Patented Jul 3, 1928. 196759706, y UNITED STATES PATENT OFFICE. HENRY S. HOLXES, OF NIIW YORX, N. Y., ASSIGNOR TO THOXAS S. MUR3&AY, OF BROOKLYN, NEW YONX. WHEEL NAVZ AND THE LIKE AN]) XETHOI) OF FORXING IT. Applitation Med April 21, 1936. Serial No. 108,461. The inventiOD, aims to provide an improved wheel nave or similar structure which shall be stroitg and rigid ind a method by whicli it,can be produced economically. The accompanying drawings illustrate embodiments of the invention. Figs. I and 2 are opposite, face elevations of a nave; Fig. 3 is a vertical radial section thereof; 10 Fig. 4 is a section on the annular line " of Fig. 2; Fi 9- 5 is a similar view illustrating the welding operation; FiLr. 6 is an elevation similar to Fig. 1 15 shov@@ing the nave formed as.a single' plate; Fig. 7 is an annular section of the same; Fio,. 8 is a similar view showino, the parts in process of being w@ldedl, Fig. 9 is a similar view of another method 20 of production; Figs. 10, 11, 12, and 13 are annular sections of alternative designs; Fig. 14 is a f ace elevation of a modified design; and 25 Fio, annular section of Fig. 14. t-nl 15 is an In producing metal wheels it is often desirable t6@ unite wedge-shaped ends of the spokes in such a way as to produce substantially a onerpiece structure at this point, 3o giving strength @and rigidity to the whole wheel ' The present invention provides such a nave of radially ribbed section combined, if desired with a coverino, plate to produce a box section. The sarne ideas may be ap35 plied to the producti I on of . plates oi ribbed or box section for other uses. Fig. I illustrates a number of spokes 1 with their wedged-shaped inner eiids 2 assembled to form the nave. The spokes are 40 of channel or' similar shape with.flanges 3 which come together to form rfldial ri])S as shown in dotted lines in Fig. 1. -They mtiy be spot-welded togetber as at 3@. A coirer plate 4 (Fig. 2) of annular shape 4r) overlies the edges of the several ribs and is provided with. backwardly turned flanges.5 extending in the axial direction, at the ends of which are transverse flan(yes 6 r)earirig against the inner fac,@s of the spokes 1. 50 The parts being assembled in the. positions described, are welded together. For example,,they may be spot-welded at the points 7 thr@ugh the fliinges 6 and the spokes, ind also spot-welded at points 8 between the ri bs so as to 5 5 at e and also the t spokes. a n alternative m etho o we h e, spokes 1 h&ve the ri bs fo d b fl anges 3 butt-welded to 6 o th e pla e . ef ore welding the parts are as in l'ig. 5. The successive flanges 5 are practically continuous but. with slots into whicli the ribs 3 project nearly to the point of contact with the plate 4. 'JChe parts are pressed fm together between positive and negative electrodes 9 and 91, respectively. A current is applied to soften the parts at the'points of contact, and is continued while the metal is taken up aiad the p@rts welded and brought 7o t6 the@ position of u ig. 4. The flaiige 6 ma Y be omitted from the const ' ruction shown in these Figs. 1 to 5. The same is true of the flange 5 thou(-Yh preferably this is retained as well as a flanoe 10 Fio, 3 around the inner 7i edge of the @late i, so 'a's'to close t@e space between the two plates. In fact, the flange 10 is unnecessiry for a closiire in a iiave, since this space will be. closed by parts of the hub. so Fig. 6 illustrates a nave formed only of the ends of the spokes'l. The parts may be sliaped and assembled in, a variety o.f wa@s. Fig. 7 4sbows the inner ends united Y welding to form ribs 11. For this purpose, 85 as shown in Fig. 8, the alternate kes are provided witli extra long flangessrent ov er as at 12 to abut against the edges of the flanges on the intermediate spokes. The p arts ai-e pressed to ether between electrodes g o 9 9 and 91, and welded on the ends and at their si des as at 13. The flash or extruded