ПЕРЕМЫЧКА

Перемычка соединительного клеммного устройства (34) содержит контактный элемент (12), имеющий контактную область (16) и крепежную область (18) с выполненным на ней крепежным элементом (14) из изолирующего материала. При этом крепежная область (18) содержит перфорацию (22), в которую проникает изолирующий материал крепежного элемента (14). Крепежный элемент (14) содержит фиксирующий элемент(30) для крепления перемычки (10), выполненный в виде выпуклости на наружной поверхности (42) крепежного элемента (14). Технический результат - создание высокотехнологичной перемычки, обеспечивающей надежное и стабильное крепление крепежного элемента к контактному элементу, безопасно предотвращающее нежелательное соскальзывание крепежного элемента с контактного элемента. 2 н. и 4 з.п. ф-лы, 3 ил.

ЭЛЕКТРОННЫЙ СОЕДИНИТЕЛЬ С ДВОЙНОЙ ОРИЕНТАЦИЕЙ И ВНЕШНИМИ КОНТАКТАМИ

Изобретение относится к электронным соединителям, таким как аудиосоединители и соединители для передачи данных. Техническим результатом является создание улучшенных штекерных соединителей, которые имеюи интуитивную ориентацию вставки и ощущение совместимости и уверенности при вставке и извлечении из своего соответствующего гнездового соединителя. Соединитель с множественной ориентацией вставки, имеющий контактную часть соединителя с первой и второй основными противоположными сторонами, и множество электрических контактов, которое несет на себе контактная часть соединителя. Множество контактов включает в себя первый набор внешних контактов, выполненных на первой основной стороне, и второй набор внешних контактов, выполненных на второй основной стороне. Каждый отдельный контакт в первом множестве контактов электрически соединен в пределах контактной части или тела с соответствующим контактом во втором множестве контактов. Контакты в первом и втором множествах контактов расположены непосредственно ...

ПЛАСТИНА С ОПРЕССОВАННЫМИ КОНТАКТАМИ И СОЕДИНИТЕЛЬ

Изобретение относится к электротехнике. Контактная пластина содержит множество контактов. Каждый контакт состоит из тела со стыковочным концом и противоположным хвостовым наконечником. Стыковочный конец выполнен с возможностью вхождения в соединение с сопрягаемым контактом, а хвостовой наконечник выполнен с возможностью вхождения в соединение с печатной платой. Формованная обкладка охватывает тела контактов таким образом, что стыковочные концы и хвостовые наконечники контактов выходят наружу с противоположных сторон указанной обкладки. Формованная обкладка характеризуется наличием первой стороны, содержащей множество углублений. Каждое углубление проходит между телами смежных контактов и имеет такие размеры, которые обеспечивают вхождение в них соответствующей части формованной обкладки другой контактной пластины. Технический результат заключается в обеспечении простоты изготовления и сборки соединителя, обладающего меньшим весом и удовлетворяющего требованиям стандарта ARINC. 4 н. и 23 ...

ЭЛЕКТРИЧЕСКИЙ КОМПОНЕНТ

... 1. Электрический компонент, содержащий:- два или более токопроводящих элементов, через которые может протекать ток;- изолятор, удерживающий соответствующие токопроводящие элементы в изолированном состоянии; и- резистивное тело, обеспеченное по периферии, по меньшей мере, одного из токопроводящих элементов на поверхности изолятора,причем резистивное тело имеет такое значение сопротивления, чтобы соблюдалось условие, когда напряжение, приложенное к периферии резистивного тела на поверхности изолятора, задано равным напряжению начала разряда или меньше его.2. Электрический компонент по п.1, в котором резистивное тело обеспечено на поверхности изолятора таким образом, чтобы оно окружало по периферии, по меньшей мере, один из токопроводящих элементов.3. Электрический компонент по п.1 или 2, в котором диапазон ширины резистивного тела определен таким образом, чтобы напряжение, приложенное к периферии, было равным напряжению начала разряда или меньше его, при кратчайшем расстоянии между двумя ...

Bürstenhalteranordnung

HALTERUNG FUER EINE RINGKERNDROSSEL EINES ELEKTRISCHEN NETZSTECKERS

Ummantelungsintegrierter Verbinder und Verfahren zum Herstellen desselben

Es ist eine Aufgabe der vorliegenden Erfindung, das Eindringen von Harz in den Innenraum eines Verbinders durch einen Zwischenraum zwischen zugewandten Flächen von Gliedern, die den Verbinder darstellen, zu verhindern. Ein ummantelungsintegrierter Verbinder 10 ist derart, daß ein Verbinder 11 durch Einsatzformen unter Verwendung des Verbinders 11 als einem Einsatz integral in einen aus Harz hergestellten Ummantelungskörper 12 montiert wird. Der Verbinder 11 ist mit einem ersten Gehäuse 20, das eine Aufnahme 22 an einem Ende enthält, und einem zweiten Gehäuse 30 versehen, das einen Verbindungsabschnitt 33 enthält, der in die Aufnahme 22 einzupassen ist. Der Ummantelungskörper 12 deckt die äußere Umfangsfläche eines Paßabschnitts 11A ab, bei dem die Aufnahme 22 des ersten Gehäuses 20 und der Verbindungsabschnitt 33 des zweiten Gehäuses 30 einander zugewandt sind. Eine von zugewandten Flächen der Aufnahme 22 und des Verbindungsabschnitts 33 ist mit ringförmigen Vorsprüngen 40 gebildet, die ...

Wasserdichter elektrischer Verbinder zum Verhindern des Falscheinlegens von Anschlusselementen und Giessystem zu dessen Herstellung

Mittel und Verfahren zum Sichern eines Einsatzstückes in einer Steckhülse.

Harzformverfahren, Metallform zum Harzformen und Anschlussstück

Ein Anschlussstück umfasst einen elektrischen Drahtendverbindungsabschnitt, der einen Endabschnitt eines elektrischen Drahtes vercrimpt, und einen vorstehenden Abschnitt, der auf dem elektrischen Drahtendverbindungsabschnitt vorgesehen ist. Der vorstehende Abschnitt interferiert mit einer Innenwand, die einen Hohlraum eines Hauptkörpers einer Metallform bildet, wenn der aus einer geeigneten Position verformte elektrische Drahtendverbindungsabschnitt in dem Hohlraum angeordnet wird, und korrigiert den elektrischen Drahtendverbindungsabschnitt in die geeignete Position durch eine Druckkraft, die aufgrund der Interferenz des vorstehenden Abschnitts und der Innenwand des Hohlraums auftritt.

Plug-in connector element for use in automobile, has flat contact elements brought into required configuration by relative rotation or flexure of coupling elements between them

The plug-in connector element has at least 2 flat contact elements (1,2) of an electrically-conductive material, coupled together via at least one coupling element (3,4), fixed in a defined geometric configuration by embedding in an electrical insulator. The contact elements are rotated relative to one another for increasing their relative spacing and/or the coupling element extends at an angle to a flexure axis (8) for allowing bending about the flexure axis. An Independent claim for a manufacturing method for a plug-in connector element is also included.

Steckverbinder mit einem weichen Außenmantel, einem Kontaktträger und einem Dichtkragen

Die Erfindung betrifft einen Steckverbinder (1) zur Verbindung mit einem Gegensteckverbinder, einem Sensor, einem Aktuator oder dergleichen, wobei der Steckverbinder (1) einen Kontaktträger (5) aus Kunststoff aufweist, der eine zentrale Öffnung (11) zur Aufnahme einer Befestigungsschraube (6) sowie zumindest eine Kontaktkammer (13) zur Aufnahme eines Kontaktpartners aufweist, wobei der Kontaktträger (5) mit einem Außenmantel (3) versehen ist, wobei erfindungsgemäß vorgesehen ist, dass um den Kontaktträger (5) herum eine umlaufende Außenwand (9) angeordnet ist, wobei die Stirnseite (15) der Außenwand (9) in einer von der Stirnseite (14) der Kontaktkammer (13) abweichenden Ebene angeordnet ist und in den Ecken zwischen dem Kontaktträger (5) und der Außenwand (9) ein Freiraum (17) vorgesehen ist.

Verfahren zum Herstellen einer Kabeleinführung in ein Gehäuse eines Sensors

Injection moulding of insulating plug housing

A process for injection moulding an insulating plug housing for connection to a corresp. opposing plug includes formation of chambers for holding electrical contacts (2) attached to cables (1) and forming of a slot (I'') at right angles to the plug axis for location of a flat locking part (I'). Each chamber (I1,IN) is produced by pairs of axially aligned pins (II1*/II1**, IIN*/IIN**) approaching each other from opposite side of the tool and dividing the chambers into two sections (I1*/I1**, IN/IN**). The free ends (II1'/II1'') of some pins (II1*/II1**) on both sides of the lateral tool slide (IIb) contact the slide face without play, while the remaining pin ends (IIN'/IIN'') are held a short distance from the tool slide (IIb) surface to form a thin integral seal (IC*, IC**) between the corresp. chambers (IN*,IN**) and the slot-like recess (I'') created by the tool slide (IIb).

Vorrichtung zur Kontaktierung einer Antennenstruktur, hergestellt in einem Mehrkomponentenverfahren

Vorrichtung (1) zur Kontaktierung eines ersten Kontaktpartners mit zumindest einem weiteren Kontaktpartner über ein Kontaktelement, wobei erfindungsgemäß vorgesehen ist, daß das Kontaktelement (1, 8, 9, 10, 15, 16, 19) elektrisch leitfähig und elastisch verformbar und in einem Gehäuse (14) eines elektronischen Gerätes oder einem Träger festlegbar ist, wobei das Kontaktelement (1, 8, 9, 10, 15, 16, 19) zusammen mit dem Gehäuse (14) des elektronischen Gerätes oder dem Träger in einem Mehrkomponentenspritzverfahren hergestellt wird.

Elektrischer Kontakt

Elektrischer Kontakt (1) mit einem Gehäuse (9) für eine elektrische Steckverbindung, wobei der elektrische Kontakt (1) ein flexibles Element (3) zwischen einem Anschlussbereich (2) und einem beweglichen Kontaktbereich (4) aufweist, dadurch gekennzeichnet, dass der Anschlussbereich (2) in dem Gehäuse (9) fixiert ist, der Querschnitt des Kontaktbereichs kreisförmig ausgeführt ist, die Bewegung des Kontaktbereichs (4) und/oder die Verformung des flexiblen Elements (3) in Richtung einer Achse parallel zu der Steckrichtung des Kontaktbereichs durch mindestens einen Anschlag (6, 6.1, 6.2) begrenzt ist, aber der Kontaktbereich (4) in jede Richtung orthogonal zur Steckrichtung beweglich ist, der elektrische Kontakt (1) in einer Hülse (5) eingefasst und einteilig ausgeführt ist, und das flexible Element (3) als Spiralfeder oder mit zwei orthogonalen Blattfedern ausgeführt ist.

Tension restraint system for electrical lead in plug connector housing

The tension restraint system uses a solid mass (7) attached to the electrical lead insulation (3) and the lead wire (4) on the inside of the 2-part connector housing (G), which abuts one end wall of the housing, to block retraction of the electrical lead. The end of the lead within the connector housing is fitted with a contact pin (6), with the connection point between the lead and the contact pin pref. enclosed by the solid mass. The solid mass is pref. subjected to short-term heating after insertion in the connector housing, e.g. via ultrasonic waves simultaneously used to weld the two parts (1,2) of the housing together.

Verfahren zur Herstellung von Klinkensteckerbuchsen

Elektrischer Steckverbinder

Verfahren zur Herstellung eines kunststoffumspritzten Stanzgitters und kunststoffumpritztes Stanzgitter

Vorgeschlagen wird ein Verfahren zur Herstellung eines kunststoffumspritzten Stanzgitters (14), auf dem Bauelemente (16) angeordnet sind, das in einer Spritzgussform (40) in Kunststoff (26) eingebettet wird. Das Stanzgitter (14) wird während des Spritzvorgangs an einer Fixierstelle (28, 34) mit einem Fixierelement fixiert, so dass die Form des Stanzgitters (14) während des Spritzvorgangs bewahrt wird. Als Fixierelement wird ein Kunststoffelement (38) verwendet, das vom eingespritzten Kunststoff (26) umschlossen wird, so dass es die Fixierstelle (28, 34) abdichtet. DOLLAR A Ferner wird ein kunststoffumspritztes Stanzgitter (14) vorgeschlagen, das in einem Gehäuse (12) aus Kunststoff eingebettet ist, das mit einer ersten und zweiten Komponente (24, 26) hergestellt ist. Das Stanzgitter (14) wird mit der zweiten Komponente (26) vollständig, wobei Anschlüsse (18) zur mechanischen und/oder elektrischen Anbindung des Stanzgitters (14) nicht umschlossen sind. Die erste Komponente (24) mündet an ...

VERFAHREN ZUM FORMEN EINER STECKERANORDNUNG ZUR VERWENDUNG MIT EINER IMPLANTIERBAREN MEDIZINISCHEN VORRICHTUNG

Single-pin or multi-pin plug with injection-moulded housing

To introduce insulated conductors or sheathed lines with an insulation or sheath of a fluorinated ethylene polymer into a housing produced from a thermoplastic material by injection-moulding in such a way that it is watertight, the conductor insulation or the sheath is provided with an outer coating of a thermoplastic material. ...

Steckverbinder mit einer Crimp-Abdichtung und/oder einer Kabelhalterung

Die Erfindung betrifft einen Steckverbinder (1) mit zumindest einem in einem vorgefertigten Gehäuse (2) festlegbaren Kontaktpartner (9), der an einem Ende eines elektrischen Leiters (4) angeordnet und mit diesem elektrisch kontaktiert ist, wobei das Gehäuse (2) in dem Bereich, in dem der zumindest eine elektrische Leiter (4) in das Gehäuse (2) hinein geführt ist, mit einer Spritzgussmasse (5) umgebbar ist, wobei erfindungsgemäß vorgesehen ist, dass ein in das vorgefertigte Gehäuse (2) einsetzbarer Riegel (6) vorgesehen ist, welcher ein Eindringen von Spritzgussmasse (5) in einen Kontaktbereich des zumindest einen Kontaktpartners (9) verhindert, wobei dieser Riegel (6) nicht Bestandteil eines Spritzgusswerkzeuges zur Formgebung und Verarbeitung der Spritzgussmasse (5) ist.

Modulgehäuse mit Durchgangsverdrahtung

Die Erfindung betrifft ein üblicherweise an einer horizontalen Schiene zu befestigendes Modulgehäuse (1), im Wesentlichen bestehend aus einer Unterseite, die durch eine Leiterplatte (2) zur Steuerung und Montage von Relais (3) zur Verbindung von Eingangsklemmen (4) und Ausgangsklemmen (5), die parallel zur Achse der Montageschiene entlang der Längskanten der genannten Leiterplatte (2) ausgerichtet und Strom führend mit der gleichen Leiterplatte (2) entsprechenden leitenden Randstreifen verbunden sind, gebildet ist, aus einem doppelten Verkleidungs- und Schutzboden für diese Unterseite und aus einer Verschlusskappe, die mit einer Vorderfront und mit Seitenfronten versehen ist. DOLLAR A Ferner weist das Gehäuse für zwei entlang der Längskanten im Verhältnis zueinander vertikal ausgerichtete Anschlussklemmen (4 und 5) eine Strom führende isolierte Einheit (9) auf, die eine leitende Verbindung zwischen den Kontakten des Relais (3) sicherstellt, welches die Verbindung zwischen einer Klemme ( ...

Injection molded circuit carrier or molded interconnect device

The device (10) has an electrically insulating substrate (11) made using injection molding, as a carrier for conductive tracks (12) printed on the substrate. The track side of the substrate is provided with electronic components particularly surface mounted components (13) electrically connected to the tracks to provide a particular circuit configuration. The tracks define a surface (18) in which the electrical connection and the connection to mechanically fix the components is provided by the tracks. The substrate includes a strip type contact block (19) containing fixed contact elements which can be brought into contact with the tracks. An end section of the transition surface carrying the tracks is arranged between the contact block and the mounting surface. The contact elements run parallel to the reference plane of the mounting surface through the inclined end surface and are electrically and mechanically connected to it.

Kontaktvorrichtung

Die Erfindung betrifft eine Kontaktvorrichtung, umfassend eine Vielzahl von paarweise beabstandeten Federsegmenten, welche mit einem Isolierkörper verbunden sind.

Connector

Improvements in electrical connectors and a method of and means for manufacturing the same

... 499,564. Two-part couplings; moulding electric couplings. BRITISH THOMSONHOUSTON CO., Ltd. May 7, 1938, No. 13682. Convention date, May 8, 1937. [Class 38 (i)] [Also in Group V] A coupling is made by mounting the contactblades 10, Fig. 5, in a casing 1 of rubber &c. by forcing a mouldable material such as uncured rubber into a cavity 3 in the casing in which the ends of the contacts and of the leads attached thereto are placed. The leads 11 enter by an opening 2 leading to the cavity 3 and the cavity is of a size to grip the contacts by their edges leaving space to accommodate the joint between the leads and contacts if necessary. The contacts have holes 12 or notches to lock with the material forced into the cavity. The operation is performed in a press 25 having cavities 28 to receive the casing 1 of the coupling and a cover plate 29 with slots 31 to receive the contacts 10 and an opening 30 between them through which the mouldable material 45 is forced by plungers 36 into the cavity ...

Improvements in or relating to electric contact plugs comprising a resilient envelope

... 739,759. Two-part couplings. PHILIPS ELECTRICAL INDUSTRIES, Ltd. Jan. 26, 1954 [Jan. 29, 1953], No. 2346/54. Class 38 (1). [Also in Group V] A plug comprises a cord anchoring member 1 of thermoplastic material carrying pins 3 and an insulating rod 9 round which the cord 7 is wrapped, the member 1 having a channelshaped extension 11 in which the cord is secured by tags 15, 17, 19, 21 to hold it during the moulding of the resilient plug envelope 5, for example of p.v.c., round the member 1. For details of the mould (see Group V).

APPARATUS FOR CONNECTING THE MICROPHONE CABLE BACKGROUND OF THE INVENTION

Electrical plug assembly

Insert conductor and method of manufacturing a brush holder

Electrical connector assembly

Electrical component with conductive tracks

A housing accommodating an electrical component

A housing assembly 5 for use with electrical/electronic components includes a housing 10, spacer sleeves 20 spaced along a periphery of the housing 10, and at least one electrical component 40 in a cavity 6 of the housing 10. Electrical component 40 includes a pair of electrical contacts 46 molded in a dielectric body 41, and each contact 46 includes a midsection 47 of a generally arcuate cross section. The contacts 46 maximize the amount of electrical power to be transmitted thereth rough and are electrically isolated from other electrical components in the housing, and the arcuate midsection 47 strengthens the contact to prevent deformation thereof during the injection molding process. Additionally, body 41 comprises annular recesses 44 which receive the housing material therein during an insert molding process, thereby sealingly fixing the component 40 in the housing 10 and minimizing production costs. The spacer sleeves 20 are insert moulded into housing 10, the material of which flows ...

Cable connector

An electric connector

To reduce risk of clogging of contacts during the manufacture of a electric connector having a molded-on outer section 19, a preformed insulating body 4 having several mutually spaced apertures 5, 6 is applied to the exposed lengths 3 of insulated cable conductor with the insulated conductors a close fit in the apertures, before electric contacts 7, 9 are connected to the conductors. Each electric contact 7, 9 is introduced into one of a number of bores 12, 13, 14 in a second preformed insulating body 11 and the two preformed bodies are secured together. When insulating material 19 is moulded around the preformed bodies 4, 11 and an adjoining part of the cable sheath 2 and bonds with those parts, access to the contacts 7, 9 in the second preformed body 11 is not impeded. ...

