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Небесная энциклопедия

Космические корабли и станции, автоматические КА и методы их проектирования, бортовые комплексы управления, системы и средства жизнеобеспечения, особенности технологии производства ракетно-космических систем

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Мониторинг СМИ

Мониторинг СМИ и социальных сетей. Сканирование интернета, новостных сайтов, специализированных контентных площадок на базе мессенджеров. Гибкие настройки фильтров и первоначальных источников.

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Форма поиска

Поддерживает ввод нескольких поисковых фраз (по одной на строку). При поиске обеспечивает поддержку морфологии русского и английского языка
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Применить Всего найдено 2006. Отображено 100.
06-09-2012 дата публикации

Sealing device for a coking plant charged with a coal cake

Номер: US20120222950A1
Принадлежит: Individual

Disclosed is a device for sealing an oven chamber of a coking plant, wherein a sealing frame can be placed against an inlet opening of the oven chamber during charging with a coal cake, from which, on oppositely disposed legs, sealing flaps protrude, which can be swiveled inward by the coal cake, the free end edges of the flaps grazing the coal cake.

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15-08-2013 дата публикации

Hydrocarbon Conversion Process

Номер: US20130211169A1
Принадлежит: ExxonMobil Chemical Patents Inc

The invention relates to a process for converting hydrocarbons into unsaturated products such as acetylene and/or ethylene. The invention also relates to converting acetylene to olefins such as ethylene and/or propylene, to polymerizing the olefins, and to equipment useful for these processes.

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22-08-2013 дата публикации

Coking Plant and Method for Controlling said Plant

Номер: US20130213791A1
Принадлежит: ARCELORMITTAL MAIZIERES RESEARCH SA

The present invention provides a coking plant. The coking plant includes a series of coke ovens, each oven including a coking chamber provided with side unloading doors. The chamber communicates with a riser provided with a coking-gas discharge pipe. The discharge pipes of each oven lead into a collecting cylinder, which is in turn connected to a coking gas treatment circuit. At least one discharge pipe of one of the ovens further includes a device for spraying pressurized liquid onto the wall of the discharge pipe. The liquid flows counter-current with respect to the direction of the flow of the gases exiting the chamber. The present invention also provides a method for controlling such a plant. 111-. (canceled)12: A coking plant comprising:a series of coke ovens, each oven including a coking chamber provided with side unloading doors, a riser pipe in communication with the coking chamber and a coking gas discharge pipe connected to the riser pipe;a collection barrel, the discharge pipes of each oven leading into the collection barrel;a coking gas treatment circuit connected to the collection barrel; anda projection means for projecting pressurized liquid onto a wall of one of the discharge pipes, counter-current with respect to a direction of a flow of gas exiting the respective coking chamber.13: The coking plant as recited in claim 12 , wherein the projection means include a nozzle that projects the liquid in a form of a hollow cone.14: The coking plant according to claim 12 , wherein the discharge pipe includes safety means located above the collection barrel claim 12 , the safety means sized in such a way that the pressurized liquid projected by the projection means cannot reach the riser pipe.15: The coking plant according to claim 12 , further comprising a tank connected to the collection barrel claim 12 , the liquid projected by the projection means being poured into the tank claim 12 , the liquid projection means being then supplied by the tank connected ...

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31-10-2013 дата публикации

Electric Actuator for Coke Drum Unheading Valve

Номер: US20130284583A1
Принадлежит:

The present invention extends to an electric actuator for operating an unheading valve of a coke drum. The electric actuator includes a driving element comprising a planetary roller screw for actuating the unheading valve. By using a planetary roller screw, rather than hydraulics for the driving element, the electric actuator of the present invention can be used in place of prior art hydraulic actuators while still providing sufficient power and reliability for use on unheading valves of a coke drum. 1. An electric actuator for operating an unheading valve of a coke drum , the electric actuator comprising;a driving element comprising a planetary roller screw assembly for converting rotary motion into linear motion to operate the unheading valve;a gear reducer coupled to the driving element;a torque limiting coupler coupled to the gear reducer; anda motor coupled to the torque limiting coupler.2. The electric actuator of claim 1 , wherein the planetary roller screw assembly comprises a housing containing a main threaded shaft and a planetary component.3. The electric actuator of claim 2 , wherein the planetary component comprises an arrangement of threaded rollers that are positioned around the main threaded shaft and interact with the main threaded shaft to convert rotary motion into linear motion.4. The electric actuator of claim 3 , wherein the planetary component moves linearly with respect to the main threaded shaft when the main threaded shaft is rotated.5. The electric actuator of claim 4 , wherein the planetary component comprises a shaft that extends out of the housing of the planetary roller screw assembly when the main threaded shaft is rotated.6. The electric actuator of claim 5 , wherein the shaft of the planetary component is configured to be coupled to a blind of an unheading valve.7. The electric actuator of claim 5 , wherein the shaft of the planetary component is configured to insert into a bonnet of an unheading valve when the shaft is extended ...

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20-02-2014 дата публикации

METHOD AND APPARATUS FOR REDUCING FILLING GAS EMISSIONS WHEN CHARGING OVEN CHAMBERS OF A COKING-OVEN BATTERY WTIH SLUGS OF COMPRESSED CARBON

Номер: US20140048403A1
Принадлежит:

The invention relates to a method of reducing emissions of byproduct gas when charging oven chambers of a battery of coking ovens, on the proviso that the oven chamber () to be charged is opened on the machine side (MS) of the battery of coking ovens, and a block of compressed coal () is introduced into the opened oven chamber (). Byproduct gases released during introduction of the block of compressed coal () into the hot oven chamber (), are discharged through a byproduct-gas manifold () attached to the oven chamber () and are then preferably freed of dust and incinerated. Crude gases formed in the closed oven chambers during coking are discharged through a crude-gas manifold () attached to the oven chambers () and are passed on for treatment by at least one gas scrubber. According to the invention, conduits connecting the crude-gas manifold () and the byproduct-gas manifold () to the oven chambers () are alternately opened and closed such that the byproduct gases that form during the charging of the oven chambers () are admitted only into the byproduct-gas manifold (), and that the crude gases that form during coking in the closed oven chambers are fed only into the crude-gas manifold (). 1. A method of reducing byproduct-gas emissions when charging oven chambers of a battery of coke ovens with compressed-coal blocks , the method comprising the steps of:opening the oven chamber to be charged on the machine side of the battery of coke ovens and introducing a block of compressed coal into the opened oven chamber such that byproduct gases are released, the block is coked, and crude gases are formed,conducting the byproduct gases released during the introduction of the block of compressed coal into the hot oven chamber conducted to a byproduct gas manifold connected to the open chamber,conducting crude gases formed during a the coking process inside the closed oven chambers by a crude-gas manifold to the oven chambers to a gas-treatment system that has at least a gas ...

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20-02-2014 дата публикации

Method and apparatus for volatile matter sharing in stamp-charged coke ovens

Номер: US20140048404A1
Принадлежит: SunCoke Technology and Development LLC

A volatile matter sharing system includes a first stamp-charged coke oven, a second stamp-charged coke oven, a tunnel fluidly connecting the first stamp-charged coke oven to the second stamp-charged coke oven, and a control valve positioned in the tunnel for controlling fluid flow between the first stamp-charged coke oven and the second stamp-charged coke oven.

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27-02-2014 дата публикации

DEVICE AND METHOD FOR REGULATING THE CHAMBER PRESSURE OF COKING CHAMBERS OF A COKE-OVEN BATTERY USING ADJUSTABLE DIAPHRAGMS AT THE ASCENDING PIPE ELBOW OPENINGS INTO THE RAW GAS RECEIVERS

Номер: US20140054157A1
Принадлежит: THYSSENKRUPP UHDE GMBH

A device for regulating the chamber pressure of coking chambers of a coke-oven battery using adjustable iris diaphragms or iris nozzles at the ascending pipe elbow openings in the raw gas receiver. The gas stream flowing from the gas chamber of a coking chamber into the raw gas receiver can thus be regulated so that the pressure in the gas chamber of the coking chamber can be controlled. A method is also disclosed for regulating the gas stream which flows out the gas chamber of a coking chamber, wherein the pressure in the coking chamber is regulated by the control, and wherein also the liquid stream is regulated which serves to wash out the coking gases from the raw gas stream of the coking chamber. 1. An apparatus for regulating the chamber pressure of coke oven chambers in a coke oven battery by means of adjustable diaphragms at the standpipe gooseneck outlet openings to the crude gas collecting main , comprisinga coke oven battery consisting of a number of coke oven chambers, whereineach individual coke oven chamber can be hermetically sealed and is equipped with a standpipe that is connected to a negative pressure-operated crude gas collecting main via a gooseneck, andthe standpipe at the top end of the gooseneck is provided with an opening and its closure that can be opened and closed, andthe gooseneck is equipped with a liquid feed inlet via which the standpipe can be supplied at and/or downstream of the gooseneck with a liquid running into the crude gas collecting main, whereindownstream of the gooseneck the standpipe opens into the crude gas collecting main via an outlet section, and between the gooseneck and the outlet section there is a diaphragm with an adjustable cross section which is used to close off the gas and liquid flow and which is equipped with a device for adjusting the cross section of the opening, witheither the standpipe gooseneck and the crude gas collecting main being connected via a siphon through which the liquid can drain even when the ...

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27-01-2022 дата публикации

PROCESS FOR THE THERMAL DEGRADATION OF RUBBER CONTAINING WASTE

Номер: US20220025271A1
Принадлежит: Keshi Technologies Pty Ltd

A process for the non-oxidative thermal degradation of a rubber containing waste including: transporting the rubber containing waste along a horizontal axis of a hermetically sealed cylindrical reactor including: an inlet and an outlet, one or more thermal reaction zones arranged between the inlet and the outlet, wherein each thermal reaction zone is provided with: one or more heating elements controllable to heat the thermal reaction zone to an operating temperature for mediating the non-oxidative thermal degradation of rubber in the rubber containing waste, and one or more gas outlets for withdrawing volatile gas or gases evolved during the non-oxidative thermal degradation of the rubber; and a screw auger located within the reactor, the screw augur configured to rotate in both the forward and reverse directions to agitate and transport the rubber containing waste through the one or more thermal reaction zones in both the forward and reverse directions and to the outlet; heating the rubber containing waste, in the one or more thermal treatment zones, to a temperature above the degradation temperature of rubber for a time sufficient to produce the volatile gas or gases and the char product; operating the screw auger in both the forward and reverse directions to agitate the rubber containing waste within the reactor; and advancing the rubber containing waste along the horizontal axis to the outlet. 2. The process of claim 1 , wherein the volatile gas or gases include limonene.3. The process of claim 1 , wherein the reactor includes: the first thermal reaction zone including one or more first heating elements, the one or more first heating elements controllable to heat the first thermal reaction zone to a first operating temperature, and', 'a second thermal reaction zone including one or more second heating elements, the one or more second heating elements controllable to heat the second thermal reaction zone to a second operating temperature different to the first ...

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19-01-2017 дата публикации

EXHAUST FLOW MODIFIER, DUCT INTERSECTION INCORPORATING THE SAME, AND METHODS THEREFOR

Номер: US20170015908A1
Принадлежит:

A duct intersection comprising a first duct portion and a second duct portion extending laterally from a side of the first duct portion. At least one flow modifier is mounted inside one of the first and second duct portions. The flow modifier is a contoured duct liner and/or the flow modifier includes at least one turning vane. The duct intersection may also include a transition portion extending between the first and second duct portions, wherein the transition portion has a length extending along a side of the first duct portion and a depth extending away from the side of the first duct portion, wherein the length is greater than a diameter of the second duct portion. 110-. (canceled)11. A contoured duct liner for use in a duct intersection , comprising:a first wall contoured to mate with an inside surface of a duct intersection; anda second wall attached to the first wall, wherein the second wall is contoured to modify the direction of gas flow within the duct intersection.12. The contoured duct liner according to claim 11 , wherein the second wall includes at least one convex surface.13. The contoured duct liner according to claim 11 , wherein the second wall comprises a refractory material.14. A coking facility exhaust system claim 11 , comprising:an emergency stack;a crossover duct extending laterally from a side of the emergency stack; anda contoured duct liner, including a convex surface operative to modify the direction of gas flow proximate an intersection of the emergency stack and crossover duct.15. The coking facility exhaust system according to claim 14 , further comprising a second contoured duct liner disposed on an inside surface of the crossover duct.16. An improved coking facility exhaust system including an emergency stack and a crossover duct extending laterally from a side of the emergency stack claim 14 , the improvement comprising:a contoured duct liner, including a convex surface operative to modify the direction of gas flow proximate an ...

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19-01-2017 дата публикации

PROCESS FOR PRODUCING BIO-PRODUCTS FROM BIOMASS USING ROTARY COMPRESSION UNIT

Номер: US20170015909A1
Принадлежит: Enginuity Worldwide, LLC

A bio-product such as biochar, bio-coal, bio-oil, coke, and/or activated carbon material is formed by processing a starting biomass material comprising water-laden material. The starting biomass material is heated to below or above an autoignition temperature through a rotary compression unit (RCU) by generating steam through releasing unbound and bound waters in the biomass thus forming a bio-product. The biomass material being processed may be, without limitation, a woody or non-woody biomass material, such as cellulosic material and/or grain. The process can also form bio-oil from pyrolysis vapors which can be processed to other bio-products. 1. A method of producing bio-products from starting biomass materials , the method comprising the steps of: (a) providing a rotary compression unit (RCU) having a compression screw, a barrel, and optionally one or more flow disrupters mounted on an interior surface of the barrel, the screw operable to rotate at a speed to produce friction and compression to generate a desired elevated temperature within the barrel and steam from bound and unbound water within the biomass, wherein passing the biomass through the RCU forms a bio-product;', '(b) feeding the biomass material to the RCU; and', '(c) allowing the biomass material to be mixed and heated resulting from steam that is formed within the RCU from increased friction and pressure formed by rotating the compression screw;', '(d) removing the bio-product from the RCU;', '(e) cooling the bio-product; and', '(f) collecting the bio-product., 'providing a starting biomass material comprising a moisture-containing or water-laden material;'}2. The method of claim 1 , wherein the starting biomass material is either woody or non-woody biomass.3. The method of claim 1 , wherein the biomass is heated to a temperature below autoignition.4. The method of claim 3 , wherein steam explosion and hydro-flaking occurs by causing cell explosion within the RCU and wherein the bio-product is ...

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19-01-2017 дата публикации

CO-PRODUCTION OF ANODE AND FUEL GRADE PETROLEUM COKE IN A DELAYED COKER UNIT

Номер: US20170015910A1
Принадлежит: Kellogg Brown & Root LLC

Co-production a product anode grade coke and a product fuel grade coke is done using a system configured to implement a method that includes: directing an anode grade coker charge material from a tower to a first coke drum set; generating the product anode grade coke using the first coke drum set while directing a first vapor stream from the first coker drum set to the tower; directing a fuel grade coker charge material from a fractionator to a second coke drum set; generating the product fuel grade coke using the second coke drum set while directing a second vapor stream from the second coke drum set to the fractionator; and directing a third vapor stream from the tower to the fractionator while generating the product anode grade coke using the first coke drum set and generating the product fuel grade coke using the second coke drum set. 1. A method of co-generating a product anode grade coke and a product fuel grade coke , comprising:directing an anode grade coker charge material from a tower to a first coke drum set;generating the product anode grade coke using the first coker drum set while directing a first vapor stream from the first coke drum set to the tower;directing a fuel grade coker charge material from a fractionator to a second coke drum set;generating the product fuel grade coke using the second coke drum set while directing a second vapor stream from the second coker drum set to the fractionator; anddirecting a third vapor stream from the tower to the fractionator while generating the product anode grade coke using the first coke drum set and while generating the product fuel grade coke using the second coke drum set.2. The method of claim 1 , further comprising:pressurizing and heating the anode grade coker charge material being directed to the first coke drum set.3. The method of claim 1 , wherein the product anode grade coke is generated using a batch operation.4. The method of claim 1 , further comprising:directing an anode grade vacuum residue ...

