Wire harness, wire harness manufacturing method

A predetermined part of electric wires ( 91 ) is held or wrapped in a first material ( 801 ) and a second material ( 802 ) formed of a thermoplastic material, and a protective layer material ( 803 ) formed of a water repellent material is provided on approximately the entire surface of the first material and the second material. The first material ( 801 ), the second material ( 802 ) and the protective layer material ( 803 ) are heated and pressurized. The first material ( 801 ) and the second material ( 802 ) are molded to have a predetermined shape and size. The protective layer material ( 803 ) is joined to the surface of the first material and the second material ( 802 ) by melting at least a part of the surface layer of the first material ( 801 ) and the second material ( 802 ). Further, a material having high abrasion resistance is selected as the protective layer material ( 803 ).

Wiring material, method for fabricating the same, and secondary battery device and electronic equipment using the same

A wiring material includes conductors, each of which has a cross section having a thickness and a width not less than the thickness, a trunk portion in which the conductors are spaced parallel in a direction of the width thereof, a branch portion in which each conductor is bent and branched from the trunk portion in the direction of the width or in a direction that intersects the direction of the width, and a covering member for covering the trunk portion and the branch portion to expose both ends of the conductors.

FFC with PCT film and Method for making the FFC

The present invention provides an FFC using a PCT film as an insulating coating layer. The FFC comprises a lower insulating coating layer made of the PCT film; a lower adhesive layer made of polyester formed through a lower primer layer made of polyurethane material on the upper surface of the lower insulating coating layer; an upper insulating coating layer made of the PCT film; an upper adhesive layer made of polyester formed through an upper primer layer made of polyurethane material on a lower surface of the upper insulating coating layer; and a conductor wire layer interposed between the lower adhesive layer and the upper adhesive layer. 1. An FFC utilizing an insulating coating layer made of a PCT film comprising:a lower insulating coating layer made of the PCT film;a lower adhesive layer made of a polyester-based resin material formed through a lower primer layer made of a polyurethane-based resin material on an upper surface of the lower insulating coating layer;an upper insulating coating layer made of a PCT film;an upper adhesive layer made of a polyester-based resin formed through an upper primer layer made of a polyurethane-based resin material on a lower surface of the upper insulating coating layer; anda conductor wire layer interposed between the lower adhesive layer and the upper adhesive layer.2. The FFC of further comprising:a total thickness of the lower insulating coating layer, the lower primer layer, the lower adhesive layer, the conductor wire layer, the upper adhesive layer, the upper primer layer and the upper insulating coating layer being as formed in a range of 140 μm to 206 μm.3. The FFC of further comprising:a sum of a thickness of the lower insulating coating layer and a thickness of the lower primer layer being formed within a range of 25 μm to 38 μm;a thickness of the lower adhesive layer being formed within a range of 30 μm to 40 μm;a thickness of the conductor wire layer being formed within a range of 30 μm to 50 μm;a thickness of ...

FLEXIBLE FLAT CABLE AND STACK-TYPE BUSBAR INCLUDING THE SAME

A stack-type busbar includes a first layer, a second layer, and a third layer for more efficient heat dissipation.

Flexible flat cable and stack-type busbar including the same

A stack-type busbar includes one or more flexible flat cables (FFCs), each having at least one opening where the busbar is bent.

POWER SUPPLY TRUNK LINE ROUTING STRUCTURE FOR VEHICLE AND VEHICLE

A power supply trunk line routing structure for a vehicle includes a first power supply trunk line extending in a vehicle front and rear direction along a right-side part of the vehicle in a vehicle width direction, a second power supply trunk line extending in the vehicle front and rear direction at a left-side part of the vehicle in the vehicle width direction, and a third power supply trunk line connected to a predetermined power supply device and connecting the first power supply trunk line and the second power supply trunk line at a front part of the vehicle. 1. A power supply trunk line routing structure for a vehicle , the power supply trunk line routing structure comprising:a first power supply trunk line extending in a vehicle front and rear direction along a right-side part of the vehicle in a vehicle width direction;a second power supply trunk line extending in the vehicle front and rear direction along a left-side part of the vehicle in the vehicle width direction; anda third power supply trunk line connected to a predetermined power supply device, the third power supply trunk line connecting the first power supply trunk line and the second power supply trunk line at a front part of the vehicle.2. The power supply trunk line routing structure according to claim 1 , wherein:the first power supply trunk line connects a first power supply branch portion and a second power supply branch portion, the first power supply branch portion is disposed at a vehicle front right part that is the front part of the vehicle at the right-side part in the vehicle width direction with respect to a center line extending in the vehicle front and rear direction through a center of the vehicle, the second power supply branch portion is disposed at a vehicle rear right part that is a rear part of the vehicle at the right-side part in the vehicle width direction with respect to the center line; andthe second power supply trunk line connects a third power supply branch portion and ...

Wiring Member, Manufacturing Method of Wiring Member, and Wiring Member Connection Structure

A wiring member includes a laminated flat conductor and an insulating layer provided around the laminated flat conductor. The laminated flat conductor includes a plurality of flat conductors laid on each other in a thickness direction of the laminated flat conductor, and insulating sheet members each of which is interposed between and electrically insulate adjacent ones of the plurality of flat conductors.

FLEXIBLE CIRCUITS FOR ELECTRICAL HARNESSES

Provided are electrical harness assemblies and methods of forming such harness assemblies. A harness assembly comprises a conductor trace, comprising a conductor lead with a width-to-thickness ratio of at least 2. This ratio provides for a lower thickness profile and enhances heat transfer from the harness to the environment. In some examples, a conductor trace may be formed from a thin sheet of metal. The same sheet may be used to form other components of the harness. The conductor trace also comprises a connecting end, monolithic with the conductor lead. The width-to-thickness ratio of the connecting end may be less than that of the conductor trace, allowing for the connecting end to be directly mechanically and electrically connected to a connector of the harness assembly. The connecting end may be folded, shaped, slit-rearranged, and the like to reduce its width-to-thickness ratio, which may be close to 1. 1. An electrical harness assembly comprising:a first conductor trace, extending along an axis of the electrical harness assembly and comprising a first conductor lead and a first connecting end, monolithic with the first conductor lead;a second conductor trace, extending along the axis of the electrical harness assembly and comprising a second conductor lead and a second connecting end, monolithic with the second conductor lead; and the first conductor lead is laminated to the first insulator strip and away from the first elongated opening;', 'the first conductor lead is laminated to the second insulator strip and away from the first elongated opening; and', 'the first elongated opening has a closed shape such that the first insulator strip and the second insulator strip are joined together and monolithic at both ends of the first elongated opening., 'an insulator, comprising a first elongated opening, extending along the axis of the electrical harness assembly and partially dividing the insulator into a first insulator strip and a second insulator strip, ...

WIRE ASSEMBLY AND VEHICLE INCLUDING WIRE ASSEMBLY

A wire assembly includes a flexible wire, a flat wire made of a rigid material, and a protector attached to the flat wire such that the protector and the flat wire constitute a tubular portion. The flexible wire is at least partially disposed in the tubular portion. 1. A wire assembly comprising:a flexible wire;a flat wire made of a rigid material; anda protector attached to the flat wire such that the protector and the flat wire constitute a tubular portion,wherein the flexible wire is at least partially disposed in the tubular portion.2. The wire assembly according to claim 1 , wherein:a cross-section of the tubular portion has a rectangular shape; andone side of the rectangular shape is defined by the flat wire, and the remaining three sides of the rectangular shape are defined by the protector.3. The wire assembly according to claim 2 , wherein the protector includes:a first wall having a rectangular shape;a second wall having a rectangular shape, the second wall extending from a first side of the first wall so as to be perpendicular to the first wall;a third wall having a rectangular shape, the third wall extending, in the same direction as an extending direction of the second wall, from a second side of the first wall so as to be perpendicular to the first wall, the second side being on an opposite side of the first wall from the first side;a first hook portion protruding from a distal end side of the second wall toward the third wall, the distal end side being on an opposite side of the second wall from a connection side at which the second wall is connected to the first wall; anda second hook portion protruding from a distal end side of the third wall toward the second wall, the distal end side being on an opposite side of the third wall from a connection side at which the third wall is connected to the first wall.4. The wire assembly according to claim 2 , wherein:the cross section of the tubular portion has an oblong shape; andthe flat wire and the ...

