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Небесная энциклопедия

Космические корабли и станции, автоматические КА и методы их проектирования, бортовые комплексы управления, системы и средства жизнеобеспечения, особенности технологии производства ракетно-космических систем

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Мониторинг СМИ

Мониторинг СМИ и социальных сетей. Сканирование интернета, новостных сайтов, специализированных контентных площадок на базе мессенджеров. Гибкие настройки фильтров и первоначальных источников.

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Форма поиска

Поддерживает ввод нескольких поисковых фраз (по одной на строку). При поиске обеспечивает поддержку морфологии русского и английского языка
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Применить Всего найдено 4093. Отображено 100.
14-06-2012 дата публикации

Articles Having Antimicrobial Properties And Methods of Manufacturing the Same

Номер: US20120148651A1
Автор: Min Yao, Samuel T. Amdur
Принадлежит: Medline Industries LP

According to one embodiment, a coagulant comprising calcium nitrate and an antimicrobial agent is disclosed. The coagulant may be used in the molding process to releasably bond the substrate material to the mold and to bond to the antimicrobial to the substrate material.

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14-06-2012 дата публикации

Mold release film and process for producing light emitting diode

Номер: US20120148820A1
Автор: Tamao Okuya
Принадлежит: Asahi Glass Co Ltd

To provide a mold release film for producing a light emitting diode by a mold, which is less susceptible to formation of pin holes or rupture and which is applicable to mass production of a light emitting diode by means of a mold having a plurality of cavities, and a process for producing a light emitting diode by means of such a mold release film. A mold release film to be disposed on the cavity surface of a mold to form a substantially hemispherical lens portion by encapsulating a light emitting element of a light emitting diode with an encapsulation resin, which release film has a thickness of from 16 to 175 μm and a tensile rupture elongation of from 600 to 3,000% at 110° C. as measured in accordance with JIS K7127, and a process for producing a light emitting diode by means of such a mold release film.

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28-06-2012 дата публикации

Molded body production device, molded body production method, and molded body

Номер: US20120165502A1
Принадлежит: Sumitomo Bakelite Co Ltd

In a molded body production device, a release agent injection means applies a release agent onto an upper punch surface by injecting the release agent toward the upper punch surface in a state that an upper punch is located above an upper end surface of a molding die, and applies the release agent onto a lower punch surface and an inner circumferential surface exposing above the lower punch surface by injecting the release agent toward the lower punch surface in a state that the lower punch surface is located into the cavity and below the upper end surface of the molding die, before the molding material is filled into the cavity. This makes it possible to prevent the molding material from bonding to the upper punch surface, the lower punch surface and the inner circumferential surface defining the cavity.

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18-10-2012 дата публикации

Nanoimprint-mold release agent, surface treatment method, and nanoimprint mold

Номер: US20120263816A1
Принадлежит: Shin Etsu Chemical Co Ltd

A nanoimprint-mold release agent including an alkoxysilane compound represented by general formula (1) is provided wherein R f and R f ′ are each independently a fluoroalkyl group of 1 to 10 carbon atoms; R 1 is a hydrogen atom or an aliphatic monovalent hydrocarbon group of 1 to 6 carbon atoms; R 2 and R 3 are each independently methyl group or ethyl group; X and Y are each independently an ether linkage or an ester linkage; a and b are each 0 or 1; m, n, and p are each an integer of 0 to 6; q is an integer of 1 to 6 and r is an integer of 0 to 2.

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25-10-2012 дата публикации

Ballistic-resistant panel including high modulus ultra high molecular weight polyethylene tape

Номер: US20120266744A1
Принадлежит: Individual

A ballistic-resistant panel in which the entire panel or a strike-face portion thereof is formed of a plurality of sheets of high modulus high molecular weight polyethylene tape. The sheets of high modulus polyethylene tape can be in the form of cross-plied laminated layers of tape strips or a woven fabric of tape strips. The strips of UHMWPE tape include a width of at least one inch and a modulus of greater than 1400 grams per denier. The ballistic-resistant panel may include a backing layer of conventional high modulus fibers embedded in resin. A wide variety of adhesives were found acceptable for bonding the cross-plied layers of high modulus polyethylene tape together for forming the ballistic-resistant panels of the present invention.

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08-11-2012 дата публикации

A method and a placement tool for the manufacture of a non-crimp fabric

Номер: US20120279649A1
Принадлежит: AIRBUS OPERATIONS GMBH

Disclosed is a method for placing fibre-reinforced, pre-impregnated, planar semi-finished products on a placement tool for the manufacture of a non-crimp fabric, wherein a placement film is clamped on the placement tool for purposes of holding the non-crimp fabric, and by means of evacuation and/or the application of pressure is fixed in position on the placement tool and/or can be released from the latter. Also disclosed is a placement tool for the execution of such a method.

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29-11-2012 дата публикации

Carbon composite mold design

Номер: US20120302670A1
Принадлежит: Apple Inc

A mold assembly or system includes a moldbase that holds mold inserts and has embedded fluid lines to facilitate cooling during part formation. Mold inserts combine to form mold cavities that receive carbon fiber and resin components to form a carbon composite based part. A permanent release coating along a mold component surface that contacts the carbon fiber and resin components facilitates the release of the finished part from the mold component. Guide pins and guide pin receiving holes facilitate accurate alignment of mold components. Ejector pins within respective ejector pin shafts help eject a finished part from a respective mold component. An ejector pin shaft cover transfers force from an ejector pin to eject a finished part and also prevents substantial passage of resin into the ejector pin shaft. A fluid actuated ejection system provides fluid based mechanical forces to the ejector pins to facilitate finished part ejection.

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13-12-2012 дата публикации

Method and mould for moulding a wind turbine blade

Номер: US20120312469A1
Автор: Henrik Stiesdal
Принадлежит: SIEMENS AG

A mould for moulding a wind turbine blade using a reinforcing material and a matrix material is provided. The mould includes a solid non-stick lining, and wherein the material properties of the non-stick lining are chosen to prevent a matrix material from bonding with the non-stick lining of the mould. A method of moulding a wind turbine blade in a mould is also provided. The method includes applying a solid non-stick lining to an inside surface of the mould, assembling a reinforcement material lay-up for the wind turbine blade on the non-stick lining, distributing a matrix material through layers of the reinforcement material lay-up, performing curing steps to harden the matrix material, and subsequently removing the cured wind turbine blade from the mould.

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28-03-2013 дата публикации

Durable, consumable packaging system for hot melt materials and methods of making and using same

Номер: US20130075298A1
Автор: Jim Chehovits, Todd Glover
Принадлежит: Crafco Inc

Durable consumable packaging systems for hot melt materials, and particularly asphalt. The packaging system can include an asphalt or asphalt composition contained within a durable consumable wrap or bag without the need for an outer protective container. The durable consumable wrap or bag comprises a woven or non-woven fiber based material, and particularly a spun-bonded olefin material, the olefin material comprising a high density polyethylene (HDPE) material. The durable consumable packaging system provides a simple, cost effective solution to a number of the problems associated with the prior art packaging containers and systems described above, while providing additional benefits to overcome the problems specific with the packaging and transport of asphalt.

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04-04-2013 дата публикации

Mold having release layer for imprinting, method for producing mold having release layer for imprinting, and method for producing copy mold

Номер: US20130084352A1
Принадлежит: Hoya Corp

Provided is a mold having a release layer, in which the release layer is disposed in the mold which transfers a specific uneven pattern onto a molding material to be patterned by means of an imprinting method, wherein the main chain of the molecular chains of a compound contained in the release layer contains a fluorocarbons, the molecular chains of the compound have at least two adsorption functional groups that are adsorbed or bonded to the mold, the bonding energy in the adsorption functional groups that becomes the source of adsorption or bonding of the adsorption functional groups to the mold is greater than the bonding energy between one adsorption functional group and another adsorption functional group in the molecular chains of the compound, and the surface free energy of the release layer is optimized by means of heating.

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23-05-2013 дата публикации

Silsesquioxane mold release coating for unsaturated polyester thermoset molding compounds

Номер: US20130129917A1
Принадлежит: Individual

The A process for molding a thermoset sheet- molding composition or bulk-molding composition is provided that includes the exposure of a mold surface to a silsesquioxane monomer or pre-polymer material under conditions to induce polymerization of said material or said monomer to form a mold release coating on the surface. The thermoset sheet-molding composition or bulk-molding composition is then injected into the mold and into contact with said coating under conditions to cure the composition to form an article.

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01-08-2013 дата публикации

Method of surface tension control to reduce trapped gas bubbles

Номер: US20130196122A1
Принадлежит: SEAGATE TECHNOLOGY LLC

The embodiments disclose a method of surface tension control to reduce trapped gas bubbles in an imprint including modifying chemistry aspects of interfacial surfaces of an imprint template and a substrate to modify surface tensions, differentiating the interfacial surface tensions to control interfacial flow rates of a pre-cured liquid resist and controlling pre-cured liquid resist interfacial flow rates to reduce trapping gas and prevent trapped gas bubble defects in cured imprinted resist.

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05-09-2013 дата публикации

Siloxane-based composition which is intended for tire molding/stripping

Номер: US20130228259A1
Автор: Stefan Breunig
Принадлежит: BLUESTAR SILICONES FRANCE SAS

The invention relates to compositions in the form of silicone oil emulsions which are intended to be applied to curing bladders as a mold-release agent during tire production.

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23-01-2014 дата публикации

PRESS-FORMING MOLD AND METHOD FOR MANUFACTURING PROTECTIVE FILM FOR PRESS-FORMING MOLD

Номер: US20140023740A1
Принадлежит:

A press-forming mold has a protective film for preventing seizing during press-forming formed on at least a forming surface that comes into contact with a formed body. The protective film is formed by PVD. An arbitrary selection section extracted from the surface of the protective film is divided into a plurality of individual sections; and, when the gradient of the surface at the ndivision point is represented by (dZn/dXn), taking N to represent the number of divisions, the root-mean-square RΔq calculated by the following numerical expression is no greater than 0.032. 2. The press-forming mold according to claim 1 , wherein said protective film is one that is formed by PVD in which a metal material containing at least 50 atom % of Al is used as a target.3. The press-forming mold according to claim 2 , wherein said protective film is one in which a first thin film comprising a TiAlN-based material is formed on a side that comes into contact with said formed body.4. The press-forming mold according to claim 3 , wherein said protective film is one in which a second thin film comprising a CrN-based material is formed on said forming surface claim 3 , and said first thin film formed on the second thin film. The present invention relates to a press-forming mold in which a protective film for preventing seizing is formed on a surface that comes into contact with a formed body to be press-formed, and a method for manufacturing this press-forming mold; and in particular, relates to a press-forming mold in which the seizing resistance of the protective film formed by PVD is improved, and a method for manufacturing same.Press-forming molds are used in a manner in which shearing work and bending work are repeatedly performed on the formed body; therefore, friction is generated with respect to the metal material of the formed body, and the surface of the mold is prone to seizing caused by frictional heat. In an instance in which a lubricant is used to prevent seizing, a problem ...

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06-01-2022 дата публикации

HEAT-RESISTANT RELEASE SHEET AND THERMOCOMPRESSION BONDING METHOD

Номер: US20220001582A1
Автор: AKIBA Kurato
Принадлежит: NITTO DENKO CORPORATION

The heat-resistant release sheet of the present disclosure is a sheet including a sheet made of polytetrafluoroethylene (PTFE) or a modified PTFE, wherein the sheet is disposed between a compression bonding target and a thermocompression head at the time of thermocompression-bonding the compression bonding target by the thermocompression head to prevent fixation between the compression bonding target and the thermocompression head, and the content of a tetrafluoroethylene (TFE) unit in the modified PTFE is 99 mass % or more. The heat-resistant release sheet of the present disclosure can more reliably meet a demand for a shorter time (work time) required for thermocompression bonding. 1. A heat-resistant release sheet comprising a sheet made of polytetrafluoroethylene (PTFE) or a modified PTFE , whereinthe heat-resistant release sheet is disposed between a compression bonding target and a thermocompression head at the time of thermocompression-bonding the compression bonding target by the thermocompression head to prevent fixation between the compression bonding target and the thermocompression head, andthe content of a tetrafluoroethylene (TFE) unit in the modified PTFE is 99 mass % or more.2. The heat-resistant release sheet according to claim 1 , wherein heat of crystal melting of the PTFE or the modified PTFE evaluated by differential scanning calorimetry (DSC) at a temperature rise rate of 10° C./min is 25.0 J/g or more.3. The heat-resistant release sheet according to claim 1 , having a thickness of 1 to 50 μm.4. The heat-resistant release sheet according to claim 1 , having a tensile strength of 30.0 MPa or more.5. The heat-resistant release sheet according to claim 1 , having a maximum tensile elongation of 380% or less.6. A method for thermocompression-bonding a compression bonding target by a thermocompression head claim 1 , the method comprising thermocompression-bonding the compression bonding target by the thermocompression head with a heat-resistant ...

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07-01-2016 дата публикации

Plga/hydroxyapatite composite bone grafts and method of making

Номер: US20160000971A1
Автор: Thierry Giorno
Принадлежит: Individual

The present invention involves tissue engineering constructs made from a new composite bone graft material made from biocompatible poly(D,L-lactic-co-glycolic acid) (PLGA) and bioceramic particles exposed on its surface using a gas foaming particle leaching (GF/PL) method and infused with collagen. Methods and apparatus for of forming scaffolds are also disclosed.

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07-01-2021 дата публикации

Aggregate mixture for mold, mold, and method for shaping mold

Номер: US20210001392A1
Принадлежит: Sintokogio Ltd, Tetra Co Ltd

An aggregate mixture for a mold, the aggregate mixture including an aggregate, a water-soluble binder, a water-soluble foaming agent, an aqueous mold release agent, and water.

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07-01-2021 дата публикации

MOLDING DEVICE FOR FIBER-REINFORCED COMPOSITE MATERIAL AND METHOD FOR MANUFACTURING FIBER-REINFORCED COMPOSITE MATERIAL MOLDED ARTICLE

Номер: US20210001517A1
Принадлежит: MITSUBISHI CHEMICAL CORPORATION

What is provided is a molding device which enables a molded article to be excellently released, has a region that is on a molding surface and exhibits excellent abrasion resistance by being treated to show mold release properties, and can suppress the deterioration of mold release properties. Also provided is a method for manufacturing a fiber-reinforced composite material molded article. A fiber-reinforced composite material molding device () includes a molding die () for obtaining a fiber-reinforced composite material molded article by molding a fiber-reinforced composite material prepared by impregnating a reinforcing fiber base material with a resin composition, in which a surface free energy of a portion or the entirety of cavity surfaces () and () of the molding die () is equal to or lower than 25.0 mJ/mwhich is measured by a three liquid method. A portion or the entirety of the cavity surfaces () and () is preferably an implanted surface to which either or both of fluorine and silicon are implanted. 1. A method for manufacturing a fiber-reinforced composite material molded article comprising:molding, by using a molding die, a fiber-reinforced composite material comprising a reinforcing fiber base material impregnated with a resin composition,{'sup': '2', 'wherein a surface free energy of a portion or the entirety of a molding surface of the molding die is 25.0 mJ/mor less which is measured by a three liquid method.'}2. The method according to claim 1 ,{'sup': '2', 'wherein a sum of a p component and an h component of the surface free energy is 3.0 mJ/mor less.'}3. The method according to claim 1 ,wherein in a portion or the entirety of the molding surface, a water contact angle is 100° or more, a diiodomethane contact angle is 75° or more, and an ethylene glycol contact angle is 85° or more.4. The method according to claim 1 ,{'sup': '2', 'wherein an h component of the surface free energy is 0.4 mJ/mor more.'}5. The method according to claim 1 ,wherein a ...

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07-01-2016 дата публикации

A METHOD OF PREPARING A MOULD FOR INJECTION MOLDING

Номер: US20160001468A1
Принадлежит:

Method of preparing a mould for injection moulding are disclosed including the steps of: placing the mould in a chamber; creating an atmosphere in the chamber which includes vaporised siloxanes. The step of creating the atmosphere may include the steps of: introducing liquid siloxanes into the chamber; and applying heat to cause vaporisation of at least some of the liquid siloxanes. 1. A method of preparing a mould for injection moulding comprising:placing the mould in a chamber;creating an atmosphere in the chamber which includes vaporised siloxanes.2. A method according to claim 1 , wherein the step of creating the atmosphere comprises:introducing liquid siloxanes into the chamber; andapplying heat to cause vaporisation of at least some of the liquid siloxanes.3. A method according to claim 1 , wherein the siloxanes comprise cyclosiloxanes.4. A method according to claim 1 , wherein the siloxanes comprise polydimethylcyclosiloxanes.5. A method according to claim 4 , wherein the polydimethylcyclosiloxanes comprise at least one of hexamethylcyclotrisiloxane claim 4 , octamethylcyclotetrasiloxane claim 4 , decamethylcyclopentasiloxane claim 4 , dodecamethylcyclohexasiloxane claim 4 , tetradecamethylcycloheptasiloxane or octadecamethylcyclooctasiloxane.6. A method according to claim 2 , wherein the chamber is provided in the form of a substantially gas tight vessel and the step of applying heat is carried out by placing the vessel in an oven.7. A method of conducting an injection moulding operation utilising an injection moulding machine and at least one injection mould comprising:preparing the mould by exposing surfaces of the mould to evaporated siloxanes prior to installing the mould in the injection moulding machine.8. A method of conducting an injection moulding operation according to claim 2 , wherein the step of preparing the mould is carried out in accordance with . The present invention relates to methods of conducting injection moulding operations and to ...

