MORTAR USING ACTIVATED PARTICULATE MATERIALS

12-10-2017 дата публикации
Номер:
KR1020170111373A
Принадлежит:
Контакты:
Номер заявки: 00-16-102036680
Дата заявки: 28-03-2016

[1]

The present invention refers to mortar relates to using active powder, specifically cement part number replaced with the ash initial strength and is manufactured at active powder active using mortar in the form of are disclosed.

[2]

Building dry mortar (Pre-a blended Mortar, Dry Ready Mixed Mortar) is produced in opening 1990's from station begins to be but, with the storage quality and increase the amount of in-situ construction hereinafter for blending at the time of on-site construction of the electric walls are disclosed.

[3]

Dry mortar sand completely drying, particle size classification according to mixing and reprograms sand (70 - 75%) (Portland cement, blast furnace slag cement, rapid set cement such as) a cement-based core (25 - 30 wt %) number by mixing high pressure liquid coolant therein. Binder is generally cement, gypsum current, food, fly ash, blast furnace slag perfect, chemical mixed number needed number by adding high pressure liquid coolant other (a compensation patent number 1341530 call reference).

[4]

In addition, the physical properties of table 1 KS (KS L 5220; drying cement mortar) such as represented by the standard are specified, major performance evaluation item include compressive strength, exhibit, air or the like is cited.

[5]

Item[Ppwum seven floor panelGeneral floor panelMasonrySuspension system for
Compressive strength (MPa)76 or more7 or more8 or more14 or more
289 or more10 or more11 or more21 or more
(Wt %) exhibit75 or more70 or more70 or more65 or more
Air (vol %)-27 hereinafter27 hereinafter27 hereinafter
For sand content (wt %) (0. 15 mm body [...])75 hereinafter78 hereinafter82 hereinafter78 hereinafter
Maximum size (mm) (standard material) for sand95 through (wt %) or more4. 04. 04. 755. 6
100 through (wt %) or more4. 754. 755. 66. 7
Non: 0 for sand maximum size. The distal [...] 15 mm body 100 (wt %) are disclosed.

[6]

On the other hand cement industry related applications including the material and construction material in the art mirror number than the aluminum layer and the environment-friendly material, number and diameter of material ensure method include mortar number such as fly ash or blast furnace slag cement with reducing the amount the other morning fair amount of pin is increasing number method.

[7]

The purpose of the invention is mechanically activated number (positive number, residue) engaged with the portion of the ash and fly ash cement mortar [...] replace number in a number are disclosed.

[8]

According to the present invention using mortar is made active powder

[9]

10 wt % gypsum, cement 60 wt %, 10 wt % blast furnace slag, and active powder 20 wt % including a mixed powder;

[10]

The outside it will do with sand 250 wt % to said mixed powder; and

[11]

The outside it will do with mixed water and for mixing said mixed powder 65 wt % composition,

[12]

The weight ratio of said fly ash is fly ash active positive number active powder consists of active number 9:1 characterized.

[13]

According to the present invention using dry mortar is made active powder

[14]

10 wt % gypsum, cement 60 wt %, 10 wt % blast furnace slag, and active powder 20 wt % including a mixed powder;

[15]

The outside it will do with sand 250 wt % to said mixed powder; and

[16]

The outside it will do with mixed water and for mixing said mixed powder 65 wt % composition,

[17]

The weight ratio of said active residue number 9:1 active powder consists of active fly ash fly ash is characterized.

[18]

The present invention refers to cement a portion active positive number ash, active cup city ash, the ash active number replaced with the early strength and workability and is improved in number mortar [...] substrate.

[19]

The present invention refers to cement a portion active positive number ash, active cup city ash, the ash active number replaced with the mirror number and improved mortar compound number [...] substrate.

[20]

Also the present invention is characterized in that a fly ash using 10 wt % Figure 1 shows a positive number represents a steel compression of mortar are disclosed. Figure 2 shows a the present invention is characterized in that a fly ash residue also represents a steel compression of mortar using 10 wt % are disclosed. The present invention is characterized in that the Figure 3 shows a number of mortar using 10 wt % ash also represents a steel compression are disclosed. Figure 4 shows a positive number 20 wt % fly ash and fly ash using compression of each active residue active also represents a steel mortar are disclosed. Figure 5 shows a positive number is also active fly ash and active number represents a steel compression of mixed ash mortar are disclosed. Figure 6 shows a compression of the mortar is mixed ash residue also active fly ash and active number represents a steel are disclosed. Figure 7 active positive number the ash fly ash and active number represents a mixed flow mortar are disclosed. Figure 8 active residue is ash fly ash and active number represents a mixed flow mortar are disclosed.