COATING AN INDUCTIVE STABILIZATION BALLAST

APPARATUS FOR MOULDING A BODY OF INSULATING MATERIAL ON TO AN ELECTRIC CABLE

... 1431531 Injection moulding electric couplings KABELUND METALLWERKE GUTEHOFFNUNGSHUTTE AG 22 Jan 1974 [28 Sept 1973] 02906/74 Heading B5A [Also in Division H2] An injection mould for moulding an insulating body on to an electric cable 12 is provided with an annular feeding conduit 8 which surrounds the passage P in which the cable is to be accommodated and which communicates with the mould cavity by way of a number of channels 11 distributed uniformly around the periphery of the passage P and extending parallel to the passage P. The moulding material is supplied to the conduit 8 via a passage 9 in one mould part 2 or a passage 10 formed in both mould parts 1, 2. Fig. 3 shows the moulded plug 7 comprising a ring 13 connected to the plug body by webs 14 formed by the channels 11. If desired, the ring and web may be removed.

Reduced size multi-pin male plug connector

Improvements in or relating to electric cable couplers

... 830,675. Injection moulding electric couplings. BRITISH INSULATED CALLENDER'S CABLES Ltd. July 14, 1958 [July 15, 1957], No. 22422/57. Class 87(2). [Also in Group XXXVI] A coupling body 1 of thermoplastic material is moulded on to the end of a coaxial cable 2 in two stages whereby the tendency for the cable to distort due to the hot thermoplastic material melting the cable insulation is reduced. After connection of the centre and outer cable. conductors 3, 4 to the inner and outer contacts 7, 8, the outer conductor being clamped between sleeves 11, 12, a two-part mould, one part 21 of which is shown, is applied to the outer contact 8 and the cable end, and hot thermoplastic material is injected through a passage 22 to form an outer body part 9, further passages 24, 26 in the mould which communicate with ports 16, 17 in contact 8 being plugged during this operation. After cooling of the body part 9 these plugs are removed and a closure member 31 placed over the outer end of contact 8. Further ...

ELECTRICAL CONTACT ELEMENT

PROCEDURE FOR THE PRODUCTION OF AN ELECTRICAL CONNECTION BETWEEN A BUS BAR AND A PRINTED CIRCUIT BOARD

EXECUTION FOR ELECTRICAL LINKS

PLUG CONNECTOR HOUSING.

PROCEDURE FOR THE PRODUCTION OF ELECTRICAL LINKS FOR THE IMPROVEMENT OF THEM KOPLANARITÄT

FEMALE ELECTRICAL PLUG CONNECTOR

ELECTRIC CONNECTOR

Connector assembly with gripping sleeve

A connector assembly includes an electrical connector and a sleeve. The electrical connector has opposite first and second ends. The first end is rotatable with respect to the second end and configured to couple to a mating connector. The second end is configured to terminate a cable. The sleeve is molded over the first end such that the sleeve is fixed to the first end, and the sleeve and the first end of the connector together rotate with respect to the second end of the connector. Also, the sleeve has an outer gripping surface.

Method and process for manufacturing a terminal block

Reduced size multi-pin male plug connector

Feedthrough with conductive pathways of varing configurations

Plug connector with external contacts

A dual orientation connector having a connector tab with first and second major opposing sides and a plurality of electrical contacts carried by the connector tab. The plurality of contacts includes a first set of external contacts formed at the first major side and a second set of external contacts formed at the second major side. Each individual contact in the first plurality of contacts is electrically connected within the tab or body to a corresponding contact in the second plurality of contacts. In some embodiments contacts in the first and second pluralities of contacts that are directly opposite each other are coupled together. In some other embodiments, contacts in the first and second pluralities of contacts that are in a cater cornered relationship with each other are coupled together. The first plurality of contacts are symmetrically spaced with the second plurality of contacts and the connector tab is shaped to have 180 degree symmetry so that it can be inserted and operatively ...

Durable connector receptacles

Connector receptacles that are able to withstand insertion and other forces, are reliable, and are easy to manufacture. In various examples, the connector receptacle tongue or other portions may be reinforced such that they may withstand the insertion forces exerted 5 through a connector insert.

Method of manufacturing a dual interface separable insulated connector with overmolded faraday cage

Dual orientation electronic connector with external contacts

A dual orientation connector having a connector tab with first and second major opposing sides and a plurality of electrical contacts carried by the connector tab. The plurality of contacts includes a first set of external contacts formed at the first major side and a second set of external contacts formed at the second major side. Each individual contact in the first plurality of contacts is electrically connected within the tab or body to a corresponding contact in the second plurality of contacts. In some embodiments contacts in the first and second pluralities of contacts that are directly opposite each other are coupled together. In some other embodiments, contacts in the first and second pluralities of contacts that are in a cater cornered relationship with each other are coupled together. The first plurality of contacts are symmetrically spaced with the second plurality of contacts and the connector tab is shaped to have 180 degree symmetry so that it can be inserted and operatively ...

AN ELECTRIC PLUG AND A METHOD OF PRODUCING THE SAME

An electric plug which comprises a pair of blades, a core made of thermosetting resin positioned between blades to hold said pair of blades in place, and a plug body injection molded to hold the core so that the core is exposed at its front surface. An electric plug is produced by pressure applying wires to a pair of blades, positioning a core between the blades to hold blades in place, and injection molding a plug body to hold the core so that the core is exposed at its front surface.

METHOD OF MAKING AN ELECTRICAL CONNECTOR

A method of making an electrical connector comprises the steps of: forming an electrically conductive member having a body including an interface, the body having a longitudinal chamber therein; forming an electrically conductive pin; overmolding the interface with a first electrically insulating material; overmolding at least a part of the electrically conductive pin with a second electrically insulating material to form an overmolded electrically conductive pin; and inserting the overmolded electrically conductive pin into the longitudinal chamber.

METHOD AND PROCESS FOR MANUFACTURING A TERMINAL BLOCK

A method of manufacturing a terminal block for a telecommunication cable comprising the steps of providing a preformed substrate member comprising a podium member, at least one electrical connector and at least one insulated electrical wire attached to an electrical contact positioned within the at l east one electrical connector; placing the preformed substrate member in a m old; and injecting a dielectric material into the mold containing the podium member to form an overmolded terminal block, wherein the dielectric materia l covers the at least one insulated electrical wire and a portion of the ele ctrical contact positioned within the at least one electrical connector.

METHOD AND PROCESS FOR MANUFACTURING A TERMINAL BLOCK

A method of manufacturing a terminal block for a telecommunication cable comprising the steps of providing a preformed substrate member comprising a podium member, at least one electrical connector and at least one insulated electrical wire attached to an electrical contact positioned within the at least one electrical connector; placing the preformed substrate member in a mold; and injecting a dielectric material into the mold containing the podium member to form an overmolded terminal block, wherein the dielectric material covers the at least one insulated electrical wire and a portion of the electrical contact positioned within the at least one electrical connector.

ELECTRICAL CORD CAP WITH EASY CONNECT HOUSING PORTIONS

An electrical connector body is provided includes first and second housing portions formed from molded plastic. The housing portions include first and second interface surfaces that are configured to butt against one another to define a housing and one or more electrical components are disposed within an interior of the housing. The one or more electrical components may comprise connectors of a male or female cord cap, an in-line surge suppression circuit, and/or a compact automatic transfer switch. In one implementation, each of the first and second connector body portions may include a strain relief extension for engaging an electrical cord and a compression member (3691) may be disposed over the strain relief extensions to secure together the first and second connector body portions. The compression member may be selected from a set of compression members based on a size of the electrical cord.

FEEDTHROUGH FOR ELECTRICAL CONNECTORS

A method (10) of forming an electrically conducting feedthrough. The method (10) comprises a first step (11) of forming an electrically conductive structure (21) comprising a sacrificial component and a non-sacrificial component. At least a portion of the non-sacrificial component can then be coated with a relatively electrically insulating material (35) prior to removal of at least a portion of the sacrificial component from the electrically conductive structure. The structure of the feedthrough provides electrical connection through the wall of a housing of an implantable component while preventing unwanted transfer of materials between the interior of the component and the surrounding environment.

METHOD AND APPARATUS FOR THE PRODUCTION OF ELECTRICAL CONTACTS WITH CRIMP CONNECTIONS

MOLD FILL WALL FOR SNAP-IN TERMINAL RETENTION

UNDERWATER CONNECTOR

ELECTRICAL PLUG

An electrical plug comprises at least one temperature sensor for monitoring temperature of the electrical plug. The electrical plug further comprises a data cable that is wrapped by a shield for screening electrical noise so as to accurately capture and convey temperature data. The electrical plug further comprises a housing for receiving the at least one temperature sensor, wherein the housing is capable of being embedded in the electrical plug.

LAMP BASE AND ELECTRIC LAMP

PLUG BLADE STRUCTURE WITH A SHALLOW RECESS AND A REINFORCED GUIDE SLOT FOR FORMING AN INSULATING LAYER

A plug blade structure comprises an enclosed section (21-21E) and an exposed section (22-22E). The exposed section includes a wider front section (221-221E) and a narrower rear section (222-222E). The enclosed section includes a shallow recess (211-211E) in a front end thereof for filling molten plastic material into the narrower rear section. A transverse through-hole (223-223E) extends from a face of the narrower rear section to the other face of the narrower rear section. A reinforcing guide slot (225-225E) is defined in the narrower rear section and communicated with the transverse through-hole. The transverse through-hole and the reinforcing guide slot guide the molten plastic material from a face of the narrower rear section to the other face of the narrower rear section such that the air on the faces of the metal blade can be well expelled to thereby allow smooth injection and that the resultant insulting layer (220-220E) formed on the narrower rear section has flush surfaces.

PLUG-TYPE CONNECTOR

The invention relates to a plug-type connector with a cable (10), which h as at least one line (11), a contact carrier (50; 70), which has at least on e contact element (13; 15), which is connected to the at least one line (11) of the cable (10), and an encapsulation (40), which is injected around the cable (10) and the contact carrier (50; 70), wherein a sealing element (30) for sealing the encapsulation (40) off from the outer sheath of the cable (1 0) is provided.

PLUG CONNECTOR, AND TOOL AND METHOD FOR THE PRODUCTION THEREOF

The invention relates to a plug (4) having an electrical insulating body (41) comprising a plurality of through-openings and a plurality of electrical contact elements (42a, 42b, 42c, 42d, 42e, 42f), wherein each electrical contact element (42a, 42b, 42c, 42d, 42e, 42f) is arranged partially in a through-opening in the electrical insulating body (41). At least one through-opening has a rectangular cross-section with a plurality of opening interfering contours which are arranged point-symmetrically on the through-opening. A method for producing the plug (4) comprises the provision of a tool having a base region and a plurality of cores protruding from the base region, the introduction of a molten polymer mass into the tool, the flow direction of the polymer mass being directed such that no polymer flows converge along a line which connects the center points of two cores to each other, allowing the molten polymer mass to solidify, removal of the tool in order to obtain an electrical insulating ...

METHOD FOR PREVENTING CHAFFING BETWEEN A LINEAR DETECTOR CABLE AND A PROTECTIVE OUTER SHEATH

A method for preventing chaffing between a linear detector cable and a protective outer sheath including the steps of preparing an elongated polymer tube having a predetermined length and outer diameter, wrapping heat resistant tape having a given width around a distal end portion of the tube to locally enlarge the outer diameter of the tube, and inserting a proximal end portion of the tube into an open end of a metallic protective sheath having a predetermined inner diameter that is slightly greater than or equal to the outer diameter of the tube, so that the heat resistant tape wrapped around the distal end portion of the tube abuts against the end of the sheath to acts as a stop surface.

ELECTRIC POWER PLUG AND METHOD OF PRODUCING THE SAME

An electric power plug comprises blades, a bridge and a plug body. The bridge includes sleeves for covering the roots of the blades and a core for holding the lower ends of the blades. The blades and the core are integrally molded. The plug body is molded so that the plug body embeds the bridge except the upper potions of the sleeves. The core may embed the lower portions of the blades, cords, a caulking portion for connecting the lower ends of blades and wire conductors of the cords. A cavity may be formed at the central portion of the core. The plug body may be molded so that the plug body embeds the bridge and the cords except the upper potions of the sleeves.

METHODS AND MATRICES FOR PRODUCTION OF ELECTRICAL CONDUCTORS

Matrices of multiple cast conductors, and methods for making such matrices. Methods according to the disclosure comprise: casting a conductor matrix including a plurality of conductors joined by at least one link; applying a surface treatment to at least a portion of the matrix; finishing a contact face on at least one of the conductors; and separating the conductors from each other at the at least one link.

CONNECTOR PLUG

CONNECTOR PLUG A female connector plug especially for tractor-trailer interconnection has a plurality of wires permanently connected to split terminals having spring ring retainers and with shrink tubing casings encapsulated within a resilient elastomeric body which may have a pistol grip configuration.

BRIDGED ELECTRICAL PLUG

A bridged electrical plug in which blade elements have integral cup-like and blade contact portions and an intermediate neck twisted to bring openings of the cup-like portions into transversely spaced parallel directions.

Procédé de fabrication par moulage d'une pièce comportant au moins un élément découpé dans une plaque métallique.

Herstellungsverfahren für Vielfach-Steckverbinder

Kabelkopf

Kabelkopf und Verfahren zu dessen Herstellung

Method for producing an electrical connector socket

PROCEDURE AND DEVICE FOR THE PRODUCTION OF CONTACTS WITH CRIMPING CONNECTION.

PROCEDURE FOR THE PRODUCTION OF A KUNSTSTOFFUMSPRITZTEN CONTACT ELEMENT FOR THE COMMUNICATIONS TECHNOLOGY, PREFERABLY A CONNECTOR.

PROCEDURE FOR CONNECTING A PLUG CONNECTOR WITH A CONDUCTION AS WELL AS FOR FOLLOWING MOULDING ON OF A FROM PLASTIC EXISTENCE OF INSULANT HOUSING.

PROCEDURE FOR THE PRODUCTION OF A MULTIPLE PLUG SOCKET.

Modular housing to through wiring.

La présente invention concerne un boîtier modulaire (1), généralement monté sur un rail horizontal, essentiellement constitué par une face inférieure formée par un circuit imprimé (2) de commande et de montage de relais (3) de connexion de bornes dentrée (4) et de sortie (5) alignées parallèlement à laxe du rail de montage, le long des bords longitudinaux dudit circuit imprimé (2) et reliées à des bandes conductrices de bord correspondantes du circuit imprimé (2), par un double fond dhabillage et de protection et par un capot de fermeture (6) muni dune face frontale et de faces transversales. Boîtier caractérisé en ce quil comporte, en outre, pour deux bornes de connexion (4 et 5) alignées verticalement entre elles des bords longitudinaux, un ensemble isolé conducteur de courant assurant une liaison conductrice entre les contacts du relais (3) réalisant la connexion dune borne (4) dun bord longitudinal et la borne (5) correspondante du bord longitudinal verticalement directement opposé.

Electrical contact leader conductor by a container wall.

Die Erfindung betrifft eine elektrische Kontaktleiterdurchführung durch eine Behälterwand aus Kunststoff. Die elektrische Kontaktleiterdurchführung durch eine Behälterwand (2) dient dem äusseren und inneren Anschluss von elektrischen oder elektronischen Bauteilen und hat mindestens einen, auf einem Teil seiner Länge vom Kunststoffmaterial der Behälterwand (2) umschlossenen Kontaktleiter, der in einen inneren und äusseren freien Stecker (611) endet. Dadurch, dass ein den Kontaktleiter umschliessender Bereich der Behälterwand (2) mehrschichtig ist, so dass eine separat hergestellte Innenschicht (13) zwischen einer inneren und äusseren Schicht (14, 15) der Behälterwand eingeschlossen ist, ergibt sich eine zuverlässigere, dauerhaftere Abdichtung.

Connecting element, transmitter housing having a connecting element inserted therein and method for producing said connecting element

With the installation and the overmolded on the cable of the electrical connector is electrically connected to the assembly and related manufacturing method

Connecting blade, method of producing connecting blade, and electrical connector including connecting blade

Method for sealing an electrical coupling piece, and coupling piece

A method for sealing an electric coupling piece (K) against moisture, by means of which the conductors a line (1) are electrically conductively connected with electrical contact elements (7, 8), and the line (1) is provided with a casing surrounding the conductors and formed by an insulation material. The connecting point between the conductors (5,6) and the contact elements (7, 8) is surrounded by a protective body (9), composed of the insulating material and manufactured by injection molding, which extends beyond the line (1). At an end of the line (1) intended for connection to the coupling piece (K), at least one annular groove extending in the circumferential direction is cut into the casing of the line (1). Prior to injection molding the protective body (9), an O-ring (10) serving as a sealing element is placed into the groove, where the O-ring (10) rests tightly against the lateral borders of the groove (11) with the respective pretension, where the O-ring is of a material which ...

Continuous plastic strip for use in manufacturing insulative housings in electrical connectors

Connector

Waterproof connector manufacturing method

Method for integrally forming connector, and connector

Provided is a method for integrally forming a connector, by which the number of parts can be reduced and productivity can be improved. The method has: a first step wherein an elastic resin (15) is injection-molded around a connecting section (9) and a coating section (5) end portion positioned on the connecting section (9) side, and the coating section (5) and the elastic resin (15) are bonded to each other; and a second step wherein a resin (17) is injection-molded around the elastic resin (15) such that the elastic resin (15) shrinks, the elastic resin (15) and a terminal (11) are pressure-welded, and the elastic resin (15) and the resin (17) are bonded to each other.

Terminal structure for wire harness

Disclosed is a vehicle wire harness terminal structure with a high degree of corrosion protection. In the terminal region of a covered electric wire (10), a swage section (1A) formed on one end of a terminal fitting (1) is swaged along the circumference of the covered section of the covered electric wire (10), and the terminal fitting (1) is fixed to the terminal section of the covered electric wire (10). A molding resin (20) is formed completely covering the entire circumference of at least the exposed end region of the swage section (1A) (a region comprising a fracture surface (1r) and a base edge (1e)) and the regions adjacent thereto.

Vehicle-mounted automatic diagnosis system and terminal and manufacturing method thereof

Method for assembling coaxial multipole plug and coaxial multipole plug

Structure of parts made from plural composite pieces and method of building those parts

A pre-mold part is formed by pre-molding the insert part composed of composite materials composed of metal, ceramic, resin or any combination of those materials with the pre-mold part composed of thermo plastic resin having crystallinity, and then, the pre-mold part is inserted into the over-mold part composed of thermo plastic resin. After applying the heat treatment with the temperature lower than the crystalline melting point of the pre-mold part to the pre-mold part surrounding the insert part formed as the composite mold part surrounding the pre-mold part, the insert molding is completedfinally. Mold parts having high-reliable insert parts enable to establish firm contact between the insert part and the resin surrounding the insert part without no gap at the interface between those parts can be obtained by a low-cost production method.

Electrical connector having thick film layers

An electrical connector electrically connects a first printed circuit board and a second printed circuit board, where the electrical connector includes: (a) an insulative housing; (b) a plurality of signal conductors, with at least a portion of each of the plurality of signal conductors disposed within the insulative housing; (c) each of the plurality of signal conductors having a first contact end, a second contact end and an intermediate portion therebetween; and (d) a passive circuit element electrically connected to the intermediate portion of each of the plurality of signal conductors, where the passive circuit element is housed in an insulative package and includes at least a capacitor or an inductor.

