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Небесная энциклопедия

Космические корабли и станции, автоматические КА и методы их проектирования, бортовые комплексы управления, системы и средства жизнеобеспечения, особенности технологии производства ракетно-космических систем

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Мониторинг СМИ

Мониторинг СМИ и социальных сетей. Сканирование интернета, новостных сайтов, специализированных контентных площадок на базе мессенджеров. Гибкие настройки фильтров и первоначальных источников.

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Форма поиска

Поддерживает ввод нескольких поисковых фраз (по одной на строку). При поиске обеспечивает поддержку морфологии русского и английского языка
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Применить Всего найдено 449. Отображено 100.
01-01-2015 дата публикации

Cookware with Selectively Bonded Layers

Номер: US20150001226A1
Автор: Groll William A.
Принадлежит: ALL-CLAD METALCRAFTERS LLC

Cookware comprising a selectively bonded composite of at least two layers of materials wherein the first of the at least two layers of materials has a plurality of spaced-apart bubbles formed on its surface, defining a cooking surface of the cookware, and a second layer of two layers of material is bonded thereto, wherein the bonding between the bubbles and the second material is of a lesser degree than the bonding between the first and second layers of materials in areas intermediate the bubbles, whereby a coefficient of heat conductivity is greater in the intermediate areas than in the bubbles.

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04-01-2018 дата публикации

Systems and methods for use in welding pipe segments of a pipeline

Номер: US20180001422A1
Принадлежит: CRC Evans Pipeline International Inc

A system for welding two pipes includes a first pipe clamp, a second pipe clamp, a weld torch, an inspection detector, a motor, one or more processors, and a grinder. The weld torch is configured to create a weld joint between the pipes at an interface region between the pipes. The inspection detector is configured to emit an inspection beam of radiation. The motor is operatively associated with the inspection detector to direct the inspection beam of radiation along the weld joint between the pipes. The one or more processors are operatively associated with the inspection detector to determine a profile of the weld joint between the pipes. The grinder is configured to grind at least a portion of the weld joint between the pipes based on the profile of the weld joint between the pipes.

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01-01-2015 дата публикации

PIPELINE AND MANUFACTURING METHOD THEREOF

Номер: US20150004426A1
Принадлежит:

A pipeline is a pipeline having plural weld zones in which ends of plural steel pipes are joined by welding, the plural steel pipes are produced from plural charges of molten steel having one or more steel compositions; yield point elongation is not present on a stress-strain curve obtained when stress is applied in a longitudinal direction of each of the steel pipes; a thickness of each of the steel pipes t (mm) and an average pipe outside-diameter D (mm) satisfy t/Dx100≦6; and in the plurality of the weld zones, ΔYS which is a yield strength difference between one steel pipe and the other steel pipe that are welded to each other (MPa), and YR representing a yield ratio that is a ratio of the yield strength to tensile strength of a pipe having a low yield strength out of the one steel pipe and the other steel pipe, satisfy ΔYS≦−1.75×YR+230. 1. A pipeline comprising a plurality of weld zones where ends of a plurality of steel pipes are joined by welding , whereinthe plurality of the steel pipes is produced from a plurality of charges of molten steel having one or more steel compositions;a yield point elongation is not present on a stress-strain curve that is obtained when stress is applied in a longitudinal direction of each of the steel pipes;t which is a thickness of each of the steel pipes in units of mm and D which is an average pipe outside-diameter in units of mm satisfy a following Expression 1; and [{'br': None, 'i': 't/D×', '100≦6\u2003\u2003(1)'}, {'br': None, 'ΔYS≦−1.75×YR+230\u2003\u2003(2).'}], 'in the plurality of the weld zones, ΔYS which is a yield strength difference between one steel pipe and the other steel pipe that are welded to each other in units of MPa, and YR which represents a yield ratio that is a ratio of the yield strength to a tensile strength of a pipe having a low yield strength out of the one steel pipe and the other steel pipe, satisfy a following Expression 22. The pipeline according to claim 1 , further comprising claim 1 , as the ...

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12-01-2017 дата публикации

ROOM TEMPERATURE GLASS-TO-GLASS, GLASS-TO-PLASTIC AND GLASS-TO-CERAMIC/SEMICONDUCTOR BONDING

Номер: US20170008223A1
Принадлежит:

A process for room temperature substrate bonding employs a first substrate substantially transparent to a laser wavelength is selected. A second substrate for mating at an interface with the first substrate is then selected. A transmissivity change at the interface is created and the first and second substrates are mated at the interface. The first substrate is then irradiated with a laser of the transparency wavelength substantially focused at the interface and a localized high temperature at the interface from energy supplied by the laser is created. The first and second substrates immediately adjacent the interface are softened with diffusion across the interface to fuse the substrates. 1. An apparatus for room temperature laser bonding comprising:an x-axis motion stage mounted to a base;a y-axis motion stage mounted to the x-axis motion stage;a substrate alignment fixture mounted on the y-axis motion stage, said alignment fixture adapted to align and secure at least two substrates with a mutual interface as a workpiece;a gantry mounted to the base and supporting alignment optics for a laser to focus on the workpiece in the alignment fixture; anda controller for translation of the x-axis motion stage and y-axis motion stage for motion of the focused laser on the workpiece.2. The apparatus as defined in wherein the substrate alignment fixture comprises:a mounting structure to mount the alignment fixture to the y-axis stage;a vertically translating engagement slider supported by translation rods extending from the mounting structure;an expansion device positioned intermediate the engagement slider and the mounting structure for vertical adjustment of the engagement slider;a workpiece holding frame to support the workpiece;risers extending upward from the mounting structure to receive an optical flat to be positioned over the holding frame; anda securing plate mounted with spacers to fix the optical flat to the risers;whereby retraction of the expansion device ...

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11-01-2018 дата публикации

CONTROL HEAD AND MAGNETIC HOLDER FOR AUTOMATIC WELDING

Номер: US20180009055A1
Принадлежит:

Double magnetic coupling for two welding heads that work parallel and independent at the front and at the back, (N) and (S), in paramagnetic and diamagnetic materials. 1) A system for welding , comprising:a control head and magnetic holder, comprising:an outer side, comprising: a first magnet, a torch, a first gas duct, a first pipeline for cooling, an external mechanical support, means for welding control, and a first gas diffuser; andan inner side, comprising: a second magnet, a second gas diffuser, a second gas duct, a second pipeline for cooling, and means for translation; andwherein said outer and inner sides are magnetically coupled.2) The system of claim 1 , wherein the outer side comprises means to control the displacement of the first magnet.3) The system of claim 2 , wherein the outer side comprises means for visual inspection.4) The system of claim 2 , wherein the inner side comprises means for translation.5) The system of claim 2 , wherein the torch is selected from the group of welding instruments consisting of tungsten electrodes claim 2 , MIG claim 2 , laser claim 2 , plasma and hybrid.6) The system of claim 3 , wherein the inner side comprises means for translation.7) The system of wherein plates to be welded are placed between the outer and inner sides of the control head.8) The system of claim 2 , wherein the inner side comprises means to control the displacement of the second magnet.9) The system of claim 1 , wherein the inner side comprises means to control the displacement of the second magnet.10) The system of claim 1 , wherein the inner side comprises means for translation.11) A system for welding claim 1 , comprising:a control head and magnetic holder, comprising:an outer side, comprising: a first magnet, a first torch, a first gas duct, a first pipeline for cooling, an external mechanical support, means for welding control, and a first gas diffuser; andan inner side, comprising: a second magnet, a second torch, a second gas diffuser, a ...

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11-01-2018 дата публикации

Rollout wheel

Номер: US20180009067A1
Автор: Darren HUSEBY
Принадлежит: Individual

A rollout wheel apparatus for performing welding. The rollout wheel apparatus may comprise a mount; a support section; a spindle extending from the support section; a substantially circular hub disposed on the spindle and free to rotate about the spindle, the hub having a narrow portion facing the support section and a wide portion facing the chuck, the hub further including a brake pad disposed about the circumference of the narrow portion; a brake, the brake being affixed to the support section and having a cantilever design, wherein the brake is cantilevered from the support section to a point located radially outwards from the brake pad of the substantially circular hub; and a chuck, the chuck comprising a chuck locking mechanism and a plurality of jaws.

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10-01-2019 дата публикации

Apparatus and methods for additively manufacturing microtube heat exchangers

Номер: US20190011187A1
Автор: John Russell BUCKNELL
Принадлежит: Divergent Technologies Inc

Apparatus and methods for additively manufacturing microtube heat exchangers are disclosed herein. A heat exchanger header is additively manufactured with high density microtube arrays to achieve an integrated structure achieving values of heat transfer effectiveness E ff up to ninety percent and values of transfer surface area densities up to 20,000 m 2 /m 3 . The heat exchanger header can be printed with a high density microtube array to separate different types of fluids or liquids into different microtubes and to form a high quality seal. Additionally, microtubes and/or microtube arrays can be additively manufactured to be curved or to have pleats; and microtube lattice arrays can be compactly positioned within hollow support structures.

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18-01-2018 дата публикации

FRICTION STIR WELDED WINGTIP TORQUE BOX

Номер: US20180015996A1
Принадлежит: The Boeing Company

Provided are wingtip torque boxes and methods of fabricating such boxes using friction stir welding. Specifically, a wingtip torque box may be formed by friction stir welding two monolithic clamshells along their respective spars thereby forming a new monolithic structure. Use of the friction stir welding and monolithic clamshells simplifies the overall fabrication process and yields a robust wingtip torque box that can be bolted on or otherwise attached to an aircraft wing. The wingtip torque box may include internal grid stiffeners and/or external stiffeners that may be also monolithic with other components of the box. For example, the stiffeners may be machined in spars or skin portions of the clamshells during fabrication of clamshells. The wingtip torque box may have a continuous cavity extending between the ends and, in some embodiments, between spars of the box and providing access for performing various operations inside the box. 1. A wingtip torque box comprising:an upper monolithic clamshell comprising an upper front spar, an upper rear spar, and an upper skin portion extending between the upper front spar and the upper rear spar; wherein the upper monolithic clamshell and the lower monolithic clamshell form a cavity,', 'wherein the upper front spar is friction stir welded to the lower front spar at a front friction stir welded joint, and', 'wherein the upper rear spar is friction stir welded to the lower rear spar at a rear friction stir welded joint., 'a lower monolithic clamshell comprising a lower front spar, a lower rear spar, and a lower skin portion extending between the lower front spar and the lower rear spar,'}2. The wingtip torque box of claim 1 , wherein the wingtip torque box is monolithic.3. The wingtip torque box of claim 1 , wherein the upper monolithic clamshell comprises upper internal grid stiffeners extending from the upper skin portion to the cavity claim 1 , and wherein the lower monolithic clamshell comprises lower internal grid ...

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18-01-2018 дата публикации

METHOD OF MANUFACTURING HEAT EXCHANGER

Номер: US20180017332A1
Принадлежит:

A heat exchanger manufacturing method comprising: a welding step of disposing a first weld bead through a thickness of one of the inner and outer plate portions and fusing the first weld bead to other of the inner and outer plate portions for joining together the first and second case halves, to thereby provide the heat exchange tube; and a temporary tacking step of providing a temporarily-assembled end plate/tube unit by temporarily tacking the heat exchange tube to each of the end plates by means of a second weld bead and filling, with the second weld bead, a gap of a generally triangular shape defined, at each of the opposite end portions of the heat exchange tube, by an outer surface of the inner plate portion, an end surface of the outer plate portion and a corresponding one of the end plates. 1. A heat exchanger manufacturing method comprising:a preparation step of preparing a first case half having a generally U cross-sectional shape and a second case half having a generally U cross-sectional shape to constitute a heat exchange tube together with the first case half;a superimposing step of superimposing respective side edge portions of the first and second case halves in such a manner that one of the superimposed side edge portions, located inward of other of the superimposed side edge portions, forms an inner plate portion while other of the superimposed side edge portions forms an outer plate portion, to thereby provide a flat, temporarily-assembled tube;a welding step of disposing a first weld bead through a thickness of one of the inner and outer plate portions and fusing the first weld bead to other of the inner and outer plate portions for joining together the first and second case halves, to thereby provide the heat exchange tube;an inserting step of inserting opposite end portions of the heat exchange tube into the end plates to thereby provide a tube-inserted unit; anda temporary tacking step of providing a temporarily-assembled end plate/tube unit ...

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26-01-2017 дата публикации

Trimming Device and Method for Cutting Metal Hollow Bodies

Номер: US20170021451A1
Принадлежит:

A trimming device for metal hollow bodies, including a machine frame on which a workpiece round table is mounted for rotation about an axis of rotation and on which a cutting device is located, wherein the workpiece round table includes a plurality of holding devices designed for holding a metal hollow body each for carrying out a trimming operation, and wherein the cutting device is designed for providing a cutting beam, in particular a laser beam, for a contactless trimming operation on the metal hollow body, wherein a drive device is designed for providing a rotary step movement for the workpiece round table is assigned to the workpiece round table. 1. A trimming device for metal hollow bodies , the device comprising a machine frame on which a workpiece round table is mounted for rotation about an axis of rotation and on which a cutting device is located , wherein the workpiece round table comprises a plurality of holding devices designed for holding a metal hollow body each for carrying out a trimming operation , and wherein the cutting device is designed for providing a cutting beam , for a contactless trimming operation on the metal hollow body and wherein a drive device designed for providing a rotary step movement for the workpiece round table is assigned to the workpiece round table.2. A trimming device according to claim 1 , wherein the drive device is designed as a gearless electric direct drive and/or the cutting device is designed for providing a laser beam.3. A trimming device according to claim 1 , wherein the holding device comprises a clamping means claim 1 , which is mounted on the workpiece round table for rotation about a machining axis and which is designed for holding a region claim 1 , of the metal hollow body4. A trimming device according to claim 3 , wherein the holding device comprises a holding means claim 3 , which is located adjacent to the clamping means and extends along the machining axis and which has an adhesion surface for a metal ...

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26-01-2017 дата публикации

CUTTING AN END OFF A THIN-WALLED HOLLOW BODY

Номер: US20170021458A1
Принадлежит:

The invention relates to a method for separating off an annular edge portion () from a cylindrical, thin-walled hollow article (), in particular a deep-drawn, cup-shaped hollow article (), the cylindrical hollow article () being turned about its cylinder axis () and a laser beam being directed onto the cutting point during the multiple turns until the edge portion () is detached from the rest of the hollow article. 1. A method for separating an annular end portion of a cylindrical , thin-walled tubular workpiece , the method comprising the steps of:rotating the cylindrical tubular workpiece about its axis, and,during multiple rotations of the workpiece, directing a laser beam at a cutting site until the end portion is separated from the rest of the tubular workpiece.2. The method according to claim 1 , wherein the metallic claim 1 , cylindrical tubular workpiece has an internal diameter of 5 to 100 mm and a wall thickness of 0.05 to 1.0 mm.3. The method according to claim 1 , wherein the tubular workpiece is rotated during the laser cutting at 1000 to 20 claim 1 ,000 rotations per minute.4. The method according to claim 1 , wherein the tubular workpiece wall is cut and separated after 3 to 10 rotations of the tubular workpiece.5. The method according to claim 1 , wherein the cylindrical tubular workpiece is a deep-drawn cup made of steel claim 1 , aluminum or brass.6. The method according to claim 5 , wherein the cylindrical tubular workpiece is a battery can claim 5 , a cartridge case claim 5 , a metallic packaging claim 5 , a pressure vessel claim 5 , or a beverage container.7. The method according to claim 1 , wherein claim 1 , to process the cutting site of the tubular workpiece claim 1 , the laser beam is aimed obliquely to the axis of the tubular workpiece.8. The method according to claim 1 , wherein claim 1 , to process the cutting site of the tubular workpiece claim 1 , the orientation of the laser beam with respect to the cutting site can be varied.9. The ...

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26-01-2017 дата публикации

STEEL MATERIAL FOR HIGHLY DEFORMABLE LINE PIPES HAVING SUPERIOR STRAIN AGING RESISTANCE AND SUPERIOR HIC RESISTANCE, METHOD FOR MANUFACTURING SAME, AND WELDED STEEL PIPE

Номер: US20170022583A1
Принадлежит: JFE STEEL CORPORATION

A steel material for highly deformable line pipes that has superior strain aging resistance, superior HIC resistance, and a metallographic structure including ferrite, bainite, and martensite-austenite constituent. The area fraction of the martensite-austenite constituent is 0.5 to 5.0%, and the difference in hardness between the ferrite and the bainite is 60 or more in terms of Vickers hardness. Additionally, the steel material has a uniform elongation of 9% or more and a yield ratio of 90% or less both before a strain aging treatment at a temperature of 300° C. or lower and after the strain aging treatment. 1. A steel material for highly deformable line pipes that has superior strain aging resistance and superior HIC resistance , the steel material having a chemical composition comprising:C: 0.030 to 0.100%, by mass %;Si: 0.01 to 0.50%, by mass %;Mn: 0.5 to 2.5%, by mass %;P: 0.015% or less, by mass %;S: 0.002% or less, by mass %;Cu: 0.20 to 1.00%, by mass %;Mo: 0.01% or less, by mass %;Nb: 0.005 to 0.05%, by mass %;Ti: 0.005 to 0.040%, by mass %;Al: 0.10% or less, by mass %; andN: 0.007% or less, by mass %,with the balance being Fe and inevitable impurities, the steel material has a metallographic structure including ferrite, bainite, and martensite-austenite constituent,', 'an area fraction of the martensite-austenite constituent is 0.5 to 5.0%,', 'a difference in hardness between the ferrite and the bainite is 60 or more in terms of Vickers hardness, and', 'the steel material has a uniform elongation of 9% or more and a yield ratio of 90% or less both (i) before a strain aging treatment at a temperature of 300° C. or lower and (ii) after the strain aging treatment., 'wherein2. The steel material for highly deformable line pipes that has superior strain aging resistance and superior HIC resistance according to claim 1 , wherein the chemical composition further comprises at least one of:Ni: 0.02 to 0.50%, by mass %;Cr: 1.00% or less, by mass %;V: 0.10% or less, ...

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01-02-2018 дата публикации

ROTATING WELDING SYSTEM AND METHODS

Номер: US20180029154A1
Принадлежит:

A field system for welding two pipes includes a first pipe engagement structure, a second pipe engagement structure, one or more weld torches, a motor and one or more processors. The one or more weld torches are configured to be positioned within the pipes to create an internal weld at an interface region between the pipes. The motor is operatively associated with the one or more weld torches to rotate the one or more weld torch along the interface region between the pipes. The one or more processors control the motor and the one or more weld torches. The one or more processors operate the motor and the one or more weld torches to generate a complete circumferential weld along the interface region by rotating the one or more weld torches along the interface region in a single rotational direction until the complete circumferential weld is completed. 1307.-. (canceled)308. A field system for welding two pipes , comprising:a first pipe engagement structure configured to engage the interior surface of a first pipe to enable the first pipe engagement structure to be fixed relative to the first pipe;a second pipe engagement structure configured to engage the interior surface of a second pipe to enable the second pipe engagement structure to be fixed relative to the second pipe;one or more weld torches configured to be positioned within the pipes to create an internal weld at an interface region between the pipes;a motor operatively associated with the one or more weld torches to rotate the one or more weld torches along the interface region between the pipes; andone or more processors that control the motor and the one or more weld torches, the one or more processors operating the motor and the one or more weld torches to generate a complete circumferential weld along the interface region by rotating the one or more weld torches along the interface region in a single rotational direction until the complete circumferential weld is completed.309. The field system according ...

