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Небесная энциклопедия

Космические корабли и станции, автоматические КА и методы их проектирования, бортовые комплексы управления, системы и средства жизнеобеспечения, особенности технологии производства ракетно-космических систем

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Мониторинг СМИ

Мониторинг СМИ и социальных сетей. Сканирование интернета, новостных сайтов, специализированных контентных площадок на базе мессенджеров. Гибкие настройки фильтров и первоначальных источников.

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Форма поиска

Поддерживает ввод нескольких поисковых фраз (по одной на строку). При поиске обеспечивает поддержку морфологии русского и английского языка
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Применить Всего найдено 8819. Отображено 100.
05-01-2012 дата публикации

Barrel Form and Manufacturing Process for Same

Номер: US20120000565A1
Принадлежит: Goody Products Inc

A process of making an adjustable diameter barrel form includes the steps of providing a sheet formed of metal and folding the sheet along a widthwise bend. Pressure is applied to the sheet along the bend within a rolling device. The sheet is rolled within the rolling device over its length gradually moving the bend from one lengthwise end to the other lengthwise end while applying the pressure. The pressure is removed to release the sheet so that the sheet can roll up in a lengthwise direction into a coil. The rolling device can include a pair of rollers, an arbor, and a mandrel on the arbor. The rolling device can include a base plate, a press plate, and a mandrel between the plates.

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23-04-2019 дата публикации

Импульсная машина для обработки давлением листового материала

Номер: RU0000188790U1

Полезная модель относится к области обработки давлением и может быть использована для штамповки деталей из листового материала, преимущественно крупногабаритных деталей с неглубокими внутренними полостями, например панелей отопительных радиаторов и теплообменников.Импульсная машина для обработки давлением листового материала содержит размещенные в корпусе камеру сгорания с узлами подачи и зажигания топливной смеси и рабочий цилиндр, в котором расположен поршень, жесткосоединенный с корпусом шабот и матрицу с внутренней полостью. Отличительной особенностью данной машины является то, что матрица установлена на торце поршня, а на шаботе соосно матрице закреплен эластичный диск, взаимодействующий с обрабатываемым материалом, причем между поршнем и матрицей образована замкнутая полость, соединенная каналами с внутренней полостью матрицы. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 188 790 U1 (51) МПК B21D 26/02 (2011.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (52) СПК B21D 26/02 (2018.08) (21) (22) Заявка: 2018136505, 17.10.2018 (24) Дата начала отсчета срока действия патента: 17.10.2018 23.04.2019 Приоритет(ы): (22) Дата подачи заявки: 17.10.2018 (56) Список документов, цитированных в отчете о поиске: RU 134831 U1, 27.11.2013. RU 152052 (45) Опубликовано: 23.04.2019 Бюл. № 12 (54) Импульсная машина для обработки давлением листового материала (57) Реферат: Полезная модель относится к области в котором расположен поршень, обработки давлением и может быть использована жесткосоединенный с корпусом шабот и матрицу для штамповки деталей из листового материала, с внутренней полостью. Отличительной преимущественно крупногабаритных деталей с особенностью данной машины является то, что неглубокими внутренними полостями, например матрица установлена на торце поршня, а на панелей отопительных радиаторов и шаботе соосно матрице закреплен эластичный теплообменников. диск, взаимодействующий с обрабатываемым Импульсная машина для ...

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12-11-2019 дата публикации

Устройство для импульсной штамповки деталей из трубчатых заготовок

Номер: RU0000193730U1

Данная полезная модель относится к области обработки металлов давлением и может быть использована для штамповки полых деталей из трубчатых заготовок.Устройство для импульсной штамповки деталей из трубчатых заготовок, содержащее соосно размещенные матрицу и рабочую камеру, сообщенную с камерой сгорания, снабженной средствами подачи и поджига топлива, причем рабочая камера размещена внутри трубчатой заготовки, а матрица установлена на опоре, связанной с корпусом камеры сгорания. Отличительной особенностью данного устройства является то, что в опоре матрицы выполнена цилиндрическая полость, в которой размещены эластичный диск и установленные на нем поршень и охватывающая его втулка, взаимодействующая с торцом трубчатой заготовки, причем свободный конец поршня, обращенный в сторону камеры сгорания, расположен внутри трубчатой заготовки и сопряжен с ее внутренней поверхностью. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 193 730 U1 (51) МПК B21D 26/08 (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (52) СПК B21D 26/08 (2019.02) (21)(22) Заявка: 2018143741, 11.12.2018 (24) Дата начала отсчета срока действия патента: Дата регистрации: 12.11.2019 (45) Опубликовано: 12.11.2019 Бюл. № 32 (54) Устройство для импульсной штамповки деталей из трубчатых заготовок (57) Реферат: Данная полезная модель относится к области связанной с корпусом камеры сгорания. обработки металлов давлением и может быть Отличительной особенностью данного устройства использована для штамповки полых деталей из является то, что в опоре матрицы выполнена трубчатых заготовок. цилиндрическая полость, в которой размещены Устройство для импульсной штамповки эластичный диск и установленные на нем деталей из трубчатых заготовок, содержащее поршень и охватывающая его втулка, соосно размещенные матрицу и рабочую камеру, взаимодействующая с торцом трубчатой сообщенную с камерой сгорания, снабженной заготовки, причем свободный конец поршня, средствами подачи и поджига ...

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11-08-2021 дата публикации

Устройство для изготовления предохранительных мембран

Номер: RU0000205894U1

Полезная модель относится к обработке давлением тонколистового материала и может быть использована при изготовлении предохранительных мембран, имеющих коническую уплотнительную поверхность и выпуклость в центральной части. Устройство содержит формообразующий механизм и емкость для формообразующей среды с трубопроводом, насосом для подачи ее под давлением в формообразующий механизм и системой контроля давления. Формообразующий механизм состоит из прижимов, плотно зафиксированных резьбовым соединением. В средней части механизма имеется отверстие для подачи формообразующей среды под давлением. Между прижимами герметично установлены две матрицы, выполненные с конусностью, аналогичной конусности уплотнительной поверхности мембраны. Матрицы имеют возможность зажатия между ними заготовки для формообразования выпуклости в ее центральной части. В результате обеспечивается возможность изготовления малой серии предохранительных мембран без использования дорогостоящего штамповочного оборудования. 2 ил. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 205 894 U1 (51) МПК B21D 26/02 (2011.01) B21D 37/00 (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (52) СПК B21D 26/02 (2021.01); B21D 37/00 (2021.01) (21)(22) Заявка: 2020137734, 16.11.2020 (24) Дата начала отсчета срока действия патента: Дата регистрации: 11.08.2021 (45) Опубликовано: 11.08.2021 Бюл. № 23 2 0 5 8 9 4 R U (56) Список документов, цитированных в отчете о поиске: SU 994847 A1, 07.02.1983. RU 83952 U1, 27.06.2009. SU 172264 A1, 29.06.1965. US 2649067 A1, 18.08.1953. US 3623347 A1, 30.11.1971. US 5793024 A1, 11.08.1998. (54) УСТРОЙСТВО ДЛЯ ИЗГОТОВЛЕНИЯ ПРЕДОХРАНИТЕЛЬНЫХ МЕМБРАН (57) Реферат: Полезная модель относится к обработке механизма имеется отверстие для подачи давлением тонколистового материала и может формообразующей среды под давлением. Между быть использована при изготовлении прижимами герметично установлены две предохранительных мембран, имеющих матрицы, ...

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02-02-2012 дата публикации

Device And Method For Explosive Forming

Номер: US20120024029A1
Принадлежит: COSMA ENGINEERING EUROPE AG

A device for explosive forming of a tubular work piece includes a multipart explosive forming die, which defines a forming area having an inner surface corresponding to a final shape of the tubular work piece and a nozzle arrangement disposed adjacent to the forming area. The device also includes a plug for forming a seal by simultaneously deforming an end of the work piece and clamping the deformed end between the plug and a facing surface of the nozzle arrangement. In this way, the work piece itself contributes to the sealing of an internal explosion space. With insertion of new work piece blanks, and introduction of the plug during each individual forming process, new seals are produced in a convenient manner during subsequent forming processes. The device supports a simplified handling approach and integrates several functions into one working step, resulting in a shorter cycle times and cost-effective industrial production.

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29-03-2012 дата публикации

Method for producing sealing elements

Номер: US20120073348A1
Автор: Rolf Prehn
Принадлежит: Federal Mogul Sealing Systems GmbH

A method for producing annular metallic sealing elements by bringing at least two sheet metal strips or foil strips having predefinable thicknesses, lengths, and widths into operative connection with each other in the manner of a tailored blank or patchwork, subsequently winding this composite to obtain a tube, wherein the mutually facing end regions of the tubular multilayer composite are connected to each other non-positively or positively or by bonding, or combinations thereof, notably by thermal action such as by welding or soldering, and either dividing the tube into individual ring elements, which are subsequently formed using mechanical shape-forming to obtain the respective sealing element, or forming the entire tube and dividing the tube thus profiled into ring elements to obtain individual sealing elements.

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31-05-2012 дата публикации

method of manufacturing a component

Номер: US20120135198A1
Автор: Oliver M. Strother
Принадлежит: Rolls Royce PLC

A method of manufacturing a component having first and second layers, the first and/or second layers including one or more depressions provided on a surface of the respective layer. The method including: arranging the first and second layers so that they face one another and with the depressions on inner facing surfaces of the layers; diffusion bonding the first and second layers together about their edges; applying a first differential pressure across each of the first and second layers to evacuate an inner space defined by the layers, thereby forming one or more depressions on an outer facing surface of the first or second layer; and applying a second differential pressure across each of the first and second layers to expand the inner space defined by the layers.

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28-06-2012 дата публикации

Method of Reducing Cycle Time in a Hydro-Mechanical Forming Process and a Tool for Hydro-Mechanically Forming a Part

Номер: US20120160004A1
Принадлежит: FORD GLOBAL TECHNOLOGIES LLC

A hydro-forming tool for use in a method of forming a blank into a liquid filled chamber. The chamber is formed by a container ring and a moveable wall that together define a variable volume chamber for containing the liquid. The wall is moveable relative to the container ring to provide a chamber in which the volume of liquid required to back up the blank is minimized. The liquid reduces friction at the chamber entry rim. Liquid may be ported through a counter punch to hydro-form the blank into the detail forming areas.

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16-08-2012 дата публикации

Water pipe for which hydroforming is employed, and a production method therefor

Номер: US20120204992A1
Принадлежит: Hyundai Hysco Co Ltd

Disclosed are a double water pipe manufactured via hydroforming and a method of manufacturing the same via hydroforming The method includes (a) inserting an inner pipe into an outer pipe made of steel, the inner pipe being made of a corrosion resistant material selected from among stainless steel, titanium and aluminum, and having a smaller outer diameter than an inner diameter of the outer pipe; (b) placing the outer pipe on a die unit and sealing opposite ends of the die unit with sealing members each having a through-hole connected to a fluid supply unit for supplying a fluid to the inner pipe; (c) supplying the fluid to the inner pipe to perform plastic expansion of the inner pipe and elastic expansion of the outer pipe; and (d) discharging the fluid from the inner pipe to allow frictional coupling between the inner pipe and the outer pipe through elastic restoration of the outer pipe.

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20-09-2012 дата публикации

Method for producing a metal reinforcement for a turbine engine blade

Номер: US20120233859A1
Принадлежит: SNECMA SAS

A method for making a metal reinforcement for the leading edge or trailing edge of a turbine engine blade, including: positioning a preform using an equipment positioning the preform in a position such that the preform, at one end thereof, has an area which is capable of receiving a filler metal; and, after the positioning, constructing a base for the metal reinforcement by hard-surfacing with filler metal in the area, in the form of metal beads.

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20-12-2012 дата публикации

Method for making a metal reinforcement for the blade of a turbine engine

Номер: US20120317810A1
Принадлежит: SNECMA SAS

A method for making a metal reinforcement for the leading edge or trailing edge of the blade of a turbine engine that includes making a metal insert defining the base of the metal reinforcement; positioning the metal insert at the end of a blank of a shaping tool, the blank repeating the shape of the turbine-engine blade; shaping a planar metal sheet on the metal insert and the blank of the shaping tool using a superplastic hot-shaping method.

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03-01-2013 дата публикации

Method for manufacturing branched pipe and branched pipe manufacturing device

Номер: US20130000373A1
Автор: Taiki Ogura, Tatsushi Itou
Принадлежит: KOMATSU LTD

A method of manufacturing a branched pipe includes: a first swelling step of swelling a swelled part from a main body of a pipe blank by pressurizing the inner surface of the pipe blank by an elastic body, and simultaneously, forming an opening in the tip portion of the swelled part along a circumferential direction; and a second swelling step of swelling the swelled part from the main body by pressurizing the inner surface of the pipe blank by the elastic body.

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21-03-2013 дата публикации

CORROSION RESISTANT ISOLATOR ASSEMBLY FOR PROCESS DEVICES

Номер: US20130068029A1
Принадлежит:

A process device has a process seal for coupling to an industrial process. The process device includes a process device body having an isolation cavity and an isolation passageway extending from the isolation cavity to a pressure sensor. The isolation cavity and isolation passageway filled with an isolation fluid. An isolation diaphragm is positioned to isolate the isolation cavity from process fluid. The isolation diaphragm has a process fluid side and an isolation fluid side. A weld ring is positioned around a periphery of the process fluid side of the isolation diaphragm. The weld ring is formed of a first material compatible with the isolation diaphragm and a second material compatible with the process device body. A weld secures the weld ring to the process device body. 1. A process device having process seal for coupling to an industrial process , comprising:a process device body having an isolation cavity and an isolation passageway extending from the isolation cavity to a pressure sensor, the isolation cavity and isolation passageway filled with an isolation fluid;an isolation diaphragm positioned to isolate the isolation cavity from process fluid, the isolation diaphragm having a process fluid side and an isolation fluid side;a weld ring positioned around a periphery of the process fluid side of the isolation diaphragm, the weld ring being formed of a first material compatible with the isolation diaphragm and a second material compatible with the process device body; anda weld securing the weld ring to the process device body.2. The process device of claim 1 , wherein the first and second materials of the weld ring are joined by an explosion-welded interface.3. The process device of claim 2 , wherein the interface is an inclined interface.4. The process device of claim 1 , wherein the first material is tantalum.5. The process device of claim 4 , wherein the second material is stainless steel.6. The process device of claim 1 , wherein the second material is ...

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28-03-2013 дата публикации

Method and apparatus for surface enhancement

Номер: US20130074561A1
Принадлежит: Ormond Llc

Systems and methods for generating beneficial residual stresses in a target material by generating cavitation shock waves through the use of a cavitation intensification conditioner. Shock waves emanate through the target material from collapsing cavitation voids in a liquid jet to generate residual stresses without significantly deforming the surface of the target material. A high pressure liquid is accelerated through a submerged peening nozzle to generate a high-speed liquid cavitating jet that is further intensified and controlled by use of the cavitation intensification conditioner.

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02-05-2013 дата публикации

WIND TURBINE BLADE FOR A ROTOR OF A WIND TURBINE

Номер: US20130108455A1
Принадлежит: LM GLASFIBER A/S

A wind turbine blade comprises a profiled contour having a pressure side and a suction side, a leading edge and a trailing edge with a chord extending between the leading edge and the trailing edge. The profiled contour generating a lift when being impacted by an incident airflow is formed by a hollow shell body. The hollow shell body is formed by at least a first shell body part and a second shell body part, which are mutually connected at least at the trailing edge and/or the leading edge. An edge stiffener is arranged within the hollow shell body at a first part of the edges, a first surface part of the edge stiffener being connected to an inner side of the first shell body part, and a second surface part of the edge stiffener being connected to an inner side of the second shell body part. 1. A wind turbine blade for a rotor of a wind turbine having a substantially horizontal rotor shaft , the rotor comprising a hub from which the blade extends substantially in a radial direction when mounted to the hub , wherein the blade comprises: a profiled contour comprising a pressure side and a suction side , a leading edge and a trailing edge with a chord extending between the leading edge and the trailing edge , the profiled contour generating a lift when being impacted by an incident airflow , where-in said profiled contour is formed by a hollow shell body , wherein the hollow shell body is formed by at least a first shell body part and a second shell body part , which are mutually connected at least at the trailing edge and/or the leading edge , characterised in that an elongated , longitudinally extending and prefabricated edge stiffener is arranged within the hollow shell body at a first part of the edges , wherein a first longitudinal surface part of the edge stiffener is connected to an inner side of the first shell body part , and a second longitudinal surface part of the edge stiffener is connected to an inner side of the second shell body part , and that the ...

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06-06-2013 дата публикации

AMORPHOUS METALS AND COMPOSITES AS MIRRORS AND MIRROR ASSEMBLIES

Номер: US20130139964A1
Принадлежит: California Institute of Technology

A mirror or mirror assembly fabricated by molding, pressing, assembling, or depositing one or more bulk metal glass (BMG), bulk metal glass composite (BMGMC), or amorphous metal (AM) parts and where the optical surface and backing of the mirror can be fabricated without machining or polishing by utilizing the unique molding capabilities of this class of materials. 1. A method of fabricating a mirror or mirror assembly part , comprising:(a) heating a material comprising amorphous metal (AM), bulk metallic glass (BMG), or bulk metallic glass matrix composite (BMGMC), locally or in total, into a heated material;(b) forming the heated material into a mirror or mirror assembly using one or more molds or a source of the heating; and(c) removing the material from the molds or the source of the heating.2. The method of claim 1 , wherein the forming forms an optically smooth surface of the mirror with roughness less than 0.1 micrometers and without grinding or polishing claim 1 , the method further comprising:(i) heating the material into a liquid and forming the liquid against the mold comprising a mirror polished mold, or(ii) heating the material in a supercooled liquid region above a glass transition of the material, and the forming comprising thermoplastic forming in the supercooled liquid region against the mirror polished mold, or(iii) the forming comprising any casting or treating technique that does not require polishing or machining.3. The method of claim 1 , wherein the forming comprises depositing the BMG claim 1 , AM claim 1 , or BMGMC as a mirror surface on a non-BMG claim 1 , AM claim 1 , or BMGMC part.4. The method of claim 1 , wherein the mirror assembly part has multi-functionality claim 1 , comprising two or more of the following:(i) a mirror with a reflective and optically smooth surface,(ii) an optically smooth surface with curvature,(iii) an isogrid or other structural backing to give the mirror assembly increased stiffness,(iv) a low coefficient of ...

