion medium so that a volume of the dispersion medium which flows through the dividing wall within a unit time is constant at least during the production of the layer stack according to step ii.4. The additive manufacturing method according to claim 2 , wherein the layer thicknesses of at least two of the stacked particle ...

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14-05-2020 дата публикации

SAMPLING APPARATUS, SHEET MEMBER MANUFACTURING APPARATUS, AND GYPSUM BUILDING MATERIAL MANUFACTURING APPARATUS

Номер: US20200147834A1
Принадлежит:

A sampling apparatus is provided, which includes a pressing-up unit configured to press up a sheet piece that is being conveyed by a conveying unit, from a lower side of a conveyance course of the sheet piece to above the conveyance course; and 1. A sampling apparatus comprising:a pressing-up unit configured to press up a sheet piece that is being conveyed by a conveying unit, from below a conveyance course of the sheet piece to above the conveyance course; anda holding unit configured to hold the sheet piece pressed up by the pressing-up unit.2. The sampling apparatus according to claim 1 , further comprising:a cutting unit configured to cut the sheet piece from a sheet product; andan upstream-side conveying unit configured to convey the sheet product and send the sheet product to the cutting unit,whereinthe conveying unit is on a downstream side of the cutting unit along a conveyance direction of the sheet piece.3. The sampling apparatus according to claim 2 , further comprising:a separating unit configured to increase a distance between the sheet product and the sheet piece cut from the sheet product or a distance between sheet pieces cut from the sheet product.4. The sampling apparatus according to claim 2 , further comprising:a speed adjusting unit configured to adjust a speed at which the conveying unit is conveying the sheet piece at a zone that includes at least a part of a segment of the conveying unit on an upstream side of the pressing-up unit along the conveyance direction of the sheet piece.5. The sampling apparatus according to claim 1 , whereinthe conveying unit comprises a roller conveyer.6. The sampling apparatus according to claim 5 , whereinthe pressing-up unit includesa plurality of rod members, anda rod member moving unit configured to move the rod members,whereinthe rod member moving unit is configured to move the rod members between below the conveyance course and above the conveyance course, andfor a case where the rod members are below the ...

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18-06-2015 дата публикации

SYSTEM, METHOD AND APPARATUS FOR FABRICATING ENVIRONMENTAL MASONRY UNITS

Номер: US20150165645A1
Принадлежит:

Masonry units, such a blocks, are fabricated in a sequential process, using improved mold structures, such as within a production corridor of a corresponding fabrication system. A compressible masonry feedstock or formulated material, which can be de-agglomerated before use, is filled within a block mold having releasable elements. The feedstock or formulated material is then compressed within the mold structure. The compressed workpiece can be further processed, such as for any of final height adjustment, the establishment of a surface feature, or to remove cores. The block mold, having releasable elements or sides, such as using hinges or springs, is released from the formed block, wherein the formed masonry unit can be removed for curing, and wherein the block mold can be reused to fabricate a subsequent masonry unit. 1. A process , comprising:filling an interior region of a masonry block mold with a masonry feedstock, wherein at least a portion of the masonry block mold is releasable;consolidating the masonry feedstock within the masonry block mold;dynamically compressing the consolidated masonry feedstock to form a masonry block having a face;laterally releasing the masonry block mold from the face of the masonry block;removing the masonry block from the released masonry block mold;moving the masonry block to a curing area; andcuring the masonry block.2. The process of claim 1 , wherein the masonry feedstock is compressible.3. The process of claim 1 , further comprising:de-agglomerating the masonry feedstock before the filling of the interior region of a masonry block mold.4. The process of claim 1 , further comprising:leveling off the filled masonry feedstock within the masonry block mold.5. The process of claim 1 , further comprising:compressing the consolidated masonry feedstock within corners of the masonry block mold.6. The process of claim 1 , wherein the dynamically compressing the consolidated feedstock comprises:simultaneously compressing and applying ...

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14-06-2018 дата публикации

Silicon Extrusion Plant, Method for Silicon Extrusion and Silicon Extrudate Produced Herewith

Номер: US20180162012A1
Принадлежит:

A silicon extrusion plant has a silicon extruder and a silicon feed device configured to load the silicon extruder. The silicon feed device has a feed hopper. The feed hopper opens into a feed opening arranged at the bottom thereof. The feed opening is in a fluidic connection, via a feed duct, with an inlet zone of the silicon extruder. A feed screw arranged in the feed hopper in such a way as to be drivable for rotation protrudes into the feed opening at least partly. The feed screw has a cone portion and a cylinder portion. According to another aspect, the silicon extrusion plant has at least one feed pressure sensor configured to measure an actual feed pressure of silicon material to be extruded. The pressure sensor is arranged in a transition region between the silicon feed device and the silicon extruder. A control unit is in a signal communication with the feed pressure sensor and a feed drive device in order to drive the silicon feed device. The control unit is used to define a nominal feed pressure and to transmit an actuating signal to the feed drive device depending on a difference detected between the nominal feed pressure and the actual feed pressure. As a result, a silicon extruder is obtained that is usable for the mass production of silicon extrudate. 1. A silicon extrusion plant comprising:a silicon extruder; and a feed hopper which opens into a feed opening disposed at the bottom thereof, said feed opening being in a fluidic connection, via a feed duct, with an inlet zone of the silicon extruder, and', 'a feed screw being arranged in the feed hopper in such a way as to be drivable for rotation, the feed screw protruding into the feed opening at least partly,, 'a silicon feed device configured to load the silicon extruder, the silicon feed device having'}wherein parts of the feed screw have a conical envelope, andwherein parts of the feed screw have a cylindrical envelope.2. The silicon extrusion plant as claimed in claim 1 , wherein the feed screw ...

