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Небесная энциклопедия

Космические корабли и станции, автоматические КА и методы их проектирования, бортовые комплексы управления, системы и средства жизнеобеспечения, особенности технологии производства ракетно-космических систем

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Мониторинг СМИ

Мониторинг СМИ и социальных сетей. Сканирование интернета, новостных сайтов, специализированных контентных площадок на базе мессенджеров. Гибкие настройки фильтров и первоначальных источников.

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Форма поиска

Поддерживает ввод нескольких поисковых фраз (по одной на строку). При поиске обеспечивает поддержку морфологии русского и английского языка
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Применить Всего найдено 9313. Отображено 100.
23-02-2012 дата публикации

Melt type high basicity flux for submerged arc welding use

Номер: US20120043304A1
Принадлежит: Individual

High basicity melt flux for submerged arc welding use which is used when preparing high strength weld metal and gives sound, high toughness weld metal free of top slag-in is provided. The melt flux for submerged arc welding use which is used when welding the seams of UO pipe for pipeline use having a tensile strength of a base material of 800 MPa to 1200 MPa is melt flux for submerged arc welding use characterized by containing, by mass%, CaO: 5.0% to 25.0%, MgO: 1.0% to 5.0%, Al 2 O 3 : over 15.0% to 30.0%, CaF 2 : 30.0% to 50.0%, SiO 2 : 10.0% to 20.0%, and MnO: 0.5% to 15.0% and having a basicity B of 1.2 to 3.2.

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14-06-2012 дата публикации

Aluminum alloy heat exchanger and method of producing refrigerant tube used for the heat exchanger

Номер: US20120145365A1
Принадлежит: Sumitomo Light Metal Industries Ltd

An aluminum alloy heat exchanger is produced by applying a coating material that is prepared by adding a binder to a mixture of an Si powder and a Zn-containing compound flux powder to a surface of an aluminum alloy refrigerant tube, assembling a bare fin that is formed of an Al—Mn—Zn alloy with the refrigerant tube, and brazing the refrigerant tube and the bare fin by heating in an atmosphere-controlled furnace, the refrigerant tube being an extruded product of an aluminum alloy that comprises 0.5 to 1.7% (mass %, hereinafter the same) of Mn, less than 0.10% of Cu, and less than 0.10% of Si, with the balance being Al and unavoidable impurities, a mixing ratio of the Si powder to the Zn-containing compound flux powder being 10:90 to 40:60, the binder being added in an amount of 5 to 40% based on the total amount of the coating material, the coating material being applied to an outer surface of the refrigerant tube so that the total amount of the Si powder and the Zn-containing compound flux powder is 5 to 30 g/m 2 , the surface of the refrigerant tube subjected to brazing having a potential lower than that of an area of the refrigerant tube that is deeper than a diffusion depth of Si and Zn by 20 to 200 mV, and a potential of the fin being lower than that of a deep area of the refrigerant tube.

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27-09-2012 дата публикации

Flux-cored wire for gas shield arc welding use enabling all-position welding

Номер: US20120241433A1
Принадлежит: Individual

A flux-cored wire for gas shielded welding use which can reduce the oxygen of weld metal to obtain a weld joint which is excellent in toughness and which enables all-position welding by direct current reverse polarity, wherein the wire contains, by mass % with respect to the wire total mass, CaO: 0.2 to 7.0%, one or more of MgF 2 , CaF 2 , SrF 2 , and BaF 2 in a total of 1.0% or more (total of fluorides and CaO being 3.0 to 12.0%), one or more of Si, Al (less than 0.3%), Ti, Mg, Zr, Ca, Ce, and La in a total of 0.2 to 2.0%, and one or more oxides of Si, Mn, Al, Ti, B, and Zr in a total of 0.2 to 3.0%, α=C+Si/30+Mn/20+Cu/20+Ni/60+Cr/20+Mo/15+V/10+Nb/10+5B is 0.15 to 0.40%, P and S in a total of 0.040% or less, a balance of Fe, an arc stabilizer, unavoidable impurities, and a content of iron powder in the flux of 5.0% or less.

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21-03-2013 дата публикации

Method of Treating Rolled Steel Article

Номер: US20130068249A1
Принадлежит:

A process is disclosed in which hot rolled or cold rolled steel articles, such as tube, pipe, plate and sheet are cleaned of mill scale, surface rust and oils. The cleaning compositions compromise a solution mixture of diluted hydrochloric acid, a non-anionic surfactant, a non-ionic, non denaturing detergent, sodium carbonate, a water conditioner and water and a drying compound of an aqueous alcohol solution. The solutions are used independently within the 5 step process that cleans, rinses and removes all moisture from the steel to provide a surface that optimizes subsequent manufacturing a fabrication process including welding, laser cutting and the coating process. 1. A method of treating a rolled steel article , the method comprising:providing a first solution comprising an acid arranged to separate mill scale components from steel and a surfactant arranged to suspend separated mill scale components in the first solution;applying the first solution to a surface of the rolled steel article for a prescribed duration;rinsing the first solution from the surface of the rolled steel article by applying a rinse liquid to the rolled steel article;directing a first flow of air onto the surface of the rolled steel article to remove moisture from the surface of the rolled steel article;providing a second solution which is more volatile than water;applying the second solution to the surface of the rolled steel article; anddirecting a second flow of air onto the surface of the rolled steel article subsequent to application of the second solution until remaining moisture on the rolled steel article is substantially removed.2. The method according to wherein the surfactant comprises a non-anionic surfactant.3. The method according to wherein the first solution comprises a non-ionic claim 1 , non-denaturing detergent.4. The method according to wherein the first solution comprises a water conditioner.5. The method according to wherein the first solution comprises a non-butyl ...

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04-04-2013 дата публикации

Curable Amine, Carboxylic Acid Flux Composition And Method Of Soldering

Номер: US20130082092A1
Принадлежит: Rohm and Haas Electronic Materials LLC

A curable flux composition is provided, comprising, as initial components: a resin component having at least two oxirane groups per molecule; a carboxylic acid; and, an amine fluxing agent represented by formula I: and, optionally, a curing agent. Also provided is a method of soldering an electrical contact using the curable flux composition.

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25-04-2013 дата публикации

Manual welding electrode

Номер: US20130097859A1
Принадлежит: Lincoln Global Inc

An electrode for use in a welding process may comprise a finite length electrode core. The electrode core may be encapsulated at least partially within a coating comprising a flux material. One end of the electrode core may be tapered from a first diameter D to a second smaller diameter D 1. The tapered end may further be covered with a coating that enhances the arc starting capabilities of the electrode.

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02-05-2013 дата публикации

ANTI-CORROSIVE AGENT FOR WASHING OF METAL WITH ACID, DETERGENT SOLUTION COMPOSITION, AND METHOD FOR WASHING OF METAL

Номер: US20130109607A1
Принадлежит: NITTO BOSEKI CO., LTD.

An anti-corrosive agent for washing of a metal with an acid, which comprises an amphoteric polymeric compound (P) having at least one cationic constituent unit (A) having a specific structure, at least one anionic constituent unit (B) having a specific structure and a specific sulfur-containing constituent unit (C). 2. The anti-corrosive agent according to claim 1 , wherein the counter ion Xis an anion derived from an organic acid or an inorganic acid.3. The anti-corrosive agent according to claim 1 , wherein at least a part of the cationic constituent unit (A) is derived from a cationic monomer selected from the group consisting of diallylamines and inorganic acid salts and organic acid salts thereof.4. The anti-corrosive agent according to claim 1 , wherein at least a part of the cationic constituent unit (A) is derived from diallyldimethylammonium chloride and at least a part of the anionic constituent unit (B) is derived from maleic acid.6. A detergent solution composition comprising an acid solution and an anti-corrosive agent according to claim 1 , wherein the content of the amphoteric polymer compound (P) or the amphoteric polymer compound (P′) is 0.1 to 50000 mg based on 1 L of the acid solution.7. A method for washing a metal claim 6 , characterized in that the detergent solution composition according to is sprayed to the surface of the metal or the surface of the metal is immersed in the detergent solution composition to carryout the washing.8. A detergent solution composition comprising an acid solution and an anti-corrosive agent according to claim 5 , wherein the content of the amphoteric polymer compound (P) or the amphoteric polymer compound (P′) is 0.1 to 50000 mg based on 1 L of the acid solution.9. A method for washing a metal claim 8 , characterized in that the detergent solution composition according to is sprayed to the surface of the metal or the surface of the metal is immersed in the detergent solution composition to carryout the washing. The ...

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30-05-2013 дата публикации

Composition for dissolving and/or inhibiting deposition of scale on a surface of a system

Номер: US20130137622A1
Принадлежит: BASF SE

A composition for dissolving and/or inhibiting deposition of scale on a surface of a system comprises an acidic component, a wetting agent, and a corrosion inhibitor. The composition may further comprise water. The acidic component comprises an alkanesulfonic acid, e.g. methanesulfonic acid (MSA). The wetting agent comprises a surfactant. The corrosion inhibitor comprises an amphoteric surfactant. The alkanesulfonic acid is present in an amount of at least about 50 weight percent (wt %), the surfactant is present in an amount of from about 0.1 to about 30 wt %, and the amphoteric surfactant is present in an amount of from about 0.025 to about 20 wt %, each based on 100 wt % of the alkanesulfonic acid, the surfactant, and the amphoteric surfactant combined. A method of dissolving and/or inhibiting deposition of scale on the surface of the system comprises the step of contacting the surface of the system with the composition.

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25-07-2013 дата публикации

Soldering paste and flux

Номер: US20130186519A1
Принадлежит: Koki Co Ltd, Panasonic Corp

The object of the present invention is to provide a solder paste that enables to form a surface mounting structure for electronic components that exhibits crack resistance in a solder joint section even in 100 heat-shock cycles at −40° C. to 150° C. as required for use in the vicinity of engines for vehicular applications. A flux including an amine halogen salt and a dicarboxylic acid is kneaded with a Sn—Ag—Bi—In alloy powder. As a result, a solder paste exhibiting long continuous printability, little occurrence of solder balls, and excellent joining ability with no cracking in 100 heat-shock cycles at −40° C. to 150° C. is obtained.

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01-08-2013 дата публикации

FLUX COMPOSITIONS FOR FORMING A SOLDER BUMP AND METHODS OF FABRICATING A SEMICONDUCTOR DEVICE USING THE SAME

Номер: US20130192722A1
Принадлежит:

The inventive concept provides flux compositions for forming a solder bump and methods of fabricating a semiconductor device using the same. The flux composition may include a resin, an activator, and a solvent. The resin may include gum rosin and rosin ester, and a mass ratio of the gum rosin versus the rosin ester may have a range of about 60:40 to about 90:10. 1. A flux composition for forming a solder bump , comprising:a resin;an activator; anda solvent,wherein the resin includes gum rosin and rosin ester; andwherein a mass ratio of the gum rosin versus the rosin ester has a range of about 60:40 to about 90:10.2. The flux composition of claim 1 , wherein the flux composition comprises:a resin in a range of about 10 wt % to about 60 wt % of a total weight of the flux composition;an activator in a range of about 1 wt % to about 5 wt % of the total weight of the flux composition; anda solvent in a range of about 35 wt % to about 89 wt % of the total weight of the flux composition.3. The flux composition of claim 1 , wherein the activator includes a carboxylic acid.4. The flux composition of claim 3 , wherein the activator includes at least one of glutaric acid claim 3 , adipic acid and heptanoic acid.5. The flux composition of claim 3 , wherein the activator further includes a covalent organic halogenide activator.6. The flux composition of claim 5 , wherein the covalent organic halogenide activator includes at least one of trans-2 claim 5 ,3-dibromo-2-butene-1 claim 5 ,4-diol and dibromostyrene.7. The flux composition of claim 1 , wherein the solvent includes at least one of a glycol ether ester compound claim 1 , a glycol ether compound claim 1 , an ester compound claim 1 , a ketone compound claim 1 , and a cyclic ester compound.8. The flux composition of claim 7 , wherein the solvent includes at least one of propylene glycol monomethyl ether acetate and propylene glycol monomethyl ether.912-. (canceled)13. A flux composition claim 7 , comprising:a resin ...

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01-08-2013 дата публикации

AQUEOUS CLEANING AGENT

Номер: US20130196889A1
Автор: Kawasaki Hiroshi
Принадлежит: IDEMITSU KOSAN CO., LTD.

An aqueous detergent according to the invention contains substantially no polyalkylene glycol, but contains a salt of at least one of the following carboxylic acids A, B and C: A: an aliphatic monobasic carboxylic acid having a total carbon number of 9 or 10 and including a branched alkyl group; B: sebacic acid; and C: an aromatic monobasic carboxylic acid having a total carbon number of 11 to 13. 1. An aqueous detergent that comprises substantially no polyalkylene glycol , the aqueous detergent comprising a salt of at least one of carboxylic acids A , B and C below:A: an aliphatic monobasic carboxylic acid having a total carbon number of 9 or 10 and comprising a branched alkyl group;B: sebacic acid; andC: an aromatic monobasic carboxylic acid having a total carbon number of 11 to 13.2. The aqueous detergent according to claim 1 , wherein the salt of the carboxylic acid is at least one of an amine salt and alkali metal salt.3. The aqueous detergent according to claim 1 , which is suitable for rust prevention.4. The aqueous detergent according to claim 1 , wherein a concentration of the salt of the carboxylic acid is in a range from 0.5 g/dL to 30 g/dL based on a total amount of the aqueous detergent.5. The aqueous detergent according to claim 2 , which is suitable for rust prevention.6. The aqueous detergent according to claim 2 , wherein a concentration of the salt of the carboxylic acid is in a range from 0.5 g/dL to 30 g/dL based on a total amount of the aqueous detergent.7. The aqueous detergent according to claim 3 , wherein a concentration of the salt of the carboxylic acid is in a range from 0.5 g/dL to 30 g/dL based on a total amount of the aqueous detergent. The present invention relates to an aqueous detergent used for washing machine components and the like.Metalworking fluid used in metalworking and subsequent washing is generally categorized into oil-type fluid and water-type fluid, the latter of which is more frequently used because such water-type ...

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08-08-2013 дата публикации

Manufacturing Method Of Heat Exchanger, And Heat Exchanger Manufactured By Such Manufacturing Method

Номер: US20130199763A1
Принадлежит: Denso Corp, FURUKAWA-SKYALUMINUM CORP

The disclosed method relates to manufacturing a heat exchanger which causes no brazing defects, and a heat exchanger manufactured by the method. The method relates to manufacturing a heat exchanger having an aluminum alloy tube defining a cooling-medium flowing passage and a copper alloy tube defining a water flowing passage, wherein a heat exchange is carried out between a cooling medium flowing through the cooling-medium flowing passage and water flowing through the water flowing passage. The aluminum alloy tube and the copper alloy tube are brazed to each other at a temperature of less than 548° C.

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26-09-2013 дата публикации

TITANIUM OXIDE RAW MATERIAL FOR WELDING MATERIAL

Номер: US20130248049A1

A titanium oxide raw material for a welding material, which can achieve the improvement in a bead shape and high-speed welding. The titanium oxide raw material has the form of particles and has a composition containing 58.0 to 99.0 mass % of TiO2, 2.5 mass % or less of Si, 3.0 mass % or less of Al, 5.0 mass % or less of Mn, 35.0 mass % or less of Fe, 5.0 mass % or less of Mg and 2.0 mass % or less of Ca, wherein the surface of each of the particles is coated with an oxide and/or a composite oxide of at least one element selected from Ti, Fe, Mn, Al and Si and the atom percentages of Ti, Fe, Mn, Al, Si and O in the oxide and/or the composite oxide fulfill the following three formulae. 1=Al+Si=10, 1 Подробнее

24-10-2013 дата публикации

LEAD-FREE SOLDER FLUX AND LEAD-FREE SOLDER PASTE

Номер: US20130276937A1
Автор: Iwamura Eiji, Kubo Natsuki
Принадлежит: ARAKAWA CHEMICAL INDUSTRIES, LTD.

A principal object of the present invention is to provide a flux which can be used to produce a lead-free solder paste which is excellent in viscosity stability and exhibits excellent wettability at the time of soldering even in atmospheric air. The flux is a lead-free solder flux having a bromine atom concentration of 400 to 20000 ppm based on 0.1 g of the flux and comprising 0.01 to 0.7% by weight of an amine compound (a) represented by the general formula (1): HN—(CH)—X—(CH)—NH(wherein n represents an integer of 1 to 6 and X represents —NH—CHCH—NH— or a piperazine residue). 1. A lead-free solder flux having a bromine atom concentration of 400 to 20000 ppm based on 0.1 g of the flux and comprising 0.01 to 0.7% by weight of an amine compound (a) represented by the general formula (1): HN—(CH)—X—(CH)—NH(wherein n represents an integer of 1 to 6 and X represents —NH—CHCH—NH— or a piperazine residue).2. The lead-free solder flux according to claim 1 , wherein the bromine atom is derived from at least one bromine compound (b) selected from the group consisting of a carboxyl group-containing bromine compound claim 1 , a hydroxy group-containing bromine compound claim 1 , an amino group-containing bromine compound and a no active hydrogen-containing bromine compound.3. The lead-free solder flux according to claim 1 , wherein the amine compound (a) is at least one selected from the group consisting of N claim 1 ,N′-bis(3-aminopropyl)ethylenediamine claim 1 , N claim 1 ,N′-bis(3-aminopropyl)piperazine and triethylenetetramine.4. The lead-free solder flux according to claim 1 , which further comprises a rosin base material (c) claim 1 , an activator (d) (other than the component (a) and the component (b)) claim 1 , a thixotropic agent (e) and a solvent (f).5. The lead-free solder flux according to claim 4 , wherein the rosin base material (c) is a hydrogenated rosin and/or an acrylic acid modified rosin.6. A lead-free solder paste comprising the lead-free solder flux ...

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31-10-2013 дата публикации

Flux-Cored Arc Welding Wire for Providing Superior Toughness and Weldability to a Welded Joint at a Low Temperature, and Welded Joint Using Same

Номер: US20130284713A1
Принадлежит: POSCO

Provided are a flux cored arc welding wire able to improve low-temperature toughness of a weld joint and a weld joint using the same, in which the flux cored arc welding wire includes 0.01 wt % to 0.1 wt % of carbon (C), 0.3 wt % to 1.4 wt % of silicon (Si), 1.0 wt % to 3.0 wt % of manganese (Mn), 4.0 wt % to 7.5 wt % of titanium (Ti)+TiO, 0.01 wt % to 3.0 wt % of nickel (Ni), 0.01 wt % to 0.2 wt % of boron (B), 0.02 wt % to 0.42 wt % of yttrium (Y) or 0.02 wt % to 0.56 wt % of a rare earth metal (REM), and iron (Fe) as well as other unavoidable impurities as a remainder. 1. A flux cored arc welding wire having excellent workability and able to secure low-temperature toughness of a weld joint comprising:0.01 wt % to 0.1 wt % of carbon (C);0.3 wt % to 1.4 wt % of silicon (Si);1.0 wt % to 3.0 wt % of manganese (Mn);4.0 wt % to 7.5 wt % of titanium (Ti)+TiO;0.01 wt % to 3.0 wt % of nickel (Ni);0.01 wt % to 0.2 wt % of boron (B);0.02 wt % to 0.42 wt % of yttrium (Y) or 0.02 wt % to 0.56 wt % of a rare earth metal (REM); andiron (Fe) as well as other unavoidable impurities as a remainder.2. The flux cored are welding wire having excellent workability and able to secure low-temperature toughness of a weld joint of claim 1 , wherein a sum of Y and REM is in a range of 0.19 wt % to 0.65 wt % in a case that both Y and REM are included.3. The flux cored arc welding wire having excellent workability and able to secure low-temperature toughness of a weld joint of claim 1 , further comprising 0.15 wt % or less of niobium (Nb).4. The flux cored arc welding wire having excellent workability and able to secure low-temperature toughness of a weld joint of claim 1 , wherein an amount of spatter generated during arc welding with the welding wire under welding conditions of 280 A-30V is 2.0 mg/min or less.5. A weld joint having excellent workability and able to secure low-temperature toughness comprising:0.01 wt % to 0.1 wt % of C;0.1 wt % to 0.5 wt % of Si;0.5 wt % to 2.0 wt % of Mn;0 ...