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05-01-2017 дата публикации

MEMBRANE-ASSISTED PREFORMING OF PLASTIC SEMI-FINISHED PRODUCT

Номер: US20170001339A1
Принадлежит: COMPAGNIE PLASTIC OMNIUM

Method for preforming a plastic semi-finished product, wherein: at least one anti-adhesive membrane is positioned facing a wall of a preforming mould; the plastic semi-finished product is positioned facing the anti-adhesive membrane so that the anti-adhesive membrane is positioned between the semi-finished product and the wall; pressure is applied to press the semi-finished product against the wall of the preforming mould, in order to give a shape to the semi-finished product; pressure is removed and the preformed part is ejected from the wall; and the preformed part is removed from the mould. 1. Method for preforming a plastic semi-finished product , wherein:at least one anti-adhesive membrane is positioned facing a wall of a preforming mould;the plastic semi-finished product is positioned facing the anti-adhesive membrane so that the anti-adhesive membrane is positioned between the semi-finished product and the wall;pressure is applied to press the semi-finished product against the wall of the preforming mould, in order to give a shape to the semi-finished product;pressure is removed and a preformed part is ejected from the wall; andthe preformed part is removed from the mould.2. Method according to claim 1 , wherein the anti-adhesive membrane is anti-adhesive with respect to the wall of the preforming mould and the semi-finished product.3. Method according to claim 1 , wherein the membrane contains silicone and/or stearates and/or fats and/or maleic anhydrides.4. Method according to claim 1 , wherein the preformed part is ejected from the mould wall by separating the membrane from the wall.5. Method according to claim 1 , wherein the membrane is separated from the wall by applying pressure between the membrane and the wall.6. Method according to claim 1 , wherein the membrane is separated from the wall by the membrane returning to its original shape.7. Method according to claim 1 , wherein a vacuum is created between the membrane and the wall before closing the ...

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02-01-2020 дата публикации

Pneumatic Tire and Method of Manufacturing the Same

Номер: US20200001507A1
Принадлежит:

A pneumatic tire is vulcanized by using a bladder provided with a coating layer formed by a release agent, and the release agent has a thickness, detected by an electron microscope, of 0.1 μm to 100 μm on an inner surface of a tread portion 1. A pneumatic tire vulcanized by using a bladder provided with a coating layer formed by a release agent , wherein the release agent has a thickness , detected by an electron microscope , of 0.1 μm to 100 μm on an inner surface of a tread portion.2. A pneumatic tire vulcanized by using a bladder provided with a coating layer formed by a release agent , wherein an amount of silicon in the release agent detected by X-ray fluorescence analysis is 0.1 wt. % to 10.0 wt. % on an inner surface of a tread portion.3. The pneumatic tire according to comprising: a pair of sidewall portions disposed on both sides of the tread portion; and a pair of bead portions disposed inward of the sidewall portions in a tire radial direction claim 1 , wherein bead cores are embedded in the respective bead portions claim 1 , bead fillers are disposed on outer circumferences of the respective bead cores claim 1 , and a transfer layer formed by transferring the release agent is disposed in a partial region of the tire inner surface in a tire lateral direction the partial region at least including a region from a top edge position of one of the bead fillers to an upper edge position of the other one of the bead fillers.4. The pneumatic tire according to comprising: a pair of sidewall portions disposed on both sides of the tread portion; and a pair of bead portions disposed inward of the sidewall portions in a tire radial direction claim 1 , wherein a carcass layer is provided between the bead portions claim 1 , a belt layer is disposed on an outer circumference side of the carcass layer in the tread portion claim 1 , and a transfer layer formed by transferring the release agent is disposed in a partial region of the tire inner surface in a tire lateral ...

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03-01-2019 дата публикации

METHODS AND APPARATUS FOR MANUFACTURING A COMPONENT

Номер: US20190001572A1
Принадлежит:

A method of manufacturing a component comprising contacting a powder with a tooling comprising a main body and a removable element, applying a manufacturing process to the powder to form the powder into a component, removing the removable element from the tooling to form a recess, and inserting a separation tool into the recess to thereby apply a force to separate the component from the main body of the tooling. A tooling for forming a component from a powder, the tooling comprising a main body and a removable element which is removable from the main body to form a recess for the insertion of a separation tool to apply a force to separate the component from the main body of the tooling. 1. A method of manufacturing a component comprising:contacting a powder with a tooling comprising a main body and a removable element;applying a manufacturing process to the powder to form the powder into a component;removing the removable element from the tooling to form a recess; andinserting a separation tool into the recess to thereby apply a force to separate the component from the main body of the tooling.2. A method of manufacturing a component as claimed in claim 1 , wherein the removal of the removable element forms a recess which is in communication with a surface of the component claim 1 , and wherein the separation tool is inserted into the recess to contact the surface of the component and apply the force to separate the component from the main body of the tooling.3. A method of manufacturing a component as claimed in claim 1 , wherein the main body of the tooling is in contact with a surface of the component claim 1 , the tooling further comprising a buffer element separable from the main body and in contact with the surface of the component claim 1 , wherein removal of the removable element forms a recess which is in communication with the buffer element of the component claim 1 , and wherein the separation tool is inserted into the recess to contact the buffer element ...

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07-01-2016 дата публикации

MOLD RELEASING AGENT

Номер: US20160002377A1
Принадлежит: TAIWAN FLUORO TECHNOLOGY CO., LTD.

A mold releasing agent is copolymerized with a fluorine-containing monomer, an acrylic ester monomer, and an acid monomer. Whereby, the mold releasing agent has comparable releasing performance and longevity to long-chain copolymers containing halothane. 1. A mold releasing agent , comprising:a fluorine-containing monomer;an acrylic ester monomer; andan acid monomer.2. The mold releasing agent of claim 1 , wherein the fluorine-containing monomer is represented by the general expression CH═C(—X)C(═O)—Y—Z—R claim 1 , where{'sub': 'f', 'X is hydrogen atom, monovalent organic group, halogen atoms, linear or branched perfluoroalkyl with 1 to 21 carbon atoms, or cyano; Y is oxygen atom, sulfur atom, or secondary amine; Z is straight chain alkane, divalent organic group, aromatics or Cycloaliphatic of which carbon-number is 6 to 18, or aliphatic groups of which carbon-number is 1 to 10; Ris linear or branched perfluoroalkyl of which carbon-number is 1 to 21.'}3. The mold releasing agent of claim 1 , wherein the acrylic ester monomer is represented by the general expression CH═CACOOA claim 1 , where{'sub': 1', '2', 'n', '2n+1, 'Ais hydrogen atom, methyl, or halogen atoms other than fluorine atom; Ais CHalkyl, wherein n is between 1 and 30.'}5. The mold releasing agent of claim 1 , further comprising silicon oil.6. The mold releasing agent of claim 5 , wherein the silicon oil is selected from the group consisting of dimethyl silicone oil claim 5 , methyl chloride silicon oil claim 5 , methylphenyl silicone oil claim 5 , and organic denatured silicone oil.8. The mold releasing agent of claim 1 , wherein the acid monomer is selected from at least one member of the group consisting of carboxylic acid claim 1 , phosphate group claim 1 , phosphonic acid group claim 1 , phosphinic acid group claim 1 , sulfate claim 1 , sulfo group claim 1 , and sulfino.9. The mold releasing agent of claim 1 , further comprising Azobisisobutyronitrile or azobisisobutyronitrile HEPTANITRILE.10. The ...

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03-01-2019 дата публикации

MOLD RELEASE AGENT

Номер: US20190002732A1
Принадлежит:

A mold release composition is provided contains a minimum of three reactive moieties per molecule to provide for both mold adhesion and crosslink density. The composition is soluble in a VOC-free organic solvent or water, alone or with resort to an emulsifier. The composition can be used as a semi-permanent mold release in some embodiments. 2. The process of wherein the mold surface is a bladder surface.4. The process of further comprising repeat said injecting of said material and said removing the article.5. The process of wherein the mold surface is a bladder surface.6. The process of wherein said composition further comprises a solvent.7. The process of wherein said solvent is VOC free.8. The process of wherein said solvent is water. This application is a divisional application of U.S. application Ser. No. 14/686,318, filed Apr. 14, 2015, now US ______, that in turn is a non-provisional application that claims priority benefit of U.S. Provisional Application Ser. No. 62/001,891, filed May 22, 2014, the contents of which are hereby incorporated by reference.The present invention in general relates to a mold release agent, and in particular, to VOC-free release agents that exhibit properties that include at least one of shelf stability, cure characteristics, suitability over a wide variety of mold substrates, release ease for a variety of molding mediums, cycle longevity (number of demoldings between reapplication), suitability for neat (solvent free) usage, or water-based systems.The molding industry utilizes mold release agents for the removal of articles formed by a variety of molding mediums utilizing a variety of molds which are constructed utilizing a wide variety of materials. These mold release agents can be divided into several categories and are subdivided by their longevity (number of cycles between reapplication of the mold release agent.Sacrificial release agents are one type of commonly used release agents. These release agents are general applied ...

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13-01-2022 дата публикации

Automated method for injection molding coated components

Номер: US20220009133A1
Принадлежит: BASF COATINGS GMBH

Described herein is an automatic or automated process for injection molding of coated components, more particularly coated soles of plastic, where first of all the molding tool is lined with a release agent composition and, after flashing of this release agent composition, a composition for forming the component is injected. After crosslinking of these two compositions, the coated component produced is removed from the molding tool and subjected optionally to an aftertreatment.

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10-01-2019 дата публикации

Mold for manufacturing a component for a wind turbine

Номер: US20190009478A1
Автор: Klaus Kirkeby
Принадлежит: SIEMENS AG

A mold for manufacturing a component for a wind turbine, in particular a rotor blade, is provided. The mold includes a flexible mold part configured for driving staples into the same, the staples being used to attach a fiber material to the mold. The mold may include a lower mold half and an upper mold half. The mold may be made of a polymer material, a plastic material, a metal alloy or a combination thereof.

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08-01-2015 дата публикации

Systems and methods for manufacturing foam parts

Номер: US20150011666A1
Автор: James Thomas McEvoy
Принадлежит: Johnson Controls Technology Co

This disclosure relates generally to molded cellular foam parts and, more specifically, to methods of manufacturing cellular polyurethane foam parts. In an embodiment, a polymer production system includes an energy source configured to provide activation energy to a foam formulation to produce a foam part. The system further includes a polymeric mold configured to contain the foam formulation within a mold cavity during the manufacture of the foam part. Furthermore, the mold is configured to not substantially interact with the activation energy that traverses the mold during the manufacture of the foam part. The system also includes a semi-permanent surface coating disposed on a surface of the mold cavity that is configured to facilitate release of the foam part from the mold cavity.

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09-01-2020 дата публикации

VACUUM PRESSURIZED MOLDING

Номер: US20200009806A1
Принадлежит: Rohr, Inc.

A system for forming a composite component includes a close mold tool defining a cavity that corresponds to a shape of the composite component and configured to receive a composite material. The system further includes a perforated release film defining a plurality of openings and configured to be positioned on a surface of the composite material within the cavity. The system further includes a breather configured to be positioned on the perforated release film, to allow a vacuum to be applied to the composite material through the breather and the plurality of openings, and to allow pressurized fluid to be applied to the perforated release film through the breather. 1. A system for forming a composite component , comprising:a close mold tool defining a cavity that corresponds to a shape of the composite component and configured to receive a composite material;a perforated release film defining a plurality of openings and configured to be positioned on a surface of the composite material within the cavity; anda breather configured to be positioned on the perforated release film, to allow a vacuum to be applied to the composite material through the breather and the plurality of openings, and to allow pressurized fluid to be applied to the perforated release film through the breather.2. The system of claim 1 , wherein the close mold tool further defines a passageway in fluid communication with the cavity and configured to allow the vacuum and the pressurized fluid to be applied to the breather and the perforated release film.3. The system of claim 2 , further comprising a vacuum source configured to be coupled to the passageway and configured to apply the vacuum to the cavity.4. The system of claim 2 , further comprising a pressurized fluid source configured to be coupled to the passageway and configured to apply the pressurized fluid to the cavity.5. The system of claim 4 , wherein the pressurized fluid source is configured to apply pressurized air to the cavity.6. ...

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09-01-2020 дата публикации

SOUNDPROOF MEMBER AND PRODUCTION METHOD THEREOF

Номер: US20200013384A1
Принадлежит: INOAC CORPORATION

In a soundproof member including a polyurethane foam and disposed apart from an engine E on a vehicle interior side of a dash panel partitioning a space into an engine room having the engine E as a sound source and a vehicle interior, the polyurethane foam has a surface layer on at least a part of the surface thereof, a one side surface of the polyurethane foam directly facing the vehicle interior side of the dash panel has at least a surface layer A in an open cell state or a core, and a surface layer B of the other side surface opposite to the one side surface is a surface layer in a closed cell state. 1. A soundproof member which comprises a polyurethane foam and is disposed apart from or at least partially in contact with a sound source , whereinthe polyurethane foam has a surface layer on at least a part of the surface thereof,at least one side surface of the polyurethane foam facing the sound source has at least a surface layer in an open cell state or a core, anda surface layer on at least the other side surface opposite to the one side surface is a surface layer in a closed cell state.2. The soundproof member according to claim 1 , wherein the surface layer in a closed cell state has an air permeability (JIS K6400-7 B method: 2012/ISO 7231:2010) of 3 ml/cm/s or less.3. The soundproof member according to claim 1 , wherein the surface layer in a closed cell state has an average thickness of 3 μm or more.4. The soundproof member according to claim 1 , whereinthe soundproof member is disposed apart from the sound source, andthe soundproof member is disposed on the non-sound source side of a partition member partitioning a space into a sound source side space having the sound source and a non-sound source side space, such that the partition member directly faces the one side surface of the polyurethane foam.5. The soundproof member according to claim 4 , wherein in a space formed by a constitution member constituting the non-sound source side space claim 4 , the ...

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15-01-2015 дата публикации

IN-MOLD TRANSFER FILM HAVING AN ELASTIC TEXTURE AND METHOD FOR MANUFACTURING THE SAME

Номер: US20150017371A1
Автор: Rho Byung-Hyun
Принадлежит:

The present invention provides an in-mold transfer film comprising, a base film, a release film, a printed layer, and an adhesive layer which are staked in series from bottom, wherein the release layer comprises a matte surface layer. 1. An in-mold transfer film comprising , a base film , a release layer , a printed layer , and an adhesive layer which are staked in series from bottom , wherein the release layer comprises a matte surface layer.2. An in-mold transfer film according to claim 1 , wherein a coating layer formed from an elastic texture coating solution is comprised on the upper surface of the release layer.3. An in-mold transfer film according to claim 1 , wherein the matte surface layer comprises silica particles.4. An in-mold transfer film according to claim 3 , wherein a mean diameter of the silica particle is 1 to 8 μm.5. An in-mold transfer film according to claim 2 , wherein the elastic texture coating solution comprises at least one from a urethane acrylate resin or a polyester resin6. An in-mold transfer film according to claim 5 , wherein the polyester resin comprises a soft polyester resin and a hard polyester resin.7. An in-mold transfer film according to claim 6 , wherein the soft polyester resin and the hard polyester resin is comprised in a ratio of 4:6 to 6:4.8. A method for manufacturing an in-mold transfer film comprising claim 6 ,forming a release layer on the upper surface of a base film;forming a printed layer on the upper surface of the release layer; andforming an adhesive layer on the upper surface of the printed layer, wherein the release layer comprises a matte surface layer.9. A method for manufacturing an in-mold transfer film according to claim 8 , after the forming the release layer step claim 8 , further comprising forming a coating layer on the upper surface of the release layer.10. A method for manufacturing an in-mold transfer film according to claim 9 , wherein the forming the coating layer step further comprises applying ...

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18-01-2018 дата публикации

System and Method for Complex Objects Molding

Номер: US20180015531A1
Автор: Kazantsev Sergey
Принадлежит:

A molding system and method, allowing for the repeated use of the same molding insert for purposes of elaborate objects molding is described. The proposed method allows for multiple moldings of intricate shapes and curvatures improving the mass production of the jewelry moldings. During the process, the raw molding material is squeezed through the narrow opening inside the mold form under pressure. As the molding material enters the mold form, it is coated with a coating fluid. After the curing, the molding material could be easily removed through a narrow cavity opening, promptly reassembling back to the shape of the insert for continuous use in the next steps of the molding procedure. 1. An unmixable combination comprising:an elastomer having a property to change into a more rigid physical state under an outside influence;a fluid, having a property to remain unchanged under said outside influence;said elastomer further having a property to be protruded to enter a hollow cavity, while said fluid spreads on the said elastomer's surface, preventing said elastomer from binding with itself and other surfaces;said unmixable combination being used to fill said hollow cavity and further used in a molding process.2. The unmixable combination of claim 1 , wherein said elastomer is selected from the group consisting of high temperature vulcanizing silicone (HTV) claim 1 , mold making rubber claim 1 , natural rubber claim 1 , room temperature vulcanization (RTV) silicone putty claim 1 , thermoplastic rubbers (also known as thermoplastic elastomers claim 1 , or TPE) claim 1 , and reactoplastic polymers.3. The unmixable combination of claim 1 , wherein said fluid is selected from the group consisting of mineral oil claim 1 , organic oil claim 1 , siloxanes claim 1 , and Mold Release liquids.4. The unmixable combination of claim 1 , wherein fluid is further mixed with filler powder selected from the group consisting of metal powders claim 1 , metal oxide powders claim 1 , ...

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18-01-2018 дата публикации

METHOD FOR MANUFACTURING RE-ENTRANT MICROSTRUCTURES

Номер: US20180016136A1
Автор: Kim Chang-Jin, Xu Muchen

A method of making microstructures having re-entrant or doubly re-entrant topology includes forming a mold defining the negative surface features of the re-entrant or doubly re-entrant topology that is to be formed. In one embodiment, a soft or flowable material is formed on a first substrate and the mold is contacted with the same to form a solid, now positive surface having the re-entrant or doubly re-entrant topology. The mold is then released from the first substrate. The microstructures are secured to a second, different substrate, and the first substrate is removed. Any residual microstructure material located between adjacent microstructures may be removed to form the separate microstructures on the second substrate. The second substrate may be thin and flexible any manipulated into useful or desired shapes having the microstructures on one side thereof. 1. A method of making microstructures having re-entrant or doubly re-entrant topology comprising:forming a rigid mold defining the negative surface features of the re-entrant or doubly re-entrant topology;applying a soft or flowable material on a surface of a first substrate;contacting the rigid mold against the surface of the first substrate to interpose the soft or flowable material between the negative surface features of the rigid mold and the first substrate;releasing the rigid mold from the first substrate, the soft or flowable material forming solid microstructures having the re-entrant or doubly re-entrant topology;securing the microstructures to a second substrate; andremoving the first substrate.2. The method of claim 1 , further comprising cooling the rigid mold and first substrate prior to releasing the rigid mold from the first substrate.3. The method of claim 1 , further comprising removing a residual layer connecting adjacent microstructures.4. The method of claim 1 , wherein the second substrate is thin or flexible.5. The method of claim 1 , wherein the second substrate is made of the same ...

