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Применить Всего найдено 6834. Отображено 100.
20-04-2000 дата публикации

УСТАНОВКА ДЛЯ ПРОПИТКИ ДЛИННОМЕРНОГО ВОЛОКНИСТОГО НАПОЛНИТЕЛЯ

Номер: RU0000013477U1

1. Установка для пропитки длинномерного волокнистого наполнителя, содержащая механизм перемещения наполнителя, включающий узлы размотки и намотки, поддерживающие и направляющие валки с разравнивающими канавками на поверхности последних, узел пропитки, узел сушки с лучистыми нагревателями и узел калибровки наноса связующего, отличающаяся тем, что она имеет камеру термообработки наполнителя, размещенную перед узлом пропитки, узел сушки состоит из одной или нескольких камер сушки с регулируемым расположением нагревателей, после каждой камеры сушки установлена камера охлаждения с газовым хладагентом, узел пропитки содержит горизонтальные отжимные, регулируемые по высоте, подогреваемые пропиточные валы, связанные с питающей емкостью с избыточным давлением связующего в ней через соединенную с выходным отверстием последней распределительную камеру, по всей ширине которой установлен подогреваемый вал-шнек, при этом его поперечная ось симметрии расположена на линии оси входного отверстия распределительной камеры, выходная щель которой размещена вдоль длины верхнего входного пропиточного вала в плоскости, касательной к поверхности этого вала, причем плоскость нижней кромки выходной щели установлена относительно поверхности вала с зазором, для регулирования величины которого распределительная камера имеет возможность фиксируемого перемещения, последняя снабжена приспособлением для изменения ширины выходной щели, узел калибровки выполнен в виде пары отжимных, регулируемых по высоте и подогреваемых валов, установленной после первой и каждой последующей, кроме последней, камеры охлаждения, а направляющие валки установлены перед входами в камеру термообработки наполнителя и в узел пропитки. 2. Установка по п.1, отличающаяся тем, что выходное отверстие питающей емкости и входное отверстие распределительной камеры соединены гибким трубопроводом, а к каждому торцу распределительной камеры жестко прикреплен кронштейн, в отверстии которого установлен перпендикулярно поверхности ...

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20-11-2000 дата публикации

УСТРОЙСТВО ДЛЯ ВЫДЕЛЕНИЯ ПОЛИМЕРОВ ИЗ РАСТВОРОВ ИЛИ ЛАТЕКСОВ

Номер: RU0000015866U1

1. Устройство для выделения полимеров из растворов или латексов, включающее корпус, состоящий из цилиндрического и конического участков с расположенным соосно ему и заглушенным перфорированным патрубком для подачи полимера и расположенным перпендикулярно патрубком для подачи водной среды, отличающееся тем, что внутренняя поверхность корпуса или его составных частей покрыта материалом, имеющим низкий коэффициент трения при температурах выделения полимера. 2. Устройство по п.1, отличающееся тем, что наружная поверхность патрубка подачи полимера имеет покрытие. (19) RU (11) 15 866 (13) U1 (51) МПК B29B 15/02 (2000.01) РОССИЙСКОЕ АГЕНТСТВО ПО ПАТЕНТАМ И ТОВАРНЫМ ЗНАКАМ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К СВИДЕТЕЛЬСТВУ (21), (22) Заявка: 2000119556/20 , 31.07.2000 (24) Дата начала отсчета срока действия патента: 31.07.2000 (46) Опубликовано: 20.11.2000 U 1 1 5 8 6 6 R U (54) УСТРОЙСТВО ДЛЯ ВЫДЕЛЕНИЯ ПОЛИМЕРОВ ИЗ РАСТВОРОВ ИЛИ ЛАТЕКСОВ (57) Формула полезной модели 1. Устройство для выделения полимеров из растворов или латексов, включающее корпус, состоящий из цилиндрического и конического участков с расположенным соосно ему и заглушенным перфорированным патрубком для подачи полимера и расположенным перпендикулярно патрубком для подачи водной среды, отличающееся тем, что внутренняя поверхность корпуса или его составных частей покрыта материалом, имеющим низкий коэффициент трения при температурах выделения полимера. 2. Устройство по п.1, отличающееся тем, что наружная поверхность патрубка подачи полимера имеет покрытие. Ñòðàíèöà: 1 U 1 (73) Патентообладатель(и): Открытое акционерное общество "Нижнекамскнефтехим" 1 5 8 6 6 (72) Автор(ы): Насыйров М.Н., Ухов Н.И., Галимуллин Ф.А., Шепелин В.А., Калинин В.Н., Шияпов Р.Т., Иштеряков А.Д., Галявиев Ш.Ш., Софронова О.В., Зиятдинов А.Ш., Дебердеев Р.Я., Минскер К.С., Гарипов Р.М., Фафурин А.В., Хузаханов Р.М. R U Адрес для переписки: 423570, Татарстан, г. Нижнекамск, ОАО "Нижнекамскнефтехим", начальнику патентного отдела Посадской Т.М ...

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27-05-2010 дата публикации

УСТРОЙСТВО ПРОПИТКИ СВЯЗУЮЩИМ

Номер: RU0000094507U1

Устройство пропитки связующим, содержащее герметичный корпус, внизу которого расположен бункер для сбора излишков связующего, на герметичном корпусе установлены коллектор подачи рабочего газа, коллектор подачи связующего, клапан отвода из герметичного корпуса рабочего газа, подающий арматуру вал, принимающий пропитанную арматуру вал, отличающееся тем, что на входе арматуры внутрь герметичного корпуса над бункером для сбора излишков связующего, выше уровня связующего в герметичном корпусе установлен направляющий вал, ниже направляющего вала по направлению движения арматуры установлен погруженный в связующее наконечник колебательной системы, в состав которой также включены пьезоэлектрический преобразователь и волновод, между направляющим валом и колебательной системой установлен напыляющий на арматуру связующее, по крайне мере, один распылитель, распылитель соединен шлангом для подвода рабочего газа с коллектором подачи рабочего газа и шлангом для подвода связующего с коллектором подачи связующего, выше уровня связующего в герметичном корпусе по направлению движения арматуры установлены валы и эластичные губки для отжима излишков связующего, за выходом из герметичного корпуса установлен принимающий пропитанную арматуру вал. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) 94 507 (13) U1 (51) МПК B29B 15/10 B29B 15/12 (2006.01) (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ, ПАТЕНТАМ И ТОВАРНЫМ ЗНАКАМ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (21), (22) Заявка: 2010101388/22, 18.01.2010 (24) Дата начала отсчета срока действия патента: 18.01.2010 (45) Опубликовано: 27.05.2010 (73) Патентообладатель(и): Государственное образовательное учреждение высшего профессионального образования Балтийский государственный технический университет "ВОЕНМЕХ" им. Д.Ф. Устинова (БГТУ "ВОЕНМЕХ") (RU) U 1 9 4 5 0 7 R U Ñòðàíèöà: 1 ru CL U 1 Формула полезной модели Устройство пропитки связующим, содержащее герметичный корпус, внизу которого расположен бункер для сбора излишков связующего, на ...

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10-01-2011 дата публикации

УСТАНОВКА ДЛЯ ПРОПИТКИ ЛЕНТОЧНОГО МАТЕРИАЛА

Номер: RU0000100947U1

Установка для пропитки ленточного материала, включающая отпускной механизм ленточного материала, средство предварительного подогрева ленточного материала, средство подачи расплавленного связующего, средство пропитки, включающее верхнюю и нижнюю горизонтально расположенные обогреваемые пластины с волнообразными выступами и соответствующими им впадинами, механизм протяжки и отбора пропитанного связующим ленточного материала, отличающаяся тем, что в качестве средства подачи расплавленного связующего используют экструдер, в качестве механизма протяжки используются приводные обрезиненные валы, при этом между средством пропитки и механизмом протяжки ленточного материала дополнительно установлен каландр с охлаждаемыми валами. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) 100 947 (13) U1 (51) МПК B29B 15/10 (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ, ПАТЕНТАМ И ТОВАРНЫМ ЗНАКАМ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (21)(22) Заявка: 2010131293/05, 27.07.2010 (24) Дата начала отсчета срока действия патента: 27.07.2010 (73) Патентообладатель(и): Закрытое акционерное общество "НПО НАНОТЕХ-СЕВЕРО-ЗАПАД" (RU) (45) Опубликовано: 10.01.2011 1 0 0 9 4 7 R U Формула полезной модели Установка для пропитки ленточного материала, включающая отпускной механизм ленточного материала, средство предварительного подогрева ленточного материала, средство подачи расплавленного связующего, средство пропитки, включающее верхнюю и нижнюю горизонтально расположенные обогреваемые пластины с волнообразными выступами и соответствующими им впадинами, механизм протяжки и отбора пропитанного связующим ленточного материала, отличающаяся тем, что в качестве средства подачи расплавленного связующего используют экструдер, в качестве механизма протяжки используются приводные обрезиненные валы, при этом между средством пропитки и механизмом протяжки ленточного материала дополнительно установлен каландр с охлаждаемыми валами. Ñòðàíèöà: 1 ru CL U 1 U 1 (54) УСТАНОВКА ДЛЯ ПРОПИТКИ ЛЕНТОЧНОГО МАТЕРИАЛА 1 0 ...

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20-12-2014 дата публикации

УСТРОЙСТВО ДЛЯ ПРОПИТКИ НЕПРЕРЫВНОГО ВОЛОКНА СВЯЗУЮЩИМ

Номер: RU0000148895U1

Устройство для пропитки непрерывного волокна связующим, содержащее ванну со связующим, крышку, направляющий ролик для подвода непрерывного волокна, расправляющий ролик, направляющий ролик для отвода непрерывного волокна и фильеру, смонтированную в сквозном отверстии в боковой стенке ванны, при этом крышка выполнена с вертикальным сквозным отверстием для прохождения непрерывного волокна и расположена над ванной с возможностью вертикального возвратно-поступательного перемещения, направляющий ролик для подвода непрерывного волокна установлен на крышке у указанного сквозного отверстия, расправляющий ролик выполнен бочкообразным и горизонтально установлен под крышкой, а направляющий ролик для отвода непрерывного волокна установлен под крышкой над расправляющим роликом. И 1 148895 ко РОССИЙСКАЯ ФЕДЕРАЦИЯ ВУ” 148 895” 44 ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ИЗВЕЩЕНИЯ К ПАТЕНТУ НА ПОЛЕЗНУЮ МОДЕЛЬ ММ9К Досрочное прекращение действия патента из-за неуплаты в установленный срок пошлины за поддержание патента в силе Дата прекращения действия патента: 11.09.2020 Дата внесения записи в Государственный реестр: 01.06.2021 Дата публикации и номер бюллетеня: 01.06.2021 Бюл. №16 Стр.: 1 па 67 ЕП

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20-12-2014 дата публикации

УСТРОЙСТВО ДЛЯ ПРОПИТКИ НЕПРЕРЫВНОГО ВОЛОКНА СВЯЗУЮЩИМ

Номер: RU0000149054U1

Устройство для пропитки непрерывного волокна связующим, содержащее экструдер, насадку и фильеру, насадка выполнена с цилиндрической боковой стенкой и дном, в цилиндрической боковой стенке насадки выполнены два сквозных отверстия - сквозное отверстие для прохождения непрерывного волокна и сквозное отверстие для размещения в нем фильеры, указанные отверстия расположены на одной оси, проходящей через ось симметрии насадки и перпендикулярно этой оси, при этом насадка установлена на выходном отверстии экструдера, а фильера установлена в соответствующем сквозном отверстии насадки. И 1 149054 ко РОССИЙСКАЯ ФЕДЕРАЦИЯ 7 ВУ’? 149 054? 91 ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ИЗВЕЩЕНИЯ К ПАТЕНТУ НА ПОЛЕЗНУЮ МОДЕЛЬ ММ9К Досрочное прекращение действия патента из-за неуплаты в установленный срок пошлины за поддержание патента в силе Дата прекращения действия патента: 11.09.2020 Дата внесения записи в Государственный реестр: 01.06.2021 Дата публикации и номер бюллетеня: 01.06.2021 Бюл. №16 Стр.: 1 па УчЗ0бУ ЕП

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27-06-2015 дата публикации

УСТАНОВКА ДЛЯ ПРОПИТКИ ЛЕНТОЧНОГО МАТЕРИАЛА РАСПЛАВНЫМ СВЯЗУЮЩИМ

Номер: RU0000152991U1

1. Установка для пропитки ленточного материала расплавным связующим, включающая отпускной механизм ленточного материала, средство предварительного прогрева ленточного материала, средство подачи расплавного связующего, средство пропитки ленточного материала, механизм протяжки пропитанного связующим ленточного материала, отличающаяся тем, что средство подачи расплавного связующего выполнено в виде лотка, имеющего рабочую поверхность и боковые стенки, образующего угол наклона по отношению к плоскости расположения ленточного материала в диапазоне от 10° до 40°, при этом указанный лоток со стороны подачи связующего снабжен управляемой заслонкой, выполненной таким образом, что между указанной заслонкой и рабочей поверхностью лотка образован зазор, а со стороны выхода связующего указанный лоток снабжен по меньшей мере двумя подвижными ограничителями, закрепленными на боковых стенках указанного лотка. 2. Установка по п. 1, отличающаяся тем, что величина зазора между управляемой заслонкой и рабочей поверхностью лотка при протекании через лоток связующего составляет от 1 до 10 мм. 3. Установка по п. 1, отличающаяся тем, что длина каждого из ограничителей составляет не менее 20% от ширины рабочей поверхности лотка. 4. Установка по п. 1, отличающаяся тем, что со стороны подачи связующего, перед управляемой заслонкой, рабочая поверхность лотка выполнена согнутой под тупым углом. 5. Установка по п. 1, отличающаяся тем, что она дополнительно содержит по меньшей мере один нагревательный элемент для подогрева лотка. 6. Установка по п. 5, отличающаяся тем, что нагревательный элемент представляет собой электронагреватель, расположенный под рабочей поверхностью лотка вдоль всей ее длины. 7. Установка по п. 1, отличающаяся тем, что лоток выполнен с возможностью его поворота в горизонтальной плоскости, а также вокруг своей оси. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 152 991 U1 (51) МПК B29B 15/10 (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ (21)(22) Заявка ...

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10-01-2017 дата публикации

КАМЕРА ПРОПИТКИ НЕПРЕРЫВНОГО ВОЛОКНА СВЯЗУЮЩИМ

Номер: RU0000167566U1

Полезная модель относится к производству изделий из полимерных композиционных материалов и предназначена для использования в составе пултрузинных установок. Камера имеет внешнюю цилиндрическую поверхность. Два соосных отверстия для подачи связующего расположены на оси, перпендикулярной оси конуса. Внутренняя поверхность выполнена в виде прямого кругового усеченного конуса с конусностью 0,01-0,10. В основании конуса расположена пластина с отверстиями для входа волокна. Отверстие для выхода пропитанного волокна выполнено в виде сечения конуса, параллельного его основанию. Диаметр отверстия для выхода пропитанного волокна на 0,45-0,50% превышает заданный диаметр целевого продукта. Технический результат - повышении однородности по составу продукта пропитки. 1 з.п. ф-лы, 1 ил. И 1 167566 ко РОССИЙСКАЯ ФЕДЕРАЦИЯ 7 ВУ‘’” 167 566” 91 ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ИЗВЕЩЕНИЯ К ПАТЕНТУ НА ПОЛЕЗНУЮ МОДЕЛЬ ММ9К Досрочное прекращение действия патента из-за неуплаты в установленный срок пошлины за поддержание патента в силе Дата прекращения действия патента: 17.10.2018 Дата внесения записи в Государственный реестр: 10.07.2019 Дата публикации и номер бюллетеня: 10.07.2019 Бюл. №19 Стр.: 1 па 994919 ЕП

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19-11-2020 дата публикации

Передвижная пропиточная линия для производства препрегов, отверждаемых ультрафиолетом

Номер: RU0000200933U1

Полезная модель относится к передвижной пропиточной линии для производства УФ-отверждаемых препрегов, состоящей из следующих узлов, которые последовательно проходит армирующий материал, а именно узла размотки армирующего материала, пропиточной ванны, узла наклейки термопленки, узла калибровки, узла механического компенсатора, узла наклейки защиты препрега, узла накопителя препрега и узла отрезания препрега. Пропиточная линия имеет в составе систему управления, в которую входят датчики и блок управления. Пропиточная линия установлена в контейнере, который снабжен системой приточной вентиляции, системой вытяжной вентиляции, содержащей фильтр дожига молекул химических газов, при этом контейнер оснащен такелажными скобами для его погрузки на транспортировочное устройство. 5 з.п. ф-лы, 3 ил. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 200 933 U1 (51) МПК C08J 5/24 (2006.01) B29B 15/10 (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (52) СПК C08J 5/24 (2020.08); B29B 15/10 (2020.08) (21)(22) Заявка: 2020124997, 28.07.2020 (24) Дата начала отсчета срока действия патента: Дата регистрации: (73) Патентообладатель(и): Общество с ограниченной ответственностью «ЛУЧ» (RU) 19.11.2020 (45) Опубликовано: 19.11.2020 Бюл. № 32 2 0 0 9 3 3 R U (54) Передвижная пропиточная линия для производства препрегов, отверждаемых ультрафиолетом (57) Реферат: Полезная модель относится к передвижной линия имеет в составе систему управления, в пропиточной линии для производства УФкоторую входят датчики и блок управления. отверждаемых препрегов, состоящей из Пропиточная линия установлена в контейнере, следующих узлов, которые последовательно который снабжен системой приточной проходит армирующий материал, а именно узла вентиляции, системой вытяжной вентиляции, размотки армирующего материала, пропиточной содержащей фильтр дожига молекул химических ванны, узла наклейки термопленки, узла газов, при этом контейнер оснащен такелажными калибровки, узла ...