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14-11-2013 дата публикации

BRAZING PRE-FLUX COATING

Номер: US20130299564A1
Принадлежит:

Pre-flux coating for the manufacturing of components by brazing, in particular manufacturing of heat exchangers of aluminium components including one or more fluxes and filler materials. The coating is composed of fluxes in the form of potassium aluminum fluoride KAIF, potassium trifluoro zincate, KZnF, lithium aluminum fluoride LiAIF, filler material in the form of metallic Si particles, Al—Si particles and/or potassium fluoro silicate KSiF, and solvent and binder containing at least 10% by weight of a synthetic resin which is based, as its main constituent, on methacrylate homopolymer or methacrylate copolymer. The potassium aluminium fluoride, KAIFis a flux including KAIF, KAIF, KAIFor a combination of these fluxes. The coating may be blended as a one layer coating or a multi layer coating, whereby as a one layer coating all flux components and filler material are mixed with binder and solvent, and whereby as a multi layer coating the flux components and filler material are mixed as separate coatings with binder and solvent. 1. Pre-flux coating for the manufacturing of components by brazing , in particular manufacturing of heat exchangers of aluminium components including one or more fluxes and filler material ,characterized in that{'sub': 1-3', '4-6', '3', '3', '6', '2', '6, 'the coating is composed of fluxes in the form of potassium aluminum fluoride KAlF, potassium trifluoro zincate, KZnF, lithium aluminum fluoride LiAlF, filler material in the form of metallic Si particles, Al—Si particles and/or potassium fluoro silicate KSiF, and solvent and binder containing at least 10% by weight of a synthetic resin which is based, as its main constituent, on methacrylate homopolymer or methacrylate copolymer.'}2. Coating according to claim 1 ,characterized in that the coating is blended as a one layer coating or a multi layer coating, whereby as a one layer coating all flux components and filler material are mixed with binder and solvent, and whereby as a multi layer ...

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28-11-2013 дата публикации

METHOD FOR SURFACE TREATMENT OF A PROTECTIVELY COATED SUBSTRATE

Номер: US20130316192A1
Принадлежит: VOESTALPINE STAHL GMBH

A method is shown for surface-treating a protectively coated substrate (), more particularly steel strip, for the purpose of enhancing the strength of adhesion with an adhesive (), where the at least partly multi-phase protective coat () comprises at least zinc and magnesium. In order to provide a particular suitability for adhesive bonding, it is proposed that the protective coat () be subjected to a pickling treatment, directed substantially at at least one intermetallic Zn—Mg phase () of the protective coat (), with acidic pickle, more particularly acid. 11102242. Method for surface treatment of a protectively coated substrate () , particularly steel strip , for improvement of the adhesion strength , with an adhesive () , wherein the at least partly multi-phase protective coating () comprises at least zinc and magnesium , wherein the protective coating () is subjected to a pickling treatment , which is essentially directed at at least one intermetallic Zn—Mg phase () of the protective coating () , with acidic pickle , particularly acid.2292. Method according to claim 1 , wherein in the pickling step for selective pickling of the protective coating () claim 1 , an oxide layer () of the protective coating () is also removed by pickling.32. Method according to claim 1 , wherein the protective coating () is subjected to a pickling treatment essentially directed at MgZn.427. Method according to claim 1 , wherein the protective coating () claim 1 , which additionally comprises aluminum claim 1 , is subjected to a pickling treatment essentially directed at a particularly ternary eutectic ().5. Method according to claim 1 , wherein an acid having a pKvalue less than 0 is used as an acidic pickle.6. Method according to claim 5 , wherein a non-oxidizing acid claim 5 , particularly HSO claim 5 , is used as an acidic pickle.72. Method according to claim 1 , wherein the protective coating () is subjected to a pickling duration of 0.5 to 20 seconds claim 1 , with an acid at a ...

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05-12-2013 дата публикации

Washing method and apparatus for removing contaminations from article

Номер: US20130319468A1
Автор: Keita Yanagawa
Принадлежит: Denso Corp

A method for washing an article to remove contaminations such as oils and fats, foreign substances and the like from a surface of the article is provided. The washing method comprises the steps of: cooling a washing solution to obtain a super-cooled washing solution; heating an article to increase its surface temperature to the temperature which is not lower than the boiling point of the washing solution; and washing and drying the article concurrently, while spraying the super-cooled washing solution to the heated article. The washing apparatus for carrying out this washing method is also provided. Using these washing method and apparatus, it becomes possible to downsize a scale of the washing apparatus, and to operate the washing apparatus under the energy-saving conditions as a result of reduction in an amount of the consumed energies, and the washing process at an accelerated speed.

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19-12-2013 дата публикации

FLUX

Номер: US20130333807A1
Принадлежит: SENJU METAL INDUSTRY CO., LTD.

To provide flux for producing solder paste, viscosity of which is prevented from varying. 1. Flux which is mixed with solder powder to produce solder paste , the flux comprising an amount of methacrylate polymer which reduces a thixotropic index of the solder paste and enhances viscosity thereof.2. The flux according to wherein the methacrylate polymer contains 0.5-5.0 mass % of polyalkyl methacrylate having an alkyl group.3. The flux according to claim 1 , wherein the thixotropic agent contains hardened castor oil.4. The flux according to claim 2 , wherein the thixotropic agent contains hardened castor oil. The present invention relates to flux which is mixed with solder powder to produce solder paste and it more specifically, relates to the flux which can prevent viscosity in the solder paste from varying.The flux used for soldering generally has an efficacy such that metallic oxides on the solder and a metallic surface of the subject to be soldered are chemically removed and metallic elements can be shifted across a boundary of both. By using the flux, any intermetallic compounds can be formed between the solder and the metallic surface of the subject to be soldered so that they can be strongly connected.The solder paste is a composite material that is formed by mixing the solder powder and the flux. The solder paste is applied to a portion, electrodes, terminals and the like, to be soldered of a board such as a printed circuit board by a printing method or a discharge method. Any components are mounted on the soldered portion thereof to which the solder paste is applied. The soldering is performed so that the board is heated in a heating furnace called as “reflow furnace” to fuse the solder.Any viscosity improver called as thixotropic agent is added to the flux used in the solder paste and it is designed to suppress sedimentation of the solder powder in the flux. In the past, hardened castor oil has been added as the thixotropic agent. Flux in which stearic acid ...

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26-12-2013 дата публикации

HYBRID LOW METAL LOADING FLUX

Номер: US20130341379A1
Принадлежит:

Flux formulations and solder attachment during the fabrication of electronic device assemblies are described. One flux formation includes a flux component and a metal particle component, the metal particle component being present in an amount of from 5 to 35 volume percent of the flux formulation. In one feature of certain embodiments, the metal particle component includes solder particles. Other embodiments are described and claimed. 1. A flux formulation comprising:a flux component; anda metal particle component, the metal particle component being present in an amount of from 5 to 35 weight percent of the flux formulation.2. The flux formulation of claim 1 , wherein the flux component comprises an acid component and a solvent component.3. The flux formulation of claim 2 , wherein the metal particle component comprises solder particles.4. The flux formulation of claim 3 , wherein the solder particles have a particle size of up to 15 μm.5. The flux formulation of claim 3 , wherein the solder particles comprise at least one metal and the solder particles have a melting point of less than 250° C.6. The flux formulation of claim 3 , wherein the solder particles include at least one metal selected from the group consisting of Sn and In.7. The flux formulation of claim 2 , wherein the flux component further comprises an amine component and a rosin component.8. The flux formulation of claim 2 , wherein the metal particle component includes solder particles and pure metal particles.9. The flux formulation of claim 8 , wherein the pure metal particles are selected from the group consisting of noble metals and rare earth metals.10. The flux formulation of claim 9 , wherein a plurality of the pure metal particles have a particle size in the range of 1 to 100 nm.11. The flux formulation of claim 8 , wherein the pure metal particles are present in an amount of up to 5 weight percent of the flux formulation.12. The flux formulation of claim 1 , claim 1 , wherein the metal ...

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09-01-2014 дата публикации

Methods of Removing a Protective Layer

Номер: US20140007903A1
Принадлежит: CHEVRON PHILLIPS CHEMICAL COMPANY LP

A method of removing a metal protective layer from a surface of a reactor component comprising treating the metal protective layer with one or more chemical removal agents to remove at least a portion of the metal protective layer from the reactor component. A method of removing a metal protective layer from a surface of a reactor component comprising treating the metal protective layer to remove the metal protective layer from the reactor component, and determining a thickness of the reactor component following treatment. 1. A method of removing a first metal protective layer from a surface of a component of a catalytic reforming reactor comprising:converting at least a portion of a hydrocarbon feed stream to provide aromatic hydrocarbons by contacting the hydrocarbon feed stream with a first reforming catalyst in the catalytic reforming reactor, wherein the hydrocarbon feed and the aromatic hydrocarbons contact the first metal protective layer;removing the first reforming catalyst from the catalytic reforming reactor;treating the first metal protective layer of the component of the catalytic reforming reactor to mobilize at least a portion of the first metal protective layer from the surface of the component of the catalytic reforming reactor; andloading the catalytic reforming reactor with a second reforming catalyst comprising a zeolitic reforming catalyst or a bimetallic reforming catalyst.2. The method of wherein the first reforming catalyst is a zeolitic reforming catalyst selected from the group consisting of rhenium on an alumina support claim 1 , iridium on an alumina support claim 1 , platinum on a type X zeolite claim 1 , platinum on a type Y zeolite claim 1 , platinum on a cation exchanged type L zeolite claim 1 , and a large-pore zeolite including an alkali or alkaline earth metal charged with one or more Group VIII metals.3. The method of wherein the second reforming catalyst is a bimetallic reforming catalyst comprising:platinum, palladium, or ...

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23-01-2014 дата публикации

Polymer Composition for Microelectronic Assembly

Номер: US20140024750A1
Принадлежит: PROMERUS, LLC

Embodiments in accordance with the present invention encompass polymer compositions that act as both a tack agent and a fluxing agent for the assembly of microelectronic components onto a variety of substrate materials. Such polymer compositions embodiments encompass a sacrificial polymer, a carrier solvent, a thermal acid generator and, optionally, formic acid. 1. A polymer composition comprising:a sacrificial polymer comprising a polycarbonate having a molecular weight (Mw) from 5,000 to 200,000;a carrier solvent;formic acid; anda thermal acid generator/fluxing agent (TAG/FLAG) selected from:di(4-tert-butylphenyl)iodonium trifluorophenylborate,dimethylanilinium tetrakis(pentafluorophenyl)borate,pyridinium trifluoromethanesulfonate,4-isopropyl-4′-methyldiphenyliodonium tetrakis(pentafluorophenyl)borate,di(4-tert-butylphenyl)iodonium trifluoromethanesulfonate,(2-(4-methoxynaphthalen-1-yl)-2-oxoethyl)dimethylsulfonium tetrakis(pentafluorophenyl)borate,p-methoxybenzyldimethylanilinium trifluoromethanesulfonate,or mixtures thereof.2. The polymer composition of where the TAG/FLAG is di(4-tert-butylphenyl)iodonium trifluorophenylborate.3. The polymer composition of where the TAG/FLAG is dimethylanilinium tetrakis(pentafluorophenyl)borate.4. The polymer composition of where the TAG/FLAG is pyridinium trifluoromethanesulfonate.5. The polymer composition of where the TAG/FLAG is 4-isopropyl-4′-methyldiphenyliodonium tetrakis(pentafluorophenyl)borate.6. The polymer composition of where the TAG/FLAG is di(4-tert-butylphenyl)iodonium trifluoromethanesulfonate claim 1 , or mixtures thereof.7. The polymer composition of where the TAG/FLAG is (2-(4-methoxynaphthalen-1-yl)-2-oxoethyl)dimethylsulfonium tetrakis(pentafluorophenyl)borate.8. The polymer composition of where the TAG/FLAG is p-methoxybenzyldimethylanilinium trifluoromethanesulfonate claim 1 , or mixtures thereof.9. The polymer composition of where the sacrificial polymer is selected from poly(propylene carbonate) or a ...

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30-01-2014 дата публикации

Method and device for electrically contacting terminal faces of two substrates by laser soldering using a gaseous flux medium

Номер: US20140027418A1
Автор: Azdasht Ghassem
Принадлежит: PAC TECH - PACKAGING TECHNOLOGIES GmbH

The present invention relates to a method for electrically contacting terminal faces of two substrates (), in particular of a chip () and of a carrier substrate (). Furthermore, the invention relates to a device for performing a second phase of the method according to the invention. The method according to the invention takes place in two successive phases, wherein, in a first phase, the chip () is positioned with its terminal faces against terminal faces of the substrate () and laser energy () is applied to the chip () at the rear and, in a subsequent second phase, in a housing (), a flux medium is applied and at the same time a reflow is performed by means of laser energy () being applied to the chip () at the rear, and a process of rinsing the housing interior is subsequently performed. The device according to the invention for performing a second phase of the method comprises a carrier table () and a housing (), which together with a top side of the carrier table () forms a housing interior, in which the component arrangement is positioned, and also a laser light source (), which is oriented in such a way that the laser radiation impinges on the first substrate () on the rear side. 1. A method for electrically contacting terminal faces of two substrates , said method comprising:providing a first substrate with terminal faces facing a second substrate, wherein the terminal faces of the first substrate are provided with a soldering agentpositioning the terminal faces of the first substrate against terminal faces of the second substrate;applying laser energy to a rear of the first substrate in such a manner that the soldering agent is melted at least to such an extent so as to enable a mechanical fixation of the first substrate on the second substrate and an electrical contacting of the terminal faces facing each other;applying a flux medium, in a housing interior, to a component arrangement formed by the first and second substrates;simultaneously with the step of ...

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06-03-2014 дата публикации

FLUX FORMULATIONS

Номер: US20140060703A1
Принадлежит:

Flux formulations that remain pliable and tack-free after deposition are disclosed. In certain examples, the flux comprises a first component and an effective amount of a second component to provide a pliable flux after deposition. The flux may also include activators, plasticizers, surface active agents and other components. 1. A flux , comprising:a resin or a rosin first component; andan effective amount of a second component to provide pliability to the flux upon deposition to a substrate.2. The flux of claim 1 , wherein the second component comprises an oligomeric or polymeric component.3. The flux of claim 2 , wherein the second component comprises a polyamide claim 2 , an acrylic claim 2 , an ethylene acrylic co-polymer claim 2 , or a mixture thereof.4. The flux of claim 1 , wherein the first component comprises an activated rosin adduct or a rosin ether.5. The flux of claim 1 , further comprising a third component present in an effective amount to reduce formation of chemical species on the substrate.6. The flux of claim 5 , in which the third component is an activator.7. The flux of claim 5 , further comprising a fourth component present in an effective amount to render the flux soft prior to or after deposition on the substrate.8. The flux of claim 7 , in which the fourth component is a plasticizer or a surface active agent.9. The flux of claim 1 , in which an amount of the first component and an amount of the second component are independently selected to provide an adherent flux.10. The flux of claim 1 , further comprising a reactive diluent.11. The flux of claim 1 , further comprising a colorant.12. The flux of claim 1 , further comprising a photosensitive material.13. The flux of claim 1 , further comprising a binder.14. The flux of claim 1 , further comprising a surface active agent.15. The flux of claim 1 , wherein the flux is substantially tack-free upon drying on the substrate.16. An electrical component pre-coated with the flux of .17. A ...

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27-03-2014 дата публикации

SOLDERING PASTE FLUX AND SOLDERING PASTE

Номер: US20140083567A1
Принадлежит: Harima Chemicals, Inc.

The present invention relates to a soldering paste flux, and the soldering paste flux includes (A) a thermosetting prepolymer, (B) a polyfunctional epoxy monomer or oligomer having three or more functional groups in a molecule, (C) a carboxylic acid having a melting point of 80 to 170° C., and (D) a cyanate ester having two or more cyanato groups in a molecule. 1. A soldering paste flux , comprising (A) a thermosetting prepolymer , (B) a polyfunctional epoxy monomer or oligomer having three or more functional groups in a molecule , (C) a carboxylic acid having a melting point of 80 to 170° C. , and (D) a cyanate ester having two or more cyanato groups in a molecule.2. The soldering paste flux according to claim 1 , wherein the (A) thermosetting prepolymer comprises a bifunctional epoxy prepolymer.3. The soldering paste flux according to claim 1 , wherein the (B) polyfunctional epoxy monomer or oligomer having three or more functional groups in a molecule has a softening point of 70 to 125° C.4. The soldering paste flux according to claim 3 , wherein the polyfunctional epoxy monomer having three or more functional groups in a molecule is tris-(2 claim 3 ,3-epoxypropyl)isocyanurate.5. The soldering paste flux according to claim 1 , wherein the (C) carboxylic acid has a melting point of 90 to 140° C.6. The soldering paste flux according to claim 1 , wherein the (D) cyanate ester having two or more cyanato groups in a molecule further has an aromatic ring in a molecule.7. The soldering paste flux according to claim 1 , wherein the content of the (B) polyfunctional epoxy monomer or oligomer having three or more functional groups in a molecule is 5 to 50% by mass with respect to the total solid contents of the soldering paste flux.8. The soldering paste flux according to claim 1 , wherein the content of the (C) carboxylic acid is 1 to 30% by mass with respect to the total solid contents of the soldering paste flux.9. The soldering paste flux according to claim 1 , wherein ...

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01-01-2015 дата публикации

METHOD FOR SMUT REMOVAL DURING STRIPPING OF COATING

Номер: US20150000696A1
Принадлежит:

Stripping a metallic bond coat from an article using a wet chemical process. An article removed from service and having a metallic bond coat applied over a surface of its metallic substrate is provided. The metallic bond coat is used to improve the adhesion of a TBC to the article, so grit blasting to first remove any TBC applied over the bond coat and which still remains on the article initially may be required. The bond coated article is then immersed in an acid solution of HCl/HPOat a predetermined temperature for a predetermined amount of time, the HCl/HPOsolution reacting with the bond coat applied over the metallic substrate to form a smut on the surface. The article is then removed from the HCl/HPOsolution and quickly immersed in a solution of NaOH for a predetermined amount of time to at least partially desmut the surface. 1. A method for stripping a metallic coating from a component , comprising the steps of:providing a component having a metallic coating applied over a surface of a metallic substrate;{'sub': 3', '3, 'immersing the metallic coated component in a solution of predetermined concentration of HCl/HPOfor a predetermined amount of time at a predetermined temperature, wherein the solution reacts with the bond coat to form a smut; then'}{'sub': 3', '3, 'removing the component from the solution of HCl/HPOand immersing the turbine component in a solution of predetermined concentration of NaOH for a predetermined amount of time to remove the smut; then'}removing the component from the basic solution and rinsing the component with water to remove any residual smut; then{'sub': 3', '3, 'immersing the metallic coated component in a solution of predetermined concentration of HCl/HPOfor a second immersion for a predetermined amount of time at a predetermined temperature, wherein the solution reacts with any remaining metallic coat to form a smut; then'}{'sub': 3', '3, 'removing the component from the solution of HCl/HPOand immersing the turbine component a ...

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01-01-2015 дата публикации

OXIDIZING AQUEOUS CLEANER FOR THE REMOVAL OF POST-ETCH RESIDUES

Номер: US20150000697A1
Принадлежит:

An oxidizing aqueous cleaning composition and process for cleaning post-plasma etch residue and/or hardmask material from a microelectronic device having said residue thereon. The oxidizing aqueous cleaning composition includes at least one oxidizing agent, at least one oxidizing agent stabilizer comprising an amine species selected from the group consisting of primary amines, secondary amines, tertiary amines and amine-N-oxides, optionally at least one co-solvent, optionally at least one metal-chelating agent, optionally at least one buffering species, and water. The composition achieves highly efficacious cleaning of the residue material from the microelectronic device while simultaneously not damaging the interlevel dielectric and metal interconnect material also present thereon. 1. An aqueous cleaning composition , comprising at least one oxidizing agent , at least one oxidizing agent stabilizer comprising an amine species selected from the group consisting of primary amines , secondary amines , and tertiary amines , optionally at least one organic co-solvent , optionally at least one metal-chelating agent , optionally at least one buffering species , and water , wherein the pH of the cleaning composition is about 3 to about 9.24.-. (canceled)5. The aqueous cleaning composition of claim 1 , wherein the at least one oxidizing agent comprises hydrogen peroxide.6. The aqueous cleaning composition of claim 1 , wherein the at least oxidizing agent stabilizer comprises an amine species selected from the group consisting of monoethanolamine claim 1 , amino ethoxyethanol (diglycolamine) claim 1 , monoisopropanolamine claim 1 , isobutanolamine claim 1 , C-Calkanolamines claim 1 , methylethanolamine claim 1 , N-methylaminoethanol claim 1 , diethanolamine claim 1 , triethanolamine claim 1 , methyldiethanolamine claim 1 , triethylamine claim 1 , N claim 1 ,N-dimethylglycolamine claim 1 , N claim 1 ,N-dimethyldiglycolamine claim 1 , pentamethyldiethylenetriamine claim 1 , ...

