DRIVE FORCE DISTRIBUTING APPARATUS
This application claims priority under 35 U.S.C. §119 to Japanese Patent Application No. 2012-156116 filed Jul. 12, 2012. The entire disclosure of Japanese Patent Application No. 2012-156116 is incorporated herein by reference. The present invention generally relates to a vehicle drive force distributing apparatus. More particularly, the present invention relates to a frictional transmission type vehicle drive force distributing apparatus. In Japanese Laid-open Patent Publication No. 2012-11794 (and corresponding U.S. Patent Application Publication No. 2011/0319223 A), an example of conventional frictional transmission type drive force distributing apparatus is disclosed. The conventional drive force distributing apparatus shown is provided with a first roller mechanically coupled to a transmission system of main drive wheel and a second roller mechanically coupled to a drive system of sub-drive wheel. The apparatus operates the first roller and the second roller to make frictional contact with each other at their outer circumferential surfaces to distribute a part of a torque being transmitted to the main drive wheel to the subordinate drive wheel. Accordingly, a torque transmission capacity between the rollers can be controlled by adjusting a radial pressing force between the first roller and the second roller. The torque transmission capacity therefore controls the distribution of the drive force between the main drive wheel and the sub-drive wheel. Such a mechanism for carrying out the drive force distributing control is proposed in the above referenced document, and, by radially displacing a second roller relative to a first roller with the shaft portion of the second roller circling by motor about a fixed shaft axis of a housing, the radial depression force between the first roller and the second roller will be adjusted to effect the control drive force distribution between the main drive wheel and subordinate or driven wheel. More specifically, such a structure is proposed in which the outer periphery of a hollow crankshaft is disposed to be rotatable about the fixed shaft axis of the housing, and the shaft portion of the second roller is rotatably supported on an eccentric hollow bore within the hollow crank shaft so that, by causing the second roller to rotate about the fixed shaft axis by the rotation of the crankshaft about the fixed shaft axis to thereby adjusting the pressing force of the second roller exerted against the first roller, the drive force distribution control is able to be performed between the main drive wheel and sub-drive wheel. Since the first roller is in contact with the second roller with a slope or inclination, the input force from bearing support supporting the shaft portion of the first and second rollers to a contact surface of housing is not uniform between the first roller and the second roller so that it is difficult to ensure a stable state of assembly. An objective of the present invention is thus set in light of the above problem and in an embodiment resides in providing a drive force distributing apparatus enabling a stable assembly condition of the housing even when the first and second rollers are in contact with a slope or inclination angle to each other. In an embodiment, in the invention provides a drive force distributing appratus including a first roller that is rotatable jointly with a main drive wheel system and a second roller that is rotatable jointly with a subordinate drive wheel system in which a drive force distribution to the subordinate drive wheel system is enabled by contacting the first roller and the second roller between the respective outer peripheral surfaces of the first roller and the second roller, wherein a shaft portion of the second roller is rotatably supported in an eccentric bore of a crankshaft that in turn is rotatable about a fixed shaft axis of a housing, and control of the drive force distribution between the main drive wheel system and the subordinate drive wheel system is carried out by turning the second roller by the rotation of the crankshaft about the fixed shaft axis to thereby adjust a radial pressing force of the second roller against the first roller. A bearing support includes an exterior wall disposed in a housing, a first through bore formed in the exterior wall for receiving a shaft portion of the first roller, a first interior side wall extending radially outward from the first through bore, a second through bore formed in the exterior wall for receiving a crankshaft, and a second interior side wall extending radially outward from the second through bore. An angle formed between a rotational axis of the first roller and a rotational axis of the second roller is a first angle, an angle formed between the first interior side wall and the exterior wall is a predetermined angle larger than “0”, and an angle formed between the second interior side wall and the exterior wall is an angle obtained by subtracting the predetermined angle from the first angle. Therefore, a stable state of assembly may be achieved by suppressing the ununiform distribution of forces acting on the housing via a bearing support from the input and/or output shaft. The accompanying drawings, which are incorporated herein and constitute part of this specification, illustrate the presently preferred embodiments of the invention, and together with the general description given above and the detailed description given below, serve to explain features of the invention. Embodiments of the present invention will now be explained with reference to the drawings. It will be apparent to those skilled in the art from this disclosure that the following descriptions of the embodiments of the present invention are provided for illustration only and not for the purpose of limiting the invention as defined by the appended claims and their equivalents. The four-wheel drive vehicle is based on a rear wheel drive configuration in which torque from an engine 2 is multiplied by a transmission 3 and is transferred