27-08-2015 дата публикации
Номер: US20150240492A1
Fiber-reinforced coated mats and fiber-reinforced coated mat-faced panels are provided herein, along with methods for making the same. Fiber-reinforced coated mats include a mat with a fiber-reinforced coating on one surface. Fiber-reinforced coated mat-faced panels include a fiber-coated mat and a panel material in contact with a surface of the mat opposite the fiber-reinforced coating. Methods include applying a fiber-reinforced coating to a surface of a mat to form a coated mat and drying the coated mat to cure the fiber-reinforced coating. Some methods also include combining the mat with a panel material to form a mat-faced panel. 1. A method of making a fiber-reinforced coated mat-faced panel , comprising:applying a fiber-reinforced coating to a first surface of a first mat to form a coated first mat;drying the coated first mat to cure the fiber-reinforced coating; andcombining the first mat with a panel material to form a mat-faced panel.2. The method of claim 1 , wherein the fiber-reinforced coating comprises fibers and a coating base.3. The method of claim 2 , wherein the coating base comprises resin claim 2 , latex claim 2 , or a combination thereof.4. The method of claim 2 , wherein the fibers are selected from the group consisting of: nylon fibers claim 2 , polyester fibers claim 2 , polypropylene fibers claim 2 , glass fibers claim 2 , wood cellulose fibers claim 2 , aramid fibers claim 2 , acrylic fibers claim 2 , polyvinyl chloride fibers claim 2 , polyvinyl acetate fibers claim 2 , polyolefin fibers claim 2 , polyurethane fibers claim 2 , fire resistant or flame retardant polymer fibers claim 2 , single-crystal calcium sulfate anhydrite whiskers claim 2 , single-crystal magnesium aluminate whiskers claim 2 , single-crystal magnesium silicate whiskers claim 2 , single-crystal calcium silicate whiskers claim 2 , and combinations thereof.5. The method of claim 2 , wherein the fibers have a nominal length from about 1/16 inch to 1.5 inch claim 2 , and an ...
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