Fixed discharge variable length stacker

A Stacking Apparatus is proposed that performs the purpose of receiving the boxes being produced by a Rotary Die Cutter and transporting the boxes through the apparatus such that stacks of the boxes are created and exit from the discharge end of the apparatus. It embodies the four functional modules, Layboy Function, Shingling Function, Stacking Function and Hopper Function. These four functions are embodied such that it has the advantages of a fixed position Hopper Function and still provides Die Board Access, Running Layboy Roll Out and Sample Sheets.

Scrubber layboy

A Layboy machine for the transportation of corrugated boxes including one or more Scrap Separation Means for improved Scrap separation. The Scrap Separation means include a Compliant Scrap Blocker for Loose Scrap, an Opposing Phase Shift Beater for Trapped Scrap and all types of Hanging Chads, a Chad Wall for stripping Lead Edge Trim, Trail Edge Trim and Side Edge Trim Scrap, a Compliant Scrap Blocker-Wedge Roller for harsher scrubbing of the box and motivating Scrap above the Board Line to move to under the Board Line and Side Edge Trim Chad Stripper which is removes Side Edge Trim Chads. The Wheel Assemblies are superior in allowing the proper configuration of the various Scrap Separation Means. The concept of the staggered Wheel Assemblies also leads to reduced Order Setup Time, better board control and reduced Print Damage and Box Size variation out of the Press.

Stacker load change cycle

An automated sheets processing system has a vertical stacks accumulating region (SAR) into which sheets are uninterruptedly fed to build vertical stacks for pre-specified loads including completed loads and newly building nascent loads. A tiltable Stacking Deck has a downstream discharge end from which the sheets can be fed at different elevational levels into the stacks accumulating region. A nascent sheets accumulator system has a plurality of support surfaces that are retractably interjectable into the stacks accumulating region for defining a separation gap between the top of a completed load and the bottommost sheet of a nascent new load. At least one of the support surfaces is retractably interjectable in an upstream direction into the stacks accumulating region while at least two others of the support surfaces are retractably interjectable in a downstream direction into the stacks accumulating region. One of the support surfaces has an anti-scuff feature.

Sheet stacking apparatus and method of operating a sheet stacking apparatus

Scrubber layboy