Device connector

A terminal block in which a plurality of metal conductive plates ( 10 ) to be connected to device-side busbars provided in a motor are made integral by a connector housing ( 50 ) includes a primary molded article ( 60 ) integrally formed to a primary molded portion ( 61 ) made of synthetic resin with a plurality of conductive plates ( 10 ) arranged side by side in a lateral direction; a metal plate to be attached and fixed to a motor case; and a secondary molded portion ( 70 ) integrally forming the primary molded article ( 60 ) and the metal plate ( 30 ). Resin entering spaces, into which molding resin for forming the secondary molded portion ( 70 ) can enter, are arranged to cross straight parts of the primary molded portion ( 61 ) extending in the lateral direction in the primary molded portion ( 61 ) before the secondary molded portion ( 70 ) is formed.

Connector easily enabling a reduction in thickness and being structurally stable

A conductive terminal member is disposed at a portion between an insulating base film and an insulating cover film while insulating intermediate members are disposed at other portions therebetween. In this event, the intermediate members are formed in predetermined shapes and are located so as not to overlap the terminal member. The base film and the cover film are each melt-fixed to the intermediate members so that the terminal member is fixedly held between the base member and the cover film.

Wire array rubber connector and method for producing the same

Disclosed is a wire array rubber connector ( 10 ), including: an electrical insulating rubber ( 2 ); and a plurality of conductive metal wires ( 1 ) that are arrayed in a thickness direction of the electrical insulating rubber so as to pass through front and back surfaces of the electrical insulating rubber, and localized so as to be electrically connectable to electrical terminals that are disposed at predetermined positions on the front and back surfaces of the electrical insulating rubber. The electrical insulating rubber ( 2 ) is a flame-resistant rubber achieving V-0 based on the UL-94 standard. This wire array rubber connector ( 10 ) is obtained by: mixing a plurality of conductive metal wires having a predetermined length into a liquid thermosetting electrical insulating rubber material; applying a magnetic field from a thickness direction of the rubber material using an electromagnet that is patterned in a predetermined pattern so that the conductive metal wires are arrayed in the thickness direction and localized; and curing the rubber material by heating, thereby providing the wire array rubber connector with high flame resistance and with low transmission loss in a high frequency region.

Cable with injection molded coupling part

A cable which includes an injection molded coupling part which is manufactured from a polymer mixture with a thermoplastic material as polymer component, where the cable is distinguished by the fact that the casing contains thermoplastic polyurethane cross-linked by radiation. The cable has a water-tight and fixed connection between the casing of the cable and the section of the coupling part injection molded around the casing.

Device for holding a component to be sheathed in plastic, and method for sheathing a component

A device for holding a component to be sheathed with plastic includes a holding element for producing a releasable mechanical keyed connection with an affixation region of the component, which holding element has a push-twist locking element.

Connector, electrical connection box and connector manufacturing method

In a connector ( 23 ), a substantially L-shaped terminal fitting ( 21 ) is mounted in a connector housing ( 25 ). The terminal fitting ( 21 ) includes a first projecting portion ( 39 ) projecting backward from a back wall ( 38 ) of a receptacle ( 27 ) and a second projecting portion ( 41 ) bent downward substantially at a right angle from an end of the first projecting portion ( 39 ) and to be connected to a circuit board ( 14 ). The connector housing ( 25 ) is integrally formed with a protection wall ( 42 ) extending backward from the back wall ( 38 ) of the receptacle ( 27 ) and configured to cover the first and second projecting portions ( 39, 41 ) from an upper side, opposite lateral sides and a rear side with clearances formed between the protection wall ( 42 ) and both the first and second projecting portions ( 39, 41 ).

Plug connector with external contacts

A dual orientation connector having a connector tab with first and second major opposing sides and a plurality of electrical contacts carried by the connector tab. The plurality of contacts includes a first set of external contacts formed at the first major side and a second set of external contacts formed at the second major side. Each individual contact in the first plurality of contacts is electrically connected within the tab or body to a corresponding contact in the second plurality of contacts. In some embodiments contacts in the first and second pluralities of contacts that are directly opposite each other are coupled together. In some other embodiments, contacts in the first and second pluralities of contacts that are in a cater cornered relationship with each other are coupled together. The first plurality of contacts are symmetrically spaced with the second plurality of contacts and the connector tab is shaped to have 180 degree symmetry so that it can be inserted and operatively coupled to a corresponding receptacle connector in either of two insertion orientations.

Electrical connector

An electrical connector including electrical terminals, and a housing. The housing includes a first housing member and a second housing member. The second housing member includes terminal receiving areas which house the electrical terminals. The second housing member includes projections into the terminal receiving areas to limit forward movement of the electrical terminals in the terminal receiving areas. The first housing member includes a plurality of projections respectively extending into each of the terminal receiving areas to limit rearward movement of the electrical terminals in the terminal receiving areas. The electrical terminals float in the terminal receiving areas between the projections of the first housing member and the projections of the second housing member.

ELECTRICAL POWER CONNECTOR FABRICATION METHOD

An electrical power connector fabrication method includes employing a cold drawing technique by using a series of dies to repeatedly draw a metal round rod into a thin thickness conducting contact bar, processing one end of the thin thickness conducting contact bar into a mating contact portion, stamping a part of the thin thickness conducting contact to form a mounting portion, cutting off the thin thickness conducting contact bar to obtain a finished metal contact formed of the mounting portion and the mating contact portion, repeating the aforesaid steps to obtain a large amount of metal contacts, attaching individual metal contacts to respective locating notches of a contact material strip, using an injection molding technique to mold electrically insulative housings on the metal contacts to form a number of electrical power connectors at a time, and then removing the contact material strip from the metal contacts. 1. An electrical power connector fabrication method , comprising the steps of:(a) employing a cold drawing technique to draw a metal round rod into a thin thickness conducting contact bar;(b) processing one end of said thin thickness conducting contact bar into a mating contact portion;(c) stamping a part of said thin thickness conducting contact to form a mounting portion;(d) attaching a part of said mounting portion of said thin thickness conducting contact to one of a plurality of locating notches of one contact material strip and then cutting off said thin thickness conducting contacts so that a finished metal contact formed of said mounting portion and said mating contact portion is provided;(e) attaching a plurality of metal contacts in respective locating notches of at least one said contact material strip;(f) inserting at least two mating contact portions of said metal contacts at at least one said contact material strip into at least one cavity of at least one molding mold, and then employing an injection-molding technique to mold an ...

Device for producing a sealed electrical connection through a wall

The invention relates to a device for producing a sealed electrical connection through an engine block crankcase wall in order to connect a sensor or actuating unit contained in the engine block to a central unit comprising a connector provided with at least one bore, which is intended to be arranged in an opening of said wall, at least one electrical contact connected to a wiring harness, said electric contact being surrounded by at least one O-ring seal and arranged in the bore of the connector, said device also comprising an over-moulded part on the wiring harness, an end of the electrical contact connected to the wiring harness and an end of the connector, such that, after the device has been mounted in the opening, the junction between said over-moulded part and the connector is situated on one side of the wall.

ELECTRICAL CONNECTOR HAVING THICK FILM LAYERS

An electrical connector electrically connects a first printed circuit board and a second printed circuit board, where the electrical connector includes: (a) an insulative housing; (b) a plurality of signal conductors, with at least a portion of each of the plurality of signal conductors disposed within the insulative housing; (c) each of the plurality of signal conductors having a first contact end, a second contact end and an intermediate portion therebetween; and (d) a passive circuit element electrically connected to the intermediate portion of each of the plurality of signal conductors, where the passive circuit element is housed in an insulative package and includes at least a capacitor or an inductor. 1. An electrical connector comprising:an insulative housing having a surface;a signal conductor disposed on the surface of said insulative housing, said signal conductor having a first signal conductor segment and a second signal conductor segment spatially separated from the first signal conductor segment; and,a film layer disposed on at least a portion of said first signal conductor segment, at least a portion of said insulative housing, and at least a portion of said second signal conductor segment.2. The electrical connector of claim 1 , wherein said film layer has a resistance.3. The electrical connector of claim 1 , wherein the surface at said portion of said insulative housing is roughened or grooved to facilitate a connection between said film layer and said insulative housing.4. The electrical connector of claim 1 , wherein a surface of said portions of the first and second signal conductor segments are roughened or grooved to facilitate a connection between said film layer and said portion of the first and second signal conductor segments.5. The electrical connector of claim 1 , wherein said film layer comprises a thick film layer.6. An electrical connector comprising:an insulative housing having a surface;a signal conductor having a first signal ...

ELECTRICAL POWER CONNECTOR PREPARATION METHOD

An electrical power connector preparation method for making electrical power connectors by: employing a cold drawing technique with a series of dies to repeatedly draw a metal round rod into a thin thickness conducting contact bar, processing one end of the thin thickness conducting contact bar into a mating contact portion, stamping a part of the thin thickness conducting contact to form a mounting portion, repeating the aforesaid steps to obtain a large amount of metal contacts, using one or multiple contact material strips to hold multiple metal contacts in multiple sets, electroplating the metal contacts, using an insert molding technique to mold an electrically insulative terminal block on each set of metal contacts, and then assembling each set of metal contacts and the associating electrically insulative terminal block with one respective electrically insulative housing so that multiple electrical power connectors are obtained after removal of the contact material strips. 1. An electrical power connector preparation method , comprising the steps of:(a) employing a cold drawing technique to draw a metal round rod into a thin thickness conducting contact bar;(b) processing one end of said thin thickness conducting contact bar into a mating contact portion;(c) stamping a part of said thin thickness conducting contact to form a mounting portion;(d) attaching a part of said mounting portion of said thin thickness conducting contact to one of a plurality of locating notches of one contact material strip and then cutting off said thin thickness conducting contact subject to a predetermined length to obtain a finished metal contact;(e) repeating steps (a)˜(d) to obtain a plurality of said metal contacts and to have said metal contacts be positioned in respective locating notches of at least one said contact material strip in such a manner that a predetermined number of said metal contacts is arranged in a set and multiple sets of said metal contacts are spaced from ...

Electric wire connection structure of connector terminal and method for fabricating the same

It is an objective to enhance sealing performance of a resin mold without subjecting a connector housing to special work. In an electric wire connection structure of a connector terminal in which an end of an electric wire (W) is connected to a rear portion of a connector terminal ( 10 ) and in which the electric wire connection is sealed of a resin mold ( 20 ), a step (d) that makes an underside ( 13 b ) of a rearmost end of the connector terminal ( 10 ) higher than an underside of an area ahead of the rearmost end is provided between the underside ( 13 b ) of the rearmost end and the underside ( 12 b ) ahead of the rearmost end, thereby assuring space ( 22 ) that enables filling of a resin which makes up a resin mold ( 20 ).

Socket with insert-molded terminal

A socket includes a housing that supports terminal bricks that can contain one or more terminals. The terminal bricks are inserted into apertures in the housing. The location of the terminal bricks can be adjusted separate from a side of the housing, thus providing the potential to improve coplanarity of the terminals in the socket.

Apparatus and method for assembling cable

A cable assembling apparatus for allowing a terminal and a electric wire to be accurately crimped and to resolve increase of facility cost incurred by separation of a press and a crimping machine, includes a press having a downside press mold having a plurality of types of dies arranged in parallel, an electric wire support jig arranged in parallel, having a metal plate guide at an end thereof entering into between the plurality of types of dies, and a feeder adapted to lift the electric wire support jig together with the metal plate above the dies of the downside press mold, and advance and descend the electric wire support jig to an adjacent die of next process. Furthermore, an electric wire chuck disposed in a midstream die of the plurality of types of dies and supplying the electric wire support jig with the electric wire is disposed.

CONNECTION TERMINAL AND METHOD FOR MANUFACTURING CONNECTION TERMINAL

A connection terminal includes a terminal connection portion to be connected with a partner terminal, a wire connection portion connected with a wire, a neck portion connecting the terminal connection portion and the wire connection portion, and a resin covering portion covering a connection portion of the wire connection portion and the wire. The neck portion has a bottom wall and a pair of side walls installed upright from both sides of the bottom wall and having parallel wall portions equally spaced from each other. 1. A connection terminal comprising:a terminal connection portion to be connected with a partner terminal;a wire connection portion connected with a wire;a neck portion connecting the terminal connection portion and the wire connection portion and having a bottom wall and a pair of side walls installed upright from both sides of the bottom wall, the pair of side walls having parallel wall portions equally spaced from each other; anda resin covering portion covering a connection portion of the wire connection portion and the wire and molded by resin injection molding by use of a die,wherein a resin blocking piece of the die placed in between the parallel wall portions of the pair of side walls blocks a resin poured into the die in molding of the resin covering portion.2. The connection terminal according to claim 1 , wherein a length of the parallel wall portions is larger than a width of the resin blocking piece.3. A method of manufacturing a connection terminal comprising:producing a terminal connection portion to be connected with a partner terminal, a wire connection portion connected with a wire, and a neck portion connecting the terminal connection portion and the wire connection portion and having a bottom wall and a pair of side walls installed upright from both sides of the bottom wall;connecting the wire connection portion and the wire such that the pair of side walls of the neck portion have parallel wall portions equally spaced from each ...

SHIELDED SOCKETS FOR MICROPROCESSORS AND FABRICATION THEREOF BY OVERMOLDING AND PLATING

Shielded sockets for microprocessors and fabrication of shielded sockets by overmolding and plating techniques are described. In an example, a socket for a packaged semiconductor device includes a plastic housing having walls surrounding a cavity. A plurality of contact strips is disposed in the cavity and supported by one or more of the walls of the plastic housing. Each of the plurality of contact strips includes a plurality of contacts. Each of the plurality of contacts includes a vertical region overmolded with plastic, a contact portion, and a J-lead portion. The plastic is coated with a metal layer. 1. A socket for a packaged semiconductor device , the socket comprising:a plastic housing comprising walls surrounding a cavity; and a vertical region overmolded with plastic, the plastic coated with a metal layer;', 'a contact portion; and', 'a J-lead portion., 'a plurality of contact strips disposed in the cavity and supported by one or more of the walls of the plastic housing, each of the plurality of contact strips comprising a plurality of contacts, and each of the plurality of contacts comprising2. The socket of claim 1 , wherein the plastic overmolded on each of the plurality of contacts is a liquid crystal polymer (LCP).3. The socket of claim 1 , wherein the metal coated on the plastic is copper.4. The socket of claim 1 , wherein the plurality of contact strips forms a hexagonal array within the plastic housing claim 1 , and wherein each of the plurality of contact strips is in contact with an adjacent contact strip through the metal layer of the respective contact strip.5. The socket of claim 1 , wherein each of the plurality of contact strips is supported the by wall features of the plastic housing.6. A method of fabricating a shielded socket for a packaged semiconductor device claim 1 , the method comprising:stamping one or more contact strips from a metal sheet, each contact strip comprising a plurality of contacts attached to a carrier by carrier arms; ...

CABLE CONNECTOR AND METHOD OF MAKING THE SAME

A cable connector includes an insulative housing, at least one group of circuit boards retained on the insulative housing, cables connecting with the circuit boards electrically, and insulator fixing the insulative housing, the circuit boards and the cables together. The insulative housing has a first receiving space and a second receiving space. The first receiving space spaces apart from the second receiving space along a front to back direction. Each circuit board has a front part received in the first receiving space and a rear part received in the second receiving space. The front part is formed with electrical contacts. The cables connect with the rear parts. The insulator is insert-molded in the second receiving space and encloses the rear parts. 1. A cable connector , comprising:an insulative housing having a first receiving space and a second receiving space, the first receiving space spacing apart from the second receiving space along a front to back direction;at least one group of circuit boards, each circuit board having a front part received in the first receiving space and a rear part received in the second receiving space, the front part being formed with electrical contacts;cables connecting with the rear parts of the circuit boards electrically; andan insulator being insert-molded in the second receiving space to enclose the rear parts.2. The cable connector as claimed in claim 1 , wherein the insulative housing has a front surface claim 1 , a rear surface and a separation wall parallel to the front surface and the rear surface claim 1 , and the separation wall divides the internal space of the insulative housing to the first receiving space and the second receiving space.3. The cable connector as claimed in claim 2 , wherein the separation wall defines openings for supplying the circuit boards crossing there through.4. The cable connector as claimed in claim 3 , wherein the openings do not extend through the separation wall along a transverse ...

ELECTRICAL CONNECTOR WITH AN IMPROVED MATING PLATE

An electrical connector comprises a base plate and a pair of terminal modules, the base plate defines a tongue plate. Each terminal module includes a plurality of terminals and an insulative housing inserted molding with the terminals. A pair of concave portions forms on opposite sides of the tongue plate, the two terminal modules are received in said concave portions respectively. An insulative shell is injection molded over outer sides of the terminal modules and commonly forms a mating plate, the terminals define a contacting portion exposed to two opposite surfaces of the mating plate. Said electrical connector can increase the binding force of the terminal modules and the base plate. 1. An electrical connector comprising:a base plate defining a tongue plate; anda pair of terminal modules, each terminal module comprising a plurality of terminals and an insulative housing inserted molding with the terminals; wherein a pair of concave portions are formed on opposite sides of the tongue plate, said two terminal modules are set in the two concave portions respectively, an insulative shell is injection molded over outer sides of the terminal modules and commonly forms a mating plate together with the tongue plate, the terminals define contacting portions exposed to two opposite surfaces of the mating plate.2. The electrical connector as claimed in claim 1 , wherein each terminal module defines at least one first injection hole for injecting insulating material of the insulative shell therein.3. The electrical connector as claimed in claim 2 , wherein each concave portion of the tongue plate defines at least one second injection hole for injecting insulating material of the insulative shell therein claim 2 , said at least one first injection hole communicates to the second injection hole in a thickness direction of the electrical connector.4. The electrical connector as claimed in claim 3 , wherein each insulative housing defines a bottom surface abutting on the ...

SEAL MEMBER FOR VEHICLE AND ELECTRIC RELAY COMPONENT FOR VEHICLE

A seal member for a vehicle that is capable of suppressing a decrease in the adhesive strength and the fluidization of the adhesive and maintaining a high sealing property even in the case where the seal member is exposed to a heat reception environment and an oil environment, and an electric relay component for a vehicle using this seal member. The seal member is constituted by a crosslinked adhesive composition containing an unvulcanized acrylic rubber having at least one functional group out of an epoxy group and a carboxy group and a vulcanizing agent capable of reacting with the functional group so as to form a crosslinking point. Preferably, the adhesive composition further contains a silane coupling agent. An electric relay component for a vehicle has a seal portion constituted by the seal member. 1. A seal member for a vehicle , constituted by a crosslinked adhesive composition comprising:an unvulcanized acrylic rubber having at least one functional group out of an epoxy group and a carboxy group; anda vulcanizing agent capable of reacting with the functional group so as to form a crosslinking point.2. The seal member for a vehicle according to claim 1 ,wherein the functional group is the epoxy group, andthe vulcanizing agent is at least one of a dithiocarbamate-based vulcanizing agent and an ammonia-based vulcanizing agent.3. The seal member for a vehicle according to claim 1 ,wherein the functional group is the carboxy group, andthe vulcanizing agent is at least one of an amine-based vulcanizing agent and a thiourea-based vulcanizing agent.4. The seal member for a vehicle according to claim 1 ,wherein the seal member for a vehicle does not leak air in leak testing performed at an air pressure of 150 kPa for 60 seconds after heat treatment is performed at 150° C. for 1000 hours.5. The seal member for a vehicle according to claim 1 ,wherein the seal member for a vehicle does not leak air in leak testing performed at an air pressure of 150 kPa for 60 seconds ...