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26-01-2021 дата публикации

УСТРОЙСТВО ДЛЯ НАНЕСЕНИЯ НАНОЧАСТИЦ НА ТЕКСТИЛЬ

Номер: RU0000201996U1

Полезная модель относится к устройствам для нанесения наночастиц на текстиль, в том числе наночастиц металлов и оксидов металлов, придающим текстилю новые свойства, в том числе бактерицидные, с получением материала равномерно покрытого по всей поверхности. Заявляемое устройство для нанесения наночастиц на текстиль включает емкость для обрабатываемого раствора, валы для подачи текстиля, электродвигатель, отжимной узел, ультразвуковую колебательную систему, содержащую пьезокерамические преобразователи и волноводы, выполненные в виде секций и расположенные внутри емкости по отношению к соседним волноводам на расстоянии, кратному половине длины волны колебаний в обрабатываемом растворе. Устройство снабжено направляющими и большим и малым натяжными валами Высокое качество обрабатываемого текстиля предполагает возможность использования устройства в производстве изделий для медицины и ветеринарии. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 201 996 U1 (51) МПК B29B 15/10 (2006.01) D06M 10/04 (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (52) СПК B29B 15/10 (2020.08); D06M 10/04 (2020.08) (21)(22) Заявка: 2020105875, 07.02.2020 (24) Дата начала отсчета срока действия патента: (73) Патентообладатель(и): ООО "Информационно-выставочное агентство "ИнфоМедФарм Диалог" (RU) Дата регистрации: 26.01.2021 (45) Опубликовано: 26.01.2021 Бюл. № 3 2 0 1 9 9 6 R U (54) УСТРОЙСТВО ДЛЯ НАНЕСЕНИЯ НАНОЧАСТИЦ НА ТЕКСТИЛЬ (57) Реферат: Полезная модель относится к устройствам для и волноводы, выполненные в виде секций и нанесения наночастиц на текстиль, в том числе расположенные внутри емкости по отношению наночастиц металлов и оксидов металлов, к соседним волноводам на расстоянии, кратному придающим текстилю новые свойства, в том числе половине длины волны колебаний в бактерицидные, с получением материала обрабатываемом растворе. Устройство снабжено равномерно покрытого по всей поверхности. направляющими и большим и малым натяжными Заявляемое ...

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18-08-2021 дата публикации

ТЕРМОПЛАСТИЧНЫЙ ЛЕНТОВИДНЫЙ ПРЕПЕГ С БАРЬЕРНЫМИ СВОЙСТВАМИ

Номер: RU0000206065U1

Полезная модель относится к термопластичным композитным материалам с барьерными свойствами, в том числе армированными волокнам, изготовленным методами намотки и/или термоформования, используемым для изготовления газонепроницаемых изделий в нефтегазовой, аэрокосмической, авиационной, автомобильной отраслях, судостроении, строительстве, таких как высоконапорные композитные армированные термопластичные трубы (Reinforced Thermoplastic Pipes), используемые для транспортировки газообразных и жидкообразных веществ, при устройстве газовых и нефтяных скважин, и для ремонтных и спускоподъемных работ, а также в качестве трубопроводных систем централизованного теплоснабжения; емкостей для хранения жидких и газообразных сред. Поставленная задача решается тем, что термопластичный лентовидный препег с барьерными свойствами отличается тем, что состоит из однонаправленных непрерывных армирующих волокон и полимер-неорганического композита, состоящего из термопластичного полимера и наполнителя из слоистого материала с размером частиц от 1 до 800 нм и аспектным отношением от 50 до 6000, с объемной долей в термопластичном полимере от 0,2 до 40%, при этом полимер-неорганический композит окружает со всех сторон однонаправленные непрерывные армирующие волокна. Технический результат настоящей полезной модели: получение термопластичного лентовидного препега с барьерными свойствами (пониженной газопроницаемостью) для производства композитных материалов и изделий с пониженной газопроницаемостью, в частности, высоконапорных термопластичных композитных труб с барьерными свойствами. 7 з.п. ф-лы, 1 ил. РОССИЙСКАЯ ФЕДЕРАЦИЯ (19) RU (11) (13) 206 065 U1 (51) МПК B29B 15/08 (2006.01) B29C 70/02 (2006.01) B32B 5/02 (2006.01) ФЕДЕРАЛЬНАЯ СЛУЖБА ПО ИНТЕЛЛЕКТУАЛЬНОЙ СОБСТВЕННОСТИ (12) ОПИСАНИЕ ПОЛЕЗНОЙ МОДЕЛИ К ПАТЕНТУ (52) СПК B29B 15/08 (2021.02); B29C 70/02 (2021.02); B32B 5/02 (2021.02) (21)(22) Заявка: 2020126745, 10.08.2020 (24) Дата начала отсчета срока действия патента: (73) Патентообладатель(и): ...

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29-03-2012 дата публикации

System and Method for the Automated Delivery and Layup of Resin Infused Fibers

Номер: US20120073730A1
Принадлежит: General Electric Co

An automated in-line feed-through system integrating the delivery, application and infusion of a resin to one or more fiber tows and layup of the one or more infused fiber tows to form a composite structure. The system includes an automated resin delivery, deposition and infusion system configured to deposit the resin on one or more fiber tows and form the infused fiber tows. The system integrates an automated layup system including a compaction roller, a guide roller coupled to an extending cylinder, and an auxiliary roller configured to adhere the one or more infused fiber tows to a substrate. The system further includes a controller configured to control system parameters, including the control of tension of the one or more infused fiber tows within the automated layup system. Other aspects of the automated in-line manufacturing system are also provided.

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07-06-2012 дата публикации

Process for polymerizing lactam

Номер: US20120141791A1
Принадлежит: BASF SE

The present invention relates to a novel process for the anionic polymerization of lactam monomers.

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14-06-2012 дата публикации

Method for connecting reinforcing fiber bundles, method for producing long fiber reinforced thermoplastic resin pellet, and wound body

Номер: US20120148838A1
Принадлежит: Kobe Steel Ltd

A method for connecting a tail end portion of a reinforcing fiber bundle of a preceding wound body to a front end portion of a reinforcing fiber bundle unwound from a new wound body by blowing pressurized air to both of the ends to unravel and entwine both of the reinforcing fiber bundles, wherein the method includes a preparation step for adjusting the amount of a sizing agent contained in the front end of the reinforcing fiber bundle unwound from the new wound body and the tail end of the preceding wound body to not less than 0 wt % and not more than 4 wt %, and the reinforcing fiber bundles are connected after the preparation step. It is thus possible for the reinforcing fiber bundle at the time of producing a long fiber reinforced thermoplastic resin pellet that is a material for the pellet to have a required connection strength, and to avoid the occurrence of interruption due to breakage, and accordingly allowing improvement in the production efficiency of the long fiber reinforced thermoplastic resin pellet, etc.

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09-08-2012 дата публикации

Process for producing liquid crystal polyester-impregnated base material

Номер: US20120199999A1
Принадлежит: Sumitomo Chemical Co Ltd

The present invention provides a process for producing a liquid crystal polyester-impregnated base material, comprising steps of (1) impregnating a fiber sheet with a liquid composition containing a liquid crystal polyester and an organic solvent dissolving the liquid crystal polyester, (2) removing the organic solvent from the impregnated liquid composition, thereby forming an intermediate, and (3) heat treating the intermediate at 270° C. or higher and a lower temperature than a pyrolysis temperature of the liquid crystal polyester.

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09-08-2012 дата публикации

Dry type electrical insulation

Номер: US20120202059A1
Принадлежит: Waukesha Electric Systems Inc

A dry type electrical insulation is provided. The insulation includes a base fiber having an outer surface and a first melting point and a binder material, coated onto the outer surface of the base fiber, having a second melting point. In this insulation, the second melting point is lower than the first melting point. A dry type insulation matrix is also provided. The insulation matrix includes a plurality of composite fibers having a base fiber having a first melting point and a binder material co-extruded therewith, having a second melting point. In this insulation matrix, the second melting point is lower than the first.

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20-09-2012 дата публикации

Continuous Powder Coating Method for Profiles Having Little or No Conductivity

Номер: US20120237690A1
Автор: Kevin Stay
Принадлежит: MCP IP LLC

A process for applying an electrostatic coating to a profile in-line, the method including the steps of forming a profile, applying a primer composition to the profile, the primer composition including at least one halogen, halogen salt, halogen complex or mixture thereof and at least one carrier and electrostatically applying a coating composition while the primer composition is wet.

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01-11-2012 дата публикации

Prepreg, intermediate material for forming frp, and method for production thereof and method for production of fiber-reinforced composite material

Номер: US20120276795A1
Принадлежит: Mitsubishi Rayon Co Ltd

The invention relates to a prepreg containing a reinforcing fiber, a sheet-like reinforcing fiber substrate including the reinforcing fiber, and a matrix resin, wherein the matrix resin is impregnated into the sheet-like reinforcing fiber substrate and also covers one surface of the sheet-like reinforcing fiber substrate, such that the matrix resin impregnation ratio is within a range of 35% to 95%. The invention also relates to a prepreg containing a reinforcing fiber substrate in the form of a sheet and formed from a reinforcing fiber woven fabric, and a matrix resin, wherein at least one surface of the reinforcing fiber substrate displays a sea-and-island-type pattern with resin-impregnated portions (island portions) and fiber portions (sea portions), such that a surface coverage of the matrix resin is within a range of 3% to 80%.

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06-12-2012 дата публикации

Resin coated radius fillers and method of making the same

Номер: US20120308817A1
Принадлежит: CYTEC TECHNOLOGY CORP

A deformable, coated radius filler composed of a continuous or elongated fibrous structure and a tacky, resin surface coating formed by pulling a dry, continuous or elongated fibrous structure through a heated resin bath. The coated radius filler has an inner portion that is substantially free of resin and the resin surface coating has a substantially uniform thickness.

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31-01-2013 дата публикации

Pyrolyzed rubber products and processes

Номер: US20130029065A1
Принадлежит: Tellus Tech Inc

A pyrolysis process is provided. The process includes the steps of: depositing a quantity of waste into a porous container, the porous container adapted to allow a convective stream of substantially anaerobic gas to flow therethrough; inserting the porous container into a pyrolysis thermal processor; sealing the thermal processor; circulating the convective stream of gas through the pyrolysis thermal processor; heating the waste according to a first time-temperature profile to pyrolyze the waste and form a carbonaceous char; and cooling the carbonaceous char by circulating the convective stream of gas through a cooler. An oil product and a gaseous hydrocarbon product are produced during the pyrolysis. The carbonaceous char is further processed to form a carbon black product and a recyclable metal product.

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30-05-2013 дата публикации

Reinforced hollow profiles

Номер: US20130136877A1
Принадлежит: Ticona LLC

A hollow lineal profile ( 16 ) formed from a continuous fiber reinforced ribbon (“CFRT”) that contains a plurality of continuous fibers embedded within a first thermoplastic polymer matrix ( 6 ). To enhance the tensile strength of the profile, the continuous fibers are aligned within the ribbon in a substantially longitudinal direction (e.g., the direction of pultrusion). In addition to continuous fibers, the hollow profile of the present invention also contains a plurality of long fibers that may be optionally embedded within a second thermoplastic matrix to form a long fiber reinforced thermoplastic (“LFRT”) ( 4 ). The long fibers may be incorporated into the continuous fiber ribbon or formed as a separate layer of the profile. Regardless, at least a portion of the long fibers are oriented at an angle (e.g., 90°) to the longitudinal direction to provide increased transverse strength to the profile.

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22-08-2013 дата публикации

Fiberglass Reinforced Plastic Products Having Increased Weatherability, System and Method

Номер: US20130213739A1
Автор: Richard M. Kelly
Принадлежит: Werner Co

Climbing products containing rails decorated using veil products colored, patterned, painted or in combination with marking methods such as company names and logos and resin formulation designed to withstand exposure to UV radiation with minimal change in appearance which create specific appearances for applications, enhance weathering performance, and facilitate processing efficiency. A combination of a filler free resin and coated veil systems to create a synergistic weather resistance surface with self contained color, pattern, picture, logo or combination of said same for climbing products. A system for producing components. Various methods, system, a ladder rail.

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07-11-2013 дата публикации

MOLDING MATERIAL, PREPREG, FIBER-REINFORCED COMPOSITE MATERIAL, FIBER-REINFORCED COMPOSITE MATERIAL LAMINATE, AND PROCESS FOR PRODUCTION OF FIBER-REINFORCED MOLDING BASE MATERIAL

Номер: US20130295806A1
Принадлежит:

A molding material is provided including a composite having 1 to 50 wt % of (A) a bundle of continuous reinforcing fibers and 0.1 to 40 wt % of (B) a polyarylene sulfide prepolymer or (B′) a polyarylene sulfide; and 10 to 98.9 wt % of (C) a thermoplastic resin adhered to the composite; wherein the composite further has (D) a zero-valent transition metal compound or (E) a low-valent iron compound in an amount of 0.001 to 20 mol % based on the amount of sulfur atoms contained in the component (B) or (B′). A prepreg and a method of producing a fiber-reinforced molding base material is also provided. By using the molding material according to the present invention which exhibits excellent economic efficiency and productivity, a molded article having excellent mechanical characteristics can be easily produced. 1. A molding material comprising:a composite comprising 1 to 50 wt % of (A) a bundle of continuous reinforcing fibers and 0.1 to 40 wt % of (B) a polyarylene sulfide prepolymer or (B′) a polyarylene sulfide; and10 to 98.9 wt % of (C) a thermoplastic resin adhered to said composite;wherein said composite further comprises (D) a zero-valent transition metal compound in an amount of 0.001 to 20 mol % based on the amount of sulfur atoms contained in said component (B) or (B′).2. The molding material according to claim 1 , wherein said component (D) is a compound which comprises a metal belonging to one of Groups 8 to 11 and one of Periods 4 to 6 of periodic table.3. The molding material according to claim 1 , wherein said component (D) is a compound containing palladium and/or nickel.4. A molding material comprising:a composite comprising 1 to 50 wt % of (A) a bundle of continuous reinforcing fibers and 0.1 to 40 wt % of (B) a polyarylene sulfide prepolymer or (B′) a polyarylene sulfide; and10 to 98.9 wt % of (C) a thermoplastic resin adhered to said composite;wherein said composite further comprises (E) a low-valent iron compound in an amount of 0.001 to 20 mol % ...

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21-11-2013 дата публикации

METHOD FOR PRODUCING PLANT FIBER COMPOSITE MATERIAL TO BE KNEADED WITH MATRIX

Номер: US20130309493A1
Принадлежит: OJI HOLDINGS CORPORATION

The present invention relates to a plant fiber material having excellent dispersibility, for use as a reinforcing material for a matrix resin. Provided are a method for producing a plant fiber composite material to be kneaded with a matrix comprising the steps of: maintaining plant fibers in the state of floating and being dispersed in air in a container; supplying and attaching fine droplets of a wax fine particle dispersion to the surface of the plant fibers; and collecting the plant fiber composite material comprising wax-attached plant fibers, of which each surface is coated with wax fine particles; and a plant fiber composite material to be kneaded with a matrix, which comprises wax-attached plant fibers produced by the method. 1. A method for producing a plant fiber composite material to be kneaded with a matrix comprising the following steps of:maintaining plant fibers in the state of floating and being dispersed in air in a container;supplying and attaching fine droplets of a wax fine particle dispersion to the surface of the plant fibers; andcollecting a plant fiber composite material comprising the wax-attached plant fibers in which the surface of each fiber is coated with wax fine particles.2. The method according to claim 1 , wherein the step of maintaining plant fibers in the state of floating and being dispersed in air in a container is performed by forming a fluidized bed of the plant fibers using a device selected from an agitating device claim 1 , a fluidized bed device claim 1 , and a device combined of an agitating device and a fluidized bed device.3. The method according to claim 1 , wherein the step of maintaining plant fibers in the state of floating and being dispersed in air in a container is performed by forming a fluidized bed of the plant fibers using an agitating device having agitating impellers arranged at a plurality of places in the container or a device combined of an agitating device and a fluidized bed device.4. The method ...

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06-02-2014 дата публикации

Umbilical for Use in Subsea Applications

Номер: US20140034350A1
Принадлежит: Ticona LLC

An umbilical ( 600 ) for the transfer of fluids and/or electric current/signals, particularly between the sea surface and equipment deployed on the sea bed (e.g., in deep waters), is provided. The umbilical contains a plurality of elongated umbilical elements (e.g., two or more), such as a channel element ( 603 ), fluid pipe ( 604 ), electric conductor/wire ( 606 ) (e.g., optic fiber cable), armoring wire, etc., enclosed within an outer sheath (e.g., plastic sheath). The umbilical also contains at least one reinforcing rod ( 607 ) formed from a plurality of unidirectionally aligned fiber rovings embedded within a thermoplastic polymer matrix. The present inventors have discovered that the degree to which the ravings are impregnated with the thermoplastic polymer matrix can be significantly improved through selective control over the impregnation process, and also through control over the degree of compression imparted to the ravings during formation and shaping of the rod, as well as the calibration of the final rod geometry. Such a well impregnated rod has a very small void fraction, which leads to excellent strength properties for reinforcing the umbilical elements.

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20-02-2014 дата публикации

Rubber composite reinforced with a textile material provided with a thermoplastic adhesive

Номер: US20140051312A1

Rubber composite, and in particular tyre, reinforced with a sized textile material, such as a fibre or a film, at least one portion of which is coated with an adhesive layer, capable of adhering directly via curing (crosslinking) to an unsaturated rubber matrix, such as a natural rubber matrix, characterized in that said layer comprises an adhesive composition or thermoplastic adhesive, in the liquid or solid state, which is based on at least one unsaturated thermoplastic styrene (TPS) elastomer and a poly(p-phenylene ether) (PPE). Such an adhesive based on unsaturated TPS and PPE advantageously makes it possible to replace a conventional textile adhesive of RFL type. Use of such an adhesive for the adhesive bonding of a textile material to an unsaturated, in particular diene, rubber. Process for obtaining such a composite.

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06-01-2022 дата публикации

THREE DIMENSIONAL PRINTING

Номер: US20220001587A1
Принадлежит:

Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an extrusion nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to extruding the filament from the extrusion nozzle. 1. A method for manufacturing a part , the method comprising steps of:adhering a coated continuous core reinforced filament to a surface; anddragging the coated continuous core reinforced filament from a nozzle of a printhead when the printhead is moved relative to the surface.2. The method of claim 1 , wherein the coated continuous core reinforced filament is substantially void free.3. The method of claim 1 , wherein a core of the coated continuous core reinforced filament comprises a multifilament core.4. The method of claim 1 , wherein prior to the step of dragging claim 1 , the coated continuous core reinforced filament is adhered to a point on the surface.5. The method of claim 4 , wherein the point is an anchor point.6. The method of claim 5 , wherein the core of the coated continuous core reinforced filament is substantially impregnated with a matrix material.7. The method of claim 6 , wherein the coating surrounding the coated continuous core reinforced filament is a matrix material.8. The method of claim 6 , further comprising affixing the dragged coated reinforced filament to an opposing section of a gap claim 6 , such that the coated continuous core reinforced filament bridges the gap from the anchor point to the affixed point.9. A method for manufacturing a part claim 6 , the method comprising steps of:coextruding a continuous core reinforced filament and a matrix material;adhering the coated continuous core ...

