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Небесная энциклопедия

Космические корабли и станции, автоматические КА и методы их проектирования, бортовые комплексы управления, системы и средства жизнеобеспечения, особенности технологии производства ракетно-космических систем

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Мониторинг СМИ

Мониторинг СМИ и социальных сетей. Сканирование интернета, новостных сайтов, специализированных контентных площадок на базе мессенджеров. Гибкие настройки фильтров и первоначальных источников.

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Форма поиска

Поддерживает ввод нескольких поисковых фраз (по одной на строку). При поиске обеспечивает поддержку морфологии русского и английского языка
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Применить Всего найдено 31575. Отображено 100.
17-01-2018 дата публикации

ФРИКЦИОННЫЙ ЭЛЕМЕНТ ДЛЯ ФРИКЦИОННОЙ МУФТЫ СТРЕЛОЧНОГО ЭЛЕКТРОПРИВОДА

Номер: RU0000176377U1

Полезная модель относится к фрикционным муфтам с металлокерамическими фрикционными элементами стрелочных электроприводов железнодорожных стрелочных переводов. Фрикционный элемент выполнен в форме призмы высотой 4,8 мм с основанием в виде равностороннего треугольника с закругленными углами, образованного тремя дугами радиусом 5 мм, проведенными из вершин равностороннего треугольника со стороной 2,31 мм и высотой 2,0 мм, и касательным к этим дугам, из пропитанного авиационным гидравлическим маслом металлокерамического фрикционного самосмазывающегося материала, имеющего открытую пористость 15-20%, твердость по Бринеллю НВ не менее 600 МПа, плотность 5,45-5,85 г/см, относительную осадку не менее 12%, и масловпитываемость 1-4%, и который содержит медь, барит, окись кремния, графит и железо. Обеспечивается повышение износостойкости фрикционных элементов и повышение стабильности коэффициента трения при изменении условий нагружения. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 176 377 U1 (51) МПК B22F 5/00 (2006.01) F16D 13/60 (2006.01) F16D 69/02 (2006.01) B22F 3/26 (2006.01) C22C 33/02 (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (52) СПК B22F 5/00 (2006.01); B22F 2301/35 (2006.01); F16D 69/02 (2006.01); B22F 3/26 (2006.01); F16D 13/60 (2006.01); C22C 33/0228 (2006.01) (21)(22) Заявка: 2016126797, 05.07.2016 05.07.2016 Дата регистрации: 17.01.2018 (45) Опубликовано: 17.01.2018 Бюл. № 2 U 1 1 7 6 3 7 7 R U (56) Список документов, цитированных в отчете о поиске: RU 2220026 C1, 27.12.2003. CN 104399970 A, 11.03.2015. EP 2944843 A1, 18.11.2015. (54) ФРИКЦИОННЫЙ ЭЛЕМЕНТ ДЛЯ ФРИКЦИОННОЙ МУФТЫ СТРЕЛОЧНОГО ЭЛЕКТРОПРИВОДА (57) Реферат: Полезная модель относится к фрикционным металлокерамического фрикционного муфтам с металлокерамическими фрикционными самосмазывающегося материала, имеющего элементами стрелочных электроприводов открытую пористость 15-20%, твердость по железнодорожных стрелочных переводов. Бринеллю НВ не менее 600 ...

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06-07-2018 дата публикации

ДИСК ФРИКЦИОННОЙ МУФТЫ СТРЕЛОЧНОГО ПРИВОДА ТИПА СП

Номер: RU0000181227U1

Полезная модель относится к машиностроению, в частности к тормозным и фрикционных устройствам, в том числе к дискам с металлокерамическими фрикционными элементами, используемыми в электроприводах железнодорожных стрелочных переводов типа СП (СП-6, СП-6М, СП-6К, СП-7К, СП-10, СП-6БМ, СП-10БМ). Задача предлагаемого технического решения заключается в повышении надежности работы стрелочного электропривода и безопасности движения подвижного состава, железных дорог. При решении поставленной задачи достигается технический результат, заключающийся в повышении износостойкости фрикционных дисков и повышение стабильности работы стрелочного перевода при изменении условий нагружения. Технический результат достигается диском фрикционный муфты стрелочного привода типа СП, состоящим из металлического диска с рядом отверстий, расположенных по окружности, имеющих форму равностороннего треугольника с закругленными вершинами, в которых находятся износостойкие металлокерамические фрикционные самосмазывающиеся вставки, имеющие форму отверстий, вставки с диском имеют прессовое соединение и одним углом направлены к центру металлического диска, при этом вставки симметрично выступают над плоскостями диска с каждой стороны на (1,0-2,0) мм, прессовое соединение вставок выполнено деформированием вставки по высоте на (0,75-0,85) мм, материал вставки имеет твердость по Бринеллю в пределах (600÷800) МПа, плотность 5,45-5,85 г/см, относительную осадку не менее 11% и масловпитываемость 1-4%, и который содержит медь, барит, окись кремния, графит и железо при следующем содержании компонентов, мас. %: РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 181 227 U1 (51) МПК B22F 3/16 (2006.01) B22F 5/10 (2006.01) F16D 13/60 (2006.01) C22C 33/02 (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (52) СПК B22F 3/16 (2006.01); B22F 5/10 (2006.01); F16D 13/60 (2006.01); C22C 33/02 (2006.01) (21)(22) Заявка: 2018107743, 02.03.2018 (24) Дата начала отсчета срока действия ...

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22-10-2018 дата публикации

ВТУЛКА ДЛЯ ПОДВИЖНЫХ СОЕДИНЕНИЙ СТРЕЛОЧНОЙ ГАРНИТУРЫ

Номер: RU0000184324U1

Полезная модель относится к элементам стрелочной гарнитуры стрелочных переводов, а именно к втулкам для подвижных соединений тяг стрелочной гарнитуры стрелочного перевода. Задачей заявляемого технического решения является повышение безопасности движения подвижного состава. Технический результат заключается в обеспечении при запрессовке втулки в отверстия тяг стрелочной гарнитуры оптимального натяга в соединении в пределах (0,04-0,08) мм и сохранении контактных поверхностей отверстий в тягах стрелочной гарнитуры без задирав и заусенцев при запрессовке и выпрессовке втулок в случае их замены, повышение износостойкости. Технический результат достигается втулкой для подвижных соединений стрелочной гарнитуры, характеризующейся тем, что служит для передачи усилий в виде сосредоточенной силы не менее 7,0 кН, имеет внутреннюю и наружную контактные поверхности, выполнена из спеченного порошкового антифрикционного металлокерамического материала на основе железа, содержащего следующие компоненты смеси: графит, никель, медь, дисульфид молибдена, имеет открытую объемную пористость не более 25%, твердость по Бринеллю не менее НВ 90, пропитан смазкой с температурой замерзания не ниже минус 60°C, с количеством смазки после пропитки не менее 1% от массы втулки, при этом материал имеет предел прочности на сжатие не менее 470 МПа, контактные поверхности калиброваны с пластическим деформирована на глубину до 0,4 мм, наружная поверхность дополнительно обработана шлифованием до шероховатости не более Ra 1.6, наружный номинальный диаметр равен 32-40 мм, выполнен с полем допуска от до по 8 квалитету, а внутренний номинальный диаметр равен 24-28 мм, выполнен с полем допуска по 11 квалитету. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 184 324 U1 (51) МПК E01B 7/00 (2006.01) B22F 3/10 (2006.01) B22F 5/10 (2006.01) C22C 33/02 (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (52) СПК E01B 7/00 (2006.01); B22F 3/10 (2006.01); B22F 5/106 (2006.01); ...

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14-04-2021 дата публикации

ЭЛЕМЕНТ ФРИКЦИОННЫЙ МЕТАЛЛОКЕРАМИЧЕСКИЙ ДЛЯ МУФТЫ ЭЛЕКТРОПРИВОДА

Номер: RU0000203647U1

Полезная модель относится к порошковой металлургии, в частности к спеченным металлокерамическим фрикционным элементам муфт стрелочных электроприводов, частности железнодорожных стрелочных приводов. Спеченный порошковый фрикционный элемент предназначен для запрессовки осадкой в отверстие поводка диска фрикционного муфты стрелочных электроприводов и выполнен в форме призмы с поперечным сечением в виде равностороннего треугольника с закругленными углами из пропитанного маслом металлокерамического фрикционного пористого самосмазывающегося материала. Металлокерамический фрикционный материал получен из смеси порошков, содержащей, мас.%: медь ПМС-1 от 29,90 до 30,10, графит ГК-1 от 0,50 до 2,20, кварц марки А от 4,90 до 5,10, сера сорта 9998 от 0,45 до 0,47, железо ПЖВ2 - остальное. Спеченный фрикционный элемент имеет типоразмер по высоте от 4,4 до 6,9 мм, плотность 5,3-5,7 г/см и твердость по Бринеллю НВ от 490 до 637 МПа. Обеспечивается стабильная работа фрикционной муфты и повышение надежности работы электропривода. 4 з.п. ф-лы, 3 ил. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 203 647 U1 (51) МПК B22F 5/00 (2006.01) F16D 13/60 (2006.01) F16D 69/02 (2006.01) C22C 33/02 (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (52) СПК B22F 5/00 (2021.02); F16D 13/60 (2021.02); F16D 69/02 (2021.02); C22C 33/02 (2021.02) (21)(22) Заявка: 2020123940, 20.07.2020 (24) Дата начала отсчета срока действия патента: Дата регистрации: (73) Патентообладатель(и): Ершова Евгения Александровна (RU) 14.04.2021 (45) Опубликовано: 14.04.2021 Бюл. № 11 2 0 3 6 4 7 R U (54) ЭЛЕМЕНТ ФРИКЦИОННЫЙ МЕТАЛЛОКЕРАМИЧЕСКИЙ ДЛЯ МУФТЫ ЭЛЕКТРОПРИВОДА (57) Реферат: Полезная модель относится к порошковой самосмазывающегося материала. металлургии, в частности к спеченным Металлокерамический фрикционный материал металлокерамическим фрикционным элементам получен из смеси порошков, содержащей, мас.%: муфт стрелочных электроприводов, частности медь ПМС-1 от 29,90 до 30, ...

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26-01-2012 дата публикации

Nanocomposite bulk magnet and process for producing same

Номер: US20120021221A1
Автор: Toshio Miyoshi
Принадлежит: Hitachi Metals Ltd

In a nanocomposite bulk magnet according to the present invention, nanocomposite magnet powder particles, including an Nd 2 Fe 14 B crystalline phase and an α-Fe phase, are combined together. The composition of the magnet is represented by T 100-x-y-z-n (B 1-q C q ) x R y Ti z M n , where T is at least one transition metal element selected from the group consisting of Fe, Co and Ni and always including Fe, R is at least one rare-earth element including substantially no La or Ce, M is an additive metallic element, and x, y, z, n and q satisfy 4 at %≦x≦10 at %, 6 at %≦y≦10 at %, 0.05 at %≦z≦5 at %, 0 at %≦n≦10 at %, and 0≦q≦0.5, respectively. The powder particles have a minor-axis size of less than 40 μm. And powder particles, of which the major-axis size exceeds 53 μm, account for at least 90 mass % of the entire magnet. And those powder particles are directly combined with each other. Consequently, a full-dense magnet, of which the density is 96% or more of the true density of its material alloy, is realized.

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15-03-2012 дата публикации

Article for magnetic heat exchange and method of fabricating an article for magnetic heat exchange

Номер: US20120061066A9
Принадлежит: Vacuumschmelze GmbH and Co KG

An article for magnetic heat exchange comprising a magnetocalorically active phase with a NaZn 13 -type crystal structure is provided by hydrogenating a bulk precursor article. The bulk precursor article is heated from a temperature of less than 50° C. to at least 300° C. in an inert atmosphere and hydrogen gas only introduced when a temperature of at least 300° C. is reached. The bulk precursor article is maintained in a hydrogen containing atmosphere at a temperature in the range 300° C. to 700° C. for a selected duration of time, and then cooled to a temperature of less than 50° C.

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10-05-2012 дата публикации

Rare earth magnet material and method for producing the same

Номер: US20120114515A1
Автор: Yuji Kaneko, Yukio Takada
Принадлежит: Toyota Central R&D Labs Inc

A method for producing a rare earth magnet material which allows efficient Dy or the like diffusion into an inside thereof. This method includes a preparation step of preparing a powder mixture of magnet powder including one or more rare earth elements including neodymium, boron, and the remainder being iron; and neodymium fluoride powder; a heating step of heating a compact of the powder mixture and causing oxygen around magnet powder particles to react with the fluoride powder, thereby obtaining a lump rare earth magnet material in which neodymium oxyfluoride is wholly distributed. The fluoride powder traps oxygen enclosed in the powder mixture and fixes the oxygen as stable NdOF. When Dy is diffused into this rare earth magnet material, Dy smoothly enters into its inside without being oxidized at grain boundaries. Consequently, coercivity of the entire rare earth magnet material can be efficiently increased without wasting scarce Dy.

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24-05-2012 дата публикации

Components for exhaust system, methods of manufacture thereof and articles comprising the same

Номер: US20120128522A1
Принадлежит: Alpha Sintered Metals Inc

Disclosed herein is a sintered composition comprising iron; about 0.05 to about 1 wt % molybdenum; about 3 to about 4.5 wt % silicon; about 0.05 to about 0.5 wt % chromium; about 0.011 to about 0.015 wt % magnesium; all weight percents being based on the total weight of the composition; the composition being devoid of carbon except for trace amounts; and wherein the composition is sintered. Disclosed herein too is a method comprising blending a powdered composition that comprises iron; about 0.05 to about 1 wt % molybdenum; about 3 to about 4.5 wt % silicon; about 0.05 to about 0.5 wt % chromium; about 0.011 to about 0.015 wt % magnesium; all weight percents being based on the total weight of the composition; the composition being devoid of carbon except for trace amounts; compacting and sintering the composition.

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24-05-2012 дата публикации

Magnetostrictive Film, Magnetostrictive Element, Torque Sensor, Force Sensor, Pressure Sensor, And Manufacturing Method Therefor

Номер: US20120128970A1

For providing a magnetostrictive film that can exhibit high magnetostrictive properties in the vicinity of zero magnetic field and their manufacturing methods, a magnetostrictive film thermal sprayed on an object under test includes a metallic glass film subjected to thermal processing at a temperature lower than the glass transition temperature and not lower than the Curie point, and shows a linearity between the magnetic field and the magnetostriction in at least a part of the magnetic field from −15 kA/m to +15 kA/m (both inclusive).

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14-06-2012 дата публикации

Method for producing alloy ingot

Номер: US20120145353A1
Принадлежит: Kobe Steel Ltd

Disclosed is a method for producing alloy ingot including: a step of: charging alloy starting material into a cold crucible in a cold-crucible induction melter, and forming melt pool of the alloy starting material by induction heating in inert gas atmosphere; a step of continuing the induction heating and adding first refining agent to the melt pool, and then reducing the content of at least phosphorus from among impurity elements present in the melt pool; and a step of forming alloy ingot by solidifying the melt, the phosphorus content of which has been reduced. The first refining agent is mixture of metallic Ca and flux, where the flux contains CaF 2 and at least one of CaO and CaCl 2 . The weight proportion of the sum of CaO and CaCl 2 with respect to CaF 2 ranges from 5 to 30 wt % and the weight proportion of metallic Ca with respect to the melt pool is 0.4 wt % or greater.

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12-07-2012 дата публикации

METHOD AND SYSTEM FOR PRODUCING SINTERED NdFeB MAGNET, AND SINTERED NdFeB MAGNET PRODUCED BY THE PRODUCTION METHOD

Номер: US20120176212A1
Принадлежит: Intermetallics Co Ltd

A method and system for producing a slim-shaped sintered NdFeB magnet having a high level of coercive force and high degree of orientation, as well as a sintered NdFeB magnet produced by the aforementioned method or system. A system for producing a slim-shaped sintered NdFeB magnet according to the present invention includes: a filling unit and filling alloy powder; an orienting unit; a sintering furnace; and a conveying unit. The orienting unit is provided with a heating and orienting coil for heating the alloy powder in the molds before and/or after the application of the magnetic field so as to decrease the coercive force of the individual particles of the alloy powder.

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12-07-2012 дата публикации

Bearing steels

Номер: US20120177527A1
Принадлежит: SKF AB

There is provided a novel bearing steel composition and a method of forming a bearing. The bearing steel composition comprises: Carbon 0.4 to 0.8 wt %; Nitrogen 0.1 to 0.2 wt %; Chromium 12 to 18 wt %; Molybdenum 0.7 to 1.3 wt %; Silicon 0.3 to 1 wt %; Manganese 0.2 to 0.8 wt %; and Iron 78 to 86.3 wt %.

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19-07-2012 дата публикации

Permanent magnet and manufacturing method thereof

Номер: US20120181476A1
Принадлежит: Nitto Denko Corp

There are provided a permanent magnet and a manufacturing method thereof capable of efficiently concentrating traces of Dy or Tb in grain boundaries of the magnet and sufficiently improving coercive force due to Dy or Tb while reducing amount of Dy or Tb to be used. To fine powder of milled neodymium magnet material is added an organometallic compound solution containing an organometallic compound expressed with a structural formula of M-(OR) x (M represents Dy or Tb, R represents a substituent group consisting of a straight-chain or branched-chain hydrocarbon, x represents an arbitrary integer) so as to uniformly adhere the organometallic compound to particle surfaces of the neodymium magnet powder. Thereafter, a compact body compacted through powder compaction is held for several hours in hydrogen atmosphere at 200 through 900 degrees Celsius for a hydrogen calcination process. Thereafter, through sintering process, the compact body is formed into a permanent magnet.