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01-02-2018 дата публикации

WELDABLE LAMINATED STRUCTURE AND METHOD OF WELDING

Номер: US20180029168A1
Принадлежит: MATERIAL SCIENCES CORPORATION

A laminate structure and method of welding the laminate structure is provided. The laminate structure includes a first metal sheet having a first thickness, a second metal sheet having a second thickness, and an adhesive core made of an adhesive material also described as a viscoelastic adhesive material. The adhesive core is disposed between and bonded to the first and second metal sheets. The first and second metal sheets are made of an aluminum based material. The adhesive core includes a plurality of electrically conductive filler particles dispersed in the adhesive materials. The filler particles are made of a first filler material and at least a second filler material which is a different material than the first filler material. 1. A laminate structure comprising:a first metal sheet;a second metal sheet;wherein the first and second metal sheets are made of an aluminum based material characterized by an aluminum electrical resistivity;an adhesive core;wherein the adhesive core is disposed between and bonded to the first and second metal sheets such that the adhesive core is coextensive with each of the first and second metal sheets;wherein the first metal sheet, the second metal sheet, and the adhesive core are laminated together to form the laminate sheet;wherein the adhesive core includes a plurality of electrically conductive filler particles dispersed in an adhesive material;wherein the filler particles are made of a first filler material and a second filler material which is a different material than the first filler material;wherein at least one the first and second filler materials has a filler electrical resistivity greater than the aluminum electrical resistivity;wherein the plurality of electrically conductive filler particles defines a conduction path by which an electrical current applied to one of the first and second metal sheets is conducted through the adhesive core to the other of the first and second metal sheets to generate a resistive heat; ...

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09-02-2017 дата публикации

JOINING USING AUXILIARY JOINING ELEMENTS

Номер: US20170036312A1
Автор: Chergui Azeddine
Принадлежит:

Methods and devices for joining a composite panel, which may comprise a non-metallic intermediate layer disposed between two external metallic cover layers, to a further component are disclosed. The composite panel and the further component may be disposed so as to at least partially overlap. The object of economically and reliably joining composite panels may be achieved in that by way of a positioning unit, at least one auxiliary joining element is brought to bear on the composite panel and is fixed to the composite panel. The composite panel in a region of the at least one auxiliary joining element may be subsequently joined to the further component. 1. A method for joining a composite panel to a component , wherein the composite panel comprises a non-metallic intermediate layer disposed between two external metallic cover layers , the method comprising:positioning the composite panel and the component such that the composite panel and the component are at least partially overlapping;using a positioning unit to bring an auxiliary joining element to bear on the composite panel and to fix the auxiliary joining element to the composite panel; andjoining the composite panel in a region of the auxiliary joining element to the component.2. The method of wherein the auxiliary joining element is fixed to the composite panel in a way that creates at least one of a form-fitting connection or a force-fitting connection between the auxiliary joining element and the composite panel.3. The method of wherein the auxiliary joining element is fixed to the composite panel by a fixing element that is disposed on a side of the auxiliary joining element that faces the composite panel.4. The method of wherein the positioning unit comprises at least one of a positioning arm or tongs.5. The method of wherein the positioning unit receives the auxiliary joining element from an infeed system.6. The method of further comprising using a guiding system to position the auxiliary joining ...

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12-02-2015 дата публикации

METHOD OF FRICTION-STIR WELDING OF STEEL SHEET

Номер: US20150041521A1
Принадлежит:

When friction-stir welding steel sheets, for the rotating tool, rotation speed RS is 100-1000 rpm, rotational torque RT 50-500 Nm, and travel speed TS 10-1000 mm/min, and HIPT (kJ/mm) is 0.3-1.5. The steel sheets used have a composition including 0.01-0.2 mass % of C, 0.5-2.0 mass % of Mn, 0.6 mass % or less of Si, 0.030 mass % or less of P, 0.015 mass % or less of S, and 0.0060 mass % or less of 0, with a content of Ti [% Ti] and a content of N [% N] being restricted in relation to the HIPT, Ceq being 0.5 mass % or less, and the balance being Fe and incidental impurities. As a result, local change in the frictional heat and plastic flow generated by friction can be prevented, yielding a weld portion with uniform and good toughness. 2. The method according to claim 1 , wherein the composition of the steel sheets additionally include at least one selected from the group consisting of Al: 0.005 mass % to 0.10 mass % and V: 0.003 mass % to 0.10 mass %.3. The method according to claim 1 , wherein the composition of the steel sheets further comprises at least one selected from the group consisting of Cu: 0.05 mass % to 1.0 mass % claim 1 , Ni: 0.05 mass % to 1.0 mass % claim 1 , Cr: 0.05 mass % to 0.50 mass % claim 1 , Mo: 0.02 mass % to 0.50 mass % claim 1 , and Nb: 0.003 mass % to 0.050 mass %.4. The method according to claim 2 , wherein the composition of the steel sheets further comprises at least one selected from the group consisting of Cu: 0.05 mass % to 1.0 mass % claim 2 , Ni: 0.05 mass % to 1.0 mass % claim 2 , Cr: 0.05 mass % to 0.50 mass % claim 2 , Mo: 0.02 mass % to 0.50 mass % claim 2 , and Nb: 0.003 mass % to 0.050 mass %. This disclosure relates to a method of friction-stir welding of steel sheets by causing plastic flow to occur while softening the steel sheets.Friction-stir welding is a technique for welding metal materials by first softening the metal materials through the production of frictional heat in the metal materials and then causing plastic ...

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09-02-2017 дата публикации

CHROMATOGRAPHY APPARATUS HAVING DIFFUSION-BONDED AND SURFACE-MODIFIED COMPONENTS

Номер: US20170038350A1
Принадлежит:

A microfluidic device for separating a sample by chromatography includes diffusion bonded metallic sheets joined together to create a hermetically sealed interface between each adjacent metallic sheet without the introduction of a secondary material. Enclosed within the diffusion bonded sheets is a separation channel accessible by at least one of an inlet or an outlet. The separation channel is packed with micrometer-sized particles serving as a stationary phase in a chromatographic separation. Wetted surfaces of the separation channel include a coating of an organic material at least one monolayer thick. 1. A diffusion-bonded product manufactured comprising the steps of:supplying two or more substantially compositionally similar metal sheets with each having a flat major surface with no layer thereon to promote bonding; at least one of the two or more metal sheets including at least a portion of a microfluidic channel disposed therein;bringing the flat major surface of each of the two or more metal sheets into a contacting relationship with at least one of the two or more sheets thereby forming an interface and forming and enclosing the microfluidic channel at the interface between such sheets, the microfluidic channel having at least one entrance port and at least one exit port;heating the contacting sheets in a vacuum furnace or an inert-atmosphere furnace to a temperature substantially below melting temperature of such sheets;urging the contacting sheets together under a compressive stress while the sheets are being heated to bond the sheets together by causing grains of the two or more metal sheets to merge across the interface from one sheet to the other sheet;cooling the bonded two or more sheets to about room temperature; andapplying at least an organic coating to the microfluidic channel enclosed between the bonded two or more sheets through at least one of the at least one entrance port or the at least one exit port.2. The diffusion-bonded product of claim ...

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12-02-2015 дата публикации

TAILORED BLANK FOR HOT STAMPING, HOT STAMPED MEMBER, AND METHODS FOR MANUFACTURING SAME

Номер: US20150043962A1
Принадлежит:

A tailored blank for hot stamping includes a welded portion formed by butt-welding a first aluminum-plated steel sheet and a second aluminum-plated steel sheet, an Average Al concentration of a weld metal in the welded portion is in a range of 0.3 mass % to 1.5 mass %, an Acpoint of the weld metal is 1250° C. or lower, and furthermore, an aluminum layer formed during the butt-welding is present on a surface of the welded portion. 1. A tailored blank for hot stamping comprising:a welded portion formed by butt-welding a first aluminum-plated steel sheet and a second aluminum-plated steel sheet,{'sub': '3', 'wherein an average Al concentration of a weld metal in the welded portion is 0.3 mass % to 1.5 mass %, in the following formula (1), an Acpoint of the weld metal defined in unit ° C. is 1250° C. or lower, and'} [{'br': None, '[Expression 1]'}, {'br': None, 'sub': '3', 'sup': '0.5−15.2', 'Ac=910−230×C×Ni+44.7×Si+104×V+31.5×Mo+13.1×W−30×Mn−11×Cr−20×Cu+700×P+400×Al+120×As+400×Ti\u2003\u2003Formula (1)'}], 'furthermore, an aluminum layer formed during the butt-welding is present on a surface of the welded portion,'}where, C, Ni, Si, V, Mo, W, Mn, Cr, Cu, P, Al, As, and Ti in the formula represent amounts of individual elements in the weld metal in mass %, and elements not contained are considered to have an amount of zero in computation.4. The tailored blank for hot stamping according to claim 1 ,wherein, when a thickness of a thinnest portion of the weld metal is represented by t in unit mm, a sheet thickness of the first aluminum-plated steel sheet is represented by t1 in unit mm, and a sheet thickness of the second aluminum-plated steel sheet is represented by t2 in unit mm,in a case in which the t1 is equal to the t2, the t is 80% or more of the t1; andin a case in which the t1 is different from the t2, the t is 80% or more of smaller of the t1 and the t2.5. The tailored blank for hot stamping according to claim 1 ,wherein, in a case in which the t1 that is the ...

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18-02-2016 дата публикации

INDIRECT SPOT WELDING METHOD

Номер: US20160045976A1
Принадлежит:

An oval nugget can reliably be obtained with this indirect spot welding method. In this indirect spot welding method, an electrode end portion of a welding electrode includes a tip of the welding electrode, and as viewed from the tip, the electrode end portion has a two-step dome shape formed by a first curved surface with a curvature radius r(mm) located within a range of a circle of radius R (mm) centering on the tip and a second curved surface with a curvature radius r(mm). 2√t≦R≦6√t (1), 30≦r(2), and 6≦r≦12 (3), where t is the sheet thickness (mm) of a thinner metal sheet. 14-. (canceled)5. A method of indirect spot welding for welding a member comprising:overlapping two metal sheets by holding a spot welding electrode against a metal sheet at one side of the member while applying pressure with the spot welding electrode;attaching a feeding point to a metal sheet at another side of the member at a location remote from the spot welding electrode; andcausing current to flow between the spot welding electrode and the feeding point, wherein{'sub': 1', '2, 'claim-text': [{'br': None, 'i': t≦R≦', 't, '2√6√\u2003\u2003(1)'}, {'br': None, 'i': 'r', 'sub': '1', '30≦\u2003\u2003(2)'}, {'br': None, 'i': 'r', 'sub': '2', '6≦≦12\u2003\u2003(3)'}], 'an electrode end portion of the welding electrode includes a tip of the welding electrode, and as viewed from the tip, the electrode end portion has a two-step dome shape formed by a first curved surface with a curvature radius r(mm) located within a range of a circle of radius R (mm) centering on the tip and a second curved surface with a curvature radius r(mm) located around the first curved surface, and'}where t is a sheet thickness (mm) of a thinner metal sheet in the member.6. The method of claim 5 , whereinthe current is kept constant from turning on to turning off electricity; and{'sub': 1', '2', '1', '1', '2', '1', '2, 'with respect to an electrode force of the welding electrode, a time from turning on the electricity is ...

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15-02-2018 дата публикации

PIPE ASSEMBLY STATION

Номер: US20180043452A1
Автор: Daney Laurent
Принадлежит: Petrofac Services Ltd.

A pipe assembly station for performing operations on a field joint during pipe assembly has an active rail extending around an opening through which the pipe can pass. Tool carriages are arranged to traverse along the active rail and around a periphery of the pipe. The station also comprises a standby position, distanced from the active rail and a switch arranged to transfer the tool carriage from the active rail to the standby position. By providing such a combination of a rail and a standby position, a tool carriage can be brought into position on the active rail to perform a pipe joining operation and can be subsequently set back to the standby position, where it is out of the way of operations taking place on the pipe. Such a switching arrangement allows for more effective use of the limited space around the joint. 1. A pipe assembly station for supporting tools during an operation on a field joint during pipe assembly , the station comprising:an active rail extending around an opening through which the pipe can pass;a tool carriage arranged to traverse along the active rail and around a periphery of the pipe;a standby position distanced from the active rail; anda switch arranged to allow transfer of the tool carriage from the active rail to the standby position.2. The station according to claim 1 , wherein the tool carriage is self propelled.3. The station according to claim 1 , wherein the active rail is continuous allowing the tool carriage to pass completely around the pipe.4. The station according to claim 1 , wherein the active rail has a movable portion that can be moved to allow lateral passage of the pipe to and from the opening.5. The station according to claim 1 , rail claim 1 , further comprising a standby rail extending from the switch to the standby position.6. The station according to claim 5 , wherein the standby rail extends in a U-shape from the switch to the standby position and back to a further position adjacent to the active rail and ...

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15-02-2018 дата публикации

Method for Laser Cutting with Optimized Gas Dynamics

Номер: US20180043469A1
Принадлежит:

This disclosure relates to methods for cutting metal workpieces in sheet form with a thickness of at least 2 mm. A laser beam is positioned in a nozzle opening of a cutting gas nozzle configured to cut via the laser beam and a cutting gas so that a beam axis of the laser beam along a direction of propagation of the laser beam is at least a distance of 3 mm from a rear opening wall portion of the nozzle opening. Cutting gas configured for concurrently exiting the nozzle opening with the laser beam is emitted through the nozzle opening at a cutting gas pressure (p) of at most 10 bar. 1. A method of cutting a sheet metal workpiece having a thickness (d) of at least 2 mm , the method comprisingpositioning a laser beam in a nozzle opening of a cutting gas nozzle configured to cut via the laser beam and a cutting gas so that, at the nozzle end face, a beam axis of the laser beam along a direction of propagation of the laser beam is at least a distance of 3 mm from a rear opening wall portion of the nozzle opening; andcausing the cutting gas configured to concurrently exit the nozzle opening with the laser beam to be emitted through the nozzle opening at a cutting gas pressure (p) of at most 10 bar.2. The method according to claim 1 , wherein positioning the laser beam in the nozzle opening for workpieces with the thickness (d) greater than 10 mm comprises positioning the beam axis of the laser beam at a distance of at least 4 mm from the rear opening wall portion of the nozzle opening.3. The method according to claim 1 , further comprising selecting an opening area of the nozzle opening on the workpiece side claim 1 , a distance (A) of the nozzle end face from the upper surface of the workpiece surface claim 1 , and the cutting gas pressure (p) such that the maximum speed of the gas flow when it enters the cutting gap does not exceed the speed of sound.4. The method according to claim 1 , wherein an opening diameter on the workpiece side or a length (a) of a long axis of ...

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13-02-2020 дата публикации

CONVEYOR SYSTEM FOR HIGH PRODUCTION LASER CUTTING AUTOMATED SYSTEM

Номер: US20200047284A9
Принадлежит: Amada America, Inc.

A laser cutting system wherein a conveyor system indexes sheet material through various processing stations, the processing stations operating simultaneously during the time period when the conveyor is stopped and wherein the conveyor system is in the form of an endless belt. 1. A conveyor for use in a laser cutting system for rapidly moving first and second material sheets through a plurality of processing stations comprising:a material storage device for storing said first material sheet;a conveyor system having first, second and third processing stations;means for loading said first material sheet on said conveyor system at said first processing station;means for moving said conveyor system in a direction towards said second processing station, said movement comprising a series of sequential steps;a laser cutting station at said second processing station whereby parts are formed in said first material sheet and leaving a remainder of material; anda part unloading station at said third location whereby said parts are removed from said first material sheet as it exits said laser cutting station.2. The system of further including a fourth station positioned downstream from said third location for collecting the remainder after said parts are removed from said first material sheet.3. The system of wherein said first material sheet has a thickness and shape different from said second material sheet.4. The system of wherein said laser cutting station includes a high speed laser.5. The system of wherein said conveyor system is indexed through said first claim 1 , second and third processing stations.6. The system of wherein said conveyor system comprises a chain member that moves in an endless loop.7. The system of wherein said second material sheet is loaded on said conveyor at said first processing station after said remainder is removed from said first material sheet.8. The system of wherein said chain member is protected from damage as it passes through said laser ...

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05-03-2015 дата публикации

SHEAR BONDING DEVICE AND SHEAR BONDING METHOD OF METAL PLATES

Номер: US20150060530A1
Автор: JIN In Tai
Принадлежит:

A shear bonding device and a shear bonding method of metal plates are disclosed. The shear bonding device may include: an upper shear bonding mold having more than one upper perpendicular tooth and more than one upper slanted tooth formed alternately on a front end surface thereof; a lower shear bonding mold overlapped with the upper shear bonding mold in a vertical direction by a predetermined width below the upper shear bonding mold, and having more than one lower perpendicular tooth corresponding to the more than one upper slanted tooth and the more than one upper perpendicular tooth corresponding to the more than one lower slanted tooth formed alternately on a front end surface confronting the upper shear bonding mold; an upper heating clamper including a front end surface contacting with the upper perpendicular tooth of the upper shear bonding mold and adapted to generate heat by receiving power from a power supply; a lower heating clamper including a front end surface contacting with the lower perpendicular tooth of the lower shear bonding mold and adapted to generate heat by receiving power from the power supply; upper and lower pressing cylinders moving the upper and lower shear bonding molds upwardly or downwardly so as to apply load; and upper and lower clamping cylinders moving the upper and lower heating clampers upwardly or downwardly so as to apply clamping force and load, wherein the metal plates are disposed between the upper shear bonding mold and heating clamper, and the lower shear bonding mold and heating clamper. 1. A shear bonding device of metal plates comprising:an upper shear bonding mold having more than one upper perpendicular tooth and more than one upper slanted tooth formed alternately on a front end surface thereof;a lower shear bonding mold overlapped with the upper shear bonding mold in a vertical direction by a predetermined width below the upper shear bonding mold, and having more than one lower perpendicular tooth corresponding to ...

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01-03-2018 дата публикации

Cooling ring

Номер: US20180056456A1
Принадлежит: CRC Evans Pipeline International Inc

A cooling system which achieves temperature control of a heat affected portion of a pipe.

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01-03-2018 дата публикации

Apparatus for Aligning Sections of Pipe

Номер: US20180056458A1
Автор: McClure Matthew W.
Принадлежит:

An apparatus for aligning sections of pipe includes a first clamp member and a second clamp member coupled with the first clamp member. The first and second clamp members each include a first clamp jaw and a second clamp jaw longitudinally spaced from the first clamp jaw. Each one of a first plurality of turnbuckle assemblies is coupled with each one of the first and second clamp jaws of the first clamp member, and each one of a second plurality of turnbuckle assemblies is coupled with each one of the first and second clamp jaws of the second clamp member. An assembly made from a kit of components is also disclosed. The kit includes an apparatus for aligning sections of pipe, and a plurality of shoe inserts. The assembly includes the apparatus and at least two of the shoe inserts coupled with the apparatus. 1. An apparatus for aligning sections of pipe , the apparatus comprising:a first clamp member comprising a first clamp jaw and a second clamp jaw longitudinally spaced from the first clamp jaw;a second clamp member comprising a first clamp jaw and a second clamp jaw longitudinally spaced from the first clamp jaw;a first hinge, each one of the first clamp jaw of the first clamp member and the first clamp jaw of the second clamp member being pivotally coupled with the first hinge;a second hinge, each one of the second clamp jaw of the first clamp member and the second clamp jaw of the second clamp member being pivotally coupled with the second hinge;a first plurality of turnbuckle assemblies, each one of the first plurality of turnbuckle assemblies being coupled with each one of, and adjustable to vary the longitudinal spacing between, the first clamp jaw and the second clamp jaw of the first clamp member; anda second plurality of turnbuckle assemblies, each one of the second plurality of turnbuckle assemblies being coupled with each one of, and adjustable to vary the longitudinal spacing between, the first clamp jaw and the second clamp jaw of the second clamp ...