meial in dicatedlat 14 may be cut away for the sake of appearance. Fig. 9 illustrates a slight variation in 95 w hich the edges of the alternate spokes are b ent over as at 15 to bring their faces against t he edges of t-he adjacent flanges. The take u p movement brings the flat portions of the s pokes into a common plane, producing a l oo st ructure substantially like Fig. 7. According to@ Fig. 10, the spokes 1 have si mple flang4@s alongside of each other and a re spot-welded togetlier as at 16. Th.e desi@n of Fig. 11 is siniilar except that 105 t he spot-welds 17 are at the edges of the fl anges. According to Fig. 12, one set of flanges 18 1,675,706 is iiiade extra long, bent over the adjacent edges of said flanges and having fl-anges ex- 40 flange and down oia to the plate of the next t4@iiding axially and welded to said members. spoke 1 and spot-welded thereto as at 19. Or 3. A wheel nave composed ofradial memit may be fastened by siniply bending it over bers with flanges on their longitudinal edges, the adjacent flange,, as at 18, Fi-. 13, with in coinbination with a, plate covering the or without weldiug of the flan(yes togethei-. edges of said flanges and having portions 45 Accord'ng to Figs. 14 and 15, the tiancred lying against the pcirtions of saicl members I '2@th between t edges Of th'e_ wedge ends 2 are provided WI lie,flanges and'welded thereto. seniieircul,ir recesses in whicil are located 4. A wheel nave which is removably ap10 rivets 20 Nvhich liold the parts t6getliei. plicable, to a hub composed dt radial meuabers Aiiy of the sin(,rle plate structures shown in uiiited to oiie another and having flanges on ro l'igs. 6 to 15 niay be conibined with the cover their longitudinal edges, in combmation with plates described in connection with Figs. 1 an annular pliite coverin the edges of said flan(y s and united to s g to 5. e aid radial members. i5 The process described xiiay be advanta5. A wlieel nave composed of radial memgeously applied n ' ot only to the production of bers ha*ing flanges on their longitudinal 55 wheel naives but to the production of various edges, the faces of each pair of. adjacent otlier articles coiisisting of a number of mem- flanges being in contact and one flange beberg united with their bodies or prinei]pal ing bent over aiid welded to the other. 2o portions iii a coiiimon plane with flanges be- t;. A wheel nave comprising radial memtween. ln this coiinection, the bending over bers having flanges on their longit,udinal 6o of some of the flangi@s to bring them into edges, the taces ot the adjacent flanges being a butt oi- ed-" enaageinent with the adjacent in contact and the members being united to member 'or %ange is particularly useful in eacli othei- by a butt-weld on ttic edges of w permitting the niaking of a stron(y butt-joint. such flanges. Various iiiodifications of the @i-iibodiinents 7: -The metliod of producing a wheel riav4e, 65 shown and described inay be niade by those wliicli 4@onsists in . forming riidial members skilled iii the ai-t witliolit departina from the with flanges on their longitudinal Eidges inventioii as stated in the following claims. shaped to forni a butt-joint, between mem30 What I cla im is:- bers in the same transverse'plane and butt1. A wheel nave which is removably ap- weldin' the parts together. TO k 9 plicable to a hub composed of radial mem- 8. The method of uniting flanged sheetbers with flanges on their longitudinal edges, nietal parts lying in substantially the same in combination witli an annular plate cover- plane, which eonsists in shaping suioh flanges 35 ing,tlie edges of said flanges and welded to to provide a butt-joint at the eap, and buttsaid radial members. weldin the paris at such edge. 2. A wheel nave composed of radial mem- In tness whereof, I have h46reunto signed bers with flanges on their longitudinal edges, my name. in combination with a plate coverino, the 'HENRY S. HOLMES. 6,