Method and apparatus for producing a vehicle wheel
[0001] This application claims the benefit of U.S. Provisional Application Serial No. 60/114,109, filed Dec. 29, 1998, and International Application No. PCT/US99/3 1283, filed Dec. 29, 1999. [0002] This invention relates in general to vehicle wheels and in particular to an improved method and apparatus for producing a vehicle wheel. [0003] A conventional vehicle wheel is typically of a two-piece construction and includes an inner wheel disc and an outer “full” wheel rim. The wheel disc can be cast, forged, or fabricated from steel, aluminum, or other alloys, and includes an inner annular wheel mounting portion and an outer annular portion. The wheel mounting portion of the wheel disc defines an inboard mounting surface and includes a center pilot or hub hole, and a plurality of lug receiving holes formed therethrough for mounting the vehicle wheel to an axle of the vehicle. The wheel rim is fabricated from steel, aluminum, or other alloys, and includes an inboard tire bead seat retaining flange, an inboard tire bead seat, an axially extending well, an outboard tire bead seat, and an outboard tire bead seat retaining flange. In some instances, a three-piece wheel construction having a mounting cup secured to the wheel disc is used. In both types of constructions, the outer annular portion of the wheel disc is secured to the wheel rim by welding. [0004] In the above vehicle wheel constructions, after the wheel disc and the wheel rim have been assembled and welded together several finishing operations may be required to produce a wheel having the desired specifications. First, at least one of the inboard and outboard tire bead seats and/or at least one of the inboard and outboard tire bead seat retaining flanges may have to be generally be processed so that the tire bead seats are oriented and located coaxial with the wheel axis (commonly referred to as “radial runout”), and the tire bead seat retaining flanges are oriented in a parallel relationship relative to an inboard mounting surface of the wheel disc (commonly referred to as “lateral” or “axial” runout”). Following this, the location of center pilot hole, the lug receiving holes, or both may have to be corrected by an appropriate method, such as reboring the center pilot hole and repunching the lug receiving holes, so that an axis of the center pilot hole is oriented in a coaxial relationship relative to the wheel axis and the tire bead seats and the axes of the lug receiving holes are oriented parallel to the wheel axis. [0005] [0006] As shown in prior art [0007] The lower wheel rim detail tooling member 208 includes a pair of tooling members 208A and 208B which are connected together by a plurality of bolts 209 (only one of such bolts 209 is illustrated in [0008] The wheel disc tooling station 204 includes an outer retainer 212, an inner retainer 214, a center pilot plug 216, and a bottom center detail tooling member 218. The inner retainer 214 is operatively connected to the outer retainer 212 by one or more bolts 215 and is selectively moveable by a cylinder B2. The center pilot plug 216 is operatively connected to the inner retainer 214 by a bolt 219 and moveable therewith, and the bottom center detail tooling member 218 is selectively moveable by a cylinder B3. The cylinders B2, and B3 are actuated by suitable means, such as by hydraulic, pneumatic, or similar means. [0009] The outer retainer 212 is preferably an uninterrupted continuous annular member which is effective to engage and support an inner surface 224A of an outer annular portion 224 of the wheel disc 220 around the entire periphery thereof, or can be a segmented tooling member (i.e., not an uninterrupted continuous tooling member), so as not to provide full (i.e., 360 degree) contact and support at the associated surface. The inner retainer 214 includes a plurality of separate tooling members (four of such tooling members 214A-214D being illustrated in [0010] The bottom center detail tooling member 218 includes a plurality of separate tooling members 218A-218C which are connected together by bolts 219A and 219B and which are operatively connected to the cylinder B3. The tooling member 218B includes an outer annular extension 224 which is effective to engage an outer surface 222B of the wheel disc 220 adjacent the bolt hole openings 230 except at the embossed surface areas of the bolt hole openings 230 or any other non-uniform surface area located thereon. The tooling member 218B further includes a locating member 221 which is adapted to extend through one of the bolt hole openings 230 provided in the wheel disc 220. [0011] The prior art assembly tooling apparatus 200 shown in [0012] This invention relates to an improved method and apparatus for producing a vehicle wheel. The method for assembling a wheel rim and a wheel disc together to produce the vehicle wheel includes the steps of: (a) providing a wheel rim defining an axis and including an inboard tire bead seat retaining flange, an inboard tire bead seat, a well portion, an outboard tire bead seat, and an outboard tire bead seat retaining flange, the inboard tire bead seat retaining flange including a generally radially extending first inner surface, the well portion including a generally radially extending second inner surface, the outboard tire bead seat retaining flange including a generally radially extending third inner surface; (b) providing a wheel disc having a generally centrally located inner wheel mounting portion and an outer annular portion which terminates in a generally axially extending outer annular flange, the inner wheel mounting portion including an inboard mounting surface and an outboard mounting surface, the outer annular portion including an inner surface; (c) supporting