DECORATIVE LAMINATE AND METHOD FOR MANUFACTURING SAME

A decorative laminate includes a decorative layer and a core layer. The decorative layer is composed of a resin impregnated decorative sheet. The core layer is composed of at least one resin impregnated sheet of core paper. The core paper is impregnated with a resin composed of phenol formaldehyde resin and wood molasses. In this manner, a substantial portion of the resin used to impregnate the core paper is replaced with wood molasses, which results in a reduction of the cost of manufacturing the decorative laminate. The decorative laminate is manufactured by preparing a resin impregnated decorative sheet and preparing at least one resin impregnated core sheet by impregnating a core sheet with a resin composition composed of phenol formaldehyde resin and wood molasses. The decorative sheet and the core sheet are then layered to form a laminate lay-up that is heated and pressed to consolidate and cure the laminate. 1. A decorative laminate , comprising:a decorative layer including a resin impregnated decorative sheet; anda core layer including at least one resin impregnated sheet of core paper, wherein the core paper is impregnated with a resin composed of phenol formaldehyde resin and wood molasses.2. The decorative laminate of claim 1 , wherein the core paper is impregnated with a resin composed of at least 5% by weight molasses.3. The decorative laminate of claim 2 , wherein the core paper is impregnated with a resin composed of 60% by weight phenol formaldehyde and 40% by weight molasses.4. The decorative laminate of claim 2 , wherein the core paper is Kraft paper.5. The decorative laminate of claim 1 , wherein the core paper is impregnated to a saturation content in a range of 25.0% to 50.0%.6. The decorative laminate of claim 5 , wherein the core paper is impregnated to a saturation content in a range of 28.0% to 35.0%.7. The decorative laminate of claim 1 , wherein the decorative sheet is impregnated with melamine resin.8. The decorative laminate of claim 1 , ...

PRINTED LAMINATE WITH DIGITAL PRINTING AND METHOD FOR MANUFACTURE

A printed laminate includes a substrate and a priming layer positioned over the substrate, wherein digital printing is applied to the priming layer. A top coat layer is applied over the digital printing and the priming layer, the top coat layer being composed of a clear hot melt polyurethane first top coat layer and a clear UV cured acrylic second top coat layer. 1. A printed laminate , comprising:a substrate;a priming layer positioned over the substrate, wherein digital printing is applied to the priming layer; anda top coat layer applied over the digital printing and the priming layer, the top coat layer being composed of a clear hot melt polyurethane first top coat layer and a clear UV cured acrylic second top coat layer.2. The printed laminate according to claim 1 , wherein the substrate is medium density fiberboard.3. The printed laminate according to claim 1 , wherein the substrate is a phenolic core backer laminate.4. The printed laminate according to claim 1 , wherein the substrate is high pressure decorative laminate.5. The printed laminate according to claim 1 , wherein the substrate is treated with an adhesion promoter.6. The printed laminate according to claim 5 , wherein a filler layer is positioned between the substrate and the priming layer.7. The printed laminate according to claim 1 , wherein the priming layer is a white UV cured acrylic.8. The printed laminate according to claim 7 , wherein the coat weight of the white UV cured acrylic of the priming layer is between approximately 18 grams/meterand approximately 100 grains/meter.9. The printed laminate according to claim 1 , wherein the coat weight of the clear hot melt polyurethane first top coat layer is approximately 40 grams/meterto approximately 80 grams/meter.10. The printed laminate according to claim 1 , wherein the coat weight of the clear UV cured acrylic second top coat layer is approximately 5 grams/meterto approximately 20 grams/meter.11. A method for manufacturing a printed laminate ...

Decorative laminate and method for manufacturing same

A decorative laminate includes a decorative layer composed of a resin impregnated decorative sheet and a core layer composed of plural resin impregnated core sheets of core paper, wherein an exposed sheet at a bottom of the decorative laminate is subjected to a parchment treatment.