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21-01-2016 дата публикации

INTEGRATED PYROLYSIS AND ENTRAINED FLOW GASIFICATION SYSTEMS AND METHODS FOR LOW RANK FUELS

Номер: US20160017801A1
Принадлежит:

In one aspect, a gasification system for use with low rank fuel is provided The system includes a pyrolysis unit positioned to receive a feed of low rank fuel, the pyrolysis unit being configured to pyrolyze the low rank fuel to produce pyrolysis gas and fixed carbon. The system also includes a gasifier configured to produce a syngas stream using the received fixed carbon, a cooler configured to receive and cool the syngas stream, and a first conduit coupled between the cooler and the pyrolysis unit. The first conduit is configured to recycle at least a portion of the syngas stream to the pyrolysis unit such that the recycled syngas stream is mixed with the pyrolysis gas to produce a hydrocarbon-rich syngas stream containing gasification by-products. The system also includes a by-product recovery system coupled to the pyrolysis unit for removing the gasification by-products from the hydrocarbon- rich syngas stream.

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17-01-2019 дата публикации

THREE-STAGE ENERGY-INTEGRATED PRODUCT GAS GENERATION SYSTEM

Номер: US20190016961A1
Принадлежит: Thermochem Recovery International, Inc.

A multi-stage product gas generation system converts a carbonaceous material, such as municipal solid waste, into a product gas which may subsequently be converted into a liquid fuel or other material. One or more reactors containing bed material may be used to conduct reactions to effect the conversions. Unreacted inert feedstock contaminants present in the carbonaceous material may be separated from bed material using a portion of the product gas. A heat transfer medium collecting heat from a reaction in one stage may be applied as a reactant input in another, earlier stage. 11001102. A three-stage energy-integrated product gas generation system () configured to produce a product gas from a carbonaceous material () , the system comprising:{'b': 100', '101, 'claim-text': [{'b': 104', '101, 'a first reactor carbonaceous material input () to the first interior ();'}, {'b': 108', '101, 'a first reactor reactant input () to the first interior (), and'}, {'b': '124', 'a first reactor product gas output ();'}], '(a) a first reactor () having a first interior () and comprising{'b': 200', '201, 'claim-text': [{'b': 204', '201', '124, 'a second reactor char input () to the second interior (), in fluid communication with the first reactor product gas output ();'}, {'b': 220', '201, 'a second reactor oxygen-containing gas input () to the second interior ();'}, {'b': '224', 'a second reactor product gas output (); and'}, {'b': 201', '212', '216', '216', '108, 'a second reactor heat exchanger (HX-B) in thermal contact with the second interior (), the second reactor heat exchanger comprising a second reactor heat transfer medium inlet () and a second reactor heat transfer medium outlet (), the second reactor heat transfer medium outlet () being in fluid communication with the first reactor reactant input (); and'}], '(b) a second reactor () having a second interior () and comprising{'b': 300', '301, 'claim-text': [{'b': 303', '304', '305', '301', '124', '224, 'one or more ...

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28-01-2016 дата публикации

Hydrocarbon Conversion Process

Номер: US20160024388A1
Принадлежит:

The invention relates to a process for converting hydrocarbons into unsaturated products such as acetylene and/or ethylene. The invention also relates to converting acetylene to olefins such as ethylene and/or propylene, to polymerizing the olefins, and to equipment useful for these processes. 1. A regenerative , reverse-flow pyrolysis reactor comprising ,(a) first and second reactors, each comprising a unitary reactor bed;(b) a mixing region located between the first and second reactors;(c) first and second channels located within the first reactor, the first and second channels being thermally-connected, substantially independent flow-paths;(d) a third channel located within the second reactor; and (i) a first reactant via the first channel during a first time interval,', '(ii) a second reactant via a second channel during the first time interval, and', '(iii) a first portion of the second reactant via the first channel and a second portion of the second reactant via the second channel during a second time interval., '(e) first valve means for directing to the mixing region'}2. The regenerative claim 1 , reverse-flow pyrolysis reactor of claim 1 , further comprising second valve means for directing a hydrocarbon-containing feed to the second reactor for pyrolysis.3. The regenerative claim 1 , reverse-flow pyrolysis reactor of claim 1 , wherein at least one of the first or second valve means comprises hydrodynamic valve means including at least one sparger.4. A process for removing combustible non-volatiles from a reactor system claim 1 , comprising:(A) depositing combustible non-volatiles during a first conversion step, the combustible non-volatiles being deposited in first and second conduits of a first reactor, the first reactor being located within the reactor system; (a) conducting a first-reactant through the first conduit and a second-reactant through the second conduit;', '(b) heating the reactor system by exothermically reacting at least a portion of the ...

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25-01-2018 дата публикации

DEVICE AND PROCESS FOR THE RECOVERY OF INCREASED VOLUMES OF PURE TERPENES AND TERPENOIDS FROM SCRAP POLYMERS AND ELASTOMERS

Номер: US20180023005A1
Принадлежит:

A device and process for the vacuum pyrolization of scrap tires to produce a pyrolytic oil from which valuable terpenes such as limonene and pulegone may be extracted and purified. 1. A device for the pyrolysis of tires to form pyrolytic oils containing limonene and pulegone comprising;a nitrogen blanket bin for accepting shredded, washed, and dried automobile tires;at least one vacuum-lock valve;a helical screw which slowly turns to generate a mixture of shredded automobile tires and an additive/catalyst that can flow from the nitrogen blanket bin;at least one heater for heating the mixture from ambient temperature to about 450 degrees Celsius;a release valve for controlling the release of at least one of either a material and a vapor from the nitrogen blanket vacuum sealed furnace through a thin film evaporator and into a contactor/separator for recovery of at least one of either a type of terpene or a type of terpenoid from a mixture that has at least one of either the material or the vapor, wherein the contactor/separator can generate a pyrolytic vapor from the at least one of either the material or the vapor after a set of solids is removed from the mixture, and wherein the contactor/separator includes a chiller assembly for reducing the temperature of the pyrolytic vapor, a first heatable distillation column for reheating and cooling the mixture, a second heatable distillation column containing internal components that are at least one of either sieve trays or structured packing, wherein the second distillation column separates types of terpenes and the types of terpenoids that have been extracted from the mixture, wherein the mixture is passed through a small orifice disposed between the first distillation column and the second distillation column to thereby reduce the temperature of the mixture as it enters the second distillation column, wherein the terpenes and terpenoids are removed from the second distillation column through at least one tap mounted on ...

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10-02-2022 дата публикации

METHOD FOR PRODUCING CHARCOAL

Номер: US20220041948A1
Автор: HUPFAUF Benjamin
Принадлежит:

A process for the production of charcoal comprising the steps of: a) feeding biomass, in particular wood chips, into a pyrolysis unit, in which the wood chips are pyrolyzed into a full stream comprising solid, liquid and gaseous material, b) feeding the full stream and a gasifying agent into an oxidation unit, wherein the full stream is oxidized at least partially and transported pneumatically, c) feeding the partially oxidized full stream from the oxidation unit into a reduction unit arranged essentially vertically, the material outlet of the oxidation unit being connected to the reduction unit, with the cross-section of the reduction unit increasing as the distance from the material outlet of the oxidation unit increases, the flow rate of the full stream in the reduction unit being adapted to the material of the full stream and to the shape of the flow cross-section of the reduction unit in such a way that a stable fixed bed kept in suspension is formed in the reduction unit, d) removing the raw charcoal from the reduction unit via an overflow, e) separating gaseous components in a hot gas filter and collecting the charcoal, and f) quenching the collected charcoal with water. 1. A process for the production of charcoal comprising the steps of:a) feeding biomass, in particular wood chips, into a pyrolysis unit, in which the wood chips are pyrolyzed into a full stream comprising solid, liquid and gaseous material,b) feeding the full stream and a gasifying agent into an oxidation unit, wherein the full stream is oxidized at least partially and transported pneumatically,c) feeding the partially oxidized full stream from the oxidation unit into a reduction unit arranged essentially vertically, the material outlet of the oxidation unit being connected to the reduction unit, with the cross-section of the reduction unit increasing as the distance from the material outlet of the oxidation unit increases, the flow rate of the full stream in the reduction unit being adapted ...

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02-02-2017 дата публикации

PYROLYSIS SYSTEMS WITH ENHANCED PRODUCT FORMATION

Номер: US20170029706A1
Автор: Schneider Chuck
Принадлежит:

Systems and methods for processing pyrolyzable materials in order to recover one or more usable end products are provided. Pyrolysis methods and systems according to various aspects of the present invention are able to thermally decompose carbon-containing materials, including, for example, tires and other rubber-containing materials, in order recover hydrocarbon-containing products including synthesis gas, pyrolysis oil, and carbon black. Systems and methods according to aspects of the present invention may be successful on a commercial scale, and may be suitable for processing a variety of feedstocks, including, but not limited to, used tires and other types of industrial, agricultural, and consumer waste materials. 1. A method for pyrolizing a rubber-containing material , said method comprising:(a) selecting a target value for a property of a pyrolysis product;(b) based on said target value, obtaining a heating profile for the pyrolysis of said rubber-containing material, wherein said heating profile includes a range of prescribed pyrolysis temperatures as a function of time;(c) heating a crucible containing a first quantity of said rubber-containing material to a temperature sufficient to pyrolyze at least a portion of said first quantity of said rubber-containing material to thereby provide pyrolysis vapor and pyrolysis solids; and(d) recovering at least a portion of said pyrolysis vapor or at least a portion of said pyrolysis solids in at least one downstream processing zone to thereby provide said pyrolysis product,wherein, during said heating, the actual value of the pyrolysis temperature varies by not more than 20° F. from the prescribed pyrolysis temperature provided by said heating profile.2. The method of claim 1 , wherein said pyrolysis product is pygas or pyrolysis oil recovered from said pyrolysis vapor and wherein said property of said pyrolysis product is selected from the group consisting of percent yield claim 1 , daily production rate claim 1 , ...

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02-02-2017 дата публикации

COMMERCIAL-SCALE PYROLYSIS SYSTEM

Номер: US20170029707A1
Автор: Schneider Chuck
Принадлежит:

Systems and methods for processing pyrolyzable materials in order to recover one or more usable end products are provided. Pyrolysis methods and systems according to various aspects of the present invention are able to thermally decompose carbon-containing materials, including, for example, tires and other rubber-containing materials, in order recover hydrocarbon-containing products including synthesis gas, pyrolysis oil, and carbon black. Systems and methods according to aspects of the present invention may be successful on a commercial scale, and may be suitable for processing a variety of feedstocks, including, but not limited to, used tires and other types of industrial, agricultural, and consumer waste materials. 1. A method for pyrolizing a rubber-containing material in a commercial-scale pyrolysis facility , said method comprising:(a) at least partially filling at least a first, a second, a third, and a fourth crucible with respective first, second, third, and fourth quantities of rubber-containing material;(b) loading each of said first, second, third, and fourth crucibles into a respective first, second, third, and fourth individual heating zone, wherein the individual heating zones are collectively defined within one or more pyrolysis furnaces;(c) heating each of said first, second, third, and fourth crucibles within said respective first, second, third, and fourth individual zones under conditions sufficient to pyrolyze at least a portion of said first, second, third, and fourth quantities of rubber-containing material to thereby form pyrolysis vapors and pyrolysis solids in each of said first, second, third, and fourth crucibles, wherein said pyrolysis solids include metallic elements;(d) recovering a pyrolysis gas and/or a pyrolysis liquid from at least a portion of said pyrolysis vapors withdrawn from said first, second, third, and fourth crucibles in at least one separation zone;(e) cooling at least a portion of said pyrolysis solids in said first, ...

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02-02-2017 дата публикации

PYROLYSIS SYSTEMS WITH ENHANCED SOLIDS HANDLING

Номер: US20170029708A1
Автор: Schneider Chuck
Принадлежит:

Systems and methods for processing pyrolyzable materials in order to recover one or more usable end products are provided. Pyrolysis methods and systems according to various aspects of the present invention are able to thermally decompose carbon-containing materials, including, for example, tires and other rubber-containing materials, in order recover hydrocarbon-containing products including synthesis gas, pyrolysis oil, and carbon black. Systems and methods according to aspects of the present invention may be successful on a commercial scale, and may be suitable for processing a variety of feedstocks, including, but not limited to, used tires and other types of industrial, agricultural, and consumer waste materials. 1. A method of pyrolyzing a rubber-containing material , said method comprising:(a) heating at least one crucible at least partially filled with a first quantity of said rubber-containing material under conditions sufficient to pyrolyze at least a portion of said rubber-containing material to thereby form pyrolysis vapors and pyrolysis solids, wherein said pyrolysis solids comprise carbon black, carbon black fines, and metallic elements;(b) cooling said pyrolysis solids within said crucible to provide cooled pyrolysis solids;(c) emptying said cooled pyrolysis solids from said crucible into a solids transfer zone;(d) transferring at least a portion of said pyrolysis solids from said solids transfer zone to a solids cooling zone;(e) further cooling said pyrolysis solids in said solids cooling zone to provide further cooled pyrolysis solids;(f) separating said further cooled pyrolysis solids into carbon black and metallic elements in a solids separation zone;(g) loading at least a portion of said carbon black into one or more storage containers in a loading zone, wherein at least one of said emptying, said transferring, said further cooling, said separating, and said loading causes at least a portion of said carbon black fines to be emitted into the ...

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02-02-2017 дата публикации

PYROLYSIS SYSTEMS WITH SOLIDS RECYCLE

Номер: US20170029709A1
Автор: Schneider Chuck
Принадлежит:

Systems and methods for processing pyrolyzable materials in order to recover one or more usable end products are provided. Pyrolysis methods and systems according to various aspects of the present invention are able to thermally decompose carbon-containing materials, including, for example, tires and other rubber-containing materials, in order recover hydrocarbon-containing products including synthesis gas, pyrolysis oil, and carbon black. Systems and methods according to aspects of the present invention may be successful on a commercial scale, and may be suitable for processing a variety of feedstocks, including, but not limited to, used tires and other types of industrial, agricultural, and consumer waste materials. 1. A method of pyrolyzing a rubber-containing material , said method comprising:(a) at least partially filling a first crucible with a first quantity of said rubber-containing material;(b) heating said first crucible in a pyrolysis zone under conditions sufficient to pyrolyze at least a portion of said first quantity of said rubber-containing material to thereby provide pyrolysis vapors and pyrolysis solids;(c) cooling said pyrolysis solids within said first crucible to form a first quantity of cooled pyrolysis solids, wherein said first quantity of cooled pyrolysis solids comprises carbon black and at least partially unpyrolyzed rubber-containing material;(d) returning at least a portion of said first quantity of cooled pyrolysis solids to said pyrolysis zone; and(e) heating at least a portion of the returned pyrolysis solids in said pyrolysis zone under conditions sufficient to pyrolyze at least a portion of said unpyrolyzed rubber-containing material in said returned pyrolysis solids.2. The method of claim 1 , wherein said heating of said returned pyrolysis solids is carried out in said first crucible.3. The method of claim 2 , further comprising claim 2 , prior to said heating of said returned pyrolysis solids claim 2 , combining said returned ...

