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Небесная энциклопедия

Космические корабли и станции, автоматические КА и методы их проектирования, бортовые комплексы управления, системы и средства жизнеобеспечения, особенности технологии производства ракетно-космических систем

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Мониторинг СМИ

Мониторинг СМИ и социальных сетей. Сканирование интернета, новостных сайтов, специализированных контентных площадок на базе мессенджеров. Гибкие настройки фильтров и первоначальных источников.

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Форма поиска

Поддерживает ввод нескольких поисковых фраз (по одной на строку). При поиске обеспечивает поддержку морфологии русского и английского языка
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Применить Всего найдено 16765. Отображено 100.
12-01-2012 дата публикации

Method of making structural members using waste and recycled plastics

Номер: US20120007284A1
Принадлежит: Nelson Darrel S, Oliver James M

A composite formulation consisting of agglomerated industrial/residential sewer sludge and recycled high density polyethylene (HDPE) and/or polypropylene (PP) materials. The recycled plastic materials act as a binder for the pozzolan industrial/residential sewer sludge. The composite formulation can be produced in a batching process wherein the sieved dried sewer sludge and the recycled plastic in appropriate small cut pieces is fed into a large plastic extruder, heated and extruded into specific structures. The formulation can also be compounded using a compression mold wherein sieved dry sewer sludge are added to heated chopped recycled plastics and heat mixed to produce pellets or directed into a compression mold to create a structural member of predetermined shape.

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01-03-2012 дата публикации

Low cost process for manufacture of form-stable phase change material

Номер: US20120049402A1
Автор: Ramin Abhari
Принадлежит: Syntroleum Corp

The present invention generally relates to a method for manufacturing phase change material (PCM) pellets. The method includes providing a melt composition including paraffin and a polymer. The paraffin has a melt point between about 10° C. and about 50° C., and more preferably between about 18° C. and about 28° C. In one embodiment, the melt composition includes various additives, such as a flame retardant. The method further includes forming the melt composition into PCM pellets. The method further may include the step of cooling the melt to increase the melt viscosity before pelletizing.

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12-04-2012 дата публикации

Method and apparatus to condition polymers utilizing multiple processing systems

Номер: US20120084993A1
Принадлежит: Gala Industries Inc

A continuous process wherein polymers or polymeric materials can be subjected to multiple sequential processing systems of differing temperatures and process conditions to synergistically enhance the pelletization and conditioning of those polymers and polymeric formulations, dispersions, and solutions. The multiple sequential processing systems include the processes and equipment for mixing/extrusion, pelletization, multiple transportation processes, conditioning, multiple defluidizing processes, and optional post-processing manipulations of pellets formed. Multiple serial and/or parallel conditioning processing systems are disclosed.

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17-05-2012 дата публикации

Apparatus and method for the production o fplastic granulate

Номер: US20120119002A1
Автор: Frank Garbe
Принадлежит: AUTOMATIK PLASTICS MACHINERY GMBH

The invention relates to a method and a device for producing plastic granulate, having a granulator which breaks up essentially continuously conveyed plastic mass flow into granulate particles, the granulator ( 17, 40 ) comprising a cutting unit ( 21, 22; 32, 33, 34 ), whose cutting elements engage on the plastic mass flow when breaking up the plastic, and the device ( 1, 31 ) comprising at least one oscillation sensor ( 24, 25; 60, 61 ), using which oscillations occurring on the device ( 1, 31 ), in particular on the granulator ( 17, 40 ), may be detected.

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26-07-2012 дата публикации

Pelletizing Device

Номер: US20120189726A1
Принадлежит: CPM Europe BV

A pelletizing device comprising a rotary drivable at least partly cylindrical die, wherein the cylindrical part comprises a multitude of radial openings for forming of pellets and at least one roller rotatable around a stationary shaft, for pressing of material to be pelletized through the radial openings in the die, wherein the roller is mounted to the corresponding stationary shaft by means of at least one roller bearing and wherein the pelletizing device comprises an oil circulation system for lubricating each of the roller bearings of each of the rollers with oil.

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09-08-2012 дата публикации

Apparatus for producing thermoplastic resin pellets

Номер: US20120201917A1
Принадлежит: Mitsubishi Gas Chemical Co Inc

The present invention provides an apparatus for producing thermoplastic resin pellets of uniform shape. The apparatus includes a batch-type polymerization vessel whose inner pressure can be controlled; a pelletizer for cutting a strand-form thermoplastic resin discharged from the polymerization vessel, thereby forming pellets; a pipe for transferring the pellets to a storage container by pneumatic transportation or suction transportation; a pressure differential measuring unit for determining variation in a pressure difference between the inlet and the outlet of the transfer pipe; and a pressure controlling unit for controlling the inner pressure of the batch-type polymerization vessel on the basis of the variation in the measured pressure difference; wherein the inner pressure of the batch-type polymerization vessel is controlled in relation to a pressure loss in the transfer pipe.

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06-09-2012 дата публикации

Roller Cooling Device

Номер: US20120223168A1
Автор: Urs Kirchhofer
Принадлежит: BBA Innova AG

A roller cooling device for the continuous conversion of a hot flowable mass into solid chips by cooling, with at least one cooling roller, one crushing roller and one pressing belt, rotating via deflecting pulleys, the cooling roller and crushing roller serving for rolling out the mass into a thin film, and the pressing belt running on a part circumference of the cooling roller and serving for pressing the film against the cooling roller there, characterized in that said parts are held from only one side and the rollers are mounted only on this side and are driven from this side, and in that said parts are thereby accessible and/or demountable from the other side for cleaning purposes.

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29-11-2012 дата публикации

Plant for the continuous manufacture of an expandable plastic granulate as well as method for producing it

Номер: US20120299210A1
Автор: Philip Nising
Принадлежит: SULZER CHEMTECH AG

A plant ( 1 ) for the continuous manufacture of an expandable plastic granulate (G) is disclosed that includes a plastic melt source ( 2 ) for providing a plastic melt (F), an impregnating device ( 3 ) for providing an impregnated plastic melt (FB) by impregnating the plastic melt (F) with an expanding agent (B) provided by an expanding agent source, and a granulator ( 4, 41, 42 ) for producing the granulate (G) from the impregnated plastic melt (FB) with the granulator ( 4, 41, 42 ), with the granulator ( 4, 41, 42 ) being fluidly connected to the impregnating device ( 3 ). According to the invention, a switching means ( 5 ) is provided in such a way, that the plastic melt (F) can be fed to the granulator ( 4, 41, 42 ) under bypassing the impregnating device ( 3 ). In addition, the invention relates to a method for producing a granulate (G) using a plant ( 1 ) in accordance with the invention.

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20-12-2012 дата публикации

Pulverizing apparatus and pulverizing method

Номер: US20120318896A1
Автор: Kazuo Noda, Shigehisa Ueda
Принадлежит: Sumitomo Bakelite Co Ltd

A pulverizing apparatus for pulverizing a hard resin composition has a pulverizing mechanism having a pair of rollers arranged parallel to one another, these rollers pulverizing the hard resin composition by pressuring the hard resin composition between the rollers and a cooling device for cooling the hard resin composition during the hard resin composition being pulverized. Each of the rollers has a cylindrical shape with a hollow portion and the cooling device is configured to supply a coolant into the hollow portion of each of the rollers. The coolant flows in the hollow portion of each of the rollers in a longitudinal direction of each of the rollers. The cooling device has facilitating members respectively inserted into the hollow portions of the rollers.

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17-01-2013 дата публикации

Process of Producing PCR Pellets

Номер: US20130015604A1
Автор: Khosrow Hallaji
Принадлежит: Envision Plastics Industries LLC

A process for producing, from PCR polyolefin feedstock, pellets which are suitable for molding into useful articles suitable for food contact and other applications wherein feedstock fragrances are not desirable.

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17-01-2013 дата публикации

Mixing/extruding apparatus and start-up method for mixing/extruding apparatus

Номер: US20130016580A1
Принадлежит: Kobe Steel Ltd

A mixing/extruding apparatus having a mixer/extruder provided with a diverter, an electric motor for driving this mixer/extruder, and a power supply device for supplying a drive power to this electric motor, and the power supply device includes a start-up power supply portion for supplying a drive power with which the electric motor is rotated at low speed with a smaller output than an output generated upon the normal operation to the electric motor, an operation power supply portion for supplying a drive power with which the electric motor is rotated at high speed with the output generated upon the normal operation to the electric motor, and a power supply switching device for switching the drive power from the start-up power supply portion to be supplied to the electric motor to the drive power from the operation power supply portion.

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31-01-2013 дата публикации

Pyrolyzed rubber products and processes

Номер: US20130029065A1
Принадлежит: Tellus Tech Inc

A pyrolysis process is provided. The process includes the steps of: depositing a quantity of waste into a porous container, the porous container adapted to allow a convective stream of substantially anaerobic gas to flow therethrough; inserting the porous container into a pyrolysis thermal processor; sealing the thermal processor; circulating the convective stream of gas through the pyrolysis thermal processor; heating the waste according to a first time-temperature profile to pyrolyze the waste and form a carbonaceous char; and cooling the carbonaceous char by circulating the convective stream of gas through a cooler. An oil product and a gaseous hydrocarbon product are produced during the pyrolysis. The carbonaceous char is further processed to form a carbon black product and a recyclable metal product.

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07-03-2013 дата публикации

Apparatus for preparing pellets of poly(trimethylene terephthalate)

Номер: US20130059023A1
Принадлежит: EI Du Pont de Nemours and Co

An apparatus is described having an extrusion means for extruding a molten polymer strand; a pelletizer; and a trough disposed to convey a polymer strand from the extrusion means to the pelletizer; the trough has an interior bottom surface; a water dispensing means disposed to provide a layer of water on a first portion of the interior bottom surface that is proximate to the extrusion means; a mesh or perforated surface disposed in the trough downstream from the water dispensing means, disposed to permit the separation of water from a water-immersed strand incident upon it; and a second portion of the interior bottom surface downstream from that mesh or perforated surface, disposed to contain a layer of water.

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14-03-2013 дата публикации

PROCESS FOR PRODUCING BIOPOLYMER NANOPARTICLES

Номер: US20130062807A1
Принадлежит: ECOSYNTHETIX LTD.

In a process for producing a biopolymer nanoparticles, biopolymer feedstock and a plasticizer are fed to a feed zone of an extruder and the biopolymer feedstock is processed using shear forces. A crosslinking agent is added to the extruder downstream of the feed zone. The process has a production rate of at least 1.0 metric tons per hour. The feedstock and the plasticizer are preferably added separately to the feed zone. The extruder may have single flight elements in the feed zone. The temperatures in the intermediate section of the extruder are preferably kept above 100 C. The screw configuration may include two or more steam seal sections. Shear forces in a first section of the extruder may be greater than shear forces in an adjacent downstream section of the first section. In a post reaction section, water may be added to improve die performance. 1. A process for producing a biopolymer product , the process comprising:feeding biopolymer feedstock and a plasticizer to a feed zone of an extruder having a screw configuration such that the biopolymer feedstock is processed using shear forces in the extruder; andwherein the screw configuration includes two or more steam seal sections,each steam seal section having an upstream pressure generating section and an adjacent downstream mixing section.2. The process of wherein:each upstream pressure generating section has a forward conveying flight, and each downstream mixing section has a reverse flight.3. The process of wherein:the process has a production rate of greater than or equal to 1.0 metric tons per hour of product.4. The process of wherein:the process has a production rate of greater than or equal to 3.0 metric tons per hour of product.5. The process of wherein:the extruder has an upstream section, a downstream section, and an intermediate section between the upstream section and the downstream section, and temperatures in the intermediate section are kept above 100° C.6. The process of wherein:shear forces in a ...

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14-03-2013 дата публикации

Method of recycling synthetic turf

Номер: US20130064996A1
Автор: Larry Mashburn
Принадлежит: Textile Management Asscociates Inc

Disclosed herein is a method for recycling synthetic turf that includes combining a plurality of synthetic turf fragments with additives to form a mixture and extruding the mixture. The method produces a recycled material suitable for use as infill in a synthetic turf. Accordingly, an infill for synthetic turf and a synthetic turf including that infill are disclosed herein.

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21-03-2013 дата публикации

GRANULATING METHOD AND GRANULATING DEVICE

Номер: US20130069270A1
Принадлежит:

A granulating method is a method in which powder containing a water-soluble component is granulated. In the disclosed granulating method, a dispersion element, wherein fine water droplets are dispersed in superheated steam, is expelled from a nozzle, and thus the dispersion element and powder in a flowing state come into contact with one another. It is preferable that the mass ratio of superheated steam contained in the dispersion element, as a mass ratio found from the theoretical flow amount of superheated steam expelled from the nozzle, and the actual flow amount of water supplied to the nozzle, be set in a range of 20-70 mass %. 1. A granulating method for granulating powder containing a water-soluble component , the method comprising:expelling a dispersion element composed of fine water droplets dispersed in superheated steam from a nozzle, thereby causing the dispersion element to contact the powder in a flowing state to achieve granulation.2. The granulating method according to claim 1 ,wherein the mass ratio of the superheated steam contained in the dispersion element is adjusted in the range of 20 to 70% by mass in terms of the mass ratio determined from the theoretical flow rate of the superheated steam expelled from the nozzle and the actual flow rate of water fed to the nozzle.3. The granulating method according to claim 1 ,wherein a fluidized bed granulator, a stirring granulator, or a continuous granulator is used.4. The granulating method according to claim 1 , wherein a fluidized bed granulator or a stirring granulator is used claim 1 ,wherein the mass ratio of the superheated steam contained in the dispersion element is adjusted in the range of 23 to 63% by mass in terms of the mass ratio determined from the theoretical flow rate of the superheated steam expelled from the nozzle and the actual flow rate of water fed to the nozzle.5. The granulating method according to claim 1 ,wherein a continuous granulator is used and,wherein the mass ratio of the ...

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09-05-2013 дата публикации

PELLETIZING DEVICE AND METHOD

Номер: US20130113132A1
Принадлежит: HAVER ENGINEERING GMBH

Pelletizing device and method for pelletizing pelletizing materials having a pelletizing disk inclined to the horizontal and provided rotatable wherein the pelletizing disk is driven via a motor device. The pelletizing disk comprises a bottom and a side wall, the effective height of the side wall being variable. The side wall comprises an inner side wall device and an outer side wall device, the inner side wall device being disposed height-adjustable relative to the outer side wall device. 112334356565076910910. Pelletizing device () for pelletizing pelletizing materials () having at least one pelletizing disk () inclined to the horizontal and provided rotatable , the pelletizing disk () being drivable via a motor device () , and wherein the pelletizing disk () comprises at least one bottom () and at least one side wall () , the bottom () and the side wall () opening up a processing space () whose size is variable in that an effective height () of the side wall () is variable , characterized in that the side wall comprises an inner side wall device () and an outer side wall device () wherein the inner side wall device () is disposed height-adjustable relative to the outer side wall device ().211476. The pelletizing device () according to wherein at least one adjustment device () is provided for adjusting the effective height () of the side wall ().3176. The pelletizing device () according to claim 1 , wherein at least one controllable drive is provided for adjusting the effective height () of the side wall ().4176. The pelletizing device () according to wherein automatic adjustment of the effective height () of the side wall () is provided including during operation.512021. The pelletizing device () according to wherein at least one sensor device ( claim 1 , ) is provided.6124. The pelletizing device () according to wherein at least one control device () is provided.7176242021. The pelletizing device () according to wherein the effective height () of the side wall ...

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30-05-2013 дата публикации

Biodegradable plastic material based on cellulose acetate and related end-products

Номер: US20130133549A1
Автор: Cosimo Conterno
Принадлежит: LA ES LAMINATI PLASTICI ESTRUSI SpA

A process for the production of a plastic material based on cellulose acetate includes a plasticization step of cellulose acetate by mixing the cellulose acetate flake or powder with a mixture of plasticizers comprising at least two plasticizers chosen among esters of glycerine, esters of citric acid and esters of tartaric acid, while maintaining the temperature in the plasticization step below 50° C.

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13-06-2013 дата публикации

Method for producing expandable granulates containing polylactic acid

Номер: US20130150468A1
Принадлежит: BASF SE

The invention relates to a process for producing expandable pelletized material which comprises polylactic acid which comprises the following steps: a) melting and incorporation by mixing of the following components: i) from 50 to 99.9% by weight, based on the total weight of components i to iii), of polylactic acid, ii) from 0 to 49.9% by weight, based on the total weight of components i to iii), of one or more further polymers, iii) from 0.1 to 2% by weight, based on the total weight of components i to iii), of a diepoxide or polyepoxide, and iv) from 0 to 10% by weight of one or more additives, b) incorporation by mixing of v) from 3 to 7% by weight, based on the total weight of components i to iv), of an organic blowing agent into the polymer melt by means of a static or dynamic mixer at a temperature of at least 140° C., c) discharging through a die plate with holes, the diameter of which at the exit from the die is at most 1.5 mm, and d) pelletizing the melt comprising blowing agent directly downstream of the die plate, and under water, at a pressure in the range from 1 to 20 bar. The invention further relates to expandable pelletized material which comprises polylactic acid and which is obtainable by said process, and also to specific expandable pelletized material which comprises polylactic acid and which has a proportion of from 3 to 7% by weight of an organic blowing agent, preferably n-pentane and particularly preferably isopentane. The invention further relates to a preferred process for producing expandable pelletized material which comprises blowing agent and which comprises polylactic acid, and which has low bulk density.