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01-01-2015 дата публикации

Continuous carbon fiber reinforced thermoplastic plastic composite having excellent impregnation properties and a method for manufacturing the same

Номер: US20150000829A1
Принадлежит: LG HAUSYS LTD

A continuous carbon fiber reinforced thermoplastic plastic composite having excellent impregnation properties and a method for manufacturing the same is provided. A continuous carbon fiber reinforced thermoplastic plastic composite in accordance with the present invention comprises a continuous carbon fiber impregnated in thermoplastic resin, and the continuous carbon fiber is a continuous carbon fiber has the width of 4 times to 8 times as wide as the initial fiber bundle.

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04-01-2018 дата публикации

Method for manufacturing long fiber reinforced composite material

Номер: US20180001345A1
Автор: Young-Bum Kim
Принадлежит: Lotte Chemical Corp

A manufacturing method of a long fiber composite material according to an exemplary embodiment of the present invention includes: preparing a main body where inlets and outlets through which a plurality of fiber bundles are respectively charged into and discharged from are formed; adjusting a height of a plurality of first through-hole plates and a height of a second through-hole plate that are disposed in the main body to be the same; having the plurality of fiber bundles penetrated through the first through-hole plate and the second through-hole plate; and adjusting the height of the first through-hole plate and the height of the second through-hole plate to be different from each other after penetrating the plurality of fiber bundles through the first through-hole plate and the second through-hole plate.

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04-01-2018 дата публикации

METHOD FOR PRODUCING AN INJECTION-MOLDED PRODUCT, CORRESPONDING INJECTION-MOLDED PRODUCT, AND USE OF ESPECIALLY PREPARED SUNFLOWER HULL FIBERS AS AN ADDITIVE

Номер: US20180001515A1
Принадлежит: SPC SUNFLOWER PLASTIC COMPOUND GMBH

A method for producing an injection-molded product is provided, where sunflower hulls are processed into sunflower hull fibers at a maximum temperature Tof less than 200° C. Then an injection-moldable composite material is produced by mixing the sunflower hull fibers with a plastic material at a maximum temperature Tofless than 200° C. Next the produced injection-moldable composite material is automatically injection-molded into an injection-molding tool such that a molded composite material is produced. The composite material introduced into the injection-molding tool has a temperature Tof more than 200° C. in at least one section of the injection-molding tool. Then the molded composite material is removed such that the injection-molded product is produced. A corresponding injection-molded product and the use of especially prepared sunflower hull fibers as an additive are also provided. 1. A method for producing an injection molded product , comprising the steps of:{'sub': 'PFmax', '(a) processing sunflower hulls into sunflower hull fibers at a maximum temperature Tof less than 200° C;'}{'sub': 'PCmax', '(b) producing an injection moldable composite material by mixing the sunflower hull fibers produced in step (a) with a plastics material at a maximum temperature Tof less than 200° C.;'}{'sub': 'IM', '(c) automatically injection molding the produced injection moldable composite material into an injection mold to obtain a molded composite material, wherein where the composite material introduced into the injection mold has a temperature Tof greater than 200° C. in at least one section of the injection mold; and'}(d) demolding the molded composite material to obtain the injection molded product.2. The method as claimed in ;{'sub': IM', 'PFmax', 'PCmax, 'wherein the difference ΔT between the temperature Tand the higher of the two temperatures Tand Tis greater than 20° C.'}3. The method as claimed in ;{'sub': 'IM', 'wherein the at least one section of the injection ...

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04-01-2018 дата публикации

PROCESS AND DEVICE FOR THE PRODUCTION OF A FIBRE-COMPOSITE MATERIAL

Номер: US20180001516A1
Принадлежит: EVONIK DEGUSSA GmbH

Very good impregnation quality is achieved by a process for production of a fiber-composite material, with introducing a fiber layer by a spreader device and thus spreading to a width greater than that of the final product, at least by a factor of 1.2, where the extent of spreading of the fiber layer is such that its average thickness is 1 to 50 times the filament diameter; applying a melt by at least one applicator nozzle to the spread material; by virtue of cross-section-narrowing, the mould brings the width of the wetted fiber layer at least to the cross section with which the product leaves the take-off die; a radius then deflects the wetted fibers by an angle of 5 to 60°; a relaxation zone renders the fiber distribution more uniform to give a uniform height; achieving the first shaping by a take-off die at the end of the mould. 1. A process for the production of a fiber-composite material , comprising:a) introducing a fiber layer by way of a spreader device and thus spreading said fiber layer to a width greater than that of the final product, at least by a factor of 1.2, where the extent of spreading of the fiber layer is such that its average thickness corresponds to 1 to 50 times the filament diameter;b) applying a melt by at least one applicator nozzle to the spread material;c) by virtue of cross-section-narrowing, the mould brings the width of the wetted fiber layer at least to the cross section with which the product leaves the take-off die;d) a radius then deflects the wetted fibers by an angle of 5 to 60°;e) a relaxation zone renders the fiber distribution more uniform to give a uniform height;f) achieving a first shaping by a take-off die at the end of the mould.2. The process according to claim 1 , wherein in the step c) the width of the wetted fiber layer is reduced to a cross section that is smaller than the cross section with which the product leaves the take-off die claim 1 , and additionally either prior to or after the step d) the width of the ...

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04-01-2018 дата публикации

Fiber Reinforced Rebar with Shaped Sections

Номер: US20180001542A1
Автор: Brandstrom Randel
Принадлежит:

A composite reinforcing bar is formed by providing a reinforcing material supply of fiber strands ravings; a resin supply bath, and a puller for pulling the resin-impregnated reinforcing material through the resin bath. The material is wound on a holder, while the resin remains unset, rotated about its axis on a drive system so that the material is wrapped around a plurality of guides at spaced positions around the axis such that the fed length of the body is wrapped from one bar to the next to form bent portions of the body wrapped partly around each guide and straight portions between the guides. The guide surfaces are shaped by a machining, blasting or similar process to form projections and recesses which retain a roughness on the outside surface of the reinforcing bar during the curing action while supported on the surface. This arrangement can be used with an optional sand coating to prevent the sand particles from being compressed into the resin or body. 1. A method of reinforcing a cast material comprising:forming an elongate body from longitudinally extending components of reinforcing fibers with the components arranged generally longitudinal to the body which is fed forwardly along its length;wherein the body comprises a series of inner longitudinally extending components of reinforcing fibers arranged longitudinal to the bar and at least one helical wrapping of at least one component wrapped around the inner longitudinally extending components;wetting the elongate body with a resin permeated through the fibers of the components;providing a holder for receiving at least part of a length of the elongate body;while the resin remains unset, rotating the holder about an axis so as to wrap the body around the holder;providing relative movement in a direction longitudinal of the axis of the holder between the body as it is fed forwardly and the holder so as to wrap the body around the holder at stepped positions along the holder;and curing or setting the resin ...

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02-01-2020 дата публикации

BLENDED FIBER MAT FORMATION FOR STRUCTURAL APPLICATIONS

Номер: US20200001503A1
Принадлежит:

A process and system are provided for introducing a blend of chopped and dispersed fibers on an automated production line amenable for inclusion in molding compositions as a blended fiber mat for structural applications. The blend of fibers are simultaneously supplied to an automated cutting machine illustratively including a rotary blade chopper disposed above a vortex supporting chamber. The blend of chopped fibers and binder form a chopped mat. The chopped mat has a veil mat placed on either side, and is consolidated with the veil mat using heated rollers maintained at the softening temperature of thermoplastic binder, with consolidated mats being amenable to being stored in rolls or as flat sheets. A charge pattern is made using the consolidated mat, and the charge pattern can be compression molded in a mold maintained at a temperature lower than the melting point of the thermoplastic fibers. 2. The process of wherein said two or more different fiber types comprises at least two of: glass claim 1 , carbon claim 1 , polyimides claim 1 , polyaramides claim 1 , polyesters claim 1 , polyamides claim 1 , and a binder.3. The process of wherein said automated cutting machine is a rotating chopper vertical disposed above a vortex chamber.4. The process of wherein the two or more fiber types are supplied to provide a defined ratio by weight in the blended fiber mat.5. (canceled)6. (canceled)7. The process of further comprising exposing the chopped fibers to a plasma treatment.8. The process of wherein the plasma exposure is within a fluidized bed reactor.9. (canceled)10. (canceled)11. The process of further comprising placing a veil mat on either side of the blended fiber mat.12. The process of wherein the veiled mat is formed of glass fiber claim 11 , carbon fiber claim 11 , thermoplastic fiber claim 11 , or a combination thereof.13. The process of further comprising consolidating the blended fiber mat with the veiled mat using a set of heated rollers maintained at the ...

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03-01-2019 дата публикации

CONTINUOUS FIBER LATTICE FOR REINFORCING POLYMERIC COMPOSITES

Номер: US20190001587A1
Принадлежит:

Continuous fiber tow structures are used to form lattice reinforcing bodies to be embedded in a molded polymer matrix. The lattice structures are formed and shaped to reinforce a portion of a predetermined three-dimensional article. Optionally, some or all of the tow members of the structure may be formed with internal vascular passages for passage of a heat transfer fluid through the structure in the function of the molded polymer article. A liquid polymer is molded around the lattice structure, fully embedding the structure. The liquid polymer which may contain short-reinforcing fibers, is then solidified to form the composite reinforced polymer article. And connections may be made to the composite article for the flow of the fluid through vascular passages in the lattice structure within the article. 1. A molded reinforced polymeric article comprising a thermoplastic or thermoset polymer matrix in which a portion of the polymer matrix is reinforced by a lattice structure of continuous tow material , the lattice structure being embedded in the polymer matrix , the lattice structure occupying less than twenty percent of the total volume of the molded reinforced article.2. A molded reinforced polymeric article as stated in in which the lattice structure is formed of at least one of (i) joined members of individual strips of continuous tow material claim 1 , (ii) wound sections of continuous tow material claim 1 , and (iii) braided strips of continuous tow material.3. A molded reinforced polymeric article as stated in in which at least a portion of the lattice structure of continuous tow material contains a vascular passage which is exposed at an external surface or surfaces of the polymer matrix of the molded reinforced article to permit the flow of a fluid into the vascular passage claim 1 , through the vascular passage claim 1 , and out of the vascular passage.4. A molded reinforced polymeric article as stated in in which the continuous tow material is formed of ...

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03-01-2019 дата публикации

Method and material for additive manufacturing

Номер: US20190001590A1
Принадлежит: CC3D LLC

A structure is disclosed that is additively manufactured. The structure may include at least one continuous reinforcement, and a healing matrix associated with the at least one continuous reinforcement. Wherein a cure energy is applied to the at least one continuous reinforcement at a time of failure, the healing matrix is caused to cure and shore up the at least one continuous reinforcement.

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20-01-2022 дата публикации

METHOD FOR IMPREGNATING A FIBROUS MATERIAL IN AN INTERPENETRATED FLUIDIZED BED

Номер: US20220016807A1
Принадлежит: Arkema France

Manufacture of a pre-impregnated fibrous material which contains continuous fibers and a thermoplastic matrix, the material being made as a plurality of unidirectional parallel ribbons or sheets, and the method involving a step of pre-impregnating, in dry conditions, N parallel strands divided into X groups of Ni strands, by the thermoplastic matrix in powder form in a tank, ΣNi=N et X 3, one thereof from each series being immersed in the powder, each group of strands running on the same number Y of tensioning parts, and the parallel strands being separated by a spacing at least equal to the width of each strand. 1. A method for manufacturing a pre-impregnated fibrous material comprising a fibrous material made of continuous fibers and at least one thermoplastic polymer matrix , wherein said pre-impregnated fibrous material is made as a plurality of unidirectional parallel ribbons or sheets and in that said method comprises a homogeneous pre-impregnation step of said fibrous material in the form of N parallel strands by said at least one thermoplastic polymer matrix in the form of a powder in a tank , said pre-impregnation step being carried out in a dry manner in said tank , the polymers and copolymers from the family of aliphatic, cycloaliphatic or semi-aromatic polyamides (PA) (also called polyphthalamides (PPA)),', 'polyureas,', 'polymers and copolymers from the family of acrylics,', 'polymers and copolymers from the poly aryl ether ketone (PAEK) family like poly(ether ether ketone) (PEEK), or poly(aryl ether ketone ketones) (PAEKK) like poly(ether ketone ketone) (PEKK) or derivatives thereof,', 'aromatic polyether-imides (PEI),', 'polyarylsulfides,', 'polyolefins,', 'polylactic acid (PLA),', 'polyvinyl alcohol (PVA),', 'fluorinated polymers,, 'said N parallel strands being divided into X groups consisting of Ni parallel strands in the direction of travel of the strands, ΣNi=N and X≤N, X ranging from 2 to 200, each group of parallel strands running separately by ...

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12-01-2017 дата публикации

POSTPONED DIFFERENTIATION OF REINFORCED COMPOSITES

Номер: US20170008195A1
Принадлежит:

A reinforced composite is provided that includes at least one planar fiber reinforcement or fabric formed from a plurality of fibers. The fiber reinforcement or fabric has a first side and a second side. The reinforced composite further includes a chemical treatment coated on at least one of said first side and second side and a matrix material. 1. A reinforced composite comprising:at least one fiber reinforcement formed from a plurality of fibers, said fiber reinforcement having a first side and a second side;a chemical treatment coated on at least one of said first side and second side of said fiber reinforcement, wherein said chemical treatment includes one or more of a surfactant, a low melting point polyamide, a reactive compound, and a plasma; anda matrix material.2. The reinforced composite of claim 1 , wherein said fibers are continuous glass fibers.3. The reinforced composite of claim 1 , wherein said fiber reinforcement comprises a fabric.4. The reinforced composite of claim 1 , wherein said fibers are coated with a sizing composition.5. The reinforced composite of claim 4 , wherein said sizing composition is not compatible with said matrix material.6. The reinforced composite of claim 1 , wherein said matrix material comprises at least one of a thermoset material claim 1 , a thermoplastic material claim 1 , and a combination thereof.7. The reinforced composite of claim 1 , wherein said matrix material comprises a thermoplastic material.8. The reinforced composite of claim 7 , wherein said thermoplastic material comprises a polyamide.9. The reinforced composite of claim 1 , wherein said matrix material comprises a thermoset material.10. The reinforced composite of claim 1 , wherein said chemical treatment is coated in an amount from about 0.05 to about 20 weight percent of the fiber reinforcement.11. The reinforced composite of claim 1 , wherein said reactive compound comprises one or more of a primary amine claim 1 , primary amide claim 1 , and styrene- ...

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12-01-2017 дата публикации

SYSTEM FOR PRODUCING A FULLY IMPREGNATED THERMOPLASTIC PREPREG

Номер: US20170008239A1
Принадлежит:

According to one embodiment, a system for manufacturing a fully impregnated thermoplastic prepreg includes a mechanism for moving a fabric or mat and a drying mechanism that removes residual moisture from at least one surface of the fabric or mat. The system also includes a resin application mechanism that applies a reactive resin to the fabric or mat and a press mechanism that presses the coated fabric or mat to ensure that the resin fully saturates the fabric or mat. The system further includes a curing oven through which the coated fabric or mat is moved to polymerize the resin and thereby form a thermoplastic polymer so that upon exiting the oven, the fabric or mat is fully impregnated with the thermoplastic polymer. During at least a portion of the process, humidity in the vicinity of the coated fabric or mat is maintained at substantially zero. 1. A system for manufacturing a fully impregnated thermoplastic prepreg in a continuous process , the system comprising:a mechanism for moving a fabric or mat from a starting point to an ending point, the fabric or mat being subjected to a plurality of processes between the starting point and the ending point and the fabric or mat being in substantially constant movement between the starting point and ending point;a fabric or mat drying mechanism that is configured to remove residual moisture from at least one surface of the fabric or mat as the fabric or mat is moved past the drying mechanism;a resin application mechanism that is configured to apply a monomer or oligomer to the fabric or mat as the fabric or mat is moved past the resin application mechanism, the monomer or oligomer being in contact with a catalyst and an activator upon application of the monomer or oligomer onto the fabric or mat, the catalyst and activator facilitating in polymerizing the monomer or oligomer to form a thermoplastic polymer;a press mechanism that is configured to press the monomer or oligomer through the fabric or mat as the fabric or ...

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11-01-2018 дата публикации

CURABLE PREPREGS WITH SURFACE OPENINGS

Номер: US20180009176A1
Принадлежит: Cytec Industries Inc.

Curable prepregs possessing enhanced ability for the removal of gases from within prepregs and between prepreg plies in a prepreg layup prior to and/or during consolidation and curing. Each curable prepreg is a resin-impregnated, woven fabric that has been subjected to a treatment to create an array of openings in at least one major surface. Furthermore, the location of the openings is specific to the weave pattern of the fabric. 1. (canceled)2. A curable prepreg comprising:a woven fabric having two opposing faces and a weaving pattern in which a tow in a first weaving direction passes over another tow in a second weaving direction, then pass under an adjacent tow in the second weaving direction, and interstices are defined between adjacent tows;a curable, hot-melt resin film covering one or both face(s) of the fabric and penetrating partially through the thickness of the fabric leaving an inner section of the fabric, in the thickness direction, substantially free of the resin film; andan array of openings in the resin film(s), each opening exposing a single interstice in the fabric and configured to create a fluid flow path from the inner section of the fabric to at least one outer surface of the prepreg, or from at least one outer surface of the prepreg to the inner section, or from one outer surface of the prepreg to an opposite outer surface, or combination thereof.35-. (canceled)6. The curable prepreg of claim 2 , wherein the weaving pattern of the woven fabric is plain weave.7. The curable prepreg of claim 6 , wherein the openings are formed through opposing outer surfaces of the prepreg.814-. (canceled)15. A method for fabricating a curable composite material with an array of surface openings claim 6 , the method comprising:(a) partially impregnating a woven fabric with a curable, hot-melt resin such that a continuous resin film covers each face of the fabric and penetrates partially through the thickness of the fabric leaving an inner section of the fabric, ...