HIGH PRESSURE DECORATIVE LAMINATE HAVING A TOP LAYER OF ENERGY CURED ACRYLATED URETHANE POLYMER

A decorative laminate lay-up includes a top layer of a radiation and thermally cured composition coated directly onto an untreated decorative paper layer, a paper layer impregnated with resin, and a core layer composed of one or more sheets of paper impregnated with resin. 1. A decorative laminate lay-up , comprising:a top layer of a radiation and thermally cured composition coated directly onto an untreated decorative paper layer;a paper layer impregnated with resin; anda core layer composed of one or more sheets of paper impregnated with resin.2. The decorative laminate lay-up according to claim 1 , wherein the paper layer is a low basis weight paper impregnated with resin.3. The decorative laminate lay-up according to claim 2 , wherein the low basis weight paper is impregnated with melamine-formaldehyde resin.4. The decorative laminate lay-up according to claim 1 , wherein the core layer is composed of one or more color sheets of paper impregnated with melamine-formaldehyde resin.5. The decorative laminate lay-up according to claim 1 , wherein the paper of the core layer is a Kraft paper that contains melamine-formaldehyde resin on one side and a phenolic resin on the other side.6. The decorative laminate lay-up according to claim 1 , wherein the radiation and thermally cured composition is composed of 60% to 90% claim 1 , by weight claim 1 , urethane acrylate claim 1 , 8% to 38% claim 1 , by weight claim 1 , reactive diluent claim 1 , 1.0% to 10% claim 1 , by weight claim 1 , photo initiator claim 1 , and 0.5%-5% claim 1 , by weight claim 1 , thermal initiator.7. The decorative laminate lay-up according to claim 1 , wherein the radiation and thermally cured composition further includes aluminum oxide.8. The decorative laminate lay-up according to claim 1 , wherein the radiation and thermally cured composition employs a first curing mechanism resulting in creation of free radicals with UV light and a second curing mechanism involving polymerization with the ...

DECORATIVE LAMINATE AND METHOD FOR MANUFACTURING SAME

A decorative laminate includes a decorative layer composed of a resin impregnated decorative sheet and a core layer composed of plural resin impregnated core sheets of core paper, wherein an exposed sheet at a bottom of the decorative laminate is subjected to a parchment treatment. 1. A decorative laminate , comprising:a decorative layer composed of a resin impregnated decorative sheet; anda core layer composed of plural resin impregnated core sheets of core paper;wherein an exposed sheet at a bottom of the decorative laminate is subjected to a parchment treatment.2. The decorative laminate according to claim 1 , wherein the plural resin impregnated core sheets are impregnated with phenol formaldehyde resin.3. The decorative laminate according to claim 1 , further including an overlay paper layer positioned on top of the decorative layer.4. The decorative laminate according to claim 3 , wherein the overlay paper layer is preferably a melamine impregnated paper layer.5. The decorative laminate according to claim 1 , wherein the decorative sheet is 60-205 grams/meter claim 1 , pigment filled claim 1 , alpha cellulose paper impregnated with a water alcohol or water solution of melamine-formaldehyde resin.6. The decorative laminate according to claim 1 , wherein the core layer is composed of an upper first resin impregnated core sheet of Kraft paper and a bottom second resin impregnated core sheet of Kraft paper.7. The decorative laminate according to claim 6 , wherein the first and second resin impregnated core sheets are 160-550 grams/meterresin impregnated Kraft paper.8. The decorative laminate according to claim 6 , wherein the upper first resin impregnated core sheet is impregnated with a phenol formaldehyde resin composition and is partially cured.9. The decorative laminate according to claim 8 , wherein the upper first resin impregnated core sheet is impregnated with phenol formaldehyde resin such that the phenol formaldehyde resin is 25% to 35% of a final weight ...

Printed laminate with digital printing and method for manufacture

A printed laminate includes a substrate and a priming layer positioned over the substrate, wherein digital printing is applied to the priming layer, A top coat layer is applied over the digital printing and the priming layer, the top coat layer being composed of a clear hot melt poiyureihane first top coat layer and a clear UV cured acrylic second top coat layer.

Pigmented backer film and method of production

A waterproof laminate panel is disclosed. The panel includes a waterproof layer that substantially prevents the penetration of moisture and may be colored with any color to substantially mask inconsistencies or non-homogeneity on the surface of the laminate panel. Coloring is specially helpful to mask stress whitening caused during manufacturing or installation of the laminate panels. Although a white or opacifying colorant is preferred, any colorant may be used for coloration. A method for producing such laminates is also described.

Thin film adhesive, method of making, products made therefrom

A composition and adhesive film of a thermosetting resin and a terpolymer of an α-olefin, carbon monoxide and an ethylenically unsaturated carboxylic ester monomer, wherein the melt temperature of the terpolymer is less than the set temperature of the thermosetting resin. The film may be applied to a substrate to provide for an adhesive backing. The film may also be utilized to adhesively bond first and second substrates together.