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01-02-2018 дата публикации

Rapid Thermal Conversion of Biomass

Номер: US20180030356A1
Автор: Freel Barry A.
Принадлежит:

The present invent provides improved rapid thermal conversion processes for efficiently converting wood, other biomass materials, and other carbonaceous feedstock (including hydrocarbons) into high yields of valuable liquid product, e.g., bio-oil, on a large scale production. In an embodiment, biomass material, e.g., wood, is feed to a conversion system where the biomass material is mixed with an upward stream of hot heat carriers, e.g., sand, that thermally convert the biomass into a hot vapor stream. The hot vapor stream is rapidly quenched with quench media in one or more condensing chambers located downstream of the conversion system. The rapid quenching condenses the vapor stream into liquid product, which is collected from the condensing chambers as a valuable liquid product. In one embodiment, the liquid product itself is used as the quench media. 120-. (canceled)21. A method , comprising:i) converting biomass at a temperature in the range of 350-600° C. in an upflow fast pyrolysis reactor to form a converted vapor stream;ii) rapidly quenching the converted vapor stream from a temperature in the range of 350-600° C. in at least one column to form a liquid product stream and a non-condensable gas stream; andiii) collecting at least a portion of the liquid product stream at a yield of at least 75% of the weight of the biomass.22. The method of claim 21 , further comprising: recirculating at least a portion of the non-condensable gas stream to the reactor.23. The method of claim 22 , wherein the at least a portion of the non-condensable gas stream is passed through a demister and/or a filter bed before the recirculating.24. The method of claim 21 , wherein the at least one column comprises:a) a rapid quench column which quenches a portion of the converted vapor stream to form a first condensate stream and a first overhead gas stream; andb) a second column which obtains a second condensate stream and the non-condensable gas stream from the first overhead gas ...

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17-02-2022 дата публикации

CATALYST, PYROLYSIS DEVICE AND PYROLYSIS METHOD

Номер: US20220048012A1
Принадлежит:

A catalyst is illustrated, which has 70-90 parts by weight of mica, 1-10 parts by weight of zeolite, 5-15 parts by weight of titanium dioxide, 1-10 parts by weight of aluminum oxide, 1-5 parts by weight of sodium oxide and 1-5 parts by weight of potassium oxide. The present disclosure also illustrates a pyrolysis device using the catalyst, and further illustrates a pyrolysis method using the catalyst and/or the pyrolysis device for thermally cracking an organic polymer. 1. A catalyst , comprising:70-90 parts by weight of mica;1-10 parts by weight of zeolite;5-15 parts by weight of titanium dioxide;1-10 parts by weight of aluminum oxide;1-5 parts by weight of sodium oxide; and1-5 parts by weight of potassium oxide.2. The catalyst of claim 1 , wherein the mica is selected from at least one of muscovite mica claim 1 , hydromica claim 1 , bronze mica claim 1 , didymite claim 1 , zinnwaldite and lithium mica.3. The catalyst of claim 1 , wherein the zeolite is selected from at least one of echellite claim 1 , stilbite claim 1 , heulandite claim 1 , scolecite claim 1 , chabazite claim 1 , mordenite and cubicite.4. The catalyst of claim 1 , wherein the catalyst further comprises at least one of silicon dioxide claim 1 , calcium oxide claim 1 , aluminum oxide claim 1 , ferric oxide and magnesium oxide.5. The catalyst of claim 1 , wherein the catalyst further comprises 1-3 parts by weight of solid base claim 1 , and the solid base com comprise at least one of sodium hydroxide claim 1 , sodium carbonate claim 1 , sodium bicarbonate claim 1 , potassium hydroxide claim 1 , potassium carbonate claim 1 , calcium hydroxide and calcium carbonate.6. A pyrolysis device claim 1 , using the catalyst of for thermal cracking reaction claim 1 , comprising:a vertical thermal cracking main furnace, comprising:a furnace body, having a furnace roof, a furnace bottom and a furnace wall;an agitator shaft, disposed upright in the furnace body, provided with multiple agitator sheets;a thermal ...

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17-02-2022 дата публикации

HORIZONTAL ROTATING DRUM RETORT, DISTILLATION COLUMN, AND DISTILLATION SYSTEM

Номер: US20220049163A1
Автор: Swain Lloyd W.
Принадлежит:

A distillation system including a retort and a distillation column. The retort includes an inlet end, an outlet end opposite the inlet end and including an outlet opening, a rotatable drum configured to heat a product therein and move the product between the inlet end and the outlet end. The distillation column is coupled to the outlet end of the retort and configured to receive the product therein upon exiting the outlet opening of the retort. The distillation column includes a solid particle trap section positioned above the outlet opening, a packing section positioned above the solid particle trap section and including screen at a bottom end thereof, a dust filter therein, and a first bubble tray section positioned above the packing section and including a first outlet feed for outflow of a first fluid product. 1. A distillation system comprising:a retort including an inlet end, an outlet end opposite the inlet end and including an outlet opening, a rotatable drum configured to heat a product therein and move the product between the inlet end and the outlet end; and{'claim-text': ['a solid particle trap section positioned above the outlet opening;', 'a packing section positioned above the solid particle trap section and including screen at a bottom end thereof, and a dust filter therein; and', 'a first bubble tray section positioned above the packing section and including a first outlet feed for outflow of a first fluid product.'], '#text': 'a distillation column coupled to the outlet end of the retort and configured to receive the product therein upon exiting the outlet opening of the retort, the distillation column including:'}2. The distillation system of claim 1 , wherein the distillation column further includes: a product discharge section positioned below the outlet opening of the retort and configured for receiving the product in solid form there through.3. The distillation system of claim 1 , wherein the distillation column further includes: a hat tray ...

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30-01-2020 дата публикации

Tunnel Pyrolysis Furnace

Номер: US20200032145A1
Автор: Chen Yung-Sung
Принадлежит:

A tunnel pyrolysis furnace has a body and at least one flaming device. The body has a chamber and multiple tubes. The multiple tubes are disposed around the chamber and have catalysts loaded inside. The at least one flaming device is disposed near the body, and is used to heat up the body. The multiple tubes absorb heat, so heat is concentrated around the chamber and that provides an effect of even heating. Therefore, the chamber may reach a temperature for pyrolysis in a short time. 1. A tunnel pyrolysis furnace comprising: a chamber disposed in the body; and', 'multiple tubes disposed around the chamber, and each tube having a catalyst loaded inside; and, 'a body having'}at least one flaming device disposed adjacent to the body to heat up the body.2. The tunnel pyrolysis furnace as claimed in claim 1 , wherein the tunnel pyrolysis furnace further has a condenser connected to the body; andthe body further has a pipe communicating with the chamber and connected to the condenser.3. The tunnel pyrolysis furnace as claimed in claim 2 , wherein the at least one flaming device is connected to the condenser and a fuel source.4. The tunnel pyrolysis furnace as claimed in claim 1 , wherein the body further has 'at least one through hole formed through the base and aligning with the at least one flaming device.', 'a base disposed below the chamber and having'}5. The tunnel pyrolysis furnace as claimed in claim 2 , wherein the body further has 'at least one through hole formed through the base and aligning with the at least one flaming device.', 'a base disposed below the chamber and having'}6. The tunnel pyrolysis furnace as claimed in claim 3 , wherein the body further has 'at least one through hole formed through the base and aligning with the at least one flaming device.', 'a base disposed below the chamber and having'}7. The tunnel pyrolysis furnace as claimed in claim 4 , wherein the body further has 'multiple tubes disposed separately, surrounding the chamber in a ...

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04-02-2021 дата публикации

EFFICIENT PROCEDURE AND SYSTEM TO PROCESS SOLID ORGANIC WASTE

Номер: US20210032542A1
Принадлежит: BioForce

The techniques introduced here include a system and method for efficiently, and in some embodiments automatically, processing solid organic waste. In both the method and the system the solid organic waste is injected into a rotating, thermally isolable, container with internal sensors that help in keeping humidity and temperature within given parameters, before the resulting dried solid organic waste is sent to a pyrolysis chamber and its exhausts are sent to filter. In some embodiments, inert material in the form of dried solid organic waste is left in the container in order to make the process even more efficient and system and process are made automatic and remotely controllable through the use of software automation and a web of internal and external sensors. 2. A method as in claim 1 , wherein:the container, once filled with the solid organic waste, is isolated until the resulting dried solid organic waste is obtained.3. A method as in claim 1 , wherein:the exhaust in the container is sent to a biofilter.4. A method as in claim 1 , wherein:through a heat exchanger, an external air used to lower the internal temperature of the container and the smoke resulting from the treatment of the solid organic waste are respectively, and automatically, heated and cooled.5. A method as in claim 1 , wherein a new load of the solid organic waste is automatically injected in the container after the resulting dried solid organic waste is obtained.6. A method as in claim 1 , wherein the solid organic waste is mixed claim 1 , before injection in the container claim 1 , with an inert material.7. A method as in claim 1 , wherein a part of the resulting dried solid organic waste is left in the container instead of being processed through pyrolysis to act as the inert material for a subsequent processing cycle.8. A method as in claim 1 , wherein the container automatically rotates based on a set of predetermined parameters.9. A method as in claim 1 , wherein the internal temperature ...

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11-02-2016 дата публикации

METHOD AND APPARATUS FOR PRODUCING BIOCHAR

Номер: US20160040070A1
Автор: McChesney Ian
Принадлежит:

It is known to produce biochar from wood by the use of ring kilns and the like. However, they are inefficient and release ‘greenhouse gases’ to the atmosphere. The present invention provides a method of producing biochar from woody biomass comprising the steps of (a) placing feedstock () in a first kiln (); (b) burning fuel in an oxidiser () and directing the resultant heated gases from the oxidiser to the feedstock to reduce the moisture content of the feedstock; (c) burning fuel in an oxidiser and directing the resultant heated gases from the oxidiser to the feedstock to pyrolyse the feedstock; (d) removing at least some of the pyrolytic gases, released from the feedstock in step c, to the oxidiser for burning therein; (e) directing at least a portion of the at least partially inert gases resultant from the burning of the pyrolytic gases in step d to the feedstock to regulate the amount of heat and air supplied to the kiln to controllably continue pyrolysis of the feedstock therein. 1. A method of producing biochar comprising the steps of:a. placing feedstock in a first kiln;b. burning fuel in an oxidiser and directing the resultant heated gases from the oxidiser to the feedstock to reduce the moisture content of the feedstock;c. burning fuel in an oxidiser and directing the resultant heated gases from the oxidiser to the feedstock to pyrolyse the feedstock;d. removing at least some of the pyrolytic gases, released from the feedstock in step c, to the oxidiser for burning therein;e. directing at least a portion of the at least partially inert gases resultant from the burning of the pyrolytic gases in step d to the feedstock to regulate the amount of heat and air supplied to the kiln to controllably continue pyrolysis of the feedstock therein.2. The method of , wherein the removal of the at least some of the pyrolytic gases in step d of is effected by directing a portion of the gases resultant from the fuel burning in step c of to the kiln.3. The method of either ...

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06-02-2020 дата публикации

BIOMASS PROCESSING DEVICES, SYSTEMS, AND METHODS

Номер: US20200040259A1
Принадлежит:

Biomass processing devices, systems and methods used to convert biomass to, for example, liquid hydrocarbons, renewable chemicals, and/or composites are described. The biomass processing system can include a pyrolysis device, a hydroprocessor and a gasifier. Biomass, such as wood chips, is fed into the pyrolysis device to produce char and pyrolysis vapors. Pyrolysis vapors are processed in the hydroprocessor, such as a deoxygenation device, to produce hydrocarbons, light gas, and water. Water and char produced by the system can be used in the gasifier to produce carbon monoxide and hydrogen, which may be recycled back to the pyrolysis device and/or hydroprocessor. 1. A pyrolysis device comprising:a housing having an inlet and an outlet; and an upstream end adjacent the inlet of the housing;', 'a downstream end adjacent the outlet of the housing;', 'a core extending between the upstream end and the downstream end; and', 'a helical blade wound around the core between the upstream end and the downstream end;, 'an auger positioned within the housing, the auger having the inlet of the housing is configured to receive biomass; and', 'the pyrolysis device is configured to convert the biomass to a pyrolysis vapor and to', 'produce a pressure seal formed by material in transition between biomass and pyrolysis vapor, the pressure being seal positioned between the inlet of the housing and the outlet of the housing., 'wherein2. The pyrolysis device of claim 1 , wherein the core of the auger is tapered from a first diameter at the upstream end to a second diameter at the downstream end claim 1 , the first diameter being smaller than the second diameter.3. The pyrolysis device of claim 2 , wherein:the helical blade has a blade height measured from an outer surface of the core in a direction perpendicular to a rotational axis of the core to a terminal end of the helical blade; andthe height of the helical blade varies from the upstream end to the downstream end of the auger.4. The ...

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06-02-2020 дата публикации

DEVICE AND PROCESS FOR THE RECOVERY OF INCREASED VOLUMES OF PURE TERPENES AND TERPENOIDS FROM SCRAP POLYMERS AND ELASTOMERS

Номер: US20200040261A9
Принадлежит:

A device and process for the vacuum pyrolization of scrap tires to produce a pyrolytic oil from which valuable terpenes such as limonene and pulegone may be extracted and purified. 1. A device for the pyrolysis of tires to form pyrolytic oils containing limonene and pulegone comprising;a nitrogen blanket bin for accepting shredded, washed, and dried automobile tires;at least one vacuum-lock valve;a helical screw which slowly turns to generate a mixture of shredded automobile tires and an additive/catalyst that can flow from the nitrogen blanket bin;at least one heater for heating the mixture from ambient temperature to about 450 degrees Celsius;a release valve for controlling the release of at least one of either a material and a vapor from the nitrogen blanket vacuum sealed furnace through a thin film evaporator and into a contactor/separator for recovery of at least one of either a type of terpene or a type of terpenoid from a mixture that has at least one of either the material or the vapor, wherein the contactor/separator can generate a pyrolytic vapor from the at least one of either the material or the vapor after a set of solids is removed from the mixture, and wherein the contactor/separator includes a chiller assembly for reducing the temperature of the pyrolytic vapor, a first heatable distillation column for reheating and cooling the mixture, a second heatable distillation column containing internal components that are at least one of either sieve trays or structured packing, wherein the second distillation column separates types of terpenes and the types of terpenoids that have been extracted from the mixture, wherein the mixture is passed through a small orifice disposed between the first distillation column and the second distillation column to thereby reduce the temperature of the mixture as it enters the second distillation column, wherein the terpenes and terpenoids are removed from the second distillation column through at least one tap mounted on ...

