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Небесная энциклопедия

Космические корабли и станции, автоматические КА и методы их проектирования, бортовые комплексы управления, системы и средства жизнеобеспечения, особенности технологии производства ракетно-космических систем

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Мониторинг СМИ

Мониторинг СМИ и социальных сетей. Сканирование интернета, новостных сайтов, специализированных контентных площадок на базе мессенджеров. Гибкие настройки фильтров и первоначальных источников.

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Форма поиска

Поддерживает ввод нескольких поисковых фраз (по одной на строку). При поиске обеспечивает поддержку морфологии русского и английского языка
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Применить Всего найдено 7238. Отображено 100.
12-12-2018 дата публикации

Валковый реактор для синтеза тугоплавких соединений в режиме непрерывного горения

Номер: RU0000185621U1

Валковый реактор для синтеза тугоплавких соединений в режиме непрерывного горения относится к области порошковой металлургии, а именно к производству порошковых тугоплавких соединений методом СВС. Наиболее эффективно он может быть использован для уменьшения времени технологического процесса за счет повышения цикличности работы реактора. Валковый реактор для синтеза тугоплавких соединений в режиме непрерывного горения, включает бункер для засыпки СВС-шихты, валковый прокатный стан для уплотнения полосы из СВС-реагентов, воспламенитель. Реактор снабжен дополнительно на выходе из валков прямоугольным двустенным, открытым с двух сторон, реакционным стаканом. Наружные стенки реакционного стакана образуют корпус и содержат штуцер для подачи в реакционный стакан проточной газообразной рабочей среды, а внутренние стенки реакционного стакана выполнены перфорированными и содержат на нижней стенке местные выступы, отделяющие от нее уплотненную полосу реагентов СВС, при этом воспламенитель размещен на переднем торце реакционного стакана. 1 з.п. ф-лы, 1 ил. И 1 185621 ко РОССИЙСКАЯ ФЕДЕРАЦИЯ ВУ” 185 621” 44 ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ИЗВЕЩЕНИЯ К ПАТЕНТУ НА ПОЛЕЗНУЮ МОДЕЛЬ ММ9К Досрочное прекращение действия патента из-за неуплаты в установленный срок пошлины за поддержание патента в силе Дата прекращения действия патента: 07.07.2019 Дата внесения записи в Государственный реестр: 25.03.2020 Дата публикации и номер бюллетеня: 25.03.2020 Бюл. №9 Стр.: 1 па рс9‘З у ЕП

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26-07-2012 дата публикации

Methods of forming molybdenum sputtering targets

Номер: US20120189483A1
Принадлежит: Individual

In various embodiments, tubular sputtering targets are produced by forming a tubular billet at least by pressing molybdenum powder in a mold and sintering the pressed molybdenum powder, working the tubular billet to form a worked billet, and heat treating the worked billet.

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04-10-2012 дата публикации

Method of fabricating inconel 718 type nickel superalloys

Номер: US20120247626A1
Принадлежит: SNECMA SAS

A method of fabricating Inconel 718 type nickel superalloys. A last forging operation to which the nickel superalloy is subjected is such: that it takes place at a temperature lower than the δ-solvus temperature; that at all points of the nickel superalloy the local deformation ratio is not less than a minimum value; and that the nickel superalloy is not subjected to any heat treatment at a temperature higher than a threshold temperature equal to 750° C. after a quenching.

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08-11-2012 дата публикации

Components and processes of producing components with regions having different grain structures

Номер: US20120279067A1
Принадлежит: General Electric Co

Processes for fabricating components to have two or more regions with different grain structures, and components produced by such processes. First and second preforms are fabricated to comprise interface surfaces at which the preforms can be joined together. The first and second preforms are formed of first and second precipitation-strengthened alloys, respectively, and the first alloy differs from the second alloy by having a higher solvus temperature or a higher grain refiner content. The preforms are joined together to form an article comprising first and second portions formed by the first and second preforms, respectively, and corresponding to first and second regions of the component, respectively, and the interface surfaces of the preforms form a joint between the first and second portions of the article. A supersolvus heat treatment is performed on the article so that greater grain growth occurs in the second portion than in the first portion.

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29-11-2012 дата публикации

White Tungsten Carbide Jewelry Article

Номер: US20120297825A1
Автор: Glenn A. Miller
Принадлежит: Stuller Inc

An improved jewelry article with a brilliant, preferably white, coating securely bonded to a substrate. The coating comprises predominantly chromium and, where a white finish is desired, a platinum group metal, preferably platinum. The substrate comprises predominantly tungsten carbide and a substantial amount of metal, preferably nickel. The coating is applied to the substrate using vapor deposition, such as physical vapor deposition. The metal and especially nickel will facilitate adhesion between the chromium in the coating and the substrate. The vapor deposition will further provide for superior adhesion as compared to traditional plating techniques. The improved jewelry article will maintain the brilliant, preferably white, finish of the coating due to the hard scratch resistant predominantly chromium coating and the improved adhesion between the coating and substrate.

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10-01-2013 дата публикации

Ni-BASE DUAL MULTI-PHASE INTERMETALLIC COMPOUND ALLOY CONTAINING Nb AND C, AND MANUFACTURING METHOD FOR SAME

Номер: US20130008572A1
Принадлежит: Osaka Prefecture University

The present invention provides an Ni-base dual multi-phase intermetallic compound alloy which has a dual multi-phase microstructure comprising a primary precipitate L1 2 phase and an (L1 2 +D0 22 ) eutectoid microstructure, and which comprises: more than 5 atomic % and up to 13 atomic % of Al; at least 9.5 atomic % and less than 17.5 atomic % of V; more than 0 atomic % and up to 12.5 atomic % of Nb; more than 0 atomic % and up to 12.5 atomic % of C; and a remainder comprising Ni.

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23-05-2013 дата публикации

Method for producing La/Ce/MM/Y base alloys, resulting alloys and battery electrodes

Номер: US20130129564A1

A carbothermic reduction method is provided for reducing a La-, Ce-, MM-, and/or Y-containing oxide in the presence of carbon and a source of a reactant element comprising Si, Ge, Sn, Pb, As, Sb, Bi, and/or P to form an intermediate alloy material including a majority of La, Ce, MM, and/or Y and a minor amount of the reactant element. The intermediate material is useful as a master alloy for in making negative electrode materials for a metal hydride battery, as hydrogen storage alloys, as master alloy additive for addition to a melt of commercial Mg and Al alloys, steels, cast irons, and superalloys; or in reducing SmOto Sm metal for use in Sm—Co permanent magnets. 1. A method of making a rare earth-based alloy , comprising carbothermically reducing an oxide selected from the group consisting of La-containing oxide , a Ce-containing oxide , MM-containing oxide , and Y-containing oxide in the presence of carbon and a source of a reactant element X wherein X is selected from the group consisting of Si , Ge , Sn , Pb , As , Sb , Bi , and P to form an alloy that comprises a majority of a rare earth element selected from the group consisting of La , Ce , MM , and/or Y and a minor amount of X wherein X is selected from the group consisting of Si , Ge , Sn , Pb , As , Sb , Bi , and P with the reactant element X present in a minor amount of the alloy.2. The method of wherein the oxide comprises LaO.3. The method of wherein the oxide comprises CeO.4. The method of wherein the oxide comprises mischmetal (MM) oxide.5. The method of wherein the oxide comprises YO.6. The method of wherein zirconium oxide also is present and reduced.7. The method of wherein the alloy includes about 5 to about 50 atomic % Si.8. The method of wherein the alloy comprises LaSi.9. The method of wherein the alloy comprises LaX′ claim 2 , where X′ is selected from the group consisting of Ge claim 2 , Sn claim 2 , Pb claim 2 , As claim 2 , Sb claim 2 , Bi claim 2 , and P.10. The method of wherein the ...

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13-06-2013 дата публикации

Methods of producing deformed metal articles

Номер: US20130149553A1
Принадлежит: Global Advanced Metals USA Inc

A method of making metal articles as well as sputtering targets is described, which involves deforming an ingot to preferred dimensions. In addition, products made by the process of the present invention are further described.

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04-07-2013 дата публикации

NICKEL ALLOY

Номер: US20130167687A1
Принадлежит:

There is provided a nickel alloy having an excellent creep strength as well as high-temperature oxidation resistance. The nickel alloy of the present invention comprises, by mass percent, Cr in a range of 11.5 to 11.9%, Co in a range of 25 to 29%, Mo in a range of 3.4 to 3.7%, W in a range of 1.9 to 2.1%, Ti in a range of 3.9 to 4.4%, Al in a range of 2.9 to 3.2%, C in a range of 0.02 to 0.03%, B in a range of 0.01 to 0.03%, Zr in a range of 0.04 to 0.06%, Ta in a range of 2.1 to 2.2%, Hf in a range of 0.3 to 0.4%, and Nb in a range of 0.5 to 0.8%, the balance being Ni and unavoidable impurities, and contains carbides and borides precipitating in crystal grains and at grain boundaries. 1. A nickel alloy comprising , with respect to the total quantity , Cr in a range of 11.5 to 11.9% by mass , Co in a range of 25 to 29% by mass , Mo in a range of 3.4 to 3.7% by mass , W in a range of 1.9 to 2.1% by mass , Ti in a range of 3.9 to 4.4% by mass , Al in a range of 2.9 to 3.2% by mass , C in a range of 0.02 to 0.03% by mass , B in a range of 0.01 to 0.03% by mass , Zr in a range of 0.04 to 0.06% by mass , Ta in a range of 2.1 to 2.2% by mass , Hf in a range of 0.3 to 0.4% by mass , and Nb in a range of 0.5 to 0.8% by mass , the balance being Ni and unavoidable impurities , wherein the nickel alloy comprises carbides and borides precipitating in crystal grains and at grain boundaries.2. The nickel alloy according to claim 1 , wherein the nickel alloy is manufactured by powder metallurgy. The present invention relates to a nickel alloy.Conventionally, nickel alloys have been used for heat-resistant members of aircraft engines, gas turbines for power generation, and the like, especially for turbine discs. The heat-resistant members such as the turbine discs are required to have high-temperature oxidation resistance and also be excellent in strength such as creep strength and fatigue strength.To meet this requirement, a nickel alloy with high-temperature oxidation resistance ...

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11-07-2013 дата публикации

ALLOY HAVING REDUCED INCLUSIONS

Номер: US20130177470A1
Принадлежит: Heraeus Precious Metals GmbH & Co. KG

One aspect is an alloy consisting of niobium, zirconium, tantalum, and tungsten. The alloy is formed with a melt metallurgical route such that all four metals solidify as a homogeneous alloy having no inclusions more than 10 μm in size. 1. An alloy consisting of niobium , zirconium , tantalum , and tungsten , wherein the alloy is formed with a melt metallurgical route such that all four metals solidify as a homogeneous alloy having no inclusions more than 10 μm in size.2. The alloy of characterized in that formation of the alloy employs the powder metallurgical and melt metallurgical routes sequentially such that the alloy has no inclusions more than 4 μm in size.3. The alloy of characterized in that the alloy comprises no mono-elemental inclusions.4. The alloy of characterized in that formation of the alloy employs melting the alloy by means of the melt metallurgical route at least three times such that the alloy has no inclusions more than 0.2 μm in size such that the inclusion have negligible influence on fatigue resistance of the alloy.5. The alloy of characterized in that formation of the alloy employs grinding of each of the niobium claim 1 , zirconium claim 1 , tantalum claim 1 , and tungsten such that all inclusions of the niobium claim 1 , zirconium claim 1 , tantalum claim 1 , and tungsten in the alloy are between 10 μm and 10 nm.6. The alloy of characterized in that formation of the alloy employs multiple melt metallurgical routes such that all inclusions of the niobium claim 1 , zirconium claim 1 , tantalum claim 1 , and tungsten in the alloy are between 10 μm and 10 nm.7. The alloy of characterized in that formation of the alloy employs multiple melt metallurgical routes such that all inclusions of the niobium claim 6 , zirconium claim 6 , tantalum claim 6 , and tungsten in the alloy are less than 0.1 μm.8. The alloy of characterized by the alloy comprising the following fractions of the metals:0.5 wt-% to 10 wt-% zirconium,0.5 wt-% to 9 wt-% tungsten, ...

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12-09-2013 дата публикации

Collimator for x-ray, gamma, or particle radiation

Номер: US20130235981A1
Принадлежит: Plansee Se

A collimator for x-ray, gamma, or particle radiation has a plurality of collimator elements made of a tungsten-containing material to reduce scattered radiation. At least one collimator element consists of a tungsten alloy having a tungsten content of 72 to 98 wt.-%, which contains 1 to 14 wt.-% of at least one metal of the group Mo, Ta, Nb and 1 to 14 wt.-% of at least one metal of the group Fe, Ni, Co, Cu. The collimator also has very homogeneous absorption behavior at very thin wall thicknesses of the collimator elements.

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19-09-2013 дата публикации

Friction stir tool

Номер: US20130240607A1
Принадлежит: Individual

A friction stir tool excellent in productivity, high temperature strength, and wear resistance at high temperatures. The friction stir tool is formed of a Co-based alloy comprising crystal grains containing a γ′ precipitate phase dispersed and precipitated therein, and a crystal grain boundary region and a precipitate phase between adjacent crystal grains, in which the precipitate phase is at least one phase selected from a μ phase, a Laves phase and a carbide phase.

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03-10-2013 дата публикации

PRECIPITATION-STRENGTHENED NI-BASED HEAT-RESISTANT ALLOY AND METHOD FOR PRODUCING THE SAME

Номер: US20130255843A1
Принадлежит:

A precipitation-strengthened Ni-based heat-resistant alloy of the present invention includes 0.03 wt % or less of C, 0.5 wt % or less of Mn, 0.01 wt % or less of P, 0.01 wt % or less of S, 2.0 to 3.0 wt % of Si, 23 to 30 wt % of Cr, 7.0 to 14.0 wt % of W, 10 to 20 wt % of Fe, and 40 to 60 wt % of Ni, wherein a total content of C, N, O, P and S is 0.01 wt % or less. A silicide is dispersed and precipitated and a grain size of a matrix austenite is controlled through a thermo-mechanical treatment. As a result, the precipitation-strengthened Ni-based heat-resistant alloy excellent in irradiation resistance, heat resistance and corrosion resistance can be obtained with a low cost. 1. A precipitation-strengthened Ni-based heat-resistant alloy , comprising , in terms of wt % ,0.03% or less of C,0.5% or less of Mn,0.01% or less of P,0.01% or less of S,from 2.0 to 3.0% of Si,from 23 to 30% of Cr,from 7.0 to 14.0% of W,from 10 to 20% of Fe, andfrom 40 to 60 wt % of Ni,wherein a total content of C, N, O, P and S is 0.01 wt % or less, anda silicide is dispersed and precipitated and a grain size of a matrix austenite is controlled to be a predetermined grain size.2. The precipitation-strengthened Ni-based heat-resistant alloy according to claim 1 , wherein the silicide is tungsten silicide.3. The precipitation-strengthened Ni-based heat-resistant alloy according to claim 1 , wherein the silicide is dispersed and precipitated within a range of from 20 to 40 vol %.4. The precipitation-strengthened Ni-based heat-resistant alloy according to claim 2 , wherein the silicide is dispersed and precipitated within a range of from 20 to 40 vol %.5. A method for producing a precipitation-strengthened Ni-based heat-resistant alloy claim 2 , which comprises:an extra high purity ingot-forming step of forming a steel ingot by smelting a raw material so as to have a composition comprising, in terms of wt %,0.03% or less of C,0.5% or less of Mn,0.01% or less of P,0.01% or less of S,from 2.0 to 3 ...

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10-10-2013 дата публикации

AUSTENITIC HEAT RESISTANT ALLOY, HEAT RESISTANT PRESSURE MEMBER COMPRISING THE ALLOY, AND METHOD FOR MANUFACTURING THE SAME MEMBER

Номер: US20130263974A1
Принадлежит:

An austenitic heat resistant alloy, which comprises by mass percent, C: over 0.02 to 0.15%, Si≦2%, Mn≦3%, P≦0.03%, S≦0.01%, Cr: 28 to 38%, Ni: over 40 to 60%, Co≦20% (including 0%), W over 3 to 15%, Ti: 0.05 to 1.0%, Zr: 0.005 to 0.2%, Al: 0.01 to 0.3%, N≦0.02%, and Mo<0.5%, with the balance being Fe and impurities, in which the following formulas (1) to (3) are satisfied has high creep rupture strength and high toughness after a long period of use at a high temperature, and further it is excellent in hot workability. This austenitic heat resistant alloy may contain a specific amount of one or more elements selected from Nb, V, Hf, B, Mg, Ca, Y, La, Ce, Nd, Sc, Ta, Re, Ir, Pd, Pt and Ag. 112-. (canceled)13. A method for manufacturing a heat resistant pressure member excellent in creep resistance and structural stability in a high temperature range which is made from a austenitic heat resistant alloy comprising , by mass percent , C: more than 0.02% to not more than 0.15% , Si: 2% or less , Mn: 3% or less , P: 0.03% or less , S: 0.01% or less , Cr: 28 to 38% , Ni: more than 40% to not more than 60% , W: more than 3% to not more than 15% , Ti: 0.05 to 1.0% , Zr: 0.005 to 0.2% , Al: 0.01 to 0.3% , N: 0.02% or less , and Mo: less than 0.5% , with the balance being Fe and impurities , in which the following formulas (1) to (3) are satisfied:{'br': None, 'P≦3/{200(Ti+8.5×Zr)}\u2003\u2003(1),'}{'br': None, '1.35×Cr≦Ni≦1.85×Cr\u2003\u2003(2),'}{'br': None, 'Al≧1.5×Zr\u2003\u2003(3);'}wherein each element symbol in the formulas (1) to (3) represents the content by mass % of the element concerned, andwherein the austenitic heat resistant alloy is treated in sequence by the following steps (i), (ii) and (iii):step (i): heating to 1050 to 1250° C. at least once before final hot or cold working;step (ii): carrying out a final hot or cold plastic working such that the reduction of area is 10% or more;step (iii): carrying out a final heat treatment in which cooling is performed ...

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31-10-2013 дата публикации

NICKEL-TITANIUM-RARE EARTH ALLOY AND METHOD OF PROCESSING THE ALLOY

Номер: US20130284326A1
Принадлежит:

A nickel-titanium-rare earth (Ni—Ti-RE) alloy comprises nickel at a concentration of from about 35 at. % to about 65 at. %, a rare earth element at a concentration of from about 1.5 at. % to about 15 at. %, boron at a concentration of up to about 0.1 at. %, with the balance of the alloy being titanium. In addition to enhanced radiopacity compared to binary Ni—Ti alloys and improved workability, the Ni—Ti-RE alloy preferably exhibits superelastic behavior. A method of processing a Ni—Ti-RE alloy includes providing a nickel-titanium-rare earth alloy comprising nickel at a concentration of from about 35 at. % to about 65 at. %, a rare earth element at a concentration of from about 1.5 at. % to about 15 at. %, the balance being titanium; heating the alloy in a homogenization temperature range below a critical temperature; and forming spheroids of a rare earth-rich second phase in the alloy while in the homogenization temperature range. 1. A method of processing a nickel-titanium-rare earth alloy , the method comprising:providing a nickel-titanium-rare earth alloy comprising nickel at a concentration of from about 34 at. % to about 60 at. %, titanium at a concentration of 34 at. % to about 60 at. %, and at least one rare earth element at a concentration of from about 0.1 at. % to about 15 at. %;heating the nickel-titanium-rare earth alloy in a homogenization temperature range below a critical temperature; andforming spheroids of a rare earth-rich second phase in the nickel-titanium-rare earth alloy while in the homogenization temperature range.2. The method of claim 1 , wherein the critical temperature is an incipient melting temperature of the rare earth-rich second phase.3. The method of claim 1 , wherein the rare earth element comprises Er and the critical temperature is about 925° C.4. The method of claim 3 , wherein the homogenization temperature range is from about 750° C. to about 875° C.5. The method of claim 1 , wherein forming the spheroids includes keeping the ...

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14-11-2013 дата публикации

ALLOY, PROTECTIVE LAYER AND COMPONENT

Номер: US20130302638A1
Принадлежит:

Known protective layers with a high Cr content and additionally silicon form brittle phases which additionally embrittle during use under the influence of carbon. A protective layer including the composition of from 24% to 26% cobalt, from 10% to 12% aluminium, from 0.2% to 0.5T yttrium, from 12% to 14% chromium, remainder nickel is provided. 17-. (canceled)8. An alloy , comprising (data in wt %):24%-26% cobalt;12%-14% chromium;10%-12% aluminum;0.2%-0.5%, of at least one element from the group consisting of scandium and the rare earth elements;and remainder nickel,wherein the alloy does not comprise tantalum,wherein the alloy does not comprise rhenium, andwherein the alloy does not comprise silicon.9. The alloy as claimed in claim 8 ,wherein the alloy does not include any of the elements selected from the group consisting of zirconium, titanium, gallium, germanium, or combinations thereof.10. The alloy as claimed in claim 8 ,consisting of cobalt, chromium, aluminum, yttrium, and nickel.11. A protective layer for protecting a component against corrosion and/or oxidation claim 8 ,{'claim-ref': {'@idref': 'CLM-00008', 'claim 8'}, 'wherein the composition of the alloy is as claimed in , and'}wherein the alloy is present as a single layer.12. A component claim 8 , comprising:{'claim-ref': {'@idref': 'CLM-00011', 'claim 11'}, 'a protective layer as claimed in in order to protect against corrosion and oxidation at high temperatures;'}a ceramic thermal barrier layer applied onto the protective layer,wherein the component is a component of a gas turbine,wherein a substrate of the component is nickel-based or cobalt-based,wherein the component comprises only one metal protective layer. This application is the US National Stage of International Application No. PCT/EP2011/071200 filed Nov. 28, 2011 and claims benefit thereof, the entire content of which is hereby incorporated herein by reference. The International Application claims priority to the European Patent Office ...