Electrical connector assembly method

An electrical connector assembly method, including the steps of: step 1: providing a terminal having a soldering portion; step 2: heating the soldering portion to a melting temperature of a solder; step 3: providing the solder, and press-fitting the solder to the soldering portion by a jig, so that the solder is fused and fixed to the soldering portion; and step 4: inserting the terminal fixed with the solder into an insulating body. Because only the soldering portion of the terminal is heated, less thermal energy is needed, thereby saving energy and reducing the production cost of the electrical connector. Moreover, the insulating body does not need to be heated, thus preventing the insulating body from being warped and deformed due to heat.

METHOD FOR MANUFACTURING AN ELECTRICAL CONNECTOR FOR A MULTI-WIRE ELECTRICAL CABLE

A method can be applied for manufacturing an electrical connector on an end portion of a multi-wire electrical cable whose wires are surrounded annularly in cross section in the end portion by an outer conductor. The outer conductor is partially radially compressed toward the wires by at least one die, and is also partially provided with an overmold in an injection mold. In the method, after the outer conductor is deformed, the die is positioned on the outer conductor in such a way that the die partially bounds a mold cavity to be filled with a plasticized molding compound to form the overmold. At least one mold part of the injection mold is moved toward the outer conductor and the mold part is positioned in a vicinity of the outer conductor so to further bound the mold cavity. 1. A method for manufacturing an electrical connector on an end portion of a multi-wire electrical cable whose wires are surrounded annularly in cross section in the end portion by an outer conductor , the outer conductor being partially radially compressed toward the wires by at least one die , and being partially provided with an overmold in an injection mold , the method comprising:after the outer conductor is deformed, positioning the at least one die on the outer conductor in such a way that the at least one die partially bounds a mold cavity to be filled with a plasticized molding compound to form the overmold; andmoving at least one mold part of the injection mold toward the outer conductor and positioning the at least one mold part in a vicinity of the outer conductor so to further bound the mold cavity.2. The method as recited in claim 1 , wherein claim 1 , after the outer conductor is deformed claim 1 , the at least one die is positioned on the outer conductor in such a way that the mold cavity is sealed and a region of the outer conductor that is covered by the at least one die remains free of the plasticized molding compound introduced into the mold cavity.3. The method as recited ...

CONNECTOR-EQUIPPED ELECTRICAL WIRE AND METHOD FOR MANUFACTURING SAME

A connector-equipped electrical wire has a coated electrical wire, a terminal metal fitting, a connector housing, and an adhesive. The coated electrical wire has a conductor and a coating material that is made of a cross-linked polyethylene resin and with which the conductor is coated. The terminal metal fitting is connected to an end portion of the coated electrical wire. The connector housing in which the end portion is embedded is integrally formed with the coated electrical wire and the terminal metal fitting. The adhesive is disposed in a portion of a gap located between the coating material of the end portion and the connector housing, and seals the gap. 1. A connector-equipped electrical wire comprising:a coated electrical wire having a conductor and a coating material that is made of a cross-linked polyethylene resin and with which the conductor is coated;a terminal metal fitting connected to an end portion of the coated electrical wire;a connector housing in which the end portion is embedded and that is integrally formed with the coated electrical wire and the terminal metal fitting; andan adhesive that is disposed in a portion of a gap located between the coating material at the end portion and the connector housing, and seals the gap,wherein the adhesive contains one or more resins selected from the group consisting of a modified polyolefin-based resin, a modified polyamide resin, and a modified polyester resin, as an adhesive component, anda mixed layer in which the adhesive and the coating material are mixed is formed between the adhesive and the coating material.2. A method for manufacturing a connector-equipped electrical wire , comprising the steps of:a terminal connection step of connecting a terminal metal fitting to an end portion of a coated electrical wire having a conductor and a coating material that is made of a cross-linked resin and with which a periphery of the conductor is coated;an adhesive application step of applying an adhesive ...

SECURED INTEGRATED CIRCUIT CONNECTOR

The technology relates to a secured integrated circuit connector. More particularly, the technology relates to a connection strip for an integrated circuit connector, comprising a contact zone for the reading of an integrated circuit. According to the technology, said connection strip comprises at least one electrically insulated zone. 1. A connection strip for an integrated circuit connector , the connection strip comprising a contact zone for the reading of an integrated circuit , wherein said connection strip comprises at least one electrically insulated zone.2. The connection strip of claim 1 , wherein said connection strip comprises an upper surface and a lower surface claim 1 , said upper surface being intended for being oriented towards an integrated circuit claim 1 , said lower surface being intended for being oriented towards a printed circuit board to which said connection strip is connected claim 1 , said at least one electrically insulated zone being situated at least partly at said lower surface.3. The connection strip of claim 2 , wherein said contact zone has a curved shape capable of coming into contact with an integrated circuit and said connection strip comprises a first electrically insulated zone situated on said lower surface claim 2 , at least partly at said contact zone.4. The connection strip of claim 3 , wherein said connection strip further comprises a connection portion to be connected to a printed circuit claim 3 , and said connection strip comprises a second electrically insulated zone situated at least partly at said connection portion.5. The connection strip of claim 4 , wherein said connection strip further comprises a linking portion connecting said contact zone and said connection portion claim 4 , and said connection strip comprises a third electrically insulated zone situated at least partly at said linking portion.6. The connection strip of claim 1 , wherein said electrically insulated zone comprises an electrical insulator ...

ELECTRIC WIRE WITH CONNECTOR, AND WIRE HARNESS

An electric wire with a connector in which high adhesiveness can be ensured at both the interface between an insulator and a sealing layer and the interface between a connector housing and the sealing layer, and a wire harness using this electric wire with a connector are provided. The electric wire with a connector includes an insulated electric wire including a conductor and an insulator containing silicone with which the outer circumference of the conductor is coated, a connector terminal connected to a portion of the conductor exposed by stripping a portion of the insulator, a connector housing made of a resin in which an end of the insulated electric wire and a portion of the connector terminal are embedded, and a sealing layer provided between the surface of the insulator and the connector housing covering the outer circumference of the surface of the insulator at the end of the insulated electric wire. The sealing layer is constituted by a sticky adhesive. 1. An electric wire with a connector , comprising:an insulated electric wire including a conductor and an insulator containing silicone with which an outer circumference of the conductor is coated;a connector terminal connected to a portion of the conductor exposed by stripping a portion of the insulator;a connector housing made of a resin in which an end of the insulated electric wire and a portion of the connector terminal are embedded; anda sealing layer provided between a surface of the insulator and the connector housing covering an outer circumference of the surface of the insulator at the end of the insulated electric wire,wherein the sealing layer is constituted by a sticky adhesive.2. The electric wire with a connector according to claim 1 , wherein the sealing layer is adhered to both the insulator and the connector housing.3. The electric wire with a connector according to claim 1 , wherein one of a silicone-based sticky adhesive and a synthetic rubber-based sticky adhesive is used as the sticky ...

ELECTRICAL CONNECTOR HAVING GROUND AND POWER CONTACTS EACH WITH PLURAL TAIL PORTIONS

An electrical connector includes: an insulative housing having a base and a tongue; two rows of contacts arranged in the insulative housing and exposed respectively to two opposite surfaces of the tongue, each row of contacts including an outermost ground contact and an adjacent power contact next to the ground contact; and a shielding shell enclosing the insulative housing, wherein each of the ground contact and the power contact in at least one of the two rows has a contacting portion, plural tail portions, and an intermediate portion between the contacting portion and the plural tail portions. 1. An electrical connector comprising:an insulative housing having a base and a tongue;two rows of contacts arranged in the insulative housing and exposed respectively to two opposite surfaces of the tongue, each row of contacts including an outermost ground contact and an adjacent power contact next to the ground contact; anda shielding shell enclosing the insulative housing, whereineach of the ground contact and the power contact in at least one of the two rows has a contacting portion, plural tail portions, and an intermediate portion between the contacting portion and the plural tail portions.2. The electrical connector as claimed in claim 1 , wherein the ground contact has two tail portions and the power contact has three tail portions.3. The electrical connector as claimed in claim 1 , whereineach row of contacts comprise a pair of outermost ground contacts and a pair of adjacent power contacts next to the pair of ground contacts, andthe ground contacts and the power contacts in one row each have plural tail portions arranged in one line and the ground contacts and the power contacts in the other row each have plural tail portions arranged in another line.4. The electrical connector as claimed in claim 1 , wherein a width of the intermediate portion of each ground contact is greater than a width of the contacting portion thereof claim 1 , and a width of the ...

ELECTRIC CONNECTOR MANUFACTURING METHOD AND ELECTRIC CONNECTOR

Provided is a method for manufacturing an electric connector. The electric connector is an electric connector having contact portions on both one surface and the other surface opposite to the one surface of a plate-shaped fitting portion that fits with a mating connector, and can accurately position a plurality of first terminals forming the contact portion on the one surface of the fitting portion and a plurality of second terminals forming a contact portion on the other surface of the fitting portion through a shield plate. The method for manufacturing the electric connector includes: a step of forming a primary molded portion in which a plurality of first contact portions is integrally provided by insert molding; a step of forming a secondary molded portion in which a plurality of second contact portions is integrally provided by insert molding; and a step of producing a housing by forming a tertiary molded portion in which the primary molded portion and the secondary molded portion are integrally provided by insert molding. 1. A method for manufacturing an electric connector , the electric connector comprising:a housing including a plate-shaped fitting portion that fits with a mating connector;a plurality of first terminals each having a first contact portion that is disposed on one surface of the fitting portion and can contact the mating connector when fitting with the mating connector, and a first connecting portion exposed from the housing;a plurality of second terminals each having a second contact portion that is disposed on the other surface opposite to the one surface of the fitting portion and can contact the mating connector when fitting with the mating connector, and a second connecting portion exposed from the housing; anda shield plate disposed between the first contact portion and the second contact portion,the method for manufacturing the electric connector in which an array direction of the first connecting portions and an array direction of the ...

INJECTION MOLD

An injection mold for molding an electrical connector assembly which includes a plurality of terminals, a clamping component located above the plurality of the terminals, and a base body fastened to the plurality of the terminals and the clamping component. The injection mold includes a lower mold and an upper mold. The lower mold has a plurality of lower terminal grooves. Lower portions of the plurality of the terminals are placed in the plurality of the lower terminal grooves. The clamping component is placed on the lower mold. The upper mold is engaged with and mounted on the lower mold. A molding cavity is formed between the upper mold and the lower mold. The upper mold has a plurality of upper terminal grooves. Upper portions of the plurality of the terminals are placed in the plurality of the upper terminal grooves. 1. An injection mold adapted for molding an electrical connector assembly which includes a plurality of terminals , a clamping component located above the plurality of the terminals , and a base body fastened to the plurality of the terminals and the clamping component , the injection mold comprising:a lower mold, a top of the lower mold having a plurality of lower terminal grooves recessed downward, two sides of the top of the lower mold protruding upward to form two limiting blocks, lower portions of the plurality of the terminals being placed in the plurality of the lower terminal grooves, the clamping component being placed on the lower mold, the two limiting blocks abutting against two inner sides of the clamping component; andan upper mold engaged with and mounted on the lower mold, a molding cavity being formed between the upper mold and the lower mold for molding the base body to the plurality of the terminals and the clamping component, a bottom of the upper mold having a plurality of upper terminal grooves recessed upward, each of the plurality of the upper terminal grooves being corresponding to one of the plurality of the lower terminal ...

ELECTRIC HEATER WITH PLUG CONTACT

An electric heater () includes a metal sheath () defining an interior space, an electric heating element, arranged in the interior space, an insulating material filling and electric terminals. At least one electric terminal is a plug contact () made in one piece, which has a section () arranged in the interior space with a contact point (), which is arranged in the interior space and at which the plug contact is connected conductively to the electric heating element directly or via an auxiliary wire (). A process for manufacturing such an electric heater is provided. 1. An electric heater comprising:a metal sheath defining an interior space;at least one electric heating element arranged in the interior space of the metal sheath;an insulating material electrically insulating the at least one electric heating element; andat least one electric terminal for the at least one electric heating element, wherein:the at least one electric terminal comprise a one piece plug contact;the at least one electric terminal has a section arranged in the interior space of the metal sheath;the section has a contact point arranged in the interior space of the metal sheath;the contact point comprises an electrical connection of the plug contact to the at least one electric heating element.2. An electric heater in accordance with claim 1 , further comprising another electric terminal comprising a one piece plug contacts claim 1 , wherein:the other electric terminal comprise another one piece plug contact;the other electric terminal has another electric terminal section arranged in the interior space of the metal sheath;the other electric terminal section has another electric terminal contact point arranged in the interior space of the metal sheath; andthe another electric terminal contact point comprises an electrically conductive connection of the plug contact to the at least one electric heating element, at which contact point the other plug is connected to the at least one electric ...

METHOD AND PROCESS FOR MANUFACTURING A TERMINAL BLOCK

A method of manufacturing a terminal block for a telecommunication cable is disclosed, which includes providing a preformed substrate member comprising an elongated podium member having a plurality of wire receiving slots on an outer edge of the podium member and a plurality of electrical connector slots positioned within the podium member, wherein the plurality of wire receiving slots are arranged in pairs having a first and a second wire receiving slot, which are configured to receive one wire each of a pair of insulated electrical wires, an electrical connector in each of the plurality of electrical connector slots, each electrical connector having a pair of electrical contacts extending therefrom, and at least one insulated electrical wire attached to a first end of each of the electrical contacts; placing the substrate member in a mold; and injecting a dielectric material by a force of greater than g into the mold. 1. A method of manufacturing a terminal block for a telecommunication cable comprising:providing a preformed substrate member comprising an elongated podium member, the elongated podium member having a plurality of wire receiving slots on an outer edge of the podium member and a plurality of electrical connector slots positioned within the podium member, wherein the plurality of wire receiving slots are arranged in pairs having a first and a second wire receiving slot, which are configured to receive one wire each of a pair of insulated electrical wires, an electrical connector in each of the plurality of electrical connector slots, each electrical connector having a pair of electrical contacts extending therefrom, and at least one insulated electrical wire attached to a first end of each of the electrical contacts;placing the substrate member in a mold; andinjecting a dielectric material by a force of greater than 1 g into the mold containing the electrical connectors and the electrical wires, wherein the dielectric material surrounds at least the ...

High density cable connector

A high density cable connector that includes a front shell configured to support first and second printed circuit boards where the first and second printed circuit boards are stacked within the front shell. Each of the first and second printed circuit boards has an interface at one end for interfacing with a mating connector and a cable termination at another end for terminating a cable. A rear shell is coupled to the front shell. The rear shell forms a mouth allowing the cable to extend therethrough. An external mounting feature extends from one of the front shell or the rear shell for mounting the cable connector to a support.

Shielded sockets for microprocessors and fabrication thereof by overmolding and plating

Shielded sockets for microprocessors and fabrication of shielded sockets by overmolding and plating techniques are described. In an example, a socket for a packaged semiconductor device includes a plastic housing having walls surrounding a cavity. A plurality of contact strips is disposed in the cavity and supported by one or more of the walls of the plastic housing. Each of the plurality of contact strips includes a plurality of contacts. Each of the plurality of contacts includes a vertical region overmolded with plastic, a contact portion, and a J-lead portion. The plastic is coated with a metal layer.

DIFFERENTIAL PAIR SIGNAL CONTACTS WITH SKEW CORRECTION

An electrical connector configured for differential pairs with low in-pair skew. The connector may comprise lead frame assemblies, such as insert molded lead frame assemblies, with adjacent conductors configured for reduced skew by distributing skew correction throughout the transmission path through the lead frame assembly. Elongated air gaps are formed in a side of the housing, exposing the longer conductor of each pair. The elongated air gap may span the entire length of the arc of a longer conductor of each pair. The width of this air gap may be different for different pairs in the lead frame assembly and may be selected to cancel or prevent in-pair skew from arising. The width for each pair may be selected to tune the effective dielectric constant of the longer conductor such that its electrical length matches that of the shorter conductor. 1. An apparatus comprising:a housing; anda first differential pair of signal contacts connected to the housing, where a first contact of the first differential pair of signal contacts has a shorter physical length than a second contact of the first differential pair of signal contacts, where a first air gap is provided in the housing at the second contact to thereby shorten an effective electrical length of the second contact and effectively reduce signal transmission in-pair skew between the first and second contacts; 'a third contact and a fourth contact, wherein the third contact of the second differential pair of signal contacts having a shorter physical length than the fourth contact of the second differential pair of signal contacts, where a second air gap is provided in the housing at the fourth contact to thereby shorten an effective electrical length of the fourth contact and effectively reduce signal transmission in-pair skew between the third and fourth contacts;', 'a second differential pair of signal contacts connected to the housing, where the first and second differential pair of signal contact are ...

METHOD OF MANUFACTURING ELECTRICAL FEEDTHROUGH INCLUDING PROCESSES FOR REDUCING STRESS IN PACKAGES HAVING A HIGH-CTE METAL AND LOW-CTE SEALING MATERIAL INTERFACE

Methods for use in the manufacture or assembly of an electrical feedthrough to provide a solution to the technical and operational challenges that may arise from use of a high-CTE metal/low-CTE sealing material based assembly or package. In some embodiments, the inventive method includes a thermal tempering and thermal quenching process that is used to create an interfacial layer of the sealing material in which there exists a CTE gradient from sealing material to the metal shell and pin(s). This enables the production of an electrical feedthrough assembly that can tolerate high-CTE mismatch induced mechanical stress over a wide operating temperature range. 116.-. (canceled)17. An electrical feedthrough assembly , comprising:one or more conductive pins;a metal shell surrounding a region containing the one or more conductive pins; anda layer or layers of a sealing material, the layer or layers including a region or regions in which a value of the sealing material coefficient of thermal expansion (CTE) varies in an area around each of the one or more conducting pins and across at least a portion of an area between the one or more conducting pins and the metal shell.18. The electrical feedthrough assembly of claim 17 , wherein the area around each of the one or more conducting pins includes the interfaces between the conducting pins and sealing material claim 17 , and the area between the one or more conducting pins and the metal shell includes the interfaces between the sealing material and the metal shell.19. The electrical feedthrough assembly of claim 17 , wherein the sealing material's composition claim 17 , morphology claim 17 , or microstructure claim 17 , either alone or in combination claim 17 , varies in the area around each of the one or more conducting pins and across at least a portion of the area between the one or more conducting pins and the metal shell.20. The electrical feedthrough assembly of claim 19 , wherein the variation in the material's ...