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04-07-2013 дата публикации

Methods of Producing Microfabricated Particles for Composite Materials

Номер: US20130172509A1
Принадлежит: Interfacial Solutions IP, LLC

Microfabricated particles are dispersed throughout a matrix to create a composite. The microfabricated particles are engineered to a specific structure and composition to enhance the physical attributes of a composite material. The microfabricated particles are generated by forming a profile extrudate. A profile extrudate is an article of indefinite length that has a cross sectional profile of a desired structure with micro-scale dimensions. Upon or after formation, the profile extrudate may be divided along its length into a plurality of microfabricated particles. 1. A method comprising dividing a profile extrudate into a plurality of microfabricated particles.2. A method according to claim 1 , wherein the profile extrudate is a metal claim 1 , a metal alloy claim 1 , a thermoset polymer claim 1 , a thermoplastic polymer claim 1 , a polymer composite claim 1 , gels claim 1 , glass claim 1 , or ceramic.3. A method according to claim 1 , wherein dividing includes mechanical cutting claim 1 , laser cutting claim 1 , water jet cutting claim 1 , and plasma cutting.4. A method according to claim 1 , wherein the profile extrudate has a cross sectional profile of a tee claim 1 , cross claim 1 , I-beam claim 1 , askew claim 1 , spring claim 1 , two dimensional spring claim 1 , open polygon claim 1 , comb claim 1 , ladder structure claim 1 , branched structure claim 1 , segmented structure claim 1 , interlocking structure claim 1 , filled polygon claim 1 , starburst claim 1 , crescent claim 1 , auxetic structure claim 1 , auxetic network claim 1 , three dimensional crossbar claim 1 , spiral structures claim 1 , and T-headed cross.5. A method according to claim 1 , wherein the microfabricated particle is constructed from one or more materials or includes one or more structures.6. A method according to claim 1 , further comprising conditioning the microfabricated particles.7. A method according to claim 6 , wherein the conditioning includes drying claim 6 , curing claim 6 , ...

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01-08-2013 дата публикации

HIGH-TEMPERATURE SPRAY DRYING PROCESS AND APPARATUS

Номер: US20130193598A1
Принадлежит: Bend Research, Inc.

The process comprises delivering a spray solution comprising at least one solute in a solvent to a spray-drying apparatus, using a flash nozzle to atomize the spray solution into droplets within the spray-drying apparatus to remove at least a portion of the solvent from the droplets to form a plurality of particles, and collecting the particles. The spray solution is directed to a heat exchanger, thereby increasing the temperature of the spray solution to a temperature T, wherein Tis greater than T. The flash nozzle comprises a central tube through which the spray solution is delivered and an outer tube through which a sweep gas is delivered. The central tube may have a first outer diameter at an inlet and a second outer diameter at an outlet, wherein the first outer diameter is greater than the second outer diameter. 1. A spray-drying process , comprising:{'sub': 1', '2', '2', '1, '(a) delivering a spray solution comprising at least one solute in a solvent to a spray-drying apparatus, wherein said spray solution is initially at a temperature T, and wherein said delivering further comprises directing said spray solution to a heat exchanger to increase the temperature of the spray solution to a temperature T, wherein temperature Tis greater than temperature T;'}{'sub': 3', '3', '2, '(b) atomizing said spray solution into droplets within said spray-drying apparatus via a flash nozzle to remove at least a portion of said solvent from said droplets to form a plurality of particles, wherein said flash nozzle comprises a central tube and an outer tube, and wherein said spray solution is delivered through said central tube at a temperature T, wherein temperature Tis less than or equal to temperature T, and a sweep gas is delivered through said outer tube; and'}(c) collecting said particles, wherein said particles comprise said at least one solute.2. The process of claim 1 , wherein said central tube has a first outer diameter and a first inner diameter at an inlet claim 1 ...

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01-08-2013 дата публикации

METHOD FOR PRODUCING PELLETS FROM FIBER COMPOSITE MATERIALS AND CARBON FIBER CONTAINING PELLET

Номер: US20130196154A1

A method produces pellets from fiber composite materials suitable for further processing in a plastics finishing method. The pellets contain individual carbon fibers, carbon fiber bundles, or a mixture thereof and at least one thermoplastic matrix material. The carbon fibers, carbon fiber bundles, or a mixture thereof are isolated from waste or used parts that contain carbon fiber, laid flat together with the thermoplastic matrix material, compressed into a sheet material under the effect of heat, and subsequently cooled and comminuted into pellets, platelets, or chips. This enables the use of carbon fibers, from production waste components, as reinforcing fibers, whereby an inexpensive raw material is provided and the carbon fibers that are contained in the waste materials are recycled. The final carbon fibers are brought into a pourable and readily meterable form and can be used as raw materials for extrusion or injection molding for example. 1. A method for manufacturing pellets from fiber composite materials suitable for further processing in a plastics finishing method , the pellets containing carbon fibers and at least one thermoplastic matrix material , which comprises the steps of:isolating carbon fibers, carbon fiber bundles or a mixture thereof from waste or used parts which contain the carbon fibers;laying flat the carbon fibers with the thermoplastic matrix material resulting in a flat sheet;compressing the flat sheet into a sheet material using heat;cooling the sheet material; andcomminutating the sheet material into one of pellets, batts or chips.2. The method according to claim 1 , which further comprises initially producing claim 1 , at least one ply of discontinuous carbon fibers by flat laying the carbon fibers being discontinuous carbon fibers in one of a pneumatic random laying process claim 1 , a carding process claim 1 , a wet lay process claim 1 , a paper manufacturing process or a loose fill process.33150. The method according to claim 1 , ...

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08-08-2013 дата публикации

In-Fiber Particle Generation

Номер: US20130202888A1
Принадлежит:

A fiber is provided, including a cladding material that is disposed along a longitudinal-axis fiber length. A plurality of spherical particles are disposed as a sequence along a longitudinal line parallel to the longitudinal fiber axis in at least a portion of the fiber length, and include a spherical particle material that is interior to the fiber cladding material and different than the fiber cladding material. To produce particles, a drawn fiber, having a longitudinal-axis fiber length and including at least one fiber core that has a longitudinal core axis parallel to the longitudinal fiber axis and that is internally disposed to at least one outer fiber cladding layer along the fiber length, is heated for a time that is sufficient to cause a fiber core to break-up into droplets sequentially disposed along the fiber core axis. Fiber cooling solidifies droplets into spherical particles interior to fiber cladding. 1. A fiber comprising:a cladding material disposed along a longitudinal-axis fiber length; anda plurality of spherical particles disposed as a sequence along a longitudinal line parallel to the longitudinal fiber axis in at least a portion of the fiber length, and comprising a spherical particle material that is interior to and different than the fiber cladding material.2. The fiber of wherein the spherical particles are uniformly spaced in sequence along the longitudinal line.3. The fiber of wherein the spherical particles are characterized by a particle diameter claim 1 , and wherein spacing between adjacent spherical particles in the sequence of particles is greater than the particle diameter.4. The fiber of wherein the spherical particles are characterized by a diameter that is less than 1 mm.5. The fiber of wherein the spherical particles are characterized by a diameter that is less than 1 micron.6. The fiber of wherein the spherical particles are characterized by a diameter that is less than 100 nanometers7. The fiber of wherein the fiber cladding ...

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29-08-2013 дата публикации

Underwater Pelletizing Method For Low Viscosity Hydrocarbon Resins

Номер: US20130220516A1
Принадлежит:

An underwater pelletizing method for pelletizing brittle hydrocarbon resins with low melt viscosity. A feed material comprising the hydrocarbon resin is formed into a melt, extruded through a die into a water bath below the Tg of the hydrocarbon resin to form a plurality of extrudates and cut adjacent the die surface to form a slurry of resin pellets. A graft monomer and/or other reactants, such as a hydrosilylation agent, may be introduced into the resin melt to chemically modify the hydrocarbon resin. 1. A method , comprising:forming a feed material comprising a hydrocarbon resin into a resin melt, wherein the feed material comprises a Tg (DSC method) of from about 30° C. to about 110° C. and a melt viscosity less than 2500 mPa-s (2500 cP), measured at a temperature 60° C. above the softening point;extruding the resin melt through a multiple-orifice die into a water bath flowing across a surface of the die, wherein the water bath is supplied at a temperature below the Tg of the feed material, to form a plurality of resin extrudates; andcutting the resin extrudates adjacent the die surface to form a slurry of resin pellets.2. The method of claim 1 , wherein the hydrocarbon resin comprises an interpolymer comprising at least one monomer chosen from piperylenes claim 1 , cyclic pentadienes claim 1 , aromatics claim 1 , limonenes claim 1 , pinenes claim 1 , and amylenes.3. The method of claim 1 , further comprising heating the resin melt to a temperature 60° C. or more above the softening point.4. The method of claim 1 , further comprising cooling the resin melt to a temperature at the die before the extrusion that is less than 50° C. above the softening point and at least 10° C. above the softening point.5. The method of claim 1 , further comprising separating the slurry to remove dewatered resin pellets from a spent water stream and drying the dewatered resin pellets under low shear conditions.6. The method of claim 1 , further comprising separating the slurry to ...

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12-09-2013 дата публикации

Polymer pelletization via melt fracture

Номер: US20130234357A1
Принадлежит: WISCONSIN ALUMNI RESEARCH FOUNDATION

Polymer pellets are formed using air to influence the separation of polymer from a polymer melt. In accordance with one or more embodiments, a polymer material is extruded through a nozzle to form a polymer melt extending from the nozzle. A non-uniform thickness is generated in the polymer melt using a gas or gasses to apply a drag force to the polymer melt. This drag force reduces a thickness of a portion of the polymer melt adjacent the nozzle, and the polymer melt is fractured into discrete droplets at the reduced thickness. The discrete droplets are then solidified to form pellets.

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31-10-2013 дата публикации

Method for starting up a processing plant for producing plastics material granulate and processing plant for producing plastics material granulate

Номер: US20130285276A1
Принадлежит: Coperion GmbH

In a processing plant for producing plastics material granulate, the start-up takes place in such a way that a screw machine is firstly driven by means of a drive device and then plastics material to be processed is fed by means of a metering device into the screw machine. At least one conveying position of the plastics material in the screw machine is determined by means of a control device by evaluating at least one measuring signal. Depending on the conveying position determined, a granulating device is activated and put into operation. The method according to the invention allows a direct start-up of the processing plant without the use of a start-up valve. This ensures an easy and safe start-up of the processing plant.

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31-10-2013 дата публикации

Perforated plate

Номер: US20130287876A1
Принадлежит: AUTOMATIK PLASTICS MACHINERY GMBH

A perforated plate of a granulating device for thermoplastic plastic material, having nozzle openings, and wherein at least one side of the perforated plate has a functional layer in at least one region. The functional layer is thermally insulating as compared to the base material of the perforated plate, and is more abrasion-resistant than the base material of the perforated plate, and consists of an enamel coating.

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14-11-2013 дата публикации

Resin blend for melting process

Номер: US20130302615A1
Принадлежит: LG Chem Ltd

The present invention relates to a resin blend for a melting process, to a method for preparing same, and to a resin-molded article having a specific layer separation structure, the resin blend comprising a first resin and a second resin, wherein the second resin comprises a polymer resin having an organic functional group containing one or more oxygen atoms, and has a melt viscosity difference of 0.1 to 3,000 pa*s with respect to the first resin at a shear rate of 100 to 1,000 s −1 and a processing temperature of the resin blend. The resin blend allows a resin-molded article to have enhanced mechanical properties and surface hardness, and exhibits the effects of reducing a processing time, increasing productivity and reducing production cost by eliminating an additional surface coating step.

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28-11-2013 дата публикации

Process for preparing flowable amorphous poly-alpha olefin adhesive pellets

Номер: US20130317193A1
Принадлежит: Henkel Corp

The present invention relates to a process for producing free-flowing, agglomeration resistant amorphous poly-alpha-olefin based adhesive pellets. The process includes (a) extruding the adhesive through an orifice of a die plate immersed in a cooling fluid; (b) cutting the adhesive into a plurality of pellets in the cooling fluid; (c) solidifying the pellets at a temperature range of about 25° C. to about 40° C. for at least 30 minutes; and (d) separating the pellets from the recrystallization fluid and drying the pellets. The pellets harden at least three folds faster than conventionally formed pellets.

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05-12-2013 дата публикации

Nanostructures with Functionally Different Surfaces

Номер: US20130323507A1
Автор: Rudenko Pavlo
Принадлежит:

Disclosed is a substantially flat nanosheet with a first side and a second side, the first side having substantially different properties than the second side. The nanosheet may have self-assembly properties under certain anisotropic conditions such as phase separation boundaries, sheer stresses, friction, temperature gradients, viscosity, density, and/or combinations therein. 1. A nanostructure comprising:at least one dimension less than 100 nanometers;a first surface having a first property; anda second surface having a second property, the first property being different than the second property.2. The nanostructure of claim 1 , wherein the first surface comprises a first composition of matter and the second surface comprises a second composition of matter different than the first composition of matter.3. The nanostructure of claim 1 , wherein the first surface and the second surface configure the nanostructure to respond to an anisotropic condition.4. The nanostructure of claim 3 , wherein the nanostructure is configured to respond by exhibiting self-assembly.5. The nanostructure of claim 3 , wherein the anisotropic condition to which the nanostructure is responsive comprises at least one of:a phase boundary;a shear stress;friction;a difference in surface tension; ora gradient in temperature.6. The nanostructure of claim 1 , wherein the first property comprises ability of the first side to attach to a metal surface claim 1 , exposing the second side.7. The nanostructure of claim 1 , wherein the nanostructure comprises a nanosheet.8. The nanostructure of claim 1 , wherein the first surface comprises a first chemical structure and the second surface comprises a second chemical structure different than the first chemical structure.9. The nanostructure of claim 1 , wherein the first surface comprises a chemical structure having a first orientation and the second surface comprises the chemical structure having a second orientation different than the first orientation. ...

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12-12-2013 дата публикации

METHOD FOR PRODUCING AGROCHEMICAL GRANULES

Номер: US20130328231A1
Принадлежит:

The present invention provides a method for producing agrochemical granules, which contain an agrochemical active ingredient, one or more kinds of hydrophobic substances, and a substance capable of absorbing oil, with stable quality. The method for producing agrochemical granules of the present invention includes (i) a step of obtaining a mixture by mixing an agrochemical active ingredient, one or more kinds of hydrophobic substances, and a substance capable of absorbing oil together, (ii) a step of obtaining a kneaded material by loading the obtained mixture into a kneading device, kneading the mixture at a heating temperature equal to or higher than the highest melting point of the hydrophobic substances, and then causing the kneaded material to be discharged from the kneading device at a temperature equal to or lower than the highest melting point of the hydrophobic substances, and (iii) a step of granulating the obtained kneaded material by an extrusion molding method. 1. A method for producing agrochemical granules , comprising:(ii) a step of obtaining a kneaded material by loading an agrochemical active ingredient, one or more kinds of hydrophobic substances, and a substance capable of absorbing oil into a kneading device, and kneading them at a heating temperature equal to or higher than the highest melting point of the hydrophobic substances, and then causing the material to be discharged from the kneading device at a temperature equal to or lower than the highest melting point of the hydrophobic substances; and(iii) a step of granulating the obtained kneaded material by an extrusion molding method.2. A method for producing agrochemical granules , comprising:(i) a step of obtaining a mixture by mixing an agrochemical active ingredient, one or more kinds of hydrophobic substances, and a substance capable of absorbing oil together;(ii) a step of obtaining a kneaded material by loading the obtained mixture into a kneading device, kneading the mixture at a ...

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26-12-2013 дата публикации

Method and Device for Treating Diatomaceous Earth Waste and Other Waste in Order to Obtain Construction Materials

Номер: US20130341815A1
Автор: Vite Torres Jaime

The invention relates to a method and furnace allowing the use of filter earth (diatomaceous earth) waste, in which the organic material is removed using the method of the application. The furnace comprises a container in which the industrial waste is deposited, and a folding table is used to transport the material. The invention also includes an agitator with a base, used to lower blades and remove the treated material. The gases generated are collected by an extractor which includes a cooling jacket and are subsequently sent to an absorber system in which they are neutralised. Said device and method are used to obtain lightweight materials with low porosity and high compression strength, rendering solid granular industrial waste that is dangerous to the environment suitable for use in the construction or mechanical industries. 14-. (canceled)5. A process for producing building materials from granular solid industrial waste from diatomaceous earth , comprising:a) thermally treating a sample of industrial waste from diatomaceous earth at a temperature of 850° C. for 60 min, wherein the waste is agitated every 10 minutes;b) extracting the sample;c) emptying the industrial waste into a hopper and then leading it to a mill, wherein the mill granulates the sample to a granular size of 100-200 μm;d) leading the sample to a sieve, wherein it is sieved;e) collecting a representative sub-sample and carrying out qualitative and quantitative analyses by different analytical techniques;f) if the representative sub-sample has metal concentrations which are higher than permitted by regulations, leaching the industrial waste until its metal content is within an allowed range;g) filtering the sample and drying the sample in a furnace at 80° C. for 60 minutes;h) depositing the sample on a conveyor belt for transfer to a mixer;i) combining in the mixer 33% by volume of diatomaceous earth, 33% by volume of the granular solid industrial waste, wherein the granular solid industrial ...

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02-01-2014 дата публикации

Apparatus and method for controlled pelletization processing

Номер: US20140001669A1
Принадлежит: Gala Industries Inc

An apparatus and process to maintain control of the temperature of low-melting compounds, high melt flow polymers, and thermally sensitive materials for the pelletization of such materials. The addition of a cooling extruder, and a second melt cooler if desired, in advance of the die plate provides for regulation of the thermal, shear, and rheological characteristics of narrow melting-range materials and polymeric mixtures, formulations, dispersions or solutions. The apparatus and process can then be highly regulated to produce consistent, uniform pellets of low moisture content for these otherwise difficult materials to pelletize.

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16-01-2014 дата публикации

IMPACT MODIFIER AND USES THEREOF IN THERMOSET MATERIALS

Номер: US20140018504A1
Принадлежит: Arkema France

The present invention relates to an impact modifier and a device and a method for the production thereof, as well as to a method for preparing a thermoset material, or a thermoset material precursor, from the impact modifier. The impact modifier comprises at least one copolymer selected from A-B-A, A-B, and A-B-C block copolymers in which: each block is linked to the other by means of a covalent bond or an intermediate molecule that is connected to one of the blocks by a covalent bond and to the other block by another covalent bond; A is a PMMA homopolymer or a copolymer of methyl methacrylate, A preferably being compatible with the resin; C is either (i) a PMMA homopolymer or a copolymer of methyl methacrylate, or (ii) a polymer based on monomers or a mixture of vinyl monomers, and blocks A and C are identical; and B is incompatible or partially compatible with the thermoset resin and incompatible with block A and optional block C. The impact modifier is characterized in that it takes the form of microgranules having a diameter of less than 1500 μm, and preferably between 400 and 1000 μm. The ratio of the standard-deviation/mean size of the particles is less than 10%, preferably less than 5%. 2. The impact modifier as claimed in claim 1 , wherein the block A is a MMA copolymer and the comonomer is selected from the group consisting ofalkyl methacrylates in which the alkyl group contains from 1 to 18 carbons, methyl methacrylate, ethyl methacrylate, propyl methacrylate, n-butyl methacrylate, t-butyl methacrylate, n-hexyl methacrylate, cyclohexyl methacrylate, 2 ethylhexyl methacrylate, n-octyl methacrylate, lauryl methacrylate, tridecyl methacrylate, stearyl methacrylate, and isobornyl methacrylate;acrylic acid, methacrylic acid, amides derived from acrylic acid or methacrylic acid, dimethylacrylamide, 2-methoxyethyl acrylate or methacrylate, optionally quaternized 2-aminoethyl acrylates or methacrylates, polyethylene glycol (PEG) (meth)acrylates, and N- ...

