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Небесная энциклопедия

Космические корабли и станции, автоматические КА и методы их проектирования, бортовые комплексы управления, системы и средства жизнеобеспечения, особенности технологии производства ракетно-космических систем

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Мониторинг СМИ

Мониторинг СМИ и социальных сетей. Сканирование интернета, новостных сайтов, специализированных контентных площадок на базе мессенджеров. Гибкие настройки фильтров и первоначальных источников.

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Поддерживает ввод нескольких поисковых фраз (по одной на строку). При поиске обеспечивает поддержку морфологии русского и английского языка
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Применить Всего найдено 3923. Отображено 100.
23-04-2019 дата публикации

Импульсная машина для обработки давлением листового материала

Номер: RU0000188790U1

Полезная модель относится к области обработки давлением и может быть использована для штамповки деталей из листового материала, преимущественно крупногабаритных деталей с неглубокими внутренними полостями, например панелей отопительных радиаторов и теплообменников.Импульсная машина для обработки давлением листового материала содержит размещенные в корпусе камеру сгорания с узлами подачи и зажигания топливной смеси и рабочий цилиндр, в котором расположен поршень, жесткосоединенный с корпусом шабот и матрицу с внутренней полостью. Отличительной особенностью данной машины является то, что матрица установлена на торце поршня, а на шаботе соосно матрице закреплен эластичный диск, взаимодействующий с обрабатываемым материалом, причем между поршнем и матрицей образована замкнутая полость, соединенная каналами с внутренней полостью матрицы. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 188 790 U1 (51) МПК B21D 26/02 (2011.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (52) СПК B21D 26/02 (2018.08) (21) (22) Заявка: 2018136505, 17.10.2018 (24) Дата начала отсчета срока действия патента: 17.10.2018 23.04.2019 Приоритет(ы): (22) Дата подачи заявки: 17.10.2018 (56) Список документов, цитированных в отчете о поиске: RU 134831 U1, 27.11.2013. RU 152052 (45) Опубликовано: 23.04.2019 Бюл. № 12 (54) Импульсная машина для обработки давлением листового материала (57) Реферат: Полезная модель относится к области в котором расположен поршень, обработки давлением и может быть использована жесткосоединенный с корпусом шабот и матрицу для штамповки деталей из листового материала, с внутренней полостью. Отличительной преимущественно крупногабаритных деталей с особенностью данной машины является то, что неглубокими внутренними полостями, например матрица установлена на торце поршня, а на панелей отопительных радиаторов и шаботе соосно матрице закреплен эластичный теплообменников. диск, взаимодействующий с обрабатываемым Импульсная машина для ...

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11-08-2021 дата публикации

Устройство для изготовления предохранительных мембран

Номер: RU0000205894U1

Полезная модель относится к обработке давлением тонколистового материала и может быть использована при изготовлении предохранительных мембран, имеющих коническую уплотнительную поверхность и выпуклость в центральной части. Устройство содержит формообразующий механизм и емкость для формообразующей среды с трубопроводом, насосом для подачи ее под давлением в формообразующий механизм и системой контроля давления. Формообразующий механизм состоит из прижимов, плотно зафиксированных резьбовым соединением. В средней части механизма имеется отверстие для подачи формообразующей среды под давлением. Между прижимами герметично установлены две матрицы, выполненные с конусностью, аналогичной конусности уплотнительной поверхности мембраны. Матрицы имеют возможность зажатия между ними заготовки для формообразования выпуклости в ее центральной части. В результате обеспечивается возможность изготовления малой серии предохранительных мембран без использования дорогостоящего штамповочного оборудования. 2 ил. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 205 894 U1 (51) МПК B21D 26/02 (2011.01) B21D 37/00 (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (52) СПК B21D 26/02 (2021.01); B21D 37/00 (2021.01) (21)(22) Заявка: 2020137734, 16.11.2020 (24) Дата начала отсчета срока действия патента: Дата регистрации: 11.08.2021 (45) Опубликовано: 11.08.2021 Бюл. № 23 2 0 5 8 9 4 R U (56) Список документов, цитированных в отчете о поиске: SU 994847 A1, 07.02.1983. RU 83952 U1, 27.06.2009. SU 172264 A1, 29.06.1965. US 2649067 A1, 18.08.1953. US 3623347 A1, 30.11.1971. US 5793024 A1, 11.08.1998. (54) УСТРОЙСТВО ДЛЯ ИЗГОТОВЛЕНИЯ ПРЕДОХРАНИТЕЛЬНЫХ МЕМБРАН (57) Реферат: Полезная модель относится к обработке механизма имеется отверстие для подачи давлением тонколистового материала и может формообразующей среды под давлением. Между быть использована при изготовлении прижимами герметично установлены две предохранительных мембран, имеющих матрицы, ...

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29-03-2012 дата публикации

Method for producing sealing elements

Номер: US20120073348A1
Автор: Rolf Prehn
Принадлежит: Federal Mogul Sealing Systems GmbH

A method for producing annular metallic sealing elements by bringing at least two sheet metal strips or foil strips having predefinable thicknesses, lengths, and widths into operative connection with each other in the manner of a tailored blank or patchwork, subsequently winding this composite to obtain a tube, wherein the mutually facing end regions of the tubular multilayer composite are connected to each other non-positively or positively or by bonding, or combinations thereof, notably by thermal action such as by welding or soldering, and either dividing the tube into individual ring elements, which are subsequently formed using mechanical shape-forming to obtain the respective sealing element, or forming the entire tube and dividing the tube thus profiled into ring elements to obtain individual sealing elements.

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28-06-2012 дата публикации

Method of Reducing Cycle Time in a Hydro-Mechanical Forming Process and a Tool for Hydro-Mechanically Forming a Part

Номер: US20120160004A1
Принадлежит: FORD GLOBAL TECHNOLOGIES LLC

A hydro-forming tool for use in a method of forming a blank into a liquid filled chamber. The chamber is formed by a container ring and a moveable wall that together define a variable volume chamber for containing the liquid. The wall is moveable relative to the container ring to provide a chamber in which the volume of liquid required to back up the blank is minimized. The liquid reduces friction at the chamber entry rim. Liquid may be ported through a counter punch to hydro-form the blank into the detail forming areas.

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03-01-2013 дата публикации

Method for manufacturing branched pipe and branched pipe manufacturing device

Номер: US20130000373A1
Автор: Taiki Ogura, Tatsushi Itou
Принадлежит: KOMATSU LTD

A method of manufacturing a branched pipe includes: a first swelling step of swelling a swelled part from a main body of a pipe blank by pressurizing the inner surface of the pipe blank by an elastic body, and simultaneously, forming an opening in the tip portion of the swelled part along a circumferential direction; and a second swelling step of swelling the swelled part from the main body by pressurizing the inner surface of the pipe blank by the elastic body.

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27-06-2013 дата публикации

Apparatus and method for stent shaping

Номер: US20130160512A1
Автор: Harvey H. Chen
Принадлежит: Edwards Lifesciences Corp

An apparatus for crimping a radially expandable stent includes a pressure vessel, shaping balloon, and mandrel. The mandrel is configured to slidingly receive a stent thereon, and to be slidingly advanced into the pressure vessel. The shaping balloon is inflated to radially compress the stent onto the form of the mandrel; such compression need not be uniform. Pressurization of the shaping balloon facilitates the expansion of the balloon to achieve compression of the stent, with depressurization of the shaping balloon causing the balloon to return to an unexpanded state.

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14-11-2013 дата публикации

METHOD AND PROCESS FOR FORMING A PRODUCT

Номер: US20130298629A1
Автор: Dykstra William C.
Принадлежит:

A method of forming a product via induction heating and forming of the product includes providing an induction heating coil for induction heating of a component and providing a die forming shell for supporting the component and for defining the final shape of a formed product formed from the component. The die forming shell includes a metallic material. A support structure is provided for supporting the die forming shell during the induction heating of the component. The support structure includes a metallic material. The support structure includes insulating portions to limit or substantially preclude inducement of electrical current through the support structure during the induction heating process. The component is inductively heated along its length while the component is in the die forming shell. The component is at least one of (a) heated before the formed product is formed and (b) heated while the formed product is formed. 1. A method of forming a product via induction heating of a component and forming of the heated component , said method comprising:providing an induction heating coil for induction heating of a component;providing a die forming shell for supporting the component and for defining the final shape of a formed product formed from the component, said die forming shell comprising a metallic material;providing a support structure for supporting said die forming shell during the induction heating of the component, said support structure comprising a metallic material, said support structure including insulating portions to limit or substantially preclude inducement of electrical current through said support structure during the induction heating process;substantially joining two portions of said die forming shell together so that an inner surface of said two portions cooperate to form a cavity that defines the shape of the formed product;inductively heating the component along its length while the component is in said cavity of said die forming ...

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28-11-2013 дата публикации

TOOL AND SHELL USING INDUCTION HEATING

Номер: US20130312474A1
Автор: Dykstra William C.
Принадлежит: TEMPER IP, LLC

A component forming tool for forming a component from a blank includes a die forming shell having a first shell portion disposed at a first set of support elements and a second shell portion disposed at a second set of support elements. A first fluid line has a plurality of first fluid discharge ports at or near the first shell portion. A second fluid line has a plurality of second fluid discharge ports at or near respective ones of the first fluid discharge ports that are located in between the support elements. The component forming tool provides pressurized fluid in the first and second fluid lines and the pressurized fluids are discharged from the respective first and second fluid discharge ports. The fluid discharged from the second fluid line mixes with the fluid discharged from the first fluid line to cool the first shell portion. 1. A component forming tool for forming a component from a blank , said component forming tool comprising:a die forming shell for forming the component from the blank, said die forming shell comprising a first shell portion and a second shell portion;wherein said first shell portion is disposed at a first set of support elements;wherein said second shell portion is disposed at a second set of support elements;a first fluid line having a plurality of first fluid discharge ports at or near said first shell portion, wherein said component forming tool provides pressurized fluid in said first fluid line and wherein pressurized fluid is discharged from said first fluid discharge ports;a second fluid line having a plurality of second fluid discharge ports at or near respective ones of said first fluid discharge ports that are located in between said support elements, wherein said component forming tool provides pressurized fluid in said second fluid line and wherein pressurized fluid is discharged from said first fluid discharge ports; andwherein the pressurized fluid discharged from said second fluid discharge ports of said second fluid ...

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13-02-2014 дата публикации

Tail trim assembly of exhaust pipe for vehicle and method of manufacturing the same

Номер: US20140041225A1
Автор: Jaewoo Park, Wonsuk LEE
Принадлежит: Hyundai Motor Co, Kia Motors Corp

The present invention relates to a tail trim assembly of an exhaust pipe for a vehicle of which shape is simplified to reduce the number of portions and process is changed to simplify processes so that manufacturing cost is reduced and productivity and quality are improved, and a method of manufacturing the tail trim. According to the present invention, a tail trim of an exhaust pipe for a vehicle includes a first tail trim portion of which one end is attached to an exhaust pipe at the rear portion of a vehicle, and a second tail trim portion that has an inner diameter increased in a streamlined shape toward the outside and is integrally formed with the other end of the first tail trim portion.

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13-03-2014 дата публикации

Low Friction End Feeding in Tube Hydroforming

Номер: US20140069160A1
Принадлежит: NATIONAL RESEARCH COUNCIL OF CANADA

An end plunger for end feeding during a hydroforming process (such as tube hydroforming) has at least one releasable seal. The effect of the releasable seal is that it avoids pressurizing the blank in a nip area, thereby reducing friction and wear, and allowing increased end feeding with a given end feeding force. The releasable seal may be actuable, for sealing or releasing. The plunger may be modular or monolithic. A kit and method may incorporate the end plunger. 1. An end plunger for end feeding in a hydroforming process , the end plunger comprising:a body designed to communicate an end feeding force onto a blank, the body having a bearing surface at a base end for bearing the end feeding force;a mandrel section at an insertion end opposite the bearing end, the mandrel having a shape and size for insertion within a channel of the blank; anda gripping surface for gripping the blank at its channel;wherein the mandrel section has one or more seals defining a sealing area for sealing against an interior volume of the blank channel, wherein the sealing area extends across a length of the blank, the length being great enough so that during an end feeding operation, a seal is lost at one axial location of the tube due to bulging of the blank, and a seal remains at an axial position where the blank has undergone less dilation.2. The end plunger of wherein the body comprises a fluid communication channel for conducting high pressure fluid between the sealed inner volume of the blank and one of a pressurized fluid supply.3. The end plunger of wherein the body is formed of a plurality of parts claim 1 , including one independently attachable or removable module for each of a plurality of seals.4. The end plunger of wherein the body is formed of a single part having a plurality of independently attachable or removable seals.5. The end plunger of wherein the bearing surface is an adapter for coupling the end plunger to a ram of one of a pneumatic claim 1 , and a hydraulic ...

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03-04-2014 дата публикации

PIPE DIAMETER EXPANSION APPARATUS AND PIPE DIAMETER EXPANSION METHOD

Номер: US20140090434A1
Принадлежит: MITSUBISHI HEAVY INDUSTRIES, LTD.

A pipe diameter expansion apparatus includes: a hollow cylindrical member that can be placed in a pipe filled with water, and through which a heat medium having a lower temperature than a freezing point of the water flows from one end to the other end; at least two plate-like fins provided to protrude outward from the cylindrical member; and a heat insulator that is provided between the two fins, and reduces heat transmission between inside and outside the cylindrical member. 1. A pipe diameter expansion apparatus comprising:a hollow cylindrical member which can be placed in a pipe filled with water, and through which a heat medium having a lower solidification point than a freezing point of the water flows from one end to the other end thereof;two or more plate-like fins provided to protrude outward from the cylindrical member; anda heat transmission reduction unit that is provided between the fins, and reduces heat transmission between an inside and an outside of the cylindrical member.2. The pipe diameter expansion apparatus according to claim 1 , further comprising two hoses more elastic than the cylindrical member and connected to ends of the cylindrical member claim 1 , respectively claim 1 , wherein the heat medium flows through the hoses.3. A pipe diameter expansion method using a pipe diameter expansion apparatus according to claim 1 , comprising the steps of:filling a pipe with water;placing the pipe diameter expansion apparatus in the pipe; andsupplying the heat medium into the cylindrical member of the pipe diameter expansion apparatus.4. A pipe diameter expansion method using a pipe diameter expansion apparatus according to claim 2 , comprising the steps of:filling a pipe with water;placing the pipe diameter expansion apparatus in the pipe; andsupplying the heat medium into the cylindrical member of the pipe diameter expansion apparatus. The present invention relates to a pipe diameter expansion apparatus and a pipe diameter expansion method for ...

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03-04-2014 дата публикации

device for the superplastic forming of a blank

Номер: US20140090435A1
Автор: Freerk Syassen
Принадлежит:

A device for the superplastic forming of a blank, in a mould with a lower and an upper mould, into a component. The blank in the mould can be subjected to pressure and temperature, and the blank has perforations, at least in some regions. The lower mould is formed at least partly with a permeable, in particular a gas permeable, drainage layer. As a consequence of the drainage layer, a blank with perforations can be formed directly, i.e., without further aids such as, e.g., a means of sealing, etc. and/or supplementary production operations, in the course of a superplastic forming process into a component, in particular into a suction component for an active aerodynamic surface of an aircraft, with a complex three-dimensional spatial shape. A simple, cost-effective and reliable process is enabled suitable for large production runs of components, which may be spherically curved in at least some regions. 110-. (canceled)12. The device in accordance with claim 11 , wherein the permeable drainage layer is gas permeable.13. The device in accordance with claim 11 , wherein the component is a suction component claim 11 , with a three-dimensional geometry.14. The device in accordance with claim 12 , wherein the upper mould is connected with a supply unit for a gas.15. The device in accordance with claim 12 , wherein the drainage layer is connected with a suction unit for gas.16. The device in accordance with claim 15 , wherein claim 15 , by means of the suction unit at least a volumetric flow of the gas passing through the perforations can be removed by suction.17. The device in accordance with claim 11 , wherein the drainage layer is formed with a surface structure.18. The device in accordance with claim 17 , wherein the drainage layer is formed with a fine mesh weave.19. The device in accordance with claim 11 , wherein the drainage layer is formed with a porous material.20. The device in accordance with claim 19 , wherein the drainage layer is formed with a sintered ...

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03-04-2014 дата публикации

Tube forming method and shock absorber

Номер: US20140090938A1
Автор: Makoto Nishimura
Принадлежит: HITACHI AUTOMOTIVE SYSTEMS LTD

A separator tube 4 is manufactured by a forming method including three steps: a groove forming step of forming a housing 22 by beading; a pressing step of pressing at least one corner of an opening of the housing 22 to form an impression; and a sizing step of sizing an end 20 of the separator tube 4. Thus, the housing 22 can be formed on the inner periphery 21 of the end 20 of the separator tube 4 with high accuracy without performing cutting.

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02-01-2020 дата публикации

STEELPAN MUSICAL INSTRUMENT HYDROFORMING PRESS

Номер: US20200001343A1
Автор: Wahtuse Jomo
Принадлежит:

A machine can form a work piece into a bowl subcomponent of a steel pan musical instrument. The machine includes a pressure lid and a die mold. The die mold may be formed of non-metal layers stacked between metal layers. In example operation, a blank or work piece is inserted between the lid and die mold. The lid is pressed down (e.g., by a hydraulic ram), forcing a portion of the blank into a face groove of the die mold for sealing. Pressurized water or other fluid introduced between the lid and the blank exerts pressure on the sealed portion of the blank and stretches the blank to conform to a bowl shape of the die mold. Note regions can be introduced by this machine-performed shaping and/or by subsequent manual operations to further prepare the work piece for incorporation into a steel pan musical instrument. 1. A method of forming a steel pan musical instrument , the method including:providing a metal sheet as a work piece from which to form at least a portion of the steel pan instrument;providing a pressure lid comprising (i) a press collar, (ii) a fluid passage extending through the pressure lid, (iii) a guide shaft extending from an underside of the pressure lid, and (iv) a groove formed in the underside of the pressure lid;coupling the press collar of the pressure lid with a hydraulic press;coupling the fluid passage of the pressure lid to a source of pressurized fluid;installing a ring in the groove of the pressure lid;installing a forming die onto the pressure lid by engaging the forming die with the ring, the forming die comprising (i) a main body having a partial dome shape and (ii) an outlet extending through the main body and in fluid communication with the fluid passage of the pressure lid when the forming die is installed on the pressure lid; providing a base plate of the mold die;', 'providing at least one spacer plate of the mold die;', 'providing a cap plate of the mold die;', 'positioning the base plate, the at least one spacer plate, and the cap ...