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13-06-2013 дата публикации

METHODS AND SYSTEMS FOR USE IN LASER MACHINING

Номер: US20130146570A1
Принадлежит: General Atomics

The present embodiments providing methods, systems and apparatuses of protecting a surface during laser machining. In some embodiments, a method of protecting a surface during laser machining comprises: directing a fluid into a cavity of an object being laser machined, where the fluid does not have laser absorption properties; and directing a plurality of laser pulses at a wall of the object being laser machined, where the laser pulses are configured to form a hole through the wall such that at least one laser pulse passes through the hole and enters the cavity while the fluid is directed into the cavity such that the laser pulse is incident on the fluid and a surface together in order to inhibit backwall damage. 1. A method of protecting a surface during laser machining , comprising:directing a fluid into a cavity of an object being laser machined, where the fluid does not have laser absorption properties; anddirecting a plurality of laser pulses at a wall of the object being laser machined, where the laser pulses are configured to form a hole through the wall such that at least one laser pulse passes through the hole and enters the cavity while the fluid is directed into the cavity such that the laser pulse is incident on the fluid and a surface together in order to inhibit backwall damage.2. The method of claim 1 , further comprising:positioning a protection substrate having the surface within the cavity such that the laser pulse passing through the hole and into the cavity is incident upon the surface of the protection substrate; andwherein the directing the fluid into the cavity comprises directing the fluid to be in contact with the surface of the protection substrate upon which the laser pulse is incident.3. The method of claim 2 , wherein the positioning the protection substrate comprises:positioning a fluid redirecting element juxtaposed to the protection substrate;directing the fluid to be in contact with the surface of the protection substrate comprises ...

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27-06-2013 дата публикации

Sheet metal member shape forming system and method

Номер: US20130160511A1
Автор: Chi-Jui Huang
Принадлежит: Individual

A sheet metal member shape-forming system and method includes a mold consisting of a sealing die defining therein a sealing cavity and an air hole and a shape-forming die defining therein a shape-forming cavity, a compressed gas guided through the air hole into the sealing cavity, a sheet metal member placed on the shape-forming die that is pre-heated in an out-mold heating zone prior to deliver to the molding zone, a lift unit controlled to move the shape-forming die and the sheet metal member to the sealing die and to impart an upward pressure on the shape-forming die against the sheet metal member and the sealing die during continuous supply of the compressed gas into the sealing die cavity to compress the sheet metal member against the upward pressure, enabling the sheet metal member to be rapidly compression-molded into a shaped metal component.

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27-06-2013 дата публикации

Apparatus and method for stent shaping

Номер: US20130160512A1
Автор: Harvey H. Chen
Принадлежит: Edwards Lifesciences Corp

An apparatus for crimping a radially expandable stent includes a pressure vessel, shaping balloon, and mandrel. The mandrel is configured to slidingly receive a stent thereon, and to be slidingly advanced into the pressure vessel. The shaping balloon is inflated to radially compress the stent onto the form of the mandrel; such compression need not be uniform. Pressurization of the shaping balloon facilitates the expansion of the balloon to achieve compression of the stent, with depressurization of the shaping balloon causing the balloon to return to an unexpanded state.

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04-07-2013 дата публикации

SYSTEM AND METHOD FOR FORMING A METAL BEVERAGE CONTAINER USING PRESSURE MOLDING

Номер: US20130167607A1
Принадлежит: The Coca-Cola Company

A system and method of manufacturing a metal vessel may include inserting a preform into a mold that includes multiple segments, the preform being a work hardened metal. A pre-pressure may be applied to the preform at a first pressure level. The multiple segments of the mold may be closed, and the pressure being applied to the preform may be increased using a step function to a second pressure level after the mold is closed to cause the preform to take a shape defined by the mold. 1. A method of manufacturing a metal vessel , said method comprising:inserting a preform into a mold that includes multiple segments, the preform being formed of a work hardened metal;applying a pre-pressure to the preform at a first pressure level;closing the multiple segments of the mold;increasing the pressure being applied to the preform using a step function to a second pressure level after the mold is closed, the increase of the pressure from the first pressure level to the second pressure level to cause the preform to take a shape defined by the mold; andremoving the molded preform from the mold.2. The method according to claim 1 , wherein applying the pre-pressure to the preform includes applying at least approximately 5 bar of pressure to the preform.3. The method according to claim 1 , wherein inserting a preform into a mold includes inserting a preform with a radius that is larger than a smallest radius of the mold claim 1 , thereby causing the mold to deform the preform when the mold closes.4. The method according to claim 1 , wherein increasing the pressure includes increasing the pressure to at least approximately 40 bar.5. The method according to claim 4 , wherein inserting a preform into a mold includes inserting the preform at room temperature into the mold.6. The method according to claim 4 , further comprising preheating the preform below 200 degrees Celsius.7. The method according to claim 4 , wherein increasing the pressure includes increasing the pressure in less than ...

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11-07-2013 дата публикации

Method for connecting two coaxial tubular parts, tool for producing such a connection and use

Номер: US20130174404A1
Автор: Bonnot Claude
Принадлежит:

The invention concerns a method which consists in producing by radial expansion of the walls of two tubular parts () engaged into each other substantially without play, in at least two zones of the parts spaced from each other in the axial direction of the parts () two small protuberances () projecting radially outwards of the parts () separated from each other, along the circumference of the parts (), by portions of the intermediate walls () of the parts. The small protuberances () are simultaneously produced in two zones spaced in the axial direction of the tubular parts (), using a tool comprising an expander with flexible blades on each of which are arranged two bosses spaced from each other in the expander axial direction. The invention is particularly useful for fixing an end sleeve () on a guide tube () of a fuel assembly. 15-. (canceled)6. A method for connecting two coaxial tubular parts engaged one inside the other , over at least a portion of their length in their common axial direction , consisting in producing , by radial expansion of the walls of the two tubular parts , in the portion of the parts engaged together , in at least two regions of the parts spaced one from the other in the axial direction , at least two protuberances projecting radially outward from the parts separated one from the other , along the circumference of the parts by portions of intermediate walls of the parts , wherein the protuberances are produced simultaneously by radial expansion of the walls of the tubular parts in the two regions spaced in the axial direction so as to subject the tubular parts to tensile stresses , between the spaced-out regions , without a reduction in surface area of the tubular parts.7. A tool for connecting two coaxial tubular parts engaged one inside the other , over at least a portion of their length in the axial direction , comprising an expander having a tubular body whose external diameter is less than the internal diameter of the internal ...

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25-07-2013 дата публикации

JOINING METHOD OF COMPOSITE PARTS HAVING A THERMOSET MATRIX, AND WIND TURBINE BLADE MANUFACTURED USING THIS SAID METHOD

Номер: US20130189112A1
Принадлежит: VESTAS WIND SYSTEMS A/S

A method of fabricating a composite joint from a first cured composite component () and a second cured composite component (), the first and second cured composite components () comprising fibre elements embedded in a thermoset resin matrix; the method comprising the steps of providing an adhesive () on at least one of the first and/or second composite components (); forming a joint region between the first and second composite component by bringing the first and second composite component into contact with each other with the adhesive () therebetween; applying a force to the joint region (); and heating the first composite component in the joint region to a temperature above the glass transition temperature of the thermoset resin matrix of the first composite component. 1. A method of fabricating a composite joint from a first cured composite component and a second cured composite component , the first and second cured composite components comprising fibre elements embedded in a thermoset resin matrix; the method comprising:providing an adhesive on at least one of the first and second composite components;forming a joint region between the first and second composite components by bringing the first and second composite component into contact with each other with the adhesive therebetween;applying a force to the joint region; andheating the first composite component in the joint region to a temperature above the glass transition temperature of the thermoset resin matrix of the first composite component.2. A method of fabricating a composite joint in accordance with claim 1 , further comprising heating the second composite component in the joint region to a temperature above the glass transition temperature of the thermoset resin matrix of the second composite component.3. A spar for a wind turbine blade claim 1 , the spar comprising a composite joint fabricated according to the method of .4. A wind turbine blade comprising a spar according to .5. A wind turbine ...

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01-08-2013 дата публикации

SYSTEM AND METHOD FOR FORMING A METAL BEVERAGE CONTAINER USING BLOW MOLDING

Номер: US20130192053A1
Принадлежит: The Coca-Cola Company

A system and method of manufacturing a metal vessel may include providing a preform formed of a work hardened metal that includes an open portion, a closed end portion, and body portion. The body portion of the preform may be preheated in a manner that limits heat being applied to the open portion and closed end portion of the preform. The preheated preform may be blow molded. 1. A method of manufacturing a metal vessel , said method comprising:providing a preform being formed of a work hardened metal, the preform having an open portion, a closed end portion, and body portion;preheating the body portion of the preform in a manner that limits heat being applied to the open portion and closed end portion of the preform;inserting the preheated preform into a mold that includes multiple segments;closing the multiple segments of the mold;blow molding the preform to cause the preform to take a shape defined by the mold; andremoving the molded preform from the mold.2. The method according to claim 1 , further comprising applying a pressure to the preform using a step function after the mold closes.3. The method according to claim 2 , wherein applying the pressure includes applying a pressure above approximately 40 bar.4. The method according to claim 3 , wherein preheating the body portion of the preform includes heating the body portion of the preform to no more than approximately 200 degrees Celsius.5. The method according to claim 1 , wherein heating the body portion of the preform includes heating the body portion of the preform to between approximately 200 degrees Celsius and approximately 280 degrees Census.6. The method according to claim 5 , further comprising applying a coating to the preform after blow molding the preform.7. The method according to claim 1 , wherein providing a preform includes providing a preform with a radius that is up to approximately 45 percent less than a maximum radius of the mold.8. The method according to claim 1 , wherein providing a ...

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01-08-2013 дата публикации

METHOD OF MANUFACTURING A MECHANICALLY LINED PIPE

Номер: US20130195557A1
Принадлежит:

A method of manufacturing a mechanically lined pipe (MLP) having an outer pipe and an inner liner comprising at least the steps of: (a) forming the outer pipe as a single length; (b) forming an inner liner former being wholly or substantially the same length as the outer pipe of step (a); (c) locating the inner liner former of step (b) within the outer pipe; and (d) expanding the inner liner former within the outer pipe to form the MLP. In this way, the conventional need to overcome problems with welding a number of pre-formed 12 m or 24 m bi-metallic pipe stalks to form a 1 km bi-metallic pipe are avoided, thus also avoiding weaknesses that can be a part of conventional stalk-welding processes for forming an MLP. 1. A method of manufacturing a mechanically lined pipe (MLP) having an outer pipe and an inner liner comprising at least the steps of:(a) forming the outer pipe as a single length;(b) forming the inner liner former being wholly or substantially the same length as the outer pipe of step (a);(c) locating the inner liner former of step (b) within the outer pipe; and(d) expanding the inner liner former within the outer pipe to form the MLP.2. A method as claimed in wherein the MLP is >500 m long claim 1 , optionally in the range 800-1200 m claim 1 , and preferably wholly or substantially 1 km long.3. A method as claimed in wherein step (a) comprises welding a plurality of outer pipe stalks together.4. A method as claimed in comprising welding the outer pipe stalks together using consumables of outer pipe material.5. A method as claimed in further comprising the step of;(e) coating the so-formed MLP.6. A method as claimed in wherein the MLP comprises a carbon steel outer pipe.7. A method as claimed in wherein the MLP comprises a clad liner.8. A method as claimed in wherein the clad liner has a thickness >2.5 mm claim 7 , preferably ≧3 mm.9. A method as claimed in wherein the clad liner has a thickness defined by formula (I){'br': None, 'i': D/t+', 'D/R=, '1406 ...

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29-08-2013 дата публикации

Explosion forming system

Номер: US20130219980A1
Принадлежит: COSMA ENGINEERING EUROPE AG

An explosion forming apparatus ( 10 ) that preferably utilizes a shock wave ( 42 ) directed along a work piece ( 12 ) to progressively conform the work piece to a contour die cavity ( 44 ).

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29-08-2013 дата публикации

SYSTEM AND METHOD FOR FORMING OF TUBULAR PARTS

Номер: US20130220473A1
Принадлежит: NEW JERSEY INSTITUTE OF TECHNOLOGY

Apparatus and methods are disclosed whereby a propellant driven water stream is used in the formation of materials made from high tensile strength alloys. High pressure developed in liquid flowing through a tubular work piece is employed to achieve desired forms. The high pressure results from superposition of compression waves generated in the course of the impact of the liquid by products of propellant combustion. 1. A method of forming a workpiece into a desired shape comprising providing a die having an interior cavity configured to receive a workpiece , wherein the interior cavity comprises a dimension and shape corresponding to a desired shape of a finished workpiece , providing a combustion chamber adjacent one end of the die and a tapered nozzle adjacent an opposite end of the die , providing the nozzle with a relief opening at an end thereof , positioning the combustion chamber , die and nozzle in axially alignment , inserting a workpiece having two opposing open ends in the die cavity in axial alignment with the combustion chamber , die and nozzle , loading a propellant charge in the combustion chamber , filling the workpiece with a liquid , and activating the propellant charge.2. The method according to further comprising positioning an ignition mechanism adjacent to the combustion chamber and using the ignition mechanism to initiate a combustion event.3. The method according to further comprising providing a fluid supply to the workpiece.4. The method according to wherein the workpiece is tubular.5. The method according to comprising generating forming pressure of at least 1 GPa.6. A tubular device comprising a section having a tube diameter greater than a diameter of an adjacent section claim 1 , the section having a tube diameter greater than a diameter of an adjacent section formed by a process comprising providing a die having an interior cavity configured to receive a tubular workpiece claim 1 , providing the die with an interior cavity having a ...

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05-09-2013 дата публикации

METHOD FOR FORMING AN UNDERCUT AND METHOD FOR MANUFACTURING A FORMED ARTICLE HAVING AN UNDERCUT

Номер: US20130228001A1
Принадлежит:

A method for forming an undercut portion of a formed article formed by plastically deforming a plate-shaped workpiece and a method for manufacturing a formed article having an undercut portion are provided. In these methods, the undercut portion is formed by press working performed using a punch and a die. These methods make the forming work more economical and more efficient. An outer portion of a plate member (plate-shaped workpiece) located outward of a portion where an inwardly inclined portion (undercut portion) is to be formed is bent by an angle determined such that an undercut surface which constitutes the inwardly inclined portion becomes parallel to the pressing direction of a punch In addition, a peripheral wall portion inclined by an angle corresponding to the bending angle is formed on the outer portion. The bent portion of the plate member having the inclined peripheral wall portion is bent back in the opposite direction so as to cause the inwardly inclined portion to rise up from the surface of the plate member 16-. (canceled)7. A method for forming an undercut portion in a press working process in which a plate-shaped workpiece is plastically deformed so as to obtain a formed article by using a punch for pressing the workpiece and a die for receiving the workpiece pressed by the punch , the method comprising:a bending step comprising bending an outer portion of the workpiece in the pressing direction of the punch, the outer portion being located outward of a reference point located on the inner side of a portion of the workpiece where the undercut portion is to be formed;an outer portion forming step comprising forming the outer portion of the workpiece into a target shape of the outer portion including the undercut portion; anda bend removal step comprising bending the outer portion of the workpiece at the reference point in a direction opposite the bending direction by an angle equal to the angle by which the outer portion was bent to thereby ...

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26-09-2013 дата публикации

METHOD FOR PRODUCING SPIRAL PIPE

Номер: US20130247632A1
Принадлежит: Sekisui Chemical Co., Ltd.

In an embodiment, a long reinforcing material-attached profile strip () in which joint portions are formed at both side edge portions and to which a reinforcing material continuously formed in the longitudinal direction is attached is supplied, and mutually adjacent joint portions are joined to each other, thereby producing a spiral pipe (S). A curl-forming apparatus () includes a sending roller for the reinforcing material-attached profile strip () and a curl guide. Using the curl-forming apparatus (), adjacent parts of the reinforcing material-attached profile strip () are subjected to plastic deformation to form spirals by being provided with arc-like curls having a radius of curvature substantially similar to or not greater than the radius of curvature of the spiral pipe (S). Accordingly, the spiral pipe (S) can be produced while suppressing the action of a restoring force that restores the reinforcing material-attached profile strip () to its original radius of curvature. 18-. (canceled)9. A method for producing a spiral pipe , comprising:separately disposing a curl-forming apparatus having an arc-like plate so as to configure a part of a spiral, on an upstream side of a pipe-producing machine;placing a reinforcing material-attached profile strip in which joint portions are formed at both side edge portions and to which a reinforcing material continuously formed in a longitudinal direction is attached, along the arc-like plate;pushing or taking the reinforcing material-attached profile strip, providing arc-like curls having a radius of curvature substantially similar to or not greater than a radius of curvature of a spiral pipe, and subjecting the reinforcing material-attached profile strip to plastic deformation to form a spiral;joining the joint portions of adjacent parts of the reinforcing material-attached profile strip, using the pipe-producing machine having a joining mechanism, thereby producing a spiral pipe; andrevolving the pipe-producing machine ...

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24-10-2013 дата публикации

APPARATUS AND METHOD FOR FORMING SHAPED ARTICLES FROM PLURAL SHEET METAL BLANKS

Номер: US20130276499A1
Принадлежит: Magna International Inc.

