18-02-2016 дата публикации
Номер: US20160046047A1
Принадлежит:
The present invention contemplates a method for forming a composite structure including a plurality of rigid layers and one or more reformable epoxy resin layers. The resulting composite is molded to form a non-planar composite structure. 1) A method comprising:i. forming a substantially planar composite structure having at least two layers;ii. applying a reformable epoxy resin material onto one or more of the at least two layers;iii. optionally cutting the composite structure to a desired shape;iv. heating the composite structure in a mold to form a non-planar composite structure.2) The method according to claim 1 , wherein the reformable epoxy resin epoxy material falls below its glass transition temperature upon exposure to ambient temperature in less than 5 minutes.3) The method according to claim 1 , wherein after the reformable epoxy resin material falls below its glass transition temperature claim 1 , it can be heated multiple times above its glass transition temperature for molding into the non-planar composite structure.4) The method according to claim 3 , wherein the reformable epoxy resin material falls below its glass transition temperature upon exposure to ambient temperature.5) The method according to claim 2 , wherein the composite structure is a furniture panel.6) The method according to claim 2 , wherein the composite structure is an automotive or aerospace panel.7) The method according to claim 1 , wherein the reformable epoxy resin material falls below its glass transition temperature prior to forming the non-planar composite structure.8) The method according to claim 1 , wherein at least one of the at least two layers is a wood material.9) The method according to claim 3 , wherein at least one of the at least two layers is a polymeric material.10) The method according to claim 2 , wherein the reformable epoxy resin material is stored at room temperature prior to use.11) The method according to claim 1 , wherein the shelf life of the reformable ...
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