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17-01-2019 дата публикации

METHOD FOR MANUFACTURING MICROFLUIDIC DEVICE AND ASSOCIATED STRUCTURE

Номер: US20190016022A1
Принадлежит:

A method for manufacturing a microfluidic device includes following steps. A mold made of a glass material is provided. The mold has at least one hollow mold cavity and at least one blocking wall around the hollow mold cavity. The mold is disposed on a silicon substrate, which includes a formation surface corresponding to the hollow mold cavity and a microfluidic male mold protruding from the formation surface. Polydimethylsiloxane (PDMS) is poured into the hollow mold cavity and baked to harden the PDMS to form the microfluidic device. The microfluidic device has a microfluidic structure corresponding to the microfluidic male mold, and a height of a sidewall of the microfluidic device is between 3 mm and 30 mm. With the glass material of the mold, the microfluidic device having a sidewall height greater than 3 mm can be manufactured, preventing an insufficient suction force of a negative pressure. 1. A method for manufacturing a microfluidic device , comprising:{'b': '1', 'S: providing a mold made of a glass material, the mold having at least one hollow mold cavity and at least one blocking wall around the hollow mold cavity, the blocking wall having a height greater than or equal to 3 mm;'}{'b': '2', 'S: disposing the mold on a silicon substrate, the silicon substrate comprising a formation surface corresponding to the hollow mold cavity and a microfluidic male mold protruding from the formation surface;'}{'b': '3', 'S: pouring unhardened polydimethylsiloxane (PDMS) into the hollow mold cavity, and performing baking to harden the PDMS to form the microfluidic device; and'}{'b': '4', 'S: removing the microfluidic device from the hollow mold cavity and the silicon substrate, the microfluidic device comprising a microfluidic structure corresponding to the microfluidic male mold, and a height of a sidewall of the microfluidic structure being between 3 mm and 30 mm.'}2. The method for manufacturing a microfluidic device of claim 1 , wherein a process for manufacturing ...

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16-01-2020 дата публикации

CURING MEMBRANE FOR A TIRE

Номер: US20200016856A1
Принадлежит:

The curing bladder for a tire has a shape of revolution around a central axis and comprises a flexible wall made of crosslinked rubber. The surface of the wall is covered with a coating film made of a non-stick composition. When the bladder is non-inflated, the coating film has a variable thickness over the surface. 1. A curing bladder for a tire having a shape of revolution around a central axis and comprising a flexible wall made of crosslinked rubber , the surface of the wall being covered with a coating film made of a non-stick composition , wherein when the bladder is non-inflated , the coating film has a variable thickness over the said surface.2. The bladder according to claim 1 , wherein the said coating film is elastic.3. The bladder according to claim 2 , wherein the said wall has a variable thickness and in that the thickness of the coating film varies in an inversely proportional manner with the thickness of the wall.4. The bladder according to claim 3 , wherein the ratio of the thicknesses of the wall of the bladder in two contiguous zones is equal to the ratio of the thicknesses of the coating film in the same zones.5. The bladder according to claim 1 , wherein the external surface of the said wall is covered with an external coating film.6. The bladder according to claim 5 , wherein the internal surface of the said wall is covered with an internal coating film.7. The bladder according to claim 6 , wherein the composition of the internal coating film is different from that of the external coating film.8. A process for the manufacture of a curing bladder for a tire having a shape of revolution around a central axis and comprising a flexible wall made of crosslinked rubber claim 6 , in which the surface of the flexible wall is covered with a film made of a non-stick composition claim 6 , wherein a deposition of variable thickness of the said composition on the said wall is carried out when the bladder is non-inflated.9. The process according to claim 8 , ...

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22-01-2015 дата публикации

SILANE BASED COATING OF ALUMINIUM MOLD

Номер: US20150021826A1
Принадлежит:

A method of preparing an aluminum mold for injection molding is provided, the method comprises the steps of providing an aluminum mold having a least one surface, subjecting the at least one surface to a gas or liquid phase silane to thereby form an anti-stiction coating, the anti-stiction coating comprising a chemically bonded monolayer of silane compounds on the at least one surface wherein the silane is a halogenated silane. The at least one surface coated with the anti-stiction coating may be configured to withstand an injection molding process at a pressure above 100 MPa. Furthermore, a mold having at least one closed cavity is provided, at least one surface of the at least one cavity being an aluminium surface coated with a silane based coating layer. The resistance of the coated aluminium mold is significantly improved by applying a silane-based coating layer. 1. A method of preparing an aluminum injection molding mold for injection molding , the method comprising the steps of:providing an aluminum mold having a least one surface; andsubjecting the at least one surface to a gas or liquid phase silane to thereby form an anti-stiction coating, the anti-stiction coating comprising a chemically bonded monolayer of silane compounds on the at least one surface,wherein the at least one surface coated with the anti-stiction coating is configured to withstand an injection molding process at a pressure above 100 MPa and wherein the silane is a halogenated silane.2. A method according to claim 1 , wherein the halogenated silane is a fluoro silane claim 1 , a perfluorosilane claim 1 , a chloro silane claim 1 , a perchloro silane claim 1 , a bromine silane or an iodine silane.3. A method according to claim 1 , wherein the silane is perfluorodecyltrichlorosilanes (FDTS) claim 1 , undecenyl trichlorosilanes (UTS) claim 1 , vinyl trichlorosilanes (VTS) claim 1 , decyl trichlorosilanes (DTS) claim 1 , octadecyltrichlorosilanes (OTS) claim 1 , dimethyldichlorosilanes (DDMS) ...

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26-01-2017 дата публикации

Smooth Movement Safety Knife System and Method

Номер: US20170020544A1
Принадлежит:

A medical scalpel system includes a safety handle and an internal mechanism that permits a blade to be extended and retracted relative to the safety handle. At least a portion of the system is manufactured pursuant to a process wherein a material, such as silicon or Teflon, is used in the manufacturing of the components to provide a smooth movement between components of an extension and retraction mechanism 1. A method of manufacturing a blade device , comprising:providing a blade;injecting a first material into a first mold, the first mold having an internal cavity shaped into a handle of the blade;injecting a second material into a second mold, the second mold having an internal cavity shaped into an internal mechanism of the handle;inserting a lubricant into at least one of the first and the second mold in order to reduce a coefficient of friction of a material in the first or second mold;permitting the first and the second material to cool within the first mold and the second mold so as to form a handle and an internal mechanism;assembling the internal mechanism to the handle and to the blade.2. A method as in claim 1 , wherein the first material is polysulfone or other plastic material.3. A method as in claim 1 , wherein at least one of the first material and the second material is a plastic resin.4. A method as in claim 1 , wherein the lubricant is silicone or Teflon.5. A method as in claim 1 , wherein the blade is a surgical blade. Surgical blade systems often have a safety feature that permits the blade to be transitioned between a retracted and an extended position. In the retracted position, the blade is contained within a handle or a sheath that prevents the blade from accidentally contacting or cutting a user. In the extended position, the blade extends outwardly from the handle such that it can be used to cut tissue.Such systems include moving parts that permit the play to transition between the retracted and the extended position. It is highly ...

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10-02-2022 дата публикации

BALL BAT WITH ONE-PIECE MULTI-WALL BARREL PORTION

Номер: US20220040939A1
Принадлежит: WILSON SPORTING GOODS CO.

A method of forming a barrel portion including obtaining a mandrel shaped to define at least an inner surface of a barrel portion of the bat, wrapping a first plurality of layers of fiber composite material about the mandrel, placing a removable material over a first portion of the first plurality of layers, and wrapping a second plurality of layers of fiber composite material over the removable material and the portion of the first plurality of layers not covered by the removable material for form an assembly. The method further includes separating the mandrel from the assembly, inserting an expandable member within the assembly, inserting the assembly into a barrel-forming mold, and molding the assembly in a single molding cycle, curing the first and second layers with the removable material to form the barrel portion of the bat, and removing the removable material and the member from the barrel portion. 1. A method of forming a ball bat extending along a longitudinal axis and configured for impacting a ball ,obtaining a mandrel shaped to define at least an inner surface of a barrel portion of the bat, the mandrel extending along the longitudinal axis;wrapping a first plurality of layers of fiber composite material about the mandrel, the first plurality of layers of fiber composite material being initially uncured, the first plurality of layers wrapped about the mandrel having a first longitudinal dimension;placing a removable material over a first portion of the first plurality of layers, the first portion of the first plurality of layers covered by the removable material having a second longitudinal dimension that is less than the first longitudinal dimension;wrapping a second plurality of layers of fiber composite material over the removable material covering the first portion of the first plurality of layers and over at least a second portion of the first plurality of fibers, the second portion of the first plurality of fibers being uncovered by the removable ...

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23-01-2020 дата публикации

FILM FORMING FORMULATION AND COMPOSITION THEREOF

Номер: US20200024477A1
Автор: Moon Douglas E.
Принадлежит:

A film forming formulation is provided that includes reaction products of phosphoric acid with a strained ring alkoxy silane. The phosphoric acid and the strained ring alkoxy silane are present in a molecular ratio of from 0.9-3.3:1. The film formulation also includes an aqueous solvent. A mold release coating composition is also provided that includes the film forming formulation, a reactive release agent, a base, and an aqueous solvent. 1. A film forming formulation comprising:reaction products of phosphoric acid with a strained ring alkoxy silane, where the phosphoric acid and the strained ring alkoxy silane are present in a molecular ratio of from 0.9-3.3:1; andan aqueous solvent.2. The formulation of wherein the phosphoric acid and the strained ring alkoxy silane are present in a molecular ratio of 3:1.3. The formulation of wherein the phosphoric acid is present from 20 to 40 weight percent of the total weight of the formulation and the strained ring alkoxy silane is present from 60 to 80 weight percent of the total weight percent of the formulation.4. The formulation of wherein the phosphoric acid and the strained ring alkoxy silane are present in a molecular ratio of 3:2.5. The formulation of wherein the phosphoric acid is present from 10 to 25 weight percent of the total weight of the formulation and the strained ring alkoxy silane is present from 70 to 90 weight percent of the total weight percent of the formulation.6. The formulation of wherein the phosphoric acid and the strained ring alkoxy silane are present in a molecular ratio of 3:3.7. The formulation of wherein the phosphoric acid is present from 5 to 20 weight percent of the total weight of the formulation and the strained ring alkoxy silane is present from 80 to 95 weight percent of the total weight percent of the formulation.8. The formulation of wherein said strained ring alkoxy silane has three alkoxy groups that are all the same and all either methoxy or ethoxy.9. The formulation of wherein ...

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24-04-2014 дата публикации

METHOD FOR PREVENTING ADHESION OF PROCESSED MATERIAL USING FORCED THIN FILM TREATMENT APPARATUS

Номер: US20140110884A1
Принадлежит: M. TECHNIQUE CO., LTD.

Provided is a method for preventing a processed material from adhering to a processing surface constituting a flow path for a fluid to be processed, in a fluid processing method for mixing a fluid to be processed in a thin film fluid formed between at least two oppositely arranged processing surfaces capable of being brought together and moved apart, at least one rotating in a relative manner with respect to the other; and for obtaining a processed material. There are used at least two types of fluids to be processed among a raw material fluid including at least one type of raw material substance, and a fluid for processing the raw material substance; the fluids to be processed are mixed in a thin film fluids formed between at least two oppositely arranged processing surfaces () capable of being brought together and moved apart, at least one rotating in a relative manner with respect to the other; and a processed material is obtained. The raw material fluid is introduced from the middle of the processing surfaces (), whereby the raw material substance processed in the space between the processing surfaces () is prevented from adhering to the processing surfaces (). 1. A method for preventing adhesion of a processed material , wherein in a method for processing a fluid to obtain a processed raw material , at least two kinds of fluids are used as fluids to be processed; of these fluids , at least one fluid is a raw material fluid which contains at least one kind of raw material , while at least one kind of fluid other than the said fluid is a fluid to process the raw material , and the said two or more fluids to be processed are mixed in a thin film fluid formed between at least two processing surfaces which are disposed in a position they are faced with each other so as to be able to approach to and separate from each other , at least one of which rotates relative to the other; and the raw material fluid is introduced from a center of the at least two processing ...

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02-02-2017 дата публикации

MOLD, METHOD FOR PRODUCING MOLD, ANTI-REFLECTION FILM AND METHOD FOR PRODUCING ANTI-REFLECTION FILM

Номер: US20170028591A1
Принадлежит: SHARP KABUSHIKI KAISHA

A manufacturing method of a mold includes the steps of: providing an aluminum base in the shape of a hollow cylinder which is made of a Al—Mg—Si based aluminum alloy, the aluminum base being mechanically mirror-finished; performing a frosting treatment on a surface of the aluminum base with an aqueous solution which contains a salt of hydrogen fluoride and ammonium; thereafter, forming an inorganic material layer on the surface of the aluminum base and forming an aluminum film on the inorganic material layer, thereby forming a mold base; and alternately repeating anodization and etching on a surface of the aluminum film of the mold base, thereby forming an inverted moth-eye structure which has a plurality of micro recessed portions. 1. A mold manufacturing method , comprising the steps of:(a) providing an aluminum base in the shape of a hollow cylinder which is made of a Al—Mg—Si based aluminum alloy, the aluminum base being mechanically mirror-finished;(b) performing a frosting treatment on a surface of the aluminum base with an aqueous solution which contains a salt of hydrogen fluoride and ammonium;(c) after step (b), forming an inorganic material layer on the surface of the aluminum base and forming an aluminum film on the inorganic material layer, thereby forming a mold base;(d) after step (c), anodizing a surface of the aluminum film, thereby forming a porous alumina layer which has a plurality of micro recessed portions;(e) after step (d), bringing the porous alumina layer into contact with an etchant, thereby enlarging the plurality of micro recessed portions of the porous alumina layer; and(f) after step (e), further performing anodization to grow the plurality of micro recessed portions.2. The mold manufacturing method of claim 1 , wherein the aluminum base is a cold-drawn aluminum base.3. The mold manufacturing method of further comprising claim 1 , before step (b) claim 1 , a degreasing step and a water washing step.4. The mold manufacturing method of ...

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04-02-2016 дата публикации

Systems and method for producing three-dimensional articles from flexible composite materials

Номер: US20160031164A1
Принадлежит: DSM IP ASSETS BV

The present disclosure encompasses three-dimensional articles comprising flexible composite materials and methods of manufacturing said three-dimensional articles. More particularly, the present system relates to methods for manufacturing seamless three dimensional-shaped articles usable for such finished products as airbags/inflatable structures, bags, shoes, and similar three-dimensional products. A preferred manufacturing process combines composite molding methods with specific precursor materials to form flexible fiber-reinforced continuous shaped articles.

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31-01-2019 дата публикации

Electrically conductive mold release for non-pneumatic tires

Номер: US20190030964A1
Автор: Brian NAROWSKI

Embodiments of the present invention include non-pneumatic tires (100) having an electrically conductive path, and methods for forming the same. It is appreciated electrical charges may be generated during land vehicle operation and land vehicles are often grounded by providing an electrically conductive path between the vehicle and the ground. In embodiments of the present invention, a non-pneumatic tire (100) and a method for forming a non-pneumatic tire are described for providing an electrically conductive path between the vehicle and the ground at the non-pneumatic tire. The method for forming the non-pneumatic tire comprises the step of applying a mold release (290) to one or more molding surfaces (280) of the spoke mold wherein the mold release (290) includes an electrically conductive additive.

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05-02-2015 дата публикации

SILICONE ADHESIVE TAPES AND METHOD OF MASKING USING SAME

Номер: US20150035204A1
Принадлежит:

Disclosed is a masking article such as a masking tape, roll of masking tape, masking sheet, etc. that has a substrate or backing with a primer layer on a first major surface thereof and a pressure-sensitive silicone adhesive layer on the primer layer such that the primer layer is positioned between the backing and the adhesive layer. The masking article is able to adhere to a semi-permanent release composition at greater than about 10 oz/in as measured with a 90° peel test to stainless steel with a 4.5 lb roll down. A method of masking a mold having a semi-permanent release applied thereto with the disclosed masking article is disclosed. The method includes the steps of providing a mold having the semi-permanent release agent applied thereto and applying a masking article to an area of the mold with the masking article at least partially adhered to the semi-permanent release agent. 1. A method for masking a mold , the method comprising:providing a mold comprising a semi-permanent release agent applied thereto; 'a backing comprising a paper backing material including a saturant and having opposite first and second major surfaces, the first major surface having a silicone primer layer thereon and a pressure-sensitive silicone adhesive layer on the primer layer with the primer layer positioned between the backing and the adhesive layer;', 'applying a masking article to an area of the mold to be masked, wherein the masking article is at least partially adhered to the semi-permanent release agent, the masking article comprisingwherein the masking article adheres to the semi-permanent release composition at greater than about 10 oz/in as measured with a 90° peel test to stainless steel with a 4.5 lb roll down to the surface treated with the release composition.2. The method of wherein the mold includes a mold cavity having an inner surface having a shape of a boat hull claim 1 , wherein the inner surface has the semi-permanent release agent applied thereto.3. The method ...

