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Применить Всего найдено 75872. Отображено 100.
20-02-2016 дата публикации

УСТРОЙСТВО ДЛЯ ИЗГОТОВЛЕНИЯ ОБЪЕМНЫХ ИЗДЕЛИЙ

Номер: RU0000159863U1

Устройство для изготовления объемного изделия в виде внешней оболочки с дном, содержащее открытый сверху контейнер, в котором с возможностью вертикального перемещения размещено опорное устройство для изготавливаемого объемного изделия, привод опорного устройства, дозирующие устройства и приводные устройства соответственно послойного лазерного спекания и удаления излишнего порошка, отличающееся тем, что оно снабжено задатчиком количества слоев в группе слоев для изготовления внешней оболочки, устройствами заполнения внутренней полости полученной оболочки порошковым материалом, удаления излишнего порошка из внутренней полости оболочки и лазерного спекания порошкового материала во внутренней полости оболочки и блоком переключения режимов послойного лазерного спекания, при этом выполнено с возможностью управления приводами опорного устройства, устройства послойного лазерного спекания и устройства удаления излишнего порошка посредством программатора, соединенного с задатчиком количества слоев в группе слоев для изготовления внешней оболочки. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 159 863 U1 (51) МПК B22F 3/105 (2006.01) B22F 5/04 (2006.01) B33Y 10/00 (2015.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ (21)(22) Заявка: ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ 2014146414/02, 19.11.2014 (24) Дата начала отсчета срока действия патента: 19.11.2014 (72) Автор(ы): Сапрыкин Леонид Григорьевич (RU), Сапрыкин Дмитрий Леонидович (RU) (45) Опубликовано: 20.02.2016 Бюл. № 5 1 5 9 8 6 3 R U Формула полезной модели Устройство для изготовления объемного изделия в виде внешней оболочки с дном, содержащее открытый сверху контейнер, в котором с возможностью вертикального перемещения размещено опорное устройство для изготавливаемого объемного изделия, привод опорного устройства, дозирующие устройства и приводные устройства соответственно послойного лазерного спекания и удаления излишнего порошка, отличающееся тем, что оно снабжено задатчиком количества слоев в группе слоев для ...

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10-01-2017 дата публикации

Устройство для выращивания изделий методом селективного лазерного плавления

Номер: RU0000167468U1

Полезная модель относится к области установок для изготовления изделий из порошковых материалов, в частности к установкам селективного лазерного плавления металлических порошков, и может быть использована для изготовления металлических изделий в различных отраслях машиностроения. Устройство содержит рабочий стол с бункером-питателем и расположенный в нем механизм дозированной вертикальной подачи порошка в зону обработки, выполненный в виде вертикального поршня, связанного с двигателем его перемещения и открытый конец которого установлен в плоскости рабочего стола. Рабочий стол снабжен бункером для выращивания изделия с расположенным в нем приводным механизмом перемещения подложки, выполненным в виде поршня, двигателя, и неподвижной опорой, установленной под бункерами. Бункер-питатель и бункер для выращивания имеют общую стенку, на которой с каждой из сторон, обращенной внутрь соответствующего бункера, закреплены рельсы, на рельсах установлены каретки, на которых закреплены поршни соответствующих бункеров. В каждом поршне выполнено осевое несквозное отверстие, в котором размещена и закреплена гайка с винтом шариковинтовой передачи (ШВП). Двигатели винтов (ШВП) закреплены на упомянутой неподвижной опоре. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 167 468 U1 (51) МПК B22F 3/105 (2006.01) B23K 26/342 (2014.01) B33Y 10/00 (2015.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (21)(22) Заявка: 2015146532, 29.10.2015 (24) Дата начала отсчета срока действия патента: 29.10.2015 (72) Автор(ы): Григорьянц Александр Григорьевич (RU) (73) Патентообладатель(и): Григорьянц Александр Григорьевич (RU) Дата регистрации: (56) Список документов, цитированных в отчете о поиске: RU108726U1, 27.09.2011. Приоритет(ы): (22) Дата подачи заявки: 29.10.2015 (45) Опубликовано: 10.01.2017 Бюл. № 1 1 6 7 4 6 8 R U (54) Устройство для выращивания изделий методом селективного лазерного плавления (57) Реферат: Полезная модель относится к области с ...

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25-09-2017 дата публикации

АРМИРУЕМАЯ СТРОИТЕЛЬНАЯ КОНСТРУКЦИЯ, ИЗГОТОВЛЕННАЯ МЕТОДОМ 3D-ПЕЧАТИ

Номер: RU0000173980U1

Полезная модель относится к строительной отрасли и предназначена для изготовления строительных конструкций, в том числе для строительства жилых домов, зданий и сооружений различного назначения. Армируемая строительная конструкция, содержащая уложенные между рядами арматурные сетки, при этом в армируемой строительной конструкции, изготовленной послойно методом строительной 3D-печати, арматурные сетки, выполненные в виде протяжной тянутой сетки и уложенные между рядами слоев, расположены таким образом, что большие диагонали их ромбических ячеек ориентированы перпендикулярно или под углом по отношению друг к другу, при этом количество слоев между арматурными сетками, количество арматурных сеток и угол взаимной ориентации арматурных сеток определяется конфигурацией печатаемого объекта. 6 ил. И 1 173980 ко РОССИЙСКАЯ ФЕДЕРАЦИЯ 7 ВУ‘” 4173 980” 91 ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ИЗВЕЩЕНИЯ К ПАТЕНТУ НА ПОЛЕЗНУЮ МОДЕЛЬ ММ9К Досрочное прекращение действия патента из-за неуплаты в установленный срок пошлины за поддержание патента в силе Дата прекращения действия патента: 30.06.2021 Дата внесения записи в Государственный реестр: 15.07.2022 Дата публикации и номер бюллетеня: 15.07.2022 Бюл. №20 Стр.: 1 па 036$11 ЕП

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28-04-2018 дата публикации

Устройство для изготовления трехмерных прототипов с использованием высоконаполненных армированных полимерных материалов

Номер: RU0000179144U1

Полезная модель относится к области трехмерного прототипирования, в частности к устройствам для изготовления трехмерных прототипов. Целью предлагаемой полезной модели является устранение указанных недостатков, а именно: создание устройства для изготовления трехмерных прототипов, способного осуществлять создание трехмерных прототипов с использованием в качестве расходного материала наполненных и высоконаполненных полимерных композиций с возможностью введения в состав полимера непрерывного армирующего наполнителя и включение в состав устройства для создания трехмерных прототипов механизма принудительной блокировки выхода расплава полимера. Выполнение конструкции устройства для изготовления трехмерных прототипов проводится таким образом, что устройство для изготовления трехмерных прототипов содержит, термокамеру, устройство позиционирования в трехмерных координатах, нагревательную платформу, микроконтроллерный блок управления, который содержит устройство экструзии и армирования полимера. Устройство экструзии и армирования полимера включает в себя бобину армирующей нити, бункер для полимерного гранулята, шаговый двигатель шнекового экструдера, редуктор шнекового экструдера, цилиндр экструдера, механизм принудительной блокировки выхода расплава полимера, устройство подачи армирующей нити, термопланку экструдера, сопло, линию подачи армирующей нити, и шаговый двигатель бобины армирующей нити. Устройство экструзии и армирования полимера позволяет использовать в качестве полимерного материала для создания трехмерных прототипов полимеры, наполненные и высоконаполненные полимерные композиции. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (51) МПК B29C 64/118 B29C 64/20 B33Y 10/00 B33Y 30/00 (11) (13) 179 144 U1 (2017.01) (2017.01) (2015.01) (2015.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (52) СПК B29C 64/118 (2018.02); B29C 64/20 (2018.02); B33Y 10/00 (2018.02); B33Y 30/00 (2018.02) (21)(22) Заявка: 2017141661, 29.11.2017 (24) Дата начала ...

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07-12-2018 дата публикации

Установка для выращивания изделий селективным лазерным плавлением

Номер: RU0000185513U1

Полезная модель относится к области установок для выращивания изделий селективным лазерным плавлением повышенной точности из порошковых материалов. Рабочий стол имеет бункер - питатель порошка, бункер для выращивания изделия, бункер для сбора излишков порошка и устройство для выравнивания слоя порошка с разравнивающим ножом. В бункере - питателе расположен механизм дозированной вертикальной подачи порошка в зону спекания, выполненный в виде вертикального поршня, связанного с двигателем его перемещения. В бункере для выращивания изделия расположен приводной механизм перемещения подложки, выполненный в виде вертикального цилиндра с поршнем и двигателя. Рабочий стол снабжен неподвижной опорой, установленной под бункерами, и двумя направляющими рельсами, закрепленными на его торцах. Бункер-питатель и бункер для выращивания изделия выполнены с общей стенкой, на которой с каждой из сторон, обращенной внутрь соответствующего бункера, закреплены рельсовые направляющие с установленными на них каретками, на которых закреплены поршни соответствующих бункеров. В каждом поршне выполнено осевое несквозное отверстие, в котором размещена и закреплена гайка с винтом шариковинтовой передачи (ШВП), двигатели винтов которой закреплены на упомянутой неподвижной опоре. Устройство для выравнивания слоев порошка выполнено в виде двух кареток, установленных на соответствующем направляющем рельсе рабочего стола с возможностью перемещения, и закрепленного на каретках корпуса, а разравнивающий нож закреплен на корпусе с возможностью регулировки его параллельного расположения относительно подложки для выращивания. И 1 185513 ко РОССИЙСКАЯ ФЕДЕРАЦИЯ ВУ” 185 543” 44 ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ИЗВЕЩЕНИЯ К ПАТЕНТУ НА ПОЛЕЗНУЮ МОДЕЛЬ КНУК Выдача дубликата патента Дата выдачи дубликата: 19.07.2022 Дата внесения записи в Государственный реестр: 19.07.2022 Дата публикации и номер бюллетеня: 19.07.2022 Бюл. №20 Стр.: 1 сразу па ЕП

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02-06-2021 дата публикации

Поворотная ванна для фотополимерного 3d-принтера

Номер: RU0000204628U1

Полезная модель относится к области аддитивных технологий, а именно к способу 3d-печати деталей фотополимерными композициями. Описано устройство для фотополимерного 3d-принтера, содержащее поворотную ванну с прозрачным жёстким дном, выполненную из антиадгезионного материала с возможностью вращения, и поднимаемую платформу с возможностью вращения. Техническим результатом полезной модели является повышение скорости 3d-печати детали фотополимерными композициями. 1 пр., 1 ил. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 204 628 U1 (51) МПК B29C 67/00 (2006.01) B33Y 10/00 (2015.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (52) СПК B29C 67/00 (2021.02); B33Y 10/00 (2021.02) (21)(22) Заявка: 2020140623, 09.12.2020 (24) Дата начала отсчета срока действия патента: (73) Патентообладатель(и): Белов Кирилл Константинович (RU) Дата регистрации: 02.06.2021 Приоритет(ы): (22) Дата подачи заявки: 09.12.2020 (45) Опубликовано: 02.06.2021 Бюл. № 16 2 0 4 6 2 8 R U (54) Поворотная ванна для фотополимерного 3d-принтера (57) Реферат: Полезная модель относится к области антиадгезионного материала с возможностью аддитивных технологий, а именно к способу 3dвращения, и поднимаемую платформу с печати деталей фотополимерными композициями. возможностью вращения. Техническим Описано устройство для фотополимерного 3dрезультатом полезной модели является принтера, содержащее поворотную ванну с повышение скорости 3d-печати детали прозрачным жёстким дном, выполненную из фотополимерными композициями. 1 пр., 1 ил. Стр.: 1 U 1 U 1 Адрес для переписки: 603136, г. Нижний Новгород, ул. Академика Сахарова, 109, корпус 2, кв. 113, Белов Кирилл Константинович 2 0 4 6 2 8 (56) Список документов, цитированных в отчете о поиске: US 20130292862 A1, 07.11.2013. RU 2671337 C1, 30.10.2018. RU 2703230 C1, 15.10.2019. R U 09.12.2020 (72) Автор(ы): Белов Кирилл Константинович (RU) U 1 U 1 2 0 4 6 2 8 2 0 4 6 2 8 R U R U Стр.: 2 RU 5 10 15 20 25 30 35 40 45 204 628 U1 ...

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11-01-2022 дата публикации

Формирующее устройство для послойного выращивания с системой нагрева

Номер: RU0000208724U1

Полезная модель относится к аддитивному производству, в частности к устройствам, работающим по принципу послойного выращивания в порошковой ванне. Технический результат заявленной полезной модели, заключающийся в обеспечении большей плотности световой энергии, вызванной включением определенных лазерных диодов, которая, обладая длиной волны в инфракрасном спектре, способствует нагреву верхних слоев формируемой детали, достигается за счет формирующего устройства для послойного выращивания с системой нагрева, которое включает основание и рабочую камеру, основание которого содержит в полости платформу и находящуюся на ней формируемую деталь; платформа, в свою очередь, связана с поршнем и включает нагревательное устройство, расположенное внутри основания, рабочая камера которого содержит один или несколько сканаторов, термокамеру, перемещаемое устройство нанесения материала, а также нагревательную излучающую панель с возможностью выборочного управления лазерными диодами, и отличается тем, что нагревательная излучающая панель с возможностью выборочного управления лазерными диодами выполнена с возможностью возвратно-поступательного перемещения в вертикальном направлении и состоит из концентрически расположенных секций со встроенными в каждую секцию лазерными диодами в количестве более двух, с возможностью наклона секций под углом к поверхности платформы. 1 з.п. ф-лы, 3 ил. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 208 724 U1 (51) МПК B33Y 10/00 (2015.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (52) СПК B33Y 10/00 (2021.08) (21)(22) Заявка: 2021114428, 21.05.2021 (24) Дата начала отсчета срока действия патента: Дата регистрации: Приоритет(ы): (22) Дата подачи заявки: 21.05.2021 (45) Опубликовано: 11.01.2022 Бюл. № 2 2 0 8 7 2 4 R U (56) Список документов, цитированных в отчете о поиске: RU 2430832 C2, 10.10.2011. US 20180186077 A1, 05.07.2018. WO 2018162227 A1, 13.09.2018. WO 2015134075 A2, 11.09.2015. (54) Формирующее ...

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12-01-2012 дата публикации

Method and apparatus for layerwise production of a 3d object

Номер: US20120007287A1

A system and method for layer-by-layer production of an object is provided. The system includes a construction shape having a carrying surface adapted for carrying a layer of build material, a plate having a holding surface adapted for holding an object in an object build area, a moveable reservoir having a plurality of containment surfaces defining a containment area adapted for containing a volume of build material within the moveable reservoir, and an exposure unit adapted for exposing at least a portion of the layer of build material in the object build area so that the portion of the layer of build material solidifies to form a solidified layer of the object. In one embodiment, the moveable reservoir is moveable between a first position and a second position and at least one of the plurality of containment surfaces of the moveable reservoir includes a portion of the carrying surface when the moveable reservoir is in the first position, and the portion of the carrying surface is positioned in the object build area when the moveable reservoir is in the second position.