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01-01-2015 дата публикации

Flux for Flux-cored Solder, and Flux-cored Solder

Номер: US20150000792A1
Принадлежит: Senju Metal Industry Co Ltd

To provide flux for flux cored solder that allows flux residue to have flexibility and can be used without depending on any soldering method. The flux for flux cored solder contains rosin, high molecular compound that prevents melt viscosity of the flux from being increased and allows a flux residue to have flexibility after heating by soldering, and halide that prevents the melt viscosity of the flux from being increased and by a combination of the high molecular compound that allows the flux residue to have flexibility after the heating by the soldering, allows the flux to cover a surface of solder melted during the heating by the soldering.

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07-01-2021 дата публикации

Lead-free solder alloy, solder joining material, electronic circuit mounting substrate, and electronic control device

Номер: US20210001433A1
Принадлежит: Tamura Corp

A lead-free solder alloy includes 2.0% by mass or more and 4.0% by mass or less of Ag, 0.3% by mass or more and 0.7% by mass or less of Cu, 1.2% by mass or more and 2.0% by mass or less of Bi, 0.5% by mass or more and 2.1% by mass or less of In, 3.0% by mass or more and 4.0% by mass or less of Sb, 0.001% by mass or more and 0.05% by mass or less of Ni, 0.001% by mass or more and 0.01% by mass or less of Co, and the balance being Sn.

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07-01-2021 дата публикации

SUBSTRATE LIQUID PROCESSING APPARATUS, SUBSTRATE LIQUID PROCESSING METHOD AND RECORDING MEDIUM

Номер: US20210002770A1
Принадлежит:

A substrate processing apparatus includes a substrate holder configured to horizontally hold and rotate a substrate which has a recess and a base metal layer exposed from a bottom surface of the recess; and a pre-cleaning liquid supply configured to supply a pre-cleaning liquid such as dicarboxylic acid or tricarboxylic acid onto the substrate being held and rotated by the substrate holder, to thereby pre-clean the base metal layer. A temperature of the pre-cleaning liquid on the substrate is equal to or higher than 40° C. 1. A substrate liquid processing apparatus , comprising:a substrate holder configured to horizontally hold and rotate a substrate which has a recess and a base metal layer exposed from a bottom surface of the recess; anda pre-cleaning liquid supply configured to supply a pre-cleaning liquid such as dicarboxylic acid or tricarboxylic acid onto the substrate being held and rotated by the substrate holder, to thereby pre-clean the base metal layer,wherein a temperature of the pre-cleaning liquid on the substrate is equal to or higher than 40° C.2. The substrate liquid processing apparatus of claim 1 , further comprising:a plating liquid supply configured to supply a plating liquid onto the pre-cleaned substrate.3. The substrate liquid processing apparatus of claim 2 ,wherein the temperature of the pre-cleaning liquid is within ±5° C. of a temperature of the plating liquid.4. The substrate liquid processing apparatus of claim 1 ,wherein the temperature of the pre-cleaning liquid is in a range from 60° C. to 70° C.5. The substrate liquid processing apparatus of claim 1 , further comprising:an additional pre-cleaning liquid supply configured to supply an additional pre-cleaning liquid onto the substrate before being pre-cleaned, to thereby accelerate oxidation of the base metal layer.6. The substrate liquid processing apparatus of claim 1 , further comprising:a deaerating device configured to deaerate the pre-cleaning liquid before being supplied onto ...

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07-01-2021 дата публикации

PICKLING FACILITY AND OPERATION METHOD OF PICKLING FACILITY

Номер: US20210002774A1
Принадлежит: PRIMETALS TECHNOLOGIES JAPAN, LTD.

A pickling facility includes: a pickling tank for storing an acid solution; a conveyance part for continuously conveying a steel plate immersed in the acid solution; a measurement part for measuring at least one parameter which has a correlation with a heat transfer coefficient between the acid solution and a reference surface disposed in the acid solution so as to face the steel plate; and a conveyance speed decision part configured to decide a conveyance speed of the steel plate conveyed by the conveyance part, on the basis of a measurement result of the at least one parameter. 1. A pickling facility , comprising:a pickling tank for storing an acid solution;a conveyance part for continuously conveying a steel plate immersed in the acid solution;a measurement part for measuring at least one parameter which has a correlation with a heat transfer coefficient between the acid solution and a reference surface disposed in the acid solution so as to face the steel plate; anda conveyance speed decision part configured to decide a conveyance speed of the steel plate conveyed by the conveyance part, on the basis of a measurement result of the at least one parameter.2. The pickling facility according to claim 1 , calculate the heat transfer coefficient from the measurement result of the at least one parameter obtained by the measurement part; and', 'decide the conveyance speed of the steel plate on the basis of the calculation result of the heat transfer coefficient., 'wherein the conveyance speed decision part is configured to3. The pickling facility according to claim 1 , comprising:a heat conductor forming at least a part of the reference surface; anda heat source disposed in contact with the heat conductor at an opposite side of the reference surface of the heat conductor,wherein the measurement part is configured to measure a temperature inside the heat conductor as one of the at least one parameter.4. The pickling facility according to claim 3 , comprising:a heat ...

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13-01-2022 дата публикации

FLUX, METHOD FOR APPLYING FLUX, AND METHOD FOR MOUNTING SOLDER BALL

Номер: US20220009041A1
Принадлежит:

Provided is flux that can be discharged using an inkjet method and that is capable of bonding to an adherend after application. This flux includes 5-50 mass % of a solid solvent having a melting point of 60° C. or less, 50-80 mass % of a solvent, 5-10 mass % of an organic acid, 10-30 mass % of an amine, and 0-5 mass % of a halide, the flux forming a liquid having a high viscosity of 5 Pa·s or higher at 25° C., and forming a liquid having a low viscosity of 50 mPa·s or less at 100° C. 1. A flux , comprising:5 mass % to 50 mass % of a solid solvent having a melting point of 35° C. to 60° C.;50 mass % to 80 mass % of a solvent;5 mass % to 10 mass % of an organic acid;10 mass % to 30 mass % of an amine; and0 mass % to 5 mass % of a halide,wherein the flux becomes a liquid having a high viscosity of greater than or equal to 5 Pa·s at 25° C. and becomes a liquid having a low viscosity of less than or equal to 50 mPa·s at 100° C.2. The flux according to claim 1 ,wherein the flux becomes a liquid having a low viscosity of less than or equal to 50 mPa·s at 75° C.3. The flux according to claim 1 ,wherein the flux becomes a liquid having a low viscosity of less than or equal to 15 mPa·s at 100° C.4. The flux according to claim 1 ,wherein the flux becomes a liquid having a low viscosity of less than or equal to 15 mPa·s at 75° C.5. The flux according to claim 1 ,wherein the solid solvent is polyethylene glycol.6. The flux according to claim 1 ,wherein the solvent is dipropylene glycol monomethyl ether or methyl propylene diglycol.7. The flux according to claim 1 ,wherein the organic acid is glutaric acid.8. The flux according to claim 1 ,wherein the amine is a propylene oxide adduct of ethylenediamine.9. A method for applying a flux claim 1 , the method comprising:heating the flux to a temperature of 75° C. to 100° C. and discharging the flux through an ink-jet method to apply the flux to an electrode of a substrate,wherein the flux used contains5 mass % to 50 mass/o of a solid ...

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08-01-2015 дата публикации

Conductive particles, method for producing conductive particles, conductive material and connection structure

Номер: US20150008022A1
Принадлежит: Sekisui Chemical Co Ltd

Provided are a conductive particle and a conductive material which are capable of decreasing the connection resistance and suppressing generation of voids in a connection structure when the connection structure is obtained by electrically connecting electrodes. The conductive particle according to the present invention has a solder at a conductive surface, wherein a group including a carboxyl group is covalently bonded to the surface of the solder; and the conductive material according to the present invention includes the conductive particles and a binder resin.

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12-01-2017 дата публикации

ADDITIVE MANUFACTURING OF JOINING PREFORMS

Номер: US20170008084A1
Принадлежит:

A method of fabricating a joining preform includes the step of printing a self-fluxing joining alloy. Joining includes brazing and soldering. The self-fluxing joining alloy contains at least one of phosphorus, boron, fluorine, chlorine, or potassium. Another printing step prints a non-phosphorous joining alloy. Both printing steps are performed by an additive manufacturing or 3D printing process. The printing a self-fluxing joining alloy step may be repeated until the non-phosphorous joining alloy is substantially encapsulated by the self-fluxing joining alloy. The self-fluxing joining alloy may be a BCuP alloy, a CuP alloy, a CuSnP alloy, a CuSnNiP alloy or a CuAgP alloy. The non-phosphorous joining alloy may be a BAg alloy, a BNi alloy or a BAu alloy. 1. A method of fabricating a joining preform , the method comprising:printing a self-fluxing joining alloy, the self-fluxing joining alloy containing at least one of phosphorus, boron, fluorine, chlorine, or potassium;printing a non-phosphorous joining alloy;repeating the printing a self-fluxing joining alloy step until the non-phosphorous joining alloy is substantially encapsulated by the self-fluxing joining alloy; andwherein both printing steps are performed by an additive manufacturing process.2. The method of claim 1 , wherein the self-fluxing joining alloy is at least one of: a BCuP alloy claim 1 , a CuP alloy claim 1 , a CuSnP alloy claim 1 , a CuSnNiP alloy or a CuAgP alloy.3. The method of claim 1 , wherein the non-phosphorous joining alloy is at least one of a BAg alloy claim 1 , a BNi alloy claim 1 , a BAu alloy.4. The method of claim 1 , the printing a self-fluxing joining alloy step further comprising:printing the self-fluxing joining alloy on a part to be joined.5. The method of claim 1 , wherein the joining preform is formed into at least one of:a cylinder, a disc, a sheet or a washer.6. The method of claim 1 , wherein the printing a self-fluxing joining alloy step further comprises:printing multiple ...

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15-01-2015 дата публикации

METHOD FOR PREVENTION OF YELLOWING ON SURFACE OF STEEL SHEET AFTER PICKLING

Номер: US20150013716A1
Принадлежит:

In a method for prevention of yellowing on a surface of a steel sheet subjected to re-pickling, washing with water and drying after a surface of a continuously annealed steel sheet is pickled to remove Si-containing oxide layer from a surface layer of the steel sheet, the surface of the steel sheet is held at a wet state between the pickling and the re-pickling and between the re-pickling and the washing, and more preferably the washing is carried out with water having an iron ion concentration decreased to not more than 20 g/L, whereby the yellowing on the surface of the steel sheet after the pickling is prevented. Thus, cold rolled steel sheets being excellent in not only the appearance quality but also the phosphatability and corrosion resistance after painting are manufactured stably. 114-. (canceled)15. A method for prevention of yellowing on a surface of a steel sheet subjected to re-pickling , washing with water and drying after a surface of a continuously annealed steel sheet is pickled to remove Si-containing oxide layer from a surface layer of the steel sheet , characterized in that the surface of the steel sheet is held at a wet state between the pickling and the re-pickling and between the re-pickling and the washing.16. The method for prevention of yellowing on a surface of a steel sheet according to claim 15 , wherein the washing is carried out with washing water having an iron ion concentration decreased to not more than 20 g/L.17. The method for prevention of yellowing on a surface of a steel sheet according to claim 16 , wherein the washing water is further characterized by decreasing a concentration of nitric acid ion to not more than 10 g/L claim 16 , a concentration of chloride ion to not more than 5 g/L claim 16 , a concentration of fluoride ion to not more than 5 g/L and a concentration of sulfuric acid ion to not more than 5 g/L.18. The method for prevention of yellowing on a surface of a steel sheet according to claim 15 , wherein the washing ...

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19-01-2017 дата публикации

Slag free flux for additive manufacturing

Номер: US20170014956A1
Принадлежит: Siemens Energy Inc

A flux ( 55 ) for superalloy laser welding and additive processing ( 20, 50 ), including constituents which decompose when heated in a laser induced plasma or to a melt temperature of the superalloy ( 42 ), creating one or more gases ( 46 ) that blanket the melt to protect it from air, while producing not more than 5 wt. % of slag relative to the weight of the flux. Embodiments may further include compounds providing one or more functions of surface cleaning, scavenging of impurities in the melt, and elemental additions to the superalloy.

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03-02-2022 дата публикации

HOT-BAND ANNEALING EQUIPMENT, HOT-BAND ANNEALING METHOD AND DESCALING METHOD FOR SI-CONTAINING HOT ROLLED STEEL SHEET

Номер: US20220033928A1
Принадлежит: JFE STEEL CORPORATION

Provided is a hot-band annealing method comprising subjecting a Si-containing hot rolled steel sheet, having an oxidized scale formed on a surface of the steel sheet by hot rolling, to hot-band annealing with a hot-band annealing equipment provided with a heating zone, a soaking zone, a cooling zone, and a rapid heating device at an upstream side of the heating zone and/or in an inlet side of the heating zone, wherein the hot rolled steel sheet is heated by not lower than 50° C. at a heating rate of not less than 15° C./s by using the rapid heating device to improve a descaling property. Also, provided is a descaling method characterized by subjecting the Si-containing hot rolled steel sheet, after the hot-band annealing, to descaling only by pickling without requiring mechanical descaling or heating the steel sheet in the pickling process. 1. A hot-band annealing method comprising: (i) a rapid heating device is disposed at an upper stream side of the heating zone and/or an inlet side of the heating zone, and', '(ii) a start temperature for heating the Si-containing hot-rolled steel sheet in the rapid heating device is in a range of room temperature to 700° C. and the Si-containing hot rolled steel sheet is heated by not lower than 50° C. at a heating rate of not less than 15° C./s by using the rapid heating device., 'subjecting a Si-containing hot rolled steel sheet, having an oxidized scale formed on a surface of the steel sheet by hot rolling, to hot-band annealing with a hot-band annealing equipment provided with a heating zone, a soaking zone and a cooling zone, characterized in that'}2. The hot-band annealing method according to claim 1 , wherein the rapid heating device is an induction heating device or an electric heating device.3. A descaling method claim 1 , characterized by subjecting the Si-containing hot rolled steel sheet claim 1 , after the hot-band annealing by the method according to claim 1 , to pickling without conducting mechanical descaling.4. A ...

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18-01-2018 дата публикации

Flux Activator, Flux, and Solder

Номер: US20180015576A1
Принадлежит:

Provided is a flux activator containing a halogen compound represented by formula 1 below: 2. The flux activator according to claim 1 , wherein{'sup': '1', 'Xis Br or I, and'}{'sup': '2', 'Xis Br or I.'}3. A flux comprising the flux activator according to .4. A solder comprising the flux according to .5. A flux comprising the flux activator according to .6. A solder comprising the flux according to . This application claims priority to Japanese Patent Application No. 2015-021528, the disclosure of which is incorporated herein by reference in its entirety.The present invention relates to a flux activator, and a flux and a solder containing the activator.A solder used for joining electronic parts generally contains a solder alloy and a flux. The flux contains a modified rosin, a resin component composed of a synthetic resin or the like, and an activator, and further a solvent component and other additives, as needed. As the activator, halogen activators containing organic halogen compounds are known. For example, Patent Literature 1 discloses a flux containing, as an activator, a halogen compound in which halogen atoms such as bromine and chlorine are introduced into an organic compound by covalent bonds. Further, Patent Literature 2 discloses a flux containing an iodine-containing carboxyl compound as an activator. It is known that such a halogen compound can improve solder wettability by removing the oxide film on the surface of the solder or preventing reoxidation, and further reducing the surface tension of the solder.However, it is difficult for the flux containing such a halogen compound activator to exert the aforementioned effects immediately after soldering, and it is also difficult to maintain the effects. Therefore, it is difficult to sufficiently improve the solder wettability in a general soldering step, which has been a problem.The present invention has been devised in view of the problems of the conventional arts described above, and an object thereof ...

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17-01-2019 дата публикации

SOLDER COMPOSITION AND ELECTRONIC BOARD

Номер: US20190015937A1
Принадлежит:

A solder composition of the invention contains solder powders and a flux composition. The flux composition contains (A) a resin and (B) an activator. The (B) component contains (B1) an organic acid, and (B2) a pyridine compound represented by a formula (1) below. A chlorine concentration is 900 mass ppm or less, a bromine concentration is 900 mass ppm or less, an iodine concentration is 900 mass ppm or less and a total halogen concentration is 1500 mass ppm or less in the solder composition. 2. The solder composition according to claim 1 , whereina mass ratio (B1/B2) of a content of the (B1) component to a content of the (B2) component ranges from 1/9 to 9/1.3. The solder composition according to claim 1 , whereina mass ratio (B1/B2) of a content of the (B1) component to a content of the (B2) component ranges from 6/4 to 4/6.4. The solder composition according to claim 1 , whereinthe (B1) component is at least one organic acid selected from the group consisting of dicarboxylic acids having 3 to 22 carbon atoms and tricarboxylic acids having 3 to 22 carbon atoms.5. The solder composition according to claim 1 , whereinthe (B1) component is at least one organic acid selected from the group consisting of dicarboxylic acids having 4 to 7 carbon atoms and tricarboxylic acids having 6 to 9 carbon atoms.6. The solder composition according to claim 1 , whereinthe (B1) component is at least one organic acid selected from the group consisting of succinic acid, glutaric acid, adipic acid, pimelic acid, propane tricarboxylic acid, hexane tricarboxylic acid, cyclohexane tricarboxylic acid, and benzene tricarboxylic acid.7. The solder composition according to claim 1 , whereinthe (B1) component is at least one organic acid selected from the group consisting of succinic acid, propane tricarboxylic acid, and dimer acid.8. The solder composition according to claim 1 , whereinthe (B1) component is at least one organic acid selected from the group consisting of succinic acid, and ...

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16-01-2020 дата публикации

FILLER WIRE FOR BRAZING ALUMINUM AND STEEL

Номер: US20200016698A1
Автор: Park Sang-Cheon
Принадлежит:

A filler wire may include a rod including an aluminum-silicon (Al—Si) alloy powder and a fluoride flux powder, and a sheath including zinc (Zn) alloy and surrounding the rod. 1. A filler wire comprising:a rod comprising an aluminum-silicon (Al—Si) alloy powder and a halide flux powder; anda sheath comprising a zinc (Zn) alloy and surrounding the rod.2. The filler wire of claim 1 , wherein the halide flux powder is a fluoride flux powder or a chloride flux powder.3. The filler wire of claim 2 , wherein the halide flux powder is the fluoride flux powder.4. The filler wire of claim 1 , wherein the sheath has a thickness of about D/2×0.1 to D/2×0.5 claim 1 , wherein D is a diameter of the filler wire.5. The filler wire of claim 1 , wherein a plurality of bending grooves are formed on the filler wire at a predetermined distance in a longitudinal direction.6. The filler wire of claim 5 , wherein the bending groove has a longitudinal length of about D to D×10 claim 5 , wherein D is a diameter of the filler wire.7. The filler wire of claim 5 , wherein the predetermined distance between the bending grooves is equal to or less than about D×30.8. The filler wire of claim 5 , wherein each of the bending grooves has a depth of about D/2×0.1 to D/2×0.7.9. The filler wire of claim 5 , wherein each of the bending groove has a longitudinal length of about D to D×10 and a depth of about D/2×0.1 to D/2×0.7 claim 5 , and the predetermined distance between the bending grooves is equal to or less than about D×30 wherein D is a diameter of the filler wire.10. The filler wire of claim 1 , wherein the zinc alloy comprises aluminum (Al) in an amount of about 3 to 20 wt % claim 1 , silicon (Si) in an amount of about 0.1 to 1.0 wt % and zinc constituting the remaining balance of the zinc alloy claim 1 , all wt % are based on the total weight of the zinc alloy.11. A method of joining parts claim 1 , comprising applying a filler wire of at a brazing portion claim 1 , wherein the brazing portion ...

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22-01-2015 дата публикации

SOLDERING FLUX AND SOLDER COMPOSITION

Номер: US20150020923A1
Принадлежит:

A soldering flux is disclosed which exhibits improved shape retention properties during printing, can inhibit sagging upon heating, and exhibits high electrical reliability between conductors. The soldering flux contains an epoxy resin, an organic carboxylic acid and, as a heat-resistant shape-retaining agent, and a plastic having a linear structure, wherein the epoxy resin and the organic carboxylic acid are blended so that the quantity of carboxyl groups in the organic carboxylic acid is 0.8 to 2.0 equivalents relative to 1.0 equivalent of epoxy groups in the epoxy resin, and the total quantity of the epoxy resin, the organic carboxylic acid and the plastic having a linear structure is 70 mass % or more relative to the total mass of the flux. 1. A soldering flux comprising an epoxy resin , an organic carboxylic acid and a plastic having a linear structure as a heat-resistant shape-retaining agent , wherein the epoxy resin and the organic carboxylic acid are blended so that the quantity of carboxyl groups in the organic carboxylic acid is 0.8 to 2.0 equivalents relative to 1.0 equivalent of epoxy groups in the epoxy resin , and the total quantity of the epoxy resin , the organic carboxylic acid and the plastic having a linear structure is 70 mass % or more relative to the total mass of the flux.2. The soldering flux according to claim 1 , wherein the plastic having a linear structure is one or more types of plastic selected from among a polyamide derived from a cyclic amide monomer and polypropylene.3. The soldering flux according to claim 1 , wherein the plastic having a linear structure is blended at a quantity of 0.5 to 30 mass % relative to the total mass of the flux.4. The soldering flux according to claim 1 , further containing an alcohol at a quantity of 30 mass % or lower relative to the total mass of the flux.5. The soldering flux according to claim 1 , wherein the epoxy resin is selected from among the group consisting of bisphenol A type epoxy resins ...

