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Небесная энциклопедия

Космические корабли и станции, автоматические КА и методы их проектирования, бортовые комплексы управления, системы и средства жизнеобеспечения, особенности технологии производства ракетно-космических систем

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Мониторинг СМИ

Мониторинг СМИ и социальных сетей. Сканирование интернета, новостных сайтов, специализированных контентных площадок на базе мессенджеров. Гибкие настройки фильтров и первоначальных источников.

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Форма поиска

Поддерживает ввод нескольких поисковых фраз (по одной на строку). При поиске обеспечивает поддержку морфологии русского и английского языка
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Применить Всего найдено 3174. Отображено 100.
22-03-2012 дата публикации

Seal And Procedure For Its Production

Номер: US20120068417A1
Автор: Jason Kohn, Jens Trabert
Принадлежит: CARL FREUDENBERG KG

A seal comprising a sealing ring ( 1 ) and a slide ring ( 2 ) wherein the slide ring ( 2 ) is provided on the side of the sealing ring ( 1 ) that faces the surface to be sealed. The sealing ring ( 1 ) and the slide ring ( 2 ) are designed in one piece.

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Номер записи: 1
08-11-2012 дата публикации

Electronic device and process for manufacturing electronic device

Номер: US20120282740A1
Автор: Kenji Uchida, Koki Hirasawa
Принадлежит: Renesas Electronics Corp

The electronic device, which allows inhibiting the breaking-away of the element from the frame member, even if the temperature change of the electronic device is repeated, and the process for manufacturing the electronic device, are achieved. An electronic device includes a photo-sensitive element formed in a wafer, a frame member installed on the wafer to surround a functional unit, and an encapsulating resin layer filling a circumference of the frame member.

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Номер записи: 2
22-11-2012 дата публикации

Method and Apparatus for In-Mold Decoration

Номер: US20120292817A1
Автор: Klaus Deckert, Thomas Komenda
Принадлежит: Leonhard Kurz Stiftung and Co KG

A method and an apparatus for manufacturing a shaped part ( 14 ) decorated by in-mold decoration (IMD) and in-mold labelling (IML) with an injection molding apparatus ( 1 ) having a decoration-side tool half ( 12 ) and a core-side tool half ( 11 ), wherein the decoration-side tool half ( 12 ) is movable and the core-side tool half ( 11 ) is fixed with respect to a frame structure. An IMD film ( 16 ) is introduced into the decoration-side tool half ( 12 ) and an IML shaped part is introduced into the core-side tool half ( 11 ).

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Номер записи: 3
02-05-2013 дата публикации

Connector, electrical connection box and connector manufacturing method

Номер: US20130109203A1
Автор: Ryuji Nakanishi
Принадлежит: Sumitomo Wiring Systems Ltd

In a connector ( 23 ), a substantially L-shaped terminal fitting ( 21 ) is mounted in a connector housing ( 25 ). The terminal fitting ( 21 ) includes a first projecting portion ( 39 ) projecting backward from a back wall ( 38 ) of a receptacle ( 27 ) and a second projecting portion ( 41 ) bent downward substantially at a right angle from an end of the first projecting portion ( 39 ) and to be connected to a circuit board ( 14 ). The connector housing ( 25 ) is integrally formed with a protection wall ( 42 ) extending backward from the back wall ( 38 ) of the receptacle ( 27 ) and configured to cover the first and second projecting portions ( 39, 41 ) from an upper side, opposite lateral sides and a rear side with clearances formed between the protection wall ( 42 ) and both the first and second projecting portions ( 39, 41 ).

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Номер записи: 4
06-06-2013 дата публикации

In-mold roller manufacturing method and casing product made thereby

Номер: US20130140266A1
Автор: Kin-Sen Chang, Kun-Mou Yang, Ming-Hung Huang, Shun-Cheng Wang
Принадлежит: UNITRON TECHNOLOGY Inc

An in-mold roller (IMR) manufacturing method is provided, including the following steps: providing a forming mold, which includes a female mold member and a male mold member mating the female mold member, the female mold member being provided with a pattern structure; providing an IMR film to an injection molding machine; providing an injectionable material; depositing the injectionable material and the IMR film in the forming mold; and performing injection molding operation to mold a casing carrying texture corresponding to the pattern structure. A casing manufactured with the IMR manufacturing method is also provided.

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Номер записи: 5
24-10-2013 дата публикации

Tubular Conduit

Номер: US20130282108A1
Автор: HOUSTON John Graeme, Stonebridge Peter Arno
Принадлежит:

A tubular conduit comprising: a tubular portion made from a flexible material. There is an external helical formation extending around the exterior of, and parallel to the axis of, the tubular portion and defining a first region of the tubular portion. The external helical formation is for supporting the tubular portion. There is also an internal helical formation, protruding inwardly of the interior of the tubular portion and extending parallel to the axis of the tubular portion and defining a second region of the tubular portion. The internal helical formation is for imparting helical flow on fluid passing through the tubular portion. The first region does not extend throughout the second region. 1. A tubular conduit comprising:a tubular portion made from a flexible material;an external helical formation extending around the exterior of, and parallel to the axis of, the tubular portion and defining a first region of the tubular portion, the external helical formation being for supporting the tubular portion; andan internal helical formation, protruding inwardly of the interior of the tubular portion and extending parallel to the axis of the tubular portion and defining a second region of the tubular portion, the internal helical formation being for imparting helical flow on fluid passing through the tubular portion,wherein the first region does not extend throughout the second region.2. The tubular conduit according to wherein the first and second regions overlap.3. The tubular conduit according to wherein the overlap between the first and second regions is of a length of between 1 and 5 revolutions of the external helical formation.4. The tubular conduit according to wherein the tubular portion comprises one end and the internal helical formation terminates at said one end of the tubular portion.5. The tubular conduit according to claim 4 , wherein said one end of the tubular portion tapers from an inner base to an outer tip and said one end of the tubular ...

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Номер записи: 6
27-03-2014 дата публикации

METHOD AND DEVICE FOR PRODUCING A MOLDED PART WITH A FIBER-REINFORCED SUPPORT AND FUNCTIONAL PARTS

Номер: US20140084509A1
Автор: Hubauer Franz, Jünger Astrid
Принадлежит: Lisa Draexlmaier GmbH

A device for producing a molded part with a fiber-reinforced support and an attachment part connected thereto. The support is made from a fiber-reinforced mat and the attachment part is made from a plastics material. The device includes a first tool component including a nozzle for supplying liquefied plastics material and a second tool component including a cavity for forming the attachment part. One of the first and second tool components is configured to be movable relative to the other one of the first and second tool components. The device is configured to receive the mat when the device is in an open state, and to place the mat under pressure and to compress the mat to produce the support when the device is in a closed state. The nozzle is configured to introduce the plastics material into the cavity through the mat to produce the attachment part. 117.-. (canceled)18. A device for producing a molded part with a fiber-reinforced support and an attachment part connected to the fiber-reinforced support , the fiber-reinforced support being made from a fiber-reinforced mat , and the attachment part being made from a plastics material , the device comprising:a first tool component including a nozzle for supplying liquefied plastics material; anda second tool component including a cavity for forming the attachment part, one of the first and second tool components is configured to be movable relative to the other one of the first and second tool components, such that the device is configured to switch between an open state and a closed state,', 'the device is configured to receive the fiber-reinforced mat when the device is in the open state,', 'the device is configured to place the fiber-reinforced mat under pressure and to compress the fiber-reinforced mat to produce the fiber-reinforced support when the device is in the closed state, and', 'the nozzle is configured to introduce the plastics material into the cavity through the fiber-reinforced mat to produce the ...

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Номер записи: 7
07-01-2021 дата публикации

PRODUCTION METHOD OF MOLD HAVING RECESSED PEDESTAL PATTERN, AND MANUFACTURING METHOD OF PATTERN SHEET

Номер: US20210001516A1
Автор: CHAI Satoshi, USA Toshihiro
Принадлежит: FUJIFILM Corporation

Provided are a production method of a mold having a recessed pedestal pattern for preventing a liquid flow and a manufacturing method of a pattern sheet. A production method of a mold having a recessed pedestal pattern, has: a step of preparing an insert mold having a protruding needle pattern group; a step of preparing a mold having a first mold provided with a protruding pedestal shape and a second mold; a holding step of holding the protruding pedestal shape of the first mold and the protruding needle pattern group of the insert mold in an overlapping manner; a clamping step of performing clamping with the first mold and the second mold to form a cavity; and an injection step of filling the cavity with a resin. 1. A production method of a mold having a recessed pedestal pattern , comprising:a step of preparing an insert mold having a protruding needle pattern group;a step of preparing a mold having a first mold provided with a protruding pedestal shape and a second mold;a holding step of holding the protruding pedestal shape of the first mold and the protruding needle pattern group of the insert mold in an overlapping manner;a clamping step of performing clamping with the first mold and the second mold to form a cavity; andan injection step of filling the cavity with a resin,wherein in the injection step, the insert mold is deformed following the protruding pedestal shape of the first mold to form a protruding pedestal shape having a recess on a rear surface of the insert mold.2. The production method of a mold having a recessed pedestal pattern according to claim 1 ,wherein the insert mold has the protruding needle pattern group on a front surface of a protruding pedestal shape having a recess on a rear surface, andin the holding step, the protruding pedestal shape of the first mold and the recess of the insert mold are held in an overlapping manner.3. The production method of a mold having a recessed pedestal pattern according to claim 1 ,wherein the insert ...

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Номер записи: 8
12-01-2017 дата публикации

Structural Molded Part, Motor Vehicle Fitting Element and Method for Producing a Structural Molded Part

Номер: US20170008206A1
Автор: ROTH Bruno, SCHOENHAMMER Christof, STUMP Karl-Heinz
Принадлежит:

A three-dimensional structural molded part is provided having one or more pre-formed organometallic sheet-metal parts each having at least one edge. The organometallic sheet-metal parts are connected at respective edges at least partly by an injection-molded plastics material. 1. A structural molded part comprising:one or more organopanel parts, each organopanel part having one or more edges,wherein at least one edge of the one or more organopanel parts is at least partially interconnected with at least one other edge of the one or more organopanel parts by an injection-molded plastics material.2. The structural molded part of claim 1 , wherein at least one organopanel part contains polypropylene and/or long glass fibers and/or carbon fibers.3. The structural molded part of claim 2 , wherein the carbon fibers are recycled carbon fibers.4. The structural molded part of claim 1 , wherein the injection-molded plastics material is a thermoplastic plastics material.5. The structural molded part of claim 4 , wherein the thermoplastics material contains polypropylene.6. The structural molded part of claim 1 , wherein the injection-molded plastics material contains fibers.7. The structural molded part of claim 6 , wherein the fibers are long glass fibers and/or carbon fibers.8. The structural molded part of claim 7 , wherein the carbon fibers are recycled carbon fibers.9. The structural molded part of claim 1 , wherein at least one organopanel part has a textile material on an internal side or on an external side.10. The structural molded part of claim 1 , wherein at least one organopanel part has a textile material on at least one visible side.11. The structural molded part of claim 1 , wherein an interface geometry and/or a functional geometry and/or a mounting is disposed on at least one organopanel part.12. The structural molded part of claim 1 , wherein ribs made of a plastics material are molded on at least one organopanel part such that the ribs connect or reinforce ...

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Номер записи: 9
12-01-2017 дата публикации

Arm rest frame, arm rest and method for producing an arm rest frame

Номер: US20170008431A1
Автор: Bernd Meier, Jörg Jonas, Lutz Wege, Michal Martinka, Ronny Mueller
Принадлежит: Johnson Controls Technology Co

An arm rest frame ( 1 ) includes at least one frame component ( 7, 8, 9, 11 ). The at least one frame component ( 7, 8, 9, 11 ) is made from a organosheet. An arm rest and a method for producing an arm rest frame ( 1 ) are also provided.

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Номер записи: 10
14-01-2016 дата публикации

Method Of Forming A Frame Of A Seat Back For A Vehicle

Номер: US20160009009A1
Автор: Grumm Kipp O.
Принадлежит:

A frame of a seat back includes a first polymeric material and a reinforcing composite layer that includes a second polymeric material and a plurality of fibers impregnated in the second polymeric material. A method of forming the frame includes supporting the reinforcing composite layer on moveable members in a mold. The moveable members are extended to an extended position in the mold. The first polymeric material is introduced in a molten state into contact with the reinforcing composite layer. The reinforcing composite layer is displaced away from the moveable members by introducing the first polymeric material in the molten state between the moveable members and the reinforcing composite layer while the moveable members are in the extended position. The first polymeric material is solidified in the mold and the moveable members are retracted from the first polymeric material to release the frame from the mold. 1. A method of forming a frame of a seat back for a vehicle , the frame including a first polymeric material and a reinforcing composite layer that includes a second polymeric material and a plurality of fibers impregnated in the second polymeric material , said method comprising the steps of:supporting the reinforcing composite layer on moveable members in a mold;extending the moveable members relative to the mold to an extended position in the mold;introducing the first polymeric material in a molten state into the mold and into contact with the reinforcing composite layer;displacing the reinforcing composite layer away from the moveable members by introducing the first polymeric material in the molten state between the moveable members and the reinforcing composite layer while the moveable members are in the extended position;causing the first polymeric material to solidify in the mold; andretracting the moveable members from the first polymeric material.2. A method as set forth in including the step of suspending the reinforcing composite layer from ...

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Номер записи: 11
14-01-2016 дата публикации

A FLEXIBLE LIGHTWEIGHT CONTAINER

Номер: US20160009446A1
Автор: Gommer Herman, Huizingh Jan Abraham, Jurgens Albert, Mulder Sipko
Принадлежит:

A light weight container () comprising a base (), four sidewalls () and four corner portions, characterized in that the corner portions are so arranged as to allow flexibility between the sidewalk () so that an upper opening area of the container () can be made smaller by forcing the sidewalls () towards each other (compression) and larger by forcing the sidewalk () apart (expansion). The invention also relates to a process for the manufacturing of a container (). 11322122. A light weight container () comprising a base () , four sidewalls () and four corner portions , characterized in that the corner portions are so arranged as to allow flexibility between the sidewalls () so that an upper opening area of the container () can be made smaller by forcing the sidewalls () towards each other (compression) and larger by forcing the sidewalls () apart (expansion).21111. The light weight container () according to claim 1 , wherein the flexibility in the corner portions is arranged so as to allow a first container () to be at least partly covered by a second container () arranged bottom up claim 1 , on top of the first container () by one of the following a)-c);{'b': 2', '1, 'a)—forcing the sidewalls () together on the first container (),'}{'b': 2', '1, 'b)—forcing the sidewalls () apart on the second container () or;'}c)—a combination of the steps a)+b).3122012102. The light weight container () according to claim 1 , characterized in that said base and said sidewalls () form a carrying framework () of the container () claim 1 , wherein at least two adjacent sidewalls () are provided with vertical edges claim 1 , wherein said vertical edges are connected via a flexible pre-cut sheet () which will act as a hinge allowing a predetermined amount of flexibility in the corner between the two adjacent sidewalls ().411010. The light weight container () according to wherein the precut sheet () is pre-shaped to form a structure whereby a more controlled juxtaposition of two adjacent ...

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Номер записи: 12
11-01-2018 дата публикации

DECORATIVE MEMBER FOR STEERING WHEEL

Номер: US20180009462A1
Автор: MAEKUBO Yoshiaki, YAMAMOTO Ichiro
Принадлежит:

A decorative member for a steering wheel which is used for being attached to a resin member formed around a ring core metal of a steering wheel. The decorative member includes a base layer attached to the resin member, a design part arranged on the base layer, and a heater arranged between the design part and the base layer. The base layer may include an extraction part at an intermediate position in a longitudinal direction thereof such that a lead wire connected with the heater is led out of the extraction part. 1. A decorative member for a steering wheel , which is used for being attached to a resin member formed around a ring core metal of a steering wheel , comprises:a base layer attached to the resin member;a design part arranged on the base layer; anda heater arranged between the design part and the base layer.2. The decorative member for a steering wheel according to claim 1 , wherein the heater comprises a heater wire to heat the design part and a reinforcement to reinforce the heater wire.3. The decorative member for a steering wheel according to claim 1 , wherein the base layer comprises a resin material.4. The decorative member for a steering wheel according to claim 1 , wherein the base layer comprises a sliced veneer.5. A decorative member for a steering wheel claim 1 , used for being attached to a resin member formed around a ring core metal of a steering wheel claim 1 , comprises:a base layer attached to the resin member;a design part arranged on the base layer; anda heater arranged between the design part and the base layer,wherein the base layer comprises an extraction part at an intermediate position in a longitudinal direction thereof, andwherein a lead wire connected with the heater is led out of the extraction part.6. The decorative member for a steering wheel according to claim 5 , wherein the extraction part comprises an opening formed so as to expose a part of a heater wire of the heater.7. The decorative member for a steering wheel ...

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Номер записи: 13
27-01-2022 дата публикации

METHOD FOR MANUFACTURING AN ELECTRICAL CONNECTOR FOR A MULTI-WIRE ELECTRICAL CABLE

Номер: US20220029373A1
Автор: Halbig Thomas, Krause Peter
Принадлежит:

A method can be applied for manufacturing an electrical connector on an end portion of a multi-wire electrical cable whose wires are surrounded annularly in cross section in the end portion by an outer conductor. The outer conductor is partially radially compressed toward the wires by at least one die, and is also partially provided with an overmold in an injection mold. In the method, after the outer conductor is deformed, the die is positioned on the outer conductor in such a way that the die partially bounds a mold cavity to be filled with a plasticized molding compound to form the overmold. At least one mold part of the injection mold is moved toward the outer conductor and the mold part is positioned in a vicinity of the outer conductor so to further bound the mold cavity. 1. A method for manufacturing an electrical connector on an end portion of a multi-wire electrical cable whose wires are surrounded annularly in cross section in the end portion by an outer conductor , the outer conductor being partially radially compressed toward the wires by at least one die , and being partially provided with an overmold in an injection mold , the method comprising:after the outer conductor is deformed, positioning the at least one die on the outer conductor in such a way that the at least one die partially bounds a mold cavity to be filled with a plasticized molding compound to form the overmold; andmoving at least one mold part of the injection mold toward the outer conductor and positioning the at least one mold part in a vicinity of the outer conductor so to further bound the mold cavity.2. The method as recited in claim 1 , wherein claim 1 , after the outer conductor is deformed claim 1 , the at least one die is positioned on the outer conductor in such a way that the mold cavity is sealed and a region of the outer conductor that is covered by the at least one die remains free of the plasticized molding compound introduced into the mold cavity.3. The method as recited ...

