Hydrogel patch manufacturing equipment
An apparatus for manufacturing a hydrogel cosmetic patch, is provided to minimize the generation of badness by precisely forming, raw material feeding and forming one packing process. In general . a cosmetic patch represented by a mask pack is impregnated with a functional cosmetic to cover the skin. However, in recent years, there has been proposed a cosmetic patch capable of more densely massively managing a portion, of a face, that is, a snow or a mouth, and. . Is a cosmetic patch using hydrogel as a raw material. , Discloses a cosmetic composition which can contain a large amount of moisture in the structure without being dissolved in water and has flexibility like natural tissues so that various, moisturization and nutrition supply or keratin removal effects through control of the type and content of the hydrogel are continuously developed. In, when preparing such a cosmetic patch, a hydrogel containing a cosmetic ingredient is applied to a patch fabric, and then, the patch fabric is cut and laminated one by one by one . to cut and stack the patches. , In Korean Patent 1776185 (2017.09.01.), and 485634, a method for automating the cutting of a cosmetic patch is proposed, but (2018.01.29.) is a problem in that only a part of the process of cutting and packaging in several processes is automated, and productivity is still lowered . In addition, hydrogels have the advantages of being flexible as described above, but, are often twisted in the course of manufacturing due to such flexibility and tensile forces. There is a problem that there is no distinct difference in the process. That is, beauty pads are loaded into a packaging container to be loaded into the packaging container, so that it is difficult to continuously monitor the production process since the raw material pad or the cut-off cosmetic pad is stuck to the packaging container once during the step. , If the operator confirms the wrong packaged state, it is difficult to stack the beauty pad decades accumulated in the container one by one by using the tweezers, and the labor is unnecessarily consumed in the process. Also, if the worker fails to find the same problem as the management small hole, the packaged product can be shipped while twisting occurred, which causes serious problems in the marketability. , Is a perspective view of the present invention to provide a hydrogel cosmetic patch manufacturing device capable of stably supplying and transferring a raw material pad having an adhesive property and preventing a cutting error caused by adhesive properties of torsion or hydrogels in a step, packaging step. , The apparatus for cutting a hydrogel sheet according to claim, wherein the release sheet is adhered to both surfaces of the hydrogel sheet in a state in which the release sheet is adhered to both surfaces of the hydrogel sheet by means of a cutting die, a winding roll for driving, winding rolls, and a plurality of guide rolls for guiding the release sheet to the lower surface of the hydrogel sheet. The separation device, separates the release sheet from the lower surface of the hydrogel sheet by using a cutting mold and a sheet supply device for separating the release sheet from the lower surface of the hydrogel sheet by a cutting die and curing . The separation apparatus comprises a transfer device, for separating the release sheet from a, lower surface of the, hydrogel sheet and a sheet feeding, device for separating the release sheet from the lower surface of the hydrogel sheet by a cutting die, sup .sup. sup. sup. sup. sup. sup. sup. sup. , Is a flowchart illustrating a method of controlling tension of a release sheet which is separated from a hydrogel sheet by operating one of the guide rolls on the upper side of the hydrogel sheet, to adjust tension of the release sheet separated from the hydrogel sheet. A manufacturing apparatus of hydrogel cosmetic patch, is provided, to automate all processes for manufacturing a hydrogel cosmetic patch, to transfer, hydrogel materials or hydrogel sheets, and to perform accurate cutting and packing. A method, for manufacturing a semiconductor device is provided to prevent foreign materials from being buried in,step,and a packaging process, thereby reducing manufacturing costs, and improving product quality by remarkably reducing defective product mass production. Also, the, hydrogel material and the hydrogel sheet can be stably supplied and delivered to quantify the functional components contained in the cosmetic patch, thereby ensuring uniformity of the appearance and thickness of, cosmetic patches. 