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22-01-2015 дата публикации

Method and machine for forge welding of tubular articles and exothermic flux mixture and method of manufacturing an exothermic flux mixture

Номер: US20150021377A1
Принадлежит: Tubefuse Applications BV

A method of forge welding includes placing at least two components for welding together, adjacent each other and with an exothermic flux mixture placed between the components. The exothermic flux mixture is heated to initiate an exothermic reaction and the faying surfaces of the two components are pressed together. The components being welded may be tubular, in particular pipes. Apparatus for the method of forge welding and exothermic flux mixtures for the method of forge welding are also provided.

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22-01-2015 дата публикации

METHOD OF JOINING COMPONENTS USING METAL PASTE WITH OXIDIZING AGENTS

Номер: US20150021378A1
Принадлежит:

A sintering method is provided which allows components to be joined to each other in a stable way, wherein the processing temperature is less than 200° C. and stable contact points are produced, which have low porosity and also high electrical and thermal conductivity. The method for joining components includes (a) providing a sandwich arrangement having at least (a1) one component 1, (a2) one component 2, and (a3) a metal paste located between component 1 and component 2, and (b) sintering the sandwich arrangement. The metal paste contains (A) 75-90 weight percent of at least one metal present in the form of particles having a coating containing at least one organic compound, (B) 0-12 weight percent of at least one metal precursor, (C) 6-20 weight percent of at least one solvent, and (D) 0.1-15 weight percent of at least one sintering agent selected from the group comprising (i) organic peroxides, (ii) inorganic peroxides, and (iii) inorganic acids. 1. A method for joining at least two components in contact with each other , the process comprising: (i) organic peroxides,', '(ii) inorganic peroxides, and', '(iii) inorganic acids; and, '(a) placing a metal sintering paste between at least two components to form a sandwich arrangement, wherein the metal paste contains a sintering agent selected from the group consisting of(b) sintering the sandwich arrangement at a temperature of less than 200° C.2. A method for joining at least two components , the method comprising: (a1) a first component,', '(a2) a second component, and', '(a3) a metal sintering paste located between the first component and the second component; and, '(a) providing a sandwich arrangement having at least'} (A) 75-90 weight percent of at least one metal present in a form of particles having a coating containing at least one organic compound,', '(B) 0-12 weight percent of at least one metal precursor,', '(C) 6-20 weight percent of at least one solvent, and', (i) organic peroxides,', '(ii) inorganic ...

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28-01-2016 дата публикации

CLEANING SOLUTION AND METHODS OF CLEANING A TURBINE ENGINE

Номер: US20160024438A1
Принадлежит:

A cleaning solution for a turbine engine includes water within a range between about 68.65 percent and about 99.63 percent by volume of the cleaning solution; a first organic acidic component within a range between about 0.1 percent and about 15 percent by volume of the cleaning solution; wherein the organic acid comprises citric acid; a second organic acidic component within a range between about 0.1 percent and about 15 percent by volume of the cleaning solution; wherein the organic acid comprises glycolic acid; isoropylamine sulphonate within a range between about 0.07 percent and 0.14 percent by volume of the cleaning solution; alcohol ethoxylate within a range between about 0.035 percent and 0.07 percent by volume of the cleaning solution; triethanol amine within a range between about 0.035 percent and 0.07 percent by volume of the cleaning solution; sodium lauriminodipropionate within a range between about 0.03 percent and 1.0 percent by volume of the cleaning solution. The cleaning solution has a pH value in the range between about 2.5 and about 7.0. 1. A method of cleaning a turbine engine , the method comprising: a first organic acidic component within a range between about 0.1 percent and about 15 percent by volume of the cleaning solution; wherein the organic acid comprises citric acid;', 'a second organic acidic component within a range between about 0.1 percent and about 15 percent by volume of the cleaning solution; wherein the organic acid comprises glycolic acid;', 'isoropylamine sulphonate within a range between about 0.07 percent and 0.14 percent by volume of the cleaning solution;', 'alcohol ethoxylate within a range between about 0.035 percent and 0.07 percent by volume of the cleaning solution;', 'triethanol amine within a range between about 0.035 percent and 0.07 percent by volume of the cleaning solution;', 'sodium lauriminodipropionate within a range between about 0.03 percent and 1.0 percent by volume of the cleaning solution;', 'wherein ...

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28-01-2016 дата публикации

GEL SOLVENT AND METHOD OF REMOVING DIFFUSION AND OVERLAY COATINGS IN GAS TURBINE ENGINES

Номер: US20160024444A1
Принадлежит: UNITED TECHNOLOGIES CORPORATION

A method of stripping an engine component may comprise applying an acidic gel solvent to a coating of a surface of the engine component, leaving the acidic gel solvent on the surface of the engine component for a predetermined duration, and removing the acidic gel solvent from the surface of the engine component. The method may further include mixing an acid with a gelling agent to form the acidic gel solvent. The acid may comprise hydrochloric acid. The gelling agent may comprise a cellulosic material. The gelling agent may comprise a carbohydrate. The method may further include rinsing the acidic gel solvent from the surface of the engine component. The coating may comprise at least one of a diffusion coating or an overlay coating. 1. A method of stripping an engine component , comprising:applying an acidic gel solvent to a coating of a surface of the engine component;leaving the acidic gel solvent on the surface of the engine component for a first duration; andremoving the acidic gel solvent from the surface of the engine component.2. The method of claim 1 , further including mixing an acid with a gelling agent to form the acidic gel solvent.3. The method of claim 2 , wherein the acid comprises hydrochloric acid.4. The method of claim 2 , wherein the gelling agent comprises a cellulosic material.5. The method of claim 2 , wherein the gelling agent comprises a carbohydrate.6. The method of claim 1 , further comprising rinsing the acidic gel solvent from the surface of the engine component.7. The method of claim 1 , wherein the coating comprises at least one of a diffusion coating or an overlay coating.8. The method of claim 1 , wherein the coating comprises aluminum.9. The method of claim 1 , further comprising removing an additive layer of the coating while leaving a diffused layer of the coating.10. The method of claim 1 , wherein the acid comprises a mineral acid.11. The method of claim 1 , further including:determining a thickness of a remainder of the coating ...

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29-01-2015 дата публикации

Flux sheet for laser processing of metal components

Номер: US20150027994A1
Принадлежит: Siemens Energy Inc

A flux sheet ( 20 A) and method of using the flux sheet to restore a surface ( 24 ) of a metal substrate ( 26 ). A laser beam ( 32 ) is directed onto the flux sheet to melt it and the surface, then allowed to cool and solidify to produce a restored surface. The flux sheet may be formulated to optically transmit at least 40% of electromagnetic energy from a laser onto the substrate surface. The flux sheet contains a flux composition that may include: a metal oxide, a metal silicate, or both; a metal fluoride; and a metal carbonate. The flux composition may limit the content of certain elements and compounds such as Fe, Li 2 O, Na 2 O and K 2 O. The flux composition may include constituents providing air shielding, contaminant scavenging, viscosity/fluidity enhancement, and optical transmission of laser energy through the flux sheet.

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24-01-2019 дата публикации

CHEMICAL DECONTAMINATION METHOD USING CHELATE FREE CHEMICAL DECONTAMINATION REAGENT FOR REMOVAL OF THE DENSE RADIOACTIVE OXIDE LAYER ON THE METAL SURFACE

Номер: US20190027263A1
Принадлежит:

A chemical decontamination reagent containing a reducing agent, a reductive metal ion, and an inorganic acid is provided to remove a radioactive oxide layer on a metal surface. The reagent can dissolve the radioactive oxide layer on the metal surface effectively at a relatively low temperature and enables a simple process of contacting the reagent to the radioactive oxide, thus economically effective in terms of cost and time required for the process. Since the decontamination does not use a conventional organic chelating agent such as oxalic acid, but the reducing agent as a main substance, the residuals of the reducing agent remained after decontamination can be decomposed and removed with an oxidizing agent. Due to the easy decomposition with the chemical decontamination reagent, secondary wastes can be minimized and the radionuclides remained in the decontamination reagent solution can be removed effectively. 1. A chemical decontamination method , comprising a step of contacting chemical decontamination reagent to a metal of a nuclear power plant covered with a dense radioactive oxide layer at temperature range of 70° C. to 140° C. and pH range of 1.0 to 3.7 ,Wherein the chemical decontamination reagent comprises a reducing agent, a reductive metal ion, and an acid, the acid consisting only inorganic acid, for removal of a dense radioactive oxide layer on a metal surface, and{'sub': 2', '4', '3', '2', '4, 'sup': '+', 'wherein the reducing agent is NH, the reductive metal ion is Cu, and the inorganic acid is HNOor HSO.'}2. The chemical decontamination method according to claim 1 , wherein the metal is one or more selected from the group consisting of stainless steel claim 1 , Inconel steel claim 1 , and zirconium alloy.3. The chemical decontamination method according to claim 1 , wherein the concentration of the reducing agent is in the range of 5×10-0.5 M.4. The chemical decontamination method according to claim 1 , wherein the concentration of the reductive ...

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29-01-2015 дата публикации

NOVEL BRAZING CONCEPT

Номер: US20150030837A1
Принадлежит: ALFA LAVAL CORPORATE AB

The present invention relates to an intermediate product for joining and coating by brazing comprising a base metal and a blend of boron and silicon, said base metal having a solidus temperature above 1040° C., and the intermediate product has at least partly a surface layer of the blend on the base metal, wherein the boron in the blend is selected from a boron source, and the silicon in the blend is selected from a silicon source, and wherein the blend comprises boron and silicon in a ratio of boron to silicon within a range from about 3:100 wt/wt to about 100:3 wt/wt. The present invention relates also to a stacked intermediate product, to an assembled intermediate product, to a method of brazing, to a brazed product, to a use of an intermediate product, to a pre-brazed product, to a blend and to paint. 1. A blend for brazing of joints in products of base metals and/or for coating of products of base metals , which base metal has a solidus temperature above 1040° C. , which blend comprisesboron, wherein the boron is selected from a boron source;silicon, wherein the silicon is selected from a silicon source; andat least one binder selected from the group consisting of solvents, water, oils, gels, lacquers, varnish, and binders based on monomers and/or polymers,wherein the boron and silicon of the blend are present in a ratio of boron to silicon within a range from about 3:100 wt/wt to about 100:3 wt/wt.2. The blend according to claim 1 , wherein the at least one binder is selected from the group consisting of polyesters claim 1 , polyethylene claim 1 , polypropylene claim 1 , acrylic polymers claim 1 , (met)acrylic polymers claim 1 , polyvinyl alcohol claim 1 , polyvinyl acetate claim 1 , and polystyrene.3. The blend according to claim 1 , wherein the blend comprises particles having a particle size less than 250 μm.4. The blend according to claim 1 , wherein the boron source is selected from the group consisting of boron claim 1 , BC claim 1 , BSi claim 1 , NiB ...

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04-02-2016 дата публикации

BORIC ACID FREE FLUX

Номер: US20160031046A1
Автор: Howard Robert A.
Принадлежит:

The invention described herein pertains generally to boric acid free flux composition wherein in some embodiments, a phthalocyanine pigment is used to effect a color change at activation temperature. 3. The paste flux composition of whereinsaid pigment is a phthalocyanine pigment which changes from colored to colorless at a temperature of approximately 500-600° C.4. A process of using a boric acid free paste flux of which comprises the step of:adding a phthalocyanine pigment to said flux.5. The process of whereinsaid step of adding a phthalocyanine pigment effects a color change at an activation temperature of said flux.6. The process of whereinsaid color change is effected at an activation temperature of between approximately 500-600° C.7. A boric acid free paste flux claim 5 , comprising:a wetting agent in a weight percentage in the range of 0.25 to 0.50%;an etchant in a weight percentage in the range of 12.4 to 16.8%;an emulsifying agent in a weight percentage in the range of 0.71 to 1.35%;potassium tetraborate in a weight percentage in the range of 29.5 to 34.8%;potassium fluoroborate in a weight percentage in the range of 29.5 to 34.8%; andboron in a weight percentage in the range of 0.50 to 0.98%;wherein the balance is water.8. The boric acid free paste flux of claim 7 , wherein said flux is black in color.9. The boric acid free paste flux of claim 7 , wherein said flux is fully active in the temperature range of 566° to 982° C.10. The boric acid free paste flux of claim 7 , wherein said wetting agent is udylite.11. The boric acid free paste flux of claim 7 , wherein said etchant is potassium bifluoride.12. The boric acid free paste flux of claim 7 , wherein said emulsifying agent is fumed silica.13. A boric acid free paste flux claim 7 , comprising:a wetting agent in a weight percentage in the range of 0.25 to 0.50%;an etchant in a weight percentage in the range of 12.4 to 16.8%;an emulsifying agent in a weight percentage in the range of 0.71 to 1.35%; ...

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31-01-2019 дата публикации

FLUX-CORED WIRE, MANUFACTURING METHOD OF WELDED JOINT, AND WELDED JOINT

Номер: US20190030655A1

According to an aspect of the present invention, there is provided a flux-cored wire including a steel sheath and a flux that fills the steel sheath. The flux contains fluorides of which a total value α of F-equivalent values is 0.21% or more, oxides of which the total value β of amounts ranges from 0.30% to 3.50%, and carbonates of which a total value of amounts ranges from 0% to 3.50%. An amount of CaO ranges from 0% to 0.20%. An amount of iron powder ranges from 0% to less than 10.0%. A Y-value is 5.0% or less. The amount of CaFis less than 0.50%. The amount of Ti oxides ranges from 0.10% to 2.50%. A ratio of α to β ranges from 0.10 to 4.00. A total value of amounts of MgCO, NaCO, and LiCOranges from 0% to 3.00%. A chemical composition excluding the fluorides, the oxides, the CaO, the carbonates, and the iron powder is within a predetermined range. Ceq ranges from 0.10% to 0.44%. 1. A flux-cored wire comprising:a steel sheath; anda flux that fills the steel sheath,wherein the flux contains:{'sub': 2', '2', '3', '6', '2', '6', '2', '2', '6, 'fluorides which include one or at least two selected from the group consisting of CaF, MgF, NaAlF, LiF, NaF, KZrF, BaF, and KSiF, and of which a total value α of F-equivalent values is 0.21% or more with respect to a total mass of the flux-cored wire;'}oxides which include one or at least two selected from the group consisting of Fe oxides, Ba oxides, Na oxides, Ti oxides, Si oxides, Zr oxides, Mg oxides, Al oxides, Mn oxides, and K oxides, while excluding CaO, and of which a total value β of amounts ranges from 0.30% to 3.50% by mass % with respect to the total mass of the flux-cored wire; and{'sub': 3', '2', '3', '3', '3', '2', '3', '3', '3', '3, 'carbonates which include one or at least two selected from the group consisting of MgCO, NaCO, LiCO, CaCO, KCO, BaCO, FeCOand MnCO, and of which a total value of amounts ranges from 0% to 3.50% by mass % with respect to the total mass of the flux-cored wire,'}wherein an amount of ...

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31-01-2019 дата публикации

Flux

Номер: US20190030656A1
Принадлежит: SENJU METAL INDUSTRY CO., LTD.

Provided is a flux that allows soldering to be performed without requiring a step of removing a Cu-OSP film even with a Cu-OSP processed substrate. This flux containing rosin, an organic acid, a benzimidazole-based compound, and a solvent is characterized in that 30% by mass or more and 70% by mass or less of the rosin, 1% by mass or more and 10% by mass or less of the organic acid, 0.2% by mass or more and 10% by mass or less of the benzimidazole-based compound, and 20% by mass or more and 60% by mass or less of the solvent, wherein the benzimidazole-based compound is composed of at least one of 2-alkylbenzimidazole and a salt of 2-alkylbenzimidazole hydrohalide. 1. A flux containing rosin , an organic acid , a benzimidazole-based compound , and a solvent , the flux comprising:30% by mass or more and 70% by mass or less of the rosin;1% by mass or more and 10% by mass or less of the organic acid;0.2% by mass or more and 10% by mass or less of the benzimidazole-based compound; and20% by mass or more and 60% by mass or less of the solvent,wherein the benzimidazole-based compound includes at least one species selected from a group consisting of 2-alkylbenzimidazole and a salt of 2-alkylberizimidazole hydrohalide, andwherein when containing an imidazole-based compound, more than 0%, by mass and 5% by mass or less of the imidazole-based compound is contained and an addition of the imidazole-based compound is equal to or less than the addition of the benzimidazole-based compound.2. The flux according to claim 1 , wherein the flux further contains 5% by mass or less of a salt of amine hydrohalide excluding the salt of 2-alkylbenzimidazole hydrohalide claim 1 , which is a total amount of the imidazole-based compound and the salt of hydrohalogenic acid when containing the imidazole-based compound and the salt of hydrohalogenic acid.3. (canceled)4. The flux according to claim 1 , wherein the flux further contains more than 0% by mass and 10% by mass or less of a thixotropic ...

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04-02-2021 дата публикации

FLUX AND SOLDER PASTE

Номер: US20210031311A1
Принадлежит: SENJU METAL INDUSTRY CO., LTD.

It is an object of the present invention to provide a flux containing flux components homogeneously dispersed without precipitation of aggregates in addition to having an appropriate balance between fluidity and shape retention property, and a solder paste. A flux comprising 0.5 to 3.5 mass % of a sorbitol-type thixotropic agent selected from the group consisting of dibenzylidene sorbitol, bis(4-methylbenzylidene)sorbitol and a combination thereof, and 2 to 350 mass ppm of a sorbitol-type additive selected from the group consisting of sorbitol, monobenzylidene sorbitol, mono(4-methylbenzylidene)sorbitol and a combination thereof, and a glycol ether-type solvent. 1. A flux comprising:0.5 to 3.5 mass % of a sorbitol-type thixotropic agent selected from the group consisting of dibenzylidene sorbitol, bis(4-methylbenzylidene)sorbitol and a combination thereof;2 to 350 mass ppm of a sorbitol-type additive selected from the group consisting of sorbitol, monobenzylidene sorbitol, mono(4-methylbenzylidene)sorbitol and a combination thereof; anda glycol ether-type solvent.2. The flux according to claim 1 , wherein a content of the sorbitol-type additive is 0.05 to 1.00 mass % based on the total amount of the sorbitol-type thixotropic agent and the sorbitol-type additive.3. The flux according to claim 1 , further comprising 1.0 to 10.0 mass % of a thixotropic agent other than the sorbitol-type thixotropic agent.4. The flux according to claim 1 , further comprising 20.0 to 60.0 mass % of a rosin-type resin and/or a water-soluble resin claim 1 , 0 to 10.0 mass % of an organic acid claim 1 , 0 to 5.0 mass % of an amine compound claim 1 , 0 to 5.0 mass % of an organohalogen compound claim 1 , 0 to 3.0 mass % of an amine hydrohalide salt claim 1 , and 0 to 5.0 mass % of an antioxidant.5. A solder paste comprising a flux and a solder powder claim 1 , 0.5 to 3.5 mass % of a sorbitol-type thixotropic agent selected from the group consisting of dibenzylidene sorbitol, bis(4- ...

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30-01-2020 дата публикации

NOVEL CORROSION INHIBITION PACKAGE

Номер: US20200032400A1
Принадлежит:

An inhibition corrosion package for use with an acidic composition, where the package comprises a terpene component; a propargyl alcohol or derivative thereof; at least one amphoteric surfactant; and a solvent. Also disclosed are acidic compositions combining the corrosion inhibition package according to a preferred embodiment of the present invention for use in various industrial operations including but not limited to oil and gas operations. Also disclosed are methods of use of such compositions. 1. A corrosion inhibition package for use with an aqueous acid composition , said package comprising:a terpene;a propargyl alcohol or derivative thereof;at least one amphoteric surfactant; anda solvent.2. The corrosion inhibition package as claimed in claim 1 , wherein the terpene is selected from the group consisting of:citral;ionone;ocimene; andcymene.3. The corrosion inhibition package as claimed in claim 1 , wherein the at least one amphoteric surfactant is selected from the group consisting of:a sultaine surfactant; a betaine surfactant; and combinations thereof.4. The corrosion inhibition package as claimed in claim 3 , wherein the sultaine surfactant and betaine surfactant are selected from the group consisting of:an amido betaine surfactant; an amido sultaine surfactant; and combinations thereof.5. The corrosion inhibition package as claimed in claim 4 , wherein the amido betaine surfactant and is selected from the group consisting of:an amido betaine comprising a hydrophobic tail from C8 to C16.6. The corrosion inhibition package as claimed in claim 5 , wherein the amido betaine surfactant comprising a hydrophobic tail from C8 to C16 is cocamidobetaine7. The corrosion inhibition package as claimed in claim 1 , further comprising an anionic surfactant.8. The corrosion inhibition package as claimed in claim 7 , wherein the anionic surfactant is a carboxylic surfactant or a sulfonic surfactant.9. The corrosion inhibition package as claimed in claim 8 , wherein the ...