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09-08-2012 дата публикации

Nitrogen containing, low nickel sintered stainless steel

Номер: US20120201712A1
Автор: Denis Oshchepkov
Принадлежит: HOGANAS AB

A water atomized stainless steel powder which comprises by weight-%: 10.5-30.0 Cr 0.5-9.0 Ni 0.01-2.0 Mn 0.01-3.0 Sn 0.1-3.0 Si 0.01-0.4 N optionally max 7.0 Mo optionally max 7.0 Cu optionally max 3.0 Nb optionally max 6.0 V balance iron and max 0.5 of unavoidable impurities.

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24-01-2013 дата публикации

Rare-earth permanent magnetic powder, bonded magnet, and device comprising the same

Номер: US20130020527A1
Принадлежит: Grirem Advanced Materials Co Ltd

A rare-earth permanent magnetic powder, a bonded magnet, and a device comprising the bonded magnet are provided. The rare-earth permanent magnetic powder is mainly composed of 7-12 at % of Sm, 0.1-1.5 at % of M, 10-15 at % of N, 0.1-1.5 at % of Si, and Fe as the balance, wherein M is at least one element selected from the group of Be, Cr, Al, Ti, Ga, Nb, Zr, Ta, Mo, and V, and the main phase of the rare-earth permanent magnetic powder is of TbCu 7 structure. Element Si is added into the rare-earth permanent magnetic powder for increasing the ability of SmFe alloy to from amorphous structure, and for increasing the wettability of the alloy liquid together with the addition of element M in a certain content, which enables the alloy liquid prone to be injected out of a melting device. The average diameter of the rare-earth permanent magnetic powder is in the range of 10-100 μm, and the rare-earth permanent magnetic powder is composed of nanometer crystals with average grain size of 10-120 nm or amorphous structure

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04-04-2013 дата публикации

Iron-based sintered sliding member and production method therefor

Номер: US20130084203A1
Принадлежит: Hitachi Powdered Metals Co Ltd

An iron-based sintered sliding member consists of, by mass %, 0.1 to 10% of Cu, 0.2 to 2.0% of C, 0.03 to 0.9% of Mn, 0.52 to 6.54% of S, and the balance of Fe and inevitable impurities. The iron-based sintered sliding member satisfies the following First Formula in which [S %] represents mass % of S and [Mn %] represents mass % of Mn in the overall composition. The iron-based sintered sliding member exhibits a metallic structure in which pores and sulfide particles are dispersed in the matrix that includes a martensite structure at not less than 50% by area ratio in cross section. The sulfide particles are dispersed at 3 to 30 vol. % with respect to the matrix. [S %]=0.6×[Mn %]+0.5 to 6.0  First Formula

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09-05-2013 дата публикации

Method for Manufacturing Resonance Tube, Resonance Tube, and Filter

Номер: US20130113578A1
Автор: Yanzhao Zhou
Принадлежит: Huawei Technologies Co Ltd

A method for manufacturing a resonance tube includes: mixing powder materials, to form homogeneous powder particles, where the powder materials comprise iron powder with a weight proportion of 50% to 90%, at least one of copper powder and steel powder with a weight proportion of 1% to 30%, and an auxiliary material with a weight proportion of 1% to 20%; pressing and molding the powder particles, to form a resonance tube roughcast; sintering the resonance tube roughcast in a protective atmosphere, to form a resonance tube semi-finished product; and electroplating the resonance tube semi-finished product, to form the resonance tube. In the method, the resonance tube, and the filter according to embodiments of the present invention, the resonance tube is manufactured by using multiple powder materials.

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23-05-2013 дата публикации

AMORPHOUS METAL ALLOY

Номер: US20130126054A1
Принадлежит: ROLEX S.A.

The invention relates to an amorphous metal alloy which may be used in the field of mechanical applications, in particular as a spring. This amorphous metal alloy corresponds to the formula FeCONiNbVBTain which: 0≦a≦70; 0≦b≦70; 8 Подробнее

13-06-2013 дата публикации

High-Carbon Iron-Based Amorphous Alloy Using Molten Pig Iron and Method of Manufacturing the Same

Номер: US20130146185A1
Принадлежит: Posco Co Ltd

Provided is an iron-based amorphous alloy and a method of manufacturing the same. More particularly, provided is an high carbon iron-based amorphous alloy expressed by a general formula FeαCβSiγBxPyCrz, wherein α, β, γ, x, y and z are atomic % of iron (Fe), carbon (C), silicon (Si), boron (B), phosphorus (P), and chrome (Cr) respectively, wherein a is expressed by α= 100 −(β+γ+x+y+z) atomic %, β is expressed by 13.5 atomic %≦β≦17.8 atomic %, γ is expressed by 0.30 atomic %≦γ≦1.50 atomic %, x is expressed by 0.1 atomic %≦x≦4.0 atomic %, y is expressed by 0.8 atomic %≦y≦7.7 atomic %, and z is expressed by 0.1 atomic %≦z≦3.0 atomic %.

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20-06-2013 дата публикации

Iron-based mixture powder for sintering and iron-based sintered alloy

Номер: US20130152735A1
Принадлежит: Fine Sinter Co Ltd, Toyota Motor Corp

There is provided an iron-based mixture powder for sintering, as well as an iron-based sintered alloy using same, that are capable of reducing the cutting resistance of the iron-based sintered alloy and of mitigating the shortening of cutting tool life even when a metal fluoride powder is used. The iron-based mixture powder for sintering comprises an iron-based powder, a graphite powder, a hard powder that is harder than the iron-based powder, and a metalfluoride powder. With respect to particle asperity as expressed by the following equation, particle asperity=(perimeter of a section of a particle) 2 /(sectional area of the section×4Pi), the particle asperity of the metal fluoride powder is within the range of 2 to 5.

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20-06-2013 дата публикации

Alloy material for r-t-b-based rare earth permanent magnet, method for producing r-t-b-based rare earth permanent magnet, and motor

Номер: US20130154424A1
Принадлежит: Showa Denko KK

An alloy material for an R-T-B-based rare earth permanent magnet, including (i) an R-T-B-based alloy composed of R being two or more members selected from rare earth elements, T being a transition metal that essentially contains Fe, B and unavoidable impurities, and in which the Dy content is more than 10% by mass and less than 31% by mass, and (ii) a metal powder. Also disclosed is a method for producing an R-T-B-based rare earth permanent magnet and a motor provided with the R-T-B-based rare earth permanent magnet.

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18-07-2013 дата публикации

Soft magnetic powder, granulated powder, dust core, electromagnetic component, and method for producing dust core

Номер: US20130181802A1
Принадлежит: Sumitomo Electric Industries Ltd

Provided are a soft magnetic powder for obtaining a dust core having a low iron loss, the dust core, and a method for producing a dust core. The present invention relates to a soft magnetic powder including a plurality of soft magnetic particles, each having an insulating layer. The Vickers hardness HV0.1 of a material constituting the soft magnetic particles is 300 or more, and the insulating layer contains Si, O, and at least one of an alkali metal and Mg. As long as the soft magnetic powder has such features, a material having a high electric resistance, such as an iron-based alloy, can be used. The eddy current loss can be reduced, and it is possible to effectively obtain a dust core having a low iron loss.

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29-08-2013 дата публикации

Lubricant system for use in powder metallurgy

Номер: US20130224060A1
Принадлежит: Hoeganaes Corp

The present invention is directed to metallurgical powder compositions having improved lubricant properties. These compositions of the invention include at least 90 wt. % of an iron-based metallurgical powder; a Group 1 or Group 2 metal stearate; a first wax having a melting range of between about 80 and 100° C.; a second wax having a melting range of between about 80 and 90° C.; inc phosphate; boric acid; acetic acid; phosphoric acid; and polyvinylpyrrolidone. Methods of compacting the compositions, as well as compacted articles prepared using those methods, are also described.

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19-09-2013 дата публикации

Biodegradable Magnetic Nanoparticles and Related Methods

Номер: US20130243699A1
Принадлежит: Regents of the University of Minnesota

The design of biodegradable magnetic nanoparticles for use in in-vivo biomedical applications. The particles can include Fe in combination with one or more of Mg, Zn, Si, C, N, and P atoms or other particles. The nanoparticles can be degraded in-vivo after usage. The nanoparticles can cease heating upon reaching a predetermined temperature or other value. 1. A composition comprising:a biocompatible and biodegradable nanoparticle including at least one of amorphous alloy, partial-crystalline alloy or crystalline alloy structure; andthe nanoparticle includes an alloy of Fe and at least one of Mg, Zn, or Si.2. The composition as recited in claim 1 , wherein the Fe—Mg claim 1 , or Fe—Zn or Fe—Si amorphous alloy claim 1 , partial-crystalline alloy or crystalline alloy has more than 30 at % Fe.3. The composition as recited in claim 1 , wherein the nanoparticle includes at least one of an amorphous or partial-crystalline alloy or crystalline alloy of Fe with at least one of Mg claim 1 , Zn or Si mixed with elements of at least one of N claim 1 , P claim 1 , S claim 1 , C claim 1 , Ca claim 1 , Ag claim 1 , or Mn.4. The composition as recited in claim 1 , wherein the nanoparticle is a heterostructure having a structure and a matrix claim 1 , the structure includes at least one of FeSi claim 1 , FeZn claim 1 , FeMg claim 1 , FeN claim 1 , FeC or FeP claim 1 , and the matrix includes one or more of Fe claim 1 , Si claim 1 , P claim 1 , N claim 1 , C claim 1 , P claim 1 , Ag. Mn.5. The composition as recited in claim 1 , wherein the nanoparticle includes a heterostructure having at least one of Fe clusters claim 1 , Fe amorphous or Fe alloy clusters claim 1 , or Fe—Mg claim 1 , Zn claim 1 , Si claim 1 , N claim 1 , P claim 1 , C core-shell clusters embedded in Mg claim 1 , Zn claim 1 , Si or a corresponding matrix.6. The composition as recited in claim 1 , wherein the nanoparticle includes at least one of Fe—Mg claim 1 , Zn claim 1 , Si claim 1 , N claim 1 , P claim 1 , or C ...

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26-09-2013 дата публикации

SINTERED ALLOY AND PRODUCTION METHOD THEREFOR

Номер: US20130251585A1
Принадлежит: HITACHI POWDERED METALS CO., LTD.

A sintered alloy has an overall composition consisting of, by mass %, 13.05 to 29.62% of Cr, 6.09 to 23.70% of Ni, 0.44 to 2.96% of Si, 0.2 to 1.0% of P, 0.6 to 3.0% of C, and the balance of Fe and inevitable impurities; a metallic structure in which carbides are precipitated and uniformly dispersed in an iron alloy matrix having dispersed pores; and a density of 6.8 to 7.4 Mg/m. The carbides include specific carbides having maximum diameter of 1 to 10 μm and area ratio of 90% or more with respect to the total carbides. 1. A sintered alloy comprising:an overall composition consisting of, by mass %, 13.05 to 29.62% of Cr, 6.09 to 23.70% of Ni, 0.44 to 2.96% of Si, 0.2 to 1.0% of P, 0.6 to 3.0% of C, and the balance of Fe and inevitable impurities;a metallic structure in which carbides are precipitated and uniformly dispersed in an iron alloy matrix having dispersed pores; and{'sup': '3', 'a density of 6.8 to 7.4 Mg/m,'}wherein the carbides include specific carbides having a maximum diameter of 1 to 10 μm, the specific carbides have an area ratio of 90% or more with respect to that of the total carbides.2. A sintered alloy comprising:an overall composition consisting of, by mass %, 13.05 to 29.62% of Cr, 6.09 to 23.70% of Ni, 0.44 to 2.96% of Si, 0.2 to 1.0% of P, 0.6 to 3.0% of C, 2.96% or less of at least one of Mo, V, W, Nb, and Ti, and the balance of Fe and inevitable impurities;a metallic structure in which carbides are precipitated and uniformly dispersed in an iron alloy matrix having dispersed pores; and{'sup': '3', 'a density of 6.8 to 7.4 Mg/m,'}wherein the carbides include specific carbides having maximum diameter of 1 to 10 μm, the specific carbides having an area ratio of 90% or more with respect to that of the total carbides.3. The sintered alloy according to claim 1 , wherein nitrides are formed on a surface of the sintered alloy and inner surfaces of the pores.4. The sintered alloy according to claim 2 , wherein nitrides are formed on a surface of the ...

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03-10-2013 дата публикации

Steel plate with excellent hydrogen induced cracking resistance, and manufacturing method of the same

Номер: US20130260164A1
Принадлежит: Kobe Steel Ltd

A steel plate is provided which has excellent hydrogen induced cracking resistance. The steel plate is suitable for use in a line pipe. The steel plate satisfies a predetermined composition. In a composition of an inclusion contained in the steel and having a width of 1 μm or more, the ratio (RES/CaS) of the mass of an REM sulfide (RES) to that of a Ca sulfide (CaS) is equal to or more than 0.05, a Zr content of the inclusion is in a range of 5 to 60%, and a Nb content of the inclusion is 5% or less.

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17-10-2013 дата публикации

Magnetic body

Номер: US20130271249A1
Принадлежит: TDK Corp

A magnetic body which can reversibly change its magnetic force with a small external magnetic field while having a high residual magnetic flux density is provided. The magnetic body of the present invention has a residual magnetic flux density Br of at least 11 kG and a coercive force HcJ of 5 kOe or less, while an external magnetic field required for the residual magnetic flux density Br to become 0 is 1.10 HcJ or less.

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07-11-2013 дата публикации

R-t-b sintered magnet

Номер: US20130293328A1
Автор: Futoshi Kuniyoshi
Принадлежит: Hitachi Metals Ltd

This sintered R-T-B based rare-earth magnet includes: R 2 Fe 14 B type compound crystal grains, including a light rare-earth element RL (which includes at least one of Nd and Pr) as a major rare-earth element R, as main phases; and a heavy rare-earth element RH (which includes at least one of Dy and Tb). Before its surface region is removed, the sintered R-T-B based rare-earth magnet has no layer including the rare-earth element R at a high concentration in that surface region. The sintered R-T-B based rare-earth magnet has a portion in which coercivity decreases gradually from its surface region toward its core portion. The difference in the amount of TRE between a portion of the sintered R-T-B based rare-earth magnet that reaches a depth of 500 μm as measured from its surface region toward its core portion and the core portion of the sintered R-T-B based rare-earth magnet is 0.1 through 1.0.

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07-11-2013 дата публикации

Nano-Composite Stainless Steel

Номер: US20130294966A1
Принадлежит: UT Battelle LLC

A composite stainless steel composition is composed essentially of, in terms of wt. % ranges: 25 to 28 Cr; 11 to 13 Ni; 7 to 8 W; 3.5 to 4 Mo; 3 to 3.5 B; 2 to 2.5 Mn; 1 to 1.5 Si; 0.3 to 1.7 C; up to 2 0; balance Fe. The composition has an austenitic matrix phase and a particulate, crystalline dispersed phase.

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14-11-2013 дата публикации

Composite soft magnetic material having low magnetic strain and high magnetic flux density, method for producing same, and electromagnetic circuit component

Номер: US20130298730A1
Принадлежит: Diamet Corp, Mitsubishi Materials Corp

A composite soft magnetic material having low magnetostriction and high magnetic flux density contains: pure iron-based composite soft magnetic powder particles that are subjected to an insulating treatment by a Mg-containing insulating film or a phosphate film; and Fe—Si alloy powder particles including 11%-16% by mass of Si. A ratio of an amount of the Fe—Si alloy powder particles to a total amount is in a range of 10%-60% by mass. A method for producing the composite soft magnetic material comprises the steps of: mixing a pure iron-based composite soft magnetic powder, and the Fe—Si alloy powder in such a manner that a ratio of the Fe—Si alloy powder to a total amount is in a range of 10%-60%; subjecting a resultant mixture to compression molding; and subjecting a resultant molded body to a baking treatment in a non-oxidizing atmosphere.

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21-11-2013 дата публикации

Sputtering Target for Magnetic Recording Film

Номер: US20130306470A1
Принадлежит: JX Nippon Mining and Metals Corp

A sputtering target for a magnetic recording film which contains carbon, the sputtering target is characterized in that the ratio (I G /I D ) of peak intensities of the G-band to the D-band in Raman scattering spectrometry is 5.0 or less. The sputtering target for a magnetic recording film, which contains carbon powders dispersed therein, makes it possible to produce a magnetic thin film having a granular structure without using an expensive apparatus for co-sputtering; and in particular, the target is an Fe—Pt-based sputtering target. Carbon is a material which is difficult to sinter and has a problem that carbon particles are apt to form agglomerates. There is hence a problem that carbon masses are readily detached during sputtering to generate a large number of particles on the film after sputtering. The high-density sputtering target can solve these problems.

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26-12-2013 дата публикации

Material with high resistance to wear

Номер: US20130343944A1
Принадлежит: Boehler Edelstahl GmbH and Co KG

Material and method for the production of material with isotropic, mechanical properties and improved wear resistance and high hardness potential. Method includes producing in a powder metallurgical (PM) method a slug or ingot from a material of ledeburite tool steel alloy, and subjecting one of the slug or ingot or a semi-finished product produced from the slug or ingot to full annealing at a temperature of over 1100° C., but at least 10° C. below the fusing temperature of the lowest melting structure phase with a duration of over 12 hrs. In this manner, an average carbide phase size of the material is increased by at least 65%, a surface shape of the material is rounded and a matrix is homogenized. Method further includes subsequently processing the material into thermally tempered tools with high wear resistance occurs or into parts to which abrasive stress is applied.