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04-02-2021 дата публикации

METHOD, PLANT AND MOLDS FOR FORMING SLABS OF AGGLOMERATE

Номер: US20210031405A1
Автор: Toncelli Luca
Принадлежит:

A method for preparation of a mold () intended to form a slab from a mixture of agglomerate comprising the steps of depositing over the mold surfaces a sheet () of PVA-based plastic material so as to form with it a surface for subsequent contact with the mixture introduced into the mold for forming the slab, whereby in at least some areas a layer () of a fluid agent containing PVA in a solution is interposed between the sheet () and the mold surfaces. A plant for carrying out the method and a method for production of a slab are also described. 1. Base portion of a mold usable for forming a slab from a mixture of agglomerate , comprising:{'b': 15', '10, 'an internal surface adapted to be covered by at least one sheet of plastic material () to form a surface to contact with the mixture of agglomerate when introduced into the mold () for forming the slab; and'}{'b': 54', '11', '15', '53', '15', '15', '11, 'at least one suction duct () connecting a space defined between the internal surface of the base portion () and the at least one sheet of plastic material () to an external suction means () usable to suck air from between the at least one sheet of plastic material () and the mold to flatten or stretch the at least one sheet of plastic material () against the internal surface of the base portion () by means of vacuum.'}254. The base portion according to claim 1 , wherein the at least one suction duct comprises a plurality of suction ducts ().357. The base portion according to claim 2 , further comprising a filter () arranged at one end of each of the plurality of ducts claim 2 , each filter leading into the base portion.4. The base portion according to claim 1 , wherein the internal surface of the base portion is at least partially made with one of a cloth or of rubber claim 1 , with a knurled surface.5. Mold intended to form a slab from a mixture of agglomerate comprising:{'b': 11', '15', '10', '53', '15', '15, 'a base portion () comprising an internal surface ...

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04-02-2021 дата публикации

MONOLITHIC HIGH REFRACTIVE INDEX PHOTONIC DEVICES

Номер: US20210031472A1
Принадлежит:

Fabricating a high refractive index photonic device includes disposing a polymerizable composition on a first surface of a first substrate and contacting the polymerizable composition with a first surface of a second substrate, thereby spreading the polymerizable composition on the first surface of the first substrate. The polymerizable composition is cured to yield a polymeric structure having a first surface in contact with the first surface of the first substrate, a second surface opposite the first surface of the polymeric structure and in contact with the first surface of the second substrate, and a selected residual layer thickness between the first surface of the polymeric structure and the second surface of the polymeric structure in the range of 10 μm to 1 cm. The polymeric structure is separated from the first substrate and the second substrate to yield a monolithic photonic device having a refractive index of at least 1.6. 1. (canceled)2. A photonic device comprising:a monolithic structure comprising a patterned surface defining protrusions and recessions, wherein the monolithic structure is composed of a cured polymeric material, a refractive index of the monolithic structure is at least 1.6, and a minimum thickness of the monolithic structure is in a range of 10 μm to 1 cm.3. The photonic device of claim 2 , wherein a dimension of each protrusion and recession is less than 10 nm claim 2 , less than 100 nm claim 2 , less than 1 μm claim 2 , less than 10 μm claim 2 , less than 100 μm claim 2 , or less than 1 mm.4. The photonic device of claim 2 , wherein the cured polymeric material comprises a thiol-ene based polymer.5. The photonic device of claim 4 , wherein the cured polymeric material comprises a metal oxide.6. The photonic device of claim 5 , wherein the cured polymeric material comprises 0.1 wt % to 30 wt % of the metal oxide.7. The photonic device of claim 6 , wherein the metal oxide comprises titanium dioxide claim 6 , zirconium dioxide claim 6 , ...

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30-01-2020 дата публикации

Method for Reducing Drawing Force in Forming Process of Photocurable Material

Номер: US20200032033A1
Принадлежит:

The present invention provides a method for reducing a drawing force in a forming process of a photocurable material by adding a radical scavenger capable of terminating free radical polymerization into a substrate for carrying the photocurable material. The method comprises: providing a mold release composition at least comprising a radical scavenger and a molding agent; and forming a mold release film from the mold release composition by curing forming or by combining with an upper surface of a plate, thereby preparing the substrate. In this way, during the light curing reaction of the photocurable material by irradiation with a light source, the radical scavenger in the upper surface of the substrate contacting with the photocurable material can re act with free radicals in the photocurable material, such that the photocurable material forms an uncured layer for which light curing does not occur on the upper surface of the substrate. 1. A method for reducing a drawing force in a forming process of a photocurable material , which is by adding a radical scavenger capable of terminating free radical polymerization into a substrate for carrying the photocurable material , the method comprising the following steps:providing a mold release composition at least comprising a radical scavenger and a molding agent; andforming a mold release film from the mold release composition by curing forming or by combining with an upper surface of a plate, thereby preparing the substrate; whereinthe radical scavenger is at least one selected from the group consisting of vitamin antioxidants, phenolic antioxidants, phosphite antioxidants, sulfur antioxidants, C-centered radical scavengers, metal passivator, natural antioxidants, and fullerenes;the molding agent consists of silicon dioxide and/or a polymeric material that is light-transmittable after curing;during the light curing reaction of the photocurable material by irradiation with a light source, the radical scavenger in the ...

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05-02-2015 дата публикации

RESIN-RELEASING JIG

Номер: US20150037452A1
Принадлежит:

Provided are a resin-releasing jig including a base and a releasing layer formed on a surface side of the base, in which the releasing layer is composed of a resin containing a perfluorinated polymer as a main component, and the perfluorinated polymer is crosslinked; and the resin-releasing jig further including a primer layer disposed between the base and the releasing layer, in which the primer layer is composed of a resin containing, as a main component, a perfluorinated polymer and an engineering plastic, the perfluorinated polymer in the primer layer is crosslinked, and the releasing layer has high abrasion resistance and a good adhesive force to the base and thus the resin-releasing jig has good durability. In particular, provided is the resin-releasing jig which is an extrusion molding mold used in an extruder for producing a long resin molded article. 1. A resin-releasing jig comprising a base and a releasing layer formed on a surface side of the base , wherein the releasing layer is composed of a resin containing a perfluorinated polymer as a main component , and the perfluorinated polymer is crosslinked.2. A resin-releasing jig comprising a base; a primer layer formed on a surface of the base; and a releasing layer formed on a surface of the primer layer , wherein the releasing layer is composed of a resin containing a perfluorinated polymer as a main component , the perfluorinated polymer is crosslinked , the primer layer is composed of a resin containing , as a main component , a perfluorinated polymer and an engineering plastic , and the perfluorinated polymer in the primer layer is crosslinked.3. The resin-releasing jig according to claim 1 , wherein the perfluorinated polymer in the releasing layer is a resin selected from the group consisting of polytetrafluoroethylene claim 1 , a tetrafluoroethylene/perfluoroalkylvinylether copolymer claim 1 , and a tetrafluoroethylene/hexafluoropropylene copolymer.4. The resin-releasing jig according to claim 1 , ...

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05-02-2015 дата публикации

Cover for a three-dimensional printer build surface

Номер: US20150037527A1
Принадлежит: Ideal Jacobs Corp

A cover for a print bed for a three-dimensional object, and methods of manufacturing the same, are disclosed. The cover may include a polycarbonate substrate having a selectively textured upper surface and a double coated adhesive layer provided to adhere the polycarbonate substrate to a print bed.

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08-02-2018 дата публикации

RELEASE AGENT FOR TIRE BLADDER, TIRE BLADDER, AND PNEUMATIC TIRE

Номер: US20180036917A1
Принадлежит: SHIN-ETSU CHEMICAL CO., LTD.

A release agent for being coated onto a tire bladder made of a zinc-oxide-incorporated butyl rubber during pneumatic-tire molding, the release agent containing (A) organopolysiloxane, which contains a carboxy group indicated by the general formula (1) below 2. A release agent for application to a tire bladder made of zinc oxide-containing butyl rubber when molding pneumatic tires , which release agent is an aqueous emulsion composition comprising:{'claim-ref': {'@idref': 'CLM-00001', 'claim 1'}, '(A) 100 parts by weight of the organopolysiloxane of general formula (1) in ,'}(B) from 1 to 30 parts by weight of a surfactant, and(C) from 30 to 10,000 parts by weight of water.3. The release agent for a tire bladder of or , wherein the carboxyl group-containing organopolysiloxane of general formula (1) in component (A) includes: (A-1) a carboxyl group-containing organopolysiloxane wherein n is an integer of 3 or more and less than 150 , and (A-2) a carboxyl group-containing organopolysiloxane wherein n is an integer of 150 or more and not more than 2 ,000.4. The release agent for a tire bladder of claim 3 , wherein the blending ratio of components (A-1) and (A-2) claim 3 , expressed by weight claim 3 , is from 95:5 to 10:90.5. A method of producing a tire bladder for molding pneumatic tires claim 1 , comprising the step of applying the release agent of the composition of to a tire bladder surface made of zinc oxide-containing butyl rubber and subsequently heating at a temperature of between 80 and 250° C.6. A pneumatic tire molded using the tire bladder obtained by the method of . The present invention relates to a release agent which is applied to the surface of a tire bladder made of zinc oxide-containing butyl rubber that is used for molding pneumatic tires, the tire bladder coated with this release agent, and a pneumatic tire molded using this tire bladder.Tire molding is typically carried out by setting an uncured (green) tire in a mold and then inserting a butyl ...

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07-02-2019 дата публикации

IMPLANT MOLDING SYSTEM

Номер: US20190038415A1
Принадлежит:

Disclosed is an implant molding system for the molding of an hardenable implant forming material including a mold obtainable from an image of a bone defect by additive manufacturing and having a surface concave along at least one axis; and a tangible unit for retaining the implant forming material in the mold during hardening and for unmolding the implant thereafter; wherein the tangible unit for retaining the implant forming material in the mold during hardening and for unmolding after hardening includes or consists of a coating to be applied onto the concave surface of the mold. 115-. (canceled)16. An implant molding system for the molding of an hardenable implant forming material comprising:a mold obtainable from an image of a bone defect by additive manufacturing;said mold having a surface concave along at least one axis;the concave surface along at least one axis conforms to an arc with a radius ranging from 2 to 20 centimeters;the implant molding system further comprising tangible means for retaining the implant forming material, for instance against gravity, in the mold during hardening and for unmolding the implant after hardening;said tangible means for retaining the implant forming material in the mold during hardening and for unmolding after hardening comprises or consists of a coating, said coating being applied onto the concave surface of the mold; wherein said coating is made of a biocompatible material and said coating has a phase transition temperature ranging from 40 to 100° C.17. The implant molding system according to claim 16 , wherein said coating is selected from vaseline claim 16 , or Horsley's wax or homopolymer or copolymer of poly(isoprene) claim 16 , poly(chloroprene) claim 16 , poly(vinyl alcohol) claim 16 , poly(acrylonitrile) claim 16 , poly(butadiene) claim 16 , poly(vinyl chloride) claim 16 , poly(ethylene) claim 16 , poly(isobutylene) claim 16 , poly(ethylene glycol) claim 16 , poly(lactic acid) or any mixtures thereof.18. The ...

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15-02-2018 дата публикации

METHOD AND APPARATUS FOR PRODUCING A PREFORM

Номер: US20180043648A1
Принадлежит:

A method and an apparatus for producing a preform for a rotor blade of a wind turbine. The method comprises the steps of providing at least one semifinished textile product on at least one roll, applying a binder onto the semifinished textile product and/or heating the semifinished textile product, draping the at least one semifinished textile product from the at least one roll onto a core, and curing the semifinished textile product after the draping on the core. The draping is in this case carried out by means of rotating the core. 1. A method comprising: providing at least one dry semifinished textile product on at least one roll,', 'at least one of applying a binder onto the at least one dry semifinished textile product or heating the at least one dry semifinished textile product,', 'draping the at least one dry semifinished textile product from the at least one roll onto a core by rotating the core,', 'after draping, curing the at least one dry semifinished textile product, and', 'separating the preform to obtain two preform half-shells., 'producing a preform of a wind turbine rotor blade, wherein producing comprises2. The method according to claim 1 , wherein the core rotates once about its longitudinal axis in less than 25 seconds.3. The method according to claim 1 , wherein the at least one dry semifinished textile product has a first side facing away from the core and a second side facing toward the core claim 1 , wherein at least one of the first side and the second side is wetted with the binder between the roll and the core.4. The method according to claim 1 , wherein applying the binder occurs before providing the at least one dry semifinished textile product.5. The method according to claim 1 , wherein separating the preform comprises separating the preform at a center portion before or after the curing.6. The method according to claim 1 , wherein draping the at least one dry semifinished textile product comprise moving the at least one dry ...

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13-02-2020 дата публикации

METHOD FOR PRODUCING COMPOSITE MATERIAL STRUCTURE

Номер: US20200047376A1
Принадлежит: MITSUBISHI HEAVY INDUSTRIES, LTD.

A method for producing a composite material structure contains a film attachment step (S) of attaching a protective film to a molding member; a molding step (S) of attaching a composite material which is a heating target to the molding member from above the protective film, accommodating the molding member in a pressure container, and molding a molded article; and a molded article removal step (S) of removing the molded article from the molding member to which the protective film is attached. The protective film is a heat-resistance mold release film having a fluorine content of less than 0.1%. 1. A method for producing a composite material structure , the method comprising:a film attachment step of attaching a protective film to a molding member;a molding step of attaching a composite material which is a heating target to the molding member from above the protective film, accommodating the molding member in a pressure container, and molding a molded article;a molded article removal step of removing the molded article from the molding member to which the protective film is attached; anda painting step of directly painting a surface of the molded article which is mold released from the protective film, without performing sanding on the surface,wherein the protective film is a heat-resistance mold release film having a fluorine content of less than 0.1%.2. The method for producing a composite material structure according to claim 1 ,wherein the protective film is a heat-resistance mold release film containing 95% or more of a 4-Methyl-1-pentene/α-olefin copolymer.3. The method for producing a composite material structure according to claim 1 ,wherein the protective film is a heat-resistance mold release film containing a thermoplastic elastomer in which a mold release layer is established by a plasma treatment.4. The method for producing a composite material structure according to claim 1 ,wherein the molding member is a molding jig forming a hollow portion inside the ...

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14-02-2019 дата публикации

MAKING ADHESIVE SILICONE SUBSTANCES ADHERE TO FLUOROPOLYMER FILMS USING A CORONA TREATMENT

Номер: US20190048231A1
Принадлежит: TESA SE

Method for manufacturing an adhesive film wherein one entire face of a fluoropolymer film is activated with a plasma, an adhesive silicone substance is immediately applied to the entire activated face, and the applied silicone substance is cross-linked. 1. A method for the production of an adhesive film wherein one entire side of a fluoropolymer film is activated with a plasma , a silicone adhesive substance is immediately applied to the entire activated side , and the applied silicone adhesive substance is crosslinked.2. The method as claimed in claim 1 , wherein the fluoropolymer film is activated by plasma discharge.3. The method as claimed in claim 1 , wherein the silicone adhesive substance is crosslinked by the effect of temperature claim 1 , electron beams claim 1 , ultraviolet radiation or moisture.4. The method as claimed in claim 1 , wherein the plasma treatment takes place at less than 300° C.5. The method as claimed in claim 1 , wherein the silicone adhesive substance is applied by spreading.6. The method as claimed in claim 1 , wherein the thermal crosslinking is carried out at temperatures of less than 300° C.7. The as claimed in claim 1 , wherein a process gas selected from the group consisting of air claim 1 , nitrogen claim 1 , carbon dioxide and mixtures thereof is used for plasma treatment.8. The method as claimed in claim 1 , wherein PTFE (polytetrafluoroethylene) claim 1 , ETFE (poly(co-tetrafluoroethylene)) claim 1 , FEP (poly(tetrafluoroethylene-co-hexafluoropropylene)) claim 1 , PVF (polyvinyl fluoride) claim 1 , PCTFE (polychlorotrifluoroethylene) claim 1 , ECTFE (poly(ethylene-co-chlorotrifluoroethylene)) claim 1 , PVDF (poly(1 claim 1 ,1-difluoroethene)) claim 1 , PFA (perfluoroalkoxy polymers) or mixtures of two or more of the above-mentioned fluoropolymers are used as fluoropolymers.9. The method as claimed in claim 8 , wherein the fluoropolymers are mixed with further polymers selected from the group consisting of polyethylene ...

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23-02-2017 дата публикации

RESIN MOLDING METHOD AND RESIN MOLDING DIE SET

Номер: US20170050345A1
Принадлежит: APIC YAMADA CORPORATION

A technology capable of improving the production yield of molded articles. A film is supplied to a die surface of a resin molding die set. Next, the film is adhered to the die surface and caused to be in a state of being separated from the die surface at a corner section of a cavity recess. Next, a die set is closed to clamp the film. Next, a resin filling the interior of the cavity recess is thermoset, on the film provided therebetween, while adhering the film to the corner section. 1. A resin molding method ,comprising the steps of:(a) supplying a film to a die surface of a resin molding die;(b) adhering the film to the die surface and causing the film to be in a state of being separated from the die surface at a corner section of a cavity recess after performing the step (a);(c) closing a die set to clamp the film after performing the step (b); and(d) thermosetting a resin filling the interior of the cavity recess on the film provided therebetween, while adhering the film to the corner section.2. The resin molding method according to claim 1 ,wherein, in the step (b), the film is caused to be in the state of being separated from the die surface at the corner section after adhering the film to the die surface.3. The resin molding method according to claim 1 ,wherein, in the step (b), the film is pulled by pressing the film with a projecting section, which is provided around an opening part of the cavity recess and which is projected from the die surface, so as to separate the film from the corner section.4. The resin molding method according to claim 3 ,wherein the projecting section is constituted by a plurality of pins, andthe pins are located to enclose the opening part of the cavity recess.5. The resin molding method according to claim 3 ,wherein the projecting section is an annular frame enclosing the opening part of the cavity recess.6. The resin molding method according to claim 1 , 'the film is adhered to and along the corner section, with reducing the ...