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19-01-2012 дата публикации

Method and apparatus associated with anisotropic shrink in sintered ceramic items

Номер: US20120015797A1
Принадлежит: Individual

A manufacturing method for producing ceramic item from a photocurable ceramic filled material by stereolithography. The method compensates for the anisotropic shrinkage of the item during firing to produce a dimensionally accurate item.

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26-01-2012 дата публикации

Process for producing a 3-dimensional component by selective laser melting (slm)

Номер: US20120018115A1
Принадлежит: Individual

A process produces a 3-dimensional component ( 16 ) by selective laser melting (SLM), in which the component ( 16 ) is formed on a foundation with a surface, e.g., a platform ( 10 ) or a support, which in particular is a component of the same type which has already been produced previously, by successively melting layers of a first metal powder to form a sequence of stacked layers. The process is substantially simplified and made more flexible by virtue of the fact that the separation of the finished component ( 16 ) from the surface of the platform ( 10 ) or the support thereof is simplified by providing a separating layer ( 11 ) between the component ( 16 ) and the platform ( 10 ) or the support, this separating layer making it possible to separate the finished component ( 16 ) from the platform ( 10 ) or the support without damaging the finished component ( 16 ).

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26-01-2012 дата публикации

Three-Dimensional Parts Having Porous Protective Structures

Номер: US20120018926A1
Принадлежит: Stratasys Inc

Three-dimensional parts having porous protective structures built with powder-based additive manufacturing systems, the porous protective structures being configured to protect the three-dimensional parts from damage during de-powdering processes.

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22-03-2012 дата публикации

Method for building three-dimensional models with extrusion-based additive manufacturing systems

Номер: US20120068378A1
Принадлежит: Stratasys Inc

A method for building a three-dimensional model with an extrusion-based additive manufacturing system having an extrusion head, the method comprising depositing a consumable material from a liquefier assembly at an extrusion rate to substantially normalize a meniscus height within the liquefier assembly.

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17-05-2012 дата публикации

Articles And Method Of Manufacture Of Articles

Номер: US20120117822A1
Автор: Kelly B. Jarvis
Принадлежит: Nike Inc

Various articles, such as footwear, apparel, athletic equipment, watchbands, and the like, and methods of forming those articles are presented. The articles are generally formed, in whole or in part, using rapid manufacturing techniques, such as laser sintering, stereolithography, solid deposition modeling, and the like. The use of rapid manufacturing allows for relatively economical and time efficient manufacture of customized articles. Portions of the articles may be manufactured using rapid manufacturing and those portions may be joined with portions formed using conventional, non-rapid manufacturing techniques. The methods may also include performing a scan of an appropriate body part of a user, such as a foot, in order to create a customized article of footwear for the user.

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14-06-2012 дата публикации

Method For Producing Tooth Replacements And Auxiliary Dental Parts

Номер: US20120148987A1

In a method for forming a dental part, a laser beam is guided over a powder layer of biocompatible material. The laser is guided by a computer controlled laser scanning system based on data representing the shape of the cross-section through the shaped body. The powder is substantially melted by the laser beam to form a layer in the shaped body, to build the shaped body entirely from layers of laser-melted material.

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09-08-2012 дата публикации

Method and device for generatively manufacturing a three-dimensional object with three-dimensional coded character

Номер: US20120203365A1
Принадлежит: EOS GmbH

The present invention relates to a method and to a device for generatively manufacturing a three-dimensional object ( 3 ). A powdery material ( 11 ) is applied layerwise onto a support ( 5 ) of the device or onto a previously applied layer, and the powdery material ( 11 ) is solidified by energetic radiation ( 8′ ) at locations corresponding to the object ( 3 ). The powdery material ( 11 ) is solidified such that a digital, machine readable and three-dimensional coded character is provided at a surface of the object ( 3 ).

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13-09-2012 дата публикации

Core-shell consumable materials for use in extrusion-based additive manufacturing systems

Номер: US20120231225A1
Принадлежит: Stratasys Inc

A consumable filament for use in an extrusion-based additive manufacturing system, where the consumable filament comprises a core portion of a first thermoplastic material, and a shell portion of a second thermoplastic material that is compositionally different from the first thermoplastic material, where the consumable filament is configured to be melted and extruded to form roads of a plurality of solidified layers of a three-dimensional object, and where the roads at least partially retain cross-sectional profiles corresponding to the core portion and the shell portion of the consumable filament.

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20-09-2012 дата публикации

Method for Electrochemical Fabrication

Номер: US20120234688A1
Автор: Adam L. Cohen
Принадлежит: University of Southern California USC

An electroplating method that includes: a) contacting a first substrate with a first article, which includes a substrate and a conformable mask disposed in a pattern on the substrate; b) electroplating a first metal from a source of metal ions onto the first substrate in a first pattern, the first pattern corresponding to the complement of the conformable mask pattern; and c) removing the first article from the first substrate, is disclosed. Electroplating articles and electroplating apparatus are also disclosed.

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27-09-2012 дата публикации

Method for reducing differential shrinkage in sterolithography

Номер: US20120242007A1
Автор: Sam Coeck
Принадлежит: Materialise NV

The present invention relates to a new and improved stereolithography method and system for generating a three-dimensional object by forming successive, adjacent, cross-sectional laminae of that object, thereby providing an object being specially processed to reduce differential shrinkage.

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25-10-2012 дата публикации

Uv curing creating flattop and roundtop structures on a single printing plate

Номер: US20120266767A1
Принадлежит: Esko Graphics Imaging GmbH

A method of imaging a printing plate with imaging data and curing the printing plate made of or having photo-curable material that includes an ablatable mask. In one embodiment, the method comprises imaging the ablatable mask with a first portion of imaging data to produce a partially imaged uncured plate. Imaging data includes the first portion of imaging data and a second portion of imaging data. The method includes curing the partially imaged uncured plate using UV with a first set of parameters to produce a partially cured plate with a partially ablated mask thereon, the curing arranged for producing flat tops, imaging the partially ablated mask on the partially cured plate with the second portion of imaging data to produce a totally imaged partially cured plate, and curing the totally imaged partially cured plate with a second set of one or more curing parameters to produce a totally cured plate to produce round tops.

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22-11-2012 дата публикации

Process for Producing Metallic Components

Номер: US20120295124A1
Автор: Rainer Schuster
Принадлежит: MAN Truck and Bus SE

A process for producing a metallic component with an opening or a hollow space by selective laser sintering or laser melting includes melting a metallic powder in layers at appropriate cross-sectional regions by using laser radiation. After the laser sintering or laser melting process, the component is subjected to a fracture splitting process, in which the component is fractured into at least two fractional parts along a fracture line and then the at least two fractional parts are connected to one another at the sites of fracture to form the component. The fracture line contacts or passes through the opening or the hollow space.

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06-12-2012 дата публикации

Patient-specific manufacturing of porous metal prostheses

Номер: US20120310364A1
Принадлежит: Zimmer Inc

A patient-specific porous metal prosthesis and a method for manufacturing the same are provided. The orthopaedic prosthesis may be metallic to provide adequate strength and stability. Also, the orthopaedic prosthesis may be porous to promote bone ingrowth.

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13-12-2012 дата публикации

System and Method For Layerwise Production of A Tangible Object

Номер: US20120313294A1
Принадлежит: DSM IP ASSETS BV

A system and method for layer-by-layer production of an object is provided. The system includes a construction shape having a carrying surface adapted for carrying a layer of build material, a plate having a holding surface adapted for holding an object in an object build area, a moveable reservoir having a plurality of containment surfaces defining a containment area adapted for containing a volume of build material within the moveable reservoir, and an exposure unit adapted for exposing at least a portion of the layer of build material in the object build area so that the portion of the layer of build material solidifies to form a solidified layer of the object.

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03-01-2013 дата публикации

Apparatus and method for forming three-dimensional objects using linear solidification

Номер: US20130001834A1
Принадлежит: Global Filtration Systems Inc

An apparatus and method for making a three-dimensional object from a solidifiable material using a linear solidification device is shown and described. In certain examples, the linear solidification device includes a laser diode that projects light onto a scanning device, such as a rotating polygonal mirror or a linear scanning micromirror, which then deflects the light onto a photohardenable resin. As a result, the linear solidification device scans a line of solidification energy in a direction that is substantially orthogonal to the direction of travel of the laser diode. In other examples, the linear solidification device is a laser device array or light emitting diode array that extends in a direction substantially orthogonal to the direction of travel of the array.

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31-01-2013 дата публикации

Free form printing of silicon micro- and nanostructures

Номер: US20130029480A1
Принадлежит: Individual

A method of making a three-dimensional structure in semiconductor material includes providing a substrate ( 20 ) is provided having at least a surface including semiconductor material. Selected areas of the surface of the substrate are exposed to a focussed ion beam whereby the ions are implanted in the semiconductor material in the selected areas. Several layers of a material selected from the group consisting of mono-crystalline, poly-crystalline or amorphous semiconductor material, are deposited on the substrate surface and between depositions focussed ion beam is used to expose the surface so as to define a three-dimensional structure. Material not part of the final structure ( 30 ) defined by the focussed ion beam is etched away so as to provide a three-dimensional structure on the substrate ( 20 ).

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14-02-2013 дата публикации

System and method for component material addition

Номер: US20130040074A1
Принадлежит: Individual

A system is disclosed for depositing material on a component. The system includes a deposition device operatively coupled to a fiber optic Nd:YAG laser. The deposition device includes a focusing prism that focuses the Nd:YAG laser at a focal area on a bladed disk, where the focal area on the bladed disk is between two blades of the disk. The system further includes an imaging means that views the focal area of the component. The imaging means and the fiber optic Nd:YAG laser each are positioned in a substantially similar optical relationship to the focal area on the bladed disk. The system further includes an additive material delivery means that delivers additive material to the component at the focal area on the component.

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21-03-2013 дата публикации

Structure forming apparatus, method of manufacturing a structure, and structure

Номер: US20130071577A1
Автор: Hiroyuki Yasukochi
Принадлежит: Sony Corp

Provided is a structure forming apparatus, including: a roller provided to be rotatable, having a length in an axial direction of the rotation, and capable of transmitting an energy beam; a retaining member arranged to face the roller such that a slit region having a length in the axial direction is formed between the retaining member and the roller, and capable of retaining a material to be cured by energy of the energy beam at least in the slit region; an irradiation unit configured to selectively radiate the energy beam to the slit region through the roller to cure the material so that a sheet-like structure is formed; and a take-up reel configured to take up the sheet-like structure thus formed.

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21-03-2013 дата публикации

Solid freeform fabrication using a plurality of modeling materials

Номер: US20130073068A1
Автор: Eduardo Napadensky
Принадлежит: Objet Ltd

A system and methods for solid freeform fabrication of an object is disclosed. The system comprises a solid freeform fabrication apparatus having a plurality of dispensing heads, a building material supply apparatus configured to supply a plurality of building materials to the fabrication apparatus, and a control unit configured for controlling the fabrication apparatus and the supply apparatus based on an operation mode selected from a plurality of predetermined operation modes.

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21-03-2013 дата публикации

Three-Dimensional Weave-Forming Method for Composites

Номер: US20130073074A1

The invention relates to a three-dimensional weave-forming method for composites, comprising the following steps: dividing the CAD model into layers according to the structure of a component, designing by layers and optimizing weaving paths; disposing weaving guiding poles on a controllable digital layout template according to preset rules and intervals; In the direction Z, passing guiding sleeves through the hollow guiding poles and evaginating the guiding sleeves, and then fixing the guiding sleeves onto the controllable digital layout template; selecting filaments to weave; after the weaving of one layer thickness is finished, descending the template in the thickness by one layer to drive the guiding sleeves to expose outside a preset distance to form a new layer of layout template; weaving layer by layer until the whole component is finished; dismounting the component and sewing; and dipping the component in resin and finishing the manufacture of the part. According to the method, the rapid prototyping technology and the weaving technology are organically combined, so that the three-dimensional weaving of components with complex function is realized. Simultaneously, the preparation of composite and the forming of components are integrated, so that the manufacture of functional components with complex structure is realized.

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28-03-2013 дата публикации

Layer Transfusion with Rotatable Belt for Additive Manufacturing

Номер: US20130075013A1
Принадлежит: Stratasys Inc

An additive manufacturing system comprising a transfer medium configured to receive the layers from a imaging engine, a heater configured to heat the layers on the transfer medium, and a layer transfusion assembly that includes a build platform, and is configured to transfuse the heated layers onto the build platform in a layer-by-layer manner to print a three-dimensional part.

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18-07-2013 дата публикации

Component properties through optimized process management in laser sintering

Номер: US20130183494A1
Принадлежит: EVONIK DEGUSSA GmbH

A method for layer-by-layer production of a three dimensional object is provided. The method includes applying a layer of a polymer powder having a thickness; selectively irradiating portions of the polymer powder layer with a laser beam having an average power density and a focus maximum power density to melt and sinter the irradiated polymer powder; cooling the melted and sintered powder to obtain a solid mass having a shape; and repeating the application, irradiating and cooling operations until the three dimensional object is obtained; wherein a duty factor of the laser beam is greater than 60%. Also provided is an apparatus to carry out the method and a molding obtained therefrom.

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01-08-2013 дата публикации

Generatively manufactured component with at least one mark and method for forming, repairing and/or replacing such a component

Номер: US20130196118A1
Принадлежит: MTU AERO ENGINES GMBH

A component, in particular an engine component, which has at least one mark with a predetermined three-dimensional shape for determining a stress in the component and where the component is constructed by a generative manufacturing method, is disclosed.

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22-08-2013 дата публикации

Process for melting/sintering powder particles for the layer-by-layer production of three-dimensional objects

Номер: US20130216836A1
Принадлежит: Individual

A process for melting/sintering powder particles for layer-by-layer production of three-dimensional objects wherein a layer of powder particles is irradiated by a nonlinear path of an electromagnetic radiation is provided. Also provided are an apparatus to conduct the process and three dimensional objects obtained by the process.

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29-08-2013 дата публикации

Additive fabrication technologies for creating molds for die components

Номер: US20130220570A1
Принадлежит: Ford Motor Co

A method comprising the use of additive manufacturing techniques for creating molds and pattern parts for subsequent use in the casting of die components and die shoes for use in die stamping processes.

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12-09-2013 дата публикации

Polymer pelletization via melt fracture

Номер: US20130234357A1
Принадлежит: WISCONSIN ALUMNI RESEARCH FOUNDATION

Polymer pellets are formed using air to influence the separation of polymer from a polymer melt. In accordance with one or more embodiments, a polymer material is extruded through a nozzle to form a polymer melt extending from the nozzle. A non-uniform thickness is generated in the polymer melt using a gas or gasses to apply a drag force to the polymer melt. This drag force reduces a thickness of a portion of the polymer melt adjacent the nozzle, and the polymer melt is fractured into discrete droplets at the reduced thickness. The discrete droplets are then solidified to form pellets.

