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Небесная энциклопедия

Космические корабли и станции, автоматические КА и методы их проектирования, бортовые комплексы управления, системы и средства жизнеобеспечения, особенности технологии производства ракетно-космических систем

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Мониторинг СМИ

Мониторинг СМИ и социальных сетей. Сканирование интернета, новостных сайтов, специализированных контентных площадок на базе мессенджеров. Гибкие настройки фильтров и первоначальных источников.

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Форма поиска

Поддерживает ввод нескольких поисковых фраз (по одной на строку). При поиске обеспечивает поддержку морфологии русского и английского языка
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Применить Всего найдено 3606. Отображено 100.
09-02-2012 дата публикации

Textile with leather threads

Номер: US20120031149A1
Автор: Be INTHAVONG
Принадлежит: Individual

A textile made according to this invention includes two thread systems, such as a weft and a warp system, one of the threads systems including a yarn made of a leather filament. The textile can be woven using a plain or complex pattern and its yarns can have different colors to achieve an esthetically pleasing look.

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12-04-2012 дата публикации

Blind of united blind by weaving

Номер: US20120085504A1
Автор: Ki Cheol Cha
Принадлежит: Individual

The present invention provides a textile blind united by weaving, which is formed as a single body by weaving slat textiles along a width between a front textile and a back textile in parallel with each other, wherein the slat textiles are arranged along the height of the front and back textiles to make the textile blind easily block lights.

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03-01-2013 дата публикации

Carpets prepared from yarns comprising a fluorinated polyester blend

Номер: US20130004701A1
Принадлежит: EI Du Pont de Nemours and Co

Carpets are prepared from yarns comprising fibers comprising a fluorinated polyester blend prepared by melt blending a fluorovinyl ether functionalized polyester with a non-fluorinated polyester. The fluoroether functionalized polyester can be a homopolymer or a copolymer. The carpets exhibit durable soil, oil, and water repellency.

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10-01-2013 дата публикации

Microclimate controlling fabrics and methods

Номер: US20130012090A1
Принадлежит: Precision Fabrics Group Inc

A fabric comprises a woven fabric having continuous filament warp yarns and continuous filament filling yarns, wherein the warp yarns are about 30 denier to 100 denier, and the filling yarns are about 30 denier to 100 denier, wherein the warp yarns and filling yarns are woven together in a plain weave to provide a pill resistant fabric having identical surfaces on both sides thereof, and wherein each surface has a coefficient of friction that does not exceed 0.35 under both dry and wet surface conditions. The fabric has a wicking rate of between about 1.00 and 1.75 inches per minute, and has a percent dryness after 45 minutes of 90%.

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30-05-2013 дата публикации

Ladder tape for window covering and slat adjusting apparatus using the ladder tape

Номер: US20130133842A1
Автор: Chen-Hsing Li
Принадлежит: Nien Made Enterprise Co Ltd

A ladder tape includes two pairs of warp strings, and two weft strings repeatedly passing through the warp strings in a predetermined way to form two cords and a plurality of bridge sections between the cords. The weft strings respectively are wound around one section of each pair of the warp strings only to form an opening between the warp strings that the ladder tape may engage with the rotary drum of the window blind in a fast and easy way. The weft strings are wound around the warp strings in a way that the ladder tape will not get entangled with other objects unexpectedly.

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10-04-2014 дата публикации

Fabric material

Номер: US20140096420A1
Принадлежит: Individual

A method for making a fabric material includes the steps of weaving a plurality of strands of a warp yarn in a warp direction with a plurality of strands of a first filling yarn impregnated with silver ions in a filling direction and a plurality of strands of a second filling yarn impregnated with copper ions in the filling direction. Each of the plurality of stands of the first filling yarn and each of said plurality of strands of the second filling yarn are alternately woven with the plurality of strands of the warp yarn in the filling direction. The method further includes scouring the fabric material to remove external matter, conditioning the fabric material in order to soften it, drying the fabric material, and calendaring the fabric material to smoothen it.

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04-01-2018 дата публикации

A METHOD TO MANUFACTURE A TEXTILE PRODUCT, A USE THEREOF AND A DEVICE FOR APPLYING THE METHOD

Номер: US20180002863A1
Принадлежит:

The invention pertains to a method to manufacture a textile product comprising a first sheet having polyester yarns fastened to this sheet to form a pile thereon, the method comprising providing the sheet, stitching the polyester yarns through the sheet to form the pile on a first surface of the sheet and loops of the yarns at a second surface of the sheet, contacting the second surface of the sheet with a surface of a hot body to at least partly melt the loops of the yarns to fasten the yarns to the sheet, wherein the second surface is actively cooled to force the temperature to be below the glass transition temperature of the polyester yarns within 60 seconds after the contacting of the second surface with the hot body. The invention also pertains to a device for applying this method. 1. A method to manufacture a textile product comprising a first sheet having polyester yarns fastened to this sheet to form a pile thereon , the method comprising:providing the sheet,stitching the polyester yarns through the sheet to form the pile on a first surface of the sheet and loops of the yarns at a second surface of the sheet,contacting the second surface of the sheet with a surface of a hot body to at least partly melt the loops of the yarns to fasten the yarns to the sheet,characterised in that the second surface is cooled to force the temperature to be below the glass transition temperature of the polyester yarns within 60 seconds after the contacting of the second surface with the hot body.2. A method according to claim 1 , wherein the second surface is actively cooled.3. A method according to claim 1 , wherein the second surface is cooled to force the temperature to be below the glass transition temperature of the polyester yarns within 30 seconds after the contacting of the second surface with the hot body.4. A method according to claim 1 , wherein the surface is actively cooled by contacting the second surface with a cold body.5. A method according to claim 4 , wherein ...

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07-01-2021 дата публикации

PROLIFERATED THREAD COUNT OF A WOVEN TEXTILE BY SIMULTANEOUS INSERTION WITHIN A SINGLE PICK INSERTION EVENT OF A LOOM APPARATUS MULTIPLE ADJACENT PARALLEL YARNS DRAWN FROM A MULTI-PICK YARN PACKAGE

Номер: US20210002796A1
Автор: Agarwal Arun
Принадлежит:

A method includes drawing each of multiple synthetic yarns from a corresponding supply package to form an oriented yarn, twisting and detwisting filaments within the oriented yarn to provide texture thereto, to provide a low stability interlacing during weaving, and to intermingle the filaments comprising the oriented yarn, and applying a uniform air pressure to the oriented yarn to provide a counter-twist. The method also includes forming a multi-pick yarn package based on winding all formed oriented yarns, which serve as weft yarns forming adjacent substantially parallel yarns wound together, onto a spool, simultaneously inserting the weft yarns in a single pick insertion event of a loom apparatus, conveying the weft yarns across a warp shed of the loom apparatus through a set of warp yarns, and interlacing the set of warp yarns and the conveyed weft yarns to produce an incremental length of a woven textile fabric. 1. A method comprising:drawing each of multiple synthetic yarns from a corresponding supply package to form an oriented yarn;twisting and detwisting filaments within the formed oriented yarn to provide texture thereto, to provide a low stability interlacing during weaving, and to intermingle the filaments comprising the formed oriented yarn;applying a uniform air pressure to the formed oriented yarn to provide a counter-twist following the twisting and the detwisting of the filaments;forming a multi-pick yarn package based on winding all formed oriented yarns analogous to and including the formed oriented yarn onto a spool following the application of the uniform air pressure, the all formed oriented yarns serving as weft yarns forming adjacent substantially parallel yarns wound together;simultaneously inserting the weft yarns in a single pick insertion event of a pick insertion apparatus of a loom apparatus;conveying, through the pick insertion apparatus, the simultaneously inserted weft yarns across a warp shed of the loom apparatus through a set of ...

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07-01-2021 дата публикации

FABRIC

Номер: US20210002797A1
Автор: TUOMINEN Vesa
Принадлежит:

The invention relates to a fabric. The fabric () comprises, in the fabric material, threads () of a material conducting electricity well, by means of which electro-magnetic radiation and magnetic fields are filtered. The threads () are placed next to each other. Furthermore, the threads are wound around their winding axes (X,X;Y,Y) so that the first thread () in the fabric is wound clockwise, and the second thread () next to it is wound counterclockwise.

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11-01-2018 дата публикации

PRE-COATED BOTTOM COVER COMBINATION MACHINE FOR TILE CARPET

Номер: US20180009207A1
Принадлежит:

The present disclosure provides a pre-coated bottom cover combination machine for tile carpet comprising a carpet surface pre-coated processing line and a back bottom cover processing line. The back bottom cover processing line includes drive device for driving the carpet belt to move, black material feeding and automatic control device, scraper, white material feeding and automatic control device, composite device of bottom back and carpet surface, bottom back plasticizing and heating line, embossing device, carpet body water-cooled plate, carpet body water-cooled roller, carpet storage rack, deviation correction device, dicing machine, inspection table. The present invention can meet the requirements of reducing the manufacturing cost of tile carpets. 1. A pre-coated bottom cover combination machine for tile carpet comprising a carpet surface pre-coated processing line and a back bottom cover processing line , whereinthe carpet surface pre-coated processing line comprises a blank carpet reel device, a blank carpet storage rack, an antifouling gluing device, a pre-coated drying and heating line, a pre-coated carpet storage rack, an U-type carpet storage box in sequence according to a blank carpet pre-coated processing order, and then it is fed into a composite device of bottom back and carpet surface in the back bottom cover processing line for bottom cover processing;the back bottom cover processing line comprises a drive device for driving the carpet belt to move, a black material feeding and automatic control device, a scraper, a white material feeding and automatic control device, the composite device of bottom back and carpet surface, a bottom back plasticizing and heating line, an embossing device, a carpet body water-cooled plate, a carpet body water-cooled roller, a carpet storage rack, a deviation correction device, a dicing machine, and an inspection table; andthe carpet surface pre-coated processing line is located above the back bottom cover processing ...

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10-01-2019 дата публикации

ANISOTROPIC TATAMI COVER

Номер: US20190010634A1
Принадлежит:

An anisotropic tatami cover can provide different hues depending on the angle from which it is viewed, and is therefore highly aesthetically valuable. The anisotropic tatami cover is made of weft yarns made of rush grass or artificial rush grass and warp yarns, is woven in such a manner that the warp yarns are exposed on the surface, and has a color difference ΔE of 6.0 or more between the weft and warp yarns. 1. An anisotropic tatami cover , which is made of weft yarns made of rush grass or artificial rush grass and warp yarns , the weft yarns having a diameter of 0.5 to 2 mm , the warp yarns having a diameter which is 5 to 80% of the diameter of the weft yarns , and which is woven in such a manner that the warp and weft yarns are exposed on the surface of the anisotropic tatami cover , wherein a color difference ΔE between the weft and warp yarns is 6.0 or more.2. (canceled)3. The anisotropic tatami cover according to claim 1 , wherein the weft yarns have of one or more colors.4. The anisotropic tatami cover according to claim 1 , wherein the warp yarns are hemp yarns claim 1 , cotton yarns claim 1 , polyester yarns or yarns made of a mixture of cotton and polyester.5. The anisotropic tatami cover according to claim 1 , wherein the warp yarns have of one or more colors.6. The anisotropic tatami cover according to claim 1 , wherein the anisotropic tatami cover is woven in a plain or twill weave pattern.7. The anisotropic tatami cover according to claim 1 , wherein the weft yarns adjacently arranged are in close contact with each other and the warp yarns adjacent to each other are arranged at an interval of 5 to 30 mm.8. The anisotropic tatami cover according to claim 1 , wherein the anisotropic tatami cover further has a backing sheet bonded to the underside of the anisotropic tatami cover. The present invention relates to an anisotropic tatami cover that can provide different hues depending on the angle from which it is viewed, and is therefore highly ...

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10-01-2019 дата публикации

FABRIC, IN PARTICULAR CARPET, AND METHOD OF WEAVING A FABRIC

Номер: US20190010636A1
Принадлежит:

A fabric (e.g., carpet having a shadow effect) includes a backing fabric having binding warp yarns repeatedly crossing each other for providing weft receiving openings, tension warp yarns substantially extending in a warp direction, and weft yarns substantially extending in a weft direction through the weft receiving openings, pile warp yarns interlaced with weft yarns for providing piles extending out of the backing fabric, wherein, at least one weft yarn is positioned immediately adjacent to one of the crossings of the binding warp yarns provides an end weft yarn positioned at a back side relative to at least one weft separating warp yarn extending in the backing fabric substantially in the warp direction, and at least one intermediate weft yarn positioned adjacent to such an end weft yarn in the warp direction is positioned at the pile side. 2. The fabric according to claim 1 , wherein at least one pile comprises two pile legs claim 1 , one of the pile legs extending out of the backing fabric between the end weft yarn and the intermediate weft yarn and the other pile leg extending out of the backing fabric between the end weft yarn and an end weft yarn of an immediately adjacent weft receiving opening claim 1 , and/or wherein at least one pile comprises a single pile leg extending out of the backing fabric between the end weft yarn and the intermediate weft yarn claim 1 , and/or wherein at least one pile comprises a single pile leg extending out of the backing fabric between the end weft yarn and an end weft yarn of an immediately adjacent weft receiving opening.3. The fabric according to claim 1 , wherein in association with at least one weft receiving opening a pile is provided by interlacing a pile warp yarn with an end weft yarn of this weft receiving opening positioned immediately adjacent to the crossing of the binding warp yarns defining this weft receiving opening in a first orientation of the warp direction and claim 1 , in association with at least one ...

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10-01-2019 дата публикации

EVENT OR EXHIBITION CARPET WITH SOLID MULTILOBAL FIBRE

Номер: US20190010639A1
Принадлежит: Beaulieu International Group NV

An event or exhibition carpet is described having a needlefelt structure which can be low in weight but having good abrasion resistance. In accordance with embodiments of the present invention the event or exhibition carpet comprises at least a needle punched facing layer as top layer made of staple fibers, wherein the staple fibers comprise at least 50% by weight of solid multilobal fibers, and at least a partial binding. A process for making this event or exhibition carpet is described comprising the steps of: conveying a fibrous card web to a crosslapping machine and crosslapping the card web into a batt of material, wherein the multilobal nonwoven crosslapper travelling distance is less than 20% and larger than 10% bigger than the final width of the needle punched facing layer. 135-. (canceled)36. An event or exhibition carpet comprising:at least a needle punched facing layer as a top layer made of staple fibers, wherein the staple fibers comprise at least 50% by weight of solid multilobal fibers, andat least a partial binding of the fibers of the needle punched facing layer.37. The event or exhibition carpet according to claim 36 , whereby the solid multilobal fiber content is at least 60% claim 36 , 70 claim 36 , 80 or 90% by weight of the total fiber content.38. The event or exhibition carpet according to claim 36 , whereby an outer cross-section of the multilobal solid fibers is substantially trilobal.39. The event or exhibition carpet according to claim 36 , wherein a modulus of the facing layer is higher than 150 N/wt %.40. The event or exhibition carpet according to claim 36 , wherein the multilobal fibers have an average modification ratio of 1.5 to 6.41. The event or exhibition carpet according to claim 36 , wherein the multilobal fibers have a ratio of a circumscribing outer radius (R) to a tip diameter (D) of between 2.0 and 10.0.42. The event or exhibition carpet according to claim 36 , wherein the at least partial binding comprises a latex compound ...

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10-01-2019 дата публикации

FLOOR COVERING WITH UNIVERSAL BACKING AND METHODS OF MAKING AND RECYCLING

Номер: US20190010646A1
Автор: Higgins Kenneth B.
Принадлежит:

A dimensionally stable universal floor covering includes a tufted textile having stitches and a reinforcement layer of fibers and adhesive providing dimensional stability for the entire floor covering. The fibers and adhesive are mixed and then moved by an applicator towards the stitches. A slip path is formed to improve the movement of the fibers and adhesive. A releasable adhesive or gecko-like cover system is provided which also provides additional strength and stability and a releasable attachment of the universal floor covering to a supporting surface. 1. A method of manufacturing a universal floor covering which can be used as either a broadloom or modular floor covering , the method comprising the steps of:manufacturing either a broadloom or modular floor covering from a group of components including a tufted textile substrate having a primary backing substrate extending in a first direction and a plurality of yarns tufted through the primary backing substrate, the primary backing substrate having a face side and a back side opposite the face side, a portion of each yarn forming a stitch portion having an end that is located on the back side of the primary backing substrate, and spaces existing between the stitch portions;said group of components further including a composition pool having adhesive and reinforcement fibers;moving the tufted textile substrate relative to an applicator having an engagement surface, and providing space between the stitch portions of the yarns and the applicator;mixing the adhesive and reinforcement fibers for separating fibers and for moving fibers and adhesive against the engagement surface of the applicator;forming a slip path on the engagement surface of the applicator for separating the fibers and adhesive from frictional engagement with the applicator;applying controlled pressure with the applicator in a second direction towards the primary backing substrate and forming a relatively rigid reinforcement layer of fibers and ...

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09-01-2020 дата публикации

OLEOPHOBIC COATINGS AND WIPES AND APPLICATORS USED TO PRODUCE THEM

Номер: US20200010688A1
Принадлежит:

Certain embodiments described herein are directed to wipes and coating materials that can be used to provide an oleophobic surface coating on one or more surfaces of an article. In some examples, the wipe may retain the coating material and can transfer at least some of the coating material to a surface where it can be heat cured to provide the oleophobic coating. In some instances, the wipe can provide an oleophobic surface coating with easy-to-clean performance for at least one cycle and up to ten cycles. 1. A wipe comprising a carrier material and a coating material retained by the carrier material , wherein the carrier material can transfer at least some of the coating material from the carrier material to a contacted surface , wherein the coating material provides an oleophobic surface coating on the contacted surface , and wherein the oleophobic surface coating provides easy-to-clean performance in a cleanability test for at least a single cycle and less than ten cycles and does not off-gas any hazardous compounds when the oleophobic surface coating is heated to a temperature of 350 degree Celsius.2. The wipe of claim 1 , wherein the carrier material comprises a woven or nonwoven web material.3. The wipe of claim 1 , wherein the carrier material comprises a blend of natural pulp and/or man-made fibers.4. The wipe of claim 3 , wherein the pulp component of the wipe comprises natural cellulosic fibers claim 3 , cotton claim 3 , wood fibers claim 3 , softwood paper making pulp claim 3 , Hardwood pulp and non-wood pulp.5. The wipe of claim 2 , wherein the nonwoven web material comprises wood pulp and man-made fibers.6. The wipe of claim 5 , wherein the nonwoven web material comprises man-made fibers and wherein the man-made fibers comprise cellulosic fibers claim 5 , cellulose acetate claim 5 , polyester claim 5 , nylon and polypropylene fibers.7. The wipe of claim 1 , wherein the coating material comprises an organofunctional silane system.8. The wipe of claim 1 ...