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30-01-2014 дата публикации

Device and method for producing polymer agglomerates

Номер: US20140027937A1
Принадлежит: Individual

The invention relates to a device ( 1 ) for producing polymer agglomerates, comprising a compounder ( 2 ) having a housing ( 21 ) and a twin screw ( 22 ) arranged therein as well as a plurality of material inlets ( 3, 4 ) for admission of a polymer and additives, tempering units for heating the mix comprising polymer and additives, at least one degassing unit ( 5 ) and an outlet ( 23 ) and an agglomerating vessel ( 11 ) having an agglomerating tool ( 8 ) and a cooling tool ( 10 ). The agglomerating vessel ( 11 ) is connected via a connection channel ( 6 ) to the outlet ( 23 ) of the compounder ( 2 ), wherein the twin screw ( 22 ) of the compounder ( 2 ) is designed as a co-rotating twin Screw ( 22 ) and the agglomerating tool ( 8 ) of the agglomerating vessel ( 11 ) is arranged in the fall direction of the mix below the connection channel ( 6 ) and comprises mutually engaging rotors ( 81 ) and stators ( 82 ) for producing agglomerates of defined particle size. The invention further relates to a method for producing polymer agglomerates.

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06-03-2014 дата публикации

SOLID FACE DIE PLATE

Номер: US20140065253A1
Автор: BROUGHMAN Matthew D.
Принадлежит: GALA INDUSTRIES, INC.

A solid face die plate for an underwater pelletizer includes a carrier or holding plate having a circular slot for holding a hard anti-wear element of highly wear-resistant material through which the extrusion orifices open for extruding polymer. The solid face die plate eliminates the need for insulation or plugging material in the center of the die plate and, by embedding the hard anti-wear element within the carrier, protects the edges of the hard anti-wear element for longer wear life. 118-. (canceled)19. A solid face die plate for extruding polymer in an underwater pelletizer comprising:a solid face die plate having a die plate body with a generally circular, solid downstream face and a generally circular solid face plate affixed to an attaching surface on the solid downstream face of said die plate body and extending fully across said solid downstream face, said solid face plate including a carrier and a hard anti-wear element embedded within said carrier.20. The solid face die plate as set forth in claim 19 , wherein said die plate body includes a die plate base member and a removable die insert body fitted therein claim 19 , said solid face plate being assembled to said die insert body.21. The solid face die plate as set forth in claim 20 , wherein said solid face plate is flush with said die insert body.22. The solid face die plate as set forth in claim 19 , wherein said carrier has a one-piece construction that eliminates need for an insulation plate or plug.23. The solid face die plate as set forth in claim 19 , wherein said carrier is removably assembled to the attaching surface by fastening elements.24. The solid face die plate as set forth in claim 19 , wherein said hard anti-wear element as embedded in said carrier is flush therewith such that edges of said hard anti-wear element are protected from wear by said carrier.25. The solid face die plate as set forth in claim 19 , wherein said hard anti-wear element is made of tungsten carbide and said ...

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06-01-2022 дата публикации

Foams based on thermoplastic polyurethanes

Номер: US20220002512A1
Автор: Frank Braun, Frank Prissok
Принадлежит: BASF SE

Molded parts for automobile interiors can be made from expanded thermoplastic polyurethane beads. Processes can be used to produce the molded parts from thermoplastic polyurethane.

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06-01-2022 дата публикации

Polyglycolide Copolymer Composition and Preparation Thereof

Номер: US20220002539A1
Автор: ZHANG Xinzhou
Принадлежит:

A composition comprises a polyglycolide or a polyglycolide copolymer and a filler. The polyglycolide is prepared from glycolide by ring-opening polymerization. The composition may have a tensile modulus greater than 5,800 MPa. The polyglycolide copolymer may have a weight-average molecular weight (Mw) in the range of 10,000-1,000,000 and a ratio of a weight-average molecular weight to a number-average molecular weight (Mw/Mn) in the range of 1.0 to 10.0. The polyglycolide copolymer may have a melt index (MFR) in the range of 0.1 to 1000 g/10 min. Also provided is a process for preparing the composition. 2. The composition of claim 1 , wherein the filler is an inorganic filler selected from the group consisting of glass fiber claim 1 , glass beads claim 1 , talc claim 1 , calcium carbonate claim 1 , nano-clay claim 1 , hydrotalcite claim 1 , carbon black claim 1 , carbon fiber claim 1 , carbon nanotube claim 1 , graphene claim 1 , titanium dioxide claim 1 , silicon dioxide claim 1 , montmorillon Soil claim 1 , steel fiber claim 1 , hemp fiber claim 1 , bamboo fiber claim 1 , wood fiber claim 1 , wood powder claim 1 , wood chip claim 1 , alumina claim 1 , magnesia claim 1 , zinc oxide claim 1 , aluminum nitride claim 1 , boron nitride claim 1 , silicon carbide claim 1 , graphite claim 1 , silicon carbide claim 1 , potassium titanate claim 1 , aluminum borate claim 1 , calcium sulfate claim 1 , magnesium sulfate claim 1 , ceramic whiskers claim 1 , inorganic salt whiskers claim 1 , metal whiskers and a combination thereof.3. The composition of claim 1 , wherein the filler is an organic filler is selected from the group consisting of cellulose whisker claim 1 , poly(butyl acrylate-styrene) claim 1 , poly(4-hydroxybenzyl ester) claim 1 , polyethylene fiber claim 1 , polyester fiber claim 1 , aramid fiber claim 1 , poly(p-phenylene benzobisoxazole)(PBO) fiber claim 1 , polyamide fiber and a combination thereof.4. The composition of claim 1 , further comprising an additive ...

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07-01-2021 дата публикации

Weighing and Mixing System

Номер: US20210001291A1
Автор: Eli Margalit
Принадлежит: Ampacet Corp

The invention is a weigh ng and mixing system for the preparation of mixtures of components required by processing machines for the manufacture of plastic products. In particular the invention is suitable for the preparation of weighed mixtures comprised of at least two different masterbatches in order to obtain the color shade desired for a specific plastic product.

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01-01-2015 дата публикации

Forming Different Plastic Products From a Single Melt

Номер: US20150001755A1
Принадлежит: UNIVATION TECHNOLOGIES, LLC

Systems () and methods for making different plastic products () in a single melting process are provided. A method includes melting a plastic resin in a first extruder () to form a melt () and transferring at least a portion of the melt to a second extruder (). Any portion of the melt () that is not transferred to the second extruder () is formed into a first plastic product (). Additives () are blended with the melt in the second extruder to form a second melt (), and a second plastic product () is formed from the second melt (). 2. The system of claim 1 , wherein the diverter system is configured to transfer additional portions of the melt to each of a plurality of product extruders.3. (canceled)4. The system of claim 1 , wherein the second product extruder has a capacity that is about 50% or less than the capacity of the main extruder.5. The system of claim 1 , wherein the second product extruder has a lower power demand than the main extruder for an equivalent amount of material.6. The system of claim 1 , wherein the main extruder system further comprises a melt pump.7. The system of claim 1 , wherein the second product extruder system does not comprise a melt pump.8. The system of claim 1 , wherein the first or second die comprises a pultrusion pipe die.9. The system of claim 1 , wherein the first or second die comprises a sheet die claim 1 , a film die claim 1 , or a combination sheet/film die.10. The system of claim 1 , wherein the first or second die comprises a blown film die.11. The system of claim 1 , wherein the additive feeder comprises a liquid injection system.12. The system of claim 1 , wherein the additive feeder comprises a melt pump feeder.13. The system of claim 1 , comprising a third product extruder system comprising:a third product extruder configured to blend the melt with a product additive, forming a third product melt;an additive feeder configured to feed the product additive to the third product extruder; anda third die configured to form ...

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01-01-2015 дата публикации

METHOD AND DEVICE FOR EXTRUSION OF HOLLOW PELLETS

Номер: US20150001758A1
Принадлежит:

Described herein are extrusion processes to produce hollow pellets. Also disclosed are pelletizer devices that can be used to produce the hollow pellets. The processes and devices make use of an extrusion die having a die orifice and an insert that is placed in the die orifice to produce the hollow pellets. 1. An extrusion process for producing hollow pellets , the process comprising:extruding molten material through an extrusion die comprising a die hole and an insert disposed in the die hole, wherein the insert comprises a rear section and a forward section, the rear section comprises a hollow can and the forward section comprises a mandrel, the mandrel comprises a plurality of fins, and the fins maintain the position of the mandrel in the die hole as the molten material is extruded;cooling the extruded molten material effective to produce a pellet having a hollow cavity.2. The process of claim 1 , wherein the molten material flows through the hollow can of the rear section of the insert.3. The process of claim 1 , wherein the molten material passes through at least one hole disposed between the hollow can of the rear section of the insert and the fins of the mandrel.4. The process of claim 1 , wherein the fins comprise protrusions that abut the die hole to maintain the position of the mandrel as the molten material flows around the fins of the mandrel.5. The process of claim 1 , wherein at least one of the fins of the mandrel is tapered.6. The process of claim 1 , wherein the mandrel further comprises a protrusion to squeeze the molten material into a uniform flow.7. The process of claim 1 , wherein the can is threaded.8. The process of claim 1 , wherein the mandrel is a removable mandrel.9. The process of claim 8 , wherein the mandrel may be threadedly attached to the can.10. The process of claim 1 , wherein the hollow cavity penetrates a first surface of the pellet and continuously extends through a second surface of the pellet.11. The process of claim 1 , ...

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05-01-2017 дата публикации

FIBER-REINFORCED MULTILAYERED PELLET, MOLDED ARTICLE MOLDED THEREFROM, AND METHOD OF PRODUCING FIBER-REINFORCED MULTILAYERED PELLET

Номер: US20170001336A1
Принадлежит:

A fiber-reinforced multilayered pellet includes a sheath layer and a core layer, the sheath layer being made of a resin composition containing a thermoplastic resin (a1) and a fibrous filler (b1), wherein the fibrous filler (b1) has a weight-average fiber length (Lw) of 0.1 mm to less than 0.5 mm and a weight-average fiber length/number-average fiber length ratio (Lw/Ln) of 1.0 to less than 1.8, the core layer being made of a resin composition containing a thermoplastic resin (a2) and a fibrous filler (b2), wherein the fibrous filler (b2) has a weight-average fiber length (Lw) of 0.5 mm to less than 15.0 mm and a weight-average fiber length/number-average fiber length ratio (Lw/Ln) of 1.8 to less than 5.0. 18-. (canceled)9. A fiber-reinforced multilayered pellet comprising:a sheath layer; anda core layer,the sheath layer comprising a resin composition comprising a thermoplastic resin (a1) and a fibrous filler (b1), wherein the fibrous filler (b1) has a weight-average fiber length (Lw) of 0.1 mm to less than 0.5 mm and a weight-average fiber length/number-average fiber length ratio (Lw/Ln) of 1.0 to less than 1.8,the core layer comprising a resin composition comprising a thermoplastic resin (a2) and a fibrous filler (b2), wherein the fibrous filler (b2) has a weight-average fiber length (Lw) of 0.5 mm to less than 15.0 mm and a weight-average fiber length/number-average fiber length ratio (Lw/Ln) of 1.8 to less than 5.0.10. The fiber-reinforced multilayered pellet according to claim 9 , wherein the resin composition constituting the sheath layer comprises 40 to 95% by weight of the thermoplastic resin (a1)) and 5 to 60% by weight of the fibrous filler (b1).11. The fiber-reinforced multilayered pellet according to claim 9 , wherein the resin composition constituting the core layer comprises 40 to 95% by weight of the thermoplastic resin (a2) and 5 to 60% by weight of the fibrous filler (b2).12. The fiber-reinforced multilayered pellet according to claim 9 , wherein at ...

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07-01-2016 дата публикации

PELLETIZING OR GRANULATING APPARATUS

Номер: US20160001517A1
Автор: Paeper Bernd
Принадлежит:

An apparatus for producing pellets from bulk material, in particular soft bulk material provided with meltable fractions, for example waste, plastics material or household refuse. The apparatus includes an annular die in which there are radially oriented pressing channels that extend from an inner surface of the annular die to an outer surface of the annular die. The annular die has a horizontal rotation axis passing through the midpoint thereof and is configured to be drivable in a rotation direction by a drive unit, and the annular die bounds a compression chamber, and has at least one working koller wheel, arranged in the compression chamber, for compressing and pressing the bulk material to be pelletized into the pressing channels. The apparatus can have a first and a second machine body, with the two machine bodies separable in the direction of the horizontal rotation axis of the annular die. The annular die is mounted in the first machine body and the at least one working koller wheel is mounted in the second machine body. 118-. (canceled)19. An apparatus for producing pellets from bulk material , particularly soft bulk material containing meltable fractions such as , e.g. , waste , plastic or household garbage , comprising:several annular dies assembled to a drum and rotatably mounted on bearing rolls or rolling bearings, in each annular die radially oriented pressing channels are formed which extend from an inner surface of the annular die to an outer surface of the annular die, the annular die having a horizontal rotational axis extending through its center and being realized such that it can be driven in a rotating direction by a drive unit, and the annular die defining a compaction chamber; andat least one working pressure roller that is arranged in the compaction chamber and serves for compacting and pressing the bulk material to be pelletized into the pressing channels; the at least one working pressure roller is held by a working pressure roller shaft ...

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04-01-2018 дата публикации

Method and Apparatus for Forming an Expandable Foam Pellet Having a Hard Outer Shell by Underwater Pelletizing, and Expandable Foam Pellets Formed Thereby

Номер: US20180001532A1
Автор: Mark Anthony Lythgoe
Принадлежит: Gala Industries Inc

A pre-expanded hard shell thermoplastic foam pellet is made by controlling the temperature of the melt exiting a die plate in an underfluid pelletizer, and by controlling the temperature and pressures of the cooling fluid as the pellet flows from the cutting chamber through the slurry line toward a centrifugal dryer. The process and apparatus used for controlling the above parameters is described in conjunction with making the pellets. The pellets thus formed may have a generally spherical shape, or they may have odd, irregular shapes with foam hemorrhages protruding therefrom, depending on the conditions during pre-expansion.

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03-01-2019 дата публикации

EXTRUDER COMPRISING A DEFLECTION ELEMENT FOR TARGETED FLOW AGAINST PERFORATED PLATE REGIONS

Номер: US20190001527A1
Автор: LOHSE Andreas
Принадлежит: BASF SE

The invention relates to an extruder comprising a housing having a flow channel () for a melt and a perforated plate () delimiting the flow channel () on the outlet side, wherein an inlet flow element () having passage areas () and covering surfaces () is arranged so as to be movable ahead of the perforated plate () in the direction of flow of the melt in such a way that, when the inlet flow element () is moved, a first subset of holes in the perforated plate () is exposed and a second subset of holes in the perforated plate () is closed, wherein the covering surfaces () extend radially from the center of the inlet flow element () to the rim thereof. 1. An extruder , comprising:a housing having a flow channel for a melt and a perforated plate delimiting the flow channel on an outlet side, wherein an inlet flow element having passage areas and covering surfaces is arranged so as to be movable ahead of the perforated plate in a direction of flow of the melt in such a way that, when the inlet flow element is moved, a first subset of holes in the perforated plate is exposed and a second subset of holes in the perforated plate is closed, and wherein the inlet flow element has an inlet flow cone, a base of which faces in a direction of the perforated plate and which tapers conically counter to the direction of flow of the melt.2. (canceled)3. The extruder as claimed in claim 1 , wherein the inlet flow element has a circular cross-sectional area claim 1 , and the movement is accomplished by rotation about a center of the cross-sectional area.4. The extruder as claimed in claim 1 , wherein the covering surfaces extend radially from a center of the inlet flow element to a rim thereof.5. The extruder as claimed in claim 4 , wherein the covering surfaces have a profile in a longitudinal section which has its widest extent at a base thereof facing the perforated plate and tapers counter to the direction of flow of the melt.6. (canceled)7. The extruder as claimed in claim 4 , ...

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03-01-2019 дата публикации

EXTRUDER FOR PROCESSING POLYMER MELTS

Номер: US20190001528A1
Автор: LOHSE Andreas
Принадлежит: BASF SE

An extruder containing a housing having a flow channel for a melt and a perforated plate delimiting the flow channel on the outlet side, where the perforated plate has at least two through-flow areas spaced apart from one another, each through-flow area contains at least one through-flow opening, and the perforated plate is furthermore mounted in a changing device, where the changing device has guide elements, in which the perforated plate can be moved substantially perpendicularly to the flow channel, and the extruder, directly ahead of the perforated plate when viewed in the direction of flow of the melt, has an inlet flow cone, which is structurally separate from the perforated plate, thus allowing the through-flow areas of the perforated plate to be moved relative to the inlet flow cone. 1. An extruder comprising a housing having a flow channel for a melt and a perforated plate delimiting the flow channel on the outlet side , wherein the perforated plate has at least two through-flow areas spaced apart from one another , wherein each through-flow area contains at least one through-flow opening , and the perforated plate is furthermore mounted in a changing device , wherein the changing device has guide elements , in which the perforated plate can be moved substantially perpendicularly to the flow channel ,and the extruder, directly ahead of the perforated plate, when viewed in the direction of the flow of the melt, has an inlet flow cone, which is structurally separate from the perforated plate, thus allowing the through-flow areas of the perforated plate to be moved relative to the inlet flow cone.2. The extruder as claimed in claim 1 , wherein the spacing between the through-flow areas of the perforated plate is dimensioned in such a way that claim 1 , when one through-flow area is positioned at the outlet of the flow channel claim 1 , at least one other through-flow area is situated outside the housing of the extruder.3. (canceled).4. The extruder as claimed ...

