PORT PLATE OF A FLAT SIDED LIQUID RING PUMP HAVING A GAS SCAVENGE PASSAGE THEREIN
The present invention concerns a liquid ring pump that has a passage which scavenges gas trapped in a rotor bucket of a liquid ring pump after the bucket has swept past a closing edge of an outlet in a port plate and before the bucket opens into an inlet of the port plate. The passage is in the port plate angularly between the closing edge of the port plate outlet and the leading edge of the port plate inlet. Liquid ring pumps are well known. Generally a liquid ring pump includes a housing; a rotor within the housing; a shaft extending into the housing on which the rotor is fixedly mounted; and a motor coupled to the shaft. During operation, the housing is partially filled with operating liquid so that when the rotor is rotating, the rotor blades engage the operating or pumping liquid and cause it to form an eccentric ring that diverges and converges in the radial direction relative to the shaft. Where the liquid is diverging from the shaft, the resulting reduced pressure in the spaces between adjacent rotor blades of the rotor assembly (buckets) constitutes a gas intake zone, low pressure zone. Where the liquid is converging towards the shaft, the resulting increased pressure in the spaces between adjacent rotor blades (buckets) constitutes a gas compression zone. U.S. Pat. No. 4,850,808, Schultze, recites that in a conically or cylindrically ported liquid ring pump, compressed gas that would otherwise be carried over from the compression zone to the intake zone of the pump is made to bypass the intake zone by passing through a first aperture in the port member into a clearance between the rotor shaft and the port member and then through a second aperture in the port member from the clearance to an initial portion of the compression on zone. U.S. Pat. No. 5,769,609, Plescher, recites that in a liquid-ring compressor having a rotor mounted in a compressor housing, the rotor is mounted eccentrically relative to the center axis of the compressor housing. At least one control disk is arranged on one of the end faces of the rotor. The control disk is provided with a suction slot and a pressure slot for the feed and discharge of the medium to be compressed, respectively. The control disk also has an encircling distribution groove in the area covered radially by the hub of the rotor. Operating liquid is introduced into a feed opening, which leads to the distribution groove, to seal an axial gap between the control disk and the rotor hub. A blocking element projects radially into the distribution groove and is provided on the side of the feed opening that has the greater pressure differential between the pressure of the operating liquid entering the feed opening and the pressure in the rotor cells. The blocking element improves the sealing of the axial gap. U.S. Pat. No. 6,354,808, Shenoi, recites that liquid ring pumps, of the type having a port structure that extends into an annular recess in an end of the rotor, have several parts that are designed so that they can be used to make pumps having either relatively demanding service requirements or substantially less demanding service requirements. Some of these parts can be substantially exactly the same in both final pump configurations. Others of these parts may be castings that differ substantially only in some subsequent machining in order to adapt them for each final pump configuration. Some of the final pump configurations have more compact mechanical seal structures and/or improved structures for supplying liquid to the seal structures. International publication WO 2010 071651 is directed to a liquid ring pump that has a channel in a portion of a liquid ring pump. The channel has a first opening which opens into a first bucket formed by rotor blades. The first opening is located along an arcuate path between a closing edge of an inlet port and a leading edge of a discharge port. The inlet port and discharge port are in a port plate of the liquid ring pump. The channel has a second opening which opens into a second bucket formed by rotor blades. The second opening is on an arcuate path between a closing edge of the discharge port and a leading edge of the inlet port. A fluid pathway interconnects the first and second openings. At least a portion of the liquid ring pump forming the channel is disposed in a circumferential cylindrical cavity, wherein the cavity is formed from a plurality of axially extending rotor blade ends. The portion of the liquid ring pump providing the channel can be a removable cylinder. The channel is isolated and sealed off from the discharge port and the inlet port of the port plate when the pump is in the running mode. In one aspect the invention is embodied in a partial assembly of a liquid ring pump. The pump has a pump head. A port plate is coupled to the pump head. The port plate has a side wall which defines a shaft receiving aperture. A rotor shaft is disposed in said shaft receiving aperture. A space is between the sidewall and a portion of the shaft radially opposite the sidewall. A rotor is fixedly coupled to the shaft. The rotor has a plurality of blades which are arranged about a central axis of the rotor. Each blade