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12-09-2013 дата публикации

Method and device for layered buildup of a shaped element

Номер: US20130234369A1
Автор: Klaus Schwärzler
Принадлежит: Individual

Since concrete materials do not cure quick enough when prototyping methods are used, so that a lower layer ( 2 a ) is already completely cured when the next layer ( 2 b ) is applied, a support material ( 4 ) is applied about the formed element ( 100 ) that is being built up in order to compensate for the lack of pressure resistance of the lower layer ( 2 a ), wherein the support material preferably has the same specific weight as the material ( 3 ) of the formed element ( 100 ). Thus, 3D-printing as well as selective curing are facilitated as build up methods.

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26-09-2013 дата публикации

Method for producing a three-dimensional object and stereolithography machine employing said method

Номер: US20130249146A1
Принадлежит: DWS SRL

Method for producing a three-dimensional object in layers by way of a stereolithography machine ( 1 ) including a container ( 2 ) suited to contain a liquid substance ( 3 ), structure ( 5 ) suited to emit predefined radiation ( 4 ) suited to selectively solidify a layer ( 6 ) of the liquid substance ( 3 ) adjacent to the bottom ( 2 a ) of the container ( 2 ), and an actuator ( 8 ) suited to move the solidified layer ( 6 a ) with respect to the bottom ( 2 a ). The method includes selectively solidifying the liquid layer ( 6 ); separating the solidified layer ( 6 a ) from the bottom ( 2 a ) through a movement ( 11 ) suited to move them away from each other, including a plurality of shifts ( 12, 12 a, 12 b, 12 c ) for corresponding predefined lengths, spaced by corresponding intermediate stops ( 14, 14 a, 14 b ) for corresponding predefined time intervals ( 15, 15 a, 15 b ). The intermediate stops are carried out before the solidified layer has become completely detached from the bottom.

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03-10-2013 дата публикации

Method for manufacturing an object by solidifying powder using a laser beam with the insertion of a member for absorbing deformations

Номер: US20130256953A1
Автор: Patrick Teulet
Принадлежит: PHENIX SYSTEMS

Method for manufacturing an object, includes: a) depositing a first layer of powder onto a work area constituted by a plate; b) compacting the first layer; c) solidifying a first area of the layer compacted in step b) using a laser beam, the area corresponding to a section of the bottom of the finished object; and d) repeating steps a) through c) until the object is obtained. An additional step e) before step c) includes producing, by solidifying a powder using the laser beam, a member for absorbing deformations to be arranged between the work area and an area to be part of an area corresponding to a portion of a bottom of the finished object. The absorption member produced includes a deformable substrate including a plurality of blades capable of connecting a surface of the plate to the first area constituting a surface of a bottom of the object.

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07-11-2013 дата публикации

Rapid prototyping apparatus

Номер: US20130297063A1
Принадлежит: Stratasys Ltd

Apparatus for producing an object by sequentially forming thin layers of a construction material one on top of the other responsive to data defining the object, the apparatus comprising: a plurality of printing heads each having a surface formed with a plurality of output orifices and controllable to dispense the construction material through each orifice independently of the other orifices; a shuttle to which the printing heads are mounted; a support surface; and a controller adapted to control the shuttle to move back and forth over the support surface and as the shuttle moves to control the printing heads to dispense the construction material through each of their respective orifices responsive to the data to form a first layer on the support surface and thereafter, sequentially the other layers; wherein each printing head is dismountable from the shuttle and replaceable independently of the other printing heads.

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21-11-2013 дата публикации

Support Structures and Deposition Techniques for 3D Printing

Номер: US20130307193A1
Принадлежит: 3D Systems Inc

There is provided a support structure for use with 3D printing of objects from computer-aided designs. The support structures include fine points that contact the down-facing surfaces of the 3D object being printed in order to adequately support the 3D object while also being adapted for easy removal after the 3D print process is complete. The fine points are possible by controlling the operation of the dispenser to provide a precise amount of material in a precise location. The dispenser jumps from a first fine point to a second fine point by retracting the print material after the first fine point is printed and then moving the dispenser vertically relative to the first fine point before the dispenser is moved horizontally to the second fine point.

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28-11-2013 дата публикации

Process for layer-by-layer production of three-dimentional objects

Номер: US20130316145A1
Принадлежит: Individual

The present invention provides processes for the layer-by-layer production of three-dimensional objects using a powder material comprising polyamide PA613 and also to the moldings obtained according to the process.

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28-11-2013 дата публикации

Stereolithography resin compositions and three-dimensional objects made therefrom

Номер: US20130316154A1

A photocurable resin composition for three-dimensional photofabrication operations, including stereolithography, comprising (A) a cationically polymerizable compound having two or more bisphenol structures and one or more hydroxyl groups, (B) a cationically polymerizable compound other than the component (A), (C) a cationic photoinitiator, (D) a radically polymerizable compound, (E) a radical photoinitiator, and (F) multilayer polymer particles having a core and a shell layer, the shell layer containing functional group-modified rubber polymer particles having at least one reactive functional group.

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28-11-2013 дата публикации

Localized repair of superalloy component

Номер: US20130316183A1
Принадлежит: SIEMENS AG, Siemens Energy Inc

A method for repairing a damaged portion ( 144 ) of a brazed-on gas turbine engine seal ( 142 ) without the need to remove and to replace the entire seal. The damaged portion is removed to reveal a repair surface ( 146 ) of the underlying superalloy material, and a new seal structure ( 148 ) is formed by an additive manufacturing processes using a laser beam ( 124 ) to melt a powder ( 116 ) including superalloy material ( 116 ′) and flux material ( 116 ″). The flux material forms a protective layer of slag ( 132 ) over the melted superalloy material, thereby permitting the new seal structure to be formed directly onto the underlying superalloy material without the need for an intervening braze layer.

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06-02-2014 дата публикации

Radiation curable resin composition and rapid three-dimensional imaging process using the same

Номер: US20140035202A1
Принадлежит: DSM IP ASSETS BV

The invention relates to a liquid radiation curable resin capable of curing into a solid upon irradiation comprising: (A) from about 0 to about 12 wt % of a cycloaliphatic epoxide having a linking ester group; (B) from about 30 to about 65 wt % of one or more epoxy functional components other than A; (C) from about 10 to about 30 wt % of one or more oxetanes; (D) from, about 1 to about 10 wt % of one or more polyols; (E) from about 2 to about 20 wt % of one or more radically curable (meth)acrylate components; (F) from about 2 to about 12 wt % of one or more impact modifiers; (G) from about 0.1 to about 8 wt % of one or more free radical photoinitiators; and (H) from about 0.1 to about 8 wt % of one or more cationic photoinitiators; wherein the liquid radiation curable resin has a viscosity at 30° C. of from about 600 cps to about 1300 cps.

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06-02-2014 дата публикации

Powder rapid prototyping apparatus and powder rapid prototyping method

Номер: US20140035205A1
Принадлежит: Aspect Inc

A powder rapid prototyping apparatus includes a decompressable chamber, a thin layer forming section which supplies powder material from a powder material housing container provided in the chamber to form a thin layer of the powder material, an energy beam source for heating which outputs energy beam for heating which sinters or melts and models the thin layer of the powder material, and a control section which controls the modeling, wherein the control section exposes the powder material to the decompressed atmosphere before starting modeling, and houses the powder material in the powder material housing containers in a divided manner.

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06-02-2014 дата публикации

Construction of electric machines

Номер: US20140035423A1
Принадлежит: Hamilton Sundstrand Corp

An improvement in apparatus and methods of making electrical machines, utilizing a combination of additive manufacturing techniques to create, in particular, small, high efficiency stators, but also useful for making complex rotor structures.

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27-03-2014 дата публикации

Solid Imaging Systems, Components Thereof, and Methods of Solid Imaging

Номер: US20140084517A1
Принадлежит: 3D Systems Inc

There is provided solid imaging methods and apparatus for making three-dimensional objects from solid imaging material. A tray with a film bottom is provided to hold solid imaging material that is selectively cured into cross-sections of the three-dimensional object being built. A coater bar is moved back and forth over the film to remove any uncured solid imaging material from a previous layer and to apply a new layer of solid imaging material. A sensor is provided to measure the amount of resin in the tray to determine the appropriate amount of solid imaging material to be added, from a cartridge, for the next layer. A shuttle, which covers the tray when the exterior door to the solid imaging apparatus is opened for setting up a build or removing a three-dimensional object, can also be used to move the coater bar and to selectively open one or more valves on the cartridge to dispense the desired amount of solid imaging material.

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06-01-2022 дата публикации

SYSTEMS AND METHODS FOR PROVIDING ORTHODONTIC ALIGNERS AND OTHER DENTAL APPLIANCES

Номер: US20220000583A1
Принадлежит:

A method for manufacturing an orthodontic aligner includes printing a mold associated with a dental arch of a patient based on a digital model of the mold, forming the orthodontic aligner over the mold, and trimming the orthodontic aligner. The method further includes assessing a quality of the orthodontic aligner by receiving a digital representation of the orthodontic aligner, the digital representation having been generated based on imaging of the orthodontic aligner, analyzing the digital representation of the orthodontic aligner to identify a quality-related property of the orthodontic aligner, determining, based on the quality-related property, that the orthodontic aligner comprises a manufacturing flaw, and classifying the orthodontic aligner as requiring further inspection by a technician based on determining that the orthodontic aligner comprises the manufacturing flaw. 1. A method of manufacturing an orthodontic aligner , the method comprising: printing a mold associated with a dental arch of a patient based on a digital model of the mold;', 'forming the orthodontic aligner over the mold; and', 'trimming the orthodontic aligner; and, 'manufacturing the orthodontic aligner, wherein manufacturing the orthodontic aligner comprises receiving, by a processor, a digital representation of the orthodontic aligner, the digital representation having been generated based on imaging of the orthodontic aligner;', 'analyzing, by the processor, the digital representation of the orthodontic aligner to identify a quality-related property of the orthodontic aligner;', 'determining, based on the quality-related property, that the orthodontic aligner comprises a manufacturing flaw; and', 'classifying, by the processor, the orthodontic aligner as requiring further inspection by a technician based on determining that the orthodontic aligner comprises the manufacturing flaw., 'assessing a quality of the orthodontic aligner, wherein assessing the quality of the orthodontic ...

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04-01-2018 дата публикации

SYSTEMS AND METHODS FOR MANUFACTURING CUSTOM SURGICAL INSTRUMENTS

Номер: US20180000468A1
Принадлежит: DePuy Synthes Products, Inc.

Systems and methods are disclosed in which customized instruments, e.g., surgical instruments, can be manufactured to provide improved ergonomics, comfort, and accuracy. Instruments can be customized based on various parameters, including a quantitative assessment of the user, desired or intended use of the instrument, user preferences, and so forth. Exemplary instrument properties which can be customized include size, geometry, durometer, mechanical assist, texture, color, markings, modulus of elasticity, sensor inclusion, sensor type, sensor feedback type, balance, finish, and weight. 1. A method for manufacturing a custom surgical instrument , comprising:receiving a data set representing one or more parameters of a user;generating, with a computer system, a custom instrument handle design based on the data set; andcontrolling a manufacturing system based on the generated instrument handle design to produce a custom surgical instrument handle.2. The method of claim 1 , further comprising generating the data set by capturing an image of the user using an imaging device and extracting anthropometric data from the captured image.3. The method of claim 2 , wherein the anthropometric data is anthropometric data of a hand of the user.4. The method of claim 2 , wherein the anthropometric data is derived from distances between anatomical landmarks of the user identified in the captured image.5. The method of claim 2 , wherein the anthropometric data comprises at least one of hand length claim 2 , mid finger length claim 2 , palm length claim 2 , palm width claim 2 , grip diameter claim 2 , and mid finger span.6. The method of claim 1 , wherein the data set includes force measurements of the user.7. The method of claim 6 , wherein the force measurements are indicative of at least one of the user's grip strength claim 6 , torque capability claim 6 , grip shape claim 6 , grip location claim 6 , and pressure point locations.8. The method of claim 6 , further comprising ...

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07-01-2021 дата публикации

Preoperatively planning an arthroplasty procedure and generating a corresponding patient specific arthroplasty resection guide

Номер: US20210000511A1
Принадлежит: Howmedica Osteonics Corp

A method of planning an arthroplasty procedure on a femur and tibia of a patient. The method includes receiving a first two-dimensional image of the femur and the tibia, and identifying, in the first two-dimensional image, a proximal femur feature, a distal tibia feature, and a bone contour. The method further includes running a transformation process to align a bone model representative of the femur and the tibia into a coordinate system with the first two-dimensional image, the bone model having a bone model contour that is aligned with the bone contour of the femur and the tibia in the first two-dimensional image. And the method further includes applying an implant model to the bone model in order to determine coordinate locations for the arthroplasty resection.

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07-01-2021 дата публикации

APPARATUS AND METHODS WITH SURGICAL GUIDES HAVING ROUTED LIQUID COOLANT IRRIGATION

Номер: US20210000568A1
Принадлежит:

Provided herein are surgical guides with internal channels for irrigation cooling. In one embodiment, an apparatus for guiding a surgical instrument includes a proximal side and a distal side. A first channel is configured to guide a material removal device, where the first channel extends from the proximal side of the apparatus to the distal side of the apparatus. A second channel configured to direct irrigation fluid, where the second channel extends from the proximal side of the of the apparatus to the distal side of the apparatus. The first channel is separate from the second channel. A method of performing a surgical procedure and a method of manufacturing a surgical guide are also disclosed. In certain embodiments, the surgical guides may be manufactured via additive manufacturing processes, including for example, three-dimensional printing processes. 121-. (canceled)22. A method of manufacturing a surgical guide , the method comprising:determining a plurality of parameters for a guide channel in a surgical guide, wherein the guide channel is configured to guide a material removal device;determining a plurality of parameters for an irrigation channel, wherein the irrigation channel is configured to direct irrigation through the surgical guide; andforming the surgical guide with the guide channel and the irrigation channel, wherein the irrigation channel is separate from the guide channel.23. The method of wherein forming the surgical guide comprises an additive manufacturing (AM) process.24. The method of wherein forming the surgical guide comprises a three-dimensional (3D) printing process.25. The method of wherein the plurality of parameters for an irrigation channel comprises a location for a coupling mechanism to couple the irrigation channel to a source of irrigation fluid.26. The method of wherein the location for the coupling mechanism is manually selected by a user.27. The method of wherein the plurality of parameters for the irrigation channel ...