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18-02-2016 дата публикации

Waste to Fuel System

Номер: US20160046880A1
Автор: Combs Johnny D.
Принадлежит:

A waste to fuel system is disclosed that provides for simplified pyrolysis and cracking of useful hydrocarbons from waste by using molten salt as a heat transfer medium in the pyrolysis stage and using molten salt mixed with catalyst in the cracking stage. 1. A system for converting waste to fuel , the system comprising:a premix chamber where waste is mixed with paraffin to create a slurry; the upper pre-melt chamber receiving the slurry from the premix chamber which is heated to a point where some of the slurry begins to vaporize and the remainder of the slurry is melted;', 'the lower pyrolysis chamber receiving the melted slurry from the upper pre-melt chamber which is further heated to temperatures sufficient to vaporize most of the slurry, except for some remaining asphalt tars and biochars;, 'a pyrolysis chamber comprised of an upper pre-melt chamber and a lower pyrolysis chambera molten salt catalyst chamber where vapors from the pyrolysis chamber are pulled through a column of molten salt mixed with a catalyst, removing oxygen from the vapors and cracking long carbon chain hydrocarbons into shorter carbon chain hydrocarbons, creating cracked vapors; anda plurality of distillation chambers separate the cracked vapors into paraffin, heavies, water, lights, and syngas.2. The system of wherein:the lower pyrolysis chamber uses molten salt as the primary heat transfer medium.3. The system of wherein:the paraffin from at least one of the distillation chambers is fed into the premix chamber.4. The system of wherein: waste plastic;', 'paper and plastic municipal solid waste;', 'biomass; and', 'organic municipal solid waste., 'the waste is one of5. The system of further comprising:a centrifugal cleaner that removes particulates from the heavies and lights;a mixer for mixing a ratio of heavies and lights to create diesel fuel, renewable crude or other renewable petroleum products.6. A system for converting waste to fuel claim 1 , the system comprising:a premix chamber ...

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25-02-2016 дата публикации

Gas Collection Apparatus

Номер: US20160053181A1
Принадлежит: DIACARBON TECHNOLOGIES Inc

The disclosure provides a gas collection apparatus. The present apparatus may be used, for example, in a system for producing biocoal or biochar or bio-oil from biomass. The present gas collection apparatus may be part of a thermochemical biomass reactor. The present gas collection apparatus may be part of a syngas management system. Embodiments of the present disclosure relate to a gas collection apparatus for fluidly communicating with a retort of a biomass reactor, said collection apparatus comprising two or more gas collection pipes in fluid communication with spaced apart sections of said retort; and a gas collection manifold in fluid communication with said pipes. The gas collection apparatus is designed such that the gases collected by one pipe do not mix with those collected by another within the piping network.

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01-03-2018 дата публикации

FEED ZONE DELIVERY SYSTEM HAVING CARBONACEOUS FEEDSTOCK DENSITY REDUCTION AND GAS MIXING

Номер: US20180058382A1
Принадлежит:

A feedstock delivery system transfers a carbonaceous material, such as municipal solid waste, into a product gas generation system. The feedstock delivery system includes a splitter for splitting bulk carbonaceous material into a plurality of carbonaceous material streams. Each stream is processed using a weighing system for gauging the quantity of carbonaceous material, a densification system for forming plugs of carbonaceous material, a de-densification system for breaking up the plugs of carbonaceous material, and a gas and carbonaceous material mixing system for forming a carbonaceous material and gas mixture. A pressure of the mixing gas is reduced prior to mixing with the carbonaceous material, and the carbonaceous material to gas weight ratio is monitored. A transport assembly conveys the carbonaceous material and gas mixture to a first reactor where at least the carbonaceous material within the mixture is subject to thermochemical reactions to form the product gas. 12050101100104. A feed zone delivery system (A) for transferring carbonaceous material into to an interior () of a first reactor () having a longitudinal reactor axis (AX) and at least one reactor carbonaceous material input (A) , the system comprising:{'b': 2', '1', '2', '02, '(a) a weigh feeder (C) configured to weigh and regulate a mass flow rate of weighed carbonaceous material (C-);'}{'b': 2', '0', '2', '02', '2', '02, '(b) a densification system (D) configured to compress the weighed carbonaceous material (C-) received from the weigh feeder and form a densified carbonaceous material (D-);'}{'b': 2', '1', '2', '02', '2', '0, '(c) a density reduction system (F) configured to reduce the density of the densified carbonaceous material (D-) after it exits the densification system (D) to thereby form de-densified carbonaceous material;'}{'b': 2', '1', '2', '1, 'claim-text': [{'b': '00', '(d1) a mixing chamber (G);'}, {'b': 1', '2', '21', '20', '19', '21', '20', '19, '(d2) a first isolation valve ( ...

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28-02-2019 дата публикации

WASTE PROCESSING SYSTEM

Номер: US20190062636A1
Принадлежит:

A disposal system for the processing of solid waste devices to recycle materials located within the devices and recover, reuse and recycle such materials. Such system may include a primary chamber and secondary chamber, attached preferably by use of one or more exhaust ducts, and a secondary chamber exhaust duct. The solid waste devices may include any type of waste, such as electronics waste, medical device waste, and the like. 1. A waste processing method for a waste processing system , the waste processing system having a heating chamber , a primary chamber disposed within the heating chamber , a secondary chamber , and lid , the method comprising:loading feedstock into the primary chamber;heating the secondary chamber;heating the heating chamber with the feedstock inside;rotating the primary chamber while the primary chamber is being heated;cooling the heating chamber after the heating chamber is heated for a predetermined amount of time; andremoving leftover concentrate after heating the heating chamber for the predetermined amount of time.2. The waste processing method according to claim 1 , wherein loading the feedstock comprises:rotating the primary chamber and the heating chamber to an operating position;securing the lid to an open end of the primary chamber;loading the primary chamber with an inert gas; andtilting the heating chamber and the primary chamber to a predetermined angle to facilitate processing of the feedstock.3. The waste processing method according to claim 1 , wherein the secondary chamber is heated during the loading of the feedstock.4. The waste processing method according to claim 1 , further comprising heating the secondary chamber to a temperature range of about 1000° C. to about 1100° C.5. The waste processing method according to claim 1 , wherein the method further comprises:collecting, in the lid, syngas produced while heating the heating chamber;sending the syngas from the primary chamber to the secondary chamber;burning the syngas ...

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16-03-2017 дата публикации

ARRANGEMENT AND PROCESS FOR RECYCLING CARBON AND HYDROCARBON FROM ORGANIC MATERIAL THROUGH PYROLYSIS

Номер: US20170073582A1
Принадлежит:

The present invention concerns an arrangement for the recycling of carbon and hydrocarbon compounds from organic input material through pyrolysis treatment, comprising: a reactor () comprising a chamber () that is limited by a jacket () and upper and lower end-wall sections (), in which chamber input material (M) in fragmented form is intended to be introduced, gas inlet means () for the supply of heated inert gas () to the input material, whereby the gas inlet means () is connected in a manner that transfers gas to a gas emission source () through inlet pipes () that are associated with inlet pipes, and gas outlets () for leading the gas out of the chamber, where the gas outlet means () comprises openings () through which gas flows intended to supply the gas () into the chamber (), whereby the openings () through which gas flows are arranged such that a fall in pressure dP is generated during the supply of gas that exceeds the fall in pressure dM of the gas during passage through the input material M that has been introduced into the chamber. The invention concerns also a method for the recycling of carbon and hydrocarbon compounds from organic input material through pyrolysis. 139-. (canceled)40. An arrangement for the recycling of carbon and hydrocarbon compounds from organic input material through pyrolysis , said arrangement comprising:{'b': 1', '110', '111', '112', '113, 'a reactor () comprising a chamber () that is limited by a jacket () and upper and lower end-wall sections (, ) in which chamber input material (M) in fragmented form is intended to be introduced;'}{'b': 120', '101', '120', '102', '104', '129', '187', '1', '187', '2, 'gas inlet means () for the supply of heated inert gas () to the input material, whereby the gas inlet means () is connected in a manner that transfers gas to a gas emission source () through inlet pipes (, , ., .) that are associated with the gas inlet means; and'}{'b': '160', 'gas outlets () for leading the gas out of the ...

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22-03-2018 дата публикации

Rotary Grate for a Fixed-Bed Gasifier that Produces a Product Gas from Hydrocarbon-Containing Feedstock

Номер: US20180079978A1
Принадлежит: Entrade Energiesysteme Ag

A rotary grate with slit-shaped openings is used in fixed-bed gasifier that produces a product gas from biomass particles. The rotary grate supports the biomass particles. Each slit-shaped opening has a cross-section that conically widens in the direction from the upper to lower side of the grate. The slit-shaped openings act as planes to break up ash supported by the grate as a drive shaft rotates the grate. As the grate rotates, a dome-shaped covering in the middle of the grate causes ash to be spun laterally away from the middle and into the region of the grate where the slit-shaped openings are located. The slit-shaped openings extend concentrically around the middle of the grate. The combined open area of the slit-shaped openings on the upper side of the grate makes up between 20% to 40% of the grating surface area outside the dome-shaped covering on the upper side.

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24-03-2016 дата публикации

METHOD FOR TREATING CARBONACEOUS MATERIALS BY VAPOR THERMOLYSIS

Номер: US20160083657A1
Автор: Pech Jean-Louis
Принадлежит:

The present invention relates to a method for treating carbonaceous materials by steam thermolysis, comprising: 1. A method for treating carbonaceous materials by steam thermolysis , comprising:shredding carbonaceous waste materials,introducing the shredded carbonaceous waste materials into a reactor heated by combustion gases, gases laden with steam being introduced into the reactor, so as to heat said shredded carbonaceous waste materials to a temperature between 200 and 700° C. during a steam thermolysis reaction,cooling the combustion gases to a temperature between 200 and 450° C. and discharging said gases,discharging from the reactor the vapor-gas products formed in the reactor by steam thermolysis, followed by condensation of said products,separating the condensate obtained by said condensation into water containing residual hydrocarbons and into oil;wherein the water from the condensate is used as a source of heat energy for the reactor.2. The method according to claim 1 , wherein the combustion gases used to heat the reactor come from combustion of a fuel and/or combustion of the uncondensed gases obtained after condensation of the vapor-gas products formed in the reactor by steam thermolysis.3. The method according to claim 2 , wherein the uncondensed gases obtained after condensation of the vapor-gas products formed in the reactor by steam thermolysis are heat-treated in order to heat the reactor independently of the combustion of water coming from the condensate.4. The method according to claim 1 , wherein said shredded carbonaceous waste materials are brought to a temperature between 400 and 600° C. inside the reactor.5. The method according to claim 1 , wherein the oil from the condensate is evaporated in a first fraction with a boiling point less than or equal to 200° C. claim 1 , called the light fraction claim 1 , and a second fraction with a boiling point greater than 200° C. claim 1 , called the heavy fraction.6. The method according to claim 5 , ...

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23-03-2017 дата публикации

Pyrolysis systems

Номер: US20170081591A1
Автор: Frank Reed
Принадлежит: Individual

Systems and methods are disclosed for pyrolysis of waste feed material. Some systems include a main retort and a secondary retort. Syngas is produced by pyrolysis in the main retort, and is then mixed with combustion air and ignited, in some cases to produce energy. Carbon char travels to the secondary retort and is exhausted from the system through an airlock.

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29-03-2018 дата публикации

Using a Cyclone Separator and a Fixed-Bed Gasifier to Generate a Product Gas from Carbon-Containing Input Substances

Номер: US20180085761A1
Принадлежит:

A cyclone separator for separating particles from a gas flow includes a gas inlet and a separating element. The separating element includes an upper cylindrical section connected to a gas outlet and a lower conical section connected to a particle outlet. The first end of the gas inlet is on a straight section, and the second end of the gas inlet in on a helical section. The second end is connected to the upper cylindrical section. The cross-sectional area of the gas inlet continually decreases, and the vertical or longitudinal dimension of the gas inlet continually increases from the first end towards the second end. The vertical dimension at the second end equals the diameter of the upper cylindrical section. A guide plate inside the straight section distributes the particles over the increasing vertical dimension of the gas inlet and prevents the particles from concentrating centrally in the gas flow. 113-. (canceled)14. A cyclone separator for separating solid particles from a gas flow , comprising:a separating element with a longitudinal axis, wherein the separating element includes an upper cylindrical section and a lower conical section;a gas outlet connected to the upper cylindrical section;a particle outlet connected to the lower conical section; anda gas inlet that has a first end, a second end, a straight section and a helical section, wherein the first end is on the straight section and the second end is on the helical section, wherein the helical section is connected at the second end to the upper cylindrical section of the separating element, wherein the straight section is oriented perpendicular to the longitudinal axis of the separating element, wherein the gas inlet has a cross-sectional area at the second end that is smaller than the cross-sectional area at the first end, wherein the cross-sectional area of the gas inlet continually decreases from the first end towards the second end, wherein the gas inlet has a longitudinal dimension oriented ...

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30-03-2017 дата публикации

ADJUSTING DEVICE FOR ACTUATING AN ELEMENT WITHIN A GAS CHAMBER THROUGH WHICH A COKE OVEN GAS FLOWS, AND METHOD FOR OPERATING THE ADJUSTING DEVICE

Номер: US20170088778A1
Принадлежит:

An actuating device may be used to operate an element inside a gas chamber through which coke-oven gas flows. The actuating device may include an actuating rod that can be connected to the element and may be arranged inside a raw gas manifold and guided to the outside through an opening. The actuating device may further include a cylinder/piston arrangement for creating axial actuating movements of the actuating rod. The actuating device may also include a device for sealing the actuating rod that is guided through the opening. The device for sealing the actuating rod may have a sealing sleeve that is arranged on an outer side of the raw gas manifold and is flexible in length. The device for sealing may further include a feed line for introducing a sealing medium into the interior space of the sealing sleeve. The sealing sleeve may be fixedly arranged at its one end and may enclose a gap between the actuating rod and the opening. At its other end, the sealing sleeve may be connected in a gastight manner to the actuating rod. 19.-. (canceled)10. An actuating device for operating an element inside a gas chamber through which coke-oven gas flows , the actuating device comprising:an actuating rod that is connectable to the element and that is positioned inside a raw gas manifold and guided to an outside of the raw gas manifold through an opening;a cylinder/piston arrangement for creating axial actuating movements of the actuating rod; anda device for sealing the actuating rod that is guided through the opening, the device including a sealing sleeve that is positioned on an outer side of the raw gas manifold and is flexible in length, the device further including a feed line for introducing a sealing medium into an interior space of the sealing sleeve, wherein the sealing sleeve is fixedly arranged at its first end and encloses a gap between the actuating rod and the opening, wherein the sealing sleeve at its second end is connected to the actuating rod in a gas-tight ...

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12-05-2022 дата публикации

WASTE PROCESSING SYSTEM

Номер: US20220145184A1
Принадлежит:

A disposal system for the processing of solid waste devices to recycle materials located within the devices and recover, reuse and recycle such materials. Such system may include a primary chamber and secondary chamber, attached preferably by use of one or more exhaust ducts, and a secondary chamber exhaust duct. The solid waste devices may include any type of waste, such as electronics waste, medical device waste, and the like. 1. A waste processing system , comprising:a primary chamber section; anda secondary chamber section connected to the primary chamber section via an exhaust duct, a heating chamber,', 'a primary chamber disposed within the heating chamber, the primary chamber being configured to receive feedstock, and', 'a burner configured to heat the heating chamber and the primary chamber, and, 'wherein the primary chamber section comprises'} a secondary chamber, and', 'a secondary chamber exhaust duct connected to the secondary chamber., 'wherein the secondary chamber section comprises'}2. The waste processing system according to claim 1 , wherein the primary chamber is loaded with an inert gas.3. The waste processing system according to claim 1 , wherein the primary chamber section further comprises a lid that is configured to collect syngas produced while heating the heating chamber and the primary chamber.4. The waste processing system according to claim 1 , wherein the primary chamber section further comprises a cooling fan configured to cool the heating chamber.5. The waste processing system according to claim 1 ,wherein the primary chamber comprises a plurality of heat transfer fins that are configured to transfer heat from the primary chamber to the heating chamber, andwherein the plurality of heat transfer fins are attached to an exterior surface of the primary chamber.6. The waste processing system according to claim 5 , wherein the plurality of heat transfer fins are made of the same material as the primary chamber.7. The waste processing system ...