of the plurality of blades is adjacent at least two other blades. The plurality of blades forms a plurality of pairs of adjacent blades. Between each pair of adjacent blades is a bucket. The adjacent blades form a plurality of buckets. Rotation of the shaft in the shaft receiving aperture rotates the rotor and plurality of buckets about the central axis. The port plate defines an inlet and an outlet. The inlet has a closing edge and a leading edge. The outlet has a closing and a leading edge. The port plate has an opening with a first end at a first section of the opening and a second end at a second section of the opening. The first section opens through a portion of a surface forming a first face of the port plate. The second section opens at the second end into the shaft receiving aperture. The first and second sections are continuous. The first section is angularly between the closing edge of the outlet and leading edge of the inlet. A length measured from the first section to the inlet's leading edge is less than a length measured from the first section to the outlet's leading edge. The length is measured along a straight line. The first section does not open into the outlet or inlet; Rotation of the buckets will rotate a first one of the buckets, in a direction of rotation to a position between the leading edge of the inlet and closing edge of the outlet. When said first one of said buckets has rotated to the position between the leading edge of the inlet and the closing edge of said outlet, said bucket overlaps said first section of said opening and said first section of said opening opens into said bucket, said buckets at said position are between said leading and closing edge without overlapping said inlet and outlet. While embodiments of this invention can take many different forms, an embodiment thereof is shown in the drawings and will be described herein in detail with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention, and is not intended to limit the invention to the specific embodiment illustrated. The below description uses the term air when describing the invention. The term air includes ambient air and air made suitable for the application in which the liquid ring pump embodying the invention is used. The invention can also be used in connection with gases and mixtures of air and gases. It can be used in connection with any compressible fluid suitable for being conveyed through the inlet 47 and outlet 46 of a flat sided liquid ring pump. Now referring more particularly to the Figures, a flat sided liquid ring pump 20 is shown. The pump 20 has a rotor 22. The rotor 22 has a plurality of 19 blades 24 which are arranged around a central area of the rotor. More particularly they are arranged circumferentially about the rotors central axis 26. The blades are equidistantly spaced from each other. The blades extend from surface 88 of hub 86. The rotors central axis, the rotor hubs central axis, the shafts central axis, and the central axis of the shaft receiving aperture in the port plate 40 are coextensive and shown as axis 26. The blades 24 are arranged so that each blade 24 is adjacent at least two other blades of said plurality of blades 24. Between each pair of adjacent blades is a space which can be called a bucket 28. There are a total of 19 buckets 28. Each bucket, when the liquid ring pump is operating at its running speed, forms a separate chamber which has a volume which expands and contracts depending on the angular orientation of the bucket 28 relative to a surface 30 forming an inner ring of the rotating liquid ring. The surface 30 delimits a radial inner boundary of the liquid ring. The liquid ring surface 30 forms a radial outer boundary of a respective chamber 34 formed in each bucket 28. The radial inward boundary of each chamber 34 and bucket is formed by hub's 86 radially outward surface 88. Each chamber 34 can be called a compressible fluid receiving chamber 34. There are 19 chambers. A bucket 328 and its chamber 334 of the 19 buckets 28 and 19 chambers is at starting point A. The bucket 328 rotates in direction of rotation 36 an amount to overlap and sweep by an air inlet 38 of the port plate 40. As the bucket 328 rotates to overlap the inlet 38, the surface 30 forming the inner diameter of the rotating liquid ring diverges radially away, in a first radial direction 42, from central axis 26 of the rotor 22. As the surface 30 diverges, the volume of the chamber 334, formed by the bucket 328 rotating to overlap the inlet, expands. As the bucket is rotating by the inlet its chamber 334 opens into the inlet 38 and overlaps the inlet and thus air is drawn into the expanding volume of the chamber formed by the bucket. Bucket 328′ and its expanded chamber 334′ exemplify bucket 328 and its chamber 334 overlapping with the inlet 38 as it rotates by the inlet 38. Bucket 328′ and chamber 334′ are part of the 19 buckets 28 and 19 chambers 34. As bucket 328 which rotates and sweeps by the inlet 38 continues to rotate in the direction 36, the surface 30 continues to diverge in the first radial direction 42 away from the rotor's central axis 26. As the surface 30 diverges, the volume of the chamber formed in the bucket continues to increase. Bucket 328″ and