1 Is a schematic diagram of a hydrogel cosmetic patch manufacturing apparatus of the present invention. FIG. 2 is a perspective view of FIG. 2. 3 Is a partially enlarged view of FIG. 2. 4 Is a detailed structure showing a material input step of the present invention. 5 Is a detailed structure showing the cooling process of the present invention. 6 Is a detailed structure showing the cutting and packaging process of the present invention. 7 Shows an operating structure of a cutting device of the present invention. 8 Is a schematic view of a tension adjusting device of the present invention. 9 Shows the operation of the tension adjusting device of FIG. 8 and the winding structure of the release sheet. , The present invention will be described in detail with. 1 And 3: The apparatus for manufacturing a hydrogel cosmetic patch of the present invention comprises: a feeding device, for supplying (100) hydrogel raw materials; and a separation device, for separating the release sheet (200) adhered to both surfaces of, and a hydrogel sheet (300) . (400) and a container feeding device, for cutting the, hydrogel sheet (1) and (2) for feeding (600) the hydrogel (700) material, or the hydrogel sheet into the shape of a, beauty patch, and (700) a packaging device (500) for supplying a packaging container. As shown in FIG. 4, the raw material supply (100) may include a supply tank, and a casting drum (100) for supplying the liquid hydrogel raw material from the supply tank (110) and supplying the liquid hydrogel raw material to the (130) sheet form, and the liquid hydrogel raw material supply, may be supplied in the form of a sheet. (120). The supply tank (110) is configured to maintain a liquid state without curing a hydrogel raw material, (110), and, may be equipped with a heating unit to keep the temperature set by the operator constant. The spreader box (120) is connected to the supply tank (110) and the pipe (115) and the, pipe (115) may be equipped with a valve for opening and closing the hydrogel raw material supply line or adjusting a flow rate. The relatively small hydrogel raw material supplied from the supply tank (110) is continuously supplied to the spreader box (120). The surface of the casting drum (130) can be applied in sheet form. At this time, the casting drum (130) is formed in a shape of a box exposed to a top part of, st box (120) while rotating by a motor operation, and the hydrogel raw material contained in the spreader box (120) can be applied to the surface of the casting drum (130). Also, in another embodiment of the spreader box (120), the spreader box (120) is positioned above the casting drum (130) and, spreader box (120) is closed, and the hydrogel raw material filled therein can be spread to the surface of the casting drum (130) at a constant pressure by pneumatic or hydraulic pressure. At this time, the inside of the casting drum (130) may be equipped with a cooling device for cooling the cooling water while circulating the cooling water, and cooling the hydrogel raw material with a low temperature liquid. (130). Further, the cooling time of the cooling apparatus (130) may be further reduced by cooling the cooling apparatus (300) by the pre-cooling, (300). The sheet supply (200) supplies the release sheet (100) to both sides of the hydrogel material supplied by the raw material supply, respectively, and is supplied to the upper side of (130) casting drum (2) and the downward side (1) of the hydrogel sheet, to adhere the release sheet (2) to the upper and lower surfaces. To this end, the sheet feeding device (200) is provided with a supply roll (210) on which a release sheet is wound to guide the release sheet drawn from the supply roll (210) to the casting drum (130). In this case, the mold drum (130) may be provided with a release sheet (2) supplied from a lower portion thereof so that the release sheet (2) is first guided to the casting drum (130) and a hydrogel material (2) is applied to the surface of the release sheet (1) to guide the mold drum, to the upper side of (130) casting drum (130). (140). Then, the mold drum (130) and the auxiliary casting drum (140) are guided to the cooling device (300), and the thickness of the hydrogel material can be adjusted by adjusting the interval between, casting drum (130) and auxiliary casting drum (140). To this end, the auxiliary casting drum (140) may be equipped with a height adjusting device, to adjust the height of the upper phase (and), and the interval adjusting device may be configured to allow the auxiliary casting drum, to be