[21]

Hereinafter, according to the present invention with reference to a drawing using active powder dry mortar through a browser substrate.

[22]

To the present invention activated powder has a positive number, fly ash and the ash residue number is activated, the vibrating with wheat comminuted fly ash (positive number, residue) 30 - 90 minutes, 5 - 15 wt % 5 - 15 wt % on the outside it will do with the ash to the ash number the number 100 wt % anhydrite and mixing in 3 - 10 minutes after vibration mill grinding hydration be mechanically activating other. The anhydrite and gypsum instead, using gypsum disapproval.

[23]

General domestic building floor mortar blended in such a proportion (Ref.) (stage, mixing number ratio is adjusted upwards 2 ∼ 3%) precursor to the table 2, the ash and fly ash residue number number/physical properties analysis and evaluation also substituted with positive activity was used.

[24]

ClassificationRef. Active positive numberActive residueThe active number
A1A2A3B1B2B3C1C2
Gypsum10 (50g)1010101010101010
Cement70 (350g)7060607060607060
Fly ash10 (50g)01000100010
Blast furnace slag10 (50g)1010101010101010
Active positive number fly ash010102000000
Active fly ash residue000010102000
The ash active number00000001010
Chlorine100 (500g)100100100100100100100100
Sand250 (1250g)
Mixed water65 (325g)

[25]

Table 2 positive number/10 wt % or 20 wt % 0.50 to the fly ash residue substituted such as activity, which was used by substituting a number 10 wt % active. 20 wt % fly ash (AFA) (A2, A3) is fly ash (FA) existing in active positive number positive number 10 wt % 10 wt % + (A2) substituted active 20 wt % 0 wt % + positive number (A3) fly ash or existing fly ash fly ash tree within a combining active, 20 wt % 10 wt % 10 wt % + existing fly ash residue at the time of active residue (ARFA) fly ash (B2) or existing fly ash residue substituted fly ash (B3) 20 wt % 0 wt % + combining active active fly ash was the lower end of the reference. The active number 10 wt % 0 wt % + (C1) existing on the face of the ash (APA) fly ash the ash 10 wt % 10 wt % + active number (C2) conditions existing ash fly ash are no active number front and rear.

[26]

Positive number/activeResidueFly ash The number and active Ash 10 wt % of compression strength analysis using mortar

[27]

Table 2 hereinafter as chronic mortar prepared by the number of compression strength such as is described substrate.

[28]

The general bottom mortar (Ref.) 3 14 one mode of compression strength. 6 mpa, 7 21 during curing. 6 mpa are disclosed.

[29]

Also the present invention is characterized in that Figure 1 shows a positive number represents a compression of 10 wt % fly ash using mortar (A1) steel are disclosed. One mode 3 15 as shown. 8 mpa, 7 23 during curing. 1 mpa are disclosed.

[30]

In addition, fly ash (crushing) blended with 10 wt % 10 wt % fly ash on active positive number existing mortar (A2) is shown in one mode as also 2 3 12. 0 mpa, 7 19 during curing. 3 mpa are disclosed.

[31]

I.e., Ref. 10 wt % fly ash (A1) used compression strength ratio active positive number contrast when most transmission option. Corresponding coordinates (A2) by 10 wt % fly ash when used in each active solidification positive number, i.e. cement content (A1) is active when using fly ash when 10 wt % 10 wt % reduced positive number decreases than a strength ratio is shown. I.e., existing active powder is fixed strength alone 10 wt % fly ash to replace a low thermal conductivity but are derived, by mixing it with existing fly ash (crushing) is fixed shown decreases. Such phenomenon can be active even when used for a fly ash residue as in Figure 2 are expressed.