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18-01-2018 дата публикации

ACRYLIC FIBER FOR ARTIFICIAL HAIR, METHOD FOR PRODUCING SAME, AND HEAD DECORATION PRODUCT COMPRISING SAME

Номер: US20180014594A1
Принадлежит: KANEKA CORPORATION

An acrylic fiber for artificial hair includes an acrylic polymer and an organic solvent that can dissolve the acrylic polymer, wherein the acrylic polymer includes 29.5 to 79.5% by weight of acrylonitrile, 20 to 70% by weight of vinyl chloride and/or vinylidene chloride, and 0.5 to 5% by weight of a sulfonic acid-containing vinyl monomer with respect to a total weight of the acrylic polymer, and wherein a content of the organic solvent in the acrylic fiber is 0.1 to 3% by weight. 1. An acrylic fiber for artificial hair , comprising an acrylic polymer and an organic solvent that can dissolve the acrylic polymer ,wherein the acrylic polymer comprises 29.5 to 79.5% by weight of acrylonitrile, 20 to 70% by weight of vinyl chloride and/or vinylidene chloride, and 0.5 to 5% by weight of a sulfonic acid-containing vinyl monomer with respect to a total weight of the acrylic polymer, andwherein a content of the organic solvent in the acrylic fiber is 0.1 to 3% by weight.2. The acrylic fiber for artificial hair according to claim 1 , wherein the organic solvent is at least one selected from the group consisting of acetone claim 1 , dimethylsulfoxide claim 1 , N claim 1 ,N-dimethylformamide claim 1 , dimethylacetamide claim 1 , dimethylsulfone claim 1 , ε-caprolactam claim 1 , ethylene carbonate claim 1 , and sulfolane.3. A method for producing an acrylic fiber for artificial hair claim 1 , the method comprising:extruding a spinning solution through a spinning nozzle to form a yarn;drawing the yarn to prepare a primary drawn yarn and washing it with water; andimpregnating the water-washed primary drawn yarn with an organic solvent that can dissolve the acrylic polymer so that a content of the organic solvent in the acrylic fiber is 0.1 to 3% by weight,wherein the spinning solution comprises an acrylic polymer comprising 29.5 to 79.5% by weight of acrylonitrile, 20 to 70% by weight of vinyl chloride and/or vinylidene chloride, and 0.5 to 5% by weight of a sulfonic acid- ...

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19-01-2017 дата публикации

Sea-island composite fiber, composite ultra-fine fiber, and fiber product

Номер: US20170016147A1
Принадлежит: TORAY INDUSTRIES INC

A sea-island composite fiber in which island components are interspersed in a sea component on a fiber cross-section, wherein the island components have a composite structure formed with two or more different polymers joined together, and the ratio (L/D) of the length (L) of the joint section of the island component and the diameter (D) of the composite island component is 0.1 to 10.0. The sea-island composite fiber has satisfactory high-order processability, and therefore can be produced with high productivity and quality using existing equipment, and thin fibers obtained by removing the sea component have functions of structure control while having an excellent tactile impression.

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19-01-2017 дата публикации

Insulating sheer fabric

Номер: US20170016152A1
Автор: Gary Goldberg
Принадлежит: Smart Textile Products LLC

Fabrics which allow for light transmission and provide thermal insulation are described. A fabric is formed from at least one yarn to form a continuous web of fabric. The continuous web is configured to allow between 20% and 65% of incident light to be transmitted through the fabric, and to reduce heat transfer through the fabric such that the fabric has an R value of at least 0.75 K·m 2 /W. The continuous web of fabric may be a woven fabric where the at least one yarn is woven to form the woven fabric.

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17-01-2019 дата публикации

COOLING FABRIC

Номер: US20190017200A1
Автор: Alletto, JR. Eugene
Принадлежит: BEDGEAR, LLC

A three-layer circular knitted jacquard fabric includes a first layer having a yarn made from a first material. A second layer of the fabric includes a yarn made from a second material. A third layer of the fabric includes a yarn made from a third material. At least one of the materials includes ultra-high weight molecular polyethylene. The second layer is positioned between the first layer and the third layer such that the second layer provides loft between the first layer and the third layer. 1. A three-layer circular knitted jacquard fabric comprising:a first layer comprising a yarn made from a first material;a second layer comprising a yarn made from a second material; anda third layer comprising a yarn made from a third material, at least one of the materials comprising ultra-high weight molecular polyethylene,wherein the second layer is positioned between the first layer and the third layer such that the second layer provides loft between the first layer and the third layer.2. A fabric as recited in claim 1 , wherein:the first material comprises ultra-high weight molecular polyethylene; andthe second and third materials comprise polyester.3. A fabric as recited in claim 2 , wherein:the first layer and the third layer form a substrate that surrounds the second layer, the substrate comprising between about 10% and about 50% ultra-high weight molecular polyethylene and between about 50% and 90% polyester based on a total volume of the substrate; andthe second material is 100% polyester.4. A fabric as recited in claim 2 , wherein:the first layer and the third layer form a substrate that surrounds the second layer, the substrate comprising 33% ultra-high weight molecular polyethylene and 67% polyester based on a total volume of the substrate; andthe second material is 100% polyester.5. A fabric as recited in claim 1 , wherein:the first material comprises ultra-high weight molecular polyethylene;the second material comprises polyester and moisture wicking polyester; ...

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22-01-2015 дата публикации

FRAME FOR SEWING UPPER PILLOWS ON COVERING SHELLS FOR MATTRESSES

Номер: US20150020722A1
Автор: RESTA Paolo, RESTA Roberto
Принадлежит:

A frame for sewing upper pillows on covering shells for mattresses, which comprises four perimetric walls. Each wall is perpendicular to the two contiguous walls and comprises at least one laminar portion that constitutes a resting surface: at least one of the walls comprises at least one locking element for at least one component, selected from between an upper pillow and a covering shell, arranged on a respective laminar portion; at least one of the walls comprises at least two bands that are mutually aligned and can slide with respect to each other in order to vary the overall length of the wall; a linear actuator is interposed between the at least two bands of the wall, for the controlled mutual sliding of the bands; the actuator being adapted to be controlled by a respective control and management unit of a sewing machine that is functionally associatable with the frame. 1. A frame for sewing upper pillows on covering shells for mattresses , which comprises four perimetric walls , each wall being perpendicular to the two contiguous walls and comprising at least one laminar portion that constitutes a resting surface , said laminar portion being co-planar with a lower edge of said wall , at least one of said walls comprising at least one locking element for at least one component , selected from between an upper pillow and a covering shell , arranged on a respective laminar portion , wherein at least one of said walls comprises at least two bands that are mutually aligned and can slide with respect to each other in order to vary the overall length of the wall , between said at least two bands of said wall there being interposed a linear actuator for the controlled mutual sliding thereof , said actuator being adapted to be controlled by a respective control and management unit of a sewing machine that is functionally associatable with said frame.2. The frame according to claim 1 , wherein said at least two bands are coaxial claim 1 , one at least partially inside ...

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28-01-2016 дата публикации

Fabric System

Номер: US20160022061A1
Принадлежит: Sheex Inc, Sheex Llc

Bedding material including a first fabric section manufactured from performance fabric and having a first and second side; and, a second fabric section attached to the first side of the first fabric section. Additionally, a third fabric section can be attached to the second side of the first fabric section. The first fabric section can be attached to the second fabric section through a flatlock stitch. The first fabric section can include a first zone and a second zone wherein the first zone contains different performance properties from the second zone and the first zone can have thermal or moisture wicking properties.

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24-01-2019 дата публикации

FIBER COMBINATION

Номер: US20190023861A1
Автор: Alletto, JR. Eugene
Принадлежит: BEDGEAR, LLC

A cushioning material includes fibers that define a fiber network and a foam material suspended within the fiber network. 1. A cushioning material comprising:a plurality of fibers that define a fiber network; anda foam material suspended within the fiber network.2. A cushioning material as recited in claim 1 , wherein the fibers are uncrimped.3. A cushioning material as recited in claim 1 , wherein the fibers comprise a siliconized material.4. A cushioning material as recited in claim 1 , wherein the foam material comprises latex.5. A cushioning material as recited in claim 1 , wherein the foam material comprises viscoelastic polyurethane.6. A cushioning material as recited in claim 1 , wherein the foam material has a density between about 1.0 lbs/ftand about 5.0 lbs/ft.7. A cushioning material as recited in claim 1 , wherein the foam material has a density between 1.8 lbs/ftand 4.8 lbs/ft.8. A cushioning material as recited in claim 1 , wherein the foam material comprises chunks having a diameter between about 1.0 inch and about 2.0 inches.9. A cushioning material as recited in claim 1 , wherein the foam material comprises chunks having a diameter between 1.0 inch and 1.5 inches.10. A cushioning material as recited in claim 1 , wherein the fibers are made from polyester.11. A cushioning material as recited in claim 1 , wherein the fibers are made from a non-elastic material.12. A cushioning material as recited in claim 1 , wherein the fibers have a denier between about 0.5D and about 3.0D.13. A cushioning material as recited in claim 1 , wherein the fibers have a denier between about 0.9D and about 2.8D.14. A cushioning material as recited in claim 1 , wherein the cushioning material is compressible from a first height to a second height that is about 75% of the first height claim 1 , wherein about 3.0 lbs of force to about 7.0 lbs of force is required to compress the cushioning material from the first height to the second height.15. A cushioning material as ...

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24-01-2019 дата публикации

METHOD FOR PRODUCING A TEXTILE PRODUCT

Номер: US20190024272A1
Принадлежит:

A method for producing a textile product (I), (II), comprising at least two synthetic pile threads (P1), (P2) having a different pile height, so that a predetermined design is formed, in which the synthetic pile yarns (P1), (P2) are manufactured by extrusion from the same raw material, according to production processes which only differ from each other by a different setting of one or several process parameters of their respective extrusion processes, so that they have a different shrinking capability, and in which the textile product (I), (II) is subjected to a heat treatment which causes the pile yarns (P1), (P2) to shrink differently. Also such a method for producing synthetic textile yarns (P1), (P2) having a different shrinking capability. 1. Method for producing a textile product comprising first and second pile threads made from a synthetic material and having a mutually different pile height so that the pile threads form a predetermined design or a predetermined pattern due to their different pile height , comprising:manufacturing first and second synthetic textile yarns by extrusion from the same raw material and using the first and second synthetic textile yarns for pile forming,wherein the manufacturing of the first and second synthetic textile yarns by extrusion comprises using extrusion processes for each of the first and second synthetic textile yarns which only differ from each other by a different setting of one or several process parameters of their respective extrusion processes, so that the first and the second textile yarns have a different shrinking capability,wherein using the first and second textile yarns to form pile is done in order to produce in the shrunk state the desired pile height at the desired locations in accordance with the predetermined design or pattern, andfurther comprising subjecting the textile product to a heat treatment which causes the first and second textile yarns to shrink differently.2. Method for producing a textile ...

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23-01-2020 дата публикации

SYSTEM AND METHODS FOR INJECTING COLOR DURING MANUFACTURE OF BULKED CONTINUOUS CARPET FILAMENT

Номер: US20200024771A1
Автор: Clark Thomas R.
Принадлежит:

A method of introducing color to a polymer stream during the manufacturing of bulked continuous carpet filament comprises: adding a colorant to a polymer stream downstream of a primary extruder; changing a color probe within a color injection port while maintaining the flow of the polymer stream at a polymer stream pressure; using one or more static mixing assemblies for the polymer stream to substantially uniformly mix the polymer stream and its colorant; and spinning the polymer stream with its substantially uniformly mixed colorant into BCF using a spinning machine. 1. A method of introducing a liquid colorant into a polymer stream during manufacturing of a bulked continuous carpet filament , the method comprising:providing the polymer stream at a polymer stream pressure; andproviding a color injection port configured to engage a color probe containing the liquid colorant, retracting the color probe from the polymer stream;', 'after retracting the color probe, transitioning the color injection port into a closed configuration by fluidly decoupling the color injection port from the polymer stream to prevent the polymer stream at the polymer stream pressure from entering the color injection port;', 'after transitioning the color injection port into the closed configuration: (a) removing the color probe from the color injection port while the polymer stream is maintained at the polymer stream pressure, and (b) replacing the color probe with a probe channel plug that is sized so that, when the probe channel plug is operatively disposed within the color injection port, the probe channel plug inhibits the flow of polymer from the polymer stream into a color probe channel defined by the color injection port; and', 'transitioning the color injection port to an open configuration by fluidly coupling the color injection port to the polymer stream while the polymer stream is maintained at the polymer stream pressure., 'wherein the color injection port is further configured ...

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23-01-2020 дата публикации

BULKED CONTINUOUS CARPET FILAMENT MANUFACTURING FROM POLYTRIMETHYLENE TEREPHTHALATE

Номер: US20200024772A1
Автор: Clark Thomas R.
Принадлежит:

A method of manufacturing bulked continuous carpet filament from polytrimethylene terephthalate (PTT) with polyethylene terephthalate (PET) comprises: (1) splitting the PTT stream extruded from the primary extruder into a number of polymer streams, each of the plurality of polymer streams having an associated spinning machine; (2) adding a colorant to each split polymer stream; (3) adding PET to the extruded polymer stream downstream of the primary extruder; (4) using one or more static mixing assemblies for each split polymer stream to substantially uniformly mix each split polymer stream and its respective colorant and PET; and (5) spinning each polymer stream with its substantially uniformly mixed colorant and any additives into BCF using the respective spinning machine. 1. A method of manufacturing bulked continuous carpet filament from polytrimethylene terephthalate (PTT) , the method comprising:providing an extruder;using the extruder to at least partially melt the PTT into a polymer stream and at least partially purify the polymer stream;providing a static mixing assembly downstream of the extruder;adding polyethylene terephthalate (PET) to the polymer stream downstream of the extruder and before the static mixing assembly or along a length of the static mixing assembly between an upstream end and a downstream end of the static mixing assembly;using the static mixing assembly to mix the polymer stream with the PET to create a mixed polymer stream; andforming the mixed polymer stream into bulked continuous carpet filament.2. The method of claim 1 , further comprising adding a liquid colorant to the polymer stream before the static mixing assembly or along the length of the static mixing assembly between the upstream end and the downstream end of the static mixing assembly claim 1 ,wherein using the static mixing assembly to mix the polymer stream with the PET to create the mixed polymer stream comprises using the static mixing assembly to mix the polymer ...

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23-01-2020 дата публикации

Core-sheath composite fiber for artificial hair and headdress product comprising same

Номер: US20200024774A1
Принадлежит: Kaneka Corp

A conjugate fiber including a core part and a sheath part covering the core part such that the conjugate fiber has a core-to-sheath area ratio of core:sheath=2:8 to 7:3 and an eccentricity of 5% or more in a cross section thereof. The cross section is in a multilobed shape and has a major axis of length L and a first minor axis of length Si y satisfying a ratio of L/S1 being 1.10-3.00. The core part has a major axis of length Lc and a first minor axis of length Sc satisfying a ratio of Lc/Sc being 1.10-3.00. The major axis of the core part is in a direction that substantially coincides with a direction of the major axis of the cross section.

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04-02-2016 дата публикации

Moisture transfer yarn and fabric

Номер: US20160032501A1
Автор: . Baychar
Принадлежит: Solid Water Holdings

A moisture transfer yarn blend and fabric containing a selected of engineered shaped, lobed, deep grooved, channeled, hollow, sheath-core, bi-component polymer silver fibers and bi-component polymer fibers, optionally blended with cylinder or round fibers or natural fibers or a combination. The engineered shaped, lobed, channeled and deep grooved polymer fibers have indentations along the longitudinal side of the fibers. The deep grooved fibers have four to eight deep indentations along the longitudinal side of the fibers and containing grooves in the deepest portion of the indentation.

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30-01-2020 дата публикации

TOWEL FABRIC AND METHOD OF MANUFACTURE

Номер: US20200032431A1
Принадлежит:

A fabric has first material yarns and second material yarns woven together to form a ground, The first material yarns are synthetic yarns, and the second material yarns are cotton pile yarns. A coloring process is performed which colors the second material yarns, but which does not take to the first material yarns. A second coloring or printing process is performed on the technical front. 1. A fabric , comprising:a plurality of first material yarns; anda plurality of second material yarns, in which the plurality of first material yarns and the plurality of second material yarns are woven or knitted together to form a ground;wherein the plurality of first material yarns comprise yarns having a linear mass density between 50 Denier (D) and 300 D and a filament count (F) of 36 F-576 F and the plurality of second material yarns comprise cotton yarns having a thickness (s) of 6 s-40 s.2. The fabric of claim 1 , wherein the plurality of second material yarns are 100% cotton.3. The fabric of claim 1 , wherein the plurality of first material yarns are polyester.4. The fabric of claim 1 , wherein the plurality of first material yarns comprises about 52% of the ground.5. The fabric of claim 1 , wherein the plurality of second material yarns comprises about 48% of the ground.5. The fabric of claim 1 , in which the plurality of first material yarns resists a first coloring process while the plurality of second material yarns accept the first coloring process.6. The fabric of claim 5 , in which the first coloring process is selected from a group comprising reactive dying claim 5 , reactive print claim 5 , and bleach white.7. The fabric of claim 5 , in which the plurality of first material yarns accepts a second coloring process performed after the first coloring process.8. The fabric of claim 7 , in which the second coloring process is selected from a group comprising a coloring process claim 7 , a dispersive dying process claim 7 , dispersive dye printing claim 7 , heat ...

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30-01-2020 дата публикации

SELECTIVE ABRADING OF A SURFACE OF A WOVEN TEXTILE FABRIC WITH PROLIFERATED THREAD COUNT BASED ON SIMULTANEOUS INSERTION WITHIN A SINGLE PICK INSERTION EVENT OF A LOOM APPARATUS MULTIPLE ADJACENT PARALLEL YARNS DRAWN FROM A MULTI-PICK YARN PACKAGE

Номер: US20200032432A1
Автор: Agarwal Arun
Принадлежит:

A method includes drawing each multiple partially oriented polyester yarn from a corresponding supply package to form an oriented polyester yarn as a single multi-filament polyester weft yarn, inserting the multi-filament polyester weft yarn during a single pick insertion event of a pick insertion apparatus of a loom apparatus through winding the multi-filament polyester weft yarn on a single-pick yarn package, and conveying at least two of the multi-filament polyester weft yarn across a warp shed of the loom apparatus through a set of warp yarns in the single pick insertion event to form an incremental length of a woven textile fabric having a first surface with a majority of ends of the warp yarns and a second surface with a majority of picks of the multi-filament polyester weft yarn thereon. The method also includes solely abrading the second surface to provide for comfort to a user during contact therewith. 1. A method of a woven textile fabric comprising:drawing each of multiple partially oriented polyester yarns from a corresponding supply package to form an oriented polyester yarn therefrom as a single multi-filament polyester weft yarn;inserting the multi-filament polyester weft yarn during a single pick insertion event of a pick insertion apparatus of a loom apparatus through winding the multi-filament polyester weft yarn on a single-pick yarn package, the pick insertion apparatus being at least one of an air jet pick insertion apparatus and a rapier pick insertion apparatus;conveying, through the pick insertion apparatus, at least two of the multi-filament polyester weft yarn across a warp shed of the loom apparatus through a set of warp yarns in the single pick insertion event of the pick insertion apparatus to form an incremental length of the woven textile fabric having a first surface with a majority of ends of the warp yarns thereon and a second surface with a majority of picks of the multi-filament polyester weft yarn thereon, the second surface ...

