СПОСОБ ИЗГОТОВЛЕНИЯ КОВРОВОГО ПОКРЫТИЯ ИЛИ КОВРА И ПОЛУЧЕННЫЕ ИМ КОВРОВОЕ ПОКРЫТИЕ ИЛИ КОВЕР

Способ изготовления коврового покрытия или ковра, включающий следующие стадии: стадию (S1-S2) формирования первичной основы (1), которая представляет собой слой тканого или нетканого материала, содержащий нити (2) из полиэтилентерефталата и сополимера полиэтилентерефталата, причем coPET имеет более низкую температуру плавления, чем PET, и причем указанный PET присутствует в указанной первичной основе (1) в большем количестве, чем указанный coPET; стадию создания клеевого слоя (11), состоящего на 50% или более из coPET; стадию простегивания нитью по меньшей мере указанной первичной основы (1); стадию активации клеевого слоя (11) для частичного фиксирования пряжи (12) на указанной первичной основе (1). 2 н. и 23 з.п. ф-лы, 15 ил.

КОВРОВОЕ ИЗДЕЛИЕ, СОДЕРЖАЩЕЕ ОПТИЧЕСКИЙ ДАТЧИК

FIELD: physics. SUBSTANCE: carpet product is created which contains laminate from: piled primary lining layer forming the upper surface of the carpet product; intermediate adhesive layer and lining of a layer forming back surface of the carpet product; where the carpet product is selected from the group consisting of a carpet and carpet tiles; where the carpet product in addition contains the optical sensor designed with a possibility of the sensor signal generation; where the optical sensor is located (from the side of the upper surface of the carpet product) behind the primary lining layer and where the carpet product is designed with a possibility of the transmitting of the light from the upper surface of the carpet product to the optical sensor. EFFECT: product improvement. 11 cl, 23 dwg РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (51) МПК D05C 17/02 (13) 2 531 770 C2 (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ (21)(22) Заявка: ИЗОБРЕТЕНИЯ К ПАТЕНТУ 2011137442/12, 03.02.2010 (24) Дата начала отсчета срока действия патента: 03.02.2010 (72) Автор(ы): ВАН ХЕРПЕН Мартен М. Й. В. (NL) (73) Патентообладатель(и): КОНИНКЛЕЙКЕ ФИЛИПС ЭЛЕКТРОНИКС Н.В. (NL) Приоритет(ы): (30) Конвенционный приоритет: R U 10.02.2009 EP 09152472.8; 20.05.2009 EP 09160772.1 (43) Дата публикации заявки: 20.03.2013 Бюл. № 8 (56) Список документов, цитированных в отчете о поиске: EP 0261811 A2, 30.03.1988 (см. прод.) (85) Дата начала рассмотрения заявки PCT на национальной фазе: 12.09.2011 (86) Заявка PCT: IB 2010/050463 (03.02.2010) 2 5 3 1 7 7 0 (45) Опубликовано: 27.10.2014 Бюл. № 30 2 5 3 1 7 7 0 R U WO 2010/092507 (19.08.2010) Адрес для переписки: 129090, Москва, ул. Б. Спасская, 25, строение 3, ООО "Юридическая фирма Городисский и Партнеры" (54) КОВРОВОЕ ИЗДЕЛИЕ, СОДЕРЖАЩЕЕ ОПТИЧЕСКИЙ ДАТЧИК (57) Реферат: В соответствии с изобретением создано дополнительно содержит оптический датчик, ковровое изделие, содержащее ламинат из: выполненный с возможностью генерирования ...

КОВЕР

1. Ковер, содержащий базовую структуру и имеющий:высокий ворс инизкий ворс,причем некоторые из волокон, содержащиеся в высоком ворсе, обладают меньшей линейной плотностью, чем наиболее тонкие волокна, содержащиеся в низком ворсе;отличающийся тем, чтопо меньшей мере, некоторые из волокон высокого ворса обладают линейной плотностью, меньшей 15 дтекс, а предпочтительно - меньшей 5 дтекс.2. Ковер по п. 1, отличающийся тем, что высокий ворс содержит волокна с различной линейной плотностью.3. Ковер по п. 2, отличающийся тем, что, по меньшей мере, половина волокон высокого ворса обладает линейной плотностью, меньшей 5 дтекс.4. Ковер по п. 3, отличающийся тем, что остальные волокна высокого ворса обладают линейной плотностью, меньшей 25 дтекс.5. Ковер по любому из предыдущих пунктов, отличающийся тем, что волокна низкого ворса обладают линейной плотностью, превышающей 400 дтекс.6. Ковер по п. 1, отличающийся тем, что, по меньшей мере, высокий ворс или низкий ворс содержит петельный ворс.7. Ковер по п. 1, отличающийся тем, что ворс сформирован тафтинговым способом.8. Ковер по п. 1, отличающийся тем, что высокий ворс и низкий ворс расположен вместе в смешанном порядке.9. Ковер по п. 8, отличающийся тем, что высокий ворс и низкий ворс расположен в чередующемся порядке в одном или большем числе рядов.10. Ковер по п. 8, отличающийся тем, что высокий ворс и низкий ворс расположен, не обязательно, парами, в шахматном порядке или в хаотическом виде. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (51) МПК D05C 17/02 (13) 2011 148 120 A (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ЗАЯВКА НА ИЗОБРЕТЕНИЕ (21)(22) Заявка: 2011148120/12, 27.04.2010 (71) Заявитель(и): ДЕССО Б.В. (NL) Приоритет(ы): (30) Конвенционный приоритет: 27.04.2009 NL 2002808 (85) Дата начала рассмотрения заявки PCT на национальной фазе: 28.11.2011 R U (43) Дата публикации заявки: 10.06.2013 Бюл. № 16 (72) Автор(ы): КАММАЕРТ Людвиг Мария Герардус Ирма (NL) (86) Заявка PCT: (87) Публикация заявки PCT: WO ...

СВЕТОИЗЛУЧАЮЩИЙ ВОРСОВЫЙ КОВЕР

... 1. Светоизлучающий ворсовый ковер (1), который содержит: ! первичный несущий слой (100), по выбору вторичный несущий слой (200), причем или первичный несущий слой (100) содержит первый войлочный слой (30'), или по выбору вторичный несущий слой (200) содержит второй войлочный слой (30”), или как первичный несущий слой (100), так и по выбору вторичный несущий слой (200) содержат войлочные слои (30', 30”), !множество встроенных в ковер светодиодов (40), генерирующих свет от ковра (41), ! первый электрический проводник (10) и второй электрический проводник (20), подающие энергию от источника питания (50) на светодиоды (40), причем первый электрический проводник (10) и/или второй электрический проводник (20) по меньшей мере частично встроен в первый войлочный слой (30') и/или второй войлочный слой (30”). ! 2. Светоизлучающий ковер (1) по п.1, который содержит вторичный несущий слой (200). ! 3. Светоизлучающий ковер (1) по п.1, который содержит также адгезивный слой (300), помещенный между по ...

ANTISTATISCHE SYNTHETISCHE TEXTILFAEDEN

DURCH EXTRUDIEREN GESCHICHTETE TEPPICHRUECKSEITE UND VERFAHREN ZUR HERSTELLUNG DERSELBEN.

Textiler Bodenbelag

Nichtgewebte Ware

Carpet backings and a process for their preparation

A non-woven fabric suitable for use as a tufted carpet base is prepared by applying a polar lubricant to a non-woven self-bonded fabric comprising randomly disposed continuous filaments of a polymer from the group of isotactic polypropylene, linear polyethylene, linear copolymers of ethylene or propylene with up to 25% by weight of other copolymerizable monomers, and melt blends of said polymers and copolymers with up to 25% of other polymers, e.g. atactic polypropylene, branched polyethylene, polyisobutylene; the filaments possess a birefringence that is at least 40% of the maximum birefringence and the average edge bond count of the fabric, i.e. the number of bonds appearing on an edge face of the fabric per one hundred filaments, lies between 30 and 80. The polar lubricants include methyl hydrogen polysiloxane, 2-ethylhexyl silicate, 2-ethylhexyl sebacate, acetyl 2-ethylhexyl citrate, refined coconut oil potassium oleate, potassium n-octyl phosphates and mixed n-octyl-hydroxy-ethyl esters ...

PILE CARPETING

... 1294039 Pile fabrics FARBENFABRIKEN BAYER AG 16 July 1970 [16 July 1969] 34468/70 Heading D1K A pile fabric has pile yarns comprising blended fibres of polyacrylonitrile and from 10% to 50% by weight of crimped polyamide of at least 50 dtex. The polyacrylonitrile fibres are a polymer containing at least 80% by weight of acrylonitrile the remainder being vinyl -vinylidine monomers such as vinyl chloride, vinyl acetate and vinyl pyridine and acrylic or methacrylic compounds such as acrylate or methacrylate esters and the polyamide may be polyamide 6.

METHOD AND APPARATUS FOR WEAVING PILE FABRICS

... 1378927 Spool Axminster looms FIELDCREST MILLS Inc 23 Feb 1972 [3 Nov 1971] 8449/72 Heading D1E In a spool Axminster loom, the spool conveyor 26 lowers the tuft yarn tubes 25B directly into the shed, where loops W1, W2 of weft are inserted to either side of the row of tuft yarns 24 by needles 36, 37 acting simultaneously in the same horizontal plane, and as the reed 12 beats up, spool 25 moves forward in unison, the lower part of the tuft is bent up around the nearmost weft loop W2 by projections 13A on breast comb teeth. 13, and the tuft loop thus formed is. severed at the fell from the spool yarn by a knife 75 which moves rearwardly to the fell. The spool conveyor 26 is advanced stepwise by a pawl (27D) actuated by a cam (27K) Fig. 7 (not shown) on the loom main shaft 35 and acting on a ratchet wheel (27B) fixed to shaft 27A of sprocket wheel 27 which lowers the spools 25 down to the shed. Weft holding and advancing; selvedges forming. As the two weft loops are inserted, fingers (73) ...

CARPET TUFTING BACKING MADE OF SPUNBONDED NONWOVEN

MANUFACTURE OF A COMPOSITE MATERIAL

WOVEN PILE FABRICS

... 1378926 Woven pile fabrics FIELDCREST MILLS Inc 23 Feb 1972 [3 Nov 1971] 8448/72 Heading D1K A woven pile fabric has pairs of warps 10, 11 woven around groups G, G-1, G-2 and G-3 of pairs 12, 13 and 14, 15 of wefts, each group constituting one pick, and pile loops 20 looped around one pair of wefts 12, 13 in each group. There are two pairs of wefts in each group which may be as in Fig. 2, or all wefts may lie in the same plane (Fig. 4, not shown), or the wefts of all pairs may be positioned one above the other (Fig. 5, not shown). Selvedges. On one side hairpin loops 21, 22 the ends of the pairs of wefts have a thread 23 passed through them, and on the other side loops 24, 25 are formed by two weft inserters inserting pairs of wefts alternately.

Dust control mat

A dust control mat has a tufted fibre layer (2) including a substrate (8) and tufts of a first yarn (10) and a second yarn (12). The first yarn (10) is a twisted synthetic yarn and the second yarn (12) is a twisted yam that includes a synthetic monofilament (14) and a third yarn (16) having good moisture absorbing characteristics, e.g. being a cotton yarn.

Improvements in or relating to Tufted Carpets.

... 1,176,059. Laminated carpet backing. HERCULES Inc. 24 Oct., 1967 [24 Oct., 1966; 18 Sept., 1967], No. 48365/67. Heading B5N. [Also in Division D1] A tufted carpet has as its primary backing material a film-reinforced non-woven fabric which comprises a synthetic thermoplastic film into which a fibrous staple web has been calendered. The backing may be produced by placing a layer or layers of staple fibres in contact with one or both faces of a thermoplastic film, softening the film, and embedding the fibres into the film by calendering. The fibres may be laid randomly on the film or may be carded to orient the individual fibres; the fibres in this case being arranged so that fibres of adjacent fibre layers are cross-laid. The fibres may be polypropylene, polyethylene, rayon, nylon, polyester, or acrylic fibres or combinations thereof, and the films may be polyethylene, polypropylene, or an ethylene/propylene block copolymer. The fibres may be calendered into the film using a heated roll.

Manufacture of a composite material

Servo-motor driven yarn feed mechanism for a tufting machine

Yarns are fed to a tufting machine by a mechanism comprising servo-motor driven rolls 28 mounted on supports, each roll feeding a single yarn end, the servo-motors having motor controllers which receive pattern instructions through a master controller which in turn receives positional information for the main drive shaft. The supports for the rolls are suitably transversely aligned arcuate bars. A method of controlling the pattern to produce a carpet with a border having different tuft heights is also disclosed.

Non-woven fabric, tufted carpet and methods of producing same

... 1,068,432. Coated non-woven fabrics. BIGELOW-SANFORD, Inc. March 26, 1964 [Oct. 31, 1963], No. 13057/64. Heading B2E. [Also in Divisions B5 and D1] A non-woven fabric, which can be used as a backing in tufted-pile fabrics, comprises a batt of fibres intermixed by needling. The fibres of one or both surfaces are bonded together into a flattened and hardened condition, but the remaining fibres are unbonded. As shown, fibres of polypropylene alone or mixed with other fibres are fed from feedboxes 30 to garnets 31 which form them into webs which pass on to shoots 32. These shoots traverse back and forth over a conveyer element 33, e.g. a lowcount cheesecloth which remains part of the finished product. Alternatively, the cheesecloth may be omitted, and the layer of fibres supported for needling on a continuous moving belt of slats or the like. The fabric is passed through a needling machine 36 and a J-box 37 to heated rolls 38 and 39. The temperature of and time of contact with these rolls are ...

TUFTED PILE FABRIC

... 1,249,756. Finishing fabrics; non-woven fabrics; pile fabrics. BIGELOW-SANFORD Inc. 24 April, 1970 [14 Aug., 1969], No. 19823/70. Headings D1K, D1R and D1S. A tufted pile fabric is made by (a) providing a backing fabric 4 comprising a needled web of intermixed textile fibres the majority of which are of a heat-shrinkable synthetic thermoplastic material, the exposed fibres on at least one exterior surface being bonded together, the fabric 4 having a plurality of spaced pile yarns 3 extending therethrough at spaced points along each yarn to provide a plurality of pile elements upstanding in rows from one face of the fabric 4, and (b) shrinking the fabric 4 by continuously moving itin a direction lengthwise of the pile yarns 3 through a heating zone 26 to heat the shrinkable fibres to a temperature above their shrinking temperature but not above their fusion temperature, while substantially inhibiting lengthwise shrinkage of the fabric 4 and controlling the shrinkage of the fabric 4 in the ...

Improvements in tufted pile carpet and manufacture thereof

Tufting with nylon or acrylic yarn is effected through a base sheet of foamed polyurethane in which is embedded an open mesh woven fabric or a layer of randomly disposed strands of nylon or polypropylene. The base may have thin synthetic sheets adhered to its faces, or a skin of denser foam may be formed naturally during the manufacture of the base. The tufting may be performed with the base only partly cured so that the tufts are anchored by adhesion when curing is complete. A backing of latex can be applied alone or followed by a further backing of foamed material or a scrim woven from paper.

LATEXFREIER TUFTINGTEPPICH UND VERFAHREN ZU DESSEN HERSTELLUNG

FLOOR MAT COURSE

PROCEDURE FOR THE PRODUCTION OF A GETUFTETEN FLEECE MATERIAL, GETUFTETER FLEECE MATERIAL AND ITS USE

WASHCASH FLOOR MAT

BODENBELAGBAHN

THREAD REMAINDERS OF ABSTENTIONS CARPET TILE

LICHTEMITTIERENDER GETUFTETER CARPET

MACHINE AND PROCEDURE FOR MANUFACTURING GETUFTETEN FABRICS

SCHICHTVERBUND ZUR SCHALLREDUZIERENDEN AUSKLEIDUNG EINES KRAFTFAHRZEUGBEREICHS UND VERFAHREN ZU DESSEN HERSTELLUNG

The composite layer has a tufting needle section (1) that is extended from a textile carrier (2). A rear lamination (5) is provided in the back side of the textile carrier. The tufting needle section is comprised of hollow fiber with a partially concave contoured cross-section, or a fiber blend with fibers having partially concave contoured cross-section. An independent claim is included for method for manufacturing composite layer.

TUFTING CARPET

STOFFBAHN FOR THE COMPOSITE CONSTRUCTION.

