Patented Aug. 19, 11947 2t425@986 U'NITED STATES PATENT OFFICE ?.@,425,986 METHOD AND APPARATUS FOR. FORXMG THE RIMS OF CYLDWRICAL SMFTX S Daniel I ohm, Salem, Ohio, asdgnor to muluns Manufacturing Corporation, Salein, Ohio, a corporation of New York Application August 11, 1941, Serial No. 408,366 6 Claims. (Cl. 113--120) 2 This invention relates to a method and appara.@ tus for forming the rims of drawn cylindrical shells and has @articularly to do with the formini of the "necked-in" top or rim portion of washing machine tubs, buckets or the like; it relates tO 5 improvements over the method and appaxatus disclosed in Patent No. 2,131,027, of September 27, 1938. An object of the present invention is tD provide a simplified methgd for forming these drawn tubs 10 in a way wwch Prevents waste and results in a smooth finished Product. Other objects of the invention have to do with the Provision of a suitable machine for accomplishing the various steps rapidly and efficiently. 15 Recent de@.lign has necessitated the formation of an annular seat at the necked-in portion of the washing machine tub for receiving the rim of a cover. The present invention contemplates a method for forming such seat and the steps for 20 forming the necked-in portion. Other objects and features of the in-vention,' having to do with details of construction and operation, will be found in the following description and claims. In the drawings: 25 Mg. 1 is a side elevation of the apparatus for forming the first step for the necking-in operation. Fig. 2 is a plan view of the apparatus. 30 Fig. 3 is an elevational view of the rolling mechanism for forming the final operations on the necked-in portion. Mgs. 4 and 5 illustrate more detailed views of a portion of Fig. 3. 35 Figs. 6, 7, 8 and 9 represent the steps performed on the machine shown in Fig. 1. Figs. 10, 11 and 12 illustrate the steps performed on Fig. 3. Mg. 13 illustrates the final curling-in step. 40 The method will be described first and the ap-- Paratus for performing the same will be described hereafter. Referring to Fig.'6, a rim portion 19 of a drawn tub 20 is shown. Inside the tub is a shaped roller 2 1. A roller 22 has its axis parallel 45 with the roller 21 but is arranged to move toward, the roller 2 1. When the tub is drawn, a flange 23 is formed thereon and trimrned in the usu'al manner. The tub is then Plaoed on a machine having rollers 21 and 22. Roller 22 has a-n annu- 50 lar grooved portion 24 which receives the flange 2 3. As the roller 2 2 moves toward roller 2 1, the rim portion 19 is shaped around the roller 2 f. The first step is shown in Mg, 7. As the movement of roller 22 continues, roller 22 starts to 55 overlap roller 21 to confine the tub rim between the roll&rs. Continued movement causes the flange 23 to be drawn out of the groove 24 and to be flattened against roller 2 1, see Fig. 9, to form , an inwardly extending flange. It should be noted 60 that the rolls 21 and 22 are axiauy spaced but arranged for radial overlap movement. It is the confining action of these rous plus the overlap movement that makes possible the unwrapping action from one roll to another. During these ste in the formation, the tub is . PS upside-down, as shown in Mg. 1. The tub is then turned rightside-up and inserted in the second machine having. a roller 25 and a roUer'26 which co6perate with each other. The roller 25 has two radially extending portions 27 and 28 and a curved formation 29 in between these portions. The roller 26 is formed complementauy so that as the rollers approach each other with the tub in position as shown, the flrst point of contact is Gn the inner surface of portion 27 where a rolling cor4tact is set up and the metal is confined. The second point of contact is between flange 23 of the tub and portion 28 of roll 25. As the rolls continue to move toward each other, the flange 23 becomes conflned between the two rolls, leaving the intermediate portion free. Completion of the movement causes the form6tion of the annular seat in the tub in the portion of the rim between the two confined portions. After the formation, as shown in Flg. 12, roll 26 is moved down and another roher 30 is moved into position to shape the flange 23 so that it is turned downwardly and towards the outside of the tub. During this movement, the curved rirn portion 19 is sufficiently rigid, due to its own formation, that no other reenforcement is needed. Now taking up the mechanism shown in Mgs. 1 and 2, a support for the tub 20 consists of a base 35 with space,d supporting pl@4tes 36. Oii these supporting plates is a circular table 37. Roll6r 21 is supporteddn a vertical yoke 38 and a shaft 39 passing between spaced members of said yoke. The roller 21 is floatingly mounted on said shaft 39 and a heavy spring 40 urges the rouer down to, the position shown. A seco-,Id roller support 41 is also supported on shaft 39 in spaced relation to roller 2 1, The roller 22 is supported on a shaft 42 which in turn is supported on a vertical yoke 43. The yoke 43 is slidable iDn the base 44 of the machine and suitable means, such as an air or hydraulic cylinder is provided to move the yoke in order that roller 22 will have the rnovement previously described. Suitable screw and gear connections 45 are provided to drive shafts 39 and 42 in opposite directions. Note gear 45a which slides on gear 45b during movement of yoke 43. As viewed in Fig. 2, slidable on yoke 43 is a horizontal flat auxiliary yoke member 46 having parallel arins 47. At each 6hd of these arms is mounted a vertical roller 48. V@hen the tub is in the macbine of Mg. 1, a rim 49 is placed over the bottom of the tub to give support to the sides thereof. The rollers 48 contact this rim and are urged against it by action of springs 50. The 3 tension of the8e springs increases as yoke 43 moves toward the tub. Idle rolas $I are provided on the other side of the tub to hold it in place. Rollers 25 e@nd 26 are supported in the mechanism shown in Flg. 3. In this mechanism, the tub is supported on a table 00 having a collapsible chuck 6 I for holding It in place. Roller 25 i6 mounted on a slide 62 which can move the roller forcibly downward. Poller 26 is supported on a frame 63 which In @tum is