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07-02-2019 дата публикации

FREE FLOWING POTASSIUM ALUMINUM FLUORIDE FLUX AGENT

Номер: US20190039189A1
Принадлежит:

The present disclosure provides a free flowing potassium aluminum fluoride (KAlF) flux agent (e.g., for plasma flux applications), having improved properties such as a more spherical morphology that is resistant to caking. The potassium aluminum fluoride (KAlF) flux agent is rendered free flowing due to the starting temperature and rate of addition of potassium hydroxide when producing KAlF. 1. A KAlFflux agent in the form of particles each having a rounded morphology with a diameter between 5 microns and 100 microns.2. The flux agent of claim 1 , wherein the flux agent has a substantially spherical morphology.3. A method of producing a flux agent claim 1 , comprising:providing a reaction vessel containing water;adding aluminum oxide to the reaction vessel under agitation;adding an aqueous hydrofluoric acid to form a reaction mixture, the aqueous hydrofluoric acid having a concentration between 50 wt. % and 76 wt. %;cooling the reaction mixture to between 40° C. and 70° C.;adding an aqueous potassium hydroxide to the reaction mixture, wherein the aqueous potassium hydroxide has a concentration between 45 wt. % and 50 wt. %, wherein the potassium hydroxide is added to the reaction mixture at a flow rate between 10 g/min and 300 g/min; andspray drying the reaction mixture to produce the flux agent.4. The method of claim 3 , wherein adding the aqueous hydrofluoric acid increases the temperature of the reaction mixture to between 50° C. and 100° C.5. The method of claim 3 , wherein the temperature of the reaction mixture is decreased to between 40° C. and 70° C. before adding the potassium hydroxide.6. The method of claim 3 , wherein adding the aqueous potassium hydroxide increases the temperature of the reaction mixture to between 60° C. and 100° C.7. The method of claim 6 , wherein adding the aqueous potassium hydroxide increases the temperature of the reaction mixture to about 80° C.8. The method of claim 3 , wherein an inlet temperature of the spray drying step is ...

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07-02-2019 дата публикации

FLOWABLE BRAZING COMPOSITIONS AND METHODS OF BRAZING METAL ARTICLES TOGETHER USING THE SAME

Номер: US20190039190A1
Принадлежит: HONEYWELL INTERNATIONAL INC.

Flowable brazing compositions and methods of brazing metal articles together using the same are provided herein. In an embodiment, a flowable brazing composition includes a non-polymeric carrier medium and flux-coated particles. The carrier medium includes at least one polar organic solvent and is liquid at ambient temperature. The flux-coated particles include a braze material core and a flux coating disposed on the core. The braze material core includes different material from the flux coating. The flowable brazing composition has less than or equal to about 1.5 weight % of polymeric binder components, based upon a total weight of the flowable brazing composition. 1. A flowable brazing composition comprising:a non-polymeric carrier medium, wherein the carrier medium comprises at least one polar organic solvent and is liquid at ambient temperature;flux-coated particles including a braze material core and a flux coating disposed on the core, wherein the braze material core includes different material from the flux coating;wherein the flowable brazing composition has less than or equal to about 1.5 weight % of polymeric binder components, based upon a total weight of the flowable brazing composition.2. The flowable brazing composition of claim 1 , wherein the composition is a stable suspension of the flux-coated particles in the carrier medium claim 1 , and wherein the composition is free from visible solvent separation for a period of at least 25 weeks at a temperature of about 35° C.3. The flowable brazing composition of claim 1 , wherein the at least one polar organic solvent includes a C2-C10 aliphatic glycol.4. The flowable brazing composition of claim 3 , wherein the at least one polar organic solvent includes hexylene glycol.5. The flowable brazing composition of claim 4 , wherein the at least one polar organic solvent further includes a C2-C4 glycol.6. The flowable brazing composition of claim 1 , wherein the at least one polar organic solvent is present in ...

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24-02-2022 дата публикации

AQUEOUS CLEANING SOLUTION FOR REMOVAL OF ROUGING DEPOSITS ON MEDIA-CONTACTED SURFACES OF STAINLESS STEELS, USE THEREOF AND PROCESS FOR PRODUCTION THEREOF

Номер: US20220056381A1
Принадлежит:

An aqueous cleaning solution for removing rouging deposits on media-contacted surfaces of stainless steels comprises a first component and a second component. The first component is an alkali sulfite and the second component is an alkali formate, wherein the concentrations thereof are adjusted in such manner that formate is present in a molar ratio of 1.5 to 4.2 relative to sulfite, and that the pH value of the cleaning solution is 4.0 to 4.8. For preparing the aqueous cleaning solution, an aqueous solution of an alkali hydroxide is provided initially, thereafter a first amount of concentrated aqueous formic acid is admixed in an excess in such manner that a pH value of 3.5 to 4.5 is established, then a second amount of solid alkali sulfite is admixed in accordance with the sulfite concentration to be established, thus resulting in a pH value of 5.5 to 6.5, and finally a third amount of concentrated aqueous formic acid is admixed until a pH value of 4.0 to 4.8 is attained. 1. An aqueous cleaning solution comprising:a first component and a second component,wherein the first component is an alkali sulfite and the second component is an alkali formate,wherein the concentrations of the first component and second component are adjusted such that formate is present in a molar ratio of 1.5 to 4.2 relative to sulfite, and that the pH value of the cleaning solution is 4.0 to 4.8,wherein the aqueous cleaning solution is adapted to remove rouging deposits on media-contacted surfaces of stainless steels.2. The aqueous cleaning solution according to claim 1 , wherein the molar ratio of formate relative to sulfite is 3.0 to 4.2 and the pH value of the cleaning solution is 4.1 to 4.5.3. The aqueous cleaning solution according to claim 1 , wherein the alkali sulfite is sodium sulfite and the alkali formate is sodium formate.4. The aqueous cleaning solution according to claim 1 , wherein the sulfite is present in a concentration of 0.05 to 1.5 mol/kg.5. Method for removing rouging ...

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09-02-2017 дата публикации

CORRUGATED SOLDER PRE-FORM AND METHOD OF USE

Номер: US20170040766A1
Принадлежит:

A solder pre-form for soldering a coaxial cable to a connector body is provided with a plurality of flux grooves on a cable side and a connector side. The solder pre-form may also have a plurality of holes between the cable and connector sides. In a method of use, flux is applied to the flux grooves and the solder pre-form applied to encircle the outer conductor which is then inserted into the connector body and the solder pre-form melted to complete the solder interconnection. Where holes are present, flux may be applied to the connector side, passing through the holes also to the cable side. 1. A solder pre-form with a cable side and a connector side for soldering a coaxial cable to a connector body , comprising:a solder pre-form provided with a plurality of flux grooves on the cable side and the connector side.2. The solder pre-form of claim 1 , wherein the flux grooves extend along a longitudinal axis of the solder pre-form.3. The solder pre-form of claim 1 , wherein the flux grooves extend perpendicular to a longitudinal axis of the solder pre-form.4. The solder pre-form of claim 1 , wherein the flux grooves are formed by corrugations of the solder pre-form.5. The solder pre-form of claim 1 , further including a plurality of holes in the solder pre-form; the holes communicating between the cable side and the connector side.6. The solder pre-form of claim 5 , wherein the holes are slots perpendicular to a longitudinal axis of the solder pre-form.7. The solder pre-form of claim 1 , wherein the solder pre-form is U-shaped.8. The solder pre-form of claim 7 , wherein a bend radius of the solder pre-form is dimensioned to seat upon an outer diameter of an outer conductor of the coaxial cable.9. The solder pre-form of claim 7 , wherein a bend radius of the solder pre-form is dimensioned for an interference fit upon an outer diameter of an outer conductor of the coaxial cable.10. A method for soldering a coaxial cable with a coaxial connector claim 7 , comprising the ...

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12-02-2015 дата публикации

METHOD FOR JOINING METAL PARTS

Номер: US20150044501A1
Принадлежит: ALFA LAVAL CORPORATE AB

A method for joining a first metal part () with a second metal part (), the metal parts () having a solidus temperature above 1100 QC. The method comprises: applying a melting depressant composition () on a surface () of the first metal part (), the melting depressant composition () comprising a melting depressant component that comprises at least 25 wt % boron and silicon for decreasing a melting temperature of the first metal part (); bringing () the second metal part () into contact with the melting depressant composition () at a contact point () on said surface (); heating the first and second metal parts () to a temperature above 1100 QC; and allowing a melted metal layer () of the first metal component () to solidify, such that a joint () is obtained at the contact point (). The melting depressant composition and related products are also described. 1. A method for joining a first metal part with a second metal part , the metal parts having a solidus temperature above 1100° C. , the method comprising a melting depressant component that comprises at least 25 wt % boron and silicon for decreasing a melting temperature of the first metal part, and', 'optionally, a binder component for facilitating the applying of the melting depressant composition on the surface,, 'applying a melting depressant composition on a surface of the first metal part, the melting depressant composition comprising'}bringing the second metal part into contact with the melting depressant composition at a contact point on said surface,heating the first and second metal parts to a temperature above 1100° C., said surface of the first metal part thereby melting such that a surface layer of the first metal part melts and, together with the melting depressant component, forms a melted metal layer that is in contact with the second metal part at the contact point, andallowing the melted metal layer to solidify, such that a joint is obtained at the contact point.2. The method according to claim 1 ...

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07-02-2019 дата публикации

Reduced Corrosion Iron Sulfide Scale Removing Fluids

Номер: US20190040300A1
Принадлежит: Saudi Arabian Oil Company

A low-corrosivity composition suitable for dissolving scale on metals. The scale includes iron sulfide scale. The composition includes an aqueous hydrogen peroxide solution comprising hydrogen peroxide; and an acidic solution comprising at least one acid, where the hydrogen peroxide and acid are present at concentrations such that the hydrogen peroxide does not break down to form visible bubbles at about room temperature, where the hydrogen peroxide and acid are present at concentrations such that iron sulfide scale is removed from a metal with iron sulfide scale, after the composition contacts the metal and iron sulfide scale at an elevated temperature greater than room temperature, and where the hydrogen peroxide and acid are present at concentrations such that pitting is not caused on the metal, the metal comprising carbon steel. 1. A low-corrosivity composition suitable for dissolving scale on metals , where the scale comprises iron sulfide scale , the composition comprising:an aqueous hydrogen peroxide solution comprising hydrogen peroxide; and where the hydrogen peroxide and acid are present at concentrations such that iron sulfide scale is removed from a metal with iron sulfide scale, after the composition contacts the metal and iron sulfide scale at an elevated temperature greater than room temperature, and', 'where the hydrogen peroxide and acid are present at concentrations such that pitting is not caused on the metal, the metal comprising carbon steel., 'an acidic solution comprising at least one acid, where the hydrogen peroxide and acid are present at concentrations such that the hydrogen peroxide does not break down to form visible bubbles at about room temperature,'}2. The composition according to claim 1 , further comprising a hydrogen peroxide stabilizer.3. The composition according to claim 2 , where the hydrogen peroxide stabilizer is selected from the group consisting of: stannates; acetanilide; phenol; pyrophosphates; nitrate; organophosphonates ...

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15-02-2018 дата публикации

NO CLEAN FLUX COMPOSITION AND METHODS FOR USE THEREOF

Номер: US20180043478A1
Принадлежит:

A flux formulation includes an activator and a protic solvent. The activator may be glutaric acid, levulinic acid, 2-ketobutyric acid, 2-oxovaleric acid, or mixtures thereof. Suitable protic solvents include alkanediol, alkoxy propanol and alkoxy ethanol. The flux formulation may be a no-clean flux formulation that may be used in the soldering of electronic circuit board assemblies, for example, in conjunction with a support fixture having a planar back surface that minimizes vibrations during processing that might otherwise cause misalignment between a chip and a substrate prior to solder reflow. 1. A flux formulation , comprising:an activator and a protic solvent, wherein the activator is a diacid or a keto acid having a boiling, sublimation or decomposition point of from 150° C. to 260° C.2. The flux formulation of claim 1 , wherein the protic solvent is selected from the group consisting of alkanediol claim 1 , alkoxy propanol claim 1 , and alkoxy ethanol.3. The flux formulation of claim 1 , wherein said flux formulation comprises 5 to 15 percent by weight of the activator and 85 to 95 percent by weight of the protic solvent.4. The flux formulation of claim 1 , wherein the diacid or the keto acid is selected from the group consisting of glutaric acid claim 1 , levulinic acid claim 1 , 2-ketobutyric acid claim 1 , and 2-oxovaleric acid.5. The flux formulation of claim 1 , wherein the protic solvent has a boiling point of from 150° C. to 260° C.6. The flux formulation of claim 1 , wherein the flux formulation is a solution of the activator dissolved in the protic solvent.7. The flux formulation of claim 1 , wherein the flux formulation is free of amine compounds.8. The flux formulation of claim 1 , wherein the flux formulation is devoid of water.9. The flux formulation of claim 1 , wherein the flux formulation is devoid of halides and organic resins.10. The flux formulation of claim 1 , wherein the flux formulation has a tackiness from 20 gram-force to 120 gram- ...

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13-02-2020 дата публикации

Flux and Solder Paste

Номер: US20200047291A1
Принадлежит:

A flux including: a) a phenolic activator except a hindered phenol, b) a resin, c) an organic acid, and d) a solvent. The phenolic activator, which is contained in the flux, has a molecular weight of 150 or more and 550 or less. Further, the flux may include: a) a phenolic activator except a hindered phenol and b) an acrylic resin. 1. A flux comprising:a) a phenolic activator having a molecular weight of 150 or more and 550 or less except a hindered phenol or p-nonylphenol,b) a resin,c) an organic acid, and wherein the phenolic activator is contained in an amount of 1 wt% or more and 30 wt% or less;', 'the resin consists of a rosin and an acrylic resin, wherein the rosin is contained in an amount of 30 wt % or more and 60 wt % or less, the acrylic resin is contained in an amount of 0 wt % or more and 40 wt % or less, and the resin is contained in an amount of 30 wt % or more and 60 wt % or less; and', 'the organic acid is contained in an amount of 0 wt % or more and 10 wt % or less., 'd) a solvent,'}2. The flux according to claim 1 , wherein the weight ratio of the acrylic resin to the resin consisting of the rosin and the acrylic resin is 0% or more and 80% or less.3. A flux comprising:a) a phenolic activator except a hindered phenol, and wherein the phenolic activator is contained in an amount of 1 wt % or more and 30 wt % or less;', 'the acrylic resin is contained in an amount of 0 wt% or more and 40 wt% or less;', 'the resin is contained in an amount of 30 wt% or more and 60 wt% or less;', 'the weight ratio of the acrylic resin to the resin consisting of the rosin and the acrylic resin is 20% or more and 80% or less; and', 'the organic acid is contained in an amount of 0 wt % or more and 10 wt % or less., 'b) resin consisting of rosin and an acrylic resin,'}4. The flux according to claim 3 , wherein the rosin is contained in an amount of 30 wt % or more and 60 wt % or less.5. The flux according to claim 1 , wherein the phenolic activator includes one or more of ...

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13-02-2020 дата публикации

ALLOY SURFACE ACTIVATION BY IMMERSION IN AQUEOUS ACID SOLUTION

Номер: US20200048774A1
Принадлежит:

A process for surface activation or depassivation of an article, in particular an alloy, by immersion of the alloy in an aqueous acid solution. The surface activation methods of the present invention can be performed during a relatively short period of time and achieve reductions in production costs and provide environmental friendliness as compared to prior art processes. In a further embodiment, after surface activation, the article is immersed in a second liquid that prevents re-formation of a passivating oxide layer on the surface of the article. In a further embodiment the surface-activated alloys are subjected to surface engineering by a process that infuses carbon or nitrogen through the surface at a temperature sufficiently low to suppress precipitation of carbides or nitrides. 1. A surface activated article-containing composition , comprising:an article having at least one portion of its surface activated; anda liquid covering the at least one portion for temporarily preventing the formation of a passivating layer on the at least one activated portion, the liquid comprising one or more of an aqueous acid, a fatty acid, an alcohol, water, and oil.2. The composition according to claim 1 , wherein the liquid comprises the aqueous acid.3. The composition according to claim 1 , wherein the liquid comprises one or more of the alcohol claim 1 , the fatty acid claim 1 , the oil claim 1 , and the water.4. The composition according to claim 2 , wherein the article is immersed in the liquid.5. The composition according to claim 3 , wherein the article is immersed in the liquid.6. The composition according to claim 1 , wherein the article comprises one or more of stainless steel claim 1 , a nickel-base alloy claim 1 , a cobalt-base alloy claim 1 , and a titanium-base alloy.7. The composition according to claim 6 , wherein the article comprises stainless steel. This invention was made with Government support under Contract No. NEUP-3451 awarded by the Department of ...

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05-03-2015 дата публикации

Flux and Solder Paste

Номер: US20150059928A1
Принадлежит: Senju Metal Industry Co Ltd

Provided is flux which is capable of suppressing increase in the viscosity of solder paste during its storage and is also capable of improving the fusibility of a solder alloy. In the flux which contains an activator and a solvent and forms solder paste by being mixed with a granular solder alloy, this flux contains a solvent of monoalkyl propylene glycol series. It is preferable that the solvent of monoalkyl propylene glycol series is butyl propylene triglycol or butyl propylene diglycol. It is also preferable that a contented amount of the solvent of monoalkyl propylene glycol series is equal to or more than 75% but equal to or less than 100% relative to a contented amount of all the solvents.

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03-03-2016 дата публикации

Flux composition and brazing sheet

Номер: US20160059362A1
Принадлежит: Kobe Steel Ltd

This brazing flux composition for an aluminum alloy is characterized by containing [A] a flux component containing KAlF 4 and [B] a fluoride that does not contain K and that contains elements other than group 1 elements and group 2 elements: being in a particle form of single component of [B] the fluoride; and the added amount (C) (mass %) of [B] the fluoride with respect to [A] the flux component and the average particle size (d) (μm) satisfying formula (1), 0.83 C −0.19 d <43  (1).

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01-03-2018 дата публикации

Flux composition containing carbon component, solder paste containing the same, and soldering method

Номер: US20180056422A1
Автор: Jeejung KIM, Min Gun Jeong
Принадлежит: Hyundai Motor Co

A soldering flux composition containing a resin, a solvent, and carbon particles is provided herein.

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01-03-2018 дата публикации

FLUX-CORED WIRE FOR GAS SHIELDED ARC WELDING

Номер: US20180056454A1

A flux-cored wire for gas shielded arc welding includes C: 0.03 to 0.09%, Si: 0.1 to 0.6%, Mn: 1.3 to 3.0%, Ti: 0.05 to 0.50%, B: 0.002 to 0.015%, and AlOconverted value: 0.4 to 1.0%, as the total content in the steel sheath and the flux in mass % relative to the total mass of the wire; and TiOconverted value: 5.0 to 9.0%, SiOconverted value: 0.2 to 0.7%, ZrOconverted value: 0.1 to 0.6%, Mg: 0.2 to 0.8%, total of F converted value: 0.02 to 0.20%, and total of NaO converted value and KO converted value: 0.03 to 0.20%; as a content in the flux; in which a content of C in the steel sheath is 0.03% or less in mass % relative to the total mass of the steel sheath. 1. A flux-cored wire for gas shielded arc welding with a flux filled in a steel sheath of the flux-cored wire , comprising of:C: 0.03 to 0.09%,Si: 0.1 to 0.6%,Mn: 1.3 to 3.0%,Ti: 0.05 to 0.50%,B: 0.002 to 0.015%, and{'sub': 2', '3', '2', '3, 'total of AlOconverted value of Al and AlOconverted value of Al oxides: 0.4 to 1.0%, as the total content in the steel sheath and the flux in mass % relative to the total mass of the wire;'}{'sub': '2', 'total TiOconverted value of Ti oxides: 5.0 to 9.0%,'}{'sub': '2', 'total SiOconverted value of Si oxides: 0.2 to 0.7%,'}{'sub': '2', 'total ZrOconverted value of Zr oxides: 0.1 to 0.6%,'}Mg: 0.2 to 0.8%,total F converted value of fluorine compounds: 0.02 to 0.20%, and{'sub': 2', '2, 'total of NaO converted value and KO converted value of Na compounds and K compounds: 0.03 to 0.20%, as a content in the flux in mass % relative to the total mass of the wire; and'}a balance of Fe of the steel sheath, iron powder, a Fe component of iron alloy powder, and unavoidable impurities,wherein a content of C in the steel sheath is 0.03% or less in mass % relative to the total mass of the steel sheath.2. The flux-cored wire for gas shielded arc welding according to claim 1 , further comprising of:Ni: 0.1 to 0.6%as the total content in the steel sheath and the flux in mass % relative to ...