KUENSTLICHER FUR AND PROCEDURE FOR ITS PRODUCTION.

ELECTRICAL HEAT/WARMING OF MATERIAL ARTICLES

Procedure for the production of a entschlichteten glass fiber textile material

Mechanism at Zickzack-Nähmaschinen for manufacturing carpets

CARPET AND CARPET BACK FOR IT

FLOOR TEXTILE COMMODITY

Procedure and device for the production of a loop Plüschware and after the procedure and/or on the device manufactured loop Plüsch Bodenbelagsware

Mat and process for manufacturing mats

Untwisted wrapped singles yarns and carpets manufactured therefrom

A method for the manufacture of a deformable tufted product, a deformable tufted product, in particular a deformable tufted carpet top layer, in particular for the interiors of automobiles

Variable gauge fabric and method of manufacture

ABRASIVE FLOORING MATERIAL AND METHOD OF MAKING SAME

Yarn with heat-activated binder material and process of making

METHOD FOR MANUFACTURING TUFTED TEXTILE PRODUCTS SUCH AS TUFTED TILES

BACKING FOR TUFTED CARPETS

A process for producing a tufted carpet and a carpet comprising both tufted and untufted portions

A tufted fabric

PILE FABRIC

Cushion-backed carpet

SECONDARY CARPET BACKING FABRICS

TUFTED LAMINATE WEB

An absorbent article comprising a topsheet, a backsheet, and an absorbent core disposed between the topsheet and the backsheet is disclosed. The topsheet has a first side and a second side, the first side being a body-facing side and the second side being in fluid communication with the absorbent core. The topsheet also has a first relatively hydrophobic component and a second relatively hydrophilic component, the relatively hydrophilic component extending through the relatively hydrophobic component and being disposed on both of the sides of the topsheet. The absorbent article exhibits a rewet value of less than about 94 mg, and a fluid acquisition rate of at least about 0.10 ml/sec when tested by the Gush Acquisition and Rewet Test Method.

PRODUCT AND METHOD OF PRINTING CARPET - II

ROTATIONALLY DETERMINATE, POSITIONALLY AMBIGUOUS STRIPED CARPET TILES

A carpet web and a method of forming a carpet web having a striped pattern and color scheme that permits carpet tiles cut from the web to be installed without regard to relative tile positions and without visibly disrupting the pattern, but rather maintaining the appearance of a broadloom web. The web pattern includes parallel stripes having varying widths and longitudinal discontinuities. The stripes are formed with at least two colors or two shades of a color. The tiles are positionally ambiguous in that they need not be located on the floor in the same position they occupied in the web for the flooring installation to exhibit the desired uniform appearance. Instead, the tiles may be shuffled and laid in any side-by-side or top-to-bottom orientation (provided that uniform rotational orientation is maintained among the tiles) with respect to adjacent tiles without looking out of place to the ordinary viewer and without emphasizing the modularity of the flooring.

TUFTED CARPET FOR AUTOMOTIVE APPLICATIONS

A tufted carpet for use in automotive applications is comprised of a pile layer and at least a primary backing layer. The pile layer has a pile weight and is comprised of a bulked continuous filament (BCF) yarn comprised of a predetermined number of filaments that are of a predetermined diameter. The carpet is tufted at a predetermined gauge. The BCF yarn is consisting of a polypropylene (PP) yarn with a tenacity between 2.6 cN/dtex (centinewton per decitex) and 3.2 cN/dtex at an elongation of 50 % to 70%, or polyethylene terephthalate (PET) with a tenacity between 2.6 cN/dtex to 3.4 cN/dtex at an elongation of 20 % to 40%.

CARPET

Carpet, comprising high piles and low piles, wherein a majority of the fibres which the high piles comprise is lighter in weight than the smallest fibres which the low piles comprise, and wherein particularly the high piles comprise fibres with a diversity of weights, wherein some of the fibres of the high piles have a weight of less than 15 dTex, and preferably less than 5 dTex, and the remaining fibres of the high piles have a weight of less than 25 dTex.

CARPET TILES AND METHODS OF PRODUCING CARPET TILES WITH DIVERSITY OF COLOR AND TEXTURE

Embodiments of the invention provide carpet tile patterns and techniques for making carpet tile patterns that provide diversity of color, texture, and/or other pattern attributes. In some embodiments, a color attribute changes along a dimension of a web from which the carpet tiles are cut. In other embodiments, a yarn pile height changes along a dimension of a web from which the carpet tiles are cut. In some embodiments, carpet tiles mimic in some respects the appearance of wood flooring having natural variations in the appearance of the wood elements.

PRIMARY BACKING FOR TUFTED CARPETS AND CARPETS MADE THEREFROM

THE DISCLOSURE A process for producing an article suitable for use as a primary backing for carpets having tufted pile loops which comprises forming on a woven, nonwoven, or knitted thermoplastic substrate capable of being tufted, a web comprising about 5% to 100% by weight of a first fiber component and about 95% to 0.0% by weight of a second fiber component, wherein said first fiber component is heat fusible with said substrate and has a denier of at least about 1.2 dtex and a fiber length of at least about 5 millimeters, and wherein said second fiber component is not heat fusible with said substrate and has a denier of at least about 1.2 dtex and has a fiber length of at least about 5 millimeters, and applying sufficient heat and pressure to form a stable bond between fibers of said web, as well as between said web and said substrate.

WASHABLE RUGS

PROCESS FOR THE MANUFACTURE OF TUFTED TEXTILE ARTICLES; LUBRICATING OIL COMPOSITIONS AND PRIMARY BACKING FABRICS

The invention is concerned with a process for manufacturing tufted textile articles comprising tufting yarn into a primary backing fabric having a coating of a lubricating oil composition, characterized in that the lubricating oil composition comprises a major amount of a polyalkoxylate lubricating oil and a minor amount of a C10 to C22 aliphatic carboxylic acid and/or a salt thereof. The invention is also concerned with the lubricating oil compositions and also with the primary backing fabrics having a coating of the lubricating oil compositions.

TUFTED PILE FABRIC

METHOD AND APPARATUS FOR WEAVING PILE FABRICS

METHOD AND APPARATUS FOR THE MANUFACTURE OF PILE FABRICS

Articles textiles à poils constitués par au moins un élément textile poilu obtenu par un assemblage de brins textiles organisés en faisceau dont une extrémité contient les brins de manière stable alors qu'à l'autre extrémité les brins s'épanouissent librement, ledit élément étant maintenu par la partie contenue des brins dans les mailles d'un support sur au moins une face de ce dernier. Le support à mailles est une grille préfabriquée ou réalisée au fur et à mesure de la fabrication de l'article à poils. L'élément textile poilu présente une base dans laquelle les textiles sont soudés entre eux. Procédé de fabrication des articles par insertion des éléments textiles poilus dans les mailles du support formant grille.

ELECTRO-CONDUCTIVE CARPET BACKING

SYNTHETIC YARN WITH HEAT-ACTIVATED BINDER FIBER

SYNTHETIC YARN WITH HEAT-ACTIVATED BINDER FIBER Synthetic yarn comprises a blend of base fiber selected from the group consisting of polyester, nylon-6 and nylon 6,6 and 1-12 weight percent, preferably 1-8 weight percent, of a heat activated binder fiber with a melting point within the range of 110-170.degree.C, preferably 130-160.degree.C. A preferred binder fiber is a copolyamide fiber, including ternary copolyamides of the 6/66/12 type. When the yarn is twisted, plyed and twist set by conventional processes and the treated yarn tufted into carpet, the resulting carpet displays enhanced wear and appearance properties.

WOVEN PILE FABRICS

PROCESS FOR FORMING DENSIFIED TUFTED CARPET TILES

POLYOLEFIN RIBBON YARN FABRICS

STABILIZATION OF LOOPED FABRIC SURFACES BY FINE-SCALE EMBOSSING

A fabric made of yarns interlooping with each other or passing through an inner layer at looping intervals. The fabric is embossed with a micro-pattern extending into the yarns or into a layer underneath the fabric. The micro-pattern contains a pre-defined pattern of a plurality of binding points attaching the yarns to the inner layer or to the added underlayer. This micro-pattern has an inter-point spacing between adjacent binding points that is less than the interlooping intervals. The fabric can also be embossed with a macro-pattern separate from and coarser than the micro-pattern. The macro-pattern establishes a desired aesthetic in the fabric, and the micro-pattern does not interfere with the desired aesthetic.

CREST AND METHOD OF MANUFACTURE

ELECTRIC HEATING/WARMING FIBROUS ARTICLES

A fibrous article that generates heat upon application of electrical power is formed, for example, by joining stitch and loop yarns to form a fibrous prebody, with the loop yarn overlaying the stitch yarn at a technical face and forming loops at a technical back of the fabric prebody. An electrical resistance heating element, e.g., in the form of conductive elements, is joined with the stitch and loop yarns in the prebody at symmetrical and/or asymmetrical spaced-apart intervals as the stitch yarn, the electrical resistance heating elements extending between opposite edge regions of the fibrous article and conductor elements, e.g. located along edge regions, connect the electrical resistance heating elements to a source of electrical power. The technical face and/or the technical back of the fabric body may have fleece formed by finishing non-conductive fibers of the stitch yarn and/or loop yarn in a manner to avoid damage to electrical conductance of the electrical resistance heating elements ...

CARPET DYEING SYSTEMS AND METHODS

Embodiments of the present invention provide systems and methods for "dye-to- order" carpet manufacturing that address deficiencies in the carpet manufacturing industry, some of which are discussed above. In one embodiment, an improved manufacturing system is provided that allows manufacturers to change colors "on the fly" (e.g., within a single roll) with minimal waste. In another embodiment, a dye-to-order processing system is provided that maps multiple orders to undyed carpet rolls such that usage of the undyed carpet rolls is optimized.

RECYCLED POLETHYLENE TEREPHTHALATE COMPOSITIONS, FIBERS AND ARTICLES PRODUCED THEREFROM, AND METHODS FOR PRODUCING SAME

In one aspect, the invention relates to recycled polyethylene terephthalate compositions, fibers and articles produced therefrom, and methods for producing same, the composition comprising polyethylene terephthalate present in an amount of at least 5 % up to 100% of homogeneously blended curbside post-consumer polyethylene terephthalate by weight and balance virgin polyethylene terephthalate, wherein the homogeneously blended curbside post-consumer polyethylene terephthalate comprises at least one impurity not present in virgin polyethylene terephthalate, and wherein the at least one impurity comprises floatable contamination in an amount less than 25 ppm, PVC contamination in an amount less than 150 ppm, or a combination thereof In a further aspect, the invention relates to homogenized post-consumer polyethylene terephthalate. In a further aspect, the invention relates to extruded polymer compositions, polymer mixtures, fibers, and/or Bulked Continuous Filament fibers comprising post-consumer ...

ELASTIC TUFTED FABRIC AND PROCESS THEREFOR

... 2123086 9310299 PCTABS00022 A tufted (22) pile nonwoven fabric (10) with an elastomeric backing (30) has an elastic stretch of at least 10 % and is particularly suited for floor coverings, upholstery, seat covers, etc. A stitchbonded fabric is employed as a preferred substrate (10) for the elastic tufted fabric.

SYNTHETIC CONTINUOUS FILAMENT NON WOVEN FABRICS HAVING AT LEAST ONE MODIFIED PART, FABRICATION PROCESS AND APPLICATION OF SAID FABRICS

SPACING FABRIC

The invention concerns a spacing fabric, in particular velour fabric, which spacing fabric has a first and second layer and intermediate webs connecting these layers and is made of a technical yarn such as aramide fibre, carbon fibre, ceramic fibre, or, in particular, glass fibre, with a resetting force inherent in the intermediate webs which tends to automatically keep the layers of the spacing fabric apart, especially also after resinification. The invention provides that, in order to control the spacing of the layers of the spacing fabric, the layers of the spacing fabric are releasably attached to one another.

MODIFIED SECONDARY BACKING FABRIC, METHOD FOR THE MANUFACTURE THEREOF AND CARPET CONTAINING SAME

A modified secondary backing fabric (20) for carpet (50) comprises a secondary backing scrim fabric (15) and a fiber batt (21) integrated with the secondary backing fabric forming the modified fabric, providing a soft face (51) opposite the face (52) presented by the scrim fabric, uninterrupted by the scrim fabric. A carpet (50) comprises a face yarn (11); a primary backing fabric (12), the face yarn being tufted into the primary backing fabric; a modified secondary backing fabric (20) attached to the primary backing fabric; and an adhesive material (14) binding the face yarn to the primary backing fabric and the primar y backing fabric to the secondary backing fabric. The modified secondary backing fabric (20) comprises a secondary backing scrim fabric (15) and a fiber batt (12 ) integrated as a unitary scrim, providing a soft face (51) forming the underside of the carpet, the soft face forming a barrier uninterrupted by the scrim fabric an d blocking exudation of any of the adhesive material ...

Procedure for the production of a Florgewebes with high, loose and fibrous Flor and in this procedure manufactured fabric

Verfahren zur Herstellung eines getufteten textilen Bodenbelagmaterials mit Bouclé-Effekt und nach dem Verfahren hergestelltes Bodenbelagmaterial

UTILISATION D'UN MATERIAU POLYMERE COMME ENDUIT DE COUCHE DORSALE D'UNE COUVERTURE DE SURFACES GARNIE DE TOUFFES.

ARTICLE TEXTILE A POILS ET PROCEDE POUR SA FABRICATION.

REVETEMENT DE SOL STRATIFIE ET PROCEDE POUR SA FABRICATION.

VERFAHREN ZUR HERSTELLUNG EINES GEMUSTERTEN KLEBNOPPENTEPPICHS.

PROCEDE DE FABRICATION D'UN ARTICLE DESTINE A ETRE UTILISE COMME SUPPORT DORSAL PRIMAIRE POUR TAPIS A MAILLES DE POILS BOUCLES.

Verfahren zur Herstellung eines Florgewebes mit hohem, lockerem und faserigem Flor und nach diesem Verfahren hergestelltes Gewebe

Procédé de fabrication d'un produit destiné à être utilisé comme matériel de revêtement pour murs, planchers etc. et produit en résultant.

Tapis à envers renforcé et son procédé de fabrication

Getufteter Florstoff, insbesondere Teppich, und Verfahren zur Herstellung desselben

Tufted carpet

A tufted carpet has a high density portion and a low density portion. The high density portion has pile yarns implanted into a base fabric with high density. The low density portion has pile yarns implanted into the base fabric with low density. The fiber density of the high density portion is in the range of 280 to 700 g/m 2 . The fiber density of the low density portion is in the range of 200 to 500 g/m 2 . The fiber density of the high density portion is set to a value greater than the fiber density of the low density portion. The difference between the fiber density of the high density portion and the fiber density of the low density portion is set to a value in the range of 30 to 250 g/m 2 .

Carpet tiles and methods of producing carpet tiles with diversity of color and texture

Embodiments of the invention provide carpet tile patterns and techniques for making carpet tile patterns that provide diversity of color, texture, and/or other pattern attributes. In some embodiments, a color attribute changes along a dimension of a web from which the carpet tiles are cut. In other embodiments, a yarn pile height changes along a dimension of a web from which the carpet tiles are cut. In some embodiments, carpet tiles mimic in some respects the appearance of wood flooring having natural variations in the appearance of the wood elements.

LAMINATED FLOOR COVERING

There is disclosed herein various floor coverings and methods for making the same. In one embodiment, there is disclosed a floor covering including a primary backing layer having a fibrous face and an underside, wherein the fibrous face is formed from a bulked continuous filament yam comprising a plurality of continuous filaments formed from a biobased polyhexamethylene sebacamide polymer or a blend of a biobased polyhexamethylene sebacamide polymer together with up to 80 wt % of at least one other polymer compatible with the biobased polyhexamethylene sebacamide polymer. There is also described a method of making a floor covering comprising: tufting or implanting a bulked continuous filament yarn into a primary backing material, wherein the yam comprises a plurality of continuous filaments formed from a multi-component fibre comprising a biobased polyhexamethylene sebacamide polymer or a blend of a biobased polyhexamethylene sebacamide polymer together with up to 80 wt % of at least one other polymer compatible with the biobased polyhexamethylene sebacamide polymer. 1. A floor covering including a primary backing layer having a fibrous face and an underside , wherein the fibrous face is formed from a bulked continuous filament yarn comprising a plurality of continuous filaments formed from a multi-component fibre comprising a biobased polyhexamethylene sebacamide polymer or a blend of a biobased polyhexamethylene sebacamide polymer together with up to 80 wt % of at least one other polymer compatible with the biobased polyhexamethylene sebacamide polymer.2. A method of making a floor covering comprising the step oftufting or implanting a bulked continuous filament yarn into a primary backing material, wherein the yarn comprises a plurality of continuous filaments formed from a biobased polyhexamethylene sebacamide polymer or a blend of a biobased polyhexamethylene sebacamide polymer together with up to 80 wt % of at least one other polymer compatible with the ...