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15-06-2017 дата публикации

ASSEMBLY AND USE OF A GEOMETRICALLY COMPACT POWDER LAYER

Номер: US20170165866A1

The invention relates to an additive production method involving the production of a layer of geometrically compact particles, having the following steps: a) providing a particle layer depositing arrangement, comprising a first and a second semi-chamber, wherein a partition separates the first semi-chamber from the second semi-chamber, and the partition is permeable for a dispersion medium and impermeable for particles dispersed in the dispersion medium; b) providing a particle dispersion comprising the dispersion medium and particles dispersed therein in the first semi-chamber, the particle dispersion being distributed substantially homogenously in the first semi-chamber; c) generating a pressure gradient between the first and the second semi-chamber such that the pressure gradient in the first semi-chamber causes a particle dispersion flow directed towards the partition; and d) depositing a particle aggregate material comprising geometrically compact particles on the partition by transporting a dispersion agent into the second semi-chamber. 1. Additive manufacturing method for producing a layer of geometrically densely packed particles , comprising:a) providing a particle layer depositing arrangement comprising a first and a second half-space, where a dividing wall separates the first half-space from the second half-space and the dividing wall is permeable for a dispersion medium and impermeable for particles dispersed in the dispersion medium;b) providing a particle dispersion comprising the dispersion medium and particles dispersed therein in the first half-space, wherein the particle dispersion is distributed substantially homogeneously in the first half-space;c) producing a pressure gradient between the first and the second half-space so that the pressure gradient in the first half-space brings about a flow of the particle dispersion directed towards the dividing wall;d) depositing a particle heap comprising geometrically densely packed particles on the ...

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15-06-2017 дата публикации

CARBON DIOXIDE TREATMENT OF CONCRETE UPSTREAM FROM PRODUCT MOLD

Номер: US20170165870A1
Принадлежит:

Fresh concrete is treated with carbon dioxide prior to delivery to a product mold for forming concrete products. Carbon dioxide gas is directed through a manifold, which may be coupled to a feedbox or a hopper, upstream from the product mold. Treating the fresh concrete with the carbon dioxide gas while it is in a loose state prior to placement in the product mold may generally promote uniform and enhanced carbon dioxide uptake. 120-. (canceled)21. A method of supplying carbonated concrete to a mold , comprising:supplying fresh concrete from a concrete mixer to a holder,treating the fresh concrete with carbon dioxide to form carbonated concrete by directing carbon dioxide at a stream of the concrete that is moving from the holder to the mold, wherein the stream is open to the atmosphere, thereby supplying carbonated concrete to the mold.22. The method of wherein the carbon dioxide is directed to a surface of the concrete moving from the holder to the mold.23. The method of wherein the carbon dioxide is directed at the concrete for a period of 60 seconds or less.24. The method of wherein the carbon dioxide is directed at the concrete for a period of 10 seconds or less.25. The method of wherein the holder and the mixer are the same.26. The method of wherein the carbon dioxide is directed at the concrete in an amount that reduces the total time of the process of making a concrete product with the carbonated concrete claim 21 , as compared to the time with uncarbonated concrete.27. The method of wherein the carbon dioxide is directed at the concrete in an amount that causes the carbonated concrete to exhibit one or more of decreased permeability or water absorption claim 21 , higher durability claim 21 , improved early strength claim 21 , reduced efflorescence claim 21 , or reduced in service shrinkage claim 21 , as compared to uncarbonated concrete.28. The method of further comprising sensing when the stream of concrete has started and starting and stopping the flow of ...

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01-07-2021 дата публикации

CARBONATION CURING METHOD TO PRODUCE WET-CAST SLAG-BASED CONCRETE PRODUCTS

Номер: US20210198147A1
Автор: MAHOUTIAN Mehrdad
Принадлежит:

The present description relates to methods of producing a wet-cast slag-based concrete product particularly where the wet-cast slag-based concrete product is cast, pre-conditioned and cured with carbon dioxide inside a mould and/or inside a mould placed in a curing chamber. The wet-cast slag-based concrete product is optionally reinforced. 1. A method of producing a wet-cast slag-based concrete product comprising steps of:1) providing a slag-based binder, an aggregate and water;2) mixing the slag based binder, the aggregate and the water to produce a workable non-zero-slump concrete composition comprising a first water to slag-based binder ratio by weight of greater than 0.2; b) casting and/or placing the non-zero-slump concrete by transferring and/or consolidating the non-zero-slump concrete composition into an air-tight mould and further comprising a step of inserting at least one gas pipe and/or lance into the non-zero-slump concrete composition; or', 'c) casting and/or placing the non-zero-slump concrete by transferring and/or consolidating the non-zero-slump concrete composition into an air-tight mould, the mould comprising a mould wall and a plurality of inlets in the mould wall, wherein the plurality of inlets are optionally closed to retain the non-zero-slump concrete; or', 'd) casting and/or placing the non-zero-slump concrete by transferring and/or consolidating the non-zero-slump concrete composition into a mould, the mould comprising a mould wall defining an open top surface and a plurality of inlets in the mould wall, wherein the plurality of inlets are optionally closed to retain the workable non-zero-slump concrete;, '3) a) casting and/or placing the non-zero-slump concrete by transferring and/or consolidating the non-zero-slump concrete composition into an air-tight mould wherein said air-tight mould is comprising at least one gas pipe and/or lance; or'}4) pre-conditioning the non-zero-slump concrete composition within the mould with at least one of ...

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21-06-2018 дата публикации

HATSCHEK PROCESS

Номер: US20180169895A1
Принадлежит:

A Hatschek machine for the manufacture of fibre cement sheets is provided, comprising at least three rotatable sieve cylinders which are suitable for rotating in a bath, filled with fibre cement slurry, wherein liquid flows from the slurry through the sieve, and wherein a thin layer of fibre cement remains on the sieve, characterized by the presence of at least two baths, at least two sieve cylinders are rotatably mounted in one and the same bath, and each bath has a separate feed line to supply fibre cement slurry into the bath. 1. A Hatschek machine for the manufacture of fibre cement sheets , comprising at least three rotatable sieve cylinders which are suitable for rotating in a bath , filled with fibre cement slurry , whereinliquid flows from the slurry through the sieve,a thin layer of fibre cement remains on the sieve,comprising the presence of at least two baths,at least two sieve cylinders are rotatably mounted in one and the same bath, andeach bath has a separate feed line to supply fibre cement slurry into the bath.2. A Hatschek machine according to claim 1 , wherein the machine comprises an even number of rotatable sieve cylinders N and N/2 baths claim 1 , and in each case two rotatable sieve cylinders are mounted in one and the same bath.3. A Hatschek machine according to claim 2 , wherein N is equal to 4.4. A Hatschek machine according to claim 1 , wherein the machine comprises an odd number of rotatable sieve cylinders N+1 and (N/2)+1 baths claim 1 , for N rotatable sieve cylinders in each case two rotatable sieve cylinders are mounted in one and the same bath claim 1 , and one rotatable sieve cylinder is mounted only in one bath.5. A Hatschek machine according to claim 4 , wherein N is equal to 2 or 4.6. A Hatschek machine according to claim 1 , wherein the machine further comprises a decanter unit.7. A Hatschek machine according to claim 1 , wherein the machine further comprises a premixing unit for producing cement slurry to be fed to the baths ...