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28-03-2019 дата публикации

Material Heating Device

Номер: US20190093017A1
Автор: Zhu Shuhong
Принадлежит:

A material heating device comprises a rotary kiln, a plurality of heat exchange tubes, a hot air hood, a high-temperature gas input mechanism, an exhaust-gas collecting chamber, and an exhaust-gas output pipeline. The rotary kiln is provided with a material feed end and a material discharge end. The heat exchange tubes are in the rotary kiln. The hot air hood is outside the rotary kiln. The air inlet ends of the heat exchange tubes communicate with the hot air hood, and the air outlet ends of the heat exchange tubes communicate with the exhaust-gas collecting chamber. The exhaust-gas collecting chamber communicates with the exhaust-gas output pipeline. The hot air hood communicates with the high-temperature gas input mechanism, and the cavity between the heat exchange tubes and the heat insulation layer of the rotary kiln is a material channel. The heat exchange tubes are directly in contact with the material. 1. A material heating device , comprising a rotary kiln , a plurality of heat exchange tubes , a hot air hood , a high-temperature gas input mechanism , an exhaust gas collecting chamber and an exhaust gas output pipeline , the rotary kiln being provided with a material feed end and a material discharge end ,wherein the plurality of heat exchange tubes are provided in the rotary kiln, uniformly distributed in a circumferential direction, parallel to an axis of the rotary kiln and adjacent to an inner wall of the rotary kiln,heat exchange tube brackets configured for supporting the plurality of heat exchange tubes are provided on the inner wall of the rotary kiln,a heat insulation layer is provided on the inner wall of the rotary kiln,a space between the plurality of heat exchange tubes and the rotary kiln is used as a material channel,the hot air hood is provided at a periphery of a rotary kiln housing,an air inlet end of each heat exchange tube is in communication with the hot air hood, each heat exchange tube is connected with the hot air hood through an ...

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04-04-2019 дата публикации

Industrial process using a forced-exhaust metal furnace and mechanisms developed for simultaneously producing coal, fuel gas, pyroligneous extract and tar

Номер: US20190100698A1
Принадлежит: Bocaiuva Mecanica Ltda

This patent of invention is related to a process and a furnace developed for production of charcoal with recovery of gases, tar and pyroligneous extract. The unity system is composed by a metallic furnace, a loading platform, a carbonization platform and unloading platform. For continuous generation of gases, the process operates with multiple carbonization platforms and one or more furnaces for carbonization platform. The furnace is provided with air inputs in strategic side points and mechanism for relieving pressure. The carbonization system is composed by an exhauster, special pipes for conducting the gases, and devices for the recovery of condensable. The gases generated in the process are directed to a burner, a gasifier or directly in a boiler to generate thermal and/or electrical energy. The technology presents, exclusively, a gravimetric yield in fuel gas superior to 60% and a productivity on charcoal above 800 kg/h, so that each operating cycle of the furnace takes less than 5 hours. The coal is discharged hot, after carbonization and loaded on wooden billets immediately after unloading. The process combines technical, economic, operational, and environmentally viable solutions.

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04-04-2019 дата публикации

INDUSTRIAL PROCESS USING A FORCED-EXHAUST METAL FURNACE AND MECHANISMS DEVELOPED FOR SIMULTANEOUSLY PRODUCING COAL, FUEL GAS, PYROLIGNEOUS EXTRACT AND TAR

Номер: US20190100699A1
Принадлежит: BOCAIUVA MECANICA LTDA.

This patent of invention is related to a process and a furnace developed for production of charcoal with recovery of gases, tar and pyroligneous extract. The unity system is composed by a metallic furnace, a loading platform, a carbonization platform and unloading platform. For continuous generation of gases, the process operates with multiple carbonization platforms and one or more furnaces for carbonization platform. The furnace is provided with air inputs in strategic side points and mechanism for relieving pressure. The carbonization system is composed by an exhauster, special pipes for conducting the gases, and devices for the recovery of condensable. The gases generated in the process are directed to a burner, a gasifier or directly in a boiler to generate thermal and/or electrical energy. The technology presents, exclusively, a gravimetric yield in fuel gas superior to 60% and a productivity on charcoal above 800 kg/h, so that each operating cycle of the furnace takes less than 5 hours. The coal is discharged hot, after carbonization and loaded on wooden billets immediately after unloading. The process combines technical, economic, operational, and environmentally viable solutions. 1. Industrial process using metallic furnace with forced exhaust and mechanisms developed for concomitant production of coal , fuel gas , pyroligneous extract and tar , characterized by having a carbonization system comprising a movable support base , which comprises a metal ring guides for furnace positioning , truncated cone and weighing system and mechanisms for locking the furnace on the ring; condensable recovery equipment , which comprises an expansion box with independent outlets for the gases and condensable , filter and storage tank; safety device for pressure relief , which comprises a hinged door and chimney; exhauster and gases and vapors conducting ducts.2. Industrial process using metallic furnace with forced exhaust and mechanisms developed for concomitant production ...

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04-04-2019 дата публикации

INDUSTRIAL PROCESS USING A FORCED-EXHAUST METAL FURNACE AND MECHANISMS DEVELOPED FOR SIMULTANEOUSLY PRODUCING COAL, FUEL GAS, PYROLIGNEOUS EXTRACT AND TAR

Номер: US20190100700A1
Принадлежит: BOCAIUVA MECANICA LTDA.

This patent of invention is related to a process and a furnace developed for production of charcoal with recovery of gases, tar and pyroligneous extract. The unity system is composed by a metallic furnace, a loading platform, a carbonization platform and unloading platform. For continuous generation of gases, the process operates with multiple carbonization platforms and one or more furnaces for carbonization platform. The furnace is provided with air inputs in strategic side points and mechanism for relieving pressure. The carbonization system is composed by an exhauster, special pipes for conducting the gases, and devices for the recovery of condensable. The gases generated in the process are directed to a burner, a gasifier or directly in a boiler to generate thermal and/or electrical energy. The technology presents, exclusively, a gravimetric yield in fuel gas superior to 60% and a productivity on charcoal above 800 kg/h, so that each operating cycle of the furnace takes less than 5 hours. The coal is discharged hot, after carbonization and loaded on wooden billets immediately after unloading. The process combines technical, economic, operational, and environmentally viable solutions. 1. Industrial process using metallic furnace with forced exhaust and mechanisms developed for concomitant production of coal , fuel gas , pyroligneous extract and tar , characterized by a charcoal production process consisting of loading the biomass from the upper part of the furnace , cover and seal the top cover , with the aid of specific devices for attaching the cover to the furnace , and then moving the furnace for the movable support base , locking the furnace thereon , wherein the process of carbonization is started by ignition and exhaust and the heating of the furnace is conducted so as to obtain in all its volume a temperature above 350° C. and weight close to stipulated coal yield.2. Industrial process using metallic furnace with forced exhaust and mechanisms developed ...

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29-04-2021 дата публикации

PROCESS FOR FORMING A SOLID FUEL COMPOSITION FROM MIXED SOLID WASTE

Номер: US20210122989A1
Автор: White Bjornulf
Принадлежит:

Systems and methods of producing a solid fuel composition are disclosed. In particular, systems and methods for producing a solid fuel composition by heating and mixing a solid waste mixture below atmospheric pressure to a maximum temperature sufficient to melt the mixed plastics within the solid waste mixture is disclosed. 130.-. (canceled)31. A method comprising:heating, in a process vessel, a solid waste composition comprising one or more plastics in a total amount of about 5 wt.% to about 60 wt.% of the solid waste composition, and water in an amount of less than 2 wt.% water of the solid waste composition;melting, in the process vessel, at least a portion of the one or more plastics of the solid waste composition; andforming a solid fuel composition from the solid waste composition.32. The method of claim 31 , further comprising vaporizing compounds from the solid waste composition claim 31 , wherein the vaporized compounds comprise water vapor claim 31 , volatile organic compounds claim 31 , chlorinated organic compounds claim 31 , chlorine gas claim 31 , or any combination thereof.33. The method of claim 32 , further comprising separating the vaporized compounds from the solid waste composition in the process vessel.34. The method of claim 33 , further comprising removing the vaporized compounds via a vacuum port of a vacuum pump from the process vessel.35. The method of claim 31 , wherein claim 31 , following the melting claim 31 , forming the solid fuel composition comprises extruding at least a portion of the solid waste composition to yield an extrudate.36. The method of claim 35 , further comprising cooling the extrudate to yield the solid fuel composition.37. The method of claim 31 , wherein the solid fuel composition has an energy content of at least about 8 claim 31 ,000 BTU/lb.38. The method of claim 31 , wherein the solid waste composition comprises municipal solid waste and agricultural waste.39. The method of claim 31 , further comprising ...

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09-06-2022 дата публикации

EXHAUST GAS CONTROL VALVE

Номер: US20220177783A1
Принадлежит:

A valve including: a housing; a rotating member positioned within the housing; and an actuator engaged with the rotating member; wherein the rotating member has a generally cylindrical form and at least one cavity extending through a portion of the generally cylindrical form in a direction generally perpendicular to an axis of the generally cylindrical form; wherein the rotating member is positioned within the housing such that, during operation of the valve, the actuator rotates the rotating member within the housing about the axis of the generally cylindrical form, and upon completion of about 90° of rotation of the rotating member about the axis, the at least one cavity becomes aligned within the housing to change the valve from an open condition to a closed condition, or from a closed condition to an open condition; and wherein the rotating member includes inorganic fibers and at least one binder. Methods of making and using the valve are also contemplated. 1. A valve comprising:a housing;a rotating member positioned within the housing; andan actuator engaged with the rotating member;wherein the rotating member has a generally cylindrical form and at least one cavity extending through a portion of the generally cylindrical form in a direction generally perpendicular to an axis of the generally cylindrical form;wherein the rotating member is positioned within the housing such that, during operation of the valve, the actuator rotates the rotating member within the housing about the axis of the generally cylindrical form, and upon completion of about 90° of rotation of the rotating member about the axis, the at least one cavity becomes aligned within the housing to change the valve from an open condition to a closed condition, or from a closed condition to an open condition;and wherein the rotating member comprises inorganic fibers and at least one binder.2. The valve of claim 1 , wherein the rotating member further comprises at least one colloidal inorganic oxide ...

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05-05-2016 дата публикации

A METHOD AND A SYSTEM FOR PROCESSING PLASTIC WASTE

Номер: US20160122654A1
Принадлежит:

A method for processing of plastic and/or rubber waste to generate energetic gas comprising aliphatic hydrocarbons C-C, carbon oxide and hydrogen, wherein the waste may comprise halogens, sulphur, nitrogen and oxygen and may be contaminated by substances of inorganic origin comprising ceramic and metallic materials, the method comprising processing the waste in a pyrolysis process, wherein a powdered waste material is fed to a microwave drum reactor (), where it is heated by microwaves while being moved through the reactor (), the method comprising: conducting the pyrolysis reaction inside the reactor () at a temperature of 800-950° C. to obtain end products comprising gases, dust and a porous char of a large surface area having absorptive properties; separating the char from the other pyrolysis products by deposition; directing a portion, preferably a quarter, of the obtained char to a filter (); directing the dust and gases to a gas cooling apparatus () comprising at least two synchronized screw conveyors, wherein the gases are cooled to a temperature of 120-160° C. and wherein the dust and the condensate are directed to the filter () filled with the char; and feeding back the mixture of char, condensate and dust from the filter () to the microwave reactor (). 1. A method for processing of plastic and/or rubber waste to generate energetic gas comprising aliphatic hydrocarbons C-C , carbon oxide and hydrogen , in a pyrolysis process , wherein a powdered waste is fed to a microwave drum reactor , where it is heated by microwaves while being moved through the reactor , the method comprising:conducting the pyrolysis reaction inside the microwave drum reactor at a temperature of 800-950° C. to obtain end products comprising gases, dust and a porous char of a large surface area having absorptive properties;separating the porous char from the other end products by deposition;directing a portion, of the porous char to a filter;directing the dust and the gases to a gas ...

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05-05-2016 дата публикации

Process for forming a solid fuel composition from mixed solid waste

Номер: US20160122674A1
Автор: Bjornulf WHITE
Принадлежит: Ecogensus LLC

Systems and methods of producing a solid fuel composition are disclosed. In particular, systems and methods for producing a solid fuel composition by heating and mixing a solid waste mixture below atmospheric pressure to a maximum temperature sufficient to melt the mixed plastics within the solid waste mixture is disclosed.

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16-04-2020 дата публикации

Recycling and Recovering Method and System of Plastic Waste Product

Номер: US20200115635A1
Автор: CHIA Soon
Принадлежит:

A recycling method for plastic waste includes the steps of: (a) placing the plastic waste into a reactor; (b) heating the plastic waste in the reactor through a pyrolysis recovery process to generate flammable gas; (c) transferring flammable gas through a condensing unit to convert the flammable gas into liquid phase products; and (d) filtering the remaining out clean gas from the flammable gas by a filtration unit. A recycling system for plastic waste includes a reactor to decompose the plastic waste to create usable fuel products; a condensing unit operatively connected with the reactor; and a filtration unit operatively connected with said condensing unit to filter the usable fuel products. 1. A method for recycling plastic waste , comprising the steps of:(A) placing the plastic waste into a reactor;(B) heating said plastic waste in said reactor through a pyrolysis recovery process to generate flammable gas;(C) filtering out clean gas from the flammable gas by a filtration unit; and(D) transferring the clean gas through a condensing unit to convert the clean gas in gas form into liquid phase products.2. The method as recited in claim 1 , wherein in said step (B) claim 1 , said plastic waste is heated in said reactor by a heating system with an operating temperature above 265° C.3. The method as recited in claim 1 , wherein in said step (C) claim 1 , a heating system is operatively connected to said reactor claim 1 , wherein said heating system is operated for heating said plastic waste in said reactor.4. The method as recited in claim 1 , wherein said plastic waste are recycled and transformed to four usable fuel products of fuel oil claim 1 , carbon char claim 1 , flammable gases claim 1 , and electricity power.5. The method as recited in claim 1 , wherein in step (A) claim 1 , said reactor is connected to a liquid spray system to neutralize acid gas emitted from a reaction inside the reactor claim 1 , and said liquid spray system is connected to an exhaust pipe ...

