11-05-2017 дата публикации
Номер: US20170130319A1
Принадлежит:
A method of manufacturing an article comprises performing ion assisted deposition (IAD) to deposit a protective layer on at least one surface of the article, wherein the protective layer is a plasma resistant rare earth oxide film having a thickness of less than 300 μm and an average surface roughness of 10 micro-inches or less. 1. A method comprising:{'sub': 4', '2', '9', '2', '3', '2', '3', '2', '3', '3', '4', '2', '9', '3', '4', '2', '9', '3', '4', '2', '9', '3', '4', '2', '9', '2', '3', '2', '2', '3', '2', '2', '3', '2', '3', '2, 'performing ion assisted deposition to deposit a first conformal protective layer on at least one surface of a chamber component for a processing chamber, wherein the at least one surface has a first average surface roughness of approximately 8-16 micro-inches, wherein the first conformal protective layer has the first average surface roughness after deposition, and wherein the first conformal protective layer is a plasma resistant rare earth oxide ceramic film having a substantially uniform thickness of less than 300 μm over the at least one surface that is selected from a group consisting of YAlO, ErO, GdO, NdO, YF, ErAlO, ErAlO, GdAlO, GdAlO, NdAlO, NdAlO, a first ceramic compound comprising YAlOand a solid-solution of YO—ZrO, and a second ceramic compound comprising a mixture of YO, ZrO, ErO, GdOand SiO; and'}polishing the first conformal protective layer to a second average surface roughness of less than 10 micro-inches, wherein the second average surface roughness is equal to or less than the first average surface roughness.2. The method of claim 1 , further comprising:polishing the first conformal protective layer to an average surface roughness of 8 micro-inches or less.3. The method of claim 1 , wherein the first conformal protective layer has a thickness of 10-30 μm.4. The method of claim 1 , wherein a deposition rate of 1-2 Angstroms per second is used to deposit the first conformal protective layer.5. The method of claim 1 , ...
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