its chamber 334″exemplify bucket 328 swept past the inlet 38 as its chamber increases in volume. Bucket 328″ and chamber 334″ are part of the 19 buckets 28 and 19 chambers 34. As the bucket rotates in direction 36 it overlaps the port plate outlet 44. The surface 30 of the liquid ring converges towards rotor central axis 26 in a second radial direction 43. The volume of the chamber decreases. The chamber also opens into and overlaps the port plate outlet 44. Therefore air trapped in the chamber of the bucket exits the bucket's chamber through the port plate outlet 44 and through the liquid ring pump outlet 46. Bucket 328′″ and its chamber 334′″ exemplify bucket 328 and its chamber 334 as the chamber opens into and overlaps the port plate outlet 44. During rotation of the bucket 328 past the outlet 44, the surface 30 does not typically converge radially inward enough to completely collapse the volume of the bucket's chamber 334. Bucket 428 exemplifies bucket 328 at this position. The non-collapsed chamber 334 at this position is shown as 434. As can be seen, at an angular and circumferential point 48 between the closing edge 44 A channel or passage has a first 58, second 66 and third 76 channel portion or passage. The first channel portion 58 is formed in the port plate 40. The first channel portion has an opening which opens through a portion of a surface 78 In more detail bucket 528, in the low pressure zone, has a trailing blade 528 Now referring back to the channel, the air travels through the first channel portion 58 into and through the second channel portion 66. The air next travels from the second channel portion 66 into and through the third channel portion 76. The air exits the third channel portion 76 and enters the bucket 528 through an aperture. The aperture is divided into a first 82 The first section 59 A length measured from the portion 60 of the first section most radially outward from the boundary surface 50 to the internal surface 56 P is the length measured from a portion 60 of the first section most radially outward to the boundary surface 50. The length is measured along a radius extending from the rotor's central axis 26. The length is no greater than the length of a shortest radius from the central axis to the curve path 114 fit along a radial outer sidewall 44 The radial outer sidewall is a portion of the port plate that delimits a boundary of the outlet in the radial outward direction 42. A radial inner sidewall 44 The first channel portion 58 has a portion which extends radially inward from the first section 59 The bases form a single base surface of the first channel portion 58. The single base surface 96 The shortest angular distance from the centerline of opening 59, when the centerline is drawn along a radius from the central axis, to the closing edge is ½ the angular distance between a trailing blade and leading blade of a bucket measured at the base of each blade. The vertex of the angle is a point on the central axis. The opening 59 has a length measured as a straight line from the first end 60 to the second end 62. The bucket 428 has a length measured as a straight line from a rotor tip 52 The first sidewall 63 of the opening is continuous and integral with a first portion of the end wall 61. The second sidewall 64 is continuous and integral with a second portion of the end wall 61. The first and second sidewalls 63, 64 are spaced apart and opposite each other. The first sidewall 63 delimits the opening in the first circumferential direction 36 and the second sidewall 64 delimits the opening in the second circumferential direction 37. The first and second sidewalls extend radially inward to the second end 62. The second section 59 There is an open space 100 The sidewall 102 has a portion which defines an opening 100 The hub's circumferential inner surface 94 forms an opening which receives the rotor shaft 106. The rotor 22 is fixedly mounted to the shaft 106. The port plate 40 is between the rotor 22 and the pump head 108 and in particular the plurality of blades 24 and the head 108. Rotation of the shaft 106 rotates the rotor 22. The buckets 28 formed by the rotor 22 all rotate as the bucket 328 described above. In more detail, the rotor 22 is a flat sided rotor. The flat side 22 Compressible fluid, which in this example is air, enters pump head 108 through head inlet 47. It enters working chamber 80 though inlet 38. It exits working chamber 80 through outlet 44. It exits the head through outlet 46. The head 108 has an auxiliary inlet 47′ and auxiliary outlet 46′ which in this case are sealed off. The port plate is substantially planar. When the liquid ring pump is operating at running speed the channel portions 58, 66, 76 are each substantially sealed-off from the inlet and outlet; the inlet and outlet are sealed-off from each other; the buckets, but for channel 58, 66 and 76, are sealed-off from each other; and all the buckets accept when in the position of buckets 528 and 428 are sealed-off from each other. The outlet 44 is formed by a plurality of outlet sections. The plurality of outlet sections is separated from each other by portions of the port plate 40. The closing edge 44 The hub's outer surface 88 delimits the radial inward boundary and