Border, edge or pattern carpet tile design, manufacture and installation

Design and manufacture of tufted articles, carpet tile webs and carpet tiles, and installation of carpet tiles, having different color, pile height, pile texture or other characteristics that, together with similar other such tiles, may be installed to create borders, edges or other multiple-tile designs, usually without any of the tiles looking out of place or improperly oriented relative to nap or the direction the tile is “facing.” 1. A tufted article , comprising:a primary backing, (a) in at least a first area of one portion of the article, tufts of a first yarn color having a maximum height are present,', '(b) in at least a second area of the portion of the article, tufts of a second yarn color having a maximum height are present, and', '(c) progressing from the first area to the second area intermediate tufts of the first yarn color are progressively shorter and intermediate tufts of the second yarn color are progressively taller., 'yarns of multiple colors tufted into the primary backing to form tufts so that at loops of the tufts protrude from at least one side of the primary backing, wherein2. The tufted article of claim 11 , further comprising tufts of multiple heights of at least a third color yarn in the one area of the article.3. The tufted article of claim 2 , further comprising tufts of multiple heights of at least a fourth color yarn in the one area of the article.4. The tufted article of claim 1 , wherein the article is a carpet tile.5. An installation of carpet tiles of claim 4 , wherein none of the carpet tiles appear to be out of position rotationally.6. The tufted article of claim 1 , wherein claim 1 , in a second portion of the article:(a) only tufts of the first yarn color are present adjacent one side of an imaginary line, and(b) only tufts of a second yarn color are present adjacent the other side of the imaginary line,thereby creating at the imaginary line a visually prominent demarcation between the first and second yarn colors.7. The ...

A METHOD TO MANUFACTURE A TEXTILE PRODUCT, A USE THEREOF AND A DEVICE FOR APPLYING THE METHOD

The invention pertains to a method to manufacture a textile product comprising a first sheet having polyester yarns fastened to this sheet to form a pile thereon, the method comprising providing the sheet, stitching the polyester yarns through the sheet to form the pile on a first surface of the sheet and loops of the yarns at a second surface of the sheet, contacting the second surface of the sheet with a surface of a hot body to at least partly melt the loops of the yarns to fasten the yarns to the sheet, wherein the second surface is actively cooled to force the temperature to be below the glass transition temperature of the polyester yarns within 60 seconds after the contacting of the second surface with the hot body. The invention also pertains to a device for applying this method. 1. A method to manufacture a textile product comprising a first sheet having polyester yarns fastened to this sheet to form a pile thereon , the method comprising:providing the sheet,stitching the polyester yarns through the sheet to form the pile on a first surface of the sheet and loops of the yarns at a second surface of the sheet,contacting the second surface of the sheet with a surface of a hot body to at least partly melt the loops of the yarns to fasten the yarns to the sheet,characterised in that the second surface is cooled to force the temperature to be below the glass transition temperature of the polyester yarns within 60 seconds after the contacting of the second surface with the hot body.2. A method according to claim 1 , wherein the second surface is actively cooled.3. A method according to claim 1 , wherein the second surface is cooled to force the temperature to be below the glass transition temperature of the polyester yarns within 30 seconds after the contacting of the second surface with the hot body.4. A method according to claim 1 , wherein the surface is actively cooled by contacting the second surface with a cold body.5. A method according to claim 4 , wherein ...

ANTI-BLISTERING AGENT FOR TUFTED SURFACE COVERINGS

A method of manufacturing a tufted surface covering includes incorporating tuft fiber into a backing to form the tufted surface covering, wherein the tufted surface covering includes an underside and a pile surface; coating the underside with a colloidal latex coating, wherein the colloidal latex coating has an exposed surface; wetting the exposed surface with an anti-blistering agent; and heating at least the underside to cure the colloidal latex coating into a solid latex coating. 1. A method of manufacturing a tufted surface covering , the method comprises:incorporating tuft fibers into a backing to form the tufted surface covering, wherein the tufted surface covering comprises an underside and a pile surface;coating the underside with a colloidal latex coating, wherein the colloidal latex coating has an exposed surface;wetting the exposed surface with an anti-blistering agent; andheating at least the underside to cure the colloidal latex coating into a solid latex coating.2. The method of claim 1 , wherein the anti-blistering agent reduces blistering of the colloidal latex coating during heating to cure the colloidal latex coating into the solid latex coating.3. The method of claim 1 , wherein the anti-blistering agent comprises a latex coagulant.4. The method of claim 1 , wherein the anti-blistering agent comprises an acid.5. The method of claim 4 , wherein the acid is any one of the following: citric acid claim 4 , vinegar claim 4 , acetic acid claim 4 , an alcohol claim 4 , an organic acid claim 4 , an inorganic acid claim 4 , a sulfonic acid claim 4 , a mineral acid claim 4 , Formic acid claim 4 , Acetic acid claim 4 , Propionic acid claim 4 , Butyric acid claim 4 , Valeric acid claim 4 , Caproic acid claim 4 , Oxalic acid claim 4 , Lactic acid claim 4 , Malic acid claim 4 , Citric acid claim 4 , Benzoic acid claim 4 , Uric acid claim 4 , Taurine claim 4 , p-Toluenesulfonic acid claim 4 , Trifluoromethanesulfonic acid claim 4 , Aminomethylphosphonic acid ...

Washable Carpet Tile

This invention relates to tufted floorcovering articles that are washable in commercial, industrial, and/or residential washing machines. In particular, this invention relates to modular carpet tiles that are constructed in such a way as to withstand exposure to at least one wash cycle in an automatic washing machine. The carpet tiles are designed to be soiled, washed, and re-used, thereby providing ideal end-use applications such as entryway floorcovering articles. A further advantage includes the ability to print advertising logos on the carpet tiles and easily change out the advertising logos as desired. Both features of the carpet tile of the present invention are achievable, at least in part, because the surface of the tile that contacts the floor does not require any type of adhesive in order to use the carpet tile for its intended function. 1. A washable carpet tile comprising:(a) A first layer of pile face yarns;(b) A second layer of nonwoven material; and(c) A third layer of vulcanized rubber;wherein the carpet tile has dimensions in the range from 4 inches by 4 inches to 72 inches by 72 inches; andwherein the carpet tile can withstand at least one wash cycle in a commercial or residential washing machine whereby the carpet tile is suitable for re-use after exposure to the at least one wash cycle.2. The carpet tile of claim 1 , wherein the pile face yarns are selected from nylon 6; nylon 6 claim 1 ,6; polyester; polypropylene; or combinations thereof.3. The carpet tile of claim 1 , wherein the pile face yarns comprise cut pile claim 1 , loop pile claim 1 , or combinations thereof.4. The carpet tile of claim 1 , wherein the pile face yarns are dyed claim 1 , undyed claim 1 , printed claim 1 , or combinations thereof.5. The carpet tile of claim 1 , wherein the layer of nonwoven material is selected from the group consisting of synthetic fiber claim 1 , natural fiber claim 1 , man-made fiber using natural constituents claim 1 , inorganic fiber claim 1 , glass ...

CARPET AND PRODUCTION METHOD THEREFOR

Provided is a carpet having transmissiveness and capable of retaining quality including the light transmissiveness, where in one embodiment, the carpet comprises a pile layer in which a plurality of pile yarns are tufted on the front face of a primary base fabric; and a backing layer disposed on the back face side of the primary base fabric, wherein the total light transmittance of the carpet is 0.5% or higher; the lightness when the carpet is viewed from the front face side of the primary base fabric is 30 or higher; and the thickness loss rate under dynamic loading accompanied by friction of the carpet is 25% or lower. 1. A carpet , comprising: a pile layer comprising a primary base fabric and a plurality of pile yarns tufted on a front face of the primary base fabric; and a backing layer disposed on a back face side of the primary base fabric ,wherein a total light transmittance of the carpet is 0.5% or higher;a lightness when the carpet is viewed from the front face side of the primary base fabric is 30 or higher; anda thickness loss rate under dynamic loading accompanied by friction of the carpet is 25% or lower.2. The carpet according to claim 1 , wherein a yarn count density of the pile yarns in the pile layer is 80 to 180 pile yarns/6.45 cm.3. The carpet according to claim 1 , whereina total light transmittance of the primary base fabric is 60% or higher; anda total light transmittance of the backing layer is 50% or higher.4. The carpet according to claim 1 , wherein a pile height of the pile layer is 4 to 10 mm.5. The carpet according to claim 1 , whereinthe pile yarns comprise a polyamide-based fiber;the primary base fabric is a polyester-based long-fiber nonwoven fabric; andthe backing layer comprises a vinyl chloride resin and a reinforcing material.6. The carpet according to claim 1 , wherein a thickness of the backing layer is 1 to 4 mm.7. The carpet according to claim 1 , wherein the backing layer is in contact with the back face of the primary base ...

MULTICOLOR CARPET AND METHOD OF MAKING SAME

A multicolor carpet comprising a plurality of tufted yarns, wherein the yarns comprise solution-dyed bulked continuous filaments, wherein at least one of the yarns is of a different color than any of the other yarns, wherein the yarns have not been twisted, and wherein the yarns have not been heatset. 1. A multicolor carpet comprising a plurality of tufted yarns of at least two different colors , wherein the yarns comprise solution-dyed bulked continuous filaments , wherein the yarns have not been twisted , and wherein the yarns have not been heatset.2. The multicolor carpet of wherein the carpet has an appearance rating of at least 3 when subjected to a walk test according to ASTM D6119.3. The multicolor carpet of wherein the carpet has not been subjected to any downstream wet processing after tufting.4. The multicolor carpet of wherein yarns contain less than 30 moderate interlace nodes per meter.5. The multicolor carpet of wherein yarns contain less than 20 moderate interlace nodes per meter.6. The multicolor carpet of wherein yarns contain less than 5 severe interlace nodes per meter.7. The multicolor carpet of wherein the carpet has a pile height of 0.5 inches or less.8. The multicolor carpet of wherein the carpet has a pile height of 0.375 inches or less.9. The multicolor carpet of wherein the carpet has a face weight in range of about 12 to about 50 ounces per yard.10. The multicolor carpet of wherein the carpet has a face weight in range of about 18 to about 40 ounces per yard.11. The multicolor carpet of wherein the carpet comprises between 2 to 8 different color yarns.12. The multicolor carpet of wherein the yarns are comprised of a plurality of filaments claim 1 , and wherein at least a portion of the yarns are comprised of filaments of at least two different colors.13. The multicolor carpet of wherein the carpet is comprised of a plurality of tufts claim 1 , wherein each tuft is comprised of at least one tufted yarn.14. The multicolor carpet of wherein ...

Production Method of Continuous Carpet Mat

The present invention discloses a production method of continuous carpet mat, it includes the following process steps: providing carpet, buffering, commence gluing, drying, and commence pressing and cutting. With the implementation of the present invention, process steps of different production speeds in production lines can be coordinated and combined to make whole production line easy to be maintained and non-stop producing even when any process step stopped for maintenance or malfunctioning. Manpower, production time, machinery cost, material cost and the whole production cost can be greatly reduced, thus efficient production lines are provided and competitiveness of the industry is greatly improved. 1. A production method of continuous carpet mat , comprising the following process steps:providing carpet, wherein the carpet is being input from a carpet producing mechanism;commencing buffering, wherein the carpet is being guided into a first buffer;commencing glueing, wherein the carpet is being output from the first buffer and being guided into a glueing machine wherein a glue is being bonded on one surface of the carpet to become a glued carpet;commencing drying, wherein the glued carpet is being guided into an oven and being dried to form a continuous carpet mat; andcommencing stamping, wherein the continuous carpet mat is being guided into an automatic cutter and wherefrom multiple carpet mats are being output.2. The production method of claim 1 , wherein the carpet producing mechanism is a tufting machine or a needle punch machine claim 1 , wherein the carpet is a tufted carpet or a needle punched carpet.3. The production method of claim 2 , wherein the carpet producing mechanism being a tufting machine and wherein yarns being provided by a yarn creel are being guided into the tufting machine claim 2 , wherein the yarns are synthetic fiber yarns or cotton yarns.4. The production method of claim 1 , wherein the glue is being evenly bonded on one surface of the ...

POLYESTER TUFTED CARPET WITH POLYESTER EXTRUSION COATING

The present invention relates polyester tufted carpet where the tufts are engaged with a primary polyester backing and where a polyester extrusion coating is applied to the backside of the primary backing to lock the tufts which therefore avoids the use of a latex adhesive 1. A method for manufacturing a carpet , where the method comprises:providing polyester yarn;providing a primary polyester backing having first and second sides;tufting the polyester yarn into a first side of said primary polyester backing where said yarn extends from said second side of said primary backing;extruding polyester and forming a polyester extrudate and applying said polyester extrudate to said second side of said primary backing wherein said polyester extrudate provides a secondary backing layer that engages said polyester yarn extending from said second side of said primary backing wherein the secondary polyester backing layer locks the polyester yarn in the polyester primary backing.2. The method of wherein said polyester yarn comprises poly (ethylene terephthalate).3. The method of wherein said polyester yarn has a fiber diameter range from 800 to 2400 denier.4. The method of wherein said secondary backing layer comprises poly (ethylene terephthalate).5. The method of wherein said secondary backing layer comprises coPET.6. The method of wherein said secondary backing layer comprises a blend of PET and coPET.7. The method of wherein said polyester extrudate has a melting temperature in the range of 120° C. to 260° C.8. A method for manufacturing a carpet comprising:providing a primary polyester backing having first and second sides;extruding polyester and forming a polyester extrudate and applying said polyester extrudate to said second side of said primary backing and forming a secondary polyester backing layer; andproviding polyester yarn and tufting the polyester yarn into the first side of said primary polyester backing and through said secondary polyester backing layer.9. The ...

Washable Carpet Tile

This invention relates to tufted floorcovering articles that are washable in commercial, industrial, and/or residential washing machines. In particular, this invention relates to modular carpet tiles that are constructed in such a way as to withstand exposure to at least one wash cycle in an automatic washing machine. The carpet tiles are designed to be soiled, washed, and re-used, thereby providing ideal end-use applications such as entryway floorcovering articles. A further advantage includes the ability to print advertising logos on the carpet tiles and easily change out the advertising logos as desired. Both features of the carpet tile of the present invention are achievable, at least in part, because the surface of the tile that contacts the floor does not require any type of adhesive in order to use the carpet tile for its intended function. 1. A process for cleaning a carpet tile , said process comprising the steps of: (i) A first layer of pile face yarns;', '(ii) A second layer of nonwoven material; and', '(iii) A third layer of vulcanized rubber;, '(a) Providing a washable carpet tile comprisingwherein the carpet tile has dimensions in the range from 4 inches by 4 inches to 72 inches by 72 inches; wherein the carpet tile has been pre-washed; and wherein the carpet tile can withstand at least one wash cycle in a commercial or residential washing machine whereby the carpet tile is suitable for re-use after exposure to the at least one wash cycle;(b) Installing the carpet tile on a walking surface;(c) Allowing the carpet tile to become soiled;(d) Removing the soiled carpet tile;(e) Laundering the carpet tile in an industrial, commercial, or residential washing machine; and(f) Re-installing the carpet tile on a walking surface.2. A process for making a washable carpet tile , said process comprising the steps of:(a) Tufting face yarns into a nonwoven primary backing material to form a face composite;(b) Optionally, printing the face composite;(c) Providing a ...