An apparatus and method are provided for the simultaneous forming of a plurality of shaped articles from plural sheet metal blanks. First and second sheet metal blanks are arranged between upper and lower forming dies, and a nozzle body having a generally diamond-shaped cross-sectional profile, transverse to an insertion direction, is inserted between the sheet metal blanks. When the forming tool is closed, upper and lower sealing surfaces of the nozzle body press the first and second sheet metal blanks, respectively, against sealing beads that are arranged one each within peripheral areas of the upper and lower forming dies. Opposite side edges of the nozzle body converge one toward the other so as to facilitate forming a seal along each of the side edges of the nozzle body. A pressurized fluid is introduced via the nozzle body for forming the sheet metal blanks within a die cavity. 2. The apparatus of wherein the nozzle body comprises a generally diamond-shaped front face claim 1 , and wherein the conduit extends through the nozzle body to an opening that is defined in the front face.3. The apparatus of wherein the conduit extends through the nozzle body along the direction of insertion.4. The apparatus of wherein a spacing between the first and second sealing surfaces increases from a minimum spacing value along each of the side edges to a maximum spacing value approximately half-way between said opposite side edges.5. The apparatus of wherein each one of the first and second sealing surfaces comprises a smoothly curved surface portion approximately half way between said opposite edges.6. The apparatus of wherein the nozzle body has two mutually perpendicular planes of symmetry intersecting along a line that is parallel to the insertion direction.7. The apparatus of wherein the conduit is approximately axially aligned with said line along the intersection of the two mutually perpendicular planes of symmetry.8. The apparatus of wherein the first shaped article is ...

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31-10-2013 дата публикации

ELECTRICALLY DRIVEN RAPIDLY VAPORIZING FOILS, WIRES AND STRIPS USED FOR COLLISION WELDING AND SHEET METAL FORMING

Номер: US20130283878A1
Принадлежит:

A method for forming a piece of a sheet metal is performed by positioning a consumable body, made of metal, proximate to the piece of the sheet metal. The consumable body is rapidly vaporized, and the gas pressure generated thereby is directed into the piece of the sheet metal. This results in acceleration of the piece of sheet metal, and it is collided into a stationary body at a velocity, generally in excess of 200 m/s. Depending upon the type of stationary body, the piece of sheet metal is deformed into a predetermined shape or is welded onto the stationary body. The vaporization is accomplished by passing a high current of electricity into the consumable body. The effect of the vaporized metal may be augmented by additional components in the consumable body. 1. A method for forming a piece of a sheet metal , comprising the steps of:positioning a consumable body, comprising a metal, proximate to the piece of the sheet metal;accelerating the piece of the sheet metal by rapidly vaporizing the consumable body and directing the gas pressure generated by the rapidly-vaporized metal into the piece of the sheet metal; andcolliding the accelerated piece of the sheet metal into a stationary body, resulting in the formed piece of sheet metal.2. The method of claim 1 , wherein:the consumable body comprises a metal foil.3. The method of claim 1 , wherein:in the colliding step, the stationary body is a die and the piece of sheet metal is deformed by the collision to create a desired shape or surface structure4. The method of claim 1 , wherein:in the colliding step, the stationary body is a die that contains holes, such that-the piece of sheet metal is perforated or sheared by the collision to create a desired hole or series of holes.5. The method of claim 1 , wherein:in the colliding step, the stationary body is a further piece of metal and the piece of sheet metal is welded thereto by the collision.6. The method of claim 3 , wherein:the piece of sheet metal and the further ...

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14-11-2013 дата публикации

Appratus and Method for Manufacturing a Large-Caliber Product Using Hydroforming

Номер: US20130298628A1
Принадлежит: POSCO

An apparatus and method for manufacturing using a hydroforming process. The apparatus includes: upper and lower molds; first and second axial punches which are disposed on opposite sides of the steel substance so as to be movable towards each other and which have front surfaces configured so as to be insertable into each other; first and second pressurization cylinders which move the first and second axial punches towards each other and insert them into each other, thus forming a sealing space defined by the first and second axial punches and a pressurization space defined by the steel substance and the first and second axial punches; and a control unit which, through an oil-pressure passage formed in at least one of the first and second axial punches, supplies fluid into the pressurization space to pressurize the steel substance, thus forming the large caliber product. 1. An apparatus for manufacturing a large-caliber product using a hydroforming process , comprising:upper and lower molds into which a tubular steel substance having a large caliber is seated;a first axial punch and a second axial punch disposed on opposite sides of the steel substance so as to be movable towards each other, the first and second axial punches having front surfaces configured so as to be insertable into each other;a first pressurization cylinder and a second pressurization cylinder respectively moving the first axial punch and the second axial punch towards each other and inserting the first and second axial punches into each other, thus forming a sealing space defined by the first and second axial punches and a pressurization space defined by an inner surface of the steel substance and the first and second axial punches; anda hydroforming control unit supplying fluid into the pressurization space through an oil-pressure passage formed in at least one of the first and second axial punches so as to pressurize the inner surface of the steel substance, thus forming the large caliber ...

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14-11-2013 дата публикации

METHOD AND PROCESS FOR FORMING A PRODUCT

Номер: US20130298629A1
Автор: Dykstra William C.
Принадлежит:

A method of forming a product via induction heating and forming of the product includes providing an induction heating coil for induction heating of a component and providing a die forming shell for supporting the component and for defining the final shape of a formed product formed from the component. The die forming shell includes a metallic material. A support structure is provided for supporting the die forming shell during the induction heating of the component. The support structure includes a metallic material. The support structure includes insulating portions to limit or substantially preclude inducement of electrical current through the support structure during the induction heating process. The component is inductively heated along its length while the component is in the die forming shell. The component is at least one of (a) heated before the formed product is formed and (b) heated while the formed product is formed. 1. A method of forming a product via induction heating of a component and forming of the heated component , said method comprising:providing an induction heating coil for induction heating of a component;providing a die forming shell for supporting the component and for defining the final shape of a formed product formed from the component, said die forming shell comprising a metallic material;providing a support structure for supporting said die forming shell during the induction heating of the component, said support structure comprising a metallic material, said support structure including insulating portions to limit or substantially preclude inducement of electrical current through said support structure during the induction heating process;substantially joining two portions of said die forming shell together so that an inner surface of said two portions cooperate to form a cavity that defines the shape of the formed product;inductively heating the component along its length while the component is in said cavity of said die forming ...

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21-11-2013 дата публикации

Method and parts for making a tubular workpiece, in particular a built-up camshaft

Номер: US20130305532A1
Принадлежит: Individual

The invention relates to a method for producing a tubular structural part by means of hydroforming. An assigned end of a supporting tube ( 1 ) is inserted into an opening in an end piece ( 2 ) and then widened by a pressurized fluid being applied to it and is connected to the end piece ( 2 ) with a press fit. The opening ( 9 ) has a first portion ( 10 a) with a first inner cross section, which is greater than the outer cross section of the assigned end of the supporting tube ( 1 ). According to the invention, the first portion ( 10 a ) is adjoined by a second portion ( 10 b ), in a step-shaped manner so as to form an edge ( 11 ). The inner cross section of the second portion ( 10 b ) is smaller than the outer cross section of the assigned end of the supporting tube ( 1 ). In the method according to the invention, the supporting tube ( 1 ) is first inserted with its corresponding end into the first portion ( 10 a ), before the edge ( 11 ) cuts into the material of the supporting tube ( 1 ) in a further pushing-in movement.

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28-11-2013 дата публикации

TOOL AND SHELL USING INDUCTION HEATING

Номер: US20130312474A1
Автор: Dykstra William C.
Принадлежит: TEMPER IP, LLC

A component forming tool for forming a component from a blank includes a die forming shell having a first shell portion disposed at a first set of support elements and a second shell portion disposed at a second set of support elements. A first fluid line has a plurality of first fluid discharge ports at or near the first shell portion. A second fluid line has a plurality of second fluid discharge ports at or near respective ones of the first fluid discharge ports that are located in between the support elements. The component forming tool provides pressurized fluid in the first and second fluid lines and the pressurized fluids are discharged from the respective first and second fluid discharge ports. The fluid discharged from the second fluid line mixes with the fluid discharged from the first fluid line to cool the first shell portion. 1. A component forming tool for forming a component from a blank , said component forming tool comprising:a die forming shell for forming the component from the blank, said die forming shell comprising a first shell portion and a second shell portion;wherein said first shell portion is disposed at a first set of support elements;wherein said second shell portion is disposed at a second set of support elements;a first fluid line having a plurality of first fluid discharge ports at or near said first shell portion, wherein said component forming tool provides pressurized fluid in said first fluid line and wherein pressurized fluid is discharged from said first fluid discharge ports;a second fluid line having a plurality of second fluid discharge ports at or near respective ones of said first fluid discharge ports that are located in between said support elements, wherein said component forming tool provides pressurized fluid in said second fluid line and wherein pressurized fluid is discharged from said first fluid discharge ports; andwherein the pressurized fluid discharged from said second fluid discharge ports of said second fluid ...

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05-12-2013 дата публикации

FLUIDIC ARTIFICIAL MUSCLE ACTUATOR AND SWAGING PROCESS THEREFOR

Номер: US20130318791A1
Принадлежит:

A fluidic artificial muscle actuator consisting of an inner elastic bladder surrounded by a braided filament sleeve and sealed off on either end with end fittings. Pressurization of the actuator produces force and/or motion through radial movement of the bladder and sleeve which forces the sleeve to move axially. Both contractile and extensile motions are possible depending on the geometry of the braided sleeve. The fluidic artificial muscle actuator is manufactured using a swaging process which plastically deforms swage tubes around the end fittings, braided sleeve, and pressure bladder, creating a strong mechanical clamping action that may be augmented with adhesive bonding of the components. The swaging system includes the swaging die and associated components which are used to plastically deform the swage tube during assembly of the actuator. 1. A method for manufacturing a fluidic artificial muscle actuator comprised of a tubular pressure bladder with braided sleeve , an annular end fitting having a larger diameter first section and a smaller-diameter second section , the second section being inserted into said pressure bladder , and a length of tubular cylindrical swage tube compressed about said tubular pressure bladder , braided sleeve , and both first and second sections of said end fitting inserted therein , comprising the steps of:inserting the second section of said end fitting into the pressure bladder and braided sleeve;inserting said length of swage tube over said end fitting including over a portion of said pressure bladder in which the second section of said end fitting is inserted;forcing the swage tube resident on said end fitting and pressure bladder through a swaging die to compress said swage tube about said pressure bladder, braided sleeve, and end fitting.2. The method for manufacturing a fluidic artificial muscle actuator according to claim 1 , wherein said tubular braided sleeve is separate from and longer than said tubular pressure bladder ...

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12-12-2013 дата публикации

METHOD FOR DESIGNING MATERIAL TO BE SUBJECTED TO CYLINDER FORMING AND PRODUCT FORMED BY PERFORMING CYLINDER FORMING

Номер: US20130327116A1
Принадлежит: JFE STEEL CORPORATION

An object of the present invention is to provide a method for designing a metal material having mechanical properties with which a specified spring back angle can be achieved after any one of metal materials having a wide variety of mechanical properties and thicknesses has been formed by performing cylinder forming and a product formed by using the method. A method for designing a material to be subjected to cylinder forming, the method including, in the design of a metal material to be subjected to cylinder forming in which the metal material is formed by performing bending forming, calculating the yield strength YP, the Young's modulus E and the thickness t of the metal material so that a spring back angle Δθ becomes a specified value when cylinder forming is performed under conditions of a radius of curvature of bending r of 5 mm or more and a bending angle θ of 90 degrees or more and 180 degrees or less and designing the metal material so that the metal material has the calculated yield strength YP and Young's modulus E. 1. A method for designing a material to be subjected to cylinder forming , the method comprising , in the design of a metal material to be subjected to cylinder forming in which the metal material is formed by performing bending forming , calculating the yield strength YP , the Young's modulus E and the thickness t of the metal material on the basis of equation (1) below so that a spring back angle Δθ becomes a specified value when cylinder forming is performed under conditions of a radius of curvature of bending r of 5 mm or more and a bending angle θ of 90 degrees or more and 180 degrees or less and designing the metal material so that the metal material has the calculated yield strength YP and Young's modulus E:{'br': None, 'i': YP·r', 'E·t', 'YP·r', 'E·t, 'sup': '2', 'Δθ/θ=−5.52[()/()]+4.13()/()\u2003\u2003(1),'}where, Δθ: spring back angle (degrees), θ: bending angle (degrees), YP: yield strength (MPa), E: Young's modulus (MPa), t: ...

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19-12-2013 дата публикации

METHOD OF USING LASER SHOCK IMPACTS TO PRODUCE RAISED ELEMENTS ON A WALL SURFACE CAPABLE OF BEING SWEPT BY A FLUID IN ORDER TO CONTROL THE INTENSITY OF TURBULENCE IN A TRANSITION ZONE

Номер: US20130333213A1
Принадлежит: SNECMA

A method for producing, on the surface of a wall capable of being swept by a fluid, raised elements forming disruptions of the boundary layer is disclosed. The method includes applying laser shocks to the surface so as to create peaks on the edge of the impact zones such that the peaks form the disruptive raised elements. 1. A method for producing , on a wall surface capable of being swept by a fluid , raised elements forming disrupters of a boundary layer , comprising:identifying a desired transition zone on the wall surface between a laminar boundary layer and a turbulent boundary layer; andapplying laser shocks to the transition zone on said surface so as to create peaks on a border of impact zones of said laser shocks,wherein the wall is of a turbomachine blade,wherein the peaks constitute said disruptive raised elements,wherein intensity of turbulence in the transition zone is controlled based on at least one of shape of the impacts, height of the peaks, or distance between laser shocks,wherein the laser shocks are arranged so that the impacts produced as partially overlapping result in a squashed element for the zones in which a slight roughness and a laminar flow are desired, a height of the squashed element being a function of an amount of overlap between the impacts such that the height of the squashed element decreases as the amount of overlap between impacts increases, andwherein said impact zones present a round or elliptical shape.2. The method as claimed in claim 1 , wherein laser shocks are produced arranged so that the impacts produced are adjacent or partially overlapping one another.3. The method as claimed in claim 1 , wherein energy applied to the laser shocks is varied according to the impact zone claim 1 , so as to obtain disruptive raised elements of different heights.4. (canceled)5. The method as claimed in claim 1 , wherein the wall is of a compressor blade of a gas turbine engine.6. (canceled)7. The method as claimed in claim 1 , wherein ...

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19-12-2013 дата публикации

LASER MARKING PROCESS AND ARTICLES

Номер: US20130337213A1
Принадлежит: 3M INNOVATIVE PROPERTIES COMPANY

A process to mark a multilayered article having a release layer and an adhesive layer, using a laser to produce markings within more than one layer of the article. The process includes providing a multilayered article including a laser-markable release liner having a release layer, and a laser-markable adhesive film; and marking the laser-markable release liner and the laser-markable adhesive film by directing laser radiation from at least a first source of laser radiation into the multilayered article through at least the first release layer to induce an interaction between a first light-sensitive pigment and a first organic polymer in the laser-markable release liner, and a second light-sensitive pigment and a second organic polymer in the laser-markable adhesive film, to form at least one visually perceptible marking in each of the laser-markable release liner and the laser-markable adhesive film. The release layer is substantially transparent to the laser radiation. Multilayered articles having multi-layer laser markings are also disclosed. 1. A process , comprising: a laser-markable release liner further comprising a first laser-markable layer comprised of at least a first organic polymer and at least a first light-sensitive pigment, a first release layer associated with an external major surface of the laser-markable release liner and comprised of at least one release agent, and a second release layer comprised of at least one release agent and associated with a second major surface of the laser-markable release liner opposite the first release layer; and', 'a laser-markable adhesive film further comprising a second laser-markable layer comprised of at least a second organic polymer and at least a second light-sensitive pigment, and an adhesive layer comprising at least one pressure sensitive adhesive associated with a major surface of the laser-markable adhesive film, wherein the adhesive layer is positioned between the laser-markable release liner and the ...

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09-01-2014 дата публикации

Pressure vessel and high-pressure press

Номер: US20140007635A1
Принадлежит: AVURE TECHNOLOGIES AB

The present invention relates to a pressure vessel and a pressing arrangement comprising such a pressure vessel, for use at high-pressure pressing. The pressure vessel comprises a pressure chamber arranged for accommodating a pressure medium is provided. The pressure vessel comprises one or several cylinder segment/segments arranged to form a pressure vessel cylinder surrounding the pressure chamber, whereby a joint is formed at adjacent longitudinal edges of the cylinder segment/segments. Prestressing means are provided around an outer envelope surface of the pressure vessel cylinder for radially prestressing the pressure vessel cylinder. Each joint at adjacent edges of the cylinder segment or segments has a continuous extension along the longitudinal length of the pressure vessel cylinder.

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09-01-2014 дата публикации

Welded Component Comprising Seamless Bent Pipe and Seamless Straight Pipe Sections and Methods of Manufacturing Thereof

Номер: US20140007641A1
Автор: Arita Tsutomu

Provided are a seamless bent pipe constituted by a bent section and straight pipe sections on both ends of the bent section, with the inside diameter at each pipe end portion being larger than the inside diameter of the bent section, and a welded component comprising a seamless bent pipe and a seamless straight pipe at one or each end of the seamless bent pipe, with the end of the seamless straight pipe to be welded to one or each end of the seamless bent pipe having the same inside diameter as the inside diameter of the seamless bent pipe, as well as methods of manufacturing them. As a result, elements suited for use in pipelines can be obtained, without unnecessarily increasing the wall thickness of the seamless bent pipe and without internal machining of the pipe end portions of the seamless bent pipe after the manufacturing thereof. 1. A method of manufacturing a seamless bent pipe by bending a seamless straight pipe , wherein said seamless straight pipe , except for pipe end portions , is subjected to hot bending or cold bending and then straight pipe sections at pipe end portions that are not hot or cold bent are subjected to cold pipe expanding.2. The method of manufacturing the seamless bent pipe according to claim 1 , wherein said straight pipe sections at pipe end portions are subjected to cold diameter reduction working prior to cold pipe expanding.3. A method of manufacturing a welded component comprising a seamless bent pipe and a seamless straight pipe at one or each end of said seamless bent pipe claim 1 ,{'claim-ref': [{'@idref': 'CLM-00001', 'claim 1'}, {'@idref': 'CLM-00001', 'claim 1'}], 'wherein said seamless bent pipe according to or said seamless bent pipe manufactured by the method of is used, and'}a pipe end of said seamless straight pipe which is to be welded to one or each end of said seamless bent pipe is subjected to cold pipe expanding to make the inside diameter thereof identical to the inside diameter of said seamless bent pipe and ...