moved manually at a height of (140) by a spiral method . Thus, the mold drum (130) and the auxiliary casting drum (140) are passed to both sides of the hydrogel material in a pressure-sensitive adhesive state and transferred to the cooling apparatus, by, conveying apparatus (400) after (300). The cooling device (300) is configured to cool and harden the hydrogel raw material, and the sheet feeder (100) to cool the hydrogel sheet at a low temperature while the release sheet (200) is adhered to both surfaces of the hydrogel raw material. (2). As shown in FIG. (300), the cooling apparatus 5 includes a refrigerant unit (320) disposed in the casing (340), and a draft (322) is formed at both sides of the casing, and the transfer (400) is disposed at both sides of the casing. The cooling conveyor (410) may be cooled, and the refrigerant means (340) may be disposed directly above the cooling conveyor (410). In this case, in order to increase the cooling efficiency of the hydrogel material inside the casing (320), both upper and, lower parts of the hydrogel material may be cooled by cold air . and the cooling conveyor (410) may be made of a porous material. Since the hydrogel raw material supplied to the, cooling unit (300) is not yet cured, the hydrogel raw material should be cured into the hydrogel sheet while maintaining smoothness of the hydrogel raw material. For this purpose, the porous material (410) is used to prevent the, hydrogel raw material from sagging when the cooling conveyor (410) is to be formed on the sheet, and the cooling conveyor, may be formed to have a porous function by punching a general conveyor . The transfer apparatus (400) may transfer the hydrogel sheet to the cooling apparatus (300) or transfer the completed hydrogel sheet to a separate,stage, package after cooling, as described above by operating the conveyor by a motor drive. The transfer conveyor (400) includes the cooling conveyor (410) to transfer the transfer conveyor, cutting apparatus (420), and the forming conveyor (600) disposed in the packing apparatus (700) to drive the hydrogel sheet (430), and may include a servomotor (1) for driving the driving motor (440), to move the forming conveyor (450), in a forward direction and temporarily rotating the guide roller (460), (470) hydrogel sheet in the reverse direction. (410). The cooling conveyor (410) is disposed in the cooling apparatus (300), as described above, and further description thereof is omitted. The transfer conveyor (420) moves the hydrogel sheet (300) withdrawn from the cooling apparatus (1) and the release sheet (2) to the cutting apparatus (600) and the packaging apparatus (700) so that, pieces of the conveyor roller (422) are arranged horizontally so as to surround the, conveyor rollers (422), and the transfer conveyor (420) is configured to move while maintaining the horizontal state. The transfer conveyor (420) can be placed against the forming conveyor (600) arranged in the cutting device (700) and the packaging device (430) and, hydrogel sheets can be linked via the transfer conveyor (420) to the forming conveyor (430) and transported. In addition, the forming conveyor (430) is configured such that several conveyor rollers (432) are arranged horizontally so as to surround, of the conveyor rollers (432), and the forming conveyor (430) is configured so as to surround one of the plurality of conveyor rollers (.) so that the hydrogel sheets can be moved while maintaining a horizontal state. The guide roller (440) can be additionally mounted for safe transport of the hydrogel sheet (410) between the cooling conveyor (420) and the transfer conveyor (430) and the forming conveyor (450) and the drawing conveyor (1) . and when each conveyor is arranged spaced apart, the guide roller (440) is arranged to be spaced apart, from each other for stable guidance of the hydrogel sheet therebetween. The plurality of guide rollers (440) may be mounted thereon. The pull-out conveyor (450) is configured to collect residues left after being cut into a cosmetic patch in the cutting apparatus (600) and the packaging apparatus (700), and a collection tank capable of collecting and storing residues at the end of, extraction conveyor (450) can be provided. When the foreign material is not introduced into the collection tank . the residue may be collected to reuse the hydrogel raw material. Also, the conveyor (410), the transfer conveyor (420), the forming conveyor (430), and the drawing conveyor (450) are connected to the driving motor (460) so that the conveyor can operate by the operation of the