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Номер записи: 14
03-02-2022 дата публикации

MOLDING METHOD AND MOLDING SYSTEM

Номер: US20220032516A1
Автор: Furuki Kenichi, Hamada Kazuma, Hirano Takayuki
Принадлежит:

A molding method integrally molds thermoplastic resin and a flexible substrate mounted with a circuit and an electronic component on a flat plate having flexibility into a three-dimensional shape. The molding method includes the steps of determining an unfolded shape and circuit arrangement of the flexible substrate corresponding to the three-dimensional shape, elastically deforming and holding the flexible substrate along a resin filling space of a mold while the mold is being opened, and closing the mold and filling the resin filling space with thermoplastic resin. 1. A molding method of integrally molding thermoplastic resin and a flexible substrate mounted with a circuit and an electronic component on a flat plate having flexibility to form a three-dimensional shape , the molding method comprising the steps of:(a) preparing the flexible substrate having an unfolded shape and circuit arrangement corresponding to the three-dimensional shape;(b) elastically deforming the flexible substrate, into the three-dimensional shape, and holding the flexible substrate along a mold while the mold is being opened; and(c) closing the mold and filling a resin filling space of the mold with thermoplastic resin.2. The molding method according to claim 1 , wherein the step (a) includes providing a notch portion to the flat plate as the unfolded shape.3. The molding method according to claim 1 , wherein the step (a) includes providing a slit to the flat plate in such a manner that the three-dimensional shape includes a notch portion.4. The molding method according to claim 1 , wherein the step (a) includes claim 1 , in the arranging of the circuit claim 1 , setting an area in the flexible substrate to be elastically deformed in the step (b) and the step (c) having a curvature radius equal to or greater than a preset curvature radius as a first area claim 1 , setting an area having a curvature radius less than the preset curvature radius as a second area claim 1 , and arranging the ...

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Номер записи: 15
15-01-2015 дата публикации

INJECTION-MOULDED DECORATIVE MOULDED ARTICLE WITH EFFECT PIGMENTS AND MANUFACTURING METHOD

Номер: US20150017404A1
Автор: Gayer Udo, Klein Bernhard, Lapinska Malwina, Steeb Holger
Принадлежит: DAIMLER AG

A decorative moulding and a method for the production thereof. The decorative moulded article has at least one injection-moulded main body made of thermoplastic material; with a deep 3D surface structure on a visible surface and a cover layer of transparent plastic applied at least to the visible surface. The main body has at least one layer on the visible surface, said layer containing platelet-shaped effect pigments and said platelet-shaped effect pigments being mainly oriented in parallel to the surface of the visible surface of the main body. 115-. (canceled)16. A decorative moulding comprisingat least one injection moulded basic body made from thermoplastic material having a deep 3D surface structure on a visible surface anda cover layer made from transparent plastic that is applied at least to the visible surface,wherein the basic body has at least one layer, which contains flake-like effect pigments, on the visible surface, wherein the flake-like effect pigments exist with predominantly parallel positioning with respect to the surface of the visible surface of the basic body, and wherein the plastic that forms the basic body contains the flake-like effect pigments.17. The decorative moulding according to claim 16 , wherein the thermoplastic material of the basic body is a transparent claim 16 , translucent or opaque claim 16 , coloured or colourless plastic.19. The decorative moulding according to claim 16 , wherein the basic body is coloured opaque white claim 16 , brightly coloured or pearlescent and the cover layer is transparent black-grey claim 16 , wherein a tinted-glass-esque surface appearance of the visible surface of the decorative moulding is provided.20. The decorative moulding comprising at least one injection moulded basic body made from thermoplastic material having a deep 3D surface structure on a visible surface and a cover layer made from transparent plastic that is applied at least to the visible surface claim 16 , wherein the basic body ...

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Номер записи: 16
25-01-2018 дата публикации

MOULDS AND METHOD FOR MOLDING A PLASTIC SHEET

Номер: US20180021988A1
Автор: Oda Tetsuya, TACHON Julien
Принадлежит: TOYOTA MOTOR EUROPE

A mold for molding a plastic sheet having one or more angled portions, the mold including a mold cavity having at least one corner configured to produce the angled portion of the plastic sheet, and pressure modifying means positioned in proximity to the at least one corner, and configured to modify a pressure exerted on the angled portion during compression molding of the plastic sheet. 110-. (canceled)11. A method for molding a plastic sheet having one or more angled portions , the method comprising:preheating the plastic sheet; andmodifying a shape of the plastic sheet by closing a compression mold to form at least one angled portion, wherein, during the compression molding, a force exerted on the at least one angled portion is increased over the force exerted on a remainder of the plastic sheet.12. The method according to claim 11 , comprising applying a negative pressure to the at least one angled portion during opening of the compression mold.13. The method according to claim 11 , comprising over-molding the shaped plastic sheet claim 11 , for example claim 11 , with a thermoplastic material claim 11 , after the compression molding.14. The method according to claim 13 , wherein the over-molding is performed by injection molding within the compression mold.15. The method according to claim 13 , wherein prior to the over-molding claim 13 , a negative pressure is applied to the at least one angled portion during enlargement of a mold cavity formed by the compression mold claim 13 , wherein the enlarging is performed claim 13 , for example claim 13 , by separating of the compression mold.16. The method according to claim 11 , wherein the increased force is exerted on the core side of the at least one angled portion.17. A mold for molding a plastic sheet having one or more angled portions claim 11 , the mold comprising:a mold cavity having at least one corner configured to produce the angled portion of the plastic sheet;a piston positioned in proximity to the at ...

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Номер записи: 17
25-01-2018 дата публикации

Molded part, especially a decorative part and/or paneling part for a vehicle interior fashioned as a molded part and a method for producing such a molded part

Номер: US20180022294A1
Автор: Johann Groher, Mario Haas
Принадлежит: Novem Car Interior Design GmbH

Implementations of the invention comprise a molded part, especially a decorative part and/or paneling part for a vehicle interior fashioned as a molded part, comprising a backing, especially a plastic backing, and a decorative layer, especially a wood veneer, wherein the decorative layer has a rear side facing the backing and a front side designed as a visible side, wherein at least one light source, especially a laser or a LED designed as the light source, is provided on or in the molded part. Implementations of the present invention also comprise a method for producing a molded part according to the invention.

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Номер записи: 18
28-01-2021 дата публикации

HYBRID MOLDING WITH SELECTIVE RELEASE ADDITIVE MATERIAL SYSTEMS

Номер: US20210023750A1
Автор: MASATO Davide, Shemelya Corey M.
Принадлежит:

A method for additive manufacturing using releasable inks on a substrate mold includes applying a surface treatment to a surface of a mold defining an article for manufacturing, and depositing an ink including particles or fibers of a trace material onto the surface treatment. The particles are coated with a functionalization agent based on a surface energy of the surface treatment for providing a release on demand of the printed trace. The deposited ink is cured to evaporate a solvent carrier, and sintered to bond or melt the particles or fiber together r. The article is molded by adding a molding substance to the mold over the trace, and releasing the molded article from the mold, such that the trace adheres to either the mold or the article based on the functionalization agent providing the trace greater adhesion to the mold or the article to effect the release on demand. 1. A method for additive manufacturing using releasable inks on a substrate mold , comprising:applying a surface treatment to a surface of a mold, the mold defining an article for manufacturing;depositing an ink including particles of a trace material onto the surface treatment, the particles coated with a functionalization agent based on a surface energy of the surface treatment;curing the deposited ink to evaporate a solvent carrier;sintering the deposited ink to form a continuous trace of material;molding the article by adding a molding substance to the mold over the trace; andreleasing the molded article from the mold, the trace adhering to either the mold or the article based on the functionalization agent providing the trace greater adhesion to the mold or the article.2. The method of further comprising:forming the ink from particles or fibers of a trace material surrounded by a functionalization agent; andadding a solvent carrier for defining the ink in a fluid form adapted for deposition on the mold surface.3. The method of further comprising releasing the molded article from the mold ...

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Номер записи: 19
02-02-2017 дата публикации

Method of making a composite preform

Номер: US20170028601A1
Автор: Peter James Zuber, Ranvir Kumar Soni
Принадлежит: SABIC Global Technologies BV

A method to form a part can comprise forming a pattern with a commingled yarn ( 10 ), wherein the commingled yarn comprises thermoplastic resin filaments ( 40 ) formed from a thermoplastic material and reinforcing filaments ( 20 ) formed from a reinforcing material, and wherein the reinforcing material has a glass transition temperature and/or a decomposition temperature that is higher than a glass transition temperature of the thermoplastic material; attaching the pattern to a carrier material ( 76 ) to form a preform ( 70 ); and using the preform to form a part.

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Номер записи: 20
02-02-2017 дата публикации

INSERT MOLDED ARTICLE, APPARATUS INCLUDING INSERT MOLDED ARTICLE, AND METHOD FOR PRODUCING INSERT MOLDED ARTICLE

Номер: US20170028684A1
Автор: ENDO Tetsuya, IMAI Shigeru, SHIGA Naohito
Принадлежит: OLYMPUS CORPORATION

According to the present invention, there is provided an insert molded article comprising: a first member having gold plating formed at the surface; a surface layer of a porous silica film or an amorphous silica film, formed on at least a part of the surface of the gold plating; and a resin part molded on at least a part of the surface layer such that the resin part adheres tightly to the surface layer. 1. An insert molded article comprising:a first member having gold plating formed at the surface;a surface layer of a porous silica film or an amorphous silica film, formed on at least a part of the surface of the gold plating; anda resin part molded on at least a part of the surface layer such that the resin part adheres tightly to the surface layer.2. The insert molded article according to claim 1 , wherein the resin part is made of at least one resin selected from the group consisting of PET claim 1 , LCP claim 1 , polyphenyl sulfone claim 1 , PPO claim 1 , a polyethylene resin claim 1 , a polypropylene resin claim 1 , a polymethyl pentene resin claim 1 , a polyester resin claim 1 , a polycarbonate resin claim 1 , a polyether sulfone resin claim 1 , an acrylic resin claim 1 , a polyimide resin claim 1 , a polysulfone resin claim 1 , a polystyrene resin claim 1 , a polyamide resin claim 1 , a polyphenylene sulfide resin claim 1 , an ethylene-tetrafluoroethylene copolymer claim 1 , a polyvinyl fluoride resin claim 1 , a tetrafluoroethylene-perfluoro ether copolymer claim 1 , a tetrafluoroethylene-hexafluoropropylene copolymer claim 1 , a polytetrafluoroethylene resin claim 1 , a polyvinylidene fluoride resin claim 1 , a polytrifluorochloroethylene resin claim 1 , aromatic polyketone claim 1 , and an ethylene-trifluorochloroethylene copolymer.3. The insert molded article according to claim 1 , wherein the resin part is made of at least one resin selected from the group consisting of polyurethane claim 1 , silicone rubber claim 1 , fluororubber claim 1 , natural rubber ...

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Номер записи: 21
31-01-2019 дата публикации

Composite Structure

Номер: US20190030771A1
Автор: Ding Junchen, LI Yanjun, Luo Rong
Принадлежит:

A composite structure comprising a resinous component that is adhered to a surface of a metal component is provided. The resinous component is formed from a polymer composition that comprises a polyarylene sulfide, inorganic fibers, and an impact modifier. The inorganic fibers have an aspect ratio of from about 1.5 to about 10. 1. A composite structure comprising a resinous component that is adhered to a surface of a metal component , wherein the resinous component is formed from a polymer composition that comprises a polyarylene sulfide , inorganic fibers , and an impact modifier , wherein the inorganic fibers having an aspect ratio of from about 1.5 to about 10 , the aspect ratio being defined as the cross-sectional width of the fibers divided by the cross-sectional thickness of the fibers.2. The composite structure of claim 1 , wherein the inorganic fibers constitute from about 1 wt. % to about 50 wt. % of the polymer composition claim 1 , the impact modifier constitutes from about 1 wt. % to about 40 wt. % of the polymer composition and/or the polyarylene sulfide constitutes from about 35 wt. % to about 95 wt. % of the polymer composition.3. The composite structure of claim 1 , wherein the polyarylene sulfide is a linear polyphenylene sulfide.4. The composite structure of claim 1 , wherein the impact modifier includes an epoxy-functionalized olefin copolymer.5. The composite structure of claim 1 , wherein the epoxy-functionalized olefin copolymer contains an ethylene monomeric unit and an epoxy-functional (meth)acrylic monomeric component.6. The composite structure of claim 5 , wherein the epoxy-functional (meth)acrylic monomeric component is derived from glycidyl acrylate claim 5 , glycidyl methacrylate claim 5 , or a combination thereof.7. The composite structure of claim 5 , wherein the epoxy-functional (meth)acrylic monomeric unit constitutes from about 1 wt. % to about 20 wt. % of the copolymer.8. The composite structure of claim 5 , wherein the epoxy- ...

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Номер записи: 22
30-01-2020 дата публикации

Method for Producing a Foamed Decorable Support Part for a Motor Vehicle, Sheet for Use in Such a Method and Foamed Decorable Support Part

Номер: US20200031034A1
Автор: HATTENSPERGER Michael, LESSER Roman
Принадлежит:

A method produces a foamed decorable support part for a motor vehicle, wherein a sheet with a base layer, an adhesive layer and a protective layer is laminated in an injection-molding process. 1. A method for producing a foamed decorable support part for a motor vehicle , the method comprising the acts of:injection-laminating, via an injection-molding method, a sheet, whereinthe sheet has a base layer, an adhesive layer, and a protective layer.2. The method according to claim 1 , further comprising the act of:forming the sheet having the base layer, the adhesive layer, and the protective layer.3. The method according to claim 2 , wherein the sheet is thermoformed.4. The method according to claim 2 , further comprising the act of injecting a plastics material.5. The method according to claim 1 , further comprising the act of:exposing and/or activating the adhesive layer.6. The method according to claim 5 , wherein the protective layer is stripped from the adhesive layer.7. A sheet for use in a method for producing a foamed decorable support part for a motor vehicle claim 5 , comprising:a base layer, an adhesive layer, and a protective layer of the sheet, whereinthe sheet comprising the base layer, the adhesive layer and the protective layer is injection-laminated via an injection-molding method.8. The sheet according to claim 7 , wherein the sheet has a thickness of approximately 100 μm to approximately 400 μm.9. The sheet according to claim 7 , wherein the sheet has a thickness of approximately 200 μm to approximately 300 μm10. The sheet according to claim 7 , wherein the adhesive layer is capable of being exposed and/or activated by removing the protective layer.11. The sheet according to claim 7 , wherein the adhesive layer has a hot-melt adhesive.12. A foamed decorable support part for a motor vehicle claim 7 , comprising:a support part produced by injection-laminating of a sheet having a base layer, an adhesive layer, and a protective layer via an injection- ...

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Номер записи: 23
09-02-2017 дата публикации

TRIM COMPONENT FOR VEHICLE INTERIOR

Номер: US20170036638A1
Автор: Cowelchuk Glenn A, Deyoung Jeffrey A, Fox Bart W
Принадлежит:

A vehicle interior component is disclosed. The component may be a trim component configured to support an airbag module providing an airbag configured to be deployed through an opening into the vehicle interior. The trim component may comprise a panel comprising a first material and providing a front side and a back side; and a structure formed from a second material molded on the back side of the panel. The panel may comprise a compression-formed component. The compression-formed component may be configured to provide the opening through a door established upon deployment of the airbag to facilitate deployment of the airbag. The structure may be configured to support the airbag module and to direct the airbag toward the door during deployment of the airbag. The compression-formed component may comprise a feature formed within the panel configured to establish the opening at the door to be created by the airbag at the feature upon deployment of the airbag from the airbag module so that the airbag will deploy through the panel at the opening. A method of manufacturing a vehicle trim component is also disclosed. The method includes disposing a fiber panel within a mold cavity and aligning an airbag chute assembly with the fiber panel and compressing the fiber panel within the mold cavity to form the fiber panel into a desired shape. At least a portion of the fiber panel is compressed between a surface of the mold cavity and a surface of the airbag chute assembly. 1. A trim component for a vehicle interior configured to support an airbag module providing an airbag configured to be deployed through an opening into the vehicle interior comprising:(a) a panel comprising a first material and providing a front side and a back side; and(b) a structure formed from a second material molded on the back side of the panel;wherein the panel comprises a compression-formed component;wherein the compression-formed component is configured to provide the opening through a door ...

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Номер записи: 24
12-02-2015 дата публикации

METHOD FOR MANUFACTURING A COMPOSITE SANDWICH PANEL WITH HONEYCOMB CORE

Номер: US20150044413A1
Автор: LERETOUR Didier, VAUCHEL Guy Bernard
Принадлежит:

The present disclosure provides a method for manufacturing a composite sandwich panel with an alveolar core. The alveolar core exhibits a plurality of cells each delimited by at least one wall formed from at least one partition. In particular, a portion of the partition is integrated to a support skin of the composite sandwich panel during a resin molding step. 1. A method for manufacturing a composite sandwich panel with an alveolar core exhibiting a plurality of cells each delimited by at least one wall formed from at least one partition , wherein at least one portion of said partition is integrated to a support skin of the composite sandwich panel during a resin molding step.2. The method according to claim 1 , wherein the partition is integrated to the support skin at least at one of its ends.3. The method according to claim 2 , wherein said at least one partition is inserted before the integration in the resin.4. The method according to claim 1 , wherein said at least one partition is at least partially realized by resin molding simultaneously with a step of molding the support skin by said resin.5. The method according to claim 4 , further comprising a step of setting up composite plies and/or preforms in at least one molding space of said at least one partition.6. The method according to claim 1 , further comprising a step of installing at least one septum inside at least one of the plurality of cells.7. The method according to claim 1 , wherein the support skin is a solid inner skin of the composite sandwich panel.8. A mold for realizing a composite sandwich panel comprising at least one main shell substantially defining claim 1 , with a corresponding closing cover claim 1 , an outer general volume of the composite sandwich panel to be realized claim 1 ,wherein said mold comprises at least one secondary mold to be placed inside said at least one main shell during molding, providing the main shell with a molding space of a support skin, andwherein said at ...