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22-06-2017 дата публикации

CASTED BLOCK MOLDING APPARATUS AND METHOD

Номер: US20170173821A1
Принадлежит:

A casted block molding apparatus, including a mold, first and second filler boxes, and a pressing mechanism. The first filler box is displaceable along opposed directions between an overlapping position where a first bottom opening is located over the mold cavities and a retracted position away from the mold cavities. The first bottom opening is closed by a first cover in the retracted position and is open over the mold cavities. The second filler box is mounted to the first filler box and displaceable therewith along the opposed directions. The bottom opening of the second filler box is closed by a second cover when the filler boxes are displaced from the retracted position to the overlapping position. The second bottom opening is open after the first filler box reaches the overlapping position. A method for molding casted blocks is also discussed. 1. A casted block molding apparatus , comprising:a mold having a plurality of mold cavities for molding each casted block;a first filler box having a first bottom opening and a first cover for the first bottom opening, the first filler box being displaceable along opposed directions between an overlapping position where the first opening is located over the mold cavities and a retracted position where the first filler box is away from the mold cavities, the first bottom opening being closed by the first cover in the retracted position and being open when the first opening is over the mold cavities,a second filler box mounted to the first filler box and displaceable therewith along the opposed directions, the second filler box having a second bottom opening and a second cover for the second bottom opening, the second cover closing the second bottom opening when the first and second filler boxes are displaced from the retracted position to the overlapping position, the second bottom opening being open after the first filler box reaches the overlapping position; anda pressing mechanism having a press plate for each of the ...

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06-06-2019 дата публикации

Wellbore Casing Liner Printing

Номер: US20190169956A1
Принадлежит: Saudi Arabian Oil Co

Provided is a wellbore casing liner printing system that includes a casing liner print head adapted to be disposed in an annular region located between a casing pipe disposed in a wellbore of a hydrocarbon well and a wall of the wellbore and adapted to rotate within the annular region and deposit material into the annular region to form a casing liner in the annular region. The casing liner print head including a first set of printing nozzles arranged in series in a radial direction, and a second set of printing nozzles arranged in series in the radial direction and offset from the first set of printing nozzles. The first set of printing nozzles adapted to eject a first casing liner material into the annular region and the second set of printing nozzles adapted to eject a second casing liner material into the annular region to form the casing liner of the first casing liner material and the second casing liner material.

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06-06-2019 дата публикации

Additive Manufacture of Casing Liner in a Wellbore

Номер: US20190169964A1
Принадлежит:

Provided are systems and methods for forming a casing liner in a wellbore of a hydrocarbon well. The forming including disposing a casing liner print head in an annular region located between a casing pipe disposed in a wellbore of a hydrocarbon well and a wall of the wellbore, and conducting a downhole lining operation including operating the casing liner print head to eject casing liner material into the annular region to form, in the annular region, a casing liner including elongated voids formed in the casing liner material. 1. A method of forming a casing liner in a wellbore of a hydrocarbon well , the method comprising:disposing a casing liner print head in an annular region located between a casing pipe disposed in a wellbore of a hydrocarbon well and a wall of the wellbore; andconducting a downhole lining operation comprising operating the casing liner print head to eject casing liner material into the annular region to form, in the annular region, a casing liner comprising elongated voids formed in the casing liner material.2. The method of claim 1 , wherein the downhole lining operation comprises advancing the casing liner print head along a length of the wellbore and ejecting the casing liner material along a length of the annular region to form the casing liner along the length of the annular region.3. The method of claim 1 , wherein the elongated voids comprise elongated voids extending in a radial direction in the annular region.4. The method of claim 1 , wherein the elongated voids comprise elongated voids extending in a longitudinal direction in the annular region.5. The method of claim 1 , wherein the elongated voids are encapsulated within the casing liner material.6. The method of claim 1 , wherein the elongated voids comprise elliptical shaped voids.7. The method claim 1 , wherein the lining operation comprises ejecting an integrated structure material to form the elongated voids in the casing liner material.8. The system of claim 7 , wherein the ...

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06-06-2019 дата публикации

Additive Manufacture of Wellbore Lining

Номер: US20190169965A1
Принадлежит:

Provided are systems and methods for forming a casing liner in a wellbore of a hydrocarbon well. The forming including disposing a casing liner print head in an annular region located between a casing pipe disposed in a wellbore of a hydrocarbon well and a wall of the wellbore, conducting a downhole lining operation including operating the casing liner print head to eject casing liner integrated structure material into the annular region to form, in the annular region, a casing liner integrated structure including contiguous voids formed in the casing liner integrated structure material, and depositing a cementitious material into the contiguous voids formed in the casing liner material to form, in the annular region, a casing liner including the casing liner integrated structure material and the cementitious material. 1. A method of forming a casing liner in a wellbore of a hydrocarbon well , the method comprising:disposing a casing liner print head in an annular region located between a casing pipe disposed in a wellbore of a hydrocarbon well and a wall of the wellbore;conducting a downhole lining operation comprising operating the casing liner print head to eject casing liner integrated structure material into the annular region to form, in the annular region, a casing liner integrated structure comprising contiguous voids formed in the casing liner integrated structure material; anddepositing a cementitious material into the contiguous voids formed in the casing liner material to form, in the annular region, a casing liner comprising the casing liner integrated structure material and the cementitious material.2. The method of claim 1 , wherein the downhole lining operation comprises advancing the casing liner print head along a length of the wellbore and ejecting the casing liner integrated structure material along a length of the annular region to form the casing liner integrated structure along the length of the annular region.3. The system of claim 1 , ...