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21-11-2013 дата публикации

TITANIUM ALLOY

Номер: US20130309518A1
Принадлежит:

A titanium alloy includes 15 to 27 atomic % (at %) of tantalum (Ta) and 0 to 8 at % of tin (Sn), the balance being titanium (Ti) and unavoidable impurities, when the entire amount of the titanium alloy is taken as 100 at %. Therefore, the titanium alloy provided has characteristics suitable for medical device materials, biocompatible materials, etc. 1. A titanium alloy , comprising:15 to 27 atomic % (at %) of tantalum (Ta); and0 to 8 at % of tin (Sn) with the balance being titanium (Ti) and unavoidable impurities, when an entire amount of the titanium alloy is taken as 100 at %.2. The titanium alloy according to claim 1 , wherein a value obtained by dividing a total atomic % of the tantalum and the tin by a total atomic % of the titanium and the unavoidable impurities is 0.17 to 0.54.3. The titanium alloy according to claim 1 , wherein 15 a saturation magnetic flux density in a B-H curve obtained by a VSM method is 5.0×10T (tesla) or lower when a strength of a magnetic field is 4.0×10A/m.4. The titanium alloy according to any of claims 1 , having an elastic deformation strain of 1.0% or larger.5. The titanium alloy according to any of claims 1 , having a Young's modulus of 25 GPa to 85 GPa.6. The titanium alloy according to any of claims 1 , having a tensile strength of 600 MPa to 1 claims 1 ,600 MPa.7. The titanium alloy according to any of claims 1 , wherein in a three-point bending test performed under measurement conditions in which a distance between two supporting members is 20 mm and a diameter d of a pointed end of each of the supporting members and a pressing member is 5 mm claims 1 , when the pressing member presses the titanium alloy formed into a wire having a diameter φ of 0.5 mm to a pressing depth of 4 mm at a pressing rate of 1 mm/minute and then a load is released claims 1 , an amount of recovery of the wire is 60% or higher.8. The titanium alloy according to any of claims 1 , wherein a degree of cell injury when a metal ion concentration measured ...

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09-01-2014 дата публикации

Cobalt-base alloy with high heat resistance and high strength and process for producing the same

Номер: US20140007995A1
Принадлежит: JAPAN SCIENCE AND TECHNOLOGY AGENCY

A process for producing a Co-base alloy which has a basic composition including, in terms of mass proportion, 0.1%-10% Al, 3.0-45% W, and Co as the remainder and has an intermetallic compound of the L1 2 type [Co 3 (Al, W)] dispersed and precipitated therein. Part of the Co may be replaced with Ni, Ir, Fe, Cr, Re, or Ru, while part of the Al and W may be replaced with Ni, Ti, Nb, Zr, V, Ta or Hf. The intermetallic compound [Co 3 (Al, W)] has a high melting point, and this compound and the matrix are mismatched little with respect to lattice constant. Thus, the cobalt-base alloy can have high-temperature strength equal to that of nickel-base alloys and excellent structure stability.

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09-01-2014 дата публикации

TANTALUM-BASED METAL ALLOYS

Номер: US20140010703A1
Принадлежит: Heraeus Precious Metals GmbH & Co. KG

The present invention relates to a medical device or implant made at least in part of a high-strength, low-modulus metal alloy comprising niobium, tantalum, and at least one element selected from the group consisting of zirconium, tungsten, and molybdenum. The medical devices according to the present invention provide superior characteristics with regard to biocompatibility, radio-opacity and MRI compatibility. 1. A tantalum-based alloy consisting of 10 wt % Nb , 7.5 wt % W , and balance tantalum.2. A tantalum-based alloy consisting of 10 wt % Nb , 7.5 wt % W , 0.1 to 10 wt % Zr , and balance tantalum. This application is a continuation of 13/480,922 filed May 25, 2012, which is a continuation of U.S. patent application No. 11/804,029, filed May 16, 2007, now abandoned, which was a continuation-in-part of U.S. patent application No. 10/409,559, filed Apr. 8, 2003, now abandoned. This application is also related to U.S. patent applications No. 11/804,044, filed May 16, 2007, now abandoned, which was a continuation-in-part of Nos. 10/409,559; 11/804,040, filed May 16, 2007, now abandoned, which was a division of Nos. 10/409,559; 12/070,646, filed Feb. 19, 2008, now U.S. Pat. No. 8,349,249, which is a continuation of Nos. 10/409,559; and 12/717,425, filed Mar. 4, 2010, now allowed, which is a continuation of No. 12/070,646. The present application therefore also claims priority from Nos. 11/804,044, 12/070,646 and 12/717,425 because No. 13/480,922 is a continuation or continuation-in-part thereof. All of these applications claim ultimate priority from European patent application No. 03 002 905.2, filed Feb. 10, 2003. The entire contents of the preceding applications are incorporated herein by reference.The present invention relates to improved metal alloys for medical implants or devices for desired material properties.A medical implant or device must satisfy a number of requirements. Factors affecting the choice of the medical implant or device and the material ...

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16-01-2014 дата публикации

MOLYBDENUM MATERIAL

Номер: US20140014235A1
Принадлежит: A.L.M.T. Corp.

Provided is an industrially advantageous molybdenum material which is capable of causing secondary recrystallization to occur at a temperature lower than conventional and which, after the secondary recrystallization, can have a structure that comprises giant crystal grains with less grain boundaries and thus is excellent in creep resistance. The molybdenum material has, in at least a part thereof, a portion having a region where the peak intensities of the () and () diffraction planes are each less than the peak intensity of the () diffraction plane, as measured by X-ray diffraction, in a region at a depth of one-fifth of the entire thickness in a plate thickness direction from a surface. 1. A molybdenum material having , in at least a part thereof , a portion having a region where peak intensities of (110) and (220) diffraction planes are each less than a peak intensity of a (211) diffraction plane , as measured by X-ray diffraction , in a region at a depth of one-fifth of an entire thickness in a thickness direction from a surface.2. The molybdenum material according to claim 1 , wherein the molybdenum content is 98.0 mass % or more.3. The molybdenum material according to claim 1 , having a shape of a plate member and having claim 1 , in at least a part thereof claim 1 , a portion having a region where peak intensities of (110) and (220) diffraction planes are each less than a peak intensity of a (211) diffraction plane claim 1 , as measured by X-ray diffraction claim 1 , in a region at a depth of one-fifth of a plate thickness in a plate thickness direction from at least one of upper and lower surfaces claim 1 , facing each other claim 1 , of the plate member.4. The molybdenum material according to claim 1 , having a shape of a linear rod and having claim 1 , in at least a part thereof claim 1 , a portion having a region where peak intensities of (110) and (220) diffraction planes are each less than a peak intensity of a (211) diffraction plane claim 1 , as ...

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30-01-2014 дата публикации

TOOL AND METHOD FOR FRICTION STIR PROCESSING USING THE FRICTION STIR PROCESSING TOOL

Номер: US20140027498A1
Принадлежит:

A friction stir processing tool is formed from a Ni-based dual multi-phase intermetallic compound alloy containing rhenium(Re). The Ni-based dual multi-phase intermetallic compound alloy is preferably formed by casting, while gradually cooling, a melt containing all the components of the composition and is preferably heat treated after casting. Moreover, in a method for friction stir processing, a work is softened by friction heat generated when the friction stir processing tool, while rotating, is pressed against the work to be processed. The friction stir processing tool includes the Ni-based dual multi-phase intermetallic compound alloy, and therefore further high hardness is exhibited to improve abrasion resistance, so that even a long period of friction stir processing can be endured. 1. A friction stir processing tool comprising a Ni-based dual multi-phase intermetallic compound alloy containing Re.2110. The friction stir processing tool according to claim 1 , wherein the Ni-based dual multi-phase intermetallic compound alloy contains 10 to 1000 ppm by weight of B based on the total weight of 100 atom % in total of a composition including Ni as a main component and 5 to 12 atom % of Al claim 1 , 11 to 17 atom % of V and 1 to 5 atom % of Re claim 1 , and has a dual multi-phase constitution of a proeutectoid Lphase and a (L+D) eutectoid constitution.3. The friction stir processing tool according to claim 2 , wherein the Ni-based dual multi-phase intermetallic compound alloy contains 10 to 1000 ppm by weight of B based on the total weight of 100 atom % in total of a composition including Ni as a main component and 8 to 12 atom % of Al claim 2 , 13 to 17 atom % of V and 1 to 5 atom % of Re.4. The friction stir processing tool according to claim 2 , wherein the Ni-based dual multi-phase intermetallic compound alloy contains 10 to 1000 ppm by weight of B based on the total weight of 100 atom % in total of a composition including Ni as a main component and 5 to 9 ...

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06-02-2014 дата публикации

MOLYBDENUM METAL POWDER

Номер: US20140037491A1
Автор: Gries Benno
Принадлежит:

The invention relates to a process for producing sinterable molybdenum metal powder in a moving bed, sinterable molybdenum powder and its use. 115.-. (canceled)16. Molybdenum metal powder obtainable according to a process comprising reduction of molybdenum-containing precursors in a moving bed having a reaction space and a cooling zone , characterized in that the reduction is carried out by means of an inflowing atmosphere containing water vapor and hydrogen and having a dew point of >+20° C. on entry into the reaction space ,wherein the hydrogen is introduced simultaneously in two substreams, namely a humid substream having a dew point of at least +20° C. into the reaction space and a dry substream into the cooling zone.17. Molybdenum metal powder according to claim 16 , wherein molybdenum dioxide (MoO) is used as a molybdenum-containing precursor.18. Molybdenum metal powder according to claim 17 , wherein the molybdenum dioxide has a specific BET surface area claim 17 , measured in accordance with ASTM 3663 claim 17 , of ≦2 m/g.19. Molybdenum metal powder according to claim 17 , wherein the MoOhas a reduction loss of not more than 27% by weight.20. Molybdenum metal powder which has a specific surface area claim 17 , measured in accordance with ASTM 3663 claim 17 , of from 0.5 to 2 m/g claim 17 , a flowability of ≧140 sec per 50 g of powder claim 17 , measured in accordance with ASTM B 213 claim 17 , and an oxygen content of from 0.07 to 0.5%.21. Molybdenum metal powder according to claim 20 , wherein the powder has an FSSS/FSSS lab milled ratio of ≧1.4 and ≦5.22. Molybdenum metal powder according to claim 20 , wherein the powder has an FSSS/FSSS lab milled ratio of ≧1.4 and ≦3.23. Molybdenum metal powder according to claim 20 , wherein the powder has an FSSS/FSSS lab milled ratio of ≧1.4 and ≦2.5.24. Molybdenum metal powder according to claim 20 , wherein the FSSS particle size of the powder claim 20 , measured in accordance with ASTM B 330 claim 20 , is from 2 to ...

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13-02-2014 дата публикации

Compositional variations of tungsten tetraboride with transition metals and light elements

Номер: US20140041313A1
Принадлежит: UNIVERSITY OF CALIFORNIA

A composition includes tungsten (W); at least one element selected form the group of elements consisting of boron (B), beryllium (Be) and silicon (Si); and at least one element selected from the group of elements consisting of titanium (Ti), vanadium (V), chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), zinc (Zn), zirconium (Zr), niobium (Nb), molybdenum (Mo), ruthenium (Ru), hafnium (Hf), tantalum (Ta), rhenium (Re), osmium (Os), iridium (Ir), lithium (Li) and aluminum (Al). The composition satisfies the formula W 1-x M x X y wherein X is one of B, Be and Si; M is at least one of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Zr, Nb, Mo, Ru, Hf, Ta, Re, Os, Ir, Li and Al; x is at least 0.001 and less than 0.999; and y is at least 4.0. A tool is made from or coated with this composition.

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06-03-2014 дата публикации

COBALT ALLOYS

Номер: US20140060707A1
Принадлежит: QUESTEK INNOVATIONS LLC

Alloys, processes for preparing the alloys, and manufactured articles including the alloys are described. The alloys include, by weight, about 10% to about 20% chromium, about 4% to about 7% titanium, about 1% to about 3% vanadium, 0% to about 10% iron, less than about 3% nickel, 0% to about 10% tungsten, less than about 1% molybdenum, and the balance of weight percent including cobalt and incidental elements and impurities. 1. An alloy comprising , by weight , about 10% to about 20% chromium , about 4% to about 7% titanium , about 1% to about 3% vanadium , 0% to about 10% iron , less than about 3% nickel , 0% to about 10% tungsten , less than about 1% molybdenum , and the balance of weight percent comprising cobalt and incidental elements and impurities.2. The alloy of claim 1 , wherein the alloy comprises a low-misfit nanostructure that includes at least one of vanadium claim 1 , iron claim 1 , and tungsten.3. The alloy of claim 1 , wherein the alloy substantially avoids discontinuous grain boundary reactions or cellular growth reactions at grain boundaries.4. The alloy of claim 1 , wherein the alloy is characterized by an ultimate tensile strength of about 830 to about 1240 MPa at room temperature.5. The alloy of claim 1 , wherein the alloy is fabricated by investment casting.6. An alloy made by a process comprising the steps of:preparing a melt that includes, by weight, about 10% to about 20% chromium, about 4% to about 7% titanium, about 1% to about 3% vanadium, 0% to about 10% iron, less than about 3% nickel, 0% to about 10% tungsten, less than about 1% molybdenum, and the balance of weight percent comprising cobalt and incidental elements and impurities;cooling the melt to room temperature;subjecting the alloy to a homogenization and solution heat treatment at about 1060° C. to about 1125° C.; andtempering the alloy at about 750° C. to about 850° C. for about 8 hours to about 26 hours.7. The alloy of claim 6 , wherein the alloy comprises a low-misfit ...

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20-03-2014 дата публикации

Bulk nickel-silicon-boron glasses bearing chromium

Номер: US20140076467A1
Принадлежит: Glassimetal Technology Inc

Nickel based alloys capable of forming bulk metallic glass are provided. The alloys include Ni—Cr—Si—B compositions, with additions of P and Mo, and are capable of forming a metallic glass rod having a diameter of at least 1 mm. In one example of the present disclosure, the Ni—Cr—Mo—Si—B—P composition includes about 4.5 to 5 atomic percent of Cr, about 0.5 to 1 atomic percent of Mo, about 5.75 atomic percent of Si, about 11.75 atomic percent of B, about 5 atomic percent of P, and the balance is Ni, and wherein the critical metallic glass rod diameter is between 2.5 and 3 mm and the notch toughness between 55 and 65 MPa m 1/2 .

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03-04-2014 дата публикации

Hf-Co-B Alloys as Permanent Magnet Materials

Номер: US20140090751A1
Принадлежит: UT-BATTELLE, LLC

An alloy composition is composed essentially of HfZrCoB, wherein 00.5. An alloy composition in accordance with wherein said alloy is ferromagnetic at room temperature and has a saturation magnetic moment of at least 50 emu/g.6. An alloy composition in accordance with wherein said magnetic moment of at least 50 emu/g is persistent to a temperature of at least 100° C.7. A method of making a magnetic alloy comprising the steps of:{'sub': 2-X', 'X', '11', 'Y, 'a. Forming an essentially, macroscopically homogeneous alloy consisting essentially of HfZrCoB, wherein 0≦X<2 and 0 Подробнее

07-01-2016 дата публикации

METHOD FOR STRUCTURING LAYER SURFACES AND DEVICE THEREFOR

Номер: US20160002767A1
Принадлежит:

A coating method based on gas phase deposition by arc evaporation, with the steps: selecting a first target as a material source for the coating; providing a coating chamber with an arc evaporation source including the selected target; loading the chamber with substrates to be coated; pumping down the chamber to a process pressure suitable for the arc evaporation; and igniting and operating the arc such that material is evaporated from the first target and is then deposited on the substrates to be coated, optionally after reaction with a reactive gas admitted into the coating chamber. The first target includes at least one matrix component and one doping component such that the doping component has a melting point at least 500° C. lower than the matrix component, and a melted drop of the doping component on a solid surface of the matrix component assumes a contact angle of a least 90°. 1. Coating method on the basis of physical deposition from the gas phase (CVD , chemical vapor deposition) by means of spark evaporation , with the following steps:selecting a first target as a material source for the coating;providing a coating chamber with an arc evaporation source comprising at least the selected target;loading the coating chamber with substrates to be coated;pumping down the coating chamber to a process pressure suitable for the arc evaporation;igniting and operating the spark such that material is evaporated from the first target and is then deposited on the substrates to be coated;characterized in that the first target comprises at least one matrix component and one doping component such that the doping component has a melting point at least 600° C. lower than the matrix component, and a melted drop of the doping component does not wet a solid surface of the matrix component.2. Coating process according to claim 1 , characterized in that a melted drop of the doping component on a solid surface of the matrix component assumes a contact angle of a least 90° C.3. ...

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04-01-2018 дата публикации

Ni-BASED ALLOY HAVING EXCELLENT HIGH-TEMPERATURE CREEP CHARACTERISTICS, AND GAS TURBINE MEMBER USING THE SAME

Номер: US20180002784A1
Принадлежит:

Provided is a Ni-based alloy having a composition consisting of, by mass %, Cr: 14.0% to 17.0% (preferably, not less than 14.0% and less than 15.0%), Fe: 5.0% to 9.0%, Ti: 2.2% to 2.8%, Al: 0.40% to 1.00%, a total amount of Nb+Ta: 0.7% to 1.2%, B: 0.001% to 0.010%, Zr: 0.01% to 0.15%, Mg: 0.001% to 0.050%, Mn: 0.01% to 0.20%, Cu: 0.005% to 0.300%, Mo: 0.01% to 0.30%, C: 0.01% to 0.05%, and the balance of Ni with inevitable impurities. In a creep test under conditions of a test temperature of 750° C. and a test load of 330 MPa, the Ni-based alloy preferably has a creep rupture life of not less than 120 hours and an elongation of not less than 16%, i.e., has good high-temperature creep characteristics. The Ni-based alloy is suitable for a gas turbine member. 1. An Ni-based alloy having a composition consisting of , by mass % , Cr: 14.0% to 17.0% , Fe: 5.0% to 9.0% , Ti: 2.2% to 2.8% , Al: 0.40% to 1.00% , a total amount of Nb+Ta: 0.7% to 1.2% , B: 0.001% to 0.010% , Zr: 0.01% to 0.15% , Mg: 0.001% to 0.050% , Mn: 0.01% to 0.20% , Cu: 0.005% to 0.300% , Mo: 0.01% to 0.30% , C: 0.01% to 0.05% , and the balance of Ni with inevitable impurities.2. The Ni-based alloy according to claim 1 , wherein a total content of B claim 1 , Zr claim 1 , Cu claim 1 , and Mo is from 0.18% to 0.51%.3. The Ni-based alloy according to claim 1 , wherein the content of Cr is not less than 14.0% and less than 15.0%4. The Ni-based alloy according to claim 1 , wherein in a creep test under conditions of a test temperature of 750° C. and a test load of 330 MPa claim 1 , the Ni-based alloy has a creep rupture life of at least 120 hours and an elongation of at least 16%.5. A gas turbine member claim 1 , comprising the Ni-based alloy according to . The present invention relates to a Ni-based alloy having excellent high-temperature creep characteristics and a gas turbine member using this Ni-based alloy and, more particularly, to a Ni-based alloy having a long creep rupture time and large rupture ...

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04-01-2018 дата публикации

METHODS FOR PREPARING SUPERALLOY ARTICLES AND RELATED ARTICLES

Номер: US20180002793A1
Принадлежит:

A method for preparing an article including a nickel-based superalloy is presented. The method includes heat-treating a workpiece including a nickel-based superalloy at a temperature above a gamma-prime solvus temperature of the nickel-based superalloy and cooling the heat-treated workpiece with a cooling rate less than 50 degrees Fahrenheit/minute from the temperature above the gamma-prime solvus temperature of the nickel-based superalloy so as to obtain a cooled workpiece. The cooled workpiece includes a gamma-prime precipitate phase having an average particle size less than 250 nanometers at a concentration of at least 10 percent by volume, and is substantially free of a gamma-double-prime phase. An article having a minimum dimension greater than 6 inches is also presented. The article includes a material that has a gamma-prime precipitate phase having an average particle size less than 250 nanometers, and is substantially free of a gamma-double-prime phase. 1. A method for preparing an article , comprising:heat-treating a workpiece comprising a nickel-based superalloy at a temperature above a gamma-prime solvus temperature of the nickel-based superalloy; andcooling the heat-treated workpiece with a cooling rate less than 50 degrees Fahrenheit/minute from the temperature above the gamma-prime solvus temperature of the nickel-based superalloy so as to obtain a cooled workpiece comprising a gamma-prime precipitate phase at a concentration of at least 10 percent by volume of a material of the cooled workpiece and having an average particle size less than 250 nanometers,wherein the cooled workpiece is substantially free of a gamma-double-prime phase.2. The method of claim 1 , wherein the nickel-based superalloy comprises:at least 30 weight percent nickel;from about 0.25 weight percent to about 6 weight percent aluminum;from about 0.5 weight percent to about 9 weight percent niobium, andless than 4 weight percent titanium, less than 4 weight percent tantalum or less ...