Washable Multi-Component Magnetic Floor Mat

This invention relates to a washable multi-component magnetic floor mat. The floor mat contains a textile component and a base component. The textile component and the base component are attached to one another by magnetic attraction. The magnetic attraction is provided by incorporation of magnetic particles in both the textile and base components. The textile component is designed to be soiled, washed, and re-used, thereby providing ideal end-use applications in areas such as building entryways. The present invention eliminates the need to wash the base component of the floor mat which results in environmental, cost and labor conservation. Alignment and deployment of the textile component with the base component in an efficient manner is also described herein. 1. A multi-component floor mat comprising:(a) A textile component comprising (i) a first layer of tufted pile carpet formed by tufting face yarns through a primary backing layer and (ii) a second layer of vulcanized rubber material that contains magnetic particles;(b) A base component comprised of (i) vulcanized rubber that contains magnetic particles or (ii) vulcanized rubber having a magnetic coating applied thereto; andwherein the textile component and the base component are releasably attachable to one another via magnetic attraction.2. The multi-component floor mat of claim 1 , wherein the textile component is magnetically receptive.3. The multi-component floor mat of claim 1 , wherein the base component is permanently magnetized.4. The multi-component floor mat of claim 1 , wherein the textile component of the floor mat can withstand at least one wash cycle in a commercial or residential washing machine whereby the textile component is suitable for re-use after exposure to the at least one wash cycle.5. The multi-component floor mat of claim 1 , wherein the face yarns are selected from the group consisting of synthetic fiber claim 1 , natural fiber claim 1 , man-made fiber using natural constituents ...

TUFTED CARPET FOR AUTOMOTIVE APPLICATIONS

Embodiments of the present invention relate to a tufted carpet. The carpet may include a pile layer configured to be coupled to the cabin via one or more other layers, the pile layer having a bulked continuous filament (BCF) yarn. The BCF yarn may include at least a polypropylene (PP) yarn material with a tenacity between about 2.6 cN/dtex and about 3.2 cN/dtex at an elongation of about 50% to about 70%. 115-. (canceled)16. A tufted carpet used for sound attenuation in a passenger cabin of a vehicle , the tufted carpet comprising:a pile layer configured to be coupled to the cabin via one or more other layers, the pile layer having a bulked continuous filament (BCF) yarn;wherein the BCF yarn includes at least a polypropylene (PP) yarn material with a tenacity between about 2.6 cN/dtex and about 3.2 cN/dtex at an elongation of about 50% to about 70%.17. The carpet of claim 16 , wherein the BCF yarn includes a predetermined number of filaments claim 16 , wherein each of the predetermined number of filaments has a predetermined diameter of about 5 to about 20 dpf.18. The carpet of claim 17 , wherein the predetermined number of filaments is between about 70 to about 150 filaments.19. The carpet of claim 18 , wherein the BCF yarn includes PP yarn material having between about 120 to about 150 filaments.20. The carpet of claim 16 , wherein the BCF yarn includes trilobal filaments.21. The carpet of claim 16 , wherein the pile layer has a pile weight between about 200 gsm and about 750 gsm.22. The carpet of claim 16 , wherein the carpet is a piece dyed carpet.23. The carpet of claim 16 , wherein the BCF yarn is a solution dyed BCF yarn.24. The carpet of claim 16 , wherein the at least one primary backing layer and the BCF yarn either both a PP material.25. The carpet of claim 24 , further comprising:one or more additional layers, wherein each of the one or more additional layers includes the same material as the BCF yarn and the at least one primary backing layer, and is ...

Floor Mat with Hidden Base Component

This invention relates to a washable multi-component magnetic floor mat with a hidden base component. The floor mat contains a textile component and a base component. The textile component and the base component are attached to one another by magnetic attraction. The magnetic attraction is provided by incorporation of magnetic particles in both the textile and base components. The textile component is designed to be soiled, washed, and re-used, thereby providing ideal end-use applications in areas such as building entryways. The present invention eliminates the need to wash the base component of the floor mat which results in environmental, cost and labor conservation. Alignment and deployment of the textile component with the base component in an efficient manner is also described herein. 1. A multi-component floor mat comprising:(a) A textile component comprising (i) a first layer of tufted pile carpet formed by tufting face yarns through a primary backing layer and (ii) a second layer of vulcanized rubber material that contains magnetic particles;(b) A base component comprised of (i) vulcanized rubber that contains magnetic particles or (ii) vulcanized rubber having a magnetic coating applied thereto;wherein the textile component and the base component are releasably attachable to one another via magnetic attraction; andwherein the textile component is at least 5% larger in length and width than the base component.2. The multi-component floor mat of claim 1 , wherein the textile component is at least 10% larger in length and width than the base component.3. The multi-component floor mat of claim 1 , wherein the textile component is magnetically receptive.4. The multi-component floor mat of claim 1 , wherein the base component is permanently magnetized.5. The multi-component floor mat of claim 1 , wherein the textile component of the floor mat can withstand at least one wash cycle in a commercial or residential washing machine whereby the textile component is ...

PROTECTIVE BINDING LAYER

The embodiments of the present invention are directed to a synthetic turf system that includes a hardened layer adjacent or immediately adjacent to a backing layer and also includes artificial turf fibers that extend from the backing layer and the hardened layer. The hardened layer may have been hardened by applying a hardening agent to a layer comprising felt or felt-like material. The layer comprising felt or felt-like material has characteristics that improves wicking and consistency of the hardening agent as compared to the backing layer. The hardening agent may also reach or apply to a backing sheet of the backing layer. Other embodiments and variations of embodiments are also contemplated. 1. A synthetic turf system comprising:a backing layer comprising a flexible backing sheet and a felt layer formed from a felt-type material, wherein the backing layer contains a hardening agent that is hardened to protect the backing layer from damage; anda plurality of grass-like artificial filaments attached to the backing layer, wherein the artificial filaments extend upward from the backing layer.2. The synthetic turf system of comprises the felt layer being a layer that is hardened with a multi-component epoxy.3. The synthetic turf system of wherein the felt layer is adjacent to the backing layer claim 1 , and further wherein the backing layer contains a multi-part epoxy that has hardened at least a portion of the felt layer to protect the backing layer from damage; and further wherein the synthetic turf system further comprises an infill layer lying above the backing layer comprising an infill material wherein the plurality of grass-like artificial filaments attached to the backing layer extend upward from the backing layer over the infill layer.4. The synthetic turf system according to claim 3 , wherein the felt layer is sandwiched between the infill layer and the backing sheet.5. The synthetics turf system according to claim 4 , wherein the felt layer is on the ...

METHOD FOR MANUFACTURING A CARPET OR A RUG AND A CARPET OR RUG OBTAINED THEREBY

Method for manufacturing a carpet or a rug, comprising the following steps: the step (S-S) of providing a primary backing (), being a woven or non-woven layer comprising filaments () of polyethyleneterephthalate and copolymer of polyethyleneterephthalate, the coPET having a lower melting temperature than the PET and wherein said PET is available in said primary backing () in a higher amount than said coPET; the step of providing a glue layer () consisting for 50% or more out of coPET; the step of tufting yarn at least into said primary backing (); the step of activating said glue layer () at least for partially fixing said yarn () on said primary backing (). The invention also concerns carpets () and rugs that are obtained or obtainable by means of such method. 130-. (canceled)31. Method for manufacturing a carpet or a rug , wherein the method comprises at least the following steps:the step of providing a primary backing;the step of providing a glue layer;the step of tufting yarn at least into said primary backing;the step of activating said glue layer at least for partially fixing said yarn on said primary backing;characterized in thatsaid primary backing is a woven or non-woven layer comprising, filaments comprising polyethylene terephthalate (PET);said glue layer is a layer comprising copolymer comprising polyethylene terephthalate (coPET) wherein the coPET has a lower melting temperature than the PET.32. Method according to claim 31 , characterized in that said glue layer is a woven or non-woven layer comprising filaments comprising coPET.33. Method according to claim 32 , characterized in that said filaments in said glue layer at least comprise bicomponent filaments comprising PET and coPET.34. Method according to claim 31 , characterized in that the primary backing comprises PET filaments and coPET filaments35. Method according to claim 31 , characterized in that said glue layer is at least provided as a powder comprising said coPET.36. Method according to ...

METHOD OF MAKING A CLEANING ARTICLE HAVING CUTOUTS

A method of making a cleaning article. The cleaning article has discrete tufts of tow fibers. The discrete tufts are unequally spaced from adjacent tufts, to provide improved collection and retention of debris from a target surface. The cleaning article may be made by cutting out spaces between tufts from a precursor sheet. Optionally the precursor sheet may be attached to a carrier sheet. 1. A method of making a cleaning article , said method comprising the steps of:providing a precursor sheet having tow fibers disposed thereon,bonding said tow fibers to said precursor sheet,slitting said tow fibers to provide discrete tufts, andcutting out spaces in said precursor sheet and said tufts, to remove a plurality of tufts and portions of said precursor sheet therefrom whereby at least some of said tufts remaining on said precursor sheet are unequally spaced from adjacent said tufts on said precursor sheet.2. A method according to further comprising the steps of providing a carrier sheet and bonding said prescursor sheet to said carrier sheet to provide a laminate with said tufts extending outwardly therefrom.3. A method according to further comprising the steps of providing a carrier sheet and adhesively bonding said prescursor sheet to said carrier sheet to provide a laminate with said tufts extending outwardly therefrom.4. A method according to further comprising the steps of providing a carrier sheet having adhesive coated on one side thereof claim 1 , and adhesively bonding said prescursor sheet to said carrier sheet to provide a laminate with said tufts extending outwardly therefrom.5. A method according to further comprising the steps of providing a carrier sheet having adhesive coated throughout one side thereof claim 1 , and adhesively bonding said prescursor sheet to said carrier sheet to provide a laminate with said tufts extending outwardly therefrom claim 1 , whereby adhesive is exposed in said spaces between said tufts.6. A method of making a cleaning ...

BLOW MOLDED LOAD FLOORS

A load floor for a vehicle includes a carpet having a tuft attached to a backing, a plurality of inserts attached to a second side of the backing, a top surface fused to the carpet and encapsulating the inserts, and a bottom surface fused to the encapsulated inserts. The inserts may be varied in material, shape, thickness, and spacing to provide a tunable stiffness. A related method includes forming a parison feeding the parison between mold halves shaped like a load floor, hanging a carpet and a plurality of inserts in the first mold half, clamping the parison by moving the mold halves together to form a mold, and pushing the parison outward, using blown air, such that the parison is adjacent the backing in the first mold forming a top surface and encapsulating the inserts, and adjacent the second mold half forming a bottom surface fused to the parison encapsulating the inserts. 1. A load floor for a vehicle , comprising:a carpet having a tuft attached to a first side of a backing;a plurality of inserts attached to a second side of said backing;a top surface fused to said second side of said carpet and encapsulating said plurality of inserts; anda bottom surface fused to said encapsulated inserts.2. The load floor for a vehicle of claim 1 , wherein said top surface is thinner than said bottom surface.3. The load floor for a vehicle of claim 1 , further comprising a second carpet having a tuft attached to a first side of a backing claim 1 , wherein said bottom surface is fused to a second side of said backing of said second carpet along a first side of said bottom surface and to said encapsulated inserts along a second side of said bottom surface.4. The load floor for a vehicle claim 1 , wherein each of said plurality of inserts is a paper claim 1 , a paper core claim 1 , a reinforced plastic claim 1 , a recycled plastic claim 1 , or a metal.5. The load floor for a vehicle of claim 1 , wherein at least a portion of said plurality of inserts are non-linear.6. The ...

RECYCLABLE TUFTED CARPET PRODUCT

Recyclable tufted carpet products and methods of preparing the same are provided. In particular, the recyclable tufted carpet product includes a primary backing having an air permeability greater than 100 l/m/sec at 200 Pa/20 cm, the primary backing comprising a polyester nonwoven; a plurality of yarns tufted through the primary backing such that a pile is provided at a first surface of the primary backing and a plurality of yarn loops are provided at a second surface of the primary backing; and an adhesive that anchors the plurality of yarn loops to the second surface of the primary backing. 1. A method of preparing a recyclable tufted carpet product , the method comprising:{'sup': 2', '2, 'providing a primary backing having an air permeability greater than 100 l/m/sec at 200 Pa/20 cm, the primary backing comprising a polymer nonwoven;'}tufting a polymer yarn through the primary backing such that a pile is provided at a first surface of the primary backing and a plurality of yarn loops are provided at a second surface of the primary backing; andanchoring the plurality of yarn loops to the second surface of the primary backing.2. The method according to claim 1 , wherein the polymer of the nonwoven is similar or identical to the polymer of the yarn.3. The method according to claim 1 , wherein the polymer of the nonwoven and the polymer of the yarn are both a polyester.4. The method according to claim 1 , wherein the primary backing comprises an air permeability from about 1000 to about 4000.5. The method according to claim 1 , wherein prior to the tufting step the primary backing comprises a thickness greater than 0.35 mm at 0.5 Pa/25 cm.6. The method according to claim 1 , wherein the primary backing comprises polyethylene terephthalate (PET) filaments and copolymer of polyethylene terephthalate (coPET) filaments.7. The method according to claim 6 , wherein the primary backing comprises 80-100 wt % PET and 0-20 wt % coPET.8. The method according to claim 1 , ...

TUFTED CARPET INCLUDING POLYETHYLENETEREPHTHALATE BULKED CONTINUOUS FILAMENT

A tufted carpet for automobiles includes: a pile layer including polyethylene terephthalate (PET) bulked continuous filament (BCF); and at least one backing layer, and the bulked continuous filament has a crimp ratio of 14% or more and a cross-sectional modification ratio of 1.9 to 3.4. 1. A tufted carpet for automobiles , the tufted carpet comprising:a pile layer including polyethylene terephthalate (PET) bulked continuous filament (BCF); andat least one backing layer,wherein the bulked continuous filament has a crimp ratio of 14% or more and a cross-sectional modification ratio of 1.9 to 3.4.2. The tufted carpet of claim 1 , wherein the diameter of the bulked continuous filament is 6 to 20 dpf.3. The tufted carpet of claim 1 , wherein the bulked continuous filament has a fineness of 700 to 1500 denier.4. The tufted carpet of claim 1 , wherein the pile layer weighs 180 gsm to 700 gsm.5. The tufted carpet of claim 1 , wherein a wear resistance level according to MS343-15 standard is grade 3 or more. The present invention relates to a polyethylene terephthalate bulked continuous filament suitable for use in automobiles and a tufted carpet including the same.Generally, nylon 6, nylon 66, polypropylene, polyethylene terephthalate, and the like are used as a synthetic fiber material of a bulk continuous filament (BCF) as a material for a tufted carpet. Among them, nylon is the most suitable material for carpet, but it has a disadvantage of high price, so low-priced polypropylene is used as a substitute.However, since polypropylene is not suitable for use in automobile carpets that are molded at high temperatures due to its low heat resistance, non-woven type needle punches of low quality but inexpensive prices are often used. However, since the needle punch nonwoven fabric has a disadvantage in that the quality of the appearance is lower than that of the tufted carpet and the abrasion resistance is poor, development of a tufted carpet material of a low price is demanded ...

WATER PERMEABLE ARTIFICIAL TURF AND METHOD OF MAKING SAME

The invention comprises a method. The method comprises applying to a primary backing and loop backs of a tufted synthetic turf a plurality of solid polymer particles having a particle size less than or equal to 1,000 microns such that a layer of solid polymer particles is formed across the width and length of the primary backing, wherein the polymer particles are applied to the primary backing at a rate of approximately 5 to approximately 18 ounces of polymer per square yard and wherein the solid polymer particles are thermoplastic polymer particles or a mixture of thermoplastic polymer particles and thermosetting polymer particles. The method also comprises heating the polymer particles on the primary backing and loop backs to a temperature at or above the melting temperature of the polymer particles and allowing the heated polymer particles to cool below their melting temperature wherein the tufted synthetic turf has bundle lock of at least 6.8 pounds and the tufted synthetic turf has a water permeability of at least 10 inches of water per hour. 1. A method comprising: (i) a quantity of an aqueous dispersion of thermoplastic polymer particles have an average particle size of approximately 1 micron to approximately 1,000 microns;', '(ii) an aqueous dispersion of colloidal thermosetting polymer particles or colloidal thermoplastic polymer particles and second thermoplastic polymer particles dispersed in the aqueous dispersion, wherein the second thermoplastic polymer particles have an average particle size of approximately 200 micron to approximately 1,000 microns; or', '(iii) a plurality of solid polyethylene polymer particles to a first primary surface of a tufted primary backing to form a coating thereon, wherein the solid polyethylene polymer particles have an average particle size of approximately 1 to approximately 1,000 microns and a melt index of approximately 50 to approximately 500 grams/10 minutes at 190° C. at a weight of 2.16 kg; and', 'wherein the ...