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30-01-2020 дата публикации

Warp-Knitted Fabric And Elastic Article

Номер: US20200032435A1
Автор: Kenichiro Morishita
Принадлежит: 3M Innovative Properties Co

Provided is a warp-knitted fabric configured by a first yarn, a second yarn, and a third yarn, wherein the first yarn and the second yarn are elastic yarns; the third yarn is a nonelastic yarn; and an amplitude A of the first yarn, an amplitude B of the second yarn, and an amplitude C of the third yarn satisfy relationships of A≤B and A≤C. Provided is an elastic article including the warp-knitted fabric above.

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30-01-2020 дата публикации

PUCKERING STRETCHABLE FABRIC

Номер: US20200032441A1
Принадлежит:

Elastic thread lines can extend along borders of puckering areas of a fabric. The thread lines can include elastic thread line sections of the thread lines passing through thread line intersections and segments of the thread lines between the intersections. The elastic thread lines can bias the puckering areas in multiple different non-parallel directions toward a puckered configuration. In the puckered configuration, the puckering areas can be gathered together to pucker the fabric. The fabric can be stitched together to form a product, such as a sleeping bag sack that is stretchable in multiple orthogonal directions by stretching the thread lines. Elastic thread line sections passing through intersections can be made more secure by forming thread line section patterns that increase numbers of thread line crossings at the intersections. Densities of thread lines in different directions can be selected to produce different amounts of gathering, and for security. 1. A method comprising:sewing one or more elastic thread lines into a fabric while maintaining areas of the fabric being sewn in a smooth configuration, with the one or more thread lines extending along borders of puckering areas of the fabric, wherein the one or more elastic thread lines form a pattern comprising elastic thread line sections of the one or more elastic thread lines passing through intersections with each other and segments of the elastic thread lines extending between the intersections, wherein at one or more of the intersections, one or more of the elastic thread line sections passing through the intersection loops around a central point of the intersection to form at least a partial loop around the central point of the intersection, wherein the pattern produces a greater number of thread line section crossings at the intersection than would have been present if the one or more looping sections had not looped around the central point; andthe elastic thread lines biasing the puckering areas ...

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04-02-2021 дата публикации

HOLLOW FIBER

Номер: US20210032780A1
Принадлежит: ASAHI KASEI KABUSHIKI KAISHA

The present disclosure is directed to provide a hollow fiber which is lightweight and has a texture with good volumic feel and good cushioning property. The hollow fiber of the present disclosure is a hollow fiber composed of a composition containing a vinylidene chloride-based resin as a main component, wherein the hollow fiber has a hollow ratio of more than 30% and 70% or less, an average outer diameter of 50 to 900 μm, a strength of 0.7 to 2 g/d, and a heat shrinkage rate after being heated at 100° C. for 15 minutes of 30% or less. 1. A hollow fiber ,the hollow fiber being composed of a composition containing a vinylidene chloride-based resin as a main component, and a hollow ratio of more than 30% and 70% or less;', 'an average outer diameter of 50 to 900 μm;', 'a strength of 0.7 to 2 g/d; and', 'a heat shrinkage rate after being heated at 100° C. for 15 minutes of 30% or less., 'the hollow fiber having2. The hollow fiber according to claim 1 , wherein a mass ratio of the vinylidene chloride-based resin relative to 100% by mass of the composition is 80% by mass or more. This application claims priority to Japanese Patent Application No. 2019-141380, filed Jul. 31, 2019, the entire disclosure of which is incorporated herein by reference.The present disclosure relates to a hollow fiber.Vinylidene chloride resins are resins excellent in various properties, such as flame retardance, chemical resistance, gas barrier property, and are widely used as raw materials for films and sheets. Applications of vinylidene chloride resins as raw materials, however, have been limited to processed products with certain shapes because the melting temperatures of such resins are close to their decomposition temperatures, which makes processing the resins difficult.As an exemplary processing of a vinylidene chloride resin, hollow fibers for artificial hairs made of a vinylidene chloride-based resin are known (PTL 1), for example.PTL 1: JP2007321250ARecently, applications of hollow ...

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05-02-2015 дата публикации

A multi-component combination yarn system for moisture management in textiles and system for producing same

Номер: US20150038040A1
Автор: Jeffrey S. Gabbay
Принадлежит: ARGAMAN TECHNOLOGIES LTD

The invention provides a thermal control combination yam system comprising a first plurality of the yams within said system comprising microdenier or almost microdenier hydrophobic yams, such as, for example, polypropylene (PP), and a second plurality of the yams comprising less hydrophobic ultra microfibres (UMF). Said system comprises a ratio of said yarns ranging from between 97% yams comprised of a microdenier or almost microdenier hydrophobic material and 3% yams comprised of ultra microfibres (UMF) comprised of a less hydrophobic material to 97% yams comprised of ultra microfibres comprised of a less hydro phobic material and 3% yams comprised of a microdenier or almost microdenier hydrophobic material and said first plurality of yams is in direct contact with said second plurality of yams.

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09-02-2017 дата публикации

FLOOR COVERINGS WITH UNIVERSAL BACKING AND METHODS OF MAKING, INSTALLING, AND RECYCLING

Номер: US20170037554A1
Автор: Higgins Kenneth B.
Принадлежит:

A dimensionally stable floor covering comprises a tufted textile substrate and a reinforcement layer attached to the textile substrate. The reinforcement layer includes an adhesive backing compound and reinforcement fibers surrounded by the adhesive backing. The fibers may form a continuous layer on the back side of the floor covering or may be dispersed within the adhesive backing compound. The adhesive backing compound may be hot water-soluble to facilitate recycling of the floor covering. The floor covering may optionally include additional backing layers (including cushions) and may be used as a broadloom carpet, a carpet tile, or other modular floor covering products. Methods of manufacturing, installing, and recycling the present floor coverings are also provided. 1. A recyclable floor covering having a universal reinforcing backing layer which can be applied to both broadloom and modular floor coverings , the recyclable floor covering comprising:a tufted textile substrate having a primary backing substrate extending in a first direction and a plurality of yarns tufted through the primary backing substrate, the primary backing substrate having a face side and a back side opposite the face side, a portion of each yarn forming a stitch portion having an end that is located on the back side of the primary backing substrate, and an interstitial space existing between the end of each stitch portion;a reinforcement layer of fibers laying predominately in the first direction and the fibers being in substantial alignment with each other for forming a reinforcement layer of the fibers that is substantially parallel to the backing substrate, the ends of the stitch portions engaging the reinforcement layer of fibers for separating the reinforcement layer of fibers from the backing substrate and the engagement of the reinforcement layer of fibers with the stitch portions providing dimensional stability for the entire floor covering, and the reinforcement layer of fibers ...

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08-02-2018 дата публикации

Fire retardant fabric for latex foam beds

Номер: US20180038020A1
Автор: Biren Patel
Принадлежит: FINE COTTON FACTORY Inc

A one-fabric fire resistant (FR) solution having 2 or more layers of FR yarns knit together into one fabric, the at 2 or more layers including a face layer and a back layer, the back layer includes a silica yarn.

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06-02-2020 дата публикации

FIBERS, WOVEN FABRICS INCLUDING THE FIBERS, AND METHODS OF MANUFACTURING THE SAME

Номер: US20200040490A1
Автор: JAIN Mohit Kumar
Принадлежит: INDO COUNT INDUSTRIES LTD.

Fibers, yarns, woven fabric including the yarns and fibers, and methods of manufacturing the same are disclosed. Fibers can include base material staple fibers and dissolvable or water-soluble fibers that are mixed together to define an ultra-homogenous yarn comprising base material and dissolvable material, which is provided in at least the warp direction to form a woven fabric having a 7-end, 8-end or 10-end sateen weave. A processing step provides for the removal of the dissolvable fibers to produce a yarn defining a plurality of pores that are uniformly distributed throughout the structure of the yarn. The woven fabric has a thread count between 450-1200. The woven fabric is thermally-insulative, breathable and moisture-wicking. 1. A process for making a breathable , moisture-wicking and thermal-insulating fabric , comprising:mixing cleaned cotton slivers comprising cleaned cotton fibers with cleaned water-soluble slivers comprising cleaned water-soluble fibers at a blow-room stage to produce one or more homogenously-blended slivers;drawing the homogenously-blended slivers on a draw frame to produce a twice-mixed ultra-homogenous sliver;spinning the twice-mixed ultra-homogenous sliver using low twist multipliers which produces a twice-mixed ultra-homogenous yarn with a bulkier surface;using the twice-mixed ultra-homogenous yarn in preparatory to make beam; andweaving the twice-mixed ultra-homogenous yarn into a greige fabric for better thermal comfort, the greige fabric comprising a 7-end, 8-end or 10-end sateen weave.2. The process of claim 1 , further comprising dissolving the water-soluble fiber to form a plurality of micro passageways in the yarn of the greige fabric claim 1 , the plurality of micro passageways extending from a plurality of locations at an outer surface of the twice-mixed ultra-homogenous yarn to a central core portion thereof.3. The process of claim 1 , wherein the fabric has a thread count from about 450 thread count to about 1200 thread ...

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19-02-2015 дата публикации

Proliferated thread count of a woven textile by simultaneous insertion within a single pick insertion event of a loom apparatus multiple adjacent parallel yarns drawn from a multi-pick yarn package

Номер: US20150047736A1
Автор: Arun Agarwal
Принадлежит: AAVN Inc

Disclosed are a method, a device and a system of proliferating a thread count of a woven textile by simultaneous insertion within a single pick insertion event of a loom apparatus multiple adjacent parallel yarns drawn from a multi-pick yarn package. In one or more embodiments, multiple texturized polyester weft yarns of denier between 15 and 50 are wound on a single bobbin in a parallel adjacent fashion such that they may be fed into an air jet pick insertion apparatus of an air jet loom to weave a textile that has between 90 to 235 ends per inch cotton warp yarns and between 100 and 765 polyester weft yarns.

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19-02-2015 дата публикации

CLOTH AND TEXTILE PRODUCT

Номер: US20150050438A1
Принадлежит: TEIJIN FRONTIER CO., LTD.

An object of the invention is to provide a cloth having water absorbency, water repellency, and a tendency to float on water, and also a textile product using the cloth. A means of resolution is to obtain a cloth using a fiber A that is not water repellent and a fiber B that is water repellent in a weight ratio (fiber A:fiber B) within a range of 50:50 to 87:13. 1. A cloth comprising a fiber A that is not water repellent and a fiber B that is water repellent , characterized in that the weight ratio between the fiber A and the fiber B (fiber A:fiber B) is within a range of 50:50 to 87:13.2. The cloth according to claim 1 , knitted or woven using the fiber A that is not water repellent and the fiber B that is water repellent.3. The cloth according to claim 1 , having a water absorption rate of 30 seconds or less on at least one surface thereof as measured in accordance with JIS L1096 claim 1 , 6.26 Water Absorption Rate claim 1 , Method A claim 1 , Dropping Method.4. The cloth according to claim 1 , having a sedimentation time of 10 seconds or more as measured in accordance with JIS L1907-2010 claim 1 , 7.1.3 Sedimentation Method.5. The cloth according to claim 1 , wherein the fiber A is a polyester fiber.6. The cloth according to claim 1 , wherein the fiber A has a single-yarn fineness of 1.5 dtex or less.7. The cloth according to claim 1 , wherein the fiber A is a multifilament made of 30 or more filaments.8. The cloth according to claim 1 , wherein the fiber A is a false-twist crimped yarn.9. The cloth according to claim 1 , wherein the fiber A is a false-twist crimped yarn having a torque of 30 T/m or less.10. The cloth according to claim 1 , wherein the fiber B is at least one member selected from the group consisting of a water-repellent polyester fiber claim 1 , a polypropylene fiber claim 1 , a polyethylene fiber claim 1 , and a polyvinyl chloride fiber.11. The cloth according to claim 10 , wherein the water-repellent polyester fiber is a polyester fiber ...

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03-03-2022 дата публикации

STAIN RESISTANT POLYAMIDE POLYMERS OBTAINED VIA HIGH END GROUP TERMINATION

Номер: US20220064376A1
Принадлежит:

The present disclosure provides fibers and filaments formed from polyamide polymers polymerized with dual termination of the amino and carboxyl end-groups, referred to herein as dual-terminated polyamides, or dual terminated PA. In one embodiment, the dual-terminated polyamide is considered “highly terminated” and is useful in producing stain resistant textiles such as carpet fibers, for example.

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25-02-2016 дата публикации

SCREEN WITH VISIBLE MARKER

Номер: US20160053414A1
Принадлежит:

Products and devices are described for displaying a visible marker on a screen. Some embodiments disclose using different weave patterns and/or density patterns to create the visible marker. Other embodiments disclose using different colors of thread to create the visible marker. The present disclosure also describes methods for manufacturing or displaying the visible marker on the screen. 1. A screen product adapted to:enclose a space to protect the space from debris;display a first pattern that is configured to achieve a first transparency; anddisplay a second pattern that is configured to achieve a second transparency, such that the screen product can be visually detected based on the second pattern.2. The screen product of claim 1 , wherein the screen product includes a longitudinal thread that extends along a first direction and a widthwise thread that extends along a second direction that is perpendicular to the first direction claim 1 , wherein the longitudinal thread and the widthwise thread are weaved to form a mesh claim 1 , and wherein the first pattern and the widthwise thread of the second pattern are black or charcoal in color claim 1 , and the longitudinal thread of the second pattern is white in color.3. The screen product of claim 2 , further comprising a frame that engages the screen product claim 2 , and wherein the second pattern extends along an entire length of the screen product in the first direction claim 2 , such that the second pattern is parallel to a surface of the frame.4. The screen product of claim 1 , wherein the second pattern extends approximately 2 inches (5.08 centimeters) in the second direction.5. The screen product of claim 4 , wherein the second pattern has a center point that defines a middle of the second pattern with respect to the second direction claim 4 , and wherein the second pattern is repeated approximately every 24 inches (60.96 centimeters) in the second direction claim 4 , such that the center points are ...

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25-02-2016 дата публикации

Binder-consolidated textile fabric, method for producing it, and use thereof

Номер: US20160053418A1
Принадлежит:

The invention relates to a novel binder system and its use for bonding textile fabrics as well as products containing such bonded textile fabrics. The materials according to the invention are suitable for the manufacture of base interlinings, optionally in combination with at least one further textile fabric, for coated sarking membranes, roofing sheets and water-proof sheetings, as a textile backing or a textile reinforcement in floorings, in particular in carpets and PVC floorings, or in facer, wall coating inside and outside of buildings as well as in furniture. 1. A binder system , comprising:a) 5 to 70% by weight of polymerisates based on carboxylic acid, which have no low-molecular cross-linking agent, andb) 95 to 30% by weight of a starch or a mixture of a plurality of starches andc) 0 to 10% by weight of a catalyst,d) 0 to 1% by weight of an adhesion promoter,e) 0 to 10% by weight of additives,wherein the specified percentages by weight refer to the dry mass of the binder system, i.e., without water and the sum of the constituents a) to e) is equal to 100% by weight.2. The binder system according to claim 1 , characterized in that the proportion of the component a) (polymerisates based on carboxylic acid) is at least 10% by weight claim 1 , preferably at least 15% by weight.3. The binder system according to claim 1 , characterized in that the proportion of the component b) (starch) is at least 35% by weight claim 1 , preferably at least 50% by weight.4. The binder system according to claim 1 , characterized in that the sum of the components a) and b) is at least 80% by weight claim 1 , preferably at least 85% by weight.5. The binder system according to claim 1 , characterized in that the sum of the components a) and b) is at least 80% by weight claim 1 , preferably at least 85% by weight claim 1 , wherein the ratio (parts per weight) of the component a) to the component b) is between 5:95 and 70:30 claim 1 , particularly preferably 10:90 to 50:50 claim 1 , ...

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25-02-2021 дата публикации

TOTAL FIT COTTON FABRIC

Номер: US20210054544A1
Принадлежит: K. G. Denim Limited

A woven textile fabric that is lightweight, soft, smooth, supple and durable has a composition including a regenerated cellulosic fiber, cotton and an elastane fiber such as spandex. The fabric includes warp yarn and weft yarn, and the weft yarn is a core spun yarn made of an elastane fiber core surrounded by a sheath of blended regenerated cellulosic fiber and cotton. The fabric construction may range from about 44 ends/inch to about 300 ends/inch and from about 30 picks/inch to about 600 picks/inch. The warp count may range from 2 s count to 140 s count, and the weft count ranges from 2 s count to 170 s count. The fabric, which can be made using a series of innovative process steps, is particularly useful as a bed linen. 1. A woven textile fabric comprising warp yarn and weft yarn and having a composition comprising a regenerated cellulosic fiber , cotton and an elastane fiber.2. The woven textile fabric of claim 1 , wherein the weft yarn is a core spun yarn comprising an elastane fiber core surrounded by a sheath of blended regenerated cellulosic fiber and cotton.3. The woven textile fabric of claim 1 , wherein the elastane fiber is spandex.4. The woven textile fabric of claim 1 , wherein the regenerated cellulosic fiber is lyocell.5. The woven textile fabric of claim 3 , wherein the regenerated cellulosic fiber is present in an amount ranging from about 65% to about 69% claim 3 , the cotton is present in an amount ranging from about 27% to about 33% claim 3 , and the spandex is present in an amount ranging from about 2% to about 4%.6. The woven textile fabric of claim 5 , wherein the regenerated cellulosic fiber is present at about 67% claim 5 , the cotton is present at about 30% claim 5 , and the spandex is present at about 3%.7. The woven textile fabric of claim 1 , wherein the weave is a 4/1 satin weave.8. The woven textile fabric of claim 1 , wherein the thread count ranges from about 80 to about 2000.9. The woven textile fabric of claim 1 , wherein the ...