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04-01-2018 дата публикации

METHODS FOR PREPARING SUPERALLOY ARTICLES AND RELATED ARTICLES

Номер: US20180002794A1
Принадлежит:

A method for preparing an improved article including a nickel-based superalloy is presented. The method includes heat-treating a workpiece including a nickel-based superalloy at a temperature above the gamma-prime solvus temperature of the nickel-based superalloy and cooling the heat-treated workpiece with a cooling rate less than 50 degrees Fahrenheit/minute from the temperature above the gamma-prime solvus temperature of the nickel-based superalloy so as to obtain a cooled workpiece. The cooled workpiece includes a coprecipitate of a gamma-prime phase and a gamma-double-prime phase, wherein the gamma-prime phase of the coprecipitate has an average particle size less than 250 nanometers. An article having a minimum dimension greater than 6 inches is also presented. The article includes a material having a coprecipitate of a gamma-prime phase and a gamma-double-prime phase, wherein the gamma-prime phase of the coprecipitate has an average particle size less than 250 nanometers. 1. A method for preparing an article , comprising:heat-treating a workpiece comprising a nickel-based superalloy at a temperature above a gamma-prime solvus temperature of the nickel-based superalloy, andcooling the heat-treated workpiece with a cooling rate less than 50 degrees Fahrenheit/minute from the temperature above the gamma-prime solvus temperature of the nickel-based superalloy so as to obtain a cooled workpiece comprising a coprecipitate of a gamma-prime phase and a gamma-double-prime phase at a concentration of at least 10 percent by volume of a material of the cooled workpiece, wherein the gamma-prime phase has an average particle size less than 250 nanometers.2. The method of claim 1 , wherein the nickel-based superalloy comprises:at least 30 weight percent nickel;from about 0.1 weight percent to about 6 weight percent titanium, from about 0.1 weight percent to about 6 weight percent tantalum or from about 0.1 weight percent to about 6 weight percent of a combination of titanium ...

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02-01-2020 дата публикации

SINTERED NANOCRYSTALLINE ALLOYS

Номер: US20200002791A1
Принадлежит: Massachusetts Institute of Technology

Provided in one embodiment is a method, comprising: sintering a plurality of nanocrystalline particulates to form a nanocrystalline alloy, wherein at least some of the nanocrystalline particulates may include a non-equilibrium phase comprising a first metal material and a second metal material, and the first metal material may be soluble in the second metal material. The sintered nanocrystalline alloy may comprise a bulk nanocrystalline alloy. 1. (canceled)2. A method of forming a sintered alloy , comprising:sintering a plurality of particles comprising Cr, the particles having a grain size of smaller than about 1000 nm prior to the sintering, to produce an alloy comprising the Cr and a second metal material, wherein:the Cr is present in the sintered alloy in an amount of at least about 60 at %, andthe sintered alloy has a relative density of at least about 90%.3. The method of claim 2 , wherein the second metal material comprises Ni.4. The method of claim 2 , wherein the second metal material is present in the sintered alloy in an amount of greater than or equal to 0.3 at %.5. The method of claim 2 , wherein the second metal material comprises at least one of Pd claim 2 , Pt claim 2 , Ni claim 2 , Co claim 2 , Fe claim 2 , Ti claim 2 , V claim 2 , and Sc.6. The method of claim 2 , wherein the sintered alloy comprises the Cr and the second metal material in a solid solution.7. The method of claim 2 , wherein the sintered alloy further comprises Ti.8. The method of claim 2 , wherein the sintered alloy is substantially thermodynamically stable at a temperature that is greater than or equal to about 1 claim 2 ,000° C.9. The method of claim 2 , wherein the sintered alloy has a relative density of at least about 98%.10. The method of claim 2 , wherein the average grain size within the plurality of particles prior to the sintering is less than about 100 nm.11. The method of claim 2 , wherein the second metal material is present in the sintered alloy in an amount greater ...

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01-01-2015 дата публикации

METHOD FOR COATING A SUBSTRATE SURFACE AND COATED PRODUCT

Номер: US20150004337A1
Принадлежит:

The present invention provides a cold sprayed layer of tungsten, molybdenum, titanium, zirconium, or of mixtures of two or more of tungsten, molybdenum, titanium and zirconium, or of alloys of two or more of tungsten, molybdenum, titanium and zirconium, or of alloys of tungsten, molybdenum, titanium, zirconium with other metals, wherein the cold spayed layer has an oxygen content of below 1,000 ppm. 1. A cold sprayed layer of tungsten , molybdenum , titanium , zirconium , or of mixtures of two or more of tungsten , molybdenum , titanium and zirconium , or of alloys of two or more of tungsten , molybdenum , titanium and zirconium , or of alloys of tungsten , molybdenum , titanium , zirconium with other metals , wherein the cold spayed layer has an oxygen content of below 1 ,000 ppm.2. The cold sprayed layer as recited in claim 1 , wherein the cold sprayed layer has a density of at least 97% of a density of a bulk material.3. The cold sprayed layer as recited in claim 1 , wherein the cold sprayed layer is made of tantalum or niobium.4. The cold sprayed layer as recited in claim 1 , wherein the cold sprayed layer is obtained by a method comprising applying coatings to surfaces claim 1 ,wherein a gas flow is sprayed at a supersonic speed onto a surface of an object, the gas flow comprising a mixture of a gas and a powder of a material selected from the group consisting of niobium, tantalum, tungsten, molybdenum, titanium and zirconium, alloys of nobium, tantalum, tungsten, molybdenum, titanium and zirconium, mixtures of nobium, tantalum, tungsten, molybdenum, titanium and zirconium, and alloys of nobium, tantalum, tungsten, molybdenum, titanium and zirconium with other metals, andwherein the powder has a particle size of from 0.5 to 150 μm and an oxygen content of less than 1,000 ppm.5. A coated object comprising at least one cold sprayed layer as recited in .6. The coated object as recited in claim 5 , wherein the cold sprayed layer is obtained by a method comprising ...

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03-01-2019 дата публикации

METHOD FOR HEAT TREATING COMPONENTS

Номер: US20190003026A1
Принадлежит:

A method for heat treating a superalloy component includes heating a superalloy component to a first temperature, cooling the superalloy from the first temperature to a second temperature at a first cooling rate in a furnace, and cooling the superalloy component from the second temperature to a final temperature at a second cooling rate. The second cooling rate is higher than the first cooling rate. 1. A method for heat treating a superalloy component , comprising:heating a superalloy component to a first temperature;cooling the superalloy from the first temperature to a second temperature at a first cooling rate in a furnace; andcooling the superalloy component from the second temperature to a final temperature at a second cooling rate, wherein the second cooling rate is higher than the first cooling rate.2. The method of claim 1 , wherein the first cooling step is performed at a first pressure claim 1 , and the second cooling step is performed at a second pressure higher than the first pressure.3. The method of claim 2 , wherein the second pressure is between about 1 and 20 bar (0.1 and 2 MPa).4. The method of claim 1 , wherein the first temperature is above a solvus temperature for the superalloy component and the second temperature is below the solvus temperature.5. The method of claim 1 , wherein the furnace includes a fan operable to provide convection within the furnace claim 1 , and the fan has a first speed during the first cooling step and a second speed during the second cooling step claim 1 , the second speed higher than the first speed.6. The method of claim 1 , further comprising performing the second cooling step immediately after the first cooling step without removing the component from the furnace.7. The method of claim 1 , wherein the superalloy component comprises a supersolvus processed powder metallurgy superalloy claim 1 , wherein the average grain size is between about 20 to 120 μm (0.787 to 4.72 mils) in diameter.8. The method of claim 7 , ...

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04-01-2018 дата публикации

Magnetic Material Sputtering Target and Manufacturing Method Thereof

Номер: US20180005807A1
Принадлежит:

Provided is an oxide-containing magnetic material sputtering target wherein the oxides have an average grain diameter of 400 nm or less. Also provided is a method of producing an oxide-containing magnetic material sputtering target. The method involves depositing a magnetic material on a substrate by the PVD or CVD method, then removing the substrate from the deposited magnetic material, pulverizing the material to obtain a raw material for the target, and further sintering the raw material. An object is to provide a magnetic material target, in particular, a nonmagnetic grain-dispersed ferromagnetic sputtering target capable of suppressing discharge abnormalities of oxides that are the cause of particle generation during sputtering. 1. A method of producing a magnetic material sintered sputtering target containing nonmagnetic oxides , comprising the steps of: depositing an oxide-containing magnetic material on a substrate using a magnetic material and an oxide material by PVD or CVD , removing the substrate from the deposited oxide-containing magnetic material , pulverizing the oxide-containing magnetic material to obtain a raw material for the target , and further sintering the raw material.2. A method according to claim 1 , further comprising the steps of mixing the raw material with added insufficient components claim 1 , and sintering the mixture.3. A method of producing a magnetic material sintered sputtering target containing nonmagnetic oxides claim 1 , comprising the steps of: depositing an oxide-containing magnetic material on a substrate using a magnetic material and an oxide material by PVD or CVD claim 1 , removing the substrate from the deposited oxide-containing magnetic material claim 1 , and further performing hot isostatic pressing (HIP) on the resulting oxide-containing magnetic material.4. A method of producing a magnetic material sintered sputtering target containing nonmagnetic oxides claim 1 , comprising the steps of: depositing an oxide- ...

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14-01-2016 дата публикации

Medical Instrument With Modified Memory and Flexibility Properties and Method

Номер: US20160008092A1
Принадлежит:

Medical instruments, particularly, endodontic instruments with unique limited memory characteristics, and methods for making such instruments. One embodiment includes heat treating an endodontic blank prior to forming a working portion of the endodontic instrument. 1. A method for modifying a physical characteristic of an endodontic instrument , the method comprising the steps of:placing an endodontic blank in a heated environment having a temperature of from about 400° C. to about 600° C. for up to about 360 minutes, wherein the endodontic blank is made from at least about 50% by mass of a superelastic alloy;cooling the endodontic blank; andmachining the endodontic instrument by grinding flutes into a working portion of the cooled endodontic blank.2. The method of wherein the placing step further includes placing the endodontic blank in a heated gaseous environment having a gas temperature of from about 490° C. claim 1 , to about 510° C.3. The method of wherein the gaseous environment comprises a gas consisting essentially of air.4. The method of wherein the placing step includes placing the endodontic blank in the heated environment for a period from about 120 minutes to about 1150 minutes.5. The method of wherein the placing step includes placing the endodontic blank in the heated environment for a period from about 180 minutes to about 300 minutes.6. The method of further comprising the step of placing a resistance layer along a first section of the endodontic blank prior to placing the endodontic blank in the heated environment claim 1 , wherein the resistance layer prevents the first section from undergoing the same degree of heat treatment in the heated environment as the remaining portions of the endodontic blank that were not covered by the resistance layer.7. The method of wherein the first section comprises all of the endodontic blank except for from about 6 mm to no less than 4 mm from a terminus of the endodontic blank.8. The method of wherein the step ...

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14-01-2016 дата публикации

METAL-RESIN COMPOSITE, METHOD FOR PRODUCING THE SAME, BUSBAR, MODULE CASE, AND RESINOUS CONNECTOR PART

Номер: US20160010213A1
Принадлежит: Hitachi, Ltd.

Provided are a metal-resin composite having excellent adhesive strength, a method for producing the same, a busbar, a module case, and a resinous connector part. The metal-resin composite comprises a metallic member including a metal with a high melting point of 500° C. or more, a resin member being integrated with the metallic member ; and an alloy layer including a metal with a low melting point lower than 500° C. The alloy layer is arranged between the metallic member and the resin member , and has average surface roughness thereof in the range from 5 nm or more to less than 1 μm at the interface between the alloy layer and the resin member . Herein, a period of the unevenness formed on the interface of the alloy layer is in the range from 5 nm or more to less than 1 μm. 1. A method for producing a metal-resin composite integrating a metallic member including a metal having a high melting point of 500° C. or more with a resin member , the method comprising the steps of:forming a thin film on a surface of the metallic member, the thin film including a metal with a low melting point less than 500° C. and having a thickness thereof in the range from 30 nm or more to 5 μm or less;forming an alloy layer in which the metallic member having the thin film thus formed is heat-treated under heating conditions without melting the thin film in a non-oxidation atmosphere or a reduction atmosphere, thereby to mutually diffuse the metal with a high melting point and the metal with a low melting point; andforming a resin member on a surface of the alloy layer.2. The method for producing a metal-resin composite as described in claim 1 , further comprising the steps of:cleaning the surface of the metallic member before the step of forming the thin film; andremoving a metal with a low melting point after the step of forming the alloy layer and before the step of forming the resin, by removing the remaining metal with a low melting point and an oxide of the metal with a low melting ...

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10-01-2019 дата публикации

NI-BASED SUPERALLOY PART RECYCLING METHOD

Номер: US20190010594A1

A method for recycling a Ni-based single crystal superalloy part or unidirectionally solidified superalloy part provided with a thermal barrier coating containing at least a ceramic on a surface of a Ni-based single crystal superalloy substrate or Ni-based unidirectionally solidified superalloy substrate, in which the method including the steps of: melting and desulfurizing a Ni-based single crystal superalloy part or Ni-based unidirectionally solidified superalloy part at a temperature of the melting point or more of the Ni-based single crystal superalloy or Ni-based unidirectionally solidified superalloy and less than the melting point of the ceramic; heating a casting mold for a recycled Ni-based single crystal superalloy part or casting mold for a recycled Ni-based unidirectionally solidified superalloy part to a temperature of the melting point or more of the Ni-based single crystal superalloy or Ni-based unidirectionally solidified superalloy; pouring the desulfurized melted Ni-based single crystal superalloy or Ni-based unidirectionally solidified superalloy into the casting mold, and producing a melting stock or growing a Ni-based single crystal superalloy or Ni-based unidirectionally solidified superalloy; and removing the melting stock or the recycled Ni-based single crystal superalloy part or recycled Ni-based unidirectionally solidified superalloy part from the casting mold. In this way, a method for recycling a Ni-based superalloy part, by which the recycle cost of a Ni-based superalloy part and the lifetime cost of a highly efficient gas turbine engine using a Ni-based superalloy part can be significantly reduced, and further a Ni-based superalloy part having the same high-temperature strength and oxidation resistance as those of a newly produced Ni-based superalloy part can be obtained, is provided. 1. A method for recycling a Ni-based single crystal superalloy part provided with a thermal barrier coating containing at least a ceramic on a surface of ...

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09-01-2020 дата публикации

NI-BASED SUPER HEAT-RESISTANT ALLOY AND METHOD FOR MANUFACTURING SAME

Номер: US20200010930A1
Принадлежит: HITACHI METALS, LTD.

Ni-based super heat-resistant alloys have a composition in which the equilibrium precipitated amount of a gamma prime phase at 700° C. is 35 mol % or greater, and have grains having a maximum diameter of 75 nm or less in cross-sectional structure. One Ni-based super heat-resistant alloy manufacturing method includes preparing a raw material of a Ni-based super heat-resistant alloy having the aforementioned composition, and performing plastic processing of the raw material a plurality of times at a temperature of 500° C. or less so as to obtain a cumulative processing rate of 30% or greater. Another Ni-based super heat-resistant alloy manufacturing method includes preparing an alloy material having the aforementioned composition, a hardness of 500 HV or greater, and the aforementioned crystal grain maximum diameter, performing plastic processing of the alloy material at a temperature of 500° C. or less, and obtaining an alloy having a hardness of 500 HV or greater. 1. A super heat resistant Ni-based alloy having a composition such that an amount of precipitated gamma prime phase in equilibrium at 700° C. is not less than 35 mol % , and having a cross-sectional structure including grains having a maximum grain size of not more than 75 nm.2. The Ni-based alloy according to claim 1 , having a hardness of not less than 500 HV.3. The Ni-based alloy according to claim 1 , wherein the cross-sectional structure includes not less than 5 grains having a maximum grain size of not more than 75 nm per 1 μm.4. The Ni-based alloy according to claim 1 , comprising claim 1 , by mass % claim 1 ,0 to 0.25% of C,8.0 to 25.0% of Cr,0.5 to 8.0% of Al,0.4 to 7.0% of Ti,0 to 28.0% of Co,0 to 8% of Mo,0 to 6.0% of W,0 to 4.0% of Nb,0 to 3.0% of Ta,0 to 10.0% of Fe,0 to 1.2% of V,0 to 1.0% of Hf,0 to 0.300% of B,0 to 0.300% of Zr, andthe balance of Ni and impurities.5. The Ni-based alloy according to claim 1 , having a composition such that an amount of precipitated gamma prime phase in ...

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09-01-2020 дата публикации

Ni-Based Heat Resistant Alloy and Method for Producing the Same

Номер: US20200010931A1
Принадлежит:

A Ni-based heat resistant alloy of the present invention contains predetermined amounts of C, Si, Mn, P, S, N, O, Ni, Co, Cr, Mo, W, B, Al, Ti, Nb, REM, Mg, Ca, and the balance of Fe and impurities, wherein [0.1≤Mo+W≤12.0], [1.0≤4×Al+2×Ti+Nb≤12.0], and [P+0.2×Cr×B<0.035] are satisfied, a shortest distance from a center portion to an outer surface portion of a cross section of an alloy member is 40 mm or more, the cross section being perpendicular to a longitudinal direction of the alloy member, an austenite grain size number at the outer surface portion is −2.0 to 4.0, a total content of Al, Ti and Nb which are present as precipitates obtained by extraction residue analysis satisfies [(Al+Ti+Nb)/(Al+Ti+Nb)≤10.0], and [YS/YS≤1.5] and [TS/TS] are satisfied at a normal temperature. 1. A Ni-based heat resistant alloy having a chemical composition consisting of , in mass %:C: 0.005 to 0.15%;Si: 2.0% or less;Mn: 3.0% or less;P: 0.030% or less;S: 0.010% or less;N: 0.030% or less;O: 0.030% or less;Ni: 40.0 to 60.0%;Co: 0.01 to 25.0%;Cr: 15.0% or more to less than 28.0%;Mo: 12.0% or less;W: less than 4.0%;B: 0.0005 to 0.006%;Al: 0 to 3.0%;Ti: 0 to 3.0%;Nb: 0 to 3.0%;REM: 0 to 0.1%;Mg: 0 to 0.02%;Ca: 0 to 0.02%; andthe balance: Fe and impurities, whereinfollowing formulas (i) to (iii) are satisfied,a shortest distance from a center portion to an outer surface portion of a cross section of the alloy is 40 mm or more, the cross section being perpendicular to a longitudinal direction of the alloy,an austenite grain size number at the outer surface portion is −2.0 to 4.0,a total content of Al, Ti and Nb which are present as precipitates obtained by extraction residue analysis satisfies a following formula (iv), and [{'br': None, '0.1≤Mo+W≤12.0 \u2003\u2003(i)'}, {'br': None, '1.0≤4×Al+2 ×Ti+Nb≤12.0 \u2003\u2003(ii)'}, {'br': None, 'P+0.2×Cr×B<0.035 \u2003\u2003(iii)'}, {'br': None, 'sub': PB', 'PS, '(Al+Ti+Nb)/(Al+Ti+Nb)≤10.0 \u2003\u2003(iv)'}, {'br': None, 'sub': S', 'B, 'YS/ ...

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09-01-2020 дата публикации

SINTERED NANOCRYSTALLINE ALLOYS

Номер: US20200010937A1
Принадлежит: Massachusetts Institute of Technology

Provided in one embodiment is a method, comprising: sintering a plurality of nanocrystalline particulates to form a nanocrystalline alloy, wherein at least some of the nanocrystalline particulates may include a non-equilibrium phase comprising a first metal material and a second metal material, and the first metal material may be soluble in the second metal material. The sintered nanocrystalline alloy may comprise a bulk nanocrystalline alloy. 1. (canceled)2. A sintered nanocrystalline alloy comprising tungsten (W) and a second metal material , wherein the W is present in an amount of at least about 60 at % , the nanocrystalline alloy has a relative density of at least about 90% , and the nanocrystalline alloy has a grain size of smaller than about 1000 nm.3. The sintered nanocrystalline alloy of claim 2 , wherein the second metal material comprises chromium (Cr).4. The sintered nanocrystalline alloy of claim 3 , wherein the sintered nanocrystalline alloy further comprises Ti.5. The sintered nanocrystalline alloy of claim 2 , wherein the second metal material is present in an amount greater than or equal to 0.3 at %.6. The sintered nanocrystalline alloy of claim 2 , wherein the second metal material is present in an amount greater than or equal to 1 at %.7. The sintered nanocrystalline alloy of claim 2 , wherein the second metal material is present in an amount greater than or equal to 5 at %.8. The sintered nanocrystalline alloy of claim 2 , wherein the W is present in an amount of at least about 60 at % and less than or equal to about 95 at %.9. The sintered nanocrystalline alloy of claim 2 , wherein the sintered nanocrystalline alloy is substantially thermodynamically stable at a temperature that is greater than or equal to about 1 claim 2 ,000° C.10. The sintered nanocrystalline alloy of claim 2 , wherein the sintered nanocrystalline alloy has a relative density of at least about 98%.11. The sintered nanocrystalline alloy of claim 2 , wherein the second metal ...

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15-01-2015 дата публикации

METHOD FOR MANUFACTURING COMPONENTS MADE OF SINGLE CRYSTAL (SX) OR DIRECTIONALLY SOLIDIFIED (DS) NICKELBASE SUPERALLOYS

Номер: US20150013852A1
Принадлежит:

The invention relates to a method for manufacturing a component, especially of a gas turbine, made of a single crystal (SX) or directionally solidified (DS) nickelbase superalloy, including a heat treatment and a machining and/or mechanical treatment step. The ductility of the component is improved by doing the machining and/or mechanical treatment step prior to said heat treatment and a solution heat treatment of the component is done prior to the machining/mechanical treatment step. 1. Method for manufacturing a component , especially of a gas turbine , made of a single crystal (SX) or directionally solidified (DS) nickelbase superalloy , comprising a heat treatment and a machining and/or mechanical treatment step , wherein that said machining/mechanical treatment step is done prior to said heat treatment , wherein a solution heat treatment of the component is done prior to said machining/mechanical treatment step.2. The method according to claim 1 , wherein the heat treatment comprises a plurality of heat treatment steps.3. The method according to claim 2 , wherein said heat treatment steps take place at temperatures below the γ′ (gamma prime) solvus temperature of the component material.4. The method according to claim 2 , wherein selected surfaces of the component are mechanically deformed/treated after the machining step and prior to said heat treatment claim 2 , that a first heat treatment step at an elevated temperature claim 2 , but below γ′ (gamma prime) solvus temperature is done claim 2 , that an additional coating is applied to said surfaces claim 2 , and that a coating diffusion heat treatment step and a precipitation heat treatment step is done thereafter. This application claims priority to PCT/EP2013/056028 filed Mar. 22, 2013, which claims priority to European application 12161539.7 filed Mar. 27, 2012, both of which are hereby incorporated in their entireties.The present invention relates to the technology of nickelbase superalloys. It refers to a ...