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02-01-2020 дата публикации

SCAFFOLD ASSEMBLY AND METHOD OF MANUFACTURE

Номер: US20200002956A1
Автор: Butler Paul, Jury Kevin
Принадлежит:

The present invention provides a scaffold assembly, in particular a combination of a conventional tubular scaffold tube or pole and a rosette, type coupling which enables the connection of additional scaffold components to the scaffold assembly, the coupling and tubular element being fixed relative to one another by means of at least one abutment which is cold formed in the tubular element such as to fix the coupling in position relative thereto. 1. A method of manufacturing a scaffold assembly comprising a hollow tubular element and a coupling circumscribing the tubular element , the method comprising locally outwardly deforming the tubular element to form an abutment positioned to retain the coupling in position.2. A method according to comprising the step of forming a pair of abutments axially spaced along the tubular element and between which the coupling is captured.3. A method according to comprising the steps of providing a recess in the coupling opening onto an interface between the coupling and the tubular element; and forming at least one abutment as an outward deformation into the recess.4. A method according to comprising cold forming each abutment.5. A method according to comprising forming each abutment through deformation of the tubular element from an inner wall of the tubular element.6. A method according to comprising the step of inserting a forming tool into a hollow interior of the tubular element; and expanding at least a portion of the forming tool in order to form at least one abutment.7. A method according to comprising utilising hydraulic pressure in order to effect expansion of the forming tool.8. A method according to comprising radially outwardly expanding an annular array of discrete forming elements comprised in the forming tool.9. A method according to comprising forcing a conical wedge against the array of forming elements in order to effect the radially outward expansion of the annular array.10. A method according to any of ...

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10-01-2019 дата публикации

SLEW-ACTUATED PIERCING OF RADIAL WALL

Номер: US20190009323A1
Автор: Watchorn Doug
Принадлежит:

A slew-actuated stamping station includes an expandable core configured to apply radially outward pressure to a radially inward facing surface of a radial wall, and at least one slew-actuated punch for piercing, along a radially inward direction, a respective hole in the radial wall. A method for piercing a radial wall includes simultaneously (a) applying radially outward pressure against a radially inward facing surface of the radial wall, and (b) driving a slew to actuate at least one punch to pierce, along direction opposite the radially outward pressure, at least one hole in the radial wall. A method for forming an object, having a radial wall with holes, includes forming a ring with a radial wall, and piercing at least one hole in the radial wall with at least one slew-actuated punch. 1. A slew-actuated stamping station , comprising:an expandable core configured to apply radially outward pressure to a radially inward facing surface of a radial wall; andat least one slew-actuated punch for piercing, along a radially inward direction, a respective hole in the radial wall.2. The stamping station of claim 1 , further comprising:a drive ring;at least one punch holder, each connecting one or more of the at least one slew-actuated punch to the drive ring;a guide for guiding each punch holder toward the radial wall; anda first slew for rotating the drive ring to drive each punch holder along the guide so as to pierce the radial wall with each slew-actuated punch.3. The stamping station of claim 2 , one or more of the at least one punch holder having exactly one punch mounted thereon.4. The stamping station of claim 2 , one or more of the at least one punch holder having more than one punch mounted thereon.5. The stamping station of claim 2 , each punch holder including:a punch body having the respective one or more of the at least one slew-actuated punch attached thereto, the guide being configured to guide the punch body;a lever connecting the punch body to the drive ...

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15-01-2015 дата публикации

Metallic Bladders

Номер: US20150013894A1
Принадлежит:

A method and apparatus is presented. A method may comprise positioning a metallic bladder within a tool, the tool having a number of die liners that generate heat when exposed to a magnetic field; applying the magnetic field to the number of die liners to heat the metallic bladder; and pressurizing the metallic bladder. 1. A method of forming a metallic bladder comprising:positioning the metallic bladder within a tool, the tool having a number of die liners that generate heat when exposed to a magnetic field;applying the magnetic field to the number of die liners to heat the metallic bladder; andpressurizing the metallic bladder.2. The method of further comprising:placing a thermoplastic material over the metallic bladder prior to positioning the metallic bladder within the tool.3. The method of further comprising:positioning a number of mock parts within the tool, wherein pressurizing the metallic bladder against the number of mock parts forms a first shape for the metallic bladder.4. The method of further comprising:friction stir welding edges of a number of metallic sheets to create the metallic bladder.5. The method of claim 1 , wherein pressurizing the metallic bladder comprises pressurizing the metallic bladder to about 250 psi.6. The method of claim 1 , wherein pressurizing the metallic bladder comprises pressurizing the metallic bladder to a pressure sufficient to form the metallic bladder to a surface of at least one of a placeholder and a thermoplastic material within the tool.7. A method of forming a consolidated structure comprising:positioning a thermoplastic material and a metallic bladder within a tool, the thermoplastic material and the metallic bladder forming a preform structure, and the tool having a number of die liners that generate heat when exposed to a magnetic field;applying the magnetic field to the number of die liners to heat the preform structure; andincreasing a pressure in the metallic bladder to a first level when the preform ...

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19-01-2017 дата публикации

METHOD FOR MANUFACTURING A LINE COMPONENT

Номер: US20170014887A1
Принадлежит:

According to the manufacturing method of the invention the line component. In particular an additively fabricated line component, comprises a line element for conducting a fluid from a first opening to a second opening, and a line branching connected with the line element for conducting the fluid to a third opening, wherein an outer region of the line component is designed load-compliant by means of a numerical optimization program and thereby includes a multitude of irregular topological structures in its outer region. In the manufacturing method of the line component a notch is incorporated on the inside of the line element, which serves to relieve a tension in a highly loaded state of the line component or the line element, a particle-filled gas stream is guided through the interior of the line component, in order to smooth the inside of the line component and/or the line component is subjected to a pressurization, in order to produce a plastic deformation on an inner surface of the line component. 1. A method for manufacturing a line component for conducting a fluid , the line component comprising:a line element for conducting a fluid from a first opening to a second opening, anda line branching connected with the line element for conducting the fluid to a third opening, whereinan outer region of the line component is designed load-compliant by means of a numerical optimization program and thereby includes a multitude of irregular topological structures in its outer region,wherein in the manufacturing method:a notch is incorporated on the inside of the line element, which serves to relieve a tension in a highly loaded state of the line component or the line element,a particle-filled gas stream is guided through the interior of the line component, in order to smooth the inside of the line component, and/orthe line component is subjected to a pressurization, in order to produce a plastic deformation on an inner surface of the line componentwherein the line ...

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18-01-2018 дата публикации

Forming device

Номер: US20180015519A1
Принадлежит: Sumitomo Heavy Industries Ltd

A forming device that forms a metal pipe by heating and expanding a metal pipe material includes: a pair of an upper die and a lower die between which the metal pipe material is heated and expanded; upper electrodes and lower electrodes that sandwich both end parts of the metal pipe material therebetween from upper and lower sides to heat the metal pipe material; and a busbar that is connected only to either the upper electrodes or the lower electrodes to supply electric power from a power supply.

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18-01-2018 дата публикации

FORMING DEVICE

Номер: US20180015520A1
Принадлежит:

A forming device that expands a metal pipe material to form a metal pipe includes: an upper die and a lower die that form a main cavity part forming a main body part of the metal pipe and a sub-cavity part forming a flange part of the metal pipe by surfaces thereof opposed to each other; and a shielding member that prevents foreign matter discharged from the main cavity part or the sub-cavity part from scattering, the sub-cavity part is extended to be opened to the outside of the die in a direction crossing an extending direction of the metal pipe material, and the shielding member is provided on a line in which the sub-cavity part extends in the expanding of the metal pipe material. 1. A forming device that expands a metal pipe material to form a metal pipe , the device comprising:an upper die and a lower die that form a main cavity part forming a main body part of the metal pipe and a sub-cavity part forming a flange part of the metal pipe by surfaces thereof opposed to each other; anda shielding member that prevents foreign matter discharged from the main cavity part or the sub-cavity part from scattering,wherein the sub-cavity part is extended to be opened to the outside of the die in a direction crossing an extending direction of the metal pipe material, andthe shielding member is provided on a line in which the sub-cavity part extends in the expanding of the metal pipe material.2. The forming device according to claim 1 ,wherein the shielding member blocks the sub-cavity part from a direction in which the sub-cavity part is extended.3. The forming device according to claim 2 ,wherein the shielding member is provided to be brought into contact with a side surface of the upper die or the lower die and is moved with the movement of the upper die or the lower die to block the sub-cavity part from the direction in which the sub-cavity part is extended in a case where the die is closed. Priority is claimed to Japanese Patent Application No. 2015-072089, filed Mar. ...

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16-01-2020 дата публикации

Forming apparatus

Номер: US20200016645A1
Принадлежит: Sumitomo Heavy Industries Ltd

A forming apparatus which forms a metal pipe by expanding a metal pipe material, includes: a forming die for forming the metal pipe; a first electrode and a second electrode which clamp the metal pipe material at both end sides and heat the metal pipe material by causing an electric current to flow through the metal pipe material; and a first fluid supply unit and a second fluid supply unit which supply a fluid into the metal pipe material heated by the first electrode and the second electrode to expand the metal pipe material, wherein at least one of the first electrode and the second electrode is provided with a movement restriction mechanism which restricts a movement of the metal pipe material in an axial direction of the metal pipe material.

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18-01-2018 дата публикации

METAL PIPE HAVING THICKENED END PORTION, AND METHOD OF MANUFACTURING SAME

Номер: US20180017190A1

A metal pipe having a thickened end portion, the metal pipe includes: when viewed in a longitudinal direction of the metal pipe, a thin portion which has a thickness t; a first thickened portion which is provided on one end and has a thickness T which is larger than the thickness t; and a first taper portion which is provided between the thin portion and the first thickened portion and has the thickness which gradually increases from tto T; when a hardness of an inner surface of the first thickened portion is measured in a circumferential direction and the hardness is plotted with respect to a position in the circumferential direction, in which a waveform representing a high hardness portion having a hardness which is 95% or more of a maximum hardness in the circumferential direction and a waveform representing a low hardness portion having a hardness which is less than 95% of the maximum hardness alternately appear, and a plurality of combinations of the waveform representing the high hardness portion and the waveform representing the low hardness portion appear. 1. A metal pipe having a thickened end portion , the metal pipe comprising:when viewed in a longitudinal direction of the metal pipe,{'sub': '0', 'a thin portion which has a thickness t;'}{'sub': '0', 'a first thickened portion which is provided on one end and has a thickness T which is larger than the thickness t; and'}{'sub': '0', 'a first taper portion which is provided between the thin portion and the first thickened portion and has the thickness which gradually increases from tto T, wherein'}when a hardness of an inner surface of the first thickened portion is measured in a circumferential direction and the hardness is plotted with respect to a position in the circumferential direction,a waveform representing a high hardness portion having a hardness which is 95% or more of a maximum hardness in the circumferential direction and a waveform representing a low hardness portion having a hardness which is ...

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28-01-2016 дата публикации

Tool for Preforming a Tube for Subsequent Internal High Pressure Forming, as Well as a Method for Producing Such a Tool and For Producing a Component By Internal High Pressure Forming

Номер: US20160023261A1
Принадлежит:

A tool is provided for preforming a metallic starter tube section for subsequent internal high pressure forming in order to produce a tubular IHF-component. The tool includes a plurality of tool sections that can move relative to one another and that delimit, between them, a shaping cavity for receiving and forming the starter tube section. The cavity has a contour which is both derived from the shape of the IHF component to be produced and adapted to the circumference of the starter tube section to be formed, such that each cavity cross section perpendicular to a cavity longitudinal axis predefined by the starter tube section corresponds to the cross-sectional shape of the IHF component cross-section in the same position, reduced in its cross-sectional circumference to exactly the circumference of the starter tube section. A method is provided for producing such a tool, and a method is provided for producing a tube-like IHF component using such a tool. 1. A tool for preforming a metallic starter tube section for subsequent internal high pressure forming in order to produce a tubular IHF component , the tool comprising:a plurality of tool parts configured to move relative to one another, said plurality of tool parts between them delimiting a shaping cavity that receives and forms the starter tube section, whereinthe shaping cavity has a contour both derived from a shape of the tubular IHF component to be produced and adapted to a circumference of the starter tube section to be preformed,each cavity cross-section of the shaping cavity perpendicular to a cavity longitudinal axis predefined by the starter tube section conforms to a cross-sectional shape of the tubular IHF component cross-section in a same position, but reduced in its cross-sectional circumference to exactly the circumference of the starter tube section.2. The tool according to claim 1 , whereinthe tool is a press-based tool, andthe plurality of tool parts comprise a tool underpart and a tool upper part ...

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02-02-2017 дата публикации

ELASTOMER FORMED BEADED JOINT

Номер: US20170028457A1
Принадлежит:

A method for forming a conduit with a radial flange for forming part of a beaded coupling by: positioning a conduit blank in a forming die, wherein the forming die defines a radially extending recess; inserting a forming post in the conduit blank to define an annular space therebetween; inserting a flexible material in the annular space between the post and the conduit; placing a sleeve in a bearing relationship with the flexible material; compressing the flexible material between the post and the sleeve to force the flexible material against the conduit to expand the conduit outward into engagement with the radially extending recess in the forming die to form an annular flange; and releasing compression on the flexible material. 1. A method for forming a conduit with an annular flange for forming part of a beaded coupling , the method comprising the steps of:positioning a conduit blank in a forming die, wherein the forming die defines a radially extending annular recess;inserting a forming post in the conduit blank to define an annular space therebetween;inserting a flexible material in the annular space between the post and the conduit blank;placing a sleeve in a bearing relationship with the flexible material; andcompressing the flexible material between the post and the sleeve to force the flexible material against the conduit blank and force a portion of the conduit blank outward into engagement with the radially extending annular recess in the forming die to form an annular flange in the conduit.2. The method of claim 1 , wherein the step of compressing the flexible material comprises the step of:moving the sleeve toward a reaction surface of the forming post.3. The method of claim 1 , wherein the step of compressing the flexible material comprises the step of:moving a reaction surface on the forming post toward the sleeve.4. The method of claim 1 , and further comprising the step of:inserting a sealing wedge adjacent to the flexible material before applying ...

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02-02-2017 дата публикации

Spherical decoupler conduit

Номер: US20170030500A1
Принадлежит: NELSON GLOBAL PRODUCTS Inc

A spherical decoupler conduit for connecting misaligned components, and a method for making the same, where the spherical decoupler includes an inlet connection with a first spherical portion; an outer slider with a second spherical portion for pivotably mating with the first spherical portion and a tubular portion; an inner slider having a tubular portion in a telescoping relationship with the tubular portion of the outer slider and a third spherical portion; and an outlet connection with a fourth spherical portion for pivotably mating with the third spherical portion.

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08-02-2018 дата публикации

DEEP-DRAWING MACHINE WITH ROTATION CUTTING DEVICE

Номер: US20180036782A1
Принадлежит:

A deep-drawing machine having a forming station configured for forming containers into a first sheet-shaped material, and a cutting station disposed downstream of the forming station in a working direction. The cutting station is configured to cut or to perforate an area of the sheet-shaped materials disposed between the containers. The cutting station may include a rotation cutting device that comprises a cutting cylinder and an opposing cylinder. A method for operating a deep-drawing machine that comprises the following steps: forming containers into a first sheet-shaped material by a forming station, and cutting or perforating of the sheet-shaped materials in an area between the containers after forming of the containers using the rotation cutting device. 1. A deep-drawing machine comprising:a forming station configured for forming containers into a first sheet-shaped material; anda cutting station arranged downstream of the forming station in a working direction and configured for one of cutting or perforating the first sheet-shaped material between the formed containers;wherein the cutting station comprises a rotation cutting device having a cutting cylinder and an opposing cylinder.2. The deep-drawing machine according to claim 1 , further comprising a sealing station configured for sealing the containers with a second sheet-shaped material claim 1 , wherein the cutting station is disposed downstream of the sealing station in the working direction.3. The deep-drawing machine according to claim 1 , wherein the cutting cylinder and the opposing cylinder are drivingly engaged with one another using a gear drive.4. The deep-drawing machine according to claim 3 , wherein the cutting cylinder and the opposing cylinder are driven by a servo motor.5. The deep-drawing machine according to claim 1 , wherein the cutting cylinder and the opposing cylinder are each driven by a servo motor.6. The deep-drawing machine according to claim 1 , further comprising a control for ...

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07-02-2019 дата публикации

MANUFACTURING ULTRA-HIGH STRENGTH LOAD BEARING PARTS USING HIGH STRENGTH/LOW INITIAL YIELD STEELS THROUGH TUBULAR HYDROFORMING PROCESS

Номер: US20190039110A1
Принадлежит:

Rather than using a conventional stamping forming process with steels having high ultimate tensile strength and relatively low initial yield, tubular hydroforming techniques are introduced to synergize with BIW part forming, or forming of other load bearing parts. Such steels can have ultimate tensile strengths of greater than 1000 MPa and initial yields of less than 360 MPa In some embodiments, the steels have elongation of at least 40%. Such steels can include retained austenite. 1. A process for forming steels with high ultimate tensile strength and low initial yields comprising the steps of:a. Forming an initial tube blank by selecting a raw tube diameter sufficient to permit stretching of the steel in a later hydroforming step to reach a pre-determined yield strength while keeping induced material thinning within pre-determined failure limits and pre-determined design tolerance and forming an initial tube blank conforming to said diameter;b. Pre-bending said initial tube blank to generate a smooth curvature in a bent tube;c. Hydroforming the bent tube in a mold by filling the bent tube with a pressurized liquid until walls of the bent tube contact the mold to form a part;d. Trimming the formed part.2. The process of wherein the steel contains retained austenite.3. The process of wherein before hydroforming the steel has an ultimate tensile strength of greater than 1000 MPa and an initial yield strength of less than 360 MPa.4. The process of wherein before hydroforming the steel has an ultimate tensile strength of greater than 1150 MPa.5. The process of wherein the tube blank is subject to at least one of preforming or intermediate hydroforming after pre-bending and before hydroforming. This application claims priority to U.S. Provisional Application Ser. No. 62/539,911, entitled “Manufacturing Ultra-High Strength BIW Parts Using Nanosteel® NXG 1200 Through Tubular Hydroforming Process,” filed on Aug. 1, 2017, the disclosure of which is incorporated by reference ...