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Номер записи: 25
18-02-2016 дата публикации

TRANSFER FILM FOR IN-MOLD MOLDING, METHOD FOR PRODUCING IN-MOLD MOLDED BODY, AND MOLDED BODY

Номер: US20160046052A1
Автор: ITO Kenya, Ohguma Koji
Принадлежит:

The transfer film for in-mold molding of the invention has transfer layer being a transfer layer to be transferred onto a transfer object in in-mold molding and cured by irradiation with an active energy ray after being transferred; and film-like base L. Transfer layer has topcoat layer L laminated on base L to be arranged on a surface of a molded product after in-mold molding; and conductor layer L laminated on a side opposite to a base L side of topcoat layer L, and laminated on topcoat layer L. Topcoat layer L is composed of a mixed composition containing an active energy ray-curable resin and a thermosetting resin, and conductor layer L is formed of at least one kind selected from the group of a flexible metal, carbon and conductive polymer. 1. A transfer film for in-mold molding , comprising:a transfer layer to be transferred onto a transfer object in in-mold molding, and being cured by irradiation with an active energy ray after being transferred; anda film-like base, whereinthe transfer layer has a topcoat layer laminated on the base to be arranged on a surface of a molded product after in-mold molding; anda conductor layer laminated on a side opposite to a side of the base of the topcoat layer and laminated on the topcoat layer; andthe topcoat layer comprises a mixed composition containing an active energy ray-curable resin and a thermosetting resin, andthe conductor layer is formed of at least one kind selected from the group of a flexible metal, carbon and conductive polymer.2. The transfer film for in-mold molding according to claim 1 , wherein the transfer layer includes the thermosetting resin contained in the topcoat layer in which the thermosetting resin is set by heating before transfer.3. The transfer film for in-mold molding according to claim 1 , wherein the thermosetting resin contains at least one kind of an epoxy resin claim 1 , a melamine resin and a urethane resin.4. The transfer film for in-mold molding according to claim 1 , wherein the ...

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Номер записи: 26
19-02-2015 дата публикации

Pipe and method for manufacturing pipe

Номер: US20150047734A1
Автор: Donghui Ma, Jun Okada, Kazuya Etou, Keita Yanagihara, Satoshi Ashida, Shunsuke Kanagawa
Принадлежит: Hitachi Zosen Corp

A pipe includes: a tubular pipe main body made from fiber reinforced plastic; and a substantially tubular connection portion centered on a central axis of the pipe main body, which receives an end portion of the pipe main body, thereby being fixed to the end portion, the connection portion having an external tapered male screw portion. The male screw portion engages a tapered female screw portion on an internal surface of a substantially tubular coupling of another pipe main body. The male screw portion includes, near a screw thread surface, a corresponding metallic mesh layer as a reinforcement layer, other regions of the tapered male screw portion being made from resin, to suppress breakage of the male screw portion.

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Номер записи: 27
16-02-2017 дата публикации

TWO-SHOT TUBE RETENTION POCKET TUBE CLAMP MOLD AND MOLDING METHOD

Номер: US20170045160A1
Автор: Diep Tien T., Meyers Jason A., Pilon Roger E.
Принадлежит: NEWFREY LLC

A mold and molding process for a first shot body member includes a pair of side walls, a semi-circular sleeve positioned between the pair of side walls to define a portion of a longitudinal pocket, and a pair of deflecting wings. Each deflecting wing is coupled to one of the side walls at a corner. A second shot isolation member of an elastically resilient second material is bonded to portions of an interior surface of the longitudinal pocket defined by each of: the semi-circular sleeve, each of the pair of side walls, each of the pair of corners, and each of the pair of wings. Mold members can include supporting surfaces to support interior and exterior portions of the wing during the second shot molding operation, while leaving an exposed interior bonding surface that defines a portion of the second shot molding cavity. 1. A two-shot tube retention fastener molding method , wherein the tube retention fastener includes a first shot body member having a pair of deflecting wings , with each of the pair of deflecting wings extending angularly toward each other from one of a pair of side walls , and a second shot isolation member bonded along an interior surface of each of the pair of deflecting wings , the method comprising:molding the first shot body member, including the pair of deflecting wings; supporting an exterior wing surface of each of the pair of deflecting wings against a first mold surface;', 'supporting a first interior wing surface portion of each of the pair of deflecting wings against a second mold surface and leaving a second interior wing surface portion of each of the pair of deflecting wings unsupported to define a portion of a mold cavity of the second shot member extending from a distal end of the deflecting wing to the pair of side walls., 'molding the second shot isolation member while2. The two-shot tube retention fastener molding method of claim 1 , wherein the supporting the first interior wing surface portion comprises supporting an edge of ...

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Номер записи: 28
25-02-2016 дата публикации

Microrelief structural body, decorative sheet, decorative resin molded body, method for producing microrelief structural body, and method for producing decorative resin molded body

Номер: US20160052227A1
Автор: Eiko Okamoto, Tsuyoshi Takihara
Принадлежит: Mitsubishi Rayon Co Ltd

A structural body which comprises a base and a microrelief structure layer having a microrelief structure. The microrelief structure layer is laminated on the base so as to form the surface layer of this structural body, and the microrelief structure layer has at least one physical property selected from the group consisting of (A) and (B) described below. (A) The elastic modulus at 25° C. is 50 MPa or more, and the elastic modulus at 80° C. is 30 MPa or less. (B) The tensile elongation at break at 80° C. is from 20% to 100% (inclusive).

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Номер записи: 29
15-05-2014 дата публикации

DEVICE AND METHOD FOR PRODUCING INJECTION-MOLDED PARTS WHICH COMPRISE DIFFERENT COMPONENTS

Номер: US20140134366A1
Автор: Armbruster Rainer
Принадлежит: FOBOHA GmbH

The invention relates to a device and a method for producing plastic moldings from at least two different sub-elements () that includes first and second mold halves () and a rotatable center block () with center and third mold halves () interposed therebetween. The center and third mold halves define first and second parting planes with the first and second mold halves. First cavities are defined in the first parting plane, into which a first plastic component is introduced to produce preforms (). When the first parting plane is opened, the performs () remain on the center mold halves () and are brought into the second parting plane when the center block () is rotated, in which second parting plane second cavities are at least partially defined by the preforms (), into which a second plastic component is introduced and first sub-elements () are produced. Second sub-elements () are produced in the additional cavities. When the second parting plane is opened, the sub-elements () remain on the center and third mold halves () and are rotated into a lateral assembly position when the center block () is rotated. 11. An injection-molding device () for producing plastic parts from at least one first and one second sub-element , comprising:{'b': '3', 'first cavity halves () and, opposite these, second cavity halves which can be slid in a first direction (x),'}{'b': '6', 'a center block () arranged between the first and the second cavity halves rotatable about an axis (z) and slid in the first direction (x) and'}{'b': 8', '7', '8', '3', '12, 'including center cavity halves () on at least one side surface (), wherein, together with the center cavity halves (), the first cavity halves () form first cavities for receiving a first plastic component for a preform () in a first closing position,'}{'b': 17', '6', '13', '16, 'third cavity halves () arranged on the center block (), which, together with fourth cavity halves () arranged next to the first and/or second cavity halves, ...

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Номер записи: 30
28-02-2019 дата публикации

Hollow product and method of making the product

Номер: US20190061213A1
Автор: Takamasa MANABE
Принадлежит: Manabe Industry Co Ltd

Disclosed herein is a technique for insert-molding a tubular member to define a hollow portion. A circumferential portion of a circumferential wall of the tubular member is removed to expose the hollow portion to outside.

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Номер записи: 31
27-02-2020 дата публикации

Headliner and method of producing same

Номер: US20200061886A1
Автор: Amy M. Boardman, Anna Miller Hill, John Andrew Stakoe, Paul Alan Forgette, Robert Ralph Armitage, JR.
Принадлежит: FORD GLOBAL TECHNOLOGIES LLC

A headliner includes a unitary body having a substrate with an A-surface and a B-surface, a secondary component carried on the B-surface and a laminated surface covering on the A-surface. That method of producing that headliner with a unitary body is also provided.

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Номер записи: 32
27-02-2020 дата публикации

HOLLOW PROFILE COMPOSITE TECHNOLOGY

Номер: US20200061887A1
Автор: KOCH Boris
Принадлежит: LANXESS DEUTSCHLAND GMBH

The invention relates to a process for producing a composite component from at least one hollow profile base structure and at least one support element positioned in the interior of the at least one hollow profile base structure. 1. A process for producing a composite component bya) providing at least one support element,b) providing at least one hollow profile base structure having a ratio of diameter to wall thickness in the range from 5:1 to 300:1,c) introducing and positioning the at least one support element within the at least one hollow profile base structure at the positions where plastic is applied outside the hollow profile base structure, and fixing thereof,d) compressing the hollow profile base structure by the action of external forces on the hollow profile base structure outer wall by means of a compression mold with reduction in the outer dimension of the hollow profile base structure by a range from 0.5% to 5% to a narrower shape based on the original outer dimension thereof viewed in compression direction,e) inserting the hollow profile base structure containing at least one support element into a cavity of an injection mold or compression mold,f) closing the injection mold or compression mold and locally compressing the hollow profile base structure in closure direction of the injection mold or compression mold at the position(s) where the axial ends of the at least one support element positioned in the hollow profile base structure are present,g) externally applying plastic in the form of a melt to the hollow profile base structure in a locally limited manner in the region of the at least one support element positioned in the hollow profile base structure, and deforming the hollow profile base structure by means of the injection or compression pressure solely in the region of the at least one support element positioned in the hollow profile base structure,h) cooling the plastics melt applied to the hollow profile base structure in g), and i) ...

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Номер записи: 33
27-02-2020 дата публикации

THERMOFORMING COMPRESSION-BACK INJECTION MOLDING HEADLINERS AND METHOD OF MAKING SAME

Номер: US20200061894A1
Автор: Armitage, Boardman Amy M., Forgette Paul Alan, Hill Anna Miller, JR. Robert Ralph, Stakoe John Andrew
Принадлежит:

A method of producing a headliner with a unitary body includes the steps of thermoforming a blank into a headliner substrate, simultaneously injection molding a secondary component onto the headliner substrate and laminating a surface covering to the headliner substrate. 1. A method of producing a headliner with a unitary body , comprising:thermoforming a blank into a headliner substrate;simultaneously injection molding a secondary component onto said headliner substrate; andlaminating a surface covering to said headliner substrate.2. The method of claim 1 , including curing said headliner substrate following said thermoforming and said injection molding.3. The method of claim 2 , including trimming said headliner substrate following said thermoforming and said injection molding and before laminating.4. The method of claim 3 , including completing said trimming during said curing.5. The method of claim 4 , including heating said blank prior to said thermoforming.6. The method of claim 5 , including loading said blank into a combined thermoforming and injection molding apparatus following said heating.7. The method of claim 6 , including injection molding said secondary component on a B surface of said headliner substrate.8. The method of claim 7 , including laminating said surface covering to an A surface of said headliner substrate.9. The method of claim 8 , including transferring said headliner substrate from said combined thermoforming and injection molding apparatus into a laminating press for said laminating.10. The method of claim 9 , wherein said trimming includes cutting any necessary holes in said headliner substrate.11. The method of claim 1 , including heating said blank prior to said thermoforming.12. The method of claim 11 , including loading said blank into a combined thermoforming and injection molding apparatus following said heating.13. The method of claim 12 , including transferring said headliner substrate from said combined thermoforming and ...

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Номер записи: 34
09-03-2017 дата публикации

BLADDER SYRINGE FLUID DELIVERY SYSTEM

Номер: US20170065770A1
Автор: Cowan Kevin P., Hoffman Raymond C., III Arthur E., Tucker Barry L., Uber, Wlodarczyk Jaroslaw
Принадлежит:

A bladder syringe for a fluid delivery system includes a cylindrical body, a cap-bladder assembly, a plunger element disposed in the cylindrical body, and a mounting assembly to secure the cap-bladder assembly to the cylindrical body. The cylindrical body has a distal end and a proximal end and defines a throughbore. The cap-bladder assembly is adapted for connection to the distal end of the cylindrical body, and includes a cap body and a bladder. The cap body defines an interior cavity and a distal discharge conduit and is adapted to engage the distal end of the cylindrical body. A disc-shaped bladder is disposed within the interior cavity and typically includes a central membrane portion. The plunger element is disposed in the throughbore of the cylindrical body and is vented to enable evacuation of the space between the plunger element and the cap-bladder assembly in the cylindrical body. 1. A method of molding a cap-bladder assembly comprising the steps of:forming a cap body defining an interior cavity and an outer circumferential edge portion; andforming a disc-shaped bladder within the interior cavity such that an outer circumferential rib of the bladder is molded to the outer circumferential edge portion of the cap body.2. The method of claim 1 , wherein the outer circumferential rib of the bladder is molded to wrap around the outer circumferential edge portion of the cap body.3. The method of claim 1 , wherein a central opening is formed in the cap body.4. The method of claim 3 , wherein the central opening is formed over a convoluted central well portion formed in a membrane portion of the bladder.5. The method of claim 3 , wherein the central opening is defined by a discharge conduit and a cap element is applied to seal the discharge conduit.6. The method of claim 5 , wherein the outer circumferential rib of the bladder is molded to wrap around the outer circumferential edge portion of the cap body and radial appendages are formed to connect to an annular ...

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Номер записи: 35
11-03-2021 дата публикации

SUPPORT MEMBER FOR VEHICLE CENTER CONSOLE LID

Номер: US20210070229A1
Автор: Dunham Scott Holmes, Woods Derren
Принадлежит: FORD GLOBAL TECHNOLOGIES, LLC

A center console for a vehicle includes a bin having a sidewall that defines an inner cavity. The sidewall has an interior surface and an exterior surface. A lid is rotatably coupled to the bin. The lid is operable between a lowered position enclosing the inner cavity and a raised position. The lid includes a body having a bottom surface. A support member is disposed on the bottom surface of the body. The support member includes a protrusion and a bumper. The protrusion and the bumper are coupled together via a connector. 1. A center console for a vehicle , comprising:a bin having a sidewall defining an inner cavity, wherein the sidewall has an interior surface and an exterior surface;a lid rotatably coupled to the bin, wherein the lid is operable between a lowered position enclosing the inner cavity and a raised position, and wherein the lid includes a body having a bottom surface; andat least one support member disposed on the bottom surface of the body, wherein the at least one support member includes a protrusion and a bumper, and wherein the protrusion and the bumper are coupled together via a connector.2. The center console of claim 1 , wherein the at least one support member includes a first support member disposed on a first side of the bottom surface and a second support member disposed on a second side of the bottom surface.3. The center console of claim 2 , wherein the bottom surface defines a depression at least partially between the first and second support members.4. The center console of claim 1 , wherein a side surface of the protrusion abuts the interior surface of the bin when the lid is in the lowered position.5. The center console of claim 1 , wherein the at least one support member is disposed proximate a front portion of the bottom surface.6. The center console of claim 1 , wherein the protrusion claim 1 , the bumper claim 1 , and the connector are integrally formed with one another claim 1 , and wherein the protrusion claim 1 , the bumper ...

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Номер записи: 36
17-03-2016 дата публикации

INJECTION MOLDING OF ARTICLES WITH INCORPORATED INSERTS

Номер: US20160075060A1
Автор: HALTER Christophe
Принадлежит:

Disclosed herein, amongst other things, is In accordance with an aspect disclosed herein, there is provided a method () of molding a molded article () in a mold (). The method broadly includes disposing () an insert () between a first mold stack portion () and a second mold stack portion (), the first and second mold stack portions being in a spaced relation (S, S S S S). Next, the method includes positioning () a shuttle () to align a shuttle aperture () defined in the shuttle with the first and second mold stack portions. Next, the method includes advancing () at least one of the first and second mold stack portions towards the other of the first and second mold stack portions into a molding configuration to define a molding cavity () therebetween with the insert at least partially enclosed within the molding cavity, the first and second mold stack portions, when in the molding configuration, being substantially accommodated within the shuttle aperture. Next, the method includes injecting () molding material () into the molding cavity through the first or second mold stack portion to mold the molded article incorporating the insert. Next, the method includes separating () the first and second mold stack portions into the spaced relation to open the molding cavity. Next, 11200190290390490590120220320420520. A method () of molding a molded article ( , , , , ) in a mold ( , , , , ) , comprising:{'b': 1202', '140', '240', '340', '440', '540', '124', '224', '324', '424', '524', '128', '228', '328', '428', '528', '1', '2', '3', '4, 'disposing () an insert (, , , , ) between a first mold stack portion (, , , , ) and a second mold stack portion (, , , , ), the first and second mold stack portions being in a spaced relation (S, S, S, S, S);'}{'b': 1204', '132', '232', '332', '432', '532', '170', '270', '371', '471', '571, 'positioning () a shuttle (, , , , ) to align a shuttle aperture (, , , , ) defined in the shuttle with the first and second mold stack portions;'}{'b': ...

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Номер записи: 37
17-03-2016 дата публикации

METHODS TO INCREASE STRUCTURAL PERFORMANCE, STRENGTH AND DURABILITY OF FABRIC-REINFORCED COMPOSITE MATERIALS BY PRE-STRESSING

Номер: US20160075061A1
Автор: AHLQUIST Sean, MCGEE Jonathan Wesley, Waas Anthony M.
Принадлежит:

Methods to increase structural performance, strength, and durability of textile-reinforced composite materials are provided. The textile reinforcement may be knitted, for example, in a flat bed weft knitting machine. The method may include pre-stressing a textile reinforcement preform by applying tension. A polymeric precursor may be introduced to the pre-stressed textile reinforcement preform. The polymeric precursor may then be cured or consolidated, followed by releasing of the applied tension to form the composite article comprising polymer and the pre-stressed textile reinforcement. In other aspects, a composite article is provided that has a pre-stressed textile reinforcement structure and a cured polymer. The textile reinforcement may be a knitted, lightweight, seamless, unitary structure. The knitted reinforcement structure may have distinct first and second knitted regions with different levels of pre-stress, thus providing enhanced control over strength, rigidity, and flexibility of the composite article. 1. A method of making a composite article comprising:pre-stressing a textile reinforcement preform by applying tension thereto;introducing a polymeric precursor to the pre-stressed textile reinforcement preform;curing the polymeric precursor; andreleasing the applied tension to form the composite article comprising a cured polymer and the pre-stressed textile reinforcement.2. The method of claim 1 , further comprising forming the textile reinforcement preform prior to the pre-stressing.3. The method of claim 2 , wherein the forming comprises knitting the textile reinforcement preform into a unitary seamless structure.4. The method of claim 3 , wherein the knitting is conducted on a computer numerical control (CNC) flat bed weft knitting machine.5. The method of claim 3 , wherein the knitting forms a first knitted region and a distinct second knitted region in the textile reinforcement preform claim 3 , wherein the first knitted region and the second ...