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26-12-2013 дата публикации

Method and system for manufacturing sintered rare-earth magnet having magnetic anisotropy

Номер: US20130343946A1
Принадлежит: Intermetallics Co Ltd

A method for manufacturing a sintered rare-earth magnet having a magnetic anisotropy, in which a very active powder having a small grain size can be safely used in a low-oxidized state. A fine powder as a material of the sintered rare-earth magnet having a magnetic anisotropy is loaded into a mold until its density reaches a predetermined level. Then, in a magnetic orientation section, the fine powder is oriented by a pulsed magnetic field. Subsequently, the fine powder is not compressed but immediately sintered in a sintering furnace. A multi-cavity mold for manufacturing a sintered rare-earth magnet having an industrially important shape, such as a plate magnet or an arched plate magnet, may be used.

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09-01-2014 дата публикации

Composites of bulk amorphous alloy and fiber/wires

Номер: US20140007986A1
Принадлежит: Apple Inc

A composite structure includes a matrix material having an intrinsic strain-to-failure rating in tension and a reinforcing material embedded in the bulk material. The reinforcing material is pre-stressed by a tensile force acting along one direction. The embedded reinforcing material interacts with the matrix material to place the composite structure into a compressive state. The compressive state provides an increased strain-to-failure rating in tension of the composite structure along a direction that is greater than the intrinsic strain-to-failure rating in tension of the matrix material along that direction. At least one of the matrix material and the reinforcing material is a bulk amorphous alloy (BAA). The reinforcing material can be a fiber or wire. In various embodiments, the matrix material may be a bulk amorphous alloy and/or the reinforcing material may be a bulk amorphous alloy.

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09-01-2014 дата публикации

TOUGH IRON-BASED BULK METALLIC GLASS ALLOYS

Номер: US20140007991A1
Принадлежит: California Institute of Technology

A family of iron-based, phosphor-containing bulk metallic glasses having excellent processibitity and toughness, methods for forming such alloys, and processes for manufacturing articles therefrom are provided. The inventive iron-based alloy is based on the observation that by very tightly controlling the composition of the metalloid moiety of the Fe-based, P-containing bulk metallic glass alloys it is possible to obtain highly processable alloys with surprisingly low shear modulus and high toughness. 1. An Fe-based metallic glass composition comprising at least Fe , Mo , P , C and B , where Fe comprises an atomic percent of at least 60 , Mo comprises an atomic percent of from 2 to 8 , P comprises an atomic percent of from 5 to 17.5 , C comprises an atomic percent of from 3 to 6.5 , and B comprises an atomic percent of from 1 to 3.5 , wherein the alloy has a shear modulus (G) of less than 60 GPa , and the composition is capable of forming a bulk object having a critical thickness of at least 2 mm.2. The metallic glass of claim 1 , wherein the atomic percent of P is from 10 to 13.3. The metallic glass of claim 1 , wherein the atomic percent of C is from 4.5 to 5.5.4. The metallic glass of claim 1 , wherein the atomic percent of B is from 2 to 3.5. The metallic glass of claim 1 , wherein the combined atomic percent of P claim 1 , C claim 1 , and B is from 19 to 21.6. The metallic glass of claim 1 , wherein the composition further comprises Si in an atomic percent of from 0.5 to 2.5.7. The metallic glass of claim 6 , wherein the atomic percent of Si is from 1 to 2.8. The metallic glass of claim 7 , wherein the combined atomic percent of P claim 7 , C claim 7 , B claim 7 , and Si is from 19 to 21.9. (canceled)10. The metallic glass of claim 1 , wherein the atomic percent of Mo is from 4 to 6.11. The metallic glass of claim 1 , wherein the composition further comprises Ni in an atomic percent of from 3 to 7.12. The metallic glass of claim 11 , wherein the atomic percent ...

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27-03-2014 дата публикации

Corrosion-resistant magnet and method for producing the same

Номер: US20140083568A1
Принадлежит: Hitachi Metals Ltd

An object of the present invention is to provide an R—Fe—B based sintered magnet having on a surface thereof a chemical conversion film with higher corrosion resistance than a conventional chemical conversion film such as a phosphate film, and a method for producing the same. The corrosion-resistant magnet of the present invention as a means for achieving the object is characterized by comprising a chemical conversion film containing at least Zr, Nd, fluorine, and oxygen as constituent elements and not containing phosphorus directly on a surface of an R—Fe—B based sintered magnet, wherein R is a rare-earth element including at least Nd.

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03-04-2014 дата публикации

Vertical skull melt injection casting

Номер: US20140090797A1
Принадлежит: Apple Inc

Described herein is a device comprising a crucible, a movable base and a heater; wherein the heater is configured to melt BMG to form molten BMG feedstock in the crucible; wherein the movable base configured to slide along a length of the crucible; wherein the movable base and the crucible are configured to hold the molten BMG feedstock.

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04-01-2018 дата публикации

IRON NITRIDE POWDER WITH ANISOTROPIC SHAPE

Номер: US20180001385A1
Принадлежит:

Techniques are disclosed for milling an iron-containing raw material in the presence of a nitrogen source to generate anisotropically shaped particles that include iron nitride and have an aspect ratio of at least 1.4. Techniques for nitridizing an anisotropic particle including iron, and annealing an anisotropic particle including iron nitride to form at least one a″-Fe16N2 phase domain within the anisotropic particle including iron nitride also are disclosed. In addition, techniques for aligning and joining anisotropic particles to form a bulk material including iron nitride, such as a bulk permanent magnet including at least one a″-Fe16N2 phase domain, are described. Milling apparatuses utilizing elongated bars, an electric field, and a magnetic field also are disclosed. 1. A method comprising:milling an iron-containing raw material in the presence of a nitrogen source to generate a powder including a plurality of anisotropic particles,wherein at least some particles of the plurality of anisotropic particles include iron nitride,wherein at least some particles of the plurality of anisotropic particles have an aspect ratio of at least 1.4,wherein the aspect ratio for an anisotropic particle of the plurality of anisotropic particles comprises the ratio of the length of a longest dimension to the length of a shortest dimension of the anisotropic particle, andwherein the longest dimension and the shortest dimension are substantially orthogonal.2. The method of claim 1 , wherein milling the iron-containing raw material comprises milling the iron-containing raw material for between about 20 hours and about 65 hours in a bin of a rolling mode milling apparatus claim 1 , a stirring mode milling apparatus claim 1 , or a vibration mode milling apparatus.3. The method of claim 1 , wherein milling the iron-containing raw material comprises milling the iron-containing raw material under a pressure of between about 0.1 gigapascals (GPa) and about 20 GPa in a bin of a rolling ...

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04-01-2018 дата публикации

METHOD FOR PRODUCING POWDER METAL COMPOSITIONS FOR WEAR AND TEMPERATURE RESISTANCE APPLICATIONS

Номер: US20180001387A1
Принадлежит:

A powder metal composition for high wear and temperature applications is made by atomizing a melted iron based alloy including 3.0 to 7.0 wt. % carbon; 10.0 to 25.0 wt. % chromium; 1.0 to 5.0 wt. % tungsten; 3.5 to 7.0 wt. % vanadium; 1.0 to 5.0 wt. % molybdenum; not greater than 0.5 wt. % oxygen; and at least 40.0 wt. % iron. The high carbon content reduces the solubility of oxygen in the melt and thus lowers the oxygen content to a level below which would cause the carbide-forming elements to oxidize during atomization. The powder metal composition includes metal carbides in an amount of at least 15 vol. %. The microhardness of the powder metal composition increases with increasing amounts of carbon and is typically about 800 to 1,500 Hv50. 1. A method of forming a powder metal composition , comprising the steps of:providing a melted iron based alloy including 3.0 to 7.0 wt. % carbon, 10.0 to 25.0 wt. % chromium, 1.0 to 5.0 wt. % tungsten, 3.5 to 7.0 wt. % vanadium, 1.0 to 5.0 wt. % molybdenum, not greater than 0.5 wt. % oxygen, and at least 40.0 wt. % iron, based on the total weight of the melted iron based alloy; andatomizing the melted iron based alloy to provide atomized droplets of the iron based alloy.2. The method of including grinding the atomized droplets to remove oxide skin from the atomized droplets.3. The method of claim 1 , wherein the atomizing step includes forming metal carbides in an amount of at least 15 vol. % claim 1 , based on the total volume of the melted iron based alloy.4. The method of claim 3 , wherein the metal carbides are selected from the group consisting of: M8C7 claim 3 , M7C3 claim 3 , M6C claim 3 , wherein M is at least one metal atom and C is carbon.5. The method of claim 4 , wherein M8C7 is (V63Fe37)8C7; M7C3 is selected from the group consisting of: (Cr34Fe66)7C3 claim 4 , Cr3.5Fe3.5C3 claim 4 , and Cr4Fe3C3; and M6C is selected from the group consisting of: Mo3Fe3C claim 4 , Mo2Fe4C claim 4 , W3Fe3C claim 4 , and W2Fe4C.6. ...

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02-01-2020 дата публикации

Method for manufacturing soft magnetic iron powder

Номер: US20200001369A1
Принадлежит: JFE Steel Corp

A method for manufacturing soft magnetic iron powder, the method including ejecting high-pressure water to collide with a molten metal stream falling vertically downward, breaking up the molten metal stream into metal powder, and cooling the metal powder, in which, when a falling rate of the molten metal stream per unit time is defined as Qm (kg/min) and an ejection rate of high-pressure water per unit time is defined as Qaq (kg/min), a mass ratio (Qaq/Qm) is 50 or more, and a total content of ferrous constituents (Fe, Ni, and Co) is 76 at % or more.

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07-01-2016 дата публикации

High-toughness low-alloy wear-resistant steel sheet and method of manufacturing the same

Номер: US20160002759A1
Принадлежит: Baoshan Iron and Steel Co Ltd

A high-toughness low-alloy wear-resistant steel sheet and a method of manufacturing the same, which has the chemical compositions (wt %): C: 0.08-0.20%; Si: 0.10-0.60%; Mn: 1.00-2.00%; B: 0.0005-0.0040%; Cr: less than or equal to 1.50%; Mo: less than or equal to 0.80%; Ni: less than or equal to 1.50%; Nb: less than or equal to 0.080%; V: less than or equal to 0.080%; Ti: less than or equal to 0.060%; Al: 0.010-0.080%, Ca: 0.0010-0.0080%, N: less than or equal to 0.0080%, 0: less than or equal to 0.0080%, H: less than or equal to 0.0004%, P: less than or equal to 0.015%, S: less than or equal to 0.010%, and (Cr/5+Mn/6+50B): more than or equal to 0.20% and less than or equal to 0.55%; (Mo/3+Ni/5+2Nb): more than or equal to 0.02% and less than or equal to 0.45%; (Al+Ti): more than or equal to 0.01% and less than or equal to 0.13%, the remainders being Fe and unavoidable impurities. The present invention reduces the contents of carbon and alloy elements, and makes full use of the characteristics of refinement, strengthening, etc. of micro-alloy elements such as Nb, Ti, etc., and through TMCP process, the wear-resistant steel sheet has high strength, high hardness, good toughness, good weldability, excellent wear-resistant performance, and is applicable to wearing parts in various mechanical equipments.

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07-01-2016 дата публикации

METHOD OF MAKING A METAL PRIMER INSERT BY INJECTION MOLDING

Номер: US20160003593A1
Автор: Burrow Lonnie
Принадлежит:

The present invention provides a method of making a substantially cylindrical insert by metal injection molding by providing a primer insert injection mold to form a substantially cylindrical metal primer insert, injection molding the metal injection molding feedstock into the primer insert injection mold to form a first substantially cylindrical metal primer insert having a first size; debinding the first substantially cylindrical metal primer insert to remove the first binding agent; and sintering the first substantially cylindrical metal primer insert to remove the second binding agent and form the substantially cylindrical metal primer insert having a second size. 1. A method of making a substantially cylindrical insert by metal injection molding comprising the steps of:providing a primer insert injection mold to form a substantially cylindrical metal primer insert, wherein the primer insert mold comprises a top surface opposite a bottom surface and a substantially cylindrical coupling element that extends from the bottom surface, a primer recess in the top surface that extends toward the bottom surface, a primer flash aperture positioned in the primer recess to extend through the bottom surface, and a flange that extends circumferentially about an outer edge of the top surface, wherein the flange is adapted to receive a polymer overmolding that covers an circumferential surface and the primer flash hole aperture to form a primer flash hole;providing a metal injection molding feedstock comprising a powdered metal and a first binding agent and a second binding agent;injection molding the metal injection molding feedstock into the primer insert injection mold to form a first substantially cylindrical metal primer insert having a first size;debinding the first substantially cylindrical metal primer insert to remove the first binding agent; andsintering the first substantially cylindrical metal primer insert to remove the second binding agent and form the ...

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07-01-2021 дата публикации

ALLOYED STEEL POWDER FOR POWDER METALLURGY AND IRON-BASED MIXED POWDER FOR POWDER METALLURGY

Номер: US20210002748A1
Принадлежит: JFE STEEL CORPORATION

Disclosed is an alloyed steel powder for powder metallurgy from which sintered parts that do not contain expensive Ni, or Cr or Mn susceptible to oxidation, that have excellent compressibility, and that have high strength in an as-sintered state can be obtained. The alloyed steel powder for powder metallurgy has: a chemical composition containing Mo: 0.5 mass % to 2.0 mass % and Cu: 1.0 mass % to 8.0 mass %, with the balance being Fe and inevitable impurities; and a microstructure in which an FCC phase is present at a volume fraction of 0.5% to 10.0%. 1. An alloyed steel powder for powder metallurgy comprising:a chemical composition containing Mo: 0.5 mass % to 2.0 mass %, and Cu: 1.0 mass % to 8.0 mass %, with the balance being Fe and inevitable impurities; anda microstructure in which an FCC phase is present at a volume fraction of 0.5% to 10.0%.2. An iron-based mixed powder for powder metallurgy , comprising:{'claim-ref': {'@idref': 'CLM-00001', 'claim 1'}, 'the alloyed steel powder for powder metallurgy as recited in ; and'}a graphite powder in an amount of 0.2 mass % to 1.2 mass % with respect to a total amount of the iron-based mixed powder for powder metallurgy.3. The iron-based mixed powder for powder metallurgy according to claim 2 , further comprising a Cu powder in an amount of 0.5 mass % to 4.0 mass % with respect to a total amount of the iron-based mixed powder for powder metallurgy. This disclosure relates to an alloyed steel powder for powder metallurgy, and, in particular, to an alloyed steel powder for powder metallurgy having excellent compressibility from which sintered parts having high strength in an as-sintered state can be obtained. This disclosure also relates to an iron-based mixed powder for powder metallurgy containing the above-described alloyed steel powder for powder metallurgy.Powder metallurgical technology enables manufacture of complicated-shape parts with dimensions very close to the products' shapes (i.e., near net shapes). This ...

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03-01-2019 дата публикации

PROCESSES FOR REFINING NIOBIUM-BASED FERROALLOYS

Номер: US20190003011A1
Принадлежит:

Refined niobium-based ferroalloys are provided by removing lead and other impurities therefrom by a process comprising charging niobium ore concentrate and/or niobium oxide or a mixture of niobium oxides to a metallothermic reaction chamber, admixing the ore concentrate and/or niobium oxide with a reducing agent, initiating a metallothermic reaction, under reduced pressure; and allowing the reaction product to solidify and cool; crushing the reaction product or crushing the niobium-based ferroalloy ore concentrate previously reduced in open air, and charging the crushed product to a melting crucible within a vacuum induction melting furnace, lowering the pressure within the furnace to below 1 mbar, and melting the crushed product while vaporizing the impurities contained therein. 1. A process for producing low-lead niobium-based ferroalloys comprising:charging niobium ore concentrate to a metallothermic reaction chamber;admixing the ore concentrate with a reducing agent;reducing the pressure in the reaction chamber to below atmospheric pressure;initiating a metallothermic reaction; andrecovering a reaction product by allowing the reaction product to solidify and cool.2. The process as recited in claim 1 , wherein an energy booster is added to the resulting admixture prior to the metallothermic reaction.3. The process as recited in claim 1 , wherein one or more elements selected from the group consisting of chromium claim 1 , molybdenum claim 1 , cobalt claim 1 , iron claim 1 , and nickel claim 1 , oxides of any of the foregoing claim 1 , and mixtures thereof is added to the admixture prior to the metallothermic reaction.4. The process as recited in claim 1 , wherein the metallothermic reaction is conducted under a reduced pressure ranging from 100 to 300 mbar.5. The process as recited in claim 1 , wherein the niobium ore concentrate is admixed with or replaced by NbO claim 1 , NbO claim 1 , NbO or an admixture thereof.6. The process as recited in claim 1 , further ...

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07-01-2021 дата публикации

Polymer Ammunition and Cartridge Primer Insert

Номер: US20210003373A1
Автор: Lonnie Burrow
Принадлежит: TRUE VELOCITY IP HOLDINGS LLC

The present invention provides polymer ammunition having a primer insert having: a top surface; a bottom surface opposite the top surface; a coupling element that extends from the bottom surface, wherein the coupling element comprises an interior surface and an exterior surface, wherein the interior surface comprises: a transition region that transitions from the bottom surface to a second segment wherein the transition region has a radius of from 0.02 to 0.2; a first segment extending from the second segment and terminates at a tip, wherein the first segment has a first segment distance from 0.02 to 0.18 inches and the second segment has a second segment distance from 0.02 to 0.18 inches, wherein the second segment has a second segment angle from +3 to −3 degrees relative to the first segment angle and the first segment has a first segment angle from +6 to −6 degrees from perpendicular to the top surface; a primer recess in the top surface that extends toward the bottom surface; a primer flash aperture positioned in the primer recess through the bottom surface; and a flash aperture groove in the primer recess and positioned around the primer flash aperture and adapted to receive a polymer overmolding through the primer flash aperture.