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06-06-2019 дата публикации

Additive Manufacture of Wellbore Tubulars

Номер: US20190169966A1
Принадлежит:

Provided are systems and method for casing a wellbore of a hydrocarbon well. The casing including disposing a casing print head in a wellbore of a hydrocarbon well, and conducting a downhole casing operation including operating the casing print head to eject casing material to form a casing tubular in the wellbore, and operating the casing print head to eject casing liner material into an annular region located between the casing tubular and a wall of the wellbore to form a casing liner in the annular region, the casing tubular and the casing liner forming a casing of the wellbore. 1. A method of casing a wellbore of a hydrocarbon well , the method comprising:disposing a casing print head in a wellbore of a hydrocarbon well; and operating the casing print head to eject casing material to form a casing tubular in the wellbore; and', 'operating the casing print head to eject casing liner material into an annular region located between the casing tubular and a wall of the wellbore to form a casing liner in the annular region, the casing tubular and the casing liner forming a casing of the wellbore., 'conducting a downhole casing operation comprising2. The method of claim 1 , wherein the downhole casing operation comprises advancing the casing print head along a length of the wellbore and ejecting the casing material and the casing liner material along the length of the wellbore to form the casing along the length of the wellbore.3. The method claim 1 , wherein the downhole casing operation comprises forming a perforation in the casing.4. The method claim 3 , wherein forming a perforation in the casing comprises operating the casing print head to form a contiguous void extending across the casing tubular and the casing liner.5. The method claim 4 , wherein operating the casing print head to form a contiguous void extending across the casing tubular and the casing liner comprises operating the casing print head to deposit a disposable material to define the contiguous ...

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18-09-2014 дата публикации

MULTI ZONE CEMENTITIOUS PRODUCT AND METHOD

Номер: US20140272284A1
Автор: Franke David M.
Принадлежит:

A multi-zone cementitious product, which includes a base zone made of a first cementitious material composition and forming a portion of the product. At least one facing zone is adjacent to and bonded to the base zone, the facing zone made of a second cementitious material composition and forming at least one exterior face of said product which is visible when the product is installed. A disrupted boundary layer is between the facing zone and the base zone, and includes material from both the facing zone and the base zone. The disrupted boundary layer bonds the facing zone to the base zone. The facing zone has a thickness sufficient to prevent the base zone from being visible when the product is installed. 1. A multi-zone cementitious product comprising:a base zone made of a first cementitious material composition and forming a portion of the product;at least one facing zone adjacent to and bonded to the base zone, the at least one facing zone made of a second cementitious material composition and forming at least one exterior face of the product which is visible when the product is installed;a disrupted boundary layer between the at least one facing zone and the base zone including material from both the at least one facing zone and the base zone;the disrupted boundary layer bonding the at least one facing zone to the base zone; andthe at least one facing zone having a thickness sufficient to prevent the base zone from being visible when the product is installed.2. The multi-zone cementitious product of claim 1 , wherein the product is made using a dry cast process.3. The multi-zone cementitious product of claim 1 , wherein the product is made using a wet cast process.4. The multi-zone cementitious product of claim 1 , wherein the at least one facing zone has a texture.5. The multi-zone cementitious product of claim 1 , further including a bonding layer having a third material composition and disposed between the base zone and the at least one facing zone.6. The ...

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08-07-2021 дата публикации

PROCESS FOR RAPID PROCESSING OF SiC AND GRAPHITIC MATRIX TRISO-BEARING PEBBLE FUELS

Номер: US20210210235A1
Автор: Venneri Francesco
Принадлежит: Ultra Safe Nuclear Corporation

A method for producing microencapsulated fuel pebble fuel more rapidly and with a matrix that engenders added safety attributes. The method includes coating fuel particles with ceramic powder; placing the coated fuel particles in a first die; applying a first current and a first pressure to the first die so as to form a fuel pebble by direct current sintering. The method may further include removing the fuel pebble from the first die and placing the fuel pebble within a bed of non-fueled matrix ceramic in a second die; and applying a second current and a second pressure to the second die so as to form a composite fuel pebble. 112-. (canceled).13. A nuclear fuel pebble comprising:an inner fuel pebble including fuel particles microencapsulated within a fully ceramic matrix; anda non-fueled matrix ceramic surrounding the inner fuel pebble.14. The nuclear fuel pebble according to claim 13 , wherein the fuel particles are tristructural-isotropic fuel particles (TRISO).15. The nuclear fuel pebble according to claim 13 , wherein the fully ceramic matrix comprises graphite or silicon carbide.16. The nuclear fuel pebble according to claim 13 , wherein the non-fueled matrix ceramic comprises graphite.17. The nuclear fuel pebble according to claim 16 , wherein the non-fueled matrix ceramic further comprises phenolic or other resin binder.18. The nuclear fuel pebble according to claim 13 , wherein the non-fueled matrix ceramic comprises silicon carbide.19. The nuclear fuel pebble according to claim 18 , wherein the non-fueled matrix ceramic further comprises a rare-earth oxide neutronic poison selected from the group consisting of GdO claim 18 , ErO claim 18 , DyO claim 18 , and EuO claim 18 , and combinations thereof.20. The nuclear fuel pebble according to claim 18 , wherein the non-fueled matrix ceramic further comprises sintering additives selected from the group consisting of AlOand YOand combinations thereof.21. The nuclear fuel pebble according to claim 13 , wherein the ...

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04-06-2020 дата публикации

Machine for molding composite matter and a method of producing ceramics-based composite

Номер: US20200171702A1
Принадлежит:

The proposed solution solves a problem of designing a machine for producing molded composite parts that are homogeneously structured and the problem of finding a method for producing composite for implants. The essence of the design of the machine consists in that it has a portioning assembly, whereby above a mold form unit () there is a guiding unit () located opposite a dosing unit () and above the aforementioned guiding unit () there is a pressing assembly () slidingly mounted on a vertical frame () and which is equipped with at least one piston rod () with a rammer () at its end. 1681411611201925272524231131. A machine for molding , especially for manufacturing molded semi-finished products for producing composite for implants , having a pressing unit and a mold form unit , characterized in that it has a portioning assembly comprising a dosing unit () and a preliminary molding unit () , whereby above the mold form unit () there is a guiding unit () situated opposite the dosing unit () and above the aforementioned guiding unit () there is a pressing assembly () slidingly mounted on a vertical frame () and equipped with at least one piston rod () with a rammer () at its end , whereby the piston rod () is placed in a casing () into which pneumatic pipes () are connected and , moreover , the portioning assembly is mounted slidingly in parallel plane relative to the guiding unit () , and whereby all the drives of operating units are connected with a control unit ().22728293027. The machine for molding in accordance with claim 1 , characterized in that the rammer () has a cylindrical shape with a narrowing () and on its side rings () there are shallow furrows () running along the axis of the rammer ().323. The machine for molding in accordance with claim 1 , characterized in that the portioning assembly is mounted on a plate of a carriage () equipped with a linear drive ().489. The machine for molding in accordance with claim 1 , characterized in that the preliminary ...