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16-02-2017 дата публикации

DEVICE AND METHOD FOR CYCLE- AND COST-OPTIMIZED THERMAL TRANSFORMATION OF HOSE BLANKS

Номер: US20170043507A1
Автор: Göbel Fred
Принадлежит:

The invention relates to a device and a method for the thermal reshaping of hose blanks from preferably pre-extruded elastic raw hose material, wherein during the reshaping the hose blank is arranged in a shell-like, single- or multi-piece molding tool with a hollow body, wherein the inner side of the hollow body corresponds as a negative to the shape to be impressed onto the hose blank, wherein the tempering of the molding tool that is necessary for reshaping occurs by means of clamp-like tempering elements which are shaped congruently to the outer surface of the mold and which close form-fittingly over the mold, while the molding tool itself does not comprise any tempering system at all, in particular no ducts or other hollow spaces for circulating a tempering medium, and wherein the temperature of each tempering element is kept constant during the process, while, to modify the temperature of the molding tool, a different tempering element with a correspondingly constant temperature is positioned against the molding tool; in the claimed device, the molding tool is free of internal ducts and other hollow spaces for the circulation of a tempering medium, while half or partial shells, which are separate from the mold and which close form-fittingly over the mold, are provided to temper the molding tool, wherein the inner sides of said shells which face the molding tool are congruent with the outer side of said molding tool and wherein the shells comprise an arrangement for keeping the temperature of each tempering element constant during the process, in particular internal hollow spaces for the perfusion of a tempering medium, and wherein at least one mechanism is provided for selectively closing different tempering elements at different temperatures around the molding tool. 1. Method for the thermal reshaping of hose blanks consisting preferably of pre-extruded elastic raw hose material , wherein the hose blank is located in a shell-like , single- or multi-part ...

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19-02-2015 дата публикации

Tube expansion method

Номер: US20150047194A1
Принадлежит: Mitsubishi Heavy Industries Ltd

A tube expansion method of fixing a heat exchanger tube inserted to a tube hole of a tubesheet by tube expansion including: when there is a groove along a circumferential direction with respect to an inner circumferential surface in the middle axis of an axis direction of the tube hole, a first hydraulic tube expansion step of performing hydraulic tube expansion at a pressure of 15% and 70% in a range including the groove, and thereafter, a second hydraulic tube expansion step of performing each liquid tube expansion at a pressure of 100% in each range divided except the groove.

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25-02-2016 дата публикации

DEFORMATION APPARATUS (AS AMENDED)

Номер: US20160052038A1
Принадлежит:

Apparatus configured to deform a tubular work piece having a longitudinal axis, the apparatus comprising a support for supporting a tubular work piece to be deformed; rotation means for rotating the tubular work piece about its longitudinal axis; a nozzle for directing a stream of pressurised fluid at the tubular work piece in a direction transverse to the longitudinal axis of the tubular work piece; and means for moving one or both of the tubular work piece and the nozzle relative to one another such that the stream of pressurised fluid can be aimed at a plurality of locations along the tubular work piece; wherein the pressure of the fluid directed at the tubular work piece is great enough to cause deformation of the tubular work piece, but not so great that cutting of the tubular work piece can occur. 1. A forming apparatus comprising:a support for supporting a tubular work piece having a longitudinal axis;rotation means for rotating the tubular work piece about the longitudinal axis;a nozzle for directing a stream of pressurised fluid at the tubular work piece in a direction transverse to the longitudinal axis;wherein one or both of the tubular work piece and the nozzle is movable relative to the other such that the stream of pressurised fluid can be aimed at a plurality of locations along the tubular work piece; andwherein the pressure of the stream of pressurized fluid directed at the tubular work piece is great enough to cause deformation of the tubular work piece, but not so great that cutting of the tubular work piece can occur.2. The forming apparatus according to claim 1 , wherein the support comprises a mandrel.3. The forming apparatus according to claim 1 , wherein the rotation means comprises a lathe.4. The forming apparatus according to claim 1 , wherein the support and rotation means comprise a mandrel.5. The forming apparatus according to claim 1 , wherein the nozzle is configured to move in a direction transverse to the longitudinal axis.6. The ...

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23-02-2017 дата публикации

Apparatus and Method for Forming Three-Sheet Panels

Номер: US20170050229A1
Принадлежит:

An apparatus for forming a panel, including a first face sheet, a second face sheet and a core sheet between the first face sheet and the second face sheet, may include a molding tool defining a forming cavity shaped to correspond to the panel, a heating system positioned adjacent to the forming cavity and configured to heat the forming cavity, and a pressurization system configured to pressurize a cavity volume between the tool and the panel and pressurize a panel volume between the first face sheet and the second face sheet. 1. An apparatus for forming a panel comprising a first face sheet , a second face sheet and a core sheet between said first face sheet and said second face sheet , said apparatus comprising:a molding tool defining a forming cavity shaped to correspond to said panel;a heating system positioned adjacent to said forming cavity and configured to heat said forming cavity; anda pressurization system configured to pressurize a cavity volume between said tool and said panel and pressurize a panel volume between said first face sheet and said second face sheet.2. The apparatus of further comprising:an outer caul plate assembly positioned within said forming cavity adjacent to said tool; andan inner caul plate assembly positioned within said forming cavity between said outer caul plate assembly and said panel; pressurize a first pressure zone defined between said inner caul plate assembly and said outer caul plate assembly; and', 'pressurize a second pressure zone defined between said first face sheet and said second face sheet., 'wherein said pressurization system is configured to3. The apparatus of wherein pressurization of first pressure zone pushes said inner caul plate assembly against said first face sheet and said second face sheet claim 2 , and wherein pressurization of said second pressure zone pushes said first face sheet and said second face sheet apart from each other.4. The apparatus of wherein said inner caul plate assembly defines a ...

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15-05-2014 дата публикации

APPARATUS AND METHOD OF FORMING RECLOSABLE CONTAINERS

Номер: US20140130560A1
Автор: Cook Steven T.
Принадлежит: DAYTON SYSTEMS GROUP INC.

An apparatus for forming a reclosable metal can includes a flexible bladder that receives pressure from at least one end. The bladder is received in movable dies that selectively open and close about the bladder, and more particularly about a metal body received between the bladder and die. The die preferably includes thread or lug profile cavities for forming circumferentially spaced thread lugs in the can body. 1. An apparatus for forming a reclosable metal can comprising:an inflatable flexible bladder;a die having a cavity disposed adjacent the bladder, and dimensioned to receive an associated metal body therebetween whereby in response to fluid pressure the flexible bladder engages surface portions of an associated metal body and deforms the associated surface portions into the die cavity.2. The apparatus of further comprising a source of hydraulic fluid and pressure for selectively inflating the flexible bladder.3. The apparatus of further comprising a mechanism for opening and closing die portions that form the die and cavity whereby the associated metal body is introduced to and removed from the cavity.4. The apparatus of wherein the flexible bladder is a hollow sleeve received in the die.5. The apparatus of wherein the flexible bladder is sealed at a first end and a passage provided at a second end for selectively introducing hydraulic fluid into the flexible bladder.6. The apparatus of wherein the die includes thread lug portions therein at circumferentially spaced locations.7. The apparatus of further comprising a center post received in the hollow sleeve of the flexible bladder.8. The apparatus of wherein the flexible bladder has a sidewall thickness on the order of 0.5 inches.9. The apparatus of wherein the flexible bladder is formed of urethane.10. The apparatus of wherein the flexible bladder is a hollow sleeve opened at first and second ends.11. A method of forming a reclosable metal can body comprising:providing a die having thread lug cavities ...

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29-05-2014 дата публикации

Hot metal sheet forming or stamping tools with cr-si-n coatings

Номер: US20140144200A1
Принадлежит: Oerlikon Trading AG Truebbach

The present invention discloses a CrSiN coated hot forming tool having enhanced wear resistance, oxidation resistance and adhesion wear resistance and thereby exhibiting a longer lifetime and better performance. The CrSiN coating is especially good to improve performance by hot metal sheet forming processes where the workpiece is an AlSi-coated metal sheet and/or a metal sheet with strength of 1,500 MPa or more.

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11-03-2021 дата публикации

ELECTROHYDRAULIC FORMING-BASED DEFORMATION DEVICE AND METHOD

Номер: US20210069768A1
Автор: Gaide Albert
Принадлежит:

The invention relates to a method and device for shaping an object such as a tube on an insert by means of compression generated by a shock wave, e.g. in a liquid or in another medium. 120.-. (canceled)21. A device intended for shaping a tube , on at least one insert present in the tube , by means of a compression force generated by a shock wave formed by an electric arc generator , said device comprising at least one first forming cavity containing an immersion bath into which the tube is immersed , said immersion bath being separated into two volumes , the first volume being that in which the shock wave is deployed and the second a volume in which the immersion liquid is absent or from which it can escape under the influence of the compression force formed in the first volume , the separation between the two volumes being provided by the tube to be deformed.22. The device according to claim 21 , wherein the second volume is created in the tube by the addition of plugs to the ends of the immersed tube.23. The device according to claim 21 , wherein the second volume is created by introducing the tube into the first cavity by means of guides claim 21 , said tube comprising a plurality of inserts and passing through said cavity.24. The device according to claim 21 , wherein the shock wave is generated in a liquid or in another medium.25. The device according to claim 21 , comprising an arc generator for generating the wave so that it is displaced in a direction near that of the axis of the tube claim 21 , and a reflection means for focusing the wave on the axis of the tube.26. The device according to claim 21 , in which the shock wave is focused on the object to be deformed by one or more mirrors.27. The device according to claim 21 , comprising an arc generator generating the shock wave perpendicularly to the axis of the tube and reflectors or mirrors for generating isotropy of the shock wave on the tube.28. The device according to claim 21 , said device comprising a ...

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16-03-2017 дата публикации

METHOD OF FORMING EXTRUDED TUBING FOR VEHICLE BODY COMPONENT

Номер: US20170072450A1
Принадлежит:

A method is disclosed for forming an aluminum alloy vehicle body component. An aluminum alloy billet is extruded into an aluminum tube that includes longitudinal weld seams formed in a sidewall of the tube during extrusion. A weld seam locating pip is also formed on a sidewall of the tube during extrusion. The pip is used to locate the weld seams during manufacturing of the body component. 1. A method of forming an aluminum alloy vehicle body component , comprising:extruding an aluminum alloy tube that includes longitudinal weld seams formed in a sidewall of the tube and a weld seam locating pip disposed on the sidewall between and substantially parallel to the seams.2. The method of claim 1 , wherein the step of extruding further comprises:in a first stage, extruding an aluminum alloy billet into longitudinal tube sections;in a second stage, extruding the tube sections into the tube having the sidewall that includes longitudinal weld seams corresponding to locations where the tube sections join; andextruding the pip.3. The method of claim 1 , wherein the pip is formed on an interior surface of the sidewall.4. The method of claim 1 , wherein the pip is formed simultaneously with the seams during the extruding of the tube.5. The method of further comprising:locating the weld seams with the pip for further manufacturing.6. The method of further comprising:aligning the tube in a bending tool based on the pip to place the weld seams in a desired location relative to the tool for pre-bending the tube.7. The method of further comprising:hydroforming the tube into a finished body component.8. A method comprising:extruding an aluminum alloy tube such that the tube includes a circular wall having weld seams that extend along a length of the tube and includes a pip disposed on the wall at a location circumferentially spaced from each of the weld seams and extending along the length of the tube, wherein circumferential distances between the pip and each of the weld seams is ...

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22-03-2018 дата публикации

METHOD OF PRODUCING HOLLOW OBJECTS AND AN ARRANGEMENT FOR SUCH METHOD

Номер: US20180078987A1
Принадлежит:

A method of, and arrangement for, producing shaped hollow metal objects by a hot process. A metal hollow semi-finished-product with at least one opening is heated to a forming temperature and placed into a cavity, whose shape corresponds to the desired final external shape of the hollow object. Then the cavity is sealed and water and/or steam is introduced therein. After the final shape of the semi-finished-product is achieved, the semi-finished-product is removed. The cavity is formed by a split mould, whose opening's entry edge has an expanded portion, against which a sealing feature is oriented. The outer surface of the sealing feature is arranged to close against this expanded portion. The sealing feature is also provided with a means of supply of water and/or steam, and a tube through which the water and/or steam is supplied. This tube extends into the interior space of the semi-finished-product, and can be provided with nozzles. 1. A method of producing shaped hollow objects of metals by a hot process , wherein a hollow semi-finished metal product (P) which is provided with at least one opening is heated to a forming temperature and placed into a cavity (D) , whose shape corresponds to the desired final external shape of the hollow object , after which the opening in the semi-finished product (P) is sealed and water and/or steam is introduced into the cavity (D) , and after the final shape of the semi-finished product (P) is achieved , the cavity (D) opens and the semi-finished product (P) is removed.2. The method of producing shaped hollow objects of metals by a hot process according to claim 1 , wherein after the temperature of the semi-finished product (P) becomes equal to the temperature of the mould (F) claim 1 , the semi-finished product (P) is removed from the mould (F) claim 1 , kept at this temperature for no less than 5 minutes and then cooled in air to ambient temperature.3. An arrangement for implementing the method according to claim 1 , wherein ...

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22-03-2018 дата публикации

FORMING APPARATUS

Номер: US20180078988A1
Принадлежит:

A forming device includes: an upper die and a lower die having forming surfaces corresponding to outer surfaces of a pipe with protrusions; a moving mechanism that moves the upper die and the lower die such that a forming space for forming the pipe with protrusions is defined between the forming surfaces of the upper die and the lower die; and a gas supply unit that supplies gas to a forming material which is the base of the pipe with protrusions to expand the forming material. A control unit controls the movement of the upper die and the lower die by the moving mechanism and the supply of gas to the forming material by the gas supply unit such that the forming material is formed into the pipe with protrusions in the forming space. 1. A forming apparatus that forms a pipe with protrusions having a tubular pipe main body and protrusions protruding outward from an outer surface of the pipe main body and extending in a direction parallel to an axis of the pipe main body , the forming apparatus comprising:a plurality of dies composed of at least three dies having forming surfaces corresponding to the outer surfaces of the pipe with protrusions;a moving mechanism that moves the plurality of dies such that a forming space for forming the pipe with protrusions is defined between the forming surfaces of the plurality of dies;a gas supply unit that supplies gas to a forming material which is abase of the pipe with protrusions to expand the forming material; anda control unit that controls movement of the plurality of dies by the moving mechanism and gas supply to the forming material by the gas supply unit such that the forming material is formed into the pipe with protrusions in the forming space.2. The forming apparatus according to claim 1 , wherein the plurality of dies include a first upper die claim 1 , a second upper die movable with respect to the first upper die claim 1 , a first lower die claim 1 , and a second lower die movable with respect to the first lower die ...

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22-03-2018 дата публикации

METHOD OF FORMING A CLOSED CROSS-SECTIONAL STRUCTURE

Номер: US20180078993A1
Принадлежит:

A method of forming a closed cross-sectional structure press-forming the plate-shaped workpiece into portions corresponding to bottom portion and left and right side wall portions; and providing bend-facilitating lines at the plurality of bend lines; bending the workpiece in a direction that the portions corresponding to the left and right side wall portions approach each other by pressing a punch into a space between a pair of dies while clamping the portion corresponding to the bottom portion between the punch and a pad in a plate thickness direction; and bending the corresponding portions along the bend-facilitating lines by pressing the corresponding portions against an outer periphery of a plug having an outer peripheral shape the same as a final shape of the closed cross-sectional structure while the plug is placed on the portion of the workpiece corresponding to the bottom portion. 1. A method of forming a closed cross-sectional structure by bending a plate-shaped workpiece at positions of a plurality of bend lines extending in a longitudinal direction , the structure including a bottom portion formed in a central part of the workpiece in a width direction and left and right side wall portions located on both sides of the bottom portion in the width direction , comprising: press-forming the plate-shaped workpiece into a shape including portions corresponding to the bottom portion and the left and right side wall portions such that the plurality of bend lines are formed at boundaries therebetween; and', 'providing bend-facilitating lines at the plurality of bend lines;, 'a first step ofa second step of bending the workpiece, which has been formed in the first step, in a direction that the portions corresponding to the left and right side wall portions approach each other by pressing a punch into a space between a pair of dies while clamping the portion corresponding to the bottom portion between the punch and a pad in a plate thickness direction; anda third ...