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07-01-2016 дата публикации

Process of manufacturing of soft magnetic ceramic and its use

Номер: US20160005535A1

A process for the manufacture of magnetic ceramic is provided including the steps of: die compacting a powder composition into a compacted body, the composition including a mixture of soft magnetic, iron or iron-based powder, core particles of which are surrounded by an electrically insulating, inorganic coating an amount of 1 to 35% by weight of the composition; and heating and pressing the compacted body in an atmosphere to a temperature and a pressure below the decomposition temperature and pressure of the magnetic, iron or iron-based powder.

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04-01-2018 дата публикации

METHOD FOR TUNING THE FERROMAGNETIC ORDERING TEMPERATURE OF ALUMINUM IRON BORIDE

Номер: US20180005736A1
Принадлежит:

A series of solid solutions AlFeMnxBhave been synthesized by arc-melting and characterized by powder X-ray diffraction, and magnetic measurements. All the compounds adopt the parent AlFeB-type structure, in which infinite zigzag chains of B atoms are connected by Fe atoms into [FeB] slabs that alternate with layers of Al atoms along the b axis. The parent AlFeBis a ferromagnet with T=282 K. A systematic investigation of solid solutions AlFeMn.Bshowed a non-linear change in the structural and magnetic behavior. The ferromagnetic ordering temperature is gradually decreased as the Mn content (x) increases. The substitution of Mn for Fe offers a convenient method for the adjustment of the ferromagnetic ordering temperature of AlFeB. 1. A series of solid solutions having the general formula: AlFeMnB.2. The series of wherein x has a value selected from the group consisting of 0.4 claim 1 , 0.65 claim 1 , 0.8 claim 1 , 1.0 claim 1 , 1.2 claim 1 , 1.6 claim 1 , 2.0 claim 1 , and any combination thereof claim 1 , wherein the value of x may vary by +/−0.06.3. A solid solution having the general formula: AlFeMnB claim 1 , wherein x is at least 0.1.4. The solid solution of comprising Fe-rich phases and Mn-rich phases.5. The solid solution of wherein x is between 0.1 and 0.3.6. The solid solution of wherein x is between 0.3 and 0.5.7. The solid solution of wherein x is between 0.5 and 0.7.8. The solid solution of wherein x is between 0.7 and 0.9.9. The solid solution of wherein x is between 0.9 and 1.1.10. The solid solution of wherein x is between 1.1 and 1.3.11. The solid solution of wherein x is between 1.3 and 1.5.12. The solid solution of wherein x is between 1.5 and 1.7.13. The solid solution of wherein x is between 1.7 and 1.9.14. The solid solution of wherein x is between 1.9 and 2.0. This application claims the benefit of priority to U.S. provisional Application Ser. No. 62/109,374, which was filed Jan. 29, 2015. U.S. provisional Application Ser. No. 62/109,374 is ...

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04-01-2018 дата публикации

METAL MAGNETIC MATERIAL AND ELECTRONIC COMPONENT

Номер: US20180005738A1
Автор: Yamamoto Makoto
Принадлежит: MURATA MANUFACTURING CO., LTD.

Zinc is added to a metal magnetic alloy powder including iron and silicon. An element is formed using this magnetic material, and a coil is formed inside or on the surface of the element. 1. A metal magnetic material , comprisingzinc added to a metal magnetic alloy powder made of iron and silicon.2. A metal magnetic material , comprisingzinc added to a metal magnetic alloy powder made of iron and silicon, and whereina reaction product of the zinc and the metal magnetic alloy powder is generated by a heat treatment.3. A metal magnetic material , comprisingzinc added to a metal magnetic alloy powder made of iron and silicon, and whereina reaction product of the zinc and the metal magnetic alloy powder is generated by a heat treatment so that an oxide of the metal magnetic alloy powder due to the reaction product is present.4. A metal magnetic material , comprisingzinc added to a metal magnetic alloy powder made of iron and silicon, and whereina reaction product of the zinc and the metal magnetic alloy powder is generated by a heat treatment so that the reaction product is formed near a surface of the metal magnetic alloy powder.5. An electronic component , comprisingan element body formed of a metal magnetic material acquired by adding zinc to a metal magnetic alloy powder made of iron and silicon, whereina reaction product of the zinc and the metal magnetic alloy powder is generated in the element body, and whereina coil is formed inside, or on a surface of, the element body.6. An electronic component , comprisingan element body formed of a metal magnetic material acquired by adding zinc to a metal magnetic alloy powder made of iron and silicon, whereina reaction product of the zinc and the metal magnetic alloy powder is precipitated near a surface of the metal magnetic alloy powder, and whereina coil is formed inside, or on a surface of, the element body.7. An electronic component , comprisingan element body formed of a metal magnetic material acquired by adding ...

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04-01-2018 дата публикации

Magnetic Material Sputtering Target and Manufacturing Method Thereof

Номер: US20180005807A1
Принадлежит:

Provided is an oxide-containing magnetic material sputtering target wherein the oxides have an average grain diameter of 400 nm or less. Also provided is a method of producing an oxide-containing magnetic material sputtering target. The method involves depositing a magnetic material on a substrate by the PVD or CVD method, then removing the substrate from the deposited magnetic material, pulverizing the material to obtain a raw material for the target, and further sintering the raw material. An object is to provide a magnetic material target, in particular, a nonmagnetic grain-dispersed ferromagnetic sputtering target capable of suppressing discharge abnormalities of oxides that are the cause of particle generation during sputtering. 1. A method of producing a magnetic material sintered sputtering target containing nonmagnetic oxides , comprising the steps of: depositing an oxide-containing magnetic material on a substrate using a magnetic material and an oxide material by PVD or CVD , removing the substrate from the deposited oxide-containing magnetic material , pulverizing the oxide-containing magnetic material to obtain a raw material for the target , and further sintering the raw material.2. A method according to claim 1 , further comprising the steps of mixing the raw material with added insufficient components claim 1 , and sintering the mixture.3. A method of producing a magnetic material sintered sputtering target containing nonmagnetic oxides claim 1 , comprising the steps of: depositing an oxide-containing magnetic material on a substrate using a magnetic material and an oxide material by PVD or CVD claim 1 , removing the substrate from the deposited oxide-containing magnetic material claim 1 , and further performing hot isostatic pressing (HIP) on the resulting oxide-containing magnetic material.4. A method of producing a magnetic material sintered sputtering target containing nonmagnetic oxides claim 1 , comprising the steps of: depositing an oxide- ...

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02-01-2020 дата публикации

RARE-EARTH SINTERED MAGNET

Номер: US20200005973A1
Принадлежит: TDK Corporation

A rare-earth sintered magnet contains main phase crystal grains having an Nd5Fe17-type crystal structure, includes R and T (where R represents one or more rare-earth elements that essentially include Sm and T represents Fe or one or more transition metal elements that essentially include Fe and Co), and wherein the compositional ratio of R is 20-40 at % and the remaining portion is substantially T; the remaining portion other than R is substantially only T or only T and C; and when the main phase crystal grains' average grain size in one cross-sectional surface of the rare-earth sintered magnet is defined as Dv, while grain size of individual main phase crystal grains is defined as Di, Dv is at least 1.0 μm, and the main phase crystal grains' area ratio that satisfy 0.7Dv≤Di≤2.0Dv is at least 80% with respect to the area of a cross-sectional surface of the rare-earth sintered magnet. 1. A rare-earth sintered magnet comprising main phase crystal grains having NdFetype crystal structure , wherein the rare-earth sintered magnet comprises R and T (R is essentially Sm or is at least one selected from rare earth elements in addition to Sm; and T is essentially Fe or a combination of Fe and Co or is at least one selected from transition metal elements in addition to Fe or the combination of Fe and Co) ,a compositional ratio of R in the rare-earth sintered magnet is 20 at % or more and 40 at % or less,a remaining part besides R in the rare-earth sintered magnet is substantially T only or a combination of T and C only, andDv is 1.0 μm or more and an area ratio of the main phase crystal grains satisfying 0.7Dv≤Di≤2.0Dv is 80% or more in a cross section of the rare-earth sintered magnet in which Dv represents an average grain size of the main phase crystal grains and Di represents a grain size of individual main phase crystal grains at the cross section of the rare-earth sintered magnet.2. The rare-earth sintered magnet according to further including C claim 1 , and C content ...

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11-01-2018 дата публикации

METAL POWDER FOR POWDER METALLURGY, COMPOUND, GRANULATED POWDER, AND SINTERED BODY

Номер: US20180009031A1
Автор: NAKAMURA Hidefumi
Принадлежит:

A metal powder for powder metallurgy contains Fe as a principal component, Ni in a proportion of 5 mass % or more and 20 mass % or less, Si in a proportion of 0.3 mass % or more and 5 mass % or less, and C in a proportion of 0.005 mass % or more and 0.3 mass % or less, and when one element selected from the group consisting of Ti, V, Y, Zr, Nb, Hf, and Ta is defined as a first element, and one element selected from the group and having a higher group number in the periodic table than that of the first element or having the same group number in the periodic table as that of the first element and a higher period number in the periodic table than that of the first element is defined as a second element. 1. A metal powder for powder metallurgy , comprising:Fe as a principal component;Ni in a proportion of 5 to 20 mass %;Si in a proportion of 0.3 to 5 mass %; andC in a proportion of 0.005 to 0.3 mass %,whereina first element is contained in a proportion of 0.01 to 0.7 mass %, anda second element is contained in a proportion of 0.01 to 0.7 mass %,whereinthe first element is selected from the group consisting of Ti, V, Y, Zr, Nb, and Hf, andthe second element is selected from the group consisting of Ti, V, Zr, Nb, Hf, and Ta, and(i) has a higher group number in the periodic table than the first element or(ii) has the same group number and a higher period number in the periodic table than the first element.2. The metal powder for powder metallurgy according to claim 1 , wherein when a ratio X1/X2 of a value X1 which is obtained by dividing the content E1 of the first element by the mass number of the first element to a value X2 which is obtained by dividing the content E2 of the second element by the mass number of the second element is 0.3 to 3.3. The metal powder for powder metallurgy according to claim 1 , wherein the sum of the content of the first element and the content of the second element is 0.05 to and 0.8 mass %4. The metal powder for powder metallurgy according ...

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27-01-2022 дата публикации

CYLINDER LINER AND MANUFACTURING METHOD FOR SAME

Номер: US20220025829A1
Принадлежит:

A cylinder liner of the present invention is a cylinder liner mounted on a cylinder block and formed of flaky graphite cast iron, at least a nitrided layer is provided on an inner periphery of the cylinder liner, and a cross hatching section is formed on the inner periphery, a roughness curve of the inner periphery has a plateau honing shape, a ten-point average roughness Rz of the inner periphery pursuant to JIS B0601:1982 is 4.0 μm or less, and an average value of an area ratio of pits generated in the inner periphery is 8% or less. 1. A cylinder liner mounted on a cylinder block and formed of flaky graphite cast iron , wherein at least a nitrided compound layer having a thickness of 3 μm or more and 15 μm or less is provided on an inner periphery of the cylinder liner , and a cross hatching section is formed on the inner periphery , a roughness curve of the inner periphery has a plateau honing shape , a ten-point average roughness Rz of the inner periphery pursuant to JIS B0601:1982 is 4.0 μm or less , and an average value of an area ratio of pits generated in the inner periphery is 8% or less , a depth of the pit is equal to or smaller than the thickness of the nitrided compound layer , and a diameter of the pit is 10 to 100 μm.2. The cylinder liner according to claim 1 , wherein the cylinder liner has a metal structure in which flaky free graphite is dispersed and crystallized in a cast iron matrix claim 1 , some of the free graphite present in a surface part to a depth of 20 μm of the inner periphery of the cylinder liner is dispersed such that a part of some of the free graphite reaches to the inner periphery as an exposed part claim 1 , and the other free graphite present in the surface part of the inner periphery extends to a vicinity of the inner periphery and is dispersed such that a part reaching the inner periphery from an extension part tip of the other free graphite is a covering section formed of a material that constitutes the cast iron matrix.3. ...

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09-01-2020 дата публикации

Iron-based multi-phase environmentally-friendly hydrogen storage material

Номер: US20200010939A1
Автор: Huang Qian
Принадлежит:

The invention provides an iron-based multi-phase environmentally-friendly hydrogen storage material, which is prepared by the following method: the Ti, V, Fe, Zr, Ce and Gd metal raw materials are weighed according to a preset chemical formula; then the Ti, V, Fe, Zr, Ce and Gd metal raw materials are vacuum smelted to obtain the first TiVFe alloy ingots; then perform the first heat treatment for the first TiVFe alloy ingots; after the first heat treatment, the first TiVFe alloy ingots are subjected to the first rolling to obtain the second TiVFe alloy ingots; then the second heat treatment is performed on the second TiVFe alloy ingots; and after the second heat treatment, the second TiVFe alloy ingots are subjected to the second rolling to obtain the third TiVFe alloy ingots; and the third TiVFe alloy ingots are then subjected to a third heat treatment. 1. An iron-based multi-phase environmentally-friendly hydrogen storage material , characterized in that: the iron-based multi-phase environmentally-friendly hydrogen storage material is prepared by the following method:Provide Ti, V, Fe, Zr, Ce, and Gd metal raw materials;The Ti, V, Fe, Zr, Ce, and Gd metal materials are weighed according to a preset chemical formula;After weighing, the Ti, V, Fe, Zr, Ce, and Gd metal raw materials are vacuum smelted to obtain the first TiVFe alloy ingots;Perform a first heat treatment on the first TiVFe alloy ingots;Perform a first rolling on the first TiVFe alloy ingots after the first heat treatment to obtain the second TiVFe alloy ingots;Perform a second heat treatment on the second TiVFe alloy ingots;Perform a second rolling on the second TiVFe alloy ingots after the second heat treatment to obtain the third TiVFe alloy ingots;The third TiVFe alloy ingots is then subjected to a third heat treatment.2. The iron-based multi-phase environmentally-friendly hydrogen storage material mentioned in claim 1 , characterized in that: in this patent claim 1 , the preset chemical formula is ...

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09-01-2020 дата публикации

DIAMOND DRILL BIT AND METHOD OF PRODUCING A DIAMOND DRILL BIT

Номер: US20200011139A1
Принадлежит:

The diamond drill bit comprises a steel powder comprising iron in a non-zero proportion of up to 99.6% iron and carbon in a proportion between 0.03% and 2.14%, coated diamonds impregnated in the steel powder, and a metallic infiltrant alloy comprising copper and one of tin, silver and both tin and silver; wherein the diamond drill bit is produced by an infiltration process that comprises providing the steel powder to form the matrix; dispersing coated diamonds in the steel powder; compressing the matrix comprising the steel powder and the coated diamond at a cold-compression temperature; after the compressing, adding to the matrix an infiltrant alloy comprising copper and one of tin and silver; and heating the mixture of steel powder, coated diamonds and infiltrant alloy at a fusion temperature allowing the infiltrant alloy to melt, wherein the infiltrant alloy infiltrates the matrix and binds it. 1. A diamond drill bit comprising a steel powder comprising iron in a non-zero proportion of up to 99.6% and carbon in a proportion between 0.03% and 2.14% , coated diamonds impregnated in said steel powder , and a metallic infiltrant alloy comprising copper and one of tin , silver and both tin and silver; wherein said diamond drill bit is produced by an infiltration process.2. A diamond drill bit as defined in claim 1 , wherein said steel powder further comprises one or more of the following metals: manganese claim 1 , silicon claim 1 , phosphorus claim 1 , sulfur claim 1 , copper claim 1 , nickel claim 1 , chromium claim 1 , aluminium claim 1 , titanium claim 1 , boron claim 1 , molybdenum and vanadium.3. A diamond Drill bit as defined in claim 1 , wherein said steel powder further comprises tungsten.4. A diamond drill bit as defined in claim 1 , wherein said infiltrant alloy comprises 50-92% copper and 2-50% silver.5. A diamond drill bit as defined in claim 1 , wherein said infiltrant alloy comprises between 75-95% copper and 5-25% tin.6. A diamond drill bit as defined ...

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14-01-2016 дата публикации

ELECTRIC CIRCUIT-USE CORE AND DEVICE USING THE SAME

Номер: US20160012954A1
Принадлежит: NTN CORPORATION

An electric circuit-use core which has low loss, is less susceptible to magnetic saturation, thus allows for size reduction and current increase, and has a wide operation range in high-frequency region, and a manufacturing method for the core are provided. The electric circuit-use core is a dust core formed by compression molding or injection molding with an iron-based amorphous material, a cobalt-based amorphous material, or a sendust material as a magnetic material, and is used as a transformer core, a choke core, or a core of a reactor. The electric circuit-use core includes cylindrical pillar portions and connection portions. 1. An electric circuit-use core which is a dust core formed by compression molding or injection molding with an iron-based amorphous material , a cobalt-based amorphous material , or a sendust material as a magnetic material , and is a transformer core , a choke core , or a core of a reactor.2. The electric circuit-use core as claimed in claim 1 , comprising a plurality of parallel pillar portions and connection portions connecting both ends of the pillar portions claim 1 , whereinat least two pillar portions of the plurality of pillar portions and the connection portion are separately formed by compression molding or injection molding with an iron-based amorphous material, a cobalt-based amorphous material, or a sendust material as a magnetic material.3. An electric circuit which is a DC/DC conversion circuit or DC/AC conversion circuit using the electric circuit-use core as claimed in .4. A solar cell power generation device comprising a solar cell and a power conditioner configured to convert DC power generated by the solar cell to AC power claim 1 , wherein the power conditioner includes a DC/DC conversion circuit having the electric circuit-use core as claimed in .5. An on-vehicle step-up device mounted on a vehicle which is an electric vehicle or plug-in hybrid vehicle claim 1 , the on-vehicle step-up device comprising a reactor claim ...