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16-07-2015 дата публикации

Set-Delayed Cement Compositions Comprising Pumice and Associated Methods

Номер: US20150197033A1
Принадлежит: Halliburton Energy Services, Inc.

Disclosed is a method of forming a set cement shape. The method comprises providing a set-delayed cement composition comprising water, pumice, hydrated lime, and a set retarder; forming the set-delayed cement composition into a shape; and allowing the shaped set-delayed cement composition to set. 1. A method of forming a set cement shape comprising:providing a set-delayed cement composition comprising water, pumice, hydrated lime, and a set retarder;forming the set-delayed cement composition into a shape; andallowing the shaped set-delayed cement composition to set.2. The method of claim 1 , wherein the set retarder comprises at least one retarder selected from the group consisting of a phosphate claim 1 , a phosphonate claim 1 , a phosphonic acid claim 1 , a phosphonic acid derivative claim 1 , a lignosulfonate claim 1 , a salt claim 1 , an organic acid claim 1 , a carboxymethylated hydroxyethylated cellulose claim 1 , a synthetic co- or ter-polymer comprising sulfonate and carboxylic acid groups claim 1 , a borate compound claim 1 , and any mixture thereof.3. The method of claim 1 , wherein the set-delayed cement composition further comprises a cement set activator selected from the group consisting of a zeolite claim 1 , amine claim 1 , silicate claim 1 , Group IA hydroxide claim 1 , Group HA hydroxide claim 1 , monovalent salt claim 1 , divalent salt claim 1 , nanosilica claim 1 , polyphosphate claim 1 , and any combination thereof.4. The method of claim 3 , wherein the set-delayed cement composition comprising the cement set activator further comprises a thickening time in a range between about 30 seconds to about 10 minutes.5. The method of claim 1 , wherein the set-delayed cement composition further comprises a fiber.6. The method of claim 1 , wherein the set-delayed cement composition further comprises a dispersant selected from the group consisting of a sulfonated-formaldehyde-based dispersant claim 1 , a polycarboxylated ether dispersant claim 1 , and any ...

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16-07-2015 дата публикации

Method for manufacturing of ceramic electro-insulating pipes

Номер: US20150197035A1
Принадлежит: INDUSTRY TECHNOLOGIES SA

A method for manufacturing of ceramic electro-insulating pipes having an external diameter between 30 mm and 100 mm, a wall thickness between 5 mm and 10 mm, a length between 15 cm and 150 cm, the method comprising moulding in a mould, an element made from a ceramic powder, compacting the ceramic element in a press, glazing, firing of a glazed element in a furnace and shaping the fired element in order to produce the ceramic insulating pipe characterised in that the element is moulded in a mould ( 102 ) from a ceramic powder consisting of Al 2 O 3 from 40% to 75% by weight, SiO 2 from 5 to 25%, kaolin (white clay) from 5% to 20%, and potter's clay from 5% to 20%, wherein the mould ( 102 ) comprises a rigid cylindrical lower punch ( 202 ) and a flexible cylindrical outer membrane ( 203 ) placed around the lower punch ( 202 ) so that between them a cylindrical gap ( 204 ) is formed to be filled with the ceramic powder, wherein while filling the gap ( 204 ) with the ceramic powder, the outer membrane ( 203 ) is deformed from a circular cross-section to an oval cross-section with the use of at least one pair of vibrators ( 211 - 212; 213 - 214 ) positioned on the opposite sides of the membrane ( 203 ) and operating in at least three stages, in which the vibration frequency increases and the amplitude of vibration decreases between successive stages, wherein the lowest vibration frequency is between 50 Hz and 70 Hz, and the highest vibration frequency is between 90 Hz and 110 Hz, and wherein the vibration amplitude causes a reduction of the diameter of membrane between the vibrators from the lowest value of about 0.5% to the highest value of about 2%, wherein the filled mould ( 102 ) is placed in the isostatic press in order to compact the element, wherein the membrane ( 203 ) of the mould is pressed isostatically in a first cycle that lasts from 15 s to 25 s, in which the pressure is linearly increased from 1 bar up to a value between 300 bar and 800 bar, a second ...

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05-07-2018 дата публикации

CONCRETE-MOSAIC

Номер: US20180186175A1
Автор: SHAW RONALD D.
Принадлежит:

A method of forming an aesthetic surface on a concrete structure. The aesthetic surface includes a mosaic design including a plurality of aesthetic elements, such as tiles, aggregate or the like, which are embedded within the hardened concrete structure. The aesthetic elements are affixed to the concrete form in the arrangement corresponding to the mosaic design prior to using the form during construction of the concrete structure. The concrete is poured into the form and allowed to harden, after which, the forms are stripped from the concrete, thereby exposing the embedded aesthetic elements within the concrete structure. 1. A method of forming an aesthetic surface on a concrete structure , the method comprising the steps of:providing a plurality of aesthetic elements and a concrete form;adhering the aesthetic elements directly to the concrete form with a water soluble adhesive;pouring concrete into the form; andremoving the form from the concrete.2. The method recited in claim 1 , further comprising the step of vibrating the concrete poured in the form to release water from the concrete for dissolving the water soluble adhesive.3. The method recited in claim 1 , further comprising the step of trowelling a surface of the concrete.4. The method recited in claim 3 , further comprising the step of sponging the concrete to expose the aesthetic elements.5. The method recited in claim 4 , further comprising the step of allowing the concrete to harden.6. The method recited in claim 1 , wherein the removing step is performed within 48 hours of completing the pouring step.7. The method recited in claim 6 , wherein the removing step is performed within 18 hours of completing the pouring step.8. The method recited in claim 1 , wherein the removing step is performed more than 48 hours after completing the pouring step.9. The method recited in claim 1 , wherein the aesthetic elements include aggregates.10. The method recited in claim 10 , wherein the aggregates are adhered to ...