[32]

As shown in fig. 3, in the case of the fly ash is ash active number 10 wt % ash when used in active to replace a number (C1), compressive strength rises is larger when the width, 10 wt % 10 wt % ash (C2) is simultaneously mixing the fly ash on existing active number when existing 10 wt % fly ash (Ref.) similar to a compression intensity values shown in use. I.e., the ash (C2) 10 wt % 10 wt % + 7 compressive strength fly ash up even when existing active number by grouping, i.e. cement 60 wt % reduction in compression strength properties has been confirmed that the difference is not even up to 70 wt %. The reaction of the active number CA crystal contained ash ring person [thu compound according to strength and low thermal conductivity along generating instance's oldest.

[33]

In each case, flow value is higher active powder in use some 24.4, general bottom mortar (Ref.) 196 mm min of flow. The ash Ref active number during use. Low flow value-width than precursor, the active number (C1) is 192 mm flow value gata 10 wt % ash in use. The active number Ref and the ash. Flow difference was 4 mm level. (RFA) is not high and the lowest flow is fly ash residue, the flow value is 184 mm min. In addition fly ash (A1) and the highest flow value is positive number is not active, the flow value is 199 mm min.

[34]

[35]

Positive number/activeResidueFly ash 20 wt % of compression strength analysis using mortar

[36]

Figure 4 shows a positive number 20 wt % fly ash and fly ash using compression of each active residue active also represents a steel mortar are disclosed.

[37]

Active positive number of compression strength (A3) using mortar (cement 60 wt %) fly ash 20 wt % 10 wt % fly ash (cement 70 wt %) lower than the intensity values using existing mortar shown. (7 curing existing 10 wt % fly ash (Ref.) compression strength: 21. 6 mpa, active positive number 20 wt % fly ash: 19. 9 mpa, active residue fly ash: 19. 3 mpa).

[38]

Active positive number when a mutual use 20 wt % active fly ash fly ash residue, mortar compressive strength but similar levels, high-width result value derived active positive number 7 compressive strength fly ash in use been. Positive number solidification 196 mm and 194 mm respectively existing comparable but active flow is fly ash, fly ash residue 189 mm 5 mm reduced [...] ash as compared than in active use. 4 active positive number/20 wt % fly ash residue from initial 3 and 7 also order same as that necessarily identifying capable of substantially enhancing strength.

[39]

In the present invention based on the fly ash 10 wt % 10 wt % + 3 also for early strength increase active number of compression strength (C2) (total 20 wt %) existing ash when used in existing similar 10 wt % of compression strength only fly ash as a result, the enhanced early strength properties as well as the mixed ash/active number.

[40]

Early strength (AFA)/(ARFA) positive number for increase of active chronic active fly ash (APA) the ash residue number each 5 wt %, 10 wt %, as well as the 15 wt % and a mixing in 20 wt %. 6 activity such as fly ash and active residue number 5 and also the ash fly ash also positive number active when increasing the compressive strenght-width (APA) mixing amount tends updated by precursor, 3 and 7 (cement 70 wt %) 10 wt % fly ash (FA) existing similar compression intensity values used for diagnosing both shown.

[41]

The ash residue number 7 and Figure 8 (APA) is also added 5 ∼ 20wt % active positive number/active fly ash exhibits to use mortar flow value. The ash (APA) upon addition of 10 wt % active number increased flow in-width up but, 15 wt % or more but to read, these flow difference extremely disclosed. (200 mm maximum, minimum 195 mm).

[42]

Or more from the results of experiments, when the active number added ash, fly ash residue sufficiently early strength of mortar positive number/active will find exercise can be used. I.e., replace existing cement 10 wt % 10 wt % fly ash (FA) in addition further can replace the fatigue strength. (B) when a repository prestressed strength and workability, the optimum condition of active number has been confirmed that the condition that 10 wt % ash were added.

[43]

Or more by the results of experiments, preferably according to the present invention using dry mortar desulfurization gypsum 10 wt % active powder, cement 60 wt %, 10 wt % blast furnace slag, and active powder mixed powder mixed with 65 wt % 20 wt % including the outside it will do with a sand mixing and be 250 wt % composition, where the active number 9:1 weight ratio active positive number active powder consists of fly ash is fly ash.

[44]

According to the present invention represented by the active powder preferably using 10 wt % desulfurization gypsum, cement 60 wt %, 10 wt % blast furnace slag, and active powder mixed powder mixed with 65 wt % 20 wt % including the outside it will do with a sand mixing and be 250 wt % composition, wherein the weight ratio active fly ash consists of fly ash is active powder active residue number 9:1.