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09-01-2020 дата публикации

MOLYBDENUM CONTAINING TARGETS

Номер: US20200013598A1
Принадлежит:

The invention is directed at sputter targets including 50 atomic % or more molybdenum, a second metal element of titanium, and a third metal element of chromium or tantalum, and deposited films prepared by the sputter targets. In a preferred aspect of the invention, the sputter target includes a phase that is rich in molybdenum, a phase that is rich in titanium, and a phase that is rich in the third metal element. 121.-. (canceled)22. A process comprising:providing a sputtering target and a substrate within a sputtering chamber; andsputtering the sputtering target to remove atoms therefrom, whereby at least some of the atoms removed from the sputtering target are deposited over the substrate as a layer, a continuous first phase comprising at least 50 atomic % molybdenum;', 'dispersed within the first phase, a discrete second phase comprising at least 50 atomic % of a first element selected from the list consisting of titanium, tantalum, chromium, hafnium, zirconium, and tungsten; and', 'dispersed within the first phase and/or within the second phase, a discrete third phase comprising at least 50 atomic % of a second element selected from the list consisting of titanium, tantalum, chromium, hafnium, zirconium, and tungsten, wherein the first and second elements are different., 'wherein (i) the layer comprises molybdenum and at least two additional elements selected from the list consisting of titanium, tantalum, chromium, hafnium, zirconium, and tungsten, and (ii) the sputtering target comprises23. The process of claim 22 , wherein the sputtering target is sputtered at a pressure of about 100 Torr or less.24. The process of claim 22 , wherein the sputtering target is sputtered using a magnetic field and/or an electric field.25. The process of claim 22 , wherein a thickness of the layer is about 200 nm or less.26. The process of claim 22 , wherein the substrate comprises silicon.27. The process of claim 22 , wherein the substrate comprises glass.28. The process of ...

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19-01-2017 дата публикации

SYSTEMS AND METHODS FOR DISSIMILAR MATERIAL WELDING

Номер: US20170014952A1
Принадлежит: UNITED TECHNOLOGIES CORPORATION

A system is provided comprising a hardened stud body and an unhardened stud subunit coupled to the hardened stud body. The hardened stud body may comprise a first composition having by weight between 17% and 21% chromium, between 2.8% and 3.3% molybdenum, between 50% to 55% nickel, and between 4.75% and 5.5% niobium. The unhardened stud subunit may comprise a second composition having by weight between 20% and 23% chromium, between 8% and 10% molybdenum, at least 58% nickel, and between 3.15% and 4.15% niobium. 1. A system comprising:a hardened stud body; andan unhardened stud subunit coupled to the hardened stud body.2. The system of claim 1 , wherein the hardened stud body comprises a first composition having by weight between 17% and 21% chromium claim 1 , between 2.8% and 3.3% molybdenum claim 1 , between 50% to 55% nickel claim 1 , and between 4.75% and 5.5% niobium.3. The system of claim 2 , wherein the unhardened stud subunit comprises a second composition having by weight between 20% and 23% chromium claim 2 , between 8% and 10% molybdenum claim 2 , at least 58% nickel claim 2 , and between 3.15% and 4.15% niobium.4. The system of claim 2 , wherein the first composition conforms to ASTM A1014/A1014M.5. The system of claim 3 , wherein the second composition conforms to ASTM B444.6. The system of claim 1 , wherein the hardened stud body is formed from an unhardened stud body and the unhardened stud subunit is coupled to the unhardened stud body.7. The system of claim 6 , wherein the unhardened stud body undergoes a heat treatment to become the hardened stud body.8. The system of claim 6 , wherein the unhardened stud subunit is at least one of friction welded claim 6 , inertia bonded claim 6 , explosive welded claim 6 , resistance welded claim 6 , laser welded claim 6 , gas tungsten arc welded claim 6 , or brazed to an unhardened stud body.9. The system of claim 3 , wherein the unhardened stud subunit is coupled to a substrate.10. The system of claim 9 , ...

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03-02-2022 дата публикации

Nickel based alloy

Номер: US20220033936A1
Автор: Magnus Hasselqvist
Принадлежит: Siemens Energy Global GmbH and Co KG

A nickel based superalloy, including: Chromium (Cr) 12.0%-14.0%, Molybdenum (Mo) 1.5%-3.0%, Tungsten (W) 2.5%-4.5%, Aluminum (Al) 4.0%-5.0%, Titanium (Ti) 1.8%-2.8%, Niobium (Nb) 1.5%-3.5%, Hafnium (Hf) 0.8%-1.8%, Carbon (C) 0.03%-0.13%, Boron (B) 0.005%-0.025%, Silicon (Si) 0.005%-0.05%, and optionally: Cobalt (Co) 0.0%-10.0%, Tantalum (Ta) 0.0%-3.0%, Zirconium (Zr) 0.0%-0.03%, especially remainder Nickel.

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03-02-2022 дата публикации

NICKEL-TITANIUM-YTTRIUM ALLOYS WITH REDUCED OXIDE INCLUSIONS

Номер: US20220033949A1
Принадлежит:

A nickel-titanium alloy is made to be wholly or substantially free of titanium-rich oxide inclusions by including yttrium in an amount up to 0.15 wt. %, with the balance of the alloy being nickel and titanium in approximately equal proportion. For example, a NiTiY alloy may have a composition including, in weight percent based on total alloy weight: between 50 and 60 wt. % nickel; between 40 and 50 wt. % titanium; and between 0.01 and 0.15 wt. % yttrium. The resulting alloy is capable of being drawn into various forms, e.g., fine medical-grade wire, without exhibiting an unacceptable tendency to develop surface defects or to fracture or crack during cold drawing or forging. The resulting final forms exhibit favorable fatigue strength and fatigue-resistant characteristics. 16-. (canceled)7. A nickel-titanium (NiTi) alloy , comprising:at least 20 wt. % nickel;between 35 wt. % titanium and 55 wt. % titanium;between 0.01 wt. % yttrium and 0.15 wt. % yttrium; and copper between 1 wt. % and 10 wt. %, in lieu of an equal amount of nickel;', 'niobium between 1 wt. % and 15 wt. %, in lieu of an equal amount of titanium;', 'hafnium between 0.5 wt. % and 50 wt. %, in lieu of an equal amount of titanium;', 'zirconium between 0.5 wt. % and 35 wt. %, in lieu of an equal amount of titanium;', 'cobalt between 0.1 wt. % and 5 wt. %, in lieu of an equal amount of titanium, nickel, or a combination of titanium and nickel;', 'chromium between 0.1 wt. % and 1 wt. %, in lieu of an equal amount of titanium; and', 'iron between 0.1 wt. % and 10 wt. %, in lieu of an equal amount of titanium, nickel, or a combination of titanium and nickel., 'at least one of811-. (canceled)12. A method of making a nickel-titanium (NiTi) alloy , comprising:providing at least 20 wt. % nickel;providing between 35 wt. % titanium and 55 wt. % titanium;providing between 0.01 wt. % yttrium and 0.15 wt. % yttrium; copper between 1 wt. % and 10 wt. %, in lieu of an equal amount of nickel;', 'niobium between 1 wt. % ...

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21-01-2016 дата публикации

RADIOLUCENT MOLYBDENUM-CONTAINING MASTER ALLOYS

Номер: US20160017461A1
Принадлежит:

The present invention relates to a method for producing a Mo-containing master alloy that is radiolucent. In accordance with the present invention, two elements may be used to reduce the density of a Mo-containing master alloy enough to make the master alloy radiolucent, aluminum or titanium. Aluminum is required in the particular titanium alloy in the same weight ratio as Mo and cannot be used to decrease the master alloy density without skewing the ratio. Since the master alloy is being added to a titanium melt, much more titanium can be used to reduce the master alloy density.

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16-01-2020 дата публикации

Tungsten Target

Номер: US20200016660A1
Принадлежит: JX Nippon Mining and Metals Corp

There is provided a tungsten sputtering target that can provide a film deposition rate with less fluctuation over the target life, A tungsten sputtering target, wherein an area ratio of crystal grains having any of {100}, {110} and {111} planes oriented to a sputtering surface is 30% or less for any of the orientation planes, and an area ratio in total of crystal grains having orientation planes oriented to the sputtering surface other than {100}, {110} and {111} planes is 46% or more, the area ratio being obtained by an analysis of a cross section perpendicular to the sputtering surface with an inverse pole figure mapping using electron backscatter diffraction.

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17-01-2019 дата публикации

Cr Filament-Reinforced CrMnFeNiCu(Ag)-Based High-Entropy Alloy and Method for Manufacturing the Same

Номер: US20190017150A1
Принадлежит:

A Cr filament-reinforced CrMnFeNiCu(Ag)-based high-entropy alloy and a method for manufacturing the same are provided. The high-entropy alloy, according to an exemplary embodiment in the present disclosure, includes, by at. %, Cr in an amount greater than 5% and less than 42%, Mn in an amount greater than 5% and less than 35%, Fe in an amount greater than 5% and less than 35%, Ni in an amount greater than 5% and less than 35%, and at least one of Cu in an amount greater than 3% and less than 35%, and Ag in an amount greater than 3% and less than 35%, and residual inevitable impurities. The high-entropy alloy has a dual phase in which a Cr or a Cr-rich phase is distributed within a matrix of the high-entropy alloy in filament or ribbon form. 1. A high-entropy alloy comprising:by at. %, Cr in an amount greater than 5% and less than 42%, Mn in an amount greater than 5% and less than 35%, Fein an amount greater than 5% and less than 35%, Ni in an amount greater than 5% and less than 35%, and at least one of Cu in an amount greater than 3% and less than 35%, and Ag in an amount greater than 3% and less than 35%; and residual inevitable impurities, wherein the high-entropy alloy has a dual phase in which a Cr or a Cr-rich phase is distributed within a matrix of the high-entropy alloy in filament or ribbon form.2. The high-entropy alloy of claim 1 , wherein the high-entropy alloy further includes claim 1 , by at. % claim 1 , at least one of Ti in an amount of 0.02 to 5% claim 1 , Zr in an amount of 0.02 to 5% claim 1 , Hf in an amount of 0.02 to 5% claim 1 , Mo in an amount of 0.02 to 5% claim 1 , W in an amount of 0.02 to 5% claim 1 , Si in an amount of 0.02 to 5% claim 1 , Al in an amount of 0.02 to 5% claim 1 , V in an amount of 0.02 to 5% claim 1 , and Ta in an amount of 0.02 to 5% claim 1 , and precipitates are formed in the matrix.3. The high-entropy alloy of claim 1 , wherein the high-entropy alloy claim 1 , having the dual phase claim 1 , is a plate claim 1 , rod ...

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17-01-2019 дата публикации

COMPOSITIONAL VARIATIONS OF TUNGSTEN TETRABORIDE WITH TRANSITION METALS AND LIGHT ELEMENTS

Номер: US20190017154A1

A composition includes tungsten (W); at least one element selected form the group of elements consisting of boron (B), beryllium (Be) and silicon (Si); and at least one element selected from the group of elements consisting of titanium (Ti), vanadium (V), chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), zinc (Zn), zirconium (Zr), niobium (Nb), molybdenum (Mo), ruthenium (Ru), hafnium (Hf), tantalum (Ta), rhenium (Re), osmium (Os), iridium (Ir), lithium (Li) and aluminum (Al). The composition satisfies the formula WMXwherein X is one of B, Be and Si; M is at least one of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Zr, Nb, Mo, Ru, Hf, Ta, Re, Os, Ir, Li and Al; x is at least 0.001 and less than 0.999; and y is at least 4.0. A tool is made from or coated with this composition. 123.-. (canceled)24. A method for preparing a composition comprising:tungsten (W);at least one element selected from the group of elements consisting of boron (B), beryllium (Be) and silicon (Si); andat least one element selected from the group of elements consisting of titanium (Ti), vanadium (V), chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), zinc (Zn), zirconium (Zr), niobium (Nb), molybdenum (Mo), ruthenium (Ru), hafnium (Hf), tantalum (Ta), osmium (Os), iridium (Ir), lithium (Li) and aluminum (Al); {'br': None, 'sub': 1-x', 'x', 'y, 'WMX'}, 'wherein said composition satisfies the formulawherein X is at least one of B, Be and Si;M is at least one of Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Zr, Nb, Mo, Ru, Hf, Ta, Os, Ir, Li and Al;x is at least 0.001 and less than 0.999; andy is at least 4.0;the method comprising:a) mixing together elemental powders of W, X, and M to form a mixture;b) optionally pressing the mixture into a pellet; andc) heating the mixture or pellet.25. The method of claim 24 , wherein X is B.26. The method of claim 24 , wherein M is one of Ta claim 24 , Mn claim 24 , Cr claim 24 , Ta and Mn claim 24 , or Ta and Cr.27. The ...

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22-01-2015 дата публикации

Tungsten Sintered Compact Sputtering Target and Tungsten Film Formed Using Same Target

Номер: US20150023837A1
Принадлежит:

Provided is a tungsten sintered compact sputtering target, wherein the purity of the tungsten is 5N (99.999%) or more, and the content of impurity carbon in the tungsten is 5 wtppm or less. An object of the present invention is to decrease the specific resistance of a tungsten film sputter-deposited by using a tungsten sintered compact sputtering target by reducing a carbon content in the tungsten target. 1. A tungsten sintered compact sputtering target , wherein the purity of the tungsten is 5N (99.999%) or more , and the a content of impurity carbon in the tungsten is 3 wtppm or less.2. (canceled)3. The tungsten sintered compact sputtering target according to claim 1 , wherein the content of impurity carbon is 1 wtppm or less.4. The tungsten sintered compact sputtering target according to claim 3 , wherein a relative density of the target is 98% or more.5. A method of manufacturing a tungsten sintered compact sputtering target claim 3 , the method comprising the steps of: when a graphite die is filled with a tungsten powder to perform hot press claim 3 , placing one or more metal foils selected from titanium (Ti) claim 3 , tantalum (Ta) and zirconium (Zr) in the die; then filling the die with the tungsten powder; further placing the metal foil(s) thereover; and then performing hot press (HP) to achieve a content of impurity carbon in the tungsten of 3 wtppm or less.6. The method of manufacturing a tungsten sintered compact sputtering target according to claim 5 , comprising: placing the metal foil(s) so that the metal foil(s) also reach a side surface of the sintered compact; and then performing hot press (HP).7. A method of manufacturing a tungsten sintered compact sputtering target claim 5 , the method comprising the steps of: when a graphite die is filled with a tungsten powder to perform hot press claim 5 , placing one or more metal foils selected from titanium (Ti) claim 5 , tantalum (Ta) and zirconium (Zr) in the die; filling the die with the tungsten powder ...

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25-01-2018 дата публикации

METHOD FOR MANUFACTURING NI-BASED SUPER-HEAT-RESISTANT ALLOY

Номер: US20180023176A1
Принадлежит:

A method for manufacturing a Ni-based super-heat-resistant alloy includes: a first cold working step for cold working a Ni-based super-heat-resistant alloy ingot, which has a composition in which the γ′ mole ratio is at least 40%, at a working ratio of 5% to less than 30%; and a first heat treatment step for heat-treating the cold worked material, on which the first cold working was performed, at a temperature exceeding the γ′ solid solution temperature. It is preferable that the manufacturing method also includes a second cold working step for performing, after the first heat treatment step, a second cold working on the heat-treated material at a working ratio of at least 20%, and a second heat treatment step for heat-treating the second cold worked material, on which the second cold working has been performed, at less than the γ′ solvus temperature. 1. A method for producing a Ni-based heat-resistant super alloy , comprising:preparing an ingot of the Ni-based heat-resistant super alloy having such a composition that the alloy includes not less than 40 mol % of a gamma prime (γ′) phase;a first cold work step of cold-working the ingot at a working ratio of not less than 5% but less than 30%; anda first heat treatment step of heat-treating the first-cold-worked material at a temperature exceeding a solid solution temperature of the gamma prime phase.2. The method according to claim 1 , wherein the first heat treatment is conducted at a temperature not higher than the gamma prime solid solution temperature plus 40° C. and lower than a solidus temperature of the alloy.3. The method according to claim 1 , further comprising:a second cold work step of cold-working the first-heat-treated material at a working ratio of not less than 20%; anda second heat treatment step of heat-treating the second-cold-worked material at a temperature lower than the gamma prime solid solution temperature.4. The method according to claim 3 , wherein the second heat treatment is conducted at ...

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24-01-2019 дата публикации

NICKEL-IRON-ALUMINUM-CHROMIUM BASED ALLOYS, AND PRODUCTS MADE THEREFROM

Номер: US20190024225A1
Принадлежит:

The present disclosure relates to new nickel-iron-aluminum-chromium based alloys. Generally, the new alloys contain 20-40 at. % Ni, 15-40 at. % Fe, 5-20 at % Al, and 5-26 at. % Cr, the balance being optional incidental elements and unavoidable impurities. Generally, methods for producing the new alloys include one or more of heating a mixture above its liquidus temperature, then cooling the mixture below its solidus temperature, optionally hot and/or cold working the solid material into a final product form, then heating and quenching the solid material, and precipitation hardening the solid material. 1. A method comprising: (i) 20-40 at. % Ni;', '(ii) 15-40 at. % Fe;', '(iii) 5-20 at % Al; and', '(iv) 5-26 at. % Cr;, '(a) heating a mixture above its liquidus temperature, wherein the mixture comprises(b) cooling the mixture below its solidus temperature, thereby forming a solid material having a mixed fcc+bcc crystalline structure, wherein the mixture includes a sufficient amount of the Ni, the Fe, the Al and the Cr to realize the mixed fcc+bcc crystalline structure;(c) optionally hot and/or cold working the solid material into a final product form;(d) heating the solid material, thereby dissolving at least some second phase particles within the solid material;(e) quenching the solid material; and(f) precipitation hardening the solid material, thereby forming precipitates within the mixed fcc+bcc crystalline structure of the solid material.2. The method of claim 1 , wherein the mixture comprises 60-77 at. % Ni+Fe.3. The method of claim 2 , wherein the mixture comprises 23-40 at. % Al+Cr.4. The method of claim 3 , wherein the mixture includes 27.5-40 at. % Ni.5. The method of claim 4 , wherein the mixture includes 25-40 at. % Fe.6. The method of claim 5 , wherein the mixture includes at least 12 at. % Cr.7. The method of claim 6 , wherein the mixture includes not greater than 16 at. % Al.8. The method of claim 1 , wherein the balance of the solid material is optional ...

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23-01-2020 дата публикации

NICKEL AND CHROME BASED IRON ALLOY HAVING ENHANCED HIGH TEMPERATURE OXIDATION RESISTANCE

Номер: US20200024703A1
Принадлежит:

A nickel- and chrome-rich highly heat-resistant, austenitic iron based alloy. The alloy exhibits an improved fine dendritic carbide structure and can withstand repeated thermal elongation and strain which is particularly important for an exhaust-gas turbocharger component exposed to exhaust gas flow, such as a turbine housing. The alloy also guarantees very good thermo-mechanical fatigue (TMF) loading performance. A thermal cracking problem of the component is significantly reduced. The alloy is influenced by the relationship between the elements nickel, niobium, cerium and vanadium. The invention further concerns a method for prevention of crack formation and for minimizing oxidization in a turbocharger turbine housing. 1. An iron-based alloy having an austenitic base structure comprising a carbide structure , consisting of the following elements;C: 0.3 to 0.6% by weight,Cr: 24 to 27% by weight,Mn: up to and including 2.0% by weight,Si: 1.5 to 2.4% by weight,Nb: 0.7 to 1.0% by weight,Ni: 27.5 to 30% by weight,V: 0.4-0.6% by weight,N: 0.05-0.25% by weight,Ce: up to 0.4Mn: up to 2.0Al: up to 0.7B: up to 0.05Fe: balance to make 100% by weight.2. The iron-based alloy as claimed in claim 1 , wherein the nitrogen content is from 0.08-0.12% by weight.3. The iron-based alloy as claimed in claim 1 , wherein the nitrogen content is from 0.1-0.2% by weight.4. An iron-based alloy having an austenitic base structure comprising a carbide structure claim 1 , consisting of the following elements;C: 0.3 to 0.6% by weight,Cr: 24 to 27% by weight,Mn: up to and including 2.0% by weight,Si: 1.5 to 2.4% by weight,Nb: 0.7 to 1.0% by weight,Ni: 27.5 to 30% by weight,V: 0.4-0.6% by weight,N: 0.08-2.0% by weight,Ce: up to 0.4Mn: up to 2.0Al: up to 0.7B: up to 0.05Fe: balance to make 100% by weight.5. The iron-based alloy as claimed in claim 1 , wherein iron-based alloy is substantially free of sigma phases.6. An exhaust gas turbocharger having an exhaust gas turbine of which the housing is ...