driving motor (460). In addition, the forming conveyor (430) may be equipped with a servomotor (430) to temporarily reverse the forming conveyor (470). The servomotor (470) may be connected to a controller for controlling the operation of the servomotor, and may be individually driven in the reverse direction by, preset angle. The servo motor, is mounted with an encoder for converting information into an electrical signal by sensing a mechanical operation, and a signal forwarded from the encoder, may be controlled in reverse direction based on a numerical value set by the controller, and the shaped conveyor (430) is rotated in the reverse direction. (430). Since the, forming conveyor (430) is guided to the forming conveyor (600) after being guided by the cutting apparatus (700) and the packaging apparatus, after being guided to the guide roll (430) of the separator (500) described later, the forming conveyor (560) is guided to a tilted state (430). (430), and the hydrogel sheet is repeatedly cut and packaged in the inclined state, thereby allowing the hydrogel sheet to be repeatedly cut and packed with the . hydrogel sheet. In this case, the pull-out conveyor (450) may be made of an elastic material having high frictional force so as to further increase the force of the hydrogel sheet being attached and pulled. , As shown in FIG. (430), the hydrogel sheet 7 can be placed horizontally on the top surface of the molding conveyor (1) according to the rotation of the forming conveyor (430) temporarily in the reverse direction, and the packaging can be performed more precisely. , Is a cross (500) sectional view of a release sheet adhering to both surfaces of a hydrogel sheet cooled by the cooling apparatus, and the separator 6 may be composed of an upper separator (500-1) for separating a release sheet adhering to the top of the hydrogel sheet, and a lower separator (500-2) for separating the release sheet adhering to the bottom of the hydrogel sheet. The upper separator (500-1) and the lower separator (500-2) each include a winding roll (520) for driving the release sheet, and a winding motor (520) for driving the winding roll (540) with, and (520) and a tension adjusting device (560) for adjusting the tension of the release sheet separated from the hydrogel sheet by actuating one of the guide rolls, (580) at upper and (560) times. , In the upper separator (500-1), the release sheet (1) adhered to the upper surface of the hydrogel sheet (2) is. The separation device (500-2) separates the release sheet (1) adhered to the lower surface of the hydrogel sheet (2), respectively. When the guide roll, is disposed proximate to the forming conveyor (2) for separating the lower release sheet (430), the guide roll (560) may be separated from the forming conveyor (430) so as to minimize a distance from the hydrogel sheet (1) to the release sheet (560) (2), thereby preventing the surface of the hydrogel sheet. (1) from being stained with foreign materials. At this time, the guide roll (430) closest to the forming conveyor (560) is positioned higher than the forming conveyor (430) so that the release sheet (2) is separated and the hydrogel sheet (1) is seated on the forming conveyor (430) and transferred. As described above, the guide roll (560) is guided to the winding roll (520), and the hydrogel sheet (560) is stably guided by several guide rolls (1), and the guide roll (560) of the various guide rolls (560) may be mounted with the tension adjusting device (580). As shown in FIG. (580), the tension adjusting device 8 includes a mounting table (560) on which the guide roll (582) and, and the mounting table (582) are lifted up and down, and a sensor (584) for sensing the height of the mounting table, to be lifted up and down, (582). (586). The sensor (560) (586), may be operated in conjunction with, a control unit for controlling the servomotor and an electrical signal. In order to efficiently operate, and (580), the guide roll (560) may be mounted on the winding motor (542) so as to be mounted on the winding roll, and the other guide roll 9 of (520) guide roll (540) may be provided with an auxiliary winding motor, at (560) one of the guide (542) rolls (560) and. (560). (580). , When the winding motor (540) and the auxiliary winding motor (542) are simultaneously operated to wind the release sheet (2), the guide roll (520) descends by the weight of the mounting table (582) (560), which is similarly operated even when the auxiliary winding motor, operates while the winding motor (540) is stopped. (542). When the winding roll (540) of the winding