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03-02-2022 дата публикации

METHOD FOR THE MANUFACTURE OF MULTIMATERIAL ROLL AND THE MULTIMATERIAL ROLL

Номер: US20220032351A1
Автор: TALVITIE Mikko
Принадлежит:

In the present there is presented a method to manufacture multimaterial rolls, comprising method to produce base material containing part of the roll, joining of special material containing part for that, hot working at least part of the length of the roll ingot containing base material and special material, —so that at least requested roll ingot length and diameter are achieved as well as final treatment of the roll ingot—to manufacture finished roll. This method enables manufacture of large rolls, for example having length more than 3 meters as one integrated component without welding or mechanical joint—so, that in the working surfaces of the rolls is used steel with high amount of alloying elements and carbide forming alloying elements. 1. Method for the manufacture of multimaterial rolls comprising following steps:Base material containing part of the roll ingot is produced based on the selected method so, that the base material is such ferrous material which contains other alloying elements than iron maximum 15 weight-%,Special material containing part is joined to the base material containing parts of the roll ingot, which is produced using a suitable method so that special material density is at least 90% of its theoretical density and it forms 5-40 volume-% of the total volume of base material and special materials, The length of the roll is longer than roll ingot length before hot working, and/or', 'The diameter of the roll is smaller than roll ingot diameter before hot working, and/or', 'Roll shaft diameter is smaller than base material diameter before hot working, and', 'Multimaterial special material layer thickness is at least 5 mm,, 'The base material and special material containing part of the roll ingot is hot worked at least for the part of the length of the roll ingot so, that following is reached after hot working;'}wherein, before hot working at least the special materials containing parts of the roll ingot is encapsulated by capsule using at ...

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15-01-2015 дата публикации

Method for Joining Metal Components

Номер: US20150017052A1
Автор: Matic Mario
Принадлежит:

A method for joining metal components by welding includes welding a first component to a second component. At least one of the components is a nitrogen-containing component, and titanium is added to at least one of the components before the welding step. 1. A method for joining metal components by welding , comprising:adding titanium to at least one of a first component and a second component, wherein at least one of the first component and second component is a nitrogen-containing component; andwelding the first component to the second component.2. The method as claimed in claim 1 , wherein titanium is admixed to at least one of the first component and second component before the welding.3. The method as claimed in claim 1 , wherein titanium is applied to a weld joint of the at least one of the first component and second component before the welding step.4. The method as claimed in claim 1 , wherein titanium is added to at least one of the first component and second component in a form of at least one of pure titanium claim 1 , titanium-containing compounds claim 1 , and of titanium-containing alloys.5. The method as claimed in claim 1 , wherein at least one of the first component and second component is formed via a powder metallurgy production process.6. The method as claimed in claim 1 , further comprising subjecting at least one of the first component and second component to a nitriding process before the welding step.7. The method as claimed in claim 1 , wherein claim 1 , after adding the titanium claim 1 , at least one of the first component and second component has claim 1 , at least in certain regions claim 1 , a titanium content in a range of approximately 0.2% by weight to approximately 10% by weight.8. The method as claimed in claim 1 , wherein titanium is added to at least one of the first component and second component before the welding step such that claim 1 , proceeding from a surface of the at least one of the first component and second component ...

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03-02-2022 дата публикации

ALLOYED METALS WITH AN INCREASED AUSTENITE TRANSFORMATION TEMPERATURE AND ARTICLES INCLUDING THE SAME

Номер: US20220033942A1
Принадлежит:

An article including a metal having an austenite transformation temperature of 850 degrees C. or more. The metal may be a steel, such as a stainless steel, a martensitic steel, or a martensitic stainless steel. In some embodiments, the metal is a steel including iron, molybdenum, and tungsten, and at least one of the following: manganese, nickel, chromium, and vanadium, where the manganese, nickel, chromium, and vanadium are in the following ranges: manganese: less than 0.1 wt %, nickel: less than 0.7 wt %, chromium: more than 12.5 wt %, and vanadium: more than 0.3 wt %. The article may have a surface coated with inorganic particles. In some embodiments, the article is an extrusion die, such as a honeycomb extrusion die. 1. An article comprising a metal having an austenite transformation temperature of 850 degrees C. or more.2. (canceled)3. (canceled)4. (canceled)5. (canceled)6. (canceled)7. (canceled)8. The article of claim 1 , wherein the metal is a steel comprising:iron, molybdenum, and tungsten, and 'wherein the manganese, nickel, chromium, and vanadium, which, if present, are in the following ranges:', 'at least one of the following: manganese, nickel, chromium, and vanadium,'}manganese: less than 0.1 wt %,nickel: less than 0.7 wt %,chromium: more than 12.5 wt %, andvanadium: more than 0.3 wt %.9. (canceled)10. (canceled)11. (canceled)12. (canceled)13. (canceled)14. (canceled)15. The article of claim 1 , wherein the metal is a steel comprising:iron, molybdenum, and tungsten, and manganese: 0 wt % to 0.05 wt %,', 'nickel: 0.35 wt % to 0.65 wt %,', 'chromium: 13 wt % to 14 wt %, and', 'vanadium: 0.35 wt % to 0.65 wt %., 'manganese, nickel, chromium, and vanadium in the following ranges16. The article of claim 1 , wherein the metal is a steel comprising:iron, molybdenum, and tungsten, and manganese: 0 wt % to 0.05 wt %,', 'copper: 0 wt % to 0.05 wt %,', 'nickel: 0.35 wt % to 0.65 wt %,', 'chromium: 13 wt % to 14 wt %,', 'molybdenum: 1.0 wt % to 1.5 wt %, and', ' ...

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19-01-2017 дата публикации

Cold work tool steel

Номер: US20170016099A1
Принадлежит: UDDEHOLMS AB

The invention relates cold work tool steel. The steel includes the following main components (in wt. %): C 2.2-2.4, Si 0.1-0.55, Mn 0.2-0.8, Cr 4.1-5.1, Mo 3.1-4.5, V 7.2-8.5, balance optional elements, iron and impurities.

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21-01-2016 дата публикации

700MPA-Level High-Strength Hot Rolling Q&P Steel And Method Of Manufacturing The Same

Номер: US20160017449A1
Принадлежит:

A 700 Mpa-level high-strength hot rolling Q&P steel and the method of manufacturing the same, which steel has the chemical compositions in weight percentage as follows: C: 0.15%˜0.40%; Si: 1.0%˜2.0%; Mn: 1.5%˜3.0%; P: less than or equal to 0.015%; S: less than or equal to 0.005%; Al: 0.3%˜1.0%; N: less than or equal to 0.006%; Ti: 0.005%˜0.015%, the remainders being Fe; it having a yield strength of more than or equal to 700 Mpa, a tensile strength of more than or equal to 1300 Mpa and an elongation rate of more than 10%. Through reasonable design on the compositions and on the basis of the compositions of common C—Mn steel, the present invention improves the content of Si to restrict the precipitation of cementite, performs the micro-Ti treatment to refine the austenite grains, and improves the content of Al to quicken the austenite transformation dynamics during the air cooling process; at the same time, combines the hot rolling process with the staged cooling process to obtain the structures of proeutectoid ferrite plus martensite plus retained austenite and reduces the cost of alloy elements substantially.

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21-01-2016 дата публикации

METHOD FOR TREATING SHEET METAL

Номер: US20160017457A1
Принадлежит: GM GLOBAL TECHNOLOGY OPERATIONS LLC

A method for treating sheet metal is disclosed. An amorphous mass containing an alloying element is applied onto a first area of a surface of the metal sheet. A second area of the surface is kept free of the amorphous mass. The amorphous mass and at least the first area of the metal sheet are heated in order to alloy the alloying element into the first area of the metal sheet while the second area remains unalloyed.

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21-01-2016 дата публикации

CORROSION RESISTANT ARTICLE AND METHODS OF MAKING

Номер: US20160017464A1
Принадлежит:

An article and method of forming the article are disclosed. The article has a surface comprising a nanostructured ferritic alloy. The surface includes a plurality of nanofeatures that include complex oxides of yttrium and titanium disposed in an iron-bearing alloy matrix. The iron-bearing alloy matrix at the surface includes about 5 weight percent to about 30 weight percent of chromium, and about 0.1 weight percent to about 10 weight percent of molybdenum. Further, a concentration of a chi phase or a sigma phase in the nanostructured ferritic alloy at the surface is less than about 5 volume percent. The method generally includes the steps of milling, thermo-mechanically consolidating, annealing, and then cooling at a rate that hinders the formation of chi and sigma phases in the nanostructured ferritic alloy at the surface. 1. An article , comprising:a surface comprising a nanostructured ferritic alloy, the alloy comprising a plurality of nanofeatures disposed in an iron-bearing alloy matrix, the plurality of nanofeatures comprising complex oxide particles, wherein the complex oxide particles comprise yttrium and titanium;wherein the matrix at the surface comprises about 5 weight percent to about 30 weight percent chromium, and about 0.1 weight percent to about 10 weight percent molybdenum; andwherein a concentration of a chi phase or a sigma phase in the nanostructured ferritic alloy at the surface is less than about 5 volume percent.2. The article of claim 1 , wherein a total concentration of the chi phase and the sigma phase is less than about 5 volume percent.3. The article of claim 1 , wherein a concentration of titanium in the nanoferritic alloy surface is in a range from about 0.15 wt % to about 2 wt %.4. The article of claim 1 , wherein the matrix phase comprises chromium in an amount from about 10 weight percent to about 30 weight percent.5. The article of claim 1 , wherein the matrix phase comprises molybdenum in an amount from about 3 weight percent to ...

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18-01-2018 дата публикации

POWDER METAL COMPOSITION FOR EASY MACHINING

Номер: US20180016664A1
Автор: Hu Bo
Принадлежит: Höganas AB (publ)

An iron-based powder composition including at least an iron-based powder, and a minor amount of a machinability enhancing additive, said additive including at least one titanate compound. The titanate compound being according to the following formula; MxO.nTiO2, wherein x can be 1 or 2 and n is a number from at least 1 and below 20, preferably below 10. M is an alkali metal such as Li, Na, K or an alkaline earth metal such as Mg, Ca, Ba, or combinations thereof. Further, the use of the machinability enhancing additive and a method for producing an iron-based sintered component for easy machining. 1. An iron-based powder composition comprising a minor amount of a machinability enhancing additive said additive comprising at least one synthetic titanate compound in powder form , the titanate compound being according to the following formula;MxO.nTiO2, wherein x can be 1 or 2 and n is a number from at least 1 and below 20 M is an alkali metal or an alkaline earth metal or combinations thereof.2. An iron-based powder composition according to wherein the synthetic titanate compound contains at least one alkali metal.3. An iron-based powder composition according to claim 1 , wherein the synthetic titanate compound is chosen from the group of lithium titanate claim 1 , sodium titanate claim 1 , potassium titanate claim 1 , potassium lithium titanate claim 1 , potassium magnesium titanate claim 1 , barium titanate or mixtures thereof.4. An iron-based powder composition according to claim 1 , wherein the synthetic titanate compound is chosen from the group of lithium titanate claim 1 , sodium titanate claim 1 , potassium titanate claim 1 , potassium lithium titanate claim 1 , potassium magnesium titanate or mixtures thereof.5. An iron-based powder composition according to claim 2 , wherein the synthetic titanate compound is chosen from the group of potassium titanate and potassium magnesium titanate or mixtures thereof.6. An iron-based powder composition according to claim 1 ...

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16-01-2020 дата публикации

Samarium-iron-nitrogen alloy powder and method for producing same

Номер: US20200016663A1

A samarium-iron-nitrogen alloy powder according to one embodiment of the present invention is characterized in that a value obtained by dividing the hydrogen content of the samarium-iron-nitrogen alloy powder by the BET specific surface area of the samarium-iron-nitrogen alloy powder is less than or equal to 400 ppm/(m2/g), and a value obtained by dividing the oxygen content of the samarium-iron-nitrogen alloy powder by the BET specific surface area of the samarium-iron-nitrogen alloy powder is less than or equal to 11,000 ppm/(m2/g).

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21-01-2021 дата публикации

Particle systems and methods

Номер: US20210017031A1
Принадлежит: Monolith Materials Inc

Particles with suitable properties may be generated using systems and methods provided herein. The particles may include carbon particles. In some examples, carbon particles for metallurgy applications are provided.

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19-01-2017 дата публикации

Magnetic core, coil component and magnetic core manufacturing method

Номер: US20170018343A1
Принадлежит: Hitachi Metals Ltd

A magnetic core has a structure in which alloy phases 20 each including Fe, Al, Cr and Si are dispersed and any adjacent two of the alloy phases 20 are connected to each other through a grain boundary phase 30 . In this grain boundary phase 30 , an oxide region is produced which includes Fe, Al, Cr and Si, and includes Al in a larger proportion by mass than the alloy phases 20 . This magnetic core includes Al in a proportion of 3 to 10% both inclusive by mass, Cr in a proportion of 3 to 10% both inclusive by mass, and Si in a proportion more than 1% and 4% or less by mass provided that the sum of the quantities of Fe, Al, Cr and Si is regarded as being 100% by mass; and includes Fe and inevitable impurities as the balance of the core.

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21-01-2021 дата публикации

Gray Cast Iron Alloy, and Internal Combustion Engine Head

Номер: US20210017633A1
Принадлежит: TuPy S.A.

The present invention refers to a gray cast iron alloy with chemical composition especially developed to promote high hot mechanical strength and good thermal conductivity, with antimony and nitrogen contents, wherein the antimony content ranges from 0.05 to 0, 12% by weight, and the nitrogen content ranges from 0.008 to 0.013% by weight, based on the total weight of the gray cast iron alloy. 1. Gray cast iron alloy , characterized by presenting a chemical composition with antimony and nitrogen contents , where the antimony content ranges from 0.05 to 0.12% by weight , and the nitrogen content ranges from 0.008 to 0.013% by weight , based on the total weight of the gray cast iron alloy.2. Iron alloy claim 1 , according to claim 1 , characterized by further comprising contents of at least one of the following elements: carbon claim 1 , phosphorus claim 1 , silicon claim 1 , manganese claim 1 , sulfur claim 1 , chromium claim 1 , copper claim 1 , tin claim 1 , molybdenum and iron.3. Iron alloy claim 1 , according to claim 1 , characterized in that the chromium content ranges from 0.05 to 0.25% by weight claim 1 , based on the total weight of the gray cast iron alloy.4. Iron alloy claim 1 , according to claim 1 , characterized in that the copper content ranges from 0.01 to 0.95% by weight claim 1 , based on the total weight of the gray cast iron alloy.5. Iron alloy claim 1 , according to claim 1 , characterized in that the tin content ranges from 0.01 to 0.12% by weight claim 1 , based on the total weight of the gray cast iron alloy.6. Iron alloy claim 1 , according to claim 1 , characterized in that the molybdenum content ranges from 0.03 to 0.30% by weight claim 1 , based on the total weight of the gray cast iron alloy.7. Internal combustion engine head claim 1 , characterized in that it is made of gray cast iron alloy claim 1 , as defined in . The present invention refers to a gray cast iron alloy with chemical composition especially developed to promote high hot ...

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22-01-2015 дата публикации

BULK GLASS STEEL WITH HIGH GLASS FORMING ABILITY

Номер: US20150020929A1
Принадлежит:

The present disclosure provides specified ranges in the Fe—Mo—Ni—Cr—P—C—B alloys such that the alloys are capable of forming bulk glasses having unexpectedly high glass-forming ability. The critical rod diameter of the disclosed alloys is at least 10 mm. 1. An alloy represented by the following formula (subscripts denote atomic percent): FeMoNiCrPCB , whereini) a is between 4.5 and 6.75, b is between 3 and 5.5, c is between 3.25 and 3.75, d is between 11.25 and 12.5, e is between 4.75 and 6.25, f is between 2.25 and 2.75;ii) a is between 5.75 and 6.25, b is between 2.5 and 6.25, c is between 3.25 and 3.75, d is between 11.25 and 12.5, e is between 4.75 and 6.25, f is between 2.25 and 2.75;iii) a is between 5.75 and 6.25, b is between 3 and 5.5, c is between 2.5 and 4, d is between 11.25 and 12.5, e is between 4.75 and 6.25, f is between 2.25 and 2.75;iv) a is between 5.75 and 6.25, b is between 3 and 5.5, c is between 3.25 and 3.75, d is between 10.75 and 13.25, e is between 4.75 and 6.25,f is between 2.25 and 2.75;v) a is between 5.75 and 6.25, b is between 3 and 5.5, c is between 3.25 and 3.75, d is between 11.25 and 12.5, e is between 4 and 6.75,f is between 2.25 and 2.75; orvi) a is between 5.75 and 6.25, b is between 3 and 5.5, c is between 3.25 3.75, d is between 11.25 and 12.5, e is between 4.75 and 6.25, f is between 1.75 and 3.25;and wherein the alloy has a critical rod diameter of at least 10 mm.2. An alloy of claim 1 , wherein a is between 4.5 and 6.75 claim 1 , b is between 3 and 5.5 claim 1 , c is between 3.25 and 3.75 claim 1 , d is between 11.25 and 12.5 claim 1 , e is between 4.75 and 6.25 claim 1 , f is between 2.25 and 2.75.3. An alloy of claim 1 , wherein a is between 5.75 and 6.25 claim 1 , b is between 2.5 and 6.25 claim 1 , c is between 3.25 and 3.75 claim 1 , d is between 11.25 and 12.5 claim 1 , e is between 4.75 and 6.25 claim 1 , f is between 2.25 and 2.75.4. An alloy of claim 1 , wherein a is between 5.75 and 6.25 claim 1 , b is between 3 ...