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10-01-2019 дата публикации

MANUFACTURING METHOD OF COLOR DECORATIVE PLATE FOR INTEGRAL BATHROOM

Номер: US20190009433A1
Автор: Chen Zhongyi, Hu Futao
Принадлежит: SUZHOU COZY HOUSE EQUIPMENT CO., LTD

The present invention discloses a manufacturing method of a color decorative plate for an integral bathroom. Firstly, a decorative fiber cloth is immersed and a surfacing material is prepared, wherein the steps include: adding various auxiliaries to an unsaturated polyester resin; uniformly mixing to form a resin paste, wherein the auxiliaries contain an initiator, a mold discharging agent, an accelerator, a coupling agent, a crosslinking monomer and cinnamene; uniformly coating the above resin paste on the decorative fiber cloth; precuring and drying at 105° C. to 130° C. to produce the surfacing material; then compression moulding; feeding a sheet molding compound (SMC) into a mould; and laying the surfacing material on the SMC in the mould for integral compression moulding. In the compression moulding process, a mold cavity is at an upper part and a mold core is at a lower part to prevent decorative patterns from deforming because the decorative fiber cloth is stretched due to the flow of the SMC and to avoid wrinkling the decorative fiber cloth. The SMC is used as a structural layer, and the surfacing material is attached to a surface of the structural layer. The patterns on the surface of a finished product have high clarity and brightness. 1. A manufacturing method of a color decorative plate for an integral bathroom , comprising:1) preparing a decorative fiber cloth; adding various auxiliaries to an unsaturated polyester resin;', 'uniformly mixing to form a resin paste, wherein the auxiliaries contain an initiator, a mold discharging agent, an accelerator, a coupling agent, a crosslinking monomer and a cinnamene, wherein based on 100 parts by weight of the unsaturated polyester resin, a content of the initiator is 1 to 2 parts by weight, a content of the mold discharging agent is 3 to 5 parts by weight, a content of the accelerator is 1 to 2 parts by weight, a content of the coupling agent is 2 to 4 parts by weight, a content of the crosslinking monomer is 8 ...

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08-01-2015 дата публикации

METHODS AND SYSTEMS FOR MAKING REINFORCED THERMOPLASTIC COMPOSITES, AND THE PRODUCTS

Номер: US20150011706A1
Принадлежит:

Various methods and systems of making inorganic fiber/flake reinforced composites having a thermoplastic matrix are disclosed. The methods use systems similar to those used to make inorganic fiber/flake reinforced products having a thermoset matrix, but the systems and methods are modified to use thermoplastic precursor monomer(s) followed by in situ polymerization of the monomer(s) during and/or following forming of the desired shape of the products. These methods permit the manufacture of superior inorganic fiber reinforced thermoplastic matrix composites in large and very large shapes heretofore not possible, or practical. 1. A method of making a reinforced thermoplastic composite product comprising;a) preparing a mixture containing one or more thermoplastic precursor monomers and one or more catalyst compounds, and/or optionally one or more activator compounds that will react with the monomer(s)/catalyst(s) mixture to cause polymerization, when brought into contact with an inorganic reinforcing material, the reinforcing material optionally having one or more activator compounds on the surfaces of the reinforcement material, the activator being a material that will react with the monomer mixture to cause polymerization of the monomer in the temperature range of about 140 to about 200 degrees C. to produce a thermoplastic matrix,b) heating the reinforcing material to a temperature of at least about 130 degrees C., and/orc) heating the mixture comprising the monomer(s) and the activator compound(s) to a temperature of at least about 100 degrees C., and/ord) optionally, heating a mold element to a temperature in the range of about 130 to about 200 degrees C.e) coating surfaces of the reinforcement of step (a) with the mixture of step (a) prior to contacting the optionally heated mold element followed by bringing the coated reinforcement into contact with the heated mold element, or alternatively coating the reinforcement with the mixture of step (a) while the ...

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08-01-2015 дата публикации

Methods and systems for making reinforced thermoplastic composites, and the products

Номер: US20150011707A1
Принадлежит: JOHNS MANVILLE

Various methods and systems of making inorganic fiber/flake reinforced composites having a thermoplastic matrix are disclosed. The methods use systems similar to those used to make inorganic fiber/flake reinforced products having a thermoset matrix, but the systems and methods are modified to use thermoplastic precursor monomer(s) followed by in situ polymerization of the monomer(s) during and/or following forming of the desired shape of the products. These methods permit the manufacture of superior inorganic fiber reinforced thermoplastic matrix composites in large and very large shapes heretofore not possible, or practical.

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09-01-2020 дата публикации

MICROWAVE-INDUCED LOCALIZED HEATING OF CNT FILLED POLYMER COMPOSITES FOR ENHANCED INTER-BEAD DIFFUSIVE BONDING OF FUSED FILAMENT FABRICATED PART

Номер: US20200009850A1
Принадлежит: Texas Tech University System

A microwave-induced heating of CNT filled (or coated) polymer composites for enhancing inter-bead diffusive bonding of fused filament fabricated parts. The technique incorporates microwave absorbing nanomaterials (carbon nanotubes (CNTs)) onto the surface or throughout the volume of 3D printer polymer filament to increase the inter-bead bond strength following a post microwave irradiation treatment and/or in-situ focused microwave beam during printing. The overall strength of the final 3D printed part will be dramatically increased and the isotropic mechanical properties of fused filament part will approach or exceed conventionally manufactured counterparts. 135-. (canceled)36. A polymer composite , comprising:a polymer filament having an outer layer, wherein the outer layer comprises an electrically conductive percolated network of an electrically conductive nanomaterial.37. The polymer composite of claim 36 , wherein the polymer filament comprises at least one polymer selected from a group consisting of styrene (ABS) claim 36 , polycarbonate (PC) claim 36 , polylactic acid (PLA) claim 36 , polyethylene (PE) claim 36 , polycarbonate(PC)/styrene(ABS) claim 36 , polyphenylsulfone (PPSU) claim 36 , polyamide (nylon) claim 36 , polystyrene (PS) claim 36 , polyetherimide claim 36 , polyether ether ketone (PEEK) claim 36 , polytetrafluoroethylene (PTFE) claim 36 , and combinations thereof.38. The polymer composite of claim 36 , wherein the outer layer comprises a first polymer mixture of the electrically conductive nanomaterials and a polymer.39. The polymer composite of claim 36 , wherein the electrically conductive nanomaterial comprises carbon nanotubes.40. The polymer composite of claim 39 , wherein the carbon nanotubes are multi-walled carbon nanotubes.41. The polymer composite of claim 36 , wherein the outer layer has a thickness between 100 nm and 0.5 mm.42. The polymer composite of claim 36 , wherein the outer layer comprises between 1 wt % and 50 wt % of carbon ...

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14-01-2021 дата публикации

METHODS OF SEPARATING CARBON FIBER TOWS

Номер: US20210010168A1
Автор: Johnston, VII Christopher
Принадлежит:

A method of separating carbon fiber tows. The method includes separating two or more first carbon fiber tows from a first tow band onto a second elevation to form two or more second carbon fiber tows from a second tow band. The two or more second carbon fiber tows from the second tow band leave gaps next to first adjacent tows of the two or more first carbon fiber tows remaining from the first tow band after the separating step. The first adjacent tows from the first tow band leave gaps next to second adjacent tows of the two or more second carbon fiber tows from the second tow band. 139-. (canceled)40. A method comprising:separating two or more first carbon fiber tows from a first tow band onto a second elevation to form two or more second carbon fiber tows from a second tow band, the two or more second carbon fiber tows from the second tow band leave gaps next to first adjacent tows of the two or more first carbon fiber tows remaining from the first tow band after the separating step, the first adjacent tows from the first tow band leave gaps next to second adjacent tows of the two or more second carbon fiber tows from the second tow band.41. The method of claim 40 , wherein the separating step is performed in-line with a carbon fiber carbonization process.42. The method of claim 40 , wherein the separating step reduces the filament density of one or both of the first and second tow bands by at least 50%.43. The method of claim 40 , wherein the filament density of one or both of the first and second tow bands is less than or equal to 1000 filaments/mm.44. The method of further comprising spreading one or both of the first and second tow bands to eliminate one or more of the gaps between the tows of the one or both of the first and second tow bands.45. The method of claim 44 , wherein one or both of the first and second tow bands are stabilized and/or spooled after the separating step.46. The method of claim 44 , wherein one or both of the first and second tow ...

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09-01-2020 дата публикации

PREPREG AND FIBER REINFORCED COMPOSITE MATERIAL

Номер: US20200010632A1
Принадлежит: Toray Industries, Inc.

The objective of the present invention is to provide a prepreg and a fiber reinforced composite material using this prepreg. This prepreg has good handleability, is suitable for producing a reinforced composite material in a short-time and without using an autoclave, and is capable of yielding a fiber reinforced composite material exhibiting excellent impact resistance, wherein the occurrence of voids has been suppressed. To attain the objective, this prepreg comprises a reinforced fiber [A] that is layered and partially impregnated with an epoxy resin composition containing an epoxy resin [B] and a hardener [C], the impregnation rate φ being 30 to 95%. In this prepreg, a thermoplastic resin [D] insoluble in the epoxy resin [B] is distributed unevenly over a surface on one side of the prepreg, and a portion not impregnated with the epoxy resin composition is localized in the layer of the reinforced fiber [A] on the side where the thermoplastic resin [D] is distributed unevenly. This prepreg has a localization parameter σ, which defines the degree of the localization to be in the range of 0.10<σ<0.45. 1. A prepreg comprising:reinforced fibers [A] arranged in a layer form,an epoxy resin composition containing an epoxy resin [B] and a hardener [C], the epoxy resin composition being partially impregnated into the reinforced fibers [A], anda thermoplastic resin [D] that is insoluble in the epoxy resin [B] and is localized at a surface on one side of the prepreg,wherein the prepreg has a degree of impregnation φ with the epoxy resin composition of 30 to 95%,in a layer of the reinforced fibers [A], a region un-impregnated with the epoxy resin composition shifts to the side where the thermoplastic resin [D] is localized, andthe prepreg has a shift parameter σ that defines a degree of the shift in a range of 0.10<σ<0.45.2. The prepreg according to claim 1 , having an in-plane air permeability coefficient K of 2.0×(1−φ/100)×10[m] or more.3. The prepreg according to claim 1 , ...

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19-01-2017 дата публикации

Glass Chopped Strand Mat, Glass Chopped Strand Mat Roll, Method for Manufacturing Glass Chopped Strand Mat and Automotive Molded Ceiling Material

Номер: US20170015257A1
Принадлежит: Nitto Boseki Co Ltd

In a glass chopped strand mat, a short chopped strand layer having first glass chopped strands with an average length of 25.4 to 76.2 mm and a long chopped strand layer having second glass chopped strands with an average length of 76.2 to 203.2 mm are laminated, a difference between the average length of the first glass chopped strands and that of the second glass chopped strands is 25.4 mm or greater, the short chopped strand layer occupies 50 to 70 parts by mass, and the long chopped strand layer occupies 30 to 50 parts by mass with respect to 100 parts by mass of the glass chopped strand mat, a mass per unit area of the glass chopped strand mat is 180 g/m 2 or lower, and a loss on ignition of the glass chopped strand mat measured on the basis of JIS R 3420 is lower than 10%.

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15-01-2015 дата публикации

Laminates

Номер: US20150017853A1
Принадлежит: Hexcel Holding GmbH

A process for the preparation of a prepreg comprising superimposing layer of unidirectional fibrous reinforcement comprising a plurality of tows each comprising a plurality of parallel filaments onto a resin impregnated layer of unidirectional fibrous reinforcement comprising a plurality of tows each comprising a plurality of parallel filaments wherein the superimposed laminate of layers is compressed to the extent that the resin penetrates the interstices between the tows but penetrates the voids within the tows to less than 22 to 60% by volume of the tows.

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17-01-2019 дата публикации

Head and system for continuously manufacturing composite hollow structure

Номер: US20190016034A1
Автор: Kenneth Lyle Tyler
Принадлежит: CC3D LLC

A head is disclosed for use with a continuous manufacturing system. The head may have a housing configured to receive a matrix and a continuous fiber, and a diverter located at an end of the housing. The diverter may be configured to divert radially outward a matrix-coated fiber. The head may also include a cutoff having an edge configured to press the matrix-coated fiber against the diverter.

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17-01-2019 дата публикации

Fiber-reinforced resin material and manufacturing method therefor

Номер: US20190016088A1
Автор: Akihiro Maeda, Yuan Chen
Принадлежит: Mitsubishi Chemical Corp

A fiber-reinforced resin material ( 1 ) in which: a matrix resin composition (S) is impregnated in a sheet-shaped fiber bundle group (F) formed from multiple fiber bundles (f); of the fiber bundles (f) in a specific area (A) in a cross-section along the planar direction, the proportion Q 1 of fiber bundles (f) with a fiber axis direction of greater than −90° to −45°, the proportion Q 2 of fiber bundles (f) of greater than −45° to 0°, the proportion Q 3 of fiber bundles (f) of greater than 0° to 45° and the proportion Q 4 of fiber bundles (f) of greater than 45° to 90° are all at least 15%; and of the fiber bundles (f) in a specific area (B) in a cross-section along the thickness direction, the proportion Q 5 of fiber bundles (f) with a fiber axis direction of −10° to 10° is not more than 97%.

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16-01-2020 дата публикации

WETTING NOZZLE HAVING WETTING POCKETS FOR PRODUCING A FIBROUS TAPE WETTED WITH A POLYMER, METHOD FOR PRODUCING THIS FIBROUS TAPE, AND A WETTED FIBROUS TAPE

Номер: US20200016793A1
Принадлежит:

The present disclosure relates to a wetting die having a wetting slot for producing a fiber band wetted with thermoplastic. The wetting die comprises two wetting pockets, wherein the wetting die has a respective wetting pocket at each of two horizontally lateral ends of an opening of the wetting slot. The present disclosure also relates to a process for producing a fiber band wetted with thermoplastic and to a process for producing a fiber band impregnated with thermoplastic. The present disclosure further relates to a fiber band impregnated with thermoplastic, a multilayer composite, exterior and interior trim of automobiles, and housing material. 1. A wetting die having a wetting slot for producing a fiber band wetted with thermoplastic , wherein the wetting die comprises two wetting pockets and wherein the wetting die has a respective wetting pocket at each of two horizontally lateral ends of an opening of the wetting slot.2. The wetting die as claimed in claim 1 , wherein in plan view the wetting pockets are semi-circular claim 1 , semi-oval claim 1 , or in a shape of a circle fraction having an angle A of 120° to 135° with an adjacent triangle tapering to a point in an advancement direction.3. The wetting die as claimed in claim 2 , wherein a radius R of a wetting pocket is from 0.5 mm to 2 mm.4. The wetting die as claimed in claim 1 , wherein the wetting die is manufactured from a tempered tool steel.5. The wetting die as claimed in claim 1 , wherein the wetting die is constructed from two or more parts movable with respect to one another.6. A process for producing a fiber band wetted with thermoplastic claim 1 , comprising employing an apparatus as claimed in .7. A process for producing a fiber band impregnated with thermoplastic claim 6 , comprising the process of and claim 6 , in a further step claim 6 , performing an impregnation by application of pressure or by application of pressure-shear vibration.8. A fiber band impregnated with thermoplastic claim 6 ...

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24-01-2019 дата публикации

ANTI-FATIGUE MATS AND METHODS FOR MAKING THE SAME

Номер: US20190021534A1
Автор: LU Xiangyang
Принадлежит:

The present disclosure discloses an anti-fatigue mat and methods for making the same. The method for making an anti-fatigue mat includes providing a leather comprising a first surface and a second surface opposite to the first surface, forming a color layer on the first surface, cutting the leather, putting the cut leather into a mold, injecting an elastomeric material into the mold, curing the elastomeric material to form an elastic layer on the second surface and a plurality of concave structures corresponding to the plurality of protruding structures on the first surface, and polishing the first surface to remove the color layer without caving towards the second surface. The anti-fatigue mat can have anti-fatigue performance and vivid stereoscopic impression, where being simple to fabricate with low costs and can be industrialized. 1. A method for making an anti-fatigue mat , comprises steps of:{'b': '1', 'S, providing leather comprising a first surface and a second surface opposite to the first surface, and forming a color layer on the first surface, wherein a color of the color layer is different from a color of the leather;'}{'b': '2', 'S, cutting the leather;'}{'b': '3', 'S, putting the cut leather into a mold having a plurality of protruding structures, wherein the plurality of protruding structures contacts the color layer, and injecting an elastomeric material made by a foaming process into the mold and curing the elastomeric material to form an elastic layer on the second surface and a plurality of concave structures corresponding to the plurality of protruding structures on the first surface; wherein the cut leather and color layer caves towards the second surface to form the plurality of concave structures; and'}{'b': '4', 'S, polishing the first surface to remove the color layer without caving towards the second surface.'}2. The method as claimed in claim 1 , wherein claim 1 ,{'b': '1', 'in step S, the step of forming the color layer on the first ...

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25-01-2018 дата публикации

PULTRUSION APPARATUS

Номер: US20180021983A1
Принадлежит:

The present invention defines a pultrusion apparatus. The apparatus comprises a portion for receiving fibres, a portion for injecting resin into the fibres, a portion for impregnating the resin injected fibres, and a portion for shaping the impregnated fibres, wherein the fibres, following their passage through the receiving portion, converge in the resin injection portion to receive the resin and the resin flows outwards following injection as the fibres progress from the injection portion through the impregnation portion. 2. The apparatus according to claim 1 , wherein the resin injection portion comprises a resin injection device claim 1 , wherein the fibres converge in an injection zone adjacent the injection device.3. The apparatus according to claim 1 , wherein the injection portion and the impregnation portion are integrated to form a chamber.4. The apparatus according to claim 1 , wherein the impregnation portion reduces in cross-sectional area along its length extending to the shaping portion.5. The apparatus according to claim 4 , wherein at least two opposing walls of the impregnation portion converge in a generally continuous curve along its length.6. The apparatus according to claim 4 , wherein at least two opposing walls of the impregnation portion converge in a series of two or more linear segments of different angles with respect to the axis of the impregnation portion along its length.7. (canceled)8. (canceled)9. The apparatus of claim 4 , wherein at least two opposing walls of the impregnation portion each include a wall section that is substantially perpendicular to the axis of the impregnation portion.10. The apparatus of claim 9 , wherein the substantially perpendicular wall sections are located substantially at the end of the impregnation portion and adjacent to the shaping portion.11. The apparatus of claim 9 , wherein the substantially perpendicular wall sections are located partially along the length of the impregnation portion.12. The ...