[45]

On the other hand, according to the present invention active powder using mortar of compression strength additional tetracycline drying shrinkage safety operation can be additional mixing of ceramic fibers for assuring a mortar number.

[46]

Preferably, ceramic fiber coated fiber, glass fiber and carbon fiber etc..

[47]

The outside it will do with respect to the amount of ceramic fiber 100 wt % powder 0. 1 - 0. 5 wt % which is mixed, in respect to the experiment 100 wt % powder 0. 2 wt %, 0. 4 wt % and 0. By mortar of flow created by mixing the outside it will do with 6 wt % were measured. A positive number to 0 active fly ash basalt fiber. Mixing 2 wt % when flow value is 191 mm, 0. 4 wt % when mixing 190 mm, 0. 6 wt % in the case of pulse mixing 181 mm, glass fibers 0. 2 wt % when mixing 191 mm, 0. 4 wt % when mixing 185 mm, 0. In the case of mixing 176 mm 6 wt % min. In addition, carbon fiber 0. In the case of mixing 2 wt % 198 mm, 0. 4 wt % when mixing 193 mm, 0. 6 wt % min 192 mm when mixing. I.e. fiber mixing quantity reduced workability by rotation of the price gradually increased according to the increase flow value are expressed. (Fly ash when used only active positive number 196 mm) however carbon fiber 0. Upon addition of 2 wt % nickel-width is rather flows. The fiber contents of 0. 2 wt % level has been determined.

[48]

Or more description is to exemplify the feature of the present invention according to the user connects to the generally described, the present invention belongs the consultation with knowledge of the present invention modifications and various properties inputted from deviating from a NaOCl essentially deformable will. Thus, the present invention embodiment posted to define but rather to explain the feature of the present invention examples and, this embodiment of the present invention by example and not the limited range of feature. The claims of the present invention scope of protection below must be interpreted by, the feature of the present invention evenly all rights thereof in a range range will be interpreted.



[1]

The present invention relates to a mortar using activated particulate materials having improved initial strength and workability by replacing a part of cement with activated paper ash. The mortar using the activated particulate materials according to the present invention comprises: a mixed powder containing 10 wt% of desulfurized gypsum, 60 wt% of cement, 10 wt% of blast furnace slag, and 20 wt% of activated particulate materials; 250 wt% (in outer percentage) of sand for the mixed powder; and 65 wt% of mixing water (substituted to fine aggregate) for the mixed powder, wherein the activated particulate materials comprises active purified fly ash and activation-restrained fly ash at a weight ratio of 9:1.

[2]

COPYRIGHT KIPO 2017

[3]

[4]

  • (AA) Compression strength (MPa)
  • (BB) Curing time (days)



10 wt % gypsum, cement 60 wt %, 10 wt % blast furnace slag, and active powder 20 wt % including a mixed powder; the outside it will do with sand 250 wt % to said mixed powder; and said mixed powder for mixed water and mixing the outside it will do with 65 wt % composition, said fly ash is fly ash is active number active positive number active powder 9:1 weight ratio active powder in that it consists in using mortar.

According to Claim 1, the number is said to be 5 - 15 wt % on the outside it will do with the active number 100 wt % ash 5 - 15 wt % anhydrite and mixing ash hydration grinding and then activated with an active powder using a mortar.

According to Claim 1, said mixed powder to the outside it will do with said mortar is 0. 1 - 0. 5 wt % ceramic fibers using powder active mixing of mortar.

According to Claim 3, said ceramic fiber coated fiber, glass fiber and carbon fiber including active powder using a mortar.

10 wt % gypsum, cement 60 wt %, 10 wt % blast furnace slag, and active powder 20 wt % including a mixed powder; the outside it will do with sand 250 wt % to said mixed powder; and said mixed powder for mixed water and mixing the outside it will do with 65 wt % composition, said active fly ash residue number fly ash is active the active powder 9:1 weight ratio active powder in that it consists in using mortar.

According to Claim 5, on the outside it will do with the ash from the ash to be 100 wt % anhydrite and said active number number 5 - 15 wt % 5 - 15 wt % hydration grinding and then activated with an active powder mixing using a mortar.

According to Claim 5, said mixed powder to the outside it will do with said mortar is 0. 1 - 0. 5 wt % ceramic fibers using powder active mixing of mortar.

According to Claim 7, said ceramic fiber coated fiber, glass fiber and carbon fiber including active powder using a mortar.