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23-03-2017 дата публикации

METHOD FOR STENT SHAPING

Номер: US20170080474A1
Автор: Chen Harvey H.
Принадлежит:

An apparatus for crimping a radially expandable stent includes a pressure vessel, shaping balloon, and mandrel. The mandrel is configured to slidingly receive a stent thereon, and to be slidingly advanced into the pressure vessel. The shaping balloon is inflated to radially compress the stent onto the form of the mandrel; such compression need not be uniform. Pressurization of the shaping balloon facilitates the expansion of the balloon to achieve compression of the stent, with depressurization of the shaping balloon causing the balloon to return to an unexpanded state. 1. A method of shaping a stent , the method comprising:providing a pressure vessel, the pressure vessel comprising a pressure vessel lumen, the pressure vessel further comprising a shaping balloon having a balloon opening, the shaping balloon positioned circumferentially about the pressure vessel lumen and defining an central inner wall portion of the pressure vessel lumen, wherein the shaping balloon comprises a balloon interior chamber and wherein the balloon opening defines a central lumen portion of the pressure vessel lumen, the pressure vessel further comprising a fluid lumen in fluid communication with the balloon interior chamber; providing a mandrel comprising a stent-receiving portion, wherein the mandrel is sized and configured to be slidingly advanced into the pressure vessel lumen to a position where the stent-receiving portion is positioned within the balloon opening;positioning a stent onto the stent-receiving portion of the mandrel;slidingly advancing the mandrel into the pressure vessel lumen to a position where the stent-receiving portion is positioned within the balloon opening;inflating the shaping balloon with sufficient pressure to cause the balloon to expand to its expanded configuration, whereby the balloon compresses against the stent to compress the stent onto the stent-receiving portion of the mandrel, whereby the stent conforms to and assumes the shape of the stent- ...

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02-04-2015 дата публикации

Method of hydroforming of hollow structural component

Номер: US20150089813A1
Принадлежит: Honda Motor Co Ltd

Hydroforming into a hollow structural component by pressing a joined plate member outwardly. A largest width is set to an area of a blank portion of the joined plate member extending to between outer peripheral portions of the recessed spaces from a longest constant portion of an internal space formed by the recessed spaces, the longest constant portion being constant in its inner circumferential length and extending the longest in the internal space. A width of an area of the blank portion extending to between the outer peripheral portions from a portion shorter than the longest constant portion is set such that the smaller the length of the portion which is shorter than the longest constant portion is compared to the longest constant portion. The smaller the width of the area extending from the shorter portion is compared to the width of the area extending from the longest constant portion.

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19-06-2014 дата публикации

SELF-COMPENSATING RETRACTABLE INSERT FOR HIGH-TEMPERATURE FORMING TOOLS

Номер: US20140165684A1
Принадлежит: Magna International Inc.

A forming tool apparatus is provided for forming an article having a negative draft angle that locks the formed article within the forming tool. An insert, which is disposed within a recess defined in a forming surface of the forming tool, has a surface that cooperates with the forming surface of the forming tool to shape a metal blank into a desired final shape. In particular, the surface of the insert is shaped to define the negative draft angle feature of the formed article. Subsequent to forming the article, a linear-drive mechanism is activated to withdraw the insert away from the formed article, and thereby unlock the formed article from the tool. The formed article is then extracted from the tool along an extraction direction that is other than parallel to the direction along which the insert is driven. 1. A forming tool apparatus for forming an article having a negative draft angle that locks the formed article within the forming tool , the forming tool apparatus comprising:a first forming tool and a second forming tool, the second forming tool being moveable relative to the first forming tool between a closed condition to define a forming tool cavity in which the article is formed from a sheet metal blank and an open condition for removal of the formed article from the forming tool cavity along an extraction direction, the first forming tool having a first forming surface for forming a first portion of the article that other than includes the negative draft angle, and the first forming surface having a recess defined therein;an insert disposed within the recess and having a second forming surface for forming a second portion of the article that includes the negative draft angle, the second forming surface having a perimeter that is dimensioned smaller than a perimeter of the recess, the insert being linearly moveable relative to the first forming tool along a drive direction and between a forming position in which the second forming surface cooperates with ...

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29-03-2018 дата публикации

CYLINDER HOLDER FOR A HYDROFORMING DEVICE, AND HYDROFORMING DEVICE

Номер: US20180085812A1
Принадлежит:

A cylinder holder for a hydroforming device has a substantially cuboid cylinder holder body with a hydraulic cylinder seat to which a hydraulic cylinder can be fixed. The hydraulic cylinder is configured to supply a hydroforming fluid to a workpiece to be shaped. The cylinder holder further includes a base plate to which the cylinder holder body is fixed at a predetermined angle with an anti-rotation lock unit. 1. A cylinder holder for a hydroforming device , comprising:a substantially cuboid cylinder holder body which comprises a hydraulic cylinder seat to which a hydraulic cylinder can be fixed which is configured to supply a hydroforming fluid to a workpiece to be shaped, the hydraulic cylinder seat extending substantially from a first face of the cylinder holder body to a second face, opposite the first face, of the cylinder holder body;a base plate is arranged on a third face positioned between the first face and the second face, wherein the base plate comprises a device base connection to fix the base plate to a device base, and wherein the cylinder holder body is fixed to the base plate at a predetermined angle with an anti-rotation lock unit.2. The cylinder holder of wherein the anti-rotation lock unit comprisesa projection which is arranged on one of the third face of the cylinder holder body and the base plate and is not rotationally symmetrical about an anti-rotation lock axis, andan opening which geometrically corresponds to the projection and is arranged on the other of the cylinder holder body and the base plate, the projection being received in the opening at the predetermined angle.3. The cylinder holder of wherein the projection and the opening have a substantially polygonal claim 2 , in particular quadrangular claim 2 , cross-section.4. The cylinder holder according to claim 2 , wherein the opening is arranged substantially obliquely to a lateral edge of the base plate or of the cylinder holder body.5. The cylinder holder of wherein the anti- ...

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05-05-2022 дата публикации

CHECK VALVE, AIR-CONDITIONING APPARATUS, AND METHOD OF MANUFACTURING CHECK VALVE

Номер: US20220134407A1
Принадлежит:

A check valve includes a container body and a valve body. The container body includes a cylindrical valve-body housing portion, an inlet portion, an outlet portion, and a valve seat. The inlet portion is formed at one end portion of the valve-body housing portion, and the outlet portion is formed at the other end portion of the valve-body hosing portion. The valve seat is protruded at an inner circumferential surface of the valve-body housing portion. The valve body is provided in the container body and movable in the axial direction thereof.

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01-04-2021 дата публикации

Reinforcement member for vehicle, and method for manufacturing same

Номер: US20210094493A1
Принадлежит: Sumitomo Heavy Industries Ltd

There is provided a reinforcement member for a vehicle which includes a cylindrical body section having a continuously closed cross section intersecting with a longitudinal direction. The cylindrical body section has a first surface, a second surface, and a third surface. The third surface has a fourth surface extending away from the second surface, and a fifth surface connecting the fourth surface and the first surface to each other. In a sectional view when viewed in the longitudinal direction, in a case where a virtual line connecting a first intersection portion where the first surface and the third surface intersect with each other and a second intersection portion where the second surface and the third surface intersect with each other is set, a third intersection portion where the fourth surface and the fifth surface intersect with each other protrudes outward with respect to the virtual line.

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06-04-2017 дата публикации

FORMING SYSTEM AND FORMING METHOD

Номер: US20170095853A1
Принадлежит:

A forming system that forms a metal pipe by expansion in a die includes a heater that heats at least an end part of a metal pipe material, a fluid supply unit that supplies a fluid into the metal pipe material to expand the metal pipe material, and a controller that controls the heater and the fluid supply unit, the fluid supply unit has a nozzle that supplies the fluid from the end part of the metal pipe material into the metal pipe material, and the controller controls the heater so as to heat the end part of the metal pipe material at least before the supply of the fluid by the fluid supply unit, and controls the fluid supply unit so as to expand the end part of the metal pipe material. 1. A forming system that forms a metal pipe by expansion in a die , the system comprising:a heater that heats at least an end part of a metal pipe material;a fluid supply unit that supplies a fluid into the metal pipe material to expand the metal pipe material; anda controller that controls the heater and the fluid supply unit,wherein the fluid supply unit has a nozzle that supplies the fluid from the end part of the metal pipe material into the metal pipe material, and controls the heater so as to heat the end part of the metal pipe material at least before the supply of the fluid by the fluid supply unit, and', 'controls the fluid supply unit so as to expand the end part of the metal pipe material by a pressing force generated by pressing the nozzle against the end part of the metal pipe material, or an expansion force generated by supplying the fluid from the nozzle to the end part of the metal pipe material., 'the controller'}2. The forming system according to claim 1 , further comprising:a holding unit that holds the end part of the metal pipe material,wherein the controller controls the fluid supply unit so as to expand the end part of the metal pipe material by a pressing force generated by pressing the end part of the metal pipe material against the holding unit by the ...

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06-04-2017 дата публикации

MOLDING APPARATUS, METHOD FOR REPLACING COMPONENTS OF MODLING APPARATUS, AND REPLACEMENT UNIT FOR MOLDING APPARATUS

Номер: US20170095854A1
Принадлежит:

A molding apparatus for molding a metal pipe includes: a gas supply unit which supplies gas into a heated metal pipe material, thereby expanding the metal pipe material; a mold which molds the metal pipe by bringing the expanded metal pipe material into contact therewith; and a drive unit which generates a driving force for moving the mold, in which a replacement unit is replaceably provided with respect to a main body unit having at least the drive unit, and the replacement unit is configured of at least the gas supply unit and the mold. 1. A molding apparatus that molds a metal pipe , comprising:a gas supply unit which supplies gas into a heated metal pipe material, thereby expanding the metal pipe material;a mold which molds the metal pipe by bringing the expanded metal pipe material into contact therewith; anda drive unit which generates a driving force for moving the mold,wherein a replacement unit is replaceably provided with respect to a main body unit having at least the drive unit, andthe replacement unit is configured of at least the gas supply unit and the mold.2. The molding apparatus according to claim 1 , wherein in the replacement unit claim 1 , the gas supply unit and the mold are connected to a base member.3. A method for replacing components of a molding apparatus which includesa gas supply unit which supplies gas into a heated metal pipe material, thereby expanding the metal pipe material,a mold which molds a metal pipe by bringing the expanded metal pipe material into contact therewith, anda drive unit which generates a driving force for moving the mold,the method comprising:configuring a replacement unit by at least the gas supply unit and the mold; andreplacing the replacement unit provided with respect to a main body unit having at least the drive unit.4. The method for replacing components of a molding apparatus according to claim 3 , further comprising:a step of removing the replacement unit provided with respect to the main body unit;a step ...

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14-04-2016 дата публикации

METHOD AND DEVICE FOR PRODUCING A SHAPED COMPONENT

Номер: US20160101456A1
Принадлежит: THYSSENKRUPP STEEL EUROPE AG

Example methods and devices for producing a shaped component may involve positioning a workpiece having a hollow region and consisting at least partially of steel in a mold of a device. One or more docking punches may secure the workpiece within the mold and serve to introduce a pressurized fluid into the hollow region of the workpiece within the mold. The workpiece may be hot-formed in this process. The present disclosure concerns a variety of methods and devices that may be utilized to counteract a cooling of the workpiece in a region of the docking punch and reduce a temperature difference that may exist between the workpiece and the device. 118.-. (canceled)19. A method for producing a shaped component:positioning a workpiece having a hollow region and consisting at least partially of steel in a mold of a device;using a docking punch to introduce a fluid under pressure into the hollow region of the workpiece positioned in the mold;hot-forming the workpiece in the mold; andcounteracting a cooling of the workpiece in a region of the docking punch.20. The method of wherein counteracting the cooling of the workpiece comprises heating the workpiece in the mold in the region of the docking punch.21. The method of wherein counteracting the cooling of the workpiece comprises reducing heat transfer from the workpiece to the device in the region of the docking punch.22. The method of wherein reducing heat transfer comprises reducing thermal conductivity of the device in the region of the docking punch by utilizing a material with a thermal conductivity of less than 40 W/(m*K) in the region of the docking punch.23. The method of wherein reducing heat transfer comprises introducing an additive between the workpiece and the mold of the device.24. The method of wherein reducing heat transfer comprises reducing a contact area between the workpiece and the device by modifying one or more clearances associated with a geometry of a surface of the docking punch.25. The method of ...

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08-04-2021 дата публикации

FORMING DEVICE

Номер: US20210101199A1
Принадлежит:

A forming device includes a blow-forming die and a shielding member. The blow-forming die includes a first die that protrudes from a first die holder towards a second die holder and a second die that protrudes from the second die holder towards the first die holder. The shielding member is configured to extend from the first die holder to the second die holder before the blow-forming die commences forming a flange part of a pipe in a sub-cavity part. The sub-cavity part is between a main cavity part and the shielding member. The shielding member is separated from the first die and the second die. 115-. (canceled)16. A forming device comprising:a blow-forming die comprising a pair of dies; anda shielding member that is separated from the blow-forming die, a main cavity part between the pair of the dies, and', 'a sub-cavity part between the shielding member and the main cavity part,, 'wherein one of the pair of the dies is moveable towards the other of the pair of the dies in a manner that causes the blow-forming die to formwherein the blow-forming die, when one of the pair of the dies comes closest to the other of the pair of the dies, is configured to form a main part of a pipe in the main cavity and a flange of the pipe in the sub-cavity part in a manner that causes the pair of the dies and the flange surround a portion of the sub-cavity part.17. The forming device according to claim 16 , wherein the sub-cavity part is a space between the pair of the dies.18. The forming device according to claim 16 , wherein the blow-forming die commences forming the flange part of the pipe in the sub-cavity part after the second die is brought into contact with the pipe.19. The forming device according to claim 16 , further comprising:a first die holder that is configured to hold the one of the dies;a second die holder that is configured to hold the other of the dies,wherein a portion of the shielding member is moveable in a manner that causes the shielding member to extend from ...

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13-04-2017 дата публикации

Fabricating a one_piece metal vehicle wheel by hydro forming method

Номер: US20170100762A1
Автор: Ali Sadri
Принадлежит: Individual

Hydro forming method for constructing a piece of vehicle wheel rims. The whole process will be implemented in seven stages. As the first station of raw sheet by the form Stretch a piece of cylindrical internal diameter sized the smallest inner diameter and the 1.6 height rim and this diameter is larger than the outer rim diameter. Secondly outer rim diameter cylindrical piece is the desired size trim. In the third and main stage action takes place hydro forming cylindrical piece by piece into a specific form of work (work piece) with no Punches final form and elasticity are required.

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14-04-2016 дата публикации

Electronic Device and Method for Manufacturing Housing Thereof

Номер: US20160105206A1
Автор: Beiou Luan, Chenghao Zhang
Принадлежит: Lenovo Beijing Ltd

An electronic device and a method for manufacturing the housing thereof are disclosed. The electronic device includes a housing made of a metal material, the housing has a bottom, a sidewall extending along a first direction from an outer edge of the bottom, and a texture extending from an outer surface of the bottom to an outer surface of the side wall; M electronic elements set in the housing fixedly, where M≧1 and is a positive integer. The texture of the surface of the housing of the electronic device provided by the disclosure is extended from the bottom to the side wall, providing the user with a favorite appearance effect.

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04-04-2019 дата публикации

HYDROFORMING TOOL AND METHOD TO AUGMENT A RAM FORMING MACHINE

Номер: US20190099797A1
Автор: Schwochert John
Принадлежит:

A system comprises a ram tool subassembly and a master die subassembly. The ram tool subassembly further comprises a tool stick, a back body, a piston assembly, a piston housing, and a pusher holder. The master die subassembly further comprises a bottom tooling plate, a bottom master jaw, a nose block, a top master jaw, and a top tooling plate. 1. A system , comprising: a tool stick;', 'a back body;', 'a piston assembly;', 'a piston housing; and', 'a pusher holder; and, 'a ram tool subassembly, wherein the ram tool subassembly further comprises a bottom tooling plate;', 'a bottom master jaw;', 'a nose block;', 'a top master jaw; and', 'a top tooling plate., 'a master die subassembly, wherein the master die subassembly further comprises2. The system of claim 1 , wherein the piston assembly further comprises a piston back plate.3. The system of claim 1 , wherein the piston housing further comprises:a check valve;a pressure transducer; anda pressure safety head.4. The system of claim 3 , wherein the pressure safety head further comprises a rupture disk.5. The system of claim 3 , wherein the pressure transducer is coupled to an electrical source such that the pressure transducer produces an electrical output signal when the pressure transducer is exposed to a pressure source.6. The system of claim 3 , wherein the check valve is a one-way flow valve.7. The system of claim 1 , wherein the pusher holder further comprises a plurality of opposing pusher blocks.8. The system of claim 1 , wherein the master die subassembly further comprises:a first pusher block for the bottom master jaw; anda second pusher block for the top master jaw.9. The system of claim 1 , wherein the master die subassembly further comprises a pressure gauge.10. The system of claim 1 , further comprising a compressible fluid source coupled to the ram tool subassembly.11. A method claim 1 , comprising:loading an unformed tube into a lower cavity of a sliding die, wherein a first end of the tube is loaded ...

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29-04-2021 дата публикации

Method and Device for Continuously Forming Wood/Bamboo Molded Hollow Wallboard with Embedded Reinforcing Ribs

Номер: US20210121934A1
Автор: Liu Fangcheng, Liu Lequn
Принадлежит: Zhejiang Academy of Forestry

A device and method for forming a hollow wallboard, in particular, for continuously forming a wood/bamboo molded hollow wallboard with embedded reinforcing ribs, feature a simple process, with high production efficiency, and continuous production at low production cost. The method for continuously forming a wood/bamboo molded hollow wallboard with embedded reinforcing ribs includes: 1) driving a punch in a molding cavity by an actuating mechanism to move up and down in a straight line along vertical guide rails, so that the punch moves relative to a plurality of inner molding tubes and a plurality of reinforcing ribs which are vertically provided in the molding cavity and are in a movable fit with the punch; and allowing a heating mechanism to heat both an inner wall of the molding cavity and a wall of the inner molding tubes. 1. A method for continuously forming a wood/bamboo molded hollow wallboard with embedded reinforcing ribs , comprising the following steps:a) driving a punch in a molding cavity by an actuating mechanism to move up and down in a straight line along vertical guide rails, so that the punch moves relative to a plurality of inner molding tubes and a plurality of reinforcing ribs which are vertically provided in the molding cavity and are in a movable fit with the punch; allowing a heating mechanism to heat both an inner wall of the molding cavity and a wall of the inner molding tubes;b) moving the punch upwards for a distance away from an upper opening on a molding plate to open a top inlet of the molding cavity; enabling a feeding device to evenly feed wood/bamboo particles accompanied by glue into the molding cavity through the top inlet, wherein the wood/bamboo particles are supported by a bottom plate after falling into the molding cavity;c) driving the punch by the actuating mechanism to move downwards and enter the molding cavity to punch the fed wood/bamboo particles, so that the wood/bamboo particles and the reinforcing ribs are combined ...