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07-01-2021 дата публикации

Foams based on thermoplastic polyurethanes

Номер: US20210002445A1
Автор: Frank Braun, Frank Prissok
Принадлежит: BASF SE

Expandable thermoplastic polyurethane comprising blowing agent, wherein the Shore hardness of the thermoplastic polyurethane is from A 44 to A 84.

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07-01-2021 дата публикации

FOAMS BASED ON THERMOPLASTIC POLYURETHANES

Номер: US20210002446A1
Автор: Braun Frank, PRISSOK Frank
Принадлежит: BASF SE

Expandable thermoplastic polyurethane comprising blowing agent, wherein the Shore hardness of the thermoplastic polyurethane is from A 44 to A 84. 115-. (canceled)16. A method of making a sole for an article of footwear , the method comprising:expanding thermoplastic polyurethane beads having a Shore hardness between A 44 and A 84; andfusing the expanded thermoplastic polyurethane beads to one another to form the sole.17. The method of claim 16 , wherein the sole comprises a midsole.18. The method of claim 17 , wherein the midsole consists of the expanded thermoplastic polyurethane beads.19. The method of claim 17 , wherein the expanded thermoplastic polyurethane beads form the entire midsole.20. The method of claim 16 , wherein the sole comprises an insole.21. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads form the entire sole.22. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads are based on a polyether alcohol.23. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads are based on a polyester alcohol.24. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads have a diameter between 0.2 mm and 20 mm.25. The method of claim 24 , wherein the diameter is between 0.5 mm and 15 mm.26. The method of claim 24 , wherein the diameter is between 1 mm and 12 mm.27. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads are spherical.28. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads are cylindrical.29. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads are elongate.30. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads have a density between 8 g/l and 600 g/l.31. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads have a density between 10 g/l and 300 g/l.32. The method of claim 16 , wherein fusing the expanded thermoplastic ...

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07-01-2021 дата публикации

FOAMS BASED ON THERMOPLASTIC POLYURETHANES

Номер: US20210002447A1
Автор: Braun Frank, PRISSOK Frank
Принадлежит: BASF SE

Expandable thermoplastic polyurethane comprising blowing agent, wherein the Shore hardness of the thermoplastic polyurethane is from A 44 to A 84. 115-. (canceled)16. A method of making a sole for an article of footwear , the method comprising:melting thermoplastic polyurethane and a blowing agent in an extruder;discharging the melted thermoplastic polyurethane and blowing agent from the extruder to form thermoplastic polyurethane beads;expanding the thermoplastic polyurethane beads; andfusing the expanded thermoplastic polyurethane beads to one another to form the sole.17. The method of claim 16 , wherein the thermoplastic polyurethane and the blowing agent are introduced into the extruder together.18. The method of claim 16 , wherein the thermoplastic polyurethane and the blowing agent are introduced into the extruder separately.19. The method of claim 16 , wherein the thermoplastic polyurethane and the blowing agent are introduced into the extruder at different locations.20. The method of claim 16 , wherein the thermoplastic polyurethane and the blowing agent are introduced into the extruder at one location.21. The method of claim 16 , wherein the extruder comprises a single-screw extruder.22. The method of claim 16 , wherein the extruder comprises a double-screw extruder.23. The method of claim 16 , wherein the extruder is operated at a temperature between 150° C. and 250° C.24. The method of claim 16 , wherein the extruder is operated at a temperature between 180° C. and 210° C.25. The method of claim 16 , wherein the blowing agent comprises a hydrocarbon.26. The method of claim 16 , wherein the blowing agent comprises between 0.1% and 40% of the total weight of the thermoplastic polyurethane.27. The method of claim 16 , wherein the sole comprises a midsole.28. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads have a diameter between 0.2 mm and 20 mm.29. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads ...

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07-01-2021 дата публикации

FOAMS BASED ON THERMOPLASTIC POLYURETHANES

Номер: US20210002448A1
Автор: Braun Frank, PRISSOK Frank
Принадлежит: BASF SE

Expandable thermoplastic polyurethane comprising blowing agent, wherein the Shore hardness of the thermoplastic polyurethane is from A 44 to A 84. 115-. (canceled)16. A method of making a sole for an article of footwear , the method comprising:impregnating thermoplastic polyurethane pellets with a blowing agent in aqueous suspension under pressure to form thermoplastic polyurethane beads;depressurizing the thermoplastic polyurethane beads to allow the thermoplastic polyurethane beads to expand; andfusing the expanded thermoplastic polyurethane beads to one another to form the sole.17. The method of claim 16 , wherein the impregnating occurs at a temperature of at least 100° C.18. The method of claim 17 , wherein the temperature is between 100° C. and 150° C.19. The method of claim 17 , wherein the temperature is between 110° C. and 145° C.20. The method of claim 17 , wherein the depressurizing occurs without cooling the thermoplastic polyurethane beads.21. The method of claim 16 , wherein the impregnating occurs at a pressure between 2 bar and 100 bar.22. The method of claim 16 , wherein a time for the impregnating is between 0.5 hours and 10 hours.23. The method of claim 16 , further comprising cooling the thermoplastic polyurethane beads before the depressurizing.24. The method of claim 23 , wherein the cooling results in a temperature between 20° C. and 95° C.25. The method of claim 16 , wherein the blowing agent comprises organic liquids.26. The method of claim 16 , wherein the blowing agent comprises inorganic gases.27. The method of claim 16 , wherein the blowing agent comprises between 0.1% and 40% of the total weight of the thermoplastic polyurethane pellets.28. The method of claim 16 , wherein the sole comprises a midsole.29. The method of claim 16 , wherein the sole comprises a insole.30. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads have a diameter between 0.2 mm and 20 mm.31. The method of claim 16 , wherein the expanded ...

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07-01-2021 дата публикации

FOAMS BASED ON THERMOPLASTIC POLYURETHANES

Номер: US20210002449A1
Автор: Braun Frank, PRISSOK Frank
Принадлежит: BASF SE

Expandable thermoplastic polyurethane comprising blowing agent, wherein the Shore hardness of the thermoplastic polyurethane is from A 44 to A 84. 115-. (canceled)16. A method of making a molded particle foam , the method comprising:impregnating thermoplastic polyurethane pellets with a blowing agent to form expandable thermoplastic polyurethane beads;expanding the thermoplastic polyurethane beads; andfusing the expanded thermoplastic polyurethane beads to one another in a closed mold to form a sole for an article of footwear.17. The method of claim 16 , wherein the sole comprises a midsole.18. The method of claim 17 , wherein the midsole consists of the expanded thermoplastic polyurethane beads.19. The method of claim 17 , wherein the expanded thermoplastic polyurethane beads form the entire midsole.20. The method of claim 16 , wherein the sole comprises an insole.21. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads form the entire sole.22. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads are based on a polyether alcohol.23. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads are based on a polyester alcohol.24. The method of claim 16 , wherein the sole comprises a density between 8 and 600 g/l.25. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads have a diameter between 0.2 mm and 20 mm.26. The method of claim 25 , wherein the diameter is between 0.5 mm and 15 mm.27. The method of claim 25 , wherein the diameter is between 1 mm and 12 mm.28. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads are spherical.29. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads are cylindrical.30. The method of claim 16 , wherein the expanded thermoplastic polyurethane beads are elongate.31. The method of claim 16 , wherein fusing the expanded thermoplastic polyurethane beads to one another in a closed sole to ...

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03-01-2019 дата публикации

Ultra-High Molecular Weight Ethylene-Based Copolymer Powder, and Molded Article Using Ultra-High Molecular Weight Ethylene-Based Copolymer Powder

Номер: US20190002611A1
Автор: Yoshiaki Hamada
Принадлежит: Asahi Kasei Corp

An ultra-high molecular weight ethylene-based copolymer powder comprising: an ethylene unit and an α-olefin unit having 3 or more and 8 or less carbon atoms as structural units, wherein the ultra-high molecular weight ethylene-based copolymer powder has a viscosity-average molecular weight of 100,000 or more and 10,000,000 or less, a content of the α-olefin unit is 0.01 mol % or more and 0.10 mol % or less based on a total amount of the ethylene unit and the α-olefin unit, and in measurement with a differential scanning calorimeter under following conditions,an isothermal crystallization time is determined as a time from reaching 126° C. of Step A3 as a starting point (0 min) to giving an exothermic peak top due to crystallization and the isothermal crystallization time is 5 minutes or more. (Conditions for measurement of isothermal crystallization time) Step A1: holding at 50° C. for 1 minute and then an increase up to 180° C. at a temperature rise rate of 10° C./min, Step A2: holding at 180° C. for 30 minutes and then a decrease down to 126° C. at a temperature drop rate of 80° C./min, and Step A3: holding at 126° C.

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03-01-2019 дата публикации

METHOD FOR PREPARING A PASTE-LIKE COMPOSITION COMPRISING CARBON-BASED CONDUCTIVE FILLERS

Номер: US20190006059A1
Принадлежит: Arkema France

A method for preparing a paste-like composition including carbon-based conductive fillers, at least one polymeric binder, at least one solvent, and at least one polymeric dispersant being different from the binder. Also, the paste that can result from said method, and to the uses thereof, in pure or diluted form, in particular for the manufacture of Li-ion batteries and super-capacitors. 1. A process for the preparation of a pasty composition based on carbon-based conductive fillers , comprising:(i) the introduction into a kneader, and then the kneading, of carbon-based conductive fillers, of at least one polymeric binder, of at least one solvent and of at least one polymeric dispersant distinct from said binder, selected from the group consisting of poly(vinylpyrrolidone), poly(phenylacetylene), poly(meta-phenylene vinylidene), polypyrrole, poly(para-phenylene benzobisoxazole), poly(vinyl alcohol) and their mixtures, in order to form a masterbatch comprising a proportion by weight of 15% to 40% of carbon-based conductive fillers and of 20% to 85% of solvent and in which the ratio by weight of the polymeric binder to the carbon-based conductive fillers is between 0.04 and 0.4 and the ratio by weight of the polymeric dispersant to the carbon-based conductive fillers is between 0.1 and 1, limits included;(ii) the extrusion of said masterbatch in a solid form; and(iii) the diluting of said masterbatch in a solvent which is identical to or different from that of stage (i), in order to obtain a pasty composition, the pasty composition having a viscosity of between 200 and 1000 mPa·s at a temperature of 23° C.2. The process of claim 1 , wherein the carbon-based conductive fillers are selected from the group consisting of carbon nanotubes claim 1 , carbon nanofibers claim 1 , carbon black or graphene claim 1 , and mixtures thereof.3. The process of claim 1 , wherein said polymeric binder is selected from the group consisting of polysaccharides claim 1 , modified ...

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10-01-2019 дата публикации

ABUSE-PROOFED DOSAGE FORM

Номер: US20190008849A1
Принадлежит: Grünenthal GmbH

The invention relates to a dosage form that is thermoformed without discoloration and is safeguarded from abuse, comprising at least one synthetic or natural polymer having a breaking strength of at least 500 N in addition to one or more active substances that could be subject to abuse. The invention also relates to a corresponding method for producing said dosage form. 1. An abuse-proofed dosage form thermoformed by extrusion without discoloration comprising one or more active ingredients with abuse potential (A) , optionally physiologically acceptable auxiliary substances (B) , at least one synthetic or natural polymer (C) and optionally at least one wax (D) ,wherein the dosage form exhibits a breaking strength of at least 500 N.2. The dosage form according to claim 1 , which is in the form of a tablet.3. The dosage form according to claim 1 , which contains as polymer (C) at least one polymer selected from the group consisting of polyalkylene oxide claim 1 , polyethylene claim 1 , polypropylene claim 1 , polyvinyl chloride claim 1 , polycarbonate claim 1 , polystyrene claim 1 , polyacrylate claim 1 , copolymers thereof and mixtures thereof.4. The dosage form according to claim 3 , wherein the polyalkylene oxide is selected from the group consisting of polymethylene oxide claim 3 , polyethylene oxide claim 3 , polypropylene oxide claim 3 , copolymers thereof and mixtures thereof.5. The dosage form according to claim 1 , wherein the polymer (C) comprises polyethylene oxide having a molecular weight of at least 0.5 million.6. The dosage form according to claim 5 , wherein the molecular weight of the polyethylene oxide (C) is at least 1 million.7. The dosage form according to claim 6 , wherein the molecular weight of the polyethylene oxide is in the range of from about 1 to about 15 million.8. The dosage form according to claim 1 , which contains the wax (D) claim 1 , and the wax (D) is at least one natural claim 1 , semi-synthetic or synthetic wax with a softening ...

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11-01-2018 дата публикации

CELLULOSIC MICROPOWDER PRODUCTION SYSTEM

Номер: US20180009133A1
Автор: Hata Seiji
Принадлежит: Biomass Conversions, LLC

An improved process is provided for reducing cellulosic biomass into air suspendable micropowder. Although the process is particularly suitable for processing empty fruit bunches of oil palms, it is adaptable to most cellulosic biomass. The incoming biomass has a water content of around 50% and is reduced to centimeter scale pieces by a chipper or similar device. These pieces are then processed by a tandem line of four pairs of grooved rollers each successive roller having a larger number of grooves. This process squeezes moisture from the biomass and reduces the material into millimeter scale pieces. After an optional drying stage, the material is fed into a terrace line of three or four essentially smooth rollers which squash the material and reduce the particle size into a micrometer scale. Finally, the material is suspended in an air stream and fractionated by a cyclone and bag filter system. 1. A process for efficiently and rapidly reducing the particle size and moisture content of cellulosic biomass comprising the steps of:feeding centimeter scale cellulosic biomass pieces into a squeezer tandem roller line comprising a series of paired rollers having interdigitated surface grooves with successive roller pairs having a larger number of grooves thereby squeezing moisture from the biomass and reducing the squeezed biomass to millimeter scale particles;conducting the squeezed biomass into a terraced squasher roller line comprising a series of paired rollers arranged so that the first roller pair is above the successive roller pair with the surfaces of the rollers being essentially smooth and with each roller pair having a scraper plate to scrape biomass material from the roller surface thereby reducing the squashed biomass into submillimeter scale particles; andsuspending the squashed biomass in an air stream which passes into a filter system which directs larger biomass particles back to the squasher roller line for additional processing and passes smaller ...

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14-01-2021 дата публикации

EXTRUDER, FACILITY COMPRISING AN EXTRUDER, AND METHOD FOR PRODUCING TARGET POLYMER PRODUCTS CONSISTING OF A PLASTIC-CONTAINING MATERIAL FROM A SOLUTION USING SUCH AN EXTRUDER

Номер: US20210008763A1
Принадлежит: DOMO ENGINEERING PLASTICS GMBH

The invention relates to an extruder () comprising a housing (), a first material inlet () for a mixture () at least consisting of a solvent and a dissolved medium, a material outlet (), a screw (), a screw drive (), and at least one distillation region (-) between the inlet () and the outlet (), which allows an outflow of solvent, and a discharge line (-) for the solvent. 130313246333534. An extruder () , comprising a housing () , a first material inlet () for a mixture () at least consisting of solvent and dissolved medium , a material outlet () , a screw () rotatable in the housing , and a screw drive () ,characterised by{'b': 36', '32', '33, 'i': a', 'd, 'at least one distillation region (-) between the inlet () and the outlet (), which allows an outflow of solvent, and'}{'b': 43', '45, 'a discharge line ( ) for the solvent.'}23631ad. The extruder according to claim 1 , characterised in that the distillation region (-) has a widening in the housing () to which the outlet is attached.335. The extruder according to claim 2 , characterised in that the screw () at the downstream end of the widening has a self-pulling design.44846. The extruder according to or claim 2 , characterised in that the configuration is such that in operation the volume () of the widening is only partially occupied by the transported mixture () and the outlet is attached to the volume not occupied.5. The extruder according to one of the preceding claims claim 2 , comprising a second material inlet for the addition of an aggregate.650. The extruder according to one of the preceding claims claim 2 , comprising a kneading device () for kneading the material in the extruder.73635ad. The extruder according to one of the preceding claims claim 2 , comprising two claim 2 , three claim 2 , four claim 2 , five or more distillation regions (-) arranged in succession along the screw ().850. The extruder according to and claim 2 , in which a kneading device () is located between two distillation regions ...

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08-01-2015 дата публикации

METHOD OF FORMING A CURED ELASTOMER AND ARTICLES OF THE CURED ELASTOMER

Номер: US20150011336A1
Автор: Chen John C.
Принадлежит: Nike, Inc.

A cured elastomer golf ball component is made by heating an elastomer compound containing an ethylenically unsaturated elastomer, an ethylenically unsaturated monomer, and first and second free radical initiators to a first crosslinking temperature Tin a compression mold and partially crosslinking the elastomer, then heating to a second crosslinking temperature Tand curing the elastomer component of the golf ball. Either: (i) the first initiator has a half-life of about 0.2-5 minutes at T, the second initiator has a half-life of about 0.2-5 minutes at T, and Tis higher Tby at least about 30° C.; or (ii) the second initiator's one-minute half-life temperature is at least about 30° C. higher than the first initiator's one-minute half-life temperature, Tis within about 20° C. of the first initiator's one-minute half-life temperature, and Tis within about 20° C. of the second initiator's one-minute half-life temperature. 1. A method of making a cured elastomer component of a golf ball , comprising:heating an the elastomer compound comprising an ethylenically unsaturated elastomer, an ethylenically unsaturated monomer, a first free radical initiator, and a second free radical initiator to a first crosslinking temperature in a compression mold and partially crosslinking the elastomer to form a precursor compound;further heating the precursor compound in the compression mold to a second crosslinking temperature and further crosslinking the elastomer to form a cured elastomer component of the golf ball, wherein either:(i) the first free radical initiator has a half-life of from about 0.2 minutes to about 5 minutes at the first crosslinking temperature, the second free radical initiator has a half-life of from about 0.2 minutes to about 5 minutes at the second crosslinking temperature, and the second crosslinking temperature is higher than the first crosslinking temperature by at least about 30° C.; or(ii) the first free radical initiator has a first one-minute half-life ...