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12-05-2016 дата публикации

PROCESS AND PLANT FOR CONVERSION OF WASTE MATERIAL TO LIQUID FUEL

Номер: US20160130505A1
Автор: Baker Garry
Принадлежит:

A process and plant for the thermocatalytic conversion of waste materials into reusable fuels and a fuel produced by the process, involving the steps of delivering melted waste material to one or more pyrolysis chambers via heated and valved manifolds and effecting pyrolysis of the waste material into a gaseous state in an oxygen purged and pressure controlled environment. Pyrolytic gases are then transferred to a catalytic converter where the molecular structure of the gaseous material is altered in structure and form, with gases then transferred to one or more condensers to distil and cool gases in to their respective fractions. After post pyrolysis treatment, fuel fractions form a useable fuel. 1. A process for conversion of waste organic materials into reusable fuels , comprising the steps of:a) delivering waste material to a hot-melt in-feed system to melt the waste material and form a molten material and feeding the molten material into a pyrolysis chamber by the hot-melt in-feed system to partially fill the pyrolysis chamber with the molten material;b) further heating said molten waste material in the pyrolysis chamber to a temperature in the range of 390° C. to 410° C. to effect pyrolysis of said material into a gaseous state in a substantially oxygen purged and pressure controlled environment;c) agitating the molten waste material in the pyrolysis chamber with a rotating agitator within the pyrolysis chamber during the heating to effect the pyrolysis so as to promote uniform heating in the molten waste material.2. The process of claim 1 , further comprising transferring gases resulting from the pyrolysis to one or more condensers to cool the gases into fractions for recovery as reusable fuels.3. The process of claim 1 , further comprising transferring gases resulting from the pyrolysis to a series of high-surface area metal plates to cool the gases into fractions for recovery as reusable fuels.4. The process of claim 2 , wherein the one or more condensers ...

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23-04-2020 дата публикации

WASTE PROCESSING SYSTEM

Номер: US20200123447A1
Принадлежит:

A disposal system for the processing of solid waste devices to recycle materials located within the devices and recover, reuse and recycle such materials. Such system may include a primary chamber and secondary chamber, attached preferably by use of one or more exhaust ducts, and a secondary chamber exhaust duct. The solid waste devices may include any type of waste, such as electronics waste, medical device waste, and the like. 1. A waste processing system , comprising:a primary chamber section; anda secondary chamber section connected to the primary chamber section via an exhaust duct, a heating chamber,', 'a primary chamber disposed within the heating chamber, the primary chamber being configured to receive feedstock, and', 'a burner configured to heat the heating chamber and the primary chamber, and, 'wherein the primary chamber section comprises'} a secondary chamber, and', 'a secondary chamber exhaust duct connected to the secondary chamber., 'wherein the secondary chamber section comprises'}2. The waste processing system according to claim 1 , wherein the primary chamber is loaded with an inert gas.3. The waste processing system according to claim 1 , wherein the primary chamber section further comprises a lid that is configured to collect syngas produced while heating the heating chamber and the primary chamber.4. The waste processing system according to claim 1 , wherein the primary chamber section further comprises a cooling fan configured to cool the heating chamber.5. The waste processing system according to claim 1 ,wherein the primary chamber comprises a plurality of heat transfer fins that are configured to transfer heat from the primary chamber to the heating chamber, andwherein the plurality of heat transfer fins are attached to an exterior surface of the primary chamber.6. The waste processing system according to claim 5 , wherein the plurality of heat transfer fins are made of the same material as the primary chamber.7. The waste processing system ...

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03-06-2021 дата публикации

AUTOMATIC DRAFT CONTROL SYSTEM FOR COKE PLANTS

Номер: US20210163821A1
Принадлежит:

A coke oven includes an oven chamber, an uptake duct in fluid communication with the oven chamber, the uptake duct being configured to receive exhaust gases from the oven chamber, an uptake damper in fluid communication with the uptake duct, the uptake damper being positioned at any one of multiple positions, the uptake damper configured to control an oven draft, an actuator configured to alter the position of the uptake damper between the positions in response to a position instruction, a sensor configured to detect an operating condition of the coke oven, wherein the sensor includes one of a draft sensor, a temperature sensor configured to detect an uptake duct temperature or a sole flue temperature, and an oxygen sensor, and a controller being configured to provide the position instruction to the actuator in response to the operating condition detected by the sensor. 175-. (canceled)76. A coke oven , comprising:an oven chamber;an uptake duct in fluid communication with the oven chamber and configured to receive exhaust gases from the oven chamber;an uptake damper in fluid communication with the uptake duct and configured to be positioned at one of a plurality of positions including fully opened and fully closed, wherein, in operation, the position of the uptake damper controls an oven draft;an actuator configured to alter the position of the uptake damper between the plurality of positions in response to a position instruction;a plurality of coke oven sensors each configured to detect an operating condition of the coke oven, wherein the plurality of sensors comprises a draft sensor configured to detect the oven draft, a temperature sensor configured to detect an uptake duct temperature or a sole flue temperature, and an oxygen sensor configured to detect an uptake duct oxygen concentration in the uptake duct; anda controller in communication with the actuator and with the plurality of sensors, such that the controller receives a signal from each of the plurality ...

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17-05-2018 дата публикации

DEVICE FOR PRODUCING METHANE GAS AND USE OF SUCH A DEVICE

Номер: US20180134963A1
Принадлежит:

The invention relates to a device for producing methane gas including a chamber, means for conveying the product in the chamber which comprise a screw mounted to turn in the chamber along a geometric axis of rotation, Joule-effect heating means of the screw, a removal unit for removing impurities present in the gas coming from the thermal treatment of the product, said unit being connected to a high outlet of the chamber, and a purification system for purifying the gas at the outlet of the removal unit. 1. A device for producing a methane gas by heat-treating a substance in the form of divided solids , the device comprising:an enclosure comprising a substance feed inlet, a bottom outlet for recovering residues of the treated substance, and a top outlet for extracting the gas coming from the treatment of the substance;conveyor means for conveying the substance between an inlet of the enclosure and the bottom outlet, the means comprising a screw mounted to rotate inside the enclosure about an axis of rotation and having drive means for driving the screw in rotation;heater means for heating the screw by the Joule effect;an impurity elimination unit for eliminating impurities present in the gas coming from the heat treatment substance, said unit being connected to the top outlet of the enclosure; anda purification system for purifying the gas at the outlet of the elimination unit, the purification system being connected to the elimination unit.2. The device according to claim 1 , including an inlet chimney that is connected to the inlet of the enclosure and that comprises leaktight connection means for connection to the inlet of the enclosure so as to limit the air entering the enclosure.3. The device according to claim 1 , including an outlet chimney that is connected to the bottom outlet of the enclosure and that comprises leaktight connection means for connection to the bottom outlet of the enclosure so as to limit the air entering the enclosure.4. The device ...

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08-09-2022 дата публикации

DEVICE FOR PYROLYSIS OF CARBONACEOUS MATERIALS AND METHOD

Номер: US20220282160A1
Автор: KALASHNIKOV Yury
Принадлежит: Extiel AP, LLC

The device for pyrolysis of carbonaceous materials comprises a working chamber comprising a non-magnetic wall comprising an inner graphite lining; one or more electrodes adapted to be inserted within a carbon-based bedding; a solenoid coiled around the device exterior, the solenoid adapted to create a magnetic field within the working chamber such that when the solenoid is energized, the carbon-based bedding is caused to move; a lower solids outlet comprising an airlock, the solids outlet adapted to permit solids to exit the device; and a lower gas outlet adapted to permit gaseous substances to exit after having traveled through the carbon-based bedding. The method comprises the steps of loading carbon-containing materials into the working chamber; using the first and second electrodes to heat the carbon-containing materials by passing electric current through the carbon-containing materials without air access; collecting, cleaning and releasing gaseous pyrolysis products produced by the heating. 1. A device for pyrolysis of carbonaceous materials , the device comprising:a working chamber, the working chamber comprising a non-magnetic wall comprising an inner graphite lining;one or more electrodes adapted to be inserted within a carbon-based bedding positioned within the working chamber, the carbon-based bedding comprising carbonaceous materials;the carbon-based bedding being structured and arranged to act as a resistive conductive material between the electrodes and the graphite lining such that the bedding is adapted to be heated by the electrodes when the electrodes are energized by a power supply;a solenoid adapted to create a magnetic field within the working chamber such that when the solenoid is energized, the carbon-based bedding is caused to move;a feedstock inlet comprising an airlock, the feedstock inlet adapted to permit feedstock comprising the carbonaceous materials to be introduced into the working chamber without introducing air from an exterior of ...

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26-05-2016 дата публикации

Catalytic fast pyrolysis process

Номер: US20160145496A1
Автор: Charles Sorensen
Принадлежит: Anellotech Inc

The present invention provides an improved catalytic fast pyrolysis process for increased yield of useful and desirable products. The process comprises the steps of: a) feeding biomass, a specific catalyst composition and transport fluid to a catalytic fast pyrolysis process fluidized bed reactor maintained at reaction conditions to manufacture a raw fluid product stream, b) feeding the raw fluid product stream of step a) to a catalyst separation and stripping system to produce separated catalyst and a fluid product stream, c) feeding the fluid product stream of step b) to a vapor/liquid separation system to produce a liquid phase stream and a vapor phase stream comprising benzene, toluene and xylenes, d) feeding the vapor phase stream of step c) to a product recovery system to recover benzene, toluene and xylenes, and e) recycling at least a portion of the recovered toluene of step d) to the fluidized bed reactor of step a).

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10-06-2021 дата публикации

An Apparatus For Fuel Gas Production And Combustion

Номер: US20210171847A1
Принадлежит:

An apparatus for fuel gas production and combustion comprises a solid fuel feeding unit for receiving and feeding solid fuel; a gas producing unit being connected to the solid fuel feeding unit for receiving solid fuel from the solid fuel feeding unit; an air feeding unit connected to the gas producing unit for feeding air to the gas producing unit to cause a gasification reaction; an ash trapping unit connected to the gas producing unit for separating fly ash and dust from the fuel gas; a burner unit connected to the ash trapping unit for combusting the fuel gas; and an ash discharging unit connected to the gas producing unit and ash trapping unit and comprising a bottom ash discharging part and a fly ash discharging part, characterized in that the air feeding unit comprises a plurality of air feeding parts wherein at least one air feeding part being connected to the gas producing unit and at least one air feeding part being connected to the ash trapping unit. 1. An apparatus for fuel gas production and combustion comprising:{'b': '1', 'a solid fuel feeding unit () for receiving and feeding solid fuel;'}{'b': 2', '1', '1, 'a gas producing unit () connected to the solid fuel feeding unit () for receiving solid fuel from the solid fuel feeding unit ();'}{'b': 3', '2', '2, 'an air feeding unit () connected to the gas producing unit () for feeding air to the gas producing unit () to cause a gasification reaction;'}{'b': 4', '2, 'an ash trapping unit () connected to the gas producing unit () for separating fly ash and dust from the fuel gas;'}{'b': 5', '4, 'a burner unit () connected to the ash trapping unit () for combusting the fuel gas; and'}{'b': 6', '2', '4', '61', '62, 'an ash discharging unit () connected to the gas producing unit () and ash trapping unit () comprising a bottom ash discharging part () and a fly ash discharging part (),'}characterized in that{'b': 3', '2', '4, 'the air feeding unit () comprises a plurality of air feeding parts wherein at least one ...

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04-06-2015 дата публикации

APPARATUS FOR PYROLYZING WASTE PLASTIC INTO FUEL

Номер: US20150152333A1
Автор: Young James
Принадлежит:

An apparatus pyrolyzes waste plastics into fuel. The apparatus categorizes the waste plastic, and processes the categorized waste plastic to obtain kerosene, diesel fuel, gasoline etc. The apparatus includes a first heat exchange tank, a rough fuel storage tank, a second heat exchange tank, a diesel storage tank, and a kerosene storage tank. Combustible gas is extracted from the tanks via outlets thereof and stored in a gas storage tank. The combustible gas stored in the gas storage tank is fed into a combustion machine of a pyrolysis furnace of the apparatus. A fuel-water separate tank is connected to the bottom of the rough fuel storage tank to separate fuel from water. The separated fuel is recycled into the combustion machine to be burned again. Recycled paper with residual plastic films thereon has to be compressed into grains to facilitate a feeding operation. 1. An apparatus for pyrolyzing waste plastics into fuel and inputting categorized waste plastic , the apparatus comprising:an input device;a pyrolysis furnace associated with a combustion machine and connected to the input device;a catalytic gas tank associated with a first temperature controller and connected to the pyrolysis furnace;a first heat exchange tank associated with a second temperature controller connected to the catalytic gas tank;a rough fuel storage tank connected to the first heat exchange tank;a refined fractionation tank associated with a third temperature controller and connected to the rough fuel storage tank; andan equipment comprising a second heat exchange tank associated with a forth temperature controller, the equipment being connected to the refined fractionation tank,wherein the input device further includes a tank for inputting waste plastic, and two driven and mutually parallel stirring reels disposed within the tank to stir waste plastics into a preheat pipe disposed beneath the tank, and the preheat pipe includes a heater and a motor-driven propeller for material input, ...

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04-06-2015 дата публикации

DELAYED COKING PROCESS

Номер: US20150152334A1
Принадлежит:

The present invention provides a delayed coking process comprising a step of subjecting a mixed feed comprises residual heavy hydrocarbon feedstock and bio oil obtained from fast pyrolysis of lignocellulosic biomass of one or more of Jatropha, Cashew nut, Karanjia and Neem to a delayed coking process and a system for the delayed coking process. 1. A delayed coking process comprising a step of subjecting a mixed feed comprising residual heavy hydrocarbon feedstock and bio oil obtained from fast pyrolysis of lignocellulosic biomass of one or more of Jatropha , Cashew nut , Karanjia and Neem to a delayed coking process.2. The process as claimed in claim 1 , wherein the residual heavy hydrocarbon feedstock has boiling point in the range of 400° to 700° C.3. The process as claimed in claim 1 , wherein the bio oil has boiling point in the boiling range of about 200° to 620° C.4. The process as claimed in claim 1 , wherein the residual heavy hydrocarbon feedstock has Conradson carbon residue content of 15 to 27 wt % and the bio oil has Conradson carbon residue content of 7 to 10 wt %.5. The process as claimed in claim 1 , wherein the lignocellulosic biomass are selected from the group comprising of routes claim 1 , stems claim 1 , leaves and seeds or combination thereof.6. The process as claimed in claim 1 , wherein the mixed feed is obtained by:(a) mixing residual heavy hydrocarbon feedstock and bio oil to obtain a mixture;(b) feeding the mixture thus obtained in step (a) to a bottom of a fractionator along with a condensed recycle oil; and(c) withdrawing the mixed feed from the bottom of the fractionator.7. The process as claimed in claim 1 , wherein the mixed feed is obtained by:(a) feeding the residual heavy hydrocarbon feedstock to a bottom of a fractionator along with a condensed recycle oil;(b) withdrawing a bottom fraction from the bottom of the fractionator; and(c) mixing bio oil with the bottom fraction thus obtained in step (b) to obtain the mixed feed.8. The ...