the wheel rim at the first inner and at least one of the second inner surface and the third inner surface; (d) supporting the wheel disc at the inboard mounting surface and the outboard mounting surface of the inner wheel mounting portion; (e) selectively moving at least one of the wheel rim and the wheel disc toward one another to cause the outer annular flange of the wheel disc to engage an inner surface of the wheel rim in a press fit engagement therewith while supporting the wheel rim and the wheel disc as recited in steps (c) and (d), the wheel rim and the wheel disc being selectively moved to produce a desired lateral runout dimension defined between the inboard mounting surface of the wheel disc and the first inner surface of the inboard tire bead seat retaining flange of the wheel rim; and (f) subsequent to step (e), welding the wheel disc to the wheel rim to thereby permanently join the wheel rim and the wheel disc together and produce the vehicle wheel. [0013] Other advantages of this invention will become apparent to those skilled in the art from the following detailed description of the preferred embodiments, when read in light of the accompanying drawings. [0014] [0015] [0016] [0017] [0018] [0019] [0020] [0021] Referring now to the drawings, there is illustrated in [0022] As best shown in [0023] The outer annular portion 24 of the wheel disc 20 is provided with a plurality of decorative windows or openings 32 provided therein (only one of such decorative windows 32 illustrated in [0024] The wheel rim 40 is a fabricated rim constructed of steel, magnesium, titanium, aluminum, or other alloy materials. The wheel rim 40 includes an inboard tire bead seat retaining flange 42, an inboard tire bead seat 44, a generally axially extending well 46, an outboard tire bead seat 48, and an outboard tire bead seat retaining flange 50. The inboard tire bead seat retaining flange 42 includes a generally radially extending inboard surface 42A, and a section of the well 46 includes a generally radially extending inboard surface 46A. The outboard tire bead seat 48 includes a generally axially extending inboard surface 48A, and the outboard tire bead seat retaining flange 50 includes an inboard surface 50A. [0025] To assemble the wheel disc 20 and the wheel rim 40 to produce the vehicle wheel 10 of the present invention, the assembly tooling apparatus 100 of the present invention is used. As will be discussed below, the assembly tooling apparatus 100 of the present invention includes a plurality of tooling members which are moveable between an intermediate working or actuated position, shown in [0026] Referring now to [0027] In the illustrated embodiment, the upper wheel rim detail tooling member 106 includes a pair of tooling members 106A and 106B which are connected together by a plurality of bolts 107 (one of such bolts 107 is illustrated in [0028] The lower wheel rim detail tooling member 108 includes a pair of tooling members 108A and 108B which are connected together by a plurality of bolts 109 (one of such bolts 109 is illustrated in [0029] The wheel disc 20 is supported in the assembly tooling apparatus 100 by an outer retainer 112, an inner retainer 114, a center pilot plug 116, and a bottom center detail tooling member 118. The outer retainer 112 is selectively moveable by a cylinder C3, the inner retainer 114 is selectively moveable by a cylinder C4, the center pilot plug 116 is operatively connected to the inner retainer 114 by a bolt 119 and moveable therewith, and the bottom center detail tooling member 118 is selectively moveable by a cylinder C5. The cylinders C3, C4, and C5 are actuated by suitable means, such as by hydraulic, pneumatic, or similar means. [0030] In the illustrated embodiment, the outer retainer 112 includes a pair of tooling members 112A and 112B which are connected together by a plurality of bolts 113 (one of such bolts 113 is illustrated in [0031] The bottom center detail tooling member 118 includes a plurality of separate tooling members 118A-118C which are connected together by bolt 119A and 119B and which are operatively connected a cylinder C5. The tooling member 118B includes an outer annular extension 120 which is effective to engage the outboard surface 22B of the wheel disc 20 adjacent the bolt hole openings 30 except at the embossed surface areas of the bolt hole openings 30 or any other non-uniform surface area located thereon. The tooling member 118B further includes a locating member 122 which is adapted to extend through a bolt hole opening 30 provided in the wheel disc 20. Alternatively, the structure of one or more of the outer retainer 112, the inner retainer 114, the center pilot plug 116, and the bottom center detail tooling member 118 can be other than illustrated and described if desired. For example, the outer retainer 112, the inner retainer 114, and/or the bottom center detail tooling member 118 can be segmented tooling member(s) (i.e., not uninterrupted continuous tooling member(s)) so as not to provide full (i.e., 360 degree) contact and support at the associated surface(s). [0032] The assembly tooling apparatus 100 of the present invention is operated in the following manner to assemble the wheel disc 20 and the wheel rim 40 in accordance with the present invention. First, the wheel rim 40 and the wheel disc 20 are supported by the assembly tooling apparatus 100 as shown in [0033] Turning now to [0034] As shown therein, the assembly tooling apparatus 100′ is similar to the assembly tooling apparatus 100 shown in [0035] One advantage of the present invention is that the wheel rim 40 and 40′ is supported by the respective lower flange detail tooling member 108 and 108′ and the respective upper flange detail tooling member 106 and 106′ prior to the assembling of the