through a rear propeller shaft 4 and a rear final drive unit 5 to left and right rear wheels 6L and 6R. The vehicle can operate in a four-wheel drive manner by using the drive force distributing apparatus 1 to divert a portion of the torque being provided to the left and right rear wheels (main drive wheels) 6L and 6R through a front propeller shaft 7 and a front final drive unit 8 to transmit torque to left and right front wheels (subordinate drive wheels) 9L and 9R. The drive force distributing apparatus 1 thus determines a drive force distribution ratio between the left and right rear wheels (main drive wheels) 6L and 6R and the left and right front wheels (subordinate drive wheels) 9L and 9R. In this embodiment, the drive force distributing apparatus 1 can be configured as shown in That is, as shown in In addition, a pair of bearing supports 16 and 17 are provided between the input shaft 12 and the output shaft 13 in positions near the ends of the input shaft 12 and the output shaft 13. The bearing supports 16 and 17 are fastened to axially opposite internal walls of the housing 11 with fastening bolts (not shown), at approximate middle portions of the bearing supports 16 and 17. Note that the installation of the bearing supports 16, 17 to housing 11 as well as their positional relationship with respect to input/output shafts 12, 13 are described below. Bearing support 16, 17 is provided with an input shaft through bore 16 A first roller 31 is formed integrally and coaxially with the input shaft 12 in an axially intermediate position located between the bearing supports 16 and 17, that is, between the roller bearings 21 and 22. A second roller 32 is formed integrally and coaxially with the output shaft 13 in an axially intermediate position such that the second roller 32 can make frictional contact with the first roller 31. Naturally, the first roller 31 can instead be attached to the input shaft 12 in any suitable manner instead of being integral with the input shaft 12. Likewise, the second roller 32 can instead be attached to the output shaft 13 in any suitable manner instead of being integral with the input shaft 12. The outer circumferential surfaces of the first roller 31 and the second roller 32 are conically tapered in accordance with the diagonal relationship of the input shaft 12 and the output shaft 13 such that the outer circumferential surfaces can contact each other without or substantially without a gap between the surfaces. At both sides of radial extension of the first roller 31 and the second roller 32 are formed with retention grooves 31 The output shaft 13 is rotatably supported with respect to the bearings supports 16 and 17 at positions near both ends of the output shaft 13. Thus, the output shaft 13 is rotatably supported inside the housing 11 through the bearing supports 16 and 17. A support structure used to support the output shaft 13 rotatably with respect to the bearing supports 16 and 17 is realized by an eccentric support structure as will now be explained. As shown in The left end of the output shaft 13 protruding from the housing 11 in A roller bearing 52L is arranged between a center hole 51La (radius Ri) of the crankshaft 51 L and a corresponding end portion of the output shaft 13. Also, a roller bearing 52R is arranged between a center hole 51 Ra (radius Ri) of the crankshaft 51 R and a corresponding end portion of the output shaft 13. Thus, the output shaft 13 is supported such that the output shaft 13 can rotate freely about the center axis O2inside the center holes 51 La and 51Ra of the crankshaft 51L and 51R As shown clearly in Spacers 60L, 60 R are composed of a first spacer portions 61L, 61R which respectively contacts the second wall surface 16 Thus, since, by extending radially inwardly first spacer portions 61L, 61R, thrust bearing 54R, 54L are provided along the radial direction of the first spacer portions 61L, 61R, the capacity of the bearing may be increased without increase in size in the radially outward direction. Further, due to large-sized roller bearings 53L, 53R, even when the gap is increased between crankshaft 51L, 51R and the inner periphery of output shaft hole or bore 16 In addition, since the positioning in the radial direction is performed at the outer periphery of the second spacer portions 62L, 62R, contact between spacers 60L, 60R and crankshaft 51L, 51R may be avoided and friction loss due to an increase in sliding resistance may be suppressed. Stated another way, while crankshaft 51L, 51R rotate relative to bearing supports 16, 17, spacers 60L, 60R do not rotate relative to bearing supports 16, 17. Therefore, by positioning using rotation-free members, points of contact may be reduced. The ring gears 51 Lc and 51Rc are meshed with the crankshaft drive pinion 55 such that the eccentric outer circumferential portions 51Lb and 51Rb of the crankshafts 51 L and 51R are aligned with each other in a circumferential direction. That is, the rotational positions of the eccentric outer circumferential portions 51 Lb and 51 Rb are in phase with each other. The pinion shaft 56 is rotatably supported with respect to the housing 11 by bearings 56 As will be described in detail later, by the turn or rotation of rotation shaft axis O2 (second roller 32) along a locus circle path α in Note that, as shown in With reference to Also, when the inter-roller distance L1 (shown in Note that, during torque transmission, a reaction force of the radial pressing force between first roller 31 and second roller 32 are received by bearing supports 16, 17 without reaching housing or case 11. Further, the reaction force of the radial pressing force remains “0” when the crankshaft rotation angle is within a range between 0 and 90 degree, increases in accordance with increase in crankshaft rotation angle θ between 90 and 180 degrees, and will assume the maximum value at the crankshaft rotation angle θ being 180 degrees. During travel in the four-wheel drive mode, when the rotation angle θ of crankshaft 51L, 51R is set at a reference position of 