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02-03-2017 дата публикации

METHODS FOR ASSEMBLING METALLIC SANDWICH AND HONEYCOMB STRUCTURES

Номер: US20170056993A1
Автор: GOULD Jerry E., Lewis Sam
Принадлежит:

A method for creating metallic sandwich structures that includes providing at least two face sheets; providing at least two core sheets; orienting the core sheets relative to one another in a predetermined manner; and using indirect resistance roll brazing to join the core sheets to the face sheets to create a sandwich structure. 1. A method for creating metallic sandwich structures , comprising:(a) providing at least two face sheets;(b) providing at least two core sheets;(c) orienting the core sheets relative to one another in a predetermined manner; and(d) using indirect resistance roll brazing to join the core sheets to the face sheets to create a sandwich structure.2. The method of claim 1 , further including creating spot brazes between the oriented core sheets.3. The method of claim 1 , wherein the at least two core sheets further include dimple structures formed thereon.4. The method of claim 3 , wherein the indirect resistance roll brazing further includes the use of positioning rolls claim 3 , where in the positioning rolls further include protrusions formed thereon claim 3 , and wherein the protrusions engage the dimple structures formed on the core sheets for properly orienting the positioning rolls.5. The method of claim 4 , wherein properly orienting the positioning rolls facilitates orientation of the core sheets for continuous indirect resistance roll brazing.6. A method for creating metallic honeycomb panels claim 4 , comprising:(a) providing base materials, wherein the base materials are components of metallic sandwich structures;(b) identifying predetermined metallurgical requirements of the base materials;(c) selecting predetermined coatings for the base materials based on the predetermined metallurgical requirements, wherein the predetermined coatings form interlayers that facilitate the joining of the of metallic sandwich structures to one another;(d) applying the predetermined coatings to the base materials; and(e) using indirect resistance ...

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02-03-2017 дата публикации

A CUTTING APPARATUS FOR CUTTING FLEXIBLE MATERIAL WITH A FIRST CUTTING UNIT AND A SECOND CUTTING UNIT COMPRISING AT LEAST ONE LASER EMITTER

Номер: US20170057006A1
Принадлежит:

The present application relates to an apparatus for cutting flexible material. This cutting apparatus comprises: a feed line of a flexible material (), feeding means () for feeding each layer () so as to couple said layers () to each other along the line of feed and to define said material (), a first cutting unit (), arranged on the feeding line, to carry out a first shaping process on said material (), and a second cutting unit (), arranged on the feeding line () downstream of said first cutting unit (), to carry out a second shaping process on said shaped material (). Said second cutting unit () has at least a laser emitter () to carry out finishing work on the material () shaped in the first cutting unit (). 21417. The apparatus according to claim 1 , characterized in that said second cutting unit () comprises a laser plotter () or a galvanometric plotter.31418162. The apparatus according to claim 1 , characterized in that said second cutting unit () comprises movement means () for moving the laser emitter () so as to orient a laser beam according to the zones to be shaped and the type of cutting work to be performed on the material ().414192014191416166. The apparatus according to claim 1 , characterized in that said second cutting unit () further comprises a supporting frame () and a movement member () for moving the second cutting unit () and associated with said frame () so as to move the second cutting unit () between an operational state claim 1 , wherein the emitter () is at the feed line claim 1 , and a non-operational state claim 1 , wherein the emitter () is not at the feed line ().520142161922211921. The apparatus according to claim 4 , characterized in that said movement member () for moving the second cutting unit () comprises at least one slide guide () extending transversely to the extension of the feed line (); said frame () having at least one guide shoe () that is slidably associated with the guide () so as to slide the frame () on the guide () ...

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02-03-2017 дата публикации

LASER WELDING METHOD

Номер: US20170057010A1
Принадлежит:

A welding apparatus radiates a laser beam to a welding position in a state where a focal spot of the laser beam is in a near-focusing state. The welding apparatus radiates the laser beam to the welding position in a state where the focal spot of the laser beam is in a far-focusing state. The welding apparatus radiates the laser beam to the welding position in the state where the focal spot of the laser beam is in the far-focusing state. The welding apparatus radiates the laser beam to the welding position in a state where the focal spot of the laser beam is in the near-focusing state. 1. A laser welding method of joining together a plurality of objects to be welded by performing laser welding with a welding apparatus that radiates a laser beam to a workpiece composed of a stack of the plurality of objects to be welded , the laser welding method comprising:when performing laser welding at a first welding position of the workpiece, radiating the laser beam to the first welding position in a state where a position of a focal spot of the laser beam is closer to the welding apparatus than a laser-radiated surface of the workpiece is; andwhen performing laser welding at the first welding position of the workpiece, radiating the laser beam to the first welding position in a state where the position of the focal spot of the laser beam is farther away from the welding apparatus than the laser-radiated surface of the workpiece is.2. The laser welding method according to claim 1 , wherein the position of the focal spot of the laser beam is controlled by moving a lens provided in the welding apparatus.3. The laser welding method according to claim 1 , wherein the number of times of radiating the laser beam to the first welding position in the state where the position of the focal spot of the laser beam is closer to the welding apparatus than the laser-radiated surface of the workpiece is the same as the number of times of radiating the laser beam to the first welding position ...

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01-03-2018 дата публикации

METHODS FOR MANUFACTURING A HEAT EXCHANGER

Номер: US20180057942A1
Принадлежит:

A method for manufacturing a heat exchanger including forming a heat exchanger with walls using direct metal laser melting. The walls include defects formed during the direct metal laser melting process. The defects can cause leaking within the heat exchanger. The method includes healing the defects. 1. A method for manufacturing a heat exchanger , comprising the steps of:forming, via a direct metal laser melting process, a heat exchanger comprising a set of walls forming fluid passages; anddepositing, via a direct metal laser melting process a layer on at least a portion of the set of walls;wherein the set of walls include at least one surface connected defect that spans a width of at least one of the set of walls and the layer and the layer seals the defect.2. The method of wherein the surface connected defects comprise one of a large void claim 1 , interconnected small voids claim 1 , or a deep crack.3. The method of wherein the set of walls comprise outside manifold walls and separation walls.4. The method of wherein the layer is deposited nickel.5. The method of wherein the layer is on an order of microns to hundreds of microns.6. The method of wherein the electroless plating process includes pumping electrolyte through the heat exchanger.7. The method of wherein the electroless plating process includes applying an activation agent to at least a portion of the heat exchanger before pumping electrolyte through the heat exchanger.8. The method of wherein the electroless plating process includes healing internal defects by hot isostatis processing.9. A method for manufacturing a heat exchanger claim 1 , comprising the steps of:forming a heat exchanger comprising a set of walls forming fluid passages with an additive manufacturing process; anddepositing a layer on surfaces of the set of walls;wherein the set of walls include at least one surface connected defect that span from a first surface of at least one of the set of walls to a second surface of the at least ...

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26-03-2015 дата публикации

Purging device for pipe welding

Номер: US20150083785A1
Автор: Jin Woo Park
Принадлежит: Individual

Disclosed is a purging device for pipe welding, comprising: a pair of sealing tools that are disposed inside a pipe, expand by supplied air and are in contact with an inner wall of the pipe; and a connection pipe that is disposed between the pair of sealing tools, is a cylindrical body, wherein the sealing tools are respectively fixed to either side end of the connection pipe and the connection pipe is provided with a gas nozzle for discharging inert gas supplied from the outside, wherein each of the sealing tools further comprises a blocking layer that is flame retardant and is coupled in such a manner as to surround an outer circumferential surface of each of the sealing tools.

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22-03-2018 дата публикации

METHOD FOR PRODUCING ELECTRODE SHEET WITH TAB AND APPARATUS THEREFOR

Номер: US20180079035A1
Автор: Watanabe Shinji
Принадлежит:

Provided is an epoch-making method in which an original sheet is continuously fed, and a rectangular electrode sheet with a tab can be cut out from the original sheet with a normal laser beam during the continuous feeding. 1. An electrode sheet producing method for cutting out an electrode sheet with a laser beam from an original sheet including an electrode portion obtained by applying an active material layer to at least one surface of a long metal foil and an ear portion that is at least one side portion of the metal foil on which the active material layer is not applied , the electrode sheet producing method comprising:continuously moving the original sheet;separating the ear portion from the electrode portion with a first laser beam in an ear portion separating region provided in a middle of movement of the original sheet, taking up the separated ear portion at a position where the ear portion is separated, in a direction separated from a running direction of the electrode portion, and moving the laser beam in the ear portion separating step to cut out a tab connected to the electrode portion, from the ear portion;thereafter moving a second laser beam from one edge of the electrode portion to another edge of the electrode portion in synchronization with a moving speed of the electrode portion in a cutting region provided downstream of the ear portion separating region, while applying tension in the running direction of the electrode portion to a cut portion of the electrode portion, to cut the electrode portion at a predetermined interval to continuously form the electrode sheet with the tab; andthereafter collecting the electrode sheet with the tab and the separated ear portion.2. The electrode sheet producing method according to claim 1 , whereinthe original sheet has ear portions at both sides thereof,in the separating step, both ear portions are separated with first laser beams provided at left and right sides, and tabs are cut out from both ear portions at ...

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23-03-2017 дата публикации

Fabrication of Pipe Strings Using Friction Stir Welding

Номер: US20170080519A1
Принадлежит: Acergy France SAS

A method of fabricating a metal pipeline by friction stir welding (FSW) along a circumferential interface includes spinning first and second FSW tools about respective axes of rotation in contact with a pipe wall to heat, plasticize, and stir respective zones of plasticized metal at the interface. The zone of plasticized metal produced by the second FSW tool extends deeper into the pipe wall than the zone of plasticized metal produced by the first FSW tool. Relative circumferential movement of the FSW tools along the interface is controlled such that the second FSW tool following the first FSW tool enters the zone of plasticized metal produced by the first FSW tool while the metal in that zone remains plastic.

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23-03-2017 дата публикации

Methods for joining two blanks

Номер: US20170080523A1
Принадлежит: Autotech Engineering SL, Gestamp Hardtech AB

Methods for joining a first blank and a second blank, wherein the first blank and the second blank include a steel substrate with a coating including a layer of aluminum or an aluminum alloy. The method includes selecting a first portion of the first blank to be joined to the second blank, and selecting a second portion of the second blank to be joined to the first portion, and welding the first portion to the second portion. The welding includes using a laser beam and an arc welding torch, wherein the arc welding torch includes a wire electrode, wherein the wire electrode is made of a steel alloy including gammagenic elements, optionally a stainless steel alloy including gammagenic elements and displacing both the laser beam and the arc welding torch in a welding direction, and wherein in the welding direction, the arc welding torch is positioned in front of the laser beam.

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29-03-2018 дата публикации

Methods for the Production of Workpieces

Номер: US20180085864A1
Принадлежит: Trumpf Werkzeugmaschinen SE and Co KG

A method for the production of workpieces includes positioning and holding a first plate-shaped material with a gripping device in a working region of a processing station so that the first plate-shaped material is moveable relative to a workpiece support, positioning and holding a second plate-shaped material with an additional gripping device in the working region of the processing station so that the second plate-shaped material is moveable relative to the workpiece support, producing a first workpiece part from the first plate-shaped material, positioning the first workpiece part with respect to the second plate-shaped material, connecting the first workpiece part to the second plate-shaped material or to a second workpiece part produced from the second plate-shaped material, wherein the second workpiece part is at least partially processed, and finishing the at least the second workpiece part that is connected to the first workpiece part in the processing station.

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05-04-2018 дата публикации

CONDENSER

Номер: US20180094839A1
Принадлежит: MAHLE International GmbH

A condenser having a receiver for storing liquid refrigerant, the condenser having a heat exchanger block with at least one manifold and with a tube and fin block, wherein the tubes communicate with the at least one manifold for introducing and releasing refrigerant to or from the heat exchanger block. The receiver is located adjacent to one of the manifolds. The receiver has a tube with at least one open tube end and with at least one disc. The disc is located within the tube at the tube end in order to close the tube end and the disc is fluid tight connected with the tube end by cold metal transfer welding. 1. A condenser comprising:a receiver for storing liquid refrigerant;a heat exchanger block with at least one manifold;a tube; anda fin block,wherein the tube communicate with the at least one manifold for introducing and releasing refrigerant to or from the heat exchanger block,wherein the receiver is arranged adjacent to one of the manifolds,wherein the receiver has a receiver tube with at least one open tube end and with at least one disc,wherein the disc is arranged within the receiver tube at the tube end to close the tube end, andwherein the disc is fluid tight connected with the tube end by cold metal transfer welding.2. The condenser according to claim 1 , wherein the receiver tube of the receiver has two opposite tube ends claim 1 , which both are closed by a respective disc claim 1 , wherein the discs are arranged within the receiver tube at the respective tube end claim 1 , and wherein the respective disc is connected with the tube end by cold metal transfer welding.3. The condenser according to claim 1 , wherein a cross section of the disc in the plane of the disc corresponds at least substantially to a cross section of the receiver tube at the respective tube end.4. The condenser according to claim 1 , wherein the disc is a flat disc.5. The condenser according to claim 1 , wherein the disc has a basically flat central portion defining a plane and a ...

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05-04-2018 дата публикации

HEAT TRANSFER TUBE AND METHOD FOR PRODUCING SAME

Номер: US20180094881A1
Принадлежит: Mitsubishi Aluminum Co. , Ltd.

A heat transfer tube includes: a tube body made of an extruded material of an aluminum alloy having a composition including: 0.3 mass % or more and less than 0.8 mass % of Mn; more than 0.1 mass % and less than 0.32 mass % of Si; 0.3 mass % or less of Fe; 0.06 mass % or more and 0.3 mass % or less of Ti; and Al balance including inevitable impurities, a ratio of a Mn content to a Si content, Mn %/Si %, exceeding 2.5; and a Zn-containing layer provided to an outer surface of the tube body. 1. (canceled)2: An extruded heat transfer tube with internal passages , the heat transfer tube comprising:a tube body made of an extruded material of an aluminum alloy having a composition including: 0.3 mass % or more and less than 0.8 mass % of Mn; more than 0.1 mass % and less than 0.32 mass % of Si; 0.3 mass % or less of Fe; 0.06 mass % or more and 0.3 mass % or less of Ti; and Al balance including inevitable impurities, a ratio of a Mn content to a Si content, Mn %/Si %, exceeding 2.5; anda Zn-containing layer provided to an outer surface of the tube body, whereinthe internal passages are divided by a wall with a thickness of 1.5 mm or less,the heat transfer tube has an extrusion weld part by being formed by extruding works, andselective corrosion at the extrusion weld part is suppressed.3: The heat transfer tube according to claim 2 , wherein the aluminum alloy further includes: 0.05 mass % or less of Cu; less than 0.05 mass % of Mg; and less than 0.03 mass % of Cr.4: The heat transfer tube according to claim 2 , wherein 3000/mmor less of intermetallic compound precipitates whose size is 1.0 μm or more in a circle equivalent diameter are precipitated in the heat transfer tube after a brazing heat treatment or a Zn diffusing treatment of the heat transfer tube.5: The heat transfer tube according to claim 2 , wherein the aluminum alloy constituting the tube body is an alloy subjected to a homogenization treatment in which an ingot of the aluminum alloy after casting is kept at ...

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26-04-2018 дата публикации

Method and Processing Machine for Piercing, Drilling or Cutting Metal Workpieces

Номер: US20180111224A1
Принадлежит:

The disclosure relates to methods and systems for piercing, drilling, or cutting metal workpieces in a laser processing operation. The methods include focusing a pulsed laser beam onto a processing location on a workpiece; detecting process radiation emitted from the processing location; determining an intensity of the process radiation at a plurality of temporally sequential times during pulse pauses; determining an intensity gradient of the process radiation; comparing the intensity gradient with a gradient threshold value; and detecting a spontaneous material removal on the workpiece when the number of times the gradient threshold value has been exceeded is above a predetermined limit value. When a spontaneous material removal is detected, the system changes one or both of a laser parameter and a processing parameter of the laser processing operation. The disclosure also relates to processing machines for carrying out the methods. 1. A method for piercing , drilling , or cutting metal workpieces in a laser processing operation , the method comprising:focusing a pulsed laser beam in a beam direction (Z) onto a processing location on a workpiece;directing a process gas jet that extends in parallel with the laser beam direction (Z) onto the processing location; anddetecting process radiation emitted from the processing location, wherein an auxiliary gas jet that extends at an angle (α) with respect to the laser beam direction (Z) is directed onto the processing location when a spontaneous material removal is detected using the detected process radiation.2. A method according to claim 1 , further comprising:{'sub': 'PP,S', 'determining a time (t) at which a pulse pause follows a laser pulse of the pulsed laser beam;'}{'sub': P1', 'P2', 'P3', 'M1', 'M2', 'M3, 'determining an intensity (I, I, I, . . . ) of the process radiation at a plurality of temporally sequential times (t, t, t, . . . ) during the pulse pause;'}{'sub': P1-P2', 'P2-P3', 'P', 'M1', 'M2', 'M2', 'M3, ' ...

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26-04-2018 дата публикации

APPARATUS FOR PLATE PUNCHING AND LASER CUTTING

Номер: US20180111234A1
Автор: MOLOGNI Fabrizio
Принадлежит:

An apparatus for plate punching and laser cutting, characterized in that it comprises a bearing frame on which, on one machine front, a punching unit and a laser cutting unit are assembled; said punching unit comprising two punching heads, one overlapping the other, an upper head with punches and a lower head with cavities; said laser cutting unit comprises two laser cutting heads, one overlapping the other, an upper head with a laser cutting device, and a lower head with a support frame for the plate to be processed and fumes extraction assembly; each of said heads is set in motion in an independent manner along an axis to transversal to the direction of forward movement of a plate to be processed. 1343313244142110. An apparatus for plate punching and laser cutting , characterized in that it comprises a bearing frame on which , on one machine front , a punching unit () and a laser cutting unit () are assembled; said punching unit () comprising two punching heads , one overlapping the other , an upper head () with punches and a lower head () with cavities; said laser cutting unit () comprises two laser cutting heads , one overlapping the other , an upper head () with a laser cutting device , and a lower head () with a support frame for the plate () to be processed and a fumes extraction assembly; each of said heads is set in motion in an independent manner along an axis transversal to the direction of forward movement of a plate to be processed.2. An apparatus claim 1 , according to claim 1 , characterized in that said heads are set in motion by linear motors or by recirculating ball screws driven by brushless motors and they move on hardened and ground precision guides with recirculating ball bearings and/or recirculating roll carriages.33132. An apparatus claim 1 , according to claim 1 , characterized in that said punching heads ( claim 1 , ) are aligned claim 1 , one on top of the other claim 1 , with extreme precision and they move perfectly synchronised during ...

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27-04-2017 дата публикации

Image-Based Placing of Workpiece Machining Operations

Номер: US20170115656A1
Автор: Kiefer Manuel, Ottnad Jens
Принадлежит:

Techniques are described for machining flat workpieces, such as metal sheets, or three-dimensional workpieces on a processing machine, such as a machine tool or laser cutting machine, including capturing a live image of a workpiece to be machined with an image capturing device for capturing two-dimensional images; displaying at least one workpiece machining operation to be performed in the live image of the workpiece by a predetermined forward transformation of the workpiece machining operation from the three-dimensional machine coordinate system into the two-dimensional live-image coordinate system; repositioning the workpiece machining operation to be performed in the live image of the workpiece; and performing the workpiece machining operation on the workpiece by a predetermined inverse transformation of the repositioned workpiece machining operation from the two-dimensional live-image coordinate system into the three-dimensional machine coordinate system. 1. A method for machining workpieces by a processing machine , the method comprising:capturing a live image of a workpiece to be machined with an image capturing device for capturing two-dimensional images, wherein the live image of the workpiece to be machined is captured with the image capturing device from a three-dimensional perspective and displayed from the three-dimensional perspective;displaying at least one workpiece machining operation to be performed as a result preview in the live image of the workpiece, wherein the at least one workpiece machining operation to be performed is displayed by a predetermined forward transformation of the at least one workpiece machining operation from a three-dimensional machine coordinate system into a two-dimensional live-image coordinate system;repositioning the at least one workpiece machining operation to be performed in the live image of the workpiece; andperforming the at least one workpiece machining operation on the workpiece, wherein the at least one ...