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02-06-2016 дата публикации

DRY DISTILLATION REACTOR AND METHOD FOR RAW MATERIAL OF HYDROCARBON WITH SOLID HEAT CARRIER

Номер: US20160152898A1
Принадлежит:

A dry distillation reactor for a raw material of hydrocarbon with a solid heat carrier is provided. An inner component with a pore path or a pore space is arranged inside the reactor to form a flow channel for the gas-phase product of the dry distillation. Also a dry distillation method using the dry distillation reactor is provided. The dry distillation method includes moving the reacting materials from top to bottom; moving a gas-phase product of the dry distillation along a designed path in the reactor; and finally leading same out through an outlet arranged in a central collecting channel for the gas-phase product of the dry distillation. 1. A carbonization reactor for hydrocarbon materials by solid heat carrier , the carbonization reactor comprising:a first internals with holes or interstices is fixed to the top of the carbonization reactor, and a surrounding pyrolysis gas-phase product channel is formed between the first internals and the wall of carbonization reactor and the lower end of the surrounding pyrolysis gas-phase product channel is open in the material layer of the carbonization reactor;a second internals with holes or interstices is mounted in the center of the carbonization reactor, and therein a central pyrolysis gas-phase product channel is formed, and the central pyrolysis gas-phase product channel has its upper end closed which is vertically opposite to the feeding inlet of the carbonization reactor, and the lower end of the central pyrolysis gas-phase product channel is open in the material layer of the carbonization reactor, and a pyrolysis gas-phase product outlet is positioned at the upper part of the central pyrolysis gas-phase product channel; anda material channel for the solid materials being formed from the top to bottom between the surrounding pyrolysis gas-phase product channel and the central pyrolysis gas-phase product channel.2. The carbonization reactor for hydrocarbon materials by solid heat carrier according to claim 1 , ...

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16-05-2019 дата публикации

PROCESS FOR THE PREPARATION OF A C20 to C60 WAX FROM THE SELECTIVE THERMAL DECOMPOSITION OF PLASTIC POLYOLEFIN POLYMER

Номер: US20190144755A1
Принадлежит:

The present invention relates to a process for the preparation of a Cto Cwax from the thermal decomposition of a particular plastic polyolefin polymer blend. The present invention provides a vacuum pyrolysis process for preparing a Cto Cwax from the thermal decomposition of plastic polyolefin polymer, the method comprising the steps of: 128-. (canceled)29. A vacuum pyrolysis process for preparing a Cto Cwax from the thermal decomposition of plastic polyolefin polymer , the method comprising the steps of:i) introducing plastic polyolefin polymer into a thermal reaction zone of a vacuum pyrolysis reactor;{'sub': 20', '60, 'ii) heating the plastic polyolefin polymer at sub-atmospheric pressure, wherein the temperature in the thermal reaction zone of the reactor is from 500° C. to 750° C., to induce thermal decomposition of the plastic polyolefin polymer and to form a thermal decomposition product effluent which comprises a major portion by weight of a Cto Cwax fraction; and'}iii) condensing a vapour component of the thermal decomposition product effluent from the vacuum pyrolysis reactor,wherein the plastic polyolefin polymer comprises polyethylene and polypropylene in a polyethylene to polypropylene weight ratio of from 60:40 to 90:10.30. A process according to claim 29 , wherein the plastic polyolefin polymer is introduced into the pyrolysis reactor by means of an extruder.31. A process according to claim 30 , wherein at least one member of a group consisting of:the extruder is heated, andthe plastic polyolefin polymer fed to the extruder is in flaked, pelletized or granular form.32. A process according to claim 29 , wherein the plastic polyolefin polymer is in molten form when introduced into the thermal decomposition zone of the pyrolysis reactor.33. A process according to claim 29 , wherein the temperature in the thermal reaction zone of the vacuum pyrolysis reactor is from 500° C. to 650° C.34. A process according to claim 29 , wherein the temperature in the ...

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09-06-2016 дата публикации

System and Method for Renewable Fuel Using Sealed Reaction Chambers

Номер: US20160160124A1
Автор: Strimling Jon
Принадлежит:

The system and method described herein provide for the higher production rate fractionation of biomass for the purpose of selectively separating specific volatile components, which may subsequently be used in the production of a renewable liquid fuel, such as gasoline. Increased production rates of processing of biomass or other feedstock is achieved through the use of sealed reaction chambers, which may be transferred in a sealed configuration between stations in a multi-station processing system. Also, the present invention considers the use of piston assemblies for the dual functions of controlling fluid intake and exhaust (in combination with valves) and for providing a more robust and more cost effective sealing mechanism. The present invention may also achieve improved uniformity of biomass processing through the introduction of a mechanical agitator designed to mix the biomass during processing. 1. A processing cartridge apparatus comprising:a sealable container;a reaction chamber within the sealable container;a sealable port for adding feedstock to the reaction chamber; andat least one sealable fluid port operatively connecting the reaction chamber to the exterior of the sealable container when the fluid port is open.2. The apparatus of claim 1 , further comprising a movable member dividing an interior volume of the sealable container to form a control chamber and a reaction chamber claim 1 , and a means of moving the movable member so as to change the volume of the reaction chamber.3. The apparatus of claim 1 , further comprising an agitator.4. The apparatus of claim 1 , further comprising a heater to control a temperature of the feedstock5. The apparatus of claim 1 , wherein the reaction chamber is a rotatable drum.6. The apparatus of claim 1 , further comprising an electrical connection positioned on an exterior surface of the sealable container and operatively connected to at least one electrical component.7. The apparatus of claim 1 , further comprising ...

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18-06-2015 дата публикации

METHOD AND APPARATUS FOR PRODUCING A PYROLYSIS PRODUCT

Номер: US20150166895A1
Автор: LEHTO JANI
Принадлежит:

The invention relates to a method and apparatus for producing a pyrolysis product, in which raw material are fed to the pyrolysis reactor and gaseous pyrolysis product fractions and by-product fractions are formed from raw material by pyrolysis in a pyrolysis reactor. According to the invention the method comprising steps: combusting at least one by-product fraction from the pyrolysis reactor in at least two combustors, and recovering energy formed in the combustor. 1. A method for producing a pyrolysis product , in which raw material is fed to the pyrolysis reactor and gaseous pyrolysis product fractions and by-product fractions are formed from raw material by pyrolysis in a pyrolysis reactor , characterized in that the method comprises the steps of:combusting at least one by-product fraction from the pyrolysis reactor in at least two combustors so that the by-product fraction is combusted in the first combustor and the flue gases from the first combustor are supplied to the second combustor in which the flue gases are combusted to form energy; andrecovering energy formed in the combustor.2. The method according to claim 1 , characterized in that temperature is adjusted in the first combustor so that the temperature is below 700° C.3. The method according to claim 1 , characterized in that the energy recovered in the combustor is supplied to feed water and/or to a steam circuit of the boiler.4. An apparatus for producing a pyrolysis product claim 1 , the apparatus comprisinga pyrolysis reactor for forming gaseous pyrolysis product fractions and by-product fractions from raw material by pyrolysis, and at least two combustors in which at least one by-product fraction from the pyrolysis reactor is combusted; and', 'at least one device that receives energy formed in the at least two combustors., 'at least one device for feeding raw material to the pyrolysis reactor, characterized in that the device comprises'}5. The apparatus according to claim 4 , including an ...

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16-06-2016 дата публикации

METHOD FOR INHIBITING OCCURRENCE OF PYROLYSIS DEPOSIT IN PYROLYSIS GASIFICATION SYSTEM, AND PYROLYSIS GASIFICATION SYSTEM

Номер: US20160168471A1
Принадлежит:

This method for inhibiting the occurrence of a pyrolysis deposit in a pyrolysis gasification system includes: gasifying biomass (S) through pyrolysis in a pyrolysis gasification furnace (); separating, in a solid-gas separation unit (), a pyrolysis gas (G) and a carbide (C) continuously formed through pyrolysis of the biomass (S); feeding an oxygen-containing gas (G) to the separated pyrolysis gas (G); and introducing the pyrolysis gas (G) together with the oxygen-containing gas (G) to a combustion furnace () through a pipe () which constitutes a pyrolysis gas line (). 1. A method for inhibiting the occurrence of a pyrolysis deposit in a pyrolysis gasification system , the method comprising the steps of:gasifying biomass through pyrolysis in a pyrolysis gasification furnace;separating, in a solid-gas separation unit, a pyrolysis gas and a carbide continuously formed through pyrolysis of the biomass;feeding an oxygen-containing gas to the separated pyrolysis gas; andintroducing the pyrolysis gas together with the oxygen-containing gas to a combustion furnace through a pipe which constitutes a pyrolysis gas line.2. The method for inhibiting the occurrence of a pyrolysis deposit in a pyrolysis gasification system according to claim 1 , whereinthe oxygen-containing gas is a gas having an oxygen concentration of at least 15 volume %.3. The method for inhibiting the occurrence of a pyrolysis deposit in a pyrolysis gasification system according to claim 1 , whereinthe oxygen-containing gas is fed to the pyrolysis gas so that a mixed gas obtained by mixing the oxygen-containing gas with the pyrolysis gas has a temperature of from 500 to 650° C.4. The method for inhibiting the occurrence of a pyrolysis deposit in a pyrolysis gasification system according to claim 2 , whereinthe oxygen-containing gas is fed to the pyrolysis gas so that a mixed gas obtained by mixing the oxygen-containing gas with the pyrolysis gas has a temperature of from 500 to 650° C.5. The method for ...

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25-06-2015 дата публикации

ACTIVE COKE REGENERATION MIXED VAPOR TREATMENT METHOD AND APPARATUS

Номер: US20150174519A1
Автор: Zhang Dawei
Принадлежит:

There is provided an active coke regeneration mixed vapor treatment method. The method comprises the following process steps of: A) performing a first water condensation on a mixed vapor produced during an active coke regeneration process by spray water in a first condensation zone; B) performing a second water condensation on the mixed vapor that is after the first water condensation by spray water in a second condensation zone, to further condensate and purify the mixed vapor; C) eliminating moisture in a gas through mist elimination from the gas fraction in the mixed vapor that is after the second water condensation, and discharging the remaining gas from the upper of the second condensation zone; and, D) discharging active coke micro powder in the mixed vapor that is after the second water condensation, with condensation water. In the present invention, an apparatus for implementing the abovementioned method is also provided. 1. An active coke regeneration mixed vapor treatment method , comprising the following process steps of:A) performing a first water condensation on a mixed vapor produced during an active coke regeneration process by spray water in a first condensation zone;B) performing a second water condensation on the mixed vapor that is after the first water condensation by spray water in a second condensation zone, to further condensate and purify the mixed vapor;C) eliminating moisture in a gas through mist elimination from the gas fraction in the mixed vapor that is after the second water condensation, and discharging the remaining gas from the upper of the second condensation zone; and,D) discharging active coke micro powder in the mixed vapor that is after the second water condensation, with condensation water.2. The method according to claim 1 , wherein claim 1 , in the step of B) claim 1 , a flow velocity of the mixed vapor into the second condensation zone is controlled to bring a sufficient contact time for the water vapor and the active coke ...

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06-06-2019 дата публикации

High-Temperature Dust Removal and Filtering Apparatus, High-Temperature Dust Removal and Filtering System, and Continuous Dust Removal and Filtering Method

Номер: US20190168152A1
Автор: Zhu Shucheng

A high-temperature dust removal and filtering apparatus, comprising a set of high-temperature dust removal and filtering devices and a pre-heating apparatus and regeneration apparatus provided for the high-temperature dust removal and filtering devices; a high-temperature dust removal and filtering system, comprising two or more sets of high-temperature dust removal and filtering devices, and a pre-heating apparatus and regeneration apparatus provided for the high-temperature dust removal and filtering devices; a continuous dust removal and filtering method consisting of two or more sets of high-temperature dust removal and filtering devices and a pre-heating apparatus and regeneration apparatus provided for the high-temperature dust removal and filtering devices. Said method is implemented with a high-temperature dust removal and filtering system capable of switching. The high-temperature dust removal and filtering system always keeps one or more sets of high-temperature dust removal and filtering devices in a normal filtering state. 1. A high-temperature dust removal and filtering apparatus , comprising a high-temperature dust removal filter , wherein a filtering mechanism is provided in the high-temperature dust removal filter , the filtering mechanism divides an internal space of the high-temperature dust removal filter into a coal gas inlet side and outlet side separated from each other , an inlet pipe for unfiltered coal gas is provided on the high-temperature dust removal filter , a coal gas inlet valve is provided on the coal gas inlet pipe , the coal gas inlet pipe is communicated with the inlet side of the high-temperature dust removal filter , an outlet pipe for filtered coal gas is provided on the high-temperature dust removal filter , a coal gas outlet valve is provided on the coal gas outlet pipe , the coal gas outlet pipe is communicated with the outlet side of the high-temperature dust removal filter , a back flushing system for filtration is ...

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02-07-2015 дата публикации

PROCESS AND SYSTEM FOR WHOLE TYRES AND PLASTIC COMPOSITES PYROLYSIS TO FUEL CONVERSION AND COMPOUND RECOVERY

Номер: US20150184079A1
Автор: Riedewald Frank
Принадлежит:

Disclosed is a process for treating waste plastic materials such as whole tyres, coarsely cut tyres, large plastic pieces, plastic composites such as hoses or combinations of above into gases, liquids and solids by direct heating in a pyrolysis liquid () such as molten salt or molten metal. The pyrolysis system is constructed such that the segregation of the light and heavy materials occurs within the pyrolysis chamber. The carbon black is segregated from the pyrolysis vapours via a cyclone and fractions of carbon black may be obtained by installing a number of cyclones in series so that different qualities of carbon black may be produced. Diesel or other oils, steel, carbon black, ZnO and synthesis gas are recovered; all of which can be feed streams to other processes. This process avoids the inefficient procedure of cutting the tyres or other plastic composites into small pieces before treatment by pyrolysis and also recovers valuable components. 1. A system for recycling plastic feed materials such as whole or part tyres of various sizes , cut or un-cut or large plastic pieces or small plastic pieces or other plastic composites such as glass fibre reinforced plastics , metal coated plastics such as hoses and pure or mixed non-composite plastics or combinations thereof , the system comprising:{'b': 29', '29, 'a module for charging said feed material into a charging vessel (), said charging vessel () adapted to remove air from said feed material;'}{'b': 29', '3', '1, 'a module for charging said feed material from said charging vessel () into a pyrolysis chamber () comprising a pyrolysis liquid ();'}{'b': 1', '1, 'a module for allowing heavy and light solid pyrolysis products associated with said feed material to separate within said pyrolysis liquid () such that said light solid pyrolysis products separate to the top of said pyrolysis liquid ();'}{'b': 6', '1, 'a module for removing the pyrolysis vapours and said light solid pyrolysis products via extractor () from ...

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13-06-2019 дата публикации

HYDROCARBON RECYCLING OF CARBONIZER HOT GASES

Номер: US20190177621A1
Автор: MILLER LANDON C.G.
Принадлежит:

Systems and process are provided for refining off-gases that are produced by a carbonizer with a controlled heated column. The controlled heated column performs hydro-carbon recycling, and acts as a cracking tower that takes the carbonizer off-gas as a feedstock and distills the off-gases into constituent parts under pressure and temperature conditions where the feedstock evaporates and condenses into a fractional column of distillates. The carbonizer uses anaerobic thermal transformation processing to convert waste into bio-gas; bio-oil; carbonized materials; non-organic ash, distillates, and varied further co-products. The carbonaceous waste is transformed into useful co-products that are re-introduced into the stream of commerce at various economically advantageous points including carbon, carbon-based inks and dyes, activated carbon, aerogels, bio-coke, and bio-char, as well as generate electricity, produce adjuncts for natural gas, and/or various aromatic oils, phenols, and liquids, all depending upon the input materials and parameters 1. A system for treating waste , the system comprising:a controlled heated column with a series of temperature zones;a carbonizer in fluid communication with said controlled heated column, where said carbonizer anaerobically thermally converts the waste and resultant hot gases produced from said carbonizer and are supplied to said controlled heated column; andone or more outputs that correspond to the series of temperature zones that supply distillates obtained from the supplied hot gases.2. The system of wherein the waste feed stock includes at least one of municipal solid waste claim 1 , infectious medical waste claim 1 , or bitumen that optionally contains non-reactive inorganics.3. The system of wherein said carbonizer employs anaerobic thermal transformation processing to treat the waste feed stock.4. The system of wherein said carbonizer utilizes a thermo-chemical reactor claim 1 , where said thermos-chemical reactor is one ...

