05-07-2018 дата публикации
Номер: US20180185928A1
Принадлежит:
A fly-cutting system is disclosed, and in particular one that comprises a dynamically-controllable actuator for controlling the position, orientation, or both position and orientation of a cutting element carried by a fly-cutting head. In certain embodiments, the actuator can adjust the position or orientation of a cutting element, or both, hundreds or thousands of times per second, enabling precise control over the shape of features formed by the cutting element in a surface of a workpiece. 1. A method of manufacturing a microreplication tool , the method comprising:sending, with a control system, a first set of electronic signals to operate a motorized spindle to rotate a cylindrical workpiece mounted to the motorized spindle; a cutting element mounted to an outer radius of the fly-cutting head; and', 'a dynamically-controllable actuator, positioned between the axis of rotation and the cutting element and radially spaced from the axis of rotation;, 'sending, with the control system, a second set of electronic signals to operate a continuously rotatable fly-cutting head to form one or more features in the workpiece, the fly-cutting head being rotatable about an axis of rotation, wherein the fly cutting head includesmonitoring, with the control system, angular positions of the fly-cutting head while operating the fly-cutting head;sending, based on the monitored angular positions of the fly-cutting head, with the control system, a third set of electronic signals to operate the dynamically-controllable actuator to trace a controllable, predetermined cutting path relative to the position and rotation of the workpiece by changing a position of the cutting element relative to the fly-cutting head during a cutting operation.2. The method of claim 1 , wherein sending the third set of electronic signals to operate the dynamically-controllable actuator comprises sending the third set of electronic signals via a slip ring to transfer the third set of electronic signals from ...
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