Absorbent Floor Mat

This invention relates to a multi-component absorbent floor mat. The floor mat contains a textile component, an absorbent component, and a base component. The textile component and the base component are attached to one another by a variety of mechanisms, including magnetic attraction. The magnetic attraction is provided by incorporation of magnetic particles in both the textile and base components. The textile component is designed to be soiled, washed, and re-used, thereby providing ideal end-use applications in areas such as building entryways. The absorbent component is designed to be soiled and recycled or otherwise discarded and replaced. 1. A multi-component , absorbent floor mat comprising:(a) a textile component comprising (i) a first layer of tufted pile carpet formed by tufting face yarns through a primary backing layer and (ii) a second layer comprised of at least one polymer selected from the group consisting of thermoplastic and thermoset elastomers,(b) at least one absorbent component, and(c) a base component comprised of materials selected from the group consisting of at least one polymer selected from the group consisting of thermoplastic elastomers and thermoset elastomers, a metal material, a cellulose-containing material, and combinations thereof, andwherein the textile component and the base component are releasably attachable to one another via at least one attachment means.2. The floor mat of claim 1 , wherein the base component contains a recessed area and the at least one absorbent component is located in the recessed area of the base component.3. The floor mat of claim 1 , wherein the base component contains a recessed area and the at least one absorbent component and the textile component are located in the recessed area of the base component.4. The floor mat of claim 1 , wherein the at least one absorbent component is comprised of material selected from the group consisting of foam materials claim 1 , fibrous materials claim 1 , and ...

Carpet with a High Light Reflectance Value and Method of Producing such Carpet

Besides a method for manufacturing a carpet, the invention further relates to a carpet with a LRV higher than 30. In particular such carpet comprises yarns are made of PP/PA/PET/PTT/PBT, which are either white based or solution dyed based, and tufted on a white or very light woven or web substrate, such as PET and/or PP, pre-coated with a polyolefin such as HYPOD or SBR which is whitened with a filler, such as MgCO, TiO, ATH, and/or CaCO, and which may comprise, in particular in the case of loose laid tiles, a secondary heavy coating consisting of a very light coloured secondary heavy coating such as a specific polyolefin, PVC, PVB, EVA or a (synthetic) bitumen, loaded with a filler pre-selected on lightness and purity as CaCO3 and/or ATH and/or specific salts, e.g. NaCl or TiO. 111.-. (canceled)12. A method for manufacturing a carpet tile wherein the combination of the yarns and the substrate has a light reflectance above 30 according to the 2008 report BS8493 from the British Standards Institution , comprising:tufting white based or solution dyed based yarns onto a light coloured or white PET and/or PP substrate into loop pile;{'sub': 3', '3', '2, 'precoating the substrate with a polyolefin or SBR with filler comprising MgCO, CaCO, ATH and/or TiOwith a chemical purity higher than 90%; and'}{'sub': 3', '3', '3', '3, 'applying a heavy coating layer comprising a polymer blend based on one of a synthetic bitumen filled with one or more components from the group of CaCO, ATH, NaCl, MgCOand a polyolefin co-polymer, tackifiers and wax/oil, filled with one or more components from the group of CaCO, ATH, NaCl, MgCO.'}13. The method according to claim 12 , wherein the copolymer is a block-copolymer claim 12 , in particular from the TPO's based on block co-polymers of ethene with e.g. blocks butane and/or hexane and/or octane and/or maleic anhydride.14. The method according to claim 12 , comprising mixing about 50% tackifier claim 12 , about 30% olefin (block) co-polymer and ...

CARPET WITH SELF-TWISTED LOOP PILE AND METHODS FOR MAKING THE SAME

Carpet with self-twisted loop piles that has an appearance and aesthetics similar to cut pile construction with improved durability and methods for making the same are provided. 1. A carpet comprising single yarn twisted at a higher twist level than typically used stitched through a pre-constructed woven or nonwoven fabric backing to form a loop or a tuft.2. The carpet of wherein the single yarn is twisted in the range of 1 to 15 turns per inch (tpi).3. The carpet of wherein the single yarn is twisted in the range of 3 to 12 tpi.4. The carpet of wherein the single yarn is twisted in the range of 5 to 10 tpi.5. The carpet of wherein the single yarn is directly tufted into carpet without a yarn heat setting step.6. The carpet of wherein the single yarn comprises any synthetic yarn material claim 1 , any natural fiber yarn material or any combination thereof.7. The carpet of wherein the single yarn comprises polyester claim 1 , nylon and/or olefin and any combinations thereof.8. The carpet of wherein denier of the single yarn ranges from 100 to 10000.9. A method for tufting a twisted single yarn without snarling claim 1 , said method comprising controlling yarn tension as it unwinds from a yarn package on a creel via a tensioning device.10. The method of wherein the tensioning device is set so that yarn tension coming off the package is in a range of 0.001 grams per denier to 0.3 grams per denier.11. The method of or wherein the tensioning device comprises a tension band around the yarn package.12. A method for tufting a twisted single yarn without snarling claim 9 , said method comprising subjecting the yarn right after unwinding from the package to tension in the range of 0.001 grams per denier to 0.3 grams per denier to remove snarls.13. The method of further comprising controlling yarn tension throughout the tufting process to avoid snarling. This application claims the benefit of priority to U.S. Provisional Patent Application Ser. No. 62/516,141, filed Jun. 7, ...

Washable Carpet Tile

This invention relates to tufted floorcovering articles that are washable in commercial, industrial, and/or residential washing machines. In particular, this invention relates to modular carpet tiles that are constructed in such a way as to withstand exposure to at least one wash cycle in an automatic washing machine. The carpet tiles are designed to be soiled, washed, and re-used, thereby providing ideal end-use applications such as entryway floorcovering articles. A further advantage includes the ability to print advertising logos on the carpet tiles and easily change out the advertising logos as desired. Both features of the carpet tile of the present invention are achievable, at least in part, because the surface of the tile that contacts the floor does not require any type of adhesive in order to use the carpet tile for its intended function. 1. A process for making a washable carpet tile , said process comprising the steps of:(a) Tufting face yarns into a nonwoven primary backing material to form a face composite;(b) Optionally, printing the face composite;(c) Providing a layer of unvulcanized rubber;(d) Adhering the face composite to the layer of unvulcanized rubber via a rubber vulcanization process to form a washable carpet tile having a vulcanized rubber backing;(e) Pre-shrinking the carpet by exposure to heat; and(f) Cutting the carpet into carpet tiles.2. A method for advertising a business comprising the steps of:(1) providing a floor space; [ i. a plurality of pile yarns tufted into a primary backing layer;', 'ii. a secondary backing layer; and', 'iii. a polyurethane foam layer;, '(a) at least one floorcovering article comprised of, 'and', i. a plurality of pile yarns tufted into a primary backing layer; and', 'ii. a layer of vulcanized rubber;, '(b) at least one washable carpet tile comprised of, 'wherein the at least one washable carpet tile has dimensions in the range from 4 inches by 4 inches to 72 inches by 72 inches;', 'wherein the at least one ...

DOUBLE IMAGE OVERPRINT CARPET COMPONENTS AND METHODS OF MAKING SAME

Various embodiments of the present invention are directed to carpet components and methods of making the carpet components. In one embodiment, a carpet component is provided. The carpet component includes a carpet substrate having a texture comprising a pattern, wherein the pattern comprises a plurality of adjoining design elements each defining a design and a boundary and wherein the design elements are arranged so that the design of one design element is not predictable from the design of an adjoining design element; and an overprint disposed onto the carpet substrate wherein the overprint comprises a plurality of adjoining design elements each defining a design and a boundary and wherein the design elements are arranged so that the design of at least one design element is predictable from the design of an adjoining design element. 1. A carpet component comprising:a carpet substrate having a texture comprising a pattern, wherein the pattern comprises a plurality of adjoining design elements each defining a design and a boundary and wherein the design elements are arranged so that the design of one design element is not predictable from the design of an adjoining design element; andan overprint disposed onto the carpet substrate wherein the overprint comprises a plurality of adjoining design elements each defining a design and a boundary and wherein the design elements are arranged so that the design of at least one design element is predictable from the design of an adjoining design element.2. The carpet component of claim 1 , wherein the pattern and the overprint design are offset relative to one another within the carpet component.3. The carpet component of claim 1 , wherein the pattern comprises a plurality of blocks of substantially the same size and wherein each block defines at least one design element and the blocks are arranged so that the design elements in one block are not predictable from design elements in adjoining blocks.4. The carpet component of ...

CARPET PRODUCTS AND METHODS OF MAKING SAME

A carpet product including a primary backing layer and a plurality of yarn tufts. The plurality of yarn tufts are tufted in and extend upwardly from a top surface of the primary backing layer to form a tufted carpet product. The carpet product has an inner portion and a peripheral portion surrounding at least a portion of the inner portion and extending along at least one of the edges of the primary backing layer. The plurality of yarn tufts include a plurality of peripheral yarn tufts positioned within the peripheral portion of the tufted carpet product. A portion of the peripheral yarn tufts are anchored to other peripheral yarn tufts. At least a portion of each anchored peripheral yarn tuft is entangled with one or more of the other peripheral yarn tufts. 1. A method comprising:displacing a first plurality of peripheral yarn tufts of a tufted carpet product in an inward direction away from a periphery of the tufted carpet product to entangle a second plurality of peripheral yarn tufts of the tufted carpet product that are positioned inwardly of the first plurality of peripheral yarn tufts, each of the first and second plurality of peripheral yarn tufts being tufted in and extending upwardly from a top surface of a primary backing layer of the tufted carpet product,wherein entanglement of the yarn tufts of the first plurality of peripheral yarn tufts with the second plurality of peripheral yarn tufts anchors the first plurality of peripheral yarn tufts to the second plurality of peripheral yarn tufts.2. The method of claim 1 , wherein the first plurality of peripheral yarn tufts and the second plurality of peripheral yarn tufts are positioned within a peripheral portion of the tufted carpet product claim 1 , and wherein the peripheral portion of the tufted carpet product surrounds at least a portion of an inner portion of the tufted carpet product.3. The method of claim 2 , wherein the peripheral portion of the tufted carpet product surrounds an entirety of the ...

TUFTED CARPET FOR AUTOMOTIVE APPLICATIONS

Embodiments of the present invention relate to a tufted carpet. The carpet may include a pile layer configured to be coupled to the cabin via one or more other layers, the pile layer having a bulked continuous filament (BCF) yarn. The BCF yarn may include at least a polypropylene (PP) yarn material with a tenacity between about 2.6 cN/dtex and about 3.2 cN/dtex at an elongation of about 50% to about 70%. 115-. (canceled)16. A tufted carpet used for sound attenuation in a passenger cabin of a vehicle , the tufted carpet comprising:a pile layer configured to be coupled to the cabin via one or more other layers, the pile layer having a bulked continuous filament (BCF) yarn;wherein the BCF yarn includes at least a polypropylene (PP) yarn material with a tenacity between about 2.6 cN/dtex and about 3.2 cN/dtex at an elongation of about 50% to about 70%.17. The carpet of claim 16 , wherein the BCF yarn includes a predetermined number of filaments claim 16 , wherein each of the predetermined number of filaments has a predetermined diameter of about 5 to about 20 dpf.18. The carpet of claim 17 , wherein the predetermined number of filaments is between about 70 to about 150 filaments.19. The carpet of claim 18 , wherein the BCF yarn includes PP yarn material having between about 120 to about 150 filaments.20. The carpet of claim 16 , wherein the BCF yarn includes trilobal filaments.21. The carpet of claim 16 , wherein the pile layer has a pile weight between about 200 gsm and about 750 gsm.22. The carpet of claim 16 , wherein the carpet is a piece dyed carpet.23. The carpet of claim 16 , wherein the BCF yarn is a solution dyed BCF yarn.24. The carpet of claim 16 , wherein the at least one primary backing layer and the BCF yarn either both a PP material.25. The carpet of claim 24 , further comprising:one or more additional layers, wherein each of the one or more additional layers includes the same material as the BCF yarn and the at least one primary backing layer, and is ...

FLOOR COVERINGS WITH UNIVERSAL BACKING AND METHODS OF MAKING, INSTALLING, AND RECYCLING

A dimensionally stable floor covering comprises a tufted textile substrate and a reinforcement layer attached to the textile substrate. The reinforcement layer includes an adhesive backing compound and reinforcement fibers surrounded by the adhesive backing. The fibers may form a continuous layer on the back side of the floor covering or may be dispersed within the adhesive backing compound. The adhesive backing compound may be hot water-soluble to facilitate recycling of the floor covering. The floor covering may optionally include additional backing layers (including cushions) and may be used as a broadloom carpet, a carpet tile, or other modular floor covering products. Methods of manufacturing, installing, and recycling the present floor coverings are also provided. 1. A recyclable floor covering having a universal reinforcing backing layer which can be applied to both broadloom and modular floor coverings , the recyclable floor covering comprising:a tufted textile substrate having a primary backing substrate extending in a first direction and a plurality of yarns tufted through the primary backing substrate, the primary backing substrate having a face side and a back side opposite the face side, a portion of each yarn forming a stitch portion having an end that is located on the back side of the primary backing substrate, and an interstitial space existing between the end of each stitch portion;a reinforcement layer of fibers laying predominately in the first direction and the fibers being in substantial alignment with each other for forming a reinforcement layer of the fibers that is substantially parallel to the backing substrate, the ends of the stitch portions engaging the reinforcement layer of fibers for separating the reinforcement layer of fibers from the backing substrate and the engagement of the reinforcement layer of fibers with the stitch portions providing dimensional stability for the entire floor covering, and the reinforcement layer of fibers ...

CARPET PRODUCTS AND METHODS OF MAKING SAME

A carpet product including a primary backing layer and a plurality of yarn tufts. The plurality of yarn tufts are tufted in and extend upwardly from a top surface of the primary backing layer to form a tufted carpet product. The carpet product has an inner portion and a peripheral portion surrounding at least a portion of the inner portion and extending along at least one of the edges of the primary backing layer. The plurality of yarn tufts include a plurality of peripheral yarn tufts positioned within the peripheral portion of the tufted carpet product. A portion of the peripheral yarn tufts are anchored to other peripheral yarn tufts. At least a portion of each anchored peripheral yarn tuft is entangled with one or more of the other peripheral yarn tufts. 1. A carpet product comprising:a primary backing layer having a top surface and a plurality of edges; anda plurality of yarn tufts tufted in and extending upwardly from the top surface of the primary backing layer to form a tufted carpet product, the tufted carpet product having an inner portion and a peripheral portion surrounding at least a portion of the inner portion and extending along at least one of the edges of the primary backing layer,wherein the plurality of yarn tufts comprises a plurality of peripheral yarn tufts positioned within the peripheral portion of the tufted carpet product,wherein the plurality of peripheral yarn tufts comprises a first plurality of peripheral yarn tufts and a second plurality of peripheral yarn tufts, wherein at least a portion of each peripheral yarn tuft of the first plurality of peripheral yarn tufts is entangled with one or more of the peripheral yarn tufts of the second plurality of peripheral yarn tufts.2. The carpet product of claim 1 , wherein the carpet product is a broadloom carpet.3. The carpet product of claim 1 , wherein the carpet product is a carpet tile.4. The carpet product of claim 1 , wherein the peripheral portion of the tufted carpet product completely ...

Dimensionally Stable Carpet

A floor-covering article has an upper layer with yarns that extend through a primary backing and are at least partially secured to the primary backing by polymeric material, wherein the yarns define an exterior upper surface of the article; an intermediate layer connected to the upper layer; and a secondary backing connected to the intermediate layer so that the intermediate layer is positioned between the upper layer and the secondary backing. The article includes cut peripheral side edges. The length and/or width of the article can be at least about 3 feet. At least one of the peripheral side edges of the secondary backing can define an upright, outwardly-oriented side face extending obliquely to the bottom surface of the secondary backing. 1. A finished article for covering a floor , the finished article comprising:an upper layer comprising yarns that extend through a primary backing and are at least partially secured to the primary backing by polymeric material, wherein the yarns at least partially define an exterior upper surface of the finished article;an intermediate layer connected to the upper layer; anda secondary backing connected to the intermediate layer so that the intermediate layer is positioned between the upper layer and the secondary backing,wherein the finished article comprises a plurality of cut peripheral side edges, the plurality of cut peripheral side edges comprises three cut peripheral side edges, at least two of the cut peripheral side edges extend crosswise to one another, and at least one dimension of the finished article selected from a length and a width of the finished article is at least about 3 feet.2. The finished article of claim 1 , wherein the intermediate layer comprises fiberglass scrim.3. The finished article of claim 1 , wherein the at least one dimension is in a range of from about 3 feet to about 67 feet.4. The finished article of claim 1 , wherein the at least one dimension is at least about 6 feet.5. The finished ...