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04-03-2021 дата публикации

ALUMINUM METAL MATRIX COMPOSITE SHEATHS FOR WIRE ELECTRODES

Номер: US20210060711A1
Принадлежит:

The present disclosure relates to tubular welding electrodes that have a metallic sheath surrounding a granular core, wherein the metallic sheath comprises a metal matrix composite (MMC) that includes a ceramic material and aluminum or an aluminum alloy. The ceramic material may be in the form of microparticles or nanoparticles. The present disclosure also relates to method for making such tubular welding electrodes. 1. A tubular welding electrode comprising:a metallic sheath surrounding a granular core,wherein the metallic sheath comprises a metal matrix composite (MMC) that comprises a ceramic material and aluminum or an aluminum alloy.2. The tubular welding electrode of claim 1 , wherein the ceramic material comprises up to 20% by weight percent of the metallic sheath.3. The tubular welding electrode of claim 1 , wherein the ceramic material is chosen from the group consisting of: alumina (AlO) claim 1 , boron carbide (BC) claim 1 , carbon nanotubes (CNT) claim 1 , titanium dioxide (TiO) claim 1 , silicon carbide (SiC) claim 1 , tungsten carbide (WC) claim 1 , silicon nitride (SiN) claim 1 , aluminum nitride (AlN) claim 1 , titanium carbide (TiC) claim 1 , or silica (SiO).4. The tubular welding electrode of claim 1 , wherein the ceramic material is in the form of microparticles.5. The tubular welding electrode of claim 1 , wherein the ceramic material is in the form of nanoparticles.6. The tubular welding electrode of claim 1 , wherein the MMC comprises a 4xxx series or a 5xxx series aluminum alloy.7. The tubular welding electrode of claim 1 , wherein the granular core is a granular powder flux fill core.8. The tubular welding electrode of claim 1 , wherein the granular core is a granular metal core.9. The tubular welding electrode of claim 1 , wherein the granular core comprises a core ceramic material and wherein the core ceramic material comprises up to 4% by weight percent of the tubular welding electrode.10. A method for producing a tubular welding electrode ...

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04-03-2021 дата публикации

FLUX

Номер: US20210060713A1
Принадлежит:

A flux is provided which maintains activity by suppressing formation of an ester due to a reaction between an organic acid and a hydroxy group of an alcohol contained in a solvent and improves solderability. 1. A flux , comprising:40 mass % to 90 mass % of water;2 mass % to 15 mass % of an organic acid; andgreater than 0 mass % and less than or equal to 48 mass % of a solvent having a hydroxy group,wherein, when a molar mass % of all organic acid carboxyl group units contained in the organic acid is regarded as 100 unit mol %, a content ratio of all carboxylic acid ester units esterified by the organic acid and the hydroxy group which is contained in the solvent is 0 unit mol % to 50 unit mol %, andwherein the organic acid contains at least one of glutaric acid, phenylsuccinic acid, succinic acid, malonic acid, adipic acid, azelaic acid, glycolic acid, diglycolic acid, thioglycolic acid, thiodiglycolic acid, propionic acid, 2,2-bishydroxymethylpropionic acid, 2,2-bishydroxymethylbutanoic acid, malic acid, tartaric acid, and a trimer acid.2. The flux according to claim 1 ,wherein a content ratio of the water is 40 mass % to 80 mass %.3. The flux according to claim 1 ,wherein a content ratio of the solvent is 8 mass % to 48 mass %.4. The flux according to claim 1 , further comprising:greater than 0 mass % and less than or equal to 10 mass % of an amine,wherein the amine contains at least one of imidazole compounds, an aliphatic amine, an aromatic amine, an amino alcohol, a polyoxyalkylene-type alkylamine, a terminal amine polyoxyalkylene, and an amine hydrohalide. The present invention relates to a flux containing water.There are various methods for forming solder bumps on a substrate. A method for transferring a flux to solder balls and mounting the solder balls with the flux on electrodes has been adopted in association with the miniaturization of solder balls in recent years. Solder bumps are formed by reflowing a substrate on which the solder balls are mounted and ...

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04-03-2021 дата публикации

Resin Composition and Soldering Flux

Номер: US20210060714A1
Принадлежит:

Provided are a resin composition and a soldering flux. The resin composition includes at least one acid and rosin. The acid is selected from a dimer acid which is a reaction product of oleic acid and linoleic acid, a trimer acid which is a reaction product of oleic acid and linoleic acid, a hydrogenated dimer acid obtained by hydrogenating a dimer acid which is a reaction product of oleic acid and linoleic acid, and a hydrogenated trimer acid obtained by hydrogenating a trimer acid which is a reaction product of oleic acid and linoleic acid. A weight ratio of the at least one acid to the rosin is 0.15 or more and 1.00 or less based on the weight of the rosin. The soldering flux is obtained by diluting the resin composition with a solvent. 16.-. (canceled)7. A resin composition , comprising:at least one acid selected from a dimer acid which is a reaction product of oleic acid and linoleic acid, a trimer acid which is a reaction product of oleic acid and linoleic acid, a hydrogenated dimer acid obtained by hydrogenating a dimer acid which is a reaction product of oleic acid and linoleic acid, and a hydrogenated trimer acid obtained by hydrogenating a trimer acid which is a reaction product of oleic acid and linoleic acid; androsin,wherein a weight ratio of the at least one acid to the rosin is 0.15 or more and 1.00 or less based on the weight of the rosin, andwherein, if the at least one acid comprises two or more acids selected from the dimer acid, the trimer acid, the hydrogenated dimer acid, and the hydrogenated trimer acid, a weight ratio of the two or more acids to the rosin is 0.15 or more and 1.00 or less based on the weight of the rosin.8. A soldering flux comprising:at least one acid selected from a dimer acid which is a reaction product of oleic acid and linoleic acid, a trimer acid which is a reaction product of oleic acid and linoleic acid, a hydrogenated dimer acid obtained by hydrogenating a dimer acid which is a reaction product of oleic acid and ...

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28-02-2019 дата публикации

SOLDER COMPOSITION, ELECTRONIC BOARD, AND BONDING METHOD

Номер: US20190061070A1
Принадлежит:

A solder composition contains: flux composition containing (A) rosin-based resin, (B) activator, and (C) solvent; and (D): solder powder with a melting point of 200 to 250 degrees C. The component (A) contains (A1) rosin-based resin with a softening point of 120 degrees C. or more and an acid number of 220 mgKOH/g or more and (A2) rosin-based resin with a softening point of 100 degrees C. or less and an acid number of 20 mgKOH/g or less. The component (C) contains (C1) hexanediol solvent with a melting point of 40 degrees C. or more and a boiling point of 220 degrees C. or less and (C2) solvent with a viscosity of 10 mPa·s or less at 20 degrees C. and a boiling point of 270 degrees C. or more. A content of the component (A1) ranges from 15 to 25 mass % with respect to the flux composition (100 mass %). 1. A solder composition comprising:a flux composition comprising a component (A) in a form of a rosin-based resin, a component (B) in a form of an activator, and a component (C) in a form of a solvent; anda component (D) in a form of a solder powder with a melting point in a range from 200 degrees C. to 250 degrees C., whereinthe component (A) comprises a component (A1) in a form of a rosin-based resin with a softening point of 120 degrees C. or more and an acid number of 220 mgKOH/g or more and a component (A2) in a form of a rosin-based resin with a softening point of 100 degrees C. or less and an acid number of 20 mgKOH/g or less,the component (C) comprises a component (C1) in a form of a hexanediol solvent with a melting point of 40 degrees C. or more and a boiling point of 220 degrees C. or less and a component (C2) in a form of a solvent with a viscosity of 10 mPa·s or less at 20 degrees C. and a boiling point of 270 degrees C. or more, anda content of the component (A1) is in a range from 15 mass % to 25 mass % with respect to the flux composition being 100 mass %.2. The solder composition according to claim 1 , whereinthe softening point of the component (A1) ...

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12-03-2015 дата публикации

METALLIC PARTICLE PASTE, CURED PRODUCT USING SAME, AND SEMICONDUCTOR DEVICE

Номер: US20150069638A1
Принадлежит: KABUSHIKI KAISHA TOSHIBA

According to one embodiment, a metallic particle paste includes a polar solvent and particles dispersed in the polar solvent and containing a first metal. A second metal different from the first metal is dissolved in the polar solvent. 1. A metallic particle paste comprising:a polar solvent; andparticles containing a first metal and dispersed in the polar solvent,a second metal different from the first metal being dissolved in the polar solvent.2. The metallic particle paste according to claim 1 , wherein an amount of the second metal is 0.001 atomic % or more based on the first metal.3. The metallic particle paste according to claim 1 , wherein the first metal is selected from the group consisting of Au claim 1 , Pt claim 1 , Pd claim 1 , Ru claim 1 , Rh claim 1 , Ir claim 1 , Ag claim 1 , Cu claim 1 , Ni claim 1 , Zn claim 1 , Bi claim 1 , Fe claim 1 , Mo claim 1 , Al claim 1 , Cr claim 1 , and V.4. The metallic particle paste according to claim 1 , wherein each of the particles containing the first metal have a particle diameter of 1 to 10000 nm.5. The metallic particle paste according to claim 1 , wherein the particles containing the first metal accounts for 30% by mass or more and less than 100% by mass of the metallic particle paste.6. The metallic particle paste according to claim 1 , wherein the second metal is selected from the group consisting of alkaline earth metals claim 1 , Ag claim 1 , Cu claim 1 , Cr claim 1 , Ni claim 1 , Nb claim 1 , Mo claim 1 , Sn claim 1 , Bi claim 1 , In claim 1 , Sb claim 1 , Ge claim 1 , Co claim 1 , Zn claim 1 , Ti claim 1 , Al claim 1 , V claim 1 , Y claim 1 , Zr claim 1 , Hf claim 1 , Be claim 1 , Mg claim 1 , Mn claim 1 , Fe claim 1 , Zr claim 1 , and W.7. The metallic particle paste according to claim 6 , wherein the second metal is an oxidizable non-noble metal.8. The metallic particle paste according to claim 6 , wherein the second metal forms an intermetallic compound with the first metal.9. The metallic particle ...

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28-02-2019 дата публикации

Methods, Systems And Apparatuses For Copper Removal From Aluminum Desmutting Solutions

Номер: US20190062928A1
Принадлежит:

Methods, systems and apparatuses for treating operating aluminum desmutting solutions by reacting, mixing and filtering a partial desmutting solution flow are disclosed. 1. A method of treating an aluminum desmutting tank , the method comprising the steps of:directing at least a portion of an aluminum desmutting solution from the aluminum desmutting tank to a mixing section;directing an aqueous reagent solution from an aqueous reagent solution feed line to the mixing section, said aqueous reagent solution comprising an iron cyanide compound;contacting copper ions present in the aluminum desmutting solution with the aqueous reagent solution at the mixing section to form a precipitate, said precipitate comprising a copper-containing compound;filtering the precipitate to form a first filtered flow; anddirecting the first filtered flow to a recirculating line;wherein the recirculating line returns the filtered flow to the aluminum desmutting tank.2. The method of claim 1 , wherein claim 1 , in the step of directing at least a portion of the aluminum desmutting solution claim 1 , the aluminum desmutting tank is an operating aluminum desmutting solution tank.3. The method of claim 1 , wherein claim 1 , in the step of directing at least a portion of the aluminum desmutting solution claim 1 , the portion of the aluminum desmutting solution comprises a flow rate ranging from about 1 gallons/min. to about 50 gallons/min.4. The method of claim 1 , wherein claim 1 , in the step of directing an aqueous reagent solution claim 1 , the iron cyanide compound comprises a ferricyanide; a ferrocyanide; or a nitroprusside.5. The method of claim 1 , wherein claim 1 , in the step of directing an aqueous reagent solution claim 1 , the iron cyanide compound comprises one or more of potassium ferricyanide; potassium ferrocyanide; sodium ferricyanide; sodium ferrocyanide; potassium nitroprusside or sodium nitroprusside.6. The method of claim 1 , wherein claim 1 , in the step of directing an ...

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27-02-2020 дата публикации

METHOD OF REMOVING MINERAL SCALES FROM A SUBSTRATE WITH MINIMIZED CORROSION OF THE SUBSTRATE

Номер: US20200063017A1
Автор: Todd Michael A.
Принадлежит: SOLENIS TECHNOLOGIES, L.P.

A method of removing mineral scales from a substrate with minimized corrosion of the substrate includes the steps of providing an acid solution providing a corrosion inhibitor solution, applying the acid solution to the substrate to remove mineral scales therefrom, and applying the corrosion inhibitor solution to the substrate to minimize corrosion thereof. The acid solution includes a mineral acid, an organic acid, or a combination thereof. The corrosion inhibitor solution includes an alpha-beta unsaturated aldehyde, a hydrophobic amine, and an oxime. The corrosion inhibitor solution optionally includes formic acid, a surfactant, and a solvent. 1. A method of removing mineral scales from a substrate with minimized corrosion of the substrate , said method comprising the steps of:providing an acid solution comprising a mineral acid, an organic acid, or a combination thereof; an alpha-beta unsaturated aldehyde;', 'a hydrophobic amine; and', 'an oxime; and optionally formic acid;', 'a surfactant; and', 'a solvent;, 'providing a corrosion inhibitor solution comprisingapplying the acid solution to the substrate to remove mineral scales therefrom; andapplying the corrosion inhibitor solution to the substrate to minimize corrosion thereof.2. The method of wherein the alpha-beta unsaturated aldehyde is cinnamaldehyde.3. The method of wherein the corrosion inhibitor solution further comprises the formic acid claim 1 , the surfactant claim 1 , and the solvent.4. The method of wherein the hydrophobic amine is chosen from oleyl-propanediamine claim 1 , cocopropanediamine claim 1 , soyapropanediamine claim 1 , tallowpropanediamine claim 1 , and combinations thereof.5. The method of wherein the hydrophobic amine is oleyl-propanediamine.6. The method of wherein the oxime is chosen from methyl ethyl ketoxime claim 1 , cyclohexanone oxime claim 1 , and combinations thereof.7. The method of wherein the oxime is methyl ethyl ketoxime.8. The method of further comprising the step of ...

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11-03-2021 дата публикации

Flux and Solder Paste

Номер: US20210069837A1
Принадлежит:

Provided is a flux that includes a heat-resistant activator having low reactivity with thermosetting resins, and a solder paste in which the flux is used. The flux includes 5 wt % or more and 20 wt % or less of any one of a dimer acid, a trimer acid, a hydrogenated dimer acid obtained by hydrogenating the dimer acid, and a hydrogenated trimer acid obtained by hydrogenating the trimer acid, on in total, of two or more of a dimer acid, a trimer acid, a hydrogenated dimer acid obtained by hydrogenating the dimer acid, and a hydrogenated trimer acid obtained by hydrogenating the trimer acid; 30 wt % or more and 70 wt % or less of a thermosetting resin; and 3 wt % or more and 15 wt % or less of an amine. The solder paste includes solder powder and the flux. 19-. (canceled)10. A flux , comprising:5 wt % or more and 20 wt % or less of any one of a dimer acid, a trimer acid, a hydrogenated dimer acid obtained by hydrogenating the dimer acid, and a hydrogenated trimer acid obtained by hydrogenating the trimer acid, or, in total, of two or more of a dimer acid, a trimer acid, a hydrogenated dimer acid obtained by hydrogenating the dimer acid, and a hydrogenated trimer acid obtained by hydrogenating the trimer acid;30 wt % or more and 70 wt % or less of a thermosetting resin; and3 wt % or more and 15 wt % or less of an amine, [{'sub': '2', 'a first sample is prepared by printing the flux with a thickness of 0.1 mm on a Cu-OSP electrode and placing a solder ball having a 0.3 mm diameter thereon and then heating from 25° C. to 250° C. in an Natmosphere at a first temperature rising rate of 1° C./sec using a first reflow furnace, and'}, 'the first sample is visually checked and the solder is wet,', 'wherein the solder ball of the first sample comprises a composition of 3.0 wt % of Ag, 0.5 wt % of Cu, and a balance of Sn,, 'wherein for evaluation of solder wettability,'} [{'sub': '2', 'a second sample is prepared by applying the flux onto a glass plate and placing a ball grid ...

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11-03-2021 дата публикации

METAL CLEANING COMPOSITIONS COMPRISING FUROATE ESTERS AND USES THEREFOR

Номер: US20210071309A1
Принадлежит:

Disclosed are metal cleaning formulations and methods of use. A formulation of the present teachings comprises one or more furoate esters such as ethyl 5-methyl-2-furoate and methyl 5-methyl-2-furoate. The formulations further comprise a base oil, which can be, for example, a naphthenic oil, a synthetic oil or a combination thereof. In some embodiments, a formulation can further comprise a metal protection additive and a lubrication additive. A variety of base oils, metal protection additives, and lubrication additives are suitable for use in the present teachings. Formulations of the present teachings are especially useful for the cleaning of metal products such as firearms. The cleaning power of a formulation of the instant teachings can exceed that required for US Military Specifications. 1. A metal cleaner comprising:i) 20% to 70% by weight of at least one base oil; andii) 3% to 60% by weight of at least one furoate ester.2. A metal cleaner in accordance with claim 1 , further comprising:iii) 0.1% to 15% by weight of at least one metal protection additive; andiv) 0.5% to 20% by weight of at least one lubrication additive.3. A metal cleaner in accordance with or claim 1 , wherein the 20% to 70% by weight of at least one base oil is 20% to 50% by weight of the at least one base oil.4. A metal cleaner in accordance with claim 2 , wherein the 0.1% to 20% by weight of at least one metal protection additive is 0.1% to 5% by weight of the at least one metal protection additive claim 2 , and the 0.5% to 15% by weight of at least one lubrication additive is 1% to 15% by weight of the at least one lubrication additive.5. A metal cleaner in accordance with or claim 2 , wherein the 20% to 70% by weight of at least one base oil is 35% to 50% of the at least one base oil claim 2 , and the 3% to 60% of at least one furoate ester is 10% to 40% of the at least one furoate ester.6. A metal cleaner in accordance with claim 2 , wherein the 0.1% to 15% by weight of at least one ...

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19-03-2015 дата публикации

BASE RESIN FOR SOLDERING FLUX, SOLDERING FLUX AND SOLDER PASTE

Номер: US20150075676A1
Принадлежит: ARAKAWA CHEMICAL INDUSTRIES, LTD.

The object of the present invention is to provide a soldering-flux-oriented novel base resin that enhances the fluidity of a soldering flux and both the visco-stability and adhesion of a solder paste, while improving the color tone and anti-crack property of the flux residue. The present invention is directed to a base resin for a soldering flux, the base resin comprising a rosin (A) containing at least 15 wt % of a pimarane-type resin acid (a-1), at least 1 wt % of a labdane-type resin acid (a-2), and at least 50 wt % of an abietane-type resin acid that has no conjugated double bond (a-3). 1: A base resin for a soldering flux , the base resin comprising a rosin (A) containing:at least 15 wt % of a pimarane-type resin acid (a-1);at least 1 wt % of a labdane-type resin acid (a-2); andat least 50 wt % of an abietane-type resin acid that has no conjugated double bond (a-3).2: The base resin for a soldering flux according to wherein the component (A) has a Gardner color of 2 or less.3: A soldering flux comprising:{'claim-ref': {'@idref': 'CLM-00001', 'claim 1'}, 'the base resin for a soldering flux according to ;'}a flux solvent (B); and optionally an activator (C).4: The soldering flux according to further comprising a thixotropic agent (D).5: A solder paste comprising:{'claim-ref': {'@idref': 'CLM-00004', 'claim 4'}, 'the soldering flux according to ; and'}a solder powder.6: A postflux comprising the soldering flux according to .7: A soldering flux comprising:{'claim-ref': {'@idref': 'CLM-00002', 'claim 2'}, 'the base resin for a soldering flux according to ;'}a flux solvent (B); and optionally an activator (C).8: The soldering flux according to further comprising a thixotropic agent (D).9: A solder paste comprising:{'claim-ref': {'@idref': 'CLM-00008', 'claim 8'}, 'the soldering flux according to ; and'}a solder powder.10: A postflux comprising the soldering flux according to . The present invention relates to a base resin for a soldering flux, a soldering flux, and ...