Wire and vehicle with the same

A wire includes a metal wire which has a flat shape, and which is formed of a rigid body. The metal wire has a bending portion that is bendable at any position in a longitudinal direction of the metal wire. A vehicle includes the wire, the wire is disposed along a rocker panel inside the vehicle in a state of being extended in a straight line without being bent at the bending portion, and the bending portion is disposed at a connecting portion at which the rocker panel and a center pillar are connected to each other.

SKIN BUTTON WITH FLAT CABLE

A percutaneous connector assembly including a feedthrough assembly having a body and a plurality of electrically conductive feedthroughs extending through the body from a first end toward a second end thereof. A cable assembly having a plurality of conductors arranged side-by-side within a first plane to form a substantially flat portion thereof is included, each conductor being connected to a corresponding feedthrough of the feedthrough assembly and the flat portion extending from the body. 1. A percutaneous connector assembly , comprising:a feedthrough assembly having a body and a plurality of electrically conductive feedthroughs extending through the body from a first end toward a second end thereof; anda cable assembly having a plurality of conductors arranged side-by-side within a first plane to form a substantially flat portion thereof, each conductor being connected to a corresponding feedthrough of the feedthrough assembly and the flat portion extending from the body.2. The assembly of claim 1 , wherein the body includes a side surface extending between and intersecting a first surface of the first end and a second surface of the second end.3. The assembly of claim 2 , wherein the substantially flat portion extends through the side surface of the body.4. The assembly of claim 2 , wherein the body defines an axis claim 2 , wherein the substantially flat portion extends from the body claim 2 , and wherein the substantially flat portion defines a width orthogonally arranged relative to the axis of the body claim 2 , the body extending through the first and second surfaces of the body.5. The assembly of claim 1 , wherein the cable includes a transition portion and a round portion claim 1 , the transition portion being disposed between the flat portion and the round portion.6. The assembly of claim 5 , wherein the round portion is formed by the plurality of conductors being arranged within more than one plane.7. The assembly of claim 5 , wherein the plurality of ...

SKIN BUTTON WITH FLAT CABLE

A percutaneous connector assembly including a feedthrough assembly having a body and a plurality of electrically conductive feedthroughs extending through the body from a first end toward a second end thereof. A cable assembly having a plurality of conductors arranged side-by-side within a first plane to form a substantially flat portion thereof is included, each conductor being connected to a corresponding feedthrough of the feedthrough assembly and the flat portion extending from the body. 1. A method of forming a percutaneous connector assembly , comprising:assembling a plurality of conductors adjacent to each other, each of the plurality of conductors defining a length;coupling a portion of the plurality of conductors to each other along the length to define a flat portion of a cable assembly;rearranging a free length of each of the plurality of conductors to define a round portion of the cable assembly, the round portion being opposite the flat portion of the cable assembly;applying a jacket over the round portion of the cable assembly; andconnecting the cable assembly to a feedthrough assembly.2. The method of claim 1 , further comprising separating the plurality of conductors along the length thereof at a transition portion of the cable assembly claim 1 , the transition portion being disposed between the flat portion and the round portion of the cable assembly.3. The method of claim 2 , further comprising applying the jacket over the transition portion of the cable assembly.4. The method of claim 1 , further comprising laminating a plurality of wires with an insulation material to form the plurality of conductors.5. The method of claim 1 , further comprising coupling a crimp to each of the plurality of conductors and the feedthrough assembly.6. The method of claim 1 , wherein the feedthrough assembly includes a body having a first end including a first end-surface claim 1 , a second end including a second end-surface claim 1 , and a side surface extending ...

Method for recasting contour flat conductor used in e.g. vehicle, involves inserting and positioning flat conductor in casting tool using spacers to ensure recasting of flat conductor, and recasting flat conductor partly

The method involves providing a molded flat conductor with electrically conductive layers (2) and electrically insulating layer (3) which is arranged between electrically conductive layers. The flat conductor is inserted and positioned in a casting tool (100) using one or more spacers (52,53), to ensure the recasting of the flat conductor having a minimum wall thickness produced by the recasting shell (20). The flat conductor is partly recasted. Independent claims are included for the following: (1) a flat conductor; and (2) a casting tool.

Branched wire harness manufacturing method

A method for manufacturing a branched wire harness 1 includes a connection step of bundling and connecting core wires 11 of a plurality of electric wires 10 including the core wires 11 ; a waterproof material attachment step of attaching, to the plurality of electric wires 10 , a spring-shaped waterproof material 20 constituted by a material that is softened or melted through heating; a covering step of covering, with a waterproof covering 14 , the plurality of electric wires 10 to which the spring-shaped waterproof material 20 is attached; and a heating step of softening or melting the spring-shaped waterproof material 20 through heating, and filling in a gap between the waterproof covering 14 and the electric wires 10 , or a gap between the adjacent electric wires 10.

Flat cable harness esp. for motor vehicle

The cable harness consists of power cords (12), a first resin layer (A) and a second resin layer (B). The first resin layer comprises a deepening (11) which is formed so that it proceeds along a predetermined transfer path of the power cords. The second resin layer is connected firmly with the first resin layer, so that it covers the deepening of the first resin layer. The power cords (l2) are arranged in the deepening. The second resin layer is layered through vacuum-forming. The first resin layer is pref. formed as a three-dimensional structure, and the second resin layer consists of a thermoplastic foil which is softer than the first resin layer.

Flat Cable and Manufacturing Method of it

The present invention relates to a flat cable and a manufacturing method thereof. Especially, a flat cable includes a pod which comprises a tube-type insertion part which is separated from both ends by a constant distance, and a center insertion part of which both ends are connected to both ends of the tube-type insertion part; a pair of left and right support members inserted into the tube-type insertion part; and wires inserted into the center insertion part. The center insertion part of the port is divided into spaces isolated from each other, has a pressure line having a depth formed between the wires, and has one layer where the wires are horizontally arranged in the isolated space. Thereby, the twisting and friction of the wires can be minimized.

Pollution control device of heat sealing roller for preventing transition of adhesive or pressure-sensitive adhesive in FFC laminating apparatus

The present invention relates to a pollution prevention device for a heat sealing roller, capable of preventing pollution of a heat sealing roller from transmission or outflow of an adhesive or a pressure-sensitive adhesive in an FFC laminating device which can change a transmission path of a deformed film in accordance with a number of a roller heat sealing a pair of films. According to the present invention, the pollution prevention device for a heat sealing roller, capable of preventing the pollution of the heat sealing roller from the transmission or the outflow of the adhesive or a pressure-sensitive adhesive in the FFC laminating device, comprises an adhering unit (100) and a deformed-film supply and collection unit (300). A first adhesive individually adheres to the inner side of the adhering unit (100), and the adhering unit (100) discharges first and second films (210, 220) at a predetermined speed by heat sealing the first and second films (210, 220) at a preset temperature and a preset pressure using at least a pair of first and second rollers (110, 120) while one or more conductors (230) are inserted between the first and second films (210, 220) to which a reinforcing tape (T1), wherein a second adhesive adheres to the same, individually adheres, on the outer side of at least one or more windows (W1) of a predetermined shape. The deformed-film supply and collection unit (300) comprises: a deformed-film supply unit (300a) individually supplying first and second deformed films (310, 320) by individually enclosing the outer surface of the first and second rollers (110, 120) in one side of the pair of the first and second rollers (110, 120) installed in the adhering unit (100); and a deformed-film collection unit (300b) individually collecting the deformed films to one side of the first and second rollers (110, 120).