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11-01-2018 дата публикации

FIBER-REIMFORCED MOLDED BODIES MADE OF EXPANDED PARTICLE FOAM MATERIAL

Номер: US20180009960A1
Принадлежит:

The present invention relates to a molding made of expanded bead foam, wherein at least one fiber (F) is partly within the molding, i.e. is surrounded by the expanded bead foam. The two ends of the respective fibers (F) that are not surrounded by the expanded bead foam thus each project from one side of the corresponding molding. The present invention further provides a panel comprising at least one such molding and at least one further layer (S1). The present invention further provides processes for producing the moldings of the invention from expanded bead foam or the panels of the invention and for the use thereof, for example as rotor blade in wind turbines. 116.-. (canceled)17213. A molding made of expanded bead foam , wherein at least one fiber (F) is present with a fiber region (FB) within the molding and is surrounded by the expanded bead foam , while a fiber region (FB) of the fiber (F) projects from a first side of the molding and a fiber region (FB) of the fiber projects from a second side of the molding , where the fiber (F) has been introduced into the expanded bead foam at an angle α of 10° to 70° relative to the thickness direction (d) of the molding.18. The molding according to claim 17 , wherein the expanded bead foam is based on at least one polymer selected from polystyrene claim 17 , polyphenylene oxide claim 17 , a copolymer prepared from phenylene oxide claim 17 , a copolymer prepared from styrene claim 17 , polysulfone claim 17 , polyether sulfone claim 17 , polypropylene claim 17 , polyethylene claim 17 , polyamide claim 17 , polycarbonate claim 17 , polyacrylate claim 17 , polylactic acid claim 17 , polyimide claim 17 , polyvinylidene difluoride or a mixture thereof.19. The molding according to claim 17 , whereini) the fiber (F) is a single fiber or a fiber bundle, orii) the fiber (F) is an organic, inorganic, metallic or ceramic fiber, oriii) the fiber (F) is used in the form of a fiber bundle having a number of single fibers per bundle of ...

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08-01-2015 дата публикации

PELLET BASED TOOLING AND PROCESS FOR BIODEGRADABLE COMPONENT

Номер: US20150011664A1
Автор: Wycech Joseph
Принадлежит:

An example starch-based material for forming a biodegradable component includes a mixture of a starch and an expansion additive. The starch has an amylose content of less than about 70% by weight. The expansion additive enhances the expansion and physical properties of the starch. A method of preparing a starch-based material is also disclosed and an alternate starch-based material for forming a biodegradable component is also disclosed. 1. A starch-based material for forming a biodegradable component , comprising:a mixture of a starch having an amylose content of less than about 70% by weight and an expansion additive enhancing the physical and expansion properties of the starch.2. The starch-based material of claim 1 , wherein the expansion additive comprises between about 0.5% and 10% by weight of the mixture.3. The starch-based material of claim 1 , wherein the expansion additive includes polyvinyl butadiene.4. The starch-based material of claim 1 , wherein the expansion additive includes heat-expandable thermoplastic microspheres.5. The starch-based material of claim 4 , wherein the heat-expandable thermoplastic microspheres comprise a high-elongation acrylic copolymer.6. The starch-based material of claim 4 , wherein the heat-expandable thermoplastic microspheres are between about 45 and 120 microns in diameter in an unexpanded state.7. The starch-based material of claim 4 , wherein the heat-expandable thermoplastic microspheres are unexpanded and comprise between about 1% and 5% by weight of the mixture.8. The starch-based material of claim 4 , wherein the heat-expandable thermoplastic microspheres are at least partially or fully expanded and the expanded heat-expandable thermoplastic microspheres comprise between about 0.5% and 4% by weight of the starch-based material.9. The starch-based material of claim 1 , further comprising another claim 1 , second claim 1 , additive including at least one of an etherification additive claim 1 , latex claim 1 , peat ...

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14-01-2021 дата публикации

COMBINATION OF SILICA AND GRAPHITE AND ITS USE FOR DECREASING THE THERMAL CONDUCTIVITY OF VINYL AROMATIC POLYMER FOAM

Номер: US20210009779A1
Принадлежит:

The invention relates to the co-use of a) a certain type of silica and b) a certain type of graphite, wherein the silica and the graphite are used in a weight ratio in a range of from 1:1 to 1:10, for decreasing the thermal conductivity of vinyl aromatic polymer foam. 1. A method of decreasing the thermal conductivity of vinyl aromatic polymer foam , as measured in accordance with ISO 8301 , comprising includinga) silica in combination withb) graphite, a) the silica is amorphous and has', {'sup': '2', 'a BET surface of from 1 to 100 m/g,'}, 'an average particle size in a range of from 3 nm to 1,000 nm, and, 'wherein'} b) the graphite has', 'a carbon content in a range of from 50 to 99.99 wt. % and', 'a particle size in a range of from 0.01 to 100 μm, and, 'the silica is present in an amount of from 0.01 to less than 2 wt. %, based on the weight of the polymer (inclusive of solid and, if any, liquid additives, but exclusive of propellant), and'}the graphite is present in an amount in a range of from 0.1 to 10 wt. %, based on the weight of the vinyl aromatic polymer (inclusive of solid and, if any, liquid additives, but exclusive of propellant),wherein the silica and the graphite are used in a weight ratio in a range of from 1:1 to 1:10.2. The method according to claim 1 , wherein the silica has a BET surface of 3 to 80 m/g claim 1 , preferably 5 to 70 m/g claim 1 , more preferably 8 to 60 m/g claim 1 , such as 10 to 50 m/g claim 1 , in particular 13 to 40 m/g claim 1 , most preferably 15 to 30 m/g claim 1 , such as about 20 m/g.3. The method according to claim 1 , wherein the silica has an average particle size within a range of from 20 to 800 nm claim 1 , preferably 30 to 600 nm claim 1 , such as 40 to 400 nm claim 1 , in particular from 100 to 200 nm.4. The method according to claim 1 , wherein the amount of silica is 0.1 to 1.6 wt. % claim 1 , preferably 0.5 to 1.5 wt. % claim 1 , more preferably about 1.0 wt. % claim 1 , based on the weight of the polymer.5. The ...

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09-01-2020 дата публикации

ETHYLENE VINYL ALCOHOL COPOLYMER PELLET, METHOD FOR EXTRUSION OF THE PELLET AND EXTRUSION MOLDED FILM PRODUCED THEREBY

Номер: US20200010591A1
Принадлежит: CHANG CHUN PETROCHEMICAL CO., LTD.

Extruded films comprising ethylene vinyl alcohol copolymer (EVOH) with substantially no blow holes therein, are formed by using a pellet feed to the extruder wherein 90-100 wt. % of the pellets pass through an ASTM size 5 sieve and 0-10 wt. % of the pellets are finer than a number 10 mesh (ASTM Sieve size). Uniform feeding to and through the extruder with a lack of bridging of the EVOH pellet feed have been observed. 1. Ethylene vinyl alcohol copolymer (EVOH) pellets exhibiting a particle size distribution of 90-100 wt. % of the pellets in the range of 5-10 mesh (ASTM Ell sieve size) , and 0-10 wt. % of the pellets finer than number 10 mesh (ASTM sieve size).2. The EVOH pellets of claim 1 , exhibiting an angle of repose in the range of 20 to 30 degrees.3. The EVOH pellets of claim 1 , having an ethylene content in a range of 24-48 mole %.4. The EVOH pellets of claim 1 , having a hydrolysis of the ethylene vinyl alcohol copolymer of at least 95 mole %.5. The EVOH pellets of claim 1 , wherein the pellets exhibit a bulk density of at least 0.7458 g/ml.6. An extrusion molded EVOH film claim 1 , comprising at least one layer claim 1 , which at least one layer comprises a film formed from extruding the EVOH pellets of .7. The extrusion molded EVOH film of claim 6 , further comprising at least one other layer claim 6 , said at least one other layer selected from the group consisting of polyethylene claim 6 , polyethylene-graft-maleic-anhydride claim 6 , nylon claim 6 , polypropylene and tie resin to be coextruded with the EVOH film; wherein the tie resin is a commercially available resin known to bond dissimilar polymers together.8. The extrusion molded EVOH film of claim 6 , which exhibits substantially no blow holes.9. A method for extrusion EVOH pellets to an extruder and conveying the pellets through the extruder until the pellets become molten prior to extrusion claim 6 , comprising feeding the extruder with EVOH pellets exhibiting a particle size distribution of 90- ...

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09-01-2020 дата публикации

HIGH MOLECULAR WEIGHT POLYETHYLENE COMPOSITION, PRODUCT AND PROCESS OF MAKING SAME

Номер: US20200010652A1
Автор: BROWN John P.
Принадлежит:

This disclosure relates to a novel type of high molecular weight polyethylene composition, and product made from said composition, with industrially useful properties, and the process of making said composition and product. 1. A composition comprising:i) a first virgin polyethylene resin, having a bimodal molecular weight distribution which is high molecular weight (HMW), having a high load melt index measured according ASTM D-1238 (HLMI) of from about 1 to 6 g/10min; and comprising a particle size distribution of less than about 50 μmii) a second virgin polyethylene resin, an HLMI from about 20-70 g/10min, a melt flow index measured according ASTM D-1238 (MFI) of from about 0.20-0.60 g/10min, and comprising a particle size distribution of less than about 50 μm;iii) a first post-consumer polyethylene resin, having a MFI of from about 0.10-0.70 g/10min;iv) a second post-consumer polyethylene resin, which is HMW, and having a HLMI of from about 4 - 8 g/10min; andv) a polyethylene antioxidant.2. The composition of claim 1 , wherein each of said first virgin polyethylene resin claim 1 , said second virgin polyethylene resin claim 1 , said first post-consumer polyethylene resin claim 1 , and said second post-consumer polyethylene resin is a high density polyethylene.3. The composition of claim 1 , wherein said first virgin polyethylene resin claim 1 , has a density of from about 0.948 to 0.955 g/cm.4. The composition of claim 1 , wherein said second virgin polyethylene resin claim 1 , has a density of from about 0.950 to 0.960 g/cm.5. The composition of claim 1 , wherein said first post-consumer polyethylene resin has a density of from about 0.955 to 0.970 g/cm.6. The composition of claim 1 , wherein said second post-consumer polyethylene resin has a density of from about 0.952 to 0.958 g/cm.7. The composition of claim 1 , wherein said first and second virgin polyethylene resin is each independently comprising a particle size distribution of less than about 30 μm.8. The ...

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03-02-2022 дата публикации

LATEX BLENDS OF AMORPHOUS PERFLUORINATED POLYMERS AND ARTICLES DERIVED THEREFROM

Номер: US20220033635A1
Принадлежит:

Described herein is a latex blend comprising (i) an amorphous perfluoropolymer and (ii) an aqueous dispersion of semi crystalline fluoropolymer particles, wherein the particles comprise a TFE homopolymer or a TFE copolymer comprising no more than 1 wt % of a second fluorinated monomer, wherein the semi crystalline fluoropolymer particles (a) have an MFI (372° C. with 2.16 kg) of less than 50 g/10 min or (b) are not melt processible and have an SSG of less than 2.190, wherein the semi crystalline fluoropolymer particles have an average diameter greater than 100 nm. 1. A latex blend comprising an amorphous perfluoropolymer latex and an aqueous dispersion of semi crystalline fluoropolymer particles , wherein the semi crystalline fluoropolymer particles comprise a tetrafluoroethylene copolymer comprising no more than 1 wt % of at least one additional fluorinated monomer , wherein the semi crystalline fluoropolymer particles (i) have a melt flow index (372° C. with 2.16 kg) of less than 50 g/10 min or (ii) are not melt processible and have an standard specific gravity of less than 2.200 , and wherein the semi crystalline fluoropolymer particles have an average diameter greater than 100 nm.2. The latex blend of claim 1 , wherein latex blend claim 1 , after agglomeration and drying claim 1 , has a melting temperature of at least 310° C. and at most 329° C.3. The latex blend of any one of the previous claims claim 1 , wherein latex blend claim 1 , after agglomeration and drying claim 1 , has a melting temperature of greater than 310° C. claim 1 , and less than 323° C.4. The latex blend of any one of the previous claims claim 1 , wherein latex blend claim 1 , after agglomeration and drying claim 1 , has an inflection point temperature of at least 500° C. and at most 510° C.5. The latex blend of any one of the previous claims claim 1 , wherein latex blend claim 1 , after agglomeration and drying claim 1 , has at least one recrystallization temperature less than 310° C.7. The ...

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21-01-2021 дата публикации

PROCESS FOR THE PREPARATION OF MICROCAPSULES

Номер: US20210015722A1
Принадлежит: FIRMENICH SA

The present invention relates to a new process for the preparation of microcapsules. Microcapsules obtainable by said process are also an object of the invention. Perfuming compositions and consumer products comprising said capsules, in particular perfumed consumer products in the form of home care or personal care products, are also part of the invention. 1. A process for the preparation of a core-shell microcapsule slurry comprising the steps of:1) admixing a hydrophobic active ingredient with at least one polyisocyanate having at least three isocyanate functional groups to form an oil phase;2) dissolving an ionic emulsifier in water to form a water phase;3) adding the oil phase to the water phase to form an oil-in-water dispersion, wherein the mean droplet size is greater than 500 microns;4) applying conditions sufficient to induce interfacial polymerisation and form core-shell microcapsules in form of a slurry, wherein the shell consists essentially of polymerised polyisocyanate having at least three isocyanate functional groups; and5) optionally, drying the capsule slurry to obtain dried microcapsules.2. The process according to claim 1 , wherein the mean droplet size of the oil-in-water dispersion is comprised between greater than 500 microns and less than 3000 microns.3. The process according to claim 1 , wherein the ionic emulsifier is chosen in the group consisting of gum Arabic claim 1 , soy protein claim 1 , sodium caseinate claim 1 , gelatin claim 1 , bovine serum albumin claim 1 , sugar beet pectin claim 1 , hydrolyzed soy protein claim 1 , hydrolyzed sericin claim 1 , Pseudocollagen claim 1 , Biopolymer SA-N claim 1 , Pentacare-NA PF claim 1 , co-polymers of acrylamide and acrylic acid claim 1 , acrylic co-polymers bearing a sulfonate group claim 1 , co-polymers of vinyl ethers and maleic anhydride and mixtures thereof.4. The process according to claim 1 , further comprising the step of adding a polymer selected from the group consisting of a non-ionic ...

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18-01-2018 дата публикации

Method and apparatus for preparing coir

Номер: US20180016498A1
Автор: David Shoup

A method for processing coir comprising processing dry coir by shredding, hydrating the coir up to a specified moisture content, and pelletizing the coir. An apparatus for pelletizing coir comprising a metal disk having flat, cylindrical openings. A soil additive composition comprising coir, seed, basalt, root stimulant, lime, worm castings, fish meal, molasses, and polymer.

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15-01-2015 дата публикации

POLYCARBONATE RESIN COMPOSITION FOR VEHICLE EXTERIOR

Номер: US20150018477A1
Принадлежит:

A polycarbonate resin composition for a vehicle exterior may include a polycarbonate resin, a silicone polycarbonate, and a syndiotactic polystyrene. The polycarbonate resin may be 45˜85% by weight, the silicone polycarbonate may 10˜50% by weight, and the syndiotactic polystyrene may be greater than 2% by weight and less than 7% by weight, with respect to a total weight of the composition. The polycarbonate resin composition may further include other additives such as a black pigment. The polycarbonate resin composition provides improved physical and/or chemical properties. 1. A polycarbonate resin composition for a vehicle exterior , comprising:a polycarbonate resin;a silicone polycarbonate; anda syndiotactic polystyrene.2. The polycarbonate resin composition for a vehicle exterior according to claim 1 , wherein said polycarbonate resin is 45˜85% by weight claim 1 , said silicone polycarbonate is 10˜50% by weight claim 1 , and said syndiotactic polystyrene is greater than 2% by weight and less than 7% by weight claim 1 , with respect to a total weight of the composition.3. The polycarbonate resin composition for a vehicle exterior according to claim 1 , further comprising a black pigment.4. The polycarbonate resin composition for a vehicle exterior according to claim 2 , wherein said polycarbonate resin is about 65% by weight claim 2 , said silicone polycarbonate is about 30% by weight claim 2 , and said syndiotactic polystyrene is about 5% by weight.5. A polycarbonate resin molded product for a vehicle exterior claim 1 , which is prepared from said composition according to .6. A method for producing a polycarbonate resin molded product for a vehicle exterior claim 1 , the method comprising:preparing a mixture that includes polycarbonate resin, silicone polycarbonate, syndiotactic polystyrene, antioxidant, and phosphorus-based heat stabilizer;extruding said mixture with a biaxial extruder to produce a pellet; anddrying and then injecting said pellet to produce the ...

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21-01-2021 дата публикации

PROCESS FOR FABRICATING A COLORED POWDER COATING COMPOSITION FROM SOLID FILAMENTS

Номер: US20210016468A1
Автор: Andrews Scott Charles
Принадлежит:

A process for fabricating a powder coating composition having a desired color from solid input filaments. A plurality of solid input filaments is fed to a mixer in accordance with an input formulation for a color. The input filaments are liquefied at the mixer, and the liquefied input filaments are combined together in the mixer into an extrudate mixture. The extrudate mixture is removed from the mixer, solidified, and then the solidified extrudate mixture is milled into a powder. 1. A process for fabricating a powder coating composition from a plurality of solid input filaments comprising the steps of:providing a plurality of solid input filaments to a mixer in accordance with an input formulation for a color;liquefying the solid input filaments at the mixer;combining the liquefied input filaments in the mixer into an extrudate mixture;removing the extrudate mixture from the mixer;solidifying the extrudate mixture; andmilling the solidified extrudate mixture into a powder.2. The process for fabricating a powder coating composition from a plurality of solid input filaments of further comprising the steps of first acquiring a data representation of the color and determining from the data representation the input formulation.3. The process for fabricating a powder coating composition from a plurality of solid input filaments of where the step of acquiring the data representation of the color is comprised of the step of measuring the color of a sample using a color sensor.4. The process for fabricating a powder coating composition from a plurality of solid input filaments of where the step of determining an input formulation from the acquired data representation is further comprised of the step of selecting a best input formulation from a color library database.5. The process for fabricating a powder coating composition from a plurality of solid input filaments of where the best input formulation selected from the color library database is the one that is associated ...