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07-01-2021 дата публикации

BIOMIMETIC PLYWOOD MOTIFS FOR BONE TISSUE ENGINEERING

Номер: US20210000602A1

The invention relates generally to generation of biomimetic scaffolds for bone tissue engineering and, more particularly, to multi-level lamellar structures having rotated or alternated plywood designs to mimic natural bone tissue. The invention also includes methods of preparing and applying the scaffolds to treat bone tissue defects. The biomimetic scaffold includes a lamellar structure having multiple lamellae and each lamella has a plurality of layers stacked parallel to one another. The lamellae and/or the plurality of layers is rotated at varying angles based on the design parameters from specific tissue structural imaging data of natural bone tissue, to achieve an overall trend in orientation to mimic the rotated lamellar plywood structure of the naturally occurring bone tissue. 1. A method of preparing a biomimetic scaffold , comprising:obtaining a scaffold material comprising a material selected from the group consisting of metal, metal alloy, polymer, ceramic, and composites and blends thereof; forming the scaffold material into a plurality of layers;', 'stacking the plurality of layers; and', 'aligning the plurality of layers; and, 'conducting an additive manufacturing process, comprisingrotating or alternating one or more of the plurality of layers to achieve an overall trend that mimics angular displacement of lamella in a rotated plywood lamellar structure of natural bone tissue.2. The method of claim 1 , further comprising:performing a structural imaging analysis of natural bone tissue comprising a rotated or an alternated plywood lamellar structure;employing data from the structural imaging analysis to specify design parameters of the biomimetic scaffold and to determine angular displacement of lamella in the rotated or alternated plywood lamellar structure.3. The method of claim 1 , wherein the scaffold material exhibits one or more properties selected from the group consisting of biodegradable claim 1 , bioresorbable claim 1 , bioabsorbable claim 1 ...

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04-01-2018 дата публикации

INSERTABLE AND PREFABRICATED ATTACHMENTS FOR AN ORAL APPLIANCE

Номер: US20180000564A1
Принадлежит:

A plastic shell such as an orthodontic aligner has an interior shape that substantially conforms to a current or future dental arch of a patient. The plastic shell includes a hollow feature comprising a cavity. The plastic shell additionally includes an object inserted into the cavity, wherein the object provides structural strength to the plastic shell at a location of the hollow feature and does not interfere with a fit of the plastic shell onto the dental arch of the patient. 1. A method comprising:attaching an object to a mold of a dental arch;forming a shell over the mold and the object; andremoving the shell and the object from the mold, wherein the object is retained inside of the shell.2. The method of claim 1 , wherein forming the shell over the mold and the object comprises thermoforming or pressure forming the shell over the mold and the object.3. The method of claim 1 , wherein the object comprises an adhesive on at least a portion of the object that contacts the shell claim 1 , and wherein the adhesive bonds the shell to the object.4. The method of claim 1 , further comprising:performing at least one of laser welding or ultrasonic welding to bond the object to the shell.5. The method of claim 1 , wherein the object comprises plastic and the shell comprises a thermoplastic.6. The method of claim 1 , wherein the mold comprises a first registration feature for attaching the object claim 1 , wherein the object comprises a second registration feature for mating to the first registration feature claim 1 , and wherein attaching the object to the mold comprises mating the second registration feature to the first registration feature.7. The method of claim 1 , further comprising:determining a size and shape of the object based on the dental arch; andmanufacturing the object to have the size and the shape.8. The method of claim 1 , further comprising:cutting a slot into the shell, wherein the slot is configured to receive and retain at least a portion of an ...

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04-01-2018 дата публикации

High strength three dimensional fabricating material systems and methods for producing dental products

Номер: US20180000570A1
Принадлежит: Dentsply Sirona Inc

This invention relates to printable high strength/toughness polymerizable material systems for making dental products such as artificial teeth, dentures, splints, veneers, inlays, onlays, orthodontic appliances, aligners, copings, frame patterns, crowns and bridges and the like. A DLP, stereolithography, modified or their modification and combination based printer is used to cure polymerizable material in several different methods of this invention to build-up the object. The resulting three-dimensional object has good dimensional stability.

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04-01-2018 дата публикации

POWDER MATERIAL FOR FORMING THREE-DIMENSIONAL OBJECT, MATERIAL SET FOR FORMING THREE-DIMENSIONAL OBJECT, METHOD FOR PRODUCING THREE-DIMENSIONAL OBJECT, THREE-DIMENSIONAL OBJECT PRODUCING APPARATUS, AND THREE-DIMENSIONAL OBJECT

Номер: US20180000571A1
Автор: WATANABE Masaki
Принадлежит:

Provided is a powder material for forming a three-dimensional object, the powder material containing granulated particles containing: a resin; and inorganic particles of which primary particles have a volume average particle diameter of 1 micrometer or less, wherein the granulated particles have a volume average particle diameter of 10 micrometers or greater but 70 micrometers or less and a BET specific surface area of 6 m/g or greater but 8 m/g or less. 1. A powder material for forming a three-dimensional object , the powder material comprisinggranulated particles that comprise a resin and inorganic particles of which primary particles have a volume average particle diameter of 1 micrometer or less,{'sup': 2', '2, 'wherein the granulated particles have a volume average particle diameter of 10 micrometers or greater but 70 micrometers or less and a BET specific surface area of 6 m/g or greater but 8 m/g or less.'}2. The powder material for forming a three-dimensional object according to claim 1 ,wherein the granulated particles have an average circularity of 0.960 or greater.3. The powder material for forming a three-dimensional object according to claim 1 ,{'sup': 3', '3, 'wherein the granulated particles have an untamped density of 1.00 g/cmor greater but 1.40 g/cmor less.'}4. The powder material for forming a three-dimensional object according to claim 1 ,wherein a rate of mass reduction from before to after the granulated particles are heated at 1,000 degrees C. for 1 hour is 5% by mass or less.5. The powder material for forming a three-dimensional object according to claim 1 ,wherein the resin comprises a water-soluble resin.6. The powder material for forming a three-dimensional object according to claim 1 ,wherein the resin comprises an acidic functional group.7. The powder material for forming a three-dimensional object according to claim 1 ,wherein the resin comprises either a polyacrylic acid or a polyvinyl alcohol.8. The powder material for forming a three ...

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06-01-2022 дата публикации

METHOD FOR MODIFYING THE DIMENSIONS OF A CAST IRON PUMP PART

Номер: US20220001447A1
Принадлежит:

A method for modifying a dimension of a cast iron pump part features placing a cast iron pump part on a base plate of a directed energy deposition (DED) machine; selecting a metal deposition procedure for depositing a metal having a combination of one or more Nickel Alloys or Nickel powders on the cast iron pump part; and depositing the metal on the cast iron pump part to modify the dimension of the cast iron pump part, based upon the metal deposition procedure selected. The selecting of the metal deposition procedure includes forming the metal by mixing metal powders that include a Nickel Alloy “A” in a specified mixed ratio with a pure Nickel powder “B” for depositing on the cast iron pump part. 120-. (canceled)21. A cast iron pump component/part made or manufactured using steps in a method for modifying a dimension of a cast iron pump part , comprising steps forplacing a cast iron pump component/part on a base plate of a directed energy deposition (DED) machine;selecting a metal deposition procedure for depositing a metal having a combination of one or more Nickel Alloys or Nickel powders on the cast iron pump component/part; anddepositing the metal on the cast iron pump component/part to modify the dimension of the cast iron pump component/part, based upon the metal deposition procedure selected.22. A cast iron pump component/part according to claim 21 , wherein the selecting of the metal deposition procedure comprises forming the metal by mixing metal powders that include a Nickel Alloy “A” in a specified mixed ratio with a pure Nickel powder “B” for depositing on the cast iron pump part.23. A cast iron pump component/part according to claim 22 , wherein the Nickel Alloy “A” comprises a High Nickel Alloy “A” that includes Inconel 625 or Inconel 718.24. A cast iron pump component/part according to claim 22 , wherein the specified mixed ratio of the Nickel Alloy “A” and the pure Nickel powder “B” includes percentages ranging from 50-75/25-50 claim 22 , including ...

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06-01-2022 дата публикации

WIRE ARC ADDITIVE MANUFACTURING METHOD FOR HIGH-STRENGTH ALUMINUM ALLOY COMPONENT, EQUIPMENT AND PRODUCT

Номер: US20220001476A1
Принадлежит:

The disclosure relates to the field of wire arc additive manufacturing, and specifically discloses a wire arc additive manufacturing method for a high-strength aluminum alloy component, equipment and a product. A high-strength aluminum alloy is modified by using a MXene nanomaterial, and wire arc additive manufacturing is performed by using the modified high-strength aluminum alloy as a raw material, and a nanosecond laser beam is applied during the wire arc additive manufacturing to achieve an enhanced arc cathode atomization cleanup function to remove impurities, thus obtaining a high-strength aluminum alloy component without defects. The disclosure can solve the problem of very difficult forming in wire arc additive manufacturing of a high-strength aluminum alloy, and also solve the problems of many pores, liability to crack and lots of impurities during additive manufacturing of the high-strength aluminum alloy, so that a high-strength aluminum alloy component without defects can be produced. 1. A wire arc additive manufacturing method for a high-strength aluminum alloy component , comprising:modifying a high-strength aluminum alloy by using a MXene nanomaterial;using the modified high-strength aluminum alloy as raw material for wire arc additive manufacturing;applying a nanosecond laser beam when manufacturing to achieve an enhanced arc cathode atomization cleanup function to remove impurities, andobtaining a high-strength aluminum alloy component without defects.2. The wire arc additive manufacturing method for a high-strength aluminum alloy component according to claim 1 , further comprising:S1: mixing the high-strength aluminum alloy with the MXene nanomaterial to obtain a MXene-modified high-strength aluminum alloy filler wire;S2: conveying the MXene-modified high-strength aluminum alloy filler wire to a specified position and performing arc starting to form a molten pool, and at the same time providing a nanosecond pulse laser beam for scanning movement to ...

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06-01-2022 дата публикации

INCLINED STRUCTURE AND METHOD OF MANUFACTURING SAME

Номер: US20220001491A1
Принадлежит: KAWASAKI JUKOGYO KABUSHIKI KAISHA

A method of manufacturing an inclined structure extending in an oblique direction from a surface of a base metal includes: forming a base portion by stacking a plurality of build-up layers on the surface of the base metal, each of the plurality of build-up layers being formed by a plurality of beads, the base portion including a reference surface inclined at an opposite side of the oblique direction across a perpendicular line of the surface of the base metal; and forming a projecting portion by stacking a plurality of build-up layers on the reference surface of the base portion, each of the plurality of build-up layers being formed by a plurality of beads, the projecting portion extending in the oblique direction from the base portion. 1. A method of manufacturing an inclined structure extending in an oblique direction from a surface of a base metal ,the method comprising:forming a base portion by stacking a plurality of build-up layers on the surface of the base metal, each of the plurality of build-up layers being formed by a plurality of beads, the base portion including a reference surface inclined at an opposite side of the oblique direction across a perpendicular line of the surface of the base metal; andforming a projecting portion by stacking a plurality of build-up layers on the reference surface of the base portion, each of the plurality of build-up layers being formed by a plurality of beads, the projecting portion extending in the oblique direction from the base portion.2. The method according to claim 1 , wherein the inclined structure has an annular shape which increases or decreases in diameter in a direction away from the base metal.3. The method according to claim 1 , wherein stacking of the plurality of build-up layers on the surface of the base metal and stacking of the plurality of build-up layers on the reference surface of the base portion are performed by laser metal deposition.4. The method according to claim 3 , wherein:powder is used as a ...

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06-01-2022 дата публикации

LAYER-BASED DEFECT DETECTION USING NORMALIZED SENSOR DATA

Номер: US20220001497A1
Принадлежит: Sigma Labs, Inc.

The disclosed embodiments relate to the monitoring and control of additive manufacturing. In particular, a method is shown for removing errors inherent in thermal measurement equipment so that the presence of errors in a product build operation can be identified and acted upon with greater precision. Instead of monitoring a grid of discrete locations on the build plane with a temperature sensor, the intensity, duration and in some cases position of each scan is recorded in order to characterize one or more build operations. 1. (canceled)2. A method comprising:generating an energy beam;directing the energy beam across a work piece along a plurality of scan lines to fuse a layer of powder to the work piece, wherein each scan line of the plurality of scan lines includes a respective scan length;acquiring data from an optical sensor arranged to receive optical emissions from the layer while the energy beam is directed across the work piece; andgenerating, using the acquired data, a baseline characteristic curve of a variation of optical emission intensity for the plurality of scan lines.3. The method of wherein a unique baseline characteristic curve is generated for each respective layer that is fused to the work piece.4. The method of further comprising comparing the baseline characteristic curve to a characteristic curve of a same layer of a different work piece to detect a defect in the different work piece.5. The method of wherein the baseline characteristic curve is corrected for a variation in the scan length of each of the plurality of scan lines.6. The method of wherein the baseline characteristic curve is corrected for a variation in a distance between the optical sensor and each respective scan line.7. The method of wherein the data comprises an intensity of the optical emissions from the layer for each scan line of the plurality of scan lines.8. The method of wherein the data from the optical sensor indicates a temperature at the layer.9. The method of ...

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06-01-2022 дата публикации

THREE DIMENSIONAL PRINTING

Номер: US20220001587A1
Принадлежит:

Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an extrusion nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to extruding the filament from the extrusion nozzle. 1. A method for manufacturing a part , the method comprising steps of:adhering a coated continuous core reinforced filament to a surface; anddragging the coated continuous core reinforced filament from a nozzle of a printhead when the printhead is moved relative to the surface.2. The method of claim 1 , wherein the coated continuous core reinforced filament is substantially void free.3. The method of claim 1 , wherein a core of the coated continuous core reinforced filament comprises a multifilament core.4. The method of claim 1 , wherein prior to the step of dragging claim 1 , the coated continuous core reinforced filament is adhered to a point on the surface.5. The method of claim 4 , wherein the point is an anchor point.6. The method of claim 5 , wherein the core of the coated continuous core reinforced filament is substantially impregnated with a matrix material.7. The method of claim 6 , wherein the coating surrounding the coated continuous core reinforced filament is a matrix material.8. The method of claim 6 , further comprising affixing the dragged coated reinforced filament to an opposing section of a gap claim 6 , such that the coated continuous core reinforced filament bridges the gap from the anchor point to the affixed point.9. A method for manufacturing a part claim 6 , the method comprising steps of:coextruding a continuous core reinforced filament and a matrix material;adhering the coated continuous core ...

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06-01-2022 дата публикации

Methods for Forming Three-Dimensional Polymeric Articles

Номер: US20220001597A1
Автор: Sodano Henry A., Tu Ruowen
Принадлежит:

The disclosure relates to methods of forming three-dimensional (3D) polymeric articles and additive manufacturing apparatuses for the same. The methods include providing a polymeric solution comprising a polymer dissolved in a solvent; providing a non-solvent, wherein the solvent is miscible in the non-solvent, and the polymer is insoluble in the non-solvent; and injecting the polymeric solution into the non-solvent in a pre-determined 3D pattern to provide a 3D polymeric article. 1. A method of forming a three-dimensional (3D) polymeric article , the method comprising:providing a polymeric solution comprising a polymer dissolved in a solvent;providing a non-solvent, wherein the solvent is miscible in the non-solvent, and the polymer is insoluble in the non-solvent; andinjecting the polymeric solution into the non-solvent at a temperature of 15° C. or less or at least 30° C. in a pre-determined 3D pattern, thereby precipitating the polymer from the polymeric solution in the non-solvent as a solid polymeric material to provide the 3D polymeric article.2. A method of forming a three-dimensional (3D) polymeric article , the method comprising:providing a polymeric solution comprising a polymer dissolved in a solvent;providing a non-solvent and a salt dissolved in the non-solvent, wherein the solvent is miscible in the non-solvent, and the polymer is insoluble in the non-solvent; andinjecting the polymeric solution into the non-solvent in a pre-determined 3D pattern, thereby precipitating the polymer from the polymeric solution in the non-solvent as a solid polymeric material to provide the 3D polymeric article.3. A method of forming a three-dimensional (3D) polymeric article , the method comprising:providing a polymeric solution comprising a thermosetting resin dissolved in a solvent and a crosslinking catalyst or initiator dissolved in the solvent;providing a non-solvent, wherein the solvent is miscible in the non-solvent, and the thermosetting resin is insoluble in ...