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19-03-2015 дата публикации

FLUX CORED WELDING ELECTRODE FOR 5-9% NICKEL STEEL

Номер: US20150076130A1
Принадлежит:

A flux cored welding electrode for welding a 5-9% nickel steel workpiece by a flux cored arc welding (FCAW) process comprises a particulate core and a metal sheath surrounding the particulate core, wherein chemical composition of the metal sheath and the chemical composition of the particulate core are selected so that the weld deposit composition produced by the welding electrode comprises ≦0.15 C, ≦6.0 Mn, ≦1.0 Si, ≦0.025 P, ≦0.020 S, 12.0-20.0 Cr, ≧55.0 Ni, 5.5-7.5 Mo, 1.2-1.8 Nb+Ta, ≦12 Fe, ≦0.3 Cu and 0.5-4.0 W. 1. A flux cored welding electrode for welding 5-9% nickel steel workpieces by flux cored arc welding (FCAW) processes , the flux cored welding electrode comprising a particulate core and a metal sheath surrounding the particulate core , wherein chemical composition of the metal sheath and the chemical composition of the particulate core are selected so that the weld deposit composition produced by the welding electrode comprises ≦0.15 C , ≦6.0 Mn , ≦1.0 Si , ≦0.025 P , ≦0.020 S , 12.0-20.0 Cr , ≧55.0 Ni , 5.5-7.5 Mo , 1.2-1.8 Nb+Ta , ≦12 Fe , ≦0.3 Cu and 0.5-4.0 W.2. The flux cored welding electrode of claim 1 , wherein the weld deposit composition comprises ≦0.08 C claim 1 , ≦4.0 Mn claim 1 , ≦0.7 Si claim 1 , ≦0.017 P claim 1 , ≦0.015 S claim 1 , 12.8-16.0 Cr claim 1 , ≧66 Ni claim 1 , 5.6-7.0 Mo claim 1 , 1.2-1.7 Nb+Ta claim 1 , ≦9 Fe claim 1 , ≦0.1 Cu and 0.8-2.5 W.3. The flux cored welding electrode of claim 2 , wherein the weld deposit composition comprises ≦0.04 C claim 2 , ≦2.5 Mn claim 2 , ≦0.4 Si claim 2 , ≦0.010 P claim 2 , ≦0.010 S claim 2 , 13.5-14.5 Cr claim 2 , 66-70 Ni claim 2 , 5.7-6.3 Mo claim 2 , 1.3-1.5 Nb+Ta claim 2 , ≦6 Fe claim 2 , ≦0.04 Cu and 1.1.6 W.4. The flux cored welding electrode of claim 1 , wherein the metal sheath is farmed from an alloy comprising about 20 wt. % Cr and 80 wt. % Ni.5. The flux cored welding electrode of claim 1 , wherein the particulate composition comprises about 1-10 wt. % claim 1 , based on the ...

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05-06-2014 дата публикации

COMPOSITION OF SOLID-CONTAINING PASTE

Номер: US20140150929A1
Автор: Sandstrom Torbjorn
Принадлежит: MICRONIC MYDATA AB

Solder paste compositions and methods for applying solder paste. The solder paste includes lubricating additives to the flux to decrease friction and the changes of metal to metal contact between the surfaces of the solder balls and other surfaces that the solder balls come into contact with. The solder paste also includes solder balls of different average sizes, that improves the desirable liquid like properties of the granular paste while further reducing viscosity. As such, the solder paste is used in current screen printing solder paste application methods without the risk of clogging or agglomeration of solder paste particles on surfaces. The solder paste is also used in jetting or dispensing solder paste application methods without the risk of clogging or agglomeration within the cylinders/containers or apertures and nozzles that are used within such methods. 1. A solder paste , the solder paste having a first fraction f of solder balls with an average diameter s and a second fraction F with an average diameter S , the first fraction f and second fraction F taken by weight , where 3.5s Подробнее

24-03-2022 дата публикации

SOLDER PASTE

Номер: US20220088725A1
Принадлежит:

A solder paste contains a flux and a metal powder, wherein the flux contains: 0.5% by mass to 20.0% by mass of a (carboxyalkyl)isocyanurate adduct; 5.0% by mass to 45.0% by mass of a rosin; and a solvent. The (carboxyalkyl)isocyanurate adduct is at least one selected from the group consisting of mono(carboxyalkyl)isocyanurate adducts, bis(carboxyalkyl)isocyanurate adducts and tris(carboxyalkyl)isocyanurate adducts. 5. The solder paste according to claim 1 , wherein the alloy constitution further comprises at least one selected from the group consisting of 0% by mass to 4% by mass of Ag and 0% by mass to 0.9% by mass of Cu.6. The solder paste according to claim 1 , wherein the flux further comprises a resin.7. The solder paste according to claim 6 , wherein the resin is a rosin.8. The solder paste according to claim 1 , wherein an amount of the (carboxyalkyl)isocyanurate adduct claim 1 , relative to a total mass of the flux claim 1 , is 0.5% by mass to 20.0% by mass.9. The solder paste according to claim 1 , wherein the (carboxyalkyl)isocyanurate adduct is at least one selected from the group consisting of mono(carboxyalkyl)isocyanurate adducts claim 1 , bis(carboxyalkyl)isocyanurate adducts and tris(carboxyalkyl)isocyanurate adducts.10. The solder paste according to claim 9 , where the tris(carboxyalkyl)isocyanurate adducts are a tris(2-carboxyethyl)isocyanurate claim 9 , a tris(1-carboxymethyl)isocyanurate claim 9 , and a tris(3-carboxypropyl)isocyanurate and one of the bis(carboxyalkyl)isocyanurate adducts is a bis(2-carboxyethyl)isocyanurate.11. The solder paste according claim 1 , whereinthe flux comprises, relative to a total mass of the flux, 0.5% by mass to 20.0% by mass of the (carboxyalkyl)isocyanurate adduct, 5.0% by mass to 50.0% by mass of a rosin, and a solvent.15. The solder paste according to claim 11 , wherein the alloy constitution further comprises at least one selected from the group consisting of 0% by mass to 4% by mass of Ag and 0% by mass to 0 ...

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16-03-2017 дата публикации

FLUX FOR BRAZING

Номер: US20170072515A1
Принадлежит:

The invention concerns a flux for brazing, a process for brazing metal parts employing said flux, a flux composition containing said flux, aluminum parts coated with said flux or said flux composition, a process for brazing and a brazed metal object obtainable by said brazing process. The flux is high in KAlFand low in KAlF. 1. A flux comprising a fundamental flux , wherein the fundamental flux comprises from 80 mol % to 100 mol % KAlF , the content of KAlFin the flux is equal to or lower than 2 mol % including 0 mol % , the content of free KF in the flux is lower than 0.2% by weight including 0% by weight , and wherein the flux further comprises from 0.1 to 20 weight % relative to the total weight of the flux of at least one additive salt , wherein the at least one additive salt comprises at least one anion selected from the group consisting of F , CO , O , nitrate , phosphate , borate , metaborate and oxalate , and at least one cation selected from the group consisting of earth alkali metal cations.2. The flux according to wherein the at least one additive salt is selected from the group consisting of CaF claim 1 , BeF claim 1 , MgF claim 1 , BaF claim 1 , SrF claim 1 , CaO claim 1 , BeO claim 1 , MgO claim 1 , BaO claim 1 , SrO claim 1 , CaCO claim 1 , BeCO claim 1 , MgCO claim 1 , BaCO claim 1 , and SrCO.3. The flux according to wherein the at least one additive salt is selected from the group consisting of CaF claim 2 , BeF claim 2 , MgF claim 2 , BaFand SrF.4. The flux according to claim 1 , wherein the fundamental flux comprises one or more components selected from the group consisting of KAlF claim 1 , KAlF claim 1 , potassium fluorozincates claim 1 , cesium fluoroaluminates claim 1 , potassium fluorostannates and cesium fluorostannates claim 1 , and hydrates wherein the one or more components are comprised in the fundamental flux from 0 to 20 mol % claim 1 , adding up with the content of KAlFto 100 mol %.5. The flux according to claim 1 , wherein the flux ...

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18-03-2021 дата публикации

FLUX AND SOLDER PASTE

Номер: US20210078113A1
Принадлежит:

Provided is a flux capable of obtaining predetermined rheological characteristics both at room temperature and under a thermal history that is assumed for soldering and capable of suppressing the amount of a residue after soldering to realize a low residue. The flux contains a first alcohol compound that has two or more OH groups and has a melting point of lower than 25° C. and a second alcohol compound that has two or more OH groups and has a melting point of higher than 25° C., the first alcohol compound is glycerin, the second alcohol compound is 2,5-dimethylhexane-2,5-diol, the flux has a viscosity of 10 Pa·s or more and 50 Pa·s or less at 25° C. and has a viscosity of more than 0 Pa·s and 1 Pa·s or less at 100° C., and, in a case where 10 mg of the flux is heated up to 25° C. to 250° C. under a Natmosphere at a temperature rise rate of 10° C./min, the weight of the flux after heating is 15% or less of the weight of the flux before heating. 1. A flux containing alcohol compounds that has two or more OH groups , the flux comprising:a first alcohol compound that has two or more OH groups and has a melting point of lower than 25° C.; anda second alcohol compound that has two or more OH groups and has a melting point of higher than 25° C.,wherein the first alcohol compound is glycerin, the second alcohol compound is 2,5-dimethylhexane-2,5-diol, and{'sub': '2', 'in a case where 10 mg of the flux having a viscosity of 10 Pa·s or more and 50 Pa·s or less at 25° C. and a viscosity of more than 0 Pa·s and 1 Pa·s or less at 100° C. is heated up to 25° C. to 250° C. under a Natmosphere at a temperature rise rate of 10° C./min, a weight of the flux after heating is 15% or less of the weight of the flux before heating.'}2. The flux according to claim 1 ,{'sub': '2', 'wherein, in a case where 10 mg of the flux is heated up to 25° C. to 250° C. under the Natmosphere at a temperature rise rate of 10° C./min, the weight of the flux after heating is 5% or less of the weight of ...

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18-03-2021 дата публикации

FLUX FOR BRAZING

Номер: US20210078114A1
Принадлежит:

The invention concerns a flux for brazing, a process for brazing metal parts employing said flux, a flux composition containing said flux, aluminum parts coated with said flux or said flux composition, a process for brazing and a brazed metal object obtainable by said brazing process. The flux is high in KAlFand low in KAlF. 1. A flux comprising a fundamental flux , wherein the fundamental flux comprises from 80 mol % to 100 mol % KAlF , the content of KAlFin the flux is equal to or lower than 2 mol % including 0 mol % , the content of free KF in the flux is lower than 0.2% by weight including 0% by weight , and wherein the flux further comprises from 0.1 to 20 weight % relative to the total weight of the flux of at least one additive salt , wherein the at least one additive salt comprises at least one anion selected from the group consisting of F , CO , O , nitrate , phosphate , borate , metaborate and oxalate , and at least one cation selected from the group consisting of earth alkali metal cations.2. The flux according to wherein the at least one additive salt is selected from the group consisting of CaF claim 1 , BeF claim 1 , MgF claim 1 , BaF claim 1 , SrF claim 1 , CaO claim 1 , BeO claim 1 , MgO claim 1 , BaO claim 1 , SrO claim 1 , CaCO claim 1 , BeCO claim 1 , MgCO claim 1 , BaCO claim 1 , and SrCO.3. The flux according to wherein the at least one additive salt is selected from the group consisting of CaF claim 2 , BeF claim 2 , MgF claim 2 , BaFand SrF.4. The flux according to claim 1 , wherein the fundamental flux comprises one or more components selected from the group consisting of KAlF claim 1 , KAlF claim 1 , potassium fluorozincates claim 1 , cesium fluoroaluminates claim 1 , potassium fluorostannates and cesium fluorostannates claim 1 , and hydrates wherein the one or more components are comprised in the fundamental flux from 0 to 20 mol % claim 1 , adding up with the content of KAlFto 100 mol %.5. The flux according to claim 1 , wherein the flux ...

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12-06-2014 дата публикации

Flux

Номер: US20140158254A1
Принадлежит: SENJU METAL LNDUSTRY CO., LTD.

To provide a flux that can suppress occurrence of migration surely in a soldered portion on which flux residue is formed. 1. A flux that forms solder paste by mixing the flux with solder powders wherein the flux contains phosphonate ester with an amount thereof such that a hydrophobic film is formed , the phosphonate ester being adsorbed to a surface of a soldered portion during soldering.2. The flux according to characterized in that the phosphonate ester of not less than 1 mass % through less than 30 mass % is contained.3. The flux according to characterized in that the phosphonate ester is diethyl benzylphosphonate claim 1 , diethyl allylphosphonate claim 1 , diethyl (p-methylbenzyl) phosphonate or (2-ethylhexyl)-2-ethylhexyl phosphonate.4. The flux according to characterized in that the phosphonate ester is diethyl benzylphosphonate claim 2 , diethyl allylphosphonate claim 2 , diethyl (p-methylbenzyl) phosphonate or (2-ethylhexyl)-2-ethylhexyl phosphonate. The present invention relates to a flux to be mixed with solder powders and it particularly relates to a flux having an effect of preventing a migration from occurring after soldering.Electrodes have been formed in accordance with terminals of leads or the like of electronic components on a substrate such as a printed circuit board on which the electronic components are mounted. Fixation and electric connection of the electronic components and the substrate has been made largely by soldering. In such a substrate, an ion (or electrochemical) migration may occur on a soldered portion of the terminals of the electronic components and the electrodes of the substrate due to any causes such as water droplets adhered to the electrodes through which direct voltage is applied.The ion migration (hereinafter, referred to as “migration”) is such a phenomenon that metal ions dissolved from an anode transfer electrons in a cathode, between the electrodes through which direct voltage is applied, and reduced metal grows from ...

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22-03-2018 дата публикации

BRAZE GEL, BRAZING PROCESS, AND BRAZING ARTICLE

Номер: US20180080336A1
Автор: LIN Dechao
Принадлежит:

A braze gel includes a braze powder, a braze binder, and a viscosity reducer. The braze gel has a gel viscosity sufficiently low to permit dip coating of a component with the braze gel to apply a braze coating of the braze gel to the component. A brazing process includes applying the braze gel to a portion of a component. The brazing process also includes drying the braze gel to form a braze coating on the component to form a braze-coated component. A brazing article includes a component and a braze coating over a portion of the component. The component may have structural features having a spacing of less than about 5 mm and a depth of at least about 1 mm, which may be honeycomb cells. The component may be a turbine component. 1. (canceled)2. (canceled)3. (canceled)4. (canceled)5. (canceled)6. (canceled)7. A process comprising:applying a braze gel having a gel viscosity to a portion of a component comprising an end of the component, the braze gel comprising a braze powder, a braze binder, and a viscosity reducer;drying the braze gel to form a braze coating on the portion of the component to form a braze-coated component comprising the component and the braze coating; andheating the braze coating to a brazing temperature to braze the end of the braze-coated component to a backing member;wherein the gel viscosity is lower than a paste viscosity of a braze paste comprising the braze powder and the braze binder with no viscosity reducer, the gel viscosity permitting dip coating of the component with the braze gel.8. The process of further comprising combining the braze powder claim 7 , the braze binder claim 7 , and the viscosity reducer to form the braze gel having the gel viscosity such that the viscosity reducer reduces the gel viscosity of the braze gel to permit dip coating of the component with the braze gel to apply the braze coating of the braze gel to the portion of the component.9. (canceled)10. The process of claim 9 , wherein the brazing temperature is in ...

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31-03-2022 дата публикации

SOLDER COMPOSITION AND ELECTRONIC SUBSTRATE

Номер: US20220097181A1
Принадлежит:

A solder composition of the invention contains: a flux composition containing (A) a rosin resin, (B) an activator, (C) an imidazoline compound having a phenyl group, and (D) an antioxidant; and (E) solder powder, in which the (B) component contains (B1) an organic acid, the (B1) component contains at least one selected from the group consisting of (B11) 1-hydroxy-2-naphthoic acid, 3-hydroxy-2-naphthoic acid, and 1,4-dihydroxy-2-naphthoic acid, and the (C) component is at least one selected from the group consisting of 2-phenylimidazoline and 2-benzylimidazoline. 1. A solder composition comprising:a flux composition comprising (A) a rosin resin, (B) an activator, (C) an imidazoline compound comprising a phenyl group, and (D) an antioxidant; and(E) solder powder, whereinthe (B) component comprises (B1) an organic acid,the (B1) component comprises at least one selected from the group consisting of (B111) 1-hydroxy-2-naphthoic acid, 3-hydroxy-2-naphthoic acid, and 1,4-dihydroxy-2-naphthoic acid, andthe (C) component is at least one selected from the group consisting of 2-phenylimidazoline and 2-benzylimidazoline.2. The solder composition according to claim 1 , wherein the (B1) component comprises at least one selected from the group consisting of (B12) succinic acid and glutaric acid.3. The solder composition according to claim 1 , wherein the (B1) component comprises at least one selected from the group consisting of (B13) sebacic acid and eicosanedioic acid.4. The solder composition according to claim 1 , wherein the (D) component comprises at least one selected from the group consisting of a hindered phenol compound claim 1 , 3 claim 1 ,3′-thiodipropionic acid didodecyl claim 1 , and 1 claim 1 ,2 claim 1 ,3-benzotriazole.5. The solder composition according to claim 4 , wherein the hindered phenol compound is at least one selected from the group consisting of pentaerythritol tetrakis[3-(3 claim 4 ,5-di-tert-butyl-4-hydroxyphenyl)propionate] claim 4 , bis[3-(3-tert- ...

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23-03-2017 дата публикации

Alloy surface activation by immersion in aqueous acid solution

Номер: US20170081767A1
Принадлежит: CASE WESTERN RESERVE UNIVERSITY

A process for surface activation or depassivation of an article, in particular an alloy, by immersion of the alloy in an aqueous acid solution. The surface activation methods of the present invention can be performed during a relatively short period of time and achieve reductions in production costs and provide environmental friendliness as compared to prior art processes. In a further embodiment, after surface activation, the article is immersed in a second liquid that prevents re-formation of a passivating oxide layer on the surface of the article. In a further embodiment the surface-activated alloys are subjected to surface engineering by a process that infuses carbon or nitrogen through the surface at a temperature sufficiently low to suppress precipitation of carbides or nitrides.

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25-03-2021 дата публикации

Flux and Solder Material

Номер: US20210086317A1
Принадлежит: KOKI COMPANY LIMITED

An iodine-containing cyclic compound including no carboxy group and including one ring skeleton or a plurality of ring skeletons forming a fused ring in one molecule, is provided. The ring of the ring skeleton includes only a carbon atom, or a carbon atom, and a nitrogen atom and/or an oxygen atom, and an iodine atom is bonded to at least one of the atoms constituting the ring of the ring skeleton. 1. A flux comprising:an iodine-containing cyclic compound including no carboxy group and including one ring skeleton or a plurality of ring skeletons forming a fused ring in one molecule,wherein the ring of the ring skeleton includes only a carbon atom, or a carbon atom, and a nitrogen atom and/or an oxygen atom, andan iodine atom is bonded to at least one of the atoms constituting the ring of the ring skeleton.2. The flux according to claim 1 , wherein the ring skeleton is a 5-membered ring or a 6-membered ring.3. The flux according to claim 1 , wherein the ring of the ring skeleton includes a carbon atom claim 1 , and a nitrogen atom or an oxygen atom.4. The flux according to claim 1 , wherein the ring skeleton is one selected from the group consisting of cyclohexane claim 1 , benzene claim 1 , pyridine claim 1 , imidazole claim 1 , hydantoin claim 1 , furan claim 1 , naphthalene claim 1 , and quinoline skeletons.5. The flux according to claim 1 , comprising the iodine-containing cyclic compound in an amount of 0.1% by mass or more and 5.0% by mass or less.6. The flux according to claim 1 , comprising an activator in an amount of 0.5% by mass or more and 20% by mass or less.7. A solder material comprising the flux according to and a solder alloy. The present invention relates to a flux and a solder material containing the flux.Solder used for joining electronic parts, for example, is composed of a solder material containing a solder alloy and flux. The flux is formulated to improve solderability and contains multiple components such as resin, activator, solvent, ...