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16-07-2015 дата публикации

DEHYDRATABLE PANELS

Номер: US20150198424A1
Автор: WHITNEY Andrew
Принадлежит:

A multilayer armored panel comprising: (I) at least one layer that is non moldable when dry but moldable when wet; (II) at least one hydrogel based layer in contact with layer (I) which, when wet enables the moulding of layer (I) but which is capable of drying out to leave a non moldable layer (I). 1. A multilayer armoured panel comprising:(I) at least one layer that is non mouldable when dry but mouldable when wet;(II) at least one hydrogel based layer in contact with layer (I) which, when wet enables the moulding of layer (I) but which is capable of drying out to leave a non mouldable layer (I).2. A multilayer armoured panel comprising:(I) at least one layer that is non mouldable but can be made mouldable when wet;(II) at least one gel based layer in contact with layer (I) which, when water is added becomes a hydrogel layer and enables the moulding of layer (I).3. A multilayer armoured panel comprising:(I) at least one layer that is mouldable;(II) at least one hydrogel based layer in contact with layer (I) which is wet and enables the moulding of layer (I) but which is capable of drying out to leave a non mouldable, moulded layer (I).4. The panel as claimed in in which the hydrogel layer comprises gelatin and water.5. The panel as claimed in in which the mouldable layer comprises an ultra high molecular weight polyethylene.6. The panel as claimed in in which there are multiple hydrogel and mouldable layers.7. The panel as claimed in further comprising a synthetic fibre layer such as a para aramid.8. The panel as claimed in further comprising a fire retardant layer.9. A process for forming an armoured multilayer panel comprising providing:(I) at least one layer that is non mouldable when dry but mouldable when wet; and(II) at least one hydrogel based layer in contact with layer (I);moulding layers (I) and (II) into a desired shape and allowing said hydrogel layer to dry thereby leaving a non mouldable layer (I).10. The process as claimed in comprising providing a ...

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06-07-2017 дата публикации

METHOD AND APPARATUS FOR FABRICATING ENVIRONMENTAL MASONRY UNITS

Номер: US20170190074A1
Принадлежит:

Masonry units, such a blocks, are fabricated in a sequential process, using improved mold structures, such as within a production corridor of a corresponding fabrication system. A compressible masonry feedstock or formula, which can be de-agglomerated before use, is filled within a block mold having releasable elements. The formula is then compressed within the mold structure. The compressed workpiece can be further processed, such as for any of final height adjustment, the establishment of a surface feature, or to remove cores. The block mold, having releasable elements or sides, such as using hinges or springs, is released from the formed block, wherein the formed masonry unit can be removed for curing, and wherein the block mold can be reused to fabricate a subsequent masonry unit. 1. A mixer for de-agglomerating a masonry feedstock having a moisture content associated therewith , the mixer comprising:an upper end;a lower end opposite the upper end; anda de-agglomeration mechanism located between the upper end and the lower end, wherein the de-agglomeration mechanism includes a vertical shaft;wherein the mixer is configured to receive the masonry feedstock through the upper end, de-agglomerate the received masonry feedstock with the de-agglomeration mechanism, to produce a compressible de-agglomerated masonry feedstock, and output the compressible de-agglomerated masonry feedstock through the lower end, for delivery to a production system that is configured to receive and form masonry blocks from the compressible de-agglomerated masonry feedstock.2. The mixer of claim 1 , wherein the block production system includes a supply hopper that is configured to store the compressible de-agglomerated masonry feedstock received from lower end of the vertical shaft mixer.3. The mixer of claim 2 , wherein the block production system includes a filling mechanism configured for filling the interior region of a masonry block mold with the compressible de-agglomerated masonry ...

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06-07-2017 дата публикации

Method of processing unhardened concrete

Номер: US20170190631A9
Автор: Charles H. Bell, Jr.
Принадлежит: Crispy Crete LLC

Methods and an associated system for processing unhardened concrete are disclosed. With these methods, the porosity of the unhardened concrete is significantly increased to decrease the strength so much that it can be easily broken up for sale or reuse. In at least one embodiment, the method includes adding a large volume of foam to the returned unhardened concrete and then mixing the foam with the returned concrete in the ready-mix concrete truck or other concrete mixing devices at any location including the jobsite, enroute to the concrete plant, or at the concrete plant. Through the mixing of foam with the returned concrete, the hydrated cement and aggregate particles are separated by large volumes of air voids, which significantly increase the porosity and dramatically reduce the strength of the returned concrete. The treated concrete is discharged and allowed to solidify in this weakened state, after which it is easily broken into loose particulate material that can be sold or reused.

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22-07-2021 дата публикации

DEVICE FOR PRODUCING CONCRETE BLOCKS

Номер: US20210221025A1

A device for producing concrete blocks, in particular concrete paving slabs, having a mold for filling with a concrete mixture, wherein the mold has at least one mold cavity for receiving the concrete mixture, and wherein the upwardly open mold cavity has walls as lateral boundaries, and wherein the at least one mold cavity can be filled with the concrete mixture by means of a filling device, and wherein the mold with the at least one mold cavity and the filling device are movable relative to one another in a filling axis. The filling axis is oriented obliquely to an axis of symmetry of the at least one mold cavity, with the result that preferably all of the walls of the mold cavity extend neither perpendicularly nor parallel to the filling axis, but at an angle. 1191212131415161712171818171316171822. A device for producing concrete blocks () , in particular concrete paving slabs , having a mold () for filling with a concrete mixture , wherein the mold () has at least one mold cavity for receiving the concrete mixture , and wherein the upwardly open mold cavity has walls ( , , , ) as lateral boundaries , and wherein the at least one mold cavity () can be filled with the concrete mixture by means of a filling device , and wherein the mold () with the at least one mold cavity () and the filling device are movable relative to one another in a filling axis () , wherein the filling axis () is oriented obliquely to an axis of symmetry of the at least one mold cavity () , with the result that preferably all the walls ( . . . ) of the mold cavity () extend neither perpendicularly nor parallel to the filling axis () , but at an angle ().217131618. The device as claimed in claim 1 , wherein the at least one mold cavity () is rectangular in outline and has four walls ( . . . ) which extend so as to be directed obliquely to the filling axis ().317131618. The device as claimed in or claim 1 , wherein the at least one mold cavity () is square in outline claim 1 , and only the ...