motor (520) is wound with the release sheet (2) at a speed less than the speed of the guide roll (542) by the auxiliary winding motor (560), the tension adjusting device (2) is lowered (580) to contact the sensor (582) located at the lower end of the elevating unit (584) (540) and detects the contact of the sensor (586). On the other hand, in order to correct, the release sheet (560) is wound around the winding roll (2) so as to compensate for the speed of the winding roller (1), and the winding roll (560) has a speed of, (520) (2) depending on the sensing of the tension adjusting sheet, (2) (580) to correct the winding speed of the release sheet. (540) RTM/(520). , The release sheet, can be stably wound. In addition, when the speed of the winding motor (540) is increased to increase the driving speed of the winding roll (520), the mounting table (580) of the tension adjusting device (582) is raised to increase the speed of the winder (584), and when the contact is sensed (586), driving of the winding motor, is stopped or the rotational speed is slowly set (540). Since the tension adjusting device (580) can adjust the speed of the winding motor (540) appropriately, the release sheet (2) can be pulled apart from the hydrogel sheet (1) without being pulled by the excessive force. Also, the guide roll (542) equipped with the secondary winding motor (560) is equipped with one or more pressing rollers (562) along the circumference of the guide roll to prevent the slip phenomenon when the mold is guided by the guide roll (560) and stably pull the release sheet (2) due to the inter-roller engagement. In this case, the pressing roller (562) may be formed with a pressing adjuster (564) to adjust the distance between the guide roll (560) and the pressing roller (562) and appropriately adjust the pressing force according to the thickness of the release sheet or the surface lubrication. The cutting device (600) is an apparatus for cutting a hydrogel sheet in which a release sheet is separated from the separation apparatus by a cutting die, and cutting edges, are formed in (610) press apparatuses, and a cutting edge may be formed according to the shape of the beauty patch to be manufactured. Further, packing apparatus (700) may be provided with a pressing stand (600) operated by, press apparatus as an apparatus for inserting a beauty patch cut by the cutting apparatus (710) into the packaging container. It is preferable, that the cutting apparatus (600) and the packaging apparatus (700) are configured such that the cutting and packaging process is performed by, pressing apparatuses. A container feeder (800) is an apparatus for automatically supplying a packaging container to a press lower end of the cutting apparatus (600) and the packing apparatus (700), and, may include a hopper (which is automatically supplied by an inclined surface and a conveyor for continuously supplying the packaging container supplied from the hopper.). , Packing container A feeding device (600) and a packing apparatus (700) are provided to supply a packing container with a quantity corresponding to the quantity of a cosmetic patch which is supplied from a hopper to a cutting device. 100: Raw material supply device . 110: Supply tank . 120: Spreader box 130: Casting drum . 140: Assistant casting drum 200: Sheet feeder . 210: Supply roll 300: Cooling apparatus . 320: Casing . . 340: Refrigerant means 400: Transfer apparatus . 410: Cooling conveyor 420: Transfer conveyor 430: Forming conveyor 440: Guide roller . 450: Draw conveyor 460: Drive motor . 470: Servomotor 500: Separating apparatus . 520: Winding roll . . 540: Winding motor 560: Guide roll . 580: Tention adjusting device 600: Cutting apparatus . 610: Cutting blade 700: Packing apparatus . 710: Pressure stand 800: Bottle feeding apparatus , The apparatus and, according to claim, wherein, parts of the hydrogel material are adhered to both surfaces of the hydrogel sheet in a state in which the release sheet is adhered to both surfaces of the hydrogel sheet by means of a cutting mold, and a release sheet adhered to both surfaces of the hydrogel sheet is separated from the release sheet, at a low temperature by means of a single material supplying device and a two-way sheet supply device for separating the release sheet from the lower surface of the hydrogel sheet by a cutting tool, for transferring the liquid hydrogel material to each of both surfaces of the hydrogel sheet in a state where the release sheet is adhered to the upper surface of the hydrogel sheet by a pressure . sup, to separate the, release