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03-05-2018 дата публикации

LASER WELDING METHOD

Номер: US20180117707A1

A laser welding control method according to the present disclosure includes: a first step of causing a first steel plate having a protrusion and a second steel plate to overlap so that a tip of the protrusion provided on the first steel plate makes contact with the second steel plate; and a second step of irradiating the protrusion with laser light in an irradiation pattern having a size larger than a size of the protrusion in plan view after the first step. At least one of a surface of the first steel plate that faces the second steel plate and a surface of the second steel plate that faces the first steel plate is plated. 1. A laser welding method comprising:a first step of causing a first steel plate having a protrusion and a second steel plate to overlap so that a tip of the protrusion provided on the first steel plate makes contact with the second steel plate; anda second step of irradiating the protrusion with the laser light in an irradiation pattern having a size larger than a size of the protrusion in plan view after the first step,wherein at least one of a surface of the first steel plate that faces the second steel plate and a surface of the second steel plate that faces the first steel plate is plated,the protrusion has a circular shape in the plan view,the protrusion has a diameter in a range from 0.5 mm to 2.5 mm inclusive in the plan view, andthe protrusion is irradiated with the laser light in a spiral irradiation pattern having a size larger than the size of the protrusion by 0.5 mm or more.2. (canceled)3. (canceled)4. A laser welding method comprising:a first step of causing a first steel plate having a protrusion and a second steel plate to overlap so that a tip of the protrusion provided on the first steel plate makes contact with the second steel plate; anda second step of irradiating the protrusion with laser light in a helical irradiation pattern having a size larger than a size of the protrusion in plan view after the first step,wherein at ...

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03-05-2018 дата публикации

ADDITIVE MANUFACTURED PASSIVE THERMAL ENCLOSURE

Номер: US20180120912A1
Принадлежит:

Thermal management devices and systems, and corresponding manufacturing methods are described herein. A thermal management device includes a plate having a first surface. The first surface partially defines a chamber of the thermal management device. The thermal management device also includes capillary features disposed on the plate, and walls having a first end and a second end. The walls are disposed on the plate and extend away from the first surface of the plate, at the first end, to the second end. The walls partially define the chamber of the thermal management device. The thermal management device also includes a layer of material disposed on the walls, at the second end of the wall. The layer of material partially defines the chamber. 19.-. (canceled)10. A computing device comprising:a heat generating electronic component;a housing that supports the heat generating electronic component, the housing having an inner surface and an outer surface; and a plate mounted to the inner surface of the housing, the plate having a first surface and a second surface opposite the first surface, the second surface of the plate facing the inner surface of the housing, the first surface of the plate partially defining a chamber of the thermal management device;', 'walls each having a first end and a second end, each of the walls being disposed on the plate and extending away from the first surface of the plate, at the first end, to the second end, respectively, the walls partially defining the chamber of the thermal management device; and', 'a layer of first material disposed on the second end of the walls, the layer of first material partially defining the chamber; and', 'a fluid, a second material, or the fluid and the second material disposed in the chamber., 'a thermal management device supported by the housing, the thermal management device comprising11. The computing device of claim 10 , wherein the second surface of the plate is substantially the same shape and size ...

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04-05-2017 дата публикации

TOWER SECTION PRODUCTION PROCESS

Номер: US20170122292A1
Автор: Michel Bo
Принадлежит: VESTAS WIND SYSTEMS A/S

The application relates to wind turbine tower section production methods and in particular to methods of manufacturing a plurality of elongate tower segments for forming a wind turbine tower section, the tower section constructed from a plurality of elongate tower segments connected along their respective longitudinal edges. The tower section is formed from a plurality of cans connected end to end and is divided into elongate segments by cutting along two or more cut lines extending along the length of the tower. A method of providing a horizontal flange at the end of a wind turbine tower is also discussed, as is a vertical flange preassembly including a pair of vertical flanges for connecting the longitudinal edges of adjacent first and second tower segments. 1. A method of manufacturing a plurality of elongate tower segments for forming a wind turbine tower section , the tower section constructed by connecting the plurality of tower segments along their respective longitudinal edges , the method comprising the steps of:forming each of a plurality of cans by rolling a metal sheet into a tube having a longitudinal seam formed by welding first and second opposed edges of the rolled sheet, wherein at least some of the welded seams comprise tack welds;forming the tower section by connecting the plurality of cans end to end; andcutting along two or more cut lines extending along the length of the tower section to divide the tower section into a plurality of elongate tower segments, wherein the step of cutting along two or more cut lines comprises cutting along the longitudinal seams through the tack welds.2. The method of claim 1 , wherein the step of cutting along two or more cut lines comprises cutting along the longitudinal seam of each of the plurality of cans.3. The method of claim 1 , wherein the tower section comprises two or more longitudinal section cut indication lines indicating where the two or more cut lines are to be made during the step of cutting.4. The ...

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10-05-2018 дата публикации

Method of Making a Plurality of Bonded Blank Assemblies

Номер: US20180125290A1
Принадлежит:

A method of making cookware containing a bonded composite comprising the steps of providing at least two layers of materials by pressurizing and heating wherein the first of the at least two layers of materials has a plurality of spaced-apart bubbles formed on its surface, defining a cooking surface of the cookware, and a second layer of two layers of material is bonded thereto, wherein the bonding between the bubbles and the second material is of a lesser degree than the bonding between the first and second layers of materials in areas intermediate the bubbles, whereby a coefficient of heat conductivity is greater in the intermediate areas than in the bubbles. The method also includes providing a plurality of sets of bonding blank assemblies by solid state processing under pressure and heat. 1. A method of making a plurality of bonded composite blank assemblies for the manufacture of cookware , comprising the steps of:(a) providing at least two blank assemblies for bonding, wherein each blank assembly comprises three discs of planar materials which are of stainless steel, aluminum and stainless steel, and a perforated template having a plurality of holes formed therein, said perforated template positioned on an outer surface of a stainless steel disc of each blank assembly;(b) placing the at least two blank assemblies into a pressing fixture wherein each of the assemblies has a separation disc placed between adjacent assemblies to prevent bonding between adjacent assemblies;(c) exerting an axial force on the assemblies by way of the pressing fixture;(d) heating the assemblies while under pressure at a sufficient temperature and time to achieve a desired level of bonding between each of the discs in each of the blank assemblies;(e) forming a plurality of spaced-apart bubbles along a surface of one of the stainless steel discs of each blank assembly during steps (c) and (d), wherein the bonding between the bubbles and the second disc is of a lesser degree than the ...

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11-05-2017 дата публикации

THIN PLATE BONDING METHOD AND THIN PLATE ASSEMBLY

Номер: US20170129047A1
Принадлежит: KOREA INSTITUTE OF ENERGY RESEARCH

The present invention relates to a thin plate bonding method or a thin plate assembly, and more particularly, to a thin plate bonding method which includes coating with a coating material after increasing a surface roughness or increasing a surface roughness through coating with a coating material, and then, conducting diffusion bonding, such that excellent bonding strength is achieved even when the diffusion bonding is performed at low temperature and low pressure, thin plate deformation by thermal stress may be prevented, and high air tightness may be obtained since the coating material fills micro-pores. 1. A thin plate bonding method through lamination and bonding of two or more thin plates , comprising:a roughness increasing process of increasing a surface roughness of at least one of surfaces of two or more thin plates facing each other;a coating process of coating the above surface with metal or ceramic; anda diffusion bonding process of laminating the two or more thin plates, then bonding the said thin plates under heated and pressurized conditions.2. The method according to claim 1 , wherein the roughness increasing process is a blasting or peening process of colliding micro-particles with the surface.3. The method according to claim 2 , wherein the micro-particles are made of the same material as that of the thin plate.4. The method according to claim 2 , wherein the blasting process is wet blasting or dry blasting.5. The method according to claim 1 , wherein the roughness increasing process is a peening process of colliding shot with the surface.6. A thin plate bonding method through lamination and bonding of two or more thin plates claim 1 , comprising:a roughness increasing process of applying a metal or ceramic to at least one of surfaces of two or more thin plates facing each other to coat the surface, thereby increasing a surface roughness of the coated surface; anda diffusion bonding process of laminating the two or more thin plates, then bonding ...

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19-05-2016 дата публикации

PROJECTION BOLT WELDING METHOD

Номер: US20160136752A1
Принадлежит:

Provided is a projection bolt welding method, which involves welding a projection bolt to a steel sheet component by electric resistance welding. The projection bolt includes a shank, a circular enlarged diameter portion, and a welding projection including an initial fusion portion with a tapered portion and a main fusion portion. A ratio of a volume of the initial fusion portion to a volume of a portion of the steel sheet component having the same diameter as a diameter of the initial fusion portion is selected, or a ratio of a circular area of the initial fusion portion to a sheet thickness of the steel sheet component is selected. 2. The projection bolt welding method according to claim 1 , wherein the adding the fusion heat of the main fusion portion to the circular initial fusion portion transformed into the flat fused region at the initial stage of the fusion is carried out through selection of a ratio of a volume of the circular initial fusion portion to a volume of a portion of the steel sheet component having the same diameter as a diameter of the circular initial fusion portion claim 1 , or the progressing the fusion of the steel sheet component due to the pressure of the fused metal sealed between the main fusion portion and the unfused portion of the steel sheet component is carried out through selection of a ratio of a circular area of the circular initial fusion portion to a sheet thickness of the steel sheet component.3. The projection bolt welding method according to claim 2 , wherein the ratio of the volume of the circular initial fusion portion to the volume of the portion of the steel sheet component having the same diameter as the diameter of the circular initial fusion portion is set to from 0.08 to 0.20 claim 2 , or the ratio of the circular area of the circular initial fusion portion to the sheet thickness of the steel sheet component is set to from 45 to 105. The present invention relates to a method of welding, to a steel sheet, a projection ...

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18-05-2017 дата публикации

APPARATUS AND METHOD FOR PRODUCING A TAILORED SHEET METAL STRIP OR METAL PROFILE

Номер: US20170136513A1
Принадлежит: WISCO LASERTECHNIK GMBH

An apparatus for producing a tailored sheet metal strip, comprising at least one welding station, by means of which at least two sheet metal strips can be welded to one another along their longitudinal edges, and at least two strip feeding devices for respectively feeding one of the sheet metal strips into the at least one welding station, wherein the at least two strip feeding devices and the at least one welding station define a production line. A further-processing station for further processing is integrated in the production line downstream of the at least one welding station in the strip running direction and is equipped with tools for applying reinforcing material, to local points of at least one of the sheet metal strips which are connected to one another, for punching holes and/or for forming at least one of the sheet metal strips which are connected to one another. 1. An apparatus for producing a tailored sheet metal strip , comprising at least one welding station , by means of which at least two sheet metal strips can be welded to one another along their longitudinal edges , and at least two strip feeding devices for respectively feeding one of the sheet metal strips into the at least one welding station , wherein the at least two strip feeding devices and the at least one welding station define a production line , wherein at least one further-processing station for further processing is integrated in the production line , is arranged downstream of the at least one welding station in the strip running direction and is equipped with means , in particular tools , for applying additional material , in particular reinforcing material , to local points of at least one of the sheet metal strips which are connected to one another , for punching holes and/or for forming at least one of the sheet metal strips which are connected to one another , wherein an accumulator device for receiving a strip loop of the tailored sheet metal strip produced from the at least ...

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17-05-2018 дата публикации

DIFFUSION BONDED FASTENER ASSEMBLY

Номер: US20180135685A1
Принадлежит: Northrop Grumman Systems Corporation

A fastener assembly includes a bolt having a shaft and a head. The shaft has proximal and distal shaft ends and a shaft body, with the head at the proximal shaft end. At least a bondable portion of the shaft body is at least partially made of a bondable material. At least one collar has proximal and distal collar ends longitudinally separated by a collar body which includes a longitudinally oriented collar aperture extending through a thickness thereof between proximal and distal collar surfaces. The collar aperture defines an inner collar wall having a bondable portion which is at least partially made of a bondable material. At least the bondable portion of the shaft body is located inside the collar aperture. The bondable material of both of the inner collar wall and the shaft body is activated to bond the shaft and the collar into an integral fastener assembly structure. 1. A method of installing a fastener assembly on a substrate having a longitudinally oriented substrate aperture extending through a thickness thereof between proximal and distal substrate surfaces , the method comprising:providing a bolt having a shaft and a head, the shaft having proximal and distal shaft ends longitudinally separated by a shaft body, the head being located at the proximal shaft end, and at least a bondable portion of the shaft body spaced from the proximal shaft end being at least partially made of a bondable material; 'applying a longitudinally tensile force to the shaft to reduce a lateral cross-sectional area of the shaft and thereby facilitate the insertion of at least a portion of the shaft through the substrate aperture;', 'inserting the distal shaft end of the bolt longitudinally into the substrate aperture from the proximal substrate surface, including'}extending the distal shaft end of the bolt from the distal substrate surface with at least a portion of the bondable portion of the shaft body being located distal to the distal substrate surface;providing at least one ...

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18-05-2017 дата публикации

ALUMINUM ALLOY MATERIAL, ALUMINUM ALLOY STRUCTURE, AND MANUFACTURING METHOD FOR SAME

Номер: US20170137919A1
Принадлежит:

Aluminum alloy material containing Si: 1.0 to 5.0 mass % and Fe: 0.01 to 2.0 mass % with balance being Al and inevitable impurities, wherein 250 pcs/mmor more to 7×10pcs/mmor less of Si-based intermetallic compound particles having equivalent circle diameters of 0.5 to 5 μm are present in a cross-section of the aluminum alloy material, while 100 pcs/mmor more to 7×10pcs/mmor less of Al-based intermetallic compound particles having equivalent circle diameters of 0.5 to 5 μm are present in a cross-section of the aluminum alloy material. An aluminum alloy structure is manufactured by bonding two or more members in vacuum or a non-oxidizing atmosphere at temperature at which a ratio of a mass of a liquid phase generated in the aluminum alloy material to a total mass of the aluminum alloy material is 5% or more and 35% or less. 1. A fin member for a heat exchanger having a heat bonding ability with a single layer comprising an aluminum alloy material consisting essentially of Si: 1.0 mass % to 5.0 mass % and Fe: 0.01 mass % to 2.0 mass % , at least one of Mg: in an amount of >0 and ≦2.0 mass % , Cu: in an amount of >0 and ≦1.5 mass % , and Mn: in an amount of >0 and ≦2.0 mass % , and at least one of Ti: in an amount of >0 and ≦0.3 mass % , V: in an amount of >0 and ≦0.3 mass % , Cr: in an amount of >0 and ≦0.3 mass % , Ni: in an amount of >0 and ≦2.0 mass % , and Zr: in an amount of >0 and ≦0.3 mass % , with balance being Al and inevitable impurities ,wherein the contents (mass %) of Si, Fe and Mn are denoted by S, F, and M, respectively and a relational expression of 1.2≦S−0.3(F+M)≦3.5 is satisfied,{'sup': 3', '2', '4', '2, 'wherein 1.3×10pcs/mmor more to 2.2×10pcs/mmor less of Si-based intermetallic compound particles, each of which has equivalent circle diameters of 0.5 to 5 μm and is selected from Si alone and Si partly containing elements of Ca and P, are present in a cross-section of the aluminum alloy material,'}{'sup': 3', '2', '4', '2, 'wherein 1.3×10pcs/mmor ...

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25-05-2017 дата публикации

HIGH-CONDUCTIVITY BONDING OF METAL NANOWIRE ARRAYS

Номер: US20170146302A1
Принадлежит:

A thermally-conductive and mechanically-robust bonding method for attaching a metal nanowire (MNW) array to an adjacent surface includes the steps of: removing a template membrane from the MNW; infiltrating the MNW with a bonding material: placing the bonding material on the adjacent surface; bringing an adjacent surface into contact with a top surface of the MNW while the bonding material is bondable; and allowing the bonding material to cool and form a solid bond between the MNW and the adjacent surface. A thermally-conductive and mechanically-robust bonding method for attaching a metal nanowire (MNW) array to an adjacent surface includes the steps of: choosing a bonding material based on a desired bonding process; and without removing the MNW from a template membrane that fills an interstitial volume of the MNW, depositing the bonding material onto a tip of the MNW. 110-. (canceled)1129-. (canceled)30. A metal nanowire (MNW) array attached at the MNW tips to an adjacent surface by mushroom-like caps of thermally-conductive and mechanically-robust bonding material.31. A metal nanowire (MNW) array attached at the MNW tips to a continuous overplating layer of bonding material covering a template membrane. The present application claims the priority benefit of U.S. provisional patent application No. 62/121,010 filed Feb. 26, 2015 and entitled “Vertically Aligned Metal Nanowire Arrays and Composites for Thermal Management Applications,” the disclosure of which is incorporated herein by reference.This application contains subject matter that is related to the subject matter of the following applications, which are assigned to the same assignee as this application. The below-listed U.S. patent application is hereby incorporated herein by reference in its entirety:“THERMAL INTERFACE MATERIALS USING METAL NANOWIRE ARRAYS AND SACRIFICIAL TEMPLATES,” by Barako, Starkovich, Silverman, Tice, Goodson, Coyan, and Peng, filed on ______, U.S. Ser. No. ______.A thermally- ...

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01-06-2017 дата публикации

FLOATING FIXTURE FOR FRICTION STIR WELDING

Номер: US20170151626A1
Принадлежит: ESAB AB

A welding fixture for securing workpieces during welding. The welding fixture may include a movable gantry that is configured to span over the workpieces. The welding fixture may further include a plurality of pressure units that are suspended from the gantry and that are configured to controllably apply a force to the workpieces during welding. The gantry may be moved over the workpieces in a welding direction while pressure units maintain a force on the workpieces and while welding heads that are positioned behind the pressure units weld the workpieces together. 1. A fixture for securing a workpiece during friction stir welding , the fixture comprising:a movable gantry configured to be disposed over first and second workpieces to be joined; anda pressure unit attached to the gantry and configured to controllably apply a force to the first and second workpieces during a friction stir welding operation.2. The fixture of claim 1 , wherein the gantry comprises a first girder supported by first and second vertical support members.3. The fixture of claim 2 , wherein the pressure unit is coupled to the girder by a bearing unit configured to allow adjustment of an angular orientation of the pressure unit relative to the girder.4. The fixture of claim 2 , wherein the pressure unit comprises a plurality of pressure units suspended from the girder in a longitudinally-spaced relationship.5. The fixture of claim 2 , further comprising a second girder supported by third and fourth vertical support members claim 2 , the second girder connected to the first girder in a parallel relationship therewith.6. The fixture of claim 5 , wherein the pressure unit comprises a plurality of front pressure units suspended from the first girder in a longitudinally-spaced relationship and a plurality of rear pressure units suspended from the second girder in a longitudinally-spaced relationship.7. The fixture of claim 1 , wherein the pressure unit comprises a linear actuator having a vertically ...