EURO POWER PLUG

Power plugs that provide reliable functionality, may be reliably manufactured, and have a pleasant appearance. One example may provide a power plug that functions in a reliable manner by providing a ground connection that may maintain its shape over several insertions and removals from a wall socket. A relatively large ground block may act as a heat sink to help reduce plug temperature during operation. Another example may provide a power plug that may be reliably manufactured by forming the ground block as a solid piece to prevent buckling and bending during plug manufacturing that may otherwise result. Another example may provide a power plug that has an attractive appearance by employing a bridge having a flat surface such that after an overmold is formed over the bridge, a face of the plug has a resulting flat, smooth appearance. 1. A power plug comprising:a plurality of power prongs;a ground block having a first terminal to receive a ground wire and a second terminal to accept a ground prong, the second terminal having side openings;a ground contact having contacting portions fit in the side opening of the second terminal of the ground block;a bridge having a back side to accept the ground block such that the ground contact is between the bridge and ground block, the bridge including a plurality of side openings, each to accept one of the plurality of power prongs, and a bottom opening to accept the second terminal of the ground block; andan overmold over the bridge and ground block.2. The power plug of wherein the ground block further includes a post and a holder for the ground contact has an opening claim 1 , the opening fit over the post.3. The power plug of wherein the ground block fits in a central passage of the bridge.4. The power plug of further comprising an inner mold over the back side of the bridge and the ground block.5. The power plug of wherein the bridge has a substantially flat front side.6. The power plug of wherein ground contact is formed of ...

Connector

A connector comprises: contacts disposed in a row so as to be mutually parallel; a metal case that comprises one surface which is parallel to the direction of disposition of the contacts and two surfaces which are perpendicular with respect to the direction of disposition of the contacts and sandwich the ends of the disposition of the contacts, and that arranged while kept from contact with the contacts; and a synthetic-resin insulator that is formed so as to encase the contacts and the metal case and that exposes part of the contacts and part of the metal case as external contact points.

Electrical connector assembly with improved ground terminals

An electrical connector for high-frequency transmission comprises an elongate insulative housing including a top wall and a bottom wall opposite to each other, and a pair of end walls respectively connecting two ends thereof, and a receiving cavity surrounded thereby; a terminal assembly received in the top wall and the bottom wall respectively, and stacked in an up-to-down direction; and a metal case enclosing the insulative housing; wherein the terminal assembly includes a signal terminal group, and a ground terminal group including a first contact portion and a second contact portion, wherein the first contact portion and the second contact portion are arranged in a front-to-back direction perpendicular to both the up-to-down direction and the elongate direction, and respectively protruding into the receiving cavity.

ELECTRICAL CONNECTOR WITH WIRES SOLDERED UPON CONTACT TAILS AND EMBEDDED WITHIN INSULATOR

A first terminal module and a second terminal module are integrally assembled with the base, and each of the first terminal module and the second terminal module includes the insulator and the corresponding terminals embedded therein. The first terminal module and the second terminal module are stacked with each other with a metallic shielding plate therebetween. The shielding plate includes front spring fingers and rear spring fingers respectively mechanically and electrically connected with the contacting sections and connecting sections of the respective grounding terminals. 1. An electrical cable connector comprising:a contact module including a pair of terminal modules commonly sandwiching a metallic shielding plate therebetween in a vertical direction;each of said terminal modules including a plurality of terminals disposed in an insulator, said terminals being categorized with grounding terminals and paired signal terminals alternately arranged with each other along a transverse direction perpendicular to said vertical direction, each of said terminals including a front contacting section and a rear connecting section along a front-to-back direction perpendicular to both said vertical direction and said transverse direction; anda plurality of signal wires located behind the contact module, each of the wires including an inner conductive, an inner insulator, a metallic braiding layer and an outer insulator concentrically arranged with one another in sequence radially and exposed with corresponding front end regions in order along the front-to-back direction; whereinthe inner conductors are connected upon the corresponding connecting sections of the signal terminals, respectively; whereinin each of said terminals, the front contacting section is farther from the metallic shielding plate than the corresponding rear connecting section is in the vertical direction; whereineach of said terminal modules further includes an insulative pressing block cooperating with ...

CONNECTOR FITTING, CONNECTOR TERMINAL, CONNECTOR ADDITIONAL MEMBER, RECEPTACLE CONNECTOR, PLUG CONNECTOR, CONNECTOR AND CONNECTOR MANUFACTURING METHOD

Provided is a connector fitting which includes: a fixed portion provided on a side wall of a housing of a connector; and a projecting portion provided on the side wall of the housing and projecting from the side wall of the housing with respect to the fixed portion, in which the fixed portion is wider than the projecting portion, the fixed portion includes a pair of shoulder portions on both side surfaces of the fixed portion, and the shoulder portions are provided on a side surface between the fixed portion and the projecting portion. 1. A connector fitting comprising:a fixed portion provided on a side wall of a housing of a connector; anda projecting portion provided on the side wall of the housing and projecting from the side wall of the housing with respect to the fixed portion, whereinthe fixed portion is wider than the projecting portion,the fixed portion includes a pair of shoulder portions on both side surfaces of the fixed portion, andthe shoulder portions are provided on a side surface between the fixed portion and the projecting portion.2. The connector fitting according to claim 1 , wherein the shoulder portion is formed in an inclined shape so as to increase a width of the fixed portion.3. A connector terminal made of the connector fitting according to claim 1 , further comprising:a movable portion including a movable contact that is a contact point with a mating terminal of a mating connector; anda bottom portion that connects the movable portion and the fixed portion, whereinthe projecting portion faces the movable portion and functions as a fixed contact that is a contact point with the mating terminal of the mating connector.4. A connector additional member made of the connector fitting according to claim 1 , further comprisinga first locking portion and a second locking portion, whereinthe projecting portion is at least one of the first locking portion and the second locking portion, andthe first locking portion includes the second locking portion ...

TERMINAL STRUCTURE, PORTABLE TERMINAL AND MANUFACTURING METHOD OF TERMINAL SECTION

A terminal structure in which a groove extending in a predetermined direction is provided in a contact target section with which a tip portion of a contact pin comes in contact, and the tip portion slides on an edge of the groove along the groove by a pressing force occurred when the tip portion is butted against the contact target section so as to come in contact with the contact target section. 1. A terminal structure wherein a groove extending in a predetermined direction is provided in a contact target section with which a tip portion of a contact pin comes in contact , andwherein the tip portion slides on an edge of the groove along the groove by a pressing force occurred when the tip portion is butted against the contact target section so as to come in contact with the contact target section.2. The terminal structure according to claim 1 , wherein the tip portion is formed in a hemispherical shape or a curved shape and has a diameter larger than a width of the groove so as to come in contact with both edges of the groove.3. The terminal structure according to claim 1 , wherein the contact target section is arranged and provided in a resin holder with a first surface of the contact target section and the groove being exposed.4. A terminal structure wherein a protruding section extending in a predetermined direction is provided in a contact target section with which a tip portion of a contact pin comes in contact claim 1 , andwherein the tip portion slides on one side of the protruding section along the protruding section by a pressing force occurred when the tip portion is butted against the contact target section so as to come in contact with the contact target section.5. The terminal structure according to claim 4 , wherein the tip portion is formed in a hemispherical shape or a curved shape claim 4 , and comes in two-point contact with the contact target section on the one side of the protruding section.6. The terminal structure according to claim 4 , ...

CONNECTOR PART WITH A SHIELDING SLEEVE

A connector part includes: an electrically conductive shield sleeve; a plug-in portion provided on the shield sleeve for plug-in connection to an associated mating connector part; at least one electrical contact element disposed in or on the plug-in portion; a plastic housing part at least partially enclosing the shield sleeve; a pressure element which is disposed on the shield sleeve and connected to the plastic housing part and which has a receiving means; and a sealing element which is disposed in the receiving means of the pressure element and in sealing engagement with the shield sleeve to seal a transition between the plastic housing part and the shield sleeve. 1. A connector part , comprising:an electrically conductive shield sleeve;a plug-in portion provided on the shield sleeve for plug-in connection to an associated mating connector part;at least one electrical contact element disposed in or on the plug-in portion;a plastic housing part at least partially enclosing the shield sleeve;a pressure element which is disposed on the shield sleeve and connected to the plastic housing part and which has a receiving means; anda sealing element which is disposed in the receiving means of the pressure element and in sealing engagement with the shield sleeve to seal a transition between the plastic housing part and the shield sleeve.2. The connector part as recited in claim 1 ,wherein the plastic housing part is formed by overmolding a portion of the shield sleeve.3. The connector part as recited in claim 1 ,wherein the plastic housing part is connected to the pressure element by a material-to-material bond.4. The connector part as recited in claim 1 ,wherein the plastic housing part at least partially encloses the shield sleeve.5. The connector part as recited in claim 1 ,wherein the shield sleeve has a latching groove in which the pressure element is engaged.6. The connector part as recited in claim 1 ,wherein the shield sleeve is formed at an end opposite the plug- ...

ELECTRICAL CONNECTOR

An electrical connector comprises a first terminal module, a second module and a shell. The first terminal module has a first insulator and a plurality of first terminals embedded in the first insulator. The first insulator has a first vertical portion, a first horizontal portion and a first tongue plate. The second terminal module has a second insulator and a plurality of second terminals embedded in the second insulator. The second insulator has a second vertical portion, a second horizontal portion and a second tongue plate. The second vertical portion and the second horizontal portion are separated from each other, and the second terminal connects the second vertical portion with the second horizontal portion. 1. An electrical connector comprising:a first terminal module having a first insulator and a plurality of first terminals embedded in the first insulator via a first insert molding process; anda second terminal module assembled to the first terminal along a vertical direction, the second terminal module having a second insulator and a plurality of second terminals embedded in the second insulator via a second insert molding process, the second insulator having a second vertical portion extending along the vertical direction and a second horizontal portion extending along a front-to-back direction perpendicular to the vertical direction, each of the second terminals including a second contacting portion exposed on the horizontal portion and a mounting portion extending vertically beyond the vertical direction; whereinthe second vertical portion and the second horizontal portion are separated from each other, the second terminal have bending portions disposed between the second vertical portion and the second horizontal portion, and the bending portions are formed by a pressing process after the second insert molding process.2. The electrical connector as claimed in claim 1 , wherein the mounting portions are disposed at two different rows along the front-to ...

LED LIGHTING UNIT

The invention describes a LED lighting unit comprising a heatsink; an LED module mounted onto the heatsink, which LED module comprises a carrier, a number of LED dies mounted on the carrier, and LED electrode contacts formed on the carrier; an overmould formed to encase the heatsink and to expose the mounting surface region of the heatsink upon which the LED module is mounted; and an electrical interface also encased in the overmould and arranged to electrically connect the LED module to a power supply. The invention further describes a method of manufacturing such an LED lighting unit. 1. A LED lighting unit comprising:a heatsink;an LED module mounted onto a mounting surface region of the heatsink, which LED module comprises a carrier, a plurality of LED dies mounted on the carrier, and LED electrode contacts formed on the carrier;an overmould formed to encase the heatsink and to expose the mounting surface region of the heatsink upon which the LED module is mounted;an electrical interface also encased in the overmould and arranged to electrically connect the LED module to a power supply,wherein the overmould comprises an outer overmould and an inner overmould,wherein the inner overmould encases at least part of the electrical interface; andwherein the outer overmould encases at least part of the inner overmould.2. The LED lighting unit according to claim 1 , wherein the electrical interface comprises a lead frame shaped to extend through the overmould to a socket connector formed in the overmould.3. The LED lighting unit according to claim 1 , wherein the electrical interface comprises a contact region for connecting to an electrode contact region of the LED module claim 1 , and wherein the contact region is arranged to protrude from the overmould.4. The LED lighting unit according to claim 1 , wherein the electrical interface is arranged to support a plurality of electrical components of an LED driver circuit.5. The LED lighting unit according to claim 1 , ...

DISTRIBUTION MEMBER AND METHOD OF MANUFACTURING THE SAME

A distribution member includes plural electric wire pairs each including a pair of electric wires, a first fixing member integrally fixing the electric wire pairs, and a second fixing member that is separated from the first fixing member and integrally fixes electric wires of at least one of the electric wire pairs. The first fixing member and the second fixing member each include a holder holding the electric wires and a resin mold part that includes a molding resin and is molded so as to cover a part of the electric wire pairs held by the holder. The holder includes at least one interposed part that is interposed between the held electric wires. The distribution member further includes a combining part that is integrally formed with the holders of the first and second fixing members and combines the holders of the first and second fixing members. 1. A wiring structure , comprising:two electric wires;a first holder comprising a first interposed part being provided between the two electric wires;a second holder comprising a second interposed part being separated from the first holder and provided between the two electric wires; anda combining part connecting between the first holder and the second holder and being located between the two electric wires,wherein the first holder, the second holder, and the combining part are provided integrally.2. The wiring structure according to claim 1 , wherein the combining part is provided along the two electric wires extending from the first holder to the second holder.3. The wiring structure according to claim 1 , wherein the two electric wires in the first holder are covered with a first resin mold part comprising a molding resin and the two electric wires in the second holder are covered with a second resin mold part being separated from the first resin mold part and comprising a molding resin claim 1 , while the two electric wires in the combining part is not covered with a molding resin.4. The wiring structure according to ...

CONNECTOR WITH BUILT-IN SUBSTRATE AND METHOD OF MANUFACTURING CHAIN TERMINAL OF THE CONNECTOR WITH BUILT-IN SUBSTRATE

A connector with a built-in substrate includes a chain terminal including a chain portion, a first tab portion configured to protrude from the chain portion in a predetermined direction, a second tab portion configured to protrude from the chain portion in a direction different from a protrusion direction of the first tab portion; an inner housing in which the chain terminal is installed such that the first tab portion and the second tab portion protrude; and a substrate connected to the second tab portion protruding from the inner housing. 1. A connector with a built-in substrate comprising:a chain terminal including a chain portion, a first tab portion configured to protrude from the chain portion in a predetermined direction, a second tab portion configured to protrude from the chain portion in a direction different from a protrusion direction of the first tab portion;a housing in which the chain terminal is installed such that the first tab portion and the second tab portion protrude; anda substrate connected to the second tab portion protruding from the housing.2. The connector with a built-in substrate according to claim 1 , wherein the chain terminal is installed in the housing by engaging the chain portion with the housing.3. The connector with a built-in substrate according to claim 1 , wherein the chain portion of the chain terminal is elongated in one predetermined direction claim 1 ,the chain terminal includes one or a plurality of the first tab portions, and the first tab portion protrudes toward a first side which is one side of the chain portion in the other predetermined direction orthogonal to a longitudinal direction of the chain portion,the chain terminal includes one or a plurality of the second tab portions, and the second tab portion protrudes toward a second side which is the other side of the chain portion in the other predetermined direction, andpositions of at least some of the first tab portions and positions of at least some of the second ...

ELECTRICAL CONNECTOR INCLUDING A METALLIC SHIELD HAVING A SUBSTANTIALLY VERTICAL PERIPHERAL WALL

An electrical connector includes an insulative housing defining a vertical mating direction, plural contacts secured to the insulative housing, and a metallic shield secured to the insulative housing and surrounding the plurality of contacts, wherein the metallic shield and the plurality of contacts are insert-molded with the insulative housing, and the metallic shield has a pair of substantially vertical side walls, a pair of substantially vertical end walls respectively connected between the pair of side walls, and a pair of bottom walls connected between the pair of side walls. 1. An electrical connector comprising:an insulative housing defining a vertical mating direction;a plurality of contacts secured to the insulative housing; anda metallic shield secured to the insulative housing and surrounding the plurality of contacts; whereinthe metallic shield and the plurality of contacts are insert-molded with the insulative housing; andthe metallic shield has a pair of substantially vertical side walls, a pair of substantially vertical end walls respectively connected between the pair of side walls, and a pair of bottom walls connected between the pair of side walls.2. The electrical connector as claimed in claim 1 , wherein each of the pair of bottom walls has an anchor retained to the insulative housing.3. The electrical connector as claimed in claim 1 , wherein the metallic shield is of a unitary construction.4. The electrical connector as claimed in claim 1 , wherein the metallic shield includes a bottom opening defined between the pair of side walls and the pair of bottom walls claim 1 , and the plurality of contacts include respective soldering portions located within the bottom opening.5. The electrical connector as claimed in claim 1 , wherein each of the pair of end walls has a first end portion and a second end portion coupled to each other.6. The electrical connector as claimed in claim 5 , wherein each of the pair of bottom walls has a pair of limiters ...

SMART CONNECTOR AND METHOD OF MANUFACTURING SAME USING AN APPLICATION SPECIFIC ELECTRONICS PACKAGING MANUFACTURING PROCESS

In an embodiment, a smart connector includes an Application Specific Electronics Packaging (ASEP) device formed by an ASEP manufacturing process, and a separate printed circuit board electrically connected to electrical components of the ASEP device. The ASEP manufacturing process includes forming a continuous carrier web having a plurality of lead frames, overmolding a substrate onto the fingers of each lead frame, each substrate having a plurality of openings which exposes a portion of the fingers, electroplating the traces, and electrically attaching at least one electrical component to the traces to form a plurality of ASEP devices. In some embodiments, the printed circuit board has electrical components configured to control the functionality of the electrical components. In some embodiments, the printed circuit board has electrical components configured to modify properties of the smart connector. 1. A smart connector comprising:an Application Specific Electronics Packaging; device, wherein forming the Application Specific Electronics Packaging device comprises: forming a continuous carrier web haying a plurality of lead frames, each lead frame defining an opening and haying a plurality of fingers which extend into the opening, overmolding a substrate onto the fingers of each lead frame, each substrate haying a plurality of openings provided therethrough which exposes a portion of the fingers to form exposed portions, electroplating the traces, and electrically attaching at least one electrical component to the traces to form a plurality of Application Specific Electronics Packaging devices; anda separate printed circuit board electrically connected to the exposed portion of some of the fingers of the Application Specific Electronics Packaging device, the separate printed circuit board having electrical components configured to control the functionality of the at least one electrical component of the Application Specific Electronics Packaging device.2. The ...

DISTRIBUTION MEMBER AND METHOD OF MANUFACTURING THE SAME

A distribution member includes plural electric wire pairs each including a pair of electric wires, a first fixing member integrally fixing the electric wire pairs, and a second fixing member that is separated from the first fixing member and integrally fixes electric wires of at least one of the electric wire pairs. The first fixing member and the second fixing member each include a holder holding the electric wires and a resin mold part that includes a molding resin and is molded so as to cover a part of the electric wire pairs held by the holder. The holder includes at least one interposed part that is interposed between the held electric wires. The distribution member further includes a combining part that is integrally formed with the holders of the first and second fixing members and combines the holders of the first and second fixing members. 1. A wiring structure , comprising:a first fixing member integrally fixing two electric wires; anda second fixing member integrally fixing the two electric wires, and being separated from the first fixing member,wherein the first fixing member comprises a first part including first concave parts for accommodating respective parts of the two electric wires and a first resin mold part that comprises a molding resin and is molded so as to cover parts in a longitudinal direction of the two electric wires together with the first part,wherein the second fixing member comprises a second part including second concave parts for accommodating respective parts of the two electric wires and a second resin mold part that comprises a molding resin and is molded so as to cover parts in a longitudinal direction of the two electric wires together with the second part,wherein the first part and the second part are configured to be connected with each other via a combining part as one piece, andwherein the combining part is arranged between the two electric wires.2. The wiring structure according to claim 1 , wherein the first concave parts ...

