Scroll Expander
The present invention relates to a scroll expander, particularly to a scroll expander suitably incorporated in Rankine cycle. There has been conventionally known a scroll expander as disclosed in Patent Document 1. The scroll expander disclosed in Patent Document 1 is integrally provided with a high pressure portion into which a high-pressure working fluid (refrigerant) is introduced, a drive portion driven by expansion of the working fluid supplied from the high pressure portion; a low pressure portion allowing the working fluid to flow out of the scroll expander after being expanded to a lower pressure in the drive portion; a communication passage (bypass passage) through which the high-pressure portion communicates with the low-pressure portion while bypassing the drive portion; and a valve mechanism (bypass valve) configured to open and close the communication passage. However, the conventional scroll expander includes an additional housing on the back surface of a base plate of the fixed scroll. The housing and the base plate of the fixed scroll define the high-pressure portion therebetween, and the valve mechanism is attached to the housing. This configuration increases the length in the shaft direction of the conventional scroll expander, which is problematic. In view of this, an object of the present invention is to provide a scroll expander integrally including a communication passage (bypass passage) and a bypass valve configured to open and close the bypass passage without increasing the length in the shaft direction of the scroll expander so much. According to an aspect of the present invention, a scroll expander in which a fixed scroll and a movable scroll define an expansion chamber therebetween, and in which the movable scroll is configured to be driven by expansion of working fluid in the expansion chamber, includes a suction port, a discharge port, a bypass passage and a bypass valve. The suction port allows a high-pressure flow of the working fluid to enter, and guides the entering flow of the working fluid into the expansion chamber. The discharge port allows the working fluid expanded to a lower pressure in the expansion chamber to flow out. Through the bypass passage, the suction port communicates with the discharge port while bypassing the expansion chamber. The bypass valve is configured to open and close the bypass passage. The suction port, the bypass passage and a bypass valve attaching portion for attaching the bypass valve are formed in a base plate of the fixed scroll. In the scroll expander, the suction port, the bypass passage and the bypass valve attaching portion for attaching the bypass valve are formed in the base plate of the fixed scroll. This configuration eliminates the need for providing the back surface of the base plate of the fixed scroll with an additional member, such as a housing, for disposing these components in the scroll expander. Thus, the configuration can suppress an increase in length in the shaft direction of the scroll expander caused by disposing the components, and thus can achieve size reduction of the entire scroll expander as well as length reduction in the shaft direction of the scroll expander. Hereinafter, an embodiment of the present invention will be described with reference to the attached drawings. The vehicle waste heat recovery system 1 includes Rankine cycle 2, a transmission mechanism 3 and a control unit 4. The engine 10 is a water-cooled engine that is cooled by engine cooling water circulating through a cooling water flow channel (circuit) 11. A heater 22, which is a component of the Rankine cycle 2 to be described later, is disposed in the cooling water flow channel 11. The (high-temperature) engine cooling water having absorbed heat from the engine 10 flows through the heater 22. The Rankine cycle 2 is configured to recover the waste heat of the engine 10 from the engine cooling water, to convert the waste heat into power (drive force), and to output the drive force. The Rankine cycle 2 has a refrigerant circuit 21 for allowing a refrigerant, which serves as working fluid, to circulate therethrough. In this refrigerant circuit 21, the heater 22, an expander 23, a condenser 24 and a pump 25 are disposed in this order in the circulation direction of the refrigerant. The heater 22 is a heat exchanger configured to exchange heat between the (high-temperature) engine cooling water having absorbed heat from the engine 10 and the refrigerant in the Rankine cycle 2. This heat exchange process heats the refrigerant to turn into high-pressure superheated vapor. Though not illustrated in the attached drawings, in place