A METHOD TO PRODUCE A LAMINATED TEXTILE PRODUCT

The present invention pertains to a method to produce a laminated textile product, the product comprising a primary carrier sheet with yarns that form a pile on the front surface thereof, and a secondary carrier sheet adhered to the back surface of the primary carrier sheet, the method comprising providing a lick roller having a mass of molten polymer adhesive at its outer circumference, transporting the primary carrier sheet along the lick roller while its back surface is in contact with the outer circumference of the roller at a contact site, thereby transferring a layer of adhesive to the back surface of the primary carrier sheet, and bringing the secondary sheet in contact with the layer of adhesive to adhere the secondary sheet to the back surface of the primary carrier sheet to produce the laminated textile product, wherein downstream of the contact site between the primary carrier sheet and the lick roller, before the secondary sheet is contacted with the layer of adhesive, cobwebbing of the adhesive between the primary carrier sheet and the lick roller is induced. 2. A method according to claim 1 , wherein the primary carrier sheet is a fibrous sheet with yarns stitched therein to form the pile on the front surface and loops of yarns at the back surface of the primary carrier sheet.3. A method according to claim 2 , wherein the primary carrier sheet is heat treated to bond the yarns to the sheet by contacting the back surface of the primary carrier sheet with a surface of a hot body to at least partly melt the loops of the yarns to create a mass of molten yarn material at the back surface of the primary carrier sheet before the polymer adhesive is applied to this back surface.4. A method according to claim 3 , wherein the primary carrier sheet is heat treated by providing the surface of the hot body at a relative speed with respect to the back surface of the primary carrier sheet claim 3 , in particular by providing the surface of the hot body as a ...

SCATTER COATING PROCESS FOR SYNTHETIC TURF AND PRODUCT

The invention comprises a method of making synthetic turf. The method comprises applying a plurality of solid polyethylene polymer particles to a tufted primary backing of a tufted synthetic turf to form a coating thereon, wherein the solid polyethylene polymer particles have an average particle size of approximately 1 to approximately 1,000 microns and a melt index of approximately 50 to approximately 500 grams/10 minutes at 190° C. at a weight of 2.16 kg. and wherein the primary backing is tufted with a plurality of synthetic filaments to form a plurality of synthetic filaments extending outwardly from the side of the synthetic turf opposite the primary backing. The method also comprises heating the solid polyethylene particles to a temperature above their melting point so that the solid polyethylene polymer particles melt and at least partially flow into the primary backing and cooling the polyethylene polymer on the primary backing. A product made by the foregoing process is also disclosed. 1. A method of making synthetic turf comprising:applying a plurality of solid polyethylene polymer particles to a first primary surface of a tufted primary backing to form a coating thereon, wherein the solid polyethylene polymer particles have an average particle size of approximately 1 to approximately 1,000 microns and a melt index of approximately 50 to approximately 500 grams/10 minutes at 190° C. at a weight of 2.16 kg. and wherein the primary backing is tufted with a plurality of synthetic filaments to form a plurality of synthetic filaments extending outwardly from the side of the synthetic turf opposite the primary backing; andheating the solid polyethylene particles to a temperature above their melting point so that the solid polyethylene polymer particles melt and at least partially flow into the primary backing.2. The method of further comprising cooling the polyethylene polymer on the primary backing so that the melted polyethylene polymer solidifies and provides ...

DUAL LAYER WET LAID NONWOVEN MAT

A carpet tile, includes a pile fabric layer, a primary backing coupled with the pile fabric layer, a secondary backing coupled with the primary backing, and a dual-layer wet-laid nonwoven mat. The dual-layer wet-laid nonwoven mat includes a first layer comprising a plurality of glass fibers and a first binder and a second layer comprising a plurality of synthetic fibers and a second binder. 1. A carpet tile , comprising:a pile fabric layer;a primary backing coupled with the pile fabric layer;a secondary backing coupled with the primary backing; and a first layer comprising a plurality of glass fibers and a binder; and', 'a second layer comprising a plurality of synthetic fibers and the binder., 'a dual-layer wet-laid nonwoven mat, the dual-layer wet-laid nonwoven mat comprising2. The carpet tile of claim 1 , further comprising:a latex pre-coat applied between the primary backing and the thermoplastic secondary backing.3. The carpet tile of claim 1 , wherein:the first layer is positioned adjacent the thermoplastic secondary backing.4. The carpet tile of claim 1 , wherein:the plurality of glass fibers comprise coarse glass fibers having an average fiber diameter between about 8 and 25 μm.5. The carpet tile of claim 1 , wherein:the plurality of synthetic fibers comprise one or more of polyester, polyolefin, or nylon.6. The carpet tile of claim 1 , wherein:the secondary backing comprises a thermoplastic material or a plastisol.7. The carpet tile of claim 1 , wherein:the second layer further comprises a plurality of coarse glass fibers.8. The carpet tile of claim 1 , wherein:the second layer comprises only the plurality of synthetic fibers and the binder.9. A method of installing a carpet tile claim 1 , comprising: a pile fabric layer;', 'a primary backing coupled with the pile fabric layer;', 'a secondary backing coupled with the primary backing; and', a first layer comprising a plurality of glass fibers and a binder; and', 'a second layer comprising a plurality of ...

Low melt primary carpet backings and methods of making thereof

Described herein are primary carpet backings that possess improved physical properties such as tuft binding strength. The backings described herein can be easily recycled and re-used. Also described herein are methods for making and recycling primary carpet backings.

Carpet, carpet backing and method for making same using homogeneously branched ethylene polymer

The present invention pertains to carpet and methods of making carpet. In one aspect, the carpet includes (a) a primary backing (11) which has a face and a back surface, (b) a plurality of fibers (12) attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing (13), (d) an optional secondary backing (14) adjacent to the adhesive backing, and (e) at least one homogeneously branched ethylene polymer. The method includes extrusion coating at least one homogeneously branched ethylene polymer onto the back surface of a primary backing to provide an adhesive backing. The method can include additional steps or procedures, either separately or in various combinations. Additional steps and procedures include washing or scouring the primary backing and fibers prior to the extrusion step, and utilizing implosion agents. The preferred homogeneously branched ethylene polymer is a substantially linear ethylene polymer. The constructions and methods described herein are particularly suited for making tufted, broad-loom carpet having improved abrasion resistance.

Tuft coating

A tufted carpet includes a primary backing and a plurality of tufts. The plurality of tufts are attached to the primary backing by looping each yarn tuft through different openings of the primary backing with strand sections from adjacent tufts going through each opening. The tufted carpet further includes an adhesive or polymeric material contacting the tufts such that the tufts are bonded together. A system and method for forming the tufted carpets is also provided.

CARPET AND BACKPACK FOR IT

Carpet, carpet backing and method for making same using homogeneously branched ethylene polymer

The present invention pertains to carpet and methods of making carpet. In on e aspect, the carpet includes (a) a primary backing (11) which has a face and a back surface, (b) a plurality of fibers (12) attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing (13), (d) an optional secondary backing (14) adjacent to the adhesive backing, and (e) at least one homogeneously branche d ethylene polymer. The method includes extrusion coating at least one homogeneously branched ethylene polymer onto the back surface of a primary backing to provide an adhesive backing. The method can include additional steps or procedures, either separately or in various combinations. Additional steps and procedures include washing or scouring the primary backing and fibers prior to the extrusion step, and utilizing implosion agents. The preferred homogeneously branched ethylene polymer is a substantially linear ethylene polymer. The constructio ns and methods described herein are particularly suited for making tufted, broad-loom carpet having improved abrasion resistance.</SDOAB >

Scatter coating process for synthetic turf and product

The invention comprises a method of making synthetic turf. The method comprises applying a plurality of solid polyethylene polymer particles to a tufted primary backing of a tufted synthetic turf to form a coating thereon, wherein the solid polyethylene polymer particles have an average particle size of approximately 1 to approximately 1,000 microns and a melt index of approximately 50 to approximately 500 grams/10 minutes at 190° C. at a weight of 2.16 kg. and wherein the primary backing is tufted with a plurality of synthetic filaments to form a plurality of synthetic filaments extending outwardly from the side of the synthetic turf opposite the primary backing. The method also comprises heating the solid polyethylene particles to a temperature above their melting point so that the solid polyethylene polymer particles melt and at least partially flow into the primary backing and cooling the polyethylene polymer on the primary backing. A product made by the foregoing process is also disclosed.

Improved carpet construction and carpet backings for same

Improved carpet construction and carpet backings for same

Tufted carpet having good tuft bind and fuzz resistance comprising pile face yams, a backing fabric and an adhesive binder free of inorganic and latex materials. The adhesive binder comprises a thermoplastic fabric, which melts to secure the pile to the backing.

Carpet, carpet backing and method for making same using homogeneously branched ethylene polymer

The present invention pertains to carpet and methods of making carpet. In one aspect, the carpet includes (a) a primary backing (11) which has a face and a back surface, (b) a plurality of fibers (12) attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing (13), (d) an optional secondary backing (14) adjacent to the adhesive backing, and (e) at least one homogeneously branched ethylene polymer. The method includes extrusion coating at least one homogeneously branched ethylene polymer onto the back surface of a primary backing to provide an adhesive backing. The method can include additional steps or procedures, either separately or in various combinations. Additional steps and procedures include washing or scouring the primary backing and fibers prior to the extrusion step, and utilizing implosion agents. The preferred homogeneously branched ethylene polymer is a substantially linear ethylene polymer. The constructions and methods described herein are particularly suited for making tufted, broad-loom carpet having improved abrasion resistance.

Carpet and method of its manufacture utilizing homogeneously branched polyethylene

FIELD: textile industry. SUBSTANCE: invention relates to carpets suitable for fabricating large machine-sewn articles. Carpet contains primary warp with face and back sides, multitude of fibers attached to warp and sticking out from face side and remaining free on back surface, adhesive material, and optionally a secondary warp. At least one of materials of the primary and secondary warps and adhesive material is constituted by at least one HOMOGENEOUSLY branched polyethylene having short-chain branching distribution index higher than or equal to 70%. Back side of primary warp is coated by adhesive material and optionally by secondary warp using extrusion technique. EFFECT: improved strength of nap interweaving, wear resistance, barrier properties, and elasticity. 14 cl, 9 dwg, 19 tbl, 208 ex 9 9сз8+с ПЧ сэ РОССИЙСКОЕ АГЕНТСТВО ПО ПАТЕНТАМ И ТОВАРНЫМ ЗНАКАМ (19) ВУ 2188 265 ОМК’ р 06 м 7/00, О 05С 17/02 (13) С2 12) ОПИСАНИЕ ИЗОБРЕТЕНИЯ К ПАТЕНТУ РОССИЙСКОЙ ФЕДЕРАЦИИ (21), (22) Заявка: 99120686/04, 21.02.1998 (24) Дата начала действия патента: 21.02.1998 (30) Приоритет: 28.02.1997 1$ 60/039,411 28.02.1997 Ц$ 60/039,412 28.02.1997 Ц$З 60/039,584 28.02.1997 Ц$ 60/039,587 (46) Дата публикации: 27.08.2002 (56) Ссылки: МО 96/29460 АЛ, 26.09.1996. ЕР 0688899 А2, 27.12.1995. МО 9315909 АЛ, 19.08.1993. ЕР 0696654 АЛ, 09.08.1994. ЕК 1600936 А, 11.09.1970. ОЕ 2532882 А1Л, 12.02.1976. КЦ 2138398 СЛ, 27.09.1999. КЦ 2143506 СЛ, 27.12.1999. (85) Дата перевода заявки РСТ на национальную фазу: 28.09.1999 (86) Заявка РСТ: 1$ 9803886 (27.02.1998) (87) Публикация РСТ: М/О 98/38374 (03.09.1998) (98) Адрес для переписки: 129010, Москва, ул. Б.Спасская, 25, стр.3, ООО "Юридическая фирма Городисский и Партнеры", Е.В.Томской (71) Заявитель: ДЗЕ ДАУ КЕМИКАЛ КОМПАНИ (15) (72) Изобретатель: БИСЕР Джон О. (ЦЗ), ДИБЬБЕРН Джозеф А. (1$), ДИЛ Чарлз Ф. (0$), ГОИНЗ Джеймс Д. (43), КЕЛЛИ Дэвид С. (0$), МОГАНС Рексфорд А. (4$), МаккКинни Осборн К. (4$), ПЕНГ Личих Р. (43), ТЕРЛИ сч РобертР. (ЦЗ) О (73 ...

Primary carpet backing and tufted carpet backing

A primary carpet backing is provided comprising at least one non-woven layer, wherein the at least one non-woven layer comprises fibers which contact one another at contact zones, wherein the fibers comprise i) first fibers which are manufactured from a first fiber forming polymer, and second fibers which are manufactured from a second fiber forming polymer, or ii) multicomponent fibers which comprise at least a first component manufactured from a first component forming polymer and at least a second component manufactured from a second component forming polymer, characterized in that both the first fiber forming polymer and the first component forming polymer is at least one polyamide, both the second fiber forming polymer and the second component forming polymer is at least one bonding polymer, the first fibers are melt bonded at their contact zones with the second fibers by a solidified melt, or the multicomponent fibers are melt bonded at their contact zones by a solidified melt, and the solidified melt is a solidified melt of the at least one bonding polymer, wherein the bonding polymer is obtained by polymerization of an olefin having a terminal or a non-terminal double bond. Furthermore a tufted backing is provided comprising pile yarns and the primary carpet backing.

Method for manufacturing a carpet or a rug

Method for manufacturing a carpet or a rug, comprising the following steps:- the step (S1-S2) of providing a primary backing (1), being a woven or nonwoven layer comprising filaments of polyethylene terephthalate and copolymer of polyethylene terephthalate, the coPET having a lower melting temperature than the PET and wherein said PET is available in said primary backing (1) in a higher amount than said coPET;- the step of providing a glue layer (11) consisting for 50% or more out of coPET;- the step of tufting yarn at least into said primary backing (1);- the step of activating said glue layer (11) at least for partially fixing said yarn (15) on said primary backing (1).

Tufted carpet with compatibly dyable needlebonded subface and method of manufacturing same

A PATTERNED TUFTED CARPET INCLUDES A THIN NEEDLEBONDED SURFACE WHICH VISUALLY MASKS THE SCRIM AND THE BASES OF THE TUFTS, AND THE TUFTS AND SUBFACE FIBERS ARE EQUALLY, COMPATIBLY DYABLE SO THAT THE COLORATION AND LIGHT REFLECTANCE ARE UNIFORM. THE CARPET IS MADE BY NEEDLING THE SUBFACE ONTO THE SCRIM, TUFTING THROUGH THE SCRIM AND SUBFACE, AND THEN DYING OR PRINTING.

Needlebonded secondary backing for carpeting

A secondary backing for carpeting comprises a woven synthetic scrim with a layer of staple fibers needled onto its bottom surface with portions of the fibers projecting through the top surface. The resulting product has a pleasing appearance and hand, is durable, versatile and relatively inexpensive, and may easily be adhered to the carpet proper.

Primary backing for tufted carpets and carpets made therefrom

An improved primary backing for tufted carpets having excellent tuftability comprises a woven, nonwoven, or knitted substrate capable of being tufted to which a web of blended fibers is heat fused.

Process for preparing tufted carpet

There is disclosed a process for preparing a tufted carpet consisting essentially of feeding simultaneously into a tufting machine a woven or bonded nonwoven sheet of continuous polypropylene filaments and a dyeable, bonded, nonwoven sheet of continuous synthetic organic filaments, said sheets being fed in surface contact with each other, and tufting a pile yarn through both sheets to develop a tufted face having tufts extending above the dyeable, bonded, nonwoven sheet, said pile yarn being selected so as to be dyeable in conjunction with the dyeable, bonded, nonwoven sheet.

Reinforced primary backing for tufted pile fabrics

A reinforced primary backing for tufted pile fabrics is disclosed. The reinforced primary backing comprises a non-woven fibrous capping layer, a reinforcing material layer, and a woven backing layer, said non-woven fibrous capping layer being positioned adjacent one side of said reinforcing material layer and said woven backing layer being positioned adjacent the other side of said reinforcing material layer, said non-woven fibrous capping layer being needled into and extending downward through said reinforcing material layer and continuing into and through said woven backing layer to the outside surface of said woven backing layer.