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18-01-2018 дата публикации

Soft magnetic metal powder and dust core

Номер: US20180019043A1
Принадлежит: TDK Corp

A soft magnetic metal powder includes a plurality of soft magnetic metal particles composed of an Fe—Co based alloy. The Fe—Co based alloy includes 0.50 mass % or more and 8.00 mass % or less of Co and a remaining part composed of Fe and an inevitable impurity. A soft magnetic metal powder includes a plurality of soft magnetic metal particles composed of an Fe—Co based alloy. The Fe—Co based alloy includes 0.50 mass % or more and 8.00 mass % or less of Co, 0.01 mass % or more and 8.00 mass % or less of Si, and a remaining part composed of Fe and an inevitable impurity. The present invention can provide a soft magnetic metal powder or so having a favorable corrosion resistance.

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28-01-2016 дата публикации

Methods of forming metallic glass multilayers

Номер: US20160023438A1
Принадлежит: Glassimetal Technology Inc

The disclosure is directed to methods of forming metallic glass multilayers by depositing a liquid layer of a metallic glass forming alloy over a metallic glass layer, and to multilayered metallic glass articles produced using such methods.

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28-01-2016 дата публикации

HIGH STRENGTH NODULAR CAST IRON POLE AND PREPARATION TECHNOLOGY THEREOF

Номер: US20160024623A1
Автор: YU Pei
Принадлежит:

The invention discloses a high strength nodular cast iron pole and a preparation technology thereof. The preparation technology is characterized by comprising the following steps: (1) preparation before pole casting, to be specific, preparation of raw materials, smelting of iron, adding of alloying elements and nodulizing; (2) a pole casting procedure, to be specific, casting and inoculation treatment; and (3) heat treatment. The invention also provides the high strength nodular cast iron pole prepared by adopting the preparation technology, comprising multiple tower poles which are sequentially connected in an inserted manner, wherein each tower pole is a cone-frustum hollow column which has the conicity of 1000: 11-26; the top end of the high strength nodular cast iron pole is equipped with a tower cap. The high strength nodular cast iron pole has the advantages of high bearing capacity, thin wall thickness, light weight, low manufacturing cost and the like. 1. A preparation technology of a high strength nodular cast iron pole , characterized by comprising the following steps:{circle around (1)} preparation before pole casting, including preparation of raw materials, iron smelting, adding of alloying elements and nodulizing process;A1: preparation of raw materials is the adopted raw materials include 90-95 wt % of foundry pig iron or blast-furnace molten iron and 5-10 wt % of steel scrap;A2: iron smelting, including weighing raw materials according to above-mentioned percentage by mass, sequentially adding the raw materials into a medium frequency furnace, starting a power source and raising temperature of the furnace to 1470-1500° C. to melt the raw materials;A3: adding of the alloying elements, to be specific, is adding Cu, Mo, Ni and V according to the performances of the product, and then the mass percentages of various elements in the molten iron are:C: 3.4-3.8%, Si: 1.2-2.6%, Mn: 0.3-0.5%, Cu: 0.15-0.5%, Mo: 0.3-1.0%, Ni: 1-2%, V: 0.3-0.5%, P≦0.06%, S≦0.025 ...

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24-01-2019 дата публикации

MAGNETIC POWDER, AND MANUFACTURING METHOD THEREOF

Номер: US20190024245A1
Принадлежит:

A magnetic powder contains magnetic particles, a first coating layer disposed on surfaces of the magnetic particles and containing a first glass, and a second coating layer disposed on the first coating layer and containing a second glass different from the first glass. A method of manufacturing magnetic powder includes preparing magnetic particles, forming a first coating layer containing a first glass on surfaces of the magnetic particles, and forming a second coating layer containing a second glass different from the first glass on the first coating layer. 120-. (canceled)21. A magnetic powder comprising:magnetic particles;first coating layers respectively disposed on surfaces of the magnetic particles, and containing a first glass; andsecond coating layer respectively disposed on the first coating layers, and containing a second glass having a softening point of 20° C. or more lower than that of the first glass.22. The magnetic powder of claim 21 , wherein the magnetic particles are formed of an iron (Fe) based alloy.23. The magnetic powder of claim 21 , wherein the magnetic particles have a particle size of 5 μm to 100 μm.24. The magnetic powder of claim 21 , wherein the first and second coating layers have different specific resistance values from each other.25. The magnetic powder of claim 21 , wherein the first and second coating layers are made of the first and second glasses.26. The magnetic powder of claim 21 , wherein the first glass and the second glass are selected from a group consisting PO—ZnO based glass claim 21 , BiO—BObased glass claim 21 , SiO—BObased glass claim 21 , and SiO—AlObased glass.27. The magnetic powder of claim 21 , wherein a glass transition temperature Tg of the first glass and the second glass is from 300° C. to 550° C.28. The magnetic powder of claim 21 , wherein the first glass is SiO—BObased glass and the second glass is PObased glass.29. A magnetic material comprising:a magnetic particle;a first coating layer completely ...

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26-01-2017 дата публикации

ALLOY FOR R-T-B-BASED RARE EARTH SINTERED MAGNET, PROCESS OF PRODUCING ALLOY FOR R-T-B-BASED RARE EARTH SINTERED MAGNET, ALLOY MATERIAL FOR R-T-B-BASED RARE EARTH SINTERED MAGNET, R-T-B-BASED RARE EARTH SINTERED MAGNET, PROCESS OF PRODUCING R-T-B-BASED RARE EARTH SINTERED MAGNET, AND MOTOR

Номер: US20170025207A1
Принадлежит: SHOWA DENKO K.K.

An alloy for R-T-B-based rare earth sintered magnets which contains R which is a rare earth element; T which is a transition metal essentially containing Fe; a metallic element M containing one or more metals selected from Al, Ga and Cu; B and inevitable impurities, in which R accounts for 13 at % to 15 at %, B accounts for 4.5 at % to 6.2 at %, M accounts for 0.1 at % to 2.4 at %, T accounts for balance, a proportion of Dy in all rare earth elements is in a range of 0 at % to 65 at %, and the following Formula 1 is satisfied, 1. An R-T-B-based rare earth sintered magnet comprising:R which is a rare earth element;T which is a transition metal essentially comprising Fe;a metallic element M comprising one or more metals selected from Al, Ga and Cu;B; andinevitable impurities,wherein R accounts for 13 at % to 15 at %, B accounts for 4.5 at % to 6.2 at %, M accounts for 0.1 at % to 2.4 at %, T accounts for balance, a proportion of Dy in all rare earth elements is in a range of 0 at % to 65 at %, the following Formula 1 is satisfied,{'sub': 2', '14, 'claim-text': {'br': None, '0.0049Dy+0.34≦B/TRE≦0.0049Dy+0.36 \u2003\u2003Formula 1'}, 'which is made of a sintered body including a main phase primarily comprising RFeB and a grain boundary comprising more R than the main phase, in which the grain boundary phase includes a phase having a concentration of all atoms of the rare earth elements of 70 at % or more and a phase having a concentration of all the atoms of the rare earth elements in a range of 25 at % to 35 at %,'}wherein Dy represents a concentration (at %) of a Dy element, B represents a concentration (at %) of a boron element, and TRE represents a concentration (at %) of all the rare earth elements.2. The R-T-B-based rare earth sintered magnet according to claim 1 , further comprising Si.3. The R-T-B-based rare earth sintered magnet according to claim 1 ,wherein a volume ratio of the phase having a concentration of all the atoms of the rare earth elements in a ...

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28-01-2016 дата публикации

METHOD FOR PRODUCING RFeB SYSTEM SINTERED MAGNET AND RFeB SYSTEM SINTERED MAGNET PRODUCED BY THE SAME

Номер: US20160027564A1
Принадлежит: INTERMETALLICS CO., LTD.

A method for producing an RFeB system sintered magnet with the main phase grains having a grain size of 1 μm or less with a considerably equal grain size, including: preparing a shaped body oriented by a magnetic field and sintering the shaped body, wherein the shaped body is prepared using an alloy powder of an RFeB material having a particle size distribution with an average value of 1 μm or less in terms of a circle-equivalent diameter determined from a microscope image, the alloy powder obtained by pulverizing coarse particles having fine crystal grain, each coarse particle having grains of the RFeB material formed inside, the crystal grains having a crystal grain size distribution with an average value of 1 μm or less in terms of the circle-equivalent diameter determined from a microscope image, and 90% by area or more of the crystal grains being separated from each other. 1. A method for producing an RFeB system sintered magnet including steps of preparing a shaped body oriented by a magnetic field and sintering the shaped body , wherein the shaped body is prepared using an alloy powder of an RFeB material having a particle size distribution with an average value of 1 μm or less in terms of a circle-equivalent diameter determined from a microscope image , the alloy powder obtained by pulverizing coarse particles having fine crystal grain , each coarse particle having crystal grains of the RFeB material formed inside , the crystal grains having a crystal grain size distribution with an average value of 1 μm or less in terms of the circle-equivalent diameter determined from a microscope image , and 90% by area or more of the grains being separated from each other.2. The method for producing the RFeB system sintered magnet according to claim 1 , wherein the shaped body is prepared by placing the alloy powder of the RFeB material in a cavity of a mold and orienting the alloy powder of the RFeB material by a magnetic field without applying a mechanical pressure to ...

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29-01-2015 дата публикации

METHOD FOR MANUFACTURING HIGH STRENGTH FLAKE GRAPHITE CAST IRON, FLAKE GRAPHITE CAST IRON MANUFACTURED BY THE METHOD, AND ENGINE BODY COMPRISING THE CAST IRON FOR INTERNAL COMBUSTION ENGINE

Номер: US20150027399A1
Принадлежит:

The present disclosure relates to a flake graphite cast iron simultaneously having high strength, good machinability, and fluidity, to a method for manufacturing same, and to an engine body comprising the flake graphite cast iron for an internal combustion engine and, more particularly, to a method for manufacturing a flake graphite cast iron, for an engine cylinder block and head having improved castability, a low possibility of the occurrence of chill due to ferroalloy, stable tensile strength and yield strength, and good machinability by adding a trace of strontium in a cast iron including carbon (C), silicon (Si), manganese (Mn), sulfur (S), and phosphorus (P), which are five elements of the cast iron, molybdenum (Mo), a high strengthening additive, and copper (Cu) while controlling the ratio (S/Sr) of the sulfur (S) content to the strontium (Sr) content in the cast ion. 1. A method for manufacturing a high-strength flake graphite cast iron , the method comprising:(i) manufacturing molten cast iron that includes 3.2 to 3.5% of carbon (C), 1.9 to 2.3% of silicon (Si), 0.4 to 0.9% of manganese (Mn), 0.06 to 0.1% of sulfur (S), 0.06% or less of phosphorous (P), 0.6 to 0.8% of copper (Cu), 0.15 to 0.25% of molybdenum (Mo), and a remainder of iron (Fe) with respect to a total weight %;(ii) adding strontium (Sr) to the melted molten cast iron such that a ratio (S/Sr) of the content of the sulfur (S) to the content of the strontium (Sr) is in a range of 16 to 98; and(iii) tapping the molten cast iron in a ladle to put the tapped molten cast iron in a casting mold.2. The method of claim 1 , wherein an additive content of the strontium (Sr) is in a range of 0.001 to 0.005% with respect to a total weight of the molten cast iron.3. The method of claim 1 , wherein the molten cast iron of the step (i) is manufactured by adding 0.6 to 0.8% of copper (Cu) and 0.15 to 0.25% of molybdenum (Mo) to molten cast iron manufactured by melting a cast iron material that includes 3.2 to ...

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24-01-2019 дата публикации

POLYMER AMMUNITION CARTRIDGE HAVING A METAL INJECTION MOLDED PRIMER INSERT

Номер: US20190025025A1
Автор: Burrow Lonnie
Принадлежит: True Velocity IP Holdings, LLC

One embodiment of the present invention provides a polymeric ammunition cartridge and methods of making and using the same. The cartridge includes a substantially cylindrical insert connected to a substantially cylindrical polymeric middle body. The substantially cylindrical insert includes a top surface opposite a bottom surface and a substantially cylindrical coupling element that extends from the bottom surface, a primer recess in the top surface that extends toward the bottom surface, a primer flash hole positioned in the primer recess to extend through the bottom surface, and a flange that extends circumferentially about an outer edge of the top surface. The substantially cylindrical polymeric middle body includes a substantially cylindrical polymeric bullet-end and a substantially cylindrical polymeric coupling end connected by a powder chamber, wherein the substantially cylindrical polymeric coupling end extends over the substantially cylindrical coupling element and covers a circumferential surface of the primer flash hole. 1. An ammunition cartridge having polymer casing and aninjection molded primer insert comprising: a top surface opposite a bottom surface,', 'a substantially cylindrical coupling element extending away from the bottom surface forming an interior surface inside the substantially cylindrical coupling element,', 'a primer recess in the top surface that extends toward the bottom surface,', 'a primer flash aperture positioned in the primer recess to extend through the bottom surface,', 'a flash hole groove positioned in the primer recess and extends around the primer flash aperture, and', 'a flange that extends circumferentially about an outer edge of the top surface, wherein the flange is adapted to receive a polymer overmolding;, 'an injection molded primer insert for polymer ammunition comprising'}a polymeric middle body molded over the injection molded primer insert to extend to a cylindrical middle body coupling region molded from a first ...

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24-01-2019 дата публикации

Method of making a polymer ammunition cartridge

Номер: US20190025026A1
Автор: Lonnie Burrow
Принадлежит: TRUE VELOCITY IP HOLDINGS LLC

One embodiment of the present invention provides a method of making a polymeric ammunition cartridge having wicking texturing about the projectile aperture.

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23-01-2020 дата публикации

METAL MEMBER AND MANUFACTURING METHOD THEREOF

Номер: US20200024691A1

A metal member related to the present invention is provided with crystal grains of a metal and a granular reinforcing substance formed at boundaries of the crystal grains. The reinforcing substance includes grains of a shape with a grain area equivalent grain size larger than 1/100 of a grain area equivalent grain size of the crystal grains. The granular reinforcing substance preferably includes grains with a grain area equivalent grain size smaller than ⅕ of the grain area equivalent grain size of the crystal grains. Additionally, the granular reinforcing substance preferably includes grains of a shape wherein a value of a length, in a first direction in which a length thereof is longest, divided by a length of a longest part in a direction orthogonal to the first direction is smaller than 5. A metal member with a high strength at high temperatures is manufactured by metal powder injection molding. 1. A metal member comprising:crystal grains of a metal; anda granular reinforcing substance formed at boundaries of the crystal grains,wherein the reinforcing substance includes grains of a shape with a grain area equivalent grain size larger than 1/100 of a grain area equivalent grain size of the crystal grains.2. The metal member according to claim 1 ,wherein the reinforcing substance includes grains of a shape with a grain area equivalent grain size smaller than ⅕ of the grain area equivalent grain size of the crystal grains.3. The metal member according to claim 1 ,wherein the reinforcing substance includes grains of a shape so that a value of a length, in a first direction in which a length thereof is longest, divided by a length of a longest part in a direction orthogonal to the first direction is smaller than 5.4. The metal member according to claim 3 ,wherein 95% or more of the reinforcing substance is formed so that a value of a length, in a first direction in which a length thereof is longest, divided by a length of a longest part in a direction orthogonal to ...

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23-01-2020 дата публикации

Metal Powder For Powder Metallurgy, Compound, Granulated Powder, And Sintered Body

Номер: US20200024704A1
Принадлежит:

A metal powder for powder metallurgy contains Fe as a principal component, Cr in a proportion of 11.0 mass % or more and 25.0 mass % or less, Ni in a proportion of 8.0 mass % or more and 30.0 mass % or less, Si in a proportion of 0.20 mass % or more and 1.2 mass % or less, C in a proportion of 0.070 mass % or more and 0.40 mass % or less, Mn in a proportion of 0.10 mass % or more and 2.0 mass % or less, P in a proportion of 0.10 mass % or more and 0.50 mass % or less, and at least one of W and Nb in a proportion of 0.20 mass % or more and 3.0 mass % or less in total. 1. A metal powder for powder metallurgy , comprising:Fe as a principal component;Cr in a proportion of 11.0 mass % or more and 25.0 mass % or less;Ni in a proportion of 8.0 mass % or more and 30.0 mass % or less;Si in a proportion of 0.20 mass % or more and 1.2 mass % or less;C in a proportion of 0.070 mass % or more and 0.40 mass % or less;Mn in a proportion of 0.10 mass % or more and 2.0 mass % or less;P in a proportion of 0.10 mass % or more and 0.50 mass % or less; andat least one of W and Nb in a proportion of 0.20 mass % or more and 3.0 mass % or less in total.2. The metal powder for powder metallurgy according to claim 1 , whereinW and Nb are contained, andthe ratio of the content of W to the content of Nb is 0.50 or more and 2.0 or less.3. The metal powder for powder metallurgy according to claim 1 , wherein Mn is contained in a proportion of 0.30 mass % or more and 1.0 mass % or less.4. The metal powder for powder metallurgy according to claim 1 , wherein an austenite crystal structure is contained.5. The metal powder for powder metallurgy according to claim 1 , wherein the metal powder has an average particle diameter of 0.50 μm or more and 50.0 μm or less.6. A compound claim 1 , comprising the metal powder for powder metallurgy according to and a binder which binds the particles of the metal powder for powder metallurgy to one another.7. A compound claim 2 , comprising the metal powder for ...

