Method of raising wear resistance of base material

30-07-2003 дата публикации
Номер:
CN0001432476A
Принадлежит: BenQ Corp
Контакты:
Номер заявки: 07-20-0210
Дата заявки: 15-01-2002

[1]

Technical Field

[2]

The invention relates to a method for increasing wear resistance of base material, in particular to a process for the on the base material needs to be printed, the increase in wear resistance coating method for wear resistance of base material.

[3]

Background Art

[4]

As semiconductor high-integration of the mature development, to the common use of the mobile telephone. Wherein viewing window panel of the mobile phone not only has the protection of the functions of the mobile phone, more can increase the external appearance of the mobile telephone, in order to improve the consumer to favor. Therefore, mobile telephone manufacturers, not to do what it can to the development of a wear-resistant and with the window panel outer surface of the mobile telephone.

[5]

In the case of general mobile telephone message caption display window panel, with the same appearance and a transparent, wear-resistant, the strength requirement, and usually finally also be printed on the window panel surface acting in cooperation with printing of text or graphics. Viewing window panel manufacturing the substrate for multi-is made of plastic material. However, since general plastic material is relatively soft, wear-resistant, unable to reach the required intensity, so usually are required to in order to hardening treatment.

[6]

Although physical hardening treatment (such as sputtering Sputtering) also can achieve enhanced hardness, the purpose of the wear [...] , but because the apparatus is expensive, and less the low output rate; for the general consumer electronic product (such as a mobile telephone) of the window panel, its hardening treatment liquid multi-purpose chemical plating film.

[7]

General manufacturing viewing window panel of a mobile phone 100 as shown in Figure 1 of the method, the injection molding of a transparent substrate 1, and the base material 1 is arranged in the chemical liquid medicine dip coating, and then, on the substrate 1 to form a hardened layer on the surface of 2 in order to harden its substrate 1 ; then, cleaning the substrate 1, so as to avoid substrate 1 of the chemical remains on the liquid particles impact on the quality of the subsequent process. Finally, surface printing, the hardened layer 2 is formed on a printing layer 3, in order to complete its viewing window panel 100 process. Wherein the printing layer 3 the use of ink will usually dissolve in chemical dip coating of liquid, therefore, form the harden layer 2 chemical dip coating steps, must be in the form a printing layer 3 on the surface of the before the printing step.

[8]

However, the above-mentioned traditional process, has the following shortcomings:

[9]

1. The surface hardening treatment process for immersion plating, is formed on the window panel to the crystallization point or defects such as dark spots or the like, the beautiful appearance of the viewing window panel affected.

[10]

2. The surface hardening treatment process for immersion plating, to on the panel of the window on the small holes, caused by the capillary phenomenon of the liquid immersion plating of signal of the hole is filled, thereby causing panel can't be designed too much restriction of the hole.

[11]

3. The surface hardening treatment process for immersion plating, the substrate is etched on the bottom surface of the uneven to form a rainbow-like refraction, dialysis viewing window panel of impact.

[12]

4. Printing ink to the dip coated on the hardening substrate, the phenomenon of to smudge an ink, caused by the defects of the FONT generation serrated.

[13]

5. Printing ink to the dip coated on the hardened substrate, its adhesion is not good, the phenomenon of a fall off easily.

[14]

To sum up, this invention is of the window panel to the traditional shortcomings of the technological process, the method of providing a solution.

[15]

Content of the invention

[16]

The purpose of this invention is to provide a printed transparency substrate to increase the abrasion resistance of the method.

[17]

The invention of the method for increasing the wear resistance of base material, first injection molding a substrate, its material can be a plastic or a PC material, can also be a transparent substrate or a non-transparent substrate. Furthermore, surface printing, a printed layer formed on the base material, finally, use of coating technology, and is the outside of the printing of the substrate, forming a wear-resistant coating, in order to harden the whole substrate. Through the use of this invention with light transmittance and the anti-abrasion coating, to replace the known method uses chemical immersion plating wear-resistant pharmaceutical method, process solve the known problems has been the shortcoming of the method for a long time. To process needs to be printed, and need to be subjected to hardening treatment to [...] transparency abrasion of the substrate, the invention is also the first known chemical dip plating process for hardening before they can be printed on the limit, can also be during the injection molding of the substrate after the step a, first carried out to form the printing layer, and then wear resistant paint coating, the purpose of the device is resistant to wear.

[18]

To allow the above-mentioned purposes of this invention, the characteristic and can be more clearly understood, a preferred embodiment for next cultural spy , as detailed as follows.

[19]

Description of drawings

[20]

To allow the above-mentioned purposes of this invention, can be more obvious is easy and, for below a plurality of the preferred embodiment, as detailed as follows.

[21]

Figure 1 is based on the traditional process of the window panel.

[22]

Figure 2 the method according to the technology of the invention completed by the viewing window panel.

[23]

Figure 3 is another form of the invention the embodiment of the window panel.

[24]

Mode of execution

[25]

The present invention provides a method for increasing wear resistance of base material, this kind of method can be applied to any of the process needs to be printed on the substrate, which can be a plastic base material or a PC substrate of material; the substrate itself can be a transparent substrate or a non-transparent substrate. Please refer to the fig. 2, in the Figure of the display according to the present invention the completion of the process for viewing window panel 200. First of all, injection molding a substrate 21, the substrate 21 in accordance with the shape of the viewing window panel 200 application may be, for example, mobile telephone to the transparency of the window panel substrate. Furthermore, surface printing, on the substrate 21 a is formed on the printing layer 23, printing layer 23 is in accordance with the viewing window panel 200 surface of the art design, such as the manufacturer's trade name, words or patterns, and so on. Finally, use of coating technology, a wear-resisting coating 22 uniformly on the substrate printed layer 21 and 23 of the external, form a wear-resistant layer, in order to harden the whole substrate 21, and complete viewing window panel 200. Because the method of the invention uses the abrasion-resistant coating 22, does not influence the printing layer 23 of the nature, therefore, a first print layer 23, re-coating of the upper wear-resisting coating 22, does not affect the quality of the viewing window panel of the invention.