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23-01-2020 дата публикации

Nickel Based Superalloy With High Volume Fraction of Precipitate Phase

Номер: US20200024716A1
Принадлежит: UNITED TECHNOLOGIES CORPORATION

A process includes solution heat treating a nickel based superalloy with greater than about 40% by volume of gamma prime precipitate to dissolve the gamma prime precipitate in the nickel based superalloy; cooling the nickel based superalloy to about 85% of a solution temperature measured on an absolute scale to coarsen the gamma prime precipitate such that a precipitate structure is greater than about 0.7 micron size; and wrought processing the nickel based superalloy at a temperature below a recrystallization temperature of the nickel based superalloy. A material includes a nickel based superalloy with greater than about 40% by volume of gamma prime precipitate in which the precipitate structure is greater than about 0.7 micron size. 114-. (canceled)15. A material , comprising:a nickel based superalloy with greater than about 40% by volume of gamma prime precipitate in which the precipitate structure is greater than about 0.7 micron size, wherein the nickel based superalloy includes rhenium and about 8-12.5% tantalum.16. The material as recited in claim 15 , wherein the nickel based superalloy includes about 50% by volume of gamma prime precipitate.17. The material as recited in claim 15 , wherein the nickel based superalloy has been subjected to isothermal over-aging.18. The material as recited in claim 15 , wherein the nickel based superalloy has been subjected to a wrought process.19. The material as recited in claim 15 , wherein the nickel based superalloy has been subjected to a solution heat treatment and a low temperate heat treatment.20. (canceled) The instant application is a divisional application of U.S. patent application Ser. No. 14/867,232 filed Sep. 28, 2015.The present disclosure relates to nickel based superalloy materials and, more particularly, to the preparation of a nickel based superalloy in which the coarse precipitate structure facilitates wrought processes and precipitation hardening is not re-invoked.Nickel based superalloys are widely ...

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28-01-2021 дата публикации

Methods For Modifying Surface Properties Using Exothermic Reactive Powder Mixtures

Номер: US20210025018A1

Various methods are provided to produce welded structures resistant to hydrogen induced cracking (HIC), improve wear resistance, reduce manufacturing steps including pre/post weld treatments, and improving corrosion resistance. Exemplary methods include using exothermic reactive powder mixtures on as-welded hot surface(s) during weld cooling which generate rapid exothermic reaction melting and hydrogen removal which results in reduction of hydrogen, creation of a wear/corrosion prevention or reduction layer, and a reduction of residual stresses effect in the weld initially formed in initial welding. Alternative embodiments can also employ post cooling re-heating and application of one or more alternative methods using exothermic reactive powders. 1. A method of production of a high strength welded metal structure including a dehydrogenation treatment to reduce the hydrogen concentration of a weld metal section comprising:providing metal sections and welding the metal section to produce a weld section with a weld surface section;depositing an exothermic reaction powder mixture on the weld surface during cooling stage of the weld to bake out hydrogen during welding process to produce a hydrogen absorber section in at least a portion of the weld section.2. The method as in wherein said exothermic reaction powder comprises titanium and carbon.3. The method as in claim 1 , wherein the metal sections comprise Inconel 718 alloy.4. The method as in claim 1 , wherein the metal sections comprise steel sections.5. A method manufacturing comprising:providing a cooled steel section comprising a weld surface;heating at least the weld surface to a predetermined temperature; andapplying a reactive powder mixture to at least the weld section for a predetermined period of time.6. The method of claim 5 , wherein the predetermined temperature is an exothermic reaction temperature of the reactive powder mixture. This patent application claims priority to U.S. Provisional Application No. ...

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28-01-2021 дата публикации

NI-BASED SUPERALLOY CAST ARTICLE AND NI-BASED SUPERALLOY PRODUCT USING SAME

Номер: US20210025032A1
Принадлежит: MITSUBISHI POWER, LTD.

It is an objective of the invention to provide a Ni-based superalloy cast article exhibiting the corrosion resistance compatible or superior to the conventional ordinary precision cast articles and reducing the cost than the conventional ones while maintaining the mechanical properties compatible to the conventional ones. There is provided a Ni-based superalloy cast article including: 12.1 to 16 mass % of Cr; 4 to 16 mass % of Co; 3 to 5 mass % of Al; 2.1 to 3.3 mass % of Ti; 3.5 to 9 mass % of W; 1 to 2.4 mass % of Mo; 1.2 mass % or less of Nb; 0.005 to 0.05 mass % of B; 0.03 to 0.2 mass % of C; more than 0 mass % and 0.005 mass % or less of O; and the balance being Ni and impurities. 1. A Ni-based superalloy cast article having a chemical composition comprising:12.1 mass % or more and 16 mass % or less of Cr;4 mass % or more and 16 mass % or less of Co;3 mass % or more and 5 mass % or less of Al;2.1 mass % or more and 3.3 mass % or less of Ti;3.5 mass % or more and 9 mass % or less of W;1 mass % or more and 2.4 mass % or less of Mo;1.2 mass % or less of Nb;0.005 mass % or more and 0.05 mass % or less of B;0.03 mass % or more and 0.2 mass % or less of C;more than 0 mass % and 0.005 mass % or less of O; andthe balance being Ni and impurities.2. The Ni-based superalloy cast article according to claim 1 , wherein the impurities comprises:0.1 mass % or less of Ta;0.05 mass % or less of Hf;0.05 mass % or less of Re;0.05 mass % or less of Zr;0.005 mass % or less of N;0.01 mass % or less of P; and0.01 mass % or less of S.3. The Ni-based superalloy cast article according to claim 1 , wherein the chemical composition comprises:the Cr of 13.1 mass % or more and 16 mass % or less;the Co of 5.1 mass % or more and 15 mass % or less;the Al of 3.6 mass % or more and 5 mass % or less;the Ti of 2.2 mass % or more and 3.3 mass % or less;the W of 4.5 mass % or more and 9 mass % or less;the Mo of 1.4 mass % or more and 2.4 mass % or less;the Nb of 0.5 mass % or less;the B of 0.01 mass ...

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02-02-2017 дата публикации

Age-Hardening Process Featuring Anomalous Aging Time

Номер: US20170029926A1
Автор: Han Ke, Mao Pingli, Xin Yan
Принадлежит:

This document describes a process/strategy for age hardening nickel based alloys to create desirable properties with reduced energy expenditure. The inventive process introduces isolated atom nucleation sites to accelerate the nucleation rate by approximately 36 times, thereby permitting age hardening to occur in significantly less time and with significantly less energy expenditure. 1. A method for achieving accelerated age hardening in a metal alloy while minimizing the risk of over-aging , comprising:a. providing a metal alloy containing nickel, molybdenum, chromium, and rhenium;b. wherein said rhenium comprises 3% to 10% of the total weight of said metal alloy;c. wherein nickel comprises the majority of said metal alloy by weight; and{'sub': '2', 'd. subjecting said metal alloy to an age hardening process that forms long-range-ordered precipitates of the form NiRe.'}2. A method for achieving accelerated age hardening in a metal alloy as recited in claim 1 , further comprising annealing said metal alloy before subjecting said metal alloy to said age hardening process.3. A method for achieving accelerated age hardening in a metal alloy as recited in claim 1 , wherein said molybdenum comprises at least 20% to 30% of the total weight.4. A method for achieving accelerated age hardening in a metal alloy as recited in claim 1 , wherein said age hardening is conducted at a temperature in excess of 800 K.5. A method for achieving accelerated age hardening in a metal alloy as recited in claim 1 , further comprising work hardening said metal alloy before subjecting said metal alloy to said age hardening process.6. A method for achieving accelerated age hardening in a metal alloy as recited in claim 2 , further comprising work hardening said metal alloy before subjecting said metal alloy to said age hardening process.7. A method for achieving accelerated age hardening in a metal alloy as recited in claim 3 , further comprising work hardening said metal alloy before ...

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02-02-2017 дата публикации

W-NI SPUTTERING TARGET

Номер: US20170029934A1
Принадлежит:

A sputtering target contains 45 to 75 wt % W and a remainder of Ni and common impurities. The sputtering target contains a Ni(W) phase, a W phase and no or less than 10% intermetallic phases. A process for producing a W—Ni sputtering target and a process of using the sputtering target are also provided. 115-. (canceled)16. A sputtering target , comprising:from 45 to 75% by weight of W and a balance of Ni and normal impurities; anda Ni(W) phase, a W phase and no or less than 10% by area on average of intermetallic phases measured at a target material cross section.17. The sputtering target according to claim 16 , which further comprises an oxygen content of less than 100 μg/g.18. The sputtering target according to claim 16 , which further comprises a hardness of less than 500 HV10.19. The sputtering target according to claim 16 , wherein the sputtering target is a tubular sputtering target.20. The sputtering target according to claim 16 , wherein the sputtering target is a one-piece tubular target.21. The sputtering target according to claim 16 , which further comprises a proportion by area of the W phase measured at the target material cross section in a range of from 15% to 45%.22. The sputtering target according to claim 16 , which further comprises an average grain size of the W phase of less than 40 μm.23. The sputtering target according to claim 16 , which further comprises a texture of <110> parallel to a main deformation direction in the Ni(W) phase.24. A process of using a sputtering target claim 16 , the process comprising the following steps:using a sputtering target having from 45 to 75% by weight of W, a balance of Ni and normal impurities, a Ni(W) phase, a W phase and no or less than 10% by area on average of intermetallic phases measured at a target material cross section, for deposition of an electrochromic layer.25. A process of using of a sputtering target claim 16 , the process comprising the following steps:using a sputtering target having from 45 ...

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17-02-2022 дата публикации

METAL ALLOYS FOR MEDICAL DEVICES

Номер: US20220047782A1
Автор: Patel Udayan, Roth Noah
Принадлежит:

A medical device and a method and process for at least partially forming a medical device, which medical device has improved physical properties. 130-. (canceled)31. A method for forming a medical device comprising the steps of:a) providing a metal alloy; said metal alloy including at least about 55 wt. % of a solid solution of rhenium and molybdenum alloy; said metal alloy including at least about 20 wt. % rhenium and at least about 20 wt. % molybdenum; said metal alloy including about 0.01-35 wt. % of an additional metal additive; said additional metal additive includes i) one or more metals selected from the group consisting of hafnium and technetium, or ii) two or more different metals selected from the group consisting of hafnium, osmium, technetium, vanadium, and titanium; and,b) forming said metal alloy so as to form at least a portion of said medical device.32. The method as defined in claim 31 , wherein said metal alloy is in the form of a rod or tube claim 31 , and further including the steps of:drawing down said outer cross-sectional area of said rod or tube by a reducing mechanism;annealing said rod or tube at an annealing temperature in an oxygen reducing environment or inert environment after said rod or tube has been drawn down; and,cooling said annealed rod or tube.33. The method as defined in claim 31 , wherein said additional additive includes hafnium claim 31 , or technetium.34. The method as defined in claim 31 , wherein said metal alloy has a controlled amount of nitrogen claim 31 , oxygen and carbon so as to reduce micro-cracking in said metal alloy claim 31 , a nitrogen content in said metal alloy is less than a combined content of oxygen and carbon in said metal alloy claim 31 , said metal alloy has an oxygen to nitrogen atomic ratio of at least about 1.2:1 claim 31 , said metal alloy has a carbon to nitrogen atomic ratio of at least about 2:1.35. The method as defined in claim 31 , wherein said metal alloy includes less than about 0.2 wt. % ...

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05-02-2015 дата публикации

HYBRID BALLOON-EXPANDABLE/SELF-EXPANDING PROSTHESIS FOR DEPLOYMENT IN A BODY VESSEL AND METHOD OF MAKING

Номер: US20150034217A1
Автор: Vad Siddharth
Принадлежит:

A hybrid prosthesis for deployment in a body vessel includes a tubular stent body comprising a wire comprising a shape memory alloy, where the tubular stent body has a self-expanding portion comprising a distal portion of the wire and a balloon-expandable portion comprising a proximal portion of the wire. The shape memory alloy comprises an Aof less than 37° C. in the self-expanding portion and an Aof greater than 37° C. in the balloon-expandable portion. 1. A method of making a hybrid prosthesis , the method comprising:{'sub': s', 'f, 'loading a proximal portion of a stent body comprising a shape memory alloy into a first hollow mandrel, the shape memory alloy having values of Aand Abelow body temperature;'}loading a distal portion of the stent body comprising the shape memory alloy over a second hollow mandrel, the second hollow mandrel comprising one or more throughholes in a wall thereof for passage of a cooling fluid;heating the proximal portion of the stent body to a temperature in the range of from about 300° C. to about 550° C.;exposing the distal portion of the stent body to a cooling fluid during the heating; and{'sub': s', 'f', 's', 'f, 'increasing the values of Aand Ain the proximal portion of the stent body to greater than body temperature while the values of Aand Ain the distal portion of the stent body remain below body temperature, thereby forming a hybrid prosthesis including a balloon expandable proximal portion and a self-expanding distal portion.'}2. The method of claim 1 , wherein claim 1 , prior to loading the proximal portion of the stent body into the first hollow mandrel claim 1 , the stent body is partially compressed.3. The method of claim 1 , wherein the first hollow mandrel comprises an inner diameter larger than an outer diameter of a compressed medical balloon on a balloon catheter.4. The method of claim 1 , wherein the first hollow mandrel includes a tapered portion at a distal end thereof claim 1 , a remaining portion of the first ...

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17-02-2022 дата публикации

NICKEL-BASED SUPERALLOY AND PARTS MADE FROM SAID SUPERALLOY

Номер: US20220049326A1
Принадлежит:

A nickel superalloy has the following composition, the concentrations of the different elements being expressed as wt-%: Formula (I), the remainder consisting of nickel and impurities resulting from the production of the superalloy. In addition, the composition satisfies the following equation, wherein the concentrations of the different elements are expressed as atomic percent: Formula (II). 1. A process for the preparation of a part comprising manufacturing a part from a nickel-based superalloy of the following composition , the contents of the various elements being expressed as weight percentages:1.3%≤Al≤2.8%;trace amounts≤Co≤11%;14%≤Cr≤17%;trace amounts≤Fe≤12%;2%≤Mo≤5%;0.5%≤Nb+Ta≤2.5%;2.5%≤Ti≤4.5%;1%≤W≤4%;0.0030%≤B≤0.030%;trace amounts≤C≤0.1%;0.01%≤Zr≤0.06%;the remainder consisting of nickel and impurities resulting from the production, [{'br': None, '8 Al at %+Ti at %+Nb at %+Ta at %≤11'}, {'br': None, '0.7≤(Ti at %+Nb at %+Ta at %)/Al % at %≤1.3'}], 'and such that the composition satisfies the following equations wherein the contents are expressed as atomic percentages2. The process according to claim 1 , wherein the composition of the nickel-based superalloy satisfies the following equation wherein the contents are expressed as atomic percentages:{'br': None, '1≤(Ti at %+Nb at %+Ta at %)/Al at %≤1.3'}3. The process according to claim 1 , wherein the nickel-based superalloy contains between 3.6 and 12% of Fe claim 1 , as weight percentages.4. The process according to claim 1 , wherein the composition of the nickel-based superalloy is claim 1 , expressed as weight percentages:1.3≤Al≤2.8%;7%≤Co≤11%;14%≤Cr≤17%;3.6%≤Fe≤9%;2%≤Mo≤5%;0.5%≤Nb+Ta≤2.5%;2.5%≤Ti≤4.5%;1%≤W≤4%;0.0030%≤B≤0.030%;trace amounts≤C≤0.1%;0.01%≤Zr≤0.06%; [{'br': None, '8≤Al at %+Ti at %+Nb at %+Ta at %≤11'}, {'br': None, '0.7≤(Ti at %+Nb at %+Ta at %)/Al at %≤1.3'}], 'and said composition satisfies the following equations wherein the contents are expressed as atomic percentagesthe remainder ...

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17-02-2022 дата публикации

ALLOY COMPOSITION, METHOD FOR PRODUCING ALLOY COMPOSITION, AND DIE

Номер: US20220049329A1
Принадлежит:

An object is to provide an alloy composition that has a sufficient melting point for casting of an aluminum alloy, also has high hardness, and can suppress an occurrence of galling. The alloy composition of the present invention includes: a Mo—Cr-based dendritic structure ; and a Ni—Al-based interdendritic structure that fills a periphery of the Mo—Cr-based dendritic structure . The alloy composition of the present invention can adopt a chemical composition I in which when Mo+Cr+Ni+Al=100 at. % holds, Ni+Al=15 to 50 at. % and Mo+Cr=50 to 85 at. % hold; or a chemical composition II in which Ni+Al=40 to 70 at. % and Mo+Cr=30 to 60 at. % hold. 1. An alloy composition comprising:a Mo—Cr-based dendritic structure; anda Ni—Al-based interdendritic structure that fills a periphery of the Mo—Cr-based dendritic structure, whereinwhen Mo+Cr+Ni+Al=100 at. % holds,Ni+Al=15 to 50 at. %, and Mo+Cr=50 to 85 at. % hold.2. An alloy composition comprising:a Mo—Cr-based dendritic structure; anda Ni—Al-based interdendritic structure that fills a periphery of the Mo—Cr-based dendritic structure, whereinwhen Mo+Cr+Ni+Al=100 at. % holds,Ni+Al=40 to 70 at. %, and Mo+Cr=30 to 60 at. % hold.3. The alloy composition according to claim 1 , whereina percentage of an area of the dendritic structure, which the Mo—Cr-based dendritic structure occupies in the whole of the structures, is 50 to 85%.4. The alloy composition according to claim 2 , whereina percentage of an area of the dendritic structure, which the Mo—Cr-based dendritic structure occupies in the whole of the structures, is 50 to 65%.5. The alloy composition according to claim 1 , wherein Ni+Al=40 to 50 at. % claim 1 , and Mo+Cr=50 to 60 at. % hold.6. The alloy composition according to claim 1 , whereina region where a Cr/Mo ratio is different exists in the Mo—Cr-based dendritic structure.7. The alloy composition according to claim 6 , whereinthe Cr/Mo ratio in the Mo—Cr-based dendritic structure is high in an edge portion of a dendrite ...

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17-02-2022 дата публикации

NICKEL-COBALT MATERIAL AND METHOD OF FORMING

Номер: US20220049336A1
Принадлежит:

A nickel-cobalt material and component includes a thermally stabilized nickel-cobalt alloy. The nickel-cobalt alloy disclosed herein includes nanocrystalline grain structures, pinning, such as Zener pinning, and intragranular twinning. The nickel-cobalt alloy disclosed herein exhibits multiple properties including an improved fracture toughness, an increased thermal stability, and an improved ultimate tensile strength. 1. A component , comprising:{'sup': 1/2', '1/2, 'a body wherein at least a portion thereof includes a thermally stabilized nickel-cobalt alloy with nanocrystalline grain structures, pinning and intragranular twinning that exhibits fracture toughness of about 10 MPa·mto 70 MPa·m, an increased thermal stability with an onset temperature of about 50% or 60% of the melting temperature for the alloy, and an ultimate tensile strength of from about 1,000 MPa to about 1,500 MPa.'}2. The component of wherein the nanocrystalline grain structures include a grain size distribution of about 50 nanometers to about 110 nanometers.3. The component of wherein the nickel-cobalt alloy includes a chemical makeup comprising from about 30% to about 35% by atomic weight cobalt claim 1 , from about 1 claim 1 ,000 ppm to about 1 claim 1 ,500 ppm by atomic weight of phosphorous or boron claim 1 , and nickel as the balance of the material.4. The component of wherein the pinning comprises phosphorous precipitates at boundaries between the nanocrystalline grain structures.5. A nickel-cobalt material claim 1 , comprising:a nanocrystalline grain structure with a grain size distribution of about 50 nanometers to about 110 nanometers, the nanocrystalline grain structure comprising phosphorous precipitates at nanocrystalline grain boundaries and intragranular twinning, the material having a chemical makeup comprising from about 25% to about 40% by atomic weight cobalt, from about 1,000 ppm to about 3,500 ppm by atomic weight of phosphorous or boron, and nickel.6. The nickel-cobalt ...

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17-02-2022 дата публикации

METHODS OF FORMING A METAL ALLOY

Номер: US20220049368A1
Автор: Tripathy Prabhat K.
Принадлежит:

A method of forming a metal alloy. The method comprises forming a metal oxide precursor and conducting cathodic polarization of the metal oxide precursor in a molten salt electrolyte to form a metal alloy. In an additional method, a metal oxide precursor is formed. The metal oxide precursor is reduced to a metal in an electrochemical cell that comprises a working electrode, a counter electrode, and an electrolyte. The metal is reacted with a metal of the working electrode to form a metal alloy. In another method, a metal oxide precursor is formed on a base material. The base material is introduced into a molten salt electrolyte of an electrochemical cell and the metal oxide precursor is reduced to a metal in the electrochemical cell. The metal is reacted with the base material to form a metal alloy on the base material. 1. A method of forming a metal alloy , comprising:forming a metal oxide precursor on a substrate; andconducting cathodic polarization of the metal oxide precursor in a molten salt electrolyte to form a metal alloy on the substrate.2. The method of claim 1 , wherein conducting cathodic polarization of the metal oxide precursor comprises conducting cathodic polarization to form a tantalum alloy on the substrate.3. The method of claim 1 , wherein conducting cathodic polarization of the metal oxide precursor comprises conducting cathodic polarization to form a tantalum-transition metal alloy or a tantalum-refractory metal alloy on the substrate.4. The method of claim 1 , wherein conducting cathodic polarization of the metal oxide precursor comprises conducting cathodic polarization to form a tantalum-tungsten alloy claim 1 , a tantalum-titanium claim 1 , a tantalum-hafnium alloy claim 1 , or a tantalum-molybdenum alloy on the substrate.5. The method of claim 1 , wherein conducting cathodic polarization of the metal oxide precursor comprises forming the metal alloy on a metallic substrate.6. The method of claim 1 , wherein conducting cathodic polarization ...