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10-03-2022 дата публикации

COMPOSITE MATERIAL STRUCTURE MANUFACTURING JIG, METHOD OF MANUFACTURING THE SAME, AND METHOD OF MANUFACTURING COMPOSITE MATERIAL STRUCTURE

Номер: US20220072808A1
Автор: Sana Toshikazu
Принадлежит: KAWASAKI JUKOGYO KABUSHIKI KAISHA

A composite material structure manufacturing jig () is used when manufacturing a composite material structure by adhering prepreg to a framework structure including a frame component that includes a channel extending along a longitudinal direction of the frame component. The composite material structure manufacturing jig () is inserted in the channel of the frame component and used therein. The jig () includes a tubular body () formed of an elastic material containing a reinforcement fiber, the body () including a trapezoidal transverse section that is a cross section orthogonal to a longitudinal direction of the body (), the trapezoidal transverse section including an upper base and a lower base longer than the upper base. An inner surface of the body () is coated with an inner peripheral film () serving as a gas barrier layer. 1. A composite material structure manufacturing jig used when manufacturing a composite material structure by adhering prepreg to a framework structure including a frame component that includes a channel extending along a longitudinal direction of the frame component , the composite material structure manufacturing jig being inserted in the channel of the frame component and used therein ,the composite material structure manufacturing jig comprising a tubular body formed of an elastic material containing a reinforcement fiber, the body including a trapezoidal transverse section that is a cross section orthogonal to a longitudinal direction of the body, the trapezoidal transverse section including an upper base and a lower base longer than the upper base, whereinan inner surface of the body is coated with a gas barrier layer.2. The composite material structure manufacturing jig according to claim 1 , whereinthe gas barrier layer is a fluorocarbon resin film, a polyether ether ketone (PEEK) film, a polyimide film, a polyamide film, or a polyester film.3. The composite material structure manufacturing jig according to claim 2 , whereinthe ...

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03-03-2016 дата публикации

EMBOSSING TOOL AND METHODS OF PREPARATION

Номер: US20160059442A1
Принадлежит:

The present invention is directed to an embossing tool having a microstructure on its surface wherein the surfaces of the microstructures are overcoated with a precious metal or an alloy thereof. Such an embossing tool not only can reduce adhesion between the surface of the embossing tool and a cured material, but also does not cause any significant change to the profile of the microstructure. 1. An embossing tool having a microstructure on its surface wherein the surfaces of the microstructures are overcoated with a precious metal or an alloy thereof.2. The tool of claim 1 , wherein the precious metal is gold claim 1 , silver claim 1 , platinum claim 1 , palladium claim 1 , ruthenium claim 1 , rhodium claim 1 , osmium or iridium.3. The tool of claim 1 , wherein the precious metal is gold.4. The tool of claim 1 , wherein the alloy comprises a precious metal and a non-precious metal selected from the group consisting of copper claim 1 , tin claim 1 , cobalt claim 1 , nickel claim 1 , iron claim 1 , indium claim 1 , zinc and molybdenum.5. The tool of claim 4 , wherein the total weight of the non-precious metal in the alloy is in the range of 0.001% to 50%.6. The tool of claim 4 , wherein the total weight of the non-precious metal in the alloy is in the range of 0.001% to 10%.7. The tool of claim 1 , wherein the coating has a thickness in the range of 0.001 to 10 microns.8. The tool of claim 1 , wherein the coating has a thickness in the range of 0.001 to 3 microns.9. A embossing process claim 1 , which comprises:a) providing an embossing composition on a supporting layer;{'claim-ref': {'@idref': 'CLM-00001', 'claim 1'}, 'b) providing the embossing tool of ;'}c) embossing the embossing composition with the embossing tool;d) curing or hot embossing the embossing composition after step c); ande) releasing the embossing tool,10. The process of claim 9 , wherein the adhesion between the embossing tool and the cured embossing composition or hot embossed material is weaker ...

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03-03-2016 дата публикации

METHOD AND SYSTEM OF FORMING A RELEASABLE SUPPORT AND METHOD OF PRE-CURE REMOVAL OF A COMPOSITE LAMINATE

Номер: US20160059443A1
Принадлежит:

A method and system of preparing a releasable underlying support for use in preparing a composite laminate is presented where a base tool is a covered with a conformable thin sheet on the tooling surface of a base tool, where the thin sheet is configured with one high tack surface side and an opposite side having a non-tack surface in contact with the tooling surface. The non-tack surface side will allow release of laid up pre-cure composite lamina that can then be cured on a separate curing tool. The thin sheet is positioned over the base tool and a vacuum source and sealed around the perimeter edge of the base tool. Drawing a vacuum causes the non-tack surface side of the film to be drawn downward into contact with the tooling surface. Plies of pre-cure lamina can then be added to the base tool covering and adhering to the high tack surface side. 1. A method of forming a releasable underlying support for use in preparing a composite laminate comprising ,providing a base tool having a tooling surface and a perimeter edge;placing a conformable thin sheet on the tooling surface, where the thin sheet is configured with one high tack surface side and an opposite side having a non-tack surface that is in contact with the tooling surface;positioning the thin sheet over a vacuum source;sealing the thin sheet at or near the perimeter edge of the base tool; anddrawing a vacuum to cause the non-tack surface side of the thin sheet to be drawn downward into contact with the tooling surface.2. A method of forming a composite laminate comprising ,providing a base tool having a tooling surface and a perimeter edge;placing a conformable thin sheet on the tooling surface, where the thin sheet is configured with one high tack surface side and an opposite side having a non-tack surface in contact with the tooling surface;positioning the thin sheet over a vacuum source;sealing the thin sheet at or near the perimeter edge of the tool;drawing a vacuum to cause the non-tack surface side ...

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03-03-2016 дата публикации

Mold structure

Номер: US20160059467A1
Автор: HUANG PO MING
Принадлежит:

A mold structure contains: a first mold, an isolation washer, and a second mold. The first mold includes a ring-shaped closing rib arranged on a top surface thereof and a cavity defined in the closing rib. The isolation washer is formed in a ring shape and includes a melting point higher than a molding plate, wherein when the isolation washer retains with the fixing slot of the closing rib, and a top surface of the isolation washer is higher than that of the closing rib, the molding plate is held by the isolation washer. The second mold moves relative to the first mold to press a top surface of the molding plate, the second mold includes a close chamber defined on a bottom surface thereof and corresponding to the cavity and includes a gas supply pipe communicating with the close chamber and connecting with a high-pressure gas device. 1. A mold structure being employed to blowing mold a molding plate comprising:a first mold including a ring-shaped closing rib arranged on a top surface thereof and a cavity defined in the ring-shaped closing rib;an isolation washer formed in a ring shape and including a melting point higher than a molding plate, wherein when the isolation washer retains with a fixing slot of the ring-shaped closing rib, and a top surface of the isolation washer is higher than that of the ring-shaped closing rib, the molding plate is held by the isolation washer;a second mold moving relative to the first mold to press a top surface of the molding plate, the second mold including a close chamber defined on a bottom surface thereof and corresponding to the cavity, and the second mold also including a gas supply pipe communicating with the close chamber and connecting with a high-pressure gas device;wherein the first mold also includes the fixing slot formed around a peripheral side of a top surface of the ring-shaped closing rib and retaining with the isolation washer;wherein the isolation washer is made of stainless steel or copper.2. The mold structure ...

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01-03-2018 дата публикации

EVACUABLE MOLD FOR FIBER COMPOSITE PLASTIC COMPONENTS

Номер: US20180056549A1
Автор: GRIMM Felix
Принадлежит: INFIANA GERMANY GMBH & CO. KG

Evacuable, stable mold having a design obtained by thermal deformation at temperatures ≦ C. and corresponding to a fiber composite plastic component to be produced, consisting of an at least two-layered thermoplastic, vacuum-tight plastic film from a surface layer which is made of at least one thermoplastic polyamide or copolyimide, which has optionally functional groups, and a separating layer which form the inner side and is made of at least one thermoplastic fluorinated copolymer which has functional groups. 1. A stable evacuable mold with a shape obtained by thermoforming at temperatures ≦240° C. and corresponding to the respective fiber-composite plastics component to be produced therewith , and made of an at least two-layer vacuum-tight thermoplastic film comprisinga) a surface layer made of at least one thermoplastic polyamide or copolyamide which optionally has functional groups, andb) a release layer forming the internal side of the mold and made of at least one thermoplastic tetrafluoroethylene copolymer, which has functional groups, composed of γ) copolymerized units of monounsaturated aliphatic dicarboxylic acids or cyclic anhydrides thereof, and also', {'sub': 2', '1-10, 'sup': 1', '1, 'CF═CFOR, where Ris a Cperfluoroalkyl moiety which can comprise an oxygen atom,'}, 'δ) copolymerized units of at least one fluorinated monomer differing from tetrafluoroethylene, selected from the group consisting of'}], 'b1) α) copolymerized units of tetrafluoroethylene and'}{'sub': 2', '2', 'p', '2, 'CF═CF(CF)OCF═CF, where p is 1 or 2,'}{'sub': 2', '2', 'Q, 'sup': 3', '4', '3', '4, 'claim-text': {'sub': 2', '4, 'β) copolymerized units of C-Colefins, or'}, 'perfluoro (2-methylene-4-methyl-1,3 dioxolane) and CH═CX(CF)X, where Xis a hydrogen atom or a fluorine atom, Q is an integer from 2 to 10 and Xis a hydrogen atom or a fluorine atom, and/or'}b2) an olefin/tetrafluoroethylene copolymer which has been modified by free-radical grafting of from 0.01 to 5 mol % of carboxy ...

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01-03-2018 дата публикации

MONOLITHIC HIGH REFRACTIVE INDEX PHOTONIC DEVICES

Номер: US20180056614A1
Принадлежит:

Fabricating a high refractive index photonic device includes disposing a polymerizable composition on a first surface of a first substrate and contacting the polymerizable composition with a first surface of a second substrate, thereby spreading the polymerizable composition on the first surface of the first substrate. The polymerizable composition is cured to yield a polymeric structure having a first surface in contact with the first surface of the first substrate, a second surface opposite the first surface of the polymeric structure and in contact with the first surface of the second substrate, and a selected residual layer thickness between the first surface of the polymeric structure and the second surface of the polymeric structure in the range of 10 μm to 1 cm. The polymeric structure is separated from the first substrate and the second substrate to yield a monolithic photonic device having a refractive index of at least 1.6. 1. A method of fabricating a high refractive index photonic device , the method comprising:disposing a polymerizable composition on a first surface of a first substrate;contacting the polymerizable composition with a first surface of a second substrate, thereby spreading the polymerizable composition on the first surface of the first substrate;curing the polymerizable composition to yield a polymeric structure having a first surface in contact with the first surface of the first substrate, a second surface opposite the first surface of the polymeric structure and in contact with the first surface of the second substrate, and a selected residual layer thickness between the first surface of the polymeric structure and the second surface of the polymeric structure in a range of 10 μm to 1 cm; andseparating the polymeric structure from the first substrate and the second substrate to yield a monolithic photonic device,wherein the refractive index of the monolithic photonic device is at least 1.6.2. The method of claim 1 , further comprising ...

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02-03-2017 дата публикации

Mold manufacturing method, roll-shaped mold manufacturing apparatus, and method for manufacturing article with microrelief structure on surface

Номер: US20170057123A1
Принадлежит: Mitsubishi Rayon Co Ltd

Provided is a method for manufacturing a roll-shaped mold wherein a mold release agent layer is formed on a mold body. A mold release agent solution is supplied from a mold release agent-discharging nozzle towards the mold body to adhere the mold release agent solution on the mold body. A gas is discharged from a gas-discharging nozzle toward the mold release agent solution adhering to the mold body to dry the mold release agent solution and form the mold release agent layer.

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05-03-2015 дата публикации

Release Device Applied in Electronic Package

Номер: US20150064294A1
Автор: Yang Yun-Pin
Принадлежит: SureGiant Technology Co., Ltd

The present invention relates to a release device applied in electronic package, wherein the release device is attached to the inner surface of a transfer modeling mold for electronic package. In the present invention, the release device consists of a substrate and a release layer formed on the substrate, wherein the substrate is made of a plastic material with the thickness of 0.016 mm˜0.5 mm, and the plastic material can be PET, PP, PC, PE, PI, or PVC. Differing from the substrate, the release layer is made of a pure silica gel or a silica gel/rubber compound with the thickness of 0.02 mm˜2 mm. The release device can provide a releasing force for facilitating the modeled device formed by using the transfer modeling mold be easily separated from the mold, and avoid part of manufacture material from remaining in the inner surface of the mold. 1. A release device applied in electronic package , used for being attached to the inner surface of a transfer modeling mold for electronic package , wherein the release device comprises:a substrate, having a substrate thickness ranged from 16 μm to 500 μm; anda release layer, being formed on the substrate with a release layer thickness ranged from 20 μm to 2000 μm.2. The release device applied in electronic package of claim 1 , wherein the substrate is made of a plastic material selected from the group consisting of: PET claim 1 , PP claim 1 , PC claim 1 , PE claim 1 , PI claim 1 , and PVC.3. The release device applied in electronic package of claim 2 , wherein the substrate thickness is preferably ranged from 16 μm to 100 μm claim 2 , and the release layer thickness being preferably ranged from 20 μm to 2000 μm.4. The release device applied in electronic package of claim 1 , wherein the manufacture material of the release layer is selected from the group consisting of:pure silica gel and silica gel/rubber compound.5. The release device applied in electronic package of claim 4 , wherein the aforesaid silica gel/rubber compound ...

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17-03-2022 дата публикации

Latching Mechanism For Suppository Mold

Номер: US20220080625A1
Автор: Macfie Paula Noël
Принадлежит:

A latching mechanism suitable for suppository molds, where the latching mechanism is designed to assist the separation of mold when the latch is released. In embodiments, the latching mechanism has a lever portion on a first mold half and a catch portion on a second mold half. The lever portion is configured to impinge upon the catch portion to provide a force to bias the first mold half away from the second mold half. Other embodiments include methods of utilizing such a catching mechanism with a suppository mold. 1- A suppository mold , comprising a first mold half with a surface comprised of a first plurality of cavities , and a second mold half with a surface comprised of a second plurality of cavities , such that when the first mold half is attached to the second mold half , the surface of the first mold half is disposed against the surface of the second mold half such that the first plurality of cavities and the second plurality of cavities form a plurality of suppository mold cavities , the mold further comprising:a draw latch that includes a lever portion, the draw latch disposed on an end of the first mold half; anda corresponding catch disposed on an end of the second mold half;wherein the lever portion is configured to engage the catch when the draw latch is pivoted away from the end of the first mold half so as to apply a force that biases the second mold half away from the first mold half.2- The suppository mold of claim 1 , wherein the ends of the first mold half and the second mold half are first ends claim 1 , and the first mold half and the second mold half are joined together by a hinge attached to a second end on the first mold half and a second end on the second mold half.3- The suppository mold of claim 1 , wherein the ends of the first mold half and the second mold half are first ends claim 1 , and the first mold half and the second mold half are further secured by a draw latch that is disposed on a second end of the first mold half and ...

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08-03-2018 дата публикации

Release webs and textured products

Номер: US20180065292A1
Автор: Robert J. Murray
Принадлежит: Warren SD Co

The present disclosure features processes and equipment for manufacturing materials that have a textured surface formed by applying a first texture to a curable coating, curing the coating, and then embossing a second, different texture over the first texture. The disclosure also features textured materials, including both release webs for use in replicative casting processes and finished products in sheet, board, plate or web form.

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11-03-2021 дата публикации

ARTICLES HAVING ANTIMICROBIAL PROPERTIES AND METHODS OF MANUFACTURING THE SAME

Номер: US20210068391A1
Автор: AMDUR Samuel T., Yao Min
Принадлежит: Medline industries, Inc.

According to one embodiment, a coagulant comprising calcium nitrate and an antimicrobial agent is disclosed. The coagulant may be used in the molding process to releasably bond the substrate material to the mold and to bond to the antimicrobial to the substrate material. 1. A coagulant comprising:calcium nitrate; andan antimicrobial agent.2. The coagulant of claim 1 , further comprising a dye.3. The coagulant of claim 2 , wherein the dye is at least one of crystal violet or other staining agents claim 2 , alone or in a combination thereof genetian violet claim 2 , crystal violet claim 2 , ethyl violet claim 2 , brilliant green triarylmethane dye claim 2 , or other types of a monoazo dye claim 2 , a diazo dye claim 2 , an indigoid dye claim 2 , a xanthene or a fluorescein dye claim 2 , an anthraquinone dye claim 2 , an anthraquinone dye claim 2 , an FD&C dye or a D&C dye.4. The coagulant of claim 1 , wherein at least one antimicrobial agent comprises cationic antimicrobial polymers claim 1 , mono- or poly-quatemary ammonium salt based antimicrobials claim 1 , chlorinated phenoxy-based antimicrobials claim 1 , pyrithione based antimicrobials claim 1 , cationic polysaccharides claim 1 , aminopolysaccharides claim 1 , benzalkonium compounds claim 1 , nitro compounds claim 1 , dimethylbenzylammonium chloride claim 1 , chlorhexidines claim 1 , crosslinked polyethylene glycols and polyethylene glycols of differing molecular weights claim 1 , hydantoin derivatives with halamine bond claim 1 , antibiotics claim 1 , natural extracts with antimicrobial properties claim 1 , metallic materials claim 1 , and combinations thereof.5. The coagulant of wherein the antimicrobial to dye has a molar ration of 16:1.6. The coagulant of claim 2 , or claim 2 , further comprising a substrate layer adjacent to the calcium nitrate and the antimicrobial.7. The coagulant of further comprising an even dispersion of the antimicrobial within the coagulant.8. The coagulant of further comprising a ...

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09-03-2017 дата публикации

METHOD FOR PRODUCING OPTICAL FILM, AND OPTICAL FILM

Номер: US20170066207A1
Принадлежит: SHARP KABUSHIKI KAISHA

A method for producing an optical film includes: (1) applying a lower layer resin and an upper layer resin; (2) forming a resin layer having the uneven structure on a surface thereof by pressing a mold against the lower layer resin and the upper layer resin from the upper layer resin side in the state where the applied lower layer resin and upper layer resin are stacked; and (3) curing the resin layer, the lower layer resin containing at least one kind of first monomer that contains no fluorine atoms, the upper layer resin containing a fluorine-containing monomer and at least one kind of second monomer that contains no fluorine atoms, at least one of the first monomer and the second monomer containing a compatible monomer that is compatible with the fluorine-containing monomer and being dissolved in the lower layer resin and the upper layer resin. 1. A method for producing an optical film having on a surface thereof an uneven structure provided with projections at a pitch equal to or shorter than the wavelength of visible light ,the method comprising the steps of:(1) applying a lower layer resin and an upper layer resin;(2) forming a resin layer having the uneven structure on a surface thereof by pressing a mold against the lower layer resin and the upper layer resin from the upper layer resin side in the state where the applied lower layer resin and upper layer resin are stacked; and(3) curing the resin layer,the lower layer resin containing at least one kind of first monomer that contains no fluorine atoms,the upper layer resin containing a fluorine-containing monomer and at least one kind of second monomer that contains no fluorine atoms,at least one of the first monomer and the second monomer containing a compatible monomer that is compatible with the fluorine-containing monomer and being dissolved in the lower layer resin and the upper layer resin.2. The method for producing an optical film according to claim 1 ,wherein the step (1) is performed by sequentially ...