Apparatus for manufacturing wiring pattern from wires in thermoplastic shell

Flat rigid body wiring and vehicles equipped with it

Manufacturing method of flat wiring

점착층을 통해 캐리어테이프 상에 적층된 도체박은 배선패턴부, 이 배선패턴부를 에워싸는 외부영역을 형성하는 제 1 도채잔재부, 및 상기 배선패턴부와 상기 제 1 도체잔재부 이외의 제 2 도체잔재부들간의 경계에 절단선들이 형성하도록 타발된다. 다음, 도체박중에서 제 1 도체잔재부단이 캐리어테이프로부터 박리되고, 이어 통상온도에서 고체상태인 접착층을 갖는 제 1 절연테이프가 캐리어테이프에 적층된다. 배선패턴부를 덮는 접착층 영역만이 하부열판에 의해 압축가열되어 배선패턴부는 절연테이프에 접착되게 된다. 이어, 캐리어테이프가 절연테이프로부터 박리되어 절연테이프로부터 예리한 각으로 분리되고, 제 2 도체잔재부가 비접착 상태에서 제거된다. 마지막으로, 제 2 절연테이프가 제 1 절연테이프에 적층되고, 이렇게해서 얻어진 것은 원하는 형상으로 펀칭된다. 전사공정중의 배선패턴부를 접착하는 공정에서는 적층된 테이프가 챔버에 배치되어 감압하에서 압축가열되어서 배선패턴부와 제 1 절연테이프간의 경계면에 기포가 들어오는 일이 방지된다. The conductor foil laminated on the carrier tape via the adhesive layer includes a wiring pattern portion, a first greening residue portion forming an outer region surrounding the wiring pattern portion, and a second conductor residue material other than the wiring pattern portion and the first conductor residue portion. It is punched to form cut lines at the boundary between the parts. Next, in the conductor foil, the first conductor residue end is peeled from the carrier tape, and then the first insulating tape having an adhesive layer in a solid state at a normal temperature is laminated on the carrier tape. Only the adhesive layer region covering the wiring pattern portion is compressed and heated by the lower hot plate so that the wiring pattern portion is adhered to the insulating tape. Subsequently, the carrier tape is peeled off from the insulating tape and separated at a sharp angle from the insulating tape, and the second conductor residue portion is removed in a non-adhesive state. Finally, the second insulating tape is laminated to the first insulating tape, and what is thus obtained is punched into the desired shape. In the process of adhering the wiring pattern portion during the transfer process, the laminated tape is placed in the chamber and is heated by compression under reduced pressure to prevent air bubbles from entering the interface between the wiring pattern portion and the first insulating tape.

Flat cable glue injection equipment and flat cable coloring method

本发明提供一种排线注胶设备，包括进料管道、加热装置和挤出成型模具，所述挤出成型模具设置有挤出型腔，所述挤出型腔包括两个以上的穿线孔，相邻两个所述穿线孔相互连通，其中一个以上的所述穿线孔的内壁上开设有进胶孔，所述进料管道的数量与开设有所述进胶孔的所述穿线孔的数量相同且一一对应连接，所述进料管道和与该进料管道对应的所述穿线孔的内壁上的所述进胶孔连通。本发明同时提供一种排线上色方法。本发明提供的排线注胶设备和排线上色方法，可以在现有的单色排线的基础上注塑色层形成彩排线，与现有采用粘胶或热熔的方式的相比，由于无需先成型单根电子线，也无需对单根电子线进行排列和预紧固，工艺相对简单且成本相对较低。

Electrical loom for performing e.g. transmission of electrical signal in aircraft industry, has insulation sheath placed between two composite material layers, and insulation sheath bonded by partial melting of sheath in each material layer

The loom has a series of electric drivers (2) that is placed longitudinally one beside the other in an electric insulation sheath (1). The insulation sheath is placed between two composite material layers (3, 4) that are arranged with a reinforced plastic fiber matrix. The insulation sheath is bonded by partial melting of the sheath in each of the two composite material layers, where the fiber includes basalt, carbon and glass fibers. The composite material layers contain plastic that is miscible in the plastic containing the sheath. An independent claim is also included for a method for manufacturing an electrical loom.

Make-up jig for automobile cable harness - has weld current paths between electrode contact points

A first electrode (11) contacts the sheath of an electrical conductor (13) at two points on the circumference of the wire. A second electrode (15) can be brought to and moved away from the first, and grips a support sheet (16) against the sheath of the conductor (13) at a point midway between the points on the sheath with which the first electrode is in contact. A radio frequency voltage is applied to the electrodes. The shortest paths from the wire to the support band of the first electrode to the second electrode do not cross the wire core. The radio frequency source applied to the electrodes heats the sheath and the support band and produces a weld at their interface.

DEVICE FOR THE MANUFACTURING OF A SET OF ELECTRICAL CONDUCTORS

Sheet-like wire harness

一种片状线束，包括单片的片状部件以及布置在片状部件上的多个电线。片状部件仅设置于多个电线的一侧。多个电线在片状部件上被布置为使得所个电线中的每个电线的一部分以彼此独立而不被捆束的方式装接至片状部件。

Manufacturing method of flat wiring

점착층을 통해 캐리어테이프상에 적층된 도체박은 배선패턴부, 이 배선패턴부를 에워싸는 외부영역을 형성하는 제1도체잔재부, 및 상기 배선패턴부와 상기 제1도체잔재부 이외의 제2도체잔재부들간의 경계에 전달선들을 형성하도록 타발된다. 다음, 도체박중에서 제1도체잔재부만이 캐리어테이프로부터 박리되고, 이어 통상온도에서 고체상태인 접착층을 갖는 제1절연테이프가 캐리어테이프에 적층된다. 배선태펀부를 덮는 접착층 영역만이 하부열판에 의해 압축가열되어 배선패턴부는 절연테이프에 접착되게 된다. 이어, 캐리어테이프가 절연테이프로부터 박리되어 절연테이프로부터 예리한 각으로 분리되고, 제2도체잔재부가 비접착 상태에서 제거된다, 마지막으로, 제2절연 테이프가 제1절연테이프에 적층되고, 이렇게해서 얻어진 것은 원하는 형상으로 펀칭된다. 전사공정중의 배선패턴부를 접착하는 공정에서는 적층된 테이프가 챔버에 배치되어 감압하에서 압축가열되어서 배선패턴부와 제1절연테이프간의 경계면에 기포가 들어오는 일이 방지된다.

Flexible circuits for electrical harnesses

Provided are electrical harness assemblies and methods of forming such harness assemblies. A harness assembly comprises a conductor trace, comprising a conductor lead with a width-to-thickness ratio of at least 2. This ratio provides for a lower thickness profile and enhances heat transfer from the harness to the environment. In some examples, a conductor trace may be formed from a thin sheet of metal. The same sheet may be used to form other components of the harness. The conductor trace also comprises a connecting end, monolithic with the conductor lead. The width-to-thickness ratio of the connecting end may be less than that of the conductor trace, allowing for the connecting end to be directly mechanically and electrically connected to a connector of the harness assembly. The connecting end may be folded, shaped, slit-rearranged, and the like to reduce its width-to-thickness ratio, which may be close to 1.

Machine and method for manufacturing electric wire

Wiring part, the manufacturing method of wiring part and wiring part connection structure

一种布线部件，包括层叠扁平导体和设置在层叠扁平导体周围的绝缘层。层叠扁平导体包括：多个扁平导体，其在层叠扁平导体的厚度方向上互相叠置；以及绝缘板部件，其分别夹置在多个扁平导体中的相邻的扁平导体之间，并且使相邻的扁平导体电绝缘。

Forming apparatus for cable bear

본 발명은 무분진 케이블 베어의 성형장치에 관한 것으로서, 여러 가닥을 이루는 복수의 제1 소재와, 상기 복수의 제1 소재의 일면과 열 융착에 의해 접합이 이루어지도록 일정 면적의 제2 소재를 합지시켜서 소재 합지부로 성형하는 소재 합지 장치부; 상기 소재 합지 장치부에 의해 성형된 소재 합지부를 각각의 제1 소재가 서로 마주보도록 제1 소재 합지부와 제2 소재 합지부로 배치시킨 후, 상기 제1 소재 합지부와 제2 소재 합지부의 각 합지 면을 정렬되게 합지시키는 케이블 베어 합지부를 포함한다. The present invention relates to an apparatus for forming a dust-free cable bear, wherein a plurality of first materials forming a plurality of strands and a second material of a predetermined area are laminated to be bonded to one surface of the plurality of first materials by thermal fusion. A material laminating device unit which is formed into a material laminating unit by making it After arranging the material bonding unit formed by the material bonding unit as a first material bonding unit and a second material bonding unit so that the respective first materials face each other, the first material bonding unit and the second material bonding unit It includes a cable-bearing bonding unit for laminating each laminated surface to be aligned.