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22-02-2018 дата публикации

BLOWABLE NATURAL DOWN ALTERNATIVE

Номер: US20180051402A1
Принадлежит:

A blend of polyester staple fibers and insulation fill materials useful as a replacement for natural down in articles such as outdoor apparel, sleeping bags, bedding, etc. The blend includes first, second and optionally third polyester staple fiber formats that differing in terms of average diameter. A length of substantially all the fibers of the blend is in the range of about 16 to about 63 mm, alternatively 20-40 mm. At least a majority of the fibers of the blend are opened. In some embodiments, some or substantially all of the fibers of the blend are crimped and/or include a lubricant (e.g., siliconized). One non-limiting example blend includes 20-30 weight percent of not greater than 1 Denier fibers, 20-30 weight percent of greater than 1 up to 2 Denier fibers, and 40-60 weight percent of greater than 2 Denier fibers. 1. A blowable insulation material comprising:a blend of polyester staple fibers including a plurality of first polyester staple fibers and a plurality of second polyester staple fibers;wherein a Denier of each of the second polyester staple fibers is greater than a Denier of each of the first polyester staple fibers;and further wherein a length of substantially all of the polyester staple fibers of the blend is in the range of about 16 to about 63 mm;and even further wherein at least a majority of the polyester staple fibers of the blend are opened.2. The blowable insulation material of claim 1 , wherein the blend further comprises a plurality of third polyester staple fibers claim 1 , and further wherein a Denier of each of the third polyester staple fibers is greater than a Denier of each of the second polyester staple fibers.3. The blowable insulation material of claim 2 , wherein each of the first polyester staple fibers has a Denier of not greater than about 1 Denier claim 2 , each of the second polyester staple fibers has a Denier in the range of not less than about 1 Denier to not greater than about 2 Denier claim 2 , and each of the third ...

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10-03-2022 дата публикации

FIBER FOR ARTIFICIAL HAIR AND HEAD ACCESSORY PRODUCT

Номер: US20220074079A1
Принадлежит: Denka Company Limited

A fiber for artificial hair constituted of a resin composition containing an aliphatic polyamide. A weight average molecular weight Mw of a dissolved component obtained when the fiber for artificial hair is dissolved in hexafluoroisopropanol is 46,000 or more and less than 65,000. 1. A fiber for artificial hair composed of a resin composition containing an aliphatic polyamide ,wherein a weight average molecular weight Mw of a dissolved component obtained when the fiber for artificial hair is dissolved in hexafluoroisopropanol is 46,000 or more and less than 65,000.2. The fiber for artificial hair according to claim 1 ,wherein the resin composition contains an aliphatic polyamide (A) having a weight average molecular weight of 70,000 or more and 150,000 or less and an aliphatic polyamide (B) having a weight average molecular weight of 40,000 or more and 55,000 or less.3. The fiber for artificial hair according to claim 2 ,wherein a content of the aliphatic polyamide (A) with respect to the entire resin composition is 20% by mass or more and 80% by mass or less, and a content of the aliphatic polyamide (B) with respect to the entire resin composition is 20% by mass or more and 80% by mass or less.4. The fiber for artificial hair according to claim 1 ,wherein the resin composition further contains a semi-aromatic polyamide, and a content of the semi-aromatic polyamide with respect to the entire resin composition is 1% by mass or more and 20% by mass or less.5. The fiber for artificial hair according to claim 1 ,wherein the aliphatic polyamide is at least one selected from the group consisting of polyamide 6 and polyamide 66.6. A head accessory product using the fiber for artificial hair according to . The present invention relates to a fiber for artificial hair and a head accessory product.As a material constituting a fiber for artificial hair, there is polyamide. Patent Document 1 discloses a fiber for artificial hair obtained by fiberizing a resin composition ...

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03-03-2016 дата публикации

A PRIMARY CLOTH FOR A TUFTED CARPET

Номер: US20160060798A1
Автор: KIHARA Yukihiro
Принадлежит:

The primary cloth is stabilized after a tufting step. The primary cloth is a nonwoven fabric of continuous filaments which are more than 10 dtex in fineness. The continuous filament is consisting of polyester which has a nearly ‘V’ part made of a low melting point polyester and a nearly ‘+’ part made of a high melting point polyester. The continuous filaments are one other bonded by melting or softening of the low melting point polyester to form the nonwoven fabric. 1. A primary cloth for a tufted carpet comprising , of a nonwoven fabric which is consisting of continuous filaments of more than 10 dtex in fineness ,{'img': {'@id': 'CUSTOM-CHARACTER-00010', '@he': '12.70mm', '@wi': '13.04mm', '@file': 'US20160060798A1-20160303-P00001.TIF', '@alt': 'custom-character', '@img-content': 'character', '@img-format': 'tif'}, 'a shape of the continuous filament in the cross section has the following nearly Y4 shape which connects the bottom sides of nearly ‘Y’ parts to up, down, left and right;'}the continuous filament is consisting of polyester which has a nearly ‘V’ part of the nearly ‘Y4’ shape made of a low melting point polyester and a nearly ‘+’ part excluding the nearly ‘V’ part made of a high melting point polyester;the continuous filaments are bonded one another by melting the low melting point polyester.2. The primary cloth for the tufted carpet according to wherein has partially thermocompression parts by heated-embossing claim 1 , and the continuous filaments are bonded in the partially thermocompression parts.3. A tufted carpet is manufactured by stitching pile yarns to the primary cloth according to . The present invention relates to a primary cloth to stitch pile yarns for a tufted carpet.The tufted carpet is manufactured by the following steps. After pile yarns are stitched to the primary cloth by a tufting machine (tufting step), pre-coating and backing are performed on a back side of the primary cloth (backing step), and then the tufted carpet is ...

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20-02-2020 дата публикации

METHODS FOR MANUFACTURING BULKED CONTINUOUS CARPET FILAMENT

Номер: US20200055213A1
Автор: Clark Thomas R.
Принадлежит:

A method of manufacturing bulked continuous carpet filament from recycled polymer. In various embodiments, the method includes: () reducing recycled polymer material into polymer flakes; () cleansing the polymer flakes; () melting the flakes into a polymer melt; () removing water and contaminants from the polymer melt by dividing the polymer melt into a plurality of polymer streams and exposing those streams to pressures below 25 millibars or another predetermined pressure; () recombining the streams; and () using the resulting purified polymer to produce bulked continuous carpet filament. 1. A method of manufacturing bulked continuous carpet filament , the method comprising:providing a polymer melt to a chamber;separating the polymer melt into at least eight streams such that each of the at least eight streams is at least partially exposed to an interior of the chamber and such that a surface area of each of the at least eight streams is exposed to a chamber pressure within the chamber, the chamber pressure being between about 0.5 millibars and about 12 millibars;after the at least eight streams are exposed to the chamber pressure, recombining the at least eight streams into a single polymer stream; andforming polymer from the single polymer stream into bulked continuous carpet filament.2. The method of claim 1 , further comprising:passing a plurality of recycled polymer flakes through a crystallizer to at least partially dry the plurality of recycled polymer flakes; andafter passing the plurality of recycled polymer flakes through the crystallizer, at least partially melting the plurality of recycled polymer flakes to form the polymer melt.3. The method of claim 2 , wherein recombining the at least eight streams into the single polymer stream comprises recombining the at least eight streams via a single screw extruder.4. The method of claim 2 , wherein separating the polymer melt into the at least eight streams comprises extruding the polymer melt through a ...

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02-03-2017 дата публикации

Textile Graphene Component Thermal Fiber

Номер: US20170058433A1
Автор: Egan Teague
Принадлежит:

A textile graphene component thermal fiber, or filament yarn, is able to be integrated into a textile, for example performance knits, woven and non-woven garments and linens, in order to conduct absorb or emit heat in order to regulate the body temperature for a user. The textile graphene component thermal fiber is able to absorb thermal energy and optimally conduct the thermal energy for extended periods of time. The textile graphene component thermal fiber includes a quantity of polymers, a first quantity of graphene, and a second quantity of graphene The quantity of polymers and the first quantity of graphene are mixed into a polymeric sheath. The second quantity of graphene and the quantity of thermally conductive substances are mixed into a thermal-conducting core. The polymeric sheath encloses the thermal conducting core in order to form the textile bi-component thermal fiber. 1. A textile graphene component thermal fiber comprises:a quantity of polymer;a first quantity of graphene;a second quantity of graphene;the quantity of polymer and the first quantity of graphene being homogeneously mixed into a polymeric sheath;the second quantity of graphene being a thermal-conducting core; andthe polymeric sheath encasing the thermal-conducting core into a thermal conducting fiber.2. The textile graphene component thermal fiber claim 1 , as claimed in claim 1 , comprises:the thermal-conducting core being at most 5% by weight (wt %) of the thermal conducting fiber.3. The textile graphene component thermal fiber claim 2 , as claimed in claim 2 , comprises:the thermal-conducting core being between 0.25 wt % and 1.25 wt % of the thermal conducting fiber.4. The textile graphene component thermal fiber claim 1 , as claimed in claim 1 , comprises:the quantity of polymer being between 90 wt % and 99 wt % of the polymeric sheath; andthe first quantity of graphene being between 0.1 wt % and 10 wt % of the polymeric sheath.5. The textile graphene component thermal fiber claim 1 ...

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04-03-2021 дата публикации

PILE FABRIC

Номер: US20210062373A1
Автор: UCHINO Nobuyuki
Принадлежит: UCHINO CO., LTD.

Provided is a pile fabric that can provide both a soft touch feel and durability (pile retention and/or suppression of pile loss). The pile fabric is provided with a base structure formed from a warp and weft and a loop pile formed from pile yarn. The pile yarn is twisted yarn with a twist factor of 2.0 or greater. When the pile yarn is untwisted yarn or weakly twisted yarn, insoluble yarn prior to water soluble yarn elimination is twisted yarn with a twist factor of 2.0 or greater. The proportion of pile height to pile yarn diameter is 40× or greater. The gap between adjacent pile yarn strands is 0.5 mm or less. The pile yarn is 50-120 English yarn count. The loop pile has snarling, and the snarling for adjacent piles is entangled. 19-. (canceled)10. A pile fabric comprising:a base weave construction formed of a warp yarn and a weft yarn and a loop pile formed of a pile yarn;wherein a ratio of a height of the loop pile to a diameter of the pile yarn is 40 times or greater;wherein the pile yarn is a twisted yarn having a twisting coefficient of 2.0 or greater; andwherein the loop pile has a snarl.11. The pile fabric according to :wherein a plurality of the pile yarns is arranged in parallel with the warp yarn; andwherein a gap between the neighboring pile yarns is not greater than 0.5 mm.12. The pile fabric according to :wherein the snarls on the neighboring loop piles entwine together.13. The pile fabric according to claim 10 , wherein the pile yarn has an English yarn count of a range between 50 and 120.14. The pile fabric according to claim 11 , wherein a plurality of the pile yarns is arranged between the neighboring warp yarns.15. A pile fabric comprising:a base weave construction formed of a warp yarn and a weft yarn and a loop pile formed of a pile yarn;wherein a ratio of a height of the loop pile to a diameter of the pile yarn is 40 times or greater;wherein the pile yarn is a non-twisted yarn or a soft twist yarn; andwherein the loop pile has a snarl.16. The ...

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28-02-2019 дата публикации

High performance, skin friendly, fabric for patient transfer and care and lifting devices made therefrom

Номер: US20190060147A1
Принадлежит: Precision Fabrics Group Inc

Provided are fabrics and lifting devices that are high performance and skin friendly, for patient care, including as bed linens upon which a patient may sleep and/or rest, as well as patient slings for lifting and/or repositioning a patient.

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28-02-2019 дата публикации

Multiple Woven Gauze Fabric

Номер: US20190062961A1
Автор: HOZUMI Shuichi
Принадлежит: UCHINO CO., LTD.

Provided is a multiple woven gauze fabric capable of controlling the degree of wrinkling according to use. A double woven gauze fabric is formed by stacking a front surface gauze structure A and a back surface gauze structure B. The front surface gauze structure A and the back surface gauze structure B are formed, and the front surface gauze structure A and the back surface gauze structure B are joined, as appropriate. The front surface gauze structure A is composed of a non-twist yarn, and the back surface gauze structure B is composed of a hollow yarn. That is, a gauze structure composed only of twisted yarn (solid yarn) is not included. The degree of wrinkling is controlled by considering the hollow rate of the hollow yarn. 1. A multiple woven gauze fabric , comprising:at least a first gauze weave construction and a second gauze weave construction; anda plurality of connection parts joining the first gauze weave construction and the second gauze weave construction;wherein the first gauze weave construction comprises a non-twisted yarn; andwherein the second gauze weave construction comprises a hollow twisted yarn.2. The multiple woven gauze fabric according to claim 1 ,wherein a hollow ratio of the hollow twisted yarn is 20-50%.3. The multiple woven gauze fabric according to claim 1 ,wherein the first gauze weave construction and the second gauze weave construction cross to each other at the connection parts to be alternately replaced between the front surface and the back surface.4. The multiple woven gauze fabric according to claim 3 , wherein the first gauze weave construction and the second gauze weave construction cross to each other at the connection parts irregularly to be alternately replaced between the front surface and the back surface.5. The multiple woven gauze fabric according to claim 1 , wherein the multiple woven gauze fabric is a double woven gauze fabric.6. The multiple woven gauze fabric according to claim 1 , wherein the non-twisted yarn and ...

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10-03-2016 дата публикации

HIGH MOISTURE TRANSFERABLE TEXTILE SHEET

Номер: US20160069017A1
Автор: Ko Kung Chan
Принадлежит:

Disclosed herein is a moisture transferable textile sheet of single layer. The moisture transferable textile sheet according to the present invention, hygroscopicity polymers are conformally coated on a top layer, and water-repellenting composition is partially coated on a bottom layer. Water in contact with the bottom layer is rapidly absorbed in the hygroscopicity polymers by a water-repellenting layer, so that water is transferred in one direction. 1. A high moisture textile sheet comprising a water-repellenting layer formed by conformally coating high hygroscopicity polymers on a top layer of the textile sheet and partially coating water-repellenting composition on a bottom layer of the textile sheet.2. The textile sheet according to claim 1 , wherein a particle size of the high hygroscopicity polymers is ranged from 10 μm to 100 μm.3. The textile sheet according to claim 1 , wherein a gap not including the water-repellenting composition and having a size of 0.1 mm to 10 mm is formed on the water-repellenting layer.4. The textile sheet according to claim 1 , wherein the water-repellenting composition includes a water-repellenting agent and a binder.5. The textile sheet according to claim 1 , wherein the water-repellenting composition is coated to 60% to 95% of a surface area of the bottom layer.6. The textile sheet according to claim 1 , wherein the water-repellenting composition is coated in a shape of dot or stripe. The present invention relates to a high moisture transferable textile sheet, and more particularly to a high moisture transferable textile sheet capable of keeping drying condition by rapidly transferring moisture in contact with a bottom layer of the sheet to be transferred in one direction.In recent years, there is a tendency toward increases in high-function and multifunction of materials as diversification, individuation tendency, and high-quality. In specifically, high-performance of synthetic fabrics has been developed in making up for ...

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11-03-2021 дата публикации

METHOD FOR MANUFACTURING A CARPET OR A RUG AND A CARPET OR RUG OBTAINED THEREBY

Номер: US20210071333A1
Принадлежит:

Method for manufacturing a carpet or a rug, comprising the following steps: the step (S-S) of providing a primary backing (), being a woven or non-woven layer comprising filaments () of polyethyleneterephthalate and copolymer of polyethyleneterephthalate, the coPET having a lower melting temperature than the PET and wherein said PET is available in said primary backing () in a higher amount than said coPET; the step of providing a glue layer () consisting for 50% or more out of coPET; the step of tufting yarn at least into said primary backing (); the step of activating said glue layer () at least for partially fixing said yarn () on said primary backing (). The invention also concerns carpets () and rugs that are obtained or obtainable by means of such method. 130-. (canceled)31. Method for manufacturing a carpet or a rug , wherein the method comprises at least the following steps:the step of providing a primary backing;the step of providing a glue layer;the step of tufting yarn at least into said primary backing;the step of activating said glue layer at least for partially fixing said yarn on said primary backing;characterized in thatsaid primary backing is a woven or non-woven layer comprising, filaments comprising polyethylene terephthalate (PET);said glue layer is a layer comprising copolymer comprising polyethylene terephthalate (coPET) wherein the coPET has a lower melting temperature than the PET.32. Method according to claim 31 , characterized in that said glue layer is a woven or non-woven layer comprising filaments comprising coPET.33. Method according to claim 32 , characterized in that said filaments in said glue layer at least comprise bicomponent filaments comprising PET and coPET.34. Method according to claim 31 , characterized in that the primary backing comprises PET filaments and coPET filaments35. Method according to claim 31 , characterized in that said glue layer is at least provided as a powder comprising said coPET.36. Method according to ...

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16-03-2017 дата публикации

INSULATING SHEER FABRIC

Номер: US20170073855A1
Автор: Goldberg Gary
Принадлежит: Smart Textile Products, LLC

Fabrics which allow for light transmission and provide thermal insulation are described. A fabric is formed from at least one yarn to form a continuous web of fabric. The continuous web is configured to allow between 20% and 65% of incident light to be transmitted through the fabric, and to reduce heat transfer through the fabric such that the fabric has an R value of at least 0.75 K·m/W. The continuous web of fabric may be a woven fabric where the at least one yarn is woven to form the woven fabric. 1. A woven fabric comprising:{'sup': '2', 'warp and filling yarns arranged in a weave pattern, the yarns and weave pattern configured to transmit between 20% and 65% of incident light through the fabric, and to provide a thermal insulation R value greater than 0.75 K·m/W.'}2. The woven fabric of claim 1 , wherein the yarns and weave pattern are configured to transmit between about 55% and 65% of incident light through the fabric.3. The woven fabric of claim 2 , wherein the yarns and weave pattern are configured to transmit between about 57.5% and about 62.5% of incident light through the fabric.4. The woven fabric of claim 3 , wherein the yarns and weave pattern are configured to transmit about 60% of incident light through the fabric.5. The woven fabric of claim 1 , wherein the yarns and weave pattern are configured to transmit between about 21% and about 27% of incident light through the fabric.6. The woven fabric of claim 5 , wherein the yarns and weave pattern are configured to transmit about 24% of incident light through the fabric.7. The woven fabric of claim 1 , wherein the yarns and weave pattern are configured to provide a thermal insulation R value between 0.75 K·m/W and 1.2 K·m/W.8. The woven fabric of claim 7 , wherein the yarns and weave pattern are configured to provide a thermal insulation R value of about 1.1 K·m/W.9. The woven fabric of claim 7 , wherein the yarns and weave pattern are configured to provide a thermal insulation R value of about 0.9 K·m/ ...