of the engine cooling water, exhaust gas from the engine 10 may be caused to flow through the heater 22. In this case, the heater 22 is configured to exchange heat between the exhaust gas from the engine 10 and the refrigerant. The expander 23 is a scroll expander configured to produce drive force by expanding the refrigerant that has been heated and turned into high-pressure superheated vapor (hereinafter referred to simply as “vapor refrigerant”) by the heater 22. As will be described in detail later, the expander 23 has a fixed scroll and a movable scroll, which define an expansion chamber therebetween. The movable scroll is configured to be driven by the expansion of the vapor refrigerant in the expansion chamber. When driven, the movable scroll orbits. This orbiting motion of the movable scroll is converted into rotational motion of an output shaft which is outputted as drive force. The condenser 24 is configured to exchange heat between outside air and the refrigerant flowing out of the expander 23, that is, the refrigerant having flowing through the expander 23 to be reduced in pressure. This heat exchange process cools and condenses (liquefies) the refrigerant. Though not illustrated in the attached drawings, a fan for blowing outside air toward the condenser 24 may additionally be provided. The pump 25 is a mechanical pump configured to pump the refrigerant liquefied by the condenser 24 to the heater 22. The operation of the pump 25 causes the refrigerant to circulate through the components of the Rankine cycle 2, that is, through the heater 22, the expander 23 and the condenser 24. In this embodiment, the expander (scroll expander) 23 and the pump (mechanical pump) 25 are integrally coupled together by way of a rotating shaft 26 The transmission mechanism 3 transmits power between the engine 10 and the Rankine cycle 2. Specifically, the transmission mechanism 3 transmits the output torque of the engine 10 to the pump integrated expander 26 (pump 25), and transmits, as an output of the Rankine cycle 2, the torque (shaft torque) of the pump integrated expander 26 to the engine 10. The transmission mechanism 3 has a pulley 32, a crank pulley 33 and a belt 34. The pulley 32 is mounted on an end of the rotating shaft 26 The control unit 4 controls the operation of the bypass valve 28 and the ON/OFF of the electromagnetic clutch 31, and thereby controls the operation of the Rankine cycle 2. For example, to activate the Rankine cycle 2, the control unit 4 first opens the bypass valve 28 and turns ON (engages) the electromagnetic clutch 31 so as to cause the engine 10 to drive the pump 25. This causes the refrigerant to circulate through the Rankine cycle 2 while bypassing the expansion chamber in the expander 23. When the pressure difference between the upstream and downstream sides of the expander 23 becomes not less than a predetermined value, the control unit 4 closes the bypass valve 28. This causes the refrigerant to circulate through the Rankine cycle 2 while flowing through the expansion chamber in the expander 23. As a result, the expander 23 starts to produce drive force. When the expander 23 produces a sufficient amount of drive force, part of the drive force drives the pump 25 and the rest of the drive force is transmitted to the engine 10 by way of the transmission mechanism 3 so as to assist the output (drive force) of the engine 10. To deactivate the Rankine cycle 2, the control unit 4 turns OFF (disengages) the electromagnetic clutch 31 and stops the pump 25 (thus stops the circulation of the refrigerant). Next, description will be given of the expander (scroll expander) 23, that is, the expander unit in the pump integrated expander 26, according to this embodiment. Though will not be described in detail herein, the pump 25 (the pump unit in the pump integrated expander 26) may be a known mechanical pump (such as a gear pump or a vane pump) that can be coupled to the expander 23 by way of the rotating shaft 26 As shown in The expander 23 is constructed by fixedly fastening, with, for example, bolts 53, the fixed scroll 51 onto the flange portions 522 of the housing 52 in which the cylindrical portion 521 houses the movable scroll. In the expander 23, the scroll wall 512 of the fixed scroll 51 engages with the scroll wall of the movable scroll, so as to define the expansion chamber between these scroll walls. Though not illustrated in the attached drawings, an anti-rotation mechanism such as a ball coupling prevents the rotation of the movable scroll housed in the cylindrical portion 521 of the housing 52. In addition, the movable scroll is coupled to the output shaft of the expander 23 (that is, the rotating shaft 26 As described above, (the scroll wall 512 of) the fixed scroll 51 and (the scroll wall of) the movable scroll define the expansion chamber therebetween in the expander 23. The movable scroll is driven by expansion of the vapor refrigerant (that is, high-pressure refrigerant) in this expansion chamber. When driven, the movable scroll orbits, and the eccentric bearing, the driven crank mechanism and the like convert this orbiting motion of the movable scroll into rotational motion of the rotating shaft 26 As shown in Next, description will be given of the configuration of the suction port 513, the bypass passage 27 and the bypass valve attaching portion 514 which are formed in the base plate 511 of the fixed scroll 51, with reference to The suction port 513 opens radially outwardly from the base plate 511 (thus, opens to the outside) at one end located near the periphery of the scroll non-forming surface of the base plate 511. Also, the suction port 513 opens at the other end located at the center of the scroll forming surface of the base plate 511 (the center of the scroll wall 512). Specifically, the suction port 513 has an outer opening end 513 In this embodiment, when the expander 23 is viewed in the axis direction of the rotating shaft (output shaft) 26 The bypass passage 27 is formed as a communication passage through which the suction port 513 communicates directly with the discharge port 523 of the housing 52 by bypassing the expansion chamber. In this embodiment, the bypass passage 27 opens radially outwardly from the base plate 511 (thus, opens to the outside) at one end located near the center of the scroll non-forming surface of the base plate 511. Also, the bypass passage 27 opens at the other end located external to the scroll wall 512 in the scroll forming surface of the base plate 511. Specifically, the bypass passage 27 has an outer opening end 27 Into the outer opening end 27 The condition detection sensor 515 is configured to detect the condition of the refrigerant in the flow entering the suction port 513 at the crossing of the suction port 513 and the bypass passage 27. For example, the condition detection sensor 515 may be a pressure/temperature sensor (PT sensor) configured to detect a refrigerant pressure P and a refrigerant temperature T near the inlet of the expander 23. In this embodiment, the outer opening end 27 Similarly to the suction port 513, the pipe wall of the bypass passage 27, or specifically, the pipe wall of a portion, extending along the scroll non-forming surface, of the bypass passage 27 is raised from the scroll non-forming surface. The bypass valve attaching portion 514 is formed as a hole for inserting the bypass valve 28. Specifically, the bypass valve attaching portion 514 has an opening end 514 Similarly to the suction port 513 and the bypass passage 27, the peripheral wall of the bypass valve attaching portion 514 is raised from the scroll non-forming surface of the base plate 511. The bypass valve 28 has a tip portion 281 and a main body 282. The bypass valve 28 is attached to the bypass valve attaching portion 514 with the tip portion 281 inserted into the opening end 514 The bypass valve 28 is constructed so that the tip portion 281 is located in the middle of the bypass passage 27. An opening 281 The bypass valve 28 is configured to close and open the bypass passage 27 in accordance with instructions of the control unit 4. Specifically, the bypass valve 28 closes the bypass passage 27 by causing the valve drive unit to pull out the valve element so as to close the flow channel 281 As described above, in the expander (scroll expander) 23 according to this embodiment, the fixed scroll 51 is integrally provided with the suction port 513, which allows the high-pressure flow of the refrigerant (working fluid) to enter and which guides the entering flow of the refrigerant into the expansion chamber; the bypass passage 27 which communicatively connects the suction port 513 to the discharge port 523 while bypassing the expansion chamber; and the bypass valve 28 configured to open and close the bypass passage 27. Specifically, the suction port 513, the bypass passage 27 and the bypass valve attaching portion 514 for attaching the bypass valve 28 are formed in the base plate 511 of the fixed scroll 51, and the bypass valve 28 is attached to the bypass valve attaching portion 514. This configuration eliminates the need for providing the back surface of the base plate 511 of the fixed scroll 51 with an additional member, such as a housing, for integrally disposing these components in the expander. Thus, the scroll expander according