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Номер записи: 38
18-03-2021 дата публикации

System and method for forming a composite sole structure component

Номер: US20210078267A1
Автор: Aaron Bartel, Christian Alexander Steinbeck, Ryan Hood, Sam Lacey
Принадлежит: Nike Inc

a Method of Forming a Composite Article Includes Constructing a Preform Having a Strand layer including an interior portion and a peripheral portion surrounding the interior portion. The strand layer includes a plurality of strand segments traversing the interior portion and defining a first strand segment population density and a second strand segment population density. The preform is inserted into the mold cavity so that the interior portion of the preform is received in a molding region of the mold cavity. The molding region has a first thickness corresponding to the first strand segment population density and a second thickness corresponding to the second strand segment population density. Following the inserting, the mold is closed and the interior portion of the preform is compressed within the molding region. In the closed mold, the peripheral portion of the strand layer may be maintained in a loose state within the relief region.

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Номер записи: 39
26-03-2015 дата публикации

METHOD OF MANUFACTURING RESIN MOLDED MEMBER

Номер: US20150084227A1
Автор: KAMIYA Hideo
Принадлежит:

A method of manufacturing a resin molded member having a recess includes a press molding process and an injection molding process. The press molding process includes placing a flat plate shaped molding material containing fibers and a thermoplastic resin between dies in pair one having a die projection and another having a die recess, moving at least one of the dies, cutting the molding material by a shearing action of the dies caused by the moving, and pressing the molding material between the dies by the moving. The injection molding process includes injecting a melted resin into a molding space that is formed between the dies after the cutting of the molding material, and molding a wall portion having the recess out of the injected resin so as to be integral with at least one part of the molding material that is cut off in the cutting. 1. A method of manufacturing a resin molded member having a recess , the method comprising: placing a flat plate shaped molding material containing fibers and a thermoplastic resin between dies in pair one having a die projection and another having a die recess;', 'moving at least one of the dies;', 'cutting the molding material by a shearing action of the dies caused by the moving; and', 'pressing the molding material between the dies by the moving, and an injection molding process including:', 'injecting a melted resin into a molding space that is formed between the dies after the cutting of the molding material; and', 'molding a wall portion having the recess out of the injected resin so as to be integral with at least one part of the molding material that is cut off in the cutting., 'a press molding process including2. The method according to claim 1 , wherein 'pressing another part of the molding material that is cut off in the cutting, pressing the other part between the die projection included in the one die and the die recess included in the other die, and', 'the press molding process further includesthe method further ...

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Номер записи: 40
23-03-2017 дата публикации

Method and apparatus for nonwoven trim panels

Номер: US20170080617A1
Автор: Edward J. Wenzel, Kenneth Gassman
Принадлежит: Inteva Products LLC

A method of forming a trim panel is provided. The method including the steps of: placing a non-woven mat of material in a heating press; heating the material to a predetermined temperature; applying a decorative film to a first surface of the heated material to create a bilaminate; placing the bilaminate layer into a cavity of a tool such that the decorative film is facing the cavity; heating the cavity; and injecting a thermoplastic resin into the tool such that the thermoplastic resin is adhered to a second surface of the material, the second surface being opposite to the first surface.

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Номер записи: 41
31-03-2022 дата публикации

HIGH-PRESSURE TANK HAVING SEALING BOSS AND MANUFACTURING METHOD THEREOF

Номер: US20220099250A1
Автор: Kim Sung Chul, LEE Jong Min, Nam Jae Hyung, Song Kun Ha, YANG Dong Hun
Принадлежит: HANWHA SOLUTIONS CORPORATION

A high-pressure tank includes: a boss portion formed at one end thereof with a skirt extending radially outward, the skirt having multiple connection holes formed along an outer periphery thereof; a sealing portion formed on an outer surface of the skirt; a dome portion coupled with the sealing portion; and a liner portion coupled with the dome portion. 1. A high-pressure tank comprising:a boss portion formed at one end thereof with a skirt extending radially outward, the skirt having multiple connection holes formed along an outer periphery thereof;a sealing portion formed on an outer surface of the skirt;a dome portion coupled with the sealing portion; anda liner portion coupled with the dome portion.2. The high-pressure tank of claim 1 , wherein the boss portion has at least one locking groove formed at a circumferential surface of an outer periphery of a body thereof claim 1 , and is formed at the other end thereof with a flange.3. The high-pressure tank of claim 2 , wherein the flange has a polygonal outer periphery.4. The high-pressure tank of claim 1 , wherein the boss portion is formed of aluminum or stainless steel claim 1 , and supports a pressure of 700 bar to 900 bar.5. The high-pressure tank of claim 1 , wherein the skirt is anodized.6. The high-pressure tank of claim 1 , wherein the skirt comprises a fastening groove coupled with a key of the dome portion.7. The high-pressure tank of claim 1 , wherein the skirt extends radially outward from a center of the boss portion such that the skirt occupies an area of 20% to 40% of a total radial area formed by the skirt and the dome portion.8. The high-pressure tank of claim 1 , wherein the skirt has a stepped portion formed at one side of both outer and inner peripheral surfaces thereof claim 1 , the stepped portion receiving one end of the dome portion and being coupled therewith.9. The high-pressure tank of claim 1 , wherein the sealing portion is formed by coating a material selected from polyphthalamide ( ...

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Номер записи: 42
25-03-2021 дата публикации

Heating module, method for producing a molded part and device for producing a molded part

Номер: US20210086435A1
Автор: André Kuhn, Martin Hahn, Oliver Leyh
Принадлежит: Leonhard Kurz Stiftung and Co KG

A heating module for heating at least one film element. The heating module has two or more heating segments with in each case one or more heating elements for heating a first area of the film element assigned to the respective heating segment, wherein the heating module and/or at least one of the heating segments includes at least one sensor for measuring the state of the heating of the film element.

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Номер записи: 43
21-03-2019 дата публикации

MANUFACTURING OF MICROFLUIDIC DEVICE IN MULTI-STEP METHOD USING HESITATION INJECTION MOULDING

Номер: US20190083978A1
Автор: Neerincx Peter, van der Aar Bart
Принадлежит:

Disclosed herein are methods for manufacture of microfluidic devices on a single injection molding machine to provide a ready-to-use microfluidic device, such as a “lab on a chip” device. In particular, it refers to a molding method comprising the step of disposing a planar barrier adjacent to a surface of the base layer and positioned to overlay at least a portion of the microchannel; and causing a material to be disposed on the base layer using hesitation injection molding to create a closing layer configured to overmold at least a portion of the planar barrier and a least a portion of the microchannel. It further refers to a method comprising the step of disposing a sensor adjacent a first surface of the base layer and molding a cover layer adjacent the first surface of the base layer to at least partially cover the sensor and to secure the sensor in position relative to the base layer. 1. A method of making a microfluidic device using hesitation injection molding , the method comprising:molding a base layer having a microchannel formed therein;disposing a planar barrier adjacent to a surface of the base layer and positioned to overlay at least a portion of the microchannel; andcausing a material to be disposed on the base layer using hesitation injection molding to create a closing layer configured to overmold at least a portion of the planar barrier and a least a portion of the microchannel, wherein the planar barrier reduces an ingress of the material into the microchannel as compared to a substantially similar base layer and microchannel without the planar barrier.2. The method of claim 1 , wherein an aspect ratio of a thickness of the base layer to a width of the microchannel is about 0.5 to about 2.5.3. The method of claim 2 , wherein the aspect ratio of a thickness of the base layer to a width of the microchannel is about 2.4. The method of claim 1 , wherein an aspect ratio of a thickness of the closing layer to a width of the microchannel is about 10 to ...

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Номер записи: 44
01-04-2021 дата публикации

PROCESS FOR PRODUCING A COMPOSITE COMPONENT

Номер: US20210094208A1
Автор: WUEST Andreas
Принадлежит: BASF SE

A process produces a composite component, which includes an insert and a plastics part made of a thermoplastic polymer. The plastics part at least partly encloses the insert. The process includes (a) placing at least one part of the insert or the insert into an injection mold, (b) closing the injection mold, and (c) injecting the thermoplastic polymer into the mold thereby overmolding the insert at least partly. The insert is modified before placing it into the injection mold or the insert is modified in the injection mold before the injection mold is opened to remove the composite component. 19-. (canceled)10: A process for producing an energy-absorbing component comprising an insert and a plastics part made of a thermoplastic polymer , wherein the plastics part at least partly encloses the insert and the energy-absorbing component is established for controlled dissipation of kinetic energy , the process comprising:(a) placing at least one part of the insert or the insert into an injection mold,(b) closing the injection mold,(c) injecting the thermoplastic polymer into the mold thereby overmolding the insert at least partly,wherein the insert is modified before placing it into the injection mold or wherein the insert is modified in the injection mold before the injection mold is opened to remove the energy-absorbing component, andwherein the insert is modified by introducing dints, corrugations, folds, or openings into the insert.11: The process according to claim 10 , wherein the insert comprises at least two parts andwherein the insert is modified by joining the at least two parts forming one insert.1210: The process according to claim 10 , wherein the insert is split and is modified by joining the split insert.13: The process according to claim 10 , wherein the insert is modified by adding bolts claim 10 , screws claim 10 , or pins.14: The process according to claim 10 , wherein a contour is cut in at least one edge of the insert.15: The process according to ...

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Номер записи: 45
12-05-2022 дата публикации

LAMINATING THIN STRENGTHENED GLASS TO CURVED MOLDED PLASTIC SURFACE FOR DECORATIVE AND DISPLAY COVER APPLICATION

Номер: US20220143956A1
Автор: Brennan Michael Timothy, Sun Yawei
Принадлежит:

A process comprises cold-forming a flat glass substrate into a non-planar shape using a die. The cold-formed glass substrate is bonded to a non-planar rigid support structure at a plurality of non-planar points using the die. Bonding methods include injection molding the non-planar rigid support structure, and direct bonding. An article is also provided, comprising a cold-formed glass substrate having opposing major surfaces and a curved shape, the opposing major surfaces comprising a surface stress that differ from one another. The cold-formed glass substrate is attached to a rigid support structure having the curved shape. The cold-formed glass substrate includes an open region not in direct contact with the non-planar rigid support structure, and the open region has a curved shape maintained by the non-planar rigid support structure. 132.-. (canceled)33. An article comprising:a cold-formed glass substrate comprising a first major surface, a second major surface opposite the first major surface, and a non-planar shape; the non-planar rigid support is only bonded to the first major surface of the cold-formed glass substrate such that the non-planar rigid support retains the cold-formed glass substrate in the non-planar shape despite the first major surface and the second major surface comprising different surface stresses from bending, and', 'the non-planar rigid support structure is configured to be attached to a component of an automobile., 'a non-planar rigid support structure bonded to the glass substrate and configured to retain the cold-formed glass substrate in the non-planar shape, wherein34. The article of claim 33 , wherein the cold-formed glass substrate consists of a single sheet of chemically strengthened glass that optionally includes one or more coatings or surface treatments.35. The article of claim 33 , wherein claim 33 , when viewed from the second major surface claim 33 , the cold-formed glass substrate completely covers the non-planar rigid ...

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Номер записи: 46
16-04-2015 дата публикации

METHOD AND DEVICE FOR PRODUCING A MOLD

Номер: US20150102524A1
Автор: Hubauer Franz
Принадлежит:

A device for producing a mold part. The device includes a first tool component and a second tool component. The first tool component has a first pressing surface and a first cavity. The second tool component has second pressing surface, a second cavity, and a nozzle configured to supply a liquefied synthetic material. The first and second cavities are configured to overlap at least partially in a cross-section perpendicular to the first and second pressing surfaces when the first and second pressing surface face each other. At least one of the first and second tool components is configured to be movable relative to another. 121-. (canceled)22. A device for producing a mold part , comprising: a first pressing surface; and', 'a first cavity; and, 'a first tool component having a second pressing surface;', 'a nozzle configured to supply a liquefied synthetic material; and', 'a second cavity,, 'a second tool component having the first and second cavities are configured to overlap at least partially in a cross-section perpendicular to the first and second pressing surfaces when the first and second pressing surface face each other, and', 'at least one of the first and second tool components is configured to be movable relative to another., 'wherein23. The device according to claim 22 , wherein at least a portion of the first cavity is larger in a first dimension perpendicular to the first pressing surface than in a second dimension parallel to the first pressing surface.24. The device according to claim 23 , wherein the first dimension is at least about 5 mm.25. The device according to claim 23 , wherein the second dimension is about 2 to about 3 mm.26. The device according to claim 22 , wherein:at least one of the first and second pressing surfaces has bumps,the bumps on the first pressing surface are provided in a peripheral area surrounding the first cavity, andthe bumps on the second pressing surface are provided in a peripheral area surrounding the second cavity.27. ...

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Номер записи: 47
13-04-2017 дата публикации

Utility glove

Номер: US20170100858A1
Автор: David Gellis
Принадлежит: MadGrip Holdings LLC

A utility glove formed of a glove blank of a fabric material in the shape of at least a portion of a hand having one or more areas of elastomeric material injection molded thereon to form one or more three dimensional molded portions, the three dimensional molded portions being the fabric material with the elastomeric material bonded thereto, wherein one or more three dimensional molded portions leave at least one area of fabric material of the glove blank without elastomeric material bonded to the fabric. The fabric material of the glove blank can be made from one or more fabrics, a treated fabric, a coated fabric or combinations thereof, or the fabric may have a portion with a coating on an area without elastomeric material.

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Номер записи: 48
03-07-2014 дата публикации

Case for an electronic device

Номер: US20140182875A1
Автор: Mark Sprenger, Paul Gwin
Принадлежит: Intel Corp

A case for a computing device and method for generating the case are described. The method includes heating a sheet above a melting temperature of a polymer. The sheet includes composite strands impregnated with a polymer. The sheet and a multi-layer film are inserted in a mold. The sheet and multi-layer film are molded in a single mold cycle.

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Номер записи: 49
28-03-2019 дата публикации

APPARATUS FOR CARRYING OUT A MANUFACTURING METHOD ON AN ELECTRO CHEMICAL STRUCTURE

Номер: US20190098763A1
Автор: Heikkinen Mikko, Keranen Antti, NISKALA Paavo, RAAPPANA Pasi, SÄÄSKI Jarmo, SIPPARI Mikko, Torvinen Jarkko
Принадлежит:

A method for manufacturing an electromechanical structure, including producing conductors on a flat film; estimating a strain a plurality of locations of the flat film will undergo during formation thereof into a three-dimensional film; attaching electronic elements on the flat film at selected locations of the plurality of locations of the flat film, wherein the estimated strain of the selected locations of the plurality of locations is less than the estimated strain in other locations of the plurality of locations; forming the flat film into the three-dimensional film; and injection molding material on the three-dimensional film. 1. A method for manufacturing an electromechanical structure , comprising:producing conductors on a flat film;estimating a strain a plurality of locations of the flat film will undergo during formation thereof into a three-dimensional film;attaching electronic elements on the flat film at selected locations of the plurality of locations of the flat film, wherein the estimated strain of the selected locations of the plurality of locations is less than the estimated strain in other locations of the plurality of locations; forming the flat film into the three-dimensional film; andinjection molding material on the three-dimensional film.2. The method of claim 1 , wherein the flat film is a substrate.3. The method of claim 2 , wherein the substrate is a printed circuit board (PCB) or a printed wiring board (PWB).4. The method of claim 1 , wherein the flat film is flexible.5. The method of claim 1 , wherein the flat film comprises at least one of polyethylene terephthalate (PET) claim 1 , polymethyl methacrylate (PMMA) claim 1 , polycarbonate (PC) claim 1 , acrylonitrile-butadiene-styrene (ABS) claim 1 , Glycolized polyethylene terephthalate (PETG) claim 1 , high impact polystyrene (HIPS) claim 1 , high-density polyethylene (HDPE) claim 1 , acrylic polymer claim 1 , or a mixture of these.6. The method of claim 1 , wherein producing the ...

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Номер записи: 50
12-04-2018 дата публикации

CONNECTOR AND METHOD OF MANUFACTURING THE SAME

Номер: US20180103133A1
Автор: Yamagishi Hiroyuki
Принадлежит:

A connector is formed by fixing two or more connector parts each made from a resin to each other by press fitting or with an adhesive. At least one weld part regulating thermal deformation between the connector parts is formed in a boundary portion between the adjoining connector parts. 1. A connector comprising two or more connector parts each made from a resin , which are fixed each other by press fitting or an adhesive ,Wherein at least one weld part regulating thermal deformation between the connector parts is formed in a boundary portion between the adjoining connector parts.2. The connector according to claim 1 , wherein the weld part is formed linearly.3. The connector according to claim 2 , wherein a recessed cavity or an opening portion is formed in one connector part among the adjoining connector parts and the other connector part is housed and disposed in the recessed cavity or the opening portion claim 2 , whereby the boundary portion is extended circularly and the linear weld part is formed over a full circumference of the circular boundary zone.4. The connector according to claim 1 , wherein the weld part is formed in a dot shape.5. The connector according to claim 4 , comprising more than one weld parts with the dot shape claim 4 , wherein the weld parts are disposed at a predetermined interval.6. The connector according to claim 4 , comprising a plurality of contacts each made from an electrically conductive metal claim 4 ,Wherein the weld part with the dot shape is formed between the contacts.7. The connector according to claim 6 , comprising more than one weld parts with the dot shape claim 6 , wherein the weld parts are disposed at a predetermined interval.8. A method of manufacturing a connector comprising steps of fixing two or more connector parts each made from a resin to each other by press fitting claim 6 , andirradiating a laser beam to a boundary portion between adjoining connector parts to form at least one weld part regulating thermal ...