[26]

Wherein the method of the invention uses the abrasion-resistant coating 22 has a light-transmitting and the nature is good wear-resistant high hardness two kinds of characteristics: the former can be avoided because the characteristics of the coated with a layer of wear-resisting coating 22 the rear, resulting in printing layer 23 of the original color-changing, the latter can achieve increase of this invention the substrate 21 the purpose of hardness. This invention has light roughness the nature is good and large two kinds of property of the hardness of the wear-resisting coating 22, can be generally does not absorb visible light of the UV coating, in a preferred embodiment, wear-resistant coating of the present invention by the industry small dish DTC-6512 of high-precision UV coating.

[27]

Please refer to the fig. 3, which is another form of the present invention viewing window panel 300 embodiment. First of all, injection molding a substrate 31, then, use of technology, a wear-resistant coating 32 is uniformly applied to the substrate 31 of the external, form a wear-resistant layer, finally, surface printing, the wear-resistant coating 32 forming a printing layer 33, in order to finish the viewing window panel 300. With the Figure 2 embodiment is different, Figure 3 example first coating of a wear-resistant coating 32 steps, to form the printed layer 33.

[28]

Moreover, because of the process environment clean degree viewing window panel of the present invention play an important role in the quality of the. Therefore, any embodiment of this invention in between any two steps, can be made in accordance with the actual needs, to add a cleaning step, in order to guarantee the cleanliness of the process environment.

[29]

The increase of this invention offers a method for wear resistance of base material, has at least the following advantages:

[30]

1. This invention utilizes the coating technology hardening substrate, rather than traditional immersion plating of the surface hardening treatment process, the viewing window panel is not easy to form the crystallization point, the appearance defect such as dark spots or the like. More is not easy to the window is formed on the hole of the panel the phenomenon of signal, to viewing window panel can be removed too many design restrictions of the hole.

[31]

2. Traditional immersion plating of the surface hardening treatment process, the substrate surface will be caused by erosion, due to the erosion of the whole substrate is not easy to completely identical, which is the refraction of a rainbow like. The method of the invention uses the coating of a wear-resistant coating, even because the coating is not completely uniform, however, because it is a wear-resistant coating of the material does not absorb visible light, abrasion-resistant coating of the thick or thin will not affect window dialysis of the panel.

[32]

3. Because the method of the invention uses the abrasion-resistant coating would not affect the nature of the printed layer, therefore, printing ink to the dip coated on the hardened substrate, it is not apt to have the phenomenon of smudge of the ink, can avoid the shortcoming of the FONT generation serrated. More will not be because the adhesion of printing ink is not good, and the phenomenon of loss. Therefore, the technique of the invention rate far higher than that of a traditional technology.

[33]

In sum, although the invention has been disclosed as above with preferred embodiment, but it is not used to limit the invention, technical personnel in the field of the present invention without deviating from the spirit and scope of the, various changes can be made with the retouch.



[1]

The method of raising wear resistance of base material includes injection to form the base material, printing on the base material with ink and painting one antiwear paint layer on the base material;and the painting step may be also set before the printing step. The said method can avoid the demerit of surface hardening, which always presents after chemical immersion plating. The said method is especially suitable for base material to be post-printed.



1. A pair of transparent substrate to increase the abrasion resistance of the method, the method comprises:

Injection molding the transparent substrate;

Using ink printing the transparent substrate; and

Coating with a wear-resistant coating on the transparent substrate.

2. Method according to Claim 1, wherein the transparent substrate is a PC substrate of material.

3. Method according to Claim 1, wherein the transparent substrate is a plastic substrate.

4. Method according to Claim 1, wherein the abrasion-resistant coating is a non-absorbing coating UV of the visible light.

5. A pair of transparent substrate to increase the abrasion resistance of the method, the method comprises:

Injection molding the transparent substrate;

Coating with a wear-resistant coating on the transparent substrate; and

Using ink printing the transparent substrate.

6. Method according to Claim 5, wherein the transparent substrate is a PC substrate of material.

7. Method according to Claim 5, wherein the transparent substrate is a plastic substrate.

8. Method according to Claim 5, wherein the abrasion-resistant coating is a non-absorbing coating UV of the visible light.

9. A non-transparent substrate to increase the abrasion resistance of the method, the method comprises:

Injection molding the non-transparent substrate;

Using ink printing the non-transparent substrate; and

Coating with a wear-resistant coating on the non-transparent substrate.

10. Method according to Claim 9, wherein the non-transparent substrate material of the substrate is a PC.

11. Method according to Claim 9, wherein the non-transparent substrate is a plastic substrate.

12. Method according to Claim 9, wherein the wear-resistant coating is a non-absorbing coating UV of the visible light.

13. A non-transparent substrate to increase the abrasion resistance of the method, the method comprises:

Injection molding the non-transparent substrate;

Coating with a wear-resistant coating on the non-transparent substrate; and

Using ink printing the non-transparent substrate.

14. Method according to Claim 13, wherein the non-transparent substrate material of the substrate is a PC.