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25-01-2018 дата публикации

HEAD AND SYSTEM FOR CONTINUOUSLY MANUFACTURING COMPOSITE HOLLOW STRUCTURE

Номер: US20180022006A1
Автор: Tyler Kenneth Lyle
Принадлежит: CC3D LLC

A head is disclosed for use with a manufacturing system. The head may have a housing configured to discharge a tubular structure reinforced with at least one continuous fiber and having a three-dimensional trajectory, and a cure enhancer operatively connected to the housing and configured to cure a liquid matrix in the tubular structure during discharge. The head may also have a nozzle configured to discharge a fill material into the tubular structure, and a wand extending from the housing to the nozzle. 1. A method of continuously manufacturing a composite structure , comprising:continuously coating fibers with a matrix;diverting the fibers radially outward away from a non-fiber axis to form a tubular structure;creating a three-dimensional trajectory within the tubular structure;curing the tubular structure from inside of the tubular structure; anddischarging a fill material into the tubular structure.2. The method of claim 1 , wherein curing the tubular structure includes curing the tubular structure at a location upstream of where the fill material is discharged into the tubular structure.3. The method of claim 2 , further including curing the fill material.4. The method of claim 1 , further including externally shielding the tubular structure from an environment.5. The method of claim 4 , further including internally shielding the tubular structure from the environment.6. The method of claim 1 , wherein discharging the fill material into the tubular structure includes directing the fill material from a center of the tubular structure radially outward onto an inner wall of the tubular structure to form an annular layer inside the tubular structure.7. The method of claim 1 , wherein discharging the fill material into the tubular structure includes directing the fill material from a center of the tubular structure radially outward onto an inner wall of the tubular structure to form a plurality of axially oriented ridges inside the tubular structure.8. The method of ...

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10-02-2022 дата публикации

Apparatus and method for controlling a quantity of binder resin that follows a thread

Номер: US20220041502A1
Принадлежит: Comrod AS

An apparatus is arranged to control a quantity of binder resin that is carried by a thread, the apparatus comprising at least one first tine row being arranged parallel and displaceably to at least one second tine row, wherein a guide track for the thread is formed transversely to the tine rows and a displacement of at least one tine row the guide track. A method for controlling the quantity of binder resin by using tines is described as well.

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25-01-2018 дата публикации

Method for producing carbon fiber composite material

Номер: US20180023220A1

Provided are a carbon fiber composite material and a producing method thereof comprising an adhesive layer having excellent conductivity and high peeling strength. A carbon fiber composite material according to the present application includes a first carbon fiber dispersion layer having carbon fibers dispersed in a thermosetting resin, a carbon nanotube dispersion layer having carbon nanotubes dispersed in a thermosetting resin, and a second carbon fiber dispersion layer having carbon fibers dispersed in a thermosetting resin, wherein the carbon nanotube dispersion layer is arranged between the first carbon fiber dispersion layer and the second carbon fiber dispersion layer, and the carbon nanotubes in the carbon nanotube dispersion layer are arranged in close contact with the carbon fibers of the first carbon fiber dispersion layer and the carbon fibers of the second carbon fiber dispersion layer.

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24-01-2019 дата публикации

FIBER-REINFORCED MOLDING COMPOUNDS AND METHODS OF FORMING AND USING THE SAME

Номер: US20190022897A1
Автор: Johnston, VII Christopher
Принадлежит:

A method of forming a fiber-reinforced molding compound. The method includes pre-impregnating reinforcing fibers with a polymeric material to form one or more pre-impregnated continuous tapes. The method further includes storing the one or more pre-impregnated continuous tapes in bulk, and introducing the one or more pre-impregnated continuous tapes into an extruder. The method further includes forming a molding compound from the one or more pre-impregnated continuous tapes, dispensing the molding compound from the extruder, and using the molding compound to produce a part. 1. A method comprising:pre-impregnating reinforcing fibers comprising reinforcing filaments with a polymeric material to form one or more pre-impregnated continuous tapes including a polymer matrix material formed from the polymeric material;storing the one or more pre-impregnated continuous tapes in bulk;introducing the one or more pre-impregnated continuous tapes into an extruder;cutting the one or more pre-impregnated continuous tapes in a cutting zone within a screw portion of the extruder;forming a molding compound from the one or more pre-impregnated continuous tapes;dispensing the molding compound from the extruder; andusing the molding compound to produce a part.2. (canceled)3. (canceled)4. The method of claim 1 , wherein the reinforcing fibers include glass fiber claim 1 , synthetic fiber claim 1 , natural fiber or a combination thereof.5. (canceled)6. The method of claim 1 , wherein the reinforcing fibers include fibers of at least two different lengths.7. The method of claim 1 , wherein the reinforcing fibers are of continuous or discontinuous lengths.8. The method of claim 1 , further comprising heating the one or more pre-impregnated continuous tapes at or above the melting temperature of the polymeric material before the introducing step to minimize a solid-melt interface where unmelted polymeric material damages the reinforcing fiber during contact within a melt stream of the ...

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23-01-2020 дата публикации

FIBRE COATING APPARATUS

Номер: US20200023595A1
Принадлежит:

An apparatus for applying a liquid matrix to a fiber tow includes a belt press arranged to receive the fiber tow and compress it between two moving belts and a matrix application roller arranged to receive liquid matrix and transfer it to the fiber. The apparatus also includes a second matrix application component arranged adjacent to the matrix application roller so as to form a first gap between the component and the matrix application roller. The matrix application roller is positioned adjacent to the belt press so as to form a second gap between the matrix application roller and a belt of the belt press; and wherein the second gap is larger than the first gap. 1. An apparatus for applying a liquid matrix to a fiber tow , comprising:a belt press arranged to receive the fiber tow and compress it between two moving belts;a matrix application roller arranged to receive liquid matrix and transfer it to the fiber tow; anda second matrix application component arranged adjacent to the matrix application roller so as to form a first gap between the component and the matrix application roller;wherein the matrix application roller is positioned adjacent to the belt press so as to form a second gap between the matrix application roller and a belt of the belt press; andwherein the second gap is larger than the first gap.2. An apparatus as claimed in claim 1 , wherein the speed of the belt press and the speed of the matrix application roller are independently controlled.3. An apparatus as claimed in claim 1 , wherein the matrix application roller is controlled such that its surface speed is different to the speed of the adjacent belt.4. An apparatus as claimed in claim 1 , wherein the second matrix application component is a roller.5. An apparatus as claimed in claim 1 , wherein the second matrix application component is a blade.6. An apparatus as claimed in claim 1 , wherein the matrix application roller is positioned adjacent to a roller of the belt press.7. An apparatus as ...

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02-02-2017 дата публикации

Systems and methods for additively manufacturing composite parts

Номер: US20170028644A1
Принадлежит: Boeing Co

A system ( 100 ) for additively manufacturing a composite part ( 102 ) comprises a delivery assembly ( 266 ), a feed mechanism ( 104 ), and a source ( 116 ) of curing energy ( 118 ). The delivery assembly ( 266 ) comprises a delivery guide ( 112 ) movable relative to a surface ( 114 ) and is configured to deposit a continuous flexible line ( 106 ) along a print path ( 122 ). The delivery assembly ( 266 ) further comprises a first inlet ( 170 ), configured to receive a non-resin component ( 108 ), and a second inlet ( 250 ), configured to receive a photopolymer resin ( 252 ). The delivery assembly ( 266 ) applies the photopolymer resin ( 252 ) to the non-resin component ( 108 ). The feed mechanism ( 104 ) pushes the continuous flexible line ( 106 ) out of the delivery guide ( 112 ). The source ( 116 ) of the curing energy ( 118 ) delivers the curing energy ( 118 ) to a portion ( 124 ) of the continuous flexible line ( 106 ) after it exits the delivery guide ( 112 ).

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01-02-2018 дата публикации

HEAD AND SYSTEM FOR CONTINUOUSLY MANUFACTURING COMPOSITE HOLLOW STRUCTURE

Номер: US20180029279A1
Автор: Tyler Kenneth Lyle
Принадлежит: CC3D LLC

A head is disclosed for use with a manufacturing system. The head may have a housing that discharges a tubular structure, and a cure enhancer connected to the housing and selectively activated to cure the tubular structure during discharge from the housing. The head may also have a nozzle that discharges a fill material into the cured tubular structure. 1. A head for a manufacturing system , comprising:a housing that discharges a tubular structure;a cure enhancer connected to the housing and selectively activated to cure the tubular structure during discharge from the housing; anda nozzle that discharges a fill material into the cured tubular structure.2. The head of claim 1 , wherein:the tubular structure includes matrix-wetted continuous fibers; andthe cure enhancer is configured to cure the matrix.3. The head of claim 1 , wherein the nozzle discharges the fill material as the cured tubular structure passes over the nozzle.4. The head off claim 1 , further including a fill material supply wand extending from the housing to the nozzle.5. The head of claim 1 , wherein the cure enhancer is located inside of the tubular structure during discharge of the tubular structure.6. The head of claim 5 , wherein the cure enhancer is located inside of the housing and upstream of the nozzle relative to a discharge direction of the tubular structure.7. The head of claim 3 , further including a second cure enhancer that is selectively activated to cure the fill material.8. The head of claim 7 , wherein the second cure enhancer is located at an end of the nozzle opposite the housing.9. The head of claim 1 , further including a diverter that diverts the tubular structure radially outward around the nozzle.10. The head of claim 9 , wherein the diverter is located at least partially inside the housing.11. The head of claim 9 , wherein the cure enhancer is located at least partially inside the diverter.12. The head of claim 1 , further including a drive that rotates the nozzle during ...

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17-02-2022 дата публикации

METHOD FOR MANUFACTURING A FIBROUS MATERIAL IMPREGNATED WITH THERMOPLASTIC POLYMER

Номер: US20220048219A1
Принадлежит: Arkema France

Method for manufacturing a continuous fiber material and a thermoplastic polymer matrix, the material being made from a unidirectional tape, the method comprising a step of pre-impregnating a roving of the material with the matrix and a step of melting the matrix, the melting step being carried out by means of a heat-conducting tension device and a heating system, the tension device being thermostatically controlled at a temperature, for a semi-crystalline thermoplastic polymer, from Tc−30° C. to Tf+50° C., and, for an amorphous polymer, from Tg+50° C. to Tg+250° C., the roving running over the surface of the tension device in the heating system, and the porosity rate in the material being less than 10%. 1. A method for manufacturing an impregnated fibrous material comprising a fibrous material made of continuous fibers and at least one thermoplastic polymer matrix , wherein said impregnated fibrous material is produced as a single unidirectional ribbon or a plurality of unidirectional parallel ribbons and wherein said method comprises a step of pre-impregnating said fibrous material in the form of a roving or several parallel rovings with said thermoplastic polymer and at least one step of heating the thermoplastic polymer matrix making it possible to melt , or maintain in the molten state , said thermoplastic polymer after pre-impregnation ,the at least one heating step being carried out by means of at least one heat-conducting supporting part (E) and at least one heating system, with the exception of a heating calender,said at least one supporting part (E) being temperature-controlled at a temperature, for a thermoplastic semi-crystalline polymer, of Tc−30° C. to Tm+50° C. of said polymer, and for an amorphous polymer, of Tg+50° C. to Tg+250° C. of said polymer,said roving or rovings being in contact with all or part of the surface of said at least one supporting part (E) and partially or wholly passing over the surface of the at least one supporting part (E) ...

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31-01-2019 дата публикации

GAS-ASSISTED RUBBER WET MIXING PREPARATION APPARATUS

Номер: US20190030756A1

A gas-assisted rubber wet mixing preparation apparatus is disclosed, including a rack, a reactor is fixedly mounted below the rack; a mixing chamber in an ellipsoidal shape is provided inside the reactor; the reactor is provided with a plurality of feed ports, the feed ports are provided at an included angle with respect to the horizontal plane; spray guns cooperating with the feed ports are fixedly mounted on an outer wall of the reactor, a material storage tank and a gas supply device are connected to the spray gun; the spray guns and the material storage tanks are in one-to-one correspondence, and the spray guns are connected to the corresponding material storage tanks respectively; a discharge port is further provided below the reactor, and a receiver tray is provided below the discharge port. 1. A gas-assisted rubber wet mixing preparation apparatus , comprising a rack , wherein , a reactor is fixedly mounted below the rack , a mixing chamber in an ellipsoidal shape is provided inside the reactor; the reactor is provided with a plurality of feed ports , the feed ports are provided at an included angle with respect to horizontal plane; spray guns cooperating with the feed ports are fixedly mounted on an outer wall of the reactor , a material storage tank and a gas supply device are connected to the spray gun; the spray guns and the material storage tanks are in one-to-one correspondence , and the spray guns are connected to the corresponding material storage tanks respectively; a discharge port is further provided below the reactor , and a receiver tray is provided below the discharge port.2. The gas-assisted rubber wet mixing preparation apparatus according to claim 1 , wherein claim 1 , a first flange is provided on a top of the rack; and the first flange is fixedly connected to the reactor.3. The gas-assisted rubber wet mixing preparation apparatus according to claim 1 , wherein claim 1 , the reactor is fixedly provided with a plurality of second flanges at ...

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31-01-2019 дата публикации

PREPREG MANUFACTURING DEVICE AND PREPREG MANUFACTURING METHOD USING SAME

Номер: US20190030759A1
Принадлежит:

Disclosed are a prepreg manufacturing device and a prepreg manufacturing method using the same. A prepreg manufacturing device according to an embodiment of the present invention comprises: a first resin inflow part which is formed inside an upper mold, receives a resin supplied from an extruder, and discharges the resin to a reinforced fiber flowing to a lower part in the upper mold; and a second resin inflow part which is formed inside a lower mold, receives the resin supplied from the extruder, and discharges the resin to the reinforced fiber flowing to an upper part of the lower mold. 1. A prepreg manufacturing device comprising:a first resin inflow part which is formed inside an upper mold, receives a resin supplied from an extruder, and discharges the resin to a reinforced fiber flowing to a lower part in the upper mold; anda second resin inflow part which is formed inside a lower mold, receives the resin supplied from the extruder, and discharges the resin to the reinforced fiber flowing to an upper part of the lower mold.2. The prepreg manufacturing device of claim 1 , wherein each of the first resin inflow part and the second resin inflow part has a shape whose cross-section size at an outlet side where the resin is discharged is expanded compared to the cross-section size at an inlet side to which the resin is supplied from the extruder.3. The prepreg manufacturing device of claim 2 , wherein each of the first resin inflow part and the second resin inflow part has a triangular cross-section shape.4. The prepreg manufacturing device of claim 1 , wherein the first resin inflow part and the second resin inflow part have symmetrical shapes which face each other.5. The prepreg manufacturing device of claim 1 , wherein the first resin inflow part and the second resin inflow part are connected with each other at the same time through a resin supply line which is branched off from the extruder.6. The prepreg manufacturing device of claim 1 , comprising temperature ...

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30-01-2020 дата публикации

METHOD FOR PRODUCING FIBER TAPE

Номер: US20200031021A1
Принадлежит:

Method for producing a fiber tape including spreading a strand of fibers into a spreaded fiber layer, immersing the spreaded fiber layer in a solution, and forming a fiber tape from the spreaded fiber layer by applying heat and/or pressure to the spreaded fiber layer. 1. A method for producing a fiber tape , the method comprising:spreading a strand of fibers into a spreaded fiber layer;passing the spreaded fiber layer through a bath of a solution to immerse the spreaded fiber layer in the solution, the solution comprising:a polycarbonate material dissolved in a solvent; anda flame retardant;wherein the solution comprises between approximately 5% and approximately 30% of the polycarbonate material by weight; andwherein the solution comprises between approximately 1% and approximately 5% of the flame retardant by weight; andforming a fiber tape from the spreaded fiber layer by applying heat and/or pressure to the spreaded fiber layer.2. The method of claim 1 , wherein the flame retardant comprises a phosphate structure claim 1 , resorcinol bis(diphenyl phosphate) claim 1 , a sulfonated salt claim 1 , halogen claim 1 , phosphorous claim 1 , talc claim 1 , silica claim 1 , a hydrated oxide claim 1 , a brominated polymer claim 1 , a chlorinated polymer claim 1 , a phosphorated polymer claim 1 , a nanoclay claim 1 , an organoclay claim 1 , a polyphosphonate claim 1 , a poly[phosphonate-co-carbonate] claim 1 , a polytetrafluorethylene and styrene-acrylonitrile copolymer claim 1 , a polytetrafluoroethylene and methyl methacrylate copolymer claim 1 , and/or a polysiloxane copolymer.3. A method for producing a fiber tape claim 1 , the method comprising:spreading a strand of fibers into a spreaded fiber layer;immersing the spreaded fiber layer in a solution comprising a polymeric material dissolved in a solvent; andforming a fiber tape from the spreaded fiber layer by applying heat and/or pressure to the spreaded fiber layer;wherein the fiber tape does not comprise a flame ...

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30-01-2020 дата публикации

FIBER STRUCTURE AND FIBER-REINFORCED COMPOSITE

Номер: US20200031061A1
Автор: Takei Hiroyuki
Принадлежит: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI

A fiber structure including a multi-layered fabric includes a first fabric layer and a second fabric layer. The first fabric layer and the second fabric layer are stacked one over another in the thickness direction of the multi-layered fabric. A warp yarn in the first fabric layer is thicker than a warp yarn in the second fabric layer, and/or a weft yarn in the first fabric layer is thicker than a weft yarn in the second fabric layer, and a pitch in the first fabric layer is smaller than a pitch in the second fabric layer, where each of the pitches refers to a distance between any two main axes of yarns adjacent to each other in each of the warp layer and the weft layer. 1. A fiber structure used as a reinforcement base material of a fiber-reinforced composite , the fiber structure comprising:a multi-layered fabric, wherein a first fabric layer including a warp layer and a weft layer; and', 'a second fabric layer including a warp layer and a weft layer, the first fabric layer and the second fabric layer being stacked one over another in a thickness direction of the multi-layered fabric,, 'the fiber structure includesa warp yarn in the first fabric layer is thicker than a warp yarn in the second fabric layer, and/ora weft yarn in the first fabric layer is thicker than a weft yarn in the second fabric layer, anda pitch in the first fabric layer is smaller than a pitch in the second fabric layer, where each of the pitches refers to a distance between any two main axes of yarns adjacent to each other in each of the warp layer and the weft layer.2. The fiber structure according to claim 1 , wherein a restrained portion in which the multi-layered fabric is restrained entirely in the thickness direction; and', 'a non-restrained portion in which the first fabric layer and the second fabric layer adjacent to each other in the thickness direction are unrestrained in the thickness direction, and, 'the fiber structure includesthe non-restrained portion includes a slit between ...