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05-03-2020 дата публикации

TUFTED CARPET INCLUDING POLYETHYLENETEREPHTHALATE BULKED CONTINUOUS FILAMENT

Номер: US20200071459A1
Принадлежит:

A polyethylene terephthalate bulked continuous filament is manufactured by steps of melt-spinning, multi-step stretching a polyethylene terephthalate chip and a master batch chip for coloring, passing through a texturing nozzle, cooling, and winding and has an elastic modulus of 1.00E+07 to 5.00E+09 Pa at a temperature range of 10° C. to 200° C., the filament being manufactured by steps of melt-spinning a polyethylene terephthalate chip and a master batch chip for coloring, multi-step stretching, passing through a texturing nozzle, cooling, and winding 1. A polyethylene terephthalate bulked continuous filament having an elastic modulus of 1.00E+07 to 5.00E+09 Pa at a temperature range of 10° C. to 200° C. , the filament being manufactured by steps of melt-spinning a polyethylene terephthalate chip and a master batch chip for coloring , multi-step stretching , passing through a texturing nozzle , cooling , and winding.2. The polyethylene terephthalate bulked continuous filament of claim 1 , wherein (a) a weight average molecular weight of the filament is 50 claim 1 ,000 to 70 claim 1 ,000 claim 1 , (b) a molecular weight distribution (PDI) of the filament is 1.6 to 2.0; (c) a carboxyl end group (CEG) content of the filament is equal to or less than 20 meq/kg claim 1 , and (d) a diethylene glycol (DEG) content of the filament is equal to or less than 1.5 wt %.3. The polyethylene terephthalate bulked continuous filament of claim 1 , wherein the filament includes 1 to 8 wt % of the master batch chip for coloring based on a total weight of the filament.4. The polyethylene terephthalate bulked continuous filament of claim 1 , wherein a polymer of the master batch chip for coloring has (a) a weight average molecular weight of 30 claim 1 ,000 to 70 claim 1 ,000 claim 1 , (b) a molecular weight distribution (PDI) of 1.0 to 2.0 claim 1 , and (C) a diethylene glycol (DEG) content of 1.5 wt % or less.5. The polyethylene terephthalate bulked continuous filament of claim 1 , ...

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18-03-2021 дата публикации

2x2 twill bedding system

Номер: US20210079568A1
Автор: Gaurav Agarwal, Kamal Garg
Принадлежит: Individual

A twill weave sheeting fabric has warp yarn and weft yarn consisting of a cross weave of cotton rich or cotton blended with any cellulosic fibre and polyester. In a primary embodiment, the fabric has a 2/2 cross weave, 2 over and 2 under. In another embodiment, the fabric has a 1/2 cross weave, 1 over and 2 under. In another embodiment, the fabric has a 1/4 cross weave, 1 over and 4 under.

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31-03-2022 дата публикации

ARTIFICIAL HAIR FIBER

Номер: US20220095727A1
Принадлежит: Denka Company Limited

An artificial hair fiber is superior in productivity and flame retardance, and is suppressed in color unevenness. An artificial hair fiber, including polyamide; and 5 to 40 parts by mass of bromine flame retardant and 0.01 to 10 parts by mass of pigment processing pigment with respect to 100 parts by mass of the polyamide; wherein the pigment processing pigment includes a colorant and a dispersant; the dispersant is contained by 20 to 80 mass % with respect to 100 mass % of total amount of the colorant and the dispersant; the dispersant includes one or more selected from the group consisting of montanoic acid metallic salt, montanoic acid wax, polyethylene wax, and fluorine wax, is provided. 1. An artificial hair fiber , comprising:polyamide; and{'claim-text': ['the pigment processing pigment comprises a colorant and a dispersant;', 'the dispersant is contained by 20 to 80 mass % with respect to 100 mass % of total amount of the colorant and the dispersant;', 'the dispersant comprises one or more selected from the group consisting of montanoic acid metallic salt, montanoic acid wax, polyethylene wax, and fluorine wax.'], '#text': '5 to 40 parts by mass of bromine flame retardant and 0.01 to 10 parts by mass of pigment processing pigment with respect to 100 parts by mass of the polyamide; wherein'}2. The artificial hair fiber of claim 1 , wherein the dispersant comprises the montanoic acid metallic salt.3. The artificial hair fiber of claim 2 , wherein the montanoic acid metallic salt is calcium montanate.4. The artificial hair fiber of claim 1 , wherein the colorant comprises at least one selected from the group consisting of Pigment Black 7 claim 1 , Pigment Red 149 claim 1 , Pigment Yellow 147 claim 1 , Solvent Yellow 163 claim 1 , and Pigment Violet 19. The present invention relates to a fiber used for artificial hair capable of being attached and detached onto head, such as wig, hair-wig, hairpiece and the like (hereinafter referred to as “artificial hair fiber ...

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31-03-2022 дата публикации

FIBER FOR ARTIFICIAL HAIRS, ARTIFICIAL HAIR, METHOD FOR PRODUCING FIBER FOR ARTIFICIAL HAIRS, AND METHOD FOR PRODUCING ARTIFICIAL HAIR

Номер: US20220095728A1
Принадлежит:

Disclosed is a fiber for artificial hairs that is given a predetermined shape, the fiber being formed from a synthetic fibroin fiber containing a modified fibroin, and the fiber expanding when placed in a wet state and contracting when dried from a wet state. Also disclosed is a method for producing a fiber for artificial hairs that is given a predetermined shape, the method including retaining a fibroin fiber containing a modified fibroin in a state conforming to a predetermined shape. A wetted fibroin fiber may also be heated while being retained in a state conforming to a predetermined shape. 1. A fiber for artificial hairs that is given a predetermined shape ,the fiber comprising a synthetic fibroin fiber containing a modified fibroin, andthe fiber expanding when placed in a wet state and contracting when dried from a wet state.2. An artificial hair comprising the fiber for artificial hairs according to .3. A method for producing a fiber for artificial hairs that is given a predetermined shape claim 1 , the method comprising retaining a fibroin fiber containing a modified fibroin in a state conforming to a predetermined shape claim 1 , wherein the predetermined shape is a shape including a curved part claim 1 , a linear part claim 1 , or both of these.4. The method according to claim 3 , wherein the fibroin fiber is retained in a state conforming to a shape including a curved part claim 3 , by being wound around a core material.5. The method according to claim 3 , wherein the diameter of the fibroin fiber is more than 30 μm.6. The method according to claim 3 , wherein the fibroin fiber that is retained in the state conforming to a predetermined shape is heated.7. The method according to claim 6 , wherein the fibroin fiber that is retained in the state conforming to a predetermined shape is heated 5 to a temperature below 100° C.8. The method according to claim 3 , further comprising drying the fibroin fiber claim 3 , wherein the dried fibroin fiber is retained ...

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22-03-2018 дата публикации

PERFORMANCE FABRICS AND RELATED ARTICLES

Номер: US20180080151A1
Принадлежит:

An embodiment of the present disclosure is a performance fabric. The performance fabric includes a plurality of warp yarns extending along a warp direction. The warp yarn includes a first warp yarn and a second warp yarn that is directly adjacent to the first warp yarn. The plurality of warp yarns are blended staple warp yarns each of which has cotton fibers and regenerated cellulosic fibers. The performance fabric includes a plurality of weft yarns interwoven with the plurality of warp yarns to define a woven fabric structure. The plurality of weft yarns includes at least one yarn comprising thermoplastic fibers or a blend yarn comprising regenerated cellulosic fibers. 1. A performance fabric , comprising:a plurality of warp yarns extending along a warp direction, the warp yarn including a first warp yarn and a second warp yarn that is directly adjacent to the first warp yarn, wherein the plurality of warp yarns are blended staple warp yarns each of which has cotton fibers and regenerated cellulosic fibers;a plurality of weft yarns interwoven with the plurality of warp yarns to define a woven fabric structure,wherein the plurality of weft yarns including at least one yarn comprising thermoplastic fibers.2. The performance fabric of claim 1 , wherein the fabric structure has a thread count from about 200 to about 1400.3. The performance fabric of claim 1 , wherein the plurality of weft yarns are arranged in weft yarn groups claim 1 , wherein adjacent weft yarn groups each have a fill insertion path that extends over the first warp yarn and under the second warp yarn that is directly adjacent to the first warp yarn claim 1 , each weft yarn group including the at least one yarn comprising thermoplastic fibers.4. The performance fabric of claim 1 , wherein the blended staple warp yarn has between 20% to about 80% by weight of the cotton fibers.5. The performance fabric of claim 4 , wherein the blended staple warp yarn has between 20% to about 80% by weight of the ...

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12-03-2020 дата публикации

ARTIFICIAL HAIR FIBER

Номер: US20200077725A1
Принадлежит: Denka Company Limited

A polyvinyl chloride-based fiber for artificial hair that has excellent low glossiness and grip performance when woven and can be stably spun. Configuring a fiber for artificial hair using a polyvinyl chloride-based resin composition, wherein the polyvinyl chloride-based resin includes, at predetermined blending amounts, a polyvinyl chloride-based resin (A) having a viscosity-average polymerization degree of 450-1,700 and a crosslinked vinyl chloride-based resin (B) in which the viscosity-average polymerization degree of a component that dissolves in tetrahydrofuran is 1,800-2,300, the difference between the viscosity-average polymerization degree of the polyvinyl chloride-based resin (A) and the viscosity-average polymerization degree of the THF-soluble component of the crosslinked vinyl chloride-based resin (B) is in a predetermined range, and the cross-sectional shape of the fiber for artificial hair has a first projection, a second projection, and a third projection and the lengths and widths thereof satisfy predetermined conditions. 1. A fiber for artificial hair using a polyvinyl chloride-based resin composition , whereinthe polyvinyl chloride-based resin composition comprises 90-99 parts by mass of a polyvinyl chloride-based resin (A) having a viscosity-average polymerization degree of 450-1,700 and 1-10 parts by mass of a crosslinked vinyl chloride-based resin (B) having a viscosity-average polymerization degree for a component that is soluble in tetrahydrofuran of 1,800-2,300,the difference between the viscosity-average polymerization degree of the polyvinyl chloride-based resin (A) and the viscosity-average polymerization degree for the component that is soluble in tetrahydrofuran of the crosslinked vinyl chloride-based resin (B) is 600-1,850, and,{'sub': 1', '2', '3, 'the cross-sectional shape of the fiber for artificial hair has a first projection, a second projection, and a third projection extending outward from a center C of the cross-sectional shape ...

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12-03-2020 дата публикации

WOOL-LIKE SYNTHETIC MULTIFILAMENT YARNS

Номер: US20200080239A1
Принадлежит:

Wool-like, synthetic multifilament yarns may be produced with a plurality of primary yarns and at least one secondary yarn. Generally, the primary yarn and secondary yarn may be produced from polyamides. The wool-like multifilament yarns may be produced by: (1) melt-spinning the primary yarns and the secondary yarn; (2) drawing and texturizing the primary yarns and the secondary yarns; (3) entangling the texturized primary yarns and the texturized secondary yarn to form the inventive yarn; (4) optionally subjecting the inventive yarn to heat-setting or heat annealing; and (5) winding the yarn onto a package for distribution. The multifilament yarns may be used to produce floorcoverings. 1. A wool-like multifilament yarn comprising:(a) a plurality of texturized primary yarns formed from a first fiber-forming synthetic polymer, wherein said texturized primary yarns exhibit a residual elongation to break in the range of 50 to 700 percent as measured according to ISO 2062; and(b) at least one texturized secondary yarn formed from a second fiber-forming synthetic polymer, wherein said texturized secondary yarn exhibits a residual elongation to break in the range of 50 to 700 percent as measured according to ISO 2062,wherein the denier of said texturized primary yarns is greater than the denier said texturized secondary yarn.2. The multifilament yarn according to claim 1 , wherein said first fiber-forming synthetic polymer and/or said second fiber-forming synthetic polymer comprises a polyamide.3. The multifilament yarn according to claim 2 , wherein said polyamide comprises at least one polyamide selected from the group consisting of Nylon 6 claim 2 , Nylon 11 claim 2 , Nylon 12 claim 2 , Nylon 5 claim 2 ,6 claim 2 , Nylon 6 claim 2 ,6 claim 2 , Nylon 6 claim 2 ,10 claim 2 , and Nylon 6 claim 2 ,12.4. The multifilament yarn according to claim 2 , wherein said first fiber-forming synthetic polymer and/or said second fiber-forming synthetic polymer comprise the same ...

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12-03-2020 дата публикации

FABRIC PANELS, SHEER FABRICS, AND/OR COVERING FOR ARCHITECTURAL FEATURES, AND RELATED SYSTEMS

Номер: US20200080370A1
Принадлежит:

A sheer fabric for use in a fabric panel is disclosed where the sheer fabric is formed from a plurality of yarns having a denier from about 25 up to 35, wherein the plurality of yarns are configured and arranged as a plurality of diagonal structures each forming a diamond-shaped opening, wherein the sheer fabric has an openness factor of about seventy five percent (75%) and greater. In one or more embodiments the sheer fabric has properties that resist the formation of puckers, including in an embodiment an improved elongation percentage upon application of a force, and in one or more aspects, an improved variability of the elongation percentage upon application of the force. Additional and alternative properties of the sheer fabric are disclosed. The sheer fabric finds application in a fabric panel or assembly that can be used as a light-controlling covering. 1. A sheer fabric for use in a fabric panel comprising:a plurality of yarns having a denier from about 25 up to 35, wherein the plurality of yarns are configured to form a plurality of diagonal structures each having a diamond-shaped opening, wherein the sheer fabric has an openness factor of about seventy five percent (75%) and greater.2. The sheer fabric according to claim 1 , wherein the sheer fabric has an elongation percentage upon application of a 0.03 pound force in the machine direction (MD) of on average less than about 0.70% in the machine direction (MD) with a variability of the elongation percentage on average of less than 0.100% upon application of the 0.03 pound force in the machine direction (MD).3. The sheer fabric according to claim 1 , wherein the sheer fabric has an elongation percentage upon application of a 2 pound force in the machine direction (MD) of on average less than about 5.0% in the machine direction (MD) with a variability of the elongation percentage on average of less than 0.38% upon application of the 2 pound force in the machine direction (MD).4. The sheer fabric according to ...

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25-03-2021 дата публикации

METHOD AND APPARATUS FOR ATTACHING CHIP TO A TEXTILE

Номер: US20210087721A1
Принадлежит:

Embodiments disclosed herein provide approaches for attaching scan control and other electronic chips to textiles, e.g., on a loom as part of a real-time manufacturing process. 1. (canceled)2. An electronic textile comprising:textile material including threads;sense lines embedded in the textile material, the sense lines including conductive threads, the conductive threads including metal, at least two adjacent ones of the sense lines spaced apart from one another and extending in a warp direction or a weft direction across a section of the textile material; anda package including circuitry, the circuitry coupled to the sense lines, the circuitry coupled to at least one power supply line, the circuitry coupled to at least one signal line, the circuitry to detect signals from one or more of the sense lines, the signals indicative of human contact with a corresponding area of the textile material.3. The electronic textile of claim 2 , wherein the sense lines are woven into the textile material.4. The electronic textile of claim 2 , wherein an individual one of the sense lines includes braided steel yarn.5. The electronic textile of claim 2 , wherein an individual one of the sense lines includes braided wire.6. The electronic textile of claim 2 , wherein the circuitry is part of a system-on-chip (SOC) device.7. The electronic textile of claim 2 , wherein the package includes two package portions coupled via an epoxy material.8. The electronic textile of claim 2 , wherein the textile material includes at least one of synthetic fiber claim 2 , wool claim 2 , or cotton.9. The electronic textile of claim 2 , wherein the electronic textile is coupled to a floor covering.10. The electronic textile of claim 2 , wherein the electronic textile is coupled to upholstery.11. An electronic textile comprising:textile material;sense lines embedded in the textile material, the sense lines including conductive yarn, the conductive yarn including metal, at least two adjacent ones of the ...

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19-03-2020 дата публикации

LYOCELL MATERIAL FOR TABACCO FILTER

Номер: US20200085094A1
Принадлежит:

A lyocell material for a cigarette filter and a method of manufacturing the same are disclose. The lyocell material which is biodegradable and eco-friendly can be manufactured by crimping lyocell multifilaments to obtain a crimped tow. 1. A lyocell material for a cigarette filter , manufactured by spinning a lyocell spinning dope comprising a cellulose pulp and an N-methylmorpholine-N-oxide (NMMO) aqueous solution to produce lyocell multifilaments which are then crimped.2. The lyocell material of claim 1 , having 15-30 crimps per inch.3. The lyocell material of claim 1 , wherein the lyocell spinning dope comprises 6˜16 wt % of the cellulose pulp and 84-94 wt % of the NMMO aqueous solution.4. The lyocell material of claim 3 , wherein the cellulose pulp comprises 85-97 wt % of alpha-cellulose claim 3 , and has a degree of polymerization (DPw) of 600-1700.5. The lyocell material of claim 1 , manufactured by a method comprising the following steps:(S1) spinning a lyocell spinning dope comprising a cellulose pulp and an N-methylmorpholine-N-oxide (NMMO) aqueous solution;(S2) coagulating the lyocell spinning dope spun in the step (S1), thus obtaining lyocell multifilaments;(S3) water-washing the lyocell multifilaments obtained in the step (S2);(S4) oil-treating the lyocell multifilaments water-washed in the step (S3); and(S5) crimping the lyocell multifilaments oil-treated in the step (S4) using a stuffer box, thus obtaining a crimped tow having 25-30 crimps per inch,wherein coagulating in the step (S2) comprises a primary coagulation using air quenching (Q/A) including supplying cold air at a temperature of 4-15° C. and a wind velocity of 5-50 m/s to the spinning dope and a secondary coagulation including immersing the primarily coagulated spinning dope in a coagulation solution,wherein the cold air is supplied outwardly from an air cooling part positioned inside a donut-shaped spinneret, and{'sup': 2', '2, 'wherein the step (S5) is performed by supplying steam having a ...

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30-03-2017 дата публикации

Woven fabric with bulky continuous filaments yarns and related manufacturing methods

Номер: US20170088979A1
Принадлежит: Welspun India Ltd

A woven fabric with continuous filament, high bulk yarns on the fabric first side is disclosed, and related method and apparatus of manufacturing same.

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30-03-2017 дата публикации

Floor covering with universal backing and methods of making and recycling

Номер: US20170089007A1
Автор: Kenneth B. Higgins
Принадлежит: Higgins Research & Development LLC

A dimensionally stable universal floor covering includes a tufted textile substrate and a reinforcement layer to provide dimensional stability for the entire floor covering. Vacuum, mixing, and injection of compressed air assists in preparing an adhesive and fiber composition to be in the preferred condition and position before the application of pressure to form the reinforcement layer. The universal floor covering is selectively cut and transported in a roll for installation, and it can be conveniently recycled if necessary.