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23-01-2014 дата публикации

Method and Tool for Expanding Tubular Members by Electro-Hydraulic Forming

Номер: US20140020441A1
Принадлежит: FORD GLOBAL TECHNOLOGIES, LLC

An electro-hydraulic forming tool having one or more electrodes for forming parts with sharp corners. The electrodes may be moved and sequentially discharged several times to form various areas of the tube. Alternatively, a plurality of electrodes may be provided that are provided within an insulating tube that defines a charge area opening. The insulating tube is moved to locate the charge area opening adjacent one of the electrodes to form spaced locations on a preform. In other embodiments, a filament wire is provided in a cartridge or supported by an insulative support. 117-. (canceled)18. A tool for forming a tubular part comprising:a tubular member;an electro hydraulic forming (EHF) die into which the tubular member is inserted;an electrode assembly having an electrode wire having a positive lead and a negative lead, the electrode wire is disposed within a cartridge that is filled with a first volume of fluid, the assembly is inserted within the tubular member, a second volume of fluid is provided within the tubular member and the dual electrode assembly is submerged in the second volume of fluid;an energy storage device; anda controller that discharges the energy storage device to provide an electrical discharge to the positive lead and the negative lead of the electrode wire in the electrode assembly that provides a shock wave that passes through the fluid to conform the tubular member with the electro hydraulic forming die.19. The tool of wherein the electrode wire is helically coiled and extends in two segments that extend substantially the full length of the cartridge claim 18 , the two segments are connected one to each of the leads.20. The tool of further comprising an insulator that is disposed between the two segments of the wire except at a distal end of the wire where the two segments are reversely turned relative to each other.21. The tool of wherein the cartridge is a plastic tube that is destroyed when the electrical discharge is provided.22. ( ...

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30-01-2014 дата публикации

Hydromechanical Drawing Process and Machine

Номер: US20140026630A1
Принадлежит: FORD GLOBAL TECHNOLOGIES LLC

A hydromechanical forming tool is disclosed that may include electro-hydraulic forming chambers in which a stored charge circuit may be discharged through electrodes to improve the level of detail that may be formed in a blank. The hydromechanical forming tool may include a liquid chamber at the entrance to the draw chamber to reduce friction, as the blank is drawn into the draw chamber. The draw chamber may have a movable bottom wall that is moved in tandem with the punch to reduce the amount of liquid in the draw chamber and reduce the need to pump liquid into and out of the draw chamber during a hydromechanical forming tool cycle.

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13-02-2014 дата публикации

Tail trim assembly of exhaust pipe for vehicle and method of manufacturing the same

Номер: US20140041225A1
Автор: Jaewoo Park, Wonsuk LEE
Принадлежит: Hyundai Motor Co, Kia Motors Corp

The present invention relates to a tail trim assembly of an exhaust pipe for a vehicle of which shape is simplified to reduce the number of portions and process is changed to simplify processes so that manufacturing cost is reduced and productivity and quality are improved, and a method of manufacturing the tail trim. According to the present invention, a tail trim of an exhaust pipe for a vehicle includes a first tail trim portion of which one end is attached to an exhaust pipe at the rear portion of a vehicle, and a second tail trim portion that has an inner diameter increased in a streamlined shape toward the outside and is integrally formed with the other end of the first tail trim portion.

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27-02-2014 дата публикации

HOT EXTRUSION METHOD FOR PRODUCING A METAL PART, EXTRUSION TOOL FOR IMPLEMENTATION IT AND LANDING GEAR ROD THUS PRODUCED

Номер: US20140053623A1
Автор: Hebrard Laurent
Принадлежит:

A hot extrusion method for producing a metal piece comprising a tubular portion whereof one of the two ends is extended by a complex shape is provided. The method comprises: heating a billet from which the piece is made; and transferring the billet into a press extrusion tool, the tool including a cavity where the billet is placed and the shape of which substantially corresponds to the outer shape of the piece. The metal has, cold, a flow stress equal to or above 200 MPa. The complex shape and tubular portion are made by the following successive steps: at least one direct extrusion step using the first punch to produce the complex shape; a step for replacing the first punch with a second punch on the tool; at least one reverse extrusion step in the same tool to produce the tubular portion; and a step for evacuating the extruded piece. 1. A hot extrusion method for producing a metal piece comprising a tubular portion whereof one of the two ends is extended by a complex shape , said method comprising:heating a billet from which the metal piece is to be made, to decrease its strain strength; andtransferring said billet into a press extrusion tool, the tool comprising a die comprising a cavity in which the billet is placed and a shape of which substantially corresponds to an outer shape of the metal piece to be obtained after extrusion;wherein said metal has, when cold, a flow stress greater than or equal to 200 MPa, said complex shape is made by direct extrusion and said tubular portion is made by reverse extrusion via a process comprising the following successive steps:at least one direct extrusion step using a first punch to produce the complex shape and thereby obtain a semi-finished piece;a step for replacing the first punch with a second punch on the press extrusion tool, the second punch moving in a same direction and a same sense as the first punch;at least one reverse extrusion step in the same extrusion tool to produce a whole tubular portion of the metal ...

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13-03-2014 дата публикации

Low Friction End Feeding in Tube Hydroforming

Номер: US20140069160A1
Принадлежит: NATIONAL RESEARCH COUNCIL OF CANADA

An end plunger for end feeding during a hydroforming process (such as tube hydroforming) has at least one releasable seal. The effect of the releasable seal is that it avoids pressurizing the blank in a nip area, thereby reducing friction and wear, and allowing increased end feeding with a given end feeding force. The releasable seal may be actuable, for sealing or releasing. The plunger may be modular or monolithic. A kit and method may incorporate the end plunger. 1. An end plunger for end feeding in a hydroforming process , the end plunger comprising:a body designed to communicate an end feeding force onto a blank, the body having a bearing surface at a base end for bearing the end feeding force;a mandrel section at an insertion end opposite the bearing end, the mandrel having a shape and size for insertion within a channel of the blank; anda gripping surface for gripping the blank at its channel;wherein the mandrel section has one or more seals defining a sealing area for sealing against an interior volume of the blank channel, wherein the sealing area extends across a length of the blank, the length being great enough so that during an end feeding operation, a seal is lost at one axial location of the tube due to bulging of the blank, and a seal remains at an axial position where the blank has undergone less dilation.2. The end plunger of wherein the body comprises a fluid communication channel for conducting high pressure fluid between the sealed inner volume of the blank and one of a pressurized fluid supply.3. The end plunger of wherein the body is formed of a plurality of parts claim 1 , including one independently attachable or removable module for each of a plurality of seals.4. The end plunger of wherein the body is formed of a single part having a plurality of independently attachable or removable seals.5. The end plunger of wherein the bearing surface is an adapter for coupling the end plunger to a ram of one of a pneumatic claim 1 , and a hydraulic ...

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20-03-2014 дата публикации

PIPE MANUFACTURING METHOD AND HYDROFORMING MOLD THEREOF

Номер: US20140076016A1

A hydroforming mold includes a lower die holder, a lower die, a pair of upper dies, a back pressure die, an upper die holder, and a pair of axial feed push rod assemblies. The lower die is disposed in a groove base of the lower die holder. A lower mold cavity for receiving a pipe blank is provided on the lower die. The two upper dies are clamped on the lower die, and can move along the top portion of the lower die. The back pressure die is disposed between the two upper dies. The axial feed push rod assemblies are respectively sealed at an end portion of the pipe blank and the two upper dies. Each of the axial feed push rod assemblies has a runner for introducing fluid into the pipe blank, so as to axially push the two upper dies to move close to each other. 1. A hydroforming mold , comprising:a lower die holder, comprising a groove base, wherein the groove base comprises a bottom plane and two side planes adjoining the bottom plane;a lower die, disposed on the bottom plane, wherein a lower mold cavity for receiving a pipe blank is provided on a top portion of the lower die;a pair of upper dies, respectively clamped on the top portion of the lower die and capable of moving along the top portion of the lower die, wherein a bottom portion of each upper die is provided with an upper mold cavity, and an inward slope is formed on a side of each upper mold cavity opposite to the other upper die;a back pressure die, disposed between the two upper dies and comprising a frame and two pressing portions, wherein the frame has a guide rod parallel to an axial direction of the pipe blank, each pressing portion is provided with a guide hole, the guide hole is sleeved on the guide rod so that the two pressing portions move relative to the frame, and bottom surfaces of the two pressing portions lean against a surface of the pipe blank;an upper die holder, covered on the lower die holder to prevent the pair of upper dies from moving away from the lower die, wherein a window is ...

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03-04-2014 дата публикации

PIPE DIAMETER EXPANSION APPARATUS AND PIPE DIAMETER EXPANSION METHOD

Номер: US20140090434A1
Принадлежит: MITSUBISHI HEAVY INDUSTRIES, LTD.

A pipe diameter expansion apparatus includes: a hollow cylindrical member that can be placed in a pipe filled with water, and through which a heat medium having a lower temperature than a freezing point of the water flows from one end to the other end; at least two plate-like fins provided to protrude outward from the cylindrical member; and a heat insulator that is provided between the two fins, and reduces heat transmission between inside and outside the cylindrical member. 1. A pipe diameter expansion apparatus comprising:a hollow cylindrical member which can be placed in a pipe filled with water, and through which a heat medium having a lower solidification point than a freezing point of the water flows from one end to the other end thereof;two or more plate-like fins provided to protrude outward from the cylindrical member; anda heat transmission reduction unit that is provided between the fins, and reduces heat transmission between an inside and an outside of the cylindrical member.2. The pipe diameter expansion apparatus according to claim 1 , further comprising two hoses more elastic than the cylindrical member and connected to ends of the cylindrical member claim 1 , respectively claim 1 , wherein the heat medium flows through the hoses.3. A pipe diameter expansion method using a pipe diameter expansion apparatus according to claim 1 , comprising the steps of:filling a pipe with water;placing the pipe diameter expansion apparatus in the pipe; andsupplying the heat medium into the cylindrical member of the pipe diameter expansion apparatus.4. A pipe diameter expansion method using a pipe diameter expansion apparatus according to claim 2 , comprising the steps of:filling a pipe with water;placing the pipe diameter expansion apparatus in the pipe; andsupplying the heat medium into the cylindrical member of the pipe diameter expansion apparatus. The present invention relates to a pipe diameter expansion apparatus and a pipe diameter expansion method for ...

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03-04-2014 дата публикации

device for the superplastic forming of a blank

Номер: US20140090435A1
Автор: Freerk Syassen
Принадлежит:

A device for the superplastic forming of a blank, in a mould with a lower and an upper mould, into a component. The blank in the mould can be subjected to pressure and temperature, and the blank has perforations, at least in some regions. The lower mould is formed at least partly with a permeable, in particular a gas permeable, drainage layer. As a consequence of the drainage layer, a blank with perforations can be formed directly, i.e., without further aids such as, e.g., a means of sealing, etc. and/or supplementary production operations, in the course of a superplastic forming process into a component, in particular into a suction component for an active aerodynamic surface of an aircraft, with a complex three-dimensional spatial shape. A simple, cost-effective and reliable process is enabled suitable for large production runs of components, which may be spherically curved in at least some regions. 110-. (canceled)12. The device in accordance with claim 11 , wherein the permeable drainage layer is gas permeable.13. The device in accordance with claim 11 , wherein the component is a suction component claim 11 , with a three-dimensional geometry.14. The device in accordance with claim 12 , wherein the upper mould is connected with a supply unit for a gas.15. The device in accordance with claim 12 , wherein the drainage layer is connected with a suction unit for gas.16. The device in accordance with claim 15 , wherein claim 15 , by means of the suction unit at least a volumetric flow of the gas passing through the perforations can be removed by suction.17. The device in accordance with claim 11 , wherein the drainage layer is formed with a surface structure.18. The device in accordance with claim 17 , wherein the drainage layer is formed with a fine mesh weave.19. The device in accordance with claim 11 , wherein the drainage layer is formed with a porous material.20. The device in accordance with claim 19 , wherein the drainage layer is formed with a sintered ...

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03-04-2014 дата публикации

Tube forming method and shock absorber

Номер: US20140090938A1
Автор: Makoto Nishimura
Принадлежит: HITACHI AUTOMOTIVE SYSTEMS LTD

A separator tube 4 is manufactured by a forming method including three steps: a groove forming step of forming a housing 22 by beading; a pressing step of pressing at least one corner of an opening of the housing 22 to form an impression; and a sizing step of sizing an end 20 of the separator tube 4. Thus, the housing 22 can be formed on the inner periphery 21 of the end 20 of the separator tube 4 with high accuracy without performing cutting.

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01-01-2015 дата публикации

METHOD FOR FABRICATING FLATTENED TUBE FINNED HEAT EXCHANGER

Номер: US20150000133A1
Принадлежит:

A method is disclosed for assembling a flattened tube multiple tube bank heat exchanger that includes a first tube bank and a second tube bank, each bank including a plurality tube segments extending longitudinally in spaced parallel relationship. A spacer clip is installed on a longitudinally extending edge of each heat exchange tube segment arrayed in a first layer of tube segments. A plurality of heat exchange tube segments are arrayed in a second layer in engagement with the spacer clips installed on the tube segments of the first layer. 1. A method for assembling a flattened tube heat exchanger having a first tube bank and a second tube bank , the method comprising:arraying a plurality of flattened heat exchange tube segments in parallel spaced relationship in a first layer;installing at least one spacer clip on a longitudinally extending edge of each heat exchange tube segment of the plurality of flattened heat exchange tube segments in the first layer; andarraying a plurality of flattened heat exchange segments in parallel spaced relationship in a second layer and disposing each heat exchange tube segment in the second layer in alignment with a respective one of the heat exchange tube segments in the first layer and in engagement with the at least one spacer clip installed on the respective one of the heat exchange tube segments in the first layer.2. The method as set forth in wherein said spacer clip has a body having a first edge having an inwardly extending groove having a depth and a width claim 1 , and installing at least one spacer clip comprises receiving the longitudinally extending edge of a heat exchange tube exchange tube segment in the first layer into said groove in the first edge.3. The method as set forth in wherein disposing each heat exchange tube segment in the second layer in engagement with the at least one spacer clip comprises disposing each heat exchange tube segment in the second layer in abutting relationship with a second edge of the ...

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06-01-2022 дата публикации

METHOD OF PRODUCING A HIGH-ENERGY HYDROFORMED STRUCTURE FROM A 7XXX-SERIES ALLOY

Номер: US20220002853A1
Принадлежит:

A method of producing an integrated monolithic aluminum structure, the method including the steps of: (a) providing an aluminum alloy plate with a predetermined thickness of at least 25.4 mm, wherein the aluminum alloy plate is a 7xxx-series alloy provided in a W-temper; (b) optionally pre-machining of the aluminum alloy plate to an intermediate machined structure; (c) high-energy hydroforming of the plate or optional intermediate machined structure against a forming surface of a rigid die having a contour in accordance with a desired curvature of the integrated monolithic aluminum structure, the high energy hydroforming causing the plate or the intermediate machined structure to conform to the contour of the forming surface to at least one of a uniaxial curvature and a biaxial curvature; (d) solution heat-treating and cooling of the high-energy hydroformed structure; (e) machining and (f) ageing of the final integrated monolithic aluminum structure. 120-. (canceled)21. A method of producing an integrated monolithic aluminum structure , the method comprising the steps of:providing an aluminum alloy plate with a predetermined thickness of at least 25.4 mm, wherein the aluminum alloy plate is a 7xxx-series alloy provided in a W-temper;optionally pre-machining of the aluminum alloy plate to an intermediate machined structure;high-energy hydroforming of the plate or optional intermediate machined structure against a forming surface of a rigid die having a contour in accordance with a desired curvature of the integrated monolithic aluminum structure, the high-energy hydroforming causing the plate or the optional intermediate machined structure to conform to the contour of the forming surface to at least one of a uniaxial curvature and a biaxial curvature;solution heat-treating and cooling of the high-energy hydroformed plate or the optional intermediate machined structure;machining of the solution heat-treated high-energy hydroformed plate or the optional intermediate ...

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02-01-2020 дата публикации

STEELPAN MUSICAL INSTRUMENT HYDROFORMING PRESS

Номер: US20200001343A1
Автор: Wahtuse Jomo
Принадлежит:

A machine can form a work piece into a bowl subcomponent of a steel pan musical instrument. The machine includes a pressure lid and a die mold. The die mold may be formed of non-metal layers stacked between metal layers. In example operation, a blank or work piece is inserted between the lid and die mold. The lid is pressed down (e.g., by a hydraulic ram), forcing a portion of the blank into a face groove of the die mold for sealing. Pressurized water or other fluid introduced between the lid and the blank exerts pressure on the sealed portion of the blank and stretches the blank to conform to a bowl shape of the die mold. Note regions can be introduced by this machine-performed shaping and/or by subsequent manual operations to further prepare the work piece for incorporation into a steel pan musical instrument. 1. A method of forming a steel pan musical instrument , the method including:providing a metal sheet as a work piece from which to form at least a portion of the steel pan instrument;providing a pressure lid comprising (i) a press collar, (ii) a fluid passage extending through the pressure lid, (iii) a guide shaft extending from an underside of the pressure lid, and (iv) a groove formed in the underside of the pressure lid;coupling the press collar of the pressure lid with a hydraulic press;coupling the fluid passage of the pressure lid to a source of pressurized fluid;installing a ring in the groove of the pressure lid;installing a forming die onto the pressure lid by engaging the forming die with the ring, the forming die comprising (i) a main body having a partial dome shape and (ii) an outlet extending through the main body and in fluid communication with the fluid passage of the pressure lid when the forming die is installed on the pressure lid; providing a base plate of the mold die;', 'providing at least one spacer plate of the mold die;', 'providing a cap plate of the mold die;', 'positioning the base plate, the at least one spacer plate, and the cap ...