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06-01-2022 дата публикации

3D PRINTING USING ROTATIONAL COMPONENTS AND IMPROVED LIGHT SOURCES

Номер: US20220001598A1
Принадлежит:

Methods, devices, and systems for efficient 3D printing are set forth. Some embodiments utilize a circular-shaped build area revolving symmetrically around a single center point utilizing a semi-continuous or continuous helical printing process. Polymerizable build material is fed in a controlled manner to a build region where it is irradiated to cause solidification of the build material so as to provide a polymerization gradient zone comprising liquid polymerizable material, partially cured polymerizable material and fully cured polymerized material. Polymerization inhibitors can be provided to retard polymerization in selected regions of the build. The method can also include delivery of supporting materials to aid in maintaining the 3D structure during the build process. 1. A method of forming a three-dimensional object , comprising:providing a carrier and an optically transparent member having a build surface, with a build region between said carrier and said build surface;filling at least a portion of said build region with a polymerizable liquid;irradiating said build region through said optically transparent member to form a solidified polymer from said polymerizable liquid while advancing said carrier away from said build surface to form said three-dimensional object from said solidified polymer, while also concurrently and continuously maintaining a polymerization gradient zone of polymerizable liquid in contact with said build surface, the polymerization gradient zone located between said solidified or partially solidified polymer and the build surface, said polymerizable liquid comprising a free radical polymerizable material and a polymerization inhibitor or retarder,wherein said carrier and said build surface have a substantially perpendicular central axis, said carrier and/or said build surface rotating around said central axis,said build surface having at least one channel formed therein such that filling at least a portion of said build region is ...

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06-01-2022 дата публикации

Process for Forming Porous Three Dimensional Expanded Polytetrafluoroethylene Articles

Номер: US20220001602A1
Принадлежит:

An additive manufacturing process is provided to produce integral 3-dimensional (3D) articles by laminating together a plurality of expanded polytetrafluoroethylene (ePTFE) membranes. The process includes repetitive cycles of ePTFE membrane lamination paired with laser cutting/bonding to produce a desired geometry based on a predefined pattern. The process may be practiced manually or may be configured to work with commercially available LOM machines/systems developed for use with other roll-to-roll processible materials, such as paper 1. A process to form an integral three dimensional (3D) article from a plurality of expanded polytetrafluoroethylene (ePTFE) membranes comprising:a. providingi. a base ePTFE membrane at least partially coated with an adhesive; andii. an additional ePTFE membrane at least partially coated with an adhesive;b. laser cutting the base ePTFE membrane into a desired pattern;c. bonding the additional ePTFE membrane to the laser cut base ePTFE tape to form a multi-layered structure;d. laser cutting the bonded, additional ePTFE membrane in the multilayer structure into a desired pattern;e. bonding a further additional ePTFE membrane at least partially coated with an adhesive to the multilayered structure;f. laser cutting the further additional ePTFE membrane bonded to the multilayered structure;g. repeating steps (e), (f) or a combination of (e) and (f) until a desired 3D article is formed having a plurality of ePTFE membrane layers.2. The process of claim 1 , wherein bonding steps (c) and (e) comprise heating claim 1 , pressing claim 1 , or a combination thereof.3. The process of claim 2 , wherein the heating comprises a heat treatment of a sufficient time and temperature to melt or cure the adhesive.4. The process of claim 1 , wherein the ePTFE membrane at least partially coated with adhesive is supplied as a continuous sheet.5. The process of claim 1 , comprising an initial step of forming a 3D pattern used to determine the desired pattern ...

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06-01-2022 дата публикации

METHOD AND APPARATUS FOR CONTINUOUS COMPOSITE THREE-DIMENSIONAL PRINTING

Номер: US20220001606A1
Автор: Tyler Kenneth Lyle
Принадлежит: Continuous Composites Inc.

A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material. 1. An apparatus for additive manufacturing of a three-dimensional object , comprising:a nozzle configured to emit a fiber together with a polymer;a feeder configured to feed the fiber to the nozzle;a device configured to harden the polymer;a mechanical apparatus configured to move the nozzle during emitting to form the three-dimensional object from the fiber and the polymer; anda control unit programmed to cause the mechanical apparatus to move the nozzle at a rate faster than a rate at which the feeder feeds the fiber to the nozzle during emitting.2. The apparatus of claim 1 , wherein moving the nozzle at the faster rate generates tension within the fiber.3. The apparatus of claim 1 , wherein moving the nozzle at the faster rate causes the fiber to be pulled from the nozzle.4. The apparatus of claim 1 , wherein the device is configured to create an environment that causes the polymer to harden.5. The apparatus of claim 4 , wherein the device is configured to regulate a temperature of the environment.6. The apparatus of claim 1 , wherein the device is configured to harden the polymer at a location outside of the nozzle.7. The apparatus of claim 1 , wherein the nozzle is configured to create an environment that maintains the polymer as a liquid inside of the nozzle.8. The apparatus of claim 1 , wherein the polymer is a ...

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06-01-2022 дата публикации

3-D PRINTER

Номер: US20220001612A1
Принадлежит:

A method of operating a 3-D printer apparatus includes a tank structure with a bottom wall with a printing area defined above and spaced apart from the bottom wall. A gas permeable liquid within the tank overlays the bottom wall of the tank structure defining a first mobile layer below the printing area. An inhibition liquid within the tank overlays the gas permeable liquid defining a second mobile layer below the printing area. A polymerizable resin overlays the inhibition liquid and flows into the printing area. Positioning of an object carrier controlled such that a lower surface of the object carrier is initially located within the polymerizable resin and within the printing area. Operation of a resin curing device beneath the bottom wall provides light to the printing area polymerizing predetermined portions of the polymerizable resin forming an object attached to the lower surface of the object carrier. 1. A 3-D printer apparatus , comprisinga tank structure having bottom wall and a printing area located above and spaced apart from the bottom wall;a gas permeable liquid within the tank above and along the bottom wall of the tank structure defining a first mobile layer below the printing area;an inhibition liquid within the tank above the gas permeable liquid defining a second mobile layer below the printing area;a polymerizable resin above the inhibition liquid and located within the printing area;an object carrier initially located within the tank during a printing process;a carrier movement device attached to the object carrier;a resin curing device configured to provide light to the printing area; andan electronic controller controlling the printing process and being in electronic communication with the carrier movement device and the resin curing device, the electronic controller being configured to control positioning and movement of the object carrier via operation of the carrier movement device and controlling operation of the resin curing device.2. The ...

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06-01-2022 дата публикации

Additive manufacturing method and system

Номер: US20220001614A1
Автор: Georg Fey
Принадлежит: AMCM GmbH

The invention relates to a method for the additive manufacturing of at least one three-dimensional object (1) by means of a system comprising a coating unit (40) and at least two irradiation units (50), the irradiation areas of which partially overlap or are adjacent to each other, wherein the irradiation areas are adapted so that a total irradiation period for selectively solidifying one or more layers of applied build-up material (30) is minimised as required. The invention further relates to a system for additive manufacturing of three-dimensional objects and a computer-readable storage medium.

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06-01-2022 дата публикации

Method for Producing a Three-Dimensional Shaped Object by Means of Layer-by-Layer Material Application

Номер: US20220001627A1
Автор: Mathea Hans
Принадлежит:

In a method for producing a three-dimensional mold and a three-dimensional shaped object by means of layer-by-layer material application, geometry data for the shaped object, a support part having a base surface for holding the three-dimensional shaped object, and a first and a second material that can be solidified are made available. In the solidified state, the second material includes at least one main component that can be cross-linked by means of treatment with energy, and a latent hardener that can be thermally activated, by means of which chemical cross-linking of the main component can be triggered by means of the effect of heat. To form a negative-shape layer, the first material is applied to the base surface and/or to a solidified material layer of the three-dimensional shaped object situated on this surface, in accordance with the geometry data, in such a manner that the negative-shape layer has at least one cavity that has a negative shape of a material layer of the shaped object to be produced. The negative-shape layer is solidified. To form a shaped-object layer, the cavity is filled with the second material, and afterward its main component is partially cross-linked by means of treatment with energy, and solidified. Regions of the solidified negative-shape layer and/or shaped-object layer that project beyond a plane arranged at a distance from the base surface are removed by means of material removal. The steps mentioned above are repeated at least once. The main component is further cross-linked by means of a heat treatment, and solidified in such a manner that the second material has a greater strength than the solidified first material and the second material after partial cross-linking. The negative-shape layers are removed from the shaped object. 1. A method for producing a three-dimensional shaped object by means of layer-by-layer material application , wherein geometry data for the shaped object , a support part having a base surface for ...

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04-01-2018 дата публикации

Porous bone substitutes and method of preparing the same

Номер: US20180000987A1

A method of preparing a porous bone substitute is provided. The method includes preparing a ceramic paste including calcium phosphate-based ceramics, preparing a molded article formed of the ceramic paste based on a 3D rapid prototyping method, drying the molded article, and sintering the dried molded article.

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05-01-2017 дата публикации

FLUIDIC-CONTROLLED RESERVOIR CANNULA

Номер: US20170000966A1
Принадлежит:

A reservoir cannula is described that has a static fluidic control structure, in that it does not employ a membrane or other moving parts. Furthermore, the reservoir is open to ambient air instead of being sealed. In use, the reservoir cannula enables storage of oxygen and oxygen-rich gas in a storage chamber as well as in and around the patient's nasal passages and nasopharynx, which enables high volume oxygen delivery to the patient early in the next inhalation. Consequently, patients using this delivery mode can carry a smaller and lighter portable oxygen container for ambulatory oxygen, because lower flow oxygen is required to meet their oxygenation needs. In addition, patients requiring a higher flow of oxygen can achieve oxygenation levels previously achieved only by high flow mask or high flow nasal oxygen systems. 1. A cannula for controlling delivery of gas , comprising:an outer shell having an outer surface exposed to ambient air and an inner surface defining a reservoir chamber;an exhaust aperture extending through the outer shell to the reservoir chamber and having an open surface area dimension;a static structure disposed within the reservoir chamber and including a fluidic controller having a nasal port; anda nasal prong fitted to the nasal port and extending through the exhaust aperture, wherein the nasal prong has an outer area dimension which is less than the open surface area dimension of the exhaust aperture to permit gas to escape from the cannula.2. The cannula of claim 1 , wherein the fluidic controller further includes a supply port and a collection port.3. The cannula of claim 2 , wherein the fluidic controller controls delivery of gas from the reservoir chamber and the supply port in response to a breathing cycle.4. The cannula of claim 2 , wherein the collection port is in communication with the reservoir chamber.5. The cannula of claim 4 , further comprising a collection tube having a proximal end fitted to the collection port and a distal ...

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06-01-2022 дата публикации

Suction Anchors and Their Methods of Manufacture

Номер: US20220002961A1
Автор: Cotrell Jason Rust
Принадлежит: RCAM Technologies, Inc.

In a general aspect, suction anchors are presented for securing structures to an underwater floor. The suction anchors include a tubular body formed at least in part of cementitious materials and having a closed end and an open end. The tubular body includes an edge defining an opening for the open end. The edge is configured to penetrate the underwater floor. The suction anchors also include a port configured to fluidly-couple a cavity within the tubular body to an exterior of the tubular body. The suction anchors additionally include a pad eye extending from an outer surface of the tubular body and configured to couple to a mooring line. In another aspect, methods of manufacturing the suction anchors are also presented. 1. A method of manufacturing a suction anchor , comprising: a closed end and an open end,', 'an edge defining an opening for the open end and configured to penetrate an underwater floor, and', 'a port configured to fluidly-couple at least part of a cavity within the tubular body to an exterior of the tubular body; and, 'depositing layers of flowable cementitious material on top of each other to form at least part of a tubular body, the flowable cementitious material capable of hardening into solidified cementitious material, the tubular body comprisingsecuring a pad eye to an exterior wall of the tubular body, the pad eye configured to couple to a mooring line.2. The method of claim 1 , wherein the portion of the tubular body formed by the layers of flowable cementitious material comprises a perimeter wall defining a shape of the tubular body.3. The method of claim 1 , comprising:hardening the layers of flowable cementitious material into layers of solidified cementitious material.4. The method of claim 1 , comprising:disposing reinforcing elements in the flowable cementitious material before depositing the layers.5. The method of claim 1 , wherein depositing the layers of flowable cementitious material comprises embedding a support structure in ...

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07-01-2021 дата публикации

TOY BUILDING BRICKS MADE OF BIOPOLYMERIC MATERIAL

Номер: US20210001240A1
Принадлежит:

The present invention relates to toy building elements made of a biopolymeric material. The present invention also relates to a method of manufacturing said toy building elements. 1. A toy building element made of a biopolymeric material.2. The toy building element according to claim 1 , wherein the toy building element is manufactured by processing of a resin comprising a bio-based polymer and/or a hybrid bio-based polymer and/or a recycled polymer.3. The toy building element according to claim 2 , wherein the toy building element is manufactured by injection moulding and/or additive manufacturing of a resin comprising a bio-based polymer and/or a hybrid bio-based polymer and/or a recycled polymer.4. The toy building element according to claim 2 , wherein the bio-based polymer is selected from the group consisting of polylactic acid (PLA) claim 2 , polyethylene (PE) claim 2 , polypropylene (PP) claim 2 , polyglycolic acid (PGA) claim 2 , poly(lactide-co-glycolide) (PLGA) claim 2 , polybutylene succinate (PBS) claim 2 , polytrimethylene furandicarboxylate (PTF) claim 2 , polyhydroxybutyrate (PHB) claim 2 , polyhydroxyvalerate (PHV) claim 2 , poly(hydroxybutyrate-hydroxyvalerate) (PHBV) claim 2 , polyimide (PA) claim 2 , polyester amide (PEA) claim 2 , polyethylene furanoate (PEF) claim 2 , polyebutylene furanoate (PBF) claim 2 , polyethylene terephthalate (PET) claim 2 , polyethylene terephthalate glycol-modified (PETG) claim 2 , polyethylene terephthalate—isophthalic acid copolymer (PET-IPA) claim 2 , polyethylene terephthalate naphthalene (PETN) claim 2 , polybutylene terephthalate (PBT) claim 2 , polytrimethylene terephthalate (PTT) claim 2 , thermoplastic polyurethane (TPU) claim 2 , cellulose acetate (CA) claim 2 , thermoplastic starch (TPS) claim 2 , diphenylisosorbide claim 2 , polyvinyl acetate (PVA) and polymethyl methacrylate (PMMA).5. The toy building element according to claim 2 , wherein the hybrid bio-based polymer is selected from the group consisting ...