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01-06-2017 дата публикации

ALUMINUM ALLOY BRAZING SHEET AND METHOD FOR PRODUCING THE SAME

Номер: US20170151638A1
Принадлежит:

An aluminum alloy brazing sheet achieves a stable brazability equal to by brazing using a flux, even if an etching treatment is not performed on the brazing site. The aluminum alloy brazing sheet is used to braze aluminum in an inert gas atmosphere without using a flux and includes a core material and a filler metal, one side or each side of the core material being clad with the filler metal, the core material being formed of an aluminum alloy that includes 0.2 to 1.3 mass % of Mg, the filler metal including 6 to 13 mass % of Si and 0.004 to 0.1 mass % of Li, with the balance being aluminum and unavoidable impurities, a surface oxide film having been removed from the brazing sheet, and an oil solution that decomposes when heated at 380° C. or less in an inert gas having been applied to the brazing sheet. 1. An aluminum alloy brazing sheet for brazing aluminum in an inert gas atmosphere without using flux , the brazing sheet consisting of a core material and a filler metal , one side or each side of the core material being clad with the filler metal , the core material being formed of an aluminum alloy that includes 0.2 to 1.3 mass % of Mg , with the balance being aluminum and unavoidable impurities , the filler metal including 6 to 13 mass % of Si and 0.004 to 0.1 mass % of Li , with the balance being aluminum and unavoidable impurities , a surface oxide film having been removed from the brazing sheet , and an oil solution that decomposes when heated at 380° C. or less in an inert gas having been applied to the brazing sheet.2. The aluminum alloy brazing sheet according to claim 1 , wherein the aluminum alloy that forms the core material includes 0.2 to 1.3 mass % of Mg claim 1 , and one or more elements from among 0.5 to 1.8 mass % of Mn claim 1 , 1.0 mass % or less of Si claim 1 , 1.0 mass % or less of Fe claim 1 , 0.5 mass % or less of Cu claim 1 , 0.5 mass % or less of Zn claim 1 , 0.2 mass % or less of Ti claim 1 , and 0.5 mass % or less of Zr claim 1 , with ...

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11-06-2015 дата публикации

PLATE-TYPE HEAT EXCHANGER REACTOR AND METHOD FOR PRODUCING THE SAME

Номер: US20150159962A1
Принадлежит:

The present invention relates to a plate-type heat exchange reactor and a method of manufacturing thereof, and there is provided a method of manufacturing a plate-type heat exchange reactor and a plate-type heat exchange reactor manufactured in the manufacturing method, the method including the steps of preparing side surface plates respectively provided with a plurality of slits formed in parallel along a longitudinal direction; arranging two side surface plates in a vertical direction to face each other with a space therebetween; forming a plurality of fluid passage channels by inserting a plurality of fluid passage partition walls into the slits provided on the two side surface plates in parallel in a horizontal direction; and bonding the side surface plates and the fluid passage partition walls. 1. A method of manufacturing a plate-type heat exchange reactor , the method comprising the steps of:preparing side surface plates respectively provided with a plurality of slits formed in parallel along a longitudinal direction;arranging two side surface plates in a vertical direction to face each other with a space therebetween;forming a plurality of fluid passage channels by inserting a plurality of fluid passage partition walls into the slits provided on the two side surface plates in parallel in a horizontal direction; andbonding the side surface plates and the fluid passage partition walls.2. The method according to claim 1 , further comprising the step ofbonding a top surface plate and a bottom surface plate respectively having a width corresponding to the space of arranging the two side surface plates and having extended portions protruded in a horizontal direction beyond the space of arranging the two side surface plates at both end portions of the top surface plate and the bottom surface plate on a top and a bottom of an assembly of the side surface plates and the fluid passage partition walls.3. The method according to claim 2 , wherein the slits are formed on ...

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08-06-2017 дата публикации

LASER MACHINING APPARATUS AND NUMERICAL CONTROL PROGRAM CREATION SOFTWARE

Номер: US20170157702A1
Автор: Takada Hiroko
Принадлежит: Mitsubishi Electric Corporation

A laser machining apparatus includes a height controller that performs an approach operation. The height controller uses a first approach speed and a first gain when performing the approach operation in a non-peripheral-edge portion of the workpiece, and uses a second approach speed lower than the first approach speed and a second gain lower than the first gain when performing the approach operation in a peripheral edge portion of the workpiece, and to make the time required when the approach operation is performed in the non-peripheral-edge portion of the workpiece shorter than the time required when the approach operation is performed in the peripheral edge portion of the workpiece. 1. A laser machining apparatus that performs an approach operation in which a machining head having a nozzle is brought close to a workpiece to set a distance between the nozzle and the workpiece at a first distance , and emits a laser beam generated by a laser oscillator from the nozzle to the workpiece with the nozzle at the first distance from the workpiece , to cut out a part from the workpiece , the machine comprising:a sensor to measure the distance between the nozzle and the workpiece; anda height controller to perform the approach operation such that, when the distance between the nozzle and the workpiece is more than or equal to a second distance that is larger than the first distance, the machining head is brought close to the workpiece at an approach speed, and when the distance between the nozzle and the workpiece becomes less than or equal to the second distance, the machining head is brought close to the workpiece until the distance between the nozzle and the workpiece becomes the first distance with an amount of travel of the machining head per control period set, based on a gain, smaller than that during travel at the approach speed, whereinthe height controller uses a first approach speed and a first gain when performing the approach operation in a non-peripheral-edge ...

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15-06-2017 дата публикации

DEVICE OF ELECTRIC SLIDING CONTACT, WELDING HEAD FOR ROLLER WELDING MACHINES AND RELATED ROLLER WELDING MACHINE

Номер: US20170165783A1
Принадлежит:

A sliding electric contact device for welding head for roller welding machines, having comprises a bimetallic plate adapted to be fixed to a shaft of a welding head, having a protection base composed of a first metal, defining a first face destined to abut against an end surface of the shaft, and a sliding disk composed of a second metal softer than the first metal, defining a second sliding electric contact face; a composite current-carrying block, having a plait of electrical wires, an internal support made of metal, pushed against the sliding disk for realizing with the sliding disk a sliding electric contact, first means adapted to fix firmly a central portion of the plait to the inner support, second current-carrying means adapted to fix firmly a peripheral portion of the plait to current terminals of a stator of the welding head. A welding head having the sliding electric contact device and a related roller welding machine are also disclosed. 1. A device of electric sliding contact for roller welding heads for roller welding machines , comprising:a bimetallic plate adapted to be fixed to a shaft of a welding head, having a protection base composed of a first metal, defining a first face destined to abut against an end surface of said shaft, and a sliding disk composed of a second metal softer than said first metal, defining a second sliding electric contact face;a composite current-carrying block comprising:a plait of electrical wires;an internal support made of metal, pushed against said sliding disk for realizing with the sliding disk a sliding electric contact;first means adapted to fix firmly a central portion of the plait to the inner support; andsecond current-carrying means adapted to fix firmly a peripheral portion of the plait to current terminals of a stator of the welding head.2. The device of electric sliding contact according to claim 1 , wherein grooves that extend radially and that define circulation conduits of coolant are defined on said ...

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21-06-2018 дата публикации

FLUX FLUID

Номер: US20180169801A1
Автор: OGIHARA Kana, UEDA Kaoru
Принадлежит:

A flux fluid is disclosed for use in manufacturing a heat exchanger () by brazing and joining an aluminum tube () and an aluminum fin (). The flux fluid () contains a fluoride-based flux, colloidal silica, and a dispersion medium. The mass ratio of the colloidal silica with respect to the fluoride-based flux is 1/200 to 1/15. 1. A flux fluid that can be used to manufacture a heat exchanger by brazing and joining a tube composed of aluminum and a fin composed of aluminum , comprising:a fluoride-based flux;colloidal silica; anda dispersion medium that disperses the fluoride-based flux and the colloidal silica;wherein the mass ratio of the colloidal silica with respect to the fluoride-based flux is 1/200 to 1/15.2. The flux fluid according to claim 1 , wherein the average particle size of primary particles of the colloidal silica is 1-500 nm.3. The flux fluid according to claim 2 , wherein the fin is a clad fin having a brazing material clad on its surface.4. The flux fluid according to claim 2 , wherein the tube is a clad tube having a brazing material clad on its surface.5. The flux fluid according to claim 1 , wherein the fin is a clad fin having a brazing material clad on its surface.6. The flux fluid according to claim 1 , wherein the tube is a clad tube having a brazing material clad on its surface.7. The flux fluid according to claim 1 , wherein the fluoride-based flux comprises a potassium fluoroaluminate and/or a potassium fluorozincate.8. The flux fluid according to claim 7 , wherein the fluoride-based flux comprises KAlF claim 7 , KAlFand/or KAlF.9. The flux fluid according to claim 7 , wherein the fluoride-based flux comprises KZnF.10. The flux fluid according to claim 7 , wherein the fluoride-based flux has an average primary particle size of 1-50 nm.11. The flux fluid according to claim 1 , wherein the dispersion medium is water.12. The flux fluid according to claim 1 , wherein the mass ratio of the colloidal silica with respect to the fluoride-based flux ...

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06-07-2017 дата публикации

Laminated, Leak-Resistant Chemical Processors, Methods of Making, and Methods of Operating

Номер: US20170189885A1
Принадлежит: Velocys Technologies Ltd.

The invention provides methods of making laminated devices (especially microchannel devices) in which plates are assembled and welded together. Unlike conventional microchannel devices, the inventive laminated devices can be made without brazing or diffusion bonding; thus providing significant advantages for manufacturing. Features such as expansion joints and external welded supports are also described. Laminated devices and methods of conducting unit operations in laminated devices are also described. 15-. (canceled)6. A method of making a laminated device , comprising:providing a first subassembly or a first sheet and a second subassembly or a second sheet; wherein the first subassembly or first sheet comprises a first parallel array of channels and wherein the second subassembly or second sheet comprises a second parallel array of channels and wherein there is no intersection between channels in the first subassembly or first sheet and the second subassembly or second sheet;welding an edge of the first subassembly or first sheet to an edge of the second subassembly or first sheet to form a combined subassembly layer of welded edges of the first and second subassemblies or sheets to form a combined subassembly layer or a welded single sheet; and stacking the combined layer or welded single sheet with one or more layers or sheets, and joining the stacked layers or sheets to form a laminated device.7. The method of wherein the first and second arrays of parallel channels can share a common header or footer.8. The method of wherein the first assembly is welded to the second assembly byspot welding.9. The method of wherein a single sheet or subassembly is cut into plural pieces and subsequently welded together to form an assembly.10. The method of wherein the first subassembly or first sheet has the same length as the second assembly or second sheet.11. The method of further comprising a step of flattening the first subassembly or first sheet prior to welding the ...

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12-07-2018 дата публикации

METHOD OF FORMING A WELD NOTCH IN A SHEET METAL PIECE

Номер: US20180193949A1
Принадлежит:

Sheet metal pieces intended to be welded can be made with weld notches located along one or more edges. A weld notch is characterized by the absence of certain material constituents so that they do not unacceptably contaminate nearby welds. The weld notch can be created by first forming an ablation trench along the sheet metal piece, then separating the sheet metal piece along the formed ablation trench into two separate pieces, at least one of which includes a newly formed and weldable edge. 1. A method of forming a weld notch in a sheet metal piece , comprising the steps of:(a) providing a sheet metal piece having a plurality of material layers, wherein the plurality of material layers includes a base material layer, a coating material layer, and an intermediate material layer being located between the base material layer and the coating material layer and including an intermetallic compound having at least one constituent from each of the base material layer and the coating material layer;(b) forming an ablation trench along the sheet metal piece by removing at least a portion of the coating material layer and a portion of the intermediate material layer along an ablation path so that the ablation trench is spaced away from an edge of the sheet metal piece and a portion of the base material layer is exposed at the ablation trench; and(c) cutting the sheet metal piece along the ablation trench at a trim line to form the weld notch, wherein the trim line is located at the portion of the base material layer that is exposed and at the trim line, material from both the coating material layer and the intermediate material layer is completely removed but a substantial portion of the base material layer remains.2. The method of claim 1 , wherein step (b) further comprises forming the ablation trench within an edge region of the sheet metal piece claim 1 , and step (c) further comprises removing a portion of the edge region.3. The method of claim 1 , wherein step (b) ...

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13-07-2017 дата публикации

SUBMERGED ARC WELDING WIRE AND WELDING METHOD

Номер: US20170197273A1
Автор: Pan Xin, Wang Yinbo, Zhang Yu

Disclosed is a submerged arc welding wire, comprising the following at mass percentage: 0.85-1.60% of Mo; 2.50-4.50% of Ni; 0.10-0.30% of Ti; 0.005-0.02% of B; 0.005-0.02% of REM; 1.60-2.00% of Mn; C which is greater than 0 and less than or equal to 0.06%; Si which is greater than 0 and less than or equal to 0.10%; P which is less than or equal to 0.008%; S which is less than or equal to 0.006%; and the balance being Fe. Also disclosed are a welding method and a weld metal. The welding process by the submerged arc welding wire and welding method and the welded welding joint have relatively high tensile strength and relatively good low temperature toughness, and the welding process has a relatively high welding speed, so that the requirements for X120 pipeline welding and pipe manufacturing can be satisfied. 1. A submerged arc welding wire comprising by mass percentage:0.85 to 1.60% of Mo;2.50 to 4.50% of Ni;0.10 to 0.30% of Ti;0.005 to 0.02% of B;0.005 to 0.02% of REM;1.60 to 2.00% of Mn;more than 0 and less than or equal to 0.06% of C; more than 0 and less than or equal to 0.10% of Si; less than or equal to 0.008% of P; less than or equal to 0.006% of S; and the remainder being Fe.2. The submerged arc welding wire according to claim 1 , further comprising 0.65 to 1.45% of Cr.3. The submerged arc welding wire according to claim 1 , further comprising 0.10 to 0.50% of Cu.4. A welding method comprising the following steps:{'claim-ref': {'@idref': 'CLM-00001', 'claim 1'}, 'sub': 2', '2', '2', '3, 'welding a submerged arc welding wire according to with a MgO—SiO—CaF—AlObased weak-alkaline sintering flux to obtain a weld metal.'}5. The welding method according to claim 4 , wherein a welding speed of the welding is from 1.8 to 2.4 m/min.6. The welding method according to claim 4 , wherein a heat input of the welding is from 15 to 150 kJ/cm.7. The welding method according to claim 4 , further comprising the following steps:{'sub': 2', '2', '2', '3, 'preheating the MgO—SiO— ...

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12-07-2018 дата публикации

Techniques for Joining Lined Pipelines

Номер: US20180195649A1
Принадлежит:

A connector for lined pipelines comprises a tube having opposed male interface elements extending inwardly for respective ends of the tube. One or more circumferential permeable chokes project radially from each male interface element. The chokes minimise flow of oxidising fluid from the bore into the micro-annulus between the liner and the pipe while maximizing flow of fluid from the micro-annulus into the bore in the event of catastrophic pressure drop in the bore. To maintain gaps between the tube ends and the pipe liners for fluid flow, shoulder formations defined by radially-projecting bands extend circumferentially around the tube. The connector may be used in a joint arrangement where each liner comprises a body section, an end section of lesser thickness and greater bore than the body section that terminates short od an end of the pipe, an inner step disposed between the body section and the end section, and an outer step disposed between the end section and the pipe. 1. A connector for fined pipelines , the connector comprising:a lube having opposed ends, the tube defining opposed male interface elements extending inwardly from respective ends of the tube; andat least one circumferential permeable choke projecting radially from each male interface element to control fluid flow around the tube in use.2. The connector of claim 1 , further comprising shoulder formations each projecting radially from the exterior of the tube and being located inward of respective male interface elements of the connector.3. The connector of claim 2 , wherein a shoulder formation is defined by a band extending circumferentially around the tube.4. The connector of claim 3 , wherein spaced-apart bands define respective shoulder formations.5. The connector of and having an insulator layer around the tube claim 4 , disposed between the bands.6. The connector of claim 5 , wherein the bands project radially beyond the thickness of the insulator layer.7. The connector of or claim 5 , ...

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27-06-2019 дата публикации

METHOD FOR CIRCUMFERENTIAL WELDING AND A ROBOTIC WELDING SYSTEM FOR CIRCUMFERENTIAL WELDING

Номер: US20190193180A1
Принадлежит:

A method for automated circumferential welding of a workpiece by means of at least one welding device, including: (a) determining a further weld path for a further weld to be welded on the workpiece, the further weld extending from a start point, via a downstream part to a stop point, (b) determining first welding parameters associated with the further weld and adapted to weld the further weld on the workpiece, the first welding parameters are adapted to transfer a first level of heat to the workpiece, (c) identifying at least one overlap area in the further weld path between the downstream part and the start point of the further weld or between the further weld and a start or stop point of a previous weld, (d) determining a boost area, the boost area including the at least one overlap area, (e) determining boost welding parameters associated with the boost area and adapted to weld the further weld in the boost area, the boost welding parameters are adapted to transfer a second level of heat to the workpiece, the second level of heat exceeding the first level of heat, and (f) welding the further weld from the start point to the stop point thereof, the first welding parameters are selected for welding of the further weld outside the boost area, and the boost welding parameters are selected for welding the further weld inside the boost area. 1. A method for automated circumferential welding of a workpiece by means of at least one welding device , comprising the steps of:a) determining a further weld path for a further weld to be welded on the workpiece, the further weld extending from a start point, via a downstream part to a stop point,b) determining first welding parameters associated with said further weld and adapted to weld said further weld on the workpiece, wherein the first welding parameters are adapted to transfer a first level of heat to the workpiece,c) identifying at least one overlap area in the further weld path between the downstream part and the start ...

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19-07-2018 дата публикации

Adhesive tape and apparatus for making same

Номер: US20180200831A1
Принадлежит: Certoplast Technische Klebebander GmbH

The invention relates to a device for producing an adhesive tape ( 2 ), comprising a supply unit ( 5 ) for supplying a strip-type textile carrier ( 3 ) of the adhesive tape ( 2 ), and a coating unit ( 6 ) for applying an at least lamellar adhesive coating ( 4 ) to at least one side of the carrier ( 3 ). The invention also relates to an ultrasound unit ( 9 and 10 ) and/or a laser unit for producing perforations and/or cut edges in the carrier ( 3 ).

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19-07-2018 дата публикации

Aluminum alloy brazing sheet

Номер: US20180200842A1
Принадлежит: UACJ Corp

An aluminum alloy brazing sheet used for brazing aluminum, without using a flux, in an inert gas atmosphere or vacuum is formed by arranging a brazing material on one side or both sides of a core material made of pure aluminum or aluminum alloy, the brazing material including 6% to 13% by mass of Si and the balance being Al and inevitable impurities, and performing cladding with an intermediate material interposed between the core material and the brazing material, the intermediate material including 0.01% to 1.5% by mass of Bi, 1.5% to 13% by mass of Si, and the balance being Al and inevitable impurities, the intermediate material having a thickness of 2% to 35% of a thickness of the brazing material, wherein one or both of the intermediate material and the core material includes 0.4% to 6% by mass of Mg.

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19-07-2018 дата публикации

ALUMINUM ALLOY BRAZING SHEET, METHOD FOR PRODUCING SAME AND HEAT EXCHANGER

Номер: US20180200843A1

The present invention provides an aluminum alloy brazing sheet which maintains high corrosion resistance after brazing treatment and has good brazeability, a method for producing the same, and a heat exchanger. 1. An aluminum alloy brazing sheet , comprising core material and a brazing material on at least one face of the core material ,whereinthe core material comprises an Al—Mn-based alloy or an Al—Mn—Cu-based alloy,the brazing material comprises an Al—Si—Zn-based alloy comprising Si: 2 to 8% by mass and Zn: 1 to 9% by mass, [{'br': None, '30≤X≤80; \u2003\u2003(1)'}, {'br': None, 'Y≥25; and \u2003\u2003(2)'}, {'br': None, '1000≤X×Y≤24000, and \u2003\u2003(3)'}], 'a liquid phase fraction X (%) at a brazing temperature of the brazing material and a brazing material thickness Y (μm) satisfy formulae (1) to (3) belowan average length of an α phase remaining in the brazing material on the core material after brazing satisfies at least one of not less than 80% of a thickness of a residual brazing material and not less than 70 μm.2. The aluminum alloy brazing sheet according to claim 1 , wherein the core material comprises an Al—Mn-based alloy or an Al—Mn—Cu-based alloy and comprises Mn: greater than 0% to 2.0% by mass and at least one of Cu: greater than 0% to less than 2.5% by mass and Si: greater than 0% to 1.7% by mass.3. The aluminum alloy brazing sheet according to claim 2 , wherein the core material comprises an Al—Mn-based alloy or an Al—Mn—Cu-based alloy and comprises Si: greater than 0% to 0.5% by mass.4. A method for producing an aluminum alloy brazing sheet comprising a core material and a brazing material on at least one face of the core material claim 2 ,wherein [{'br': None, '30≤X≤80; \u2003\u2003(1)'}, {'br': None, 'Y≥25; and \u2003\u2003(2)'}, {'br': None, '1000≤X×Y≤24000, and \u2003\u2003(3)'}], 'a liquid phase fraction X (%) at a brazing temperature of the brazing material and a brazing material thickness Y (μm) satisfy formulae (1) to (3) belowthe ...