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03-01-2019 дата публикации

USE OF A SUPERSONIC FLUIDIC OSCILLATOR IN SUPERPLASTIC FORMING AND SYSTEM FOR SAME

Номер: US20190001389A1
Автор: Ryzer Eugene
Принадлежит:

A method of forming a material using a supersonic fluidic oscillator in a superplastic forming process and a related system is provided. The method comprises applying pressurized gas at a baseline pressure to a surface of the material when the material is received within a cavity of a forming tool, and creating pressure fluctuations with a supersonic fluidic oscillator relative to the baseline pressure within the tool cavity. Each pressure fluctuation (i) deforms the material and (ii) subsequently allowing for a partial stress relief of the material during the forming process. 1. A method of forming a material in a superplastic forming tool , the method comprising:applying pressurized gas at a baseline pressure to a surface of the material when the material is received within a cavity of a forming tool; andgenerating pressure fluctuations relative to the baseline pressure within the cavity using a supersonic fluidic oscillator, each pressure fluctuation (i) deforming the material and (ii) subsequently allowing for a partial stress relief of the material during the forming process.2. The method of wherein a frequency of the pressure fluctuations is from 1 Hz to 70 Hz.3. The method of wherein an amplitude of the pressure fluctuations is between 0.01 psi and 0.50 psi.4. The method of further comprising increasing the baseline pressure according to a predetermined pressure-time profile.5. The method of wherein the pressure fluctuations are continuous throughout the forming process.6. A system for forming a material in a superplastic forming tool claim 1 , the system comprising: apply pressurized gas at a baseline pressure to a surface of the material when the material is received within a cavity of the forming tool, and', 'generate pressure fluctuations relative to the baseline pressure within the cavity, each pressure fluctuation (i) deforming the material and (ii) subsequently allowing for a partial stress relief of the material during the forming process; and, 'a ...

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02-01-2020 дата публикации

SCAFFOLD ASSEMBLY AND METHOD OF MANUFACTURE

Номер: US20200002956A1
Автор: Butler Paul, Jury Kevin
Принадлежит:

The present invention provides a scaffold assembly, in particular a combination of a conventional tubular scaffold tube or pole and a rosette, type coupling which enables the connection of additional scaffold components to the scaffold assembly, the coupling and tubular element being fixed relative to one another by means of at least one abutment which is cold formed in the tubular element such as to fix the coupling in position relative thereto. 1. A method of manufacturing a scaffold assembly comprising a hollow tubular element and a coupling circumscribing the tubular element , the method comprising locally outwardly deforming the tubular element to form an abutment positioned to retain the coupling in position.2. A method according to comprising the step of forming a pair of abutments axially spaced along the tubular element and between which the coupling is captured.3. A method according to comprising the steps of providing a recess in the coupling opening onto an interface between the coupling and the tubular element; and forming at least one abutment as an outward deformation into the recess.4. A method according to comprising cold forming each abutment.5. A method according to comprising forming each abutment through deformation of the tubular element from an inner wall of the tubular element.6. A method according to comprising the step of inserting a forming tool into a hollow interior of the tubular element; and expanding at least a portion of the forming tool in order to form at least one abutment.7. A method according to comprising utilising hydraulic pressure in order to effect expansion of the forming tool.8. A method according to comprising radially outwardly expanding an annular array of discrete forming elements comprised in the forming tool.9. A method according to comprising forcing a conical wedge against the array of forming elements in order to effect the radially outward expansion of the annular array.10. A method according to any of ...

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20-01-2022 дата публикации

METHOD FOR PRODUCING A SURGICAL HANDHELD DEVICE, AND A SURGICAL HANDHELD DEVICE

Номер: US20220015607A1
Принадлежит: OLYMPUS WINTER & IBE GMBH

A surgical handheld devices are essentially made up of a device body or main body and of a tubular shaft. In the production of known surgical devices, the tubular shafts are welded to the device bodies. A large number of very complex work steps are necessary for this purpose. On account of the high quality demands placed on surgical handheld devices in respect of mechanical stability and sterility, the weld seam has to meet the most stringent requirements. The invention makes available a method for producing a surgical handheld device, which can be used particularly easily and reliably. This is achieved by the fact that at least one device body and at least one tubular shaft of a surgical handheld device are connected to each other with form-fit engagement by hydroforming. 1. A method for producing a surgical handheld device , an endoscope , a resectoscope , a cystoscope or the like , having at least one tubular shaft and at least one device body , wherein at least one device body and at least one tubular shaft are connected to each other with form-fit engagement by means of hydroforming.2. The method as claimed in for producing a surgical handheld device claim 1 , wherein the at least one device body is a main body or an attachment body or a cone of the device body or a further component of the handheld device claim 1 , in particular an optical plate.3. The method as claimed in for producing a surgical handheld device claim 1 , wherein the at least one tubular shaft is a shaft claim 1 , a tube or an outer tube or an inner tube.4. The method as claimed in for producing a surgical handheld device claim 1 , whereina) at least one portion, of the at least one tubular shaft is guided into a receiving space of the at least one device body;b) the at least one device body and the at least one tubular shaft are fixed together, at least regionally, in at least one mold, which is composed of two mold halves;c) open ends of the at least one device body and/or of the at least ...

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14-01-2016 дата публикации

SHEET METAL COMPONENT AND MANUFACTURING METHOD THEREFOR

Номер: US20160009319A1
Принадлежит: GM GLOBAL TECHNOLOGY OPERATIONS LLC

A sheet metal component such as a car door is disclosed. The component includes an outer metal sheet having a groove formed therein, and an inner metal sheet having an edge forming a flange received into the groove. A filling material layer is inserted into the groove between the outer metal sheet and the flange. The outer metal sheet and the flange are welded to one another in holes of the filling material layer. 114.-. (canceled)15. A sheet metal component comprising:a first metal sheet having a groove formed therein;a second metal sheet having an edge with a flange received into the groove; anda filling material layer inserted into the groove between the first metal sheet and the flange, wherein the filling material layer has at least one hole through which in which the first metal sheet and the flange are welded to one another.16. The sheet metal component according to claim 15 , wherein the filling material layer comprises a strip that continuously extends along an edge of the groove on at least one side of the flange.17. The sheet metal component according to claim 15 , wherein the filling material layer comprises a thermoplastic polymer.18. The sheet metal component according to claim 15 , wherein the filling material layer is at least partially formed by a foamed material.19. The sheet metal component according to claim 18 , wherein the foamed material comprises closed-pored foamed material.20. The sheet metal component according to claim 18 , wherein the foamed material comprises a foamed material configured to expand under the influence of heat.212021. The sheet metal component according to claim 15 , wherein the filling material layer comprises a filling strip disposed in a bottom of the groove claim 15 , and at least one sealing strip ( claim 15 , ) clamped between a sidewall of the groove and a major surface of the flange.22. The sheet metal component according to claim 21 , wherein the first and second metal sheets enclose a hollow space claim 21 , ...

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11-01-2018 дата публикации

METHOD FOR PRODUCING COMPONENTS FOR MOTOR-VEHICLE STRUCTURES, HAVING A HYBRID STRUCTURE MADE OF LIGHT ALLOY AND PLASTIC MATERIAL

Номер: US20180009019A1
Принадлежит:

A component of a vehicle structure is obtained by a hot forming operation on a hybrid panel having a sheet element of light alloy and a sheet of plastic material. The hybrid panel is hot formed by pressing it against a forming surface of a mould element by a pressurized gas or by a second mould element. Following this operation, the hybrid panel assumes a configuration corresponding to the forming surface, whereas the light alloy sheet element and the plastic material sheet constituting the hybrid panel adhere to each other following softening by heat of the plastic material. Before the hot forming step, a surface of said light alloy sheet element which must contact the plastic material sheet is subjected to a roughening treatment, thereby defining surface asperities between which the plastic material of the plastic material sheet is inserted when it is softened by heat. 1. A method for obtaining a component of a motor-vehicle structure by a hot pressing operation on at least one sheet element of light alloy , said method comprising the steps of:providing a hybrid panel adjacent to a mould element having a forming surface,wherein said hybrid panel comprises at least one sheet of plastic material in contact with said at least one sheet element of light alloy substantially along an entire extension thereof, so that said hybrid panel has at least one layer of light alloy sheet and one layer of plastic material,hot forming said hybrid panel in its entirety by pressing it against said forming surface of said mould element with a predetermined controlled pressure and by simultaneously applying heat, until the hybrid panel assumes a configuration corresponding to that of said forming surface,wherein preliminarily to the hot forming step of the hybrid panel, a surface of said at least one sheet element of light alloy which is to come in contact with the at least one sheet of plastic material is subjected to a roughening treatment, so as to define surface asperities,wherein ...

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10-01-2019 дата публикации

SLEW-ACTUATED PIERCING OF RADIAL WALL

Номер: US20190009323A1
Автор: Watchorn Doug
Принадлежит:

A slew-actuated stamping station includes an expandable core configured to apply radially outward pressure to a radially inward facing surface of a radial wall, and at least one slew-actuated punch for piercing, along a radially inward direction, a respective hole in the radial wall. A method for piercing a radial wall includes simultaneously (a) applying radially outward pressure against a radially inward facing surface of the radial wall, and (b) driving a slew to actuate at least one punch to pierce, along direction opposite the radially outward pressure, at least one hole in the radial wall. A method for forming an object, having a radial wall with holes, includes forming a ring with a radial wall, and piercing at least one hole in the radial wall with at least one slew-actuated punch. 1. A slew-actuated stamping station , comprising:an expandable core configured to apply radially outward pressure to a radially inward facing surface of a radial wall; andat least one slew-actuated punch for piercing, along a radially inward direction, a respective hole in the radial wall.2. The stamping station of claim 1 , further comprising:a drive ring;at least one punch holder, each connecting one or more of the at least one slew-actuated punch to the drive ring;a guide for guiding each punch holder toward the radial wall; anda first slew for rotating the drive ring to drive each punch holder along the guide so as to pierce the radial wall with each slew-actuated punch.3. The stamping station of claim 2 , one or more of the at least one punch holder having exactly one punch mounted thereon.4. The stamping station of claim 2 , one or more of the at least one punch holder having more than one punch mounted thereon.5. The stamping station of claim 2 , each punch holder including:a punch body having the respective one or more of the at least one slew-actuated punch attached thereto, the guide being configured to guide the punch body;a lever connecting the punch body to the drive ...

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15-01-2015 дата публикации

Metallic Bladders

Номер: US20150013894A1
Принадлежит:

A method and apparatus is presented. A method may comprise positioning a metallic bladder within a tool, the tool having a number of die liners that generate heat when exposed to a magnetic field; applying the magnetic field to the number of die liners to heat the metallic bladder; and pressurizing the metallic bladder. 1. A method of forming a metallic bladder comprising:positioning the metallic bladder within a tool, the tool having a number of die liners that generate heat when exposed to a magnetic field;applying the magnetic field to the number of die liners to heat the metallic bladder; andpressurizing the metallic bladder.2. The method of further comprising:placing a thermoplastic material over the metallic bladder prior to positioning the metallic bladder within the tool.3. The method of further comprising:positioning a number of mock parts within the tool, wherein pressurizing the metallic bladder against the number of mock parts forms a first shape for the metallic bladder.4. The method of further comprising:friction stir welding edges of a number of metallic sheets to create the metallic bladder.5. The method of claim 1 , wherein pressurizing the metallic bladder comprises pressurizing the metallic bladder to about 250 psi.6. The method of claim 1 , wherein pressurizing the metallic bladder comprises pressurizing the metallic bladder to a pressure sufficient to form the metallic bladder to a surface of at least one of a placeholder and a thermoplastic material within the tool.7. A method of forming a consolidated structure comprising:positioning a thermoplastic material and a metallic bladder within a tool, the thermoplastic material and the metallic bladder forming a preform structure, and the tool having a number of die liners that generate heat when exposed to a magnetic field;applying the magnetic field to the number of die liners to heat the preform structure; andincreasing a pressure in the metallic bladder to a first level when the preform ...

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19-01-2017 дата публикации

METHOD FOR MANUFACTURING A LINE COMPONENT

Номер: US20170014887A1
Принадлежит:

According to the manufacturing method of the invention the line component. In particular an additively fabricated line component, comprises a line element for conducting a fluid from a first opening to a second opening, and a line branching connected with the line element for conducting the fluid to a third opening, wherein an outer region of the line component is designed load-compliant by means of a numerical optimization program and thereby includes a multitude of irregular topological structures in its outer region. In the manufacturing method of the line component a notch is incorporated on the inside of the line element, which serves to relieve a tension in a highly loaded state of the line component or the line element, a particle-filled gas stream is guided through the interior of the line component, in order to smooth the inside of the line component and/or the line component is subjected to a pressurization, in order to produce a plastic deformation on an inner surface of the line component. 1. A method for manufacturing a line component for conducting a fluid , the line component comprising:a line element for conducting a fluid from a first opening to a second opening, anda line branching connected with the line element for conducting the fluid to a third opening, whereinan outer region of the line component is designed load-compliant by means of a numerical optimization program and thereby includes a multitude of irregular topological structures in its outer region,wherein in the manufacturing method:a notch is incorporated on the inside of the line element, which serves to relieve a tension in a highly loaded state of the line component or the line element,a particle-filled gas stream is guided through the interior of the line component, in order to smooth the inside of the line component, and/orthe line component is subjected to a pressurization, in order to produce a plastic deformation on an inner surface of the line componentwherein the line ...

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19-01-2017 дата публикации

Method for the individualized adaptation of the shape of components

Номер: US20170014891A1
Принадлежит: THYSSENKRUPP STEEL EUROPE AG

A method for the individualized adaptation of the shape of components includes providing a basic material for producing the components. Next at least one unifying production method is selected. The components are then produced with a geometrically identical base shape by the unifying production method. Then at least one individualizing production method is selected. Then the shape of the components is adapted to at least two different final shapes by the individualizing production method that is different from the unifying production method. The final shape of each component differs from its basic shape.

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18-01-2018 дата публикации

Forming device

Номер: US20180015519A1
Принадлежит: Sumitomo Heavy Industries Ltd

A forming device that forms a metal pipe by heating and expanding a metal pipe material includes: a pair of an upper die and a lower die between which the metal pipe material is heated and expanded; upper electrodes and lower electrodes that sandwich both end parts of the metal pipe material therebetween from upper and lower sides to heat the metal pipe material; and a busbar that is connected only to either the upper electrodes or the lower electrodes to supply electric power from a power supply.

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18-01-2018 дата публикации

FORMING DEVICE

Номер: US20180015520A1
Принадлежит:

A forming device that expands a metal pipe material to form a metal pipe includes: an upper die and a lower die that form a main cavity part forming a main body part of the metal pipe and a sub-cavity part forming a flange part of the metal pipe by surfaces thereof opposed to each other; and a shielding member that prevents foreign matter discharged from the main cavity part or the sub-cavity part from scattering, the sub-cavity part is extended to be opened to the outside of the die in a direction crossing an extending direction of the metal pipe material, and the shielding member is provided on a line in which the sub-cavity part extends in the expanding of the metal pipe material. 1. A forming device that expands a metal pipe material to form a metal pipe , the device comprising:an upper die and a lower die that form a main cavity part forming a main body part of the metal pipe and a sub-cavity part forming a flange part of the metal pipe by surfaces thereof opposed to each other; anda shielding member that prevents foreign matter discharged from the main cavity part or the sub-cavity part from scattering,wherein the sub-cavity part is extended to be opened to the outside of the die in a direction crossing an extending direction of the metal pipe material, andthe shielding member is provided on a line in which the sub-cavity part extends in the expanding of the metal pipe material.2. The forming device according to claim 1 ,wherein the shielding member blocks the sub-cavity part from a direction in which the sub-cavity part is extended.3. The forming device according to claim 2 ,wherein the shielding member is provided to be brought into contact with a side surface of the upper die or the lower die and is moved with the movement of the upper die or the lower die to block the sub-cavity part from the direction in which the sub-cavity part is extended in a case where the die is closed. Priority is claimed to Japanese Patent Application No. 2015-072089, filed Mar. ...

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18-01-2018 дата публикации

Forming device

Номер: US20180015521A1
Принадлежит: Sumitomo Heavy Industries Ltd

A forming device that forms a metal pipe by blow forming includes: a gas supply part that supplies a gas to a metal pipe material to expand the metal pipe material; a die attachment part to which a die that is brought into contact with the expanded metal pipe material to form the metal pipe is attached; a gas discharge part that discharges the gas from the metal pipe material; and a pressure detector that detects a pressure of the gas, the gas supply part includes a gas compression part that compresses the gas, and a supply line that transfers the gas compressed by the gas compression part to the metal pipe material, the gas discharge part includes a discharge line that transfers the discharged gas, and the pressure detector is provided in each of the supply line and the discharge line.

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16-01-2020 дата публикации

Forming apparatus

Номер: US20200016645A1
Принадлежит: Sumitomo Heavy Industries Ltd

A forming apparatus which forms a metal pipe by expanding a metal pipe material, includes: a forming die for forming the metal pipe; a first electrode and a second electrode which clamp the metal pipe material at both end sides and heat the metal pipe material by causing an electric current to flow through the metal pipe material; and a first fluid supply unit and a second fluid supply unit which supply a fluid into the metal pipe material heated by the first electrode and the second electrode to expand the metal pipe material, wherein at least one of the first electrode and the second electrode is provided with a movement restriction mechanism which restricts a movement of the metal pipe material in an axial direction of the metal pipe material.