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12-03-2015 дата публикации

Release Film, Compression Molding Method, And Compression Molding Apparatus

Номер: US20150072139A1
Принадлежит: Dow Corning Toray Co., Ltd

The present invention relates to a release film used by being interposed between a molding material and a mold when the molding material is compression molded using the mold in order to form a sealing material or reflective frame material for an optical semiconductor element, or a lens, wherein the release film comprises a silicone-based cured product layer () on at least a surface in contact with the molding material; as well as a compression molding method that uses the film; and a compression molding apparatus that uses the film. The release film for the compression molding of molding materials has good workability and has good releasability, and thereby, a compression molding method with which compression molding with good efficiency is possible and a compression molding apparatus with which molding with good efficiency is possible. 1. A release film for interposing between a molding material and a mold when the molding material is compression molded using the mold to form a sealing material or reflective frame material for an optical semiconductor element , or a lens , wherein the release film comprises a silicone-based cured product layer on at least a surface in contact with the molding material.2. The release film according to claim 1 , wherein a base film of the release film is formed from polyolefin claim 1 , polybutylene terephthalate claim 1 , polyethylene terephthalate claim 1 , polyamide claim 1 , polycarbonate claim 1 , polyvinylidene chloride claim 1 , polystyrene claim 1 , polyvinyl alcohol claim 1 , polyimide claim 1 , or a mixture thereof.3. The release film according to claim 1 , wherein the silicone-based cured product layer is formed from a curable silicone-based composition that is addition reaction curable claim 1 , condensation reaction curable claim 1 , peroxide curable claim 1 , high-energy beam curable claim 1 , curable by addition reaction and condensation reaction claim 1 , curable by addition reaction and high-energy beams claim 1 , or ...

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11-03-2021 дата публикации

PROCESS FOR TRANSFER IMPRINTING

Номер: US20210072639A1
Принадлежит: Arkema France

A process for transfer imprinting using a novel family of anti-sticking layers, such as for nanoimprint lithography processes, is described. 1. A transfer imprinting process comprising the following steps:deposition of an anti-sticking layer on a template, optionally first treated by an adhesion primer (surface activation plasma), the anti-sticking layer comprising a homopolymer or a copolymer having at least one covalent bond that generates free radicals when the homopolymer or copolymer is activated thermally, by organic or inorganic redox, photochemically, by shearing, by plasma, or under the influence of ionizing radiation, the homopolymer or copolymer having a surface energy of greater than 5 mN/m, an elastic modulus E′ of greater than 1000 MPa at 25° C. or at the usage temperature, and a weight-average molecular weight of greater than 500 g/mol,activation of the covalent bond that generates free radicals thermally, by organic or inorganic redox, photochemically, by shearing, by plasma, or under the influence of ionizing radiation to form a film with a thickness of less than 50 nm on the template,deposition or lamination of a polymer resin with a thickness ranging from 100 nm to 5 mm, whether or not first deposited on a support having a Young's modulus of greater than 1 GPa,polymerization or cooling of the resin serving as imprint,removing the imprint.2. The process as claimed in claim 1 , wherein the covalent bonds that generate free radicals have a bonding energy of between 90 and 270 kJ/mol.3. The process as claimed in claim 2 , wherein the homopolymer or the copolymer is prepared by controlled radical polymerization.4. The process as claimed in claim 3 , wherein the homopolymer or the copolymer is prepared by nitroxide-mediated radical polymerization.6. The process as claimed in claim 5 , wherein the nitroxide is N-(tert-butyl)-1-diethylphosphono-2 claim 5 ,2-dimethylpropyl nitroxide.7. A copolymer used in the process as claimed in claim 1 , characterized ...

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15-03-2018 дата публикации

Automated Membrane Fabrication System

Номер: US20180071690A1
Принадлежит:

A method for micro-molding a polymeric membrane and including pouring a predetermined volume of curable polymer unto a micro-fabricated mold having a post array with pillars, and overlaying the polymer with a support substrate. A spacer, such as a rubber spacer, is placed in contact with the support substrate and a force is applied to an exposed side of the spacer to compress the support substrate and the polymer together. While applying the force, the polymer is cured on the mold for a predetermined time period and at a predetermined temperature to form a polymeric membrane having a pore array with a plurality of pores corresponding to the plurality of pillars of the post array. The polymeric membrane is removed from the support substrate. 1. A method for micro-molding a polymeric membrane , the method comprising:introducing a predetermined volume of polymer unto a micro-fabricated mold having a post array with a plurality of pillars, each pillar comprising a top surface;overlaying the polymer with a support substrate, said support substrate contacting the top surface of a plurality of pillars, wherein the support substrate is in the form of a film;applying a force for compressing the support substrate and the polymer;while applying the force, curing the polymer on the mold for a predetermined time period and at a predetermined temperature to form a polymeric membrane having a pore array with a plurality of pores corresponding to the top surfaces of said plurality of pillars of the post array;removing the support substrate with the polymeric membrane adhered thereto.2. The method of claim 34 , wherein the spacer is a rubber spacer and at least one of the polymer and the rubber spacer contains a Poly Dimethyl Siloxane (PDMS) polymer.3. The method of claim 1 , film is selected from a group consisting of a thermoplastic film claim 1 , a thermoset film claim 1 , a molecular film claim 1 , and a degradable-polymer film.4. The method of claim 1 , wherein the film ...

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24-03-2022 дата публикации

SHAPING DIE FOR MANUFACTURING COMPOSITE MATERIAL SHAPED PRODUCT AND METHOD OF MANUFACTURING COMPOSITE MATERIAL SHAPED PRODUCT

Номер: US20220088837A1
Принадлежит: KAWASAKI JUKOGYO KABUSHIKI KAISHA

A composite material shaped product manufacturing shaping die is used when manufacturing a composite material shaped product constituted by at least a resin composition and a fiber material. The composite material shaped product is formed by shaping, by the shaping die, a laminated body of prepregs each formed by impregnating the fiber material with the resin composition. The shaping die includes a die member having a shaping surface defining an outer surface shape of the laminated body. The shaping surface of the die member includes: a release coating covering the shaping surface; and a release agent layer formed on the release coating by applying a release agent to the release coating. 1. A composite material shaped product manufacturing shaping die being a shaping die used to , when manufacturing a composite material shaped product comprising a resin composition and a fiber material , shape a laminated body of prepregs each formed by impregnating the fiber material with the resin composition ,the shaping die comprising a die including a shaping surface defining an outer surface shape of the laminated body, wherein a release coating covering the shaping surface and', 'a release agent layer formed on the release coating by applying a release agent to the release coating., 'the shaping surface includes'}2. The composite material shaped product manufacturing shaping die according to claim 1 , wherein the release agent is comprised a material having affinity with the release coating.3. The composite material shaped product manufacturing shaping die according to claim 1 , wherein the release coating contains a non-carbon resin material.4. The composite material shaped product manufacturing shaping die according to claim 3 , wherein:the release coating is a silicone resin coating that is the non-carbon resin material; andthe release agent is a silicone release agent.5. The composite material shaped product manufacturing shaping die according to claim 4 , wherein:the ...

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07-03-2019 дата публикации

METHOD FOR MANUFACTURING THREE-DIMENSIONAL STRUCTURE USING NANOIMPRINT METHOD

Номер: US20190070775A1
Принадлежит: ADMBIOSCIENCE INC.

A method for manufacturing a three-dimensional structure through nano-imprinting, includes: a stamp preparation step in which a stamp formed with a convex-concave portion corresponding to a pattern of functional layers to be formed is prepared; a material formation step in which at least one material for forming the functional layers is formed to a thickness of several to dozens of nanometers on the convex-concave portion; a material stacking step in which the material formed on the convex-concave portion is stacked on a substrate; and a functional layer securing step in which the material is cured by applying pressure, heat and pressure, or light and pressure thereto such that the material can be converted into the functional layers. 1. A method for manufacturing a three-dimensional structure through nano-imprinting , comprising:a stamp preparation step in which a stamp formed with a convex-concave portion corresponding to a pattern of functional layers to be formed is prepared;a release layer formation step in which a release layer is formed on a surface of the stamp;a material formation step in which at least one material for forming the functional layers is formed to a thickness of several to dozens of nanometers on the convex-concave portion;a material stacking step in which the material formed on the convex-concave portion is stacked on a substrate; anda functional layer securing step in which the material is cured by applying pressure, heat and pressure, or light and pressure thereto such that the material can be converted into the functional layers,wherein the stamp preparation step, the release layer formation step, the material formation step, the material stacking step, and the functional layer securing step are sequentially repeated corresponding to a stack structure of the functional layers.2. The method according to claim 1 , further comprising: a cutting step in which the functional layers are cut claim 1 , after the functional layer securing step.3. ...

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12-06-2014 дата публикации

Polycrystalline Silicon Ingot Casting Mold and Method for Producing Same, and Silicon Nitride Powder for Mold Release Material for Polycrystalline Silicon Ingot Casting Mold and Slurry Containing Same

Номер: US20140158858A1
Принадлежит:

Provided are a polycrystalline silicon ingot casting mold and a method for producing a polycrystalline silicon ingot casting mold, with which high-quality silicon ingots can be obtained at high yields by minimizing sticking with the surfaces of the silicon ingot casting mold, and losses and damages that occur when solidified silicon ingot is released from the mold. The method for producing a polycrystalline silicon ingot casting mold having a release layer, including: forming a slurry by mixing a silicon nitride powder with water, coating the surface of the mold with the slurry, and heating the mold at 400 to 800° C. in an atmosphere containing oxygen, after coating the slurry. 1. A method for producing a polycrystalline silicon ingot casting mold having a release layer , comprising:forming a slurry by mixing a silicon nitride powder with water, the silicon nitride powder being obtained by blending a silicon nitride powder (A) having an average particle diameter along the short axis of 0.6 to 13 μm and an oxygen content of 0.3 to 1.0% by weight with a silicon nitride powder (B) having an average particle diameter along the short axis of 0.1 to 0.3 μm and an oxygen content of 1.3 to 20% by weight at a weight ratio of 5:5 to 9:1,coating the surface of the mold with the slurry, andheating the mold at 400 to 800° C. in an atmosphere containing oxygen, after coating the slurry.2. The method according to claim 1 , further comprising:permeating moisture of the slurry coated on the surface of casing mold into the casing mold and the heating is performed after the moisture permeating.3. A silicon nitride powder for mold release material for a polycrystalline silicon ingot casting mold claim 1 , comprising a silicon nitride powder (A) having an average particle diameter along the short axis of 0.6 to 13 μm and an oxygen content of 0.3 to 1.0% by weight and a silicon nitride powder (B) having an average particle diameter along the short axis of 0.1 to 0.3 μm and an oxygen ...

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21-03-2019 дата публикации

Improved mould for panel processing and method

Номер: US20190084216A1
Принадлежит: Persico SpA

A mould is for processing thermoformable panels or workpieces (P), wherein the half-moulds (2, 3), between which a workpiece (P) is placed, are equipped with inserts (20-22, 30-32, 40) that are thermally conditioned by a fluid circulating therein. A compensation layer (10) is applied onto the inserts and the associated half-mould to prevent the formation of marks and/or impressions of the inserts (20-22, 30-32, 40) on the surface (F) of the moulded workpiece (P). A moulding method uses the mould for processing thermoformable panels or workpieces.

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21-03-2019 дата публикации

Siloxane monomer, composition for preparation of silicone hydrogel lens containing same, and silicone hydrogel lens

Номер: US20190085000A1
Принадлежит: Interojo Inc

The present invention relates to a siloxane monomer used in the production of a silicone hydrogel lens, a composition for the preparation of a lens containing the same, and a silicone hydrogel lens prepared from the same, wherein the silicone hydrogel lens according to the present invention has a feature of easy release from a component of a mold.

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05-05-2022 дата публикации

PREPREG CONTINUOUS PRODUCTION DEVICE AND METHOD THEREFOR

Номер: US20220134688A1
Принадлежит: IHI AEROSPACE CO., LTD.

Produce prepreg with a matrix resin adhering to the cloth. Arranging a release sheet on each surface of the cloth; passing the cloth and a pair of the release sheets through a gap portion positioned in a clearance of a pair of heating rollers to be overlaid on each other and supplying the matrix resin to be accumulated above the gap portion of the heating rollers and between the pair of release sheets; and adjusting an interval of the pair of heating rollers to thereby control an adhesion amount of the matrix resin.

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09-04-2015 дата публикации

NONSTICK TREATMENT FOR COMPOSITE MOLDS

Номер: US20150097104A1
Автор: Lator Bruno, Noblat Roxane

A method for rendering nonstick a mold made of composite material, including the steps of: (i) providing a mold made of a composite material including an epoxy resin; (ii) applying a fluorinated-polymer powder, having a minimum film-forming temperature of less than 300° C. and heat resistance at temperatures higher than 200° C., onto the walls of the mold so as to form a layer; and (iii) heating the resulting layer to a temperature of between 260° C. and 300° C. so as to form a continuous film, whereby a mold made of a composite material is obtained the walls of which are provided with a nonstick coating. The present disclosure also relates to the mold obtainable by said method. 1. A method for rendering nonstick a mold made of a composite material intended for the manufacture of parts made of composite material , comprising the steps of:(i) providing a mold made of composite material comprising an epoxy resin;(ii) applying a powder of fluorinated polymer, having a minimum film-forming temperature lower than 300° C. and heat resistance at temperatures higher than 200° C., onto the walls of the mold to form a layer; and(iii) heating the layer obtained to a temperature of between 260° C. and 300° C. to form a continuous film;whereby a mold made of composite material is obtained, the walls of which are provided with a nonstick coating.2. The method according to wherein the mold made of composite material comprises carbon fibers.3. The method according to claim 1 , wherein the fluorinated polymer comprises a polymer or copolymer of fluoroalkylene.4. The method according to claim 1 , wherein the fluorinated polymer comprises a copolymer of fluoroethylene and fluoropropylene (FEP).5. The method according to wherein the powder of fluoroethylene and fluoropropylene copolymer (FEP) is applied in the form of an aqueous dispersion.6. The method according to claim 1 , wherein step (iii) is performed in an oven.7. The method according to wherein step (iii) is performed using ...

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12-05-2022 дата публикации

MOLDED ARTICLE OF CARBON FIBER COMPOSITE MATERIAL AND PRODUCTION METHOD FOR MOLDED ARTICLE OF CARBON FIBER COMPOSITE MATERIAL

Номер: US20220145025A1
Принадлежит:

A molded article of a carbon fiber composite material includes at least carbon fibers and a resin composition. The molded article of a carbon fiber composite material is characterized in that the surface roughness Ra thereof is 0.01-2 μm and in that the tensile shear adhesive strength (F0) thereof when a metal has been adhered to the surface thereof via an adhesive layer that contains an epoxy compound and is 0.1-3 mm thick is 10-40 MPa. 112-. (canceled)13. A molded article of a carbon fiber composite material including at least a carbon fiber and a resin composition , whereinthe molded article has a surface roughness Ra of 0.01 μm or more and 2 μm or less, anda tensile lap-shear strength (F0) is 10 MPa or more and 40 MPa or less when the molded article is bonded with a metal with an adhesive layer formed on a surface of the molded article being interposed therebetween, the adhesive layer containing an epoxy compound and having a thickness of 0.1 mm or more and 3 mm or less on a surface thereof.14. The molded article according to claim 13 , wherein{'sub': p', 'd', 'd', 'p', 'TOTAL, 'a ratio {γ/γ} between a surface free energy dispersion component (γ) and a surface free energy polar component (γ) constituting the surface free energy (γ) is 0 or more and 1 or less, and'}{'sub': 'TOTAL', 'sup': 2', '2, 'the molded article has a surface free energy (γ) of 30 mJ/mor more and 80 mJ/mor less.'}15. The molded article according to claim 13 , wherein a ratio {F/C} of the number of atoms of fluorine (F) with respect to the number of atoms of carbon (C) on a surface of the carbon fiber composite material claim 13 , measured by X-ray photoelectron spectroscopy claim 13 , is 0 or more and 0.5 or less.16. The molded article according to claim 13 , wherein a ratio {O/C} of the number of atoms of oxygen (O) with respect to the number of atoms of carbon (C) on the surface of the molded article of the carbon fiber composite material claim 13 , measured by X-ray photoelectron ...

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06-04-2017 дата публикации

A FRAMELESS TEMPORARY OR EMERGENCY SHELTER

Номер: US20170096825A1
Автор: BREE Charles Caulder
Принадлежит:

A foldable, frameless emergency shelter is constructed from a radial array of bendable yet rigid panels such as of a foamed plastic. Panels have adjoining edges with matching convexly curved profiles. The edges are always held to each other with a flexible fastener such as an adhesive tape. During erection, a flat panel inherently deforms into a curved cylindrical tapered shape enclosing a space. A door and an optional floor are provided. The shelter has a rigid conical cap including holes for guy ropes, a door and an optional window. 1100106107107110109108501806108106107107110109a,b,a,b,. A foldable frameless temporary dwelling comprised of a radial array ( , and ) of inter-connected shaped side panels capable of being unfolded for use , characterised in that the side panels are comprised of a rigid and durable sheet material capable of being bent into a curved shape; each side panel shares a common side edge with each adjacent side panel and is joined to the adjacent side panel at a foldable joint () comprised of a flexible yet inextensible fastening means ( ,) originally fixed in place between the edges of the panels and connecting the edges together when the common edges are aligned parallel and overlaid (); at least one side edge of each side panel shares a common edge profile with each adjacent panel and at least a portion of each side panel is capable of flexing into the curved shape during and after an unfolding process in response to a tension thereby developed across the fastening means () as a result of flexion along the or each curved joint and passed between the panels ( , and ) , thereby causing each unfolded panel to adopt an at least partially curved configuration that encloses the dwelling.2100106107107112113a,b. A dwelling () as claimed in characterised in that each side panel has a shape selected from the range of: a “full panel” () having a modified isosceles trapezoidal shape wherein both side edges of the shape are convexly curved along their ...