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16-01-2020 дата публикации

THERMOPLASTIC SILICONE-POLYURETHANE ELASTOMER AND METHOD FOR PREPARING THE SAME

Номер: US20200017626A1
Принадлежит:

The present invention relates to a thermoplastic silicone-polyurethane elastomer and a method for preparing the same. The elastomer is prepared from raw materials comprising: 25-80 parts of a macromolecular polyol, 0-60 parts of a silicone oil or a liquid silicone rubber, 10-50 parts of a diisocyanate, 3-20 parts of a small molecular diol as a chain extender, and 0.1-3 parts of an auxiliary agent. The macromolecular polyol is selected from a silicon-free polyol having a molecular weight of between 1,000 and 4,000 g/mol and a polyol modified by silicone through copolymerization or grafting. The small molecular diol is a small molecular diol comprising 10 or less carbon atoms. The thermoplastic silicone-polyurethane elastomer of the present invention has the following excellent performance parameters: a hardness of Shore A40-D80; a tensile strength ≥5 MPa; smooth hand feeling; resistance to dirt such as dust; resistance to liquid permeation; no irritation to skin; good encapsulation effect on PC, ABS, TPU and the like; and a 180° peel strength >25 N/25 mm. 1. A thermoplastic silicone-polyurethane elastomer , characterized in that the elastomer is prepared from raw materials comprising:25-80 parts of a macromolecular polyol;0-60 parts of a silicone oil or a liquid silicone rubber;10-50 parts of a diisocyanate;3-20 parts of a small molecular diol as a chain extender; and0.1-3 parts of an auxiliary agent;wherein the macromolecular polyol is selected from the group consisting of a silicon-free polyol having a molecular weight of between 1,000 and 4,000 g/mol and a polyol modified by silicone through copolymerization or grafting; and the small molecular diol is a diol comprising 10 or less carbon atoms.2. The thermoplastic silicone-polyurethane elastomer according to claim 1 , wherein the macromolecular polyol is selected from the group consisting of a polyether polyol claim 1 , a polyester polyol claim 1 , a polycaprolactone polyol claim 1 , a polycarbonate polyol claim 1 ...

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17-04-2014 дата публикации

Method for continuous casting and granulation of strands from thermoplastic

Номер: US20140103564A1
Принадлежит: AUTOMATIK PLASTICS MACHINERY GMBH

A method for continuous casting and granulating strands of a thermoplastic material which uses a nozzle head having a plurality of nozzle apertures of a maximum diameter of 4 mm each, and water-moistened guide member for cooling and guiding the plastic strands exiting the nozzle aperture via inlet rollers to the inlet of the cutting unit for chopping up the plastic strands into granules approx. 2-3 mm in length. The flow rate of the melt, with the strands being cooled down on their way from the nozzles via the guide member the feed rollers of the cutting unit, of at least 100 m/min in the central spatial region of the nozzle apertures will be increased to such an extent that the cutting unit will chop up the strands at a cutting rate of >2,000 cuts/s.

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22-01-2015 дата публикации

MAKING NANOCRYSTALLINE MESOPOROUS SPHERICAL PARTICLES

Номер: US20150021801A1
Принадлежит:

Spherical particles of one or more elemental metals and elemental carbon are prepared from a precursor in the form of a metal oleate. The metal oleate precursor is dispersed in a liquid vehicle and aerosol droplets of the dispersed precursor are formed in a stream of an inert gas. The aerosol droplets are heated in the stream to decompose the oleate ligand portion of the precursor and form spherical particles that have a mesoporous nanocrystalline structure. The open mesopores of the spherical particles provide a high surface area for contact with fluids in many applications. For example, the mesopores can be infiltrated with a hydrogen absorbing material, such as magnesium hydride, in order to increase the hydrogen storage capacity of the particles. 1. A method of making spherical particles that are a composite of one or more elemental metals , elemental carbon , and oxygen , the method comprising:forming a metal oleate precursor by reacting one or more inorganic metal salts of the one or more elemental metals with oleic acid in a basic solution;precipitating the metal oleate precursor from the solution;separating the metal oleate precursor precipitate from any by-products;forming a dispersion of the metal oleate precursor in a solvent of tetrahydrofuran;forming aerosol droplets of the dispersed precursor in a stream of an inert gas; andheating the aerosol droplets in the stream to evaporate the solvent, decompose organic material, and form spherical particles of the one or more elemental metals, elemental carbon, and oxygen having a uniform mesoporous nanocrystalline structure.2. The method of making spherical particles as recited in further comprising:heating the aerosol droplets in the stream for a sufficient amount of time so that nanocrystals of the one or more elemental metals form in the droplets, the decomposed organic material is expelled from the droplets, and the metal nanocrystals become organized into a three-dimensional network in which the ...

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22-01-2015 дата публикации

APPARATUS AND METHOD FOR CONTROLLED PELLETIZATION PROCESSING

Номер: US20150021807A1
Принадлежит: GALA INDUSTRIES, INC.

An apparatus and process to maintain control of the temperature of low-melting compounds, high melt flow polymers, and thermally sensitive materials for the pelletization of such materials. The addition of a cooling extruder, and a second melt cooler if desired, in advance of the die plate provides for regulation of the thermal, shear, and rheological characteristics of narrow melting-range materials and polymeric mixtures, formulations, dispersions or solutions. The apparatus and process can then be highly regulated to produce consistent, uniform pellets of low moisture content for these otherwise difficult materials to pelletize. 127-. (canceled)28. A method for pelletizing a melt having at least two different material components that remain mixed at a temperature of at least about 200° F. but are prone to phase separation upon cooling and therefore are difficult to pelletize in a pelletizer processing line in which it is desirable to have the melt at the die plate at a temperature of between about 75° F. to about 400° F. for pelletization while , at the same time , preventing the at least two different materials from undergoing phase separation but to remain mixed , the method comprising the steps of inputting a melt received from an upstream source at a temperature of between about 200° F. to about 600° F. into a melt cooler located upstream of a cooling extruder to cool the melt in advance of said cooling extruder , said melt cooler having static mixing elements for efficient cooling , said melt proceeding through the melt cooler to exit at a temperature of between about 100° F. to about 550° F. for entry into the cooling extruder , the cooling extruder having a dynamic mixing element and configured to receive the melt from the melt cooler at the temperature of between about 100° F. to about 550° F. , said melt passing through said cooling extruder with said dynamic mixing element maintaining dispersive homogeneity of the melt while the melt is further cooled ...

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26-01-2017 дата публикации

Underwater Pelletizing Method For Low Viscosity Hydrocarbon Resins

Номер: US20170022315A1
Принадлежит:

An underwater pelletizing method for pelletizing brittle hydrocarbon resins with low melt viscosity. A feed material comprising the hydrocarbon resin is formed into a melt, extruded through a die into a water bath below the Tg of the hydrocarbon resin to form a plurality of extrudates and cut adjacent the die surface to form a slurry of resin pellets. A graft monomer and/or other reactants, such as a hydrosilylation agent, may be introduced into the resin melt to chemically modify the hydrocarbon resin. 1. A method , comprising:forming a feed material comprising a hydrocarbon resin into a resin melt, wherein the feed material comprises a melt viscosity less than 2500 mPa-s (2500 cP), measured at a temperature 60° C. above the softening point, and wherein the hydrocarbon resin has a softening point of 80° C. to 160° C.;introducing at least one reactant into the resin melt to functionalize the resin;extruding the resin melt through a multiple-orifice die into a water bath flowing across a surface of the die, wherein the water bath is supplied at a temperature less than 30° C., to form a plurality of resin extrudates; andcutting the resin extrudates adjacent the die surface to form a slurry of resin pellets.2. The method of claim 1 , wherein the hydrocarbon resin comprises an interpolymer comprising at least one monomer chosen from piperylenes claim 1 , cyclic pentadienes claim 1 , aromatics claim 1 , limonenes claim 1 , pinenes claim 1 , and amylenes.3. The method of claim 1 , further comprising heating the resin melt to a temperature 60° C. or more above the softening point.4. The method of claim 1 , further comprising cooling the resin melt to a temperature at the die before the extrusion that is less than 50° C. above the softening point and at least 10° C. above the softening point.5. The method of claim 1 , further comprising separating the slurry to remove resin pellets from a spent water stream to form dewatered resin pellets and drying the dewatered resin ...

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24-01-2019 дата публикации

FIBER-REINFORCED MOLDING COMPOUNDS AND METHODS OF FORMING AND USING THE SAME

Номер: US20190022897A1
Автор: Johnston, VII Christopher
Принадлежит:

A method of forming a fiber-reinforced molding compound. The method includes pre-impregnating reinforcing fibers with a polymeric material to form one or more pre-impregnated continuous tapes. The method further includes storing the one or more pre-impregnated continuous tapes in bulk, and introducing the one or more pre-impregnated continuous tapes into an extruder. The method further includes forming a molding compound from the one or more pre-impregnated continuous tapes, dispensing the molding compound from the extruder, and using the molding compound to produce a part. 1. A method comprising:pre-impregnating reinforcing fibers comprising reinforcing filaments with a polymeric material to form one or more pre-impregnated continuous tapes including a polymer matrix material formed from the polymeric material;storing the one or more pre-impregnated continuous tapes in bulk;introducing the one or more pre-impregnated continuous tapes into an extruder;cutting the one or more pre-impregnated continuous tapes in a cutting zone within a screw portion of the extruder;forming a molding compound from the one or more pre-impregnated continuous tapes;dispensing the molding compound from the extruder; andusing the molding compound to produce a part.2. (canceled)3. (canceled)4. The method of claim 1 , wherein the reinforcing fibers include glass fiber claim 1 , synthetic fiber claim 1 , natural fiber or a combination thereof.5. (canceled)6. The method of claim 1 , wherein the reinforcing fibers include fibers of at least two different lengths.7. The method of claim 1 , wherein the reinforcing fibers are of continuous or discontinuous lengths.8. The method of claim 1 , further comprising heating the one or more pre-impregnated continuous tapes at or above the melting temperature of the polymeric material before the introducing step to minimize a solid-melt interface where unmelted polymeric material damages the reinforcing fiber during contact within a melt stream of the ...

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23-01-2020 дата публикации

METHOD FOR PRODUCING A DENSIFIED MATERIAL FROM A COMPLEX FILM, PRODUCTION INSTALLATION AND USE

Номер: US20200023555A1
Принадлежит:

A method for producing a densified material includes: obtaining a film including at least one first layer of plastic material and one second layer with a composition distinct from the first layer, the first layer having a first melting temperature, or obtaining pieces of such a film; compressing the obtained film or the obtained pieces of film through at least one die of at least one extruder, and obtaining a profile of densified material, the extruder including at least one rotary endless screw pushing the obtained film or pieces of film along a screw axis; and optionally cutting the profile in order to obtain granules of densified material, the compression step being carried out at a maximum compression temperature for the obtained film or pieces of film, the maximum compression temperature being less than the first melting temperature. Also disclosed are installation and use of the densified material. 110-. (canceled)11. A method for producing a densified material , wherein the method comprises at least the following steps:obtaining a film comprising at least a first layer of plastic material, and a second layer of a composition that is distinct from the first layer, wherein the first layer has a first melting temperature, or obtaining pieces of such a film,compressing the film or pieces of film so obtained, through at least one die of at least one extruder, and obtaining at least one section of densified material, wherein the extruder comprises at least one rotary worm screw for pushing the film or the pieces of film obtained along a screw axis relative to the extruder, andoptional cutting of the section to obtain granules of densified material,wherein the compression step is performed at a maximum compression temperature of the film or pieces of film so obtained, wherein the maximum compression temperature is lower than the first melting temperature.12. The method according to claim 11 , wherein the second layer has a second melting temperature less than or ...

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23-01-2020 дата публикации

PREPARATION OF BIMODAL RUBBER, THERMOPLASTIC VULCANIZATES, AND ARTICLES MADE THEREFROM

Номер: US20200024436A1
Принадлежит:

Pellet-stable olefinic copolymer bimodal rubber is made using parallel reactors, with one reactor synthesizing higher molecular weight (MW) rubber with dual catalysts, with an improved molecular weight split ratio and an improved composition distribution of the moderate and ultra-high MW components, while another reactor synthesizes random isotactic polypropylene copolymer (RCP). The effluents are reactor-blended and result in pellet-stable bimodal rubber (P-SBR), which may be pelletized. When making thermoplastic vulcanizates (TPVs) with P-SBR, the need to granulate rubber bales and subsequently use talc, clay, or other anti-agglomeration agents to prevent granulated rubber crumbs from agglomerating are eliminated. TPVs made with P-SBR have vulcanized rubber particles that are smaller and more uniform in size, resulting in TPVs with higher particle counts and more thermoplastic “ligaments” between the particles, with such ligaments being made stronger by the added RCP. Such thus-produced TPVs have a lower hysteresis and flexural modulus, and better elastic properties. 1. A method of preparing a pellet-stable olefinic copolymer bimodal rubber , comprising:producing a high molecular weight olefinic copolymer rubber characterized by a bimodal molecular weight and a bimodal composition distribution (“bimodal rubber”) within a first reactor;concurrently producing isotactic polypropylene random copolymer (RCP) within a second reactor, wherein the first and second reactors are operated in parallel to each other;obtaining an effluent from the first reactor;obtaining an effluent from the second reactor;reactor-blending the effluents in situ to thereby produce a pellet-stable RCP-containing bimodal rubber (“pellet-stable bimodal rubber”), wherein about 80-97.5 wt % of the bimodal rubber is blended with about 2.5-20 wt % of the RCP, and optionally pelletizing the pellet-stable rubber.3. The method of claim 2 , wherein the catalyst compound further comprises one or more of:{' ...

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28-01-2021 дата публикации

Process for obtaining low volatile plastomers

Номер: US20210024669A1
Принадлежит: Borealis AG

Process for reducing the volatile organic compound content of plastomer having a density of equal to or lower than 883 kg/m3 and—a MFR2 of 100.0 g/l 0 min or lower (ISO 1133 at 2.16 kg load and 190° C.); to below 65 ppm(VOC, VDA277), the process comprising the steps of a) providing raw plastomer in granular form, the raw plastomer having a density of equal to or lower than 883 kg/m3; and a MFR2 of 100.0 g/10 min or lower (ISO 1133 at 2.16 kg load and 190° C.); and a volatile organic compound content (VOC, VDA277) of above 150 ppm, and the granules having an average D50 diameter of 2.5 to 4.5 mm b) subjecting said granular raw plastomer to at least one intensive hydrodynamic regime at a minimum temperature of at least 20° C. and a maximum temperature of 4° C. below the Vicat temperature (10 N, ISO 306) of the granular raw plastomer or 35° C., whatever value is lower, with the temperature measured at the gas inlet to the fast-fluidization regime, c) recovering the granular plastomer.

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01-02-2018 дата публикации

PLASTIC MATERIAL FOR DEVICES TO BE IMPLANTED INTO THE HUMAN BODY OR FOR ARTICULAR SPACERS

Номер: US20180028717A1
Принадлежит:

Biocompatible and implantable in the human body plastic material, for the obtainment of a device that can be implanted in the human body or a spacer device in order to treat a bone or a joint location, including an acrylic resin or polyethylene (PE) or low density polyethylene or high density polyethylene or ultra-high molecular weight polyethylene (UHMWPE) or polypropylene or polyamide or polyetheretherketone (PEEK) or a thermosetting resin or a mixture of the same, wherein the material can be molded and includes at least one pharmaceutical or medical substance; device implantable in the human body or spacer device for treating a bone or a joint location, obtained by the material above and method for manufacturing the material according to the present invention. 1. Material biocompatible and implantable in the human body , for the obtainment of a device that can be implanted in the human body or a spacer device in order to treat a bone or a joint location , comprising a plastic material such as ultra high molecular weight polyethylene (UHMWPE) or polyethylene (PE) or low density polyethylene or high density polyethylene or polypropylene or polyamide or polyetheretherketone (PEEK) or an acrylic resin or a thermosetting resin or a mixture of the above , characterized in that it comprises at least one pharmaceutical or medical substance comprising at least one antibiotic and in that said biocompatible material is moldable.2. Material according to claim 1 , wherein said biocompatible material comprises a radio-opacifying agent and/or a further additive.3. Material according to or claim 1 , wherein said plastic material is in form of granules or powder and/or wherein said plastic material is crushed or granulated or reduced in the form of granules or of powder and/or wherein said thermosetting resin comprises silicone claim 1 , silicone elastomer claim 1 , polyurethane claim 1 , rigid and/or elastic polyurethane claim 1 , or a mixture thereof claim 1 , etcetera.4. ...

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29-01-2015 дата публикации

POLYMERIC MATERIAL AND PROCESS FOR RECYCLING PLASTIC BLENDS

Номер: US20150031837A1
Принадлежит:

There is provided a polymeric material comprising: a co-continuous or highly-continuous blend of polyethylene and polypropylene, the blend comprising a polyethylene phase and a polypropylene phase separated by a polyethylene/polypropylene interface; and one or more thermoplastics other than polyethylene and polypropylene, the one or more thermoplastics each having an interfacial tension with polypropylene higher than the interfacial tension of the polyethylene/polypropylene interface, wherein the one or more thermoplastics form discrete phases that are encapsulating each other, and wherein said discrete phases are comprised within the polypropylene phase of the co-continuous or highly-continuous blend or are located at the polyethylene/polypropylene interface. There is also provided a process for recycling a blend of thermoplastics comprising polyethylene, polypropylene and one or more other thermoplastics, the process comprising the step of melting and mixing the polyethylene, the polypropylene and the one or more other thermoplastics, thereby producing a polymeric material. 1. A polymeric material comprising:a co-continuous or highly-continuous blend of polyethylene and polypropylene, the blend comprising a polyethylene phase and a polypropylene phase separated by a polyethylene/polypropylene interface; andone or more thermoplastics other than polyethylene and polypropylene, the one or more thermoplastics each having an interfacial tension with polypropylene higher than the interfacial tension of the polyethylene/polypropylene interface,wherein the one or more thermoplastics form discrete phases that are encapsulating each other, andwherein said discrete phases are comprised within the polypropylene phase of the co-continuous or highly-continuous blend or are located at the polyethylene/polypropylene interface.2. The polymeric material of claim 1 , wherein the polyethylene/polypropylene interface is compatibilized by an interfacial agent and said discrete phases ...