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19-07-2018 дата публикации

NICKEL-BASED BRAZING FOIL, METHOD FOR PRODUCING A BRAZING FOIL, OBJECT WITH A BRAZING SEAM AND BRAZING METHOD

Номер: US20180200844A1
Принадлежит:

An amorphous ductile brazing foil is provided. The brazing foil has a composition consisting substantially of NiCrB,PSiMoXY, with 21 atomic %≤a≤28 atomic %; 0.5 atomic %≤b≤7 atomic %; 4 atomic %≤c≤12 atomic %; 2 atomic %≤d≤10 atomic %; 0 atomic %b>c/15 and 14 atomic %≤(b+c+d)≤20 atomic %.5. The amorphous claim 1 , ductile brazing foil according to claim 1 , wherein 0 atomic %≤f≤3 atomic %; 0 atomic %≤g≤15 atomic %.6. The amorphous claim 1 , ductile brazing foil according to claim 1 , wherein 14 atomic %≤(b+c+d)≤18 atomic %.7. The amorphous claim 1 , ductile brazing foil according to claim 1 , wherein the content of B is such that 1.5 atomic %≤b≤5.0 atomic %.8. The amorphous claim 1 , ductile brazing foil according to claim 1 , wherein the content of P is such that 9 atomic %≤c≤11 atomic %.9. The amorphous claim 1 , ductile brazing foil according to claim 1 , wherein ...

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20-07-2017 дата публикации

BRAZED OBJECT AND PROCESS FOR BRAZING TWO OR MORE PARTS

Номер: US20170203394A1
Принадлежит:

The invention provides a process for brazing two or three parts. A braze with a composition consisting of NiCrBPSiwith 20 atomic percent Подробнее

03-08-2017 дата публикации

INTEGRATED BACKUP BAND FOR USE IN FORMING AN ENCLOSURE FOR A MEDICAL DEVICE

Номер: US20170216603A1
Автор: VANDENBURG Joseph
Принадлежит:

An implantable medical device includes an enclosure having a sidewall and a welded seam in the sidewall, the seam extends along a perimeter of the enclosure. A thermoform is located adjacent a surface of the enclosure and is secured in place within the enclosure. A metalized surface is located adjacent an interior surface of the enclosure sidewall and is secured in place by the thermoform. The metalized surface extends along a perimeter of the enclosure and is configured to obstruct laser energy during a weld seam process. The metalized surface may be provided as a separate backup band component or may be integrated in a perimeter sidewall of the thermoform. 1. A method of assembling an implantable medical device , the method comprising:placing a backup band in a first half-enclosure having a surface and a sidewall extending from the surface, the backup band having a sidewall and comprising an edge, the backup band placed in the first half-enclosure so that a portion of the sidewall of the backup band comprising the edge extends beyond an edge of the sidewall of the first half-enclosure;placing a thermoform in the first half-enclosure, the thermoform having a surface and a sidewall extending from the surface, wherein the thermoform is placed so that the sidewall of the backup band is between the sidewall of the first half-enclosure and the sidewall of the thermoform;securing the thermoform to the first half-enclosure;placing a second half-enclosure relative to the first half-enclosure, the second half-enclosure having a surface and a sidewall extending from the surface, the first half-enclosure and the second half-enclosure placed relative to each other so that the sidewall of the second half-enclosure is adjacent to and surrounds the portion of the backup band that extends beyond the edge of the sidewall of the first half-enclosure, and the edge of the first half-enclosure and the edge of the second half-enclosure align with and abut each other to form a seam; ...

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03-08-2017 дата публикации

ADDITIVE MANUFACTURED CONGLOMERATED POWDER REMOVAL FROM INTERNAL PASSAGES

Номер: US20170216921A1
Принадлежит:

A component includes an additively manufactured component with an internal passage; and an additively manufactured elongated member within the internal passage. A method of additively manufacturing a component including additively manufacturing a component with an internal passage; and additively manufacturing an elongated member within the internal passage concurrent with additively manufacturing the component. 1. A component , comprising:an additively manufactured component with an internal passage; andan additively manufactured an elongated member within the internal passage.2. The component as recited in claim 1 , wherein the additively manufactured component include a first flange claim 1 , a second flange claim 1 , and a conduit with the internal passage therebetween.3. The component as recited in claim 2 , wherein the conduit includes multiple bends.4. The component as recited in claim 2 , wherein the internal passage is non line of sight.5. The component as recited in claim 1 , wherein the additively manufactured elongated member extends along a centerline of the internal passage.6. The component as recited in claim 1 , wherein the additively manufactured elongated member extends along a centerline of the internal passage.714. The component as recited in claim 1 , wherein the internal passage defines an aspect ratio with a diameter to length of less that :.8. The component as recited in claim 1 , wherein a ratio between the internal passage internal diameter and the elongated member outer diameter is between 4.3:1 to 12.5:1.9. The component as recited in claim 1 , wherein the elongated member is between about 0.08 and 0.12 inches (˜2-3 mm) in diameter.10. The component as recited in claim 9 , wherein the internal passage is between about 0.5 and 1.0 inches (˜13-25 mm) in diameter.11. A method of additively manufacturing a component claim 9 , comprising:additively manufacturing a component with an internal passage; andadditively manufacturing an elongated ...

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02-08-2018 дата публикации

HEAT EXCHANGER AND METHOD FOR PRODUCING SAME

Номер: US20180214963A1
Принадлежит:

A heat exchanger includes multiple aluminum heat transfer tubes through which a heat medium flows, and multiple aluminum connection pipes brazed to end portions of the heat transfer tubes. A heat equalizing member formed of a heat conductor is disposed to be in contact with at least two of the connection pipes and be capable of transferring heat therebetween. A method for producing the heat exchanger includes brazing the heat transfer tubes to the connection pipes in a state where the heat equalizing member is in contact with the at least two of the connection pipes. 1. A heat exchanger comprising:a plurality of heat transfer tubes through which a heat medium flows, the plurality of heat transfer tubes being made of aluminum and arrayed side by side;a plurality of connection pipes through which the heat medium flows, the plurality of connection pipes being made of aluminum and brazed to end portions of the plurality of heat transfer tubes; anda heat equalizing device formed of a heat conductor and disposed to be in contact at least partly with at least two of the plurality of connection pipes and be capable of transferring heat therebetween.2. The heat exchanger according to claim 1 , whereinthe heat equalizing device and the plurality of connection pipes are brazed to each other, anda brazing material that joins the plurality of heat transfer tubes to the plurality of connection pipes is lower in melting point than a brazing material that joins the heat equalizing device to the plurality of connection pipes.3. The heat exchanger according to claim 1 , whereina brazing material that joins the plurality of heat transfer tubes to the plurality of connection pipes contains one of an Al—Cu—Si brazing material and an Al—Cu—Si—Zn brazing material.4. The heat exchanger according to claim 1 , wherein the heat equalizing device and the plurality of connection pipes are in mechanical contact with each other.5. The heat exchanger according to claim 1 , wherein the plurality of ...

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03-08-2017 дата публикации

PROCESS OF FRICTION STIR WELDING ON TUBE END JOINTS AND A PRODUCT PRODUCED THEREBY

Номер: US20170219299A1
Принадлежит:

A process of producing shell and tube heat exchangers where the ends of the tubes are secured to a tube sheet while reacting applied FSW forces without introducing a crevice or local deformation near the ends of the tubes. In particular, an interference fit is used to lock the ends of the tubes into the tube sheet without flaring or expanding the tube ends. A FSW process is then used to weld the ends of the tubes to the tube sheet. 1. A process of connecting a tube to a tube sheet , comprising:inserting a tube end of the tube into a tube sheet hole of the tube sheet with an interference fit between the tube end and the tube sheet that locks the tube end into the tube sheet without flaring or expanding the tube end adjacent to the tube sheet; andfriction stir welding the tube to the tube sheet.2. The process of claim 1 , wherein the interference fit is created by modifying an exterior surface of the tube claim 1 , modifying an interior surface of the tube sheet hole claim 1 , or both modifying the exterior surface of the tube and modifying the interior surface of the tube sheet hole.3. The process of claim 2 , wherein the interference fit is created by modifying the exterior surface of the tube to include knurls or fins.4. The process of claim 2 , wherein the interference fit is created by modifying the exterior surface of the tube to include a plurality of corrugations.5. The process of claim 2 , wherein the interference fit is created by modifying the exterior surface of the tube to include a thread.6. The process of claim 2 , wherein the exterior surface of the tube has a modified exterior surface portion that creates the interference fit with the tube sheet hole claim 2 , and has a smooth exterior surface portion between the modified exterior surface portion and the tube end claim 2 , and wherein: 'inserting the tube end of the tube into the tube sheet hole of the tube sheet with the interference fit between the tube end and the tube sheet that locks the tube end ...

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03-08-2017 дата публикации

PROCESS OF FRICTION STIR WELDING ON TUBE END JOINTS AND A PRODUCT PRODUCED THEREBY

Номер: US20170219300A1
Принадлежит:

A process of producing shell and tube heat exchangers where the ends of the tubes are secured to a tube sheet while reacting applied FSW forces without introducing a crevice or local deformation near the ends of the tubes. In particular, an interference fit is used to lock the ends of the tubes into the tube sheet without flaring or expanding the tube ends. A FSW process is then used to weld the ends of the tubes to the tube sheet. 1. A heat exchanger , comprising:a first tube sheet having a plurality of holes, an inner side and an outer side;a plurality of tubes having first and second ends, the first end of each tube is disposed in a corresponding one of the holes in the first tube sheet with an interference fit between each first end and the first tube sheet;the first end of each tube is friction stir welded to the first tube sheet at the outer side of the first tube sheet; andthe first end of each tube is not flared or expanded.2. The heat exchanger of claim 1 , further comprising a second tube sheet having a plurality of holes claim 1 , an inner side and an outer side;the second end of each tube is disposed in a corresponding one of the holes in the second tube sheet;the second end of each tube is friction stir welded to the second tube sheet at the outer side of the second tube sheet.3. The heat exchanger of claim 2 , wherein the tubes are cylindrical and have a constant diameter from the first end to the second end.4. The heat exchanger of claim 1 , wherein the first end of each tube has an exterior surface that is provided with a friction enhancing texture claim 1 , an interior surface of each tube sheet hole is provided with a friction enhancing texture claim 1 , or both the exterior surface of each first end and the interior surface of each tube hole is provided with a friction enhancing texture.5. The heat exchanger of claim 2 , wherein the first end of each tube has an exterior surface that is provided with knurls or fins.6. The heat exchanger of claim 2 ...

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09-08-2018 дата публикации

Repair of Pipeline Welds Using Friction Stir Processing

Номер: US20180221984A1
Принадлежит:

A method of using friction stir processing to repair a defect in a pre-existing weld of a pipeline of steel or other ferrous alloy. The method comprises attaching run-on and run-off tabs to the pipeline on respective sides of the defect and then advancing a friction stir processing tool into the nm-on tab. The tool is moved from the nm-on tab to the run-off tab along a weld-processing path that incorporates the defect. Once the defect is repaired, the tool is removed from the run-off tab. The run-on and run-off tabs may then be removed from the pipeline. The nm-on and nm-off tabs are generally wedge-shaped, each comprising an inner seating face and an outer running face that converges with the inner seating face. When attached to the pipeline, the tabs toward each other about the circumference of the pipeline. 1. A method of repairing a defect in a pre-existing weld of a pipeline of steel or other ferrous or non-ferrous alloy , comprising:attaching run-on and run-off tabs to the pipeline on respective sides of the defect;advancing a friction stir processing tool into the run-on tab;effecting relative movement of the tool from the run-on tab to the run-off tab along a weld-processing path that incorporates the defect, to repair the defect by friction stir processing of a portion of the weld along the path;removing the tool from the run-off tab; andremoving the run-on and run-off tabs from the pipeline.2. The method of claim 1 , wherein the weld is a circular butt weld and the weld-processing path extends along the weld in a generally circumferential direction with respect to the pipeline.3. The method of or claim 1 , comprising pressing a shoulder of the tool against a running surface while moving the tool along the weld-processing path and spinning the tool around an axis of rotation claim 1 , the running surface comprising respective running faces of the run-on and run-off tabs.4. The method of claim 3 , comprising keeping the axis of rotation substantially ...

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09-08-2018 дата публикации

JOINED INCOMPATIBLE METALLIC PARTS AND METHOD OF JOINING

Номер: US20180221985A1
Принадлежит: NATIONAL RESEARCH COUNCIL OF CANADA

A technique for joining parts of incompatible metals involves cold spraying a 150-900 micron thick layer of a metal compatible with the second part onto the first part, and friction stir joining the parts by lap welding while keeping a tool of the FSJ tool at least 300 microns away from the first part (less layer) throughout the joining, to avoid damaging the cold spray to first part interface, and formation of intermetallics. Improved fatigue resistance is shown. A sealant can advantageously further improve fatigue resistance. 1. A process for joining first and second metallic parts respectively having more of a first metal and second metal than any other element by weight , with the first metal being incompatible with the second metal , and the first metal having a lower propensity to cold plasticization than the second metal , the process comprising:providing the first part with a surface for joining to a meeting surface of the second part;cold spraying onto the surface a 150-900 μm thick layer of a third metal that is compatible with the second metal;placing the coated surface against the meeting surface; andlap welding the two parts by friction stir joining while keeping a friction stir tool at least 300 μm away from the first metal throughout the joining.2. The process according to wherein the third metal is the same as the second metal.3. The process according to wherein the third metal is Al or an Al-base alloy.4. The process according to wherein the second part contains more than 50 wt. % Al.5. The process according to wherein the first part has a higher hardness than the second part.6. The process according to wherein the cold spray layer is 185-500 μm thick.7. The process according to wherein throughout the joining the friction stir tool is kept a distance of less than 300 μm away from an interface between the cold sprayed layer and the second part.8. The process according to wherein the first part is composed of one of: a steel claim 1 , an alloy of ...

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09-08-2018 дата публикации

Aluminium composite material for use in thermal flux-free joining methods and method for producing same

Номер: US20180221994A1
Принадлежит: Hydro Aluminium Rolled Products GmbH

Provided herein are embodiments of an aluminium composite material for use in thermal flux-free joining methods. The composite material includes at least one core layer having an aluminium core alloy and at least one outer solder layer of an aluminium solder alloy. The aluminium solder alloy has the following composition in wt %: 6.5%≤Si≤13%, Fe≤1%, 90 ppm≤Mg≤300 ppm, Bi≤500 ppm, Mn≤0.15%, Cu≤0.3%, Zn≤3%, and Ti≤0.3% with the remainder Al and unavoidable impurities individually at most 0.05%, in total at most 0.15%. The aluminium solder layer has an alkaline pickled or acid pickled surface. Embodiments also relate to a method for producing an aluminium composite material, a method for the thermal joining of components, and a thermally joined construction. 2. The aluminium composite material according to claim 1 , wherein the aluminium solder alloy has an Mg content in wt % of90 ppm≤Mg≤200 ppm3. The aluminium composite material according to claim 1 , wherein the aluminium solder alloy has a Bi content in wt % ofBi≤280 ppm4. The aluminium composite material according to claim 1 , wherein the aluminium solder alloy meets the specifications of type AA4045 or type AA4343.5. The aluminium composite material according to claim 1 , wherein the aluminium solder alloy has an Mg content of at most 1.0 wt % claim 1 , preferably 0.2%-0.6% claim 1 , 0.05%-0.30% or less than 0.05 wt %.6. The aluminium composite material according to claim 1 , wherein the aluminium core alloy is an alloy of type AA3xxx claim 1 , preferably of the types AA3003 claim 1 , AA3005 claim 1 , AA3017 or the type AA6xxx claim 1 , preferably AA6063 or AA6060.7. The aluminium composite material according to claim 1 , wherein the average thickness of the aluminium composite material is from 0.05-6 mm claim 1 , preferably from 0.2-3 mm.9. The method according to claim 8 , wherein an acid claim 8 , aqueous pickling solution is used containing:at least one mineral acid and at least one complexing agent or at ...

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10-08-2017 дата публикации

Techniques for Joining Lined Pipelines

Номер: US20170227150A1
Принадлежит:

A connector for lined pipelines includes a tube having opposed male interface elements extending inwardly from respective ends of the tube. One or more circumferential permeable chokes project radially from each male interface element. The chokes minimise flow of oxidising fluid from the bore into the micro-annulus between the liner and the pipe while maximising flow of fluid from the micro-annulus into the bore in the event of catastrophic pressure drop in the bore. To maintain gaps between the tube ends and the pipe liners for fluid flow, shoulder formations extend circumferentially around the tube. The connector may be used in a joint arrangement where each liner includes a body, an end of lesser thickness and greater bore than the body that terminates short of an end of the pipe, an inner step between the body and the end, and an outer step between the end and the pipe. 157-. (canceled)58. A method of assembling a pipeline joint , comprising: a body section; and', 'an end section of lesser thickness and greater bore than the body section; inserting into the end of the first pipe a connector comprising:', 'a tube having opposed ends, the tube defining opposed male interface elements extending inwardly from respective ends of the tube; and', 'at least one circumferential permeable choke projecting radially from each male interface element to control fluid flow around the tube in use;', 'such that one male interface element of the connector is received telescopically by the end section of the liner with the choke extending radially between the male interface element and the end section, while leaving the opposed male interface element protruding from the end of the first pipe;', 'bringing a second lined pipe into end-to-end abutting relation with the first pipe, the liner of the second pipe having a corresponding body section and end section such that the opposed male interface element of the connector is received telescopically by the end section of the liner of ...

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17-08-2017 дата публикации

WELDING OF STEEL BLANKS

Номер: US20170232555A1
Автор: RIQUELME Antoine
Принадлежит:

Method for joining a first and a second steel blanks, at least one of the blanks comprising aluminium. The method comprises providing a support being made of a magnetic material for each blank, the supports being arranged distanced apart by a central space; providing a coil winding around one support, arranging the first blank on one support and the second blank on the other support, such that a butt end of the first blank that is facing the second blank is brought into contact with a butt end of the second blank that is facing the first blank defining a contacting area that closes a path for magnetic flux. The method further comprises applying a laser beam onto the contacting area, while applying an alternating current to the coil winding, wherein an alternating magnetic field is created across the contacting area in a direction substantially in-line with the blanks. 1. A method for joining a first steel blank and a second steel blank , at least one of the first and second blanks comprising a layer of aluminum or of an aluminum alloy , the method comprisingproviding a support for each steel blank, the supports being made of a magnetic material and being arranged distanced apart by a central space provided between them,providing a coil winding around one or more supports,arranging the first blank on one support and the second blank on the other support, such that a butt end of the first blank that is facing the second blank is brought into contact with a butt end of the second blank that is facing the first blank defining a contacting area that closes a path for magnetic flux between the supports and through the first and second blanks when in use,providing a laser system, wherein the laser system comprises one or more optical elements and a laser source for generating a laser beam;applying a laser beam onto the contacting area using the laser system, whileapplying an alternating current to the coil winding such that an alternating magnetic field is created across ...