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09-02-2017 дата публикации

COMPOSITION FOR PREPARING LIGHTWEIGHT TRANSPARENT COMPOSITE, METHOD OF PREPARING COMPOSITE USING THE SAME AND COMPOSITE PREPARED THEREBY

Номер: US20170037221A1
Принадлежит: HYUNDAI MOTOR COMPANY

The present disclosure provides a composition for preparing a lightweight transparent composite, a method of preparing a composite using the same, and a composite prepared by the method. The lightweight transparent composite having excellent impact resistance, scratch resistance, weather resistance, and high hardness can be prepared by thermally curing a mixture of a glass fiber reinforcement having a refractive index of 1.4 to 1.6 and a curable resin having a deviation in refractive index of −0.005 to +0.005 from the glass fiber reinforcement. When the lightweight transparent composite is applied to transparent windows for automobiles, the lightweight transparent composite can be useful in enhancing fuel efficiency, achieving easier handling characteristics due to reduction in vehicle center of gravity, and improving juddering and dimensional stability even during car driving due to excellent hardness. 1. A composition for preparing a lightweight transparent composite , comprising:(A) a glass fiber reinforcement having a refractive index of 1.4 to 1.6;(B) a curable resin having a deviation in refractive index of −0.005 to +0.005 from the glass fiber reinforcement (A); and(C) a ruthenium-based catalyst (C).2. The composition of claim 1 , wherein the composition comprises 50 to 250 parts by weight of the glass fiber reinforcement (A) claim 1 , and 0.2 to 2 parts by weight of the ruthenium-based catalyst (C) claim 1 , based on 100 parts by weight of the curable resin (B).3. The composition of claim 1 , wherein the glass fiber reinforcement (A) comprises one or more glass fibers (a) selected from the group consisting of S-glass fibers having a refractive index of 1.500 to 1.540 claim 1 , E-glass fibers having a refractive index of 1.540 to 1.570 claim 1 , and silica/quartz fibers having a refractive index of 1.450 to 1.460.4. The composition of claim 3 , wherein the glass fibers (a) are homogenous materials whose deviation of refractive index is less than 0.005 claim 3 ...

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09-02-2017 дата публикации

ORGANIC BINDER, GRANULAR MATERIAL, THREE-DIMENSIONAL LAMINATION-SHAPED MOLD MAUFACTURING APPARATUS, AND THREE-DIMENSIONAL LAMINATION-SHAPED MOLD MANUFACTURING METHOD

Номер: US20170037222A1

In order to well perform recoating regardless of the type of granular material and reuse a refractory aggregate in an unprinted portion without any regeneration process in the manufacture of a three-dimensional lamination-shaped mold, this invention provides a granular material for use in shaping a three-dimensional laminated mold, which is coated with an acid as a catalyst which activates and cures an organic binder for binding the granular material. The acid contains at least one of sulfuric acid, phosphoric acid, a sulfonic acid and a carboxylic acid, and is one of a mixture of sulfuric acid and another acid, phosphoric acid only, a mixture of phosphoric acid and another acid, sulfonic acid only, a mixture of sulfonic acid and another acid and a mixture of a carboxylic acid and another acid. 1. A granular material for use in shaping a three-dimensional laminated mold , the granular material being coated with an acid as a catalyst which activates and cures an organic binder binding the granular material.2. The granular material according to claim 1 , wherein said acid contains at least one of sulfuric acid claim 1 , phosphoric acid claim 1 , a sulfonic acid claim 1 , and a carboxylic acid.3. The granular material according to claim 2 , wherein said acid is one of a mixture of sulfuric acid and another acid claim 2 , phosphoric acid only claim 2 , a mixture of phosphoric acid and another acid claim 2 , sulfonic acid only claim 2 , a mixture of sulfonic acid and another acid claim 2 , and a mixture of a carboxylic acid and another acid.4. The granular material according to claim 2 , wherein the sulfonic acid contains at least one of para toluene sulfonic acid claim 2 , xylene sulfonic acid claim 2 , benzene sulfonic acid and methane sulfonic acid claim 2 , and the carboxylic acid contains at least one of lactic acid claim 2 , citric acid claim 2 , malic acid claim 2 , tartaric acid claim 2 , malonic acid claim 2 , maleic acid claim 2 , oxalic acid and benzoic acid.5 ...

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09-02-2017 дата публикации

Short rubber reinforcement fiber, rubber composition containing said short fiber, and power transmission belt

Номер: US20170037933A1
Принадлежит: Asahi Kasei Corp

Provided is a short rubber reinforcement fiber for short fiber-containing rubber compositions that are used for transmission belts for which friction transmission behavior has been stabilized and travel service life has been further improved. The present invention is a short fiber, which is the product of cutting an adhesive-treated synthetic long fiber multifilament yarn and is used by dispersing in a rubber composition, the short fiber being characterized in that the percentage of the number of non-adhesive-treated single yarns is 0-5%; and a method for manufacturing said short fibers, the method comprising a step for immersing a sudare-woven product in which the synthetic long fiber multifilament yarns have been sudare-woven in an adhesive treatment solution and then pressing at a nip pressure of 1.2-5.0 MPa using nip rolls, and a step for cutting the sudare-woven product bundles obtained to a specified length.

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24-02-2022 дата публикации

Composite Control Cables and Stabilizing Tendons for Aircraft Applications and Method for Manufacture of Same

Номер: US20220056640A1
Принадлежит: Galactic Co LLC

Control and stabilizing cables and tendons for high altitude aircraft and airships having lightweight, high strength and low CTE are disclosed, along with a method and machine for fabrication of same. The cable is comprised of a fiber prepreg tow encased in a polymer sleeve with one bobbin at each end to facilitate connections. Consolidating the fiber prepreg tow along the length of the cable using high temperature shrink tubing, such as polyvinylidene fluoride (PVDF), allows for eliminating the twisting of the fiber prepreg tow, thus reducing the number of wraps around the bobbins. Eliminating the twists in the fiber prepreg tow also reduces the length of fiber needed, and therefore the overall change in length of the control cable with temperature variations is reduced. Additional cable strength can be achieved by adding and holding significant tension on the fiber prepreg tow by applying weight during the curing process.

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06-02-2020 дата публикации

PRODUCTION METHOD AND COATING DEVICE FOR COATING-LIQUID-IMPREGNATED SHEET-LIKE REINFORCING-FIBER BUNDLE AND SHEET-LIKE INTEGRATED OBJECT

Номер: US20200039114A1
Принадлежит: Toray Industries, Inc.

The present invention relates to a method of producing a coating liquid impregnated sheet-like reinforcing fiber bundle formed by applying a coating liquid to a sheet-like reinforcing fiber bundle that is unidirectionally arranged continuous reinforcing fibers long in one direction. The present invention provides a production method and a coating device of a coating liquid impregnated sheet-like reinforcing fiber bundle, wherein the method and device can effect continuous running without clogging of generated fuzz even at a high running speed and effect efficient impregnation of a coating liquid into the sheet-like reinforcing fiber bundle. The present invention relates to a method of producing a coating liquid impregnated sheet-like reinforcing fiber bundle, including allowing a sheet-like reinforcing fiber bundle, which is unidirectionally arranged reinforcing fibers, to pass substantially vertically downward through the inside of a coating section storing a coating liquid, whereby the method provides the sheet-like reinforcing fiber bundle with the coating liquid; wherein the coating section includes a liquid pool and a narrowed section which are in communication with each other; wherein the liquid pool has a portion whose cross-sectional area decreases continuously along a running direction of the sheet-like reinforcing fiber bundle, and wherein the narrowed section has a slit-like cross-section and has a smaller cross-sectional area than the top side of the liquid pool. 1. A method of producing a coating liquid impregnated sheet-like reinforcing fiber bundle , comprising allowing a sheet-like reinforcing fiber bundle , which is unidirectionally arranged reinforcing fibers , to pass substantially vertically downward through the inside of a coating section storing a coating liquid , whereby the method provides said sheet-like reinforcing fiber bundle with said coating liquid; wherein said liquid pool has a portion whose cross-sectional area decreases continuously ...

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15-02-2018 дата публикации

SPREADER ELEMENT FOR MANUFCTURING UNIDIRECTIONAL FIBER-REINFORCED TAPES

Номер: US20180043580A1
Принадлежит:

Disclosed is a fiber-reinforced composite and methods and apparatuses for making the same. Some fiber-reinforced composites include a matrix material including a thermoplastic material and a non-woven fibrous region having a plurality of continuous fibers dispersed in the matrix material, wherein the width and the length of the non-woven fibrous region are substantially equal to the width and the length, respectively, of the fiber-reinforced composite, wherein the non-woven fibrous region has a mean relative area fiber coverage (RFAC) (%) of from 65 to 90 and a coefficient of variance (COV) (%) of from 3 to 20, and wherein each of the plurality of continuous fibers is substantially aligned with the length of the fiber-reinforced composite. 1. A spreader element configured to spread a fiber bundle having a plurality of fibers into a spreaded fiber layer , the spreader element comprising:a profile taken perpendicularly to a longitudinal axis of the spreader element;an ellipsoidal first surface that defines a convex portion of the profile; anda second surface that defines a straight or concave portion of the profile;wherein the first and second surfaces meet at an edge.2. The spreader element of claim 1 , wherein the second surface is planar or concave.3. A spreader element configured to spread a fiber bundle having a plurality of fibers into a spreaded fiber layer claim 1 , the spreader element comprising: an ellipsoidal first surface; and', 'a concave or planar second surface;, 'two or more lobes disposed along a longitudinal axis of the spreader element, each havingwherein the two or more lobes are disposed along the longitudinal axis such that the second surfaces of the two or more lobes are contiguous.4. The spreader element of claim 3 , wherein claim 3 , for each of the two or more lobes claim 3 , the first and second surfaces meet at an edge.5. The spreader element of any of - claim 3 , wherein the longitudinal axis of the spreader element extends through first ...

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15-02-2018 дата публикации

Method for Producing a Tire

Номер: US20180043581A1
Принадлежит: CONTINENTAL REIFEN DEUTSCHLAND GMBH

The invention relates to a method for producing a tire, comprising the method step of coating a reinforcement element, in particular a reinforcement element that comprises textile fibers or textile filaments, with an elastomer matrix material, in particular uncured rubber, the reinforcement element, prior to being coated with the elastomer material, being provided with a sol-gel coating and the sol-gel coated reinforcement element being exposed to the action of a plasma, in particular a low-pressure plasma. 113.-. (canceled)14. A method comprising:providing a reinforcing element with a sol-gel coating;exposing the reinforcing element with a sol-gel coating to a plasma to provide a sol-gel coated reinforcing element; and,introducing the sol-gel coated reinforcing element into a tire construction;wherein the sol-gel coating provides a layer of solids upon the reinforcing element in an amount of from 0.02 to 5 percent by weight based upon weight of the reinforcing element.15. The method according to claim 14 , wherein the sol-gel coating provides a layer of solids upon the reinforcing element in an amount of from 1 to 2.5 percent by weight based upon weight of the reinforcing element.16. The method according to claim 14 , wherein the reinforcing element is a textile fiber element claim 14 , especially cord or weave element claim 14 , where the fibers of the fiber element are selected from carbon fibers or at least one of the following polymers: polyamide claim 14 , aromatic polyamide claim 14 , polyester claim 14 , aromatic polyester claim 14 , polyvinyl alcohol claim 14 , polyether ether ketone claim 14 , polyethylene claim 14 , polypropylene claim 14 , polyethylene terephthalate or cotton claim 14 , cellulose and/or hybrid cord.17. The method according to claim 14 , wherein coating of the reinforcing element with the sol-gel coating precedes or is simultaneous with the exposing the reinforcing element with a sol-gel coating to a plasma.18. The method according to ...

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15-02-2018 дата публикации

LONG FIBER-REINFORCED POLYARYLENE SULFIDE RESIN MOLDED ARTICLE AND METHOD FOR PRODUCING THE SAME

Номер: US20180043602A1
Принадлежит:

To provide a polyarylene sulfide (PAS) resin composition and a PAS resin molded article that are excellent in mechanical strengths such as impact resistance while maintaining excellent heat resistance of the PAS resin, and methods for producing the PAS resin composition and the PAS resin molded article. Specifically, provided are a method for producing a long fiber-reinforced PAS resin molded article, the method including obtaining a long fiber-reinforced PAS resin composition containing a PAS resin and a fiber reinforcing material having a fiber length of more than 5 mm, subsequently subjecting the resin composition and a PAS resin to dry blending, and subsequently subjecting the dry-blended substance to melting and subsequently to melt-molding; the long fiber-reinforced PAS resin composition; and a method for producing the long fiber-reinforced PAS resin composition. 1. A method for producing a long fiber-reinforced polyarylene sulfide resin molded article , the method being a method for producing a blow-molded hollow article containing a polyarylene sulfide resin and a fiber reinforcing material having a fiber length of more than 5 mm ,the method comprising subjecting a long fiber-reinforced polyarylene sulfide resin composition containing a polyarylene sulfide resin (a1) and a fiber reinforcing material having a fiber length of more than 5 mm and a polyarylene sulfide resin (a2) to dry blending, subsequently to heating at a temperature not lower than a melting point of the polyarylene sulfide resins to melt the polyarylene sulfide resins, and subsequently to molding.2. The method for producing a long fiber-reinforced polyarylene sulfide resin molded article according to claim 1 , wherein a proportion of the long fiber-reinforced polyarylene sulfide resin composition is 98 to 2 parts by mass and a proportion of the polyarylene sulfide resin (a2) is 2 to 98 parts by mass claim 1 , with respect to the total 100 parts by mass of the long fiber-reinforced polyarylene ...

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03-03-2022 дата публикации

METHOD FOR MANUFACTURING A FIBROUS MATERIAL PRE-IMPREGNATED WITH THERMOPLASTIC POLYMER IN A FLUIDISED BED

Номер: US20220063137A1
Принадлежит: Arkema France

Method for manufacturing a material including a fibrous material with continuous fibres and a thermoplastic polymer matrix, the material being produced as a unidirectional band, the method including a step of pre-impregnation of a strand of the fibrous material by the matrix in powdered form, the pre-impregnation step being carried out in a fluidised bed including a grooved roller component, the strand being in contact with the surface of the roller component and including up to 0.1% by weight of sizing, the matrix rate being controlled by controlling the dwell time in the powder and by constantly controlling the tension of the strand when it is introduced into the fluidised bed.

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03-03-2022 дата публикации

SYSTEM FOR PRODUCING A FULLY IMPREGNATED THERMOPLASTIC PREPREG

Номер: US20220063217A1
Принадлежит:

According to one embodiment, a system for manufacturing a fully impregnated thermoplastic prepreg includes a mechanism for moving a fabric or mat and a drying mechanism that removes residual moisture from at least one surface of the fabric or mat. The system also includes a resin application mechanism that applies a reactive resin to the fabric or mat and a press mechanism that presses the coated fabric or mat to ensure that the resin fully saturates the fabric or mat. The system further includes a curing oven through which the coated fabric or mat is moved to polymerize the resin and thereby form a thermoplastic polymer so that upon exiting the oven, the fabric or mat is fully impregnated with the thermoplastic polymer. During at least a portion of the process, humidity in the vicinity of the coated fabric or mat is maintained at substantially zero.

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13-02-2020 дата публикации

FIBER-REINFORCED RESIN MOLDING MATERIAL AND METHOD FOR MANUFACTURING SAME, AND FIBER-REINFORCED RESIN MOLDED ARTICLE

Номер: US20200047430A1
Автор: Konami Yukichi
Принадлежит: MITSUBISHI CHEMICAL CORPORATION

Provided are a fiber-reinforced resin molding material with which a lightweight and high-strength fiber-reinforced resin molded article can be easily obtained and a method for manufacturing the fiber-reinforced resin molding material. A fiber-reinforced resin molding material in which a reinforcement fiber sheet whose basis weight is 200 g/mor greater and 3,000 g/mor less is impregnated with a resin composition such that a content of the resin composition is 25 volume % or greater and 55 volume % or less, in which in a case where a total amount of the resin composition contained in the fiber-reinforced resin molding material is 100 mass %, a thickness from a first surface in a thickness direction of the fiber-reinforced resin molding material to a position occupied by 10 mass % of the resin composition is represented by d1 (μm), and a thickness from a second surface opposite to the first surface to a position occupied by 10 mass % of the resin composition is represented by d2 (μm), an absolute value (|d1−d2|) of a difference between d1 and d2 is 50 μm or less. A method for manufacturing a fiber-reinforced resin molding material, including: impregnating a reinforcement fiber sheet formed of at least one selected from the group consisting of a unidirectional sheet in which a plurality of continuous fibers are arranged in parallel in one direction, a woven fabric in which continuous fibers are woven, and a non-crimp fabric containing continuous fibers with a resin composition having an initial viscosity of 1 Pa·s or less and having a viscosity of 5,000 Pa·s or greater and 150,000 Pa·s or less after leaving for 7 days at 25° C. 1. A fiber-reinforced resin molding material comprising:{'sup': 2', '2, 'a reinforcement fiber sheet whose basis weight is 200 g/mor greater and 3,000 g/mor less; and'}a resin composition which is impregnated into the reinforcement fiber sheet such that a content of the resin composition is 25 volume % or greater and 55 volume % or less,wherein ...

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14-02-2019 дата публикации

CARBON FIBER BUNDLE FORMING DEVICE AND METHOD

Номер: US20190048493A1
Автор: ONG Ching-Long
Принадлежит:

A carbon fiber bundle forming method, wherein the at least one carbon fiber bundle can be evenly heated since it is heated with microwave in the first and second microwave steps. Besides, the at least one carbon fiber bundle is treated in the laser step, laser can reach into the interior of the at least one carbon fiber bundle to enable the carbonization and graphitization to take place more evenly, then the carbon fiber bundle is treated in the subsequent roughening treatment step, the resin forming step and the semi-cure forming step, so that the interior of the at least one carbon fiber bundle can be heated evenly, which allows the at least one carbon fiber bundle to be carbonized evenly. 1. A carbon fiber bundle forming device , comprising:a feeding unit including a carbon-fiber-bundle-raw-material wheel to provide at least one carbon fiber bundle;a dehumidification unit connected to the feeding unit, and including a dehumidification room, wherein the at least one carbon fiber bundle is dried after passing through the dehumidification room;an induction heating unit connected to the dehumidification unit, and including an induction heating room, wherein the at least one carbon fiber bundle is stabilized by being induction heated in the induction heating room from room temperature to 500° C.;a first microwave heating unit connected to the induction heating unit, and including a first microwave room, wherein the at least one carbon fiber bundle is carbonized by being microwave heated from 500° C. to 1000° C. in the first microwave room;a second microwave heating unit connected to the first microwave heating unit, and including a second microwave room, wherein the at least one carbon fiber bundle is graphitized by being heated from 1000° C. to 1500° C. in the second microwave room;a laser unit heating temperature from 1500° C. to 3000° C., being connected to the second microwave heating unit, and including a laser carbonization room, wherein the at least one carbon ...