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18-01-2018 дата публикации

METAL PIPE HAVING THICKENED END PORTION, AND METHOD OF MANUFACTURING SAME

Номер: US20180017190A1

A metal pipe having a thickened end portion, the metal pipe includes: when viewed in a longitudinal direction of the metal pipe, a thin portion which has a thickness t; a first thickened portion which is provided on one end and has a thickness T which is larger than the thickness t; and a first taper portion which is provided between the thin portion and the first thickened portion and has the thickness which gradually increases from tto T; when a hardness of an inner surface of the first thickened portion is measured in a circumferential direction and the hardness is plotted with respect to a position in the circumferential direction, in which a waveform representing a high hardness portion having a hardness which is 95% or more of a maximum hardness in the circumferential direction and a waveform representing a low hardness portion having a hardness which is less than 95% of the maximum hardness alternately appear, and a plurality of combinations of the waveform representing the high hardness portion and the waveform representing the low hardness portion appear. 1. A metal pipe having a thickened end portion , the metal pipe comprising:when viewed in a longitudinal direction of the metal pipe,{'sub': '0', 'a thin portion which has a thickness t;'}{'sub': '0', 'a first thickened portion which is provided on one end and has a thickness T which is larger than the thickness t; and'}{'sub': '0', 'a first taper portion which is provided between the thin portion and the first thickened portion and has the thickness which gradually increases from tto T, wherein'}when a hardness of an inner surface of the first thickened portion is measured in a circumferential direction and the hardness is plotted with respect to a position in the circumferential direction,a waveform representing a high hardness portion having a hardness which is 95% or more of a maximum hardness in the circumferential direction and a waveform representing a low hardness portion having a hardness which is ...

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17-04-2014 дата публикации

METHOD OF FABRICATING INTEGRALLY BLADED ROTOR AND STATOR VANE ASSEMBLY

Номер: US20140101939A1
Автор: ING Visal
Принадлежит: PRATT & WHITNEY CANADA CORP.

A method of fabricating an integrally bladed rotor of a gas turbine engine according to one aspect, includes a 3-dimensional scanning process to generate a 3-dimensional profile of individual blades before being welded to the disc of the rotor. A blade distribution pattern on the disc is then determined in a computing process using data of the 3-dimensional profile of the individual blades such that the fabricated integrally bladed rotor is balanced. 1. A method of fabricating an integrally bladed rotor of a gas turbine engine , the integrally bladed rotor including a disc with an array of blades affixed to the disc , the blades extending radially outwardly and being circumferentially spaced apart , the method comprising:a) operating a milling machine to cut a blank of the integrally bladed rotor secured in a device for ensuring a machining position, thereby forming the integrally bladed rotor having the blades extending iron; the disc to be fabricated;b) scanning the fabricated integrally bladed rotor to generate a complete 3-dimensional profile of the integrally bladed rotor before removing the integrally bladed rotor from the device;c) calculating a center of gravity of the integrally bladed rotor and verifying whether or not the center of gravity is within an acceptable range with respect to a reference point of the integrally bladed rotor; andd) removing the integrally bladed rotor from the device if the verification has a positive result.2. The method as defined in comprising further machining the fabricated integrally bladed rotor if the verification in step (c) has a negative result and then repeating step (c).3. The method as defined in wherein step (b) is conducted with a non-contact 3-dimensional scanning system.4. A method of fabricating a stator vane assembly of a gas turbine engine claim 1 , the stator vane assembly including coaxial inner and outer rings with an array of stator vanes circumferentially spaced apart and radially extending between the ...

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28-01-2016 дата публикации

Tool for Preforming a Tube for Subsequent Internal High Pressure Forming, as Well as a Method for Producing Such a Tool and For Producing a Component By Internal High Pressure Forming

Номер: US20160023261A1
Принадлежит:

A tool is provided for preforming a metallic starter tube section for subsequent internal high pressure forming in order to produce a tubular IHF-component. The tool includes a plurality of tool sections that can move relative to one another and that delimit, between them, a shaping cavity for receiving and forming the starter tube section. The cavity has a contour which is both derived from the shape of the IHF component to be produced and adapted to the circumference of the starter tube section to be formed, such that each cavity cross section perpendicular to a cavity longitudinal axis predefined by the starter tube section corresponds to the cross-sectional shape of the IHF component cross-section in the same position, reduced in its cross-sectional circumference to exactly the circumference of the starter tube section. A method is provided for producing such a tool, and a method is provided for producing a tube-like IHF component using such a tool. 1. A tool for preforming a metallic starter tube section for subsequent internal high pressure forming in order to produce a tubular IHF component , the tool comprising:a plurality of tool parts configured to move relative to one another, said plurality of tool parts between them delimiting a shaping cavity that receives and forms the starter tube section, whereinthe shaping cavity has a contour both derived from a shape of the tubular IHF component to be produced and adapted to a circumference of the starter tube section to be preformed,each cavity cross-section of the shaping cavity perpendicular to a cavity longitudinal axis predefined by the starter tube section conforms to a cross-sectional shape of the tubular IHF component cross-section in a same position, but reduced in its cross-sectional circumference to exactly the circumference of the starter tube section.2. The tool according to claim 1 , whereinthe tool is a press-based tool, andthe plurality of tool parts comprise a tool underpart and a tool upper part ...

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25-01-2018 дата публикации

METHOD FOR FORMING A TUBULAR BODY, UNDULATING TUBULAR BODY AND USE OF SAME

Номер: US20180021830A1
Принадлежит:

A method for forming a tubular body, comprising the following steps: making available a tubular body having a first and a second tube end, filling the tubular body with a liquid, closing the tubular body, and forming the tubular body. 1. A method for forming a tubular body , the method comprising:filling a tubular body with a liquid, the tubular body having a first end, a second tube end, and a cross-sectional shape;closing the tubular body, andforming the tubular body, wherein forming the tubular body includes changing the cross-sectional shape of at least a portion of the tubular body.2. The method according to claim 1 , comprising pressurizing the liquid in the tubular body before forming the tubular body.3. The method according to claim 2 , wherein the liquid is subjected to a pressure of 20 bar or more.4. The method according to claim 1 , wherein forming comprises introducing one or more bending radii into the tubular body.5. The method according to claim 4 , wherein the one or more bending radii is less than three times a diameter of the tubular body.6. (canceled)7. The method according to claim 1 , wherein changing the cross-sectional shape includes placing the tubular body in a die and forming the tubular body to match the die by applying force to the tubular body.8. The method according to further comprises:bending the tubular body into a meandering shape, wherein the meandering shape has one or more substantially uncurved tube segments, each of the one or more substantially uncurved tube segments adjoin one or more of the bending radii.9. The method according to claim 1 , comprising:discharging the liquid from the tubular body when the pressure exceeds a predetermined value during forming.10. The method according to claim 1 , comprising monitoring the liquid pressure during forming.11. The method according to claim 1 , wherein the tubular body is a steel material.12. A meandering tubular body produced by a method according to claim 1 , the meandering ...

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10-02-2022 дата публикации

RING ELECTRODE FOR A MEDICAL DEVICE

Номер: US20220040474A1
Принадлежит: Heraeus Deutschland GmbH & Co. KG

One aspect relates to a process for preparing a ring electrode including the steps of a) providing a monolithic metal precursor, wherein the monolithic metal precursor includes an outer tube forming a first cavity of the precursor, and wherein the outer tube has a wall including in one section an inner tube forming a second cavity of the precursor; b) preparing a composite precursor by inserting a first sacrificial core element into the first cavity of the precursor provided in a) and a second sacrificial core element into the second cavity of the precursor provided in a); c) forming the composite precursor obtained in b) to obtain a formed composite having a smaller outer diameter than the composite precursor obtained in b); d) separating a composite disk from the formed composite obtained in c); e) removing the first and the second sacrificial core element from the composite disk obtained in d). 1. A process for preparing a ring electrode comprising: wherein the monolithic metal precursor comprises an outer tube forming a first cavity of the precursor, and', 'wherein the outer tube has a wall comprising in one section an inner tube forming a second cavity of the precursor;, 'a) providing a monolithic metal precursor,'}b) preparing a composite precursor by inserting a first sacrificial core element into the first cavity of the precursor provided in a) and a second sacrificial core element into the second cavity of the precursor provided in a);c) forming the composite precursor obtained in b) to obtain a formed composite having a smaller outer diameter than the composite precursor obtained in b);d) separating a composite disk from the formed composite obtained in c);e) removing the first and the second sacrificial core element from the composite disk obtained in d).2. The process according to claim 1 , wherein the monolithic metal precursor is prepared by at least one process selected from the group of electrical discharging machining claim 1 , additive ...

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02-02-2017 дата публикации

ELASTOMER FORMED BEADED JOINT

Номер: US20170028457A1
Принадлежит:

A method for forming a conduit with a radial flange for forming part of a beaded coupling by: positioning a conduit blank in a forming die, wherein the forming die defines a radially extending recess; inserting a forming post in the conduit blank to define an annular space therebetween; inserting a flexible material in the annular space between the post and the conduit; placing a sleeve in a bearing relationship with the flexible material; compressing the flexible material between the post and the sleeve to force the flexible material against the conduit to expand the conduit outward into engagement with the radially extending recess in the forming die to form an annular flange; and releasing compression on the flexible material. 1. A method for forming a conduit with an annular flange for forming part of a beaded coupling , the method comprising the steps of:positioning a conduit blank in a forming die, wherein the forming die defines a radially extending annular recess;inserting a forming post in the conduit blank to define an annular space therebetween;inserting a flexible material in the annular space between the post and the conduit blank;placing a sleeve in a bearing relationship with the flexible material; andcompressing the flexible material between the post and the sleeve to force the flexible material against the conduit blank and force a portion of the conduit blank outward into engagement with the radially extending annular recess in the forming die to form an annular flange in the conduit.2. The method of claim 1 , wherein the step of compressing the flexible material comprises the step of:moving the sleeve toward a reaction surface of the forming post.3. The method of claim 1 , wherein the step of compressing the flexible material comprises the step of:moving a reaction surface on the forming post toward the sleeve.4. The method of claim 1 , and further comprising the step of:inserting a sealing wedge adjacent to the flexible material before applying ...

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02-02-2017 дата публикации

Spherical decoupler conduit

Номер: US20170030500A1
Принадлежит: NELSON GLOBAL PRODUCTS Inc

A spherical decoupler conduit for connecting misaligned components, and a method for making the same, where the spherical decoupler includes an inlet connection with a first spherical portion; an outer slider with a second spherical portion for pivotably mating with the first spherical portion and a tubular portion; an inner slider having a tubular portion in a telescoping relationship with the tubular portion of the outer slider and a third spherical portion; and an outlet connection with a fourth spherical portion for pivotably mating with the third spherical portion.

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17-02-2022 дата публикации

METHOD FOR MANUFACTURING CURVED THIN-WALLED INTERMETALLIC COMPOUND COMPONENT BY WINDING MANDREL WITH METAL FOIL STRIPS

Номер: US20220048090A1
Принадлежит:

The present invention provides a method for manufacturing a curved thin-walled intermetallic compound component by winding a mandrel with metal foil strips, which comprises the following steps: designing a prefabricated blank; preparing a support mandrel; determining thicknesses and layer numbers of foil strips; determining widths of the foil strips; establishing a laying process; pretreating surfaces of the foil strips; laying A foil and B foil; carrying out bulge forming on the prefabricated blank; carrying out diffusion reaction and densification treatment on a bulged component; and carrying out subsequent treatment of a thin-walled component. The present invention can solve the problems that impurities generated in the separation process of a support mould and a laminated foil prefabricated blank influence the final performance of a part, and a single homogeneous intermetallic compound component in thickness direction has poor plasticity and toughness at room temperature. 1{'b': '1', 'step , designing a prefabricated blank: carrying out characteristic analysis on a curved component to determine shape of a prefabricated blank required;'}{'b': 2', '1, 'step , preparing an internal support mandrel: determining material of an internal support mandrel required, and preparing the internal support mandrel according to the shape of the prefabricated blank determined in step ;'}{'b': '3', 'step , determining thicknesses and layer numbers of foil strips: determining total thickness ratio of A foil strips to B foil strips according to atom number ratio of A atoms to B atoms in an intermetallic compound AxBy, wherein A is Ni or Ti, and B is Al; determining total thicknesses of the A foil strips and the B foil strips according to wall thickness of the curved component to be finally formed and thickness of the internal support mandrel; when determining laying sequence of the foil strips, considering the internal support mandrel is necessary; as A is the material of the ...

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08-02-2018 дата публикации

DEEP-DRAWING MACHINE WITH ROTATION CUTTING DEVICE

Номер: US20180036782A1
Принадлежит:

A deep-drawing machine having a forming station configured for forming containers into a first sheet-shaped material, and a cutting station disposed downstream of the forming station in a working direction. The cutting station is configured to cut or to perforate an area of the sheet-shaped materials disposed between the containers. The cutting station may include a rotation cutting device that comprises a cutting cylinder and an opposing cylinder. A method for operating a deep-drawing machine that comprises the following steps: forming containers into a first sheet-shaped material by a forming station, and cutting or perforating of the sheet-shaped materials in an area between the containers after forming of the containers using the rotation cutting device. 1. A deep-drawing machine comprising:a forming station configured for forming containers into a first sheet-shaped material; anda cutting station arranged downstream of the forming station in a working direction and configured for one of cutting or perforating the first sheet-shaped material between the formed containers;wherein the cutting station comprises a rotation cutting device having a cutting cylinder and an opposing cylinder.2. The deep-drawing machine according to claim 1 , further comprising a sealing station configured for sealing the containers with a second sheet-shaped material claim 1 , wherein the cutting station is disposed downstream of the sealing station in the working direction.3. The deep-drawing machine according to claim 1 , wherein the cutting cylinder and the opposing cylinder are drivingly engaged with one another using a gear drive.4. The deep-drawing machine according to claim 3 , wherein the cutting cylinder and the opposing cylinder are driven by a servo motor.5. The deep-drawing machine according to claim 1 , wherein the cutting cylinder and the opposing cylinder are each driven by a servo motor.6. The deep-drawing machine according to claim 1 , further comprising a control for ...

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12-02-2015 дата публикации

METHOD OF FABRICATING A COMPONENT OF A SOLAR ENERGY SYSTEM

Номер: US20150040399A1
Автор: Dennis Michael
Принадлежит:

The present disclosure provides a method of fabricating a component of a solar energy system. The method comprises the step of providing a tube. The tube comprises a material that deforms when at least a length of the tube is exposed to a suitable difference in pressure between an interior portion of the length of the tube and an exterior portion of the length of the tube. The method also comprises providing a die having a cavity arranged to receive the length of the tube. The cavity defines a shape that is related to that of the component of the solar energy system. Further, the method comprises positioning the length of the tube in the cavity of the die. The method also comprises increasing a relative pressure of a fluid within the interior portion of the length of the tube relative to a pressure within the cavity and outside the interior portion of the length of the tube such that at least a portion of the length of the tube expands at to a shape that is related to that of the component of the solar energy system. 117-. (canceled)18. A method of fabricating an ejector of a solar energy system , the method comprising the steps of:providing a tube, the tube comprising a metallic material that deforms when at least a length of the tube is exposed to a suitable difference in pressure between an interior portion of the length of the tube and an exterior portion of the length of the tube;providing a die having a cavity arranged to receive the length of the tube, the cavity defining a shape that is related to that of the ejector;positioning the length of the tube in the cavity of the die;heating the length of the tube to a temperature above a transition temperature at which the material changes from a brittle state to a ductile state; andincreasing a relative pressure of a fluid within the interior portion of the heated length of the tube relative to a pressure within the cavity and outside the interior portion of the length of the tube such that at least a portion of ...

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24-02-2022 дата публикации

ULTRA-LOW PRESSURE LIQUID FILLING FORMING SYSTEM AND METHOD FOR SPECIAL-SHAPED COMPONENT

Номер: US20220055086A1
Принадлежит:

The present disclosure discloses an ultra-low pressure liquid filling forming system for a special-shaped component, including a control system, a supercharger, a driving device, a preforming unit, and a final forming unit. The present disclosure further provides an ultra-low pressure liquid filling forming method for a special-shaped component, including the following steps: S making an equal diameter cylindrical coil blank with an overlapping part in a longitudinal direction by using a plate blank; S bulging the equal diameter cylindrical coil blank into a variable diameter cylindrical prefabricated coil blank; S cutting and welding the overlapping part remaining on the variable diameter cylindrical prefabricated coil blank in the axial direction to obtain a variable diameter prefabricated tube blank; S filling liquid and press-forming the variable diameter prefabricated tube blank, so that the variable diameter prefabricated tube blank occurs compressive deformation, thereby forming the special-shaped component. 1. An ultra-low pressure liquid filling forming system for a special-shaped component , comprising:a control system;a preforming unit comprising a preforming die and a self-sealing liquid bag;a supercharger having a liquid outlet and electrically connected to the control system, wherein the liquid outlet is in communication with the self-sealing liquid bag;a final forming unit comprising a liquid filling press-forming die and two tube end seal-sealing devices, the tube end self-sealing devices comprising:a tube end self-sealing punch; andan oil cylinder used for driving the tube end self-sealing punch, wherein one end of the tube end self-sealing punches is provided with a liquid through pipe, the liquid through pipe in communication with the liquid outlet; anda driving device electrically connected to the control system, wherein the driving device can drive the preforming die and the liquid filling press-forming die between an open position and a closed ...