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Номер записи: 51
19-04-2018 дата публикации

GASKET MOLDED PRODUCT AND METHOD OF MANUFACTURING THE SAME

Номер: US20180104872A1
Автор: Kurano Yoshihiro, Shimazoe Toshihiro
Принадлежит:

The purpose of the present invention is to improve the handling and usability of rubber only-type gaskets. To achieve said purpose, a gasket molding is obtained by combining a rubber only-type gasket body with a film carrier obtained from a resin film that holds the gasket body in an unbonded state. The gasket molding is characterized in that: in addition to a gasket-holding section for holding the gasket body, the film carrier has temporary tacking sections that are surface-treated to temporarily tack the gasket body to said film carrier; the gasket body has temporary tack-receiving sections that are temporarily tacked to the temporary tacking sections; and the temporary tacking sections and temporary tack-receiving sections are removed from the film carrier and the gasket body when the film carrier and gasket body are punched into the product shapes. 1. A gasket molded product constructed by a combination of a rubber only type gasket main body , and a film carrier which is made of a resin film retaining the gasket main body in a non-bonded state , the gasket molded product comprising:the film carrier having a temporal tacking portion which temporally tacking the gasket main body to the film carrier and is formed by a surface treatment, in addition to a gasket retaining portion which retains the gasket main body; andthe gasket main body having a temporal tacked portion which is temporally tacked to the temporal tacking portion.2. The gasket molded product according to claim 1 , wherein the gasket retaining portion is provided as a stereoscopic portion having such a shape that a part on a plane of the resin film is deformed along an outer shape of the gasket main body.3. The gasket molded product according to claim 1 , wherein the gasket main body is used as a gasket for a fuel battery which is embedded in a fuel battery stack.4. A method of manufacturing the gasket molded product according to claim 1 , the method comprising:a step of providing a temporal tacking ...

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Номер записи: 52
19-04-2018 дата публикации

Glass run channel assembly and method for forming a glass run channel assembly

Номер: US20180104873A1
Автор: Jerzy Krakowiak, Klaudia Dajczak-Starego
Принадлежит: Cooper Standard GmbH

A joint assembly comprising at least one extruded profile member and at least one molded member connected to the profile member by an injection molding process. The extruded profile member comprises at least one pre-processed structured surface area adapted to increase grip between the profile member and a molding tool during the molding process. A method for forming a joint assembly is also disclosed, comprising the steps of comprising: inserting an extruded profile member in a molding tool, the extruded profile member and/or the molding tool having a structured surface area to increase the friction between the molding tool and the extruded profile member; clamping the molding tool and bringing the structured surface in contact with the molding tool and/or the extruded profile member to hold the profile member in place, and injecting material into the molding tool to produce a molded member connected with the extruded profile member.

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Номер записи: 53
11-04-2019 дата публикации

FRP SHEET PRESS MOLDING METHOD AND DEVICE AND FRP MOLDED ARTICLE

Номер: US20190105819A1
Автор: HAYASHI Kenji, Sakurai Motoki
Принадлежит:

Provided are: an FRP sheet press molding method and device that are capable of improving production efficiency; and an FRP molded article. The FRP sheet press molding method, whereby a press-molded article PM is molded using a fiber-reinforced plastic sheet material SM comprises: a press step in which molds are closed and the heated sheet material SM is press-molded interior a cavity and a filling step in which the closed state of the molds is maintained from the press step and a molten resin MP is pressure-injected from an injection section IP formed in one surface of the sheet material SM towards the interior IN of the sheet material SM 1. An FRP sheet press molding method of molding a press molded article using fiber reinforced plastic , the method comprising:a pressing step of press molding, inside of a cavity by closing molds, the fiber reinforced plastic which was heated; anda filling step of pressure injecting resin to the interior of the fiber reinforced plastic from an injection port formed in one surface of the fiber reinforced plastic, while maintaining a closed state of the molds from the pressing state,wherein the press molded article is molded to dispose a layer of the resin between layers of the fiber reinforced plastic.2. An FRP sheet press molding device for molding a press molded article from fiber reinforced plastic using molds ,wherein the molds include a sprue connecting to a cavity,wherein the FRP sheet press molding device press molds, inside of the cavity by closing the molds, the fiber reinforced plastic which was heated, andthen pressure injects resin via the sprue to the interior of the fiber reinforced plastic from an injection port formed in one surface of the fiber reinforced plastic, while maintaining a closed state of the molds,wherein the press molded article is molded to dispose a layer of the resin between layers of the fiber reinforced plastic.3. An FRP molded article , comprising:fiber reinforced plastic that was press molded ...

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Номер записи: 54
11-04-2019 дата публикации

INSERT MOLDING METHOD AND INSERT MOLDING COMPONENT

Номер: US20190105820A1
Автор: ISHIHAMA Takanori, KUNO Toshiya
Принадлежит: CASIO COMPUTER CO., LTD.

An insert molding component includes a primary molding section with a concave portion formed on one surface thereof, an insert component disposed on a bottom side of the concave portion of the primary molding section, a heat-insulating component disposed in the concave portion of the primary molding section and disposed on a top of the insert component, and a secondary molding section disposed in contact with the one surface of the primary molding section. 1. An insert molding method comprising:forming a concave portion on one surface of a primary molding section;disposing an insert component on a bottom side of the concave portion of the primary molding section and laminating a heat-insulating component on an opening side of the concave portion; andmolding a secondary molding section to be disposed in contact with the one surface of the primary molding section.2. The insert molding method according to claim 1 , wherein the insert component is a secondary battery.3. The insert molding method according to claim 1 , wherein the concave portion of the primary molding section includes a lower concave portion and an upper concave portion which are formed in multiple stages claim 1 , and an area of an opening of the upper concave portion is larger than an area of an opening of the lower concave portion.4. The insert molding method according to claim 3 , wherein:the insert component is disposed in the lower concave portion; andthe heat-insulating component is disposed in the upper concave portion.5. The insert molding method according to claim 1 , wherein guaranteed temperature of the insert component is lower than molding temperature of the secondary molding section.6. The insert molding method according to claim 3 , wherein the upper concave portion and/or the heat-insulating component is so shaped that the heat-insulating component is difficult to detach due to a flow of resin to mold the secondary molding section.7. The insert molding method according to claim 6 , ...

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Номер записи: 55
09-06-2022 дата публикации

MOULDING DEVICE

Номер: US20220176441A1
Автор: BOHLI Ramzi, GRANGE David
Принадлежит: SAFRAN

The invention relates to a moulding device () for moulding a material around a core (), comprising a hollow moulding enclosure () suitable for receiving the core (), and means for controlling the shape of the core () in the hollow enclosure (), the control means comprising means for deforming the core (). The control means further comprise force control means and a control unit () suitable for actuating the deformation means in accordance with information provided by the force control means. 1123223218. A molding device () for molding a material around a core () , comprising a hollow molding enclosure () adapted to receive the core () , and means for controlling the shape of the core () in the hollow enclosure () , the control means comprising means for deforming the core () , the molding device () is characterized in that the control means further comprise force monitoring means and a control unit () adapted to actuate the deformation means based on information given by the force monitoring means.2162. The molding device () according to claim 1 , wherein the monitoring means comprise at least one force sensor () adapted to measure a force applied on the core ().312. The molding device () according to any of or claim 1 , wherein the deformation means allow deforming the core () along three orthogonal directions in space.41822. The molding device () according to any of to claim 1 , wherein the control unit is adapted to actuate the deformation means so that a stress in the core is minimal as long as the core is shaped in a position and a shape within predetermined manufacturing tolerances.51422. The molding device () according to any of to claim 1 , wherein the deformation means comprise support portions () on the core () serving as a stopper blocking the core ().61622. The molding device () according to any of to claim 1 , wherein the deformation means comprise movable support elements () on the core () that allow exerting pressure to deform the core ().71622. The ...

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Номер записи: 56
09-06-2022 дата публикации

FILM, MULTILAYERED ARTICLE, THERMOFORMED ARTICLE, IN-MOLD FORMED ARTICLE, METHOD FOR PRODUCING FORMED ARTICLE, AND METHOD FOR PRODUCING IN-MOLD FORMED ARTICLE

Номер: US20220177699A1
Автор: Kaneko Satoshi
Принадлежит:

Provided is a film including a polycarbonate resin capable of achieving excellent drawdown resistance during thermoforming and excellent formability in processing a bent portion and the like thereof. The film contains a polycarbonate resin (a) which satisfies the following expression (i), when a viscosity at a shear rate of 6.080×10 [1/s] measured at 300° C. is X [Pa·s] and a viscosity at a shear rate of 6.080×10[1/s] measured at 300° C. is Y [Pa·s]. 2. The film according to claim 1 , wherein the polycarbonate resin has a viscosity average molecular weight of 1.0×10to 5.0×10.4. The film according to claim 1 , wherein the polycarbonate resin (a) includes two or more types of polycarbonate resins having different viscosity average molecular weights.5. The film according to claim 1 , wherein the polycarbonate resin (a) has a flow value (Q value) of 1.0 or more and 6.5 or less.7. The film according to claim 1 , wherein a total thickness thereof is 0.1 to 3.0 mm.8. A multilayered article having a layer comprising a thermoplastic resin (b) on at least one surface of the film according to .9. The multilayered article according to claim 8 , wherein when the polycarbonate resin (a) has a viscosity of X [Pa·s] at a shear rate of 6.080×10 [1/s] measured at 300° C. and a viscosity of X[Pa·s] at a shear rate of 1.216×10[1/s] measured at 300° C. claim 8 , and the thermoplastic resin (b) has a viscosity of Xat a shear rate of 6.080×10 [1/s] measured at 240° C. and a viscosity of Xat a shear rate of 1.216×10[1/s] measured at 240° C. claim 8 , the following expressions (X1) to (X6) are satisfied.{'br': None, 'i': 'X=C', 'sup': a', 'na, '×(6.080×10)\u2003\u2003(X1)'}{'br': None, 'i': X', '=C, 'sup': 1', 'a', '2', 'na, '×(1.216×10)\u2003\u2003(X2)'}{'br': None, 'i': X', '=C, 'sup': 3', 'b', 'nb, '×(6.080×10)\u2003\u2003(X3)'}{'br': None, 'i': X', '=C, 'sup': 4', 'b', '2', 'nb, '×(1.216×10)\u2003\u2003(X4)'}{'br': None, 'i': C', '−C, 'sup': a', 'b', '4, '0<||<3.2×10\u2003\u2003(X5)'}{' ...

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Номер записи: 57
07-05-2015 дата публикации

Handle and a method for manufacturing a handle

Номер: US20150121708A1
Автор: Carl-Olof Holm, Jouni Riikonen
Принадлежит: FISKARS GARDEN OY AB

A handle for a hand tool includes a rigid body and a surface portion arranged to cover at least a part of the rigid body. The rigid body includes protrusions arranged in a predetermined pattern. The surface portion is arranged to cover at least a part of the rigid body such that the predetermined pattern of protrusions is present in an outer surface of the surface portion, and a thickness of the surface portion at the protrusions is the same or almost the same as a thickness of the surface portion at locations between the protrusions.

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Номер записи: 58
03-05-2018 дата публикации

METHOD OF FABRICATING A BLADE PLATFORM OUT OF COMPOSITE MATERIAL WITH INTEGRATED GASKETS FOR A TURBINE ENGINE FAN

Номер: US20180117807A1
Автор: Dambrine Bruno Jacques Gerard, MARCHAL Yann Didier Simon
Принадлежит: SAFRAN AIRCRAFT ENGINES

There is provided a method of fabricating a blade platform out of composite material with integrated gaskets for a turbine engine fan, the platform including a base and a stiffener, the method including using three-dimensional weaving to make a single-piece fiber blank with a plurality of longitudinal yarn layers extending in a direction corresponding to a longitudinal direction of the base of the platform; shaping the fiber blank to form a fiber preform having a first portion forming a base preform and a second portion forming a stiffener preform; positioning platform gaskets at side margins of the first portion of the fiber preform forming a base preform; placing the fiber preform with the gaskets in an injection mold; injecting resin into the injection mold; compacting the assembly; heating the injection mold to solidify the resin; and unmolding the resulting platform. 1. A method of fabricating a blade platform out of composite material with integrated gaskets for a turbine engine fan , the platform comprising a base extending along a longitudinal direction and presenting two opposite faces and a stiffener that extends from one of the faces of the base , the method comprising:using three-dimensional weaving to snake a single-piece fiber blank with a plurality of longitudinal yarn layers extending in a direction corresponding to a longitudinal direction of the base of the platform and interlinked by yarns of a plurality of transverse yarn layers, while leaving between the longitudinal yarn layers two main zones of non-interlinking that are open, each extending from a side edge of the fiber blank for the purpose of forming a stiffener preform;shaping the fiber blank to form a fiber preform having a first portion forming a base preform and a second portion forming a stiffener preform;positioning platform gaskets at side margins of the first portion of the fiber preform forming a base preform;placing the fiber preform with the gaskets in an injection mold;injecting ...

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Номер записи: 59
03-05-2018 дата публикации

Insert injection molding method using fiber-reinforced composite material, and injection molded product using same

Номер: US20180117808A1
Автор: Dong-won Kim, Hee-June Kim, Hyun-Jin Choi, Kye-Woong BYUN, Sang-Gyu Cho, Yong-Han KANG, Yong-Kil Kil
Принадлежит: LG HAUSYS LTD

The present invention relates to an injection molding method using a fiber-reinforced composite material as an insert, and an injection molded product, and provides an injection molding method comprising: a step of preparing a fiber-reinforced composite material having a high-strength fiber, which is an insert material, impregnated in a resin; an insert formation step of manufacturing an insert by molding the fiber-reinforced composite material into a preliminary shape; and an injection molding step of manufacturing an injection product by arranging the insert in an injection mold and injecting a resin.

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Номер записи: 60
03-05-2018 дата публикации

Structure and method of foam-injection molding including el sheet

Номер: US20180118102A1
Автор: Ji Hyun Cho, Seung Yeong KIM, Sung Won Lee
Принадлежит: Seoyon E Hwa Co Ltd

Provided is a structure of foam-injection molding including an EL sheet. The structure includes: a base material; an electro luminescence (EL) sheet which is able to emit a light, and which is disposed on an upper side of the base material; a foam layer disposed on an upper side of the EL sheet; and a skin layer disposed on an upper side of the foam layer.

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Номер записи: 61
03-05-2018 дата публикации

BLADE COMPRISING LANDS WITH A STIFFENER

Номер: US20180119550A1
Автор: BERDOU Caroline Jacqueline Denise, DE GAILLARD Thomas Alain
Принадлежит:

A preform for a turbine engine blade, the preform comprising a main fiber preform obtained by three-dimensional weaving and comprising a first longitudinal segment suitable for forming a blade root (), a second longitudinal segment extending the first longitudinal segment upwards, and suitable for forming an airfoil portion (), and a first transverse segment extending transversely from the junction between the first and second longitudinal segments, and suitable for forming a first platform (), wherein the preform also includes at least one stiffener () fitted on the main fiber preform along at least a portion of the distal edge of the first transverse segment. 1. A preform for a turbine engine blade , the preform comprising a main fiber preform obtained by three-dimensional weaving and comprising:a first longitudinal segment suitable for forming a blade root;a second longitudinal segment extending the first longitudinal segment upwards, and suitable for forming an airfoil portion; anda first transverse segment extending transversely from the junction between the first and second longitudinal segments, and suitable for forming a first platform;wherein the preform also includes at least a stiffener fitted on the main fiber preform along at least a portion of the distal edge of the first transverse segment.2. A preform according to claim 1 , wherein the stiffener is a shim possessing a U-shaped section and gripping the distal edge of the first transverse segment.3. A preform according to claim 2 , wherein the top end of the shim engages in a setback formed in the top surface of the first transverse segment so that the top surface of the shim is flush with the top surface of the first transverse segment.4. A preform according to claim 1 , wherein the stiffener is a box shape fitted against the bottom surface of the first transverse segment.5. A preform according to claim 1 , wherein the stiffener possesses an axial spline or an axial notch configured to co-operate ...

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Номер записи: 62
04-05-2017 дата публикации

EMBEDDING 3D PRINTED FIBER REINFORCEMENT IN MOLDED ARTICLES

Номер: US20170120519A1
Автор: Mark Gregory Thomas
Принадлежит:

A reinforced molding is formed having an internal continuous fiber reinforcement preform embedded therein. Continuous reinforcing fiber is deposited in a reinforcement volume to form a continuous fiber reinforcement preform, and the reinforcement preform is then located within a mold of a molding apparatus. The mold is loaded with flowable and substantially isotropic molding material, e.g., by injection with heated and/or pressurized resin. The molding material is hardened (by curing or cooling or the like) to overmold the continuous fiber reinforcement preform. The resulting reinforced molding surrounds the internal continuous fiber reinforcement preform with a hardened substantially isotropic molding material. 1. A method of fabricating a reinforced molding , comprising:additively depositing continuous reinforcing fiber in a reinforcement volume to form a continuous fiber reinforcement preform;locating the continuous fiber reinforcement preform within a mold of a molding apparatus;loading the mold with molten molding material;hardening the molding material to overmold the continuous fiber reinforcement preform, thereby forming a reinforced molding surrounding an internal continuous fiber reinforcement preform with the hardened molding material, wherein the reinforcement volume is smaller than a volume of the entire reinforced molding.2. The method according to claim 1 , wherein the reinforcement volume includes a combined volume of reinforcement fiber and a matrix that may be heated to a liquid state within which the reinforcement fiber is additively deposited claim 1 , and the reinforcement volume is less than 20 percent of the entire reinforced molding.3. The method according to claim 1 , wherein the molding is performed at a molding material pressure which removes air voids within the fiber reinforcement matrix material.4. The method according to claim 1 , wherein the continuous fiber reinforcement preform is bent or deformed from its formation shape to a ...

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Номер записи: 63
25-08-2022 дата публикации

Injection Overmolding with Heat/Cool Cycling for Making Optical Lenses Using 3D-Printed Functional Wafers

Номер: US20220266488A1
Автор: Chiu Hao-Wen, JALLOULI Aref, Shan Haifeng
Принадлежит:

Disclosed herein is an injection molding method for making optical thermoplastic lenses using 3D—printed functional wafers. The method employs a variable injection molding cavity temperature that is heated to at least wafer Tg—10° C. 1. A method for producing an optical article , the method comprising over-molding an additive manufactured functional wafer having a functional wafer glass transition temperature onto a convex surface of a base lens to produce an ophthalmic lens , wherein the over-molding comprises:affixing the functional wafer to the concave surface of an injection molding cavity;filling the injection molding cavity with molten base lens material; and{'sub': cavity', 'g, wafer, 'raising the injection molding cavity temperature from a first temperature to a second temperature that is at least 10° C. less than the functional wafer glass transition temperature, such that T≥T10° C.'}2. The method of claim 1 , wherein the over-molding viscoelastically deforms the functional wafer.3. The method of claim 2 , wherein the viscoelastic deformation templates the texture of the concave surface of the mold cavity onto the convex surface of the functional wafer.4. The method of claim 3 , wherein the templating produces an ophthalmic lens with an optically smooth convex surface having a roughness less than 20 nm RMS.5. The method of claim 1 , wherein the additive manufactured functional wafer is wafer of non-optical quality with a surface roughness greater than 50 nm RMS.6. The method of claim 1 , wherein the functional wafer includes at least one UV cut claim 1 , blue cut claim 1 , color enhancement claim 1 , near infrared cut claim 1 , chronocut claim 1 , and/or photochromicity dye or filter.7. The method of claim 1 , wherein the functional wafer material is selected from the group consisting of polyamides claim 1 , polyesters claim 1 , polyester alloys claim 1 , polyethylenes claim 1 , polyethylene terephtalate claim 1 , polysiloxanes claim 1 , polyimides claim 1 ...