sheet from the lower surface, of the hydrogel sheet by, means of a cutting mold and a sheet supply device for separating the release sheet from the release sheet in a state of adhering the release sheet to both sides of the hydrogel sheet by means of a cutting die and a sheet supply device for separating the release sheet from the release sheet from the lower surface of the hydrogel sheet. , Is a cross-sectional view of the present invention to provide a cutting device capable of stably supplying and transferring a raw material pad having no twist when supplied to a cutting device by adjusting tension of a release sheet separated from upper and, lower sides . and preventing a cutting error caused by the adhesive property of torsion or hydrogels. (100); The apparatus (200); and the apparatus (300); according to claim (400); wherein the separation unit (500); is configured to control tension of a release sheet adhered to both surfaces of the hydrogel sheet (600), and the release sheet (700); is separated from the hydrogel sheet at a low temperature by using a cutter (800); for transferring the liquid hydrogel material and the release sheet to the lower surface of the hydrogel sheet, to separate the release sheet from the adhesive layer (500) on both surfaces of the hydrogel sheet by using a cutting die (500-1) for transferring the release sheet to each of both sides of the hydrogel sheet to thereby separate the release sheet from the hydrogel sheet in a state where the release sheet is adhered to the lower surface of the hydrogel sheet (520) in, a (520) state where the release (540) sheet, is (520) adhered to the lower surface of (560) the, hydrogel sheet (560) in a state, where the release sheet is adhered to the lower surface of the hydrogel sheet in a state where the release sheet is adhered to the lower surface of the hydrogel sheet in a, state where the release sheet is adhered to the lower surface of the hydrogel sheet in a state where the release sheet is adhered to the lower surface of the hydrogel sheet (580) in a state, of adhering the release sheet. (500-2).sub. (500-1) to separate (600) the release sheet from the hydrogel sheet by a sheet feeder (500-2) to separate the release sheet from the hydrogel sheet. The guide roll of claim 1, wherein the separation apparatus (500) is installed at a position higher than (560) of the transfer (400), and (430), which is disposed nearest to the cutting apparatus to remove the release sheet from the guide rolls. The hydrogel patch manufacturing apparatus (430) according to claim, wherein the hydrogel sheet is mounted movably in the reverse direction by . and the hydrogel sheet is moved horizontally in a state in which the hydrogel sheet is horizontally adhered to the forming conveyor. The apparatus of claim 2, wherein the transfer device (400) is equipped with a servomotor (430) rotating by an angle set to enable reverse control of the molding conveyor (470). The apparatus of claim 3, wherein the transfer (400) includes a withdrawal conveyor (430) connected to the forming conveyor (450) for collecting residues of the hydrogel sheet cut in the cutting apparatus, and the pull-out conveyor is made of an elastic material so that the hydrogel sheet can be adhered to increase traction. The apparatus of claim 1, wherein the tension adjusting device (580) comprises a mounting table (560) coupled to one of the guide rolls (582) and a sensor, for sensing the height of the mounting table (582). (584) and, wherein the height of the guide roll (560) (582) is automatically adjusted depending on whether the sensor is sensed by the mounting table or the sensor module for sensing the height of the mounting stand. (586). The apparatus of claim 5, wherein one of the guide rolls (560), and (560) includes a tension adjusting device (580) and, and the other guide roll (560) is provided with an auxiliary winding motor (542) to individually control the speed of the release sheet wound by the guide roll (520). In 6, the guide roll, equipped with the auxiliary winding motor (542) is equipped with one or more pressing rollers (560) along the circumference of the guide roll to prevent the slip phenomenon when the mold is guided by the guide roll (562) (560). Apparatus for manufacturing hydrogel cosmetic patch. The apparatus of claim 7, wherein the pressing roller (562) is provided with a pressure control unit (560) that adjusts the distance between the guide roll (562) and the pressing roller (564) and adjusts the, pressing force in response to the thickness of the release sheet or the surface lubrication.