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17-08-2017 дата публикации

Steel Part

Номер: US20170232560A1
Принадлежит: ArcelorMittal France SA

A formed steel part is provided. The formed steel part includes a first steel plate having a first base, a first intermetallic alloy layer on the first base and a first metal alloy layer on the first intermetallic alloy layer, the first steel part having a first area without the first metal alloy layer and having at least part of the first intermetallic alloy layer; and a second steel plate having a second base, a second intermetallic alloy layer on the second base and a second metal alloy layer on the second intermetallic alloy layer, the second steel part having a second area without the second metal alloy layer and having at least part of the second intermetallic alloy layer in the second area. The first and second steel plates are joined together. The formed steel part may also include a butt-weld joining the first and second steel plates.

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17-08-2017 дата публикации

APPARATUS AND METHOD FOR STRENGTHENING WELDED-LAP JOINTS FOR STEEL PIPELINE

Номер: US20170234463A1
Принадлежит: HDR, INC.

An apparatus and method for reinforcing a welded-lap pipe joint includes a first pipe segment having a bell-end presenting a receptacle, a spigot-end of a second pipe segment extending into and welded to the bell-end receptacle to form a welded-lap joint, and a bell-shaped reinforcing sleeve surrounding the welded-lap joint. In exemplary embodiments the reinforcing sleeve is welded to the first or second pipe segments. Also disclosed are a method of assembling a reinforced welded-lap pipe joint. 1. A reinforced welded-lap pipe joint , comprising:a first pipe segment comprising a bell-end presenting a receptacle for receiving a mating spigot-end;a second pipe segment having a spigot-end, a portion of the spigot-end extending into and welded to the bell-end; anda bell-shaped reinforcing sleeve extending between a smaller diameter first end and a larger diameter second end, the reinforcing sleeve positioned at least partially over and surrounding the bell-end of the first pipe segment such that the sleeve overlaps a portion of each of the first and second pipe segments.2. The reinforced welded-lap pipe joint of claim 1 , wherein the bell-shaped reinforcing sleeve is welded to at least one of the first and second pipe segments.3. The reinforced welded-lap pipe joint of claim 2 , wherein the larger diameter second end of the bell-shaped reinforcing sleeve is welded to the first pipe segment.4. The reinforced welded-lap joint of claim 2 , wherein the smaller diameter first end of the bell-shaped reinforcing sleeve is welded to the first pipe segment.5. The reinforced welded-lap joint of claim 2 , wherein the smaller diameter first end and the larger diameter second end of the bell-shaped reinforcing sleeve are welded to the first pipe segment.6. The reinforced welded-lap pipe joint of claim 2 , wherein the larger diameter second end of the bell-shaped reinforcing sleeve is welded to the first and second pipe segments.7. The reinforced welded-lap pipe joint of claim 2 , ...

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17-08-2017 дата публикации

COMPLIANT PIN FIN HEAT SINK AND METHODS

Номер: US20170236770A1
Принадлежит:

A heat sink includes a plurality of layers being disposed substantially parallel with a surface of a heat source. The layers include a plurality of pin portions spaced apart from each other in a planar arrangement wherein the pin portions of the layers are stacked and bonded to form pin fins extending in a transverse direction relative to the heat source to sink heat. A compliant layer is disposed between the pin fins and a mechanical load. The compliant layer provides compliance such that the pin fins accommodate dimensional differences when interfacing with the heat source. 1. A method for forming a compliant heat sink , comprising:providing a plurality of layers substantially parallel with a surface of a heat source, where each layer includes a plurality of pin portions spaced apart from each other in a planar arrangement and removable links connecting adjacent pin portions such that a ratio of a width of the pin portions to a width of the links is configured to make the planar sheet flexible either with the links or after removing at least one link;aligning pin portions of adjacent sheets; andbonding the pin portions of the adjacent sheets to form a stack of bonded sheets where the pin portions form columns of pin fins extending transversely from a heat source to heat sink the load.2. The method as recited in claim 1 , further comprising coupling the pin fins to a compliant sheet to accommodate loads and dimensional differences.3. The method as recited in claim 2 , wherein the pin fins are enclosed in an enclosure to guide coolant flow.4. The method as recited in claim 2 , wherein the compliant sheet forms a portion of the enclosure.5. The method as recited in claim 2 , wherein the compliant sheet contacts a conformable layer of the enclosure.6. The method as recited in claim 1 , wherein aligning includes providing a removable handler connected to each sheet to permit handling and alignment of the sheets with other sheets.7. The method as recited in claim 1 , ...

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25-08-2016 дата публикации

METHOD OF MANUFACTURING ALUMINUM-ALLOY BRAZING SHEET

Номер: US20160243657A1
Автор: Fukumoto Atsushi
Принадлежит:

A method of manufacturing an aluminum-alloy brazing sheet is provided. The aluminum-alloy brazing sheet includes an aluminum alloy core, a brazing filler metal of an Al—Si alloy, and a sacrificial anode. The method includes the steps of separately casting each of the respective aluminum alloys of the core, the brazing filler metal, and the sacrificial anode material, to form cast ingots of the respective aluminum alloys; separately hot rolling each of the respective ingots of the brazing filler metal and the sacrificial anode material to a predetermined thickness; combining the brazing filler metal onto one surface of the ingot of the core and the sacrificial anode material onto an opposite surface of the ingot of the core to obtain a combined material; cladding the combined material by hot rolling the combined material to obtain a clad sheet; cold-rolling the clad sheet; and annealing the clad sheet. 1. A method of manufacturing an aluminum-alloy brazing sheet comprising a core made of an aluminum alloy , a brazing filler metal made of an Al—Si based alloy and clad on one surface of the core , and a sacrificial anode material clad on the other surface of the core;the sacrificial anode material being an aluminum alloy containing Si: 0.5 to 1.5 mass %, Fe: 0.5 to 1.5 mass %, Zn: 1.0 to 6.0 mass %, and Ti: 0.05 to 0.20 mass %, the balance of Al and unavoidable impurities, and Vickers hardness of the sacrificial anode material after heating at 580 to 610° C. with a holding time of 1 to 5 minutes, being not less than 30 Hv; 'comprising the steps of:', 'the aluminum alloy of the core containing Si: 0.5 to 1.2 mass %, Fe: 0.05 to 0.60 mass %, Cu: 0.3 to 1.0 mass %, Mn: 0.5 to 1.6 mass %, and Ti: 0.05 to 0.20 mass %, the balance of Al and unavoidable impurities;'}separately casting each of the respective aluminum alloys of the core, the brazing filler metal, and the sacrificial anode material, to form cast ingots of the respective aluminum alloys;separately hot rolling ...

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23-08-2018 дата публикации

A brazing material for brazing articles of austenitic stainless steel and method therefore

Номер: US20180236611A1
Автор: Niclas Bornegård
Принадлежит: Swep International AB

A brazing material for brazing articles of austenitic stainless steel comprises: 1.8-2.2% Molybdenum (Mo); 12.5-13.5% Nickel (Ni); 16.8-18.6% Chromium (Cr); 7.0-12.0% Silicon (Si); 3.0-5.5% Mn; 1.0-2.0% Boron (B); balance being Iron (Fe) and small amounts of other elements, wherein the percentages of these elements are lower than 0.1% for each element, all percentages being given by weight.

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23-08-2018 дата публикации

Method for connecting tubes of a shell and tube heat exchanger to a tube bottom of the shell and tube heat exchanger

Номер: US20180236618A1
Принадлежит: Linde GmbH

The present invention relates to a method for connecting tubes (221) of a shell and tube heat exchanger (200) to a tube bottom (230) of the shell and tube heat exchanger (200), wherein the tubes (221) and the tube bottom (230) are each made of aluminum or an aluminum alloy, and wherein the tubes (221) are connected to the tube bottom (230) by means of laser welding in a bonded manner.

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23-08-2018 дата публикации

METHOD FOR PRODUCING A COMPOSITE MATERIAL, AND A PROVISIONAL COMPOSITE

Номер: US20180236750A1
Принадлежит:

A method for producing a composite material, particularly a steel composite material, may involve providing a first workpiece and a second workpiece, producing a bonded connection between said first and said second workpiece in order to form a provisional composite, and rolling said provisional composite in order to form the composite material. During the rolling, the bonded connection may be at least partially released, in the form of a predetermined breaking point. The rolling may be performed as hot rolling. Further, the method may involve substantially hermetically sealing the provisional composite by way of a sealant. The first and second work pieces, moreover, may be peripherally connected by way of the bonded connection along an edge area of a contact surface formed by the first and second work pieces. 110.-. (canceled)11. A procedure for producing a composite material , the procedure comprising:providing a first work piece and a second work piece;producing a bonded connection between the first and second work pieces to form a provisional composite; androlling the provisional composite to form the composite material, wherein during the rolling the bonded connection is at least partially released in the form of a predetermined breaking point.12. The procedure of wherein the rolling is hot rolling.13. The procedure of further comprising substantially hermetically sealing the provisional composite by way of a sealant.14. The procedure of further comprising arranging the first and second work pieces relative to one another to form a contact surface.15. The procedure of further comprising peripherally connecting the first and second work pieces by way of the bonded connection along an edge area of the contact surface.16. The procedure of wherein the first and second work pieces are peripherally connected by welding.17. The procedure of further comprising spatially modulating a load capacity of the bonded connection to realize the predetermined breaking point.18. ...

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24-08-2017 дата публикации

LASER WELDING METAL WORKPIECES

Номер: US20170239750A1
Принадлежит:

A method of laser welding a workpiece stack-up includes directing a laser beam at a top surface of a first metal workpiece to form a key-hole that entirely penetrates the workpiece stack-up, including an underlying second metal workpiece, so that the keyhole reaches a bottom surface of the second metal workpiece. A zone of negative pressure established under the bottom surface of the second metal workpiece extracts vapors that are produced by the laser beam. The vapors, in particular, are extracted from the bottom surface of the second metal workpiece through the keyhole. A bottom workpiece holder that supports the bottom metal workpiece during laser welding may be constructed to establish the zone of negative pressure. 1. A method of laser welding a workpiece stack-up that includes two or three overlapping metal workpieces , the method comprising:providing a workpiece stack-up that includes at least a first metal workpiece and a second metal workpiece, the first metal workpiece having a top surface and the second metal workpiece having a bottom surface, wherein every workpiece faying interface in the workpiece stack-up between the top surface and the bottom surface is a zero-gap interface at a laser weld site, and wherein the workpiece stack-up includes a material at the laser weld site that is vaporazible during laser welding;directing a laser beam at the top surface of the first metal workpiece and moving the laser beam along a weld path at the weld site, the laser beam impinging the top surface of the first metal workpiece and forming a keyhole that entirely penetrates the workpiece stack-up so as to reach the bottom surface of the second metal workpiece; andextracting vapors, which are produced by heating the material that is vaporizable at laser welding temperatures, from the bottom surface of the second metal workpiece through the keyhole by establishing a zone of negative pressure underneath the bottom surface of the second metal workpiece at the weld site.2 ...

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01-08-2019 дата публикации

METHODS AND SYSTEMS FOR FORMING VACUUM INSULATED CONTAINERS

Номер: US20190231145A1
Принадлежит:

Methods and systems for forming vacuum insulated containers, such as beverage and food containers, are described. The methods and systems include using a laser to close openings in walls of the container while the container is held at vacuum conditions. The closing of the opening forms the vacuum space within the walls of the container. 1. A method for forming a vacuum insulated container , comprising:joining an inner shell and an outer shell together to form a container, wherein the container has a space between the inner shell and the outer shell;creating one or more openings in any surface of the container;placing the entire container inside of a container holding element;drawing a vacuum within the container holding element and around the container by lowering a pressure around the container to a desired level, and thereby pulling a vacuum through the one or more openings; and,directing a laser beam through a wall of the container holding element and welding closed the one or more openings to seal the vacuum in the space between the inner shell and the outer shell to form a vacuum space between the inner shell and the outer shell.2. The method for forming a vacuum insulated container according to claim 1 , further comprising lowering the pressure around the container to the desired level without adding additional heat.3. The method for forming a vacuum insulated container according to claim 1 , further comprising lowering the pressure around the container to the desired level at ambient temperature conditions.4. The method for forming a vacuum insulated container according to claim 1 , further comprising creating the one or more openings in a bottom surface of the outer shell or an upward facing bottom surface of the inner shell.5. The method for forming a vacuum insulated container according to claim 1 , further comprising creating the one or more openings in a side surface of the outer shell.6. The method for forming a vacuum insulated container according to ...

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23-08-2018 дата публикации

COMPLIANT PIN FIN HEAT SINK AND METHODS

Номер: US20180240735A1
Принадлежит:

A heat sink includes a plurality of layers being disposed substantially parallel with a surface of a heat source. The layers include a plurality of pin portions spaced apart from each other in a planar arrangement wherein the pin portions of the layers are stacked and bonded to form pin fins extending in a transverse direction relative to the heat source to sink heat. A compliant layer is disposed between the pin fins and a mechanical load. The compliant layer provides compliance such that the pin fins accommodate dimensional differences when interfacing with the heat source. 1. A heat sink , comprising:a plurality of pin portions spaced apart from each other in a planar arrangement, the pin portions being thermally conductive; andlinks connecting at least one pair of adjacent pin portions of the plurality of pin portions to form a planar sheet such that a ratio of a width of the pin portions to a width of the links is configured to make the planar sheet flexible.2. The heat sink as recited in claim 1 , wherein the pin portions average about three connecting links.3. The heat sink as recited in claim 1 , further comprising an intermittent link spacing to provide for increased fluid flow in operation as a heat sink.4. The heat sink as recited in claim 1 , wherein the pin portions include at least one shape selected from the group consisting of a circle claim 1 , an oval claim 1 , a segment and a polygon.5. The heat sink as recited in claim 1 , further comprising a handler connected to the planar sheet to permit handling and alignment of the planar sheet.7. The heat sink as recited in claim 1 , wherein the pin portions are bonded to at least one conformable layer claim 1 , the conformable layer being coupled to a heat source.8. The heat sink as recited in claim 7 , wherein the at least one conformable layer includes a thermally conductive material.9. The heat sink as recited in claim 7 , wherein the at least one conformable layer includes an enclosure which encloses ...

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01-09-2016 дата публикации

A METHOD OF BARZING A PLATE HEAT EXCHANGER USING SCREEN PRINTED BRAZING MATERIAL; A PLATE HEAT EXCHANGER MANUFACTURING BY SUCH METHOD

Номер: US20160250703A1
Автор: BORNEGARD Niclas
Принадлежит:

A method for brazing a plate heat exchanger comprising a stack of heat exchanger plates () is provided with a pressed pattern of ridges (R) and grooves (G) adapted to form contact points between the plates () and provide for interplate flow channels for media to exchange heat is provided. The interplate flow channels are in selective fluid communications with port openings () provided near corners of the heat exchanger plates (). The method comprises the following steps: 1. Method for brazing a plate heat exchanger comprising a stack of heat exchanger plates provided with a pressed pattern of ridges and grooves adapted to form contact points between the plates and provide for interplate flow channels for media to exchange heat , said interplate flow channels being in selective fluid communications with port openings provided near corners of the heat exchanger plates , the method including the steps of:i. calculating or measuring the exact position of all contact points between the ridges and grooves of the neighboring plates;ii. applying brazing material close to, but not at, the contact points;iii stacking heat exchanger plates provided with brazing material to a stack;iv. placing the stack of heat exchanger plates in a furnace;v. heating the stack of heat exchanger plates to a temperature sufficient for melting the brazing material; andvi. allowing the stack of heat exchanger plates to cool down such that the brazing material solidifies and binds the plates together, andwhereinstep ii. includes screen printing the brazing material in half moon shaped, donut-shaped or ( )-shaped patterns neighboring the contact point.2. The method according to claim 1 , including the further step of:applying brazing material on skirts surrounding the heat exchanger plates and areas around the port openings that should be joined.3. The method according to claim 1 , wherein the brazing material is applied in at least one minute groove extending around said port opening.4. The method ...

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30-08-2018 дата публикации

AUTOMATIC WELDING SYSTEM FOR CORRUGATED MEMBRANE SHEET OF MEMBRANE TYPE LIQUEFIED-GAS CARGO HOLD, STRUCTURE FOR GUIDING AND FIXING AUTOMATIC WELDING APPARATUS FOR CORRUGATED MEMBRANE SHEET OF MEMBRANE TYPE LIQUEFIED-GAS CARGO HOLD, AND STRUCTURE FOR GUIDING AUTOMATIC WELDING APPARATUS FOR CORRUGATED MEMBRANE SHEET OF MEMBRANE TYPE LIQUEFIED-GAS CARGO HOLD

Номер: US20180243851A1

The present invention relates to an automatic welding system for a corrugated membrane sheet of a membrane type liquefied-gas cargo hold, a structure for guiding and fixing an automatic welding apparatus for a corrugated membrane sheet of a membrane type liquefied-gas cargo hold, and a structure for guiding an automatic welding apparatus for a corrugated membrane sheet of a membrane type liquefied-gas cargo hold. When a corrugated membrane sheet is welded, a cross-anchor strip having a fixing groove is installed on a portion where longitudinal and lateral anchor strips, which are attached to the upper surface of a heat insulating panel on which the corrugated membrane sheet is mounted, cross each other, which makes it possible to install a welding guide that supports the automatic welding apparatus and guides movement of the automatic welding apparatus using the fixing groove, thereby stably performing automatic welding on the corrugated membrane sheet. 1. A corrugated membrane sheet automatic welding system for membrane-type liquefied gas cargo holds , comprising:a longitudinal anchor strip disposed in a longitudinal direction of an insulation layer including corrugated membrane sheets as a first barrier;a transverse anchor strip disposed in a transverse direction of the insulation layer;a cross anchor strip disposed at a junction between the longitudinal anchor strip and the transverse anchor strip, the cross-anchor strip having a securing groove;a vertical support securely disposed in the securing groove;a welding guide connected to the vertical support; andan automatic welding apparatus movable along the welding guide to weld corners of the corrugated membrane sheets adjacent to one another.2. The corrugated membrane sheet automatic welding system according to claim 1 , wherein the corners of the adjacent corrugated membrane sheets are secured to one another by lap-welding using the automatic welding apparatus.3. The corrugated membrane sheet automatic welding ...

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31-08-2017 дата публикации

MULTI-LAYERED ALUMIUM BRAZING SHEET MATERIAL

Номер: US20170246710A1
Принадлежит:

Multilayered brazing sheet material including an aluminium core alloy layer having a first brazing clad layer material on one face of the core layer and a second brazing clad layer material on the other face of the core material, and an inter-layer between the core layer and the first brazing clad layer material, wherein the core layer is 3xxx-series aluminium alloy having, in wt. %, up to 0.4% Si, up to 0.5% Fe, 0.4% to 0.75% Cu, 0.6% to 1.1% Mn, up to 0.04% Mg, up to 0.2% Cr, up to 0.25% Zr, up to 0.2% Ti, up to 0.15% Zn, balance aluminium and impurities, wherein the first brazing layer and the second brazing layer are 4xxx-series aluminium alloy having 7% to 14% Si and up to 2% Mg, balance aluminium and impurities, and wherein the inter-layer is aluminium alloy of the 1xxx-series alloys. 1. A multi-layered brazing sheet material consisting of an aluminium core alloy layer provided with a first brazing clad layer material on one face of said aluminium core layer and a second brazing clad layer material on another face of said aluminium core material , and an inter-layer positioned between the aluminium core alloy layer and the first brazing clad layer material ,wherein the core layer is made from an 3xxx-series aluminium alloy having, in wt. %, up to 0.4% Si, up to 0.5% Fe, 0.4% to 0.75% Cu, 0.6% to 1.1% Mn, up to 0.04% Mg, up to 0.2% Cr, up to 0.25% Zr, up to 0.2% Ti, up to 0.15% Zn, balance aluminium and impurities,wherein the first brazing layer and the second brazing layer are made from an 4xxx-series aluminium alloy having 6% to 14% Si and up to 2% Mg, balance aluminium and impurities, andwherein the inter-layer is made from an aluminium alloy of the 1xxx-series alloys.2. The brazing sheet material according to claim 1 , wherein the core layer is made from an aluminium alloy consisting of claim 1 , in wt. %: up to 0.2% Si claim 1 , 0.15% to 0.45% Fe claim 1 , 0.50 to 0.7% Cu claim 1 , 0.7% to 1.0% Mn claim 1 , up to 0.02% Mg claim 1 , up to 0.09% Cr claim 1 , ...