Carrier for the manufacturing of cable harnesses

Die Erfindung betrifft einen Träger oder Carrier (10) für die Herstellung und gegebenenfalls den Transport von Kabelbäumen (1) oder Teilen von Kabelbäumen, die zumindest teilweise aus Flachbandkabeln gebildet sind. The invention relates to a carrier or carrier (10) for the production and optionally the transport of wire harnesses (1) or parts of wire harnesses, at least are partially formed from ribbon cables. Die Erfindung ist dadurch gekennzeichnet, dass der Carrier aus miteinander bevorzugt lösbar verbundenen, länglichen Profilen (11) aufgebaut ist, dass diese Profile eine Oberseite aufweisen, auf die die Flachbandkabel im Zuge ihrer Verbindung zum Aufbau des Kabelbaumes (1) zu liegen kommen und dass zumindest in einer der anderen Seiten des Profiles (11) eine in Längsrichtung des Profils verlaufende, bevorzugt hinterschnittene Nut (12), beispielsweise eine T-Nut, vorgesehen ist. The invention is characterized in that the carrier is constructed from elongate profiles (11), preferably detachably connected to one another, that these profiles have an upper side on which the ribbon cables come to rest in the course of their connection to the structure of the cable harness (1) and that At least in one of the other sides of the profile (11), a preferably undercut groove (12) running in the longitudinal direction of the profile, for example a T-groove, is provided.

harness

线束包括：与搭载在车辆的电源连接，在车辆的前后方向延伸的电源干线(21,23)；从电源干线(21,23)分岔并在与前后方向交叉的方向延伸的电源支线(31)；沿着电源干线(21,23)布线或者与电源干线(21,23)共用的通信干线(4)；从通信干线(4)分岔并在与前后方向交叉的方向延伸的通信支线(5)。

Method for manufacturing flexible flat cable

본 발명은 접속부에 배열된 도선의 단부가 들떠 일어나는 필 오프(peel off) 현상이 발생하는 것을 방지하기 위해 접속부에 배열된 도선의 단부에 보강필름이 폐기되는 부분없이 부착되도록 하는 플렉시블 플랫 케이블 제조방법에 관한 것이다. 본 발명에 따른 플렉시블 플랫 케이블 제조방법은 (가) 제 1 보빈(B1)에서 풀리는 상부 필름(F1)에 노출창(10)을 소정 간격(S1)으로 천공하는 단계와, (나) 상기 상부 필름(F1)과 하부 필름(F2) 사이로 정렬된 다수개의 동선(CL)을 공급하고, 열접착 롤러(R1, R2)로 상부 필름(F1)과 하부 필름(F2)을 가열 및 가압함으로써, 동선(CL)이 상부 필름(F1)과 하부 필름(F2) 사이에 배치된 상태에서, 상부 필름(F1)과 하부 필름(F2)을 접합하는 단계와, (다) 하부 필름(F2)의 하부면에 부착되는 제 1 보강판(30)이 상부 필름(F1)에 형성된 노출창(10)의 위치에 대응되도록, 상부 필름(F1)과 하부 필름(F2)이 접합된 플렉시블 플랫 케이블 스트림(F3)에 제 1 보강판(30)을 부착하는 단계와, (라) 플렉시블 플랫 케이블 스트림(F3)의 상부 필름(F1)에 형성된 노출창(10) 중간에 보강필름(35)을 부착하는 단계와, (마) 상기 플렉시블 플랫 케이블 스트림(F3)이 소정의 폭(d1)을 갖도록, 플렉시블 플랫 케이블 스트림(F3)의 양 측단부를 슬리팅하는 단계와, (바) 슬리팅된 플렉시블 플랫 케이블 스트림(F3)을 권취 보빈(B3)에 권취하는 단계와, (사) 권취 보빈에서 플렉시블 플랫 케이블 스트림(F3)을 절단장치로 공급하여, 플렉시블 플랫 케이블 스트림(F3)에 부착된 보강필름(35)의 중간 부분을 절단함으로써, 플렉시블 플랫 케이블(FFC)을 완성하는 단계로 구성되는 것을 특징으로 한다.

Butyronitrile insulation and sheath flexible cable for trolley, manufacturing method and preparation process thereof

本发明公开的属于电线电缆技术领域，具体为一种丁腈绝缘和护套台车用软电缆及其制造方法，包括丁腈绝缘套、护套、漏斗盘和内柱，所述丁腈绝缘套的内部套接所述护套，所述护套的内部套接所述漏斗盘，该种丁腈绝缘和护套台车用软电缆及其制造方法，通过配件的组合运用，在丁腈绝缘套的两侧组合护套，并在护套的内部成型携带滑槽的斜槽，可与漏斗盘组合，并利用斜槽与漏斗盘上的滑套进行套接，达到了在转动过程中进行限位的目的，使携带内柱加强筋的内柱，可在内部配合转动，内槽中的填充块进行限位保证了对漏斗盘的包裹性，以增加转动中对扭矩的消解能力，避免软电缆受折损严重，同时配合筋条增加强度，避免拉扯过多。

Method for forming wire harness and apparatus for the same

Method of forming wire harness into flattened structure with desired pattern for use in motor vehicle is disclosed. A group of insulated wire is drawn out of wire source by means of a wiring head having a wavering wire guide and a roller with heating means and the wires are placed on a forming boad with a travelling means in an parallel alignment to each other. The wire leading direction on the forming table is controlled by a computer program and any desired harness pattern is formed by moving the wiring head in the longitudinal direction of the wires, X axis, and travelling the forming table in the direction of Y axis which is perpenduclular to the axis X. The neighbouring wire in the parallel alignment on the table are bonded together either by fusing their surface of insulating material or by ulitizing suitable adhesive or softening agent while suitable stretching tension is applied to the wires. In the embodiments of the present invention an apparatus for achieving the same purpose is also disclosed.

Mold for assembling and forming wire harness

A mold for assembling and forming a wire harness preferably includes wire supports extending into a continuous trough which forms a main trunk and a plurality of branches extending from the main trunk. A port introduces a generally liquid sheath material into the trough of the mold. Wires are routed on the wire supports along the main trunk and branches of the trough in the mold. The sheath material is then introduced into the mold and cures around and among the plurality of wires.

A wiring component

Wiring member

The purpose of the present invention is to provide a wiring member that makes it possible to suppress the height from a base member that has linear transmission member bundles arranged thereon. According to the present invention, at a base member arrangement section, a plurality of linear transmission members are separated into at least a first linear transmission member bundle and a second linear transmission member bundle, and a cover member is fixed to a base member between and on either side of the first linear transmission member bundle and the second linear transmission member bundle so as to cover the first linear transmission member bundle and the second linear transmission member bundle. At a non–base member arrangement section the plurality of linear transmission members are bundled into a large bundle part that bundles the first linear transmission member bundle and the second linear transmission member bundle.

Method and apparatus for manufacturing multi-conductor coated cable

Skin button with flat cable

经皮连接器组件包括馈通组件，所述馈通组件具有主体和多个导电馈通件，多个所述导电馈通件从主体的第一端朝向第二端延伸穿过主体。包括线缆组件，所述线缆组件具有多个导体，多个所述导体在第一平面内并排布置，以形成线缆组件的大致扁平部分，每个导体连接到馈通组件的相应的馈通件和从主体延伸的扁平部分。

Method for applying electrical conductor structures to a target component made of plastic

Die Erfindung betrifft ein Verfahren zum Aufbringen von elektrischen Leiterstrukturen (1) in oder auf ein Zielbauteil (10) aus Kunststoff, wobei erfindungsgemäß vorgesehen ist, dass ein Trägermedium, auf oder in dem die Leiterstrukturen (1) dauerhaft angeordnet sind, in ein Formteil (3, 8) eingelegt wird und das Formteil (3, 8) mit einem formbaren Kunststoffmaterial aufgefüllt wird, wobei nach dem Ausformen des Kunststoffmaterials das Zielbauteil (9) mit den Leiterstrukturen (1) dem Formteil (3, 8) entnommen wird. The invention relates to a method for applying electrical conductor structures (1) in or onto a target component (10) made of plastic, the invention providing that a carrier medium, on or in which the conductor structures (1) are permanently arranged, is inserted into a molded part ( 3, 8) is inserted and the molded part (3, 8) is filled with a moldable plastic material, the target component (9) with the conductor structures (1) being removed from the molded part (3, 8) after the plastic material has been molded.