forms the inward boundary surface of all buckets 28. The surface 88 is circumferential. The buckets are all the same. The phrases “radially outward” and “radially inward” are relative phrases and in relation to the rotor's central axis and the central axis of the shaft receiving aperture of the port plate. A point or construction of the liquid ring pump radially outward of another point or construction is further from the central axis than the other point as measured in the radial direction. The term “leading” and “trailing” are relative terms in relation to the direction of rotation of the rotor. Thus a leading blade of a bucket is a blade that passes a point as the rotor is rotated in a direction of rotation 42 before the trailing blade. A “closing edge” and a “leading edge” are relative terms and also in relation to the direction of rotation of the rotor. A closing edge is an edge passed by a rotor blade, rotating in the direction of rotation, after the blade has passed the leading edge. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. The invention is not restricted to the details of the foregoing embodiment(s). The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed. A liquid ring pump includes a port plate coupled to a pump head. The port plate has an opening with a first end at a first section and a second end at a second section. The first section opens through a portion of a surface forming a first face of the port plate. The second section opens at the second end into a shaft receiving aperture of the port plate. The first and second sections are continuous. The first section is angularly between the closing edge of a port plate outlet and leading edge of a port plate inlet. A length measured from the first section to the inlet's leading edge is less than a length measured from the first section to the outlet's leading edge. The first section does not open into the outlet or inlet. 1. A partial assembly of a liquid ring pump comprising:
a pump head; a port plate coupled to said pump head, said port plate has a side wall which defines a shaft receiving aperture, said shaft receiving aperture opening through said port plate, said port plate defining an inlet and an outlet, said inlet has a closing edge and a leading edge, said outlet has a closing and a leading edge, said port plate has an opening with a first end at a first section and a second end at a second section, said first section opens through a portion of a surface forming a first face of the port plate, said second section opens at said second end into said shaft receiving aperture, said first and second sections are continuous, said first section is angularly between the closing edge of the outlet and leading edge of the inlet, a length measured from the first section to the inlet's leading edge is less than a length measured from said first section to the outlet's leading edge, the length is measured along a straight line, said first section does not open into the outlet or inlet; a rotor shaft disposed in said shaft receiving aperture, said shaft rotatable relative to said port plate, a space is between said sidewall and a portion of said shaft radially opposite said sidewall; a rotor fixedly coupled to said shaft, said rotor has a plurality of blades which are arranged about a central axis of said rotor, each blade of said plurality is adjacent at least two other blades, said plurality of blades forms a plurality of pairs of adjacent blades, between each pair of adjacent blades of said plurality of adjacent blades is a bucket, said buckets between said adjacent blades forms a plurality of buckets; rotation of said shaft rotates said rotor and plurality of buckets about said central axis, rotation of said buckets will rotate a first one of said buckets, in a direction of rotation to a position between said leading edge of said inlet and closing edge of said outlet; and wherein; when said first one of said buckets has rotated to said position between said leading edge of said inlet and said closing edge of said outlet, said bucket overlaps said first section of said opening and said first section of said opening opens into said bucket, said buckets at said position are between said leading and closing edge without overlapping said inlet and outlet. 2. The liquid ring pump of 3. The liquid ring pump of 4. The liquid ring pump of 5. The liquid ring pump of wherein angular distance is measured between the sidewalls at a point on each sidewall radially midway between, in the radial direction, a radially outward surface the hub and an inner circumferential surface of the hub, said inner circumferential surface forming an opening in which said rotor shaft is disposed. 6. The liquid ring pump of 7. The liquid ring pump of 8. The liquid ring pump of a portion of said port plate forming an aperture which opens through said port plate, said aperture angularly between the closing edge of the inlet and leading edge of the outlet; a length measured from the any part of the aperture to the inlet's closing edge is less than a length measured from any part of the aperture to the outlet's closing edge, the lengths are measured along a straight line; wherein rotation of said plurality buckets will rotate a second one of said buckets, in a direction of rotation, to a position between a closing edge of said inlet and a leading edge of said outlet; wherein when said second one of said buckets has rotated to said position between said closing edge of inlet and said leading edge of said outlet, said bucket overlaps said aperture and said aperture opens into said bucket, and wherein said first bucket is in said position overlapping said first section. 