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07-09-2017 дата публикации

Orbital Welder With Integrated Track And Gear Drive

Номер: US20170252845A1
Автор: Cash Shane
Принадлежит:

An orbital welding device for forming a circumferential weld bead to engage adjoining segments of pipe is provided. The device features an annular track ring having an opening for engagement around the pipe. A travel carriage rotationally engaged with the annular track ring has a first motor for rotating the travel carriage and an engaged welding head around the pipe for forming a weld thereon. A second motor is provided to adjust a distance of the welding head from the pipe. 1. An orbital welding apparatus for forming a weld bead to engage adjoining segments of pipe , comprising:an annular track ring having an opening defined by an interior circumference and having an exterior circumference, said opening adapted for engagement with an exterior circumference of a said pipe;said track ring having a circular recess formed therein on a side surface;a travel carriage slidably engaged within said recess;a first motor engaged to said travel carriage, said first motor having an axle engaged with a first gear;said first gear engaged with a gear track positioned in communication with said recess;rotation of said first motor imparting a translation of said travel carriage within said recess;a second motor engaged with said travel carriage, said second motor rotating an axle;an arm having a first end engaged with said axle;said arm having a second end engaged with a welding head; andwhereby said welding head is positionable around an exterior circumference of said pipe to position a weld thereon by said translation of said carriage within said recess, and a distance of said welding head from said exterior circumference along a first axis, is adjustable by rotation of said second motor.2. The orbital welding apparatus of claim 1 , wherein said opening is adapted for engagement with an exterior circumference of a said pipe by a plurality of adjustably translatable members extending away from said interior circumference.3. The orbital welding apparatus of additionally comprising: ...

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15-09-2016 дата публикации

SYSTEM AND METHOD FOR HOT STAMPING OF COMPONENTS

Номер: US20160263699A1
Автор: MEICHSNER THOMAS
Принадлежит:

A system for producing components by hot stamping includes a laser cutting station for cutting a plate from a supplied steel-sheet material. The plate has at least one of a predetermined edge-contour and a predetermined cut-out portion for forming a shape of the component. The plate is stored in a storage station, and is subsequently transferred to a furnace station for heating the plate to a predetermined deformation temperature. A press having a hot stamping tool forms the plate into the shape of the component. The system also includes a measuring station disposed downstream of the press for obtaining measurement data relating to the shape of the component that is formed from the plate. The measurement data obtained using the measuring station is provided to a control module of the laser cutting station via a feedback loop. 1. A system for producing components by hot stamping , comprising:a laser cutting station for cutting a plate from a supplied steel-sheet material, the plate having at least one of a predetermined edge-contour and a predetermined cut-out portion for forming a shape of the component;a storage station for storing the plate;a furnace for heating the plate to a predetermined deformation temperature;a press having a hot stamping tool for forming the plate into the shape of the component; anda measuring station disposed downstream of the press for obtaining measurement data relating to the shape of the component that is formed from the plate,wherein the measurement data obtained using the measuring station is provided to a control module of the laser cutting station via a feedback loop.2. A system according to claim 1 , wherein the storage station is a tempering container.3. A system according to claim 1 , wherein the measuring station registers all size measurement data via a monitoring unit and compares them with nominal specifications for the component.4. A system according to claim 3 , wherein the monitoring unit of the measuring station detects ...

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14-09-2017 дата публикации

METHOD OF ASSEMBLING TWO SHEET METAL COMPONENTS SUCH AS VEHICLE BODYWORK COMPONENTS

Номер: US20170259370A1
Автор: LENOIR Romaric
Принадлежит:

The invention relates to a method of assembling two sheet metal elements (), involving applying a bead of adhesive to a first element, assembling the second sheet metal element on the first and securing it by spot welds to hold the two sheet metal elements stationary before curing the adhesive. The invention consists in the fact that the bead of adhesive is applied discontinuously to the first sheet metal element () along an adhesive line and then, once the second sheet metal element () has been pressed against the first, the two elements () are held fixed together by creating spot welds on sections of the discontinuous adhesive line that are devoid of adhesive. 1. A method of assembling two metal sheet elements comprising depositing a bead of adhesive on a first sheet-metal element , assembling of a second sheet-metal element on the first sheet-metal element , and positionally fixing two sheet metal elements relative to each other by forming spot welds until the adhesive is cured , wherein the bead of adhesive is deposited discontinuously along an adhesive line on the first sheet metal element to define adhesive-free sections along the discontinuous adhesive line , and then the second sheet metal element is pressed against the first sheet metal element , and the two sheet-metal elements are held immobile relative to each other by forming welding points at the adhesive-free sections of the discontinuous adhesive line.2. The method of assembly according to claim 1 , wherein the two sheet metal elements joined by the adhesive have a clearance of between 0.1 and 15 mm.3. The method of assembly according to claim 1 , wherein the clearance is between 0.2 and 0.3 mm.4. The method of assembly according to claim 1 , wherein the adhesive is of the epoxy claim 1 , polyurethane type.5. The method of assembly according to claim 1 , wherein the spot welding is an electrical resistance welding.6. The method of assembly according to claim 1 , wherein the spot welding is laser ...

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14-09-2017 дата публикации

CONVEYOR SYSTEM FOR HIGH PRODUCTION LASER CUTTING AUTOMATED SYSTEM

Номер: US20170259376A1
Принадлежит: Amada America, Inc.

A laser cutting system wherein a conveyor system indexes sheet material through various processing stations, the processing stations operating simultaneously during the time period when the conveyor is stopped and wherein the conveyor system is in the form of an endless belt. 1. A conveyor for use in a laser cutting system for rapidly moving first and second material sheets through a plurality of processing stations comprising:a material storage device for storing said first material sheet;a conveyor system having first, second and third processing stations;means for loading said first material sheet on said conveyor system at said first processing station;means for moving said conveyor system in a direction towards said second processing station, said movement comprising a series of sequential steps;a laser cutting station at said second processing station whereby parts are formed in said first material sheet and leaving a remainder of material; anda part unloading station at said third location whereby said parts are removed from said first material sheet as it exits said laser cutting station.2. The system of further including a fourth station positioned downstream from said third location for collecting the remainder after said parts are removed from said first material sheet.3. The system of wherein said first material sheet has a thickness and shape different from said second material sheet.4. The system of wherein said laser cutting station includes a high speed laser.5. The system of wherein said conveyor system is indexed through said first claim 1 , second and third processing stations.6. The system of wherein said conveyor system comprises a chain member that moves in an endless loop.7. The system of wherein said second material sheet is loaded on said conveyor at said first processing station after said remainder is removed from said first material sheet.8. The system of wherein said chain member is protected from damage as it passes through said laser ...

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14-09-2017 дата публикации

MATERIAL FOR JOINING AND PRODUCT PRODUCED THEREWITH

Номер: US20170259382A1
Автор: Sjodin Per Erik
Принадлежит: ALFA LAVAL CORPORATE AB

An iron-based braze filler alloy consists of from 9 wt % to 30 wt % Cr; from 5 wt % to 25 wt % Ni; from 0.5 wt % to 9 wt % Mo; from 1 wt % to 5 wt % Mn; from 0 wt % to 1 wt % N; from 6 wt % to 20 wt % Si; from 0.1 wt % to 15 wt % P; and is balanced with Fe. 1. An iron-based braze filler alloy consisting of:from 9 wt % to 30 wt % Cr;from 5 wt % to 25 wt % Ni;from 0.5 wt % to 9 wt % Mo;from 1 wt % to 5 wt % Mn;from 0 wt % to 1 wt % N;from 6 wt % to 20 wt % Si;from 0.1 wt % to 1.5 wt % B; andwherein the iron-based braze filler alloy is balanced with Fe.2. The iron-based braze filler alloy according to claim 1 , wherein the Mo is within a range of from 0.5 wt % to 7 wt % Mo.3. The iron-based braze filler alloy according to claim 1 , wherein the Mo is within a range of 1 wt % to 3.5 wt % Mo.4. The iron-based braze filler alloy according to claim 1 , wherein the Mn is within a range of 1 wt % to 3 wt % Mn.5. The iron-based braze filler alloy according to claim 1 , wherein the Si is from 10 wt % to 16 wt % Si.6. The iron-based braze filler alloy according to claim 1 , wherein the Si is from 10 wt % to 12 wt % Si.7. The iron-based braze filler alloy of claim 1 , wherein the iron-based braze filler alloy is produced by one of gas atomization claim 1 , water atomizing and melt spinning.8. The iron-based braze filler alloy of claim 1 , wherein the iron-based braze filler alloy is produced by at least one of crushing an ingot and milling an ingot.9. An iron-based braze filler alloy consisting of:from 9 wt % to 30 wt % Cr;from 5 wt % to 25 wt % Ni;from 0.5 wt % to 9 wt % Mo;from 1 wt % to 5 wt % Mn;from 0 wt % to 1 wt % N;from 6 wt % to 20 wt % Si;from 0.1 wt % to 1.5 wt % B; andat least one micro-alloying element, wherein the at least one micro-alloying element is at least one of V, Ti, W, Nb, and Ta, and the micro-alloying element is present in the iron-based braze filler alloy at a wt % of less than 1.5;wherein the iron-based braze filler alloy is balanced with Fe.10. A plate ...

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22-09-2016 дата публикации

COOLING SYSTEM TO REDUCE LIQUID METAL EMBRITTLEMENT IN METAL TUBE AND PIPE

Номер: US20160271716A1
Автор: Goebel Timothy L.
Принадлежит:

A system and method for cooling a heat exchanger. 1. A braze furnace cooling system for brazing heat exchangers , the heat exchangers having a plurality of fins and a plurality of return bends , the system comprising:a brazing heat source;a conveyor configured to move heat exchangers in a direction of travel such that the return bends are proximate to the brazing heat source for a period of time;one or more fluid nozzles configured to direct a sheet of pressurized fluid along the plurality of fins.2. The system of claim 1 , wherein the fluid nozzles are configured to provide a laminar flow of fluid.3. The system of claim 1 , wherein the one or more fluid nozzles are oriented perpendicular to the fins of the heat exchanger claim 1 , such that the sheet of pressurized fluid is directed to more than two fins of the plurality of fins.4. The system of claim 3 , wherein the sheet of pressurized fluid is directed to more than five fins.5. The system of claim 1 , wherein the sheet of pressurized air is substantially parallel to the plurality of fins.6. The system of claim 1 , wherein the one or more fluid nozzles are positioned adjacent to the brazing heat source.7. The system of claim 1 , wherein the one or more fluid nozzles are positioned at a location past the brazing heat source claim 1 , with respect to the direction of travel of the conveyor.8. The system of claim 1 , wherein the one or more fluid nozzles are positioned at a distance from the conveyor which is less than the distance between the brazing heat source and the conveyor.9. The system of claim 1 , wherein the one or more fluid nozzles direct a flow of fluid sufficient to pass through the heat exchanger.10. The system of claim 1 , wherein the one or more fluid nozzles are two fluid nozzles.11. A method of cooling a heat changer claim 1 , comprising:moving an unbrazed heat exchanger through a brazing furnace;brazing a joint of the heat exchanger in the brazing furnace;moving the brazed heat exchanger past one ...

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21-09-2017 дата публикации

WELDING HEAD FOR MAGNETIC PULSE WELDING OF TUBULAR PROFILES TO A CYLINDRICAL INNER MEMBER

Номер: US20170266752A1
Принадлежит: VALMET AB

The invention relates to a welding head for magnetic pulse welding of hollow thin-walled profile to an inner member having a complementary outer form to said hollow thin-walled profile. The weld head comprises two movable weld head halves () forming said weld head wherein each half has at least one individual induction coil () connected to a power source independently from the other weld head half, with coils wound in a kidney-shape. The work piece is clamped between shapers () integrated with each half. With this weld head could for example work pieces such as tubular thin-walled profiles be welded, even if they are integrated in a closed tubular design, as the weld head could be closed quickly over the welding position and opened for release of the work piece without experiencing arching in clamping area.

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21-09-2017 дата публикации

METHOD FOR THE PREPARATION OF ALUMINIZED STEEL SHEETS TO BE WELDED AND THEN PRESS HARDENED

Номер: US20170266761A1
Принадлежит:

A method for the preparation of steel sheets for fabricating a welded steel blank is provided. The method includes procuring at least two pre-coated steel sheets, each having a pre-coating of an intermetallic alloy layer, topped by a layer of aluminum metal or aluminum alloy or aluminum-based alloy. The sheets have a principal face, an opposite principal face, and at least one secondary face. The sheets are positioned so a gap between 0.02 and 2 mm exists between the secondary faces. The secondary faces face each other. The positioning of the first and second sheets defines a median plane perpendicular to the principal faces. Layers of metal alloy are removed by melting and vaporization simultaneously on the principal faces, in a peripheral zone of the sheets, the peripheral zones being the zones of the principal faces closest in relation to the median plane.

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28-09-2017 дата публикации

METHOD AND SYSTEM FOR WELDING

Номер: US20170274467A1
Автор: RAJAGOPALAN Shankar
Принадлежит:

A welding system includes a welding station having a weld station computer and a weld system in communication with the weld station computer. The weld system includes a supply of weld material, a welding device, and a weld supply motor assembly that moves the weld material to the welder device. The system further includes a weighting device operatively connected with the weld station computer to measure a weight of the supply of weld material and to communicate the weight of the supply of weld material to the weld station computer; and a sensor operatively connected with the weld supply motor assembly and the weld station computer so as to communicate the speed of the weld supply motor assembly to the weld station computer. The weld station computer is operatively connected to the weld supply motor assembly to control the speed of the motor assembly based on the weight data. 1. A welding system , comprising:a plurality of welding stations, each welding station including a weld station computer and weld system in communication with the weld station computer, each welding station including one or more sensors, the one or more sensors configured to measure weld data including lead wire speed data;a plurality of wireless devices in communication with the one or more of the welding station computers to receive the weld data including the measured lead wire speed data; anda cloud server in communication with the wireless devices, the cloud server being configured to process the weld data including the lead wire speed data, and configured to determine an amount of consumable welding material used by the plurality of welding stations for a given period of time, wherein the cloud server is configured to communicate the amount of consumable welding material used to one or more of the wireless devices.2. The welding system according to claim 1 , wherein the weld system comprises an orbital welder.3. The welding system according to claim 2 , wherein the orbital welder includes ...

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18-12-2014 дата публикации

HEAT PIPE AND METHOD FOR MANUFACTURING THEREOF

Номер: US20140367072A1
Автор: HUNG JUI-WEN, LI SHIH-YAO
Принадлежит: Foxconn Technology Co., Ltd.

Method for manufacturing a heat pipe is disclosed. A tube and a vessel mesh are provided. Solder paste in a pattern is coated on the vessel mesh. The vessel mesh is rolled into a vessel and the vessel is placed in the tube. The tube is heat to weld to the vessel to the tube. The present disclosure also provides an exemplary heat pipe having a vessel welded therein. 1. A method for manufacturing a heat pipe , the heat pipe comprising a tube having an inner wall , a vessel attached on the inner wall of the tube with a patterned solder paste , and working medium sealing in the tube , the method comprising:providing the tube and a vessel mesh;coating solder paste on the vessel mesh in a pattern;rolling the vessel mesh into the vessel and then placing the vessel in the tube; andheating the tube to weld the vessel onto the tube.2. The method of claim 1 , wherein the solder paste is printed in several lines on the vessel mesh.3. The method of claim 1 , wherein the solder paste is printed in a continuous curve on the vessel mesh.4. The method of claim 1 , further comprising cleaning the vessel mesh and the tube prior to the step of coating solder paste.5. The method of claim 1 , further comprising screen printing over the solder paste in the step of coating solder paste on the vessel mesh.6. The method of claim 1 , wherein two edges of the vessel mesh abut each other to form the monolayer vessel in the step of rolling the vessel mesh into a vessel.7. The method of claim 1 , further comprising steps of filling working medium in the tube claim 1 , vacuuming the tube and sealing the tube claim 1 , which are performed in sequence after the step of heating the tube to weld the vessel to the tube.8. The method of claim 1 , wherein the vessel mesh is weaved with brass wires having a diameter of 0.05 millimeter.9. The method of claim 1 , further comprising attaching the solder paste on an outer surface of the vessel to the inner wall of the tube claim 1 , and attaching the portion ...

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28-09-2017 дата публикации

PIPE HANDLING SYSTEM AND METHOD OF JOINING PIPE SECTIONS

Номер: US20170276260A1
Принадлежит: SAIPEM S.p.A.

A method of joining a first pipe section to a second pipe section includes positioning the two pipe sections in an end-to-end configuration to define therebetween a joint to be welded, measuring the degree of alignment of the pipe sections when they are in the end-to-end configuration in a position ready for welding, ascertaining the relative movement required of the pipe sections in order to improve their alignment, effecting the relative movement so ascertained, and welding together the two pipe sections. The method may include the use of geometric data of the end of the pipes in order to ascertain the relative movement required of the pipe sections. A control unit may be used to calculate, using such data, a target orientation that lines up the pipe sections. The measuring step may be performed using, for example, a laser or a camera and backlight. 1. A method of welding two pipes together at sea when laying a pipeline to the sea-bed , wherein the method comprises:holding one end of the pipeline within a J-lay tower on a pipe-laying vessel, the pipeline having a free end which is bevelled ready for welding,the geometry of the bevelled free end of the pipeline having been characterized and stored in the memory of a control system,providing a pipe section having a free end which is bevelled ready for welding,making measurements of the bevelled free end of the pipe section while the pipe section is outside the J-lay tower,characterizing and storing in the memory of a control system the geometry of the bevelled free end of the pipe section with the use of such measurements,the control unit calculating, using the stored characterizations of the geometry of the bevelled free ends of the pipeline and pipe section, a target orientation that lines up the bevelled free ends of the pipeline and the pipe section, andeffecting movement of the pipe section relative to the pipeline in dependence on the target orientation so calculated and bringing the pipe section and the ...

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27-09-2018 дата публикации

Method for Remote Laser Welding with Superposed Oscillating Movement of the Laser Beam

Номер: US20180272466A1
Принадлежит:

A method for the remote laser welding of at least two metal sheets, where at least one metal sheet has a coating with a low boiling point, in particular for welding galvanized steel sheets, includes moving a laser beam at a welding velocity along a welding contour in order to produce a weld seam. The laser beam executes an oscillating movement which is superposed on the welding velocity, where the energy input into the joint is controlled by a power modulation, dependent on the oscillating movement, such that the energy input increases in at least one lateral oscillation periphery or a preceding oscillation periphery of the melt bath volume, but the size of the melt bath surface in the root area remains unaffected. 1. A method for remote laser-beam welding of a first metal sheet and a second metal sheet , wherein at least one of the first and second metal sheets has a coating with a low boiling point , comprising the acts of:moving a laser beam for generating a weld seam at a welding velocity along a welding contour;carrying out an oscillating movement of the laser beam which is superposed on the welding velocity; andcontrolling energy input into a lap joint between the first and second metal sheets by an output modulation that depends on the oscillating movement such that the energy input into at least one lateral oscillation peripheral region, or into a preceding oscillation peripheral region, increases a weld pool volume but leaves a size of a weld pool area in a root region unaffected.2. The method as claimed in claim 1 , wherein the first and second metal sheets are galvanized steel sheets.3. The method as claimed in claim 1 , wherein a fillet is configured on the lap joint and the output modulation includes welding at a first reduced output while the laser beam is deflected laterally to a welding direction onto a first oscillation peripheral region on the second metal sheet wherein the second metal sheet is a lower metal sheet.4. The method as claimed in claim ...

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