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07-01-2021 дата публикации

MONOLITHIC TRACE-CONTAMINANT SORBENTS FABRICATED FROM 3D-PRINTED POLYMER PRECURSORS

Номер: US20210001305A1
Принадлежит: ADVANCED FUEL RESEARCH, INC.

High purity carbon sorbent monoliths that are particularly effective for the adsorption and subsequent desorption of trace-contaminants, such as ammonia, are produced by 3D-printing polymer monoliths, carbonizing them, and subsequently activating them to produce an effective amount of at least one type of oxygen species on exposed carbon surfaces. The high purity carbon sorbent monoliths are vacuum-regenerable on a time scale of a few minutes. 1. A method for the reversible removal of at least one trace contaminant from a gaseous environment that contains said at least one trace contaminant , comprising the steps:producing a porous, carbon sorbent monolith that is capable of sorption and desorption of said at least one trace contaminant, said capable sorbent monolith being produced by 3D-printing a polymer monolith from a polymer precursor, carbonizing said polymer monolith so as to produce a high-purity carbon monolith, and exposing said high-purity carbon monolith to an oxidizing environment under conditions sufficient to produce an additional at least about 0.25 percent of total carbon weight of at least one oxygen species on exposed surfaces of said high-purity carbon monolith;causing a volume of gas from a gaseous environment that contains said at least one trace contaminant to pass through said capable sorbent monolith, to thereby effect sorption of said at least one trace contaminant from said gas volume; andsubjecting said capable sorbent monolith to vacuum force to thereby effect desorption and removal of a substantial portion of the adsorbed said at least one trace contaminant therefrom.2. A method for the production of a carbon sorbent monolith for removing at least one gas from a gaseous environment in which the at least one gas is contained , comprising the steps:3D-printing of a polymer monolith from a polymer precursor;carbonizing said polymer monolith so as to produce a high-purity carbon monolith by exposure to elevated temperatures of at least ...

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03-01-2019 дата публикации

Process to produce high-strength and corrosion resistant alloy for patient-specific bioresorbable bone fixation implants and hardware

Номер: US20190001027A1
Принадлежит: Ohio State University, UNIVERSITY OF TOLEDO

A Quaternary Mg—Zn—Ca-based alloy and a heat treatment process for producing bioresorbable bone fixation implants are described thereof. The mechanical and biocorrosion properties of the fabricated Mg-based alloy were improved by combining careful selection of the alloy's chemical composition and subsequent post-shaping process (heat treatments). Heat treatment process is more privileged especially after fabricating the part into its final shape such as in additive manufacturing (3D-printing) and powder metallurgy. In this way, it is possible to produce biocompatible, strong and less corrosive patient-specific bone fixation hardware. Also, such heat-treated Mg—Zn—Ca-based parts can be further coated with various types of biocompatible ceramic coatings for slower and more tailored biocorrosion rates.

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04-01-2018 дата публикации

SMART SPORT DEVICE

Номер: US20180001183A1
Автор: Tran Bao, Tran Ha
Принадлежит:

An Internet of Thing (IoT) sport device includes a body with a processor, a camera and a wireless transceiver coupled to the processor. 1. A board , comprising:a body;a processor coupled to a wireless transceiver;a camera coupled to the elongated body to detect distance from another object; andan accelerometer disposed within the elongated body to detect acceleration of the board.2. The board of claim 1 , wherein at least one sensor selected from a sensor set comprising: a pressure sensor configured to detect at least one pressure event at an external surface location; a motion sensor configured to detect at least one motion event of the board; a digit motion sensor configured to detect at least one motion event of at least one digit of the user; a temperature sensor configured to detect a temperature at an external surface location.3. The board of claim 1 , comprising an EKG sensor.4. The board of claim 1 , comprising a hand exercise regimen selected from a hand exercise regimen set comprising at least one of: a physical therapy hand exercise regimen; a physical training hand exercise regimen; or a physical performance hand exercise regimen.5. The board of claim 1 , comprising a gesture identifying component configured to identify at least one hand gesture detected by at least one sensor; the memory configured to claim 1 , upon receiving an indication of a hand gesture identified by the gesture identifying component claim 1 , store data corresponding to the hand gesture in the memory; and the device interface configured to claim 1 , upon connecting to the device claim 1 , provide at least some of the stored data corresponding to the hand gesture to the device.6. The board of claim 1 , comprising a plurality of foot receptacles claim 1 , each having a sensor.7. The board of claim 1 , comprising a sensor worn by an opponent in wireless communication with the processor to communicate the force of an impact from the board.8. The board of claim 1 , wherein the body ...

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04-01-2018 дата публикации

SMART DEVICE

Номер: US20180001184A1
Автор: Tran Bao, Tran Ha
Принадлежит:

An Internet of Thing (IoT) device includes a camera coupled to a processor; and a wireless transceiver coupled to the processor. Blockchain smart contracts can be used with the device to facilitate secure operation. 1. An Internet of Things (IOT) device , comprising:a device body;an accelerometer coupled to the body to detect acceleration;a sensor coupled to the body to detect an object from the body;a wireless transceiver; anda processor coupled to the transceiver, the accelerometer and sensor.2. The device of claim 1 , comprising a module to compare a third party behavior with a user behavior.3. The device of claim 1 , comprising a blockchain coupled to the processor to store data on ledger. The present invention relates to the Internet of Things (IoT).In one aspect, an Internet of Thing (IoT) device includes sensors such as a camera; a processor coupled to the light source and the sensor; and a wireless transceiver coupled to the processor.In another aspect, systems and methods disclosed for recommending lifestyle modification for a subject by using a DNA sequencer to generate genetic information; aggregating genetic information, environmental information, treatment data, and treatment response from a patient population; deep learning with a computer to generate at least one computer implemented classifier that predicts disease risks based on the aggregated genetic information, treatment data, and treatment response from a patient population; and recommending lifestyle modification to mitigate the disease risks.In another aspect, a system includes a substance to be consumed by a subject and one or more indicia labeling the substance with: genomic biomarkers; drug exposure and clinical response variability; risk for adverse events; genotype-specific dosing; polymorphic drug target and disposition genes; and treatment based on the biomarker.Advantages of the system may include one or more of the following. The system may make medical trials more efficient. This ...

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07-01-2021 дата публикации

Laser-solid-forming manufacturing device and method

Номер: US20210001400A1

A laser-solid-forming manufacturing device includes a laser emitter, a magnetic field generator, and a forming platform. The laser emitter emits a laser beam which acts on a feedstock to form a molten pool. The magnetic field generator includes a spiral copper coil, a first electrode and a second electrode. The spiral copper coil is formed by spirally winding a copper tube. The first and second electrodes are arranged at respective ends of the copper tube and are used for loading a voltage to generate a magnetic field in the spiral copper coil. At any time, the spiral copper coil sleeves an action point of the laser beam and the feedstock. A corresponding laser-solid-forming manufacturing method is also presented.

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01-01-2015 дата публикации

Method for building and using three-dimensional objects containing embedded identification-tag inserts

Номер: US20150001750A1
Принадлежит: Stratasys Inc

A method for building a three-dimensional object containing an identification-tag insert, the method comprising performing a build operation to form layers of the three-dimensional object using a layer-based additive technique, placing the identification-tag insert on at least a portion of the layers during the build operation, and reading information from the identification-tag insert.

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07-01-2021 дата публикации

Three-dimensional printing

Номер: US20210001401A1
Принадлежит: Hewlett Packard Development Co LP

In an example of a method for three-dimensional (3D) printing, build material layers are patterned to form an intermediate structure. During patterning, a binding agent is selectively applied to define a patterned intermediate part. Also during patterning, i) the binding agent and a separate agent including a gas precursor are, or ii) a combined agent including a binder and the gas precursor is, selectively applied to define a build material support structure adjacent to at least a portion of the patterned intermediate part. The intermediate structure is heated to a temperature that activates the gas precursor to create gas pockets in the build material support structure.

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07-01-2021 дата публикации

STANDOFF DISTANCE MONITORING AND CONTROL FOR DIRECTED ENERGY DEPOSITION ADDITIVE MANUFACTURING SYSTEMS

Номер: US20210001424A1
Принадлежит: NORSK TITANIUM AS

Additive manufacturing systems with standoff distance monitoring and control, which can be responsive, dynamic, and in real-time. These technologies can use a standoff distance measurement system to real-time monitor, read, or interrogate a workpiece or a substrate on which the workpiece is positioned, as the workpiece is moved past a directed energy source, or vice versa. These technologies can use a feedback controller to responsively and dynamically control the standoff distance in real-time based on data from the standoff distance measurement system. 1. A directed energy deposition additive manufacturing system comprising:a logic, a standoff distance measurement unit, a substrate, a torch, a feed unit, a material, and a mover, wherein logic causes the feed unit to output the material and the torch to output a plasma such that the plasma melts the material onto the substrate and a workpiece is thereby additively manufactured on the substrate, wherein the workpiece has a geometric profile, wherein the torch is vertically spaced apart from the workpiece such that a standoff distance is defined, wherein the logic causes the standoff distance measurement unit to monitor the geometric profile while the workpiece is being additively manufactured such that the logic causes the mover to move at least one of the torch relative to the substrate or the substrate relative to the torch in order to maintain the standoff distance.2. The directed energy deposition additive manufacturing system of claim 1 , wherein the standoff distance measurement unit includes a laser source and a camera claim 1 , wherein the logic causes the laser source to output a laser pattern onto the geometric profile such that a plurality of reflections are generated claim 1 , wherein the logic causes the camera to read the reflections claim 1 , wherein the standoff distance measurement unit monitors the geometric profile based on the reflections.3. The directed energy deposition additive manufacturing ...

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07-01-2021 дата публикации

IRRADIATION DEVICE, METAL SHAPING DEVICE, METAL SHAPING SYSTEM, IRRADIATION METHOD, AND METHOD FOR MANUFACTURING METAL SHAPED OBJECT

Номер: US20210001428A1
Принадлежит: FUJIKURA LTD.

The present invention causes residual stress, which may be generated in a metal shaped object (MO), to be small. A metal shaping device includes an irradiation device (A). The irradiation device (A), which is configured to irradiate a powder bed (PB) containing a metal powder with laser light (L), is able to be switched between (i) a focused state in which a beam spot diameter (D) of laser light (L) on a surface of the powder bed (PB) has a first value and (ii) a defocused state in which the beam spot diameter (D) of the laser light (L) on the surface of the powder bed (PB) has a second value which is larger than the first value. 1. An irradiation device for use in metal shaping , comprising:an irradiating section configured to irradiate, with laser light, a powder bed containing a metal powder,the irradiating section being able to be switched between (i) a focused state in which a beam spot diameter of the laser light on a surface of the powder bed has a first value and (ii) a defocused state in which the beam spot diameter of the laser light on the surface of the powder bed has a second value which is larger than the first value.2. The irradiation device according to claim 1 , wherein:when the irradiating section is in the focused state, a temperature of a region of the surface of the powder bed, which region is irradiated with the laser light, is not less than a melting point of the metal powder; andwhen the irradiating section is in the defocused state, the temperature of the region of the surface of the powder bed, which region is irradiated with the laser light, is 0.5 times to 0.8 times as high as the melting point of the metal powder.3. The irradiation device according to claim 1 , whereinthe irradiating section is configured to be transitioned from the focused state to the defocused state or transitioned from the defocused state to the focused state, while a position of an irradiation point irradiated with the laser light on the surface of the powder bed is ...

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04-01-2018 дата публикации

Filter Element and Method of Manufacturing a Filter Element

Номер: US20180001236A1
Принадлежит: CATERPILLAR INC.

A filter element for the filtration of fluids can be manufactured from powdered metal using a laser manufacturing process. The powdered metal is deposited in a layer on fabrication platform and a laser beam is directed toward the layer of material so that the powdered metal granules fuse together to form a first component of the filter element. Successive layers of powdered metal can be deposited over the first component and also fused with the laser beam to form additional components. During the manufacturing process, the power or scan rate of the laser beam many be changed so that the formed layers of the filter element may have different porosity characteristics, for example, with certain portions being fluid permeable and other portions being fluid impermeable. 1. A filter element manufactured by a laser manufacturing process , the filter element comprising:a first component corresponding a filtration media and having a first porosity that is permeable to fluid; anda second component corresponding to a solid component of the filter element and having a second porosity less than the first porosity and that is impermeable to fluid;wherein the first component and the second component are manufactured from powdered metal and are formed integrally adjacent to each other by a laser beam.2. The filter element of claim 1 , wherein the second component is a brazing barrier.3. The filter element of claim 2 , further comprising a third component having a third porosity different from the second porosity claim 2 , the third porosity configured to receive flow of a brazing material.4. The filter element of claim 3 , further comprising a solid housing component joined to the third component by brazing.5. The filter element of claim 4 , wherein the filtration media has a cup-like shape with a closed top and an opened rim; the second component is formed as a first annular collar disposed adjacently around the opened rim; and the third component is formed as a second annular ...

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07-01-2016 дата публикации

UNINTERUPPTED FILTERING SYSTEM FOR SELECTIVE LASER MELTING POWDER BED ADDITIVE MANUFACTURING PROCESS

Номер: US20160001364A1
Принадлежит:

A solid freeform manufacturing system includes a manufacturing chamber containing a powder based additive manufacturing device. The manufacturing chamber is connected to an environmental control chamber. The environmental control chamber contains environmental control devices including fans, filters, and an inert gas source. An interconnection between the environmental control chamber and manufacturing chamber allows an inert, contaminant free manufacturing environment. 1. A solid freeform object manufacturing system comprising:a manufacturing chamber containing a powder based additive manufacturing device;a first environmental control chamber containing environmental control devices; andan interconnection between the manufacturing chamber and the first environmental control chamber.2. The system of claim 1 , wherein the additive manufacturing device is selected from the group consisting of:a direct laser sintering apparatus;a direct laser melting apparatus;a selective laser sintering apparatus;a selective laser melting apparatus;a laser engineered net shaping apparatus;an electron beam melting apparatus; anda direct metal deposition apparatus.3. The system of claim 1 , wherein the environmental control chambers contain at least a blower claim 1 , filter claim 1 , control system claim 1 , and inert gas source.4. The system of claim 3 , wherein the inert gas source comprises helium claim 3 , neon claim 3 , argon claim 3 , nitrogen claim 3 , and mixtures thereof.5. The system of claim 1 , wherein interconnection comprises duct work claim 1 , valves claim 1 , and control systems.6. The system of claim 3 , wherein valve operation is automatic claim 3 , semi-automatic claim 3 , or with manual override.7. The system of claim 3 , wherein filters in environmental control chambers have finite lifetimes due to filter clogging.8. The system of claim 1 , wherein at least a second environmental control chamber is interconnected to the manufacturing chamber.9. The system of claim ...