to this embodiment can be reduced in length in the shaft direction as compared to conventional scroll expanders. Moreover, each of the suction port 513 and the bypass passage 27 extends along the scroll non-forming surface of the base plate 511 of the fixed scroll 51, and then curves to pass through the base plate 511 of the fixed scroll 51 till reaching the scroll forming surface. In addition, the bypass valve attaching portion 514 is formed as a hole for inserting the bypass valve 28 and extends along the scroll non-forming surface of the base plate 511 of the fixed scroll 51 in communication with the bypass passage 27. Thus, forming the suction port 513, the bypass passage 27 and the bypass valve attaching portion 514 in the base plate 511 of the fixed scroll 51 does not increase the length in the shaft direction of the expander 23 so much. In the scroll non-forming surface of the base plate 511 of the fixed scroll 51, the bypass passage 27 crosses the suction port 513, and opens at the one end to the outside so as to have the outer opening end 27 In this embodiment, the suction port 513 opens to the outside at the one end located near the periphery of the scroll non-forming surface of the base plate 511 of the fixed scroll 51, and also opens at the other end located at the center of the scroll forming surface of the base plate 511 of the fixed scroll 51. Meanwhile, the bypass passage 27 opens to the outside at the one end located near the center of the scroll non-forming surface of the base plate 511 of the fixed scroll 51, and also opens at the other end located external to the scroll wall 512 in the scroll forming surface of the base plate 511 of the fixed scroll 51. In addition, the bypass valve attaching portion 514, formed as a hole, is located near the scroll non-forming surface of the base plate 511 of the fixed scroll 51. Moreover, the suction port 513 is formed in parallel to the bypass valve attaching portion 514 in the scroll non-forming surface of the base plate 511 of the fixed scroll 51. This configuration allows for efficient arrangement of the suction port 513, the bypass passage 27 and the bypass valve attaching portion 514 in the base plate 511 of the fixed scroll 51, thus making it easier to form the fixed scroll 51 integrally provided with these components. In addition, the configuration allows the main body 282, which internally includes the valve drive unit of the bypass valve 28, to be disposed lateral (external) to the base plate 511 of the fixed scroll 51. Thus, attaching the bypass valve 28 to the base plate 511 of the fixed scroll 51 does not increase the length in the shaft direction of the expander 23 so much. Moreover, in this embodiment, when the expander 23 is viewed in the axis direction of the rotating shaft (output shaft) 26 In the above embodiment, the port wall of the suction port 513, the pipe wall of the bypass passage 27, and the peripheral wall of the bypass valve attaching portion 514 are raised from the scroll non-forming surface of the base plate 511 of the fixed scroll 51. This might cause the base plate 511 of the fixed scroll 51 to have a non-uniform stiffness. When the refrigerant is expanded, its expanding pressure is applied to the base plate 511. Thus, the non-uniform stiffness of the base plate 511 would cause non-uniform deformation in the base plate 511. Furthermore, this non-uniform deformation in the base plate 511 will change the clearance between the fixed scroll 51 and the movable scroll. This clearance change will cause the refrigerant to leak, thus degrading the performance of the expander 23. Sufficiently increased thickness of the base plate 511 can prevent or reduce this problematic non-uniform deformation in the base plate 511 caused by the expanding pressure of the refrigerant, but unfavorably increases the weight and the manufacturing cost of the expander 23. To prevent or reduce the non-uniform stiffness of the base plate 511 while reducing the thickness of the base plate 511, a rib 61 may be formed on the scroll non-forming surface of the base plate 511 of the fixed scroll 51 as in a modification shown in In addition to or in place of forming the rib 61 on the scroll non-forming surface of the base plate 511 of the fixed scroll 51, the base plate 511 may have a non-uniform thickness so as to compensate for its non-uniform stiffness. In this case, a thick portion and/or a thin portion, which is different in thickness from the rest of the base plate 511, may be provided in the area including none of the suction port 513, the bypass passage 27 and the bypass valve attaching portion 514 in the base plate 511 of the fixed scroll 