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19-03-2020 дата публикации

Methods for manufacturing bulked continuous filament

Номер: US20200086529A1
Автор: Thomas R. Clark
Принадлежит: Aladdin Manufacturing Corp

A method for manufacturing bulked continuous carpet filament, the method comprising: (1) reducing a chamber pressure within a chamber to below about 5 millibars; (2) after reducing the chamber pressure to below about 5 millibars, providing a polymer melt to the chamber; (3) separating the polymer melt into at least eight streams; (4) while the at least eight streams of the polymer melt are within the chamber, exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars; (5) after exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars, recombining the at least eight streams into a single polymer stream; and (6) forming polymer from the single polymer stream into bulked continuous carpet filament.

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16-04-2015 дата публикации

HYGRO MATERIALS FOR USE IN MAKING YARNS AND FABRICS

Номер: US20150104990A1
Автор: MANDAWEWALA Rajesh R.
Принадлежит:

A process is described wherein pile yarn is woven with cotton weft and warp yarns to produce terry fabrics, such as towels. The fabric is then washed in warm water to dissolve the PVA fibers. The amount of fibers dissolved, depends upon the count of the yarn or yarns used. By dissolving the PVA fibers, a hollow air space is produced throughout the pile yarn, corresponding to an increase in the air space in the pile yarn. By increasing the air space in the pile yarn, the resulting towels are softer and bulkier than standard cotton towels. The present invention further relates to pile yarn in terry woven fabric (warp yarn), or weft yarn, in the case of flat fabrics. 124-. (canceled)25. A method for making an absorbent fabric , comprising: (i) a water-insoluble sliver made from water-insoluble fibers, and', '(ii) a water-soluble sliver made from water-soluble fibers;, '(a) forming a plurality of slivers comprising,'}(b) forming a roving from the plurality of slivers, comprising wrapping the water-insoluble sliver around the water-soluble sliver such that the water-soluble sliver forms a core of the roving;(c) forming a twist in the roving;(d) spinning the roving into a yarn;(e) weaving a fabric using the yarn; and(f) dissolving the water-soluble fibers from the water-soluble sliver of the yarn woven in the fabric.26. The method of claim 25 , wherein the spinning of the roving is performed using a ring spinning frame.27. The method of claim 25 , wherein the forming of the roving is performed using a speed frame.28. The method of claim 27 , wherein the forming of the twist in the roving is performed using the speed frame.29. The method of claim 25 , wherein the forming of the twist comprises forming a Z or S twist in the roving.30. The method of claim 25 , further comprising forming the water-insoluble sliver by carding cotton fibers and drawing the cotton fibers on a draw frame.31. The method of claim 25 , further comprising forming the water-soluble sliver by carding ...

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02-06-2022 дата публикации

Knitted artefact with heat shrinking yarns

Номер: US20220167756A1
Автор: Torsten Alfred FRITZE
Принадлежит: Dv8 Id Srl

An assembly is described for chairs, armchairs, sofas and the like, comprising a knitted artefact ( 1 ) and sliders ( 12 ). The artefact ( 1 ) comprises a multilayer and two ends ( 11 ) of tubular shape for fixing the multilayer, wherein the multilayer comprises a knitted fabric front layer ( 2 ) and a knitted fabric rear layer ( 3 ) fixed to sliders ( 12 ) of the artefact ( 1 ) at said two ends ( 11 ). The artefact ( 1 ) further comprises heat-shrinking yarns ( 5 ) associated with the multilayer, wherein the heat-shrinking yarns ( 5 ) are fixed with a series of connection points ( 7 ) spaced apart to the sliders ( 12 ) so as to develop in weft between the two ends ( 11 ) of the artefact ( 1 ).

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19-04-2018 дата публикации

NON-SEAMED SHEETING FABRIC HAVING A COOL PORTION AND A WARM PORTION

Номер: US20180103783A1
Автор: Danaher Thomas
Принадлежит:

A non-seamed sheeting fabric, such as a bed sheet, including a cool portion and a warm portion that is integral with the cool portion. The warm portion is configured to provide greater thermal insulation than the cool portion. 1. A woven non-seamed sheeting fabric comprising:a cool portion comprising a plain weave;a warm portion comprising a complex weave;wherein each of the warm portion and the cool portion have different densities; andwherein there is at least one common warp yarn or weft yarn in the cool portion and the warm portion to reduce a puckering effect.2. The sheeting fabric of claim 1 , wherein there is at least one common warp yarn in the cool portion and the warm portion.3. The sheeting fabric of claim 1 , wherein there is at least one common weft yarn in the cool portion and the warm portion.4. The sheeting fabric of claim 1 , wherein there is at least one common warp yarn and at least one common weft yarn in the cool portion and the warm portion.5. The sheeting fabric of claim 1 , wherein yarns in the warm portion are heavier than yarns in the cool portion.6. The sheeting fabric of claim 1 , wherein yarns of the warm portion are less dense than the yarns of the cool portion.7. The sheeting fabric of claim 1 , wherein the warm portion further comprises a warp pile.8. The sheeting fabric of claim 1 , wherein the warm portion further comprises a weft pile.9. The sheeting fabric of claim 1 , wherein the plain weave is a 1/1 plain weave.10. The sheeting fabric of claim 1 , wherein the complex weave is a 4/1 complex weave.11. The sheeting fabric of claim 1 , wherein the fabric is selected from the group consisting of a brushed fabric claim 1 , a sueded fabric claim 1 , a sheared fabric and combinations thereof.12. The sheeting fabric of claim 1 , wherein the cool portion further comprises at least one additional weaving pattern selected from the group consisting of a twill weave claim 1 , a lappet weave claim 1 , a swivel weave claim 1 , a clip-spot weave ...

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23-04-2015 дата публикации

Recycled Polyethylene Terephthalate Compositions, Fibers and Articles Produced Therefrom, and Methods For Producing Same

Номер: US20150110994A1
Принадлежит: Columbia Insurance Company

In one aspect, the invention relates to recycled polyethylene terephthalate compositions, fibers and articles produced therefrom, and methods for producing same. In a further aspect, the invention relates to homogenized post-consumer polyethylene terephthalate. In a further aspect, the invention relates to extruded polymer compositions, polymer mixtures, fibers, and/or Bulked Continuous Filament fibers comprising post-consumer polyethylene terephthalate. In a further aspect, the invention relates to processes for preparing recycled polyethylene terephthalate compositions. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present invention. 139-. (canceled)40. An extruded polymer composition comprising polyethylene terephthalate present as from about 25% to about 100% homogeneously blended deposit post-consumer polyethylene terephthalate by weight and balance virgin polyethylene terephthalate , wherein the homogeneously blended deposit post-consumer polyethylene terephthalate comprises at least one impurity not present in virgin polyethylene terephthalate; and wherein the at least one impurity comprises floatable contamination in an amount less than 15 ppm , PVC contamination in an amount less than 50 ppm , or a combination thereof.41. The composition of claim 40 , wherein the polyethylene terephthalate is present as at least about 50% homogeneously blended deposit post-consumer polyethylene terephthalate by weight.42. The composition of claim 40 , wherein the polyethylene terephthalate is present as at least about 75% homogeneously blended deposit post-consumer polyethylene terephthalate by weight.43. The composition of claim 40 , wherein the at least one impurity present in the homogeneously blended deposit post-consumer polyethylene terephthalate comprises floatable contamination present in an amount less than 15 ppm and PVC contamination in an amount less than 50 ppm.44. A ...

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21-04-2016 дата публикации

METHOD FOR THE MANUFACTURE OF FIBROUS YARN

Номер: US20160108560A1
Принадлежит:

Disclosed is a method for the manufacture of fibrous yarn including the steps, where an aqueous suspension including fibers and at least one rheology modifier is provided, followed by directing the suspension through at least one nozzle, to form at least one yarn, and then dewatering the yarn. 1. A fibrous yarn made of a dewatered aqueous suspension comprising fibers and at least one rheology modifier , and said suspension has been directed through at least one nozzle having an inner diameter of an outlet smaller than or equal to the maximum length weighed fiber length of the fibers.2. The fibrous yarn of claim 1 , wherein the fibers are a mixture of natural fibers and synthetic fibers.3. The fibrous yarn of claim 1 , wherein the fibers have an average length of 2 to 3 mm.4. The fibrous yarn of claim 2 , wherein the natural fibers are virgin fibers or recycled fibers.5. The fibrous yarn of claim 2 , wherein the natural fibers are at least one wood fiber selected from the group consisting of spruce fiber claim 2 , pine fiber claim 2 , fir fiber claim 2 , larch fiber claim 2 , Douglas-fir fiber claim 2 , hemlock fiber claim 2 , birch fiber claim 2 , aspen fiber claim 2 , poplar fiber claim 2 , alder fiber claim 2 , eucalyptus fiber and acacia fiber.6. The fibrous yarn of claim 2 , wherein the natural fibers are at least one non-wood fiber selected from the group consisting of straw fiber claim 2 , leaf fiber claim 2 , bark fiber claim 2 , seed fiber claim 2 , hull fiber claim 2 , flower fiber claim 2 , vegetable fiber claim 2 , fruit fiber claim 2 , corn fiber claim 2 , cotton fiber claim 2 , wheat fiber claim 2 , oat fiber claim 2 , rye fiber claim 2 , barley fiber claim 2 , rice fiber claim 2 , flax fiber claim 2 , hemp fiber claim 2 , manilla hemp fiber claim 2 , sisal hemp fiber claim 2 , jute fiber claim 2 , ramie fiber claim 2 , kenaf fiber claim 2 , bagasse fiber claim 2 , bamboo fiber claim 2 , reed fiber and peat fiber.7. The fibrous yarn of claim 2 , wherein ...

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21-04-2016 дата публикации

METHOD FOR PRODUCING TEXTILE PRODUCTS, PRODUCTS OBTAINABLE THEREFROM AND METHOD TO RECLAIM THE PRODUCTS

Номер: US20160108573A1
Принадлежит:

The present invention discloses a method for manufacturing an optionally laminated textile product, the method comprising the steps of: a) providing a first sheet with yarns fastened thereto where the first sheet has a first surface and a second surface and the yarns extend from the first surface of the first sheet, b) heating the second surface of the first sheet thereby at least partly melting the yarns fastened to the first sheet to bond the yarns to the first sheet; c) exposing the second surface of the first sheet to pressure; d) optionally imparting a mechanical force on the molten fraction of the yarns in a direction parallel to the surface of the first sheet; e) applying hot melt adhesive to the second surface of the first sheet; and f)optionally applying a dimensionally stable second sheet to the second surface of the first sheet; with the proviso that where the optional step (f) is absent then step (d) is not optional. 2. A method according to claim 1 , the method comprising the steps of:a) providing a first sheet with yarns fastened thereto where the first sheet has a first surface and a second surface and the yarns extend from the first surface of the first sheet,b) heating the second surface of the first sheet thereby at least partly melting the yarns fastened to the first sheet to bond the yarns to the first sheet;c) exposing the second surface of the first sheet to pressure;d) imparting a mechanical force on the molten fraction of the yarns preferably in a direction parallel to the surface of the first sheet; wherein the method further comprisese) applying hot melt adhesive to the second surface of the first sheet; andf) optionally applying a dimensionally stable second sheet to the second surface of the first sheet.3. A method according to claim 1 , where in step (a) the yarns are fastened to the first sheet temporarily.4. A method according to claim 1 , in which the yarns of the first sheet also additionally extend from the second surface of the ...

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21-04-2016 дата публикации

METHOD FOR PRODUCING TEXTILE PRODUCTS, PRODUCTS OBTAINABLE THEREFROM AND METHOD TO RECLAIM THE PRODUCTS

Номер: US20160108578A1
Принадлежит:

The present invention pertains to a method for manufacturing a laminated textile product comprising providing a first intermediate product comprising a primary backing having a front surface and a back surface, and yarns stitched into the primary backing, the yarns extending from the front surface of the backing material, feeding the intermediate product along a body having a heated surface, the back surface being pressed against the said heated surface, to at least partly melt the yarns present in the intermediate product to bond the yarns to the backing, wherein the part of the back surface that is pressed against the heated surface has a relative speed with respect to the heated surface, so as to provide a second intermediate product having a calendered back surface, providing a dimensionally stable carrier sheet or secondary backing, and connecting the second intermediate product to the carrier sheet by providing a hot melt adhesive between the calendered surface and the sheet, and pressing the sheet to the second intermediate product to form the textile product. 1. A method for manufacturing a textile product , the method comprising the steps of:(a) providing a first intermediate product comprising a backing having a front surface and a back surface, and yarns stitched into the backing, the yarns extending from the front surface of the backing material,(b) feeding the intermediate product along a body having a heated surface, the back surface being pressed against the said heated surface, to at least partly melt the yarns present in the intermediate product to bond the yarns to the backing,wherein the part of the back surface that is pressed against the heated surface has a relative speed with respect to the heated surface, so as to provide a second intermediate product having a calendered back surface,(c) providing a dimensionally stable carrier sheet, characterised in that the method further comprises(d) connecting the second intermediate product to the ...

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11-04-2019 дата публикации

FOLDABLE MULTI-PURPOSE NONWOVEN HAND PAD AND METHOD OF USE

Номер: US20190104918A1
Принадлежит:

A nonwoven hand pad includes a substrate having first and second opposed major surfaces wherein the first major surface includes a first functional region configured for a first cleaning operation, and the second major surface includes at least two functional regions configured for second and third cleaning operations. A method of cleaning using such a pad is also disclosed. 1. A nonwoven hand pad comprising a substrate having first and second opposed major surfaces , wherein the first major surface includes a first functional region configured for a first cleaning operation , and the second major surface includes at least two functional regions configured for second and third cleaning operations.2. A nonwoven hand pad as defined in claim 1 , wherein the second functional region defines a first scouring surface having a first scouring function claim 1 , and the third functional region defines a second scouring surface having a second scouring function.3. A nonwoven hand pad as defined in claim 2 , wherein the second functional region comprises a continuous abrasive surface and the third functional region comprises a discontinuous abrasive surface.4. A nonwoven hand pad as defined in claim 3 , wherein the discontinuous abrasive surface comprises an array of spaced-apart scouring bodies arranged in a pattern.5. A nonwoven hand pad as defined in claim 2 , wherein the second functional region comprises a first array of spaced-apart scouring bodies arranged in a first pattern claim 2 , and the third functional region comprises a second array of spaced-apart scouring bodies arranged in a second pattern.6. A nonwoven hand pad as defined in claim 5 , wherein the first major surface is substantially free of abrasive particles.7. A nonwoven hand pad as defined in claim 2 , wherein the substrate comprises a first nonwoven material defining the first functional region.8. A nonwoven hand pad as defined in claim 7 , further comprising a nonwoven backing layer affixed to the first ...

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02-04-2020 дата публикации

Antibacterial Fibers and Materials

Номер: US20200102673A1
Автор: Dong Bo, Hong Hien
Принадлежит:

Antimicrobial fibers that include antimicrobial nanoparticles dispersed substantially uniformly in a polymer matrix. Textiles and other materials can be formed from such fibers. The fibers may be formed via a masterbatch process or in a process wherein the antimicrobial nanoparticles, polymeric component, and additive(s) are melt processed together directly. Devices can be at least partially formed from polymer materials that include antimicrobial nanoparticles dispersed substantially uniformly in a polymer matrix. 1. A textile comprising antimicrobial fibers , at least one of said antimicrobial fibers comprising:a polymer matrix;antimicrobial nanoparticles dispersed substantially uniformly throughout the polymer matrix, said substantially uniform dispersion of said antimicrobial nanoparticles in said antimicrobial fibers at least partially a result of a mixture of a) polymer used to form said polymer matrix, b) antimicrobial nanoparticles, and c) surfactant and/or coupling agent prior to the formation of said antimicrobial fibers.2. The textile of claim 1 , wherein said mixture includes both said surfactant and said coupling agent.3. The textile as defined in claim 1 , wherein the antimicrobial nanoparticles include one or more metal materials selected from the group of zinc metal claim 1 , copper metal claim 1 , silver metal claim 1 , iron metal claim 1 , zinc oxide claim 1 , copper oxide claim 1 , silver oxide claim 1 , iron oxide claim 1 , zinc salt claim 1 , copper salt claim 1 , silver salt claim 1 , and iron salt.41. The textile as defined in claim 1 , wherein said polymer used to form said polymer matrix includes one or more polymer materials selected from the group consisting of a polyester claim 1 , a polyamide claim 1 , a polyolefin claim 1 , a polycarbonate claim 1 , and an acrylonitrile butadiene styrene polymer.5. The textile as defined in claim 4 , wherein said polymer used to form said polymer matrix includes the polyester claim 4 , said polyester ...

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28-04-2016 дата публикации

HEAT-BONDABLE CONJUGATE FIBER WITH EXCELLENT SOFTNESS AND NONWOVEN FABRIC USING THE SAME

Номер: US20160115630A1
Принадлежит:

The present invention are a heat-bondable conjugate fiber ensuring that the crimp configuration stability can be maintained even in the state of leaving elongation of the fiber and bulkiness and softness are imparted to the nonwoven fabric, and a nonwoven fabric using the same. A heat-bondable conjugate fiber comprises a first component containing a polyester-based resin and a second component containing a polyolefin-based resin having a melting point lower than the melting point of said polyester-based resin, wherein said second component is a heat-bondable conjugate fiber accounting for a specific range of the outer fiber circumference and having a side-by-side or eccentric sheath-core structure and the fiber has a specific elongation, a specific range of a three-dimensional actualized crimp and a specific range of a crimp modulus. 1. A heat-bondable conjugate fiber comprising a first component containing a polyester-based resin and a second component containing a polyolefin-based resin having a melting point lower by 15° C. or more than the melting point of said polyester-based resin , wherein said second component is a heat-bondable conjugate fiber accounting for 30% or more of the outer fiber circumference in the fiber cross-section intersecting the length direction of the fiber and having a side-by-side or eccentric sheath-core structure and the fiber has an elongation of 50 to 120% , a three-dimensional actualized crimp with 10 to 20 crests/2.54 cm and a crimp modulus of 85 to 100%.2. The heat-bondable conjugate fiber as claimed in claim 1 , wherein said polyester-based resin is at least one member selected from the group consisting of polyethylene terephthalate claim 1 , polypropylene terephthalate claim 1 , polybutylene terephthalate claim 1 , polylactic acid claim 1 , polybutylene succinate claim 1 , and polybutylene adipate terephthalate.3. The heat-bondable conjugate fiber as claimed in claim 1 , wherein said polyolefin-based resin is at least one member ...