ELECTRICAL BEAM CONSISTING OF AT LEAST ONE SERIES OF ELECTRICAL CONDUCTORS LONGITUDINALLY THROUGHOUT THE OTHER IN AN ELECTRICAL INSULATION SLEEVE

skin button with flat cable

经皮连接器组件包括馈通组件，所述馈通组件具有主体和多个导电馈通件，多个所述导电馈通件从主体的第一端朝向第二端延伸穿过主体。包括线缆组件，所述线缆组件具有多个导体，多个所述导体在第一平面内并排布置，以形成线缆组件的大致扁平部分，每个导体连接到馈通组件的相应的馈通件和从主体延伸的扁平部分。

Method of Mounting Conductors on a Plastic Part

The invention relates to a method for applying electrical conductor patterns ( 1 ) to or into a target component ( 10 ) of plastic, it being provided according to the invention that a carrier medium on or in which the conductor patterns ( 1 ) are permanently arrange d is placed in a mould part ( 3, 8 ) and the mould part ( 3, 8 ) is filled with a mouldable polymer material, the target component ( 9 ) with the conductor patterns ( 1 ) being removed from the mould part ( 3, 8 ) after the moulding of the polymer material.

Pre-shaped cable production device - presses rubber tape onto laid-out rubber insulated wire strands before vulcanising

The device produces pre-shaped cables by bringing together the cable's insulated strands in their required positions with respect to one another, and a support tape. Both the strands' insulating sleeves and the tape are made of a natural or synthetic rubber that can be vulcanized. The strands are fused to the tape by pressing tape and strands together and heating. The cable so formed is then subjected to a vulcanising process. The device consists of a trolley that runs along the laid-out strands and presses the heated support tape down onto them by means of a roller.

Method for manufacturing flexible flat cable

本发明涉及一种柔性扁平电缆的制造方法，本发明通过把增强膜毫无废弃地粘附于排列在连接部的导线的端部，以防止由排列在连接部的导线的端部浮起所导致的剥离现象。本发明提供的柔性扁平电缆的制造方法包括下列步骤：步骤一，在从第一卷筒(B1)展开的上膜(F1)以预设间隔(S1)钻出暴露窗口(10)；步骤二，把经过排列的多个铜线(CL)供应到所述上膜(F1)和下膜(F2)之间，并且利用热粘合辊轮(R1、R2)对所述上膜(F1)和下膜(F2)加热加压，从而在所述铜线(CL)被配置在所述上膜(F1)和下膜(F2)之间的状态下，粘合所述上膜(F1)和下膜(F2)；步骤三，以对应所述上膜(F1)上形成的所述暴露窗口(10)的位置的方式，在粘合有所述上膜(F1)和下膜(F2)的柔性扁平电缆束(F3)上粘附第一补强板(30)，该第一补强板(30)粘附在所述下膜(F2)的下部面；步骤四，在形成于所述柔性扁平电缆束(F3)的上膜(F1)的所述暴露窗口(10)的中间粘附增强膜(35)；步骤五，为了让所述柔性扁平电缆束(F3)形成预设宽度(d1)，把所述柔性扁平电缆束(F3)的两侧端部分切；步骤六，把分切后的所述柔性扁平电缆束(F3)卷绕在卷绕卷筒(B3)上；步骤七，从所述卷绕卷筒把所述柔性扁平电缆束(F3)供应到切断装置，把粘附在所述柔性扁平电缆束(F3)的所述增强膜(35)的中间部分切断，从而制成柔性扁平电缆成品(FFC)。

Flat electric wire for wire harness and method and apparatus of producing the same

An inexpensive flat electric wire for a wire harness and an inexpensive wire harness utilizing the flat electric wire can be produced. A flat electric wire (P) is produced by juxtaposing a plurality of insulator-sheathed electric wire elements (a), each having a single core, on a plane; and by applying a reinforcing tape (51) on the juxtaposed wire elements (a) at a desired position over the width of the elements (a), whereby the wire elements (a) are secured together to each other by the tape (51) to form the flat electric wire (P) for a wire harness. A wire harness (d) having connectors at opposite ends is produced by winding the flat electric wire (P) for a wire harness on a reel (61) beforehand; by drawing the flat electric wire (P) from the reel (61); by measuring and cutting (A) the flat electric wire (P); by carrying the cut-off flat electric wire (P) in a juxtaposed direction while holding opposite ends of the cut-off flat electric wire (P) by grippers; and by treating opposite ends of the cut-off flat electric wire (P) during the carrying step by means of stripping (B) the insulator sheath, connecting (C) terminals (t), and attaching (D) connectors (C).

Patent FR2505129B1

DEVICE FOR PRODUCING A CABLE BUNDLING

A kind of production technology of the flat enamel covered wire of big flakiness ratio

本发明属于导线生产领域，具体涉及一种大宽厚比扁平漆包铜线的生产工艺。本发明要解决的技术问题是现有的工艺方法生产出的大宽厚比扁平漆包铜均匀度低，一致性差，影响了整体的导电性能，已不能满足大宽厚比扁平漆包铜线的生产要求了的缺点。本发明生产工艺的步骤大致为：A.放线并矫直；B.挤压制圆线；C.挤压制扁线Ⅰ；D.挤压制扁线Ⅱ；E.挤压制扁线Ⅲ；F.冷却；G.超声波清洗；H.退火；I.清洗烘干；J.涂漆烘焙；K.冷却牵引收线。通过该发明工艺能轻松实现大宽厚比的扁平漆包铜线的生产，而且生产出的扁平漆包铜线导电性强，产品一致性好。

METHOD AND DEVICE FOR PRODUCING HARNESSES

DEVICE FOR MAKING FLAT CABLE ASSEMBLIES

Molded cabling, preform for making and method of making

A molded cable comprises a plurality of conductors (69) and a webbed conductor harness (61). The webbed harness has openings formed by intersecting strands (75), the strands including channels (73) therethrough for the conductors. The webbed harness can be made in combination with the conductors or with a preform to form the channels. The preform can then be replaced by the conductors to form the molded cabling.

Pressed cable, its blank and method for its manufacturing

FIELD: electrical engineering. SUBSTANCE: pressed cable is designed as multiple conductors, which are arranged in cable spaced from each other. Plastic molding composition is pressed in braid about conductors. EFFECT: simplified repair, increased flexibility. 26 cl, 12 dwg

Data cable and its manufacture method and equipment and data connecting line and its manufacture method

本发明公开了一种线缆，以及由此线缆制造的数据线，以及相关制造方法和设备。其特征在于，建立在一种A型或B型鸭蹼状屏蔽芯线排的基础上，获得圆形或扁线线缆。这种鸭蹼状芯线排使用廉价的铝箔麦拉复合膜构筑所有的总线屏蔽和芯线屏蔽，满足了同轴线和差分线对的屏蔽结构要求。同时提出了线缆整体屏蔽的结构，通过芯线单元封套和鸭蹼系带中连续铝膜提供了跨越芯线的横向电连接，为线缆的整体屏蔽结构的实现创造了条件。由于在鸭蹼状芯线排内固化了芯线导体之间的次序和距离，为数据线制造的自动化加工作业创造了条件，可以满足复杂结构的USB3.1‑typeC、HDMI、LVDS数据线的性能要求和工艺要求。本发明的线缆和数据线具有极高的性价比。

WIRING COMPONENT

Wire harness

This wire harness is externally covered with a plurality of external coverage materials 21, 22, 23 in a plurality of external coverage zones Z1, Z2, Z3 separated in the length direction of a main line part 11a of a wire bundle 11. The plurality of external coverage materials 21, 22, 23 are each formed of a nonwoven material in a plate shape, and are a plurality of plate shape bodies each having a plate width W in the length direction of the main line part 11a and having, in the radial direction of the main line part 11a, a plate length L larger than the plate width W.