RECEPTACLE CONNECTOR DEVICE FOR ELECTRIC VEHICLE USE

A receptacle connector device for electrical vehicle use in accordance with the present invention is disposed at a battery terminal of an electric vehicle and is connected to a plug connector in a charging station. The receptacle connector comprises an insulating body and a plurality of conducting elements. The insulating body is made of waterproof plastic materials and the plurality of the conducting elements are made of metal materials. The insulating body has a plurality of concentric circular grooves and a transverse portion. The plurality of the conducting elements are respectively disposed in the plurality of the concentric circular grooves, characterized in that: each of the plurality of the conducting elements forms a rough surface, thereby to enlarge contact area between the plurality of the conducting elements and the insulating body in moulding process for firm combination of plastic and metal materials. 1. A receptacle connector device for electrical vehicle use , disposed at a battery terminal of an electric vehicle and connected to a plug connector in a charging station , the receptacle connector comprising an insulating body and a plurality of conducting elements , the insulating body made of waterproof plastic materials and the plurality of the conducting elements made of metal materials , the insulating body having a plurality of concentric circular grooves and a transverse portion transversely interconnecting each of the plurality of the concentric circular grooves , the plurality of the concentric circular grooves formed inside the insulating body and having corresponding openings on a surface of the insulating body , the plurality of the conducting elements respectively disposed in the plurality of the concentric circular grooves via the corresponding openings , wherein:each of the plurality of the conducting elements forms a rough surface, thereby to enlarge contact area between the plurality of the conducting elements and the insulating body in ...

Connector and manufacturing method thereof

An electrical connector and a manufacturing method thereof includes a housing made of plastic material and at least one terminal module fixed in the housing. The housing defines a mating portion extending along a front-to-rear direction and the mating portion defines at least one mating surface in a vertical direction. The terminal module includes a plurality of conductive terminals with contacting portions and an insulating block, the housing is injection molded with the terminal module to form the mating portion so that the contacting portions of the conductive terminals are exposed on the mating surface. It is simple to manufacture and conducive to reduce the manufacturing cost.

Flippable electrical connector

A method of making a receptacle connector includes: Step 1: providing an upper terminal module making via a first inserting molded process; Step 2: providing an lower terminal module making via another first inserting molded process; Step 3: stacking the upper and lower terminal modules together in a vertical direction so as to provide a main basis; Step 4: applied an insulative filler on the main basis via a second insert molding process, wherein the insulative filler fills and completes the front tongues of the upper and lower terminal module thereby forming a mating tongue for inserting a plug connector.

METHOD OF MANUFACTURING AN INSERTION-TYPE CONNECTOR

A method of manufacturing an insertion-type connector having at least two mutually electrically insulated conductor contacts with the conductor contacts cut from a metal sheet in such a way that they are connected together via a connecting part of the metal sheet, the conductor contacts being partly embedded in an electrically insulating material to form an electrically insulating housing which fixes the conductor contacts relative to one another, and the connecting part then separated off. 1. A method of manufacturing an insertion-type connector having a plurality of first , mutually electrically insulated conductor contacts , said method including:cutting said first conductor contacts designed for transmission of RF signals from a metal sheet such that they are connected together via a connecting part of the metal sheet;cutting a plurality of second conductor contacts, which are connected together from said metal sheet;partially embedding the first and second conductor contacts in an electrically insulating material to form an electrically insulating housing; andseparating off the connecting part, the separating-off taking place at a defined distance from the edge of the housing, wherein the plurality of second conductor contacts form a conductor contact plate and are not electrically separated from one another;such that said housing forms a connector for connection to a mating insertion-type connector.2. The method of wherein said housing fixes the conductor contacts relative to one another.3. The method of including leaving residual portions of the first conductor contacts of which one claim 1 , some claim 1 , or all are to be used as connecting contacts to connect the first conductor contacts to other conductors.4. The method of wherein connecting contacts to connect the first conductor contacts to other conductors is performed by soldering.5. The method of claim 1 , wherein the first conductor contacts and the second conductor contacts are cut from the metal ...

Well co-plane card edge connector

A card edge connector includes a first insulating housing loaded with a plurality of first terminals, a second insulating housing loaded with a plurality of second terminals. A card receiving slot is defined between the first insulating housing and the second insulating housing with a key disposed in the card receiving slot. The first terminals and the second terminals are disposed at two opposite sides of the card receiving slot and comprising contacting portions extending in the card receiving slot. The first insulating housing defines a pair of locking arms at opposite ends thereof and extending towards the second insulating housing, the second insulating housing defines a pair of locking recesses, the locking arms are locking with the locking recesses thereby the first and second insulating housing are snugly attached together.

Terminal block assemblies

A terminal assembly includes a terminal block of a dielectric material defining a plurality of bores therethrough. A respective terminal contact of an electrically conductive material is seated in each of the respective bores. The terminal contact defines a longitudinal axis therethrough with a terminal bore defined through the terminal contact along the longitudinal axis. A divider wall separates the terminal bore into a solder cup for a lead wire on an interior side of the terminal bore, and a lug receptacle on an exterior side of the terminal bore.

CONNECTOR AND METHOD FOR MANUFACTURING SAME

Provided is a connector which includes: a fixed housing; a movable housing in the fixed housing which mates with a counterpart connector; and a plurality of terminals held by the fixed housing and the movable housing, the plurality of terminals being configured to contact terminals of the counterpart connector, in which each of the plurality of terminals includes: a first fixed portion buried by integral molding in the fixed housing; a second fixed portion buried by the integral molding in the movable housing; an elastic portion between the first fixed portion and the second fixed portion, the elastic portion having elasticity that allows the movable housing to be displaced relative to the fixed housing; and a contact portion at an end of the second fixed portion, the contact portion having elasticity and being configured to contact the terminal of the counterpart connector mated with the movable housing.

Connector and method of manufacturing connector

A connector including a pair of first terminals, a second terminal, a third terminal, and a body. The first terminals are differential signal terminals in spaced juxtaposition to each other. The second terminal is located on one side relative to and in spaced relation to one of the first terminals. The third terminal is located on the other side relative to and in spaced relation to the other first terminal. The body holds the terminals at least partially. The body includes a first portion between the first terminals, a second portion between the one first terminal and the second terminal, and a third portion between the other first terminal and the third terminal. The second portion has a second void, which extends from the one first terminal to the second terminal. The third portion has a third void, which extends from the other first terminal to the third terminal.

Electrical connector having improved housing and method of making the same

An electrical connector ( 100 ) includes a pair of modules ( 3 ) each including a row of terminals ( 31 ) and a first housing ( 32 ) insert molded with the terminals, a metal plate ( 1 ) sandwiched between the pair of modules, a pair of latches affixed to the metal plate, and a second housing over molded with the pair of modules, the metal plate, and the pair of latches to form a subassembly. Each terminal includes a securing portion ( 312 ) secured to the first housing, a soldering portion ( 313 ) extending rearwardly from the first housing, and a contacting beam ( 311 ) cantilevered forwardly from the first housing.

ELECTRICAL CONNECTOR FOR CIRCUIT BOARDS AND METHOD OF MANUFACTURE THEREOF

Terminals including stationary-side retained portions are held in place by stationary housings , movable-side retained portions are held in place by a movable housing , and resilient portions are provided between said stationary-side retained portions and movable-side retained portions, and, in the movable housing , abutment portions of abutment fittings are provided on the bottom face that faces the circuit board, thereby facilitating the above-mentioned abutment portions to abut the surface of the circuit board when the movable housing moves towards the circuit board. 1. An electrical connector for circuit boards comprising:terminals having formed therein connecting portions configured to be connected to a circuit board at one end in the longitudinal direction of said terminals and contact portions configured to be placed in contact with a counterpart connector component at the other end, anda housing holding a plurality of said terminals in array form; said housing comprising stationary housings, which are mounted to a circuit board by said terminals, and a movable housing, which is formed as a member separate from said stationary housings, that is movable relative to said stationary housings, and has disposed therein the contact portions of the terminals, wherein:the terminals comprise stationary-side retained portions held in place by the stationary housings, movable-side retained portions held in place by the movable housing, and resilient portions provided between said stationary-side retained portions and movable-side retained portions, andthe movable housing comprises abutment fittings provided on the bottom face that faces the circuit board, thereby facilitating the above-mentioned abutment fittings to abut the surface of the circuit board when the movable housing moves towards the circuit board.2. The electrical connector for circuit boards according to claim 1 , wherein the abutment fittings comprise embedded portions embedded into and held in place in ...

ELECTRICAL CONNECTOR FOR CIRCUIT BOARDS AND METHOD OF MANUFACTURE THEREOF

Electrical connector for circuit boards provided with terminals having connecting portions configured to be connected to a circuit board at one end in the longitudinal direction of said terminals and contact portions configured to be placed in contact with a counterpart connector component at the other end, and a housing holding a plurality of said terminals in place in array form. Said housing having disposed therein the contact portions of the terminals, and formed such that it is divided into a receiving-side housing, which accommodates the contact portions and receives a counterpart connector component such that it is placed in contact with the contact portions, and a board-side housing, which holds the terminals in place in sections more proximal to the connecting portions than to the contact portions and which is mounted to a circuit board, and the receiving-side housing and the board-side housing are molded as a single unit. 1. An electrical connector for circuit boards comprising:terminals having formed therein connecting portions configured to be connected to a circuit board at one end in the longitudinal direction of said terminals and contact portions configured to be placed in contact with a counterpart connector component at the other end, anda housing holding a plurality of said terminals in place in array form, said housing having disposed therein the contact portions of the above-mentioned terminals, wherein:the housing is formed such that it is divided into a receiving-side housing, which accommodates the contact portions of the terminals and receives a counterpart connector component such that said counterpart connector component is placed in contact with the contact portions, and a board-side housing, which holds the terminals in place in sections more proximal to the connecting portions than to the above-mentioned contact portions and which is mounted to a circuit board, andthe receiving-side housing and the board-side housing are molded as a ...

ELECTRICAL CONNECTOR WITH TRANSVERSE LINKGAE BEHIND NEIGHBORING MATING TONGUES

An electrical connector includes an insulaitve housing and a plurality of contacts embedded within the housing. The housing includes a base and at least two mating tongues extending forwardly from the base in a same front-to-back direction and spaced from each other in a transverse direction perpendicular to the front-to-back direction. Each mating tongue includes two mating surfaces. The housing includes an inner insulator which is integrally formed with the contacts via an insert-molding process, and an outer insulator which is further applied upon the inner insulator via another/successive insert-molding process. The inner insulator includes the two inner mating tongues and the bridge therebetween, and the outer insulator covers all the two inner mating tongues and the bridge. 1. An electrical connector comprising:an insulative housing including a base and a plurality of mating tongues forwardly extending from the base and defining two opposite mating surfaces, said insulative housing being symmetrical with regard to a vertical centerline in a front view;a plurality of contacts integrally formed within the housing;the housing essentially composed of a pair of inner insulator units each integrally formed with the corresponding contacts via a first stage insert-molding process and including a bridge with a plurality of inner mating tongues forwardly extending therefrom;a metallic shielding plates sandwiched between the pair inner insulator units to form a first stage sub-assembly;a pair of metallic shields disposed upon two opposite surfaces of the first stage sub-assembly; andan outer insulator applying upon the first stage sub-assembly via a second stage insert-molding process to form a second stage sub-assembly.2. The electrical connector as claimed in claim 1 , wherein the shield is exposed upon the corresponding mating surface in a coplanar manner.3. The electrical connector as claimed in claim 1 , further including an insulative outer cover applied upon the ...

Shielded Electric Connector

The present disclosure relates to a shielded electric connector for connecting or distributing shielded electric lines or plug connectors with one another, and to methods for producing the shielded electric connector. Connector elements belong to a line or to a plug connector. Shielding sleeves or shielding housings of the lines and/or of the plug connectors are surrounded by a shielding housing, which consists of a cast metal body that has been cast in situ onto annular regions of the shielding sleeves or shielding housings in order to produce a local anchoring means with low electric contact resistance. 1. A shielded , electrical connector for connecting or distributing shielded electric lines or plug connectors with one another , comprisingone or several conductor elements belonging to at least one line or to at least one plug connector,one or several shielding sleeves or shielding housings, belonging to at least one line or to at least one plug connector,a shielding housing connecting with one another either several shielding sleeves, or at least one shielding sleeve with at least one shielding housing, or several shielding housings with one another, or forming a part of the shielding housing, wherein the shielding housing consists of a cast metal body, which has been cast in situ onto annular regions of one or several shielding sleeves, or of one or several shielding housings, the shielding housing producing an anchoring means having a low electric contact resistance and effecting a complete shielding of the connector.2. The connector as claimed in claim 1 , wherein the shielding housing has been cast in situ at least partially on and around an intermediate insulation made of temperature-resistant claim 1 , electrically insulating material claim 1 , wherein the intermediate insulation protects the conductor elements during the casting process of the shielding housing.3. The connector as claimed in claim 1 , formed as a plug connector for connecting with a ...

Electrical Connector

An electrical connector adapted to electrically connect with a mating electrical connector comprises a housing, a cable having a plurality of wires and a plurality of cladding layers each covering one of the plurality of wires, an electrical connection assembly electrically connected to the plurality of wires, and a first molded member adapted to be inserted into the housing in a plug-in manner in an extension direction of the cable. The electrical connection assembly is inserted into the housing and configured to be electrically connected with the mating electrical connector. The first molded member is molded on both a portion of the wires on which the cladding layers are not stripped and a portion of the wires on which the cladding layers are stripped. 1. An electrical connector adapted to electrically connect with a mating electrical connector , comprising:a housing;a cable having a plurality of wires and a plurality of cladding layers each covering one of the plurality of wires;an electrical connection assembly electrically connected to the plurality of wires, the electrical connection assembly being inserted into the housing and configured to be electrically connected with the mating electrical connector; anda first molded member adapted to be inserted into the housing in a plug-in manner in an extension direction of the cable, the first molded member being molded on both a portion of the wires on which the cladding layers are not stripped and a portion of the wires on which the cladding layers are stripped.2. The electrical connector of claim 1 , wherein the electrical connection assembly includes:a pair of circuit boards, anda wire clamping component disposed between the circuit boards and the first molded member, the wire clamping component adapted to clamp the portion of the wires on which the cladding layers are stripped to the circuit boards.3. The electrical connector of claim 1 , wherein the housing includes a top wall and a pair of side walls extending ...

OVERMOLDED CONTACT WAFER AND CONNECTOR

A contact wafer that has a plurality of contacts. Each of the contacts has a body portion with a mating end and an opposite tail end. The mating end is configured to couple to a mating contact and the tail end is configured to engage a printed circuit board. An overmold surrounds the body portions of the contacts such that the mating ends and the tails ends of the contacts are exposed and extend from opposite ends of said overmold. The overmold has a first side that includes a plurality of recessed surfaces. Each recessed surface is between adjacent body portions of the contacts and sized to receive a corresponding portion of an overmold of another contact wafer. 1. A contact wafer , comprising:a plurality of contacts, each of said contacts having a body portion with a mating end and an opposite tail end, said mating end being configured to couple to a mating contact and said tail end being configured to engage a printed circuit board; andan overmold surrounding said body portions of said plurality of contacts such that said mating ends and said tails ends of said contacts are exposed and extend from opposite ends of said overmold, said overmold having a first side including a plurality of recessed surfaces, each recessed surface being between adjacent body portions of said plurality of contacts and sized to receive a corresponding portion of an overmold of another contact wafer.2. A contact wafer according to claim 1 , whereinsaid overmold is a unitary one-piece member.3. A contact wafer according to claim 1 , whereinsaid overmold has a second side opposite said first side, said second side is substantially flat.4. A contact wafer according to claim whereinsaid overmold has opposite ends, and said overmold includes a stopping member that extends from one of said ends.5. A contact wafer according to claim 1 , whereinsaid overmold includes an inwardly extending locking tab.6. A contact wafer according to claim 1 , whereinsaid tail end is a solder or press fit end.7. ...

METHOD OF MANUFACTURING ELECTRICAL CONNECTION BLOCK

An electric connection block is provided with a bus bar formed from a press-formed product of a metal plate member and a resin-made housing insert molded integrally with the bus bar. The bus bar is provided with a flat plate-shaped main plate part and a standing terminal erected by bending a base end connected to a portion of the main plate part relative to the main plate part. The electric connection block is manufactured by insert molding the housing integrally with the bus bar in a before-bending state where the standing terminal is located on the same plane as the main plate part, and bending the base end of the standing terminal to thereby erect the standing terminal relative to the main plate part after the insert molding of the housing. 1. A manufacturing method of an electric connection block , the electric connection block including a bus bar formed from a press-formed product of a metal plate member and a resin-made housing insert molded integrally with the bus bar , and the bus bar including a flat plate-shaped main plate part and a standing terminal erected by bending a base end connected to a portion of the main plate part relative to the main plate part , the manufacturing method comprising:insert molding the housing integrally with the bus bar in a before-bending state where the standing terminal is located on the same plane as the main plate part; andbending the base end of the standing terminal to thereby erect the standing terminal relative to the main plate part after the insert molding of the housing.2. The manufacturing method of the electric connection block according to claim 1 , the manufacturing method further comprising:molding the housing such that the before-bent standing terminal faces into an opening formed in the housing when insert molding of the housing; andinserting a bending tool into the opening and bending the base end of the standing terminal to thereby erect the standing terminal after the insert molding of the housing.3. The ...

Connector contacts with thermally conductive polymer

An improved electronic receptacle connector employs contacts that are partially encapsulated with a thermally conductive polymer. The thermally conductive polymer aids in the distribution of heat within the contact and may further form heat transfer features to conduct heat to other connector components such as the shell. The thermally conductive polymer may be used to encapsulate multiple contacts within a substantially unitary block.

ELECTRIC CONNECTOR MANUFACTURING METHOD AND ELECTRIC CONNECTOR

Provided is a method for manufacturing an electric connector. The electric connector is an electric connector having contact portions on both one surface and the other surface opposite to the one surface of a plate-shaped fitting portion that fits with a mating connector, and can accurately position a plurality of first terminals forming the contact portion on the one surface of the fitting portion and a plurality of second terminals forming a contact portion on the other surface of the fitting portion through a shield plate. The method for manufacturing the electric connector includes: a step of forming a primary molded portion in which a plurality of first contact portions is integrally provided by insert molding; a step of forming a secondary molded portion in which a plurality of second contact portions is integrally provided by insert molding; and a step of producing a housing by forming a tertiary molded portion in which the primary molded portion and the secondary molded portion are integrally provided by insert molding. 1. A method for manufacturing an electric connector , the electric connector comprising:a housing including a plate-shaped fitting portion that fits with a mating connector;a plurality of first terminals each having a first contact portion that is disposed on one surface of the fitting portion and can contact the mating connector when fitting with the mating connector;a plurality of second terminals each having a second contact portion that is disposed on the other surface opposite to the one surface of the fitting portion and can contact the mating connector when fitting with the mating connector; anda shield plate disposed between the first contact portion and the second contact portion,the method for manufacturing the electric connector, comprising:a step of forming a primary molded portion in which the first contact portions are integrally provided by insert molding;a step of forming a secondary molded portion in which the second contact ...

HARNESS

A harness comprises a connector body, a cable and a cable-holding portion which holds the cable. The connector body comprises a base portion. The cable is connected to the connector body. The cable has an end portion received in the base portion and a main portion extending rearward from the end portion. The cable-holding portion is formed with a recessed portion which opens at least downward in the upper-lower direction (Z-direction). The base portion has an interference portion. The recessed portion and the interference portion are located at opposite sides of the harness, respectively, in the lateral direction (Y-direction). The recessed portion is, at least in part, located at a position same as that of the interference portion in the front-rear direction (X-direction). The recessed portion is, at least in part, located at a position same as that of the interference portion in the upper-lower direction. 1. A harness configured to be connected to an object , wherein:the harness comprises a connector body, a cable and a cable-holding portion;the connector body comprises a base portion and a fit portion;the fit portion projects forward in a front-rear direction from the base portion and is mateable with the object along the front-rear direction;the cable is connected to the connector body;the cable has an end portion and a main portion;the end portion is received in the base portion;the main portion extends rearward from the end portion;the cable-holding portion is formed so as to extend across the base portion and the main portion and holds the cable;the cable-holding portion is formed with a recessed portion;the recessed portion opens at least downward in an upper-lower direction perpendicular to the front-rear direction;the base portion of the connector body has an interference portion;the recessed portion and the interference portion are located at opposite sides of the harness, respectively, in a lateral direction perpendicular to both the front-rear direction ...