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30-04-2015 дата публикации

System and method of forming hole in blank during hydroforming process

Номер: US20150114063A1
Принадлежит: Caterpillar Inc

A method of forming a hole in a hollow blank during a hydroforming process is provided. The method includes placing a blank in a cavity of a hydroforming die, the hydroforming die being configured to permit a punch to engage the blank. An interior of the blank is pressurized with a fluid. Further, a cutting end of a punch is applied through a wall portion of the blank and into the interior of the blank to form a hole. Furthermore, the cutting end of the punch is removed from the interior of the blank such that the cutting end of the punch is configured to allow material of the blank surrounding the formed hole to move away from the interior of the blank.

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30-04-2015 дата публикации

CONFORMABLE PRESSURE VESSEL FOR HIGH PRESSURE GAS STORAGE

Номер: US20150114975A1
Принадлежит:

A non-cylindrical pressure vessel storage tank is disclosed. The storage tank includes an internal structure. The internal structure is coupled to at least one wall of the storage tank. The internal structure shapes and internally supports the storage tank. The pressure vessel storage tank has a conformability of about 0.8 to about 1.0. The internal structure can be, but is not limited to, a Schwarz-P structure, an egg-crate shaped structure, or carbon fiber ligament structure. 1. A non-cylindrical pressure vessel storage tank comprising:a. an internal structure, coupled to an inner surface of at least one wall of the storage tank, to shape and internally support the storage tank; andb. a conformability in a range of about 0.8 to 1.0.2. The pressure vessel storage tank of claim 1 , wherein the storage tank contains stored compressed natural gas claim 1 , further comprising:a. a gravimetric energy density of approximately 8.0 MJ/Kg or greater; andb. a volumetric energy density of approximately 5.8 MJ/L or greater.3. The pressure vessel storage tank of wherein the stored compressed natural gas has a pressure of approximately 25 MPa claim 2 , a temperature of approximately 15° C. claim 2 , a density of approximately 0.184 kg/L claim 2 , and a specific energy of approximately 9.2 MJ/L.4. The pressure vessel storage tank of claim 1 , wherein the storage tank is rated for a pressure of approximately 25 MPa and is independent of contents claim 1 , further comprising:a. a gravimetric efficiency of approximately 1 L/kg (stored volume divided by tank mass) or greater; and{'sub': (storage)', '(material), 'b. a volumetric efficiency of approximately 4.6 L/Lor greater.'}5. The pressure vessel storage tank of wherein the internal structure is a reinforcement structure.6. The pressure vessel storage tank of wherein the reinforcement structure is a high surface area to volume structured shape or a carbon fiber ligament structure.7. The pressure vessel storage tank of wherein the ...

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03-05-2018 дата публикации

TUBULAR STEEL PRODUCT

Номер: US20180117659A1
Принадлежит: Benteler Steel/Tube GmbH

A tubular product includes a tubular body made of steel and having a tube wall which includes an opening. The opening is produced by a high-speed stamping process at a stamping speed of more than 4 m/s. The opening is situated in the tube wall in a region thereof which has a tensile strength Rm>800 MPa. 1. A tubular product , comprising a tubular body made of steel and having a tube wall which includes an opening , said opening being produced by a high-speed stamping process at a stamping speed of more than 4 m/s.2. The tubular product of claim 1 , wherein the opening is situated in the tube wall in a region thereof which has a tensile strength Rm>800 MPa.3. The tubular product of claim 1 , wherein any microcrack formed in the opening is limited to a length and/or depth of maximal 30 μm.4. The tubular product of claim 1 , wherein the tube wall has a region of 20 μm adjacent to the opening which region is hardened by the high-speed stamping process to a hardness of maximal 15% above an initial hardness of the tube wall before undergoing the high-speed stamping process.5. The tubular product of claim 1 , wherein the tube wall has a region of 20 μm adjacent to the opening which region is hardened by the high-speed stamping process to a hardness of maximal 10% above an initial hardness of the tube wall before undergoing the high-speed stamping process.6. The tubular product of claim 1 , wherein the opening has a fracture area and is defined by a diameter which at an exit of the fracture area is less than 8% of a thickness of the tube wall as viewed in a transverse direction of the tubular product.7. The tubular product of claim 1 , wherein the opening has a fracture area and is defined by a diameter which at an exit of the fracture area is less than 3% of a thickness of the tube wall as viewed in a longitudinal direction of the tubular product.8. The tubular product of claim 1 , further comprising a plug welded to one side of the opening to tightly seal the opening.9. ...

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25-04-2019 дата публикации

Roof Rack for a Motor Vehicle

Номер: US20190118726A1
Принадлежит:

The invention relates to a roof rack roof rack for a motor vehicle, having a roof rail profile. The roof rail profile is manufactured from a profile that has a constant cross-section in the longitudinal direction of the profile. Roof rail profiles with different designs can be formed from one and the same profile cross-section, namely by the shaping of a side or wall section present on the profile that delimits a passage. The roof rail profile, which preferably is designed as one piece, has different cross-sections in the longitudinal direction, namely unshaped surface sections and shaped surface sections. 11014151610. A roof rack for a motor vehicle made of a roof rail profile () that has at least a top () and two lateral surfaces ( , ) , wherein the roof rail profile () has different cross-sections in the longitudinal direction ,characterized in that{'b': 15', '10', '17', '17', '19', '18, 'the first lateral surface () facing the outside of the vehicle has, in the longitudinal direction of the roof rail profile (), unshaped surface sections (, ′, ) and shaped surface sections (),'}{'b': 10', '17', '17', '19', '15', '21', '20', '20', '15', '18', '20', '20, 'and in that the roof rail profile () has, in the region of the unshaped surface sections (, ′, ), next to the first lateral surface (), an open or closed passage () that is delimited by at least a first side () or wall section (′) running along the lateral surface (), and wherein the shaped surface sections () are formed by a shaping force acting from the outside on this side () or wall section (′).'}217171213101910. The roof rack according to claim 1 , characterized in that unshaped surface sections ( claim 1 , ′) are provided at the front end () and at the back end () of the roof rail profile () claim 1 , and have the form of railing feet claim 1 , and in that preferably another unshaped surface section () that has the form of a center foot is provided in the central area of the roof rail profile ().3. The roof ...

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16-04-2020 дата публикации

APPARATUS AND METHOD OF SHAPING METAL PRODUCT

Номер: US20200114410A1
Автор: Wurmfeld David Kelly
Принадлежит: Capital One Services LLC

A method for shaping a blank comprising a metal includes a step of loading the blank onto a first die, a step of bringing the first die and a second die together, a step of forming a seal around the blank, and a step of injecting a pressurized molten salt into a space in the blank to supply a hydraulic pressure to the blank. 120-. (canceled)21. A method of shaping a blank , the method comprising:preheating the blank by placing the blank onto a surface of a molten salt reservoir before loading;loading the blank onto a first die;assembling the first die and a second die to form a seal around the blank; andinjecting a molten salt into a space between the blank and the second die to supply hydraulic pressure to the blank so as to force the blank against an inner surface of the first die.22. The method of claim 21 , wherein a temperature of the molten salt is greater than 800° C.23. The method of claim 21 , wherein the assembling further comprises positioning the first and second dies in a hydroforming apparatus.24. The method of claim 21 , wherein the molten salt reservoir is attached to the assembled first and second dies claim 21 , and the injecting further comprises:supplying a solid salt to the molten salt reservoir;heating the solid salt in the molten salt reservoir to transform the solid salt into the molten salt; andpressurizing and pumping the molten salt into the space.25. The method of claim 21 , wherein the molten salt reservoir is attached to the assembled first and second dies claim 21 , and the injecting further comprises:heating a solid salt in a salt container to transform the solid salt into a molten salt;transferring the molten salt from the salt container to the molten salt reservoir; andpressuring and pumping the molten salt into the space.26. The method of claim 25 , wherein the salt container is disposed on the top of the molten salt reservoir and the transferring the molten salt further comprises:opening a valve that connects the salt container ...

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04-05-2017 дата публикации

Duct and method of manufacturing the same

Номер: US20170122466A1
Принадлежит: Inoac Corp, Toyota Motor Corp

A duct of the present invention includes a pair of groove-shaped members which are formed of sound absorbing sheets and a pair of flange portions which are formed of parts of the pair of groove-shaped members that are extended outward from groove opening edges and which are joined in an overlaid state on each other when the pair of groove-shaped members are arranged such that groove openings are opposed to each other. The pair of flange portions includes a seal portion which is formed by crimping the sound absorbing sheets in parts of the flange portions along the groove opening edges and an outer thick portion which is extended outward from the seal portion and which is formed of the sound absorbing sheet thicker than the sound absorbing sheet of the seal portion.

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01-09-2022 дата публикации

FLANGED MEMBER

Номер: US20220274651A1
Принадлежит:

Provided is a flanged member that has a tubular shape and includes a flange portion, the flanged member including: a cross-section changing portion of which a cross-sectional shape changes along an axial direction of the flanged member, in which in any two cross-sections in the cross-section changing portion, a perimeter of one cross-section is 1.25 times or less a perimeter of the other cross-section. 1. A flanged member that has a tubular shape and includes a flange portion , the flanged member comprising:a cross-section changing portion of which a cross-sectional shape changes along an axial direction of the flanged member,wherein in any two cross-sections in the cross-section changing portion, a perimeter of one cross-section is 1.25 times or less a perimeter of the other cross-section.2. The flanged member according to claim 1 ,wherein the perimeter of the one cross-section is one time or more the perimeter of the other cross-section.3. The flanged member according to claim 1 , further comprising:a rectangular portion of which a cross-sectional shape is a rectangular shape.4. The flanged member according to claim 3 ,wherein the cross-section changing portion includes the rectangular portion.5. The flanged member according to claim 3 ,wherein a groove along the axial direction is formed in the rectangular portion.6. The flanged member according to claim 5 ,wherein a cross-sectional shape of the groove is a semi-arc shape.7. The flanged member according to claim 3 ,wherein a ridge along the axial direction is formed in the rectangular portion.8. The flanged member according to claim 1 ,wherein a tunnel portion is formed in the cross-section changing portion.9. The flanged member according to claim 8 ,wherein a cross-sectional shape of the tunnel portion is a semi-arc shape.10. The flanged member according to claim 1 ,wherein the cross-section changing portion includes the flange portion.11. The flanged member according to claim 10 ,wherein the flange portion is ...

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28-05-2015 дата публикации

Electro-Hydraulic Trimming of a Part Perimeter with Multiple Discrete Pulses

Номер: US20150143863A1
Автор: Gillard Alan John
Принадлежит: FORD GLOBAL TECHNOLOGIES, LLC

A trim tool for trimming a part having a complex shape. The trim tool defines a plurality of electro-hydraulic cavities that are separated by walls in a lower die of the trim tool. Electrodes are discharged in the electro-hydraulic cavities to drive the panel into engagement with a trim steel edge. The discharge of the electrode severs the panel above the cavity and also across a portion of a wall separating adjacent cavities. Discharging an electrode in an adjacent cavity completes the trim operation above the wall. 1. A tool for trimming a panel having a complex shape comprising:a lower die having a plurality of cavities disposed around the panel each separated by a wall and containing a liquid and an electrode;an upper die having a cutting edge extending about a periphery of the panel above the cavities and bridging the walls, wherein the panel is disposed between the dies when stored charges are discharged through the electrodes.2. The tool of wherein each of the stored charges are sequentially discharged claim 1 , and wherein a first discharge in a first cavity causes the panel to be trimmed above the first cavity and partially across two walls adjacent spaced ends of the first cavity.3. The tool of wherein a second discharge in a second cavity adjacent the first cavity causes the panel to be trimmed above the second cavity and partially across the two walls adjacent spaced ends of the second cavity to completely sever the panel between the first cavity and the second cavity.4. The tool of wherein the stored charges are sequentially discharged in each of the plurality of cavities claim 1 , and wherein each discharge drives the panel against the cutting edge to trim the panel above each cavity and to trim at least half way across two walls separating the cavity from two cavities that are adjacent the cavity.5. The tool of further comprising a plurality of seals attached to the lower die with each seal extending about one of the plurality of cavities claim 1 , ...

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18-05-2017 дата публикации

Multi-warm forming device and the forming method thereof

Номер: US20170136516A1
Принадлежит: Sungwoo Hitech Co Ltd

A multi-warm forming device and the forming method are disclosed. A multi-warm forming device according to one or a plurality of exemplary embodiments of the present invention may include: a lower mold die that is disposed on a bolster for a process and in which a mold mounting portion having at least one space portion is formed at a center thereof; a lower mold that is disposed at an upper surface of a mold mounting portion of the lower mold die, in which a plurality of gas supply passages formed therein in a vertical direction are connected to a gas supply device of an outside through a gas supply line, and a lower forming surface is formed at an upper surface thereof; an upper mold that is mounted on a slider of an upper portion to be able to be moved up and down corresponding to the lower mold at an upper portion of the lower mold die, in which an upper forming surface is formed at a lower surface corresponding to the lower mold, an upper mold face surface is formed at a circumference of the upper forming surface, and a plurality of heating cartridges are mounted inside along the upper forming surface and the upper mold face surface; and a blank holder of which the mold mounting portion is inserted into a penetration hole that is formed corresponding to the mold mounting portion, is able to be moved in a vertical direction by a guide post and a cushion spring that are mounted within the lower mold die, and in which a plurality of heating cartridges are mounted along a holder face surface that restrains a material together with the upper mold face surface at an early stage of a forming process.

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18-05-2017 дата публикации

FORMING SYSTEM

Номер: US20170136517A1
Принадлежит:

A disclosed forming system is a forming system which expands and forms a metal pipe in a die. The forming system includes a preliminary forming apparatus which preliminarily forms a metal pipe material, a forming apparatus which includes a gas supply unit which supplies gas into the preliminary-formed and heated metal pipe material to expand the metal pipe material and a main body portion to which the die is attached, and a cutting device which cuts at least a portion of the formed metal pipe. The gas supply unit is provided so as not to be disposed on a first straight line which connects the preliminary forming apparatus and the main body portion in a plan view and a second straight line which connects the cutting device and the main body portion in a plan view. 1. A forming system which expands and forms a metal pipe in a die , comprising:a preliminary forming apparatus which preliminarily forms a metal pipe material;a forming apparatus which includes a gas supply unit which supplies gas into the preliminary-formed and heated metal pipe material to expand the metal pipe material and a main body portion to which the die is attached; anda cutting device which cuts at least a portion of the formed metal pipe,wherein the gas supply unit is provided so as not to be disposed on a first straight line which connects the preliminary forming apparatus and the main body portion in a plan view and a second straight line which connects the cutting device and the main body portion in a plan view.2. The forming system according to claim 1 ,wherein in a case where horizontal directions orthogonal to each other with respect to a center of the forming apparatus are the first direction and the second direction, the preliminary forming apparatus and the cutting device are disposed on one side in the first direction from the forming apparatus,wherein the preliminary forming apparatus is disposed on one side in the second direction from the forming apparatus, andwherein the cutting ...

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09-05-2019 дата публикации

Method of fabricating a one-piece metal vehicle wheel by hyfro forming process

Номер: US20190134689A1
Принадлежит: Individual

A new method of building a vehicle wheel utilizing “hydro forming” from a solid piece of steel metal sheet.

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30-04-2020 дата публикации

Blow molding device capable of continuous processing

Номер: US20200130040A1

The present invention relates to a blow molding device including: a heating unit which is configured to heat a molding material; and molds between which the molding material is loaded and molded, in which the heating unit includes: an infrared lamp configured to emit infrared rays, a reflective mirror configured to concentrate the infrared rays emitted from the infrared lamp; and a light transmitting body configured to transmit the infrared rays concentrated by the reflective mirror to the molding material, and in which the molds mold the molding material by using gas pressures applied to surfaces of the molding material heated to a predetermined temperature by the infrared rays transmitted from the light transmitting body.

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26-05-2016 дата публикации

MULTI BLOW MOLDED METALLIC CONTAINER

Номер: US20160144991A1
Принадлежит:

A method of forming a shaped container may include providing a metallic preform. A first pressure may be applied to the metallic preform within a mold of a shaped container to produce a container part with a partially formed container shape. The container part with the partially formed container shape may then be at least partially annealed. A second pressure may be applied to the container part within the mold to produce a container part with a fully formed container shape. 132.-. (canceled)33. A method of forming a shaped container , comprising:providing a metallic preform;applying a first pressure to the metallic preform within a mold of a shaped container to produce a container part with a partially formed container shape;at least partially annealing the container part with the partially formed container shape; andapplying a second pressure to the container part within the mold to produce the container part with a fully formed container shape.34. The method according to claim 33 , wherein applying the first pressure includes applying a pneumatic or hydraulic pressure to the preform.35. The method according to claim 34 , where applying a pneumatic or hydraulic pressure to the preform includes applying a pneumatic or hydraulic pressure with a fluid at a temperature above room temperature.36. The method according to claim 33 , further comprising heating the metallic preform above room temperature prior to applying the first pressure.37. The method according to claim 33 , further comprising:at least partially second annealing after applying the second pressure; andapplying a third pressure to the container part within the mold to produce the container part to produce the container part with the fully formed container shape.38. The method according to claim 33 , wherein applying a first pressure includes applying a pressure of at least about 40 Bar.39. The method according to claim 33 , wherein at least partially annealing the container part includes at least ...