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22-02-2018 дата публикации

Carbon Fiber Bundle for Resin Reinforcement, and Method for Manufacturing Carbon Fiber Bundle for Resin Reinforcement, Carbon-Fiber-Reinforced Thermoplastic Resin Composition, and Molded Body

Номер: US20180051143A1
Принадлежит: MITSUBISHI CHEMICAL CORPORATION

A carbon fiber bundle for resin reinforcement, wherein there are adhered by 0.1-5.0 mass % to a carbon fiber bundle in which multiple lengths of filament are bundled, a mixture created by mixing an organic polymer (A) having a mass-average molecular weight of 10000 or more and an organic compound (B) the thermal reduction rate specified in claim of which is 5 mass % or more or an organic compound (B) the thermal reduction rate specified in claim of which is 0.8 mass % or more, the amount of the organic polymer (A) adhered being 0.1 mass % or more. 3. The carbon-fiber bundle for resin reinforcement according to claim 1 , wherein the amount of organic compound (B) adhered onto the carbon fiber is 0.2˜4.0 mass % of the total mass of the carbon-fiber bundle for resin reinforcement.4. The carbon-fiber bundle for resin reinforcement according to claim 1 ,wherein (mass of the organic polymer substance (A)):(mass of the organic compound (B)) in the mixture is set to have a mass ratio of 8.5:1.5˜2:8.5. The carbon-fiber bundle for resin reinforcement according to claim 1 , wherein the main chain of the organic polymer substance (A) is structured with carbon-carbon single bonds.6. The carbon-fiber bundle for resin reinforcement according to claim 1 , wherein the organic polymer substance (A) is at least one selected from the group consisting of modified polyolefins containing an acid group on its side chain claim 1 , and (meth)acrylic copolymers.7. The carbon-fiber bundle for resin reinforcement according to claim 1 , wherein the organic polymer substance (A) is water soluble and/or self emulsifiying.8. The carbon-fiber bundle for resin reinforcement according to claim 1 , wherein the viscosity of the organic compound (B) at 30° C. is set at 2500 Pa·s or lower.9. The carbon-fiber bundle for resin reinforcement according to claim 1 , wherein the organic compound (B) is a polyether-based surfactant.10. (canceled)11. The carbon-fiber bundle for resin reinforcement according to ...

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10-03-2022 дата публикации

Automated placement of prepreg tapes to form composite parts

Номер: US20220072738A1
Принадлежит: Cytec Industries Inc

Prepreg tapes suitable for automated placement process are formed by slitting a sheet of partially impregnated prepreg. The partially impregnated prepreg is composed of unidirectional fiber tows partially embedded in a resin layer and has a continuous resin surface only on one side. In some embodiments, one or two nonwoven veil(s) is/are incorporated into the partially impregnated prepreg.

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10-03-2022 дата публикации

Method and apparatus for continuous composite three-dimensional printing

Номер: US20220072771A1
Автор: Kenneth Lyle Tyler
Принадлежит: Continuous Composites Inc

A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.

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10-03-2022 дата публикации

PREPREG LAMINATION APPARATUS, METHOD OF LAMINATING PREPREGS AND METHOD OF MOLDING COMPOSITE MATERIAL

Номер: US20220072813A1
Принадлежит: SUBARU CORPORATION

According to one implementation, a prepreg lamination apparatus includes first and second rollers, a table, and a feed structure. The first roller sends out a first prepreg tape which is a part of material of an FRP. The second roller sends out a second prepreg tape which is another part of the material of the FRP. The table is for laminating the first and second prepreg tapes directly or indirectly. The feed structure is adapted to feed out the first and second prepreg tapes in a feeding direction by moving the first and second rollers relatively to the table while performing at least one of movement of the first roller relatively to the second roller, and rotation of at least one of the first and second rollers relatively to the table around an axis which is not parallel to each of rotation axes of the first and second rollers. 1. A prepreg lamination apparatus comprising:at least one first roller for sending out a first prepreg tape which is a part of material of a fiber reinforced plastic;at least one second roller for sending out a second prepreg tape which is another part of the material of the fiber reinforced plastic;a table for laminating the first prepreg tape and the second prepreg tape directly or indirectly; anda feeder adapted to feed out the first prepreg tape and the second prepreg tape in a feeding direction by moving the at least one first roller and the at least one second roller relatively to the table while performing one or both of movement of the at least one first roller relatively to the at least one second roller, and rotation of one or both of the at least one first roller and the at least one second roller relatively to the table around an axis which is not parallel to each of a first rotation axis of the at least one first roller and a second rotation axis of the at least one second roller.2. The prepreg lamination apparatus according to claim 1 ,wherein the first rotation axis of the at least one first roller is parallel to the second ...

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03-03-2016 дата публикации

Moldable capsule and method of manufacture

Номер: US20160059464A1
Автор: Mo Zeidan
Принадлежит: Integral Technologies Inc

A method to form moldable capsules of a conductively doped resin-based material are created. A resin-based material is extruded/pultruded onto a bundle of conductive material. The resin-based material and the bundle are sectioned into moldable capsules.

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21-02-2019 дата публикации

PREPREG PREPARATION DEVICE AND PREPREG PREPARATION METHOD USING SAME

Номер: US20190054661A1
Принадлежит:

A prepreg preparation device and a prepreg preparation method using the same are disclosed. According to an embodiment of the present invention, the prepreg preparation device comprises: a flow path-type impregnation part for impregnating, with a resin, a reinforced fiber transferred along a flow path; and a box-type impregnation part for impregnating, with the resin, the reinforced fiber transferred through a box-type space by passing through the flow path-type impregnation part. 1. A prepreg preparation device comprising:a flow path-type impregnation part which impregnates, with a resin, a reinforced fiber transferred along a flow path; anda box-type impregnation part which impregnates, with the resin, the reinforced fiber which passes through the flow path-type impregnation part and is transferred through a box-type space.2. The prepreg preparation device of claim 1 , wherein the flow path-type impregnation part and the box-type impregnation part are formed as an integral part within a single mold.3. The prepreg preparation device of claim 1 , wherein the flow path is formed in a triangular wave shape along a length directional cross-section of the flow path-type impregnation part.4. The prepreg preparation device of claim 1 , wherein the flow path has a flow cross-sectional area of a constant size along an overall length of the flow path.5. The prepreg preparation device of claim 1 , wherein claim 1 , in the box-type space claim 1 , there are provided a plurality of pin members for transferring the reinforced fiber which has passed through the flow path-type impregnation part.6. The prepreg preparation device of claim 5 , wherein the pin members rotate while alternately touching an upper surface and a lower surface of the reinforced fiber.7. The prepreg preparation device of claim 5 , wherein the pin members are positioned at the same height claim 5 , such that the pin members are formed to be apart from each other by a set distance.8. A prepreg preparation ...

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21-02-2019 дата публикации

DISCONTINUOUS FIBER-REINFORCED COMPOSITE MATERIAL

Номер: US20190054707A1
Принадлежит:

A fiber-reinforced material includes a discontinuous reinforcing fiber aggregate of a discontinuous reinforcing fiber having a number average fiber length of 3 to 100 mm and a matrix resin, the discontinuous reinforcing fiber aggregate including a plurality of discontinuous reinforcing fiber bundles having a predetermined number of unidirectionally-bundled single yarns of the discontinuous reinforcing fiber, wherein the discontinuous reinforcing fiber bundle has a cut surface inclined at a predetermined angle with respect to an orientation direction of the single yarn of the discontinuous reinforcing fiber bundle and has different fiber bundle lengths defined as a distance between both ends along the orientation direction of the single yarn of the discontinuous reinforcing fiber bundle, the shorter the fiber bundle length of the discontinuous reinforcing fiber bundle, the smaller a tip angle defined as an acute angle at an end of a two-dimensional plane projection of the discontinuous reinforcing fiber bundle. 15-. (canceled)6. A discontinuous fiber-reinforced composite material comprising a discontinuous reinforcing fiber aggregate of a discontinuous reinforcing fiber having a number average fiber length of 3 to 100 mm and a matrix resin , the discontinuous reinforcing fiber aggregate including a plurality of discontinuous reinforcing fiber bundles having a predetermined number of unidirectionally-bundled single yarns of the discontinuous reinforcing fiber ,wherein the discontinuous reinforcing fiber bundle has a cut surface inclined at a predetermined angle with respect to an orientation direction of the single yarn of the discontinuous reinforcing fiber bundle and has different fiber bundle lengths defined as a distance between both ends along the orientation direction of the single yarn of the discontinuous reinforcing fiber bundle,the shorter the fiber bundle length of the discontinuous reinforcing fiber bundle is, the smaller a tip angle defined as an acute ...

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01-03-2018 дата публикации

MOTORCYCLE TIRE

Номер: US20180056721A1
Автор: TOCHIKI Yuki
Принадлежит: SUMITOMO RUBBER INDUSTRIES, LTD.

A motorcycle tire comprises a tread portion , sidewall portions , bead portions , a carcass extending between the bead portions, and a tread reinforcing layer disposed radially outside the carcass in the tread portion. The tread reinforcing layer is composed of a helically wound strip of parallel reinforcing cords coated with topping rubber . The winding pitch Pm of the strip in middle parts Mi of the tread reinforcing layer is less than the winding pitch Pc of the strip in a central part Cr, and less than the winding pitch Ps of the strip in shoulder parts Sh. 1. A motorcycle tire comprising:a tread portion having a tread face,a pair of sidewall portions,a pair of bead portions,a carcass extending between the bead portions through the tread portion and the sidewall portions, anda tread reinforcing layer disposed radially outside the carcass in the tread portion, whereinthe tread reinforcing layer is composed of a helically wound strip of parallel reinforcing cords coated with topping rubber, andthe winding pitch of the wound strip is larger in a central part and axially outer shoulder parts of the tread reinforcing layer than in middle parts of the tread reinforcing layer between the central part and the shoulder parts.2. The motorcycle tire according to claim 1 , whereinthe winding pitch is larger in the central part than in the axially outer shoulder parts.4. The motorcycle tire according to claim 1 , whereina width of the central part measured along the tread face is 10% to 52% of a tread reinforcing layer width which is a width of the tread reinforcing layer measure along the tread face,a width of each of the middle parts measured along the tread face is 17% to 38% of the tread reinforcing layer width, anda width of each of the shoulder parts measured along the tread face is 7% to 28% of the tread reinforcing layer width.6. The motorcycle tire according to claim 5 , whereinthe initial elongation percentage a1 of the axially inside first reinforcing cord is in a ...

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04-03-2021 дата публикации

PREFORM COATING DEVICE

Номер: US20210060600A1
Принадлежит: SUNTORY HOLDINGS LIMITED

A preform coating device is provided with: a rotational holding part that horizontally holds a preform and rotates the preform about the axis of the preform, and that grasps a spout of the preform; a conveyance part that conveys the preform by moving the rotational holding part; a dispenser that discharges a coating liquid toward the preform; a preform support part that supports the bottom-side end of the cylindrical barrel of the preform while the dispenser is discharging the coating liquid; and a spout support part that supports the outer circumferential surface of the spout of the preform while the dispenser is discharging the coating liquid. 1. A preform coating device , comprising:a rotary retention part for retaining a preform in the horizontal direction and for rotating the preform about an axis of the preform, the rotary retention part retaining an opening of the preform,a conveyance part for conveying the preform by moving the rotary retention part,a dispenser for discharging a coating solution toward the preform,a preform support part for supporting an end of a cylindrical body of the preform on a bottom side while the dispenser discharges the coating solution, andan opening support part for supporting an outer peripheral surface of the opening of the preform while the dispenser discharges the coating solution.2. The preform coating device according to claim 1 , wherein the opening support part supports a radially outermost protruding portion from the axis claim 1 , among the outer peripheral surface of the opening of the preform.3. The preform coating device according to claim 1 , wherein the rotary retention part retains an interior of the opening of the preform.4. The preform coating device according to claim 1 , wherein the preform is for a plastic bottle for a carbonated beverage. The present invention relates to a preform coating device for coating a plastic bottle preform with a coating solution.Today, plastic bottles such as polyethylene ...

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04-03-2021 дата публикации

SMALL PIECE SUPPLYING APPARATUS AND FIBROUS BODY MOLDING APPARATUS

Номер: US20210060820A1
Принадлежит:

A small piece supplying apparatus includes: a raw material supplying section that supplies a raw material sheet; a coarse crushing section that coarsely crushes the raw material sheet supplied from the raw material supplying section to produce small pieces; and a reservoir section in which the small pieces produced by the coarse crushing section are accumulated. The raw material supplying section includes a feeder roller that feeds out the raw material sheet, and a contact section that changes a course of the raw material sheet by contact with an edge of the raw material sheet fed out by the feeder roller. 1. A small piece supplying apparatus , comprising:a raw material supplying section that supplies a raw material sheet;a coarse crushing section that coarsely crushes the raw material sheet supplied from the raw material supplying section to produce small pieces; anda reservoir section in which the small pieces produced by the coarse crushing section are accumulated; wherein a feeder roller that feeds out the raw material sheet, and', 'a contact section that changes a course of the raw material sheet by contact with an edge of the raw material sheet fed out by the feeder roller., 'the raw material supplying section includes'}2. The small piece supplying apparatus according to claim 1 , whereinthe contact section has a sloped surface inclined with respect to a feeding direction in which the raw material sheet is fed by the feeder roller.3. The small piece supplying apparatus according to claim 2 , whereinthe sloped surface is a planar surface.4. The small piece supplying apparatus according to claim 3 , whereinan angle formed by the feeding direction in which the raw material sheet is fed by the feeder roller and the sloped surface is 20° or more and 70° or less.5. The small piece supplying apparatus according to claim 1 , whereinthe coarse crushing section includes a pair of rotary blades, anda direction in which the raw material sheet is inserted between the pair ...

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20-02-2020 дата публикации

Systems And Methods For The Management Of Waste Associated With Processing Guayule Shrubs To Extract Rubber

Номер: US20200055090A1
Принадлежит: BRIDGESTONE CORPORATION

Systems and methods for managing the waste associated with the extraction of rubber from guayule shrubs are. provided. Also provided is a portable local sub-station for reducing the transportation costs associated with the processing of guayule shrubs for the extraction of rubber. Use of the disclosed systems, methods and/or local sub-station can reduce transportation costs, reduce processing costs and reduce the downstream processing complexity associated with the extraction of rubber from guayule shrubs. 1. A method for managing waste from the processing of guayule shrubs for the extraction of rubber , the method comprising:utilizing harvested guayule shrubs including leaves, bark, and woody material from a harvest site;utilizing a local sub-station to (1) remove at least one of the leaves and dirt from the harvested guayule shrubs thereby producing a semi-processed guayule material with a weight that is at least 10% lower than the weight of the harvested guayule shrubs and (2) chop the semi-processed guayule material after removing at least one of the leaves and dirt but prior to transporting; andtransporting the semi-processed guayule material to a remote rubber extraction plant configured to produce rubber, resin and waste bagasse from the semi-processed guayule material where the waste bagasse comprises at least 60% by weight of the semi-processed guayule material wherein the remote rubber extraction plant is located greater than 10 miles from the harvest site and from the local sub-station.2. The method according to claim 1 , wherein the chopping is performed by utilizing at least one of a shredder claim 1 , a granulator or a hammer mill.3. The method according to claim 1 , wherein the local sub-station further includes a compression machine which compresses the chopped pieces into briquettes or pellets with a density that is at least 150% higher than the uncompressed pieces prior to transporting.4. The method according to claim 1 , wherein at least one of ...

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22-05-2014 дата публикации

Two layer coating for fiberglass transmission and distribution components

Номер: US20140141242A1
Принадлежит: Electric Power Research Institute Inc

A composite component having a two layer protective coating is disclosed. The composite component is adapted for use in the power transmission industry and includes a fiberglass inner core, a pliable first coating layer applied to the fiberglass core, and a hard second coating layer applied to the first coating layer.

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09-03-2017 дата публикации

THREE DIMENSIONAL PRINTING

Номер: US20170066187A1
Принадлежит:

Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an extrusion nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to extruding the filament from the extrusion nozzle. 1. A method for manufacturing a part , the method comprising:feeding a void free core reinforced filament into an extrusion nozzle, wherein the core reinforced filament comprises a core and a matrix material surrounding the core;heating the core reinforced filament to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core; andextruding the core reinforced filament to form the part.2. The method of wherein the matrix material comprises a thermoplastic resin.3. The method of claim 1 , wherein extruding the core reinforced filament further comprises extruding the core reinforced filament under compression.4. The method of claim 1 , wherein extruding the core reinforced filament further comprises extruding the core reinforced filament over an unsupported area.5. The method of claim 4 , further comprising forming a solid shell with the core reinforced filament.6. The method of claim 1 , further comprising extruding the core reinforced filament in a first direction in a first portion of a part and in a second direction in a second portion of the part.7. The method of claim 1 , further comprising cutting the core reinforced filament at or upstream from an outlet of the nozzle.8. The method of claim 7 , further comprising cutting the core reinforced filament between the outlet of the nozzle and a feeding mechanism.9. The method of claim 1 , wherein the core comprises ...