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07-02-2019 дата публикации

MANUFACTURING ULTRA-HIGH STRENGTH LOAD BEARING PARTS USING HIGH STRENGTH/LOW INITIAL YIELD STEELS THROUGH TUBULAR HYDROFORMING PROCESS

Номер: US20190039110A1
Принадлежит:

Rather than using a conventional stamping forming process with steels having high ultimate tensile strength and relatively low initial yield, tubular hydroforming techniques are introduced to synergize with BIW part forming, or forming of other load bearing parts. Such steels can have ultimate tensile strengths of greater than 1000 MPa and initial yields of less than 360 MPa In some embodiments, the steels have elongation of at least 40%. Such steels can include retained austenite. 1. A process for forming steels with high ultimate tensile strength and low initial yields comprising the steps of:a. Forming an initial tube blank by selecting a raw tube diameter sufficient to permit stretching of the steel in a later hydroforming step to reach a pre-determined yield strength while keeping induced material thinning within pre-determined failure limits and pre-determined design tolerance and forming an initial tube blank conforming to said diameter;b. Pre-bending said initial tube blank to generate a smooth curvature in a bent tube;c. Hydroforming the bent tube in a mold by filling the bent tube with a pressurized liquid until walls of the bent tube contact the mold to form a part;d. Trimming the formed part.2. The process of wherein the steel contains retained austenite.3. The process of wherein before hydroforming the steel has an ultimate tensile strength of greater than 1000 MPa and an initial yield strength of less than 360 MPa.4. The process of wherein before hydroforming the steel has an ultimate tensile strength of greater than 1150 MPa.5. The process of wherein the tube blank is subject to at least one of preforming or intermediate hydroforming after pre-bending and before hydroforming. This application claims priority to U.S. Provisional Application Ser. No. 62/539,911, entitled “Manufacturing Ultra-High Strength BIW Parts Using Nanosteel® NXG 1200 Through Tubular Hydroforming Process,” filed on Aug. 1, 2017, the disclosure of which is incorporated by reference ...

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07-02-2019 дата публикации

Product molding method and apparatus and product

Номер: US20190039111A1
Принадлежит: Posco Co Ltd

The present invention relates to product molding method and apparatus and a product. A product molding apparatus comprises: a lower mold which has one or more molding grooves formed thereon and on which a material is mounted; an upper mold which is disposed above the lower mold and is for applying pressure to the material; and a punch part which is provided on the upper mold, is inserted into the molding grooves on the lower mold such that the material is molded, and discharges a filling material that has been pressed. The present invention enables quick and easy molding of a product by means of both hot press forming and hydroforming, thereby reducing manufacturing procedures and time and thus saving cost.

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16-02-2017 дата публикации

Automated forming machine

Номер: US20170043387A1
Автор: Po Ming Huang
Принадлежит: Cherry Chief Manufacturing Ltd

An automated forming machine is adapted to form at least one metal sheet and contains: a material supplying zone, a heating zone, a forming zone, and a cooling zone which are all configured to accommodate components of the automated forming machine. The automated forming machine includes: a frame and a forming device for clamping, heating, and blow molding the at least one metal sheet. The automated forming machine also includes plural tracks, plural loading carriers, a first pushing devices, a second pushing device, a third pushing device, a fourth pushing device, a pulling device, a first heating device and two cooling devices, and each cooling device includes a support rack and a plurality of spray nozzles.

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16-02-2017 дата публикации

DEVICE AND METHOD FOR CYCLE- AND COST-OPTIMIZED THERMAL TRANSFORMATION OF HOSE BLANKS

Номер: US20170043507A1
Автор: Göbel Fred
Принадлежит:

The invention relates to a device and a method for the thermal reshaping of hose blanks from preferably pre-extruded elastic raw hose material, wherein during the reshaping the hose blank is arranged in a shell-like, single- or multi-piece molding tool with a hollow body, wherein the inner side of the hollow body corresponds as a negative to the shape to be impressed onto the hose blank, wherein the tempering of the molding tool that is necessary for reshaping occurs by means of clamp-like tempering elements which are shaped congruently to the outer surface of the mold and which close form-fittingly over the mold, while the molding tool itself does not comprise any tempering system at all, in particular no ducts or other hollow spaces for circulating a tempering medium, and wherein the temperature of each tempering element is kept constant during the process, while, to modify the temperature of the molding tool, a different tempering element with a correspondingly constant temperature is positioned against the molding tool; in the claimed device, the molding tool is free of internal ducts and other hollow spaces for the circulation of a tempering medium, while half or partial shells, which are separate from the mold and which close form-fittingly over the mold, are provided to temper the molding tool, wherein the inner sides of said shells which face the molding tool are congruent with the outer side of said molding tool and wherein the shells comprise an arrangement for keeping the temperature of each tempering element constant during the process, in particular internal hollow spaces for the perfusion of a tempering medium, and wherein at least one mechanism is provided for selectively closing different tempering elements at different temperatures around the molding tool. 1. Method for the thermal reshaping of hose blanks consisting preferably of pre-extruded elastic raw hose material , wherein the hose blank is located in a shell-like , single- or multi-part ...

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19-02-2015 дата публикации

Tube expansion method

Номер: US20150047194A1
Принадлежит: Mitsubishi Heavy Industries Ltd

A tube expansion method of fixing a heat exchanger tube inserted to a tube hole of a tubesheet by tube expansion including: when there is a groove along a circumferential direction with respect to an inner circumferential surface in the middle axis of an axis direction of the tube hole, a first hydraulic tube expansion step of performing hydraulic tube expansion at a pressure of 15% and 70% in a range including the groove, and thereafter, a second hydraulic tube expansion step of performing each liquid tube expansion at a pressure of 100% in each range divided except the groove.

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16-02-2017 дата публикации

Thermoplastic Shell Assembly Formed Integrally by Embedding and Injection and Method for Manufacturing the Shell Assembly

Номер: US20170043515A1
Автор: WEI Chih-Chia
Принадлежит:

A method is used for manufacturing a shell assembly which includes a metallic shell and a plastic material embedded into the metallic shell. The metallic shell has an outer surface provided with at least one slot. The at least one slot of the metallic shell is provided with a plurality of through holes. The plastic material is injected into the metallic shell, flows through the through holes of the metallic shell, and flows into and out of the at least one slot of the metallic shell during an injection molding process. Thus, the plastic material is embedded in the metallic shell so that the metallic shell and the plastic material are formed integrally. 1. A shell assembly comprising:a metallic shell; anda plastic material embedded into the metallic shell;wherein:the metallic shell has an outer surface provided with at least one slot;the metallic shell has an inner surface provided with at least one protruding arcuate face aligning with the at least one slot;the metallic shell is processed by an anodizing treatment;the at least one arcuate face of the metallic shell is processed by a CNC working procedure to have an insulating function;the inner surface of the metallic shell is provided with at least one worked portion which is processed by an etching process or a laser engraving working procedure;the at least one worked portion of the metallic shell is coated with a glue;the at least one slot of the metallic shell is provided with a plurality of through holes; andthe plastic material is injected into the metallic shell, flows through the through holes of the metallic shell, and flows into and out of the at least one slot of the metallic shell during an injection molding process.2. The shell assembly of claim 1 , wherein the metallic shell is integrally formed by a thermoplastic molding process.3. The shell assembly of claim 1 , wherein the plastic material is made of plastics.4. The shell assembly of claim 1 , wherein:the at least one slot of the metallic shell has ...

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15-02-2018 дата публикации

SUPERPLASTIC FORMING

Номер: US20180045217A1
Принадлежит: ROLLS-ROYCE PLC

An aerofoil structure with a hollow cavity is manufactured by diffusion bonding and superplastic forming. Outer panels are formed of a first material; a membrane is formed of a second material. Stop-off material is applied to preselected areas on at least one side of the membrane or of one of the panels so as to prevent diffusion bonding between the panels and the membrane at the preselected areas. The panels and the membrane are arranged in a stack and a diffusion bonding process is performed to bond together the first and second panels and the membrane to form an assembly. A superplastic forming process is performed at a forming temperature to expand the assembly to form the aerofoil structure. The forming temperature is selected so that the second material undergoes superplastic deformation at the forming temperature and the first material does not undergo superplastic deformation at the forming temperature. 2. The method of claim 1 , in which the first material undergoes creep deformation at the forming temperature.3. The method of claim 1 , in which the superplastic temperature range of the first material is higher than the superplastic temperature range of the second material.4. The method of claim 1 , in which the first material is Ti-6Al-4V and the second material is ATI-425®.5. An aerofoil structure formed by diffusion bonding and superplastic forming claim 1 , the aerofoil structure comprising first and second outer panels formed of a first material and a membrane formed of a second material claim 1 , characterised in that the second material has undergone superplastic deformation and the first material has not undergone superplastic deformation.6. The aerofoil structure of claim 5 , in which the superplastic temperature range of the first material is higher than the superplastic temperature range of the second material.7. The aerofoil structure of claim 5 , in which the first material has undergone creep deformation. The present disclosure concerns ...

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26-02-2015 дата публикации

SYSTEM AND METHOD FOR MANUFACTURING AN AIRFOIL

Номер: US20150052751A1
Принадлежит: GENERAL ELECTRIC COMPANY

A system for manufacturing an airfoil includes an unfocused laser beam and a first fluid column surrounding the unfocused laser beam to create a confined laser beam directed at the airfoil. A sensor inside the airfoil detects penetration of the confined laser beam through the surface of the airfoil. A method for manufacturing an airfoil includes confining an unfocused laser beam inside a first fluid column to create a confined laser beam, directing the confined laser beam at a surface of the airfoil, and penetrating the surface of the airfoil with the confined laser beam. The method further includes detecting penetration of the confined laser beam through the surface of the airfoil. 1. A system for manufacturing an airfoil , comprising:a first fluid column;an unfocused laser beam inside said first fluid column to create a confined laser beam directed at a surface of the airfoil; anda sensor inside the airfoil, wherein said sensor detects penetration of said confined laser beam through the surface of the airfoil.2. The system as in claim 1 , wherein said sensor comprises an optical fiber.3. The system as in claim 1 , further comprising a controller operably connected to said sensor and configured to terminate said confined laser beam when said sensor detects penetration of said confined laser beam through the surface of the airfoil.4. The system as in claim 1 , further comprising a second fluid flowing inside the airfoil claim 1 , wherein said second fluid disrupts said first fluid column inside the airfoil.5. The system as in claim 4 , further comprising a controller operably connected to said sensor and configured to control a flow of said second fluid inside the airfoil.6. A method for manufacturing an airfoil claim 4 , comprising:confining an unfocused laser beam inside a first fluid column to create a confined laser beam;directing said confined laser beam at a surface of the airfoil;penetrating the surface of the airfoil with said confined laser beam; ...

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25-02-2016 дата публикации

DEFORMATION APPARATUS (AS AMENDED)

Номер: US20160052038A1
Принадлежит:

Apparatus configured to deform a tubular work piece having a longitudinal axis, the apparatus comprising a support for supporting a tubular work piece to be deformed; rotation means for rotating the tubular work piece about its longitudinal axis; a nozzle for directing a stream of pressurised fluid at the tubular work piece in a direction transverse to the longitudinal axis of the tubular work piece; and means for moving one or both of the tubular work piece and the nozzle relative to one another such that the stream of pressurised fluid can be aimed at a plurality of locations along the tubular work piece; wherein the pressure of the fluid directed at the tubular work piece is great enough to cause deformation of the tubular work piece, but not so great that cutting of the tubular work piece can occur. 1. A forming apparatus comprising:a support for supporting a tubular work piece having a longitudinal axis;rotation means for rotating the tubular work piece about the longitudinal axis;a nozzle for directing a stream of pressurised fluid at the tubular work piece in a direction transverse to the longitudinal axis;wherein one or both of the tubular work piece and the nozzle is movable relative to the other such that the stream of pressurised fluid can be aimed at a plurality of locations along the tubular work piece; andwherein the pressure of the stream of pressurized fluid directed at the tubular work piece is great enough to cause deformation of the tubular work piece, but not so great that cutting of the tubular work piece can occur.2. The forming apparatus according to claim 1 , wherein the support comprises a mandrel.3. The forming apparatus according to claim 1 , wherein the rotation means comprises a lathe.4. The forming apparatus according to claim 1 , wherein the support and rotation means comprise a mandrel.5. The forming apparatus according to claim 1 , wherein the nozzle is configured to move in a direction transverse to the longitudinal axis.6. The ...

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16-02-2017 дата публикации

MOLDING APPARATUS

Номер: US20170048931A1
Принадлежит:

A molding apparatus capable of improving the quality of a molded article is provided. A control section controls a blowing mechanism to expand and mold a metal pipe material by supplying gas into the metal pipe material held between an upper mold and a lower mold by a pipe holding mechanism. The control section controls a driving section to mold a flange portion by crushing a second molded portion of the expanded metal pipe material in a sub-cavity portion between the upper mold and the lower mold. In a molding apparatus, the control section changes movement speed of a slide during the molding of the flange portion by controlling a servomotor. Accordingly, it becomes possible to control an operation of pressing at an appropriate movement speed according to the shape or the like of the flange portion. Accordingly, it is possible to improve the quality of a molded article. 1. A molding apparatus that molds a metal pipe with a flange , comprising:a first mold and a second mold that are paired with each other;a slide configured to move at least one of the first mold and the second mold;a driving section that is provided with a servomotor configured to generate a driving force for moving the slide;a holding section configured to hold a metal pipe material between the first mold and the second mold;a gas supply section configured to supply gas into the metal pipe material held by the holding section; anda control section configured to control the driving section, the holding section, and the gas supply section,wherein the control sectioncontrols the gas supply section so as to expand and mold the metal pipe material by supplying gas into the metal pipe material held between the first mold and the second mold by the holding section,controls the driving section so as to mold a flange portion by crushing a portion of the expanded metal pipe material by the first mold and the second mold, andchanges movement speed of the slide during molding of the flange portion by ...

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13-02-2020 дата публикации

AUTOMOBILE FLOOR PANEL AND AUTOMOBILE FLOOR PANEL MANUFACTURING METHOD

Номер: US20200047449A1
Автор: Ayuzawa Shotaro
Принадлежит: HONDA MOTOR CO., LTD.

A vehicle floor panel is provided in which a honeycomb core made of metal sandwiched and adhered between two CFRP plates is one in which a large number of core units formed into a polygon shape are continuous within one plane so as to share a side of the polygon. Since closed-section parts formed by a hat-shaped cross section part formed along the side and one CFRP plate are continuous with each other at a vertex of the polygon of the adjacent core units, not only is it possible to lighten the weight by opening the interior of the polygon (P) shape core unit, but it is also possible to enhance the energy-absorbing performance by dispersing and transmitting a collision load inputted into one direction of the floor panel toward a plurality of other directions because the high strength load transmission path is continuous with other load transmission paths. 11213. A vehicle floor panel in which a honeycomb core () made of metal is sandwiched between two CFRP plates () and adhered ,{'b': 12', '14', '14', '14', '14', '18', '13', '14', '14, 'i': a', 'b', 'c', 'c, 'wherein the honeycomb core () is one in which a large number of core units () formed into a polygon (P) shape are continuous within one plane so as to share a side (S) of the polygon (P), the side (S) forms a hat-shaped cross section part having a top face (), a pair of side faces () and a pair of flange faces (), and closed cross-section parts () formed by adhering one of the CFRP plates () to the pair of flange faces () and linearly extending along the side (S) are continuous with each other at a vertex (V) of the polygon (P) of the adjacent core units ().'}214. The vehicle floor panel according to claim 1 , wherein the core unit () is a square shape or an equilateral triangle shape.31214a. The vehicle floor panel according to claim 1 , wherein a pair of the honeycomb cores () are adhered to each other via the top face () of the hat-shaped cross section part.414121317c. The vehicle floor panel according to ...

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14-02-2019 дата публикации

BELLOWS HAVING TWEEZERS-SHAPED CORRUGATED PORTIONS AND METHOD FOR MANUFACTURING SAME

Номер: US20190048780A1
Автор: CHO Kyung Sang
Принадлежит:

The present invention relates to a bellows having tweezers-shaped corrugated portions for increasing resistance and restoring force against torsion, and a method for manufacturing the same, the bellows comprising: a first flat part having a flat cylindrical shape; a second flat part having a flat cylindrical shape and disposed opposite to the first flat part; and a plurality of corrugated portions, each having a tweezers shape and disposed between the first flat part and the second flat part, wherein each of the plurality of corrugated portions is sequentially connected to each other, so as to increase resistance and restoring force against torsion. 1. A bellows comprising:a first flat part having a flat cylindrical shape;a second flat part having a flat cylindrical shape and disposed opposite to the first flat part; anda plurality of corrugated portions, each having a tweezers shape and disposed between the first flat part and the second flat part,wherein the plurality of corrugated portions are sequentially connected to each other,each corrugated portion comprises:a protrusion portion having a first surface and a second surface successively provided next to the first surface in parallel, in which the first surface and the second surface are in close contact with each other, and a connecting portion of the first surface and the second surface protrudes in a circular shape;a convex portion having a third surface extending from the first surface and protruding outward in a convex shape and a fourth surface extending from the second surface and protruding outward in a convex shape; anda concave portion having a fifth surface extending from the third surface and recessed inward in a concave shape and a sixth surface extending from the fourth surface and recessed inward in a concave shape, andthe corrugated portions are connected to each other at the concave portion.2. The bellows of claim 1 , wherein an interval between the third surface and the fourth surface is ...

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23-02-2017 дата публикации

Apparatus and Method for Forming Three-Sheet Panels

Номер: US20170050229A1
Принадлежит:

An apparatus for forming a panel, including a first face sheet, a second face sheet and a core sheet between the first face sheet and the second face sheet, may include a molding tool defining a forming cavity shaped to correspond to the panel, a heating system positioned adjacent to the forming cavity and configured to heat the forming cavity, and a pressurization system configured to pressurize a cavity volume between the tool and the panel and pressurize a panel volume between the first face sheet and the second face sheet. 1. An apparatus for forming a panel comprising a first face sheet , a second face sheet and a core sheet between said first face sheet and said second face sheet , said apparatus comprising:a molding tool defining a forming cavity shaped to correspond to said panel;a heating system positioned adjacent to said forming cavity and configured to heat said forming cavity; anda pressurization system configured to pressurize a cavity volume between said tool and said panel and pressurize a panel volume between said first face sheet and said second face sheet.2. The apparatus of further comprising:an outer caul plate assembly positioned within said forming cavity adjacent to said tool; andan inner caul plate assembly positioned within said forming cavity between said outer caul plate assembly and said panel; pressurize a first pressure zone defined between said inner caul plate assembly and said outer caul plate assembly; and', 'pressurize a second pressure zone defined between said first face sheet and said second face sheet., 'wherein said pressurization system is configured to3. The apparatus of wherein pressurization of first pressure zone pushes said inner caul plate assembly against said first face sheet and said second face sheet claim 2 , and wherein pressurization of said second pressure zone pushes said first face sheet and said second face sheet apart from each other.4. The apparatus of wherein said inner caul plate assembly defines a ...