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02-02-2017 дата публикации

METHOD OF MAKING AN ENGINEERED COMPOSITE MATERIAL AND PRODUCTS PRODUCED THEREFROM

Номер: US20170029595A1
Принадлежит:

A method of making an article includes mixing a filler material and a polymer matrix material to produce a composite material, introducing the composite material produced by the mixing into a mold of a desired shape, and removing an article having the desired shape from the mold. The resulting article has a water absorption of less than about one percent and the filler material comprises vitreous china. 1. A method of making an article comprising:mixing a filler material and a polymer matrix material to produce a composite material;introducing the composite material produced by the mixing into a mold of a desired shape; andremoving an article having the desired shape from the mold;wherein the resulting article has a water absorption of less than about one percent and the filler material comprises vitreous china.2. The method of claim 1 , further comprising at least one of grinding claim 1 , pulverizing claim 1 , or crushing a precursor material to produce the filler material prior to the mixing;wherein the filler material comprises particles with a size in the range of about 1 to about 2000 micrometers.3. The method of claim 1 , wherein the filler material further comprises core sand claim 1 , and wherein the method further comprises removing a binder material from the core sand prior to the mixing.4. The method of claim 1 , further comprising heat treating the article at a temperature between about 250° F. and 350° F. for a period of between about 1 and 3 hours.5. The method of claim 1 , further comprising coloring the filler material prior to the mixing.6. The method of claim 1 , further comprising mixing additional fillers or additives with the filler material and polymeric matrix material in an amount of up to about 20% by weight.7. The method of claim 1 , wherein the article is a sink.8. The method of claim 1 , wherein the article is a shower receptor claim 1 , bathtub claim 1 , countertop claim 1 , or integrated top and bowl single structure.9. The method of ...

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02-02-2017 дата публикации

NOVEL ANTI-AGGLOMERANTS FOR POLYISOBUTYLENE PRODUCTION

Номер: US20170029612A1
Принадлежит: BASF South East Asia Pte. Ltd.

The invention relates to a method to reduce or prevent agglomeration of polyisobutylene particles in aqueous media by LCST compounds and highly pure isobutylenes obtained thereby. The invention further relates to polyisobutylene products comprising the same or derived therefrom. 1: A process for the preparation of an aqueous slurry comprising a plurality of polyisobutylene particles suspended therein , the process comprising: i) polyisobutylene and', 'ii) an organic diluent, 'A) contacting an organic medium comprising'}with an aqueous medium comprising an LCST compound having a cloud point of 0 to 100° C., andB) removing at least partially the organic diluent to obtain the aqueous slurry comprising the polyisobutylene particles.2: The process according to claim 1 , wherein the LCST compound has a cloud point of 0 to 100° C. claim 1 , determined by at least one of the following methods:DIN EN 1890 of September 2006, method A;DIN EN 1890 of September 2006, method C;DIN EN 1890 of September 2006, method E;DIN EN 1890 of September 2006, method A wherein the amount of compound tested is reduced from 1 g per 100 ml of distilled water to 0.05 g per 100 ml of distilled water; andDIN EN 1890 of September 2006, method A wherein the amount of compound tested is reduced from 1 g per 100 ml of distilled water to 0.2 g per 100 ml of distilled water.3: The process according to claim 1 , wherein the LCST compound has a cloud point of 0 to 100° C. claim 1 , determined by at least one of the following methods:DIN EN 1890 of September 2006, method A;DIN EN 1890 of September 2006, method E; andDIN EN 1890 of September 2006, method A wherein the amount of compound tested is reduced from 1 g per 100 ml of distilled water to 0.05 g per 100 ml of distilled water.4: The process according to claim 1 , wherein the LCST compound has a cloud point of 0 to 100° C. claim 1 , determined by at least one of the following methods:DIN EN 1890 of September 2006, method A;DIN EN 1890 of September 2006, ...

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01-02-2018 дата публикации

COMPOSITE MATERIALS

Номер: US20180029686A1
Принадлежит: CYTEC TECHNOLOGY CORP.

A composite material that includes a layer of reinforcing fibres impregnated with a curable resin matrix and a plurality of electrically conductive composite particles positioned adjacent or in proximity to the reinforcing fibres. Each of the electrically conductive composite particles is composed of a conductive component and a polymeric component, wherein the polymeric component includes one or more polymers that are initially in a solid phase and are substantially insoluble in the curable resin, but is able to undergo at least partial phase transition to a fluid phase during a curing cycle of the composite material. 1. A curable composite material comprising:i) at least one structural layer of reinforcing fibres impregnated with a curable resin matrix; and{'sub': 'g', 'ii) at least one electrically conductive composite particle adjacent or in proximity to said reinforcing fibres, said conductive composite particle comprising a conductive component and a polymeric component, wherein the polymeric component of the conductive composite particle comprises one or more thermoplastic polymers that are initially in a solid phase and substantially insoluble in the curable resin matrix prior to curing of the composite material, but is able to undergo at least partial phase transition to a fluid phase by dissolving in the resin matrix during a curing cycle of the composite material, and wherein the one or more thermoplastic polymers has/have a glass transition temperature (T) of greater than 200° C.'}2. The composite material of claim 1 , wherein said curable resin matrix is a thermoset composition in which at least 50% of the polymeric component of the conductive composite particle is soluble in the resin matrix during curing of the composite material claim 1 , and wherein the phase transition to the fluid phase occurs by dissolution of the polymeric component in the resin matrix.3. The composite material of claim 1 , wherein the conductive component of each electrically ...

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01-02-2018 дата публикации

COMBINATION OF SILICA AND GRAPHITE AND ITS USE FOR DECREASING THE THERMAL CONDUCTIVITY OF VINYL AROMATIC POLYMER FOAM

Номер: US20180030231A1
Принадлежит:

The invention relates to the co-use of a) a certain type of silica and b) a certain type of graphite, wherein the silica and the graphite are used in a weight ratio in a range of from 1:1 to 1:10, for decreasing the thermal conductivity of vinyl aromatic polymer foam. 2. The method according to claim 1 , wherein the silica has a BET surface of 3 to 80 m/g claim 1 , preferably 5 to 70 m/g claim 1 , more preferably 8 to 60 m/g claim 1 , such as 10 to 50 m/g claim 1 , in particular 13 to 40 m/g claim 1 , most preferably 15 to 30 m/g claim 1 , such as about 20 m/g.3. The method according to claim 1 , wherein the silica has an average particle size within a range of from 20 to 800 nm claim 1 , preferably 30 to 600 nm claim 1 , such as 40 to 400 nm claim 1 , in particular from 100 to 200 nm.4. The method according to claim 1 , wherein the amount of silica is 0.1 to 1.6 wt. % claim 1 , preferably 0.5 to 1.5 wt. % claim 1 , more preferably about 1.0 wt. % claim 1 , based on the weight of the polymer.5. The method according to claim 1 , wherein the particle size of the graphite is from 0.1 to 30 μm claim 1 , preferably from 0.5 to 25 μm claim 1 , in particular from 1 to 10 μm; for example from 3 to 8 μm.6. The method according to claim 1 , wherein the amount of graphite is in a range of from 1.0 to 8.0 wt. % claim 1 , preferably in a range of from 1.5 to 7.0 wt. % claim 1 , in particular in a range of from 2.0 to 6.0 wt. % claim 1 , such as in a range of from 2.5 to 5.0 wt. % claim 1 , e.g. in a range of from 3 to 4 wt. %.7. The method according to claim 1 , wherein a) the silica and b) the graphite are used in a weight ratio a):b) in a range of from 1:1.5 to 1:8 claim 1 ,preferably wherein a) the silica and b) the graphite are used in a weight ratio a):b) in a range of from 1:2 to 1:5,more preferably wherein a) the silica and b) the graphite are used in a weight ratio a):b) of about 1:3.8. The method according to claim 1 , wherein the polymer foam further comprises one or ...

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01-02-2018 дата публикации

ARTICLE COMPRISING PLATED COMPONENT

Номер: US20180030262A1
Автор: ABE Fumiaki
Принадлежит:

An article at least comprising two components contacting with each other, in which at least part of a surface of at least one of the two components being plated, is provided, which is excellent in plating adhesion and impact resistance and thus is hard to be damaged on the plated surface and excellent in appearance even when one of the two components is brought into contact with the plated part of the other component, and is preferably suppressed in occurrence of unpleasant sounds such as squeaking noise. At least one of the two components of the article is formed of a thermoplastic resin composition (X) comprising a rubber-reinforced aromatic vinyl resin (A) in at least part of the portion that contacts the plated portion of the other component. 1. An article at least comprising two components contacting with each other , at least part of a surface of each of the two components being plated , in which at least one of the two component comprises a portion that contacts with the plated portion of the other component , said portion being at least partly formed of a thermoplastic resin composition (X) comprising a rubber-reinforced aromatic vinyl resin (A).2. The article according to claim 1 , in which at least one of the two components is formed of the thermoplastic resin composition (X) as a whole or at the whole portion that contacts with the other component.3. The article according to claim 1 , in which the thermoplastic resin composition (X) has a rubber content of 3 to 60% by mass.4. The article according to claim 1 , in which the thermoplastic resin composition (X) has a melting point in a range of 0 to 130° C. as measured in accordance with JIS K 7121-1987.5. The article according to claim 4 , in which the rubber-reinforced aromatic vinyl resin (A) has a rubber part made from an ethylene/alpha-olefin rubber.6. The article according to claim 5 , in which the ethylene/alpha-olefin rubber has a melting point in a range of 0 to 130° C. as measured in accordance ...

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01-02-2018 дата публикации

Uniform Dispersing of Graphene Nanoparticles in a Host

Номер: US20180030277A1
Автор: Lei Zhai, Matthew MCINNIS

The present invention includes a simple, scalable and solventless method of dispersing graphene into polymers, thereby providing a method of large-scale production of graphene-polymer composites. The composite powder can then be processed using the existing techniques such as extrusion, injection molding, and hot-pressing to produce a composites of useful shapes and sizes while keeping the advantages imparted by graphene. Composites produced require less graphene filler and are more efficient than currently used methods and is not sensitive to the host used, such composites can have broad applications depending on the host's properties.

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17-02-2022 дата публикации

STABILIZED COMPOSITIONS AND PROCESS FOR PRODUCING SAME

Номер: US20220048218A1
Принадлежит: Cytec Industries Inc.

Stabilized compositions having an organic material to be stabilized and a resin masterbatch system provided as closed end pellets are provided herein, along with processes for producing stabilized articles. 1. A stabilized composition comprising:an organic material to be stabilized; and{'claim-text': ['a core material comprising a stabilizing amount of at least one stabilizer additive selected from the group consisting of a hindered amine light stabilizers (HALS), an organic phosphite or phosphonite, a hindered phenol, a chromane, an ultraviolet light (UV) absorber, a hindered benzoate, a hydroxylamine, a tertiary amine oxide, and a free radical polymerization inhibitor; and', 'an outer layer comprising a thermoplastic polymer, wherein the outer layer has a thickness from 0.001 mm to 1 cm, and wherein the outer layer is co-extruded with and encapsulates said core material such that the pellets are sealed at each end and are leak free,'], '#text': 'a stabilizing amount of a resin masterbatch system provided as closed end pellets, said pellets comprising:'}wherein the core material is solid, semi-solid, waxy, or liquid at 25° C., and is from 0.01 wt. % to 65 wt. %, based on the total weight of the stabilized composition; andwherein the thermoplastic polymer of the outer layer is compatible with the organic material to be stabilized.2. The stabilized composition according to claim 1 , wherein the stabilizer additive includes hindered amine light stabilizer compounds comprising esters of 2 claim 1 ,2 claim 1 ,6 claim 1 ,6-tetramethyl-4-piperidinol with C-saturated and C-unsaturated fatty acids.3. The stabilized composition according to claim 1 , wherein the stabilizer additive comprises at least one free radical polymerization inhibitor selected from the group consisting of phenothiazine claim 1 , a phenothiazine derivative claim 1 , hydroquinone claim 1 , hydroquinone monomethyl ether (MEHQ) claim 1 , and tert-butyl catechol (TBC).4. The stabilized composition ...

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17-02-2022 дата публикации

POLYESTER POWDERS AND THE USE THEREOF IN THREE-DIMENSIONAL PRINTING PROCESSES

Номер: US20220048244A1
Принадлежит:

The present invention is directed to polyester powders suitable for use in 3D printing processes, methods of using such polyester powders in 3D printing processes, and processes for the manufacturing thereof. The polyester powders prepared in accordance with the present invention are easily recycled after such polyester powders have been subjected to 3D printing conditions. In addition, the present invention is directed to recycling processes that recondition waste polyester powders into polyester powders suitable for 3D printing. 1. A method of forming an object via an additive manufacturing process comprising the steps of:{'sub': ['m', 'c', 'm', 'c'], '#text': 'a. providing a layer of a particulate composition, the particulate composition comprising a polyester powder having a melting point onset temperature (T, onset), a crystallization onset temperature (T, onset), and a sinterability region (T, onset−T, onset), wherein the sinterability region of the polyester powder is greater than 14° C., when determined in accordance with ISO 11357-1 (2009);'}b. optionally, selectively depositing a liquid composition onto the layer of the particulate composition, wherein at least one of the particulate composition or liquid composition comprises a fusing agent;{'claim-text': ['(i) a specified location on the layer of the particulate composition, or', '(ii) a location at which the liquid composition which has been selectively deposited onto the particulate composition;', 'wherein the particulate composition undergoes melting in at least some of the locations where the electromagnetic radiation and/or the liquid composition has been applied to form a fused section in accordance with computer data corresponding to a portion of a three-dimensional object to be formed; and'], '#text': 'c. applying electromagnetic radiation to at least one of:'}d. repeating steps (a), optionally (b), and (c) a plurality of times to form a fused three-dimensional object.2. The method of claim 1 , ...

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31-01-2019 дата публикации

METHOD AND DEVICE FOR PRODUCING A THERMOPLASTIC GRANULATE MATERIAL

Номер: US20190030757A1

In the production of thermoplastic granulate material, after mixing the starting materials, it is common in the state of the art for these materials to be kneaded and compressed in extruders, with subsequent granulation. According to the invention, no extruder is used, rather the starting materials for the thermoplastic granulate material are supplied directly to a double belt press after the mixing. Subsequently, the generated web-type to sheet-type body is processed into a granulate material by means of grinding, or is used as a web-type, sheet-type, strip-type or film-type intermediate product for the production of a further intermediate product or end products. 111-. (canceled)12. A method of producing a thermoplastic granulate material from several starting materials , comprising at least two materials selected form the group consisting of plastic powder , plastic granulate , additives , plasticizers , color materials , color pigments , lubricants , fillers , additives , and mixtures thereof , said method comprising the following steps: selecting starting materials and dosing said starting materials in a preselected mixing ratio;feeding said starting materials into at least one mixer;mixing said starting materials within at least one mixer while heating or cooling a mixture produced therein to yield a pourable intermediate substrate material;dispersing said intermediate substrate material onto a press;treating said intermediate substrate material within said press thermally and mechanically to yield a thermoplastic web-shaped dimensionally stable body; andcomminuting said thermoplastic web-shaped dimensionally stable body to yield aa thermoplastic granulate material.13. The method of claim 12 , wherein said step of dispersing comprises dispersing said intermediate substrate material onto a lower belt of a double-belt press.14. The method of claim 12 , wherein said heating is performed within a first mixer and said cooling is performed in a second mixer.15. The ...

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30-01-2020 дата публикации

ANTIBACTERIAL RESIN AND MANUFACTURING METHOD THEREFOR

Номер: US20200031018A1
Принадлежит:

A method for manufacturing an antibacterial resin according to the present invention includes the following steps. The method includes: a preparation step of preparing synthetic resin powder and an antibacterial additive; a dispersion step of introducing into a mixer the synthetic resin powder together with iron balls having a pointed protrusion formed on an outer surface thereof and dispersing particles; a dispersion and mixing step of introducing the antibacterial additive into the mixer containing the synthetic resin powder, followed by dispersion and mixing; a pellet forming step of separating the iron balls and forming the mixture of the synthetic resin powder and the antibacterial additive into pellets by melting, extrusion and cutting; and a product producing step of introducing the pellets into an injection molding machine to produce an antibacterial resin product; wherein white charcoal powder is included in the antibacterial additive in the mixing step. 1a preparation step of preparing synthetic resin powder and an antibacterial additive;a dispersion step of, after the preparation step, introducing into a mixer the synthetic resin powder together with iron balls having a pointed protrusion formed on an outer surface thereof and dispersing particles of the powder;a dispersion and mixing step of after the dispersion step, introducing the antibacterial additive into the mixer containing the synthetic resin powder, followed by dispersion and mixing;a pellet forming step of, after the dispersion and mixing step, separating the iron balls and forming the mixture of the synthetic resin powder and the antibacterial additive into pellets by melting, extrusion and cutting; anda product producing step of, after the pellet forming step, introducing the pellets into an injection molding machine to produce an antibacterial resin product;wherein white charcoal powder is included in the antibacterial additive in the mixing step;{'b': 110', '120', '110', '130', '120', '110 ...

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01-05-2014 дата публикации

METHOD AND DEVICE FOR MAKING GRANULES

Номер: US20140117580A1
Автор: Scheurich Jochen
Принадлежит: AUTOMATIK PLASTICS MACHINERY GMBH

The invention relates to a method for making granules from strands of a melt of a thermoplastic polymer material having the steps of creating and providing the melt of the material, discharging the material in multiple strands from a perforated plate, impinging the strands with an impinging flow fluid from an impinging flow nozzle, cooling the strands and dividing the strands into individual granules, wherein the strands are impinged by the impinging flow fluid only during discharge from the perforated plate, and wherein, as it is discharged from the impinging flow nozzle, the impinging flow fluid has a temperature above the melting temperature of the material and has a discharge velocity in the range from 50 m/sec to 300 m/sec; the invention also relates to a device for carrying out the method with an impinging flow device that can be pivoted by means of a pivoting joint. 1. A method for making granules from strands of a melt of a thermoplastic polymer material , wherein the method comprises the steps of:a. creating and providing the melt of the thermoplastic polymer material;b. discharging the melt of a thermoplastic polymer material in multiple strands from a perforated plate;c. impinging the strands with an impinging flow fluid from an impinging flow nozzle;d. cooling the strands; ande. dividing the strands into individual granules; andwherein the strands are only impinged by the impinging flow fluid during discharge from the perforated plate, and wherein, as the impinging flow fluid is discharged from the impinging flow nozzle, the impinging flow fluid has a temperature above the melting temperature of the thermoplastic polymer material and has a discharge velocity from 50 m/sec to 300 m/sec.2. The method of claim 1 , further comprising at least one of the following:a. wherein the impinging flow fluid has a discharge velocity in the range from 100 m/sec to 250 m/sec;{'sup': 3', '3, 'b. wherein the impinging flow fluid discharges in a volume of 1.5 m/h to 9 m/h ...

