07-01-2016 дата публикации
Номер: US20160001221A1
Принадлежит:
A method is described of producing a composite oxygen ion membrane and a composite oxygen ion membrane in which a porous fuel oxidation layer and a dense separation layer and optionally, a porous surface exchange layer are formed on a porous support from mixtures of (LnA)CrBOand a doped zirconia. Preferred materials are (LaSr)CrFeOfor the porous fuel oxidation layer, (LaSr)CrFeOfor the dense separation layer, and (LaSr)CrFeOfor the porous surface exchange layer. Firing the said fuel activation and separation layers in nitrogen atmosphere unexpectedly allows the separation layer to sinter into a fully densified mass. 1. A method of producing an oxygen ion composite membrane comprising:{'sub': 1-x', 'x', 'w', '1-y', 'y', '3-δ, 'forming a first layer on a porous support containing a first mixture of particles of (LnA)CrBO and doped zirconia and pore formers, where Ln is La, Y, Pr, Ce or Sm, A is Ca or Sr, B is Fe, Mn, Co, Al, Ti or combinations thereof, w is from about 0.9 to about 1.0, x is from about 0.1 to about 0.3 and y is from about 0.1 to about 0.6;'}{'sub': 1-x', 'x', 'w', '1-y', 'y', '3-δ', '1-x', 'x', 'w', '1-y', 'y', '3-δ', '1-x', 'x', 'w', '1-y', 'y', '3-δ, 'the first mixture containing the (LnA)CrBO and the doped zirconia such that when sintered, the first layer will contain the (LnA)CrBO and the doped zirconia in a first volume percentage of (LnA)CrBO of from about 30% to about 70% of the total solid mass;'}{'sub': 1-x', 'x', 'w', '1-y', 'y', '3-δ, 'forming a second layer on the first layer that contains a second mixture of particles of (LnA)CrBOand the doped zirconia and that does not contain pore formers, where Ln is La, Y, Pr, Ce or Sm, A is Ca or Sr, B is Fe, Mn, Co, Al, Ti or combinations thereof, w is from about 0.9 to about 1.0, x is from about 0.1 to about 0.3 and y is from about 0.3 to about 0.7;'}{'sub': 1-x', 'x', 'w', '1-y', 'y', '3-δ', '1-x', 'x', 'w', '1-y', 'y', '3-δ', '1-x', 'x', 'w', '1-y', 'y', '3-δ, 'the second mixture containing the ( ...
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