supported on a depending am 64. Ftame 63 has two parallel members 65 and 66 in which the ends of a pin 67 are mounted, Mgs. 4 and 5. A slide 60 also passes between these memb&rs 65 and 66 and Js provided with a cam slot 69 in wwch pin 67 with a roher 70 operates. Slide 68 is c6nnected by a rod 71 to a piston-cylinder motor 72 which, wherl actuated, wiU forcibly move the slide. Frame member 63 is so mounted on arm 64 that when slide member 68 is moved in the direction of the arrow, shown in Mg. 4, the slide member will move downwardly by the camming action of the slide. Also, mounted on frame 63 is a roller 30 and a slide member 76 wbich has a yoke formation for mounting the roller 30. The dgwnward motion caused by movement of slide 68, also causes a downward movement of roller 30 and a roller 77 acting on a cam surface 78 causes I movement of roller 30 toward the rim of the tub as shown in -Mg. 13. A-s the tube is revolv' Mg on @table 60, the entire rim is tumed in, as showri in Fig. 13. This i-s the final operation. I claim: 1. A method of forming a relatively deep draw adjacent the edge of a moving waU of sheet metal which comprises pre-shaping and trimniing one edge of seiid wall, setting up movement between the wall and forming units of predetermined shape, subjecting said wall to said forming units during relative nlovement betweeri said units to shape said wall, confining said preshaped edge 'm one plane during a portion of said relative movement by one of said forming units, and, after a predetermined relative movement of said units, unwrappiilg said flange around one of said units and confining said edge between overlapping portions thereof in a different plane. - 2. The method of forming a metal washing machine tub which comprises forming a cylindrical tub with an outwardly extending trimmed flange at an open end, supporting the inside of said tub adjacent said flange with a shaped roller, necking-in a portion of said tub adjacent said flange by temporarily confining said flange in one plane iri a groove in a forming roll having axial dlearance with said shaped roller and moving said rolls relative to each other until said flange is unwrapped around one and confined between overlapping surfaces of said rolls in a different plane, and confining said flange and a portion of said tub adjacent said necked-in portion between moving surfaces and shaping the metal between said confined portions to form an annular seat. 3. That step in the method of forming the rim of a tub in a necking-in operation which compri@es, in a continuous step, confining a portion of said rim, spaced from the edge between movmg surfaces of axially spaced forming elements during the entire step, temporarily conflning a portion of the rim directly adjacent the edge in one plane between spaced surfaces of one of said elements while moving said elements relative to each other, and during continuous movement of said elements, causing additioaal relative movement 2,425,986 4 to move said last na'med edge portion out froin between Said spaced surfaces and I , nto the ayjal space between the moving surfaces where it is further shaped in a different plane. 5 4. The method of forming a metal washing machine tub which comprises forming iL cylindrical tub with an otitwardly extending flange at the open end, providing a contoured support on the inside of said tub adjar-ent said flange, 10 temporarily conflning a portion of said flange in one plane between parallel surfaces and applying force radially Inward between said flange and said support thereby forcing the flan@,re, while so confined, radially inward of the tub, and causing 15 the flange, by @aid radial inward force, to draw gradually from between parallel surfaces and to wrap around the contour of the inner support entire]Y outside said surfaces and in a diff erept plane. 20 5. The method of forming the edge of a metal washing machine tub which comprises forming a cylindrical tub with an outwardly extending flange, temporarily confining said flange in one plane against lateral movement and exerting 25 force normal to the tub walls to cause a flare in said wall opposite the original, direction of the flange gnd in another plane, conflning the flared portion adjacent the edge and at the point spaced from the edge, and forming material of the flare between said confined points. 30 6. A mechanism for forming a relatrvely deep draw adjacent the edge of a moving wall of sheet metal, comprising axially spaced rollers radially movable relative to each other having radial sur35 faces adapted to move in overlapping relation after a predetermined movement, one roller loeated on one side of said wall and the second on the other, the flrst roller being provided with an annular. groove with parallel sides adapted to 40 receive and temporarily conflne a preformed edge of said tuli in one plane, and means to move said first roller transversely of the wall being formed and radially to*ard and over the other roller, said radial surfaces being axially spaced to confine and exert pressure on a lo-calized portion of 45 said wall after predetermined relative movement and thereby serve as a holddown to cause metal to flow in the forming action, and to effect an unwrapping of said preformed edge from said first roll to a different plane on said second roll 50 as said rolls overlap In movement. DANIEL Bol-IM. REFERENCES CITED 55 -The following references are of record in the flle of this patent: UNITED STATES PATENTS Number Name Date 60 2,206,296 Clark --------------- July 2, 1940 2,253,293 Greif -------------- Aug. 19, 1941 2,131,945 Gibbs --------------- Oct. 4, 1938 1,931,151 Mueller ------------- Oct. 17,1933 1,793,296 Wilson ------------- Feb. 17, 1931 65 1,098,567 Grandmont -------- - June 2,1 914 2,188,477 LeJeune ----------- Jan. 30, 1940 . 1,609,171 Hughes ------------ Nov. 30, 1926 2119662 Williams ------------ June 7, 1938 2'063:455 McManus ----------- Dec. 8. 1936 70 1:870@,062 Moore - - ----------- Aug. 2, 1932 1 914'867 Rollason ----------- @June,20, 1933 2:131,027 French et al - ------ Sept.. 27, 1938 2,135,877 Rodman ------------- I Nov. 8, 1938 - 2,084,467 Vogan ------------- June 22, 1937 75 2,170,946 Grief ----- - ------- Aug. 29, 1939