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21-04-2016 дата публикации

Additive Manufacturing Device With Sliding Plate and Peeling Film

Номер: US20160107340A1
Автор: Joyce Michael
Принадлежит: B9CREATIONS, LLC

Devices, systems and methods are disclosed which facilitate reduction of separation forces in additive manufacturing devices, thereby enabling creation of higher resolution parts. In an aspect, an additive manufacturing device utilizing a photopolymer comprises a vat holding photocurable resin, a build platform movable in a vertical direction and an image source which selectively projects part cross sections into the vat in order to polymerize the resin and form a part in a layer-wise fashion. The image area of the vat is formed by a transparent film, such as Teflon FEP film, stretched under tension. A horizontally slideable shutter is slideable between the film and the imager, providing support for the film when needed. 1. An additive manufacturing device , the device comprising:a vat to hold a photocurable resin, the vat having a bottom portion including a tensioned film, the tensioned film including an image area;a build platform movable relative to the vat;an imager to selectively project curing energy into the vat at the image area to polymerize the resin and form a part in a layer-wise fashion;a slideable shutter located adjacent to the bottom portion; anda friction reducing element positioned between the bottom portion and the shutter and applied to the bottom portion by movement of the shutter.2. The device according to claim 1 , wherein the slideable shutter slides between an open position and a closed position claim 1 , the closed position blocking the bottom portion from curing energy from the imager.3. The device according to claim 2 , wherein the slideable shutter comprises a recess within the shutter to release a vacuum force holding the bottom portion to the shutter upon slideably moving the shutter.4. The device of claim 1 , wherein the friction reducing element is a sacrificial film connected to the bottom portion claim 1 , positioned in a shutter slide path.5. The device of claim 4 , wherein the sacrificial film is dimensioned to cover the image ...

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19-04-2018 дата публикации

MOULD-RELEASE AGENT COMBINATIONS

Номер: US20180105672A1
Принадлежит: LANXESS DEUTSCHLAND GMBH

A mould-release agent combination for plastics reduces adhesion between a molded polyamide and a mold in which the molded polyamide is formed. The mould-release agent combination includes at least one amide wax, at least one ester wax, and/or at least one saponified wax. 1. A method for reducing adhesion between a molded polyamide and a mold in which the molded polyamide is formed , the method comprising: 30-50 wt % of an amide wax;', '30-50 wt % of an ester wax comprising a condensate of a monobasic aliphatic carboxylic acid having a chain length of more than 11 carbon atoms and of a monohydric alcohol; and', '15-35 wt % of a saponified wax comprising a compound of at least one anion of an aliphatic carboxylic acid having a chain length of more than 11 carbon atoms and of a cation, where the anion is obtained through deprotonation of the carboxylic acid,', 'to produce a polyamide mixture; and, 'mixing a liquid polyamide with a mould-release agent combination comprisingintroducing the polyamide mixture into a mold and molding the polyamide within the mold, wherein the molded polyamide has less adhesion to the mold than the same polyamide with any one of the same waxes.2. The method according to claim 1 , wherein:the polyamide is nylon-6 or nylon-6,6, or their copolyamides, or blends thereof;the amide wax is ethylene-bisstearylamide;the ester wax is glycerol tristearate or stearyl stearate; andthe saponified wax is calcium stearate.3. The method according to claim 2 , wherein the ester wax is stearyl stearate.4. The method according to claim 3 , wherein the mould-release agent combination further comprises at least one of polar polyethylene waxes claim 3 , nonpolar polyethylene waxes claim 3 , alpha-olefins claim 3 , fatty acids claim 3 , and fatty acid alcohols in an amount of >0 to <25 wt %.5. The method according to claim 4 , wherein the mould-release agent combination further comprises oxidized polyethylene wax in an amount of >0 to <25 wt %.6. The method ...

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02-04-2020 дата публикации

HEAT RESISTANT RELEASE SHEET AND METHOD FOR MANUFACTURING SAME

Номер: US20200101703A1
Автор: AKIBA Kurato, Kuroki Yuta
Принадлежит: NITTO DENKO CORPORATION

A heat resistant release sheet of the present disclosure includes a polyimide substrate, and a first polytetrafluoroethylene (PTFE) layer and a second PTFE layer that sandwich the polyimide substrate therebetween. PTFE composing the first PTFE layer and PTFE composing the second PTFE layer each have a number-average molecular weight of 6 million or more, and a peel force required to peel the first PTFE layer from the polyimide substrate is 0.5 N/20 mm or more, and a peel force required to peel the second PTFE layer from the polyimide substrate is less than 0.5 N/20 mm. The heat resistant release sheet of the present disclosure has a new structure and can also be used for thermocompression bonding at a higher temperature. 1. A heat resistant release sheet comprising:a polyimide substrate; anda first polytetrafluoroethylene (PTFE) layer and a second PTFE layer that sandwich the polyimide substrate therebetween, whereinPTFE composing the first PTFE layer and PTFE composing the second PTFE layer each have a number-average molecular weight of 6 million or more, anda peel force required to peel the first PTFE layer from the polyimide substrate is 0.5 N/20 mm or more, and a peel force required to peel the second PTFE layer from the polyimide substrate is less than 0.5 N/20 mm.2. The heat resistant release sheet according to claim 1 , wherein the number-average molecular weight of the PTFE composing the first PTFE layer is substantially equal to the number-average molecular weight of the PTFE composing the second PTFE layer.3. A method for manufacturing the heat resistant release sheet according to claim 1 , comprising:forming a film of a PTFE dispersion liquid on each of both principal surfaces of the polyimide substrate, only one of the principal surfaces having been treated with a low-temperature plasma treatment; andby drying and sintering the formed films, forming the first PTFE layer from the film on the one of the principal surfaces and the second PTFE layer from the ...

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30-04-2015 дата публикации

METHOD FOR PRODUCING OPHTHALMIC LENSES

Номер: US20150115485A1
Автор: Huang Horngyih, Lu Honghui
Принадлежит:

The invention provides a method for producing ophthalmic lenses, preferably contact lenses, more preferably silicone hydrogel contact lenses. This method involves applying a coat of catanionic vesicles onto the molding surfaces of a mold. By having a coat of catanionic vesicles on the molding surfaces of a mold, mold separation force and lens defects generated during mold opening and de-molding process can be substantially reduced. 1. A method for making contact lenses , comprising the steps of:(1) obtaining a fluid lens-forming composition and a mold, wherein the fluid lens-forming composition comprises at least one member selected from the group consisting of a hydrophilic vinylic monomer, a silicone containing vinylic monomer, a silicone-containing crosslinker, a silicone-containing prepolymer, a hydrophilic prepolymer free of silicone, and combinations thereof, wherein the mold has a first mold half with a first molding surface defining the anterior surface of a contact lens and a second mold half with a second molding surface defining the posterior surface of the ophthalmic lens, wherein said first and second mold halves are configured to receive each other such that a cavity is formed between said first and second molding surfaces;(2) applying a coating of an aqueous catanionic solution containing a cationic surfactant and an anionic surfactant onto the first molding surface and/or the second molding surface, wherein the weight percentage ratio of the anionic surfactant over the cationic surfactant in the aqueous solution is from about 0.1 to about 10;(3) drying the coating of the aqueous catanionic solution to form a coat of catanionic vesicles on the first and/or second molding surface, wherein the formation of the coat of the catanionic vesicles on the first and/or second molding surfaces is characterized by having a percentage of reduction in mold separation force of at least about 50% relative to a control mold without any coat of catanionic vesicles ...

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11-04-2019 дата публикации

POLYACETAL RESIN COMPOSITION AND MOLDED PRODUCT THEREOF

Номер: US20190106565A1
Принадлежит: MITSUBISHI GAS CHEMICAL COMPANY, INC.

A polyacetal resin composition and a molded product thereof are provided which are excellent in thermal stability, little elution of components of the resin composition upon brought into contact with fuel, and good releasability from the mold at the time of molding, and which is excellent in the points of thermal stability, fuel oil resistance and mold releasability. Provided is a polyacetal resin composition which includes (A) a polyacetal resin and (B) a mold release agent, (B) the mold release agent is a polyolefin-based wax and/or a polytetrafluoroethylene-based wax, and a content of (B) the mold release agent in the polyacetal resin composition is 0.01 part by mass or more and 1.0 part by mass or less based on 100 parts by mass of (A) the polyacetal resin. 1. A polyacetal resin composition which comprises (A) a polyacetal resin and (B) a mold release agent , wherein (B) the mold release agent is a polyolefin-based wax and/or a polytetrafluoroethylene-based wax , and a content of (B) the mold release agent in the polyacetal resin composition is 0.01 part by mass or more and 1.0 part by mass or less based on 100 parts by mass of (A) the polyacetal resin.2. The polyacetal resin composition according to claim 1 , wherein (B) the mold release agent is a polyethylene-based wax and/or a polytetrafluoroethylene-based wax.3. The polyacetal resin composition according to claim 2 , wherein (B) the mold release agent is a polyethylene-based wax claim 2 , and a viscosity average molecular weight of the polyethylene-based wax is 500 to 15 claim 2 ,000.4. The polyacetal resin composition according to claim 1 , wherein a content of (B) the mold release agent in the polyacetal resin composition is 0.04 part by mass or more and 0.15 part by mass or less based on 100 parts by mass of (A) the polyacetal resin.5. The polyacetal resin composition according to claim 1 , which further comprises (C) an antioxidant in a content of 0.01 part by mass or more and 3.0 parts by mass or less ...

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28-04-2016 дата публикации

Oriented polymeric articles and method

Номер: US20160115626A1
Принадлежит: 3M Innovative Properties Co

Stretched articles, such as oriented polymeric films or fibers, having microstructure features on at least one surface thereof, and processes for making such articles, are disclosed. A method of making fibers comprises forming a polymeric film having a body having a first surface and a second surface and having a longitudinal dimension. The film also comprises a plurality of elongate microstructure features disposed on the first surface of the body in a direction substantially parallel to the longitudinal dimension of the body, wherein the elongate microstructure features are substantially parallel. The method further comprises stretching the polymeric film in a direction substantially parallel to the longitudinal dimension of the body, and fibrillating the stretched polymeric film along the longitudinal dimension of the body to provide one or more fibers, wherein each fiber has at least one microstructure feature thereon.

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05-05-2016 дата публикации

Device for producing a component from fiber composite material

Номер: US20160121562A1
Принадлежит: THYSSENKRUPP CARBON COMPONENTS GMBH

The invention relates to a device for producing a component made from a fiber composite material from a semi-finished fibrous product by means of a multi-part molding and infiltration tool with tool parts, the molding functional surfaces thereof forming, when the tool is closed, a cavity that defines the component. The device is characterized in that the tool ( 1 ) has a sealing frame ( 2, 16, 18, 20, 21, 22 ) which is designed as a hollow body and in which the semi-finished fibrous product ( 3 ) can be arranged, and the tool parts ( 4 ) are configured and can be associated with the sealing frame ( 2, 16, 18, 20, 21, 22 ) such that, when the tool ( 1 ) is closed, the tool parts ( 4 ) are connected tightly to the sealing frame ( 2, 16, 18, 20, 21, 22 ).

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05-05-2016 дата публикации

Peelable, flexible and transparent process liner

Номер: US20160121587A1
Принадлежит: Mondi AG

The present invention provides a process liner for the preparation of foamed plastic blocks or slabs which exhibits excellent mechanical properties including tear strength, dimensional stability and flexibility while being transparent and allowing easy separation from the produced foam material. The process liner comprising a transparent support polymer film (A) and a transparent peelable polyolefin film (B) provided thereon, wherein the support film (A) has a weight per area of 10-100 g/m 2 and is made of a polymer having a melting point of 130° C. or more according to DSC measurement; and wherein the peelable polyolefin film (B) has a weight per area of 10-50 g/m 2 and is made of a polyolefin having a melting point lower than the melting point of the polymer of the support film (A) by 10° C. or more. Furthermore, a method for producing the process liner is provided and a process for the preparation of foamed plastic blocks or slabs in a continuous production line.

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03-05-2018 дата публикации

SURFACE FEATURE TRANSFER MEDIA AND METHODS OF USE

Номер: US20180117829A1
Принадлежит: SRAM, LLC

Forming features in the surface of a bicycle component involves depositing a substance onto a substrate in a geometric pattern to form a transfer medium. Forming features may also involve positioning the transfer medium relative to an unformed bicycle component, and forming a negative of the geometric pattern in the bicycle component through the application of heat and/or pressure to the transfer medium and the unformed bicycle component. The transfer medium may be configured for use in the molding of carbon fiber reinforced plastic (“CFRP”) bicycle components and may include a substrate formed of a flexible material, and a geometric pattern formed of a hard material, the hard material different than the flexible material. 1. A method of forming features in a surface of a bicycle component , the method comprising:depositing a substance onto a substrate in a geometric pattern to form a transfer medium;positioning the transfer medium relative to an unformed bicycle component; andforming a negative of the geometric pattern in the bicycle component through an application of heat and/or pressure to the transfer medium and the unformed bicycle component.2. The method of claim 1 , wherein the bicycle component is formed of a carbon fiber reinforced plastic (“CFRP”).3. The method of claim 1 , wherein the forming the negative comprises pressing the substance into the substrate to cause a deformation of the substrate.4. The method of claim 1 , wherein the substance is formed of a first material claim 1 , the substrate is formed of a second material claim 1 , and the first material is different than the second material.5. The method of claim 4 , wherein the substrate is a flexible sheet.6. The method of claim 5 , where the second material is one of a fabric claim 5 , a paper claim 5 , or a thin film plastic.7. The method of claim 4 , wherein the first material is a curable resin.8. The method of claim 7 , wherein the curable resin is curable through an application of heat ...

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03-05-2018 дата публикации

Methods for Forming a Composite Blade Stiffener and Facilitating Application of Barely Visible Impact Damage Treatments

Номер: US20180117859A1
Принадлежит:

An example method for forming a flat composite charge into a composite blade stiffener includes cutting a flat composite charge along a cut line into a first piece and a second piece having an angle, positioning the first piece and the second piece of the flat composite charge on a forming mandrel about a tooling plunger, activating the tooling plunger to drive the first piece and the second piece into a cavity of the forming mandrel resulting in the first piece and the second piece folding at the cut line, withdrawing the tooling plunger from the cavity of the forming mandrel, compressing the forming mandrel to apply a lateral pressure to the first piece and the second piece folded into the cavity, and applying a vertical pressure to a first flange and a second flange of the first piece and the second piece, respectively, to form the composite blade stiffener. 1. A method for forming a flat composite charge into a composite blade stiffener , comprising:trimming a flat composite charge to a final design dimension;cutting the flat composite charge along a cut line into a first piece and a second piece separated by edges having an angle;applying a reinforcement ply over the first piece and the second piece to hold the first piece and the second piece together;applying a ply of contact material to a forming mandrel;positioning the first piece and the second piece of the flat composite charge on the ply of contact material on the forming mandrel about a tooling plunger such that the tooling plunger is aligned with the cut line;activating the tooling plunger to contact the reinforcement ply and drive the first piece and the second piece of the flat composite charge into a cavity of the forming mandrel resulting in the first piece and the second piece folding at the cut line;withdrawing the tooling plunger from the cavity of the forming mandrel;compressing the forming mandrel to apply a lateral pressure to the first piece and the second piece folded into the cavity; ...

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25-08-2022 дата публикации

EMBOSSED RELEASE FILM, VACUUM BAGGING SYSTEM, AND METHODS OF FABRICATING COMPOSITE PARTS USING THE SAME

Номер: US20220266479A1
Принадлежит:

An embossed release film for use in a vacuum bagging system during a process of curing a composite part includes a raised pattern defining an upper air pathway and a lower air pathway. The raised pattern defining the upper air pathway and the lower air pathway negates the need for a breather fabric that is included in conventional vacuum bagging systems. Providing a vacuum bagging system without a breather fabric simplifies the vacuum bagging system, satisfies lean manufacturing principles, and reduces cycle time, manufacturing cost, and waste. 1. An embossed release film for use in a vacuum bagging system during a process of curing a composite part , the embossed release film comprising a raised pattern defining an upper air pathway and a lower air pathway.2. The embossed release film of claim 1 , wherein the embossed release film comprises a polyolefin or a fluoropolymer material.3. The embossed release film of claim 1 , further comprising a release-coating on at least a portion of an inner surface of the embossed release film.4. A vacuum bagging system for use during a process of curing a composite part claim 1 , the vacuum bagging system comprising:an embossed release film comprising a raised pattern defining an upper air pathway and a lower air pathway;a vacuum bag film configured to cover the embossed release film;a tape sealant configured to seal the vacuum bag film to a mold;a valve in communication with an interior space between the embossed vacuum bag film and the mold; anda hose coupled to the valve,wherein the vacuum bagging system does not include a breather fabric.5. The vacuum bagging system of claim 4 , wherein the embossed release film comprises a polyolefin or a fluoropolymer material.6. The vacuum bagging system of claim 4 , further comprising a release-coating on at least a portion of an inner surface of the embossed release film.7. A method of fabricating a composite part claim 4 , the method comprising:loading a fibrous material of an uncured ...