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10-06-2021 дата публикации

Method for forming tube with high internal pressure and low external pressure, and forming machine

Номер: US20210170470A1
Принадлежит: BAOLONG (ANHUI) AUTO PARTS Co Ltd

Disclosed is a method for forming a tube with high internal pressure and low external pressure. The method comprises: putting a tube to be formed into a cavity, such that a bulging area (15) is formed between the tube to be formed and an inner wall of the cavity; continuously injecting a low-pressure fluid into the bulging area, and then injecting a high-pressure fluid into the interior of the tube to be formed, the high-pressure fluid creating a pressure on an outer wall of the tube to be formed such that the tube to be formed starts to expand to the bulging area; stopping the supply of the low-pressure fluid when the tube is bulged to conform to the inner wall of the cavity; and taking the formed tube out to complete a working cycle. Further disclosed is a forming machine for forming a tube according to the above method. According to the machine for forming a tube with high internal pressure and low external pressure, a mold body (1) is provided with a first through hole (13) and a second through hole (14) for circulating a low-pressure fluid into and out of a bulging area, so as to create a certain pressure P1 on the tube and ensure uniform bulging of the entire tube, thereby achieving a better forming effect.

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14-08-2014 дата публикации

Multi-Stage Tube Hydroforming Process

Номер: US20140223983A1
Принадлежит: CATERPILLAR INC.

A method for hydroforming a tubular blank comprising the steps of at least partially closing the die portions of a die about a tubular blank, introducing a hydraulic fluid into the tubular blank at a first pressure, substantially closing the die portions about the tubular blank, partially opening the die while at least initially maintaining the pressure of the hydraulic fluid, and substantially closing the die portions at least a second time. 1. A method for hydroforming a tubular blank comprising the steps of:at least partially closing the die portions of a die about a tubular blank disposed in the die;introducing a hydraulic fluid into the tubular blank at a first pressure;substantially closing the die portions about the tubular blank for a first instance to form a first intermediate form tube;partially opening the die by moving the die portions relatively away from one another to form a gap therebetween while at least initially maintaining the pressure of the hydraulic fluid within the first intermediate form tube to allow at least a partial expansion of a cross-section of the first intermediate form tube; andsubstantially closing the die portions around the first intermediate form tube at a second instance.2. The method for hydroforming a tubular blank of further comprising the step of increasing the pressure of the hydraulic fluid to a second pressure after said die portions are substantially closed at the first instance claim 1 , wherein the second pressure is higher than the first pressure.3. The method for hydroforming a tubular blank of further comprising the step of increasing the pressure of the hydraulic fluid to a second pressure after said die portions are substantially closed at the second instance claim 1 , wherein the second pressure is higher than the first pressure.4. The method for hydroforming a tubular blank of further comprising repeating the steps of partially opening the die by moving the die portions relatively away from one another to form ...

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14-08-2014 дата публикации

Helicopter Skid Landing Gear

Номер: US20140224928A1
Принадлежит:

A cross tube for a helicopter skid landing gear, including a monolithic metallic tube having a central portion extending transversely between two end portions with longitudinal central axes of the central portion and of the end portions being located in a plane, where the central portion has inner and outer heights, the end portions each have inner and outer heights, and the inner and outer heights of one of the central portion and the end portion are respectively greater than the inner and outer heights of the other of the central portion and the end portion. A skid tube with two portions with cross-sections having one or both of different orientations with respect to one another and different dimensions with respect to one another, and a method of forming a structural tube for a helicopter skid landing gear are also provided. 1. A cross tube for a helicopter skid landing gear , the tube comprising: at least part of the central portion having a cross-section defining first and second axes with the first axis, the second axis and the longitudinal axis of the central portion extending perpendicularly to each other and intersecting at a common point, one of the first and second axes extending along a minimum outer cross-sectional dimension of the central portion, the second axis extending at a smaller angle with respect to the plane than the first axis; and', 'at least part of each end portion having a cross-section defining third and fourth axes with the third axis, the fourth axis and the longitudinal axis of the end portion extending perpendicularly to each other and intersecting at a common point, one of the third and fourth axes extending along a minimum outer cross-sectional dimension of the end portion, the fourth axis extending at a smaller angle with respect to the plane than the third axis;', 'wherein the cross-section of the central portion has inner and outer heights defined along the second axis and the cross-section of the end portions each have inner ...

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04-06-2015 дата публикации

TELESCOPIC STEERING APPARATUS

Номер: US20150151776A1
Автор: Moriyama Seiichi
Принадлежит: NSK LTD.

A telescopic steering apparatus includes a steering column having an outer column and an inner column. An inner peripheral surface of the outer column has a supporting portion that supports the inner column. An inner peripheral surface of the outer column further has a shock absorbing portion at a location shifted toward one side in an axial direction from an axial end face of the inner column, a diameter of an inscribed circle of the shock absorbing portion being smaller than an outer diameter of the inner column. The outer column, including the supporting portion and the shock absorbing portion, and a movable bracket are integrally formed by an expansion forming. 1. A telescopic steering apparatus comprising a telescopic steering column , a steering shaft , a fixed bracket configured to be fixed to a vehicle body , a movable bracket , a rod member , and an adjusting lever ,wherein the steering column comprises a cylindrical outer column, at least a portion of which in an axial direction having an enlargeable and reducible inner diameter, and a cylindrical inner column arranged radially inside the outer column, the outer column and the inner column being configured to be telescopically combined, and an inner peripheral surface of the outer column having a supporting portion to which the inner column is fitted and is arranged to support the inner column such that the inner column is axially displaceable,wherein the steering shaft is rotatably supported radially inside the steering column, and has a rear end portion protruding rearward from a rear end opening of the steering column and configured such that a steering wheel is attached thereto,wherein the fixed bracket includes a pair of side wall portions provided at a fixed part so as to hold the portion of the outer column having the enlargeable and reducible inner diameter from both sides in a width direction, the pair of side wall portions being displaceable toward and away from each other in the width direction, ...

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15-09-2022 дата публикации

Information providing device and determination system

Номер: US20220288665A1
Принадлежит: Sumitomo Heavy Industries Ltd

An information providing device provides information to a formed product formed by a forming device including a die for forming a metal material, in which the information is provided to the formed product after being formed by the forming device, and the information is information from which at least forming conditions of the formed product are acquirable. The information providing device includes an information acquisition unit that acquires the forming conditions.

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31-05-2018 дата публикации

METHODS FOR STENT SHAPING

Номер: US20180147616A1
Автор: Chen Harvey H.
Принадлежит:

An apparatus for crimping a radially expandable stent includes a pressure vessel, shaping balloon, and mandrel. The mandrel is configured to slidingly receive a stent thereon, and to be slidingly advanced into the pressure vessel. The shaping balloon is inflated to radially compress the stent onto the form of the mandrel; such compression need not be uniform. Pressurization of the shaping balloon facilitates the expansion of the balloon to achieve compression of the stent, with depressurization of the shaping balloon causing the balloon to return to an unexpanded state. 1. A method of shaping a stent , the method comprising:providing a pressure vessel having a shaping balloon having a radially inwardly facing balloon opening;providing a mandrel comprising a non-cylindrical stent-receiving portion, wherein the mandrel is sized and configured to be slidingly advanced into the pressure vessel to a position where the stent-receiving portion is positioned within the balloon opening;positioning a stent onto the stent-receiving portion of the mandrel;slidingly advancing the mandrel into the pressure vessel lumen to a position where the stent-receiving portion is positioned within the balloon opening;inflating the shaping balloon with sufficient pressure to cause the balloon opening to compress the stent against the stent-receiving portion of the mandrel and deform the stent into the non-cylindrical shape of the stent-receiving portion;after or during the step of inflating the shaping balloon, exposing the stent to a desired shape-setting temperature;after exposing the stent to the desired shape-setting temperature, exposing the stent to a desired reduced temperature that is below the desired shape-setting temperature;deflating the shaping balloon;withdrawing the mandrel from the pressure vessel; andremoving the stent from the mandrel.2. The method of claim 1 , wherein the stent comprises Nitinol.3. The method of claim 1 , wherein the shaping balloon has a balloon interior ...

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01-06-2017 дата публикации

Showerhead and showerhead manufacturing method

Номер: US20170151601A1
Принадлежит: TOTO LTD

The present invention has the object of providing a metal showerhead lighter than previous, at a low cost. A showerhead 3 furnished with an outer cylinder 31 in which a metal plate is plastically deformed and formed into a cylindrical shape in which the base end portion thereof is left open; and a water conduit member 32 which is inserted from the open end of the base end portion side into the outer cylinder to supply hot or cold water supplied from a hose into outer cylinder 31; whereby a gripping portion 311 for holding outer cylinder 31 by hand is provided on the base end portion of outer cylinder 31, and a spray portion 33 is provided in which multiple spray holes 33 b are formed to spray hot or cold water supplied by water conduit member 32 to the front end portion side of outer cylinder 31.

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11-06-2015 дата публикации

CONTROL HEAD OF A FLUID MEASURING DEVICE, FLUID MEASURING DEVICE, AND METHOD OF MANUFACTURING A CONTROL HEAD

Номер: US20150159811A1
Принадлежит: BUERKERT SAS

A fluid control head of a fluid controlling or fluid measuring device has a one-piece outer housing which includes a surrounding shell surface, an open face side formed by a first opening and facing the device, and a lateral bulge having a lateral, more particularly radial opening in the shell surface. The outer housing is a one-piece housing shaped by hydroforming. 1. A control head of a fluid measuring device , comprising a one-piece outer housing which has a surrounding shell surface , an open face side formed by a first opening and facing the device , and a lateral bulge having a lateral radial opening in the shell surface , the outer housing being a one-piece , hydroformed housing.2. The control head according to claim 1 , wherein lateral opening in the shell surface is a radial opening.3. The control head according to claim 1 , wherein the outer housing has an open face side which is formed by a second opening and is opposite to the face side facing the device.4. The control head according to claim 3 , wherein at least the second opening and the lateral opening have substantially identical opening cross-sections.5. The control head according to claim 1 , wherein except for the bulge claim 1 , the shell surface has a circular cylindrical geometry.6. The control head according to claim 1 , wherein the bulge has a substantially circumferentially directed wall section having at least one lead-through opening for an energy transmitting line which leads into the inside of the housing.7. The control head according to claim 2 , wherein first and second closure units are provided claim 2 , which are fitted to the outer housing so as to be nondestructively releasable claim 2 , for closing the lateral opening and the second opening.8. The control head according to claim 7 , wherein at least one closure unit includes a blind cover.9. The control head according to claim 8 , wherein at least one blind cover is made from the same material as the outer housing and/or has the ...

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28-08-2014 дата публикации

LAMINATED CAVITY TOOLING

Номер: US20140238097A1
Автор: Shuck Quinlan Yee
Принадлежит: Rolls-Royce Corporation

In some examples, a laminated tooling die may include multiple sheets or plates used in conjunction in any of a number of forming operations such as, for example, hydroforming, compression molding, and stamping. The sheets or plates can include an open interior that, when used in conjunction with neighboring sheets, produce a cavity into which a deformable workpiece can be placed and subjected to the forming operation. In some examples, one or more sheets can be coupled with a heat exchanger to impart a heat transfer with the workpiece. 1. An apparatus comprising:a molding die; anda molding machine structured to receive and locate a deformable workpiece relative to the molding die in order to carry out a plastic deformation operation when force is applied to the deformable workpiece causing it to plastically deform, wherein the molding die comprises a plurality of removable die layers connected together to define a void in the molding die into which the deformable workpiece is plastically deformed in the plastic deformation operation, wherein the plurality of removable die layers are structured to produce a first plastic deformation in the deformable workpiece in a first mold deformation process when at least one layer of the plurality of removable die layers is absent during the process, and wherein the plurality of removable die layers are structured to produce a second plastic deformation subsequent to the first plastic deformation in the deformable workpiece in a second mold deformation process when the at least one layer is present during the process.2. The apparatus of claim 1 , wherein the plastic deformation operation is one of a hydroforming operation claim 1 , a compression molding operation claim 1 , and a stamping operation.3. The apparatus of claim 1 , wherein the plurality of removable die layers forms an undercut such that a finished product produced as a result of the plastic deformation operation prohibits all of the plurality of die layers from ...

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28-08-2014 дата публикации

METHOD AND DEVICE FOR DISPOSING OF A SLUG PRODUCED IN A HOLE PUNCHING OPERATION ON A HOLLOW PROFILE

Номер: US20140238962A1
Принадлежит: JENOPTIK Automatisierungstechnik GmbH

A method for disposing of a slug produced in a hole punching operation on a hollow profile is provided. The method includes the steps of providing a hollow profile; cutting at least one predeterminable hole or slug contour path into the hollow profile by means of a cutting device; leaving a residual web of the hole or slug contour path; moving a receiving device into the hollow profile; moving a punch from a first position into a residual-web-removing second position in such a way that the slug thereby produced is received by the receiving device; and moving the receiving device out of the hollow profile. 1. A method for disposing of a slug produced in a hole punching operation on a hollow profile , the method comprising:providing a hollow profile;cutting at least one predeterminable hole or slug contour path into the hollow profile via a cutting device;leaving a residual web of the hole or slug contour path;moving a receiving device into the hollow profile;moving a punch from a first position into a residual-web-removing second position such that the slug thereby produced is received by the receiving device; andmoving the receiving device out of the hollow profile.2. The method according to claim 1 , wherein the step of moving the receiving device out of the hollow profile is performed in the second position of the punch.3. The method according to claim 1 , wherein the receiving device is controlled by a first control device and the moving-in also comprises the feature that the receiving device is controlled by the control device such that it is positioned above and/or below a hole or slug contour path.4. The method according to claim 1 , wherein claim 1 , after the moving out claim 1 , the at least one slug is removed from the receiving device claim 1 , in particular extracted by suction.5. Method according to claim 1 , wherein a number of slugs removed is detected via a detector unit and compared with a number of predetermined hole or slug contour paths.6. The ...

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22-09-2022 дата публикации

FORMING SYSTEM AND FORMING METHOD

Номер: US20220297176A1
Принадлежит:

A forming system includes a forming device that forms a heated metal material with a forming die, a first scale removing unit that removes scales from a formed product removed from the forming die and cools the formed product, and a machining unit that machines the formed product that has been scale-removed and cooled by the first scale removing unit. 1. A forming system comprising:a forming device that forms a heated metal material with a forming die;a first scale removing unit that removes scales from a formed product removed from the forming die and cools the formed product; anda machining unit that machines the formed product that has been scale-removed and cooled by the first scale removing unit.2. The forming system according to claim 1 ,wherein the forming device includesa fluid supply unit that supplies a fluid to a metal pipe material as the metal material, anda forming die that forms the formed product by bringing an expanded metal pipe material into contact with a forming surface.3. The forming system according to claim 1 ,wherein the first scale removing unit includesa nozzle that jets particles to the formed product,an installation portion that installs the formed product at a position facing the nozzle, anda blockade wall that is disposed to surround peripheries of the installation portion and the nozzle and that blocks the particles.4. The forming system according to claim 3 , wherein the installation portion suspends the formed product and installs the formed product in a posture that extends in a vertical direction.5. The forming system according to claim 4 , wherein the nozzle includes a jetting port that is disposed to face an outer peripheral surface of the formed product.6. The forming system according to claim 5 , wherein the nozzle jets dry ice as the particles.7. The forming system according to claim 1 , wherein a wall portion that partitions a space between the forming device and the first scale removing unit or a wall portion that ...

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23-05-2019 дата публикации

Tool for Internal High-Pressure Shaping and Method for Shaping a Workpiece by Internal High-Pressure Shaping

Номер: US20190151925A1
Принадлежит:

A tool for the internal high-pressure shaping of a workpiece, in particular for producing a tubular structural component for a motor vehicle, is provided. The tool includes at least three movable tool segments, which bound a shaping cavity for accommodating and shaping the workpiece. The movable tool segments, at least in some sections, completely form the shaping cavity in a closed state of the tool. A method for shaping a workpiece by internal high-pressure shaping is also provided. 1. A tool for hydroforming a workpiece , comprising:at least three movable tool segments which delimit a shaping cavity for accommodating and forming the workpiece,wherein, in a closed state of the tool, at least parts of the at least three movable tool segments fully form the shaping cavity.2. The tool according to claim 1 , wherein claim 1 , in the closed state of the tool claim 1 , at least parts of the at least three movable tool segments fully form the shaping cavity such that claim 1 , in an imaginary cross sectional plane claim 1 , a closed encircling cavity outline is formed by the at least three movable tool segments.3. The tool according to claim 1 , wherein claim 1 , in the closed state of the tool claim 1 , each of the at least three movable tool segments is in direct contact with two further movable tool segments.4. The tool according to claim 2 , wherein claim 2 , in the closed state of the tool claim 2 , each of the at least three movable tool segments is in direct contact with two further movable tool segments.5. The tool according to claim 1 , whereinthe tool has four movable tool segments, andin the closed state of the tool, at least parts of the four movable tool segments fully form the shaping cavity.6. The tool according to claim 2 , whereinthe tool has four movable tool segments, andin the closed state of the tool, at least parts of the four movable tool segments fully form the shaping cavity.7. The tool according to claim 3 , whereinthe tool has four movable tool ...

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14-05-2020 дата публикации

APPARATUSES FOR STENT SHAPING

Номер: US20200147666A1
Автор: Chen Harvey H.
Принадлежит:

An apparatus for crimping a radially expandable stent includes a pressure vessel, shaping balloon, and mandrel. The mandrel is configured to slidingly receive a stent thereon, and to be slidingly advanced into the pressure vessel. The shaping balloon is inflated to radially compress the stent onto the form of the mandrel; such compression need not be uniform. Pressurization of the shaping balloon facilitates the expansion of the balloon to achieve compression of the stent, with depressurization of the shaping balloon causing the balloon to return to an unexpanded state. 1. An apparatus for shaping stents , comprising:a pressure vessel comprising upper and lower walls and a pressure vessel lumen extending axially through the pressure vessel defined by upper and lower openings in the upper and lower walls, respectively, the pressure vessel further including an annular shaping balloon held between the upper and lower walls and positioned circumferentially about the pressure vessel lumen and defining an inner balloon opening, the pressure vessel defining a balloon inflation passage open to an interior chamber of the shaping balloon which has an inflated configuration and a deflated configuration, wherein in the deflated configuration of the shaping balloon the inner balloon opening has a greater diameter than both the upper and lower openings so as not to extend into the pressure vessel lumen; anda mandrel having a mandrel longitudinal axis and a stent-receiving portion between two opposite ends and having a non-cylindrical shape, the mandrel sized to be received co-axially within the pressure vessel lumen, such that when a stent is positioned onto the stent-receiving portion of the mandrel and the mandrel is received co-axially within the pressure vessel lumen, inflation of the shaping balloon causes the balloon opening to compress the stent against the stent-receiving portion of the mandrel and deform the stent into the non-cylindrical shape of the stent-receiving ...