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30-01-2020 дата публикации

PROCESSING METHOD AND PRODUCTS PRODUCED THEREBY

Номер: US20200032035A1
Автор: ZUPAN Martina
Принадлежит:

The present disclosure provides a method of processing shell material. Shell material processed in accordance with the methods disclosed herein may be biodegradable and may further represent a new type of useful material. By way of example, the processed shell material may be useable as a material to make useful materials, items, objects and/or tools. 2. The method of claim 1 , wherein step a) further comprises separating the granulated shell waste by granule size.3. The method of claim 1 , wherein the granulated shell waste comprises granules less than 200 μm in size.4. The method of claim 1 , wherein the granulated shell waste comprises granules less than 124 μm in size.5. The method of claim 1 , wherein the granulated shell waste comprises granules less than 74 μm in size.6. The method of claim 1 , wherein the granulated shell waste comprises granule sizes within any one of the ranges <53 μm claim 1 , 54-74 μm claim 1 , 75-124 μm claim 1 , 125-249 μm.7. The method of claim 1 , wherein the method further comprises the use of a flow agent and wherein the granulated shell waste and the binding agent are further contacted with the flow agent.810-. (canceled)11. The method of claim 7 , wherein the flow agent is water.12. The method of claim 1 , wherein the binding agent is provided in the form of a suspension and wherein the granulated shell waste is contacted with the binding agent suspension.13. (canceled)14. The method of claim 1 , wherein the granulated shell waste is prepared as a suspension before contacting step b) and wherein the granulated shell waste suspension is contacted with the binding agent.15. (canceled)16. The method of claim 1 , wherein the method includes a moulding step.1718-. (canceled)19. The method of claim 1 , wherein drying step c) comprises filtering claim 1 , freeze-drying claim 1 , and/or air drying.20. The method of claim 1 , wherein the shell waste comprises eggshell and/or langoustine shell.21. The method of claim 1 , wherein the ...

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09-02-2017 дата публикации

Guide Roller Of A Pair Of Feed Rollers Of A Granulating Device

Номер: US20170036215A1
Автор: Thomas Willemsen
Принадлежит: MAAG AUTOMATIK GMBH

Guide roller of a pair of feed rollers of a granulating device for plastic strands, wherein the guide roller has a core and at least one outer hard rubber layer, wherein the at least one outer hard rubber layer forms a sleeve that can be pushed onto the core of the guide roller and pulled off of the core.

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08-02-2018 дата публикации

Cellulose fiber thermoplastic composition having a cosmetic appearance and molding thereof

Номер: US20180037724A1
Автор: Joyce Robert Curt
Принадлежит:

A inventive method to process an organic compound with a thermoplastic alloy composition comprising of a high heat hydrophilic polymer, a polyolefin, preferably with a compatibilizer that is without maleic content. A compressed pellet will be generated at low temperatures for producing a cellulose thermoplastic alloy composition improving the ability to color and replace existing compositions that are challenged by toxicity and performance. This composition can be re fractured into fine particles if necessary, to produce 3 D printed parts well beyond the degradation of the specified organic compound for cosmetic, automotive or medical markets. 1. A method to re fracture cellulose fibers into fine particles from an organic compound , melt blended with a thermoplastic alloy composition that includes a high heat polymer having a glass transition temperature greater than 60 C or 117 F for producing a molded parts.2. The method as claimed in wherein said method contains an thermoplastic alloy composition with a compatibalizer.3. The method as claimed in wherein said method contains an organic compound comprised of cellulose fiber where the glass transition temperature is 220 C or 428 F and above.4. The method as claimed in wherein said method contains a particle size that is mechanically milled to 5 mesh or greater.5. A method for producing an alloy composition with an organic compound comprising of one or more high heat polymer having melt temperatures of a polyolefin and forming a compressed pellet for blending with an additional high heat polymer for molding parts.6. The method as claimed in wherein said method contains a molded part comprising of more than one polyamide.7. The method as claimed in wherein said method contains a molded part having a polyester.8. The method as claimed in wherein said method contains an alloy composition with a compatibalizer.9. The method as claimed in wherein said method contains a molded part having two high heat copolymers.10. A ...

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24-02-2022 дата публикации

AMORPHOUS FORM OF A MALT1 INHIBITOR AND FORMULATIONS THEREOF

Номер: US20220056012A1
Принадлежит:

The present invention relates to the amorphous form of a MALT1 inhibitor, methods of preparation thereof and pharmaceutical compositions comprising this amorphous form. 1. Isolated , 1-(1-oxo-1 ,2-dihydroisoquinolin-5-yl)-5-(trifluoromethyl)-N-[2-(trifluoromethyl)pyridin-4-yl]-1H-pyrazole-4-carboxamide (compound A) , or a pharmaceutically acceptable salt form thereof , in amorphous form or non-crystalline phase , wherein the amorphous form or non-crystalline phase of compound A is present in a weight percentage in respect of any crystalline form of compound A , of more than 90% w/w , preferably at least 95% w/w.2. An amorphous solid dispersion comprising compound A , or a pharmaceutically acceptable salt form thereof; and an orally pharmaceutically acceptable polymer.3. The amorphous solid dispersion of claim 2 , wherein the weight-by-weight ratio of (compound A):(orally pharmaceutically acceptable polymer) is in the range of 5:1 to 1:5; preferably in the ratios of 5:1 claim 2 , 4:1 claim 2 , 3:1 claim 2 , 2:1 claim 2 , 1:1 claim 2 , 1:2 claim 2 , 1:3 claim 2 , 1:4 claim 2 , and 1:5.4. The amorphous solid dispersion of or claim 2 , wherein the orally pharmaceutically acceptable polymer is a polymer used for spray-drying that has an apparent viscosity when dissolved at 20° C. of 1 to 5000 mPa·s claim 2 , of 1 to 500 mPa·s claim 2 , or of 1 to 100 mPa·s; or wherein the orally pharmaceutically acceptable polymer has an apparent viscosity in an organic solvent of 1 to 5000 mPa·s claim 2 , of 1 to 500 mPa·s claim 2 , or of 1 to 100 mPa; or wherein the orally pharmaceutically acceptable polymer is a polymer used for Hot Melt Extrusion and the molten polymer has an apparent viscosity of 1 to 1 claim 2 ,000 claim 2 ,000 Pa·s claim 2 , of 100 to 100 claim 2 ,000 Pa·s claim 2 , or of 500 to 10 claim 2 ,000 Pa·s.5. The amorphous solid dispersion of or claim 2 , wherein the orally pharmaceutically acceptable polymer is selected from the group comprising:alkylcelluloses such as ...

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24-02-2022 дата публикации

MULTI(METH)ACRYLATE-FUNCTIONALIZED RESINS AS CO-AGENTS FOR CROSSLINKING OF THERMOPLASTIC POLYMERS

Номер: US20220056222A1
Принадлежит:

Polymer compositions capable of being crosslinked, for example by ionizing radiation such as electron beam radiation, are prepared from masterbatch compositions containing thermoplastic polymer, multi(meth)acrylate-functionalized resin, and, optionally, scorch retarder (which is preferably present if the multi(meth)acrylate-functionalized resin has a low (meth)acrylate equivalent weight). Such polymer compositions are useful for the manufacture of articles such as films, fibers and the like. 1. A masterbatch composition comprised of:a) at least one non-elastomeric thermoplastic polymer;b) at least 5%, preferably at least 10%, by weight, based on the total weight of the masterbatch composition, of at least one multi(meth)acrylate-functionalized resin having at least two (meth)acrylate functional groups per molecule; andc) when the at least one multi(meth)acrylate-functionalized resin has a (meth)acrylate equivalent weight below 500 daltons, at least one scorch retarder.2. The masterbatch composition of claim 1 , comprising at least 1 part by weight per 100 parts by weight of multi(meth)acrylate-functionalized resin of at least one scorch retarder.3. The masterbatch composition of claim 1 , wherein the at least one multi(meth)acrylate-functionalized resin includes at least one multi(meth)acrylate-functionalized resin meeting at least one of the following criteria:i) at least five (meth)acrylate functional groups per molecule; orii) a number average molecular weight of at least 500 daltons.4. The masterbatch composition of claim 1 , wherein if a multi(meth)acrylate-functionalized resin is present which is an oligomer claim 1 , the masterbatch composition does not comprise photoinitiator.5. The masterbatch composition of claim 1 , wherein the at least one non-elastomeric thermoplastic polymer includes at least one thermoplastic polymer selected from the group consisting of polyolefins claim 1 , ethylene vinyl acetate copolymers claim 1 , ethylene alkyl (meth)acrylate ...

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18-02-2021 дата публикации

Process and Apparatus for Continuous Granulation of Powder Material

Номер: US20210046439A1
Принадлежит: Steerlife India Pvt Ltd

The present disclosure relates to a process for preparing granules from an input material or a powder material. The process comprises feeding the input material for granulation in the processor using one or more powder feeders, introducing steam as a granulation activating agent in the processor, granulating the input material in presence of the steam to form granules, and optionally collecting the granules from a discharge zone of the processor, wherein feed rate of the steam into the processor is determined based on feed rate of the input material into the processor. A co-rotating twin-screw processor for preparing granules is also disclosed.

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18-02-2016 дата публикации

SQUEEZING-ROLL GRANULATOR AND USE THEREOF

Номер: US20160046040A1
Принадлежит:

A squeeze roller granulator that has a cylindrical pressure roller and a toothed squeeze roller. The gearing of the squeeze roller has tooth flanks that are situated between a tooth root region and a tooth tip region. The tooth root region has an outer diameter that is smaller than the outer diameter of the tooth tip region. The tooth tip region of the squeeze roller has three crushing zones including a middle crushing zone, which define different distances from the cylindrical pressure roller with a minimum distance in the region of the middle crushing zone, and the contour of the tooth flanks and the tooth root region of the crush roller in cooperation with the contour of the cylindrical pressure roller defines a maximum cross-section of granulate cushions to be formed. 1. A squeeze roller granulator that comprising:a) a cylindrical pressure roller; and i) a tooth flank situated between a tooth root region and a tooth tip region, wherein the tooth root region has a tooth root outer diameter that is smaller than a tooth tip outer diameter; and', 'ii) an incoming crushing zone, an outgoing crushing zone, and a middle crushing zone disposed in the tooth tip region, wherein the incoming crushing zone, the outgoing crushing zone, and the middle crushing zone define different distances from the cylindrical pressure roller, and further wherein the middle crushing zone is a smaller distance from the cylindrical pressure roller than the incoming crushing zone and outgoing crushing zone; and', 'wherein a contour of the tooth flank and the tooth root region in cooperation with a contour of the cylindrical pressure roller defines a maximum cross-section of each of a plurality of granulate cushions to be formed., 'b) a toothed squeeze roller, wherein a gearing of the squeeze roller comprises2. The squeeze roller granulator of claim 1 , wherein the tooth root region extends from an end of a falling tooth flank to a beginning of a rising tooth flank and the tooth tip region ...

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15-02-2018 дата публикации

PROCESS FOR MAKING COMPOSITE POLYMER

Номер: US20180043578A1
Принадлежит: INTERNATIONAL PAPER COMPANY

The method of making a pellet comprising wood pulp fiber and thermoplastic polymer, comprising extruding an extrudate comprising 10 to 50 weight % wood pulp fiber and 45 to 85 weight % thermoplastic polymer through a die, cutting a pellet from the extrudate, removing the pellet from the extrudate with water having a temperature less than the extrudate, filtering the pellet from the water. In one embodiment the wood pulp fiber in the pellet has a moisture content of 1% or less. In one embodiment the wood fiber does not swell. 1. A method of making a pellet comprising wood pulp fiber and thermoplastic polymer , the method comprising:extruding an extrudate comprising 10 to 50 weight % wood pulp fiber and 45 to 85 weight % thermoplastic polymer through a die,cutting a pellet from the extrudate,removing the pellet from the extrudate with water having a temperature less than the extrudate, andfiltering the pellet from the water;wherein the wood pulp fiber in the pellet has a moisture content of 1% or less.2. The method of claim 1 , wherein the wood pulp fibers are bleached chemical wood pulp fibers.3. The method of claim 1 , wherein the thermoplastic polymer is selected from the group consisting of biopolymers claim 1 , polylactic acid claim 1 , cellulose acetate claim 1 , cellulose propionate claim 1 , cellulose butyrate claim 1 , polycarbonates claim 1 , polyethylene terephthalate claim 1 , polyolefins claim 1 , polyethylene claim 1 , high density polyethylene claim 1 , low density polyethylene claim 1 , linear low density polyethylene claim 1 , polypropylene claim 1 , polystyrene claim 1 , polystyrene copolymers claim 1 , acrylonitrile-butadiene-styrene copolymer claim 1 , styrene block copolymers claim 1 , polyvinyl chloride claim 1 , and recycled plastics.4. The method of claim 1 , further comprising:cooling the water filtered from the pellet, andrecycling the water to the extrudate.5. The method of claim 4 , wherein the wood pulp fibers are bleached chemical wood ...

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19-02-2015 дата публикации

PLASTICIZED POLYAMIDE COMPOSITIONS

Номер: US20150051329A1
Принадлежит: E I DU PONT DE NEMOURS AND COMPANY

Plasticized compositions comprising polyamide or polyamide/ionomer blend and poly(trimethylene ether glycol) ester are provided. Also articles prepared from these compositions are provided. 1. A polymer composition , comprising an effective amount of plasticizer in polyamide base polymer , wherein the plasticizer comprises an aromatic ester of poly(trimethylene ether) glycol with a number average molecular weight of 1000 or less.2. The polymer composition of claim 1 , wherein the effective amount of plasticizer is from 1 to 40% by weight based on the total weight of the base polymer.3. The polymer composition of claim 1 , wherein the polyamide base polymer comprises nylon 6 claim 1 , nylon 66 claim 1 , nylon 610 claim 1 , nylon 1010 claim 1 , nylon 612 claim 1 , nylon 11 claim 1 , nylon 12 claim 1 , nylon 610/6T claim 1 , nylon 612/6T or mixtures thereof.4. The polymer composition of claim 1 , wherein the aromatic ester of poly(trimethylene ether) glycol is a benzoate ester claim 1 , hydroxybenzoate ester claim 1 , phthalate ester claim 1 , isophthalate ester claim 1 , terephthlate ester claim 1 , or trimellitate ester.5. The polymer composition of claim 1 , further comprising one or more additional plasticizer selected from polyether glycols claim 1 , natural or synthetic esters.6. The polymer composition of claim 5 , wherein the one or more additional natural esters is epoxidized oils selected from the group of soybean oil claim 5 , sunflower oil claim 5 , rapeseed oil claim 5 , palm oil claim 5 , canola oil claim 5 , or castor oil.7. The polymer composition of claim 5 , wherein the one or more additional plasticizer is a water soluble polypropanediol with a number average molecular weight of 500 or less.8. The polymer composition of that has a flex modulus at least about 25% lower than the flex modulus of the base polymer without the plasticizer claim 1 , wherein the flex modulus is measured by ASTM D790-10 test method.9. A process for producing a plasticized ...

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25-02-2016 дата публикации

Method of Manufacturing a High Performance Polymer and Nanotube Composite

Номер: US20160052172A1
Автор: Roc HATFIELD
Принадлежит: N1 Technologies, N1 TECHNOLOGIES INC

A method of manufacturing a high performance polymer and nanotube composite is used to produce a nylon resin polymer with favorable material properties over traditional resin polymers. A plurality of tungsten sulfide nanotubes is combined with a plurality of nylon resin pellets which are ground up into a nylon resin powder. A heterogeneous mixture of the nylon resin powder and the plurality of tungsten nanotube is heated within a plastic extrusion machine such that the nylon resin powder melts and envelopes the plurality of tungsten sulfide nanotubes. With the plurality of tungsten sulfide nanotubes suspended in the fluid nylon resin, the heterogeneous mixture is extruded from the plastic extrusion machine as a pultrusion. The pultrusion is segmented into a plurality of polymer composites as the plutrusion solidifies from cooling for various materials applications.

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25-02-2016 дата публикации

RECYCLING OF BROAD GOODS WITH THERMOPLASTIC STABILIZER MATERIALS

Номер: US20160052175A1
Принадлежит:

A method is disclosed for recycling broad goods material into a flaked feed material. The broad goods material includes reinforcement fibers and thermoplastic material. The recycling method includes applying heat and pressure to impregnate the reinforcement fibers at a filament level with the thermoplastic material to form an impregnated fiber material. The method also includes cooling the impregnated fiber material, and cutting the cooled impregnated fiber material into flakes to produce the flaked feed material. 1. A system for producing a bulk molding compound , comprising:an accumulator, configured to collect broad goods material including reinforcement fibers and thermoplastic material;a consolidator, in communication with the accumulator, configured to apply heat and pressure to impregnate the thermoplastic material into the reinforcement fibers at a filament level;a chopper, in communication with the consolidator, configured to cut the impregnated fiber material into flakes; anda combiner, in communication with the chopper, configured to combine the flakes of impregnated fiber material with one or more added compounding materials to produce a thermoplastic or thermoset molding compound, to produce a bulk molding compound.2. The system of claim 1 , wherein the broad goods material comprises a fiber-reinforced resin-matrix composite material.3. The system of claim 1 , further comprising a binder applicator claim 1 , configured to apply a thermoplastic binder to the broad goods material.4. The system of claim 3 , wherein the binder applicator is one of one of a powdered binder applicator and a liquid binder applicator.5. The system of claim 3 , wherein the binder applicator is a film binder applicator claim 3 , configured to apply a thermoplastic binding film to the broad goods material.6. The system of claim 1 , wherein the consolidator comprises heated nip rollers claim 1 , configured to press against at least opposing sides of the broad goods material claim 1 ...

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