90 degrees, the first roller 31 and second roller 32 are pressed against each other for frictional contact at a radial pressing force corresponding to an offset amount OS at this time, torque transmission takes place to left and right front wheels (subordinate drive wheels) 9L, 9R in accordance with the offset value OS between the two rollers. As the rotation angle θ of crankshaft 51L, 51R increases from the reference position shown in When crankshafts 51L, 51R have reached the position of top dead center shown in As will be appreciated from the description above, by operating crankshafts 51L, 51R to rotate from the position of “0” crankshaft rotation angle to the position of “180” crankshaft rotation angle, an inter-roller traction transmission capacity may be varied continuously from “0” to maximum. Conversely, by operating crankshafts 51L, 51R to rotate from the position of “180” crankshaft rotation angle to the position of “0” crankshaft rotation angle, the inter-roller traction transmission capacity may be varied continuously from maximum to “0”. Thus, the inter-roller traction transmission capacity may be controlled freely by the rotational operation of crankshafts 51L, 51R. Now, the relationship among the inclination or angle formed by input and output shafts 12, 13, bearing support 16, and housing 11 will be described. Further, housing 11 is comprised of a first housing 11 Now, the operational effects of the first embodiment is described comparing to a reference technology. In the drive force transmission device 11 in the first embodiment, since the first roller 31 associated with input shaft 12 is in contact with the second roller 32 associated with output shaft 13 with an inclination or angle, a thrust force will generate during transmission of driving torque. Description is now made of the effects of the thrust force on the housing and the like. In other words, with respect to housing 11, force F is exerted on the housing contact surface adjacent to input shaft 12 while force Fcos θ is applicable to the housing contact surface adjacent to output shaft 13 so that the distribution of force input to housing 11 becomes ununiform which makes it difficult to achieve a stable assembly state. Further, the force exerted upon the first fastening portion 11 In contrast, in the first embodiment, as shown in the schematic cross-sectional view of In addition, the force exerted on both the first fastening portion 11 As described above, the following operational effects are obtained in the first embodiment. A drive force distributing apparatus including a first roller rotatable jointly with a main drive wheel system and a second roller rotatable jointly with a subordinate drive wheel system in which a drive force distribution to the subordinate drive wheel system is enabled by frictionally contacting the first roller and the second roller between the respective outer peripheral surfaces, wherein a shaft portion of the second roller 32 is rotatably supported in an eccentric bore of crankshaft 51L, 51R that in turn is rotatable about a fixed shaft axis of a housing 11, and control of the drive force distribution between the main drive wheels and the subordinate drive wheels is carried out by turning the second roller 32 by the rotation of the crankshaft 51L, 51R about the fixed shaft axis to thereby adjust a radial pressing force of the second roller 32 against the first roller 31. The apparatus further includes bearing supports 16, 17 having a vertical wall 16 The housing 11 is composed of a first housing 11 In an embodiment, the predetermined angle is half the first angle, i.e., θ/2. Therefore, the distribution of force exerted on housing 11 In understanding the scope of the present invention, the term “comprising” and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but do not exclude the presence of other unstated features, elements, components, groups, integers and/or steps. The foregoing also applies to words having similar meanings such as the terms, “including”, “having” and their derivatives. Also, the terms “part,” “section,” “portion,” “member” or “element” when used in the singular can have the dual meaning of a single part or a plurality of parts. Also as used herein to describe the above embodiments, the following directional terms “forward, rearward, above, downward, vertical, horizontal, below and transverse” as well as any other similar directional terms refer to those directions of a device equipped with the present invention. Accordingly, these terms, as utilized to describe the present invention should be interpreted relative to a device equipped with the present invention. The term “detect” as used herein to describe an operation or function carried out by a component, a section, a device or the like includes a component, a section, a device or the like that does not require physical detection, but rather includes determining, measuring, modeling, predicting or computing or the like to carry out the operation or function. The term “configured” as used herein to describe a component, section or part of a device includes hardware and/or software that is constructed and/or programmed to carry out the desired function. Moreover, terms of degree such as “substantially”, “about” and “approximately” as used herein mean an amount of deviation of the modified term such that the end result is not significantly changed. While only selected embodiments have been chosen to illustrate the present invention, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made herein without departing from the scope of the invention as defined in the appended claims. For example, the size, shape, location or orientation of the various components can be changed as needed and/or desired. Components that are shown directly connected or contacting each other can have intermediate structures disposed between them. The functions of one element can be performed by two, and vice versa. The structures and functions of one embodiment can be adopted in another embodiment. It is not necessary for all