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09-06-2022 дата публикации

COOLING MATERIAL

Номер: US20220178054A1
Автор: Alletto, JR. Eugene
Принадлежит: BEDGEAR, LLC

A cooling material includes opposite top and bottom surfaces and a central portion positioned between the top and bottom surfaces. The top surface includes a first fiber. The bottom surface includes a second fiber. The middle portion includes the first and second fibers and a third fiber. Methods of manufacture are included. 133-. (canceled)34. A knit material comprising opposite top and bottom portions and an intermediate portion positioned between the top and bottom portion , the top portion comprising a first fiber , the bottom portion comprising a second fiber , the intermediate portion comprising the first and second fibers and a third fiber , at least one of the first and second fibers being different than the third fiber.35. The knit material recited in claim 34 , wherein the second fiber is the same as the first fiber.36. The knit material recited in claim 34 , wherein the first and second fibers each comprise rayon and nylon.37. The knit material recited in claim 36 , wherein the second fiber is the same as the first fiber.38. The knit material recited in claim 34 , wherein the first and second fibers each comprise a blend of rayon and nylon.39. The knit material recited in claim 38 , wherein the second fiber is the same as the first fiber.40. The knit material recited in claim 34 , wherein the first and second fibers each comprise 52% rayon and 48% nylon.41. The knit material recited in claim 34 , wherein the first and second fibers each comprise 145 D/140 F rayon and nylon blended.42. The knit material recited in claim 34 , wherein the first and second fibers each comprise 52% rayon and 48% nylon blended and each have a Denier of 145 and 140 filaments.43. The knit material recited in claim 34 , wherein the knit material is planar and consists of a single knit layer.44. A planar bedding material comprising opposite top and bottom portions and an intermediate portion positioned between the top and bottom portions claim 34 , the top portion comprising a ...

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13-05-2021 дата публикации

ACRYLIC FIBER FOR ARTIFICIAL HAIR, METHOD FOR MANUFACTURING SAID FIBER, AND HEADDRESS PRODUCT CONTAINING SAID FIBER

Номер: US20210140071A1
Принадлежит: KANEKA CORPORATION

An acrylic fiber for artificial hair includes an acrylic copolymer obtained by copolymerizing acrylonitrile, vinyl chloride and/or vinylidene chloride, and a sulfonic acid group-containing vinyl monomer; and an organic solvent that can dissolve the acrylic copolymer, where the organic solvent is present in an amount of 0.1 to 3% by mass with respect to the total mass of the acrylic fiber for artificial hair. The acrylic fiber for artificial hair has an average surface roughness of 5900 μmor less in an area of 40 μm long and 80 μm wide of the side surface of the fiber. 15.-. (canceled)6. A method for producing an acrylic fiber for artificial hair , the method comprising:preparing a spinning solution by dissolving an acrylic copolymer obtained by copolymerizing acrylonitrile, vinyl chloride, and a sulfonic acid group-containing vinyl monomer in an organic solvent; andwet spinning the spinning solution to form an acrylic fiber,wherein the spinning solution comprises 8 to 16 parts by mass of water with respect to 100 parts by mass of the acrylic copolymer, andwherein, in the wet spinning, a content of the organic solvent is adjusted to 0.1 to 3% by mass.7. The method according to claim 6 , wherein the wet spinning comprises at least a water washing process and an oil application process claim 6 ,wherein, in the oil application process, a water-washed acrylic fiber is impregnated with an organic solvent that can dissolve the acrylic copolymer while the oil is applied to the water-washed acrylic fiber.8. The method according to claim 6 , wherein the water washing process is performed by spraying water on the acrylic fiber and pressing the acrylic fiber sprayed with water by a nip roll.9. The method according to claim 6 , wherein the organic solvent used in preparing the spinning solution comprises at least one selected from the group consisting of dimethyl sulfoxide claim 6 , N claim 6 ,N-dimethylformamide claim 6 , and dimethylacetamide.10. The method according to claim ...

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05-05-2016 дата публикации

Cord embedded roman shade

Номер: US20160123069A1
Автор: Sang-Gun CHA
Принадлежит: DAEKYEONG TRIPLE Co Ltd

Provided is a cord embedded roman shape, including: a first curtain 10 ; a second curtain 20 ; a connection belt 30 connecting the first curtain 10 to the second curtain 20 ; a cord 40 fixed to lower ends of the first curtain 10 and the second curtain 20 by passing through the connection belt 30 ; and a curtain adjusting member 50 adjusting the cord 40. Therefore, the cord embedded roman shade is integrally woven without separately forming the ring, thereby preventing the accidents that the cord is wound around the child's body.

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07-05-2015 дата публикации

POLYESTER-BASED FIBER FOR ARTIFICIAL HAIR AND HAIR ORNAMENT PRODUCT INCLUDING THE SAME, AND METHOD FOR PRODUCING THE SAME

Номер: US20150126644A1
Принадлежит: KANEKA CORPORATION

The present invention relates to a polyester-based fiber for artificial hair obtained by melt spinning a polyester resin composition. The polyester resin composition includes 100 parts by weight of a polyester resin, 5 to 40 parts by weight of a brominated epoxy flame retardant, and 1.5 parts by weight or more and less than 7 parts by weight of an antimony oxide. The polyester resin is at least one kind of resin selected from the group consisting of polyalkylene terephthalate and a copolymerized polyester containing polyalkylene terephthalate as a main component. The polyester-based fiber for artificial hair has aggregates of the brominated epoxy flame retardant that are dispersed in the polyester resin in the form of islands, as viewed in the cross section of the fiber parallel to the fiber axis direction. The present invention also relates to hair ornament products including the polyester-based fiber for artificial hair and a method for producing the polyester-based fiber for artificial hair. Thus, the present invention provides a polyester-based fiber for artificial hair having a gloss and a texture that are similar to those of human hair, and hair ornament products including the polyester-based fiber for artificial hair. 1. A polyester-based fiber for artificial hair obtained by melt spinning a polyester resin composition ,wherein the polyester resin composition comprises 100 parts by weight of a polyester resin, 5 to 40 parts by weight of a brominated epoxy flame retardant, and 1.5 parts by weight or more and less than 7 parts by weight of an antimony oxide,the polyester resin is at least one kind of resin selected from the group consisting of polyalkylene terephthalate and a copolymerized polyester containing polyalkylene terephthalate as a main component, andthe polyester-based fiber for artificial hair has aggregates of the brominated epoxy flame retardant that are dispersed in the polyester resin in a form of islands, as viewed in a cross section of the ...

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03-05-2018 дата публикации

ACRYLIC FIBER FOR ARTIFICIAL HAIR, METHOD FOR MANUFACTURING SAID FIBER, AND HEADDRESS PRODUCT CONTAINING SAID FIBER

Номер: US20180119312A1
Принадлежит: KANEKA CORPORATION

An acrylic fiber for artificial hair includes an acrylic copolymer obtained by copolymerizing acrylonitrile, vinyl chloride and/or vinylidene chloride, and a sulfonic acid group-containing vinyl monomer; and an organic solvent that can dissolve the acrylic copolymer, where the organic solvent is present in an amount of 0.1 to 3% by mass with respect to the total mass of the acrylic fiber for artificial hair. The acrylic fiber for artificial hair has an average surface roughness of 5900 μmor less in an area of 40 μm long and 80 μm wide of the side surface of the fiber. 1. An acrylic fiber for artificial hair comprising:an acrylic copolymer obtained by copolymerizing acrylonitrile, vinyl chloride and/or vinylidene chloride, and a sulfonic acid group-containing vinyl monomer; andan organic solvent that can dissolve the acrylic copolymer,wherein the organic solvent is present in an amount of 0.1 to 3% by mass with respect to a total mass of the acrylic fiber, and{'sup': '2', 'wherein the acrylic fiber has an average surface roughness of 5900 μmor less in an area of 40 μm long and 80 μm wide of a side surface of the acrylic fiber.'}2. The acrylic fiber according to claim 1 , wherein the organic solvent is at least one selected from the group consisting of dimethyl sulfoxide claim 1 , N claim 1 ,N-dimethylformamide claim 1 , dimethylacetamide claim 1 , dimethyl sulfone claim 1 , ε-caprolactam claim 1 , ethylene carbonate claim 1 , and sulfolane.3. The acrylic fiber according to claim 1 , wherein the acrylic copolymer comprises 30 to 70% by mass of the acrylonitrile claim 1 , 25 to 69.5% by mass of the vinyl chloride and/or vinylidene chloride claim 1 , and 0.5 to 5% by mass of the sulfonic acid group-containing vinyl monomer claim 1 , with respect to a total mass of the acrylic copolymer.4. The acrylic fiber according to claim 1 , wherein the acrylic fiber has a void fraction of 60% or less.5. The acrylic fiber according to claim 1 , wherein the acrylic fiber has an ...

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03-05-2018 дата публикации

Inflatable Jacquard-Woven Textiles for Structural Applications

Номер: US20180119320A1
Принадлежит:

Embodiments of the invention comprise woven multilayer textiles having shaped, enclosed, inflatable pockets, where the inflated textile carries tension, compression, torsion and/or bending loads. Composite structures incorporating such inflatable members or spars are also described and claimed. 1. A woven , inflatable structure comprising:a first plurality of warp and weft threads woven together to form a first fabric ply;a second plurality of warp and weft threads woven together to form a second fabric ply, said first and second fabric plies positioned roughly parallel to each other; anda third plurality of pile fibers woven together with the first and second fabric plies to constrain a distance between the first and second fabric plies at each pile fiber's end points, whereina distance between the first and second fabric plies varies across a width of the first and second fabric plies and along a length of the first and second fabric plies.2. The woven claim 1 , inflatable structure of claim 1 , further comprising:an inflation valve for pressurizing a volume bounded by the first and second fabric plies to achieve a predetermined stiffness of the woven, inflatable structure.3. The woven claim 1 , inflatable structure of claim 1 , further comprising:an inflatable pocket woven into the first fabric ply by separating the first plurality of warp and weft threads into two subsets, a first of the two subsets woven together to form a first surface of the inflatable pocket, and a second of the two subsets woven together to form a second surface of the inflatable pocket.4. The woven claim 3 , inflatable structure of claim 3 , further comprising:a first inflation valve and a second inflation valve, said first inflation valve for pressurizing a first volume between the first fabric ply and the second fabric ply, and said second inflation valve for pressurizing a second, separate volume including the inflatable pocket.5. The woven claim 1 , inflatable structure of forming a ...

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16-04-2020 дата публикации

Temperature management bedding systems

Номер: US20200113345A1
Принадлежит: UBS AG Stamford Branch

Temperature management bedding systems for mattresses and quilt panels generally include a trilayer of active components including a phase change material applied to a top surface of a flexible substrate thereof, a fire retardant layer underlying the flexible substrate including hydrophilic rayon fibers treated with ammonium polyphosphate; and a vertically oriented fiber batting layer underlying the first retardant layer including an elastomeric binder. The temperature management bedding systems provide heat control and mass transfer of moisture from the bedding surface.

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16-04-2020 дата публикации

METALIZED FABRIC HEATING BLANKET

Номер: US20200113357A1
Принадлежит:

There is disclosed a warming blanket having a metalized fabric exterior layer and an interior heating element made of a carbon fiber mat or carbon veil. The warming blanket includes electrodes that are formed of a conductive ink which extends through the width of the carbon veil. 1. A heating blanket comprising ,a carbon veil material having a plurality of carbon fibers extending between a carbon veil first surface and a carbon veil second surface oppositely disposed from said carbon veil first surface;a first electrically conductive rail electrically coupled along a first side of said carbon veil, said first electrically conductive rail being an electrically conductive ink extending through said carbon veil from said first surface to said second surface;a second electrically conductive rail electrically coupled along a second side of said carbon veil material opposite said first side of said carbon veil material, said second electrically conductive rail being an electrically conductive ink extending through said carbon veil from said first surface to said second surface;a first electrically insulative layer overlaying a first surface of said carbon veil material;a second electrically insulative layer overlaying a second surface of said carbon veil material oppositely disposed from said first surface of said carbon veil material, andan electrical control circuit electrically coupled to said first electrically conductive rail and said second electrically conductive rail,whereby current passing from the electrical control circuit to the first and second electrically conductive rails passes through the carbon veil to create heat.2. The heating blanket of wherein said first electrically insulative layer includes heat reflective layer claim 1 , a first thermoplastic layer overlaying a first surface of said heat reflective layer claim 1 , and a second thermoplastic layer overlaying a second surface of said heat reflective layer oppositely disposed from said first surface ...

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04-05-2017 дата публикации

RECYCLED POLYETHYLENE TEREPHTHALATE COMPOSITIONS, FIBERS AND ARTICLES PRODUCED THEREFROM, AND METHODS FOR PRODUCING SAME

Номер: US20170121522A1
Принадлежит:

In one aspect, the invention relates to recycled polyethylene terephthalate compositions, fibers and articles produced therefrom, and methods for producing same. In a further aspect, the invention relates to homogenized post-consumer polyethylene terephthalate. In a further aspect, the invention relates to extruded polymer compositions, polymer mixtures, fibers, and/or Bulked Continuous Filament fibers comprising post-consumer polyethylene terephthalate. In a further aspect, the invention relates to processes for preparing recycled polyethylene terephthalate compositions. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present invention. 1. An extruded polymer composition comprising polyethylene terephthalate present as from about 25% to about 100% deposit post-consumer polyethylene terephthalate by weight and balance virgin polyethylene terephthalate.2. The composition of claim 1 , wherein the polyethylene terephthalate is present as at least about 50% deposit post-consumer polyethylene terephthalate by weight.3. The composition of claim 1 , wherein the polyethylene terephthalate is present as at least about 75% deposit post-consumer polyethylene terephthalate by weight.4. A polymer mixture comprising polyethylene terephthalate present as from about 25% to about 100% homogeneous deposit post-consumer polyethylene terephthalate by weight and balance virgin polyethylene terephthalate.5. The mixture of claim 4 , wherein the polyethylene terephthalate is present as at least about 50% deposit post-consumer polyethylene terephthalate by weight.6. The mixture of claim 4 , wherein the polyethylene terephthalate is present as at least about 75% deposit post-consumer polyethylene terephthalate by weight.7. (canceled)8. (canceled)9. (canceled)10. (canceled)11. (canceled)12. (canceled)13. A carpet comprising a fiber comprising a polymer composition of polyethylene terephthalate present as ...

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25-04-2019 дата публикации

SYSTEMS AND METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT FROM COLORED RECYCLED PET

Номер: US20190118413A1
Автор: Clark Thomas R.
Принадлежит:

A method of manufacturing bulked continuous carpet filament that includes providing a polymer melt and separating the polymer melt from the extruder into at least eight streams. The multiple streams are exposed to a chamber pressure within a chamber that is below approximately 5 millibars. The streams are recombined into a single polymer stream and formed into bulked continuous carpet filament. 1. A method of manufacturing bulked continuous carpet filament , the method comprising:providing a polymer melt from an extruder to a chamber;separating the polymer melt from the extruder into at least eight streams within the chamber, each stream at least partially exposed to the chamber encompassing the at least eight streams such that a surface area of each of the at least eight streams is exposed to a chamber pressure within the chamber;{'b': '5', 'reducing a pressure within the chamber to reach the chamber pressure below about millibars corresponding to a desired moisture level or intrinsic viscosity associated with a single polymer stream comprising the at least eight streams of the polymer melt;'}recombining the at least eight streams into the single polymer stream; andforming the single polymer stream into bulked continuous carpet filament.2. The method of claim 1 , wherein separating the polymer melt from the extruder into at least eight streams within the chamber comprises separating the polymer melt from the extruder into at least eight streams within the chamber.3. The method of claim 2 , further comprising:providing a plurality of polymer flakes to the extruder; andadding one or more color concentrates to the plurality of polymer flakes or to the polymer stream.4. The method of claim 3 , further comprising:providing a color sensor configured to determine a color of the single polymer stream; andsubstantially automatically adjusting an amount of the one or more color concentrates added to the plurality of polymer flakes or the single polymer stream based at least ...

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27-05-2021 дата публикации

Composite Yarn, Manufacturing Process and Textile Surface Comprising Such a Yarn

Номер: US20210156053A1
Принадлежит:

A composite yarn comprising a continuous multifilament core yarn incorporated in a matrix is characterised in that the matrix comprises at least one polymer material and at least one reinforcing filler, the reinforcing filler being formed from functionalized particles, said particles having a median size (d) of less than 40 μm. A process for manufacturing such a composite yarn, comprises at least one step of depositing, by coating or extrusion, a matrix comprising a polymer and a reinforcing filler, onto a core yarn. A textile surface comprises at least one such composite yarn. 1. A composite yarn comprising a continuous multifilament core yarn incorporated in a matrix , wherein the matrix comprises at least one polymer material and at least one reinforcing filler , the reinforcing filler being formed from functionalized particles , said particles having a median size (dvso) of less than 40 pm.2. The composite yarn according to claim 1 , wherein the particles have a hardness (Mohs) of less than or equal to the hardness of the constituent material of the filaments of the core yarn.3. The composite yarn according to claim 1 , wherein the particles havea) a median size (dvso) comprised between 5 pm and 40 pm,b) a size (dv9o) of less than 90 pm, preferably in the range from 30 pm to 90 pm,c) a size (dv9o) of less than 90 pm, preferably in the range from 30 pm to 90 pm, ord) a combination of two or more thereof.45-. (canceled)6. The composite yarn according to claim 1 , wherein the functionalized particles of the reinforcing filler are dispersed throughout the composite yarn matrix claim 1 , the matrix being in contact with the core yarn filaments.7. The composite yarn according to claim 1 , wherein some of the reinforcing filler is present in the inter-filament interstices of the core yarn.8. The composite yarn according to claim 1 , wherein the reinforcing filler is a) chosen from the group formed by functionalized fillers claim 1 , preferably from the group formed by ...