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23-07-2015 дата публикации

METHOD FOR PRODUCTION OF BUILDING MATERIAL CONTAINING FIBER CEMENT

Номер: US20150202793A1
Принадлежит: DALSAN YATIRIM VE INSAAT ANONIM SIRKETI

The present invention relates to a method for economically producing a building material containing fiber cement having different patterns used for indoor and outdoor claddings of the buildings in a short time. By performing said inventive method it is possible to produce building materials having variety of surface patterns and/or having different patterns on their faces. 1100. A method () for producing building materials basically containing cement , a filler material natural cellulose and/or polyvinyl acetate (PVA) and synthetic fiber like carbon fiber or glass fiber is characterized by the steps of;{'b': '101', 'closing the molds (),'}{'b': '102', 'feeding fiber cement mud to due inside of the closed molds (),'}{'b': '103', 'pressurizing the mud inside the mold (),'}{'b': '104', 'discharging the mud inside the mold and equalizing the inner pressure with the outer pressure (),'}{'b': '105', 'charging it to the inside of the mold (),'}{'b': '106', 'popping the product inside out the mold by sweltering due water by counter air (),'}{'b': 107', '108, 'taking the popped out product born the mold () and sweltering the mold ).'}2100. A method () according to wherein the fiber cement mud is fed into the mold by a pump.3100102. A method () according to claim 1 , wherein feeding valves providing the feeding of the mud into the mold are closed and the mud inside the mold is pressurized by feeding air into the mold after feeding fiber cement mud to the inside of the molds ().4100. A method () according to claim 3 , wherein the water inside the mud moves toward the porous surface of the mold which leads solidifying of the mud.5100103. A method () according to claim 3 , wherein pressurizing process () continues until time deserved thickness of the mud is realized.6100. A method () according to claim 5 , wherein mud discharging valve is opened tor discharging the surplus amount of mud and inside pressure of the mold is equalized with the outside pressure when the deserved ...

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25-09-2014 дата публикации

Method and device for producing a concrete component, and concrete component produced according to the method

Номер: US20140284830A1
Автор: Asko Fromm
Принадлежит: UNIVERSITAET KASSEL

The subject matter of the invention is a method for producing a concrete component ( 1 ), wherein a plurality of layers of a dry mixture consisting of at least one silicate former and one hydraulic binder are deposited one atop another on a base ( 7 ), wherein after applying each layer the respective layer is mixed with water, wherein the contour of the area that is mixed with water correlates with the desired shape of the concrete component ( 1 ) at the level of the respective layer to be applied.

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27-06-2019 дата публикации

Method and device for removal of items from a mold

Номер: US20190193297A1
Автор: Kalman Wertzberger
Принадлежит: Individual

A method and device for removal of a molded sample from a mold with minimal or no damage to the molded sample. The device includes a drill configured for perforating a wall of the mold with the formation of a through aperture, a shroud passageway through or adjacent the drill, and a passageway from a source for pressurized fluid leading to the shroud passageway. The shroud passageway is configured whereby fluid such as air is applied therethrough simultaneously with perforation operation of the drill. Air directed through the aperture is pressurized and comes into effective contact with the molded sample whereby the molded sample is prevented from being more than minimally contacted with the drill and caused to be removed from the mold.

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27-06-2019 дата публикации

CONCRETE-MOSAIC

Номер: US20190193458A1
Автор: SHAW RONALD D.
Принадлежит:

A method of forming an aesthetic surface on a concrete structure. The aesthetic surface includes a mosaic design including a plurality of aesthetic elements, such as tiles, aggregate or the like, which are embedded within the hardened concrete structure. The aesthetic elements are affixed to the concrete form in the arrangement corresponding to the mosaic design prior to using the form during construction of the concrete structure. The concrete is poured into the form and allowed to harden, after which, the forms are stripped from the concrete, thereby exposing the embedded aesthetic elements within the concrete structure. 1. A method of forming an aesthetic surface on a concrete structure , the method comprising the steps of:providing a plurality of aesthetic elements and a concrete form;adhering the aesthetic elements directly to the concrete form with a water soluble adhesive;pouring concrete into the form; andremoving the form from the concrete.2. The method recited in claim 1 , further comprising the step of vibrating the concrete poured in the form to release water from the concrete for dissolving the water soluble adhesive.3. The method recited in claim 1 , further comprising the step of trowelling a surface of the concrete.4. The method recited in claim 3 , further comprising the step of sponging the concrete to expose the aesthetic elements.5. The method recited in claim 4 , further comprising the step of allowing the concrete to harden.6. The method recited in claim 1 , wherein the removing step is performed within 48 hours of completing the pouring step.7. The method recited in claim 6 , wherein the removing step is performed within 18 hours of completing the pouring step.8. The method recited in claim 1 , wherein the removing step is performed more than 48 hours after completing the pouring step.9. The method recited in claim 1 , wherein the aesthetic elements include aggregates.10. The method recited in claim 10 , wherein the aggregates are adhered to ...

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18-06-2020 дата публикации

CONCRETE-MOSAIC

Номер: US20200189312A1
Автор: SHAW RONALD D.
Принадлежит:

A method of forming an aesthetic surface on a concrete structure. The aesthetic surface includes a mosaic design including a plurality of aesthetic elements, such as tiles, aggregate or the like, which are embedded within the hardened concrete structure. The aesthetic elements are affixed to the concrete form in the arrangement corresponding to the mosaic design prior to using the form during construction of the concrete structure. The concrete is poured into the form and allowed to harden, after which, the forms are stripped from the concrete, thereby exposing the embedded aesthetic elements within the concrete structure. 120-. (canceled)21. A method of forming an aesthetic surface on a concrete structure , the method comprising the steps of:adhering a plurality of aesthetic elements directly and individually to a concrete form by use of a water soluble adhesive;arranging the concrete form to define a pour cavity such that the plurality of aesthetic elements reside within the pour cavity;pouring concrete into the pour cavity while the plurality of aesthetic elements reside within the pour cavity, the plurality of aesthetic elements remaining adhered to the concrete form while the concrete is poured into the pour cavity;dissolving the water soluble adhesive with water contained in the concrete; andremoving the form from the concrete while leaving the plurality of aesthetic elements within the concrete.22. The method recited in claim 21 , further comprising the step of vibrating the concrete poured in the form to release water from the concrete for dissolving the water soluble adhesive.23. The method recited in claim 21 , further comprising the step of trowelling a surface of the concrete.24. The method recited in claim 23 , further comprising the step of sponging the concrete to expose the aesthetic elements.25. The method recited in claim 24 , further comprising the step of allowing the concrete to harden.26. The method recited in claim 21 , wherein the removing ...