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Номер записи: 64
03-06-2021 дата публикации

WOODEN DECORATIVE BOARD, MOLDED ARTICLE HAVING WOODEN DECORATIVE BOARD, AND METHOD OF MANUFACTURING MOLDED ARTICLE

Номер: US20210162720A1
Автор: KANEUCHI KAZUHIKO, KIRITOSHI Takeshi, KOSHIMIZU Takanori, SUGIYAMA TOMONORI
Принадлежит:

A wooden decorative board includes a sliced veneer that is formed of a natural wood or an artificial wood having a plurality of irregularities formed by wooden conduits on a front surface; and a transparent base material disposed on at least one surface of the sliced veneer on a one side, and having a printed layer disposed on a surface opposite to the sliced veneer. 1. A wooden decorative board comprising:a sliced veneer that is formed of a natural wood or an artificial wood having a plurality of irregularities formed by wooden conduits on a front surface; anda transparent base material disposed on at least one surface of the sliced veneer on a one side, and having a printed layer disposed on a surface opposite to the sliced veneer.2. The wooden decorative board of claim 1 ,wherein the transparent base material is formed of a non-stretched transparent base material, or a cast or extrusion-molded transparent base material.3. The wooden decorative board of claim 1 ,wherein the printed layer is formed of a layer having a light-transmitting property and a layer having no light-transmitting property.4. The wooden decorative board of claim 1 ,wherein the transparent base material has at least two layers or more, and the printed layer is disposed between the two layers of the transparent base material.5. The wooden decorative board of claim 1 ,wherein in the transparent base material disposed on the one surface of the wooden decorative board on the one side, a nonwoven fabric layer is disposed on an outermost layer of the surface opposite to the sliced veneer.6. The wooden decorative board of claim 1 ,wherein in the transparent base material disposed on the one surface of the wooden decorative board on the one side, a nonwoven fabric layer is disposed on an outermost layer of the surface opposite to the sliced veneer, a portion of the nonwoven fabric layer has a pattern of a specific shape not covering the transparent base material, and an adhesive layer is provided on a ...

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Номер записи: 65
19-05-2016 дата публикации

Method in which a vehicle interior trim part with a decor layer comprising paper layers is produced

Номер: US20160136939A1
Автор: Godefroy Beau, Hugo Piccin, Maxime SALANDRE
Принадлежит: FAURECIA INNENRAUM SYSTEME GMBH

A method in which an interior trim part for a vehicle is produced. The method includes the steps of providing a block of material comprising a plurality of paper layers connected to each other by at least one resin, cutting the block into slices, wherein a cutting plane has an angle between 5° and 85° in relation to layer planes of the paper layers, providing a flexible support layer and applying at least one of the slices to the flexible support layer to obtain a flexible composite layer, and providing a rigid carrier and applying the flexible composite layer directly or indirectly to the carrier.

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Номер записи: 66
01-09-2022 дата публикации

Method for Making Optical Lenses Using 3D Printed Functional Wafers

Номер: US20220276409A1
Автор: Chiu Hao-Wen, JALLOULI Aref, Shan Haifeng
Принадлежит:

Disclosed herein is an injection molding method for making optical thermoplastic lenses using 3D-printed functional wafers. The wafer and base lens are made of different materials having dissimilar glass transition temperatures. 1. A method for producing an optical article , the method comprising over-molding an additive manufactured functional wafer onto a convex surface of a base lens to produce an ophthalmic lens , wherein the over-molding comprises:affixing the functional wafer to the concave surface of a mold cavity of a molding apparatus; and{'sub': g,lens', 'g,wafer', 'g,lens, 'filling the mold cavity with molten base lens material; wherein the functional wafer material has a glass transition temperature at or between at least 100° C. below the glass transition temperature of the base lens material to at or about 15° C. below the glass transition temperature of the base lens material, such that T−100° C.≤T≤T−15° C.'}2. The method of claim 1 , wherein the additive manufactured functional wafer is a wafer of non-optical quality having a surface roughness greater than 50 nm RMS.3. The method of claim 1 , wherein the over-molding visoelastically deforms the functional wafer.4. The method of claim 3 , wherein the viscoelastic deformation templates the texture of the concave surface of the mold cavity onto the convex surface of the functional wafer.5. The method of claim 4 , wherein the templating produces an ophthalmic lens with an optically smooth convex surface having a roughness less than 20 nm RMS.6. The method of claim 1 , wherein the functional wafer includes at least one UV cut claim 1 , blue cut claim 1 , color enhancement claim 1 , near infra-red cut claim 1 , chronocut claim 1 , and/or photochromicity dye or filter.7. The method of claim 1 , wherein the functional wafer material is selected from the group consisting of polyamides claim 1 , polyesters claim 1 , polyester alloys claim 1 , polyethylenes claim 1 , polyethylene terephtalate claim 1 , ...

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Номер записи: 67
18-05-2017 дата публикации

PORTABLE ELECTRONIC DEVICE AND METHOD OF MANUFACTURING THE SAME

Номер: US20170136666A1
Автор: Heck Pascal, NICOLAS Cédric
Принадлежит: THE SWATCH GROUP RESEARCH AND DEVELOPMENT LTD.

Portable electronic device capable of processing information, said portable electronic device including a body arranged to be capable of being secured to the user, and at least one electronic assembly for processing information, the body of the portable electronic device being formed by a layer of plastic material which gives the portable electronic device a shape and thickness, characterized in that the portable electronic device includes a first impermeable plastic film which serves as a coating for the layer of plastic material, and a second impermeable plastic film secured to the periphery of the first impermeable plastic film, and in that the electronic assembly for processing information is arranged between the first and second impermeable plastic films. 1. A method of manufacturing a portable electronic device capable of processing information , the portable electronic device including a body arranged to be capable of being secured to a user and at least one electronic assembly for processing information , wherein the body of the portable electronic assembly is formed of a layer of plastic material which gives the portable electronic device a shape and thickness; wherein the method includes the steps of:overmoulding the layer of plastic material, which forms the body of the portable electronic device, on an external face of a first impermeable plastic film;mounting the electronic assembly for processing information on the inner face side of the first impermeable plastic film, andsecuring a second impermeable plastic film to the first impermeable plastic film, so as to delimit, between the first and second impermeable plastic films, an impermeable cavity which houses the electronic assembly for processing information.2. The method of manufacturing a portable electronic device according to claim 1 , wherein the method includes the step which consists claim 1 , prior to the step of moulding the plastic material which forms the body of the portable electronic ...

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Номер записи: 68
26-05-2016 дата публикации

IN-MOLD DECORATIVE APPLIQUÉ WITH TEXTURED SURFACE

Номер: US20160144542A1
Автор: BARRAZA AILEEN N., CRIST JEFFREY B., DOAN LINH N., HOLLAND JAMES P., Laird Kenneth S., SMITH WARWICK J., SWANK STACY L.
Принадлежит:

A manufacturing method for a plastic-molded automotive interior trim component produces a curvilinear finished surface with a relatively flat portion and a relatively curved portion. A decorative film subcomponent is molded with a substantially smooth outer surface that is pigmented with a desired color of the finished surface. The decorative film subcomponent is placed into a mold having a film-receiving surface with a three-dimensional texture at both the relatively flat portion and the relatively curved portion. A structural backing member is in-mold laminated with the decorative film subcomponent by injecting molten plastic material against the inner surface of the decorative film subcomponent in the mold, wherein pressure of the molten plastic material expands the decorative film subcomponent to form an embossed pattern which is substantially uniform and undistorted covering at least part of the relatively flat portion and at least part of the relatively curved portion. 1. A method of manufacturing a plastic-molded automotive interior trim component having a curvilinear finished surface with a relatively flat portion and a relatively curved portion , comprising the steps of:molding a decorative film subcomponent with a substantially smooth outer surface and an inner surface, wherein the decorative film subcomponent has a shape generally conforming to the curvilinear finished surface, and wherein at least the outer surface is pigmented with a desired color of the finished surface;placing the decorative film subcomponent into a mold, wherein the mold has a film-receiving surface with a three-dimensional texture at both the relatively flat portion and the relatively curved portion; andin-mold laminating a structural backing member with the decorative film subcomponent by injecting molten plastic material against the inner surface of the decorative film subcomponent in the mold, wherein pressure of the molten plastic material expands the decorative film ...

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Номер записи: 69
25-05-2017 дата публикации

ORAL CARE IMPLEMENT HAVING MULTIPLE SOFT TISSUE CLEANER COMPONENTS

Номер: US20170143111A1
Автор: Casini Luca, Jimenez Eduardo, Klausegger Raimund, Moskovich Robert, Pringiers Jacob, Rooney Michael C., Storz Joachim
Принадлежит:

An oral care implement with a soft tissue cleanser. The oral care implement may include a handle and a head, the head having a first surface and an opposite second surface. A first cleanser may be fixed to the first surface of the head such that the first cleanser has a hole through which a portion of the first surface of the head is exposed. Furthermore, a second cleanser may be fixed to the portion of the first surface of the head that is exposed through the hole of the first cleanser. 1. An oral care implement comprising:a handle;a head connected to the handle, the head having a front surface and a rear surface opposite the front surface;a protuberance extending from the rear surface of the head;a first cleanser located on the rear surface of the head and having a hole extending therethrough, the protuberance extending into the hole of the first cleanser; anda second cleanser located on the protuberance.2. The oral care implement of wherein the first cleanser is a pad having a top surface claim 1 , and further comprising a plurality of projections extending from the top surface of the pad.3. The oral care implement of wherein the protuberance extends through the hole in the first cleanser and comprises an exposed top surface that is flush with the top surface of the pad.4. The oral care implement of wherein the first cleanser is formed by a first shot of resilient material during an injection molding process and the second cleanser is formed by a second shot of resilient material during the injection molding process.5. The oral care implement of wherein the second cleanser is isolated from the first cleanser by a portion of an exposed surface of the protuberance so that no portion of the second cleanser is in contact with the first cleanser.6. The oral care implement of wherein the first cleanser surrounds the protuberance and wherein an exposed portion of the protuberance surrounds the second cleanser.7. The oral care implement of wherein the first cleanser ...

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Номер записи: 70
25-05-2017 дата публикации

Multilayer Body

Номер: US20170144344A1
Автор: Attner Juri, Jungmann Gert, Schmidt Jurgen
Принадлежит:

The invention relates to a multilayer body () for producing a decorated plastic article () having a surface relief (). The multilayer body () comprises a relief film () with a first carrier film () and a structural layer (), arranged on one side of the first carrier film (). The multilayer body () also comprises a multilayer film () with a second carrier film () and at least one decorative layer (). The structural layer () is arranged here between the first carrier film () and the second carrier film (). Furthermore, the multilayer body () has a film body () which comprises the relief film () and can be released from the at least one decorative layer (), and the at least one decorative layer () is formed such that it can be deformed by the structural layer () formed as a stamped structure. The invention also relates to a process for producing such a multilayer body (), and to two processes for producing a decorated plastic article () having a surface relief () by using such a multilayer body (). 126-. (canceled)27. A process for producing a multilayer body , the process comprising the following steps:a) providing a relief film, with a first carrier film and a structural layer arranged on one side of the first carrier film;b) providing a multilayer film, with a second carrier film and at least one decorative layer; andc) bonding the relief film and the multilayer film such that the structural layer is arranged between the first carrier film and the second carrier film.28. The process as claimed in claim 27 , wherein step a) comprises:printing the structural layer onto the first carrier film.29. The process as claimed in claim 27 , wherein step a) comprises:applying a radiation-curable replicating lacquer layer, forming the structural layer, to the first carrier-film, forming an impression of a relief in the replicating lacquer layer; andcuring the replicating lacquer layer.30. The process as claimed in claim 27 , wherein step a) comprises:applying an adhesive layer ...

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Номер записи: 71
07-05-2020 дата публикации

INJECTION MOLDING APPARATUS AND METHOD OF MANUFACTURING RESIN MOLDED ARTICLE

Номер: US20200139597A1
Автор: Lee Seonghun, Ojima Takuro, Sugino Masaru
Принадлежит:

An injection molding apparatus is equipped with a first mold and a second mold. One of the first mold and the second mold is provided with a protrusion protruding toward the other of the molds. A retaining section is defined by the protrusion. A workpiece is retained in the retaining section. Moreover, the first mold is provided with injection members for injecting a molten resin into a cavity. 1. An injection molding apparatus that molds a resin on a workpiece , the injection molding apparatus comprising:a first mold in which injection members configured to inject a molten resin are provided; anda second mold configured to form a cavity together with the first mold,wherein the first mold or the second mold includes a retaining section configured to retain the workpiece, andthe retaining section is defined by a protrusion.2. The injection molding apparatus according to claim 1 , wherein the protrusion is a processing portion configured to carry out a bending process on the workpiece.3. The injection molding apparatus according to claim 2 , wherein the protrusion carries out the bending process on a peripheral edge portion of the workpiece.4. The injection molding apparatus according to claim 3 , wherein the peripheral edge portion of the workpiece that is subjected to the bending process is embedded within the resin.5. The injection molding apparatus according to claim 1 , wherein pressing members configured to press the workpiece are provided at predicted merging points where merging of the resin that is injected into the cavity from the injection members is predicted to occur.6. A method of manufacturing a resin molded article by molding a resin on a workpiece placed in a cavity formed by a first mold and a second mold constituting an injection molding apparatus claim 1 , the method comprising the steps of:retaining the workpiece in a retaining section which is defined by a protrusion provided on the first mold or the second mold;injecting a molten resin from ...

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Номер записи: 72
07-05-2020 дата публикации

Resin molded article and manufacturing method therefor

Номер: US20200141154A1
Автор: Masaru Sugino, Seonghun LEE, Takuro Ojima, Tatsuya Akimaru
Принадлежит: Honda Motor Co Ltd, Sakaiya Co Ltd

A resin molded article is equipped with a laminated body in which a core material layer, a cushion layer, and a skin layer are included and laminated. In this configuration, a lowermost layer and a peripheral edge portion of the laminated body are covered by a resin covering layer, and only the upper surface of the skin layer is exposed and serves as a design surface. Moreover, the peripheral edge portion of the laminated body is embedded in an interior part of the resin covering layer.

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Номер записи: 73
15-09-2022 дата публикации

Magnetic housing for mobile device and manufacturing process thereof

Номер: US20220294485A1
Автор: Hongbing Yin, Hua Yi, LinBiao HU, Xianfeng Li
Принадлежит: Luxshare Precision Industry Co Ltd

The present disclosure provides a magnetic housing for mobile device and a manufacturing process of the magnetic housing. The magnetic housing includes a housing body, an outer sleeve, a magnetic coil, and an inner lining. The housing body comprises a bearing part and a surrounding part. The surrounding part is connected to and intersecting with an outer periphery of the bearing part to form an accommodating space. The accommodating space accommodates a mobile device. The bearing part comprises a groove. The outer sleeve is disposed on a surface of the housing body away from the accommodating space. The magnetic coil is disposed in the groove. The inner lining is disposed on a surface of the housing body close to the accommodating space. The overall thickness of the housing for mobile device would not be increased when magnetic coils are disposed.

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Номер записи: 74
23-05-2019 дата публикации

Oral Care Implement Having Multiple Soft Tissue Cleaner Components

Номер: US20190150603A1
Автор: Casini Luca, Jimenez Eduardo, Klausegger Raimund, Moskovich Robert, Pringiers Jacob, Rooney Michael, Storz Joachim
Принадлежит: Colgate-Palmolive Company

An oral care implement with a soft tissue cleaner. The oral care implement may include a handle and a head, the head having a first surface, and an opposite second surface, and a peripheral surface extending between the first and second surfaces. A soft tissue cleaner may have a first cleaner fixed to the second surface of the head and a second cleaner fixed to the peripheral surface of the head. Furthermore, a second cleaner may incorporate a plurality of grooves extending at least a portion of the distance from the first surface to the second surface along the peripheral surface. 1. An oral care implement comprising:a handle;a head connected to the handle, the head having a first surface, a second surface opposite the first surface, and a peripheral surface extending between the first and second surfaces; a first portion located on the second surface of the head; and', 'a second portion located at least partially on the peripheral surface of the head;, 'a soft tissue cleaner comprisingwherein the second portion of the soft tissue cleaner comprises a plurality of grooves that are equidistantly spaced apart from one another and elongated in a direction extending between the first and second surfaces.2. The oral care implement of wherein the first and second portions of the soft tissue cleaner are formed of a resilient material.3. The oral care implement of wherein the first portion of the soft tissue cleaner is a pad having a top surface claim 1 , and further comprising a plurality of projections extending from the top surface of the pad.4. The oral care implement of wherein the peripheral surface comprises a first lateral edge claim 1 , a second lateral edge opposite the first lateral edge claim 1 , and a distal edge claim 1 , the plurality of grooves being located on the second portion of the soft tissue cleaner along each of the first lateral edge claim 1 , the second lateral edge claim 1 , and the distal edge of the peripheral surface.5. The oral care implement ...