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10-05-2018 дата публикации

Breathable Fire Resistant Fabrics

Номер: US20180127903A1
Автор: Thatcher Tyler M.
Принадлежит:

Lightweight, flexible protective fabrics for protecting a person, animal or other object from hot burning materials, hot high heat capacity and/or hot corrosive materials, such as hot molten metal, hot oily liquids (e.g., heating oil), hot gels, hot solids, hot sparks, and hot acids. The lightweight protective fabrics can be used to protect a person, animal or other object from hot molten metals, such as liquid metal zinc heated to a temperature of about 950° F. (510° C.) or greater, hot molten aluminum heated to a temperature of about 1150° F. (620° C.) or greater, burning phosphorus at temperature of about 1550° F. (843° C.) or greater, hot solid iron having a temperature of about 500° F. (260° C.) or greater, hot heating oil having a temperature of about 500° F. (260° C.) or greater, and hot hydrochloric acid having a temperature of about 300° F. (150° C.) or greater. 1. A protective fabric that is lightweight , breathable , and flexible , the protective fabric comprising:flexible yarn strands woven, knitted or otherwise joined together so as to form a protective fabric that is lightweight, breathable, and flexible,the fabric comprising about 40% to about 95% by weight of oxidized polyacrylonitrile fibers,the fabric comprising about 5% to about 60% by weight of organic strengthening fibers, including at least aramid fibers and rayon fibers,{'sup': 2', '2, 'wherein the protective fabric is free of strengthening filaments and has a weight in a range of about 2 oz/ydto about 20 oz/yd.'}2. The protective fabric of claim 1 , the fabric comprising about 50% to about 90% by weight oxidized polyacrylonitrile.3. The protective fabric of claim 1 , wherein the fabric consists of the oxidized polyacrylonitrile fibers claim 1 , aramid fibers claim 1 , and rayon fibers.4. The protective fabric of claim 1 , wherein the fabric is free of metallic claim 1 , ceramic or O-Pan filaments.5. The protective fabric of claim 1 , wherein the fabric has a weight that is in a range of about ...

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23-04-2020 дата публикации

METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT FROM RECYCLED PET

Номер: US20200122360A1
Автор: Clark Thomas R.
Принадлежит:

A method of manufacturing bulked continuous carpet filament that includes providing a polymer melt and separating the polymer melt from the extruder into at least eight streams. The multiple streams are exposed to a chamber pressure within a chamber that is below approximately 25 millibars, or another predetermined pressure. The streams are recombined into a single polymer stream. Polymer from the polymer stream is then formed into bulked continuous carpet filament. 1. A method of manufacturing bulked continuous carpet filament , the method comprising:providing a polymer melt;increasing a surface area of the polymer melt by dividing the polymer melt into at least eight streams;passing the at least eight streams of polymer melt into an interior of a chamber such that a respective surface area of each of the at least eight streams is exposed to a chamber pressure within the chamber of between about 0.5 millibars and about 12 millibars;recombining the at least eight streams into a single polymer stream; and 'the chamber pressure corresponds to a desired moisture level or a desired intrinsic viscosity associated with a single polymer stream comprising the at least eight streams of the polymer melt.', 'forming the single polymer stream into bulked continuous carpet filament, wherein2. The method of claim 1 , wherein the method comprises maintaining the chamber pressure within a pressure range of between about 0.5 millibars and about 12 millibars while the at least eight streams of polymer melt pass from an inlet of the chamber to an outlet of the chamber.3. The method of claim 1 , wherein the chamber pressure is a pressure between about 0.5 millibars and about 5 millibars.4. The method of claim 1 , wherein the chamber pressure corresponds to the desired moisture level associated with the single polymer stream.5. The method of claim 1 , wherein the chamber pressure corresponds to the desired intrinsic viscosity associated with the single polymer stream.6. The method of ...

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01-09-2022 дата публикации

SHEET MATERIAL

Номер: US20220275547A1
Принадлежит:

A method of forming a sheet material. The method comprises advancing an arrangement comprising a body of fibres and a reinforcing structure, wherein the reinforcing structure comprises splittable fibres. The method further comprises subjecting the arrangement to successive hydroentanglement steps, wherein in each such hydroentanglement step the arrangement is exposed to high pressure jets of liquid over a surface of the arrangement. Subjecting the arrangement to successive hydroentanglement steps causes the fibres of the body of fibres to entangle with each other and causes a mechanical bond to form between the fibres of the body of fibres and the reinforcing structure. The mechanical bond is caused by at least: 1. A method of forming a sheet material , the method comprising:advancing an arrangement comprising a body of fibres and a reinforcing structure, wherein the body of the fibres comprises leather fibres and the reinforcing structure comprises splittable fibres; andsubjecting the arrangement to successive hydroentanglement steps, wherein in each such hydroentanglement step the arrangement is exposed to high pressure jets of liquid over a surface of the arrangement, wherein subjecting the arrangement to successive hydroentanglement steps causes the fibres of the body of fibres to entangle with each other and causes a mechanical bond to form between the fibres of the body of fibres and the reinforcing structure, wherein the mechanical bond is caused by at least:some of the fibres of the body of fibres being pushed by the high-pressure jets of liquid into gaps in the reinforcing structure;at least some of the splittable fibres of the reinforcing structure splitting to form split fibres which reduces the space within the gaps such that the reinforcing structure constricts about fibres of the body of fibres which have been pushed in the gaps; andat least some of the fibres of the body of fibres entangling with at least some of the split fibres and at least some of ...

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21-05-2015 дата публикации

CLOTH-LIKE TEXTURED NONWOVEN FABRIC COMPRISING PAPERMAKING FIBERS, CALENDERING ROLLER AND METHOD OF MANUFACTURING THE SAME

Номер: US20150140240A1
Принадлежит:

A calendering roller used to manufacture textured nonwoven fabric including papermaking fibers is disclosed. The calendering roller includes a positive pattern that includes a basic element having a ring shape and a repetition of said basic element along multiple rows and columns substantially overall a peripheral surface of the calendaring roller. The ring defines an apex relatively to a center portion of the ring defining a cavity and a grinded surrounding zone. The ring includes at least one radial channel putting in communication the cavity and the grinded surrounding zone so as to define a discontinuous calendering surface. The repetition is regular except for multiple substantially longitudinally and transversally oriented regions. The regions are of limited size with respect to a calendering roller size and randomly distributed so as to define multiple random longitudinal and transverse lines in the textured nonwoven fabric including papermaking fibers, generating a cloth-like visual texture. 1. A calendering roller used to manufacture textured nonwoven fabric comprising papermaking fibers , the calendering roller comprises a positive pattern comprising:a basic element having a ring shape, the ring defining an apex relatively to a center portion of the ring defining a cavity and a grinded surrounding zone, the ring comprising at least one radial channel putting in communication the cavity and the grinded surrounding zone so as to define a discontinuous calendering surface; anda repetition of said basic element along multiple rows and columns substantially overall a peripheral surface of the calendering roller, the repetition being regular except for multiple substantially longitudinally and transversally oriented regions, said regions being of limited size with respect to a calendering roller size and randomly distributed so as to define multiple random longitudinal and transverse lines in the textured nonwoven fabric comprising papermaking fibers, generating ...

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19-05-2016 дата публикации

SEMI-ABSORBENT, SEMI-RESISTANT, BREATHABLE FABRIC

Номер: US20160138216A1
Автор: Goenka Dipali
Принадлежит:

A semi-absorbent, semi-resistant, breathable fabric includes a single-layer having a first, hydrophilic side that absorbs water, and a second, hydrophobic side; wherein the first, hydrophilic side of the single-layer fabric quickly spreads out a liquid that is absorbed laterally to a wider area such that the absorbed liquid does not seep or pass through to the second, hydrophobic side of the single-layer fabric under gravitational force. A method of making a semi-absorbent, semi-resistant, breathable fabric includes: subjecting a first side of a single-layer fabric to a hydrophilic amino functional polysiloxane softener; treating a second opposite side of the fabric with a fluorocarbon compound under low pressure such that the fluorocarbon compound penetrates no more than half of the fabric thickness; and drying and curing the fabric, preferably at a temperature of about 145° C. to 155° C. for about three minutes to about five minutes. 18-. (canceled)9. A method of fabricating a semi-absorbent , semi-resistant , breathable single layer of fabric , comprising the steps of:(a) subjecting a first side of a single layer of fabric to hydrophilic amino functional polysiloxane softener to impart hydrophilicity to the first side;(b) treating a second, opposite side of the fabric with a fluorocarbon compound to impart hydrophobicity to the second side, the treatment being performed under low pressure such that the fluorocarbon compound does not penetrate more than 50% of the thickness of the single layer of fabric; and(c) drying and curing the fabric to obtain the semi-absorbent, semi-resistant, breathable fabric.10. The method of claim 9 , wherein the method further includes the preliminary steps for preparation of the single layer of fabric claim 9 , comprising the steps of singeing claim 9 , de-sizing claim 9 , washing and processing through a conventional bleaching route claim 9 , and mercerizing.11. The method of claim 9 , wherein the single layer of fabric is woven ...

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19-05-2016 дата публикации

INTERLOCKING FLOOR PANELS WITH HIGH PERFORMANCE LOCKING PROFILES

Номер: US20160138274A1
Принадлежит:

A floating floor system includes a plurality of floor panels, each of the floor panels comprising a base layer, a wear layer forming an uppermost surface of the floor panel, a first locking edge portion having a first locking profile that includes a first channel having a first channel floor, the first locking edge portion being formed by the wear layer and the base layer, the first locking profile further comprising a first channel bed thickness measured between the uppermost surface and the first channel floor, and wherein the wear layer forms at least 5% of the first channel bed thickness, and a second locking edge portion having a second locking profile that includes a second vertical ridge, the second locking edge portion located opposite the first locking edge portion. 1. A floating floor system comprising: a base layer;', 'a wear layer atop the base layer, the wear layer forming an uppermost surface of the floor panel;', 'a first locking edge portion having a first locking profile that includes a first channel having a first channel floor, the first locking edge portion being formed by the wear layer and the base layer, the first locking profile further comprising a first channel bed thickness measured between the uppermost surface and the first channel floor, and wherein the wear layer forms at least 5% of the first channel bed thickness; and', 'a second locking edge portion having a second locking profile that includes a second vertical ridge, the second locking edge portion located opposite the first locking edge portion; and, 'a plurality of floor panels, each of the floor panels comprisingwherein the floor panels are arranged in a mechanical interlocked arrangement such that the first edge portions of the floor panels mate with the second edge portions of adjacent ones of the floor panels.2. The floating floor system according to claim 1 , wherein the wear layer forms between 5% to 30% of the first channel bed thickness.3. The floating floor system ...

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03-06-2021 дата публикации

ACRYLIC FIBER FOR ARTIFICIAL HAIR, AND HEAD DECORATION PRODUCT INCLUDING SAME

Номер: US20210164130A1
Принадлежит: KANEKA CORPORATION

An acrylic fiber for artificial hair may include an acrylic copolymer. The acrylic fiber has a fiber cross section including 2 to 4 T-shaped protrusions that extend radially from a central portion. Each of the T-shaped protrusions has an arc-shaped upper side that bulges in a direction away from the central portion. A circumradius of the fiber cross section is 40.0 to 60.0 μm. A distance between adjacent end portions of the corresponding upper sides of the adjacent T-shaped protrusions is 3.0 to 60.0 μm. An axial width is 10.0 μm or more. Torsional rigidity of the acrylic fiber is 0.30 to 2.0 mg·cm. The acrylic fiber for artificial hair has high volume, good texture, and good twist processability, and a hair ornament may include the acrylic fiber for artificial hair. 1. An acrylic fiber for artificial hair comprising an acrylic copolymer ,wherein the acrylic fiber has a fiber cross section comprising 2 or more and 4 or less T-shaped protrusions that extend radially from a central portion, and each of the T-shaped protrusions has an arc-shaped upper side that bulges in a direction away from the central portion,{'sup': 2', '2, 'wherein a circumradius of the fiber cross section is 40.0 μm or more and 60.0 μm or less, a distance between adjacent end portions of corresponding upper sides of adjacent T-shaped protrusions is 3.0 μm or more and 60.0 μm or less, and an axial width is 10.0 μm or more, and a torsional rigidity of the acrylic fiber is 0.30 mg·cmor more and 2.0 mg·cmor less.'}2. The acrylic fiber for artificial hair according to claim 1 , wherein the circumradius of the fiber cross section is 45.0 μm or more and 60.0 μm or less claim 1 , the distance between the adjacent end portions of the corresponding upper sides of the adjacent T-shaped protrusions is 10.0 μm or more and 60 μm or less claim 1 , the axial width is 11.0 μm or more claim 1 , and an area of the central portion is 600.0 μmor less.3. The acrylic fiber for artificial hair according to claim 1 , ...

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03-06-2021 дата публикации

NONWOVEN MATERIAL, USE OF THE NONWOVEN MATERIAL, AND WIPING CLOTH, DRYING CLOTH AND FACE MASK CONTAINING THE NONWOVEN MATERIAL

Номер: US20210164138A1
Принадлежит:

The invention relates to a nonwoven as well as to a wipe, a face mask and a dryer sheet including the nonwoven, which includes a network of molded bodies, the nonwoven, in the dry state, having a specific opacity of greater than or equal to 1.0%·m/g. In order to create a nonwoven of low basis weight, which is easy to produce and has, without special modifications, a high specific opacity, it is proposed that the molded bodies are regenerated cellulosic molded bodies and are materially interconnected via node points to form the network, and the regenerated cellulosic molded bodies comprising monofilament sections extending between node points, whose diameter varies along their lengthwise extension and which have a diameter of less than or equal to 15 μm for at least 90% of their lengthwise extension. 1. A nonwoven , comprising a network of molded bodies , the nonwoven in the dry state , having a specific opacity of greater than or equal to 1.0%·m/g , wherein the molded bodies are regenerated cellulosic molded bodies and are materially interconnected via node points to form the network , wherein the regenerated cellulosic molded bodies comprise monofilament sections extending between node points , whose diameter varies along their lengthwise extension and which have a diameter of less than or equal to 15 μm for at least 90% of their lengthwise extension.2. The nonwoven of claim 1 , wherein the multifilament sections extending between node points comprise several materially interconnected and essentially parallel monofilament sections claim 1 , wherein the multifilament sections have a diameter of less than or equal to 100 μm for at least 90% of their lengthwise extension.3. The nonwoven of claim 1 , wherein the regenerated cellulosic molded bodies form an essentially endless network without visible filament ends.4. The nonwoven of claim 1 , wherein the nonwoven is essentially free of matting agents and colorants.5. The nonwoven of claim 1 , wherein the nonwoven ...

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18-05-2017 дата публикации

Absorbent Floor Mat

Номер: US20170136724A1
Принадлежит: MILLIKEN & COMPANY

This invention relates to a multi-component absorbent floor mat. The floor mat contains a textile component, an absorbent component, and a base component. The textile component and the base component are attached to one another by a variety of mechanisms, including magnetic attraction. The magnetic attraction is provided by incorporation of magnetic particles in both the textile and base components. The textile component is designed to be soiled, washed, and re-used, thereby providing ideal end-use applications in areas such as building entryways. The absorbent component is designed to be soiled and recycled or otherwise discarded and replaced. 1. A multi-component , absorbent floor mat comprising:(a) a textile component comprising (i) a first layer of tufted pile carpet formed by tufting face yarns through a primary backing layer and (ii) a second layer comprised of at least one polymer selected from the group consisting of thermoplastic and thermoset elastomers,(b) at least one absorbent component, and(c) a base component comprised of materials selected from the group consisting of at least one polymer selected from the group consisting of thermoplastic elastomers and thermoset elastomers, a metal material, a cellulose-containing material, and combinations thereof, andwherein the textile component and the base component are releasably attachable to one another via at least one attachment means.2. The floor mat of claim 1 , wherein the base component contains a recessed area and the at least one absorbent component is located in the recessed area of the base component.3. The floor mat of claim 1 , wherein the base component contains a recessed area and the at least one absorbent component and the textile component are located in the recessed area of the base component.4. The floor mat of claim 1 , wherein the at least one absorbent component is comprised of material selected from the group consisting of foam materials claim 1 , fibrous materials claim 1 , and ...

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08-09-2022 дата публикации

A monofilament yarn shade net for a shade house

Номер: US20220279733A1
Принадлежит: Garware Technical Fibres Ltd

The present disclosure provides a shade net made from a monofilament yarn and a shade house with the shade net made of the monofilament yarn. The proposed yarn has a low coefficient of thermal expansion a higher stiffness. The proposed shade net has a simpler construction and is lighter. A shade net made from the proposed monofilament yarn has demonstrated a capability of maintaining temperature and humidity within the shade house with a low co-efficient of variation of 10-15%, and maintaining a reduced temperature within the shade house by up to 3° C. compared to the ambient, with a result of an increased yield of crops by about 7-10% grown within the shade net.

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10-06-2021 дата публикации

Unitary Elastic Mattress Cover and Method for Manufacturing Same

Номер: US20210169245A1
Принадлежит:

A unitary mattress cover is disclosed. The mattress cover has a top panel and four side panels, which include two end side panels, a left side panel and a right side panel made from a single blank of fabric. Elastic materials are attached to at least a portion of the left and right side panels, and the left and right side panels are longer than the top panel in a longitudinal direction, and wherein free edges of the left and right side panels are attached to one of the two end side panels or to each other. Also disclosed is a method for making this unitary mattress cover in one continuous manufacturing process. 1. A unitary mattress cover comprising a top panel and four side panels , which include two end side panels , a left side panel and a right side panel , wherein the top panel and the four side panels are made from a single blank of fabric ,wherein elastic materials are attached to at least a portion of the left and right side panels,wherein the left and right side panels are longer than the top panel in a longitudinal direction, and wherein free edges of the left and right side panels are attached to one of the two end side panels or to each other.2. The unitary mattress cover of claim 1 , wherein the elastic materials comprise elastic yarns stitch-bonded to said at least portion of the left and right side panels.3. The unitary mattress cover of claim 2 , wherein at least the top panel is stitch-bonded with elastic and/or inelastic yarns.4. The unitary mattress cover of claim 3 , wherein the stitching on the top panel is different from the stitching on said at least portion of the left and right side panels.5. The unitary mattress cover of claim 1 , wherein the single blank of fabric comprises a single layer of a woven claim 1 , knit or nonwoven fabric.6. The unitary mattress cover of claim 1 , wherein the elastic materials comprise elastic strips sewn to said at least portion of the left and right side panels.7. The unitary mattress cover of claim 5 , ...

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28-05-2015 дата публикации

Textile fabric, use and production of a textile fabric and furniture element

Номер: US20150147517A1
Автор: Oliver Salzmann
Принадлежит: k&r Textil GmbH and Co KG

A textile fabric ( 1 ) with elastic properties for use as upholstery material or for covering support or frame structures, for example, of seating furniture, furniture elements, ducts, automobile accessories or the like, comprising a woven, single-thread or multi-thread knitted or laid structure or composite textile material, for example, a nonwoven, as a self-supporting base material, wherein the base material has a total elongation to DIN 53360 under a tensile force of 25 N in at least one pulling direction of 0.1 to 10% and an irreversible elongation to DIN 53360 under a tensile force of 25 N in at least one pulling direction of less than 1%. According to the invention, it is provided that the base material has a pile ( 4 ) produced by flocking.

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14-08-2014 дата публикации

Systems and methods for manufacturing bulked continuous filament

Номер: US20140225293A1
Автор: Thomas Clark
Принадлежит: Mohawk Industries Inc

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

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