9. The liquid ring pump of wherein when said pump is operating at running speed, an amount of compressible fluid enters said compressible fluid channel at said first section from said first bucket in said position between said leading edge of said inlet and said closing edge of said outlet; and wherein an amount of compressible fluid having entered said compressible fluid channel at said first section, exits said fluid channel at said aperture into said second bucket, said second bucket in said position between said closing edge of said inlet and leading edge of said outlet. 10. The liquid ring pump of 11. The liquid ring pump of a rotating liquid ring when said pump is operating at a running speed, said rotating liquid ring having a surface delimiting a radially inner surface of said ring; a space between said inward boundary surface and a portion of said inner surface of said liquid ring, the space is angularly between a leading blade and a trailing blade delimiting said bucket in said position between said inlet and outlet, said space forms a volume of a compressible fluid chamber, and wherein said first section overlaps and opens up into said compressible fluid chamber. 12. A port plate of a liquid ring pump comprising:
a side wall which defines a shaft receiving aperture opening through said port plate, an inlet and an outlet defined by said port plate, said inlet has a closing edge and a leading edge, said outlet has a closing and a leading edge, an opening formed by said port plate, said opening having a first end at a first section and a second end at a second section, wherein said first section opens through a portion of a surface forming a first face of the port plate; wherein said second section opens at said second end into said shaft receiving aperture; wherein said first section is angularly between the closing edge of the outlet and leading edge of the inlet, a length measured from the first section to the inlet's leading edge is less than a length measured from said first section to the outlet's leading edge, the length is measured along a straight line; and wherein said first section does not open into the outlet or inlet, said first and second sections are continuous. 13. The port plate of a portion of said port plate forming an aperture which opens through said port plate, said aperture angularly between the closing edge of the inlet and leading edge of the outlet; a length measured from the any part of the aperture to the inlet's closing edge is less than a length measured from any part of the aperture to the outlet's closing edge, the lengths are measured along a straight line. 14. The port plate of 15. A method of improving the performance of a flat sided liquid ring pump comprising the steps of:
removing a port plate from a pump head of said liquid ring pump: installing a port plate on said liquid ring pump, said port plate having,
a side wall which defines a shaft receiving aperture opening through said port plate, an inlet and an outlet defined by said port plate, said inlet has a closing edge and a leading edge, said outlet has a closing and a leading edge, an opening formed by said port plate, said opening having a first end at a first section and a second end at a second section, wherein said first section opens through a portion of a surface forming a first face of the port plate; wherein said second section opens at said second end into said shaft receiving aperture; wherein said first section is angularly between the closing edge of the outlet and leading edge of the inlet, a length measured from the first section to the inlet's leading edge is less than a length measured from said first section to the outlet's leading edge, the length is measured along a straight line; and wherein said first section does not open into the outlet or inlet, said first and second sections are continuous. 16. The method of improving the performance of a flat sided liquid ring pump of installing a rotor shaft in said shaft receiving aperture. 17. The method of improving the performance of a flat sided liquid ring pump of orienting a rotor on said shaft relative to said port plate wherein
rotation of said shaft rotates said rotor and a plurality a plurality of buckets formed by blades of said rotor about said central axis, rotation of said buckets will rotate a first one of said buckets, in a direction of rotation to a position between said leading edge of said inlet and closing edge of said outlet; and wherein; when said first one of said buckets has rotated to said position between said leading edge of said inlet and said closing edge of said outlet, said bucket overlaps said first section of said opening and said first section of said opening opens into said bucket.FIELD
BACKGROUND
SUMMARY
BRIEF DESCRIPTION OF THE DRAWINGS
DETAILED DESCRIPTION