Patent FR2195890A1

MANUFACTURING METHOD AND DEVICE OF FLAT CABLE BUNDLES

Wire harness and wire harness production method

The objective of the present invention is to provide a technique capable of limiting the reduction in the degree of freedom near a branching section of wires extending out from the branching section, while also limiting damage to the wires and preventing the efficiency of sheet material installation work from deteriorating. This wire harness comprises a wire harness main body wherein a plurality of wires are routed while forming a branching section, and sheet materials provided on the exterior of the wire harness main body. The sheet materials include sheet main bodies, which are maintained in an overlapped state with one another while sandwiching the branching section and the region around the branching section including the parts between branches. In portions of the sheet main body located in the parts between branches, a cut is formed, reaching from the interior to the external edge of the sheet main body.

A kind of positive-displacement machines of harness

本发明涉及一种线束的压排机，机架上设置有前后走向的装料装置，装料装置包括设置在机架上的排料块，排料块上开设有上下两排且错分的装料孔，且同排装料孔之间的间距与装料孔的直径一致，排料块的后侧设置有压料机构，且排料块和压料机构配合有给进装置，给进装置包括给进活动装置和给进夹料气缸，给进夹料气缸连接有左右走向并与排料块后侧的导线配合的给进夹料块，压料机构后侧的导线的上下侧配合有压膜机构，本发明在排线块上设置有上下两排错分的排线孔，进而能够使导线错分排布，通过给进夹块配合给进装置实现错分排布的线束夹成紧密的线排并实现给进，实现了常规化的成型，降低了排状线束成型的成本，同时也缩小了排状线束的宽度。

Patent JPS57502193A

Wire harness, wire harness manufacturing method

Disclosed are a wire harness in which fluids such as water cannot penetrate a coating member, and a manufacturing method for the same. The abrasion resistance of the coating member is also improved. A predetermined section of an electrical wire (91) is sandwiched or wrapped by a first blank (801) and a second blank (802) comprising a thermoplastic material, and a protective layer blank (803) comprising a water repellent material is provided on approximately all of the surface of the first blank (801) and the second blank (802). By applying pressure to the first blank (801), the second blank (802), and the protective layer blank (803) while heating the same, the first blank (801) and the second blank (802) are formed into a predetermined shape and dimensions, and by melting at least a part of the surface layer of the first blank (801) and the second blank (802), the protective layer blank (803) bonds with the surface of the first blank (801) and the second blank (802). A material having high abrasion resistance is chosen as the protective layer blank (803).

PROCEDURE AND DEVICE FOR MANUFACTURING FLAT WIRING AND FLAT WIRING OBTAINED

Method of forming a protective covering for a wire harness

A system and method for forming a wire harness covering having a predetermined three-dimensional geometry is provided. The system and method make use of a mold and a post-molding fixture. In a first phase, the mold is used during an injection molding process to form a substantially flat and partially-cured harness covering having an intermediate, substantially two-dimensional shape. In a second phase, the post-molding fixture is used after the injection molding process to orient the harness with covering to a predetermined three-dimensional geometry corresponding to the desired final shape.

Flat cable, flat cable production method, and rotating connector device equipped with flat cable

Provided is a flat cable having excellent bendability, suppressing the occurrence of buckling, and capable of achieving further improvement of flexing properties compared to prior art, while maintaining an equal electric conductivity thereto. The flat cable comprises a required number of conductors, a pair of insulating films disposed so as to sandwich the required number of conductors therebetween, and an adhesive layer provided between the pair of insulating films. With a bending radius ranging from 4 mm to 8 mm, when X represents the bending radius (unit: mm), Y represents the 0.2% yield strength (unit: MPa), t represents the thickness (unit: mm), and E represents Young's modulus (unit: MPa), the conductor satisfies Y ≥ 1.2 × t × E/(2X - t), and has a conductivity of 50% IACS or higher.

A wiring component

A wiring component comprises an array of multiple wires; one or more connectors into which said wires run; two or more layers of a hardened fibre and filler compound sandwiching said wires; the areas adjacent to the wires comprise a filler which immobilises the wires relative to said layers; wherein at least a portion of said connectors is embedded in a filler.

Patent DE2236454B2

Method of manufacturing wire harness

A method of manufacturing a wire harness is provided according to which an unintended deformation of thermoplastic materials or a separation of the thermoplastic materials are suppressed from being generated. A portion of a wire 91 is mounted on a first holder 1a such that the portion of the wire is disposed between a thermoplastic material 92 and another thermoplastic material 93, the thermoplastic material 92 and the other thermoplastic material 93, that are mounted on the first holder 1a, are pressed by heater-equipped the lower mold 2a and the upper mold 3a, thereby press-forming and heating the thermoplastic material 92 and the other thermoplastic material 93, so that the portion of the wire 91 is covered around with the thermoplastic material 92 and the other thermoplastic material 93 and that mutually contacting surfaces of the thermoplastic material 92 and the other thermoplastic material 93 are welded, and thereafter, the portion of the wire 91 that is covered the thermoplastic material 92 and the other thermoplastic material 93 is removed from the lower mold 2a and the upper mold 3a while being mounted on an upper side of the first holder 1a.

Patent FI761433A

Flat cable, method of manufacturing flat cable, and rotary connector device with flat cable

종래와 비교해 동등한 도전성을 유지하면서, 양호한 접어 구부림성을 가짐과 동시에 좌굴 발생을 억제하고, 굴곡 특성의 가일층의 향상을 실현할 수 있는 플랫 케이블을 제공한다. 플랫 케이블은, 소요 수의 도체와, 상기 소요 수의 도체를 끼워 넣도록 배치된 한 쌍의 절연 필름과, 상기 한 쌍의 절연 필름 사이에 설치된 접착제층을 구비한 플랫 케이블로서, 상기 도체는, 굴곡 반경이 4㎜~8㎜인 범위에서, 굴곡 반경을 X(단위: ㎜), 0.2%내력을 Y(단위: ㎫), 두께를 t(단위: ㎜), 영률을 E(단위: ㎫)로 했을 때, Y≥ 1.2×t×E/(2X-t)를 만족하고, 또한 도전율이 50%IACS 이상이다.

Flat wiring body module

本发明提供一种能够实现节省空间并且不易受到噪声的影响的平面排布体组件。平面排布体组件(1)被构成为具备：层叠多个排布体而成的平面排布体(8)；收容该平面排布体(8)的容器(9)；和外部连接用的连接器部(10)。作为平面排布体(8)中的上述排布体，可以列举电源系平面排布体(11)、非电源系平面排布体(12)、和接地平面排布体(13)。这样的平面排布体(8)以至少在电源系平面排布体(11)与非电源系平面排布体(12)之间介在有接地平面排布体(13)的方式层叠而成。

DEVICE FOR MANUFACTURING A WIRING TREE.

Three-color parallel wire one-time extrusion process

本发明涉及电缆材料技术领域，具体为一种三色并排线一次性挤出工艺，具体包括如下步骤：将自制导体通过模具分别进入不同的出料通道；将不同颜色的绝缘材料通过不同的进料通道在适宜的温度下挤入到不同的出料通道中，每一出料通道中绝缘材料颜色均不相同；冷却后，绝缘材料包覆于自制导体上。本发明通过模具在每一出料通道中安装自制导体，并同时将与自制导体对应的不同颜色的绝缘材料通过不同的进料通道挤入出料通道中，挤出后冷却，并排线一次成型，且连接处设置的连接区间可冷却形成连接条，无需再将单支电线进行粘合，提高了生产效率，并降低了生产成本。

Wiring member

In a base member arrangement section, a plurality of wire-like transmission members are divided into at least a first wire-like transmission member bundle and a second wire-like transmission member bundle, and the cover member is fixed to the base member at positions on both sides of the first wire-like transmission member bundle and the second wire-like transmission member bundle and a position between the positions on the both sides to cover the first wire-like transmission member bundle and the second wire-like transmission member bundle. In a non-base member arrangement section, the plurality of wire-like transmission members include a large bundle part where the first wire-like transmission member bundle and the second wire-like transmission member bundle are bundled together.