Connector

A connector includes a housing 10 to be connected to a mating connector, and two conductive unit. Each conductive unit includes a terminal, a wire 43, and an inner conductive member 40 for electrically connecting the terminal and the wire 43. A fixing portion 17 to which the inner conductive members 40 are to be fixed is provided inside the housing 10, one of the inner conductive members 40 is fixed on one side in an arrangement direction of two wires 43 in the housing 10 and the other inner conductive member 40 is fixed on the other side. Each of the two inner conductive members 40 is fixed to the fixing portion 17 by a bolt 22, 23 extending in the arrangement direction.

Low-profile spring-loaded contacts

Contact structures that are readily manufactured, where contacts in the contact structures provide a sufficient normal force while consuming a minimal amount of surface area, depth, and volume in an electronic device.

ASSEMBLY METHOD FOR A PRINTED CIRCUIT BOARD ELECTRICAL CONNECTOR

A method of assembling an electrical connector that is configured for mounting to a printed circuit board. The method has the steps of providing contact wafers with a plurality of contacts; bending the tail ends of each contact wafer; interleaving the contact wafers to form one or more contact wafer assemblies; loading the contact wafer assemblies into an insert of the electrical connector, such that the one or more contact wafer assemblies form a predetermined arrangement of mating ends of the plurality of contacts at a mating interface of the electrical connector; and inserting the insert into a shell of the electrical connector. 1. A method of assembling an electrical connector , the electrical connector being configured for mounting to a printed circuit board , comprising the steps of:providing a plurality of contact wafers, each contact wafer including a plurality of contacts supported by a housing, wherein each of the plurality of contacts includes a mating end for engaging a mating connector and a tail end for electrically connecting to the printed circuit board, the mating and tail ends being exposed outside of the housing;bending the tail ends of each contact wafer;interleaving the contact wafers to form one or more contact wafer assemblies;loading the one or more contact wafer assemblies into an insert of the electrical connector, such that the one or more contact wafer assemblies form a predetermined arrangement of the mating ends of the plurality of contacts at a mating interface of the electrical connector; andinserting the insert, with the one or more contact wafer assemblies, into a shell of the electrical connector.2. The method of claim 1 , further comprising the step of installing a contact support member at the tail ends of the contact wafers3. The method of claim 2 , wherein the contact support member includes a plurality of conductive springs corresponding to each of the plurality of contacts.4. The method of claim 1 , further comprising the ...

COMPOSITE INSERT

A composite insert has at least one metallic contact element which is extrusion-coated with the aid of a premolded part which has a first three-dimensional sealing surface to an injection mold, a stiffener of the contact element being formed beyond a transition region of the premolded part to the injection mold. 17-. (canceled)8. A composite insert , comprising:a premolded part; andat least one metallic contact element which is extrusion-coated with the aid of the premolded part;wherein the premolded part has a first three-dimensional sealing surface configured to sealingly contact an injection mold when the composite insert is inserted into the injection mold, and wherein a stiffener of the at least one metallic contact element is provided beyond a transition region between the premolded part and the injection mold when the composite insert is inserted into the injection mold.9. The composite insert as recited in claim 8 , wherein the first three-dimensional sealing surface is formed tapering away from the transition region between the premolded part and the injection mold.10. The composite insert as recited in claim 9 , wherein an angle of taper of the first three-dimensional sealing surface is in a range from approximately 5 degrees to approximately 10 degrees.11. The composite insert as recited in claim 9 , wherein the first three-dimensional sealing surface is fitted to a corresponding second three-dimensional sealing surface of the injection mold.12. A method for manufacturing a thermoplastic device having a plug cavity claim 9 , comprising:inserting a composite insert having a premolded part into an injection mold, whereby a transition region between the composite insert and the injection mold is essentially completely sealed with the aid of three-dimensional sealing surfaces of the composite insert and the injection mold, wherein at least one stiffener of at least one metallic contact element is provided within the premolded part beyond the transition region ...

ELECTRCIAL CONNECTOR AND MANUFACTURING METHOD OF THE SAME

An electrical connector includes a terminal module including an insulative housing, and upper contacts, lower contacts and a shielding plate embedded in the housing. The housing includes a base and a mating tongue extending from the base, the mating tongue defines an upper surface, a lower surface and a front face thereof. The upper and lower contacts includes contacting sections exposing to the upper and lower surfaces of the mating tongue and soldering sections out of the base and connecting section jointing the contacting sections and the soldering sections, respectively. The shielding plate is disposed between the upper and lower contacts and includes a pair of side latches. The housing includes an insulative sub-housing and an insulative coat, the whole upper surface and the whole front face of the mating tongue and part of the lower surface of the mating tongue are formed with the coat. 1. An electrical connector comprising:a terminal module comprising an insulative housing, and a row of upper contacts, a row of lower contacts and a shielding plate embedded in the insulating housing;the insulating housing comprising a base and a mating tongue extending from the base, the mating tongue defines an upper surface, a lower surface and a front face thereof;the upper and lower contacts comprising contacting sections exposing to the upper and lower surfaces of the mating tongue and soldering sections out of the base, and connecting sections jointing the contacting sections and the soldering sections, respectively;the shielding plate disposed between the upper and lower contacts and comprising a pair of side latches;wherein the insulative housing comprises an insulative sub-housing and an insulative coat, the whole upper surface and the whole front face of the mating tongue and part of the lower surface of the mating tongue are formed with the insulative coat.2. The electrical connector as claimed in claim 1 , wherein the lower contacts and the shielding plate are ...

TERMINAL, BOARD CONNECTOR, BOARD WITH CONNECTORAND TERMINAL PRODUCTION METHOD

It is aimed to provide a terminal capable of realizing a cost reduction while maintaining solder wettability. The terminal has a board connecting portion to be connected to a circuit board, and includes a base and a plating layer. The base has a plated surface covered by the plating layer and an exposed surface. The plating layer on the board connecting portion has a first inclined surface for covering a slope connecting the plated surface and the exposed surface. 1303110. A terminal () with a board connecting portion () to be connected to a circuit board () , comprising:{'b': '41', 'a base (); and'}{'b': 44', '44, 'a plating layer (A, B);'}wherein:{'b': 41', '42', '42', '44', '44', '43, 'the base () has a plated surface (A, B) covered by the plating layer (A, B) and an exposed surface (A); and'}{'b': 44', '44', '45', '1', '45', '1', '42', '1', '42', '1', '42', '42', '43', '31, 'the plating layer (A, B) has a first inclined surface (A, B) for covering a slope (A, B) connecting the plated surface (A, B) and the exposed surface (A) in the board connecting portion ().'}230. The terminal () of claim 1 , wherein:{'b': 31', '43', '43', '43, 'the board connecting portion () has a rising surface (B, C) rising at an angle from the exposed surface (A);'}{'b': 43', '43', '41, 'the rising surface (B, C) exposes the base (); and'}{'b': 44', '44', '45', '2', '45', '2', '45', '2', '45', '2', '42', '42', '43', '43, 'the plating layer (A, B) has a second inclined surface (A, B) for covering a slope (A, B) connecting the plated surface (A, B) and the rising surface (B, C).'}3304444. The terminal () of claim 1 , wherein the plating layer (A. B) contains Sn.4303435. The terminal () of claim 1 , comprising a nonlinear part ( claim 1 , ).53041. The terminal () of claim 1 , wherein a thickness of the base () is 0.05 mm or more and 0.80 mm or less.620. A board connector () claim 1 , comprising:{'b': '30', 'claim-ref': {'@idref': 'CLM-00001', 'claim 1'}, 'the terminal () of ; and'}{'b': 21 ...

OVER-MOLDED COAXIAL CONNECTOR ASSEMBLY

A connector assembly having an outer ground contact and a one piece over-molded housing and a method of assembly. The outer ground contact has an outer contact socket portion and an outer contact termination portion. The outer contact termination portion has openings which extend through a wall of the outer contact termination portion. The one piece over-molded housing has a nose cone portion, an inner dielectric portion and transition portions which extend between the nose cone portion and the inner dielectric portion. The nose cone portion is positioned outside of the outer contact termination portion. The inner dielectric portion positioned inside of the outer contact termination portion. The transition portions extend from the nose cone portion, through the openings, to the inner dielectric portion. The positioning of the transition portions in the openings securely mounts the outer grounding contact to the housing. 1. A coaxial connector assembly comprising:an outer ground contact having an outer contact socket portion and an outer contact termination portion, the outer contact termination portion having openings which extend through a wall of the outer contact termination portion;a one piece over-molded housing having a nose cone portion, an inner dielectric portion and transition portions which extend between the nose cone portion and the inner dielectric portion, the nose cone portion positioned outside of the outer contact termination portion, the inner dielectric portion positioned inside of the outer contact termination portion, and the transition portions extend from the nose cone portion, through the openings, to the inner dielectric portion;wherein the positioning of the transition portions in the openings securely mounts the outer grounding contact to the housing.2. The coaxial connector assembly of claim 1 , wherein the outer contact socket portion of the outer ground contact is cylindrical.3. The coaxial connector assembly of claim 1 , wherein the ...

CONNECTOR ASSEMBLY WITH AN INSULATOR

A connector assembly is provided comprising, a conductive shell extending between a mating end and a back end opposite the mating end. The shell being generally cylindrical and extending along a longitudinal axis. The shell having a chamber forward of a base and being open at the mating end for receiving the mating connector. The base having an insulator pocket aligned with the longitudinal axis and extending between the chamber and the back end. And a center pin received in the pocket and extending through the base along the longitudinal axis into the chamber for mating with the mating connector. The center pin having a terminating end extending from the back end. And an insulator formed in place in the pocket around the center pin to electrically isolate the center pin from the shell. The insulator maintaining a position of the center pin along the longitudinal axis. 1. A connector assembly comprising ,a conductive shell extending between a mating end configured for mating with a mating connector and a back end opposite the mating end, the conductive shell being generally cylindrical and extending along a longitudinal axis, the conductive shell having a base at the back end, the conductive shell having a chamber forward of the base and being open at the mating end for receiving the mating connector, the base having an insulator pocket aligned with the longitudinal axis and extending between the chamber and the back end of the conductive shell;a center pin received in the insulator pocket and extending through the base along the longitudinal axis into the chamber for mating with the mating connector, the center pin having a terminating end extending from the back end for termination to an electrical component; andan insulator formed in place in the insulator pocket of the conductive shell around the center pin, the insulator being of an insulating material to electrically isolate the center pin from the conductive shell, the insulator maintaining a position of the ...

CONNECTION STRUCTURE FOR ELECTRICAL COMPONENT ASSEMBLY, HYDRAULIC PRESSURE CONTROL APPARATUS, AND METHOD FOR PRODUCING ELECTRICALLY CONDUCTIVE MEMBER

A connection structure for electrical component assembly including: an electrical component assembly provided with a coil energized through a pair of electrically conductive members; and a housing that covers the electrical component assembly and that is provided with housing-side connection terminals. The electrically conductive member has a connection terminal section connectable to the housing-side connection terminal. The connection terminal section is bent toward a side departing from the coil so as to protrude toward a side of the electrical component assembly, and one of the connection terminal sections is arranged at a position deviated in an axis direction of the coil relative to the other of the connection terminal sections. 1. A method for producing a pair of electrically conductive members assembled into an electrical component assembly provided with a coil , the method comprising: forming connection terminal sections provided in the pair of electrically conductive members by arranging them alternately opposite to each other and then performing press punching; and after the press punching , bending the connection terminal sections in the pair of electrically conductive members toward a side departing from the coil into a protruding form.2. The method according to claim 1 , further comprising: after the bending into the protruding form claim 1 , as a resin molding step claim 1 , including by insert molding the bent portions of the connection terminal sections into the terminal supporting section provided in a bobbin around which the coil is wound claim 1 , wherein claim 1 , by virtue of the resin molding step claim 1 , the connection terminal sections are formed integrally with the bobbin. The present disclosure relates to the subject matters contained in Japanese Patent Application No. 2010-251195 filed on Nov. 9, 2010, Japanese Patent Application No. 2010-104126 filed on Apr. 28, 2010, Japanese Patent Application No. 2010-251193 filed on Nov. 9, 2010, ...

METHOD OF CONNECTING ELECTRIC CABLE TO CONNECTOR TERMINAL AND COMPRESSION-MOLDING DIE

A method of connecting an electric cable to a connector terminal includes arranging a connector terminal in a lower die so that an end portion of the electric cable in which a core wire is exposed from an outer cover is arranged in a barrel portion of the connector terminal, pressing a crimper to the barrel portion to crimp the barrel portion, overlapping the lower die with an upper die to form an injection space around the barrel portion and the end portion of the electric cable, and injecting a resin in an injection space, thereby forming a resin mold that covers and waterproofs the barrel portion and the end portion of the electric cable. 1. A method of connecting an electric cable to a connector terminal including a barrel portion and a tab terminal portion to be electrically connected to a mating terminal , the method comprising:arranging the connector terminal in a lower die so that an end portion of the electric cable in which a conductor is exposed from an outer cover is arranged in the barrel portion of the connector terminal,pressing a crimper with respect to the barrel portion to crimp the barrel portion,overlapping the lower die with an upper die to form an injection space around the crimped barrel portion and the end portion of the electric cable; andinjecting a resin in the injection space, thereby to form a resin mold that covers and waterproofs a connecting location between the barrel portion and the end portion of the electric cable.2. The method according to claim 1 , whereinthe crimper enters a communication hole which is formed in the upper mold when the upper die overlaps the lower die.3. The method according to claim 1 , whereinthe resin is injected in the injection space from a gate hole formed in the upper die or the lower die.4. A compression-molding die claim 1 , comprising:a lower die having a terminal accommodating recess which accommodates a connector terminal that includes a barrel portion for arranging an end portion of the electric ...

METHOD FOR PRODUCING A MULTI-CORE CABLE AND CORRESPONDINGLY PRODUCED CABLE

A method for producing a multi-core cable includes arranging first and second contact elements in a contact carrier having first and second longitudinal channels connecting a contacting side to a cable side, and first and second through-openings respectively crossing the first and second longitudinal channels, and a second through-opening crossing the second longitudinal channel. The first and second longitudinal channels and the first and second through-openings are sealed in a fluid-tight manner by inserting two first sealing pieces into the first through-opening and two second sealing pieces into the second through-opening. In an injection-molding method, a connecting piece is formed connecting the contact carrier to the outer sheath of the cable by overmolding at least a rear section of the contact carrier comprising the first and second through-openings and a section of the cable protruding on the cable side. 1. A method for producing a multi-core cable , wherein the cable comprises at least a first core and a second core , and an outer sheath at least partially surrounding the first core and the second core , wherein an end section of an inner conductor of the first core is electrically conductively connected to a first contact element and an end section of an inner conductor of the second core is electrically conductively connected to a second contact element , the method comprising:arranging the first contact element and the second contact element in a contact carrier having a contacting side and a cable side, wherein the contact carrier comprises a first longitudinal channel connecting the contacting side to the cable side, a second longitudinal channel connecting the contacting side to the cable side, a first through-opening crossing the first longitudinal channel, and a second through-opening crossing the second longitudinal channel, wherein at least a section of the first contact element is arranged in a front part of the first longitudinal channel ...

Transmission Control Device, in particular for a Motor Vehicle, and Method for Producing an Electrical-Connector Housing

A transmission control device, in particular for a motor vehicle, includes a circuit board element, and an electrical-connector housing. The circuit board element has electronic components. The electrical-connector housing is configured to receive an electrical connector, and to electrically connect the electrical connector to the circuit board element. The electrical-connector housing substantially consists of a thermoset material, and partially encloses the circuit board element via direct contact in an integrally bonded fashion. 1. A transmission control device comprising:a circuit board element including electronic components; and the electrical-connector housing substantially consists of a thermoset material; and', 'the electrical-connector housing partially encloses the circuit board element via direct contact in an integrally bonded fashion., 'an electrical-connector housing configured to (i) receive an electrical connector and (ii) electrically connect the electrical connector to the circuit board element, wherein2. The transmission control device as claimed in claim 1 , wherein the circuit board element further includes:a connection element having a contact region configured to electrically the connection element to the electrical connector;a substantially flexible intermediate element substantially completely enclosed by the thermoset material; anda base element, is electrically connected to the connection element via the intermediate element.3. The transmission control device as claimed in claim 1 , wherein:the circuit board element further includes a contact region configured to electrically connect the circuit board element to the electrical connectora portion of the thermoset material is partially arranged on the contact region; andan outer surface of the contact region is exposed.4. The transmission control device as claimed in claim 2 , wherein surfaces of the intermediate element consist of a same material as surfaces of at least one of the base ...

Embedded Terminal Module and Connector and Assembling and Correcting Method Thereof

An embedded terminal module includes an embedded terminal component, a matching socket and a correction device. The correction device is located between the embedded terminal component and the matching socket to provide a coordinated correction of the embedded terminal component and a printed circuit board.

ELECTRICAL CONNECTOR AND METHOD OF MAKING THE SAME

Electrical connectors and methods of making the connectors. The method steps include inserting one or more contacts into a temporary contact holder; removably coupling the contact holder with a connector housing, thereby creating a pour receiving cavity inside of the housing; adding a flowable curable material into the cavity to at least partially fill the cavity and surround at least part of the contacts residing in the connector housing; and removing the contact holder from the connector housing, thereby leaving mating contact ends of the one or more contacts exposed and leaving the mating contact ends set in the ready position for mating with a complementary connector.

HOUSING FOR A HIGH SPEED ELECTRICAL CONNECTOR

An electrical connector designed for high speed signals. The connector includes one or more features that, when used alone or in combination, extend performance to higher speeds. These features may include compensation for tie bars that are used to hold conductive members in place for molding a housing around the conductive members. Removal of the tie bars during manufacture of the connector may leave artifacts in the conductive members and/or housing, which may be addressed by the features. The conductive members, for example, may include regions, adjacent tie bar locations, that compensate for portions of the tie bar that are riot fully removed. Alternatively or additionally, a housing may include openings around tie bar locations such that a punch may be used to sever the tie bars. These openings may be filled to avoid performance-affecting artifacts. 1. A method of manufacturing an electrical connector , the method comprising:molding a housing around a lead frame, the lead frame comprising a plurality of conductive members, the plurality of conductive members being joined by a plurality of tie bars;subsequent to the molding, with at least one punch, severing the tie bars, the at least one punch passing through open areas of the housing to access the tie bars; andinserting insulative members in the open areas.2. The method of claim 1 , wherein:the lead frame and housing form a first subassembly;the method further comprises:forming a plurality of subassemblies, each subassembly comprising a lead frame, a housing and a plurality of open areas in the housing; andforming a module by attaching the plurality of subassemblies to a support structure; andinserting insulative members in the open areas comprises positioning a unitary component comprising a plurality of projections into the open areas of the plurality of subassemblies.3. The method of claim 2 , wherein:molding the housing comprises molding the housing with the openings exposing the tie bars.4. The electrical ...