wheel disc 20 and the wheel rim 40. In the prior art tooling assembly 200 shown in [0036] In accordance with the provisions of the patent statues, the principle and mode of operation of this invention have been described and illustrated in its preferred embodiments. However, it must be understood that the invention may be practiced otherwise than as specifically explained and illustrated without departing from the scope or spirit of the attached claims. A method for assembling a wheel rim and a wheel disc together to produce a vehicle wheel includes the steps of: (a) providing a rim defining an axis and including an inboard tire bead seat retaining flange, an inboard tire bead seat, a well portion, an outboard tire bead seat, and an outboard tire bead seat retaining flange, the inboard tire bead seat retaining flange including a radially extending first inner surface, the well portion including a radially extending second inner surface, the outboard tire bead seat retaining flange including a radially extending third inner surface; (b) providing a disc having a centrally located inner wheel mounting portion and an outer annular portion which terminates in an axially extending outer annular flange, the inner wheel mounting portion including an inboard mounting surface and an outboard mounting surface, the outer annular portion including an inner surface; (c) supporting the rim at the first inner and at least one of the second inner surface and the third inner surface; (d) supporting the disc at the inboard mounting surface and the outboard mounting surface; (e) selectively moving at least one of the rim and the disc toward one another to cause the outer annular flange of the disc to engage an inner surface of the rim in a press fit engagement therewith while supporting the rim and the disc as recited in steps (c) and (d), the rim and disc being selectively moved to produce a desired lateral runout dimension defined between the inboard mounting surface of the disc and the first inner surface of the inboard tire bead seat retaining flange of the rim; and (f) subsequent to step (e), welding the disc to the rim to thereby permanently join the rim and the disc together and produce the vehicle wheel. 1. A method for assembling a wheel rim and a wheel disc together to produce a vehicle wheel comprising the steps of:
(a) providing a wheel rim defining an axis and including an inboard tire bead seat retaining flange, an inboard tire bead seat, a well portion, an outboard tire bead seat, and an outboard tire bead seat retaining flange, the inboard tire bead seat retaining flange including a generally radially extending first inner surface, the well portion including a generally radially extending second inner surface, the outboard tire bead seat retaining flange including a generally radially extending third inner surface; (b) providing a wheel disc having a generally centrally located inner wheel mounting portion and an outer annular portion which terminates in a generally axially extending outer annular flange, the inner wheel mounting portion including an inboard mounting surface and an outboard mounting surface, the outer annular portion including an inner surface; (c) providing a wheel rim tooling station to support the wheel rim, the wheel rim tooling station including an upper wheel rim detail tooling member and a lower wheel rim detail tooling member, the upper wheel rim detail tooling member including an uninterrupted continuous annular tooling member, the lower wheel rim detail tooling member including an uninterrupted continuous annular tooling member; (d) providing a wheel disc tooling station to support the wheel disc, the wheel disc tooling station including an outer retainer, an inner retainer, a center pilot plug, and a bottom center detail tooling member, the outer retainer including an uninterrupted continuous annular tooling member; (e) operating the wheel rim tooling station whereby the uninterrupted continuous annular tooling member of the upper wheel rim detail tooling member is operative to engage and support the first inner surface of the wheel rim around the entire periphery thereof, and the uninterrupted continuous annular tooling member of the lower wheel rim detail tooling member is operative to engage and support at least one of the second inner surface and the third inner surface of the wheel rim around the entire periphery thereof; (f) operating the wheel disc tooling station whereby the inner retainer and the bottom center detail tooling member are operative to engage and support the wheel disc at the inboard mounting surface and the outboard mounting surface, respectively, of the inner wheel mounting portion, and the uninterrupted continuous annular tooling member of the outer retainer is operative to engage and support the inner surface of the outer annular portion of the wheel disc around the entire periphery thereof; (g) selectively moving at least one of the wheel rim and the wheel disc toward one another to cause the outer annular flange of the wheel disc to engage an inner surface of the wheel rim in a press fit engagement therewith while supporting the wheel rim and the wheel disc as recited in steps (e) and (f), the wheel rim and the wheel disc being selectively moved to produce a desired lateral runout dimension defined between the inboard mounting surface of the wheel disc and the first inner surface of the inboard tire bead seat retaining flange of the wheel rim; and (h) subsequent to step (g), welding the wheel disc to the wheel rim to thereby permanently join the wheel rim and the wheel disc together and produce the vehicle wheel. 2. The method according to 3. The method according to 4. The method according to 5. The method according to 6. The method according to 7. The method according to 8. The method according to 9. A vehicle wheel produced according to the method defined in 10. A method for assembling a wheel rim and a wheel disc together to produce a vehicle wheel comprising the steps of:
(a) providing a wheel rim defining an axis and including an inboard tire bead seat retaining flange, an inboard tire bead seat, a well portion, an outboard tire bead seat, and an outboard tire bead seat retaining flange, the inboard tire bead seat retaining flange including a generally radially extending first inner surface, the well portion including a generally radially extending second inner surface, the outboard tire bead seat retaining flange including a generally radially extending third inner surface; (b) providing a wheel disc having a generally centrally located inner wheel mounting portion and an outer annular portion which terminates in a generally axially extending outer annular flange, the inner wheel mounting portion including an inboard mounting surface and an outboard mounting surface, the outer annular portion including an inner surface; (c) providing a wheel rim tooling station to support the wheel rim, the wheel rim tooling station including an upper wheel rim detail tooling member and a lower wheel rim detail tooling member; (d) providing a wheel disc tooling station to support the wheel disc, the wheel disc tooling station including an outer retainer, an inner retainer, a center pilot plug, and a bottom center detail tooling member, the outer retainer including an uninterrupted continuous annular tooling member; (e) operating the wheel rim tooling station whereby the upper wheel rim detail tooling member is operative to engage and support the first inner surface of the wheel rim, and the lower wheel rim detail tooling member is operative to engage and support at least one of the second inner surface and the third inner surface thereof; (f) operating the wheel disc tooling station whereby the inner retainer and the bottom center detail tooling member are operative to engage and support the wheel disc at the inboard mounting surface and the outboard mounting surface, respectively, of the inner wheel mounting portion, and the uninterrupted continuous annular tooling member of the outer retainer is operative to engage and support the inner surface of the outer annular portion of the wheel disc around the entire periphery thereof; (g) selectively moving at least one of the wheel rim and the wheel disc toward one another to cause the outer annular flange of the wheel disc to engage an inner surface of the wheel rim in a press fit engagement therewith while supporting the wheel rim and the wheel disc as recited in steps (e) and (f), the wheel rim and the wheel disc being selectively moved to produce a desired lateral runout dimension defined between the inboard mounting surface of the wheel disc and the first inner surface of the inboard tire bead seat retaining flange of the wheel rim; and (h) subsequent to step (g), welding the wheel disc to the wheel rim to thereby permanently join the wheel rim and the wheel disc together and produce the vehicle wheel. 11. The method according to 12. The method according to 13. The method according to 14. The method according to 15. The method according to 16. The method according to 17. The method according to 18. A vehicle wheel produced according to the method defined in 19. An apparatus for assembling a wheel rim and a wheel disc together to produce a vehicle wheel, the wheel rim defining an axis and including an inboard tire bead seat retaining flange, an inboard tire bead seat, a well portion, an outboard tire bead seat, and an outboard tire bead seat retaining flange, the inboard tire bead seat retaining flange including a generally radially extending first inner surface, the well portion including a generally radially extending second inner surface, the outboard tire bead seat retaining flange including a generally radially extending third inner surface, the wheel disc having a generally centrally located inner wheel mounting portion and an outer annular portion which terminates in a generally axially extending outer annular flange, the inner wheel mounting portion including an inboard mounting surface and an outboard mounting surface, the outer annular portion including an inner surface, the apparatus comprising:
a wheel rim tooling station having an upper wheel rim detail tooling member and a lower wheel rim detail tooling member, said upper wheel rim detail tooling member including an uninterrupted continuous annular tooling member, said upper wheel rim detail tooling member and said lower wheel rim detail tooling member being selectively moveable toward and away from one another whereby said upper wheel rim detail tooling member is operative to engage and support the first inner surface of the wheel rim and said lower wheel rim detail tooling member is operative to engage and support at least one of the second inner surface and the third inner surface of the wheel rim prior to the assembling of the wheel rim and the wheel disc a wheel disc tooling station having an outer retainer, an inner retainer, a center pilot plug, and a bottom center detail tooling member, said outer retainer including an uninterrupted continuous annular tooling member, said outer retainer, said inner retainer, said center pilot plug, and said bottom center detail tooling member being selectively moveable so as to engage and support the wheel disc at least the inboard mounting surface and the outboard mounting surface thereof prior to the assembling of the wheel rim and the wheel disc. 20. The apparatus according to CROSS-REFERENCE TO RELATED APPLICATIONS
BACKGROUND OF THE INVENTION
SUMMARY OF THE INVENTION
BRIEF DESCRIPTION OF THE DRAWINGS
DESCRIPTION OF THE PREFERRED EMBODIMENTS