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25-08-2022 дата публикации

METHOD AND APPARATUS FOR MANUFACTURING A FORMED ARTICLE OF A COMPOSITE MATERIAL

Номер: US20220266546A1
Принадлежит: FUKUI PREFECTURAL GOVERNMENT

A method and apparatus for manufacturing a formed article of a composite material. The formed article is manufactured by heating and pressurizing a thermoplastic resin material and fabric material. The method includes a preforming process in which the material to be formed is put in a preforming mold with a release sheet arranged between the material and a part of the preforming mold. The material is heated and pressurized to impregnate the thermoplastic resin material into the fabric material, thus forming an impregnated intermediate material. Then, in a transport process the impregnated intermediate material in a heated state is taken out from the preforming mold with the release sheet left attached thereto, and transported. Finally there is a forming process in which the impregnated intermediate material is accommodated in the forming mold and the impregnated intermediate material is formed into the formed article of the composite material by pressurizing. 1. A method for manufacturing a formed article of a composite material in which a formed article of fiber-reinforced composite material is manufactured by heating and pressurizing a material to be formed including a thermoplastic resin material and a fabric material , the method comprising:a preforming process in which said material to be formed is accommodated in a preforming mold with a release sheet being arranged between said material to be formed and said preforming mold, heated and pressurized to impregnate said thermoplastic resin material into said fabric material, and thereby preformed into an impregnated intermediate material;a transport process in which said impregnated intermediate material in a heated state is taken out from said preforming mold with said release sheet left attached thereto, and transported; anda forming process in which said impregnated intermediate material transported is accommodated in a forming mold in the heated state and formed into the formed article of the composite ...

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12-05-2016 дата публикации

Method for Manufacturing Molded Foam Parts in a Packaging Sleeve and Sales Unit

Номер: US20160129615A1
Принадлежит:

A method for producing molded foam parts for construction and civil engineering has the following steps: Inserting a packaging sleeve of the molded foam part to be produced into a molding tool, filling a flowable foaming material into the packaging sleeve within molding tool, filling the cavity defined by molding tool and packaging sleeve with foam, and removing the molded foam part produced, together with its packaging sleeve. 1. A method for producing a molded foam part , comprising:inserting, into a molding tool, a packaging sleeve for the molded foam part to be produced;inserting a flowable foaming material into the packaging sleeve within the molding tool;forming the molded foam part in the packaging sleeve by foaming the flowable foaming material in the packing sleeve to fill a cavity defined by the molding tool and the packaging sleeve; andremoving the packaging sleeve and the molded foam part within the packaging sleeve from the molding tool.2. The method of claim 1 , wherein the packaging sleeve completely envelops molded foam part.3. The method of claim 1 , wherein said inserting the packaging sleeve comprises:inserting a first part of the packaging sleeve in a first part of the molding tool; andinserting a second of the packaging sleeve in a second part of the molding tool.4. The method of claim 3 , further comprising fastening the first part of the packaging sleeve to the second part of the packaging sleeve by heating.5. The method of claim 1 , further comprising closing packaging sleeve with the molding tool.6. The method of claim 1 , further comprising selecting the flowable foaming material from a reaction mass comprising at least two components.7. The method of claim 6 , wherein the reaction mass comprises a foamable binder comprising an intumescent mix of substances.8. The method of claim 1 , wherein the packaging sleeve comprises a plastic part forming a blister pack.9. The method of claim 8 , wherein the packaging sleeve is rigid and conforms to a ...

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31-07-2014 дата публикации

Semi Permanent Tool Coating Enhancement for Extended Number of Releases

Номер: US20140210121A1
Принадлежит: Johson Controls Technology Company

A mold release agent having an extended life and methods for making and using the same are provided. The extended life mold release agent may include a first material configured to be placed in direct physical contact with a surface of a mold cavity to seal the surface. The extended life mold release agent may also include a second material configured to coat the first material to protect the first material during a foam production process performed within the mold cavity. The second material includes a siloxane oil. 1. A system , comprising: a first material configured to be placed in direct physical contact with the surface of the mold cavity to seal the surface; and', 'a second material configured to coat the first material to protect the first material during a foam production process performed within the mold cavity, wherein the second material comprises a siloxane oil., 'an extended life mold release agent configured to coat a surface of a mold cavity, wherein the extended life mold release agent comprises3. The system of claim 2 , wherein Rand Rare the same.4. The system of claim 2 , wherein Rand Rare different.5. The system of claim 2 , wherein Rand Rindependently comprise a methyl claim 2 , ethyl claim 2 , propyl claim 2 , n-butyl claim 2 , tert-butyl claim 2 , sec-butyl claim 2 , isobutyl claim 2 , amyl claim 2 , isoamyl claim 2 , hexyl claim 2 , cyclohexyl claim 2 , heptyl claim 2 , or octyl substituent.6. The system of claim 1 , wherein the siloxane oil comprises polydimethylsiloxane (PDMS).8. The system of claim 7 , wherein R claim 7 , R claim 7 , R claim 7 , and Rindependently comprise a methyl claim 7 , ethyl claim 7 , propyl claim 7 , n-butyl claim 7 , tert-butyl claim 7 , sec-butyl claim 7 , isobutyl claim 7 , amyl claim 7 , isoamyl claim 7 , hexyl claim 7 , cyclohexyl claim 7 , heptyl claim 7 , or octyl substituent.9. The system of claim 1 , wherein the first material is selected from a group consisting of ceramics claim 1 , plastics claim 1 , and ...

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10-05-2018 дата публикации

RELEASE AGENT FOR VULCANIZED RUBBER MOLDING

Номер: US20180126602A1
Принадлежит: DAI-ICHI KOGYO SEIYAKU CO., LTD.

Provided is a release agent for vulcanized rubber molding, the release agent exhibiting good mold releasability between a mold and a rubber after vulcanization and capable of being easily removed after production. The release agent for vulcanized rubber molding contains a polyoxyalkylene glyceryl ether (A). The polyoxyalkylene glyceryl ether (A) contains 50% to 95% by mass of oxyethylene groups in 100% by mass of oxyalkylene groups. The polyoxyalkylene glyceryl ether (A) preferably has a number-average molecular weight of 2,000 to 20,000. 1. A release agent , comprising:a polyoxyalkylene glyceryl ether (A), which contains 50% to 95% by mass of oxyethylene groups based on a total content of oxyalkylene groups in the release agent.2. The release agent according to claim 1 , wherein the polyoxyalkylene glyceryl ether (A) has a number-average molecular weight of 2 claim 1 ,000 to 20 claim 1 ,000.3. The release agent according to claim 1 , further comprising:a polyoxyalkylene diol (B).4. The release agent according to claim 3 , wherein a content of the polyoxyalkylene diol (B) is 20 to 500 parts by mass relative to 100 parts by mass of the polyoxyalkylene glyceryl ether (A).5. The release agent according to claim 2 , further comprising:a polyoxyalkylene diol (B).6. The release agent according to claim 5 , wherein a content of the polyoxyalkylene diol (B) is 20 to 500 parts by mass relative to 100 parts by mass of the polyoxyalkylene glyceryl ether (A). The present invention relates to a release agent for vulcanized rubber molding.Vulcanized rubber is used in, for example, automobile parts, railway parts, and construction machines. Such vulcanized rubber is obtained by feeding a rubber composition into a mold or the like, vulcanization-molding the rubber composition, and detaching the resulting molded article. In order to easily perform the detachment, a release agent is applied to the mold.Silicones are used as such a release agent. In order to remove the release agent ...

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17-05-2018 дата публикации

TIRE HAVING COMPONENT WITH RELEASE COATED SURFACE AND RELATED PROCESSES

Номер: US20180133934A1
Автор: Balnis Craig R.
Принадлежит:

Disclosed herein are a tire comprising at least one component having a surface coated with a liquid release layer, a process for preparing a tire having at least one component with a surface coated with a release layer, and a cured tire comprising a tire body at least one component with a surface coated with a release layer. The release layer comprises at least one silicone rubber and at least one adhesive polymer which may be present in latex form in the liquid release layer. 1. A tire comprising at least one component having a surface coated with a liquid release layer comprising at least one silicone rubber latex and at least one adhesive polymer latex.2. The tire of claim 1 , wherein the liquid release layer contains silicone rubber in an amount of 5-25% by weight (based upon the total weight of the liquid release layer) claim 1 , adhesive polymer in an amount of 10-50% by weight (based upon the total weight of the liquid release layer) and the weight amount of silicone rubber to weight amount of adhesive polymer is at least 1:1.5.3. The tire of claim 1 , wherein the liquid release layer comprises an aqueous mixture of the at least one silicone rubber latex and at least one adhesive polymer latex.4. The tire of claim 1 , wherein the at least one component having a coated surface comprises at least one of an inner liner layer claim 1 , a body ply claim 1 , or a run-flat insert.5. The tire of claim 2 , wherein the at least one component having a coated surface comprises at least one of an inner liner layer claim 2 , a body ply claim 2 , or a run-flat insert.6. The tire of claim 1 , wherein the at least one adhesive polymer latex comprises at least one adhesive polymer selected from: acrylates (including polyalkylalkyl-acrylates claim 1 , alkyl-acrylates) claim 1 , polyamides claim 1 , polyesters claim 1 , polynitriles claim 1 , polyvinyls claim 1 , cellulose-based claim 1 , fluoro-based claim 1 , imides claim 1 , polyurethanes claim 1 , phenol formaldehydes claim ...

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18-05-2017 дата публикации

POLYURETHANE COMPOUND FOR PRODUCING AN INTEGRATED INSULATION COMPONENT

Номер: US20170136711A1
Принадлежит:

The present invention relates to a process for producing an insulation component in which an insulating foam material is placed in a mold and in which (a) isocyanates, (b) polymeric compound having hydrogen atoms reactive towards isocyanate, (c) chain extenders and/or crosslinkers, and (d) catalysts are mixed to give a reaction mixture and the reaction mixture is injected into the mold and cured to form a seamless outer material enclosing the insulating foam wherein the average functionality of the polyols (b) and the chain extenders and/or crosslinkers (c) and the isocyanates (a) is greater than 2.2. The invention further relates to an insulation component obtainable by such a process and a door or wall component for cold storage that is made from that insulation component. 1. A process for producing an insulation component in which an insulating foam material is placed in a mold the process comprising:mixinga) isocyanates,b) polymeric compound having hydrogen atoms reactive towards isocyanate, andc) chain extenders and/or crosslinkers, andcatalyststo give a reaction mixture, injecting the reaction mixture into the mold and curing the reaction mixture to form seamless outer material enclosing the insulating foam wherein the average functionality of the polyols (b) and the chain extenders and/or crosslinkers (c) and the isocyanates (a) is greater than 2.2.2. The process according to wherein the polymeric compound having hydrogen atoms reactive towards isocyanate is a polyol.3. The process according to wherein the average functionality of the polyols (b) is in the range from 2.4 to 6.4. The process according to wherein an amine initiated alkoxylation product (b2) is used as polymeric compound having hydrogen atoms reactive towards isocyanate (b).5. The process according to wherein the chain extenders and/or crosslinkers (c) comprise primary and/or secondary amine group containing molecules.6. The process according to wherein the chain extenders and/or crosslinkers c) ...

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04-06-2015 дата публикации

Coated molds and related methods and components

Номер: US20150151459A1
Принадлежит: GVD Corp

Molds that have coated mold surfaces, as well as methods and components associated with such molds, are provided. The mold surface coatings may be formed of a polymeric material, such as polytetrafluoroethylene (PTFE), and may be very thin (e.g., 50 microns or less). The coatings may facilitate the release of articles formed in the mold and may also reduce, or eliminate, the build up of contaminants on mold surfaces during processing which, thus, increases mold lifetime. The coatings may be formed in a chemical vapor deposition process with process conditions selected to enable formation of uniform, conformal coatings, even on mold features having small dimensions and/or high aspect ratios. The coatings are particularly well suited to be used in connection with rubber tires molds, though also can be used in other types of molds and articles.

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21-08-2014 дата публикации

Internal mold release agents for polyurethane materials

Номер: US20140232041A1
Принадлежит: Henkel AG and Co KGaA, Henkel Corp

An internal mold release agent (IMRA) which effectively releases a cured polyurethane (PU) material from a metal, in particular steel, mold. The IMRA is a surface active agent containing phosphorus or a combination (blend or reaction product) of the agent with other chemicals. In one embodiment the agent is a phosphate ester. In one embodiment the agent is polyoxyethylene alkyl phosphate ester. A polyurethane formulation comprising the IMRA has high formulation stability, clean release, low release strength, and high product transparency.

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16-05-2019 дата публикации

PHOTOCURABLE RESIN COMPOSITION, RESIN LAYER OF SAME, AND MOLD FOR IMPRINT

Номер: US20190144589A1
Принадлежит: Soken Chemical & Engineering Co., Ltd.

A photo-curable resin composition is provided that is capable of forming a resin layer having solvent resistance and capable of easily forming a releasing layer on the resin layer. According to the present invention, a photo-curable resin composition comprising a silicone oligomer having an alkoxy group bonded to a silicon atom and a (meth)acrylate compound is provided. 1. A photo-curable resin composition , comprising a silicone oligomer having an alkoxy group bonded to a silicon atom and a (meth)acrylate compound.2. The photo-curable resin composition of claim 1 , wherein the (meth)acrylate compound includes a trifunctional or higher functional (meth)acrylate compound in a blend ratio of 60 mass % or more.3. The photo-curable resin composition of claim 1 , wherein the silicone oligomer has a substituent including a reactive functional group.4. A resin layer formed by using the resin composition of .5. An imprint mold containing the resin layer of . Several aspects of the present invention relate to a photo-curable resin composition, a resin layer thereof, and an imprint mold.As a resin-made imprint mold, a resin mold comprising a molding layer composed of an inorganic compound and a releasing layer(a mold-releasing layer) is disclosed (Patent Literature 1).Patent Literature 1: WO2008/149544However, in order to form the molding layer composed of an inorganic compound in Patent Literature 1, a vapor deposition apparatus is required, and the obtained resin mold becomes expensive, which is disadvantageous.Therefore, it is necessary to form a molding layer and a releasing layer not depending on the inorganic compound. However, in the concavo-convex pattern formed by the imprinting process, further refinement, uniformity of shape and dimensions are required, and when removing the impurities by washing the concavo-convex pattern formed in imprint processes with an organic solvent, it is required to be a resin layer having high solvent resistance. Further, it is also ...

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31-05-2018 дата публикации

ADHESIVE TAPE, WHICH CAN BE USED IN PARTICULAR IN A METHOD FOR MOLDING A BODY IN A MOLD

Номер: US20180148610A1
Принадлежит: TESA SE

Adhesive tape having a carrier material comprising the following layers: a textile composed of fibers having a softening point greater than or equal to 200° C., and coated with fluoropolymers or silicone polymers, to the top side of which textile a first film composed of fluoropolymers is applied over the whole surface and to the bottom side of which textile a second film is applied over the whole surface, wherein a self-adhesive mass is applied to one side of the carrier material. 1. An adhesive tape having a carrier material comprising the following layers: a textile composed of fibers having a softening point greater than or equal to 200° C. and coated with fluoropolymers or silicone polymers , to the top side of which textile a first film composed of fluoropolymers is applied over the whole surface and to the bottom side of which textile a second film is applied over the whole surface , wherein a self-adhesive mass is applied to one side of the carrier material.2. The adhesive tape as claimed in claim 1 , wherein the first film contains one fluoropolymer or at least two fluoropolymers to an extent of 50 wt. % in relation to the total composition of the film) claim 1 , or the polymers forming the first film consist of one fluoropolymer or at least two fluoropolymers to an extent of 100 wt. %.3. The adhesive tape as claimed in claim 1 , wherein PTFE (polytetrafluoroethylene) claim 1 , ETFE (poly(ethylene-co-tetrafluoroethylene)) claim 1 , FEP (poly(tetrafluoroethylene-co-hexafluoropropylene)) claim 1 , PVDF (poly(1 claim 1 ,1-difluoroethene)) or PFA (perfluoralkoxy polymers) or mixtures of two or more of the aforesaid fluoropolymers are used as fluoropolymers.4. The adhesive tape as claimed in claim 1 , wherein the fluoropolymers are mixed with further polymers selected from the group consisting of homo- or copolymers of ethylene claim 1 , propylene or butylene claim 1 , polyethylene terephthalate (PET) claim 1 , polyamides claim 1 , polyurethanes claim 1 , ...

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01-06-2017 дата публикации

HYBRID DISPERSION AND USE THEREOF

Номер: US20170151542A1
Принадлежит: EVONIK DEGUSSA GmbH

The invention relates to a dispersion comprising a dispersion medium (phase I) and a disperse liquid phase II, the dispersion being characterized in that both phases I and II comprise a further dispersed phase III and this dispersed phase III comprises a release-active agent; to a process for preparing the dispersion, and to the use as or for the production of paints, inks, polymer dispersions and release agents. 1. A dispersion comprising a dispersion medium (phase I) and a disperse liquid phase II , wherein both phases I and II comprise a further dispersed phase III and this dispersed phase III comprises a release-active agent.2. The dispersion according to claim 1 , wherein the two phases I and II at room temperature are soluble in one another to an extent of not more than 0.5 wt % claim 1 , based on the respective other phase.3. The dispersion according to claim 1 , wherein the mass ratio of phase I to phase II is from 0.1:100 to 100:0.1.4. The dispersion according to claim 1 , wherein phase II consists of water to an extent of more than 75 wt %.5. The dispersion according to claim 1 , wherein phase I consists of a hydrocarbon or hydrocarbon mixture to an extent of more than 75 wt %.6. The dispersion according to claim 1 , wherein the fraction of phase III in phase I is from 0.1 to 20 wt % claim 1 , based on the sum of phase I and phase III.7. The dispersion according to claim 1 , wherein the fraction of phase III in phase II is from 1 to 40 wt % claim 1 , based on the sum of phase II and phase III.8. The dispersion according to claim 1 , wherein said release-active agent in phase III comprises one or more microwaxes claim 1 , polyethylene waxes and/or ethoxylated polyethylene waxes.9. A process for preparing a dispersion according to claim 1 , wherein a phase I and a phase II are provided claim 1 , a release-active agent is dispersed as phase III into both of phases I and II claim 1 , and subsequently phases I and II are mixed with one another.10. The process ...

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