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29-07-2021 дата публикации

Method and System for Producing Slabs, Tiles or Sheets of Artificial Stone with a Wide Vein Effect

Номер: US20210229313A1
Принадлежит:

The present invention relates to a method and a system for producing slabs, tiles or sheets of artificial stone, with a wide vein effect, which comprise inorganic particles of different sizes and hardened binders, and which simulate the appearance that some types of natural stone have, as well as the slabs, tiles or sheets of artificial stone obtained by means of said method and system. 2. The method for manufacturing according to claim 1 , characterised in that the second distributor device discharges different amounts of the second mixture in different regions of the cavities.3. The method for manufacturing according to claim 1 , characterised in that the second distributor device is assembled on a robotic device that moves it along at least a portion of the cavities.4. The method for manufacturing according to claim 3 , characterised in that the amounts of the second mixture discharged by the second distributor device in different regions of the cavities controlled by means of the discharging speed of the material by the second distributor device or by the movement speed of the robotic device.5. The method for manufacturing according to claim 1 , characterised in that the second distributor device comprises a conveyor belt for the second mixture.6. The method for manufacturing according to claim 1 , characterised in that the second mixture comprises at least 50% by weight of the total mixture of inorganic particles with a granulometry above 0.75 mm.7. The method for manufacturing according to claim 1 , characterised in that claim 1 , after step b) of discharging and before step c) of removing the template claim 1 , a further step b1) of pre-compaction is carried out claim 1 , wherein the first mixture discharged in the gaps comprised in the template is compacted.8. The method for manufacturing according to claim 7 , characterised in that the pre-compaction is performed by means of a compactor claim 7 , which comprises a sheet complementary to the template which ...

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29-07-2021 дата публикации

Levelling device for materials in powder or granule form

Номер: US20210229316A1
Принадлежит: System Ceramics SpA

Levelling device for materials in powder or granule form, comprising: a rest plane (2), mobile in advancement along a longitudinal direction (X) and predisposed to transport a layer (L) having a thickness (S) of material in powder or granule form. The device comprises a leveller (5,6), positioned above the rest plane (2).

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06-08-2015 дата публикации

A Stone Worktop System, A Composite Stone Board, and a Method of Manufacturing a Composite Stone Board

Номер: US20150216306A1
Автор: Lode Atis Eriks
Принадлежит: Lode Enterprises Pty Ltd

A stone worktop system is disclosed and particularly, but not exclusively, a composite stone worktop system for use by an end user to assemble. In addition, a method of manufacturing a composite stone worktop, a clamping system for a stone worktop system and a clipping system for stone worktops is disclosed. 142.-. (canceled)43. A method of manufacturing a composite stone board including: providing a mixture of stone particles and a binder , providing as mould , wherein the mixture is deposited on the mould and subsequently hardened to provide the composite stone board , wherein the mould includes recesses such that the composite stone hoard has corresponding projections which provide support to the composite stone board.44. A method as claimed in claim 43 , wherein the mould is a hacking hoard claim 43 , the composite stone board claim 43 , therefore claim 43 , being formed with an integral backing board.45. A method as claimed claim 43 , in claim 43 , wherein the method further comprises removing the composite stone board from the mould and placing the composite stone board on a hacking board.46. A method as claimed in claim 43 , wherein the method enables the provision of edges on the composite stone hoard capable of hiding a backing board.47. A method as claims in claim 46 , wherein the mould includes edges on the composite stone board.48. A composite stone board claim 46 , created from a mixture of stone particles and a hinder claim 46 , having integrally formed projections on one surface.49. A composite stone board as claimed in claim 48 , wherein the composite stone board includes integrally formed edges capable of hiding a backing board.50. A composite stone worktop including a composite stone board as claimed in claim 48 , having a hacking board formed therein.51. A composite stone worktop as claimed in claim 50 , wherein the backing board is integrally formed with the composite stone worktop.52. A composite stone worktop as claimed in claim 50 , wherein ...

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06-08-2015 дата публикации

CERAMIC COMPONENT CASTING

Номер: US20150217479A1
Принадлежит: Apple Inc.

Methods for improved ceramics component casting. One such method may include vacuuming a ceramic-based slurry mixture and/or vacuuming a component mold. The vacuuming of the ceramic-based slurry mixture and the component mold may be to remove air bubbles from the respective elements. More specifically, the vacuuming may remove air bubbles from the ceramic-based slurry mixture and from a cavity of the component mold, respectively. The method may also include disposing the ceramic-based slurry mixture into the cavity of the component mold, and continuously vacuuming the cavity of the component mold including the ceramic-based slurry mixture for a predetermined time to remove any additional air bubbles included in the ceramic-based slurry mixture. Finally, the method may include forming a ceramic component within the continuously vacuumed cavity of the component mold over the duration of the predetermined time. The ceramic component formed from the ceramic-based slurry mixture. 1. A method comprising: a ceramic-based slurry mixture to remove air bubbles from the ceramic-based slurry mixture, and', 'a component mold to remove air bubbles from a cavity of the component mold;, 'vacuuming at least one ofdisposing the ceramic-based slurry mixture into the cavity of the component mold; andforming a ceramic component within the cavity of the component mold over the duration of a predetermined time, the ceramic component formed from the ceramic-based slurry mixture.2. The method of claim 1 , further comprising continuously vacuuming the cavity of the component mold including the ceramic-based slurry mixture for the predetermined time.3. The method of claim 1 , further comprising providing vibrations to the ceramic-based slurry mixture prior to the disposing of the ceramic-based slurry mixture to remove the air bubbles from the ceramic-based slurry mixture.4. The method of claim 4 , further comprising providing the vibrations to the ceramic-based slurry mixture subsequent to ...

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