Wire harness and method for manufacturing wire harness

A wire harness including: a first wire that is electrically connectable to a first connector installed in a vehicle; a second wire that is electrically connected to the first wire; a third wire that is electrically connected to the first wire; a connection where the first wire, the second wire, and the third wire are electrically connected to each other; a tubular first shield that surrounds an outer periphery of the connection and an outer periphery of the first wire; and a tubular second shield that surrounds an outer periphery of a portion of the first shield and an outer periphery of the second wire, the portion of the first shield surrounding the outer periphery of the connection.

harness

Ein Kabelbaum umfasst Energiehauptleitungen (21, 23), eine Energieabzweigleitung (31), eine Kommunikationshauptleitung (4) und eine Kommunikationsabzweigleitung (5). Die Energiehauptleitungen (21, 23) sind mit einer an einem Fahrzeug montierten Energiequelle verbunden und erstrecken sich in einer Längsrichtung des Fahrzeugs. Die Energieabzweigleitung (31) zweigt sich von den Energiehauptleitungen (21, 23) ab und erstreckt sich in einer Richtung, die die Längsrichtung schneidet. Die Kommunikationshauptleitung (4) ist entlang der Energiehauptleitungen (21, 23) angeordnet oder dient auch als die Energiehauptleitungen (21, 23). Die Kommunikationsabzweigleitung (5) zweigt sich von der Kommunikationshauptleitung (4) ab und erstreckt sich in einer Richtung, die die Längsrichtung schneidet. A wiring harness includes power main lines (21, 23), a power branch line (31), a communication main line (4), and a communication branch line (5). The power main lines (21, 23) are connected to a power source mounted on a vehicle and extend in a longitudinal direction of the vehicle. The power branch line (31) branches off from the main power lines (21, 23) and extends in a direction intersecting the longitudinal direction. The main communication line (4) is arranged along the main power lines (21, 23) or also serves as the main power lines (21, 23). The communication branch line (5) branches off the communication main line (4) and extends in a direction intersecting the longitudinal direction.

Wiring harness assembly having multiple separated conductors embedded within a substrate

A method of manufacturing a wiring harness assembly includes the steps of forming a plurality of electrically conductive wires encased within a substrate formed of a dielectric material, forming an opening in the substrate located and sized such that a section of the plurality of electrically conductive wires is exposed within the opening, disposing a support segment within the opening, securing a connector segment including a plurality of terminals to the support segment, and placing the plurality of terminals in mechanical and electrical contact with the plurality of electrically conductive wires.

Flexible flat cable processing technology and structure thereof

本发明提供了柔性扁平电缆制作工艺，步骤如下：a.制作电线层；b.贴合；c.贴导电条；d.贴补强板；e.露出地线；f.贴锡条；g.电镀；h.冲切；i.设置屏蔽层。本发明在线口的上表面和下表面分别设置有锡条和导电条，使电镀时通过导线和地线的电流保持一致，电镀层厚度更加均匀，保证柔性扁平电缆数据传输稳定；在线口的上表面和下表面分别设置有锡条和导电条，使地线能通电，从而实现对地线进行电镀；仅需在线口设置电镀层，减少了电镀成本；设置有卡位部，与连接器固定更加牢固。

System and method of forming a protective covering for a wire harness

A motion-powered liquid sprayer that can increase the number of rotations of the pump relative to each rotation of the wheel or axle is provided. The sprayer can include a gearing assembly that employs gears to increase the number of pump revolutions as a function of the wheel or axle rotation. The sprayer can also include a gear pump that employs an over-capacity or enhanced gullet together with blow-by spacing to control consistent liquid flow relative to variable motional velocities. Further, the sprayer can include a vertically adjustable nozzle as well as a free reverse rotation wheel hub.

Wire harness, method for manufacturing wire harness

被覆部材に水などの液体が浸透しないワイヤーハーネスおよびその製造方法を提供すること。また、被覆部材の耐摩耗性を向上させることを目的とする。電線９１の所定の箇所を前記熱可塑性の材料からなる第一の素材８０１および第二の素材８０２により挟むかまたは包むとともに、第一の素材８０１および第二の素材８０２の表面の略全部に撥水性の材料からなる保護層の素材８０３を配設し、第一の素材８０１、第二の素材８０２および保護層の素材８０３を加熱しながら加圧することによって第一の素材８０１および第二の素材８０２を所定の形状および寸法に成形するとともに、第一の素材８０１および第二の素材８０２の表層部の少なくとも一部を溶融することによって保護層の素材８０３を第一の素材８０１および第二の素材８０２の表面に接合する。また、保護層の素材８０３として耐摩耗性の高い材料を選択する。 To provide a wire harness in which a liquid such as water does not penetrate into a covering member and a manufacturing method thereof. Another object is to improve the wear resistance of the covering member. A predetermined portion of the electric wire 91 is sandwiched or encased by the first material 801 and the second material 802 made of the thermoplastic material, and substantially the entire surface of the first material 801 and the second material 802 is repelled. A protective layer material 803 made of an aqueous material is disposed, and the first material 801 and the second material 803 are heated and pressurized while being heated, and the first material 801 and the second material 803 are heated. 802 is formed into a predetermined shape and size, and at least a part of the surface layer portion of the first material 801 and the second material 802 is melted to make the protective layer material 803 the first material 801 and the second material 801. Bonded to the surface of the material 802. In addition, a material with high wear resistance is selected as the material 803 for the protective layer.

Flat cable and method for manufacturing flat cable

The conductor of the terminal portion for connection to the connector is protected and the detachment of the conductor and the insulator at the time of connector connection is effectively prevented. The flat cable 10 is provided with a terminal portion 1 for connection of an insulation film to which a conductor 2 is sandwiched from both sides of a plurality of conductors 2 connected in parallel. In the terminal unit 1, the conductor 2 is exposed on one side of the surface other than the tip, and attached to the insulating film 3b on the other side, and the tip of the conductor 2 is bonded to the insulating film 3b on the other side. Is attached to the reinforcing film (4) protruding from the conductor (3b), and on one side, the protective film (5) is attached on the conductor (2).

Semi-automatic machine for the manufacture of flat cable bundles.

It comprises a table 3 of a length corresponding to that of a bundle, on which table there is disposed a longitudinal conveyor 4 provided with fastening means which can be unlocked for the ends of the cables of the said bundle and mechanically secured to a wheel 7 fitted with fixing means, in selected positions, for stops 8 intended to come into contact with electrical contactors 11 which are capable of controlling electrical circuits connected to means 5 for driving the said conveyor as well as a device 14 for welding, preferably at high frequency, comprising opposing electrodes 15 which define between them a passage zone in alignment with the said conveyor and inserted between the latter and means 19 for feeding the said cables and the said thermoplastic strip 20.

Macchina e procedimento per formare un complesso di conduttori elettrici

配線部材

Cabo formado numa forma e processo para a sua fabricacao

电缆和包括电缆的装置

一种电缆，具有第一部分、第二部分和第三部分。其中多个电线从第一部分被引导经由第二部分到第三部分，其中第三部分中的每个电线在每种情况中被绝缘护套包裹，其中在第一部分中，电线在第一平面中并排布置，其中在第三部分中，电线在第三平面中并排布置，其中在第一部分中，线的绝缘护套以第一绝缘部分的形式一体地配置，其中在第三部分中，线的绝缘护套以第三绝缘部分的形式一体地配置，其中在第二部分中，电线的绝缘护套至少分为第一细分绝缘部分和第二细分绝缘部分，其中第一细分绝缘部分和第二细分绝缘部分通过间隙彼此分开，其中第一细分绝缘部在第一弓形路径中从第一绝缘部分引导到第三绝缘部分，其中第二细分绝缘部分在第二弓形路径中从第一绝缘部分引导到第三绝缘部分。