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Номер записи: 75
22-09-2022 дата публикации

TRAILING ARM MANUFACTURING METHOD

Номер: US20220297360A1
Автор: SHIMODA Shinsuke
Принадлежит:

A trailing arm manufacturing method includes: preparing a metallic inner plate and a resinous plate member composed of at least two components; heat-crimping the inner plate while sandwiching the inner plate with the plate members in a state in which the inner plate is disposed between the plate members by using a pair of left and right molding dies including a rib molding portion for injection-molding a rib portion having a plurality of ribs; and injection-molding the rib portion on the plate member during the heat-crimping or after the heat-crimping. 1. A trailing arm manufacturing method for manufacturing a trailing arm connecting a vehicle body and a knuckle supporting a vehicle wheel , the trailing arm manufacturing method comprising:preparing a metallic inner portion and a resinous outer portion composed of at least two components;heat-crimping the inner portion while sandwiching the inner portion with the outer portions in a state in which the inner portion is disposed between the outer portions by using a pair of molding dies including an injection-molding portion for injection-molding a rib portion having a plurality of ribs; andinjection-molding the rib portion on the outer portion during the heat-crimping or after the heat-crimping.2. The trailing arm manufacturing method according to claim 1 ,wherein a collar through which a bolt for fixing the knuckle passes is simultaneously crimped to through-holes formed in the inner portion and the outer portion during the heat-crimping.3. The trailing arm manufacturing method according to claim 1 ,wherein a bush for connecting the trailing arm to the vehicle body is simultaneously inserted into a vehicle body side connection portion during the heat-crimping or the injection-molding, the vehicle body side connection portion being formed by the inner portion and a bush fixing resin portion formed on the inner portion at a time of injection-molding the rib portion.4. The trailing arm manufacturing method according to ...

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Номер записи: 76
23-05-2019 дата публикации

Conductive multilayer sheet for thermal forming and injection molding applications

Номер: US20190152196A1
Автор: Tsan-Ming Chen, Wei Feng, Yonglei Xu, Yuzhen Xu, Zhe Chen
Принадлежит: SABIC Global Technologies BV

A method of forming an article of manufacture, comprising: forming a mold insert, comprising applying a conductive layer on a donor substrate second surface, wherein the conductive layer includes nanometer sized metal particles arranged in a network; applying an ultraviolet curable coating layer to a recipient substrate first surface; pressing the recipient substrate, the ultraviolet curable coating layer, and the donor substrate together to form a stack; heating the stack and activating the ultraviolet cured coating layer with an ultraviolet radiation source; removing the donor substrate from the stack, wherein the ultraviolet curable coating layer adheres to the recipient substrate first surface and the conductive layer; thermoforming the mold insert; and injection molding a polymeric resin layer around a portion of the recipient substrate second surface.

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Номер записи: 77
08-06-2017 дата публикации

Liquid Ejection Apparatus and Production Method for Liquid Ejection Apparatus

Номер: US20170157818A1
Автор: NAGATOYA Satoshi
Принадлежит:

A liquid ejection apparatus includes a liquid ejection head including a nozzle forming face in which a plurality of nozzles through which liquid is ejected toward a droplet landing object are formed, and a protruding face protruding toward the droplet landing objet and disposed so as to surround the nozzle forming face, and a cap body including a bottom plate and a wall extending upwardly from the bottom plate and configured to seal the nozzle forming face within a sealing space formed by bringing a top portion of the wall into contact with the protruding face. Further, at minimum, a portion included in the wall and being brought into contact with the protruding portion is an elastic member including liquid repellency. 1. A liquid ejection apparatus comprising:a liquid ejection head including a nozzle forming face in which a plurality of nozzles through which liquid is ejected toward a droplet landing object are formed, and a protruding face protruding toward the droplet landing objet and disposed so as to surround the nozzle forming face; anda cap body including a bottom plate and a wall extending upwardly from the bottom plate and configured to seal the nozzle forming face within a sealing space formed by bringing a top portion of the wall into contact with the protruding face,wherein, at minimum, a portion included in the wall and being brought into contact with the protruding portion is an elastic member including liquid repellency.2. The liquid ejection apparatus according to claim 1 , wherein the elastic member is made of silicone resin.3. The liquid ejection apparatus according to claim 1 , wherein the elastic member is formed from the portion brought into contact with the protruding portion up to a face constituting the wall and located at a side of the sealing space claim 1 , and a face constituting the bottom plate and located at a side of the sealing space.4. The liquid ejection apparatus according to claim 3 , wherein claim 3 , when surface free energy ...

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Номер записи: 78
08-06-2017 дата публикации

Method for Producing an Injection-Molded Component with an Inlay Made of an Organo-Sheet, Device for Carrying Out the Method, and Injection-Molded Component Produced According to the Method

Номер: US20170157819A1
Автор: KONRAD Oleg, SCHWARZ Manuel
Принадлежит:

A method is provided for producing an injection-molded component with an inlay made of an organo sheet, including the following steps: providing a not yet consolidated endless organo sheet wound on a roll; pulling away a leading section of the endless organo sheet from the roll and introducing the section into a heating unit; heating the section to a temperature above the molding temperature; introducing the heated section into an opened injection mold, without separating the heated section from the endless organo sheet, such that a further section of the endless organo sheet is automatically drawn from the roll and introduced into the heating unit; closing the injection mold and simultaneously severing the heated section from the endless organo sheet; and producing the injection-molded component by molding the severed section and then insert molding or overmolding of the molded section. 1. A method for producing an injection-molded component with an inlay made of an organo sheet , the method comprising the acts of:providing a not yet consolidated endless organo sheet wound on a roll;drawing a front portion of the endless organo sheet from the roll and introducing the front portion into a heating unit;heating the front portion to a temperature above a forming temperature,introducing the heated portion into an open injection mold without separating the heated portion from the endless organo sheet so that a further portion of the endless organo sheet is automatically drawn from the roll and introduced into the heating unit;closing the injection mold and severing the heated portion from the endless organo sheet; andproducing the injection-molded component by forming the severed portion and subsequently overmolding the formed severed portion.2. The method according to claim 1 , whereinthe heated portion is severed from the endless organo sheet prior to or during the introduction into the open injection mold.3. The method according claim 1 , whereinthe heated portion is ...

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Номер записи: 79
08-06-2017 дата публикации

METHOD FOR MANUFACTURING A BUMPER STRUCTURE

Номер: US20170157863A1
Автор: HOCK Theobald, Nickel Marco
Принадлежит: GM GLOBAL TECHNOLOGY OPERATIONS LLC

A method is disclosed for manufacturing a bumper structure. A blank made out of fiber-reinforced composite material is deep drawn in a molding tool to form a bumper cross member having a first groove. A first rib structure is molded in the first groove onto the bumper cross member in the molding tool. 115-. (canceled)16. A method for manufacturing a bumper structure comprising:providing a blank made out of fiber-reinforced composite material;deep drawing the blank to obtain an insert; andmolding a reinforcing structure onto the insert.17. The method according to claim 16 , in which molding takes place in a molding tool used for deep drawing the blank.18. A method for manufacturing a bumper structure comprising:providing a blank made out of fiber-reinforced composite material;deep drawing the blank in a molding tool to form a bumper cross member having a first groove; andmolding a first rib structure in the first groove onto the bumper cross member in the molding tool.19. The method according to claim 18 , further comprising:deep drawing a second groove in the bumper cross member, wherein the first and second grooves open toward opposing sides of the bumper cross member; andmolding a second rib structure into the second groove.20. The method according to claim 19 , further comprising forming the second groove in the bumper cross member such that the first and second groove share a lateral wall.21. The method according to claim 18 , further comprising molding the first rib structure between a first lateral wall and a second lateral wall of the first groove claim 18 , wherein the first rib structure includes a plurality of ribs inclined in relation to a longitudinal direction of the first groove.22. The method according to claim 21 , further comprising:deep drawing a second groove in the bumper cross member, wherein the first and second grooves open toward opposing sides of the bumper cross member; andmolding a second rib structure into the second groove.23. The method ...

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Номер записи: 80
14-05-2020 дата публикации

METHODS TO INCREASE STRUCTURAL PERFORMANCE, STRENGTH AND DURABILITY OF FABRIC-REINFORCED COMPOSITE MATERIALS BY PRE-STRESSING

Номер: US20200147844A1
Автор: AHLQUIST Sean, MCGEE Jonathan Wesley, Waas Anthony M.
Принадлежит: THE REGENTS OF THE UNIVERSITY OF MICHIGAN

Methods to increase structural performance, strength, and durability of textile-reinforced composite materials are provided. The textile reinforcement may be knitted, for example, in a flat bed weft knitting machine. The method may include pre-stressing a textile reinforcement preform by applying tension. A polymeric precursor may be introduced to the pre-stressed textile reinforcement preform. The polymeric precursor may then be cured or consolidated, followed by releasing of the applied tension to form the composite article comprising polymer and the pre-stressed textile reinforcement. In other aspects, a composite article is provided that has a pre-stressed textile reinforcement structure and a cured polymer. The textile reinforcement may be a knitted, lightweight, seamless, unitary structure. The knitted reinforcement structure may have distinct first and second knitted regions with different levels of pre-stress, thus providing enhanced control over strength, rigidity, and flexibility of the composite article. 1. A method of making a composite article comprising:placing a textile reinforcement preform into a three-dimensional formwork, wherein the composite article has a shape defined by the three-dimensional formwork;pre-stressing a textile reinforcement preform by applying unixal tension thereto;introducing a polymeric precursor to the pre-stressed textile reinforcement preform after the textile reinforcement preform is placed into the three-dimensional formwork;introducing a polymeric precursor to the pre-stressed textile reinforcement preform;curing the polymeric precursor; andreleasing the applied tension to form the composite article comprising a cured polymer and the pre-stressed textile reinforcement.2. The method of claim 1 , further comprising forming the textile reinforcement preform prior to the pre-stressing.3. The method of claim 2 , wherein the forming comprises knitting the textile reinforcement preform into a unitary seamless structure.4. The ...

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Номер записи: 81
18-06-2015 дата публикации

APPARATUS FOR INJECTING TWO-TONE INTERIOR PANEL

Номер: US20150165663A1
Автор: Kong Byung Seok
Принадлежит:

An apparatus for injecting a two-tone interior panel may include a skin including a surface portion and a folded portion extending from an end of the surface portion, an upper mold under which the skin is disposed, and a lower mold that slides up or down below the upper mold. When the lower mold is elevated, a portion of the lower mold corresponding to the folded portion may come in indirect contact with the upper mold with the folded portion therebetween, and a portion of the lower mold corresponding to the surface portion may form a space between the lower mold and the surface portion into which a first resin is to be injected. 1. An apparatus for injecting a two-tone interior panel , comprising:a skin including a surface portion and a folded portion extending from an end of the surface portion;an upper mold under which the skin is disposed; anda lower mold that slides up or down below the upper mold, wherein when the lower mold is elevated, a portion of the lower mold corresponding to the folded portion comes in indirect contact with the upper mold with the folded portion therebetween, and a portion of the lower mold corresponding to the surface portion forms a space between the lower mold and the surface portion into which a first resin is to be injected.2. The apparatus of claim 1 , wherein after injection of the first resin claim 1 , the lower mold is lowered and a second resin is injected from a side opposite to a side from which the first resin is injected.3. The apparatus of claim 2 , wherein when the second resin is injected claim 2 , the folded portion is pushed by the second resin to be folded under the first resin claim 2 , such that the folded portion is inserted in the second resin.4. The apparatus of claim 3 , wherein through holes are formed in the folded portion of the skin claim 3 , such that when the second resin is injected claim 3 , the second resin flows through the through holes to reach under the first resin.5. The apparatus of claim 1 , ...

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Номер записи: 82
16-06-2016 дата публикации

SHAPED PART, TRIM PART FOR VEHICLE INTERIORS, AND DEVICE AND PROCESS FOR PRODUCING THE SHAPED PART

Номер: US20160167596A1
Автор: Basquin Guillaume, GEOFFROY Valentin
Принадлежит:

A shaped part for a trim part for vehicle interiors with a support made of a mat that contains fibers. The support includes a recess on a visible side that extends in longitudinal direction, and a protrusion on a back side that extends in longitudinal direction and corresponds with the recess on the visible side. The shaped part includes a plastic layer positioned in the area of the recess that is formed from a material other than the mat and that is firmly bonded to the recess. A device for the production of the shaped part as well as a procedure for the production of the shaped part are provided. 1. Shaped part for a trim part for vehicle interiors , comprising: a recess on a visible side which extends in a longitudinal direction, and', 'a protrusion on a back side which extends in longitudinal direction and which corresponds with the recess on the visible side; and, 'a support that includes a mat which contains fibers, the support comprisinga plastic layer that is positioned in the area of the recess, wherein the plastic layer comprises a material other than the mat and is bonded to the support in the recess.2. Shaped part according to claim 1 , wherein the plastic layer on the visible side forms a groove which in a transverse section exhibits a rectangular or stair shaped or trapezoidal form claim 1 , wherein a longitudinal direction of the groove proceeds essentially parallel to the recess.3. Shaped part according to claim 1 , wherein in a transverse section vertical to the longitudinal direction the recess of the support exhibits a minimum radius of curvature (R1) claim 1 , and in a transverse section vertical to the longitudinal direction the plastic layer has a minimum radius of curvature (R2) claim 1 , wherein the minimum radius of curvature of the plastic layer (R2) is smaller by at least 20% compared to the minimum radius of curvature (R1) of the recess of the support.4. Shaped part according to claim 3 , wherein the minimum radius of curvature (R1) of ...

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Номер записи: 83
14-05-2020 дата публикации

Aircraft Display Panel Bonding System

Номер: US20200152100A1
Автор: Garrettson Brook W.
Принадлежит:

A method and apparatus for conforming a display panel to a surface of an aircraft structure. The method positions the display panel within a resin barrier that is located on the surface such that a cavity is formed, places a film and the display panel together, and applies a force on the display panel that causes the display panel to conform to the surface of the aircraft structure. The display panel has a shape that changes to a first shape to match a second shape of the surface of the aircraft structure. The method also injects a resin into the cavity while the force is applied, and cures the resin in the cavity while the force is applied to form a cured resin. The cured resin holds the display panel in the first shape and attaches the display panel to the surface of the aircraft structure. 1. A method for conforming a display panel to a surface of an aircraft structure , the method comprising:positioning the display panel within a resin barrier that is located on the surface such that a cavity is formed;applying a force on the display panel that causes the display panel to conform to the surface of the aircraft structure, wherein the display panel has a shape that changes to a first shape to match a second shape of the surface of the aircraft structure;injecting a resin into the cavity while the force is applied; andcuring the resin in the cavity while the force is applied to form a cured resin, wherein the cured resin holds the display panel in the first shape and attaches the display panel to the surface of the aircraft structure.2. The method of further comprising:attaching the display panel to the surface of the aircraft structure.3. The method of further comprising:forming the resin barrier on the surface of the aircraft structure.4. The method of further comprising:placing a film and the display panel together, wherein placing the film and the display panel together comprises:positioning a caul plate against the display panel, wherein the film is located on ...

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Номер записи: 84
14-05-2020 дата публикации

System for manufacturing an electromechanical structure

Номер: US20200154573A1
Автор: Antti Keranen, Jarkko TORVINEN, Jarmo Sääski, Mikko Heikkinen, Mikko SIPPARI, Paavo NISKALA, Pasi RAAPPANA
Принадлежит: TactoTek Oy

A system for manufacturing an electromechanical structure includes first, second, and third entities. The first entity produces conductors on a planar, flat film. The second entity attaches electronic elements at locations on the film in relation to a three-dimensional shape of the film. The electronic elements include a number of surface mount technology components. The locations of the electronic elements are selected to omit substantial deformation during subsequent forming of the film into the three-dimensional shape. The third entity forms the film into the three-dimensional shape when the electronic elements are supported on the film. The third entity includes one or more machines that are continuously roll-fed, automatically in-precut-pieces-fed, computer numerical control, thermoforming, vacuum former, pressure forming, or blow molding. The first, second, and third entities are arranged relative to one another to manufacture the electromechanical structure.

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Номер записи: 85
29-09-2022 дата публикации

Manufacture of heat exchangers via hybrid welding

Номер: US20220305597A1
Автор: Nicolas BECKER, Nuno Demetrio-Soeiro, Stephen Thompson
Принадлежит: Sogefi Air and Cooling USA Inc

A method for forming a hybrid heat exchanger is provided. The method includes laser-texturing a metal surface to create a plurality of microstructures and subsequently melt-bonding a plastic component to the plurality of microstructures. During melt-bonding, plastic material penetrates the plurality of microstructures and conforms to the plastic component to the metal surface. After hardening inside the microstructures, the plastic component adheres to the metal surface as a hybrid component. As a result, a fastener or snap connection is not required, and the plastic-metal joint provides a barrier to water, glycol-based fluids, air, and other fluids.

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Номер записи: 86
15-06-2017 дата публикации

Molding system and method of manufacturing molded article

Номер: US20170165882A1
Автор: Masamichi MOMONO, Nobuyuki Asanuma
Принадлежит: Toshiba Machine Co Ltd

A molding system 10 for manufacturing a molded article Q by integrally molding a sheet-shaped insert member S and a molding material R, the molding system comprising: a sheet supply part 20 configured to supply the insert member S; a sheet heating part 30 configured to heat the insert member S; a molding apparatus 100 configured to form the molded article Q by integrally molding the insert member S and the molding material R; an ejector 200 including a delivery position 222 and configured to transfer the insert member S between the sheet heating part 30 and the molding apparatus 100 and to eject and transfer the molded article Q from the molding apparatus; and a transfer robot configured to transfer the insert member S or the molded article Q between the sheet supply part 20 and the ejector.

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Номер записи: 87
14-06-2018 дата публикации

GASKET AND METHOD OF MANUFACTURING THE SAME

Номер: US20180163870A1
Автор: HORIMOTO Takayuki, Kurano Yoshihiro, Nishimura Takuro, OBA Kenichi, SASO Hidetoshi, Urakawa Tetsuya, YUI Hajime
Принадлежит:

The invention provides a gasket which improves a handling workability of a rubber only type gasket. The gasket of the invention is constructed by a combination of a rubber only type gasket main body, and a carrier sheet which is made of a resin film retaining the gasket main body in a non-bonded state, and the carrier sheet is provided with an air inflow port for making air flow into a portion between the carrier sheet and the gasket main body when the gasket main body is detached from the carrier sheet. A gasket retention portion having a three-dimensional shape which is deformed along an outer shape of the gasket main body is arranged at a position which laps over the gasket main body in a plane in the carrier sheet, and the gasket main body is partly accommodated within the gasket retention portion in a thickness direction. 1. A gasket comprising:a rubber only type gasket main body;a carrier sheet which is made of a resin film retaining the gasket main body in a non-bonded state; andan air inflow port for making air flow into a portion between the carrier sheet and the gasket main body when the gasket main body is detached from the carrier sheet, the air inflow port being provided in the carrier sheet.2. The gasket according to claim 1 , further comprising a gasket retention portion having a three-dimensional shape which is deformed along an outer shape of the gasket main body claim 1 ,wherein the gasket retention portion is arranged at a position which laps over the gasket main body in a plane in the carrier sheet,wherein the gasket main body is partly accommodated within the gasket retention portion in a thickness direction, andwherein the air inflow port is arranged at a bottom surface position of the gasket retention portion.3. The gasket according to claim 1 , further comprising a gasket retention portion having a three-dimensional shape which is deformed along an outer shape of the gasket main body claim 1 ,wherein the gasket retention portion is arranged ...