Adhesive tape and products made therefrom

A polymeric adhesive tape including a first polymeric adhesive layer which is a heat activated film and a second polymeric adhesive layer which is a heat activated film is disclosed. The tape is designed for use in the fabrication of articles wherein the polymeric adhesive tape secures a first member to a support surface. A method for bonding adjacent sheets to a substrate is also disclosed. In accordance with the disclosed method, a substrate is prepared for application of a first sheet and a second sheet, a polymeric adhesive tape is positioned on the substrate at a position along which the seam between the first sheet and the second sheet will be located, the first sheet and the second sheet are laid on the substrate such that the seam between the first sheet and the second sheet lies along the polymeric adhesive tape, and the adhesive tape is heated along the seam to bond the substrate, adhesive tape, first laminate and second laminate.

Magnetic susceptible markerboard

A magnetically active laminate is disclosed. The magnetically active laminate is composed of a resin impregnated layer bonded to a distinct, magnetically active sheet. The laminate is especially well suited for use in the construction of erasable markerboards and cubicle panels, although many applications are possible within the scope of the present invention.

System and method for producing a laminate employing a plastic film

Thin film adhesive, method of making, products made therefrom

A composition and adhesive film of a thermosetting resin and a terpolymer of an .alpha.-olefin, carbon monoxide and an ethylenically unsaturated carboxylic ester monomer, wherein the melt temperature of the terpolymer is less than the set temperature of the thermosetting resin. The film may be applied to a substrate to provide for an adhesive backing. The film may also be utilized to adhesively bond first and second substrates together.

Decorative laminate and method for manufacturing same

A decorative laminate includes a decorative layer composed of a resin impregnated decorative sheet and a core layer composed of plural resin impregnated core sheets of core paper, wherein an exposed sheet at a bottom of the decorative laminate is subjected to a parchment treatment.

Assembly for distributing solid particles on a moving web

The assembly includes a moving web drawn in a first direction and a spreading apparatus evenly distributing solid particles onto the moving web. The spreading apparatus includes a rotating disk having an upper surface and a lower surface. The upper surface is adapted to distribute solid particles outwardly as the solid particles strike the upper surface of the rotating disk. The spreading apparatus further includes a baffle positioned about the rotating disk. The baffle includes a first diameter and a second diameter wherein the first diameter is smaller than the second diameter, and the first diameter is oriented perpendicular to the first direction in which the web is moving and the second diameter is oriented parallel to the first direction in which the web is moving. The spreading apparatus also includes a feed assembly positioned above the rotating disk so as to provide a predetermined supply of solid particles to the upper surface of the rotating disk.

Magnetic susceptible markerboard

A magnetically active laminate is disclosed. The magnetically active laminate is composed of a resin impregnated layer bonded to a distinct, magnetically active sheet. The laminate is especially well suited for use in the construction of erasable markerboards and cubicle panels, although many applications are possible within the scope of the present invention.

Compound formable decorative laminate

A compound formable decorative laminate includes a resin impregnated decorative layer composed of a bilaterally stretchable decorative paper and a resin impregnated core layer composed of a bilaterally stretchable kraft paper. The laminate is used in the manufacture of various articles requiring molding about a compound surface.

Laminate employing liquid resistant film and two sided sheet

A laminate panel having desired characteristics even though the materials having these desired characteristics are not compatible in at least one aspect, is disclosed . One of the substances having the desired characteristics may be moved away from the other substance and a different substance compatible with the substances may be used between the two substances. For example, the laminate panel includes a liquid impermeable layer that substantially prevents the penetration of moisture. The panel also includes a layer of a balancing substance disposed close to the liquid impermeable layer to balance another layer of the laminate panel. A kraft paper sheet coated with the balancing substance on one side and a substance providing good bonding with the liquid impermeable layer on the other side, may be used to provide the desired balancing characteristic.

Metal surfaced high pressure laminate

Radiation shielded laminate

The invention relates to a laminate including a decorative layer, a first resin impregnated core layer, a radiation barrier layer and a second resin impregnated core layer. The laminate prevents the penetration of radiation therethrough and may be used in the construction of ceiling and wall panels, flooring, furniture, fixtures, cabinet and door cladding, protective screens and other objects which will effectively prevent the passage of radiation from an isolated enclosure.