51. Hereinabove, the embodiment and its modification according to the present invention have been described. However, the present invention is not limited to the embodiment and the modification described above, but, as a matter of course, further modifications and the like may be made based on the technical concept of the present invention. For example, though integrally provided with the pump 25 in the above embodiment, the expander 23 may be integrally provided with a generator in place of or in addition to the pump 25. The expander 23 does not necessarily include the pump 25, the generator or the like (in other words, the expander 23 may be independent from those components). The expander 23 is not limited to one incorporated in the Rankine cycle 2. Scroll expander including a bypass passage and a bypass valve configured to open and close the bypass passage without significantly increasing the length in the shaft direction of the scroll expander. Scroll expander 23 includes suction port 513 which allows a high-pressure flow of a working fluid to enter and guides the entering flow of the working fluid into an expansion chamber. Discharge port 523 allows the working fluid expanded to a lower pressure in the expansion chamber to flow out. Bypass passage 27 communicates suction port 513 with the discharge port 523 while bypassing the expansion chamber. Bypass valve 28 is configured to open and close bypass passage 27. Suction port 513, bypass passage 27 and a bypass valve attaching portion 514 for attaching the bypass valve 28 are formed in a base plate of the fixed scroll 51. 1. A scroll expander including a fixed scroll and a movable scroll which define an expansion chamber therebetween, the movable scroll being configured to be driven by expansion of working fluid in the expansion chamber, comprising:
a suction port which allows a high-pressure flow of the working fluid to enter, and which guides the entering flow of the working fluid into the expansion chamber; a discharge port which allows the working fluid expanded to a lower pressure in the expansion chamber to flow out; a bypass passage through which the suction port communicates with the discharge port while bypassing the expansion chamber; and a bypass valve configured to open and close the bypass passage, wherein the suction port, the bypass passage and a bypass valve attaching portion for attaching the bypass valve are formed in a base plate of the fixed scroll. 2. The scroll expander according to 3. The scroll expander according to any one of 4. The scroll expander according to any one of each of the suction port and the bypass passage extends along a scroll non-forming surface, which is opposite to a scroll forming surface in which a scroll wall is formed, of the base plate of the fixed scroll, and then curves to pass through the base plate of the fixed scroll till reaching the scroll forming surface, and the bypass valve attaching portion is formed as a hole for inserting the bypass valve so as to extend along the scroll non-forming surface of the base plate of the fixed scroll in communication with the bypass passage. 5. The scroll expander according to in the scroll non-forming surface of the base plate of the fixed scroll, the bypass passage crosses the suction port, and opens at one end to an outside so as to have an outer opening end, and the outer opening end of the bypass passage is closed by a condition detection sensor that is configured to detect a condition of the working fluid in the flow entering the suction port. 6. The scroll expander according to the suction port opens to the outside at one end located near a periphery of the scroll non-forming surface of the base plate of the fixed scroll, and opens at the other end located at a center of the scroll forming surface of the base plate of the fixed scroll, the bypass passage opens to the outside at one end located near a center of the scroll non-forming surface of the base plate of the fixed scroll, and opens at the other end located external to the scroll wall in the scroll forming surface of the base plate of the fixed scroll, and the bypass valve attaching portion opens near the periphery of the scroll non-forming surface of the base plate of the fixed scroll. 7. The scroll expander according to 8. The scroll expander according to any one of 9. The scroll expander according to any one of TECHNICAL FIELD
BACKGROUND ART
REFERENCE DOCUMENT LIST
Patent Document
SUMMARY OF THE INVENTION
Problems to be Solved by the Invention
Means for Solving the Problems
Effects of the Invention
BRIEF DESCRIPTION OF THE DRAWINGS
MODE FOR CARRYING OUT THE INVENTION
REFERENCE SYMBOL LIST