advantages to be present in a particular embodiment at the same time. Every feature which is unique from the prior art, alone or in combination with other features, also should be considered a separate description of further inventions by the applicant, including the structural and/or functional concepts embodied by such feature(s). Thus, the foregoing descriptions of the embodiments according to the present invention are provided for illustration only, and not for the purpose of limiting the invention as defined by the appended claims and their equivalents. For example, it is desirable that both input and output shafts intersect with the third planer surface or plane by θ/2 as is the case in the first embodiment, however the invention is not limited to these configurations. When one of the shafts is configured to intersect at a predetermined angle other than a right angle with the third planer surface c1, the difference in distribution of exerting force can be made small so that a certain effect is achievable. In addition, in the first embodiment, the third planer surface c1 on the side of first roller 31 and the third planer surface c1 on the side of second roller 32 are arranged to be on the same surface in the first embodiment. The arrangement on the same surface is not necessarily required. Further, the housing mating surface is illustrated in a planer surface. However, as long as the parallel relationship with the third planer surface c1 is maintained, a stepped surface is also applicable. Furthermore, in the first embodiment, only the structure on the side of bearing support 16 has been described. However, on the side of bearing support 17, the exerting force will be uniform in a similar manner, and, by maintaining the parallel relationship with the housing mating surface d1, the force exerting on respective contact portions and bolt fastening portions may be held uniform even in the case in which the direction of torque transmission is reversed and the direction of thrust force is thereby reversed. A drive force distributing apparatus includes a first roller that is rotatable with a main drive wheel system and a second roller that is rotatable with a subordinate drive wheel system. Control of the drive force distribution between the main drive wheel system and the subordinate drive wheel system is carried out by turning the second roller by the rotation of a crankshaft to thereby adjust a radial pressing force of the second roller against the first roller. A bearing support includes an exterior wall disposed in a housing, a first through bore formed in the exterior wall for receiving a shaft portion of the first roller, a first interior side wall extending radially outward from the first through bore, a second through bore formed in the exterior wall for receiving a crankshaft, and a second interior side wall extending radially outward from the second through bore. An angle formed between a rotational axis of the first roller and a rotational axis of the second roller is a first angle, an angle formed between the first interior side wall and the exterior wall is a predetermined angle larger than "0", and an angle formed between the second interior side wall and the exterior wall is an angle obtained by subtracting the predetermined angle from the first angle. 1. A drive force distributing appratus including a first roller that is rotatable jointly with a main drive wheel system and a second roller that is rotatable jointly with a subordinate drive wheel system in which a drive force distribution to the subordinate drive wheel system is enabled by contacting the first roller and the second roller between the respective outer peripheral surfaces of the first roller and the second roller, wherein a shaft portion of the second roller is rotatably supported in an eccentric bore of a crankshaft that in turn is rotatable about a fixed shaft axis of a housing, and control of the drive force distribution between the main drive wheel system and the subordinate drive wheel system is carried out by turning the second roller by the rotation of the crankshaft about the fixed shaft axis to thereby adjust a radial pressing force of the second roller against the first roller, the drive force distributing appratus comprising:
a bearing support including
an exterior wall disposed in the housing; a first through bore formed in the exterior wall for receiving a shaft portion of the first roller; a first interior side wall extending radially outward from the first through bore; a second through bore formed in the exterior wall for receiving a crankshaft, and a second interior side wall extending radially outward from the second through bore, wherein an angle formed between a rotational axis of the first roller and a rotational axis of the second roller is a first angle, an angle formed between the first interior side wall and the exterior wall is a predetermined angle larger than “0”, and an angle formed between the second interior side wall and the exterior wall is an angle obtained by subtracting the predetermined angle from the first angle. 2. The drive force distributing apparatus according to wherein the housing comprises a first housing that supports the bearing support with an open end, and a second housing that is mounted to the open end by bolt fastening to cover the open end, and wherein mating surfaces between the first housing and the second housing are parallel to the exterior wall of the bearing support. 3. The drive force distributing apparatus according to 4. The drive force distributing apparatus according to 5. The drive force distributing apparatus according to 6. The drive force distributing apparatus according to CROSS-REFERENCE TO RELATED APPLICATIONS
BACKGROUND OF THE INVENTION
Field of the Invention
SUMMARY OF THE INVENTION
BRIEF DESCRIPTION OF THE DRAWINGS
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
First Embodiment
Operation of Drive Force Distribution
Relationship Among Inclination of Input/Output Shafts, Bearing Support, and Housing
General Interpretation of Terms