Adhesive tape and products made therefrom

A polymeric adhesive tape including a first polymeric adhesive layer which is a heat activated film and a second polymeric adhesive layer which is a heat activated film is disclosed. The tape is designed for use in the fabrication of articles wherein the polymeric adhesive tape secures a first member to a support surface. A method for bonding adjacent sheets to a substrate is also disclosed. In accordance with the disclosed method, a substrate is prepared for application of a first sheet and a second sheet, a polymeric adhesive tape is positioned on the substrate at a position along which the seam between the first sheet and the second sheet will be located, the first sheet and the second sheet are laid on the substrate such that the seam between the first sheet and the second sheet lies along the polymeric adhesive tape, and the adhesive tape is heated along the seam to bond the substrate, adhesive tape, first laminate and second laminate.

Decorative laminate and method for manufacturing same

A decorative laminate includes a decorative layer composed of a resin impregnated decorative sheet and a core layer composed of plural resin impregnated core sheets of core paper, wherein an exposed sheet at a bottom of the decorative laminate is subjected to a parchment treatment.

Radiation shielded laminate

The invention relates to a laminate including a decorative layer, a first resin impregnated core layer, a radiation barrier layer and a second resin impregnated core layer. The laminate prevents the penetration of radiation therethrough and may be used in the construction of ceiling and wall panels, flooring, furniture, fixtures, cabinet and door cladding, protective screens and other objects which will effectively prevent the passage of radiation from an isolated enclosure.

Bonding of substrates

Magnetic susceptible markerboard

A magnetically active laminate is disclosed. The magnetically active laminate is composed of a resin impregnated layer bonded to a distinct, magnetically active sheet. The laminate is especially well suited for use in the construction of erasable markerboards and cubicle panels, although many applications are possible within the scope of the present invention.

Decorative laminate and method for manufacturing same

A decorative laminate includes a decorative layer and a core layer. The decorative layer is composed of a resin impregnated decorative sheet. The core layer is composed of at least one resin impregnated sheet of core paper. The core paper is impregnated with a resin composed of phenol formaldehyde resin and wood molasses. In this manner, a substantial portion of the resin used to impregnate the core paper is replaced with wood molasses, which results in a reduction of the cost of manufacturing the decorative laminate. The decorative laminate is manufactured by preparing a resin impregnated decorative sheet and preparing at least one resin impregnated core sheet by impregnating a core sheet with a resin composition composed of phenol formaldehyde resin and wood molasses. The decorative sheet and the core sheet are then layered to form a laminate lay-up that is heated and pressed to consolidate and cure the laminate.

Dekorlaminat

Compound formable decorative laminate

A compound formable decorative laminate includes a decorative layer composed of a bilaterally stretchable polyolefin decorative sheet (16) and a resin impregnated core layer composed of a bilaterally stretchable kraft paper (18). The laminate is formed by providing a decorative sheet composed of a polyolefin that is bilaterally stretchable, providing a kraft paper that is bilaterally stretchable, impregnating the kraft paper with a resin, layering the decorative sheet and the kraft paper; and consolidating the layered decorative sheet and kraft paper under heat and pressure to form a sheet of decorative laminate.

Magnetische oder magnetisierbare tafel

Compound formable decorative laminate

A compound formable decorative laminate includes a decorative layer composed of a bilaterally stretchable polyolefin decorative sheet (16) and a resin impregnated core layer composed of a bilaterally stretchable kraft paper (18). The laminate is formed by providing a decorative sheet composed of a polyolefin that is bilaterally stretchable, providing a kraft paper that is bilaterally stretchable, impregnating the kraft paper with a resin, layering the decorative sheet and the kraft paper; and consolidating the layered decorative sheet and kraft paper under heat and pressure to form a sheet of decorative laminate.

Strahlungsabschirmendes laminat

Metallbeschichtetes hochdrucklaminat

Decorative surface covering with embedded RF antenna and RF shield and method for making the same

Strahlungsabschirmendes Laminat

Radiation shielded laminate

The invention relates to a laminate including a decorative layer, a first resin impregnated core layer, a radiation barrier layer and a second resin impregnated core layer. The laminate prevents the penetration of radiation therethrough and may be used in the construction of ceiling and wall panels, flooring, furniture, fixtures, cabinet and door cladding, protective screens and other objects which will effectively prevent the passage of radiation from an isolated enclosure. <IMAGE>