Waterproof seal for electrical assemblies

A waterproof seal for electrical assemblies having conductive wires attached to a metal contact and inserted into a connector body. The conductive wires and metal contact are coated with solder to fill the gaps. The space between the soldered wires and the connector body are filled with an epoxy. The wire insulation and connector body are continuously sealed with a bonding agent. A section of wire insulation and the connector body are encased within an outer plastic jacket overmold.

Electrical connector and manufacturing method thereof

A electrical connector includes an insulating body having a tongue plate, a plurality of upper conductive terminals having upper contact portions, and a plurality of lower conductive terminals having lower contact portions; the upper and lower conductive terminals are buried and molded in the insulating body, the upper contact portions and the lower contact portions are vertically aligned one by one and respectively exposed on an upper surface and a lower surface of the tongue plate; the upper conductive terminals vertically corresponding to the lower conductive terminals one by one so as to form a plurality of corresponding columns, and the upper and lower conductive terminals of at least one corresponding columns are fixedly connected with each other by riveting.

CONNECTING ELEMENT, ASSEMBLY CONNECTION, CIRCUIT BOARD ARRANGEMENT AND METHOD FOR THE MANUFACTURE OF A CONNECTING ELEMENT

Embodiments of a connecting element for connecting a first electrical assembly to a second electrical assembly may comprise a rigid, tubular outer housing made of an electrically conductive material and an electrical cable running inside the outer housing along a longitudinal axis of the outer housing. The electrical cable may include at least one inner conductor and a dielectric layer surrounding the at least one inner conductor. At least one segment of the outer housing may be reshaped along the longitudinal axis in such a way as to fix the electrical cable inside the outer housing. 1. A connecting element for electrically connecting a first electrical assembly to a second electrical assembly , said connecting element , comprising:a rigid, tubular outer housing made of an electrically conductive material, the outer housing having a longitudinal axis; an electrical cable running inside the outer housing along the longitudinal axis, the electrical cable having at least one inner conductor and a dielectric jacket surrounding the at least one inner conductor; and wherein at least one longitudinal segment of the outer housing is a segment which has been reshaped in such a way as to fix the electrical cable inside the outer housing.2. A connecting element as claimed in claim 1 , wherein the outer housing has (i) a first end having a first plug-in connector for connecting to a first mating plug-in connector of a first electrical assembly and claim 1 , (ii) a second end having a second plug-in connector for connecting to a second mating plug-in connector of a second electrical assembly.3. A connecting element as claimed in claim 2 , wherein the outer housing has a reshaped segment which extends longitudinally all the way between the first plug-in connector and the second plug-in connector.4. A connecting element as claimed in claim 1 , wherein the electrically conductive material of the outer housing is a non-magnetic material.5. A connecting element as claimed in claim 4 ...

Injection molded product and method of manufacturing the same

An injection molded product in which an electrical connection between a contact pin and an electrode pattern is sufficient, and a method of manufacturing the same, are provided. The injection molded product comprises: a base film; an electrode pattern, which is formed on the base film; an electrically conductive adhesive, which is formed on an upper surface of the electrode pattern; a contact pin, which contacts the electrically conductive adhesive, is electrically connected to the electrode pattern via the electrically conductive adhesive, and is electrically conductive; and a molded resin, which is injection molded along the base film such that the electrically conductive adhesive and part of the contact pin are embedded.

SHIELDING ELECTRICAL CONNECTOR AND METHOD OF MAKING THE SAME

An electrical connector includes a seat having a signal contact receiving slot and a grounding contact receiving slot, and a signal contact and a grounding contact retained therein. The seat includes a first insulating member and a second insulating member surrounding the first insulating member, wherein the grounding contact receiving slot is defined on the first insulating member, the first insulating member further includes a through hole substantially parallel to the grounding contact receiving slot, a shielding member is defined on at least the inner surfaces of the grounding contact receiving slot and the through hole, the second insulating member includes a column formed into the through hole, the signal contact receiving slot is defined on the column of the second insulating member. 1. An electrical connector for electrically connecting a central processing unit (CPU) to a printed circuit board (PCB) , comprising:a signal contact;a grounding contact; anda seat comprising a signal contact receiving slot and a grounding contact receiving slot, the seat comprising a first insulating member and a second insulating member surrounding the first insulating member; whereinthe grounding contact receiving slot is defined on the first insulating member, the first insulating member further comprises a through hole substantially parallel to the grounding contact receiving slot, a shielding member is defined on at least the inner surfaces of the grounding contact receiving slot and the through hole, the second insulating member comprises a column formed into the through hole, the signal contact receiving slot is defined on the column of the second insulating member, and wherein the grounding contact is received in the grounding contact receiving slot and contacts the shielding member while the signal contact is received in the signal contact receiving slot and isolated from the shielding member.2. The electrical connector as claimed in claim 1 , wherein the shielding ...

CONTACTOR BLOCK OF SELF-ALIGNING VERTICAL PROBE CARD AND MANUFACTURING METHOD THEREFOR

A contactor block of a self-aligning vertical probe card according to the present invention comprises: at least one vertical contactor array in which a plurality of vertical contactors manufactured by a MEMS process and extending in the longitudinal direction are arranged side by side in the horizontal direction; and a molding layer that exposes the upper and lower ends of the plurality of vertical contactors constituting the vertical contactor array and surrounds and supports the plurality of vertical contactors. 1. A contactor block of a self-aligning vertical probe card , comprising:one or more vertical contactor arrays which are manufactured through a micro-electro mechanical system (MEMS) process and in which a plurality of vertical contactors extending in a longitudinal direction are arranged parallel to a horizontal direction; anda molding layer which exposes upper ends and lower ends of a plurality of vertical contactors included in the vertical contactor array and surrounds and supports the plurality of vertical contactors.2. The contactor block of claim 1 , further comprising base guide plates in which the vertical contactor array and the molding layer are integrally formed claim 1 ,wherein the plurality of base guide plates are stacked in layers on a mounting base to form a contactor block, andthe contactor block is separated from the base guide plates using a laser cutting process.3. The contactor block of claim 2 , wherein:a plurality of support rods having a predetermined height are formed to protrude from a flat plate shaped body of the mounting base; anda plurality of insertion holes passing through the base guide plate are fitted onto the support rods of the mounting base so that the plurality of vertical contactor arrays are arranged.4. The contactor block of claim 2 , wherein claim 2 , in a case in which a molding restriction member for restricting a molding portion is formed on the base guide plate claim 2 , when a molding process is completed ...

ROUND CABLE

A round cable includes an internal cable formed by rolling a flat cable and an outer insulation jacket covering the outer side of the internal cable. The internal cable has several conductors, the internal cable includes several sector portions and a first connecting portion connecting every two adjacent sector portions, and the sector portions are stacked together one by one in a circumferential direction. The outer diameter of a round cable can be reduced, wire arrangement can be omitted before soldering, and production efficiency can be improved. 1. A round cable , comprising an internal cable formed by rolling a flat cable and an outer insulation jacket covering the outer side of the internal cable , wherein the internal cable is provided with a plurality of conductors , the internal cable comprises a plurality of sector portions and a first connecting portion connecting every two adjacent sector portions , and the sector portions are stacked together one by one in a circumferential direction.2. The round cable according to claim 1 , wherein the conductors are arranged on the sector portions.3. The round cable according to claim 1 , wherein a surface claim 1 , facing the outer insulation jacket claim 1 , on the outer side of each sector portion is a convex arc surface.4. The round cable according to claim 1 , wherein the first connecting portions are arranged on a same circumference at an interval.5. The round cable according to claim 1 , wherein the internal cable further comprises a rectangular portion claim 1 , a circular portion claim 1 , a second connecting portion connecting the rectangular portion and a sector portion claim 1 , and a third connecting portion connecting the rectangular portion and the circular portion claim 1 , the circular portion is located at the center of the round cable claim 1 , the flat cable is rolled with the circular portion being a central axis into the internal cable claim 1 , and the rectangular portion is located between two ...

Connector device manufacturing method

A connector device having a multiple of connector connection terminals of differing connector frontage forms is such that when there is a change in a disposition of a connector frontage, or when using a different connector connection terminal, there is a need to newly prepare a molding die for the whole device. Because of this, the invention includes a first step of fabricating an integrally molded article including a connector connection terminal, forming a connector housing by integrating a multiple of integrally molded articles fabricated in the first step, and forming a connector frontage corresponding to each integrally molded article.

CONNECTION STRUCTURE

A method for manufacturing connection structure, the method includes arranging conductive particles and a first composite on a first electrode located on a first surface of a first member, arranging a second composite on the first electrode and a region other than the first electrode of the first surface, arranging the first surface and a second surface of a second member where a second electrode is located, so that the first electrode and the second electrode are opposed to each other, pressing the first member and the second member, and curing the first composite and the second composite. 1. A connection structure comprising:a first member having a first surface;at least one first electrode located on the first surface;a second member having a second surface opposed to the first surface;at least one second electrode opposed to the at least one first electrode and located on the second surface;a first resin and conductive particles arranged in at least one first region between the at least one first electrode and the at least one second electrode, the conductive particles including a particle core having elasticity coated with metals; anda second resin arranged in the at least one first region and in a second region surrounding the at least one first region between the first surface and the second surface,wherein the first resin is in contact with the at least one first electrode in the at least one first region,the second resin is in contact with the at least one second electrode in the at least one first region,the second resin in the second region is thicker than the second resin in the at least one first region, andthe first resin and the second resin have different compositions from each other.2. The connection structure according to claim 1 , whereinthe at least one first electrode overlaps the at least one first region and the second region, andthe second resin is in contact with the at least one first electrode in the second region.3. The connection ...

RESIN MOLDED PRODUCT AND METHOD FOR PRODUCING SAME

A resin molded product is a terminal body in which plate-like terminals and a housing made of synthetic resin are integrally fixed and includes bent portions provided substantially at a right angle by press-working the terminals molded portions provided in the housing to embed and cover inner curved surfaces of the bent portions obliquely from a lower-rear side, flat surface portions provided in the form of flat surfaces on inner peripheral edge parts of side parts A of the bent portion and disposed adjacent to the molded portions to be exposed from the molded portions, and thinned portions made thinner than the flat surface portions on the side parts A. 1. A resin molded product in which a plate-like metal member and a resin portion made of synthetic resin are integrally fixed , comprising:a molded portion provided in the resin portion and configured to embed parts of side parts of the metal member extending along a plate thickness direction;flat surface provided on edge of the side and disposed adjacent to the molded portion to be exposed from the molded portion; andthinned portions disposed on sides opposite to the molded portion across the flat surface on the side and made thinner than the flat surface;wherein:the flat surface are provided on side of a bend provided by bending the metal member;an inner curved surface of the bend is embedded in the molded portion;the flat surface are provided on inner peripheral edge of the bend extending along a bending direction; andthe thinned portions are provided on outer peripheral edge of the bend extending along the bending direction.2. (canceled)3. The resin molded product of claim 1 , wherein:the metal member is a conductor including a connecting portion in the form of a flat plate connectable to a mating conductor while being continuous with one end of the bend, and a body in the form of a flat plate provided to be continuous with the other end of the bend; andthe bend is bent such that an angle between the connecting ...

Crimping structure

A crimping structure includes a crimping terminal that has a base plate and a crimping blade part on the base plate, a coated electric wire that has a conductor which is electrically connected to the crimping blade part by crimping the coated electric wire to the crimping blade, and is bend to be formed into a mountain-like shape whose top part is a connecting part where the conductor and the crimping blade part are connected, and an insulative resin part that covers a part of the coated electric wire from the top part to hem parts at two sides of the mountain-like shape and the crimping blade part.

INJECTION MOULDING PRESS

It is disclosed an injection moulding press comprising a plurality of moulds, with an injector for each mould, mounted on platform with which they can be rotated along a circumference. 1. An injection moulding press comprising a plurality of moulds and an injector for each mould , said moulds and said corresponding injectors being mounted on a platform with which they can be rotated.2. The injection moulding press according to claim 1 , wherein said injector comprises a plastifying cylinder claim 1 , an injection cylinder claim 1 , an injection screw and a control motor for said injection screw claim 1 , said components being arranged coaxially with respect to each other.3. The injection moulding press according to claim 1 , wherein said injector is vertically mounted on said platform.4. The injection moulding press according to claim 1 , wherein each mould has only one moulding cavity for moulding a single piece.5. The injection moulding press according to claim 1 , wherein said mould has a cavity for moulding an end of a cable and retaining means are arranged on said platform for retaining in a preset position both ends of the cable.6. The injection moulding press according to claim 5 , wherein both ends of a cable are moulded.7. The injection moulding press according to claim 5 , wherein one end of the cable is held in a mould and the other end of the cable is held by retaining means.8. The injection moulding press according to claim 1 , wherein the solidification of material takes place during the rotation of the moulds claim 1 , such that continuous moulding is carried out without having to wait the solidification time of the material.9. The injection moulding press according to claim 1 , wherein said mould comprises two half-moulds slidable on guides fixed to said platform and divergently oriented from each other claim 1 , towards the outside of said platform claim 1 , to perform the opening and closing of said mould following the translation of the half- ...

CABLE

A cable includes a lead having at least one wire, and a connector having at least one contact and a liquid-tight dielectric housing. The at least one contact is electrically connected to the at least one wire such that an electric current is conductible from the at least one wire into the at least one contact. A temperature-sensitive measuring resistor is contained in the housing and is electrically connected to the at least one wire such that at least a portion of the electrical current that is conductible into the at least one contact flows through the measuring resistor. A metallic element is disposed on the housing and thermally connected to the measuring resistor. 1. A cable comprising:a lead having at least one wire;a connector having at least one contact and a liquid-tight dielectric housing, the at least one contact being electrically connected to the at least one wire such that an electric current is conductible from the at least one wire into the at least one contact;a temperature-sensitive measuring resistor which is contained in the housing and is electrically connected to the at least one wire such that at least a portion of the electrical current that is conductible into the at least one contact flows through the measuring resistor; anda metallic element disposed on the housing and thermally connected to the measuring resistor.2. The cable as recited in claim 1 , wherein the housing includes a projection on which the metallic element is disposed and within which the measuring resistor is disposed.3. The cable as recited in claim 1 , wherein the metallic element extends through the housing.4. The cable as recited in claim 1 , wherein the metallic element is configured to attach the connector to another component.5. The cable as recited in claim 4 , wherein the metallic element is configured as a sleeve or grommet.6. The cable as recited in claim 1 , wherein the metallic element is thermally connected to the measuring resistor via a sheet-metal part.7. ...

Connectors with contacts bonded to tongue for improved structural integrity

Connector tongues that may provide a high signal quality or signal integrity to allow high speed data transfers, may be reliably manufactured, and may be durable and have good wear performance.

FLIPPABLE ELECTRICAL CONNECTOR

A receptacle connector includes an insulating housing including a base and a mating tongue extending from the base and the mating tongue defining a thicken step portion at a root near to the base, two rows of contacts with contacting section exposing to opposite surfaces of the mating tongue in front of the step portion and tail sections extending out of the base, and a pair of separate metallic collars respectively disposed upon the opposite surface of the step portion. Two opposite ends of each metallic collar are embedded in the step portion of the insulating housing via an inserting mold process. 1. A receptacle connector , comprising:an insulating housing comprising a base and a mating tongue extending from the base, the mating tongue defining a thicken step portion at a root near to the base;two rows of contacts with contacting section exposing to opposite surfaces of the mating tongue in front of the step portion and tail sections extending out of the base;a pair of separate metallic collars respectively disposed upon the opposite surface of the step portion;wherein two opposite ends of each metallic collar are embedded in the step portion of the insulating housing via an inserting mold process.2. The receptacle as claimed in claim 1 , comprising a shielding plate claim 1 , wherein the shielding plate defines a pair of locking side edge for locking with corresponding latches of a corresponding plug connector claim 1 , the pair of locking side edge is in front of the opposite ends of the collars.3. The receptacle as claimed in claim 2 , wherein each collar defines retention lugs at opposite ends thereof which bend toward the shielding plate and embedded in the step portion.4. The receptacle as claimed in claim 3 , wherein each retention lug includes a first lug with a half-circle notch at a free end of the first lug and a second lug shorter than the first lug.5. The receptacle as claimed in claim 3 , wherein the shielding plate defines two notches along a side ...

COMPLIANT SHIELD FOR VERY HIGH SPEED, HIGH DENSITY ELECTRICAL INTERCONNECTION

An interconnection system with a compliant shield between a connector and a substrate such as a PCB. The compliant shield may provide current flow paths between shields internal to the connector and ground structures of the PCB. The connector, compliant shield and PCB may be configured to provide current flow in locations relative to signal conductors that provide desirable signal integrity for signals carried by the signal conductors. In some embodiments, the current flow paths may be adjacent the signal conductors, offset in a transverse direction from an axis of a pair of conductors. Such paths may be created by tabs extending from connector shields. A compliant conductive member of the compliant shield may contact the tabs and a conductive pad on a surface of the PCB. Shadow vias, running from the surface pad to internal ground structures may be positioned adjacent the tip of the tabs. 1. A compliant shield for an electrical connector , the electrical connector comprising a plurality of contact tails for attachment to a printed circuit board , the compliant shield comprising:a conductive body portion comprising a plurality of openings sized and positioned for the contact tails from the electrical connector to pass therethrough, wherein the conductive body provides current flow paths between shields internal to the electrical connector and ground structures of the printed circuit board.2. The compliant shield of comprising: a plurality of openings sized and positioned for the contact tails from the electrical connector to pass therethrough;', 'a first portion; and', 'a plurality of islands extending from the first portion;, 'an insulative member comprisingwherein the conductive body portion is a compliant, conductive member comprising a plurality of openings sized and shaped to conform to the plurality of islands.3. The compliant shield of claim 2 , wherein:the plurality of islands have walls extending from the first portion; andthe walls have channels extending ...

BLOCK TERMINAL FOR MOTOR AND METHOD OF MANUFACTURING SAME

A block terminal for a motor includes a block base, a busbar, bushings, and fixing nuts. The busbar is disposed in the block base and includes end portions protruding outward from the block base. The end portions include coupling holes. The bushings are mounted on sides of the block base. The fixing nuts are insert-mounted in the coupling holes of the busbar. 1. A block terminal for a motor , comprising:a block base;a busbar disposed in the block base and comprising end portions protruding outward from the block base, the end portions comprising coupling holes;bushings mounted on sides of the block base; andfixing nuts insert-mounted in the coupling holes of the busbar.2. The block terminal of claim 1 , wherein the block base and the busbar extend in a vertical direction.3. The block terminal of claim 1 , wherein the block base and the busbar comprise bent portions.4. The block terminal of claim 3 , wherein a strength reinforcement piece is formed on a bent portion of the block base among the bent portions.5. The block terminal of claim 1 , wherein:the busbar is one of a plurality of busbars disposed in the block base; andthe plurality of busbars are spaced apart from one another in the block base.6. The block terminal of claim 1 , wherein the block base claim 1 , the busbar claim 1 , and the bushings are integrally formed through insert injection molding.7. The block terminal of claim 1 , wherein a rear surface of the block base comprises insertion coupling grooves spaced apart from one another.8. The block terminal of claim 1 , wherein a base coupling protrusion protrudes outwardly from a rear surface of the block base.9. The block terminal of claim 1 , wherein:the bushings longitudinally extend in a first direction;a first some of the coupling holes longitudinally extend in a second direction; anda second some of the coupling holes longitudinally extend in a third direction.10. The block terminal of claim 9 , wherein the first and second directions are ...