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Номер записи: 88
29-09-2022 дата публикации

Hollow-profile Composite Technology

Номер: US20220305706A1
Автор: Dajek Ulrich
Принадлежит: LANXESS DEUTSCHLAND GMBH

The invention relates to a process for producing a composite component having at least one functional element composed of at least one cylindrical hollow profile and at least one plastic to be introduced into the hollow profile by means of specific injection molding methods. 1. A process for producing a composite component bya) providing an injection mold having at least one openable cavity and a mold dimension (A) in closure direction and a mold dimension (B) at right angles to the closure direction of the mold and a cavity circumference (UW) corresponding to the circumference of the cavity in the region of mold dimensions (A) and (B), and at least one secondary cavity, i) the hollow profile circumference (UH), the wall thickness (S), the external diameter (C) and the longitudinal axis (L),', 'ii) at least one bend with angle (W) and', {'b': '2', 'iii) at least one perforation along its longitudinal axis (L),'}], 'b) providing at least one hollow profile in the form of a hollow cylinder having'} iv) having a ratio of external diameter (C) to wall thickness (S) in the range from 5:1 to 300:1, where the external diameter (C) in the region of the mold contact surfaces (K) is greater by a range from 0.1% to 5% than the mold dimension (A) and is less by a range from 0.1% to 5% than the mold dimension (B), and', 'v) the figures for external diameter (C) are based on 90° viewed in the direction of the longitudinal axis (L) of the hollow profile, and', 'vi) the hollow profile circumference UH=C·π corresponds to the cavity circumference (UW) of the at least one injection mold cavity in the closed state, and', 'vii) the mold contact surfaces refer to the sealing surfaces of the mold in the closed state with the hollow profile,, 'and in unbent regions of the hollow profile'}c) introducing the at least one hollow profile into the at least one cavity of the injection mold,d) closing the at least one cavity of the injection mold and compressing the hollow profile at its mold ...

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Номер записи: 89
29-09-2022 дата публикации

PLASTIC COMPOSITE PANEL AND ASSOCIATED PRODUCTION METHOD

Номер: US20220305707A1
Автор: Lochner Peter, Neubauer Steffen, RUECKERT BENEDIKT, SUENNEMANN MARTIN
Принадлежит: PREH GMBH

A method for producing a plastic composite panel which is provided as a layer structure. The method includes providing a film layer structure comprising an adhesive layer which is arranged between two transparent plastic films. The film layer structure is pre-molded to assume an approximately final shape and is arranged in a molding tool so that a first main surface of the film layer structure is towards the molding surface of the molding tool and so that a cavity is formed between the second main surface of the film layer structure and a surface of the molding tool. The film layer structure is then back-molded in a thermal molding method step while introducing a thermoplastic material into the cavity to provide the layer structure. A pre-molding and back-molding step, a rigidification of the thermoplastic layer, and a demolding of the layer structure is further performed. 1106-. (canceled)107: A method for producing a plastic composite panel which is provided as a layer structure , the method comprising: at least one adhesive layer which is made from an adhesive which is not fully solidified and which is transparent at least in a solidified state, and', 'at least two transparent plastic films comprising at least one first outer plastic film and a second inner plastic film, at least one of the at least two transparent plastic films being translucently metallized,', 'wherein the at least one adhesive layer is arranged between the at least two transparent plastic films so as to connect the at least two transparent plastic films and to provide a first main surface and a second main surface which is arranged opposite to the first main surface;, 'providing a film layer structure comprising,'}pre-molding the film layer structure so that the film layer structure assumes a shape which approximates a final shape;providing a molding tool comprising a molding surface and a surface which is arranged opposite to the molding surface, the molding surface being arranged to form a ...

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Номер записи: 90
22-06-2017 дата публикации

LACROSSE HEAD POCKET AND RELATED METHOD OF MANUFACTURE

Номер: US20170173832A1
Автор: Herman Craig M., Janisse Richard J.
Принадлежит:

A lacrosse head pocket and a related method of manufacture are provided. The pocket can be a molded pocket including individual molded strings, combined strings, shooting strings and support rails extending around a perimeter of the pocket. Certain pocket elements can include transition parts to smoothly transition components having different cross sections. The pocket can include a pre-formed ball channel and hole units having broadsides for connection to a head or other component. The pocket can be attached to a pocket frame, and optionally constructed from a mesh or other synthetic material that is tensioned with the pocket frame. A mold and related molding method are also provided. 1. A method of joining a lacrosse pocket to a frame , the method comprising:overmolding only a perimeter of a lacrosse pocket with a first polymeric material that embeds within and encapsulates a plurality of strands of the lacrosse pocket, thereby forming a frame with the lacrosse pocket attached thereto,applying a tension to the frame which in turn applies tension to the lacrosse pocket so that the lacrosse pocket is in a tensioned mode.2. The method of comprising:engaging the lacrosse pocket with a bulbous contour during the overmolding step,wherein the lacrosse pocket maintains a shape corresponding to the bulbous contour after the overmolding step.3. The method of claim 1 ,wherein the lacrosse pocket includes a longitudinal axis,wherein the tension is applied perpendicular to the longitudinal axis.4. The method of claim 1 ,wherein the lacrosse pocket includes a longitudinal axis,wherein the tension is applied longitudinally, generally parallel to the longitudinal axis.5. The method of claim 2 ,wherein the lacrosse pocket is constructed from a fabric,wherein the lacrosse pocket is in the tensioned mode during the overmolding the frame step.6. The method of claim 1 ,wherein the frame includes an inner part and an outer part that sandwich the perimeter of the lacrosse pocket.7. A ...

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Номер записи: 91
22-06-2017 дата публикации

Continuous and random reinforcement in a 3d printed part

Номер: US20170173868A1
Автор: Gregory Thomas Mark
Принадлежит: Markforged Inc

Combined continuous/random fiber reinforced composite filament including a plurality of axial fiber strands extending substantially continuously within a matrix material of the fiber reinforced composite filament as well as a multiplicity of short chopped fiber rods extending at least in part randomly within the same matrix material is 3D printed via a deposition head including a conduit continuously transitioning to a substantially rounded outlet tipped with an ironing lip, which is driven to flatten the fiber reinforced composite filament against previously deposited portions of the part, as the matrix material and included therein a first proportion of the short chopped fiber rods are is flowed interstitially among the axial fiber strands spread by the ironing lip. A second proportion of the short chopped fiber rods is forced against previously deposited portions of the part.

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Номер записи: 92
02-07-2015 дата публикации

Apparatus and method for forming interior part of vehicle and interior part manufactured by the same

Номер: US20150183146A1
Автор: Chi Weon Yoon, Ho Jae Lee, Y Tae KIM
Принадлежит: Han II E-Hwa Co Ltd, Hyundai Motor Co, Kia Motors Corp

An apparatus and a method for forming an interior part of a vehicle may include a first mold forming a cavity when being combined with a second mold, a core installed in the first mold to be moved forwards and rearwards and configured to approach the second mold when being moved forwards, and a resin supply line formed in an interior of the core, for supplying a resin into a cavity adjacent to an upper end of the core, wherein a product in which a metal part and a molded part may be integrally formed may be formed by setting metal foil which may be a material of the metal part to the core, moving the core forwards, and injecting a resin which may be a material of the molded part to a rear surface of the metal foil.

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Номер записи: 93
07-07-2016 дата публикации

Method for producing a shaped part, and such a shaped part

Номер: US20160193763A1
Автор: Daniel Hoth, Gerhard Egerer, Martin Kreutzer
Принадлежит: Novem Car Interior Design GmbH

A shaped part comprises a decorative layer on a shaped-part front side, which is configured as the visible face, and a carrier on a shaped-part reverse side. The shaped-part front side is subdivided into at least two regions, a first region and a second region. The decorative layer comprises a first decorative material and a second decorative material, each having a front side and a reverse side. In the first region, the front side the first decorative material provides part of the visible face, and in the second region, the front side of the second decorative material provides part of the visible face. The method comprises preshaping the first and second decorative materials, placing the preshaped decorative materials into an opened cavity of an injection mold, closing the cavity, and configuring the carrier by injecting plastics material into the cavity.

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Номер записи: 94
20-06-2019 дата публикации

HANDLE AND A METHOD FOR MANUFACTURING A HANDLE

Номер: US20190184542A1
Автор: Holm Carl-Olof, Riikonen Jouni
Принадлежит: FISKARS GARDEN OY AB

A method for manufacturing a handle includes manufacturing a surface portion for the handle, arranging the surface portion having a uniform thickness in a mould to contact a surface of the mould and to cover cavities which are provided in the surface in a predetermined pattern, pressing those parts of the surface portion that cover the cavities into the cavities with a mass that is introduced into the mould, and removing the handle from the mould once the mass has cured to form a rigid body which is at least partly covered by the surface portion from which protrusions arranged in the predetermined pattern protrude. 18-. (canceled)9. A method for manufacturing a handle comprising:manufacturing a surface portion for the handle,arranging the surface portion having a uniform thickness in a mould to contact a surface of the mould and to cover cavities which are provided in the surface in a predetermined pattern,pressing those parts of the surface portion that cover the cavities into the cavities with a mass that is introduced into the mould, andremoving the handle from the mould once the mass has cured to form a rigid body which is at least partly covered by the surface portion from which protrusions arranged in the predetermined pattern protrude.10. The method according to claim 9 , wherein the predetermined pattern is provided such that a user grabbing the handle can by feeling the predetermined pattern determine which part of the handle the user has grabbed.11. The method according to claim 9 , whereinthe handle is manufactured to have an outer shape with different dimensions at different locations of the handle along a longitudinal direction of the handle, andthe predetermined pattern is provided such that a user grabbing the handle can by feeling the predetermined pattern and the outer shape of the handle determine which part of the handle the user has grabbed.12. The method according to claim 9 , wherein the method comprises providing cavities in the surface in a ...

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Номер записи: 95
23-07-2015 дата публикации

Rack housing manufacturing method and rack housing

Номер: US20150204435A1
Автор: Takeshi Kunishima
Принадлежит: JTEKT Corp

A manufacturing method includes: forming a tubular portion of a rack housing by press forming from prepregs formed by stacking fiber-reinforced composite materials obtained by impregnating fiber sheets with a thermoplastic resin; and thereafter injecting a thermoplastic resin containing fillers for injection molding to form coupling portions integrated with metal rings. A rack housing is manufactured by the manufacturing method described above.

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Номер записи: 96
20-07-2017 дата публикации

FILM FOR IN-MOLDING, IN-MOLD MOLDED PRODUCT, AND METHOD FOR MANUFACTURING IN-MOLD MOLDED PRODUCT

Номер: US20170203608A1
Автор: KANEUCHI KAZUHIKO, SHIBATA Gakuei
Принадлежит: Panasonic Intellectual Property Management Co., Ltd.

A film for in-molding is configured with a transfer film which is transferred to a surface of an injection molding resin, and a carrier film which is not transferred. The transfer film includes a coloring layer which includes ink which is an organic material formed of a thermoplastic resin and applies a design to an in-mold molded product, and inorganic polymer layers formed of a thermosetting resin, and the coloring layer comes into contact with the inorganic polymer layers and is interposed between the inorganic polymer layers. 1. A film for in-molding comprising:a transfer film which is transferred to a surface of an injection molding resin; anda carrier film which is not transferred,wherein the transfer film includes a coloring layer which includes ink which is an organic material formed of a thermoplastic resin and applies a design to an in-mold molded product, and inorganic polymer layers formed of a thermosetting resin, andthe coloring layer is into contact with the inorganic polymer layers and is interposed between the inorganic polymer layers.2. The film for in-molding of claim 1 ,wherein a glass transition temperature of the inorganic polymer layers is higher than a glass transition temperature of the coloring layer.3. The film for in-molding of claim 1 ,wherein the inorganic polymer layers are formed by using a sol-gel method.4. The film for in-molding of claim 1 ,wherein the inorganic polymer layers comprise metal oxide microparticles and an inorganic matrix resin, and a proportion of the metal oxide microparticles is from 5% by mass to 90% by mass inclusive.5. The film for in-molding of claim 4 ,wherein the metal oxide microparticles are porous fillers.6. The film for in-molding of claim 1 ,wherein a film thickness of each of the inorganic polymer layers is equal to or greater than 0.05 μm and smaller than 0.2 μm.7. The film for in-molding of claim 1 , a base film which continuously supplies the transfer film, and', 'a peeling layer which is provided ...

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Номер записи: 97
04-07-2019 дата публикации

DEVICE AND PROCESS FOR PRODUCING HYBRID COMPOSITE PARTS

Номер: US20190202096A1
Автор: Bobba Venkat Somasekhar, JANIWARAD Raghavendra, Kumar Rn Ashwin, Milne Craig Lawrence, Speirs Kylie
Принадлежит:

A molding process and device produce a hybrid composite part. The process includes configuring a mold cavity () to receive a prepreg material (), configuring the mold cavity further to receive an injection of material, and providing a mold core () including at least one main core (). The at least one main core () are configured to move with respect to the mold core (). The process includes moving the mold core () with respect to the mold cavity () with a first actuator mechanism, moving the mold core to take a first configuration, forming with the mold core in the first configuration a preform from the prepreg material, moving the mold core to take a second configuration, and over molding onto the preform with the injection of the material with the mold core in the second configuration. 1. A process configured to produce a hybrid composite part , comprising:configuring a mold cavity to receive a prepreg material;configuring the mold cavity further to receive an injection of material;providing a mold core comprising at least one main core, the at least one main core being configured to move with respect to the mold core;moving the mold core with respect to the mold cavity with a first actuator mechanism;moving the mold core to take a first configuration wherein the at least one main core is in a first position with respect to the mold core to receive the prepreg material;forming with the mold core in the first configuration a preform from the prepreg material;moving the mold core to take a second configuration wherein the at least one main core is in a second position with respect to the mold core; andover molding onto the preform with the injection of material with the mold core in the second configuration such that the mold cavity has the preform therebetween and forms a cavity between the mold core and the mold cavity.2. The process of claim 1 , wherein the mold core comprising the at least one main core further comprises at least one mold core insert; andwherein ...

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Номер записи: 98
16-10-2014 дата публикации

COUNTERWEIGHT STRUCTURE OF A TRAFFIC CONE

Номер: US20140305366A1
Автор: KUO Shu-Nan
Принадлежит: JING NAN TRAFFIC ENGINEERING CO., LTD.

A counterweight structure of a traffic cone contains a base pre-molded and placed into a conical mold so as to injection mold a conical post. The base includes a groove for connecting with the conical post, a connecting piece mounted around the groove, and a plurality of retaining tabs arranged on the connecting piece. Each retaining tab has a neck portion coupled with the groove, and between any two abutting retaining tabs is defined an elongated hole communicating with the connecting piece, two orifices are arranged on two sides of the neck of the each retaining tab and communicate with the connecting piece, such that when the conical post is injection molded to cover the base, the connecting piece, the plurality of retaining tabs and a plurality of retaining tabs horizontally retain together, and a plurality of orifices are provided to vertically connect the conical post and the base together. 1. A traffic cone comprising: a base pre-molded and placed into a conical mold so as to further injection mold a conical post , whereinthe base includes a groove defined around a central portion thereof so as to connect with the conical post, a connecting piece mounted around an outer peripheral side of the groove, and a plurality of retaining tabs arranged on a top surface and a bottom surface of the connecting piece and spaced apart from each other, each retaining tab has a neck portion coupled with the groove, and between any two abutting retaining tabs is defined an elongated hole, two orifices are arranged on two sides of the neck of the each retaining tab and are in communication with the connecting piece, such that when the conical post is injection molded to cover the base, the connecting piece, the plurality of retaining tabs and a plurality of retaining tabs horizontally retain together, and a plurality of orifices are provided to vertically connect the conical post and the base together.2. The traffic cone as claimed in claim 1 , wherein the each retaining tab is ...

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Номер записи: 99
03-08-2017 дата публикации

MIXING IMPELLER, METHOD OF MANUFACTURING A FIRST SUBASSEMBLY OF THE MIXING IMPELLER AND METHOD OF ASSEMBLING THE MIXING IMPELLER

Номер: US20170216789A1
Автор: Bates Mike, Boettcher Lars, Cutting Jonathan E., Oschwald Martin, West Sharon D.
Принадлежит:

A mixing impeller has first and second subassemblies. A magnet is accommodated in the first subassembly and is adapted to be magnetically coupled to a drive device to be driven. The second subassembly has at least one impeller blade for mixing components when rotating the mixing impeller. The first and second subassemblies are formed as separate entities which are selectively engageable. A method of manufacturing the first subassembly and a method of assembling the mixing impeller also are provided. 1. A mixing impeller comprising:a first subassembly in which at least one magnet is accommodated, wherein the magnet is adapted to be magnetically coupled to a drive device to be driven; anda second subassembly comprising at least one impeller blade for mixing components when rotating the mixing impeller;wherein the first and second subassemblies are formed as separate entities which are selectively engageable.2. The mixing impeller of claim 1 , wherein the first and second subassemblies are engageable by means of a snap-fit mechanism.3. The mixing impeller of claim 1 , wherein the first subassembly comprises at least one recess claim 1 , which extends substantially along a rotation axis of the mixing impeller claim 1 , wherein the recess has at least one protrusion.4. The mixing impeller of claim 3 , wherein the second subassembly comprises at least one engagement member extending from a lower surface of the second subassembly claim 3 , which faces the first subassembly in a mounted state claim 3 ,wherein the engagement member has an enlarged end portion at its free end which is engageable with the protrusion in a respective recess in the first subassembly when inserting the engagement member of the second subassembly into the recess of the first subassembly.5. The mixing impeller of claim 3 , wherein the recess of the first subassembly is arranged at a center of the first subassembly.6. The mixing impeller of claim 5 , wherein the magnet is substantially ring-shaped ...

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Номер записи: 100