配線部材

一种线缆结构及其生产方法

本发明提供了一种线缆结构及其生产方法，包括多个并排连接的扁平线缆，所述扁平线缆均呈扁平条状，所述扁平线缆包括导体和套设在导体外部的绝缘套，相邻两个扁平线缆的绝缘套粘性连接或者一体连接，所述扁平线缆设有电性连接端和导电端，通过导电端与各电性连接端相连，实现采集信号或传输电流到各个方向；本发明所提出的一种线缆结构不仅抗弯折性较强且使用方便。

具有嵌入基板内的多个分离的导体的线束组件

线束组件(100)包括：由导电材料形成的多个分离的导体；由介电材料形成的封围多个分离的导体的基板(104)；与基板(104)一体形成的位置特征件(108)；以及限定在基板(104)中的具有预定的尺寸和形状的开口。多个分离的导体的一部分暴露在开口内。开口相对于该位置特征件(108)被精确定位。

Vorrichtung zur Signalübertragung in einem Fahrzeug

Vorrichtung zur Signalübertragung in einem Fahrzeug, mit mehreren Signalleitern (2, 2a) undeinem mehrschichtigen Flachleiter (1),wobei die Signalleiter (2, 2a) auf jeweils einer planen Oberfläche einer von mehreren Schichten (3a, 3b) des Flachleiters (1) aufgebracht sind und jeweils eine den Signalleiter (2, 2a) umgebende Isolationsschicht (4, 4a) zur Bildung einer Kontaktfläche (7) unterbrochen ist,wobei die Kontaktfläche (7) kraft-, form- oder stoffschlüssig mit einem Kontaktelement (I, J, K, H) verbunden ist, und wobei zumindest zwei Signalleiter (2, 2a) auf unterschiedlichen Ebenen angeordnet sind und sich überkreuzen, wobei die Kontaktflache (7) über die Konturen des Flachleiters (1) auf der Schmal- oder Breitseite hinaussteht, wobei die Kontaktflache (7) aus einer Schmalseite des Flachleiters (1)herausragt und mit nur einer Schicht (3c) des Flachleiters (1) hinterlegt ist.

一种胶粘剂、快速热压膜及柔性扁平线缆

本发明属于热熔胶膜技术领域，具体涉及一种胶粘剂、快速热压膜及柔性扁平线缆。该胶粘剂，包含以下重量份的原料：包含以下重量份的原料：0‑90份聚酯树脂、10‑15份增韧树脂、10‑15份酚醛环氧树脂、40‑60份阻燃填料、4‑6份固化剂和10‑20份溶剂；所述增韧树脂为丁腈橡胶、聚氨酯弹性体、有机硅弹性体和聚丙烯酸酯弹性体中的一种或多种；所述固化剂为开放型异氰酸酯及封闭型异氰酸酯组合固化剂，所述封闭型异氰酸酯的封闭剂为胺类。本发明胶粘剂具有高的粘接强度、高耐候性、抗反粘效果强等特点，可以满足汽车行业对长期的耐湿热、冷热冲击和耐高温等功能要求。

配線部材

【課題】配線部材が一定位置で折り曲げられやすくなる技術を提供することを目的とする。【解決手段】配線部材１０は、線状伝送部材２０と、前記線状伝送部材２０のうち長手方向に沿った第１区間Ｓ１が固定された第１シート３２と、前記線状伝送部材２０のうち長手方向に沿った第２区間Ｓ２が固定された第２シート３４と、を備え、前記第１シート３２と前記第２シート３４とは分離しており、前記線状伝送部材２０のうち前記第１区間Ｓ１と前記第２区間Ｓ２との間の中間区間Ｓ３に折曲げ跡ＦＴが形成されている。【選択図】図２

分岐ワイヤーハーネスの製造方法

【課題】製造工程の簡素化、および部品点数の削減を図ることができる分岐ワイヤーハーネスの製造方法を提供することを目的とする。【解決手段】分岐ワイヤーハーネス１の製造方法は、芯線１１を備える複数の電線１０の芯線１１を束ねて接続する接続工程と、複数の電線１０に、加熱により軟化または溶融する材料により構成されたばね状止水材２０を取り付ける止水材取付工程と、ばね状止水材２０が取り付けられた複数の電線１０を止水被覆１４で被覆する被覆工程と、加熱によりばね状止水材２０を軟化または溶融させて、止水被覆１４と電線１０との隙間、または隣り合う電線１０同士の隙間を埋める加熱工程と、を含む。【選択図】図６

电气线束的柔性电路

提供了电气线束组件以及形成这样的线束组件的方法。线束组件包括导体迹线，该导体迹线包括宽度与厚度的比值至少为2的导体引线。该比值提供了较低的厚度轮廓，并增强了从线束到环境的热传递。在一些例子中，导体迹线可以由金属薄片形成。该薄片可用于形成线束的其他部件。导体迹线还包括与导体引线成整体的连接端部。连接端部的宽度与厚度的比值可以小于导体迹线的宽度与厚度的比值，从而允许将连接端部直接机械地和电地连接至线束组件的连接器。可以对连接端部进行折叠、成形、切开重排等，以减小其宽度与厚度的比值，该比值可以接近于1。

Branch structure of laminated flat electric wire

A branch structure of a laminated flat electric wire includes: a laminated flat electric wire in which two or more plate-shaped flat electric wires are laminated; and a branch box. The laminated flat electric wire has tabs each extending from each of the flat electric wires. Each of the tabs is provided with a hole. The branch box has the same number of rod-shaped members as the number of tabs, and the rod-shaped members are disposed at positions corresponding to the positions of the holes of the tabs. Two or more laminated flat electric wires are fixed to each other by passing each of the rod-shaped members through a corresponding hole of the tabs in a state where the two or more laminated flat electric wires extend from the branch box in opposite directions from each other or directions orthogonal to each other.

Branch structure of laminated flat electric wire

A branch structure of a laminated flat electric wire includes: a laminated flat electric wire in which two or more plate-shaped flat electric wires are laminated; and a branch box. The laminated flat electric wire has tabs each extending from each of the flat electric wires. Each of the tabs is provided with a hole. The branch box has the same number of rod-shaped members as the number of tabs, and the rod-shaped members are disposed at positions corresponding to the positions of the holes of the tabs. Two or more laminated flat electric wires are fixed to each other by passing each of the rod-shaped members through a corresponding hole of the tabs in a state where the two or more laminated flat electric wires extend from the branch box in opposite directions from each other or directions orthogonal to each other.

Verfahren zur Herstellung eines elektrischen Leitungssatzes sowie elektri-scher Leitungssatz

Die Erfindung betrifft ein Verfahren zur Herstellung eines elektrischen Leitungssatzes (2) sowie einen solchen Leitungssatz (2). Bei dem Verfahren wird eine Montagevorrichtung (4) bereitgestellt, welche einen Träger (6) mit darauf angeordneten Führungsstiften (8) aufweist. Auf diesen Träger (6) werden zunächst eine Trägerfolie (10), anschließend Leiter (14) und schließlich eine Deckfolie (18) aufgelegt. Die Trägerfolie (10) sowie bevorzugt auch die Deckfolie (18) weisen mehrere Durchtrittsöffnungen (12) für jeweils einen Führungsstift (8) auf, durch die die Führungsstifte (8) hindurch geführt sind. Die Leiter (14) werden entsprechend einem gewünschten Verlegemuster angeordnet und hierzu um die Führungsstifte (8) herum geführt. Ein hierdurch ausgebildeter Laminatverbund (20) wird nachfolgend von dem Träger (6) abgenommen und von den Führungsstiften (8) abgezogen. Hierdurch ist eine einfache Fertigung eines solchen Leitungssatzes (2) ermöglicht.

電線及びワイヤーハーネス

扁电缆挤出防偏心调节装置

本发明公开了一种扁电缆挤出防偏心调节装置，从上到下依次为调节模座、纵向调节装置以及基座；所述的基座与调节模座通过纵向调节装置支撑并连接在一起；所述调节模座的宽与长的比例为1:1，包括：自动压缩装置、模槽、带孔模块、横向调节装置；所述的模槽内安装有两个等同的带孔模块；带孔模块之间装有自动压缩装置；所述的模槽的两侧安装有横向调节装置。本装置解决了线芯挤出时调节困难、碎屑不能及时排出导致扁电缆挤出偏芯的问题。