24-10-2019 дата публикации
Номер: US20190321891A1
It has been found that high density articles having improved strength, corrosion resistance, better durability, and decent magnetic characteristics can be manufactured from a ferritic stainless steel powder using a novel method. This technique is especially beneficial in manufacturing parts, such as, reluctor rings, tone wheels, trigger wheels, pump impeller blades, and EGR valves, in large quantities. This method involves (1) compacting the ferritic stainless steel powder in a mold into a green article, (2) sintering the green article at an elevated temperature under vacuum or a reducing atmosphere to produce a sintered article, and (3) forging the sintered article under a reducing or an inert gas atmosphere to a density of greater than 7.5 g/cc in the presence of a graphite free lubricant to produce the high density article. 1. A method for making a high density article from ferritic stainless steel powder wherein said article has good corrosion resistance , higher strength , and decent magnetic properties , said method comprising (1) compacting the ferritic stainless steel powder in a mold into a green article , (2) sintering the green article at an elevated temperature under vacuum or a reducing atmosphere to produce a sintered article , and (3) forging the sintered article under a reducing or an inert gas atmosphere to a density of greater than 7.5 g/cc in the presence of a graphite free lubricant to produce the high density article.2. The method of wherein the lubricant is a glass based forging lubricant.3. The method of wherein the lubricant is boron nitride.4. The method of wherein the reducing gas is hydrogen.5. The method of wherein the inert gas is a Nobel gas selected from the group consisting of helium claim 1 , neon claim 1 , and argon.6. The method of wherein the boron nitride is in hexagonal form and a density of about 2.1 g/cm.7. The method of wherein the sintering step is carried out under vacuum.8. A reluctor ring having improved strength claim 1 ...
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