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02-01-2020 дата публикации

ENHANCED MICROCHANNEL OR MESOCHANNEL DEVICES AND METHODS OF ADDITIVELY MANUFACTURING THE SAME

Номер: US20200001265A1
Принадлежит:

Chemical processors are configured to reduce mass, work in conjunction with solar concentrators, and/or house porous inserts in microchannel or mesochannel devices made by additive manufacturing. Methods of making chemical processors containing porous inserts by additive manufacturing are also disclosed. 1. A solar-powered apparatus , comprising a solar concentrator having a concave shape and a dome-shaped chemical processor is adapted to conduct a unit operation is disposed in relation to the solar collector so that the convex face of the dome-shaped chemical processor faces the concave face of the solar concentrator; and wherein the convex face of the chemical processor comprises a tube or tubes for passage of a fluid to or from a central area of the dome to the peripheral area of the dome.2. The solar-powered apparatus of wherein the convex face of the dome-shaped chemical processor comprises a tube or tubes that are exposed on the surface of the dome.3. The solar-powered apparatus of wherein the convex face of the dome-shaped chemical processor comprises a tube or tubes comprise a methane reforming catalyst or a reverse-water gas shift catalyst.4. The solar-powered apparatus of wherein convex face of the dome-shaped chemical processor comprises a tube or tubes providing radial fluid flow from a source inlet or source manifold near a central region of the dome to a perimeter of the dome and comprising a plurality of channels providing radial fluid flow from the perimeter to a receiving manifold claim 1 , wherein the receiving manifold is located near the central region of the dome.5. The solar-powered apparatus of wherein the tube or tubes comprise a porous catalyst insert.6. The solar-powered apparatus of wherein the tube or tubes comprise two portions claim 1 , a first portion and a second portion claim 1 , that are separated by a nonporous claim 1 , thermally conductive divider claim 1 , wherein the first portion comprises a catalyst and wherein the perimeter ...

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06-01-2022 дата публикации

SYSTEMS AND METHODS FOR PERIODIC NODAL SURFACE BASED REACTORS, DISTRIBUTORS, CONTACTORS AND HEAT EXCHANGERS

Номер: US20220003503A1
Принадлежит:

The present disclosure relates to a transport mechanism apparatus for transporting at least one of a gas or a fluid. The transport mechanism may have an inlet, an outlet and an engineered cellular structure forming a periodic nodal surface, which may include a triply periodic minimal surface (TPMS) structure. The structure is formed in a layer-by-layer three dimensional (3D) printing operation to include cells propagating in three dimensions, where the cells include non-intersecting, continuously curving wall portions having openings, and where the opening in the cells form a plurality of flow paths throughout the transport mechanism from the inlet to the outlet, and where portions of the cells form the inlet and the outlet. 1. A transport mechanism apparatus for transporting at least one of a gas or a liquid , comprising:an inlet;an outlet; andan engineered cellular structure formed in a three dimensional (3D) printing operation to include cells propagating periodically in three dimensions, with non-intersecting, non-flat, continuously curving wall portions which form two non-intersecting domains, and where the wall portions having openings forming a plurality of flow paths extending in three orthogonal dimensions throughout the transport mechanism apparatus from the inlet to the outlet.2. The apparatus of claim 1 , wherein the engineered cellular structure comprises a periodic nodal surface structure.3. The apparatus of claim 1 , wherein the engineered cellular structure comprises a triply periodic minimal surface (TPMS) structure.4. The apparatus of claim 3 , wherein the TPMS structure forms a hierarchical structure.5. The apparatus of claim 1 , where a first subportion of the cells include openings which form the inlet claim 1 , and a second subportion of the cells include openings forming the outlet.6. The apparatus of claim 1 , wherein the cells decrease smoothly in size from the inlet moving towards the outlet.7. The apparatus of claim 1 , wherein the cells ...

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07-01-2021 дата публикации

DYNAMIC BALANCING OF ADDITIVELY MANUFACTURED IMPELLERS

Номер: US20210001539A1
Принадлежит:

A method of manufacturing an impeller for a thermal management device includes partially curing a curable liquid in a curable liquid bath to form a first stage rotor, removing the first stage rotor from the curable liquid bath, the first stage rotor having excess curable liquid on a surface thereof, rotating the first stage rotor to displace the excess curable liquid radially outward from a rotational axis to compensate for imbalances in the first stage rotor, and fully curing the first stage rotor and at least a portion of the excess curable liquid to produce a second stage rotor that is more rotationally balanced than the first stage rotor. 1. A method for manufacturing an impeller for a thermal management device , the method comprising:partially curing a curable liquid in a curable liquid bath to form a first stage rotor;removing the first stage rotor from the curable liquid bath, the first stage rotor having excess curable liquid on a surface thereof;rotating the first stage rotor to displace the excess curable liquid radially outward from a rotational axis to compensate for imbalances in the first stage rotor; andfully curing the first stage rotor and at least a portion of the excess curable liquid to produce a second stage rotor that is more rotationally balanced than the first stage rotor.2. The method of claim 1 , wherein partially curing the curable liquid comprises exposing the curable liquid to a particular wavelength of light.3. The method of claim 1 , wherein fully curing the first stage rotor and at least a portion of the excess curable liquid comprises fully curing the first stage rotor and at least a portion of the excess curable liquid while rotating the first stage rotor and at least a portion of the excess curable liquid.4. The method of claim 1 , wherein fully curing the curable liquid includes exposing the curable liquid to a thermal energy source.5. The method of claim 1 , wherein fully curing the curable liquid includes exposing the curable ...

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07-01-2021 дата публикации

SYSTEM AND METHOD FOR SUBMICRON ADDITIVE MANUFACTURING

Номер: US20210001540A1
Принадлежит:

The present disclosure relates to a method for performing an additive manufacturing operation to form a structure by processing a photopolymer resist material. A laser beam is directed at a tunable mask. At least one emergent beam is collected from a plurality of emergent beams emerging from the tunable mask. The at least one emergent beam is collimated to create a collimated beam. Each emergent beam from the tunable mask has a plurality of beam lets of varying or identical intensity, and each beam let emerges from a unique subsection or region of the tunable mask. The collimated beam is focused into a laser beam which is projected as an image plane onto or within the photopolymer resist material, such that the same optical path length is created between the tunable mask and the focused image plane for all optical frequencies of the focused laser beam. The focused laser beam illuminates a select pattern of subsections on the tunable mask for a finite duration of time to cause simultaneous polymerization of select portions of the photopolymer resist material corresponding to the select pattern. 1. A method for performing an additive manufacturing operation to form a structure by processing a photopolymer resist material , the method comprising:generating a laser beam;directing the laser beam at a tunable mask;collecting at least one emergent beam from a plurality of emergent beams emerging from the tunable mask;collimating the at least one emergent beam to create a collimated beam, wherein each said emergent beam from the tunable mask comprises a plurality of beam lets of varying or identical intensity, and wherein each said beam let emerges from a unique subsection or region of the tunable mask being illuminated by the laser beam;focusing the collimated beam into a focused laser beam which is projected as an image plane onto or within the photopolymer resist material, such that the same optical path length is created between the tunable mask and the focused image ...

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07-01-2021 дата публикации

Stereolithography Method and Apparatus, and Holder for Use in Such a Method

Номер: US20210001541A1
Автор: Wattyn Bart Mark Luc
Принадлежит:

A method for stereolithography printing, including the steps of positioning a holder containing a printing material in a first position in a stereolithography apparatus; stereolithography printing a plurality of successive layers in the holder using radiation for solidifying the printing material, such that one or more objects are formed; moving the holder from the first position to a second position away from the first position; opening the holder and removing the one or more objects from the opened holder, in the second position of the holder. 1. A holder containing a printing material for use in stereolithography printing using radiation , the holder having a first wall and a second wall opposite the first wall;wherein the first wall comprises a first portion which is configured for allowing radiation to pass through;wherein the second wall has an internal surface portion which is configured to adhere to the printing material upon solidification thereof; andwherein the holder is configured for allowing the second wall to be approached to and moved away from the first wall such that a layer of printing material can be printed between the second wall and the first wall.2. The holder of claim 1 , further comprising a sleeve extending between the first wall and the second wall claim 1 , wherein the sleeve is configured for allowing the second wall to be approached to and moved away from the first wall such that the layer of printing material can be printed between the second wall and the first wall.3. The holder of claim 2 , wherein the sleeve is configured for allowing a portion of the printing material in the holder to be moved away from a zone between the first wall and the second wall as the second wall is approached to the first wall claim 2 , and towards the zone between the first wall and the second wall as the second wall is moved away from the first wall.4. The holder of claim 2 , wherein the sleeve is made of a flexible material that can be bent or folded ...

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07-01-2021 дата публикации

FABRICATION OF COMPOSITE PARTS BY ADDITIVE MANUFACTURING AND MICROSTRUCTURE TOPOLOGY OPTIMIZATION

Номер: US20210001542A1
Автор: Villette Thibault
Принадлежит:

A system and method for optimizing an additive manufacturing process in which a reinforcement material is randomly introduced to a fabrication bed. An image of the fabrication bed is captured. The image is analyzed by code in a computer to identify the actual arrangement of the randomly deposited reinforcement material relative to the object being manufactured. Based on the image data showing the reinforcement material, a toolpath is dynamically determined that incorporates the random reinforcement material. Accordingly, the toolpath incorporates the reinforcement material into the structure of the object, which can result in a reduction of the total amount of raw material is fused to create the object being manufactured. 1. A method for manufacturing an object using an additive manufacturing process , comprising the steps of:providing loose raw material to a fabrication bed;providing loose reinforcing material to the fabrication bed having a random distribution;capturing an image of the raw material and the reinforcement material;processing the image to identify an arrangement of the reinforcement material in the fabrication bed;dynamically determining a toolpath based upon the arrangement of the identified reinforcement material; andoperating a tool to activate the raw material along the determined toolpath in a layer of the object being manufactured.2. The method of claim 1 , wherein the step of dynamically determining the toolpath based on the arrangement of the identified reinforcement material comprises:identifying a portion of raw material to be activated to structurally incorporate at least a portion of the loose reinforcement material into the layer of the object being manufactured.3. The method of claim 2 , wherein the step of dynamically determining the toolpath further comprises identifying another portion of raw material that is not activated to define a void claim 2 , and the step of operating the tool further comprises controlling the tool to activate ...

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07-01-2021 дата публикации

POWDER MATERIAL FOR PRODUCING THREE-DIMENSIONAL OBJECT, KIT FOR PRODUCING THREE-DIMENSIONAL OBJECT, AND THREE-DIMENSIONAL OBJECT PRODUCING METHOD AND APPARATUS

Номер: US20210001543A1
Принадлежит:

Provided is a powder material for producing a three-dimensional object including: a base material; a resin; and resin particles, wherein an amount W (mass %) of carbon remaining in the powder material after heating in a vacuum of 10Pa or lower at 450 degrees C. for 2 hours satisfies the following formula: W (mass %)<0.9/M, where M represents the specific gravity of the base material. 1. A powder material for producing a three-dimensional object , the powder material comprising:a base material;a resin; andresin particles,{'sup': '−2', 'wherein an amount W (mass %) of carbon remaining in the powder material after heating in a vacuum of 10Pa or lower at 450 degrees C. for 2 hours satisfies a formula: W (mass %)<0.9/M, where M represents a specific gravity of the base material.'}2. The powder material for producing a three-dimensional object according to claim 1 ,wherein the resin comprises a nonaqueous first resin, andwherein the powder material comprises a coating film formed of the resin and coating a surface of the base material.3. The powder material for producing a three-dimensional object according to claim 2 ,wherein the resin particles comprise a second resin, andwherein the powder material comprises the resin particles over the coating film.4. The powder material for producing a three-dimensional object according to claim 3 ,wherein a coating ratio of the resin particles over the surface of the base material coated with the coating film is 3% or higher.5. The powder material for producing a three-dimensional object according to claim 1 ,wherein a volume average particle diameter of the resin particles is 600 nm or less.6. The powder material for producing a three-dimensional object according to claim 1 ,wherein the base material comprises at least one selected from the group consisting of Al, Ti, and copper.7. The powder material for producing a three-dimensional object according to claim 1 ,wherein the resin particles comprise at least one selected from the ...

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07-01-2021 дата публикации

Printing a multi-structured 3d object

Номер: US20210001545A1
Автор: Hou T. Ng, Lihua Zhao, YAN Zhao
Принадлежит: Hewlett Packard Development Co LP

In an example implementation, a method of printing a multi-structured three-dimensional (3D) object includes forming a layer of sinterable material. The method includes processing a first portion of the sinterable material using a first set of processing parameters and processing a second portion of the sinterable material using a second set of processing parameters. The processed first and second portions form, respectively, parts of a first and second structure of a multi-structured 3D object.

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07-01-2021 дата публикации

COMPOSITION

Номер: US20210001546A1
Принадлежит:

An example of a composition includes a host metal present in an amount ranging from about 95.00 weight percent to about 99.99 weight percent, based on a total weight of the composition. A flow additive is present in an amount ranging from about 0.01 weight percent to about 5.00 weight percent, based on the total weight of the composition. The flow additive consists of a metal containing compound that is reducible to an elemental metal in a reducing environment at a reducing temperature less than or equal to a sintering temperature of the host metal. The elemental metal is capable of being incorporated into a bulk metal phase of the host metal in a final metal object. The composition is spreadable, having a Hausner Ratio less than 1.25. 1. A composition , comprising:a host metal present in an amount ranging from about 95.00 weight percent to about 99.99 weight percent, based on a total weight of the composition;a flow additive present in an amount ranging from about 0.01 weight percent to about 5.00 weight percent, based on the total weight of the composition, wherein the flow additive consists of a metal containing compound that is reducible to an elemental metal in a reducing environment at a reducing temperature less than or equal to a sintering temperature of the host metal, wherein the elemental metal is capable of being incorporated into a bulk metal phase of the host metal in a final metal object; andwherein the composition is spreadable, having a Hausner Ratio less than 1.25.2. The composition as defined in wherein the composition is spreadable in a layer having a layer thickness less than 200 micrometers.3. The composition as defined in wherein the reducing environment is an atmosphere of hydrogen gas claim 1 , carbon monoxide gas claim 1 , or mixtures consisting of an inert gas with hydrogen gas or carbon monoxide gas.4. The composition as defined in wherein the composition comprises particles of the host metal and particles of the flow additive.5. The ...

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07-01-2021 дата публикации

3D Modeling Device And 3D Modeling Method

Номер: US20210001550A1
Принадлежит: SEIKO EPSON CORPORATION

A 3D modeling device that forms a 3D object includes: a stage; a nozzle through which a fused material is ejected; a build plate disposed on the stage, the build plate receiving the fused material ejected through the nozzle to build the 3D object on the build plate; and a plasticizing member configured to plasticize a thermoplastic material to form the fused material. The plasticizing member includes: a flat screw having a grooved surface in which a groove is provided, the groove extending in a helical shape; a screw-facing piece having a communication path and a screw-facing surface facing the grooved surface; and a drive motor configured to rotate the flat screw. The groove continuously helically extends toward a material inlet from which the thermoplastic material in solid form is supplied, and the material inlet is provided on a side face of the flat screw. 1. A 3D modeling device that forms a 3D object , the 3D modeling device comprising:a stage;a nozzle through which a fused material is ejected;a build plate disposed on the stage, the build plate receiving the fused material ejected through the nozzle to build the 3D object on the build plate; and a flat screw having a grooved surface in which a groove is provided, the groove extending in a helical shape;', 'a screw-facing piece having a communication path and a screw-facing surface facing the grooved surface; and, 'a plasticizing member configured to plasticize a thermoplastic material to form the fused material, the plasticizing member includinga drive motor configured to rotate the flat screw,wherein the groove continuously helically extends toward a material inlet from which the thermoplastic material in solid form is supplied, and the material inlet is provided on a side face of the flat screw.2. The 3D modeling device according to claim 1 , wherein a height of the flat screw is smaller than a diameter of the flat screw.3. The 3D modeling device according to claim 1 , further comprising:a material supply ...

