21-01-2016 дата публикации
Номер: US20160015425A1
Принадлежит:
The present invention is directed to tack-free gels and to methods for manufacturing a tack-free gel pad, in which a discontinuous layer of fluorinated ultrahigh molecular weight polyethylene is permanently bonded to the gel pad to provide a tack-free coating. The gel pad may be incorporated into a gel cap to provide a surgical access device having a tack-free surface. 1. A method for making a tack-free gel , comprising the steps of:providing a mold;applying a fluorinated ultrahigh molecular weight polyethylene to the mold;heating a gel slurry beyond its curing temperature to a molten state, to thereby produce a molten gel;injecting the molten gel into the mold; andcooling the mold until the gel is set to thereby produce a tack-free gel.2. The method of claim 1 , wherein the mold is textured prior to applying the fluorinated ultrahigh molecular weight polyethylene by spraying the mold with blast media.3. The method of claim 1 , wherein the mold is preheated to a temperature of approximately 220° F. to approximately 260° F. prior to applying the fluorinated ultrahigh molecular weight polyethylene.4. The method of claim 1 , wherein the fluorinated ultrahigh molecular weight polyethylene is applied to the mold by electrostatic coating.5. The method of claim 1 , wherein the fluorinated ultrahigh molecular weight polyethylene comprises a powder having a particle size of approximately 5 μm to approximately 100 μm.6. The method of claim 1 , wherein the mold is preheated to a temperature of approximately 110° F. to approximately 160° F. prior to injecting the molten gel.7. The method of claim 1 , wherein the gel slurry comprises an oil and an elastomer.8. The method of claim 7 , wherein the gel slurry comprises a ratio by weight of oil to elastomer from approximately 7:1 to approximately 10:1.9. The method of claim 7 , wherein the oil comprises a mineral oil and the elastomer comprises block copolymer styrene-ethylene/butylene-styrene polymer.10. The method of claim 1 , ...
Подробнее