Carpet construction and carpet backings for same

Carpet backings and use thereof in tufted carpets with good tuft bind and fuzz resistance and free of inorganic and latex materials are disclosed. Backings suitable as tuftable primary backings or as secondary backings have a nonwoven fabric with thermoplastic filaments and a thermoplastic supporting fabric operatively attached as by needling, thermal calendaring or point bonding.

Carpet construction having secondary backing

A tufted carpet includes a primary backing having a back side and a face side, and a secondary backing. The carpet includes tufts of yarn sewn through the primary backing so as to be exposed on the face side and to form a plurality of back stitches on the back side. The yarn of the tufted carpet is a thermoplastic material having a yarn melting point. The secondary backing is a thermoplastic material in the form of a fluid-impervious film or a fabric having a softening temperature that is no lower than the yarn melting point, or a laminate having an inner and an outer layer, in which the outer layer comprises a thermoplastic material having a softening temperature that is no lower than the yarn melting point. A method for making such a tufted carpet includes the steps of bringing the secondary backing into contact with at least some of the back stitches on the back side of the primary backing, and heating the combination of the primary backing and the secondary backing to a temperature sufficient to adhere the secondary backing to the back stitches without melting the secondary backing.

Carpet and carpet making methods

The disclosure relates to a carpet product, a process for manufacturing carpet, and an apparatus used in a carpet manufacturing process. The carpet product is made from tufted polymer filament yarn wherein the individual yarn filaments of the yarn back loops are integrally fused so that the carpet resists fuzzing. The primary backing preferably is modified polypropylene in the fill direction. Further, the primary backing may be coated with a polymer before tufting to adhere or integrally fuse the inside of the fiber tuft to the primary backing. An optional secondary backing is preferably made of tape yarn in both directions. The process includes providing a carpet base having a primary backing penetrated by yarn, applying heat to the underside of the primary backing, extruding a heated sheet of polymer and continuously contacting the heated extruded sheet of polymer with the base. The apparatus includes a source of carpet precursor, a heated cylinder for heating the underside of the carpet, and extruder and a casting roll against which the extruded sheet and heated carpet are pressed.

Method for manufacturing a carpet or a rug and a carpet or rug obtained thereby

Method for manufacturing a carpet or a rug, comprising the following steps: the step (S1-S2) of providing a primary backing (1), being a woven or non-woven layer comprising filaments (2) of polyethyleneterephthalate and copolymer of polyethyleneterephthalate, the coPET having a lower melting temperature than the PET and wherein said PET is available in said primary backing (1) in a higher amount than said coPET; the step of providing a glue layer (11) consisting for 50% or more out of coPET; the step of tufting yarn at least into said primary backing (1); the step of activating said glue layer (11) at least for partially fixing said yarn (12) on said primary backing (1). The invention also concerns carpets (16) and rugs that are obtained or obtainable by means of such method.

Improvements in carpet making

The disclosure relates to a process for manufacturing carpet, an apparatus used in a carpet manufacturing process and carpet made by the process and with the apparatus. The process includes providing a carpet base having a primary backing penetrated by yarn, applying heat to the underside of the base, extruding a heated sheet of polymer and continuously contacting the heated extruded sheet of polymer with the base thereby integrally fusing the base to the extruded sheet. The apparatus includes a source of carpet precursor (30), a heated source for heating the underside of the carpet (32), an extruder (52) and a casting roll (56) against which the extruded sheet (36) and heated carpet (34) are pressed.

Tufted pet fiber for automotive carpet applications

A tufted PET carpet assembly and a method of forming the same. The carpet assembly comprising a face layer comprised of polyethylene terephthalate (PET) yam comprised of PET fibers and tufted at a pre-determined gauge, the face layer having a face weight, a first backing layer adjacent the face layer, and a first back coating layer adjacent the first backing layer. A method of forming a tufted PET carpet assembly with PET yam comprising the steps of tufting the PET yarn at a pre-determined gauge onto a backing, applying a back coating to the tufted PET via extrusion to lock the tufted PET to the backing, and applying steam to the tufted PET to enhance the look and feel of the PET.

Improved carpet construction and carpet backings for same

地毯、地毯背衬和使用均相支化乙烯聚合物制备地毯、地毯背衬的方法

本发明涉及地毯和制备地毯的方法。在一方面中,该地毯包括(a)具有正面和背面的主背衬材料,(b)与主背衬材料粘附的多个纤维,所述纤维自主背衬材料的正面突出并暴露于主背衬材料的背面,(c)粘合剂背衬,(d)与粘合剂背衬相邻的非必要的辅助背衬材料和(e)至少一种均相支化乙烯聚合物。该方法包括将至少一种均相支化的乙烯聚合物涂于主背衬材料的背面上以提供粘合剂背衬。该方法可包括另一些单独或各种组合的步骤或工艺。另一些步骤和工艺包括在挤出步骤之前洗涤或擦净主背衬和纤维,和使用内爆剂。优选的均相支化乙烯聚合物为基本上线性乙烯聚合物。这里描述的结构和方法特别适合制备具有改进耐性的的植绒、阔幅地毯。

Carpet with a high light reflectance value and method of producing such carpet.

Synthetic turf system made with antistatic yarns and method of making

A synthetic turf system and method includes turf tufted from monofilament fibers of a thermoplastic polymer where about 1 in about 32 tuft rows comprise at least one antistatic filament per tuft. Each antistatic filament has a first nonconductive polymeric component coextensive with a second non-conductive component. One or more of the antistatic filaments substantially reduces static electrical discharge within the turf. The thermoplastic polymer for each fiber may comprise at least one of nylon, polyethylene, polypropylene, and polyester. Each tuft of the tufted turf may be twisted and each tuft may be slit to form multiple ends. The turf system may comprise stitched turf. Each antistatic filament may comprise a carbon core surrounded by a non-conductive sheath, wherein a ratio of the antistatic filament per number of tuft rows may comprise at least one of 1:2, 1:4, 1:8, and 1:16.

地毯、地毯背衬和制备地毯、地毯背衬的方法

本发明涉及地毯和制备地毯的方法。在一方面中，该地毯包括(a)具有正面和背面的主背衬材料，(b)与主背衬材料粘附的多个纤维，所述纤维自主背衬材料的正面突出并暴露于主背衬材料的背面，(c)粘合剂背衬，(d)与粘合剂背衬相邻的非必要的辅助背衬材料和(e)至少一种均相支化乙烯聚合物。该方法包括将至少一种均相支化的乙烯聚合物涂于主背衬材料的背面上以提供粘合剂背衬。该方法可包括另一些单独或各种组合的步骤或工艺。另一些步骤和工艺包括在挤出步骤之前洗涤或擦净主背衬和纤维，和使用内爆剂。优选的均相支化乙烯聚合物为基本上线性乙烯聚合物。这里描述的结构和方法特别适合制备具有改进耐性的植绒、阔幅地毯。

Patent RU2020134134A3

РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 2020 134 134 A (51) МПК D05C 17/02 (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ЗАЯВКА НА ИЗОБРЕТЕНИЕ (21)(22) Заявка: 2020134134, 28.02.2019 (71) Заявитель(и): АЛАДДИН МЭНЬЮФЭКЧЕРИНГ КОРПОРЕЙШН (US) Приоритет(ы): (30) Конвенционный приоритет: 20.03.2018 US 62/645,390; 29.05.2018 EP 18174728.8 (85) Дата начала рассмотрения заявки PCT на национальной фазе: 20.10.2020 US 2019/019977 (28.02.2019) (87) Публикация заявки PCT: R U Адрес для переписки: 129090, Москва, ул. Б.Спасская, 25, строение 3, ООО "Юридическая фирма Городисский и Партнеры" (54) СПОСОБ ИЗГОТОВЛЕНИЯ КОВРОВОГО ПОКРЫТИЯ ИЛИ КОВРА И ПОЛУЧЕННЫЕ ИМ КОВРОВОЕ ПОКРЫТИЕ ИЛИ КОВЕР (57) Формула изобретения 1. Способ изготовления коврового покрытия или ковра, включающий по меньшей мере следующие стадии: стадию формирования первичной основы; стадию создания клеевого слоя; стадию простегивания нитью по меньшей мере указанной первичной основы; стадию активации указанного клеевого слоя для по меньшей мере частичного фиксирования указанной пряжи на указанной первичной основе, отличающийся тем, что указанная первичная основа представляет собой тканый или нетканый слой, включающий нити, содержащие полиэтилентерефталат (PET); указанный клеевой слой представляет собой слой, содержащий сополимер полиэтилентерефталата (coPET), причем coPET имеет более низкую температуру плавления, чем PET. 2. Способ по п. 1, отличающийся тем, что указанный клеевой слой представляет собой слой тканого или нетканого материала, содержащий нити, включающие coPET. 3. Способ по п. 1 или 2, отличающийся тем, что указанные нити в указанном клеевом слое по меньшей мере включают двухкомпонентные филаменты, содержащие PET и coPET. Стр.: 1 A 2 0 2 0 1 3 4 1 3 4 A WO 2019/182738 (26.09.2019) 2 0 2 0 1 3 4 1 3 4 (86) Заявка PCT: R U (43) Дата публикации заявки: 20.04.2022 Бюл. № 11 (72) Автор(ы): РЕЙНОЛДС, Чарльз Уинстон (US), ДАЙ, Марк Грегори (US), СЕТНА, Майкл Биджон (US) A 2 0 2 0 1 3 4 1 ...

Synthetic turf products having variable blade widths

RANDOM DISCONTINUOUS SLITS CUT IN MONOFILAMENT RIBBONS BEFORE WEAVING, KNITTING, TUFTING, OR OTHERWISE BINDING PROVIDE IN A FINISHED SYNTHETIC TURF PRODUCT, RANDOM VARIABLE BLADE WIDTHS WITH PHYSICAL CHARACTERISTICS AND APPEARANCE SIMILAR TO THAT OF NATURAL GRASS.

Carpet and carpet making methods

The disclosure relates to a carpet product, a process for manufacturing carpet, and an apparatus used in a carpet manufacturing process. The carpet product is made from tufted polymer filament yarn wherein the individual yarn filaments of the yarn back loops are integrally fused so that the carpet resists fuzzing. The primary backing preferably is modified polypropylene in the fill direction. Further, the primary backing may be coated with a polymer before tufting to adhere or integrally fuse the inside of the fiber tuft to the primary backing. An optional secondary backing is preferably made of tape yarn in both directions. The process includes providing a carpet base having a primary backing penetrated by yarn, applying heat to the underside of the primary backing, extruding a heated sheet of polymer and continuously contacting the heated extruded sheet of polymer with the base. The apparatus includes a source of carpet precursor, a heated cylinder for heating the underside of the carpet, an extruder and a casting roll against which the extruded sheet and heated carpet are pressed.

Tuft bind of urethane backed artificial turf

The present invention relates to an improved process for the production of artificial turf, and the improved artificial turf. In accordance with this process, fibers are treated via corona discharge, tufted into a primary backing to form a greige good, and a precoat is applied to the back surface the greige good. Suitable fibers are polyolefins, and suitable precoats are reactive polyurethane mixtures. The fibers may be treated by corona discharge either before they are tufted into the primary backing to form the greige good or after the are tufted into the primary backing. Artifical turfs of the present invention comprise a greige good having fibers tufted into a primary backing, with the fibers being treated by corona discharge either before or after being tufted into the primary backing, and a precoat which is attached by its face surface to the back surface of the greige good.

Carpet tile and related methods

Carpet tile, carpet tiles, or modular flooring include a carpet face or show surface in overlying relation to a backing of or including adjoined particle elements. In particular, but not exclusively, the carpet tiles incorporate a carpet surface or carpet face, having, for example, a pile or non-pile surface. In one embodiment, the carpet of the carpet tile has a tuft bind or precoat layer, such as a urethane precoat, disposed in overlying relation to a resilient backing formed from a mass, mixture, or slurry, for example, of particles or crumbs, bonded together in adjoined relation by a binder. One or more optional stabilizing and/or backing layers may be included. Methods of making such carpet tiles are also provided.

染色和处理bcf纱线的方法

本发明公开了在机织、针织或簇绒之前在缆捻或空气加捻过程或热定形过程期间将染料、染色阻断剂和抗污组合物施用到BCF纱线上的方法。本发明还公开了在热定形之前将染料、染色阻断剂和抗污组合物施用到BCF纱线上的方法。所述方法不需要使用当前方法染色和另外处理由所述BCF纱线制成的毯及其他纺织品。本发明还公开了系统、BCF纱线和由所公开方法处理的BCF纱线制造的毯。

Stable synthetic carpet backing material

A dimensionally stable and non-raveling synthetic primary carpet backing material is provided by applying to the carpet backing material an amount of adhesive material sufficient to bind adjacent and crossing strands of material to one another without necessarily providing a continuous coat for the backing material. After application of the adhesive material, the backing may be subjected to a conventional tufting operation wherein carpet yarn is interlaced through the carpet backing to provide a pile surface and an undersurface. If desirable a conventional secondary backing may be adhered to the undersurface of carpet yarn and synthetic primary carpet backing material.

Base fabric for tufted products

Tufted carpet

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Chenille carpet pile pattern based on color yarn binary color mixing regulation and control and construction method thereof

本发明涉及基于彩色丝二元混色调控的雪尼尔地毯绒头花型及其构建方法，通过多元基色的彩色丝组合模式与组合比例的变化，调控彩色丝在雪尼尔地毯绒头上分布的不均衡性，使之产生拼色花型、拼花花型和夹花花型；与色光混合的加法混合、以及色料混合的减法混合不同，多元基色丝线混合是空间并置混合，是一种非均匀混合，通过对多元基色丝线的混合比例及各基色丝线之间的色相差异、明度差异及饱和度差异的调控，使雪尼尔绒头在视觉效果上或者呈现出分色朦胧的拼色效应，或者呈现出分色柔和地拼花效应，或者呈现出分色清晰地夹花效应；整个设计执行方法能够有效提高雪尼尔地毯绒头花型构建效率。

Chenille plush fabric and production technology thereof

本发明公开了一种雪尼尔毛绒面料及其生产工艺，能够使生产的面料兼具长毛绒面料和雪尼尔面料的优点，柔软、舒适、纤薄轻盈、立体感强、面料强度高、结构新颖，外观突出，利于面料家居装饰市场的推广应用。

Carpet, carpet backing and method for making same using homogeneously branched ethylene polymer

本发明涉及地毯和制备地毯的方法。在一方面中，该地毯包括(a)具有正面和背面的主背衬材料，(b)与主背衬材料粘附的多个纤维，所述纤维自主背衬材料的正面突出并暴露于主背衬材料的背面，(c)粘合剂背衬，(d)与粘合剂背衬相邻的非必要的辅助背衬材料和(e)至少一种均相支化乙烯聚合物。该方法包括将至少一种均相支化的乙烯聚合物涂于主背衬材料的背面上以提供粘合剂背衬。该方法可包括另一些单独或各种组合的步骤或工艺。另一些步骤和工艺包括在挤出步骤之前洗涤或擦净主背衬和纤维，和使用内爆剂。优选的均相支化乙烯聚合物为基本上线性乙烯聚合物。这里描述的结构和方法特别适合制备具有改进耐性的的植绒、阔幅地毯。

Method for fabricating the mat deodorized by continuous process

본 발명은 매트의 제조방법에 관한 것으로, 특히 소취기능을 부여하되, 연속공정에 의해 기능성이 부여될 수 있어 생산성 향상이 가능하고 소취기능이 장기간 보유될 수 있는 연속공정에 의한 소취성 매트의 제조방법에 관한 것이다. The present invention relates to a manufacturing method of the mat, in particular to give a deodorizing function, the functionality can be given by a continuous process can be improved productivity and the production of a deodorant mat by a continuous process that can be retained for a long time deodorizing function It is about a method. 소취가공, 매트, 연속공정  Deodorization, Mat, Continuous Process

Artificial turf containing aggregate filler

一种人造草皮表面(100,200)，其包括具有绒头(104)的人造草皮地毯(102)，其中，人造草皮地毯包括背衬(106)。人造草皮地毯还包括人造草纤维(108)。将人造草纤维植绒(110)到背衬中。人造草纤维形成绒头。将人造草纤维固定至背衬。人造草皮表面还包括分散在绒头中的人造草皮填充物(114)，其中，人造草皮填充物包括不规则形状颗粒(116)，其中，所述颗粒包括含有至少一种类型非弹性体热塑性塑料的团聚物。至少一部分颗粒具有纤维状延伸体(302)。

CARPET PRODUCT CONTAINING AN OPTICAL SENSOR

1. Ковровое изделие (1), содержащее:- ламинат из: снабженного ворсом первичного подкладочного слоя (710), составляющего верхнюю поверхность (120) коврового изделия; промежуточного адгезивного слоя (730); и изнаночного покрытия (720), обеспечивающего изнаночную поверхность (3) коврового изделия; и- оптический датчик (160), выполненный с возможностью генерирования сигнала датчика;при этом оптический датчик (160), при рассмотрении с верхней поверхности (120) коврового изделия, расположен позади первичного подкладочного слоя (710), и где ковровое изделие (1) выполнено с возможностью пропускания света (113) с верхней поверхности (120) коврового изделия к оптическому датчику (160).2. Ковровое изделие (1) по п.1, в котором оптический датчик (160) заделан в один или большее количество слоев, представляющих промежуточный адгезивный слой (730) и изнаночное покрытие (720).3. Ковровое изделие (1) по п.1, в котором оптический датчик (160) расположен, при рассмотрении с верхней поверхности (120) коврового изделия, позади изнаночной поверхности (3) коврового изделия.4. Ковровое изделие (1) по любому одному из предыдущих пунктов, в котором адгезивный слой (730) содержит светопроницаемый латексный адгезив или светопроницаемый акриловый адгезив.5. Осветительное устройство (1000), содержащее: источник света (111), выполненный с возможностью генерирования света (112); блок управления (150); и ковровое изделие (1) по любому одному из предыдущих пунктов, в котором блок управления (150) выполнен с возможностью приема входного сигнала от оптического датчика (160) и генерирования выходного сигнала, в ответ на входной сигнал, для управления светом (112), генерируемым источником света (111).6. Осветительн РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (51) МПК D05C 17/02 (13) 2011 137 442 A (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ЗАЯВКА НА ИЗОБРЕТЕНИЕ (21)(22) Заявка: 2011137442/12, 03.02.2010 (71) Заявитель(и): КОНИНКЛЕЙКЕ ФИЛИПС ЭЛЕКТРОНИКС Н.В. (NL) Приоритет(ы): (30) ...