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23-01-2020 дата публикации

A powder and a HIP:ed object and the manufacture thereof

Номер: US20200024711A1
Принадлежит: Sandvik Intellectual Property AB

The present disclosure relates to a powder of an austenitic alloy and a HIP:ed object manufactured thereof and a process for the manufacturing the HIP:ed object and its use in corrosive environments. 1. A powder comprising an austenitic alloy having the following composition in weight %:C less than or equal to 0.03;Si less than or equal to 0.5;Mn less than or equal to 2.0;P less than or equal to 0.04;S less than or equal to 0.05;Cr 25 to 28;Ni 33 to 36;Mo 6 to 7.5;N 0.20 to 0.60;Cu less than or equal to 0.4;balance Fe and unavoidable impurities.2. The powder according to claim 1 , wherein the content of Si is between 0.1 to 0.3 weight %.3. The powder according to claim 1 , wherein the content of Mn is less than or equal to 1.1 weight % claim 1 , such as less of from 0.1 to 0.5 weight %.4. The powder according to claim 1 , wherein the content of Ni is of from 34 to 36 weight %.5. The powder according to claim 1 , wherein the content of Mo is of from 6.1 to 7.1 weight %.6. The powder according to claim 1 , wherein the content of N is of from 0.25 to 0.60 weight % claim 1 , such as 0.25 to 0.40 weight % claim 1 , such as 0.30 to 0.38 weight %.7. The powder according to claim 1 , wherein said powder comprises less than or equal to 200 ppm 0.8. A HIP:ed object comprising an austenitic alloy having the following composition in weight %:C less than or equal to 0.03;Si less than or equal to 0.5;Mn less than or equal to 2.0;P less than or equal to 0.01;S less than or equal to 0.05;Cr 25 to 28;Ni 33 to 36;Mo 6 to 7.5;N 0.20 to 0.60;Cu less than or equal to 0.4;balance Fe and unavoidable impurities.9. The HIP:ed object according to claim 8 , wherein the content of Si is between 0.1 to 0.3 weight %.10. The HIP:ed object according to claim 8 , wherein the content of Mn is less than 1.1 weight % claim 8 , such as less of from 0.1 to 0.5 weight %.11. The HIP:ed object according to claim 8 , wherein the content of Ni is of from 34 to 36 weight %.12. The HIP:ed object according to ...

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25-01-2018 дата публикации

SINTERED R-TM-B MAGNET

Номер: US20180025818A1
Принадлежит: HITACHI METALS, LTD.

A sintered R-TM-B magnet comprising 24.5-34.5% by mass of R, which is at least one selected from rare earth elements including Y, 0.85-1.15% by mass of B, less than 0.1% by mass of Co, 0.07-0.5% by mass of Ga, and 0-0.4% by mass of Cu, the balance being Fe and inevitable impurities; the amounts (% by mass) of Ga and Cu being in a region of a pentagon defined by a point A (0.5, 0.0), a point B (0.5, 0.4), a point C (0.07, 0.4), a point D (0.07, 0.1) and a point E (0.2, 0.0), on an X-Y plane in which the X-axis represents the amount of Ga, and the Y-axis represents the amount of Cu. 1. A sintered R-TM-B magnet comprising 24.5-34.5% by mass of R , wherein R is at least one selected from rare earth elements including Y , 0.85-1.15% by mass of B , less than 0.1% by mass of Co , 0.07-0.5% by mass of Ga , and 0-0.4% by mass of Cu , the balance being Fe and inevitable impurities; the amounts (% by mass) of Ga and Cu being in a region of a pentagon defined by a point A (0.5 , 0.0) , a point B (0.5 , 0.4) , a point C (0.07 , 0.4) , a point D (0.07 , 0.1) and a point E (0.2 , 0.0) , on an X-Y plane in which an X-axis represents the amount of Ga , and a Y-axis represents the amount of Cu.2. The sintered R-TM-B magnet according to claim 1 , further comprising 3% or less by mass of M claim 1 , wherein M is at least one selected from Zr claim 1 , Nb claim 1 , Hf claim 1 , Ta claim 1 , W claim 1 , Mo claim 1 , Al claim 1 , Si claim 1 , V claim 1 , Cr claim 1 , Ti claim 1 , Ag claim 1 , Mn claim 1 , Ge claim 1 , Sn claim 1 , Bi claim 1 , Pb and Zn.3. The sintered R-TM-B magnet according to claim 1 , wherein the amounts (% by mass) of Ga and Cu are in a region of a pentagon defined by a point A (0.5 claim 1 , 0.0) claim 1 , a point B (0.5 claim 1 , 0.4) claim 1 , point C′ (0.1 claim 1 , 0.4) claim 1 , point D′ (0.1 claim 1 , 0.1) and a point E (0.2 claim 1 , 0.0) claim 1 , on an X-Y plane in which the X-axis represents the amount of Ga claim 1 , and the Y-axis represents the amount ...

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28-01-2021 дата публикации

Powder for Mold

Номер: US20210025042A1
Автор: Yuka Saimen
Принадлежит: Sanyo Special Steel Co Ltd

Provided is a powder for metal molds that is less likely to cause solidification cracking even in a process involving rapid melt-quenching solidification. The powder for metal molds is made of an alloy. The alloy includes C: 0.25 mass % to 0.45 mass %, Si: 0.01 mass % to 1.20 mass %, Mn: more than 0 mass % to 1.50 mass %, Cr: 2.0 mass % to 5.5 mass %, and V: 0.2 mass % to 2.1 mass %. The alloy further includes at least one of Mo: more than 0 mass % to 3.0 mass %, W: more than 0 mass % to 9.5 mass %, and Co: more than 0 mass % to 4.5 mass %. The balance of the alloy is Fe and incidental impurities. The alloy satisfies the expression: (Mn %) 3 /S %>6.7. The total content of P, S and B in the alloy is 0.020 mass % or less.

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29-01-2015 дата публикации

SINGLE CRYSTALLINE MICROSTRUCTURES AND METHODS AND DEVICES RELATED THERETO

Номер: US20150028724A1
Автор: Meloy Rob, Summers Eric
Принадлежит:

A product, such as one or more thin sheets, each containing a single or near-single crystalline inclusion-containing magnetic microstructure, is provided. In one embodiment, the inclusion-containing magnetic microstructure is a Galfenol-carbide microstructure. Various methods and devices, as well as compositions, are also described. 1. A product comprising a single or near-single crystalline inclusion-containing magnetic microstructure comprising a Galfenol-carbide microstructure.2. The product of comprising one or more thin sheets.3. (canceled)4. The product of wherein an inclusion in the inclusion-containing magnetic microstructure is niobium carbide.5. The product of wherein an amount of NbC is included in the niobium carbide.6. The product of having an eta (η)-fiber texture greater than about 45.3 area % up to about 100 area % and a misorientation of less than about 30 degrees.7. The product of having a magnetostriction between about 200.1 ppm and about 400 ppm.8. The product of having a grain diameter in the rolling direction (RD)-transverse direction (TD) plane of at least about 10 mm and a thickness of no more than about 3 mm.9. The product of wherein the thickness is no more than about 0.381 mm.10. The product of having an operating frequency from about direct current (DC) to about 30 kHz.11. The product of wherein between about 230 and about 1400 ppmw of C (0.1 to 0.68 at %) is present and the AGG is moderate to strong.12. The product of comprising (Fe—Ga)(Nb)(C).13. The product of configured for use in a device comprising an actuator claim 9 , sensor or energy harvester.14. The product of wherein the energy harvester is a motor mount configured to convert motor vibrations from a motor into electrical energy.15. A method of making one or more thin sheets comprising:combining one or more form factor components with a dopant, a magnetic material, a magnetic material performance enhancer and a precipitate former to produce a melted alloy, wherein the dopant is ...

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23-01-2020 дата публикации

THERMOELECTRIC CONVERSION MATERIAL, THERMOELECTRIC CONVERSION MODULE, AND PRODUCTION METHOD OF THERMOELECTRIC CONVERSION MATERIAL

Номер: US20200028050A1
Принадлежит: HITACHI METALS, LTD.

According to one embodiment, a thermoelectric conversion material includes a main phase and a grain boundary phase, the main phase is a FeTiSi-based full Heusler alloy, the grain boundary phase includes a metal N slightly solid-soluble in FeTiSi, and a volume ratio of the grain boundary phase is 2% to 10%. 1. A thermoelectric conversion material , comprising:a main phase; anda grain boundary phase, wherein{'sub': '2', 'the main phase is a FeTiSi-based full Heusler alloy,'}{'sub': '2', 'the grain boundary phase includes a metal N slightly solid-soluble in FeTiSi, and'}a volume ratio of the grain boundary phase is 2% to 10%.2. The thermoelectric conversion material according to claim 1 , wherein the metal N is an alloy including at least one element selected from Cu claim 1 , Ag claim 1 , Au claim 1 , La claim 1 , Bi claim 1 , and Nb.3. The thermoelectric conversion material according to claim 1 , wherein a thickness of the grain boundary phase is 1 to 10 nm at least in part.4. The thermoelectric conversion material according to claims 1 , wherein the volume ratio of the grain boundary phase is 3% to 9%.5. The thermoelectric conversion material according to claims 1 , wherein the volume ratio of the grain boundary phase is 4% to 9%.6. The thermoelectric conversion material according to claims 1 , wherein{'sub': '2', 'the FeTiSi-based full Heusler alloy includes Fe, Ti, V, Si, and Al,'}Ti is contained more than V, andSi is contained more than Al.7. The thermoelectric conversion material according to claims 1 , wherein claims 1 , in the FeTiSi-based full Heusler alloy claims 1 , a content of Fe exceeds 25 at % claims 1 , a content of Ti exceeds 12.5 at % claims 1 , and a content of Si exceeds 12.5 at %.8. The thermoelectric conversion material according to claims 1 , wherein claims 1 , in the FeTiSi-based full Heusler alloy claims 1 , at least one element selected from carbon (C) claims 1 , oxygen (O) claims 1 , and nitrogen (N) is solid-soluted claims 1 , and a content ...

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01-02-2018 дата публикации

Pressure forming of metal and ceramic powders

Номер: US20180029129A1
Принадлежит: Lake Region Medical Inc

A method of pressure forming a brown part from metal and/or ceramic particle feedstocks includes: introducing into a mold cavity or extruder a first feedstock and one or more additional feedstocks or a green or brown state insert made from a feedstock, wherein the different feedstocks correspond to the different portions of the part; pressurizing the mold cavity or extruder to produce a preform having a plurality of portions corresponding to the first and one or more additional feedstocks, and debinding the preform. Micro voids and interstitial paths from the interior of the preform part to the exterior allow the escape of decomposing or subliming backbone component substantially without creating macro voids due to internal pressure. The large brown preform may then be sintered and subsequently thermomechanically processed to produce a net wrought microstructure and properties that are substantially free the interstitial spaces.

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28-01-2021 дата публикации

SOFT MAGNETIC COMPOSITES

Номер: US20210027924A1
Принадлежит:

The present disclosure generally relates to a soft magnetic composite () and a method () of manufacturing the soft magnetic composite (). The soft magnetic composite () comprises composite elements () that are fused together. The composite elements () comprise: magnetic microparticles () formed of a soft magnetic material; and additive objects () deposited on the magnetic microparticles (), the additive objects () being smaller than the magnetic microparticles (), wherein the soft magnetic composite () is formed by an additive manufacturing process that fused the composite elements () together. 1. A soft magnetic composite comprising composite elements that are fused together , the composite elements comprising:magnetic microparticles formed of a soft magnetic material; andadditive objects deposited on the magnetic microparticles, the additive objects being smaller than the magnetic microparticles,wherein the soft magnetic composite is formed by an additive manufacturing process that fused the composite elements together.2. The soft magnetic composite according to claim , comprising a plurality of successive layers of the fused composite elements formed by the additive manufacturing process.3. The soft magnetic composite according to or , wherein the additive manufacturing process is laser aided.4. The soft magnetic composite according to any one of to , wherein the soft magnetic material comprises an iron-cobalt alloy.5. The soft magnetic composite according to any one of to , wherein the additive objects are formed of a material comprising one or more of titanium carbide , alumina , and carbon.6. The soft magnetic composite according to any one of to , wherein the additive objects comprise nanoscale objects.7. The soft magnetic composite according to any one of to , wherein the additive objects comprise one or more of titanium carbide nanoparticles , alumina microparticles , and carbon nanotubes.8. The soft magnetic composite according to any one of to , wherein ...

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02-02-2017 дата публикации

AUSTENITIC STAINLESS STEEL AND METHOD FOR PRODUCING THE SAME

Номер: US20170029911A1
Принадлежит:

There is provided an austenitic stainless steel having a high strength and an excellent hydrogen brittleness resistance and further having an excellent machinability. The austenitic stainless steel of the present embodiment has a chemical composition including: in mass %, C: 0.10% or less; Si: 1.0% or less; Mn: 2.1 to 6.0%; P: 0.045% or less; S: 0.1% or less; Ni: 8.0 to 16.0%; Cr: 15.0 to 30.0%; Mo: 1.0 to 5.0%; N: 0.05 to 0.45%; Nb: 0 to 0.50%; and V: 0 to 0.50%, with the balance being Fe and impurities, and satisfying Formula (1). The austenitic stainless steel of the present embodiment has a grain size number of less than 8.0 and a tensile strength of 690 MPa or more. 16-. (canceled)7. An austenitic stainless steel comprising a chemical composition consisting of , in mass %:C: 0.10% or less;Si: 1.0% or less;Mn: 2.1 to 6.0%;P: 0.045% or less;S: 0.1% or less;Ni: 8.0 to 16.0%;Cr: 15.0 to 30.0%;Mo: 1.0 to 5.0%;N: 0.05 to 0.45%;Nb: 0 to 0.50%; andV: 0 to 0.50%,with the balance being Fe and impurities, andsatisfying Formula (1), {'br': None, '15≦12.6C+1.05 Mn+Ni+15N \u2003\u2003(1)'}, 'the austenitic stainless steel having a grain size number of less than 8.0 and a tensile strength of 690 MPa or morewhere symbols of elements in Formula (1) are to be substituted by contents of the corresponding elements (in mass %).8. The austenitic stainless steel according to claim 7 , comprising one or more elements selected from the group consisting ofNb: 0.01 to 0.50% andV: 0.01 to 0.50%.9. The austenitic stainless steel according to claim 7 , wherein the grain size number is 3.0 or more.10. The austenitic stainless steel according to claim 8 , wherein the grain size number is 3.0 or more.11. The austenitic stainless steel according to claim 7 , wherein a mixed grain ratio of a crystal grain micro-structure is 20% or less.12. The austenitic stainless steel according to claim 8 , wherein a mixed grain ratio of a crystal grain micro-structure is 20% or less.13. The austenitic ...

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02-02-2017 дата публикации

MARTENSITIC-FERRITIC STAINLESS STEEL, MANUFACTURED PRODUCT AND PROCESS USING THE S

Номер: US20170029912A1
Принадлежит:

The present invention relates to a martensitic-ferritic stainless steel with high corrosion resistance that comprises the following chemical composition: C: from 5 0.005 to 0.030%; Si: from 0.10 to 0.40%; Mn from 0.20 to 0.80%; P: 0.020% max; S: 0.005% max; Cr: from 13 to 15%; Ni: from 4.0 to 6.0%; Mo: from 2.0 to 4.5%; V: from 0.01 to 0.10%; Nb: from 0.01 to 0.50%; N: from 0.001 to 0.070%; Al: from 0.001 to 0.060%; Ti: from 0.001 to 0.050%; Cu: from 0.01 to 1.50%; O: 0.005% max (all in weight percent), wherein the balance is performed by Fe and unavoidable impurities 10 from the industrial possessing in acceptable levels. Additionally, the martensitic-ferritic stainless steel of the present invention has the localized corrosion parameter (LCP), between 3.2 and 6.2, as defined by equation below; LCP=0.500−% Cr+1.287·% Mo+1.308·% N−5.984 The present invention also relates to a manufactured product comprising the martensitic-ferritic stainless steel of the invention; to a process for 15 production of forged or rolled parts or bars; and to a process for production of seamless tube from this martensitic-ferritic stainless steel of the present invention, wherein the processes of the invention have a heating temperature in determined step following the equation below: T−16.9*% Cr−49.9*% Mo>535 117-. (canceled)18. MARTENSITIC-FERRITIC STAINLESS STEEL , wherein it comprises a martensitic-ferritic microstructure , and a chemical composition in the range of C: from 0.005 to 0.030%; Si: from 0.10 to 0.40%; Mn from 0.20 to 0.80%; P: 0.020% max; S: 0.005% max; Cr: from 13 to 15%; Ni: from 4.0 to 6.0%; Mo: from 2.0 to 4.5%; V: from 0.01 to 0.10%; Nb: from 0.01 to 0.50%; N: from 0.001 to 0.070%; Al: from 0.001 to 0.060%; Ti: from 0.001 to 0.050%; Cu: from 0.01 to 1.50%; O: 0.005% max (in weight percent) , wherein the balance is performed by Fe and unavoidable impurities from the industrial possessing in acceptable levels and having the localized corrosion parameter (LCP) between 3 ...

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04-02-2016 дата публикации

Article having plurality of functionally graded regions and a method of manufacturing thereof

Номер: US20160033035A1
Автор: S. Sundar Sriram
Принадлежит: Sundram Fasteners Ltd

The present disclosure generally relates to an article used in the manual transmission gearbox in automobiles. More particularly, it relates to an article used in manual transmission gearbox, namely the shifter dog, composition used for manufacturing the shifter dog and a method of manufacturing the shifter dog.