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07-01-2021 дата публикации

COMPACT BUILD TANK FOR AN ADDITIVE MANUFACTURING APPARATUS

Номер: US20210001551A1
Автор: Karlsson Kristofer
Принадлежит: ARCAM AB

Described is an additive manufacturing apparatus that includes a telescopic build tank operatively connected at opposing ends to a powder table and a build table. The telescopic build tank includes at least two segments telescopically coupled to one another, each of the at least two segments comprising a set of engagement grooves located on an interior surface of the at least two segments and a set of engagement pins located on an exterior surface of the at least two segments. The set of engagement pins is configured to engage with and travel along a corresponding set of engagement grooves of another of the at least two segments, and each engagement groove comprises a first axially extending channel positioned along a single axis and having at least one closed end, the at least one closed end being configured to impede separation of the at least two segments relative to one another. 1. An additive manufacturing apparatus for forming a three-dimensional article layer by layer from a powder , the additive manufacturing apparatus comprising:a powder table;a build table; anda telescopic build tank operatively connected at one end to the powder table and at an opposing other end a portion of the build table, the telescopic build tank comprising at least two segments telescopically coupled relative to one another, each of the at least two segments comprising a set of engagement grooves located on an interior surface of the at least two segments and a set of engagement pins located on an exterior surface of the at least two segments, the set of engagement pins of one of the at least two segments is configured to engage with and travel along a corresponding set of engagement grooves of another of the at least two segments, and', 'each engagement groove of the set of engagement grooves comprises a first axially extending channel positioned along a single axis and having at least one closed end, the at least one closed end being configured to impede further translation of a ...

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07-01-2021 дата публикации

SYSTEMS AND METHODS FOR ADDITIVE MANUFACTURING

Номер: US20210001552A1
Принадлежит:

A system for additively manufacturing an object comprises a source of a feedstock line, a rigidizing mechanism that receives the feedstock line from the source and transforms the resin from a first at least partially uncured state to a rigid at least partially uncured state, a delivery guide that deposits the feedstock line along a print path, a feed mechanism that feeds the feedstock line through the delivery guide, a de-rigidizing mechanism that transforms the resin from the rigid at least partially uncured state to a second at least partially uncured state, and a curing mechanism that transforms the resin from the second at least partially uncured state to an at least partially cured state. 1300102300. A system () for additively manufacturing an object () , the system () comprising:{'b': 302', '106', '106', '302', '108', '110, 'a source () of a feedstock line (), wherein the feedstock line (), originating from the source (), comprises elongate fibers (), at least partially encapsulated in a resin () in a first at least partially uncured state;'}{'b': 112', '106', '302', '110', '106', '112', '110', '106', '106', '110', '110', '110, 'a rigidizing mechanism () to receive the feedstock line () from the source () with the resin () of the feedstock line () in the first at least partially uncured state, wherein the rigidizing mechanism () is configured to transform the resin () of the feedstock line () from the first at least partially uncured state to a rigid at least partially uncured state, and wherein the feedstock line () and the resin () are more rigid when the resin () is in the rigid at least partially uncured state than when the resin () is in the first at least partially uncured state;'}{'b': 116', '106', '112', '110', '116', '106', '114, 'a delivery guide () to receive the feedstock line () from the rigidizing mechanism () with the resin () in the rigid at least partially uncured state, wherein the delivery guide () is configured to deposit the feedstock line ...

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07-01-2021 дата публикации

Three-Dimensional Printing System with Multi-Fluid Servicing Module

Номер: US20210001554A1
Принадлежит:

A three-dimensional printing system includes a printhead having an ejection face with nozzles for ejecting different printing fluids, a movement mechanism coupled to the printhead, a fluid supply coupled to the printhead, a maintenance module, and a controller. The maintenance module includes a purge platform, a wiper, and a spittoon. The controller is configured to: (a) receive a new print job; (b) activate the movement mechanism to position the ejection face over the purge platform; (c) activate the fluid supply to at least partially fill a space between the ejection face and the purge platform with fluid; (d) activate the movement mechanism to translate the ejection face over the wiper to remove excess fluid; (e) activate the movement mechanism to position the ejection face over the spittoon; (f) activate the plurality of nozzles to eject drops into the spittoon until the received mixture is expelled from the nozzles. 1. A three-dimensional printing system comprising:a printhead having an ejection face with a plurality of nozzles for ejecting a plurality of different printing fluids;a movement mechanism coupled to the printhead;a fluid supply containing the plurality of different printing fluids coupled to the printhead; a purge platform;', 'a wiper; and', 'a spittoon; and, 'a maintenance module including (a) receive a new print job;', '(b) activate the movement mechanism to position the ejection face over the purge platform;', '(c) activate the fluid supply to flood a space between the ejection face and the purge platform with fluid, the nozzles receive a mixture of the different printing fluids;', '(d) activate the movement mechanism to translate the ejection face over the wiper to remove excess fluid;', '(e) activate the movement mechanism to position the ejection face over the spittoon; and', '(f) activate the plurality of nozzles to eject drops into the spittoon until the received mixture is expelled from the nozzles., 'a controller configured to2. The three ...

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05-01-2017 дата публикации

METHOD AND ARRANGEMENT FOR BUILDING METALLIC OBJECTS BY SOLID FREEFORM FABRICATION

Номер: US20170001253A1
Автор: Stempfer Ferdinand
Принадлежит:

This invention relates to a method and arrangement for manufacturing objects by solid freeform fabrication, especially titanium and titanium alloy objects, wherein the deposition rate is increased by supplying the metallic feed material in the form of a wire and employing two gas transferred arcs, one plasma transferred arc for heating the deposition area on the base material and one plasma transferred arc for heating and melting the feed wire. 1. A system for building metallic objects by solid freeform fabrication , comprising:a first PTA torch electrically connected to a base material and a second PTA torch electrically connected to a feed wire; anda control system to control the first and second torches, and the feed wire to form an object by fusing successive deposits of a metallic material onto the base material.2. The system of claim 1 , wherein the electrical connection between the first PTA torch and the base material is achieved by a first power source claim 1 , and the electrical connection between the second PTA torch and the feed wire is achieved by a second power source.3. The system of claim 2 , wherein the first and second power sources are direct current.4. The system of claim 3 , wherein the first and second direct current power sources include independent controls.5. The system of claim 1 , wherein the first PTA torch preheats the base material at a position at which the metallic material is to be deposited.6. The system of claim 1 , wherein the second PTA torch melts the feed wire.7. The system of claim 1 , wherein at least one of the first and second PTA torches includes arc deflection control.8. The system of claim 1 , wherein the first PTA torch is a gas tungsten arc welding torch.9. The system of claim 1 , wherein at least one of first and second PTA torches is a gas metal arc welding torch.10. The system of claim 1 , further comprising an electrical connection between the second PTA torch and the base material.11. The system of claim 10 , ...

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07-01-2021 дата публикации

Powder recirculating additive manufacturing apparatus and method

Номер: US20210001556A1
Принадлежит: General Electric Co

A method of making a part by an additive manufacturing process includes the steps of: (a) supporting a build platform on a support surface; (b) traversing a powder dispenser positioned above the support surface across the build platform, while dispensing powder from the powder dispenser, so as to deposit the powder over the build platform; (c) traversing the build platform with a scraper to scrape the deposited powder, so as to form a layer increment of powder; (d) using a directed energy source to fuse the layer increment of powder in a pattern corresponding to a cross-sectional layer of the part; and (e) repeating in a cycle steps (b) through (d) to build up the part in a layer-by-layer fashion.

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07-01-2021 дата публикации

Method for Producing Three-Dimensional Shaped Product

Номер: US20210001557A1
Принадлежит:

A method for producing a three-dimensional shaped product that employs a shaping method based on dispersion of powder by a squeegee and irradiation onto a powder layer with a laser beam or electron beam, includes the following steps: 1. Setting an upper limit value and lower limit value for the amount of circulation passing through an anemometer, and an adjusting value within this range; 2. Measuring the amount of circulation and effecting control as follows: (1) When the measured value is between the upper limit value and lower limit value, the rotational speed of the blower fan is maintained, and (2) When the measured value has fallen below the lower limit value due to clogging of a filter, the rotational speed of the fan is increased and the rotational speed is selected at the stage where the measured value has reached the adjusting value, and the rotational speed is maintained. 1. A method for producing a three-dimensional shaped product which employs a forming step in a shaping region , based on dispersion of powder by a squeegee on a shaping table disposed within a chamber and irradiation onto powder layers formed by the dispersion with a laser beam or electron beam , wherein a filter that removes fumes generated from the powder layers due to the irradiation in a fume collector that traps the fumes , a blower that circulates inert gas-containing gas inside and outside the chamber , and an anemometer that communicates with the blower are installed , and the method including the step of controlling the amount of circulation of gas per unit time being circulated inside and outside the chamber by the following steps:1. setting an upper limit value and a lower limit value for the amount of circulation of gas per unit time passing through the anemometer, and2. setting an adjusting value within the range between the upper limit value and the lower limit value,3. selecting, at the start of gas circulation, a numerical value for the rotational speed of a fan of a ...

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05-01-2017 дата публикации

METHOD FOR MANUFACTURING A METAL PART WITH BI-METALLIC CHARACTERISTIC AND MANUFACTURING ARRANGEMENT FOR CONDUCTING SAID METHOD

Номер: US20170001263A1
Автор: STEINER Harald
Принадлежит: ANSALDO ENERGIA IP UK LIMITED

A new method for manufacturing a metal part with bi-metallic characteristic in an additive manufacturing process includes providing a first powder of a metal with a first thermal expansion coefficient; providing a second powder of a metal with a second thermal expansion coefficient different from the first thermal expansion coefficient; manufacturing a first pure metal layer by successively melting layers of the first powder alone; manufacturing on the first pure metal layer a mixed layer by successively melting layers of a third powder being a mixture of the first and second powders, whereby the percentage of the first powder decreases from 100% to 0% with increasing thickness of the mixed layer, and whereby the percentage of the second powder increases at the same time from 0% to 100%; and manufacturing a second pure metal layer by successively melting layers of the second powder alone. 1. Method for manufacturing a metal part with bi-metallic characteristic in an additive manufacturing process , comprising:a) providing a first powder of a metal with a first thermal expansion coefficient;b) providing a second powder of a metal with a second thermal expansion coefficient different from said first thermal expansion coefficient;c) manufacturing a first pure metal layer by successively melting layers of said first powder alone;d) manufacturing on said first pure metal layer a mixed layer by successively melting layers of a third powder being a mixture of said first and second powders, whereby the percentage of said first powder decreases from 100% to 0% with increasing thickness of said mixed layer, and whereby the percentage of said second powder increases at the same time from 0% to 100%; ande) manufacturing a second pure metal layer by successively melting layers of said second powder alone.2. Method as claimed in claim 1 , wherein the mixture of the first and second powders is produced by taking a first quantity of the first powder from a first powder reservoir ...

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07-01-2021 дата публикации

METHOD OF WELDING ADDITIVELY MANUFACTURED THERMOPLASTIC

Номер: US20210001562A1
Автор: Brown Ricardo O.
Принадлежит:

A method of forming a component includes additively manufacturing a first subcomponent, the first subcomponent including a first polymer material with a first porosity. The method further includes mating the first subcomponent with a second subcomponent and ultrasonically welding the first subcomponent to the second subcomponent at a weld frequency. The first porosity can be 5% or less. 1. A method of forming a component , the method comprising:additively manufacturing a first subcomponent, the first subcomponent comprising a first polymer material with a first porosity;mating the first subcomponent with a second subcomponent; andultrasonically welding the first subcomponent to the second subcomponent at a weld frequency;wherein the first porosity is 5% or less.2. The method of claim 1 , wherein the second subcomponent comprises a second polymer material with a second porosity.3. The method of claim 2 , wherein the first polymer material is a thermoplastic material.4. The method of claim 3 , wherein the second polymer material is the same as the first polymer material.5. The method of claim 3 , wherein the thermoplastic is polyetherketoneketone (PEKK).6. The method of claim 2 , wherein the second porosity is the same as the first porosity.7. The method of claim 2 , wherein the mating step comprises aligning a first subcomponent interface region with a second subcomponent interface region.8. The method of claim 7 , wherein one of the first and second subcomponent interface regions comprises an energy director joint.9. The method of claim 7 , wherein one of the first and second subcomponent interface regions comprises a shear joint.10. The method of claim 1 , wherein the weld frequency ranges from 15 to 25 kHz.11. The method of claim 1 , wherein the first subcomponent is additively manufactured using a selective laser sintering (SLS) technique.12. A component comprising:a first subcomponent;a second subcomponent; anda weld joint connecting the first subcomponent to ...

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04-01-2018 дата публикации

Methods and Apparatus for Actuated Fabricator

Номер: US20180001375A1
Принадлежит:

In exemplary implementations of this invention, an actuated fabricator deposits structural elements (e.g., tensile structural elements) in a 3D pattern over large displacements. The fabricator is supported by at least three elongated support members. It includes onboard actuators that translate the fabricator relative to the ends of the support members. The fabricator is configured, by actuating different translations along different support members, to translate itself throughout a 3D volume. In some implementations, each of the actuators use fusible material to fuse metal tapes together, edge-to-edge, to form a hollow structure that can be shortened or lengthened. 1. A method comprising , in combination:(a) actuating linear motion of at least one tape out of a plurality of tapes;(b) melting fusible material; and(c) guiding the tapes, as the tapes undergo the linear motion, into a configuration in which edges of neighboring tapes are adjacent to each other during a time in which the fusible material cools and hardens to join neighboring tapes at the edges;wherein(i) the tapes, when joined by the fusible material, comprise walls of a hollow structure, and (A) melting fusible material adjacent to the edges, and', '(B) moving the edges apart from each other., '(iii) the method further comprises shortening or dismantling the hollow structure by'}2. The method of claim 1 , wherein the tapes comprise copper-clad steel.3. The method of claim 1 , wherein the melting is caused by heat from one or more thermoelectric heat pumps.4. The method of claim 3 , wherein each of the one or more thermoelectric heat pumps comprises a Peltier device.5. The method of claim 1 , wherein the method further comprises rotating a screw while a thread of the screw engages slots in the tapes claim 1 , such that claim 1 , as the screw undergoes rotation claim 1 , the hollow structure increases or decreases in length claim 1 , depending on the direction of rotation of the screw.6. The method of ...

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