Carpet and layered backing for dimensional stability and integrity

一种尺寸稳定性和整体性优良的地毯结构，其特别适用于安装的自由浮动系统。在本发明的一个方面，提供了一种具有选定尺寸稳定性的地毯，其中，具有(i)一个第一地毯部分，具有由绒毛大致覆盖该层的第一面的主层，所述绒毛通过主层簇绒，使簇束留在主层的第二面，以及包裹簇束的粘合剂，该第一部分在温度和湿度的循环条件下具有预定的膨胀和收缩力；(ii)一个与第一地毯部分成层状关系的第二部分，该第二部分由一层或几层构成，在温度和湿度以及地毯绒上的通过交通载荷循环条件下，其所具有的对膨胀和收缩的预定阻力至少等于或大于第一地毯部分的膨胀和收缩力。

Carpet with sewn pile

FIELD: floor and wall carpet production. SUBSTANCE: carpet has sewn base, pile material and reverse side. Carpet is manufactured from polyamide 6. Such construction and usage of chemically homogeneous material for manufacture of all parts of carpet with sewn pile allows reprocessing of carpet to be effectuated without need for separating it into components. EFFECT: improved quality and provision for effective recycling of material from which carpet is made. 9 cl 85998 0с%с ПЧ Го РОССИЙСКОЕ АГЕНТСТВО ПО ПАТЕНТАМ И ТОВАРНЫМ ЗНАКАМ (19) (51) МПК ВИ” 2 085 638. 13) Сл о 04 н 11/00 12) ОПИСАНИЕ ИЗОБРЕТЕНИЯ К ПАТЕНТУ РОССИЙСКОЙ ФЕДЕРАЦИИ (21), (22) Заявка: 5011212/12, 08.04.1992 (30) Приоритет: 09.04.1991 ОЕ Р 4111455.8 (46) Дата публикации: 27.07.1997 (56) Ссылки: Заявка Великобрритании М 1303401, кл. О 04 Н 1100, 1973. (71) Заявитель: Норддейтше Фазерверке ГмбХ (0Е) (72) Изобретатель: Карл-Хейнц Еррен[0Е], Регина Греве[ОЕ], Роберт Хейдхуз[ОЕ], Франк Хеппнер[ОЕ] (73) Патентообладатель: Норддейтше Фазерверке ГмбХ (0Е) (54) КОВЕР С ПРОШИВНЫМ ВОРСОМ (57) Реферат: Использование: ковровое покрытие для полов и стен. Сущность изобретения: ковер с прошивным ворсом имеет прошивное основание, ворсовой материал и изнанку ковра и, в основном, состоит исключительно из полиамида 6. Применение однородного в химическом отношении материала для всех составных частей ковра с прошивным ворсом обеспечивает переработку его в целом на исходный мономер без необходимости разделения на отдельные составляющие. 8 з.п. Ф-Лы. 2085638 С1 КО 85998 0с%с ПЧ Го КУЗЗАМ АСЕМСУ ГОК РАТЕМТ$ АМО ТКАОЕМАКК$ (19) ВИ” 2 085 638. 13) СЛ о” р 04н 11/00 12) АВЗТКАСТ ОЕ 1МУЕМТОМ (21), (22) АррИсаНоп: 5011212/12, 08.04.1992 (30) Рпогйу: 09.04.1991 ОЕ Р 4111455.8 (46) Бае ог рибИсаНоп: 27.07.1997 (71) АррИсапе: Могадей$пе Гагегуегке СтЬКИ (0Е) (72) |пуетог: Каг-КПе$ Еггеп[ОЕ], Кедта Сгеуе[ОЕ], Кобей КпеакКпи;[О0Е], ЕгапкК Кперрпег[ОЕ] (73) Ргорпеюг: Могааейзпе Гагегуегке СтЬКИ (0Е) (54) САКРЕТ МИТН ЗЕМУМ РШЕ (57) ...

mat

기포에 파일사가 터프트(tuft)되어 있고, 전부 또는 일부의 파일형상이 컷파일인 매트에 있어서, 매트 표면의 전파일사의 일부 또는 전부의 파일사가 2개 이상의 가연사를 합쳐 꼬아서 구성된 연사로 이루어지고, 각 가연사가 BCF나일론, 비닐론, 레이온, 아크릴, 폴리에스테르 및 목면 중에서 임의로 선택된 1종류의 섬유의 단사의 다수개로 된 합사와, 1개 이상의 나일론 모노필라멘트 단사를 합쳐 꼬아서 구성되어 있고, 전가연사에 있어서, 합사의 섬유가 1종류 또는 2종류 이상인 것을 특징으로 하고 있다. 이 매트는 종래의 옥외용 매트와 옥내용 매트의 양자의 단점을 보완하면서 장점을 살릴 수 있다.

Preparation method of artificial fur carpet

本发明公开了一种人造毛皮地毯的制备方法；包括选用不同收缩率的变形化学长丝纤维与预取向长丝纤维并股，经过网络打结或者经过加捻定型，得到罗圈或锯齿状纱线后，再经织机织造，获得割绒状态的地毯面料；然后将所制成的地毯面料进行染整加工时，罗圈或锯齿状纱线不断开松退卷伸长，从而形成不同规格和风格的人造毛皮地毯半成品，最后经过后道加工得到一种人造毛皮地毯。与传统造人造毛皮地毯的制备工艺相比，达到相同的毛皮效果，工艺简单化；本发明需要的地毯纱的使用量显著减少；并且，制得的毛皮地毯上的毛皮纤维不易扯掉、脱落，生产过程中纱线损耗极大减少。

Carpet unit comprising optical sensor

본 발명은 카펫 유닛 상부면을 제공하는 터프트 장식된 1차 백킹층, 중간 접착층 및 카펫 유닛 이면을 제공하는 백킹층의 라미네이트를 포함하는 카펫 유닛을 제공하고, 카펫 유닛은 카펫 및 카펫 타일로 이루어진 그룹으로부터 선택되고, 카펫 유닛은 센서 신호를 생성하도록 배열된 광학 센서를 추가로 포함하고, 카펫 유닛 상부면으로부터 볼 때, 광학 센서는 1차 백킹층 후방에 배열되고, 카펫 유닛은 카펫 유닛 상부면으로부터 광학 센서로 광을 투과하도록 배열된다. The present invention provides a carpet unit comprising a tufted primary backing layer providing an upper surface of the carpet unit, an intermediate adhesive layer and a backing layer laminate providing a backing of the carpet unit, wherein the carpet unit comprises a carpet and a carpet tile Wherein the carpet unit further comprises an optical sensor arranged to produce a sensor signal, wherein when viewed from the top surface of the carpet unit, the optical sensor is arranged behind the primary backing layer, To the optical sensor.

Padding for a carpet and carpet-padding combination

The present invention provides carpet padding. The padding includes a tube that is at least partially integrated with the first padding surface and the padding. The tube comprises a transmissive section that is transmissive to light having a predetermined wavelength selected from the visible spectrum. The illumination device may be introduced into the tube. The present invention further provides a combination of carpet-padding combination and tube and lighting device.

CARPET UNIT AND CARPET BLOCK

1. Устройство (100) коврового блока, содержащее:- ковровый блок (200), содержащий ковер или ковровую плитку, и- источник (10) света,причем ковровый блок (200) содержит пользовательскую поверхность (201), образованную нитями (210) коврового ворса, и противоположную заднюю поверхность (202),причем, если смотреть в направлении от пользовательской поверхности (201) к задней поверхности (202), источник (10) света расположен позади пользовательской поверхности (201) коврового блока (200), при этом источник (10) света дополнительно выполнен для обеспечения света (111) ниже по ходу от пользовательской поверхности (201) коврового блока (200), ипричем ковровым блоком (200) является ковровый блок (200) на основе аксминстерского ковра, содержащий уточные нити (221), нити (222) основы и упомянутые нити (210) ворса.2. Устройство (100) коврового блока по п.1, в котором источник (10) света расположен позади задней поверхности (202), если смотреть в направлении от пользовательской поверхности (201), к задней поверхности (202).3. Устройство (100) коврового блока по п.1, в котором источник (10) света встроен в ковровый блок (200).4. Устройство (100) коврового блока по п.1, в котором источник (10) света расположен между соседними нитями (210) ворса.5. Устройство (100) коврового блока по любому из предыдущих пунктов, в котором одна или более уточных нитей (221) содержат одно или более светопропускающих волокон (321).6. Устройство (100) коврового блока по п.1, в котором ковровый блок (200) содержит первую область (271) с первой плотностью нитей ворса и вторую область (272) со второй плотностью нитей ворса, причем первая плотность нитей ворса является меньшей, чем вторая плотность нитей ворса, при этом, первая область (271) и источни� РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (51) МПК D05C 17/02 (13) 2013 149 563 A (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ЗАЯВКА НА ИЗОБРЕТЕНИЕ (21)(22) Заявка: 2013149563/12, 30.03.2012 (71) Заявитель(и): КОНИНКЛЕЙКЕ ФИЛИПС Н.В. (NL) ...

Artificial grass composed to have characteristic of natural grass and method for making the same

An artificial turf manufacturing method configured to be similar to natural turf according to the present invention comprises: a raw material melting step of melting a raw material to form artificial turf yarn through a melting member; a yarn forming step of passing the molten raw material through an extrusion mold to form a yarn; a yarn stretching step of stretching the formed yarn; a yarn cooling step of cooling the yarn; a tufting step of tufting the formed yarn to a foaming paper; an adhesive application step of applying an adhesive to the back surface of the foaming paper in which the yarn is tufted; and an adhesive drying step of drying the applied adhesive, wherein the extrusion mold used in the yarn forming step includes an upper forming mold part for forming the upper surface part of the artificial turf yarn and a lower forming mold part for forming the lower surface part of the artificial turf yarn so that the upper and lower surface parts of the artificial turf are respectively formed and then combined to form artificial turf yarn. According to the present invention, artificial turf can give an appearance and feel close to natural turf, and can have moisture-containing properties and anti-static properties unique to natural turf. In addition, the artificial turf maintains durability even after long-term use to prevent pull-out and damage of grass yarn, and by reducing the frictional force in contact with a body, injuries such as burns can be prevented. In addition, fine dust on the artificial turf floor is prevented from scattering into the air by stamping of feet of an artificial turf user.

Carpet unit arrangement and carpet unit

本发明提供了一种包括地毯单元和光源的地毯单元装置。该地毯单元包括地毯或地毯块，其中该地毯单元包括由地毯簇纱形成的用户面以及相对的背面。在从用户面到背面的方向上看去，光源被布置在地毯单元的用户面之后。该光源进一步被布置成在地毯单元的用户面的下游提供光。该地毯单元是基于艾克思敏斯特的地毯单元，包括纬纱、经纱和所述簇纱。

Method for producing tufted product, tufted product and use thereof

본 발명은 터프티드(tufted) 제품, 특히 터프팅 접착 특성이 개선된 터프티드 카페트 상부층의 제조를 위한 최대한 간단하고 경제적인 방법을 제시하는 것을 목적으로 한다. 이를 위해, 터프팅 프로세스시 터프팅 백킹의 스티치 지점 부근 및/또는 스티치 지점 내에서 접합되는 분할 가능한(spliceable) 섬유를 사용한다. It is an object of the present invention to present a simplest and most economical method for the production of tufted products, in particular tufted carpet top layers with improved tufting adhesive properties. To this end, in the tufting process, splicable fibers are used which are bonded near and / or within the stitch point of the tufting backing.

Patent FR2375370B1

Artificial grass - using polymeric materials in a combination of grass-type fibres and rimped fibres in a tufted matting

Rug and carpet underlays substantially impervious to liquids

A carpet underlay comprising a fibrous nonwoven substrate composed of natura l or synthetic fibers having in or on it a repellent finish which makes said substrate substantially impervious to liquids, and a carpet having an underlay substantially impervious to liquids affixed to the carpet back rendering said carpet substantially impervious to liquids are disclosed.

Tufted carpet backing web - used for automobile carpets

Title compsn comprises a laminate of cellular material (e.g. polyurethane foam) and a woven or knitted fabric. The backing web is cheap; easily stretched, can be moulded; and doesn't deform during tufting.

Down rugs

Patent FR2069675A5

THERMOFORMABLE BLANKET WITH DIFFERENTIATED TUF BANDS

METHOD FOR MANUFACTURING A CARPET PATTERN

Tuft support.

Support de tuft dans lequel sont fixés par tuftage les fils qui vont former la surface d'usage d'une moquette tuftée, caractérisé en ce que le support de tuft est constitué d'un tissé de verre traité avec une matière polymère afin de limiter de façon substantielle, lors du tuftage, les contacts directs entre d'une part, les fils formant le tissé de verre et d'autre part, les aiguilles du métier à tufter et les fils utiles à la réalisation de la surface d'usage. Application du support de tuft à la fabrication des moquettes tuftées de sol ou de mur (pleines laizes ou découpées en dalles). Tuft support in which are fixed by tufting the threads that will form the use surface of a tufted carpet, characterized in that the tuft support consists of a woven glass treated with a polymer material in order to limit Substantially, during tufting, the direct contacts between, on the one hand, the threads forming the woven glass and, on the other hand, the needles of the tufting loom and the threads useful for producing the use surface. Application of the tuft backing to the manufacture of tufted floor or wall carpets (full widths or cut into tiles).

HAIR TEXTILE ARTICLES AND PROCESS FOR THEIR MANUFACTURE

Articles textiles à poils constitués par au moins un élément textile poilu obtenu par un assemblage de brins textiles organisés en faisceau dont une extrémité contient les brins de manière stable alors qu'à rautre extrémité les brins s'épanouissent librement, ledit élément étant maintenu par la partie contenue des brins dans les mailles d'un support sur au moins une face de ce dernier Le support à mailles est une grille préfabriquée ou réalisée au fur et à mesure de la fabrication de l'article à poils. L'élément textile poilu présente une base dans laquelle les textiles sont soudés entre eux Procédé de fabrication des articles par insertion des éléments textiles poilus dans les mailles du support formant grille Application des articles textiles à poils réalisés à l'ameublement, la décoration, l'habillement, jouets, chapellerie, revêtement de sol ou mural, garniture de rouleau à peindre, literie, articles décoratifs.