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14-06-2018 дата публикации

FORMING DEVICE AND FORMING METHOD

Номер: US20180161843A1
Принадлежит:

A forming device includes: a first cavity portion in which a pipe portion is formed and a second cavity portion in which a flange portion is formed, the first cavity portion and the second cavity portion being formed between a first die and a second die; a flange adjusting member which is capable of being advanced into the second cavity portion and is capable of being retreated from the second cavity portion, and which adjusts a length of the flange portion; and a control unit. The control unit sequentially performs a first control of allowing the flange adjusting member to be advanced into the second cavity portion, a second control of allowing the gas supply unit to supply a gas so as to temporarily form the flange portion, and a third control of allowing the flange adjusting member to be retreated from the second cavity portion. 1. A forming device that forms a metal pipe including a pipe portion and a flange portion , the forming device comprising:a gas supply unit that supplies a gas into a metal pipe material that is retained between a pair of first die and second die, and is heated;a drive mechanism that moves at least one of the first die and the second die in a direction in which the dies are joined together;a first cavity portion in which the pipe portion is formed and a second cavity portion which communicates with the first cavity portion and in which the flange portion is formed, the first cavity portion and the second cavity portion being formed between the first die and the second die;a flange adjusting member which is capable of being advanced into the second cavity portion and is capable of being retreated from the second cavity portion, and which adjusts a length of the flange portion in an intersecting direction that is a direction intersecting an axial direction of the pipe portion; anda control unit that controls gas supply of the gas supply unit, driving of the drive mechanism, and advancing and retreating of the flange adjusting member,wherein ...

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15-06-2017 дата публикации

HYDROFORM TUBE AND METHOD OF FORMING

Номер: US20170167638A1
Принадлежит: FORD GLOBAL TECHNOLOGIES, LLC

A hydroform tube includes a first end and a second end. The hydroform tube includes a plurality of sides including a first side and a second side, and a fillet extending from the first side to the second side. The first side, the second side, and the fillet extend from the first end to the second end. The plurality of sides form different shapes at two cross-sections between the first end and the second end. The tube has substantially the same perimeter P at all cross-sections from the first end to the second end. The fillet has a radius R. The radius R is defined by a same formula at all cross-sections from the first end to the second end. 1. A hydroform tube comprising:a first end and a second end;a plurality of sides including a first side and a second side;a fillet extending from the first side to the second side and having radius R;the first side, the second side, and the fillet extending from the first end to the second end;the plurality of sides having different shapes at two cross-sections between the first end and the second end; andthe tube having substantially the same perimeter P at all cross-sections from the first end to the second end;wherein the radius R is defined by a same formula at all cross-sections from the first end to the second end.2. A hydroform tube according to claim 1 , wherein the first side extends along a first axis at the fillet claim 1 , the second side extends along a second axis at the fillet claim 1 , wherein the first and second axes intersect at an angle θ at each cross-section claim 1 , and wherein the formula takes as an input at least the angle θ at each cross-section.3. A hydroform tube according to claim 1 , whereinthe fillet has an arc length at each cross-section;the first side extends along a first axis at the fillet;the second side extends along a second axis at the fillet intersecting the first axis at a corner;the first and second axes extend lengths from the first side and from the second side, respectively, to the ...

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18-09-2014 дата публикации

PRESSURE SEQUENCE PROCESS FOR HYDRO-FORMING AN EXTRUDED STRUCTURAL TUBE

Номер: US20140260479A1
Принадлежит: FORD GLOBAL TECHNOLOGIES, LLC

A pressure sequence hydro-forming method is used to form an extruded structural tube. The extruded structural tube is placed in a hydro-forming die that is partially closed to compress the tube. The tube is filled with a hydro-forming liquid at a first pressure. The hydro-forming die is then closed and the pressure of the hydroforming fluid is increased as the hydro-forming die is fully closed. The pressure is increased to a second level of pressure to shape the tube into the desired part shape. 1. A method of forming an extruded structural tube to form a part comprising:loading the extruded structural tube into a hydro-forming die;partially closing the hydro-forming die;filling the extruded structural tube with a liquid beginning at a first pressure;closing the hydro-forming die with the tube disposed in the hydro-forming die; andincreasing the level of pressure applied to the liquid to a second level of pressure to shape the extruded structural tube.2. The method of further comprising the step of pre-bending the extruded structural tube that is longitudinally bent in a bending tool to form a pre-bent tube before loading the hydro-forming die.3. The method of further comprising pre-forming the pre-bent tube in a pre-forming die.4. The method of wherein the step of increasing the level of pressure further comprises increasing the level of pressure beginning with the step of filling the extruded structural tube and wherein the level of pressure is gradually increased to the second level in the hydro-forming die resulting in the extruded structural tube being hydro-formed into the die.5. The method of wherein the step of increasing the level of pressure within the extruded structural tube in the hydro-forming die further comprises hydro-piercing the extruded structural tube.6. A method of forming a part comprising:extruding an aluminum alloy to form an extruded structural tube;bending the tube longitudinally in a bending operation;pre-forming the tube laterally in a ...

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22-06-2017 дата публикации

PROCESS FOR FORMING HOLLOW MEMBER WITH COMPLICATED CROSS-SECTION

Номер: US20170173655A1
Принадлежит: HARBIN INSTITUTE OF TECHNOLOGY (WEIHAI)

A process for forming a hollow member with A complicated cross-section wherein a section of a tube blank first undergoes a bending deformation due to its internal pressure and bend moment generated by the upsetting of an upper die, and is then compressed to be molded under the support of the internal pressure. The process of the invention does not require the reshaping step at an increased pressure. The process can make a hollow member with a complicated cross-section formed under a low pressure, and solves a technical bottleneck relating to a conventional process for forming this kind of members that is subject to an ultrahigh pressure generator. 1. A process for forming a hollow member with complicated cross-section , the process comprising steps of:(1) analyzing cross-sectional perimeters of the member to find the shortest and the longest ones, wherein, the cross-section with the shortest perimeter is designated as a cross-section A and the cross-section with the longest one is designated as a cross-section B;(2) selecting a tube blank, the cross-sectional perimeter, designated as “L”, of which should not be longer than that of the cross-section B of the member;{'b': '1', '(3) designing a die C, a die D and two seal punches in accordance with the shape of the member , which is the same as the prior art and thus is not described in detail herein;'}(4) placing the tube blank into the die D, after which ends of the tube blank are sealed by the seal punches and the inside of the tube blank is filled with a fluid medium;(5) moving the die C towards the die D such that the die C begins to be in contact with the tube blank;(6) adjusting internal pressure of the tube blank to p1;(7) continuing moving the die C towards the die D, a bending moment M thereby generated at the tube blank by the combined action of forces from the dies and the internal pressure, wherein, the bending moment M enables cross-sections of the tube blank to undergo bending deformation and be ...

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29-06-2017 дата публикации

MULTI-FORMING DEVICE

Номер: US20170182541A1
Принадлежит:

A multi-forming device is disclosed. A multi-forming device according to an exemplary embodiment of the present invention may include: a lower mold die; a lower mold that is disposed at a center upper surface of the lower mold die, in which a gas passage is formed in an up-and-down direction to receive a shaping gas from an outside gas supplier device, in which a lower mold surface is formed at an upper surface thereof, and in which a plurality of heating cartridges are disposed therein along the lower surface thereof; an upper mold that is disposed on an upper side slider to be moved in an up-and-down direction corresponding to the lower mold, in which an upper mold surface is formed at a lower surface corresponding to the lower mold, in which an upper mold face is formed at a circumference of the upper mold surface, and in which a plurality of heating cartridges are disposed along the upper mold surface; a blank holder through which the lower mold is inserted and that is disposed to move in an up-and-down direction through a cushion spring on the lower mold die, and in which a holder face is formed to grasp a material together with the upper mold face at an early stage of a forming process; an inner gas pipe that is disposed in a gas passage of the lower mold; and a switch valve that switches supply passages of the shaping gas that is supplied to the inner gas pipe and the gas passage. 1. A multi-forming device , comprising:a lower mold die;a lower mold that is disposed at a center upper surface of the lower mold die, in which a gas passage is formed in an up-and-down direction therein to receive a shaping gas from an outside gas supplier device, in which a lower mold surface is formed at an upper surface thereof, and in which a plurality of heating cartridges are disposed therein along the lower surface thereof;an upper mold that is disposed on an upper side slider to be moved in an up-and-down direction corresponding to the lower mold, in which an upper mold ...

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13-06-2019 дата публикации

METHOD AND DEVICE FOR FORMING AND HARDENING STEEL MATERIALS

Номер: US20190177812A1
Автор: Radlmayr Karl Michael
Принадлежит:

The invention relates to a method for internal high-pressure forming and hardening of galvanized pipes made of sheet steel in which a pre-fabricated pipe is used; the pipe has at least one inlet opening (5) and a cavity (4); the pipe is heated to a temperature above the austenitization temperature (AC) of the respective steel alloy and after the achievement of a desired degree of austenitization, is inserted into an internal high-pressure forming tool and acted on with a pressurized medium, which is forced into the cavity (4) through the at least one inlet opening (5) until the pipe fills a predetermined mold (2) of the tool, characterized in that the forming tool is heated to a temperature between 400 and 650° C., in particular 450-550° C., and the pressurized medium is likewise heated and has a temperature of 400-650° C.; after the austenitization, the pipe is allowed to passively cool or is actively cooled to a temperature of 400-600° C., but a temperature above the martensite starting temperature (Ms) of the selected steel alloy, and the cooling of the pipe for hardening purposes only takes place after the removal from the mold. 1. A method for internal high-pressure forming and hardening of galvanized pipes made of sheet steel in which a pre-fabricated pipe is used; the pipe having at least one inlet opening (5) and a cavity (4) , comprising: heating the pipe to a temperature above the austenitization temperature (AC) of the respective steel alloy and , after the achievement of a desired degree of austenitization , inserting the pipe into an internal high-pressure forming tool where the pipe is acted on with a pressurized medium , which is forced into the cavity (4) through the at least one inlet opening (5) until the pipe fills a predetermined hot mold (2) of the tool , the forming tool having been heated to a temperature between 400 and 650° C. , in particular 450-550° C. , and the pressurized medium having been likewise heated and having a temperature of 400 ...

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09-10-2014 дата публикации

DEVICE FOR A PLUMBING INSTALLATION

Номер: US20140299809A1
Принадлежит: TRITECK LIMITED

A device for a plumbing installation, the device, for example, may be a valve, such as valve (), or a fluid flow meter (), and has a casing () that is hydraulically formed from metal tubing so as to have a wall surrounding a void interior. The casing () is provided with one or more formations, such as shoulders () and () and at least one inlet opening () and at least one outlet opening (). A cartridge () is at least partly located in the void interior of the casing (). The cartridge () has at least two openings, being a first opening () and a second opening (). Seals (), () and () are provided between the casing () and the cartridge (). The cartridge () is accommodated in the casing () by the one or more formations of the casing (). The cartridge () is provided with the operational components of the device (). The inlet opening () of the casing () and the first opening () of the cartridge () are in fluid communication. Similarly, the second opening (), of the cartridge () and the outlet opening () of the casing () are in fluid communication. A fluid flow path is thereby created through the device () from the inlet opening () of the casing (), through the cartridge (), to the outlet opening () of the casing (). 1. A device for a plumbing installation comprisinga casing hydraulically formed from a single piece of metal tubing to have a wall surrounding a void interior, and the casing provided with one or more formations and at least one inlet opening and at least one outlet opening,a cartridge having at least two openings being a first opening and a second opening, and seal means provided between the casing and the cartridge,wherein the casing is a single piece casing hydraulically formed, from the single piece of metal tubing, into the shape required for the casing, andthe cartridge is at least partly located in the void interior of the casing and is accommodated by the one or more formations of the casing, and the cartridge is provided with the operational ...

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26-07-2018 дата публикации

PRESS PUNCHING MACHINE AND RESPECTIVE METHOD OF PUNCHING APERTURES IN ELONGATED NONFERRIC ENCLOSED POLYGONALLY PROFILED WORKPIECES

Номер: US20180207704A1
Автор: SCHUSSHEIM Asher
Принадлежит: SHOHAM MACHINERY LTD

A press punching machine and respective method of punching apertures in elongated non-ferric enclosed polygonally profiled workpieces are described. The press punching machine includes a base plate; a mounting framework; a driving mechanism; a male die; a pedestal; a polygonal female die matrix including: a polygonal cross-section; at least one counter-opening; at least one driven magnet; at least one indicatory magnet; at least one driving magnet configured to interact with the at least one driven magnet and a magnetic element configured to interact with the indicatory magnet embedded into the polygonal female punch die matrix. 126-. (canceled)29. The press punching machine according to claim 27 , wherein said at least one driving magnet is embedded into said back-side plate of said press punching machine and wherein said side portion of said polygonal female die matrix claim 27 , into which said at least one driven magnet is embedded claim 27 , is a lateral side portion of said polygonal female die matrix.30. The press punching machine according to wherein said at least one magnet selected form the group consisting of: said at least one driving magnet and said at least one indicatory magnet claim 27 , is oriented essentially orthogonally to said at least one male die.31. The press punching machine claim 27 , according to claim 27 , configured to perform at least one operation selected from the group consisting of:(a) double-sided punching, by a set of at least two male dies, simultaneously from opposite lateral faces of said elongated non-ferric enclosed polygonally profiled workpiece;(b) triple-sided punching, by a set of at least three male dies, simultaneously from opposite lateral and top faces of said elongated non-ferric enclosed polygonally profiled workpiece.32. The press punching machine according to claim 31 , wherein said at least one driving magnet is embedded into said pedestal and wherein said side portion of said polygonal female die matrix claim 31 ...

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25-06-2020 дата публикации

Metal pipe bending cutting machine

Номер: US20200197998A1
Автор: Bao Xueer
Принадлежит:

The invention discloses a metal pipe bending cutting machine, which comprises a machine tool base. A main motor cavity is symmetrically arranged at the center of the machine tool base. A main motor is fixedly located in the lower wall of the main motor cavity. A main power shaft is provided, a first bevel gear is fixed on the main power shaft, and a second bevel gear is meshed with the first bevel gear. The invention has the advantages of simple structure, convenient maintenance and convenient use. The metal pipe is automatically processed by the stamping mechanism, and the bending and stamping process can be built in. At the same time, a high-speed cutting device can be built in, so that the metal pipe can be cut and processed after the bending process is completed, thereby speeding up the processing and greatly improving production efficiency, Reduce the workload of workers and save production costs. 140016400400. A metal pipe bending cutting machine according to the present invention includes a machine tool base , and a main motor cavity is symmetrically provided in the center of the machine base. A main motor is fixedly located in the lower wall of the main motor cavity. There is a main power shaft , a first bevel gear is fixed on the main power shaft , a second bevel gear is meshed with the first bevel gear , and the second bevel gear is fixed near one end of the longitudinal symmetrical axis A transmission shaft , a transmission cavity is provided at one end of the transmission shaft near the longitudinal symmetry axis of the device , the transmission shaft extends into the transmission cavity , and a slide seat control mechanism is provided in the transmission cavity The control mechanism is provided with a slidable sliding shaft , and the sliding shaft can be connected to the transmission shaft through a spline;The slide seat control mechanism is provided with a slide seat near one end of the longitudinal symmetry axis of the device. The slide seat is ...

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04-08-2016 дата публикации

BOTTOM BRACKET ASSEMBLY AND BICYCLE

Номер: US20160223022A1
Принадлежит: SPECIALIZED BICYCLE COMPONENTS, INC.

A bottom bracket shell assembly includes left and right sidewalls. The left and right sidewalls each include a peripheral rim and a lateral surface. The lateral surfaces define a generally circular void. A bearing support is disposed at the voids of the left and right sidewalls. Left and right first bosses project away from the left and right sidewalls at a periphery of the lateral surface. The first bosses include boss ends configured to connect to a first tubular member. The left and right sidewalls are joined at the peripheral rim to form contiguous front and rear surfaces. The present disclosure maximizes the strength to weight ratio for low modulus frame materials. 1. A bottom bracket shell assembly comprising:left and right sidewalls each including a peripheral rim and lateral surface and defining a generally circular void at the lateral surfaces;a bearing support is disposed at the voids of the left and right sidewalls;left and right first bosses projecting away from the left and right sidewalls at a periphery of the lateral surface and sized to connect to a first tubular member at a first boss end;wherein the left and right sidewalls are joined at the peripheral rim to form contiguous front and rear surfaces.2. The bottom bracket shell assembly of claim 1 , further comprising a left and right second bosses projecting away from the left and right sidewalls claim 1 , respectively claim 1 , at a periphery of the lateral surfaces and sized to cooperatively connect to a second tubular member at a second boss end.3. The bottom bracket shell assembly of claim 1 , wherein the bearing support comprises a tubular insert received by the voids such that the tubular insert spans the space between the left and right sidewalls and oriented generally transverse to the lateral surfaces of the sidewalls.4. The bottom bracket shell assembly of claim 1 , wherein the bearing support comprises first and second flanges integral with the left and right sidewalls claim 1 , ...