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23-02-2017 дата публикации

Systems and methods for electromagnetic forming of containers

Номер: US20170050230A1
Автор: Richard H Lee
Принадлежит: Belvac Production Machinery Inc

Systems and methods of forming articles using electromagnetic radiation are disclosed. In some aspects, the system includes a plurality of forming modules movably mounted relative to an infeed mechanism. The infeed mechanism is configured to supply pre-form articles to the plurality of forming modules, and each of the plurality of forming modules includes a multi-segment mold disposed about an electromagnetic coil. The electromagnetic coil is configured to impart an electromagnetic force on the pre-form articles when supplied with electrical energy that urges the pre-form articles into contact with the multi-segment mold to produce the formed containers.

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22-02-2018 дата публикации

Method and Coating Device for Applying a Cladding Layer During the Production of a Multilayer Heavy-Duty Pipe

Номер: US20180050382A1
Автор: SCOBEL Peter
Принадлежит: Eisenbau Krämer GmbH

The invention relates to a method and a coating device for applying a cladding layer onto the inner side of a carrier layer during the production of a multilayer heavy-duty pipe, with a pressure-exerting unit having a force application unit. A stable application of the cladding layer is achieved by having the coating device comprise a rolling tool with the pressure-exerting unit and the force application unit, and by providing the pressure-exerting unit with at least one pressure roller having a diameter that is smaller than the inside diameter of the heavy-duty pipe to be produced, and with at least one support element acting diametrically counter thereto with a supporting force in the operating state. 120-. (canceled)21. A method for producing a multilayer heavy-duty pipe with a pipe unit that is composed of an outer pipe forming a carrier layer and at least one inner pipe forming a cladding layer , comprising:introducing the inner pipe into the outer pipe;providing a pressure-exerting unit with at least one pressure roller that has a smaller diameter than the inside diameter of the inner pipe and is rotatably mounted with its rotary axis at a distance from a longitudinal axis of the inner pipe;applying a pressing force aligned radially outward against an inner surface of the inner pipe to the pressure roller; androtating the pressure-exerting unit relative to the pipe unit while rolling the pressure roller on the inner surface of the inner pipe and pressing of an outer surface of the inner pipe against the inner surface of the outer pipe causing local plastic deformation of the inner pipe wall, with the pressure-exerting unit being simultaneously advanced axially during the rolling of the pressure roller relative to the pipe unit.22. The method of wherein during the rolling of the pressure roller claim 21 , the pressing force is selected such that the outer pipe is not expanded or is expanded only slightly claim 21 , below its yield point.23. The method of ...

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15-05-2014 дата публикации

APPARATUS AND METHOD OF FORMING RECLOSABLE CONTAINERS

Номер: US20140130560A1
Автор: Cook Steven T.
Принадлежит: DAYTON SYSTEMS GROUP INC.

An apparatus for forming a reclosable metal can includes a flexible bladder that receives pressure from at least one end. The bladder is received in movable dies that selectively open and close about the bladder, and more particularly about a metal body received between the bladder and die. The die preferably includes thread or lug profile cavities for forming circumferentially spaced thread lugs in the can body. 1. An apparatus for forming a reclosable metal can comprising:an inflatable flexible bladder;a die having a cavity disposed adjacent the bladder, and dimensioned to receive an associated metal body therebetween whereby in response to fluid pressure the flexible bladder engages surface portions of an associated metal body and deforms the associated surface portions into the die cavity.2. The apparatus of further comprising a source of hydraulic fluid and pressure for selectively inflating the flexible bladder.3. The apparatus of further comprising a mechanism for opening and closing die portions that form the die and cavity whereby the associated metal body is introduced to and removed from the cavity.4. The apparatus of wherein the flexible bladder is a hollow sleeve received in the die.5. The apparatus of wherein the flexible bladder is sealed at a first end and a passage provided at a second end for selectively introducing hydraulic fluid into the flexible bladder.6. The apparatus of wherein the die includes thread lug portions therein at circumferentially spaced locations.7. The apparatus of further comprising a center post received in the hollow sleeve of the flexible bladder.8. The apparatus of wherein the flexible bladder has a sidewall thickness on the order of 0.5 inches.9. The apparatus of wherein the flexible bladder is formed of urethane.10. The apparatus of wherein the flexible bladder is a hollow sleeve opened at first and second ends.11. A method of forming a reclosable metal can body comprising:providing a die having thread lug cavities ...

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10-03-2022 дата публикации

HEATING SYSTEM FOR PRODUCTION OF A DOUBLE-LAYER TUBE

Номер: US20220072595A1
Автор: Saman Bora
Принадлежит:

A heating system for use in the manufacture of copper coated double-layer steel tubes having a casing () in which the roll-wrapped tube is heated to a predefined temperature value. The heating system comprises a sensor () configured in an outer portion of the casing () such that the sensor () is able to determine a temperature value within the casing (). 1. A heating system for manufacture of copper coated double-layer steel tubes having a casing in which the roll-wrapped tube is heated to a predefined temperature value characterized by a sensor configured in an outer portion of the casing such that the sensor is able to determine temperature value inside the casing.2. The heating system according to claim 1 , wherein the sensor is being positioned such that facing towards a joining point of the tube forms in the casing.3. The heating system according to claim 1 , wherein a first window is arranged on the casing corresponding to the sensor.4. The heating system according to claim 3 , wherein the first window is arranged on an upper wall of the casing.5. The heating system according to claim 1 , wherein a bar is extending away from the casing.6. The heating system according to claim 5 , wherein a retaining element is disposed on the bar and which at least partially surrounds the sensor.7. The heating system according to claim 1 , wherein the casing has a second window from which an interior of the casing is seen.8. The heating system according to claim 1 , wherein the casing comprises an inlet into which the tube form of the roll is fed to the heating system.9. A heating device according to claim 1 , wherein the casing comprising an outlet from which the copper coated double layer steel tube exit from the heating system.10. The heating system according to claim 1 , wherein a handle is provided allowing adjustment of the temperature value within the casing.11. The heating system according to claim 1 , wherein a control element is configured to measure the temperature ...

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03-03-2016 дата публикации

Automatic integral forming method for double-curvature plate of ship

Номер: US20160059291A1

The present invention provides an automatic integral forming method for a double-curvature plate of a ship, comprising: a) constructing a loading system for integral forming; b) establishing relationship between basic forming data and processing data of the plate according to a requirement for a forming process; c) making prototyping software according to the relationship between the basic data and the processing data, installing the prototyping software on the control device, starting the prototyping software to load the plate so that the plate is plastically deformed in double curvature. The present invention features easy operation, high intelligence, high precision and wide application range, and thus is especially applicable for automatic forming of large-curvature plates such as saddle-shaped plates, sail-shaped plates, twisted plates, plates combining shapes thereof and so on.

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21-02-2019 дата публикации

METAL-PLASTIC COMPOSITE STRUCTURE FOR ELECTRONIC DEVICES

Номер: US20190054671A1

In one example, a metal-plastic composite structure for an electronic device is described, which includes a micro-arc oxidized metal substrate and at least one plastic film disposed on the micro-arc oxidized metal substrate using a superplastic forming process. 1. A metal-plastic composite structure for an electronic device comprising:a micro-arc oxidized metal substrate; andat least one plastic film disposed on the micro-arc oxidized metal substrate using a superplastic forming process.2. The metal-plastic composite structure of claim 1 , herein the micro-arc oxidized metal substrate comprises:a metal substrate; anda micro-arc oxidelayer formed on the metal substrate.3. The metal-plastic composite structure of claim 2 , wherein the metal substrate comprises at least one material selected from a group consisting of aluminum claim 2 , magnesium claim 2 , lithium claim 2 , zinc claim 2 , titanium claim 2 , aluminum alloy claim 2 , magnesium alloy claim 2 , lithium alloy claim 2 , zinc alloy claim 2 , and titanium alloy.4. The metal-plastic composite structure of claim 1 , wherein the plastic film is made up of at least one plastic material selected from a group consisting of polyacrylnitrile claim 1 , polyethylene claim 1 , polypropylene claim 1 , polystyrene claim 1 , polyvinylacetate claim 1 , poly(meth)acrylate claim 1 , polyvinylchloride claim 1 , fluropolymer claim 1 , chlorinated polyether claim 1 , polyurethane claim 1 , polyamide claim 1 , polycarbonate claim 1 , polyester claim 1 , polyimide claim 1 , polyphthalamide claim 1 , polyphenylene sulfide claim 1 , and polysulphone.5. The metal-plastic composite structure of claim 1 , wherein the plastic film comprises at least one filler selected from a group consisting of carbon black claim 1 , titanium dioxide claim 1 , clay claim 1 , mica claim 1 , talc claim 1 , barium sulfate claim 1 , calcium carbonate claim 1 , synthetic pigment claim 1 , dye claim 1 , metallic powder claim 1 , aluminum oxide claim 1 , ...

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22-05-2014 дата публикации

Method for Producing a Mold Tube

Номер: US20140137623A1
Принадлежит:

A method for producing a mold tube from copper or a copper alloy for a continuous casting mold, a tube blank being formed on a mandrel, which determines the inner shape of the mold, by the external application of force, and, following the shaping process, the mandrel being removed from the mold tube (); the action of force resulting in response to the movement of the tube blank relative to the die surrounding the same; the die having a shaping structure for a cold formed profile ( ) on the outer surface () of the mold tube (), so that the cold formed profile () is produced by the die upon shaping of the tube blank on the mandrel. 1. (canceled)2. (canceled)3. (canceled)4. (canceled)5. (canceled)6. (canceled)7. (canceled)8. (canceled)91166775116677aa;aaa;a. A method for producing a mold tube from copper or a copper alloy for a continuous casting mold , comprising: forming a tube blank on a mandrel , which determines an inner shape of the mold , by externally applying force; and following shaping , removing the mandrel from the mold tube ( , ) , the action of force resulting in response to movement of the tube blank relative to a die surrounding the same , wherein the die has a shaping structure for a cold formed profile ( , , ) on an outer surface () of the mold tube ( , ) , so that the cold formed profile ( , , ) is produced by the die upon shaping of the tube blank on the mandrel.106677a;a. The method as recited in claim 9 , wherein the cold formed profile ( claim 9 , claim 9 , ) is produced in response to the pulling of the tube blank through the die.112116677aa;a. The method as recited in wherein the corner regions () of the mold tube ( claim 9 , ) are excluded from the production of the cold formed profile ( claim 9 , claim 9 , ).122116677aa;a. The method as recited in wherein the corner regions () of the mold tube ( claim 10 , ) are excluded from the production of the cold formed profile ( claim 10 , claim 10 , ).1367a,a. The method as recited in wherein the ...

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22-05-2014 дата публикации

AN AXIAL TURBINE FOR A TIDAL POWER PLANT AND A METHOD FOR THE ASSEMBLY THEREOF

Номер: US20140140845A1
Принадлежит: VOITH PATENT GMBH

An axial turbine for a tidal power plant, including a hub with a rotor blade holder and a rotor blade with a blade fastening section having a longitudinal axis including a fastening stub, a radial fixing and an anti-rotation element. The fastening stub includes a contact surface supported against a complementarily shaped fixing surface on the rotor blade holder whose envelope is rotationally symmetrical to the longitudinal axis. The radial fixing secures the rotor blade fastening section against a withdrawal movement relative to the rotor blade holder in the direction of the longitudinal axis. The anti-rotation element is connected with a complementarily shaped rotational stop on the rotor blade holder with an effective area of the anti-rotation element being a component of the blade fastening section arranged separate from the radial fixing, and the radial fixing comprises fastening means that has a predetermined breaking point of the blade fastening section. 1. An axial turbine for a tidal power plant , comprising:{'b': 1', '2', '2', '1', '2', '2', '2', '3, 'a hub () with at least one rotor blade holder (, ., ., .);'}{'b': 3', '3', '1', '3', '2', '3', '3', '4', '5', '5', '1', '5', '2', '5', '3, 'claim-text': [{'b': '6', 'a fastening stub ();'}, {'b': '7', 'a radial fixing (); and'}, {'b': 8', '6', '9', '10', '2', '2', '1', '2', '2', '2', '3', '5', '5', '1', '5', '2', '5', '3', '7', '4', '2', '2', '1', '2', '2', '2', '3', '5', '5', '1', '5', '2', '5', '3', '8', '11', '2', '2', '1', '2', '2', '2', '3', '5', '5', '1', '5', '2', '5', '3', '8', '32', '4', '7', '7', '13', '1', '13', '4, 'i': 'n', 'an anti-rotation element (), said fastening stub () having a contact surface () configured for support against a complementarily shaped fixing surface () on said rotor blade holder (, ., ., .), said rotor blade holder having an envelope that is rotationally symmetrical to the longitudinal axis (, ., ., .), said radial fixing () securing said rotor blade fastening section () ...

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28-02-2019 дата публикации

METHOD FOR QUICK GAS BULGING FORMING OF HOT METAL SHEET

Номер: US20190060970A1
Принадлежит:

Provided is a method for quick forming of a hot metal sheet. The method relates to a technology for forming a metal sheet part, and solves the problem that the existing hot metal sheet forming technology cannot ensure that a blank is deformed under reasonable temperature and pressure conditions, thereby failing to realize precise and quick forming of a complex metal sheet part, especially a thin-walled part. The method mainly includes the following steps: step one, placing a metal sheet blank to be formed on a forming mold; step two, introducing high-pressure gases with equal pressures simultaneously into upper and lower enclosed cavities respectively formed by the metal sheet blank and the sealing mold, and the metal sheet blank and the forming mold; step three, heating the metal sheet blank to a preset forming temperature condition; step four, quickly releasing the high-pressure gas from the cavity formed by the metal sheet blank and the forming mold, such that the metal sheet blank bulges; and step five, discharging the gas from the cavity formed by the metal sheet blank and the sealing mold, and opening the mold to obtain a formed metal sheet part. The present invention is used for manufacturing a metal sheet part. 1. A method for quick gas bulging forming of a hot metal sheet , wherein the method is implemented according to the following steps:step one, placing a metal sheet blank to be formed on a forming mold, and closing a sealing mold to form enclosed cavities on upper and lower surfaces of the metal sheet blank;step two, introducing high-pressure gases with equal pressures simultaneously into upper and lower enclosed cavities respectively formed by the metal sheet blank and the sealing mold, and the metal sheet blank and the forming mold;step three, heating the metal sheet blank to a preset forming temperature condition;step four, quickly releasing the high-pressure gas from the enclosed cavity formed by the metal sheet blank and the forming mold, such ...

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28-02-2019 дата публикации

Method For Manufacturing An Aircraft Leading Edge Panel That Allows Extensive Laminar Flow To Be Obtained, And Leading Edge Comprising At Least One Panel Obtained Using The Said Method

Номер: US20190061908A1
Принадлежит:

A method for manufacturing an aircraft leading edge panel, includes a step of overmoulding a coating onto a sheet positioned in a cavity of a mould, which cavity is delimited by a shaping surface which exhibits an optimized surface finish. The coating includes, after the overmoulding step, an exterior face which corresponds to the exterior face of the panel that is to be obtained and which exhibits an optimized surface finish conferred by the shaping surface of the mould. A panel may be obtained using this method and a leading edge includes at least one such panel. Because of the optimized surface finish of the exterior surface thereof, the panel contributes to extending the regions of laminar flow. 1. A method for manufacturing an aircraft leading edge panel , the method comprising:placing a sheet in a cavity of a mould, the cavity being delimited by a shaping surface configured to shape an exterior face of the panel that is to be obtained, the shaping surface having an optimized surface finish; andovermoulding a coating onto the sheet by injecting a material into the cavity of the mould, the coating comprising, after the overmoulding step, an exterior face which corresponds to the exterior face of the panel that is to be obtained, the exterior face of the coating having an optimized surface finish conferred by the shaping surface of the mould.2. The method for manufacturing an aircraft leading edge panel according to claim 1 , wherein the sheet comprises an internal face claim 1 , an external face at least partially coated with the coating and at least one through-orifice claim 1 , andwherein the coating material is injected via at least one feed positioned on the side of the internal face of the sheet and in line with the through-orifice.3. The method for manufacturing an aircraft leading edge panel according to claim 2 , wherein at least two feeds each comprise a nozzle having an end in raised relief with respect to a contact surface of the mould against which ...

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10-03-2016 дата публикации

Apparatus for Continuous Casting and Method to Assemble Said Apparatus for Continuous Casting

Номер: US20160067770A1
Принадлежит: DANIELI & C. OFFICINE MECCANICHE SPA

Apparatus for continuous casting comprising a support frame and a plurality of plates coupled to each other to define a tubular element provided with a casting cavity. Positioning members are provided to connect the plates to the support frame. The positioning members comprise attachment devices suitable to connect at least a first plate to a wall of the support frame, and thrust devices configured to compress the other plates with respect to each other, in correspondence with respective connection edges and against the at least one first plate. 1. Apparatus for continuous casting comprising a support frame and a plurality of plates coupled to each other to define a tubular element provided with a casting cavity positioning members being provided to position said plates with respect to said support frame , said positioning members comprising each time attachment devices or thrust devices , wherein only one first plate of said plates is attached to a wall of said support frame , by means of corresponding attachment devices , and in that thrust devices are associated to the other plates to thrust them toward the inside of said support frame and to compress them with respect to each other , in correspondence with respective connection edges and against said first plate.2. Apparatus as in claim 1 , wherein said thrust devices are mounted on said support frame.3. Apparatus as in claim 2 , wherein said thrust devices comprise elastic blocks attached to the external surface of said plates and thruster elements attached to said support frame and configured to compress said elastic blocks.4. Apparatus as in claim 3 , wherein each of said elastic blocks comprises a containing body attached to said plates and configured to contain a plurality of elastic elements.5. Apparatus as in claim 4 , wherein said containing body is housed in a hole made in the thickness of said plates.6. Apparatus as in claim 4 , wherein said containing body comprises a container provided with an ...

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