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30-01-2020 дата публикации

HEAT TREATMENT OF A NICKEL BASE ALLOY AND COMPONENTS THEREOF

Номер: US20200032379A1
Принадлежит:

Heat treatment of an Alloy 282 which has been subjected to an initial solution annealing followed by cooling can be heat treated by heating the Alloy 282 to a temperature between 954° C. and 1010° C. until the gamma prime (γ′) phase is sufficiently dissolved, and cooling the Alloy 282 to a temperature a sufficiently low temperature, and at a sufficiently high cooling rate, to suppress gamma prime precipitation. A component such as a turbine exhaust case and a gas turbine engine made of said alloy can be heat treated in the above manner. 122.-. (canceled)23. A method for heat treatment of an Alloy 282 which has been subjected to an initial solution annealing followed by cooling , the method comprising:a) heating the Alloy 282 at a temperature between 954° C. and 1010° C. until a gamma prime phase is sufficiently dissolved, andb) cooling the Alloy 282 to a sufficiently low temperature, and at a sufficiently high cooling rate, to suppress gamma prime precipitation.24. The method for heat treatment of an Alloy 282 according to claim 23 , wherein in step b) the Alloy 282 is cooled to a temperature below 594° C.25. The method for heat treatment of an Alloy 282 according to claim 23 , wherein the heating in step a) takes place during 0.5 to 2 hours.26. The method for heat treatment of an Alloy 282 according to claim 23 , wherein the cooling in step b) is performed at a rate equal to or higher than 19° C./min.27. The method for heat treatment of an Alloy 282 according to claim 26 , wherein the cooling in step b) is performed at a rate of 19-25° C./min.28. The method for heat treatment of an Alloy 282 according to claim 23 , wherein the heating as defined by step a) is performed at 954° C.29. The method for heat treatment of an Alloy 282 according to claim 23 , wherein the heating as defined by step a) is performed at 996° C.30. The method for heat treatment of an Alloy 282 according to claim 23 , wherein the method further comprises:c) heating the Alloy 282 at 760° C. for 5 ...

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09-02-2017 дата публикации

GAMMA - GAMMA PRIME STRENGTHENED TUNGSTEN FREE COBALT-BASED SUPERALLOY

Номер: US20170037498A1
Принадлежит: INDIAN INSTITUTE OF SCIENCE

Embodiments herein present the invention of a class of Tungsten (W) free Cobalt based (γ-γ′) superalloys with the basic chemical composition comprising in % by weight: 0.5 to 10 Aluminium (Al) and 1 to 15 Molybdenum (Mo) with at least one or both of 0.5 to 12 Niobium (Nb) and 0.5 to 12 Tantalum (Ta), with the remainder being Cobalt (Co). Some part of the cobalt can be replaced by nickel (50% or less). In Nickel added alloys, some part of either cobalt of nickel can be replaced by at least one among the transition metal selected from the group consisting of 10% or less Iridium, 10% or less Platinum, 10% or less Palladium, 15% or less Chromium and combination thereof. Again in nickel added alloys, further addition of at least one among the transition metals zirconium (5% or less), hafnium (5% or less), vanadium (5% or less), titanium (5% or less), and yttrium (5% or less), boron (2% or less), carbon (2% or less), rhenium (10% or less), ruthenium (5% or less) for further fine tune the solvus temperature, volume fraction of γ′ and creep properties. 1. A Tungsten (W) free Cobalt based (γ-γ′) superalloy composition with high strength and ductility comprising , in weight percentage ,i) 0.5 to 10% Aluminium (Al);ii) 1 to 15% Molybdenum (Mo);iii) one or both of 0.5 to 12 Niobium (Nb) and/or 0.5 to 12 Tantalum (Ta);iv) remainder Cobalt (Co) and unavoidable impurities.2. The Cobalt based (γ-γ′) superalloy by composition of claim 1 , wherein a part of the weight percentage of Cobalt is replaced by 50% or less Nickel.3. The Cobalt based (γ-γ′) superalloy composition of claim 2 , wherein a part of the weight percentage of Cobalt is replaced by at least one transition metal selected from the group consisting of 10% or less Iridium claim 2 , 10% or less Platinum claim 2 , 10% or less Palladium claim 2 , 15% or less Chromium and combinations thereof.4. The Cobalt based (γ-γ′) superalloy composition of claim 2 , wherein a part of the weight percentage of Nickel is replaced by at ...

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08-02-2018 дата публикации

Production of Nanocrystalline Metal Powders via Combustion Reaction Synthesis

Номер: US20180037975A1
Принадлежит:

Nanocrystalline metal powders comprising tungsten, molybdenum, rhenium or niobium can be synthesized using a combustion reaction. Methods for synthesizing the nanocrystalline metal powders are characterized by forming a combustion synthesis solution by dissolving in water an oxidizer, a fuel, and a base-soluble, ammonium precursor of tungsten, molybdenum, rhenium, or niobium in amounts that yield a soichiometric burn when combusted. The combustion synthesis solution is then heated to a temperature sufficient to substantially remove water and to initiate a self-sustaining combustion reaction. The resulting powder can be subsequently reduced to metal form by heating in a reducing gas environment. 117-. (canceled)18: A method for synthesizing high purity niobium powders by a combustion reaction , the method comprising:forming a combustion synthesis solution by dissolving in water an oxidizer, a fuel, and at least one base-soluble, ammonium salt of niobium in amounts that yield a stoichiometric burn when combusted; andheating the combustion synthesis solution to a temperature sufficient to substantially remove the water and to initiate a self-sustaining combustion reaction.19: The method of further comprising dissolving a nitrate reagent of an alloying metal in the combustion synthesis solution.20: The method of wherein the oxidizer comprises the nitrate reagent.21: The method of wherein the oxidizer comprises nitric acid.22: The method of wherein the oxidizer comprises ammonium nitrate.23: The method of wherein the fuel comprises glycine.24: The method of wherein the fuel comprises a complexing agent.25: The method of wherein the base-soluble ammonium salt of niobium is ammonium niobate(v) oxalate hydrate.26: The method of further comprising heating a product of the combustion reaction for less than 6 hours in a reducing atmosphere at a temperature lower than 850° C.27: The method of further comprising the steps of cooling the product to a temperature below 100° C. and ...

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07-02-2019 дата публикации

TUNGSTEN FISHING SINKER AND METHOD THEREOF

Номер: US20190037823A1
Автор: Dial Ray Steven
Принадлежит:

A tungsten sinker formed of a flat unpainted outer body surface with an inner channel running from a first end to a second end, the tungsten sinker is unpainted, has a flat dark neural color, and includes a base stock of 97% pure tungsten. 1. A tungsten sinker with a flat unpainted exterior surface created by a process comprising the steps of:molding a plurality of tungsten fishing sinkers, each of said tungsten fishing sinkers having an inner channel, said tungsten fishing sinker be formed of at least a base stock of 97% pure tungsten;stringing a plurality of tungsten fishing sinkers weighing between 1/16 ounces and 2 ounces, said plurality of tungsten fishing sinkers strung in a tip-to-tip and toe-to-toe alignment;heating in a first pass said tungsten fishing sinkers against an Oxygen/acetylene flame;rotating said tungsten fishing sinkers in relation to said flame until the plurality of tungsten sinkers are completely red visually;removing said tungsten fishing sinkers from said first pass;heating in a second pass said tungsten fishing sinkers against said flame;removing said plurality of tungsten fishing sinkers from said second pass;submerging said tungsten fishing sinkers in a purified ice water bath;sufficiently drying said tungsten fishing sinkers;applying anise oil to an outer surface of said tungsten fishing sinkers; andpackaging said tungsten fishing sinkers.2. The process of creating a flat unpainted tungsten sinker , said process comprising:molding a tungsten fishing sinker, each of said tungsten fishing sinker having an inner channel and an exterior surface, said tungsten fishing sinker be formed of at least a base stock of 97% pure tungsten;heating said tungsten fishing sinker to a sufficient heat for causing said exterior surface to appear flat without an application of paint.3. The process of creating a flat unpainted tungsten sinker of claim 2 , further comprising stringing a plurality of tungsten fishing sinkers weighing between 1/16 ounces and 2 ...

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04-02-2021 дата публикации

CERAMIC MATERIALS AND SEALS FOR HIGH TEMPERATURE REACTIVE MATERIAL DEVICES

Номер: US20210036273A1
Принадлежит:

The disclosure provides seals for devices that operate at elevated temperatures and have reactive metal vapors, such as lithium, sodium or magnesium. In some examples, such devices include energy storage devices that may be used within an electrical power grid or as part of a standalone system. The energy storage devices may be charged from an electricity production source for later discharge, such as when there is a demand for electrical energy consumption. 1120.-. (canceled)121. An electrochemical cell , comprising:a container comprising a conductor aperture, wherein said container is configured to contain a reactive material at a temperature of at least about 200° C.;a conductor that extends from an environment external to said container through said conductor aperture into said container; anda sealing unit that couples said container to said conductor to seal said conductor aperture, wherein said sealing unit comprises a ceramic component coupled to said container and said conductor, wherein said ceramic component is configured to be exposed to said reactive material while sealing said conductor aperture, and wherein said ceramic component comprises a grain size that is less than or equal to about 50 micrometers (μm).122. The electrochemical cell of claim 121 , wherein said grain size is less than or equal to about 10 μm.123. The electrochemical cell of claim 121 , wherein said ceramic component has a porosity of less than or equal to about 3% by volume.124. The electrochemical cell of claim 121 , wherein said ceramic component is a ring claim 121 , and wherein said ring is disposed around said conductor.125. The electrochemical cell of claim 121 , wherein said ceramic component has one or more beveled edges.126. The electrochemical cell of claim 121 , wherein said sealing unit further comprises a metal sleeve configured to couple said ceramic component to said container or to said conductor.127. The electrochemical cell of claim 126 , wherein said metal sleeve ...

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12-02-2015 дата публикации

METHOD OF FORMING A BLACK TANTALUM ALLOY, A TANTALUM ALLOY, AND ARTICLES FORMED THEREFROM

Номер: US20150044491A1
Автор: PISCITELLI Daniel S.
Принадлежит:

The invention provides tantalum alloys, methods for forming tantalum alloys having a luminous, black, ceramic surface, and articles, such as, but not limited to, jewelry and watches, formed from the tantalum alloys. 1. A composition including a homogeneous mixture , the composition comprising:between about 45% and about 75% by weight of tantalum;between about 20% and about 45% by weight of zirconium;between about 0% and about 35% by weight of niobium; and a balance by weight of a metal selected from the group consisting of titanium, molybdenum, hafnium, vanadium, silicone, chromium, and combinations thereof.2. The composition according to claim 1 , wherein the homogeneous mixture is a mixture of metal bars that has been melted in a vacuum to form a solid homogeneous mixture of metals.3. The composition according to claim 2 , wherein there is between about 10% and about 35% by weight of niobium.4. The composition according to claim 2 , wherein the composition has a luminous claim 2 , black claim 2 , ceramic surface.5. The composition according to claim 2 , wherein the composition is formed into a shape selected from the group consisting of bars claim 2 , rods claim 2 , wire claim 2 , tubing claim 2 , pipes claim 2 , sheets claim 2 , and rings.6. A jewelry work piece formed from the composition of .7. The composition according to claim 1 , wherein the homogeneous mixture is a mixture of metal powders that has been mixed in ambient air and melted in a vacuum to form a solid metal form.8. The composition according to claim 7 , wherein particles of the metal powders range in size from about 0.3 μm to about 10 μm.9. The composition according to claim 7 , wherein the solid metal form has a luminous claim 7 , black claim 7 , ceramic surface.10. The composition according to claim 7 , wherein there is between about 10% and about 35% by weight of niobium.11. A jewelry work piece formed from the composition of .12. A method for forming the composition of claim 1 , the method ...

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07-02-2019 дата публикации

BI-CONTINUOUS COMPOSITE OF REFRACTORY ALLOY AND COPPER AND METHOD FOR MANUFACTURING THE SAME

Номер: US20190040495A1
Принадлежит:

A bi-continuous composite of a refractory alloy and copper, and a method for manufacturing the same, are provided. The method for manufacturing a bi-continuous composite of a refractory alloy and copper includes: providing an alloy melt swapping (AMS) precursor; providing a copper melt with a temperature in a range of 1085° C. to 3410° C.; immersing the AMS precursor into the copper melt; and removing the AMS precursor from the copper melt. The AMS precursor includes elements having positive and negative mixing enthalpy with copper, respectively. The AMS precursor into which the copper melt is diffused becomes a bi-continuous composite with a first phase formed from the copper and a second phase formed from the AMS precursor. 1. A method for manufacturing a bi-continuous composite of a refractory alloy and copper , the method comprising:providing an alloy melt swapping (AMS) precursor, the AMS precursor comprising elements having positive and negative mixing enthalpy with copper, respectively;providing a copper melt with a temperature in a range of 1085° C. to 3410° C.;immersing the AMS precursor into the copper melt, the AMS precursor into which the copper melt diffused becoming a bi-continuous composite with a first phase formed from the copper and a second phase formed from the AMS precursor; andremoving the bi-continuous composite from the copper melt.2. The method of claim 1 , wherein in the providing of the AMS precursor claim 1 , the AMS precursor has a chemical composition of AB(where A is at least one metal selected from a group of elements I comprising Ti claim 1 , Zr claim 1 , and Hf claim 1 , while B is at least one metal selected from a group of elements II comprising V claim 1 , Cr claim 1 , Mo claim 1 , Nb claim 1 , Ta claim 1 , and W claim 1 , and 5 at %≤x≤95 at %).3. The method of claim 2 , wherein in the immersing of the AMS precursor into the copper melt claim 2 , the second phase is formed from the B.4. The method of claim 3 , wherein in the ...

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07-02-2019 дата публикации

Precipitation strengthened high-entropy superalloy

Номер: US20190040500A1
Автор: An-Chou Yeh, Te-Kang Tsao
Принадлежит: National Tsing Hua University NTHU

The present invention discloses a new alloy design of precipitation strengthened high entropy superalloy (HESA), which is composed of at least one principal element, a plurality of base element, and at least one precipitation strengthening element for controlling the elemental segregation between the high-entropy matrix and ordered precipitate. Through the addition of the precipitation strengthening element, while substituting the same amount of the principle element, not only the ordering energy and the volume fraction of strengthening precipitates, but also the mechanical strength of the alloy can be apparently elevated. Therefore, this newly-developed precipitation strengthened HESA can further improve the thermal capability and mechanical properties from the previously proposed high-entropy alloys.

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07-02-2019 дата публикации

Nickel-Based Alloy Tubes and Method for Production Thereof

Номер: US20190040509A1
Принадлежит:

A method for producing a tube of a nickel-based alloy tube which comprises the steps of hot working a nicked-based alloy casting into a pretubular-shaped workpiece or into a cylindrical bar, trepanning the cylindrical bar or machining an inner diameter of the pretubular-shaped workpiece to obtain a tubular workpiece, and cold working the tubular workpiece. The hot working comprises one of: rolling, forging, and a combination thereof. The cold working comprises flow forming or pilgering. A nickel-based alloy tube produced with the method comprises an outer diameter greater than or equal to 60.3 mm, an average wall thickness greater than or equal to 2.8 mm, and less than or equal to 70 mm. 1. A method for producing a tube of a nickel-based alloy , the method comprising:(a) hot working a nicked-based alloy casting into a pretubular-shaped workpiece or into a cylindrical bar;(b) trepanning the cylindrical bar or machining an inner diameter of the pretubular-shaped workpiece to obtain a tubular workpiece; and(c) cold working the tubular workpiece.2. The method as claimed in claim 1 , wherein:the method further comprises (d) casting the nickel-based alloy casting; and(d) is performed prior to (a).3. The method as claimed in claim 1 , wherein the nickel-based alloy is an alloy at least comprising nickel and chromium.4. The method as claimed in claim 1 , wherein the nickel-based alloy is UNS N06625.5. The method as claimed in claim 1 , wherein the hot working comprises one of: rolling claim 1 , forging claim 1 , and a combination thereof.6. The method as claimed in claim 1 , further comprising (e) solution annealing the pretubular-shaped workpiece or cylindrical bar claim 1 , at a temperature between 870° C. and 1010° C.7. The method as claimed in claim 1 , further comprising (e) solution annealing the tubular workpiece claim 1 , at a temperature between 870° C. and 1010° C.8. The method of claim 7 , wherein (e) is performed in at least one of the following:after (b) and ...

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19-02-2015 дата публикации

BULK NICKEL-PHOSPHORUS-BORON GLASSES BEARING MANGANESE, NIOBIUM AND TANTALUM

Номер: US20150047755A1
Принадлежит:

The present disclosure is directed to Ni—P—B alloys and glasses containing small fractions of Nb and Ta and optionally Mn. Over a specific range, the alloys are capable of forming bulk metallic glasses having critical casting thickness in excess of 1 mm. In one embodiment, compositions with a Mn content of between 3 and 4 atomic percent, Nb content of about 3 atomic percent, B content of about 3 atomic percent, and P content of about 16.5 atomic percent, where the balance in Ni, were capable of forming bulk metallic glass rods with diameters as large as 5 mm or larger. In another embodiment, Ni-based compositions with a Mn content of between 5 and 7 atomic percent, Ta content of between 1 and 2 atomic percent, B content of about 3 atomic percent, and P content of about 16.5 atomic percent, where the balance in Ni, were capable of forming bulk metallic glass rods with diameters as large as 5 mm or larger. 1. An alloy capable of forming a metallic glass represented by the following formula (subscripts denote atomic percentages):{'br': None, 'sub': (100-a-b-c-d)', 'a', 'b', 'c', 'd, 'NiMnXPB\u2003\u2003(1)'}where:a is up to 15b is between 0.5 and 10c is between 12 and 21d is between 1 and 6wherein X is at least one of Nb and Ta.2. The alloy of claim 1 , wherein b is at least 1 claim 1 , and the alloy also comprises Mo at atomic concentration of less than 1 percent and/or Cr at atomic concentration of less than 3 percent.3. The alloy of claim 1 , wherein the sum of c and d is between 18.5 and 20.5.4. The alloy of claim 1 , wherein the sum of c and d is between 19 and 20.5. The alloy of claim 1 , wherein the critical rod diameter is at least 1 mm.6. The alloy of claim 1 , wherein X is Nb claim 1 , a is between 0.25 and 5 claim 1 , b is between 1.5 and 4.5 claim 1 , c is between 15.25 to 17.75 claim 1 , and d is between 1.5 and 4.5 claim 1 , and wherein the critical rod diameter is at least 1 mm.7. The alloy of claim 1 , wherein X is Nb claim 1 , a is between 0.5 and 4.5 ...

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16-02-2017 дата публикации

DUCTILE HIGH-TEMPERATURE MOLYBDENUM-BASED ALLOYS

Номер: US20170044646A1
Принадлежит:

Alloys, processes for preparing the alloys, and articles including the alloys are provided. The alloys can include, by weight, about 0.01% to about 1% vanadium, 0% to about 0.04% carbon, 0% to about 8% niobium, 0% to about 1% titanium, 0% to about 0.04% boron, 0% to about 1% tungsten, 0% to about 1% tantalum, 0% to about 1% hafnium, and 0% to about 1% ruthenium, the balance essentially molybdenum and incidental elements and impurities. 1. An alloy comprising , by weight , about 0.01% to about 1% vanadium , 0% to about 0.04% carbon , 0% to about 8% niobium , 0% to about 1% titanium , 0% to about 0.04% boron , 0% to about 1% tungsten , 0% to about 1% tantalum , 0% to about 1% hafnium , and 0% to about 1% ruthenium , the balance essentially molybdenum and incidental elements and impurities.2. The alloy of claim 1 , wherein the alloy comprises claim 1 , by weight claim 1 , about 0.05% to about 0.55% vanadium claim 1 , about 0.01% to about 0.02% carbon claim 1 , 0% to about 8.0% niobium claim 1 , 0% to about 0.5% titanium claim 1 , and 0% to about 0.04% boron claim 1 , the balance essentially molybdenum and incidental elements and impurities.3. The alloy of claim 1 , wherein the alloy has a 0.2% offset tensile yield strength of greater than 300 Mpa at 1000° C. claim 1 , measured according to ASTM E21.4. The alloy of claim 1 , wherein the alloy has a 0.2% offset tensile yield strength of greater than 500 Mpa at 500° C. claim 1 , measured according to ASTM E21.5. The alloy of claim 1 , wherein the alloy has a tensile reduction in area of greater than 55% at 1000° C. claim 1 , measured according to ASTM E21.6. The alloy of claim 1 , wherein the alloy has a tensile reduction in area of greater than 25% at 500° C. claim 1 , measured according to ASTM E21.7. The alloy of claim 1 , wherein the alloy has a recrystallization temperature of greater than 1150° C.8. The alloy of claim 1 , wherein the alloy has a ductile to brittle transition temperature (DBTT) of 300° C. or less.9. ...