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31-01-2019 дата публикации

Composition of particulate materials and process for obtaining self-lubricating sintered products

Номер: US20190030607A1

The metallurgical composition comprises a main particulate metallic material, for example iron or nickel, and at least one alloy element for hardening the main metallic material, which form a structural matrix; a particulate solid lubricant, such as graphite, hexagonal boron nitride or mixture thereof; and a particulate alloy element which is capable of forming, during the sintering of the composition conformed by compaction or by injection molding, a liquid phase, agglomerating the solid lubricant in discrete particles. The composition may comprise an alloy component to stabilize the alpha-iron matrix phase, during the sintering, in order to prevent the graphite solid lubricant from being solubilized in the iron. The invention further refers to the process for obtaining a self-lubricating sintered product.

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17-02-2022 дата публикации

LOW THERMAL EXPANSION ALLOY HAVING EXCELLENT LOW TEMPERATURE STABILITY AND METHOD FOR PRODUCING SAME

Номер: US20220049332A1
Принадлежит: NIPPON CHUZO K.K.

Provided is a low thermal expansion alloy that contains, in mass %, not more than 0.015% of C, not more than 0.10% of Si, not more than 0.15% of Mn, 35.0-37.0% of Ni, and less than 2.0% of Co. Ni+0.8Co is 35.0-37.0%, and the remaining portion is Fe and unavoidable impurities. The low thermal expansion alloy has a solidification structure in which the secondary dendrite-arm spacing is 5 μm or less, has an average thermal expansion coefficient in a range of 0±0.2 ppm/° C. at 100° C. to −70° C., and has an Ms point of −196° C. or less. 1. A low thermal expansion alloy comprising , in mass %:C: 0.015% or less;Si: 0.10% or less;Mn: 0.15% or less;Ni: 35.0% to 37.0%;Co: less than 2.0%; andNi+0.8Co: 35.0% to 37.0%,with the balance being Fe and inevitable impurities,wherein the low thermal expansion alloy has solidification structure with a secondary dendrite arm spacing of 5 μm or less,an average thermal expansion coefficient in a temperature range between 100° C. and −70° C. falls within a range of 0±0.2 ppm/° C., andan Ms point is −196° C. or lower.2. The low thermal expansion alloy according to claim 1 ,wherein contents of C, Si and Mn satisfy C×7+Si×1.5+Mn≤0.40.3. A method for producing a low thermal expansion alloy claim 1 , the method comprising:{'claim-ref': {'@idref': 'CLM-00001', '#text': 'claim 1'}, '#text': 'melting and solidifying a low thermal expansion alloy material having the composition according to by means of a laser or electron beam to carry out additive manufacturing, thereby producing a low thermal expansion alloy having an average thermal expansion coefficient in a temperature range between 100° C. and −70° C. falling within a range of 0±0.2 ppm/° C. and an Ms point of −196° C. or lower.'}4. The method for producing a low thermal expansion alloy according to claim 3 ,wherein the low thermal expansion alloy material is powder.5. A method for producing a low thermal expansion alloy claim 3 , the method comprising:{'claim-ref': {'@idref': 'CLM-00002', '# ...

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05-02-2015 дата публикации

Nanoparticle, permanent magnet, motor, and generator

Номер: US20150034856A1
Автор: Gotthard Rieger
Принадлежит: SIEMENS AG

At least one elongated core, made of at least one first magnetizable and/or magnetic material, and a shell, surrounding the core and made of at least one second magnetocrystalline anisotropic material, form a nanoparticle. A plurality of such nanoparticles are used in making a permanent magnet. A motor or a generator includes at least one such permanent magnet.

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04-02-2021 дата публикации

METHOD OF MANUFACTURING SOFT MAGNETIC DUST CORE

Номер: US20210031268A1
Принадлежит:

Provided is a method of manufacturing a soft magnetic dust core. The method includes: preparing coated powder including amorphous powder made of an Fe-B-Si-P-C-Cu-based alloy, an Fe-B-P-C-Cu-based alloy, an Fe-B-Si-P-Cu-based alloy, or an Fe-B-P-Cu-based alloy, with a first initial crystallization temperature Tand a second initial crystallization temperature T; and a coating formed on a surface of particles of the amorphous powder; applying a compacting pressure to the coated powder or a mixture of the coated powder and the amorphous powder at a temperature equal to or lower than T−100 K; and heating to a maximum end-point temperature equal to or higher than T−50 K and lower than Twith the compacting pressure being applied. 1. A method of manufacturing a soft magnetic dust core comprising:{'sub': x1', 'x2, 'preparing coated powder including amorphous powder made of an Fe-B-Si-P-C-Cu-based alloy, an Fe-B-P-C-Cu-based alloy, an Fe-B-Si-P-Cu-based alloy, or an Fe-B-P-Cu-based alloy, with a first initial crystallization temperature Tand a second initial crystallization temperature T; and a coating formed on a surface of particles of the amorphous powder;'}{'sub': 'x1', 'applying a compacting pressure to the coated powder or a mixture of the coated powder and the amorphous powder at a temperature equal to or lower than T−100 K;'}{'sub': x1', 'x2, 'heating to a maximum end-point temperature equal to or higher than T−50 K and lower than Twith the compacting pressure being applied; and'}thereby producing a soft magnetic dust core having a green density of 78% or more, a crystallization degree of 40% or more, and α-Fe crystallites with a size of 50 nm or less.2. The method of manufacturing a soft magnetic dust core claim 1 , according to claim 1 , wherein the amorphous powder has a composition containing claim 1 , in atomic percent:Fe: 79% or more and 86% or less;B: 4% or more and 13% or less;Si: 0% or more and 8% or less;P: 1% or more and 14% or less;C: 0% or more and 5% or ...

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30-01-2020 дата публикации

BIORESORBABLE IMPLANTS MADE OF EXTRUDED POWDER WITH VARYING CHEMICAL COMPOSITION

Номер: US20200032372A1
Принадлежит:

The invention relates to a powder mixture for producing an alloy, a powder metallurgy process for producing a material, a material, and a medical implant made from it. 1. A powder mixture for production of an alloy by powder metallurgy , the powder mixture comprising:a first metal powder selected from the group consisting of magnesium, aluminum, zinc, calcium, and iron;at least one second metal powder different from the first metal powder, the at least one second metal powder selected from the group consisting of magnesium, aluminum, zinc, calcium, and iron;at least one metal salt powder; andoptionally at least one powder of a bioresorbable, eutectic metal alloy.2. The powder mixture according to claim 1 , wherein the first metal powder is magnesium.3. The powder mixture according to claim 1 , wherein the at least one metal salt powder is selected from the group consisting of magnesium hydrogen phosphate claim 1 , magnesium carbonate claim 1 , calcium phosphate claim 1 , tricalcium phosphate claim 1 , calcium carbonate claim 1 , calcium hydroxide claim 1 , calcium fluoride claim 1 , lithium stearate claim 1 , calcium stearate claim 1 , magnesium stearate claim 1 , zinc pyrophosphate claim 1 , and zinc carbonate.4. The powder mixture according to claim 1 , wherein the first metal powder has a proportion of 40-95 weight % claim 1 , the second metal powder a proportion of 2-60 weight % claim 1 , the metal salt powder a proportion of 4-15 weight % claim 1 , and the powder made of a bioresorbable metal alloy a proportion of 0-25 weight % claim 1 , all components adding up to 100 weight %.5. The powder mixture according to claim 1 , wherein the particles of the first metal powder have a particle size of <45 μm.6. A powder metallurgy process for producing a material from a bioresorbable alloy claim 1 , the process comprising the steps of:{'claim-ref': {'@idref': 'CLM-00001', 'claim 1'}, 'preparing the powder mixture according to ;'}pressing the powder mixture to produce a ...

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30-01-2020 дата публикации

Vermicular Cast Iron Alloy for Internal Combustion Engine Block and Head

Номер: US20200032377A1
Принадлежит:

The present invention refers to a vermicular cast iron alloy specially designed for internal combustion engine blocks and heads having special requirements of mechanical strength and fatigue strength. Vermicular iron alloy with high mechanical strength and high fatigue strength for the production of internal combustion engines blocks and heads characterized by having a microstructure of pearlitic matrix and predominantly vermicular graphite (>70%) and presence of graphite nodules in up to 30%, wherein its graphite microstructure is described by the Microstructure Factor (FM), as defined below, with Microstructure Factor values higher than 0.94. 1. Vermicular iron alloy with high mechanical strength and high fatigue strength for the production of internal combustion engines blocks and heads characterized by having a microstructure of pearlitic matrix and predominantly vermicular graphite (>70%) and presence of graphite nodules in up to 30% , wherein its graphite microstructure is described by the Microstructure Factor (FM) , as defined below , with Microstructure Factor values higher than 0.94;FM=(8.70×A1−0.541×A2+0.449×A3+0.064×A4)/1000, where:A1—percentage of nodulization, referring to the number of spherical particles of graphite, considering particles smaller than 10 μm;{'sup': '2', 'A2—number of graphite particles greater than 10 μm, per mm;'}{'sup': '2', 'A3—number of graphite particles smaller than 10 μm, per mm; and'}{'sup': '2', 'A4—number of eutectic cells, per cm.'}2. Vermicular iron alloy with high mechanical strength for the production of internal combustion engines blocks and heads claim 1 , according to claim 1 , characterized by presenting a minimum Strength Limit of 500 MPa claim 1 , a minimum Yield Stress of 350 MPa claim 1 , a minimum Fatigue Limit of 190 MPa (tension-compression claim 1 , R=−1).3. Internal combustion engine block claim 1 , according to claim 1 , characterized by presenting claim 1 , in samples obtained from the support bearings ...

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01-05-2014 дата публикации

Rh diffusion source, and method for producing r-t-b-based sintered magnet using same

Номер: US20140120248A1
Автор: Futoshi Kuniyoshi
Принадлежит: Hitachi Metals Ltd

[Problem] To provide a method for producing a sintered R-T-B based magnet which can get a heavy rare-earth element RH diffused efficiently inside a sintered R-T-B based magnet body. [Solution] This method for producing a sintered R-T-B based magnet includes the steps of: providing a sintered R-T-B based magnet body (where R is a rare-earth element and T is a transition metal element which is mostly comprised of Fe); providing an RH diffusion source which is an alloy comprising: 0.2 mass % to 18 mass % of light rare-earth element RL (which is at least one of Nd and Pr); 40 mass % to 70 mass % of Fe; and a heavy rare-earth element RH (which is at least one of Dy and Tb) as the balance, wherein the heavy rare-earth element RH and Fe have a mass ratio RH:Fe which falls within the range of three to two to three to seven; and performing an RH diffusion process by loading the sintered R-T-B based magnet body and the RH diffusion source into a processing chamber so that the sintered R-T-B based magnet body and the RH diffusion source are movable relative to each other and brought close to, or in contact with, each other, and by heating the sintered R-T-B based magnet body and the RH diffusion source to a processing temperature of 700° C. to 1000° C. while moving the sintered R-T-B based magnet body and the RH diffusion source in the processing chamber either continuously or discontinuously.

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04-02-2021 дата публикации

Heat exchanger with barrier passages

Номер: US20210033354A1
Принадлежит: Hamilton Sundstrand Corp

A heat exchanger core consists of first and second fluid channels, each configured to direct flow of respective fluids through the heat exchanger core. Each first fluid channel includes first fluid flow assemblies having inner channels formed by inner channel walls that contain the first fluid, each inner channel surrounded by a barrier channel having a barrier channel wall that isolates the barrier channel from the second fluid. One or more barrier channel vanes support the inner channel within the barrier channel. Each barrier channel provides a void space between the inner channel wall and the barrier channel wall, thereby fluidly separating the first fluid from the second fluid. Each barrier channel can receive the first or second fluid in the event of a breach of the inner channel wall or the barrier channel wall, thereby preventing intra-fluid contamination.

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11-02-2016 дата публикации

SURFACE HARDENABLE STAINLESS STEELS

Номер: US20160040262A1
Принадлежит:

Alloys, a process for preparing the alloys, and manufactured articles including the alloys are described herein. The alloys include, by weight, about 11.5% to about 14.5% chromium, about 0.01% to about 3.0% nickel, about 0.1% to about 1.0% copper, about 0.1% to about 0.2% carbon, about 0.01% to about 0.1% niobium, 0% to about 5% cobalt, 0% to about 3.0% molybdenum, and 0% to about 0.5% titanium, the balance essentially iron and incidental elements and impurities 1. An alloy comprising , by weight , about 11.5% to about 14.5% chromium , about 0.1% to about 3.0% nickel , about 0.1% to about 1.0% copper , about 0.1% to about 0.3% carbon , about 0.01% to about 0.1% niobium , 0% to about 5% cobalt , 0% to about 3.0% molybdenum , and 0% to about 0.5% titanium , the balance essentially iron and incidental elements and impurities.2. The alloy of claim 1 , wherein the alloy comprises claim 1 , by weight claim 1 , about 12.0% to about 14.1% chromium claim 1 , about 0.3% to about 1.7% nickel claim 1 , about 0.2% to about 0.5% copper claim 1 , about 0.1% to about 0.2% carbon claim 1 , about 0.04% to about 0.06% niobium claim 1 , 0% to about 3.0% cobalt claim 1 , 0% to about 1.5% molybdenum claim 1 , and 0% to about 0.1% titanium claim 1 , the balance essentially iron and incidental elements and impurities.3. The alloy of claim 1 , wherein the alloy has nitrogen solubility of about 0.25% to about 0.40%.4. The alloy of claim 3 , wherein the alloy has a ratio of nitrogen to carbon claim 3 , by weight claim 3 , of 1.5 to 3.5.5. The alloy of claim 4 , wherein the sum of the nitrogen and carbon content of the alloy is claim 4 , by weight claim 4 , about 0.35% to about 0.65%.6. The alloy of claim 1 , wherein the alloy has a core δ-ferrite solvus temperature of at least 1180° C.7. The alloy of claim 1 , wherein the alloy has a case martensite start temperature of at least 145° C.8. The alloy claim 1 , wherein the alloy has a case hardness of at least 60 HRC claim 1 , measured according ...

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04-02-2021 дата публикации

Method of Tetratenite Production and System Therefor

Номер: US20210035733A1
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The invention provides method for making high coercivity magnetic materials based on FeNi alloys having a Llo phase structure, tetratenite, and provides a system for accelerating production of these materials. The FeNi alloy is made by preparing a melt comprising Fe, Ni, and optionally one or more elements selected from the group consisting of Ti, V, Al, B, C, Mo, Ir, and Nb; cooling the melt and applying extensional stress and a magnetic field. This is followed by heating and cooling to form the L10 structure. 1. A method of making a magnetic FeNi alloy material containing L1ordered structure , the method comprising the steps of:{'sub': (0.5-a)', '(0.5-b)', '(a+b), '(a) preparing a melt comprising Fe, Ni, and optionally one or more elements selected from the group consisting of Ti, V, Al, B, C, Mo, Ir, and Nb, wherein the atomic ratio of elements in the melt is according to the formula FeNiX, wherein X is Ti, V, Al, B, C, Mo, Ir, or Nb, and wherein 0 ≤(a+b)≤0.1;'}(b) cooling the melt to yield a solid form of an FeNi alloy material;{'sub': '0', '(c) subjecting the solid form to a severe plastic deformation process comprising deforming the solid form in a longitudinal direction, wherein the severe plastic deformation process is performed at a first temperature, below a chemical ordering temperature of said L1phase, to yield a deformed solid form of said FeNi alloy;'}(d) applying an extensional stress to the deformed solid form along said longitudinal direction;(e) applying a magnetic field to the deformed solid form along said longitudinal direction;(f) heating the deformed solid form in a reduced oxygen environment to a second temperature, above said chemical ordering temperature; and{'sub': '0', '(g) cooling the solid form from said second temperature to a third temperature, below said chemical ordering temperature, whereby the magnetic FeNi alloy material containing L1ordered structure is obtained.'}2. The method of claim 1 , wherein step (d) and/or step (e) is ...

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08-02-2018 дата публикации

COMPRESSION-BONDED MAGNET WITH CASE AND METHOD FOR PRODUCING THE SAME

Номер: US20180040405A1
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There is provided a compression-bonded magnet with a case, which can realize high magnetic properties, high corrosion resistance and high durability strength even at low cost. The compression-bonded magnet with a case is a compression-bonded magnet with a case comprising: a compression-bonded magnet comprising a rare earth magnet powder such as an isotropic Nd—Fe—B magnet powder and a resin binder of a thermosetting resin; a case for inserting the compression-bonded magnet and a sealing member wherein the compression-bonded magnet is formed by compression-molding a mixture comprising the rare earth magnet powder and the resin binder into a green compact and curing the resin binder contained in the green compact, the rare earth magnet powder is contained in a large amount with respect to the entire compression-bonded magnet (for example, in a volume ratio of 85% to 90%), the sealing member is fixed at an insertion opening part of the case and the compression-bonded magnet is hermetically sealed by the sealing member and the case 113-. (canceled)14. A compression-bonded magnet with a case , comprising a compression-bonded magnet including a rare earth magnet powder and a resin binder of a thermosetting resin , a case for inserting the compression-bonded magnet , and a sealing member , whereinthe compression-bonded magnet is formed by compression-molding a mixture comprising the rare earth magnet powder and the resin binder into a green compact and curing the resin binder contained in the green compact,the sealing member is fixed at an insertion opening part for the compression-bonded magnet provided in the case,the compression-bonded magnet is hermetically sealed by the sealing member and the case, andthe case is a sintered part made of a non-magnetic material.15. The compression-bonded magnet with a case according to claim 14 , wherein the rare earth magnet powder is contained in a volume ratio of 85% to 90% with respect to the entire compression-bonded magnet.16. ...

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