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02-04-2015 дата публикации

SOLDERING FLUX AND SOLDER PASTE COMPOSITION

Номер: US20150090366A1
Принадлежит: TAMURA CORPORATION

A soldering flux includes a base resin, an activator, and a solvent. The activator contains an acrylic resin having an acid value of not more than 50 mg KOH/g and represented by a general formula (1). 2. The soldering flux according to claim 1 , wherein a weight average molecular weight of the acrylic resin having an acid value of not more than 50 mg KOH/g and represented by the general formula (1) is not more than 50 claim 1 ,000.3. The soldering flux according to claim 1 , wherein a compounding amount of the acrylic resin having an acid value of not more than 50 mg KOH/g and represented by the general formula (1) is from 5% by weight to 50% by weight based on a total amount of the soldering flux claim 1 , and a compounding amount of the activator is from 5% by weight to 50% by weight based on the total amount of the soldering flux.4. The soldering flux according to claim 1 , wherein the compound having a carboxyl group in a cyclohexyl skeleton and represented by the general formula (2) is at least one of a rosin compound (abietic acid claim 1 , abietic acid isomer claim 1 , abietic acid claim 1 , or a derivative of abietic acid isomer) and cyclohexanedicarboxylic acid. The present application claims priority under 35 U.S.C. §119 to Japanese Patent Application No. 2013-203068, filed Sep. 30, 2013. The contents of this application are incorporated herein by reference in their entirety.1. Field of the InventionThe present invention relates to a soldering flux and a solder paste composition.2. Description of the Related ArtIn general, a solder paste composition used when electronic components are mounted on a substrate is produced by mixing a soldering flux with a solder alloy powder. When soldering is performed using the solder paste composition, a portion of the soldering flux tends to remain as flux residue near a solder joint on the substrate.In general, the above soldering flux contains a base resin, an activator, and a solvent. As the base resin, rosin has been ...

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02-04-2015 дата публикации

FLUX FOR SOLDERING AND SOLDER PASTE COMPOSITION

Номер: US20150090367A1
Принадлежит: TAMURA CORPORATION

A flux for soldering includes a base resin, a solvent, and an activating agent. The base resin contains a rosin. An amount of the rosin to be incorporated is from 0% by weight to 30% by weight with respect to a total amount of the base resin. The activating agent includes a compound having a plurality of carboxyl groups on a cyclohexyl structure represented by a general formula (1). 2. The flux for soldering according to claim 1 , wherein an amount of the compound to be incorporated having a plurality of carboxyl groups on a cyclohexyl structure represented by the general formula (1) is of 0.5% by weight or more with respect to a total amount of the flux for soldering.3. The flux for soldering according to claim 1 , wherein the compound having a plurality of carboxyl groups on a cyclohexyl structure represented by the general formula (1) is at least one of cyclohexanedicarboxylic acid claim 1 , hydrogenated trimellitic acid claim 1 , and hydrogenated pyromellitic acid.4. The flux for soldering according to claim 1 ,wherein an amount of the base resin to be incorporated is from 30% by weight to 60% by weight with respect to a total amount of the flux for soldering,an amount of the activating agent to be incorporated is from 5% by weight to 15% by weight with respect to the total amount of the flux for soldering,an amount of the solvent to be incorporated is from 20% by weight to 50% by weight with respect to the total amount of the flux for soldering,the amount of the rosin to be incorporated is from 0% by weight to 30% by weight with respect to the total amount of the base resin, andan amount of the compound to be incorporated having a plurality of carboxyl groups on a cyclohexyl structure represented by the general formula (1) is of 0.5% by weight or more with respect to the total amount of the flux for soldering. The present application claims priority under 35 U.S.C. §119 to Japanese Patent Application No. 2013-203069, filed Sep. 30, 2013. The contents of this ...

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21-03-2019 дата публикации

BONDING MATERIAL

Номер: US20190084093A1
Принадлежит:

A bonding material disclosed in this specification contains high melting point metal particles, low melting point metal particles, and a thermosetting flux resin. A mass proportion of the high melting point metal particles with respect to a total mass of the high melting point metal particles and the low melting point metal particles is 55% to 75%. 1. A bonding material comprising:high melting point metal particles;low melting point metal particles whose melting point is lower than a melting point of the high melting point metal particles; anda thermosetting flux resinwherein a mass proportion of the high melting point metal particles with respect to a total mass of the high melting point metal particles and the low melting point metal particles is 55% to 75%.2. The bonding material according to claim 1 , wherein the mass proportion of the high melting point metal particles is 65% to 75%.3. The bonding material according to claim 1 , wherein the high melting point metal particles are any of Cu claim 1 , a Cu alloy claim 1 , Al claim 1 , Ag claim 1 , and Au claim 1 , and have a particle size of 5 μm to 30 μm.4. The bonding material according to claim 1 , wherein the low melting point metal particles are an Sn alloy and have a particle size of 20 μm to 40 μm.5. The bonding material according to claim 1 , wherein surfaces of the high melting point metal particles are plated with Sn or an Sn alloy.6. The bonding material according to claim 1 , wherein the flux resin includes an epoxy resin. The disclosure of Japanese Patent Application No. 2017-181702 filed on Sep. 21, 2017 including the specification, drawings and abstract is incorporated herein by reference in its entirety.The technology disclosed in this specification refers to a bonding material, and particularly, a bonding material that is unlikely to cause the occurrence of whiskers.A bonding material (solder material) obtained by mixing metal particles with a high melting point such as copper (Cu) and metal ...

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21-03-2019 дата публикации

FLUX, SOLDER PASTE, AND METHOD FOR FORMING SOLDER BUMP

Номер: US20190084097A1
Принадлежит: TAMURA CORPORATION

A flux includes a rosin resin, an activator, a thixotropic agent, and a solvent. The solvent includes 30% by mass or more and 60% by mass or less monovalent alcohol with respect to a total mass amount of the flux. The monovalent alcohol has 18 or more and 24 or less of carbon atoms in one molecule. 1. A flux comprising:a rosin resin;an activator;a thixotropic agent; anda solvent including 30% by mass or more and 60% by mass or less monovalent alcohol with respect to a total mass amount of the flux, the monovalent alcohol having 18 or more and 24 or less of carbon atoms in one molecule.2. The flux according to claim 1 , wherein the carbon atoms contained in the one molecule of the monovalent alcohol is 18 or more and 20 or less.3. The flux according to claim 1 , wherein the monovalent alcohol is a branched alcohol or an unsaturated alcohol.4. The flux according to claim 2 , wherein the monovalent alcohol is a branched alcohol or an unsaturated alcohol.5. The flux according to claim 1 , wherein the monovalent alcohol is at least one selected from the group consisting of oleyl alcohol claim 1 , isostearyl alcohol claim 1 , isoeicosanol claim 1 , 2-octyldodecanol claim 1 , and 2-decyltetradecanol.6. The flux according to claim 2 , wherein the monovalent alcohol is at least one selected from the group consisting of oleyl alcohol claim 2 , isostearyl alcohol claim 2 , isoeicosanol claim 2 , 2-octyldodecanol claim 2 , and 2-decyltetradecanol.7. The flux according to claim 3 , wherein the monovalent alcohol is at least one selected from the group consisting of oleyl alcohol claim 3 , isostearyl alcohol claim 3 , isoeicosanol claim 3 , 2-octyldodecanol claim 3 , and 2-decyltetradecanol.8. The flux according to claim 4 , wherein the monovalent alcohol is at least one selected from the group consisting of oleyl alcohol claim 4 , isostearyl alcohol claim 4 , isoeicosanol claim 4 , 2-octyldodecanol claim 4 , and 2-decyltetradecanol.9. The flux according to claim 1 , wherein a ...

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02-04-2015 дата публикации

BRAZE ALLOY LAYERED PRODUCT

Номер: US20150093188A1
Принадлежит: ALFA LAVAL CORPORATE AB

The present invention relates to a method for providing a braze alloy layered product comprising the following steps: —applying at least one silicon source and at least one boron source on at least a part of a surface of a substrate, wherein the at least one boron source and the at least one silicon source are oxygen free except for inevitable amounts of contaminating oxygen, and wherein the substrate comprises a parent material having a solidus temperature above 1100° C.; —heating the substrate having the applied boron source and the applied silicon source to a temperature lower than the solidus temperature of the parent material of the substrate; and cooling the substrate having the applied boron source and the applied silicon source, and obtaining the braze alloy layered product. The present invention relates further to a braze alloy layered product, a method for providing a brazed product, a method for providing a coated product, and uses of the braze alloy layered product. 144.-. (canceled)45. A method for providing a braze alloy layered product comprising the following steps:applying at least one powder of a silicon source, in which the each particle is of a silicon source, and at least one powder of a boron source, in which each particle is a of a boron source, and wherein the particles have an average particle size less than 250 μm, and applying the powder of silicon source and the powder of boron source on at least a part of a surface of a substrate, wherein the at least one boron source and the at least one silicon source are oxygen free except for inevitable amounts of contaminating oxygen, wherein the amount of inevitable amount of oxygen is less than 10 wt %, and wherein the substrate comprises a parent material having a solidus temperature above 1100° C.;heating the substrate having the applied boron source and the applied silicon source to a temperature lower than the solidus temperature of the parent material of the substrate; andcooling the ...

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21-03-2019 дата публикации

Method and installation for coating a scaled hot-rolled strip

Номер: US20190085445A1
Автор: Markus Jaenecke
Принадлежит: SMS group GmbH

The invention relates to a method and an installation for coating a scaled hot-rolled strip (10). The method comprises at least the following steps: (i) providing a hot-rolled strip (10) in the form of a hot-rolled preliminary strip, (ii) preparing the surfaces of the hot-rolled strip (10), and (iii) coating of the hot-rolled strip (10) on at least one prepared surface thereof, wherein the coating is carried out at a temperature of ≤100° C. and immediately after the descaling of the hot-rolled strip (10).

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21-03-2019 дата публикации

Method of cleaning pretreatment of ferrous components that have been joined by welding

Номер: US20190085469A1
Принадлежит: Henkel AG and Co KGaA

The present invention relates to a method of cleaning pretreatment of ferrous components that have been joined by welding, in which residues from the welding operation are removed from the surface of the component and, in this way, subsequent wet-chemical conversion treatments are enabled so as to produce defect-free coatings. For cleaning pretreatment, the component is contacted with an aqueous sulfuric acid etchant which comprises amino alcohols, ethoxylates and/or propoxylates of fatty alcohols having 6 to 12 carbon atoms in the alcohol and iron ions, and is effective without the presence of fluorides. In a further aspect, the present invention encompasses an aqueous acidic etchant for cleaning pretreatment of ferrous components that have been joined by welding.

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09-04-2015 дата публикации

AUXILIARY JOINING AGENT AND METHOD FOR PRODUCING THE SAME

Номер: US20150096651A1
Принадлежит:

The purpose is, in mounting a semiconductor device onto a substrate, to make it easy to identify the remaining amount of an auxiliary joining agent, to stabilize the dispensing amount of the auxiliary joining agent, and to prevent a shortage of the auxiliary joining agent. Also for the purpose of efficient maintenance of a mounting machine, provided is an auxiliary joining agent adapted to aid joining of metals and prepared by dissolving a colorant in a solvent having a reducing property of removing an oxide film on a metal surface. The auxiliary joining agent is produced by a method including a step of mixing a solvent having a reducing property of removing an oxide film on a metal surface, and a colorant having a property of dissolving in the solvent. 1. An auxiliary joining agent adapted to aid joining of metals ,the auxiliary joining agent containing a solvent having a reducing property of removing an oxide film on a metal surface, and a colorant dissolved in the solvent,the solvent including a multi-functional alcohol having a molecular weight of 50 to 200, andthe colorant having a property of volatilizing along with the solvent.2. (canceled)3. The auxiliary joining agent according to claim 1 , wherein the solvent has a boiling point Tb claim 1 , and the colorant has a melting point Tm claim 1 , Tb and Tm satisfying Tb>Tm.4. The auxiliary joining agent according to claim 1 , having hue claim 1 , chroma claim 1 , and brightness that are visually recognizable.5. The auxiliary joining agent according to claim 1 , having a viscosity at 25° C. of 0.1 to 10 Pa·s.6. The auxiliary joining agent according to claim 1 , wherein the colorant is an organic coloring matter.7. The auxiliary joining agent according to claim 6 , wherein the organic coloring matter is at least one selected from the group consisting of azo compounds claim 6 , cyanine compounds claim 6 , and styryl compounds.8. The auxiliary joining agent according to claim 1 , containing the colorant in an amount ...

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09-04-2015 дата публикации

Compositions for use in semiconductor devices

Номер: US20150097139A1
Автор: Donald L. Yates
Принадлежит: Micron Technology Inc

An improved composition and method for cleaning a surface of a semiconductor wafer are provided. The composition can be used to selectively remove a low-k dielectric material such as silicon dioxide, a photoresist layer overlying a low-k dielectric layer, or both layers from the surface of the wafer. The composition is formulated according to the invention to provide a desired removal rate of the low-k dielectric and/or photoresist from the surface of the wafer. By varying a fluorine ion component, and the amounts of the fluorine ion component and an acid component, and controlling the pH, a composition can be formulated in order to achieve a desired low-k dielectric removal rate that ranges from slow and controlled at about 50 to about 1000 angstroms per minute, to a relatively rapid removal of low-k dielectric material at greater than about 1000 angstroms per minute. The composition can also be formulated to selectively remove the photoresist layer, leaving the underlying low-k dielectric layer essentially intact.

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19-03-2020 дата публикации

METAL CARBURIZATION PROCESS TO PRODUCE A UNIFORM, CONCENTRATED SOLID SOLUTION OF INTERSTITIAL CARBON WORKPIECE AND ARTICLES MADE FROM SAME

Номер: US20200087773A1
Автор: ERNST Frank, REN Zhe
Принадлежит:

A carburization method for steel is contemplated, with austenitic stainless steel showing particular promise. The surface is first passivated with an acidic solution and then subjected to low temperature (between ˜350 to 550° C. or between ˜650 to 1,000° F.) carburization in the presence of a concentrated carbon solution (e.g., carbon monoxide, hydrogen gas, and nitrogen gas), followed by a repeated cycle of passivation and carburization under identical conditions but for a comparatively shorter period of time relative to the first cycle. The carburized surface is allowed to cool and cleaned, after which the resulting surface is shown to have ultrahigh tensile strength, increased interatomic bonding strength, and lowered electrical and thermal conductivity. To the extent this method can be employed to completely saturate and penetrate the workpiece (e.g., a foil), the resultant material and article are formed entirely from a novel composition. 1. A process for forming a concentrated solid solution of interstitial carbon in austenitic steel without any underlying substrate layer , said concentrated solid solution having ultrahigh tensile strength , high yield strength , and high Young's modulus , the process comprising:providing a workpiece formed from austenitic steel having an original condition and a defined thickness,activating a surface of the workpiece with an acid-based treatment at an elevated temperature for a selected period of time;after the activating step, carburizing the workpiece at a temperature of less than 550° C. for a selected period of time; andwherein at least one of: the thickness of the workpiece, the acid based-treatment, the elevated temperature for the activating step, the selected period of time for the activating step, the elevated temperature for the carburizing step, and the selected period of time for the carburizing step are selected to ensure any underlying substrate layer is eliminated from the workpiece and wherein, after the ...

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07-04-2016 дата публикации

LASER DEPOSITION AND REPAIR OF REACTIVE METALS

Номер: US20160096234A1
Принадлежит:

Laser processing of reactive metals. One repair process involves laser melting a titanium alloy filler material () in the presence of a flux composition () to form a titanium alloy cladding () bonded to a surface of a titanium-containing component (). A laser beam () may be applied to a flux composition () covering a powdered filler material () such that the laser beam simultaneously melts the flux composition and the powdered filler material to form a melt pool () which solidifies into a resulting alloy layer () covered by a slag layer (). A laser beam () may heat a flux composition () such that an amount of energy applied to the flux composition is controlled so that a molten slag blanket () heats and melts a powdered filler material () by thermal conduction in the presence of a shielding gas (). 1. A method , comprising laser melting a titanium alloy filler material in the presence of a flux composition under an atmosphere comprising greater than 10 ppm of oxygen , to form a titanium alloy cladding bonded to a surface of a titanium-containing component.2. The method of claim 1 , wherein:{'sub': 2', '2', '2', '3', '2', '2', '2', '2', '3', '3', '3', '3', '3', '2', '3', '3', '3', '2', '2', '2', '2', '2', '3', '2', '2', '3', '2', '3', '2', '2', '2', '3', '2', '2', '2', '2', '2', '2', '2', '2', '2', '2', '2', '2', '2', '3', '2', '2', '4', '3', '3', '3', '2', '2', '4', '2', '2', '2', '2', '3', '3', '3', '3', '4', '4', '2', '4', '4', '4', '4', '5', '5', '3', '5', '3', '3', '2', '2', '2', '2', '2', '2', '2', '3', '2', '3', '3', '3', '2', '2', '2', '4', '3', '3', '3', '2', '2', '2', '4', '4', '5', '5', '4', '6', '3', '5', '3', '2', '2', '3', '3', '3', '3', '3', '3', '3', '3', '3', '4', '3, 'the flux composition comprises at least one selected from the group consisting of LiF, LiCl, LiBr, LiI, NaF, NaCl, NaBr, MgF, MgCl, MgBr, AlF, KCl, KF, KBr, CaF, CaF, CaBr, CaCl, CaI, ScBr, ScCl, ScF, ScI, TiF, VCl, VCl, CrCl, CrBr, CrCl, CrF, MnCl, MnBr, MnF, MnF, MnI, FeBr, FeBr, ...

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26-06-2014 дата публикации

Flux for brazing aluminum materials

Номер: US20140174606A1
Автор: Takahiro Nagae
Принадлежит: Daiichi Kigenso Kagaku Kogyo Co Ltd

The present invention provides a flux for brazing aluminum-based materials, the flux being capable of brazing an A5052 alloy or the like containing 1.5 wt % or more of magnesium even when an Al-Si eutectic alloy (Si content: 7 to 12 wt %; A4343 alloy, A4047 alloy; melt starting temperature: about 577 to 615° C.) is used as a brazing material. Specifically, the present invention provides a flux for brazing aluminum-based materials, the flux comprising LiF, AlF 3 , and CsF, and the composition ratio of the three components being adjusted to within the range enclosed by four lines: line C connecting ( 30, 0, 70 ) and ( 30, 70, 0 ), line ( 1 ) connecting ( 31, 33.5, 35.5 ) and ( 51.5, 22.5, 26 ), line ( 2 ) connecting ( 32.5, 28.5, 39 ) and ( 49, 21.5, 29.5 ), and line ( 3 ) connecting ( 57.5, 42.5, 0 ) and ( 57.5, 0, 42.5 ), excluding the points on line C, in the triangular coordinates indicating LiF mol %, AlF 3 mol %, and CsF mol %.

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05-04-2018 дата публикации

USE OF ALKANE SULFONIC ACID FOR CLEANING IN THE SUGAR INDUSTRIES

Номер: US20180093305A1
Принадлежит: Arkema France

The present invention concerns the use of at least one alkane sulfonic acid of formula R—SOH, in which R represents a linear or branched saturated hydrocarbon chain comprising 1 to 4 carbon atoms, for cleaning solid deposits containing at least one aconitic acid salt. The invention also concerns a method for cleaning solid deposits containing at least one aconitic acid salt, using at least one alkane sulfonic acid. 1. A process for cleaning , from a surface , solid deposits to be eliminated , wherein the solid deposits comprise at least one aconitic acid salt , wherein the process comprises the steps of: a) bringing at least one alkane sulfonic acid of formula R—SOH , in which R represents a linear or branched , saturated hydrocarbon-based chain comprising from 1 to 4 carbon atoms , into contact with the solid deposits comprising at least one aconitic acid salt , and b) allowing the at least one alkane sulfonic acid to dissolve the solid deposits comprising at least one aconitic acid salt , thereby eliminating the solid deposits from the surface.2. The process according to claim 1 , wherein the alkane sulfonic acid is selected from the group consisting of methanesulfonic acid claim 1 , ethanesulfonic acid claim 1 , n-propanesulfonic acid claim 1 , iso-propanesulfonic acid claim 1 , n-butanesulfonic acid claim 1 , iso-butanesulfonic acid claim 1 , sec-butanesulfonic acid claim 1 , tert-butanesulfonic acid claim 1 , and mixtures thereof.3. The process according to claim 2 , wherein the alkane sulfonic acid is methanesulfonic acid or ethanesulfonic acid.4. The process according to claim 1 , wherein the at least one alkane sulfonic acid is in the form of a formulation claim 1 , wherein the formulation comprises from 0.01% to 100% of the alkane sulfonic acid relative to the total weight of the formulation.5. The process according to claim 4 , wherein the formulation is aqueous claim 4 , or organic claim 4 , or aqueous-organic claim 4 , or is ready to use claim 4 , or is ...

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