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15-02-2018 дата публикации

FORMING HIGH-STRENGTH, LIGHTWEIGHT ALLOYS

Номер: US20180044765A1
Принадлежит:

In an example of a method for forming a high-strength, lightweight alloy, starting materials are provided. The starting materials include aluminum, iron, and silicon. The starting materials are ball milled to generate the high-strength, lightweight alloy of a stable AlFeSiphase, wherein x ranges from about 3 to about 5, y ranges from about 1.5 to about 2.2, and z is about 1. 1. A method for forming a high-strength , lightweight alloy , comprising:{'sub': x', 'y', 'z, 'ball milling starting materials including aluminum, iron, and silicon, to generate the high-strength, lightweight alloy of a stable AlFeSiphase, wherein x ranges from about 3 to about 5, y ranges from about 1.5 to about 2.2, and z is about 1.'}2. The method as defined in claim 1 , further comprising performing the ball milling in the presence of an anhydrous liquid medium.3. The method as defined in wherein a ratio of total starting materials to the anhydrous liquid medium ranges from 1:5 to 1:10 by volume.4. The method as defined in wherein the anhydrous liquid medium is an anhydrous hydrocarbon.5. The method as defined in wherein the anhydrous hydrocarbon is selected from the group consisting of pentane claim 4 , hexane claim 4 , heptane claim 4 , and combinations thereof.6. The method as defined in wherein the stable AlFeSiphase has x equal to 3 claim 1 , y equal to 2 claim 1 , and z equal to 1 claim 1 , and wherein the starting materials include:from about 36 wt % to about 37 wt % aluminum based on a total wt % of the starting materials;from about 50 wt % to about 51 wt % iron based on the total wt % of the starting materials; andfrom about 12 wt % to about 13 wt % silicon based on the total wt % of the starting materials.7. The method as defined in wherein the stable AlFeSiphase has x ranging from 4 to 5 claim 1 , y equal to 2 claim 1 , and z equal to 1 claim 1 , and wherein the starting materials include:from about 41 wt % to about 55 wt % aluminum based on a total wt % of the starting materials; ...

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19-02-2015 дата публикации

HOLD AND COOL PROCESS FOR SUPERALLOY JOINING

Номер: US20150050157A1
Принадлежит:

Ni base superalloys containing relatively large amounts of Al and/or Ti are known to be difficult to weld satisfactorily. As the Al and Ti content of the superalloy is increased to improve the strength, the weldability of the component is drastically reduced. It is concluded herein that reducing the γ′ phase improves weldability. A stepwise, controlled heating and cooling process is described to be used in cooperation with a welding process to reduce the γ′ present and thereby improve weldability. 1. A method of repairing or joining nickel base superalloy components comprising:a) heating the weld location to a temperature above about 2100 deg. F. with a first heat source;b) welding or laser cladding said nickel base superalloy components with a second heat source at a temperature above about 2100 deg. F.;c) removing said second heat source immediately upon completion of said welding; and,d) performing a controlled step and hold cooling of said weld location such that no more than about 30 weight percent of the γ′ phase is formed at any hold portion of the cooling process.2. A method as in wherein the superalloy of said nickel base superalloy components is selected from the group consisting of: 713C claim 1 , 247 claim 1 , PW1480 claim 1 , MARM200 claim 1 , R77 claim 1 , PW1483 claim 1 , R80 claim 1 , U720 claim 1 , 738 claim 1 , René80 claim 1 , NS.3. A nickel base superalloy including a welded seam therein wherein said welded seam was produced by the process of:a) prior to welding, heating the weld location to an initial predetermined temperature above about 2100 deg. F. with a first heat source.b) welding said nickel base superalloy components with a second heat source; and,c) removing said second heat source immediately upon completion of said welding; and,d) performing a controlled step cooling of said weld location such that no more than about 30 weight percent of the γ′ phase is formed at any hold temperature during the step cool and hold process.4. A ...

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25-02-2016 дата публикации

Improved Metal Alloys For Medical Devices

Номер: US20160051384A1
Автор: Patel Udayan, Roth Noah
Принадлежит:

A method and process for at least partially forming a medical device which improves the physical properties of the medical device. 116-. (canceled)17. A method for forming a medical device comprising the steps of:a) providing a rod or tube of a metal alloy;b) annealing said rod or tube during a shaping process to form the shape of the metal alloy; and,{'sub': 2', '2', '3, 'c) swaging at least a portion of said metal alloy such that a surface of said metal allow has a hardness that is greater than a core of said metal alloy, said step of swaging forming one or more compounds on an outer surface of said metal alloy, said one or more compounds including a compound selected from the group consisting of ReB, ReN, and ReN.'}18. The method as defined in wherein said metal alloy includes a majority weight percent rhenium claim 17 , molybdenum claim 17 , or rhenium and molybdenum.19. The method as defined in claim 17 , wherein said metal alloy includes at least 90 weight percent rhenium and molybdenum.20. The method as defined in claim 18 , wherein said metal alloy includes at least 90 weight percent rhenium and molybdenum.21. The method as defined in claim 19 , wherein said metal alloy includes about 41-49 weight percent rhenium claim 19 , about 51-59 weight percent molybdenum claim 19 , and optionally up to about 1 weight percent additional metal claim 19 , said additional metal including a metal selected from the group consisting of titanium claim 19 , yttrium claim 19 , zirconium claim 19 , or mixtures thereof.22. The method as defined in claim 20 , wherein said metal alloy includes about 41-49 weight percent rhenium claim 20 , about 51-59 weight percent molybdenum claim 20 , and optionally up to about 1 weight percent additional metal claim 20 , said additional metal including a metal selected from the group consisting of titanium claim 20 , yttrium claim 20 , zirconium claim 20 , or mixtures thereof.23. The method as defined in claim 17 , further including the steps of ...

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08-05-2014 дата публикации

Material comprising a semi-heusler alloy and process for producing such a material

Номер: US20140127070A1
Принадлежит: ROBERT BOSCH GMBH

A material includes at least two different alloy phases. At least two alloy phases are each formed by at least one thermodynamically stable semi-Heusler alloy. The semi-Heusler alloys of the at least two alloy phases are different from one another. At least two of the semi-Heusler alloys have at least partly sintered particles that have an average particle size D 50 in the range of less than or equal to 100 nm. Such a material has particularly good thermoelectric properties. A process is implemented to produce the material.

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14-02-2019 дата публикации

STAINLESS STEEL ALLOYS AND TURBOCHARGER KINEMATIC COMPONENTS FORMED FROM STAINLESS STEEL ALLOYS

Номер: US20190048441A1
Принадлежит: HONEYWELL INTERNATIONAL INC.

Stainless steel alloys, and turbocharger kinematic components fabricated from such alloys (for example by sintering), are provided. A stainless steel alloy, or component fabricated therefrom, includes, by weight, about 20% to about 35% chromium, about 10% to about 15% nickel, about 10% to about 15% cobalt, about 10% to about 15% molybdenum, about 2.0% to about 4.0% carbon, about 0.4% to about 2.5% silicon, about 0.0% to about 1.0% niobium, and a balance of iron and other inevitable/unavoidable impurities. 1. A stainless steel alloy , comprising , by weight:about 20% to about 35% chromium;about 10% to about 15% nickel;about 10% to about 15% cobalt;about 10% to about 15% molybdenum;about 2.0% to about 4.0% carbon;about 0.4% to about 2.5% silicon;about 0.0% to about 1.0% niobium; anda balance of iron.2. The stainless steel alloy of comprising about 22% to about 33% chromium.3. The stainless steel alloy of comprising about 24% to about 31% chromium.4. The stainless steel alloy of comprising about 26% to about 29% chromium.5. The stainless steel alloy of comprising about 11% to about 14% nickel.6. The stainless steel alloy of comprising about 12% to about 13% nickel.7. The stainless steel alloy of comprising about 11% to about 14% cobalt.8. The stainless steel alloy of comprising about 12% to about 13% cobalt.9. The stainless steel alloy of comprising about 11% to about 14% molybdenum.10. The stainless steel alloy of comprising about 12% to about 13% molybdenum.11. The stainless steel alloy of comprising about 1.0% to about 2.0% silicon.12. The stainless steel alloy of comprising about 2.5% to about 3.5% carbon.13. The stainless steel alloy of comprising about 0.3% to about 0.7% niobium.14. A turbocharger kinematic component comprising:a sintered stainless steel alloy, wherein the sintered stainless steel alloy comprises, by weight:about 20% to about 35% chromium;about 10% to about 15% nickel;about 10% to about 15% cobalt;about 10% to about 15% molybdenum;about 2.0% to ...

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26-02-2015 дата публикации

COATINGS AND POWDERS, METHODS OF MAKING SAME, AND USES THEREOF

Номер: US20150054223A1
Принадлежит:

This invention relates to thermal spray coatings, powders useful in deposition of the thermal spray coatings, methods of producing the powders, and uses of the thermal spray coatings, for example, coating of piston rings and cylinder liners of internal combustion engines. The coatings of this invention are applied by thermal spray deposition of a powder. The powder contains bimetallic carbides of chromium and molybdenum dispersed in a matrix metal. The matrix metal contains nickel/chromium/molybdenum. 1. A coating deposited by a thermal spray device , said coating comprising bimetallic carbides of chromium and molybdenum dispersed in a matrix metal , said matrix metal comprising nickel/chromium/molybdenum.2. The coating of which comprises from about 45 to about 75 weight percent chromium claim 1 , from about 8 to about 35 weight percent molybdenum claim 1 , from about 10 to about 30 weight percent nickel claim 1 , and from about 3 to about 8 weight percent carbon.3. The coating of which comprises from about 50 to about 70 weight percent chromium claim 1 , from about 12 to about 30 weight percent molybdenum claim 1 , from about 15 to about 25 weight percent nickel claim 1 , and from about 3.5 to about 6.5 weight percent carbon.4. The coating of wherein said thermal spray device is selected from detonation gun claim 1 , high velocity oxygen fuel (HVOF) and plasma.5. The coating of having a thickness of from about 25 micrometers to about 500 micrometers.6. The coating of which has a Vickers hardness of at least about 500 Hv0.1.7. The coating of which has a porosity of from about 0.2 percent to about 5 percent by volume.8. The coating of which has a finished surface roughness (arithmetic mean average roughness Ra) of less than about 1.0 micrometers.9. The coating of which comprises a wear resistant coating for protecting a surface of a piston ring.10. A coating applied by thermal spray deposition of a powder claim 1 , said powder comprising bimetallic carbides of ...

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23-02-2017 дата публикации

Process for producing shaped refractory metal bodies

Номер: US20170050244A1
Принадлежит: Individual

The present invention relates to a process for producing shaped articles composed of refractory metals.

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13-02-2020 дата публикации

TANTALUM BASED ALLOY THAT IS RESISTANT TO AQUEOUS CORROSION

Номер: US20200048746A1
Принадлежит:

A tantalum or tantalum alloy which contains pure or substantially pure tantalum and at least one metal element selected from the group consisting of Ru, Rh, Pd, Os, Ir, Pt, Mo, W and Re to form a tantalum alloy that is resistant to aqueous corrosion. The invention also relates to the process of preparing the tantalum alloy. 122.-. (canceled)23. A method of producing a tantalum alloy that is resistant to aqueous corrosion , the method comprising microalloying pure or substantially pure tantalum with Ru ,wherein (i) the microalloying is performed to produce the tantalum alloy via laser additive manufacturing (LAM), vacuum arc remelting (VAR), electron beam melting (EBM), or plasma arc melting (PAM), and (ii) the Ru is present, in the tantalum alloy, in an amount less than its solubility limit in the pure or substantially pure tantalum.24. The method of claim 23 , wherein the Ru is present in an amount of at least 250 ppm in the tantalum alloy.25. The method of claim 23 , wherein (i) substantially pure tantalum is microalloyed with the one or more metal elements claim 23 , and (ii) the substantially pure tantalum comprises Ta-3W.26. The method of claim 23 , wherein the microalloying is performed via laser additive manufacturing (LAM).27. The method of claim 23 , wherein the microalloying is performed via vacuum arc remelting (VAR).28. The method of claim 23 , wherein the microalloying is performed via electron beam melting (EBM).29. The method of claim 23 , wherein the microalloying is performed via plasma arc melting (PAM).30. The method of claim 23 , wherein claim 23 , after the microalloying claim 23 , the tantalum alloy consists essentially of pure tantalum and Ru.31. The method of claim 23 , wherein claim 23 , after the microalloying claim 23 , the tantalum alloy consists of pure tantalum and Ru.32. The method of claim 23 , wherein claim 23 , after the microalloying claim 23 , the tantalum alloy consists of substantially pure tantalum and Ru claim 23 , the ...

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22-02-2018 дата публикации

Aluminum-Titanium-Vanadium-Zirconium-Niobium Alloy Composition for High Temperature Applications

Номер: US20180051361A1
Принадлежит: Boeing Co

An alloy composition that includes about 1 to about 9 atomic percent aluminum (Al), about 25 to about 33 atomic percent titanium (Ti), about 10 to about 33 atomic percent vanadium (V), about 5 to about 10 atomic percent zirconium (Zr) and about 25 to about 33 atomic percent niobium (Nb).

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26-02-2015 дата публикации

HEAT-RESISTANT MOLYBDENUM ALLOY

Номер: US20150056408A1
Принадлежит:

A heat-resistant member comprising a molybdenum alloy that comprises a first phase containing Mo as a main component and a second phase comprising a Mo—Si—B-based intermetallic compound particle phase, wherein the balance is an inevitable impurity and wherein the Si content is 0.05 mass % or more and 0.80 mass % or less and the B content is 0.04 mass % or more and 0.60 mass % or less. The member may be coated. 1. A heat-resistant member comprising:a heat-resistant molybdenum alloy comprising:a first phase containing Mo as a main component; anda second phase comprising a Mo—Si—B-based intermetallic compound particle phase,wherein the Si content is 0.05 mass % or more and 0.80 mass % or less, the B content is 0.04 mass % or more and 0.60 mass % or less, and the first phase is composed of Mo and an inevitable impurity.2. The heat-resistant member according to claim 1 , being one of a high-temperature industrial furnace member claim 1 , a hot extrusion die claim 1 , a firing floor plate claim 1 , a piercer plug claim 1 , a hot forging die claim 1 , and a friction stir welding tool.3. A heat-resistant coated member comprising:a heat-resistant molybdenum alloy comprising:a first phase containing Mo as a main component; anda second phase comprising a Mo—Si—B-based intermetallic compound particle phase,wherein the Si content is 0.05 mass % or more and 0.80 mass % or less, the B content is 0.04 mass % or more and 0.60 mass % or less, and the first phase is composed of Mo and an inevitable impurity, anda coating film made of one or more kinds of elements selected from group 4A elements, group 3B elements, group 4B elements other than carbon, and rare earth elements of the periodic table or an oxide of at least one or more kinds of elements selected from these element groups is coated to a thickness of 10 μm to 300 μm on a surface of the heat-resistant molybdenum alloy,wherein the coating film has a surface roughness of Ra 20 μm or less and Rz 150 μm or less.4. The heat- ...

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13-02-2020 дата публикации

HEAT SINK AND METHOD FOR MANUFACTURING SAME

Номер: US20200051889A1
Принадлежит: JFE PRECISION CORPORATION

Provided is a heat sink that has a clad structure of a Cu—Mo composite material and a Cu material and has a low coefficient of thermal expansion and high thermal conductivity. The heat sink comprises a pair of Cu—Mo composite layers and a Cu layer stacked in a thickness direction so that the Cu layer is interposed between the Cu—Mo composite layers or comprises three or more Cu—Mo composite layers and two or more Cu layers alternately stacked in the thickness direction so that two of the Cu—Mo composite layers are outermost layers on both sides, wherein each of the Cu—Mo composite layers has a thickness section microstructure in which flat Mo phase is dispersed in a Cu matrix. Such a clad structure achieves high thermal conductivity together with a low coefficient of thermal expansion. 1. A heat sink comprising a pair of Cu—Mo composite layers and a Cu layer stacked in a thickness direction so that the Cu layer is interposed between the Cu—Mo composite layers ,wherein each of the Cu—Mo composite layers has a thickness section microstructure in which flat Mo phase is dispersed in a Cu matrix.2. A heat sink comprising three or more Cu—Mo composite layers and two or more Cu layers alternately stacked in a thickness direction so that two of the Cu—Mo composite layers are outermost layers on both sides ,wherein each of the Cu—Mo composite layers has a thickness section microstructure in which flat Mo phase is dispersed in a Cu matrix.3. The heat sink according to claim 1 , wherein each of the Cu—Mo composite layers has a Cu content of 10 mass % to 50 mass %.46-. (canceled)7. The heat sink according to claim 1 , wherein a coating or plating is formed on one side or both sides of a heat sink body composed of the stacked Cu—Mo composite layers and one or more Cu layers claim 1 , the coating or plating having a thickness with which thermal conductivity in the thickness direction is not lower than thermal conductivity in the thickness direction of the heat sink body by 10 W/m ...

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03-03-2016 дата публикации

METHOD FOR PREPARING TANTALUM POWDER OF CAPACITOR GRADE WITH HIGH NITROGEN CONTENT, TANTALUM POWDER OF CAPACITOR GRADE PREPARED BY THE PROCESS, AND AN ANODE AND A CAPACITOR MADE OF THE TANTALUM POWDER

Номер: US20160059319A1
Принадлежит:

A method for preparing a tantalum power of capacitor grade, comprising: solid tantalum nitride is added when potassium fluotantalate is reduced by sodium. The method increases the nitrogen content in the tantalum powder, and at the same time improves the electrical performance of the tantalum powder. The specific capacitance is increased, and the leakage current and loss is improved. The qualification rate of the anode and the capacitor product is also improved. The method is characterized in that the nitrogen in the tantalum nitride diffuses between the particles of the tantalum powder, with substantially no loss, and thus the nitrogen content is accurate and controllable. 1. A method for preparing tantalum power of capacitor grade , comprising the steps of(1) KCl and KF are fed into a reactor, and temperature is increased;{'sub': 2', '7, '(2) KTaFis fed to the reactor, and tantalum nitride powder is simultaneously fed hereto depending on desired amount of doped nitrogen;'}(3) the reactor is heated to 880 to 930° C., and the temperature is kept;(4) the reactor is cooled to 800 to 880° C., and sodium is fed hereto;(5) the temperature is kept at 880 to 930° C. until the reaction temperature drops rapidly; and(6) the tantalum powder resulted from step (5) is after-treated, and nitrogen-doped tantalum powder product is obtained.2. The method according to claim 1 , wherein the tantalum powder for preparing the tantalum nitride powder which is fed in step (2) has essentially the same mean particle diameter as the tantalum powder product resulted from step (6).3. The method according to claim 1 , wherein the amount of doped nitrogen is 1000 to 3000 ppm4. The method according to claim 1 , wherein the weight ratio between the sodium which is fed in step (4) and the K2TaF7 which is fed in step (2) is in a range of 30 to 32:100.5. The method according to claim 1 , wherein step (2) is performed at 900 to 950° C.6. The method according to claim 1 , wherein steps (3) to (5) are ...

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10-03-2022 дата публикации

HIGH-HARDNESS COMPOSITE OXIDE DISPERSION-STRENGTHENED TUNGSTEN ALLOY AND PREPARATION METHOD THEREOF

Номер: US20220074027A1
Принадлежит: Hefei University of Technology

A high-hardness composite oxide dispersion-strengthened tungsten alloy and a preparation method thereof are disclosed. The high-hardness composite oxide dispersion-strengthened tungsten alloy consists essentially of a tungsten phase, and nano-scale YOand ZrOparticles dispersed in the tungsten phase, wherein there is a Y—Zr—O ternary phase structure at a coherent/semi-coherent interface. 1. A high-hardness composite oxide dispersion-strengthened tungsten alloy , consisting essentially of a tungsten phase , and nano-scale YOand ZrOparticles dispersed in the tungsten phase , wherein there is a Y—Zr—O ternary phase structure at a coherent/semi-coherent interface in the high-hardness composite oxide dispersion-strengthened tungsten alloy.2. The high-hardness composite oxide dispersion-strengthened tungsten alloy as claimed in claim 1 , consisting essentially of 0.25% of YO claim 1 , 0.1% of ZrO claim 1 , and a balance of tungsten.3. A method for preparing the high-hardness composite oxide dispersion-strengthened tungsten alloy as claimed in claim 1 , comprising dissolving yttrium nitrate, zirconium nitrate, and surfactant triethanolamine, with a certain proportion, in an appropriate amount of deionized water respectively, and stirring to be dispersed uniformly respectively, to obtain an aqueous yttrium nitrate solution, an aqueous zirconium nitrate solution, and an aqueous triethanolamine solution respectively;', 'mixing the aqueous yttrium nitrate solution, the aqueous zirconium nitrate solution, and the aqueous triethanolamine solution, to obtain a mixed solution;', 'heating while stirring the mixed solution to 100° C., pouring a solution of ammonium metatungstate dissolved in deionized water thereto, and continuing heating while stirring until that the resulting mixture becomes transparent;', 'adding a solution of an appropriate amount of oxalic acid thereto, stirring the resulting solution at 140° C. until that the solution is completely volatilized, to obtain a ...

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04-03-2021 дата публикации

TUNGSTEN HEAVY METAL ALLOY POWDERS AND METHODS OF FORMING THEM

Номер: US20210060653A1
Принадлежит:

In various embodiments, metallic alloy powders are formed at least in part by spray drying to form agglomerate particles and/or plasma densification to form composite particles. 113.-. (canceled)14. A method of forming a powder comprising a refractory metal alloy , wherein the refractory metal alloy (i) comprises (a) one or more refractory metals selected from the group consisting of niobium , tantalum , rhenium , tungsten , and molybdenum , and (b) one or more additional metals each having a melting point lower than a melting point of each said refractory metal , and (ii) has a theoretical density corresponding to a weighted average of the densities of the one or more refractory metals and the one or more additional metals , the method comprising:forming a powder blend by blending together powders of the one or more refractory metals and the one or more additional metals;forming a slurry by mixing the powder blend with a liquid;spraying the slurry and a heated gas into a drying chamber to form a plurality of agglomerate particles each comprising a mixture of the one or more refractory metals and the one or more additional metals; andto form the powder, densifying at least a portion of the plurality of agglomerate particles by passing the at least a portion of the plurality of agglomerate particles through a plasma to thereby heat the at least a portion of the plurality of agglomerate particles to a temperature greater than a melting point of at least one of the additional metals and less than a melting point of at least one of the refractory metals,wherein the powder comprises a plurality of substantially spherical composite particles, each composite particle comprising a plurality of grains (i) comprising at least one said refractory metal element and (ii) surrounded by a matrix comprising the one or more additional metals.15. The method of claim 14 , wherein the liquid comprises water and/or one or more organic binders.16. The method of claim 14 , wherein the at ...