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20-08-2015 дата публикации

METHOD FOR MANUFACTURING A CAMSHAFT FOR AN INTERNAL COMBUSTION ENGINE BY EXPANDING A TUBULAR ELEMENT WITH A HIGH PRESSURE FLUID AND SIMULTANEOUSLY COMPRESSING THE TUBULAR ELEMENT AXIALLY

Номер: US20150231685A1
Принадлежит:

In a method for manufacturing a camshaft for an internal combustion engine a metal tubular element is expanded within a mould with the aid of a fluid at high pressure fed into the tubular element and with a simultaneous axial compression of the tubular element. The cams of the camshaft are formed in subsequent steps, starting from intermediate cams and ending with end cams. In a first step of the method, the intermediate cams are formed in a first mould. In a subsequent step, the end cams are formed within auxiliary moulds which surround, only throughout a predetermined length, end portions of the tubular element which project from the mould which surrounds the already formed intermediate cams. In this subsequent step, the tubular element is compressed axially by axially displacing two clamp members, which grip and surround completely, throughout a predetermined length, the end portions of the tubular element which project outwardly from the auxiliary moulds. 1. A method for manufacturing a camshaft for an internal combustion engine , wherein a metal tubular element is expanded within a mould with the aid of a fluid at high pressure fed into the tubular element and with a simultaneous axial compression of the tubular element ,wherein cams of the camshaft are formed in subsequent steps, starting from intermediate cams of the camshaft and ending with end cams of the camshaft, in a first step of the method, the intermediate cams are formed within a first mould which surrounds only an intermediate portion of the tubular element, said first mould having a cavity with portions having a shape and dimensions corresponding to those of the intermediate cams to be formed and a remaining part of said cavity having a cylindrical shape and a diameter corresponding to an outer diameter of said tubular element, said tubular element being arranged within said first mould with end portions of the tubular element projecting from said first mould,', 'during said first step of the ...

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09-08-2018 дата публикации

FORMING DEVICE

Номер: US20180221933A1
Принадлежит:

A forming device that expands a metal pipe material to form a metal pipe includes a die that has an upper die and a lower die, at least one of which is movable, and that form the metal pipe, an electrode that energizes the metal pipe material to heat the metal pipe material, a gas supply part that supplies a gas into the heated metal pipe material to expand the metal pipe material, and a die movement suppressing part that suppresses the movement of the die by an electromagnetic force at least when the energization to the metal pipe material is performed by the electrode. 1. A forming device that expands a metal pipe material to form a metal pipe , the device comprising:a die that has an upper die and a lower die, at least one of which is movable, and that form the metal pipe;an electrode that energizes the metal pipe material to heat the metal pipe material;a gas supply part that supplies a gas into the heated metal pipe material to expand the metal pipe material; anda die movement suppressing part that suppresses the movement of the die by an electromagnetic force at least when the energization to the metal pipe material is performed by the electrode.2. The forming device according to claim 1 ,wherein the die movement suppressing part is provided with a fixing part that mechanically fixes the lower die at least when the energization to the metal pipe material is performed by the electrode.3. The forming device according to claim 2 ,wherein the fixing part is provided with a pin that is inserted into a side surface of the lower die at least when the energization to the metal pipe material is performed by the electrode.4. The forming device according to claim 1 ,wherein the die movement suppressing part is provided with a die magnetization suppressing part that suppresses the movement of the die by an electromagnetic force by suppressing the magnetization of the die.5. The forming device according to claim 4 ,wherein the die magnetization suppressing part is provided ...

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18-08-2016 дата публикации

Method and Apparatus for Attaching a Nut in a Hydro-Forming Tool

Номер: US20160236259A1
Автор: STOJKOVIC Dragan B.
Принадлежит:

A method, a punch and a tool are disclosed for forming a hydro-formed assembly. A first opening is punched in a first wall of a tubular part with an outer punch. A second opening is punched in a second wall of the tubular part with a nut retainer that holds a nut with a clinching feature that is concentric with the outer punch. The nut is clinched by the nut retainer to an inner surface of the second wall of the tubular part. 1. A method of making a hydro-formed assembly comprising:punching a first opening in a first wall of a tubular part with an outer punch;securing a nut to an inner surface of a second wall of the tubular part; andpunching a second opening in the second wall of the tubular part with a clinching feature formed on the nut.2. The method of further comprising:hydro-forming the tubular part in a hydro-forming tool before the first opening is punched in the first wall.3. The method of further comprising:loading the nut onto a nut retainer disposed inside the outer punch before punching the first opening in the first wall.4. A tool for hydro-forming a part comprising:a hydro-forming die retained in a hydro-forming tool; anda dual action punch operated by the tool and received in the die, the dual action punch including an outer punch and a nut retainer disposed inside the outer punch, wherein the hydro-forming die defines a recess on an opposite side from the dual action punch, and a nut is secured to an inner surface of the part.5. The tool of wherein the outer punch forms a first opening in a first portion of a wall of the part and the nut forms a second opening in a second portion of the wall of the part claim 4 , wherein the second opening is axially aligned with the first opening.6. The tool of wherein the nut is retained by the nut retainer within the outer punch while the outer punch forms the first opening in the first portion of the wall.7. The tool of wherein the nut retainer secures the nut to the inner surface of the part by clinching the ...

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16-08-2018 дата публикации

COMPRESSIVE FORMING PROCESSES FOR ENHANCING COLLAPSE RESISTANCE IN METALLIC TUBULAR PRODUCTS

Номер: US20180229289A1
Автор: LIN Bisen, Moore Peter W.
Принадлежит:

A method to improve the collapse resistance of metallic tubular products is disclosed. The method comprises identifying the types of stress that can be applied in order to change the residual stress profile of metallic tubular products, such as those that have completed a straightening process, and results in a residual stress profile that improves collapse resistance. The metallic tubular product is subjected to radial compression processing to control the residual stress profile and to enhance collapse resistance. The radial compression process may be used after the tubular product has been subjected to a straightening process. 1. A method of enhancing collapse resistance of a metallic hollow tubular product , the method comprising:straightening a metallic hollow tubular product to produce a straightened metallic hollow tubular product having an outer diameter OD and an inner diameter ID;radially compressing the straightened metallic hollow tubular product to produce a radially compressed metallic hollow tubular product having an outer diameter OD′ and an inner diameter ID′,wherein the straightened metallic hollow tubular product has a compressive residual hoop stress adjacent to an inner surface thereof, and a tensile residual hoop stress adjacent to an outer surface thereof, (a) a substantially reduced compressive residual hoop stress adjacent to an inner surface thereof; or', '(b) a tensile residual hoop stress adjacent to the inner surface thereof; and, 'and wherein the radially compressed metallic hollow tubular product has (a) a substantially reduced tensile residual hoop stress adjacent to an outer surface thereof; or', '(b) a compressive residual hoop stress adjacent to the outer surface thereof., 'the radially compressed metallic hollow tubular product has2. The method of claim 1 , wherein the straightening is performed by rotary straightening or gag straightening.3. The method of claim 1 , wherein the outer diameter OD′ of the radially compressed ...

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16-08-2018 дата публикации

HEAT TREATMENT AND TUBE FORMING PROCESS FOR HIGH STRENGTH ALUMINUM TUBE BODY STRUCTURE REINFORCEMENTS

Номер: US20180230583A1
Принадлежит:

A first method is disclosed for forming a tubular reinforcement that comprises the steps of: providing a 7xxx aluminum tube, heating tube to at least 450° C. and water quenching the tube in less than or equal to 20 seconds after heating. All of the forming processes on the tube are then completed from within 1 to 8 hours of quenching. A second method for forming a tubular reinforcement is disclosed that comprises the steps of providing a 7xxx-O temper aluminum tube and forming the tube into a predetermined shape. The tube in then heated the tube to at least 450° C. and quenched the tube with water or air in a hydroforming die just prior to or while hydroforming the tube. 1. A method of forming a tubular reinforcement , comprising:providing a 7xxx aluminum tube;heating tube to at least 450° C.;quenching the tube to less than 300° C. at a minimum rate of 300° C./s with no more than a 20 second delay between heating and quenching; andforming the tube within 8 hours of quenching.2. The method of wherein the step of forming the tube includes pre-bending the tube.3. The method of wherein the step of forming the tube includes pre-bending and preforming the tube.4. The method of wherein the step of forming the tube includes pre-bending claim 1 , preforming and hydroforming the tube.5. The method of further comprising:heating the tube to a predetermined temperature and holding the tube at the predetermined temperature for a predetermined period of time to artificially age the tube and provide a yield strength of more than 470 MPa.6. The method of wherein the predetermined temperature is between 110-130° C. and the predetermined time is 24 hours.7. The method of wherein the tube is a round straight tube having an outer diameter of less than 5 inches.8. The method of further comprising:applying axial tension to the tube during the quenching steps to reduce distortion of the tube.9. A method of forming a tubular reinforcement claim 1 , comprising:providing a 7xxx-O temper ...

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06-11-2014 дата публикации

Method for producing a threaded part as composite component, roller screw drive, linear actuator, and electromechanical brake booster having such a composite component

Номер: US20140326090A1
Принадлежит: ROBERT BOSCH GMBH

An electromechanical brake booster includes a hollow spindle and a hollow screw. Courses of thread are produced by deformation from metal and extrusion-coating them together with tubular supporting structures made of plastic. The hollow spindle and the hollow screw are produced as composite components.

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06-11-2014 дата публикации

Extrusion piece with dissimilar ends

Номер: US20140326351A1
Принадлежит: Tesla Motor Inc

A method includes: determining a design for a longitudinal piece of a particular length, wherein first and second ends of the longitudinal piece have dissimilar shapes; extruding a piece that is at least twice the particular length, wherein a profile throughout the extruded piece has the first end shape; hydroforming the extruded piece to generate an expanded portion between ends of the extruded piece, wherein the ends retain essentially the first end shape; and cutting through the expanded portion to obtain a piece wherein one end has the first end shape and another end has the second end shape.

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10-09-2015 дата публикации

METHOD FOR ASSEMBLING AN ENGINE MODULE

Номер: US20150251238A1
Автор: Wiesner Peter
Принадлежит: THYSSENKRUPP PRESTA TECCENTER AG

Disclosed herein is a method for assembling a module for a motor vehicle engine, which module comprises at least one supporting structure with bearing seats and at least one camshaft which is mounted rotatably in the bearing seats, the camshaft being constructed during the assembly of the module from a support shaft which is configured at least in sections as a hollow shaft and components which are to be connected to the support shaft at predefined joining positions. The method includes providing a supporting structure having bearing seats, positioning components to be affixed to a support shaft in a preliminary position with respect to the bearing seats, pushing the support shaft through the bearing seats and through-openings of the components, enlarging portions of the outer diameter of the support shaft at defined joining positions thereof, and axially moving the components on the support shaft onto the joining positions. 115-. (canceled)16. A method for assembling a module for a motor vehicle engine , the module having at least one supporting structure with bearing seats and at least one camshaft which is mounted rotatably in the bearing seats , the camshaft being constructed during the assembly of the module from a support shaft having a cavity defined therein , which support shaft is configured at least in sections as a hollow shaft and components that are to be connected to the support shaft at predefined joining positions , the cavity of the support shaft extending at least partially under the joining positions , and the components having through openings defined therein for receiving the support shaft , the method comprising:providing the supporting structure having bearing seats defined therein;positioning one or more components that are to be fastened on the support shaft at preliminary positions in a predefined sequence such that the through openings of the components are aligned with the bearing seats of the supporting structure;pushing the support ...

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01-08-2019 дата публикации

HYDROFORMING OF PORTHOLE EXTRUSION WITH NON-EQUIANGULAR SEAMS

Номер: US20190232354A1
Принадлежит: Ford Motor Company

A method of forming a part includes extruding a billet through a die, forming a round, closed geometry tube from the billet, and hydroforming the round, closed geometry tube. The extrusion die contains an orifice with a central mandrel, a plurality of bridges, and a corresponding plurality of portholes between the bridges. A spacing of the bridges around the mandrel is non-equiangular. As a result, the round, closed geometry tube has non-equiangular welds after emerging from the die. 1. A method of forming a part comprising:extruding a material through a die containing an orifice with a central mandrel, a plurality of bridges, and a corresponding plurality of portholes between the bridges, wherein a spacing between the bridges around the central mandrel is non-equiangular,forming a round, closed geometry tube from the material, the round, closed geometry tube having non-equiangular welds after emerging from the die;shaping the round, closed geometry tube into an intermediate shape; andhydroforming the intermediate shape into the part.2. The method according to claim 1 , wherein the die comprises a plurality of orifices claim 1 , each orifice having a central mandrel claim 1 , a plurality of bridges claim 1 , and a corresponding plurality of portholes between the bridges claim 1 , wherein a spacing of the bridges around each of the central mandrels is non-equiangular.3. The method according to claim 2 , wherein spacing between the bridges and portholes of each of the orifices is identical.4. The method according to claim 2 , wherein spacing between the bridges and portholes of each of the orifices is mirrored between adjacent orifices.5. The method according to further comprising the step of orienting the round claim 1 , closed geometry tube such that the non-equiangular welds are at a predetermined position prior to the step of shaping.6. The method according to further comprising the step of verifying the predetermined position of the non-equiangular welds after ...

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23-09-2021 дата публикации

HYDROFORMING OF PORTHOLE EXTRUSION WITH NON-EQUIANGULAR SEAMS

Номер: US20210291250A1
Принадлежит: Ford Motor Company

An apparatus for forming a part is provided, which includes a die. The die includes a round orifice, a central mandrel disposed within the round orifice, and a plurality of bridges and a corresponding plurality of portholes between the bridges. The bridges and the portholes extending around the central mandrel. A spacing of the bridges around the mandrel is non-equiangular. The die allows a material to be extruded through the die to form a round, closed geometry tube from the material such that the round, closed geometry tube has non-equiangular welds after emerging from the die. 1. An apparatus for forming a part comprising: a round orifice;', 'a central mandrel disposed within the round orifice; and', 'a plurality of bridges and a corresponding plurality of portholes between the bridges, the bridges and portholes extending around the central mandrel,, 'a die havingwherein a spacing of the bridges around the mandrel is non-equiangular, andwherein the die allows a material to be extruded through the die to form a round, closed geometry tube from the material such that the round, closed geometry tube has non-equiangular welds after emerging from the die.2. The apparatus according to claim 1 , wherein the die comprises:a plurality of round orifices;a plurality of central mandrels disposed within each of the round orifices; andsets of bridges and corresponding portholes between the bridges, each of the sets of bridges and portholes extending around each of the central mandrels.3. The apparatus according to claim 2 , wherein spacing between the bridges and portholes of each of the plurality of round orifices is identical.4. The apparatus according to claim 2 , wherein spacing between the bridges and portholes of each of the plurality of round orifices is mirrored between adjacent round orifices.5. The apparatus according to claim 2 , wherein spacing between the bridges and portholes of each of the plurality of round orifices is angularly offset from one another.6. The ...

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30-09-2021 дата публикации

DEVICE AND METHOD FOR STRENGTHENING THIN-WALLED STRAIGHT PIPE

Номер: US20210299728A1
Принадлежит:

A device for strengthening a straight pipe, including a first positioning mold, a second positioning mold, a split mold, a rounding mold, a first cavity and a second cavity. A method for strengthening a straight pipe is further provided. The split mold is adjusted to position the pipe. The pipe is inserted into the first and second positioning molds. First and second sealing rings are arranged in an inner cavity of the pipe. Hydraulic oil is injected into the first cavity to expand the pipe to perform an expanding deformation. When the hydraulic oil is unloaded, the split mold moves towards an axis of the first positioning mold to perform a reducing deformation. After the expanding and reducing deformations, the pipe is transported into the rounding mold, and hydraulic oil is injected into the second cavity to expand the pipe to perform the rounding. 1. A device for strengthening a straight pipe , comprising:a first positioning mold;a second positioning mold;at least two split molds;a rounding mold; anda sealing assembly;wherein the first positioning mold and the second positioning mold are coaxially arranged and are respectively provided with a first through hole and a second through hole configured to allow a pipe to pass through; the at least two split molds are slidably arranged between the first positioning mold and the second positioning mold; a motion direction of the at least two split molds with respect to the first positioning mold and the second positioning mold is perpendicular to an axis of the first positioning mold; adjacent split molds of the at least two split molds abut against each other to form a ring; a side of each of the at least two split molds facing the axis of the first positioning mold is provided with a protrusion; a minimum inner diameter of the ring formed by the at least two split molds is smaller than an inner diameter of the first positioning mold; the rounding mold is arranged downstream of the at least two split molds along a ...

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06-08-2020 дата публикации

STEELPAN MUSICAL INSTRUMENT HYDROFORMING PRESS

Номер: US20200246858A1
Автор: Wahtuse Jomo
Принадлежит:

A machine can form a work piece into a bowl subcomponent of a steel pan musical instrument. The machine includes a pressure lid and a die mold. The die mold may be formed of non-metal layers stacked between metal layers. In example operation, a blank or work piece is inserted between the lid and die mold. The lid is pressed down (e.g., by a hydraulic ram), forcing a portion of the blank into a face groove of the die mold for sealing. Pressurized water or other fluid introduced between the lid and the blank exerts pressure on the sealed portion of the blank and stretches the blank to conform to a bowl shape of the die mold. Note regions can be introduced by this machine-performed shaping and/or by subsequent manual operations to further prepare the work piece for incorporation into a steel pan musical instrument. 1. A method of forming a steel pan musical instrument , the method including:providing a metal sheet as a work piece from which to form at least a portion of the steel pan instrument;providing a pressure lid comprising (i) a press collar, (ii) a fluid passage extending through the pressure lid, (iii) a guide shaft extending from an underside of the pressure lid, and (iv) a groove formed in the underside of the pressure lid;coupling the press collar of the pressure lid with a hydraulic press;coupling the fluid passage of the pressure lid to a source of pressurized fluid;installing a ring in the groove of the pressure lid; providing a base plate of the mold die;', 'providing at least one spacer plate of the mold die;', 'providing a cap plate of the mold die;', 'positioning the base plate, the at least one spacer plate, and the cap plate together into a stack such that the at least one spacer plate is positioned between the base plate and the cap plate; and', 'coupling the base plate, the at least one spacer plate, and the cap plate together by extending rods through the stack and securing the rods to secure the stack together;, 'providing a mold die comprising ...

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