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11-03-2021 дата публикации

Flushable Disintegration Catheter

Номер: US20210069385A1
Принадлежит:

Medical devices that are flushable in a standard toilet are disclosed. The medical devices are made at least in part of material that when introduced into water (of a toilet) disintegrate and/or fragment or are fragmentable before or after introduction into water such that they can be easily carried by the water through the disposal system. At least a portion of the device is intended for insertion into a patient or subject wherein the body-insertable portion retains its structural integrity while in use but is fragmentable once outside the body and exposed to a selected condition. 117.-. (canceled)18. A method of disposing of a used medical device including a body-insertable portion and a non-insertable portion wherein at least said body-insertable portion is made at least in part of a material that is fragmentable comprising:a) contacting said device with a solvent; andb) fragmenting said device into multiple fragments.1920.-. (canceled)21. The method of comprising combining said device with a catalyst.2226.-. (canceled)27. A flushable medical device system comprising:a) a medical device assembly including a body-insertable portion and a non-insertable portion wherein at least said body-insertable portion is made at least in part of a material that is fragmentable into multiple fragments; andb) an agent selected to promote fragmentation of said device.28. The flushable medical device system of wherein said agent is a compound that reacts with said material.29. The system of wherein said agent is a compound that reacts with a liquid.30. (canceled)31. The system of wherein said agent comprises an acid.32. The system of wherein said agent is selected to raise the temperature of said liquid.33. The system of wherein said agent is provided in the form of a tablet.34. The system of wherein said agent is provided in a part of said device assembly.35. The system of further comprising a package wherein said agent is provided in said package.36. The system of wherein at ...

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27-02-2020 дата публикации

AN APPARATUS AND METHOD FOR SPREADING FIBRES

Номер: US20200063291A1
Принадлежит: Hexcel Composites Limited

A fiber tow spreading apparatus comprising: fiber supply for supplying a fiber tow; a fiber spreader for spreading the filaments of the fiber tow to form a spread tow having an increased width; a guide member for directing the fiber tow in relation to the fiber spreader; a driver for driving the fiber tow in relation to the fiber spreader; wherein the driver comprises a moveable contacting surface to which the fiber is adhered. 1. A fiber tow spreading apparatus comprising:a. a fiber supply for supplying a fiber tow;b. a fiber spreader for spreading the filaments of the fiber tow to form a spread tow having an increased width;c. a guide member for directing the fiber tow in relation to the fiber spreader;d. a driver for driving the fiber tow in relation to the fiber spreader;wherein the driver comprises a moveable fiber adhering contacting surface to which the fiber is adhered.2. An apparatus according to claim 1 , wherein the spread tow is contacted with the driver without being exposed to any process steps which reduce the width of the tow following its exposure to the spreader.3. An apparatus according to claim 2 , wherein the tow is directly in contact with the contacting surface following its exposure to the fiber spreader.4. An apparatus according to claim 3 , wherein the fiber supply provides a plurality of fiber tows and the fiber spreader spreads the filaments of each of the plurality of fiber tows to form a continuous spread sheet.5. An apparatus according to claim 4 , wherein the contacting surface contacts the spread fiber tow.6. An apparatus according to claim 5 , wherein the contacting surface comprises a tack surface for tacking the spread fiber tows to its surface.7. An apparatus according to claim 6 , wherein the contacting surface is in the form of a resin layer.8. (canceled)9. (canceled)10. An apparatus according to claim 7 , wherein the fiber spreader comprises a spreading surface which contacts the fiber tow claim 7 , the first point of contact ...

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11-03-2021 дата публикации

DEVICE AND METHOD FOR IMPREGNATING INDIVIDUAL FIBERS, INDIVIDUAL THREADS, OR INDIVIDUAL ROVINGS

Номер: US20210069936A1
Принадлежит:

Described herein is a device for impregnating individual fibers, individual threads, or individual rovings with a matrix material, including a porous material that is soaked with the matrix material, and a metering installation for metering matrix material into the porous material, where an installation by way of which the individual fiber to be impregnated, the individual thread to be impregnated, or the individual roving to be impregnated can be pressed against an end face of the porous material is included, or where the porous material is received in a sleeve and the individual fiber, the individual thread, or the individual roving can be guided through the porous material in the sleeve. 15335733215321. A device for impregnating individual fibers () , individual threads , or individual rovings with a matrix material , comprising a porous material () that is soaked with the matrix material , and a metering installation for metering matrix material into the porous material () , wherein an installation by way of which the individual fiber () to be impregnated , the individual thread to be impregnated , or the individual roving to be impregnated can be pressed against an end face () of the porous material () is comprised , or wherein the porous material () is received in a sleeve () and the individual fiber () , the individual thread , or the individual roving can be guided through the porous material () in the sleeve () , the porous material being an open-cell foam having a cell size of a mean diameter in the range from 70 to 250 μm.23. The device as claimed in claim 1 , wherein the porous material () is inert in relation to the matrix material.33. The device as claimed in claim 1 , wherein the porous material () is an open-cell foam which is composed substantially of cell webs.4. The device as claimed in claim 1 , wherein the porous material is produced from a material selected from the group consisting of polyolefin claim 1 , polyurethane claim 1 , and melamine ...

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11-03-2021 дата публикации

TAPE OF A PLURALITY OF SHEATHED CONTINOUS MULTIFILAMENT STRANDS

Номер: US20210070009A1
Принадлежит:

The invention relates to a tape comprising a plurality of sheathed continuous multifilament strands, wherein each of the sheathed continuous multifilament strands comprises a core that extends in the longitudinal direction and a polymer sheath which intimately surrounds said core, wherein each of the cores comprises an impregnated continuous multifilament strand comprising at least one continuous glass multifilament strand, wherein the at least one continuous glass multifilament strand is impregnated with an impregnating agent in an amount from 0.50 to 15.0 wt %, for example from 0.5 to 10.0 wt % or for example from 10.0 to 15.0 wt % based on the sheathed continuous multifilament strand, wherein the impregnating agent has a melting point of at least 20° C. below the melting point of the thermoplastic polymer composition, has a viscosity of from 2.5 to 200 cSt at 160° C., wherein the continuous glass multifilament strand comprises at most 2 wt % of a sizing composition based on the continuous glass multifilament strand and wherein the polymer sheath consists of a thermoplastic polymer composition, wherein the thermoplastic polymer composition comprises at least 60 wt %, for example at least 80 wt % of a thermoplastic polymer, wherein the amount of impregnated continuous multifilament strand is in the range of 10 to 70 wt % based on the sheathed continuous multifilament strands and wherein the amount of polymer sheath is in the range of 30 to 90 wt % based on the sheathed continuous multifilament strand and wherein the sum of the amount of impregnated continuous multifilament strand and the polymer sheath is 100 wt %. 2. Tape according to claim 1 , wherein the amount of impregnated continuous multifilament strand is in the range of 25 to 70 wt % based on the sheathed continuous multifilament strands.3. Tape according to claim 1 , wherein the thermoplastic polymer is a polyolefin.4. Tape according to claim 4 , wherein the polyolefin is chosen from the group of ...

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15-03-2018 дата публикации

FIBER-REINFORCED COMPOSITE MATERIAL MOLDED ARTICLE AND METHOD FOR MANUFACTURING SAME

Номер: US20180071957A1
Принадлежит: MITSUBISHI CHEMICAL CORPORATION

The purpose of the present invention is to obtain a fiber-reinforced composite material molded article having high adhesive strength in a boundary portion between an insert portion comprising a fiber-reinforced resin substrate and an integrally molded portion molded integrally with the insert portion. A fiber-reinforced composite material molded article () containing reinforcing fibers and a thermoplastic resin and being provided with a first layer (), a second layer (), and a third layer () in this order, the thickness of each layer, the ratio of the total volume of reinforcing fibers (x) having a fiber length of 3 mm to less than 100 mm with respect to the total volume of reinforcing fibers present in the layer, the ratio of the total volume of reinforcing fibers (y) having a fiber length of 0.02 mm to less than 3 mm with respect to the total volume of reinforcing fibers present in the layer, and the volume content of fibers in each layer being controlled so as to be in specific ranges. 1. A method for producing a molded article of fiber-reinforced composite material , the method comprising:{'b': 1', '2', '1', '2, 'integrally molding in a die a fiber-reinforced resin substrate (X) comprising a thermoplastic resin (x) and reinforcing fibers (x) with a fiber length of 3 mm or longer but shorter than 100 mm and a resin composition (Y) comprising a thermoplastic resin (y) and reinforcing fibers (y) with a fiber length of 0.02 mm or longer but shorter than 3 mm,'}wherein:{'b': '2', 'relative to an entire volume of reinforcing fibers in the fiber-reinforced resin substrate (X), a ratio of a total volume of the reinforcing fibers (x) is 67 vol. % or higher, and a fiber volume ratio in the fiber-reinforced resin substrate (X) is 15˜50 vol. %;'}{'b': '2', 'relative to an entire volume of reinforcing fibers in the resin composition (Y), a ratio of a total volume of the reinforcing fibers (y) is 67 vol. % or higher, and a fiber volume ratio in the resin composition (Y) is 5˜ ...

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15-03-2018 дата публикации

Carbon Fiber Reinforcements for Sheet Molding Composites

Номер: US20180071958A1
Принадлежит:

A method of processing a carbon fiber tow includes the steps of providing a carbon fiber tow made of a plurality of carbon filaments, depositing a sizing composition at spaced-apart sizing sites along a length of the tow, leaving unsized interstitial regions of the tow, and cross-cutting the tow into a plurality of segments. Each segment includes at least a portion of one of the sizing sites and at least a portion of at least one of the unsized regions of the tow, the unsized region including and end portion of the segment. 14-. (canceled)5. A reinforcement component comprising a bundle of carbon filaments , said bundle defining at least one unsized end region wherein said filaments can repel each other and separate , said bundle further defining a sized region wherein said filaments are bound together by a sizing composition.6. The reinforcement component in accordance with wherein said bundle defines two unsized end regions claim 5 , said sized region being disposed between said two unsized end regions.7. A composite comprising a resin matrix and a reinforcement component dispersed therein claim 5 , said reinforcement component comprising a plurality of bundles of carbon filaments claim 5 , each of said bundles defining at least one unsized end region wherein said filaments can repel each other and separate claim 5 , said bundle further defining a sized region wherein said filaments are bound together by a sizing composition.8. The composite in accordance with wherein a majority of said bundles define two unsized end regions claim 7 , said sized region being disposed between said two unsized end regions.9. The reinforcement component in accordance with wherein one end region includes at least a portion of a sized region.10. The reinforcement component in accordance with wherein one unsized end region includes filaments that repel each other and separate.11. The reinforcement component in accordance with wherein the filaments are surface treated to activate the ...

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15-03-2018 дата публикации

DRY FIBROUS MATERIAL FOR SUBSEQUENT RESIN INFUSION

Номер: US20180072037A1
Принадлежит: Cytec Industries Inc.

Disclosed herein is a dry, self-supporting fibrous material, the fibers of which have been treated with a binder composition. The fibrous material can be slit into tapes or tows that are suitable for use in an Automated Tape Laying (ATL) or Automated Fiber Placement (AFP) process. This fibrous material is suitable for forming preforms which are configured to receive a matrix resin by resin infusion in the manufacturing of structural composite parts. 122-. (canceled)23. A fibrous tape suitable for automated tape laying , comprising:a ply of structural fibers laminated to a nonwoven veil comprising randomly-arranged carbon fibers;a first binder composition distributed onto the structural fibers and the nonwoven veil, said binder composition comprising (i) one or more polymers selected from polyhydroxyethers, polyurethanes, a mixture thereof, a copolymer thereof, and a reaction product thereof, and (ii) a methoxyalkyl melamine aminoplast cross-linker,wherein the ply of structural fibers comprises unidirectional carbon fibers, and the fibrous tape is permeable to liquid resin.24. The fibrous tape of claim 23 , wherein the ply of structural fibers is not bonded to another layer other than the nonwoven veil.25. The fibrous tape of claim 24 , further comprising a second epoxy-based binder claim 24 , which comprises one or more multifunctional epoxy resins and a thermoplastic polymer.26. The fibrous tape of claim 23 , wherein said tape has a width of 24 inches or less.27. The fibrous tape of claim 23 , wherein said tape has a width of 1.5 inches or less.28. A method comprising laying up a plurality of the fibrous tape of in an automated process to form a preform that can be infused with a liquid resin. The present disclosure is related to the field of preforming and resin infusion manufacturing of structural composite components.In recent years, the aerospace and automotive industries showed increasing levels of interest in the application of resin infusion processes to ...

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07-03-2019 дата публикации

SMOOTH TEXTILE REINFORCEMENT FOR PULTRUSION, METHOD AND DEVICE FOR PRODUCING SAME, AND USE THEREOF IN THE MANUFACTURE OF COMPONENTS USING PULTRUSION

Номер: US20190070802A1
Автор: Chomarat Gilbert
Принадлежит:

A textile reinforcement that can be used for the creation of composite components by pultrusion, including a reinforcing layer having lengths of fiberglass oriented randomly and coated in a polyester binder. The reinforcing layer includes at least one reinforcement layer formed of fibers structured as a weave or as a mesh, or as longitudinal and transverse filaments. The reinforcing layer includes at least one thickness layer, adjacent to the reinforcement layer, and based on the lengths of fiberglass oriented randomly and coated in a polyester binder. At least one first surface layer as a web of fibers forms a first external face of the textile reinforcement. A second external face of the textile reinforcement is formed by the reinforcement layer or by a second surface layer as a web of fibers. The polyester binder binds the layers of the textile reinforcement together. 120-. (canceled)21. A textile reinforcement which can be used to make composite parts by pultrusion , comprising a reinforcement layer having segments of glass fiber oriented randomly and coated with a polyester binder ,wherein:the reinforcement layer comprises at least one reinforcement layer formed of fibers structured by weaving, or by a grid, or by longitudinal and transverse threads,the reinforcement layer comprises at least one thickness layer, adjacent to the reinforcement layer and based on said segments of glass fiber oriented randomly and coated with a polyester binder,at least one first surface layer of fiber web forms a first external face of the textile reinforcement,a second external face of the textile reinforcement is formed by said at least one reinforcement layer or by a second surface layer of fiber web,the polyester binder bonds together the layers of the textile reinforcement.22. The textile reinforcement as claimed in claim 21 , wherein the glass fiber segments in said at least one thickness layer are pieces of fiber obtained from rovings of glass thread.23. The textile ...

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16-03-2017 дата публикации

FIBER-REINFORCED RESIN COMPOSITION

Номер: US20170072596A1
Принадлежит:

The present invention provides a fiber-reinforced resin composition, which provides a molded article having a good mechanical strength. The fiber-reinforced resin composition contains a resin-adhered long fiber bundle including (A) a thermoplastic resin and (B) a rayon fiber, wherein the rayon fiber of the component (B) satisfies the following requirements (b1), (b2) and (b3), and the resin-adhered long fiber bundle is obtained by adhering and integrating the thermoplastic resin of the component (A) in a molten state to and with a strand of longitudinally-arranged rayon fibers of the component (B), and cutting the strand into a length of 3 to 30 mm, 1. A fiber-reinforced resin composition comprising a resin-adhered long fiber bundle including (A) a thermoplastic resin and (B) a rayon fiber , wherein:the rayon fiber of the component (B) satisfies the following requirements (b1) and (b2), andthe resin-adhered long fiber bundle is obtained by adhering and integrating the thermoplastic resin of the component (A) in a molten state to and with a strand of longitudinally-arranged rayon fibers of the component (B), and cutting the strand into a length of 3 to 30 mm,(b1) a fiber diameter of 5 to 30 μm; and(b2) a tensile elongation of 10% or more.2. A fiber-reinforced resin composition comprising a resin-adhered long fiber bundle including (A) a thermoplastic resin and (B) a rayon fiber , wherein:the rayon fiber of the component (B) satisfies the following requirements (b1) and (b3), andthe resin-adhered long fiber bundle is obtained by adhering and integrating the thermoplastic resin of the component (A) in a molten state to and with a strand of longitudinally-arranged rayon fibers of the component (B), and cutting the strand into a length of 3 to 30 mm,(b1) a fiber diameter of 5 to 30 μm; and(b3) a flat shape with a ratio between a major axis length and a minor axis length (major axis length/minor axis length) in a width-directional cross section of 1.1 or more.3. A fiber- ...

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07-03-2019 дата публикации

Fiber-reinforced polyamide resin base, method for producing same, molded article containing same, and composite molded article

Номер: US20190071549A1
Принадлежит: TORAY INDUSTRIES INC

A fiber-reinforced polyamide resin base material comprises continuous reinforcing fibers, or comprises a reinforcing fiber base material in which discontinuous reinforcing fibers are dispersed, impregnated with a polyamide resin. In the polyamide resin, at least part of the polymer constituting the polyamide resin is an end-modified polyamide resin having, at an end group of the polymer, a structure constituted by a structural unit different from a repeating structural unit constituting the backbone of the polymer. A fiber-reinforced polyamide resin base material having an excellent impregnation property and thermal stability, less void, and excellent surface quality is provided.

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16-03-2017 дата публикации

USE OF A FINE AQUEOUS POLYMER DIPERSION FOR THE IMPREGNATION OF NATURAL FIBRES

Номер: US20170073480A1
Принадлежит: ar

The use of an aqueous polymer dispersion including at least one amorphous polymer having a Tg varying between 55° C. and 175° C. or a semi-crystalline polymer having a melting point varying between 70° C. and less than 220° C., the weight concentration of the polymer in the dispersion varying between 5 and 50%, with the polymer particles having an average size of less than 10000 nm, as a binder for impregnating strands or strips of natural fibres, in particular flax fibres, with said polymer being incorporated in the core of the fibre bundle forming the strand or strip and thereby binding the fibres together. 1. The use of an aqueous polymer dispersion comprising at least one amorphous or semi-crystalline polymer , as binder for impregnating rovings or ribbons of natural fibers , wherein said polymer:is incorporated into the core of the bundle of fibers making up said roving or sad ribbon and thus binding said fibers to one another,if it is amorphous, has a Tg ranging from 50° C. to 175° C.,is present in said dispersion in a content by weight ranging from 5% to 50% with particles in dispersion having a number-average size of less than 10000 nm, andis chosen from copolyamides, polyesters, polyurethanes, poly(meth)acrylates including copolymers, polyolefins or fluorinated polymers including fluorinated copolymers.2. The use as claimed in claim 1 , wherein said polymer is chosen from a poly(meth)acrylate (including copolymers) functionalized with acid functions or a fluorinated polymer (including copolymers) grafted with reactive functions and that said aqueous dispersion is an aqueous dispersion obtained by emulsion polymerization in the presence of a surfactant and wherein said reactive functions can react with said natural fibers and more particularly with flax fibers.3. The use as claimed in claim 1 , wherein said polymer is a polyurethane formed from an ionic polyisocyanate prepolymer dispersed in water with chain extension in an aqueous medium.4. The use as ...

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