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03-03-2016 дата публикации

CREEP- AND OXIDATION-RESISTANT MOLYBDENUM SUPERALLOY

Номер: US20160060734A1
Принадлежит:

The present invention relates to a quaternary or multinary molybdenum alloy for the production of structural components, in particular of vanes of a turbomachine having the main constituents molybdenum, silicon, boron and titanium, which, as minor alloying elements, additionally comprises at least one of iron and yttrium. 1. A molybdenum alloy for the production of structural components , wherein the alloy comprises molybdenum , silicon , boron and titanium as main constituents and further comprises one or both of iron and yttrium as minor alloying elements.2. The molybdenum alloy of claim 1 , wherein the alloy further comprises one or more of zirconium claim 1 , niobium and tungsten as additional minor alloying elements.3. The molybdenum alloy of claim 1 , wherein the alloy comprises from 0.1 to 5 at. % of each of iron and/or yttrium.4. The molybdenum alloy of claim 1 , wherein the alloy comprises from 0.3 to 3 at. % of each of iron and/or yttrium.5. The molybdenum alloy of claim 1 , wherein the alloy comprises from 0.5 to 3 at. % of iron and from 0.3 to 2 at. % of yttrium.6. The molybdenum alloy of claim 5 , wherein the alloy comprises from 0.8 to 1.6 at. % of iron and from 0.5 to 1.5 at. % of yttrium.7. The molybdenum alloy of claim 2 , wherein the alloy comprises less than or equal to 5 at. % of zirconium.8. The molybdenum alloy of claim 2 , wherein the alloy comprises less than or equal to 20 at. % of niobium.9. The molybdenum alloy of claim 2 , wherein the alloy comprises less than or equal to 8 at. % of tungsten.10. The molybdenum alloy of claim 1 , wherein the alloy comprises from 9 to 15 at. % of silicon claim 1 , from 5 to 9 at. % of boron claim 1 , and from 25 to 33 at. % of titanium.11. The molybdenum alloy of claim 10 , wherein the alloy comprises from 13 to 14 at. % of silicon claim 10 , from 5 to 6 at. % of boron claim 10 , and from 26 to 29 at. % of titanium.12. The molybdenum alloy of claim 1 , wherein the alloy is formed exclusively by molybdenum ...

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21-02-2019 дата публикации

METHOD OF MAKING A TANTALUM SPUTTERING TARGET WITH INCREASED DEPOSITION RATE

Номер: US20190055629A1
Автор: Fisher Matt, Kuhn Alex
Принадлежит:

Methods of making Ta, Nb, and Ta/Nb sputter targets and targets produced thereby. The improved targets comprise a mixed {100}/{111} texture wherein the % volume of {100} texture is increased over prior art methods and a % volume {111} texture reduced compared to targets made by prior art methods. This results in increased film deposition rates upon sputtering of the improved targets. The methods for manufacturing the improved targets comprise a clock rolling step wherein less than 8% target reduction is achieved at rolling speeds of between about 30-40 rpm. 1. A method of making a BCC metal or BCC metal alloy target , said method comprising the following steps:a) providing a grain refined billet, with an average grain size of 250 μm or lessb) cutting a section of this billet to yield enough material for one target blank, and upset forging said blank with a height reduction of at least 50%c) clock rolling said target blank with a rolling reduction of less than 8% and a rolling speed between 30 and 40 rpm; andd) vacuum annealing said target blank within a temperature range of 850° C. to 1000° C.2. The method as recited in claim 1 , wherein said rolling reduction in step c) is between about 6 to about 8%.3. The method as recited in claim 1 , wherein said target has a volume fraction of {100} oriented grains of 0.300 or greater claim 1 , and a volume fraction of {111} oriented grains of 0.325 or lower.4. A BCC metal or BCC metal alloy sputtering target manufactured using the method recited in claim 1 , having a deposition rate 15.000 angstroms/sec or higher.5. The method as recited in claim 1 , wherein said BCC metal is tantalum claim 1 , wherein said tantalum has a purity 99.5% or greater claim 1 , a C claim 1 , O claim 1 , N claim 1 , H content of less than 50 ppm claim 1 , and a grain structure that is at least 15% recrystallized.6. The method as recited in claim 1 , wherein said BCC metal is niobium claim 1 , wherein said niobium has a purity 99.5% or greater claim ...

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04-03-2021 дата публикации

LARGE-SIZED HIGH-NB SUPERALLOY INGOT AND SMELTING PROCESS THEREOF

Номер: US20210062292A1
Принадлежит:

Disclosed in this application are a large-sized high-Nb superalloy ingot and a smelting process thereof. The smelting process includes: vacuum induction melting to prepare a plurality of vacuum induction melting ingots with the same composition which are used for preparing electroslag electrodes with the same number as the vacuum induction melting ingots for use in electroslag remelting, preparing a consumable electrode from the prepared consumable electroslag electrodes, and performing vacuum consumable arc remelting for a plurality of times by using the consumable electroslag electrodes as raw material. A large-sized high-Nb superalloy ingot having a weight of 15 tons or above and a diameter of 800 mm or above can be prepared from such process. 1. A smelting process of a large-sized high-Nb superalloy ingot , comprising the following steps of:conducting vacuum induction melting (VIM) on pure metal raw material and/or recycled material as raw material, and pouring to form consumable VIM ingots with the same composition; andpreparing the same number of electroslag electrodes as that of the prepared VIM ingots;electroslag remelting (ESR) all the prepared electroslag electrodes under protection of argon, followed by cooling down and demoulding to obtain an ESR ingot; and conducting consumable vacuum arc remelting (VAR) for a plurality of times: performing a first annealing and a second annealing on the obtained ESR ingot and forging by stretching to a predetermined size to obtain a primary consumable electrode, in which the second annealing is performed at a temperature higher than that for performing the first annealing temperature; and performing VAR for at least twice by using the primary consumable electrode as starting material, in which a resulting VAR ingot obtained after each VAR is used as a consumable electrode to be used in a next VAR, with a diameter of the resulting VAR ingot being increased after each VAR until fluctuation of a melting rate during a last ...

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04-03-2021 дата публикации

MnAl ALLOY, PARTICLES THEREOF, AND METHOD FOR PRODUCTION

Номер: US20210062305A1
Принадлежит: Höganas AB (publ)

An alloy represented by the formula (MnAl)C, the alloy being aluminum (Al), manganese (Mn), and carbon (C), and optionally unavoidable impurities; wherein x=56.0 to 59.0 y=41.0 to 44.0 x+y=100, and z=1.5 to 2.4. The alloy is highly suitable for forming the ε and τ phase in high purity and high microstructural homogeneity. A method for processing an alloy of formula (MnAl)C, wherein x′=52.0 to 59.0, y′=41.0 to 48.0, x′+y′=100, and z′=0.1 to 3.0, the process including providing the raw materials of the alloy, melting the raw materials, and forming particles of the alloy by gas atomization of the molten alloy. 1. An alloy represented by the formula (I){'br': None, 'sub': x', 'y', 'z, '(MnAl)C\u2003\u2003(I)'}the alloy consisting of aluminum (Al), manganese (Mn), and carbon (C), andoptionally unavoidable impurities;whereinx=56.0 to 59.0y=41.0 to 44.0x+y=100, andz=1.5 to 2.4.2. The alloy according to claim 1 , wherein z=1.7 to 2.2.3. The alloy according to claim 1 , wherein the ratio of x to z (x/z) claim 1 , is in the range of 26 to 33.4. The alloy according to claim 1 , wherein the ratio of x to z (x/z) is in the range of 26 to 30.5. The alloy according to claim 1 , wherein x=56.5 to 58.5 and y=41.5 to 43.5.6. The alloy according to claim 1 , which is by 90% by mass or more present as the ε phase.7. The alloy according to claim 1 , which is in the form of particles.8. A method for producing or treating an alloy having a composition of formula (II){'br': None, 'sub': x′', 'y′', 'z′, '(MnAl)C\u2003\u2003(II)'}whereinx′=52.0 to 59.0y′=41.0 to 48.0x′+y′=100, andz′=0.1 to 3.0the alloy consisting of Mn, Al, C and optionally unavoidable impurities,the process comprising one or more of the following steps:a. providing the raw materials of the alloy, melting the raw materials, and forming particles of the alloy by gas atomization of the molten alloy;b. performing a heat treatment on the alloy at 900-1200° C.;c. milling the alloy represented by formula (II) at a temperature of − ...

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04-03-2021 дата публикации

PROCESS FOR PREVENTING RECRYSTALLIZATION OF SHOT PEENED BLADE ROOTS DURING A HEAT TREATMENT PROCESS

Номер: US20210062317A1
Принадлежит:

There is provided a process for heat treating a component () having a first section () and a section shot peened section (), the first section () and shot peened second section () formed from a nickel-based gamma prime strengthened superalloy. The process includes heating the first section () to at least a gamma prime solvus temperature thereof; and during the heating of the first section () to at least the gamma prime solvus temperature thereof, preventing the shot peened second section () from reaching a recrystallization temperature thereof. 13032343234. A process for heat treating a component () having a first section () and a shot peened second section () , the first section () and shot peened second section () formed from a nickel-based gamma prime strengthened superalloy , the process comprising:{'b': '32', 'heating the first section () to at least a gamma prime solvus temperature thereof; and'}{'b': 32', '34, 'during the heating of the first section () to at least the gamma prime solvus temperature thereof, preventing the shot peened second section () from reaching a recrystallization temperature thereof.'}234344034. The process of claim 1 , wherein the preventing the shot peened second section () from reaching a recrystallization temperature is done by encompassing the shot peened second section () within a housing () which retards a heating rate of the shot peened second section ().340. The process of claim 2 , wherein the metal block () comprises a superalloy material.43234323234. The process claim 2 , further comprising claim 2 , prior to the heating the first section () to at least a gamma prime solvus temperature thereof and prior to heating the shot peened second section () to a temperature below the recrystallization temperature thereof claim 2 , pre-heating the first section () to a temperature below a recrystallization temperature of both the first section () and the shot peened second section ().5. The process of claim 4 , wherein the pre-heating ...

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05-03-2015 дата публикации

TANTALUM SPUTTERING TARGET, METHOD FOR MANUFACTURING SAME, AND BARRIER FILM FOR SEMICONDUCTOR WIRING FORMED BY USING TARGET

Номер: US20150064056A1
Принадлежит:

Provided is a tantalum sputtering target, which is characterized that an average crystal grain size of the target is 50 μm or more and 200 μm or less, and variation of a crystal grain size in the target plane is 40% or higher and 60% or less. This invention aims to provide a tantalum sputtering target capable of improving the uniformity of the film thickness and reducing the variation of the resistance value (sheet resistance). 1. A tantalum sputtering target , wherein an average crystal grain size of the target is 50 μm or more and 200 μm or less , and variation of a crystal grain size in the target plane is 40% or higher and 60% or less.2. A barrier film for a semiconductor wiring formed by using the tantalum sputtering target according to claim 1 , wherein variation of sheet resistance Rs relative to the target life is 5.0% or less claim 1 , and variation of film thickness uniformity relative to the target life is 5.0% or less.3. A method of producing a tantalum target claim 1 , wherein an ingot or a billet obtained by subjecting a tantalum raw material to electron beam melting and casting is heat-treated at 900° C. or higher and 1400° C. or less claim 1 , subsequently forged claim 1 , thereafter heat-treated at 850° C. or higher and 1100° C. or less to attain a true strain of 3.0 or more and 5.0 or less claim 1 , subsequently rolled at a rolling reduction of 80% or higher and 90% or less claim 1 , thereafter heat-treated at 750° C. or higher and 1000° C. or less claim 1 , and additionally subject to finish processing to obtain a target shape. The present invention relates to a tantalum sputtering target that is used for forming a barrier film of a copper wiring in a semiconductor device such as an LSI.With a semiconductor device having a multi-layer wiring structure, the diffusion of copper to the interlayer dielectric film is prevented by forming a barrier film, which is made from tantalum or the like, below the copper wiring This kind of tantalum barrier film ...

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22-05-2014 дата публикации

Vanadium-based hydrogen permeation alloy for membrane, method of manufacturing the same, and method of using the membrane

Номер: US20140140920A1

A vanadium-based hydrogen permeation alloy for a membrane, a method of manufacturing the same, and a method of using a membrane including the same are provided. The vanadium-based hydrogen permeation alloy for a membrane includes nickel (Ni) at more than 0 atm % and 5 atm % or less, iron (Fe) at 5 atm % to 15 atm %, yttrium (Y) at more than 0 atm % and 1 atm % or less, and a remainder of vanadium and impurities.

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22-05-2014 дата публикации

HEAT-RESISTANT MOLYBDENUM ALLOY

Номер: US20140141281A1
Принадлежит:

A heat-resistant molybdenum alloy of this invention comprises a first phase containing Mo as a main component and a second phase comprising a Mo—Si—B-based intermetallic compound particle phase, wherein the balance is an inevitable impurity and wherein the Si content is 0.05 mass % or more and 0.80 mass % or less and the B content is 0.04 mass % or more and 0.60 mass % or less. 1. A heat-resistant molybdenum alloy comprising:a first phase containing Mo as a main component; anda second phase comprising a Mo—Si—B-based intermetallic compound particle phase,wherein the Si content is 0.05 mass % or more and 0.80 mass % or less, the B content is 0.04 mass % or more and 0.60 mass % or less, and the first phase is composed of Mo and an inevitable impurity.23.-. (canceled)4. A heat-resistant molybdenum alloy comprising:a first phase containing Mo as a main component; anda second phase comprising a Mo—Si—B-based intermetallic compound particle phase,wherein, in the first phase, at least one kind of elements among Ti, Y, Zr, Hf, V, Nb, Ta, and La is made into a solid solution with Mo, at least one kind of carbide particles, oxide particles, and boride particles of the elements is dispersed in Mo, or part of the element is made into a solid solution with Mo and the balance is dispersed as carbide particles, oxide particles, or boride particles in Mo, andwherein the Si content is 0.05 mass % or more and 0.80 mass % or less, the B content is 0.04 mass % or more and 0.60 mass % or less, the total content of Ti, Y, Zr, Hf, V, Nb, Ta, and La is 0.1 mass % or more and 5.0 mass % or less.5. The heat-resistant molybdenum alloy according to claim 4 , wherein the total content of Ti claim 4 , Y claim 4 , Zr claim 4 , Hf claim 4 , V claim 4 , Nb claim 4 , Ta claim 4 , and La in the heat-resistant molybdenum alloy is 0.1 mass % or more and 3.5 mass % or less.6. The heat-resistant molybdenum alloy according to claim 4 , wherein the total content of Ti claim 4 , Y claim 4 , Zr claim 4 , Hf ...

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17-03-2022 дата публикации

OXYGEN SOLID SOLUTION TITANIUM MATERIAL SINTERED COMPACT AND METHOD FOR PRODUCING SAME

Номер: US20220080501A1
Автор: KONDOH Katsuyoshi
Принадлежит:

An oxygen solid solution titanium sintered compact includes a matrix made of a titanium component having an α-phase, oxygen atoms dissolved as a solute of solid solution in a crystal lattice of the titanium component, and metal atoms dissolved as a solute of solid solution in the crystal lattice of the titanium component. 1. An oxygen solid solution titanium material sintered compact comprising:a matrix made of a titanium component having an α-phase;oxygen atoms dissolved as a solute of solid solution in a crystal lattice of said titanium component; andmetal atoms dissolved as a solute of solid solution in the crystal lattice of said titanium component, whereinsaid metal atoms are selected from the group consisting of Ta, Fe, Zr, Cr and Mg.2. The oxygen solid solution titanium material sintered compact according to claim 1 , whereinsaid metal atoms are Zr, andsaid oxygen solid solution titanium material sintered compact has a micro Vickers hardness of Hv 241-442 and an elongation of 8.2-34.2%.3. The oxygen solid solution titanium material sintered compact according to claim 1 , whereinsaid matrix has a chemical composition of Ti-6A1-4V,said metal atoms are Zr, andsaid oxygen solid solution titanium material sintered compact has a micro Vickers hardness of Hv 322-406 and an elongation of 15.2-23.3%.4. An oxygen solid solution titanium material sintered compact comprising:a matrix made of a titanium component having an α-phase;oxygen atoms dissolved as a solute of solid solution in a crystal lattice of said titanium component; andmetal atoms dissolved as a solute of solid solution up to a solid solubility limit of dissolving in the crystal lattice of said titanium component, whereinsaid metal atoms are selected from the group consisting of Si, Al, Cu, Nb, Be, Co, Mn and V, anda compound of said titanium component and said metal atoms exceeding the solid solubility limit of dissolving into the α-phase is dispersed in said matrix.5. The oxygen solid solution titanium ...

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28-02-2019 дата публикации

HEAT-RESISTANT AND CORROSION-RESISTANT HIGH-CHROMIUM NICKEL-BASED ALLOY WITH SUPERIOR HOT FORGEABILITY

Номер: US20190062877A1
Автор: SUGAHARA Katsuo
Принадлежит:

Provided is a heat-resistant and corrosion-resistant high-Cr-containing Ni-based alloy having superior hot forgeability, consisting of, by mass %, 43.1 to 45.5% of Cr, 0.5 to 1.5% of Mo, 0.0001 to 0.0090% of Mg, 0.001 to 0.040% of N, 0.05 to 0.50% of Mn, 0.01 to 0.10% of Si, 0.05 to 1.00% of Fe, 0.01% to 1.00% of Co, 0.01 to 0.30% of Al, 0.04 to 0.3% of Ti, 0.0003 to 0.0900% of V, 0.0001 to 0.0100% of B, 0.001 to 0.050% of Zr, and optionally one or more elements selected from (a) to (d): (a) 0.001 to 0.020% of Cu; (b) 0.001 to 0.100% of W; (c) 0.0001 or more and less than 0.0020% of Ca; and (d) 0.001% or more and less than 0.100% of Nb, and the balance of Ni with inevitable impurities. 1. A heat-resistant and corrosion-resistant high-Cr-containing Ni-based alloy having superior hot forgeability , the alloy having a composition consisting of , by mass % ,43.1 to 45.5% of Cr,0.5 to 1.5% of Mo,0.0001 to 0.0090% of Mg,0.001 to 0.040% of N,0.05 to 0.50% of Mn,0.01 to 0.10% of Si,0.05 to 1.00% of Fe,0.01% to 1.00% of Co,0.01 to 0.30% of Al,0.04 to 0.3% of Ti,0.0003% to 0.0900% of V,0.0001 to 0.0100% of B,0.001 to 0.050% of Zr, andthe balance of Ni with inevitable impurities.2. The heat-resistant and corrosion-resistant high-Cr-containing Ni-based alloy having superior hot forgeability according to claim 1 , wherein the composition further consists of claim 1 , by mass % claim 1 ,0.001% to 0.020% of Cu.3. The heat-resistant and corrosion-resistant high-Cr-containing Ni-based alloy having superior hot forgeability according to claim 1 , wherein the composition further consists of claim 1 , by mass % claim 1 ,0.001 to 0.100% of W.4. The heat-resistant and corrosion-resistant high-Cr-containing Ni-based alloy having superior hot forgeability according to claim 1 , wherein the composition further consists of claim 1 , by mass % claim 1 ,0.0001% or more and less than 0.0020% of Ca.5. The heat-resistant and corrosion-resistant high-Cr-containing Ni-based alloy having superior ...

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29-05-2014 дата публикации

BIO-CO-CR-MO ALLOY WITH ION ELUTION SUPPRESSED BY STRUCTURE CONTROL, AND PROCESS FOR PRODUCING SAME

Номер: US20140144555A1
Принадлежит: IWATE UNIVERSITY

This invention provides a technique for rendering bio-toxicity such as allergy toxicity derived from Ni trace impurity, i.e., nickel toxicity, which is unavoidably present in a bio-Co—Cr—Mo alloy or an Ni-free stainless steel alloy unharmful, characterized in that an element selected from the group consisting of the group 4, 5 and 13 elements of the periodic table, particularly an element selected from the group consisting of the group 4 elements of the periodic table, is added to the alloy composition. The additive element is preferably an element selected from the group consisting of zirconium and titanium, more preferably zirconium. 112-. (canceled)13. A method for suppressing ion elution in a bio-Co—Cr—Mo alloy , said method for suppressing ion elution from a bio-Co—Cr—Mo alloy characterized in comprising adjusting an alloy structure in controlled fashion to cause enrichment with an ε HCP phase structure.14. The method for suppressing ion elution from a bio-Co—Cr—Mo alloy according to claim 13 , characterized in that adjusting an alloy structure in a bio-Co—Cr—Mo alloy in controlled fashion adds an element or compound selected from the group that includes elements in groups 4 claim 13 , 5 claim 13 , and 13 of the periodic table claim 13 , lanthanide elements claim 13 , misch metals claim 13 , and Mg to an alloy composition.15. The method for suppressing ion elution from a bio-Co—Cr—Mo alloy according to claim 14 , characterized in that the additive element is selected from the group that includes Mg claim 14 , Al claim 14 , Ti claim 14 , Zr claim 14 , and Nb.16. The method for suppressing ion elution from a bio-Co—Cr—Mo alloy according to claim 14 , characterized in that the additive element is an element selected from the group that includes elements in group 4 of the periodic table.17. The method for suppressing ion elution from a bio-Co—Cr—Mo alloy according to claim 16 , characterized in that the additive element is selected from the group that includes ...

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