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09-07-2015 дата публикации

Rapid Thermal Conversion of Biomass

Номер: US20150191656A1
Автор: Freel Barry A.
Принадлежит:

The present invent provides improved rapid thermal conversion processes for efficiently converting wood, other biomass materials, and other carbonaceous feedstock (including hydrocarbons) into high yields of valuable liquid product, e.g., bio-oil, on a large scale production. In an embodiment, biomass material, e.g., wood, is feed to a conversion system where the biomass material is mixed with an upward stream of hot heat carriers, e.g., sand, that thermally convert the biomass into a hot vapor stream. The hot vapor stream is rapidly quenched with quench media in one or more condensing chambers located downstream of the conversion system. The rapid quenching condenses the vapor stream into liquid product, which is collected from the condensing chambers as a valuable liquid product. In one embodiment, the liquid product itself is used as the quench media. 120-. (canceled)21. A method , comprising:i) providing a vapor stream formed by thermal conversion of a biomass at a conversion temperature of between 350 and 600° C.; andii) rapidly quenching the vapor stream with a quench media to a temperature of less than 100° C. in less than 1 second.22. The method of claim 21 , wherein the method is continuous.23. The method of claim 21 , wherein at least a portion of the vapor stream is condensed to form a liquid product in a condensing chamber.24. The method of claim 23 , wherein the quench media comprises at least a portion of the liquid product.25. The method of claim 24 , wherein the quench media is at a temperature of between 30 and 50° C.26. The method of claim 23 , further comprising: continuously providing the quench media.27. The method of claim 26 , wherein the vapor stream is rapidly quenched with a downward flow of the quench media.28. The method of claim 27 , wherein the downward flow of the quench media is at a rate of at least 10 gallons per minute per square foot of cross-sectional area of the condensing chamber.29. The method of claim 27 , wherein the quench ...

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11-06-2020 дата публикации

CLOG PREVENTION IN A GAS EXTRACTION SYSTEM OF A PYROLYTIC REACTOR

Номер: US20200181501A1
Принадлежит: Bolder Industries

One variation of a method for converting tires into pyrolytic byproducts includes: in a pyrolytic reactor, thermally depolymerizing a volume of rubber extracted from tires within an inert atmosphere into pyrolytic synthetic gas and solid carbonaceous material; within a centrifuge, removing from the pyrolytic synthetic gas residual solid carbonaceous material carried over from the pyrolytic reactor into the exhaust gas channel; within a vapor-liquid separator, separating vapor-phase pyrolytic synthetic gas from liquid-phase synthetic gas; depositing the liquid-phase synthetic gas into a heavy oil tank to form a cut of heavy oil in liquid phase; condensing a first portion of the vapor-phase synthetic gas in a light oil condenser to form a cut of light oil in liquid-phase; combusting a second portion of vapor-phase gas within a combustor; and recycling a third portion pyrolytic synthetic gas into heating elements within the pyrolytic reactor to heat the pyrolytic reactor. 1. A method for converting tires into pyrolytic oil and pyrolytic synthetic gas comprising:in a pyrolytic reactor, thermally depolymerizing a volume of rubber extracted from tires within an inert atmosphere into a set of pyrolytic byproducts comprising pyrolytic synthetic gas and solid carbonaceous material, heating elements within the pyrolytic reactor regulating temperature within the pyrolytic reactor;extracting the pyrolytic synthetic gas from the pyrolytic reactor via an exhaust gas channel;within a centrifuge, removing from the pyrolytic synthetic gas residual solid carbonaceous material carried over from the pyrolytic reactor into the exhaust gas channel;within a vapor-liquid separator, separating vapor-phase pyrolytic synthetic gas from liquid-phase synthetic gas;depositing the liquid-phase synthetic gas into a heavy oil tank to form a cut of heavy oil in liquid phase;condensing a first portion of the vapor-phase synthetic gas in a light oil condenser to form a cut of light oil in liquid-phase ...

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18-06-2020 дата публикации

Rapid Thermal Conversion of Biomass

Номер: US20200190406A1
Автор: Freel Barry A.
Принадлежит:

The present invent provides improved rapid thermal conversion processes for efficiently converting wood, other biomass materials, and other carbonaceous feedstock (including hydrocarbons) into high yields of valuable liquid product, e.g., bio-oil, on a large scale production. In an embodiment, biomass material, e.g., wood, is feed to a conversion system where the biomass material is mixed with an upward stream of hot heat carriers, e.g., sand, that thermally convert the biomass into a hot vapor stream. The hot vapor stream is rapidly quenched with quench media in one or more condensing chambers located downstream of the conversion system. The rapid quenching condenses the vapor stream into liquid product, which is collected from the condensing chambers as a valuable liquid product. In one embodiment, the liquid product itself is used as the quench media. 1. A system for converting biomass or non-biomass feedstock into liquid product comprising: 'a separation system that separates the solid heat carriers from the vapor stream;', 'a reactor for thermally converting the feedstock into a vapor stream at a conversion temperature of between 350 and 600° C., wherein the reactor includes a mixing zone that mixes the feedstock with a solid heat carrier;'}a condensing chamber that condenses the vapor stream into liquid product by rapidly quenching the vapor stream with a quench media to a temperature of less than 100° C. in less than 1 second; anda liquid product recovery system that collects the liquid product from the condensing chamber.2. The system of claim 1 , wherein the feedstock comprises biomass feedstock.3. The system of claim 2 , wherein the biomass feedstock comprises: wood claim 2 , hardwood claim 2 , softwood claim 2 , agricultural and silvicultural residues claim 2 , or bark.4. The system of claim 1 , wherein the feedstock comprises non-biomass carbonaceous feedstock.5. The system of claim 4 , wherein the non-biomass carbonaceous feedstock comprises plastics ...

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28-07-2016 дата публикации

IN-FEED HOPPER AND METER FOR CARBON-BASED FEEDSTOCK PROCESSING SYSTEM

Номер: US20160215218A1
Принадлежит:

A meter for controlling the flow of feedstock from an in-feed hopper to a distillation unit, including a cylindrical roller having a first end, a second end, and an outer diameter, the roller defining a recess that extends helically substantially from the first end to the second end, a sleeve circumscribing a portion of the outer diameter of the cylindrical roller, the sleeve having an open first side that allows the passage of feedstock into the recess of the roller, and an open second side that allows the passage of feedstock out of the recess of the roller as the roller rotates relative to the sleeve, and a housing fixedly attached to the sleeve and capable of attachment to the in-feed hopper and the distillation unit such that feedstock most pass through the housing to get from the in-feed hopper to the distillation unit. 1. A meter for controlling the flow of feedstock from , an in-feed hopper to a distillation unit , the meter comprising:a cylindrical roller having a first end, a second end, and an outer diameter, the roller defining a recess that extends helically substantially from the first end to the second end;a sleeve circumscribing a portion of the outer diameter of the cylindrical roller, the sleeve having an open first side that allows the passage of feedstock into the recess of the roller, and an open second side that allows the passage of feedstock out of the recess of the roller as the roller rotates relative to the sleeve; anda housing fixedly attached to the sleeve and capable of attachment to the in-feed hopper and the distillation unit such that feedstock must pass through the housing to get from the in-feed hopper to the distillation unit.2. The meter of claim 1 , wherein the meter further comprises:a wear plate having substantially the same length as the roller, and attached to the housing so that an edge of the wear plate is proximate an outer diameter of the roller to shear feedstock extending out of the recess as the roller turns.3. The ...

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06-08-2015 дата публикации

APPARATUS AND METHODS FOR GASIFICATION

Номер: US20150218456A1
Принадлежит: Pyroneer A/S

The invention relates to a circulating fluidized bed (CFB) reactor for thermal processing of added carbonaceous material, the carbonaceous material normally comprises organic material or organic material mixed with inorganic material such as in straw or other vegetable waste, manure, household rubbish, dried wastewater, dried animal remains or other dried carbonaceous waste products. The invention also relates to a process for manufacturing a combustible product gas having a heating value around 4-8 MJ/Nm3 from such a carbonaceous material by subjecting the carbonaceous material to pyrolysis in one process step and oxidation in two subsequent process steps. A circulating fluidized bed (CFB) reactor according to the invention comprises a primary char gasification chamber () and an intermediate char gasification chamber () typically provided with a fluidized bed wherein the height (h) of the second fluidized bed () in the intermediate char gasification chamber is larger than the height (hn) of the first fluidized bed () in the primary char gasification chamber (). 1. A circulating fluidized bed (CFB) reactor for thermal processing of added carbonaceous material , comprising:{'b': 1', '1', '1', '1', '1', '1, 'i': a', 'c', 'b, 'a first pyrolysis reaction chamber () wherein added carbonaceous material is pyrolysed due to contact with hot recirculating particles, which first reaction chamber () has an inlet () for carbonaceous material, an inlet () for fluidizing gas, and an outlet () for product gas in the upper part of the first reaction chamber () which product gas carries carbon containing char particles and recirculating inert particles,'}{'b': 4', '4', '1', '4', '5', '14, 'i': a', 'b, 'one or more separators () having an inlet () through which the product gas carrying particles from the first reaction chamber () is received, and an outlet () through which the particles leave each separator and enter into a primary char gasification chamber () via one or more ...

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06-08-2015 дата публикации

METHOD AND PLANT FOR PRODUCTION OF A FUEL GAS FROM WASTE

Номер: US20150218457A1
Автор: Jacobsen Jørn
Принадлежит:

A method and plant for thermal treatment and chemical transformation of waste comprising natural and synthetic carbonaceous materials for generation of a fuel gas for further use is described. Pyrolysis gas and solid waste from a thermolysis and pyrolysis reactor (), is further processed to produce a fuel gas having a substantially stable WOBBE index. 1. A method for thermal treatment and chemical transformation of waste comprising natural and synthetic carbonaceous materials for generation of a fuel gas for further use , the method comprising the following steps:a. adjusting the humidity of the carbonaceous materials to a predetermined level by drying or introduction of water or steam into the carbonaceous material,b. introduction of the humidified carbonaceous material into thermolysis and pyrolysis reactor(s), in which the materials are thermally treated to produce a raw pyrolysis and thermolysis gas and a carbonaceous solid rest,{'sub': '2', 'c. introduction of the carbonaceous solid rest from step b) and steam into a conversion unit to cause partial gasification of solid carbonaceous material therein to produce a synthesis gas comprising hydrogen, CO and COthat is withdrawn and introduced into a second scrubbing section and a solid rest that is withdrawn for further treatment or disposal,'}{'sub': '2', 'd. introducing the raw thermolysis and pyrolysis gas from step b) into a first gas cleaning unit where the gas is separated into a first light oil fraction having a boiling range from 170 to 350° C. at atmospheric pressure, and a scrubbed raw gas fraction mainly comprising H, CO, COand hydrocarbons having a boiling range below 170° C.,'}e. introducing the scrubbed raw gas fraction into a first gas separation unit where the raw gas is separated into a hydrogen enriched gas fraction and a and a low hydrogen fraction,f. introduction of the low hydrogen fraction into the conversion unit to be converted together with the solids therein,g. introducing the hydrogen ...

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25-06-2020 дата публикации

RESOURCE RECOVERY/RECYCLING FACILITY USING SUPERHEATED STEAM

Номер: US20200197991A1
Автор: KAIZAN Misao
Принадлежит:

One of Japan's current environmental problems is the fact that approximately 70% of the world's incinerators for waste disposal are Japanese incinerators. Although problems such as PPM are now being addressed, discharge at the particulate level into the atmosphere still occurs. In addition, harmful substances including residual chlorine remain in residual ash, and there is a limit to the disposal of waste soil by burying. Furthermore, the costs for maintaining the energy required for incineration are enormous. The present invention is capable of solving all of the aforementioned problems, as well as reducing said maintenance costs, and effectively using unwanted substances currently considered waste by recovering, recycling, and regenerating the same. 1. A superheated steam resource recovery/recycling facility for recycling resource waste in decomposition/separation/regeneration routes , the facility comprising: a decomposition route , wherein the resource waste is housed in a heat-resistant container , an injection pipe is inserted into a steam injection port provided in the container (while a stirring rod built in the container is rotated) , the temperature therein is increased to a boiling point of 100° C. using steam , heating is further carried out to 100° C. to 400° C. using a second injection pipe to increase the temperature inside the container , the steam of vaporized gas and an extract (emulsified mixture of water/oil) which is generated at the heating stage is removed from an exhaust pipe and further heated to 400° C. to 700° C. to increase the temperature inside the container , after which ultrasonic vibration mist is injected to decrease the temperature inside the container to 50° C.; a separation route , wherein a discharging hatch at the bottom of the container is opened to move the resources of recovery waste to a separation route container; and a regeneration route for recycling the resources.2. The superheated steam resource recovery/recycling ...

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03-08-2017 дата публикации

Waste Incinerator

Номер: US20170218274A1
Автор: Shizheng YU, Xiuying YU
Принадлежит: Individual

A waste incinerator, in a vertical structure and including from the top down: a drying section, a destructive distillation section, a reduction section, and a combustion section. The combustion section includes: two layers of grate bars, a first combustion layer, a second combustion layer, and a third combustion layer. The heat produced from the combustion in the combustion section is used to heat the carbide in the reduction section. The heated carbide reduces CO 2 produced in the combustion into CO (coal gas). The coal gas ascends to the destructive distillation section through the ambient coal gas chamber to heat and destructively distillate the waste to produce the pyrogenic coal gas and the carbide. The carbide drops to the combustion section for combustion, and the pyrogenic coal gas and the coal gas are collected by the draft fan.

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03-08-2017 дата публикации

INDUSTRIAL PROCESS USING A FORCED-EXHAUST METAL FURNACE AND MECHANISMS DEVELOPED FOR SIMULTANEOUSLY PRODUCING COAL, FUEL GAS, PYROLIGNEOUS EXTRACT AND TAR

Номер: US20170218275A1
Принадлежит: BOCAIUVA MECANICA LTDA.

This patent of invention is related to a process and a furnace developed for production of charcoal with recovery of gases, tar and pyrolgneous extract. The unity system is composed by a metallic furnace, a loading platform, a carbonization platform and unloading platform. For continuous generation of gases, the process operates with multiple carbonization platforms and one or more furnaces for carbonization platform. The furnace is provided with air inputs in strategic side points and mechanism for relieving pressure. The carbonization system is composed by an exhauster, special pipes for conducting the gases, and devices for the recovery of condensable. The gases generated in the process are directed to a burner, a gasifier or directly in a boiler to generate thermal and/or electrical energy. The technology presents, exclusively, a gravimetric yield in fuel gas superior to 60% and a productivity on charcoal above 800 kg/h, so that each operating cycle of the furnace takes less than 5 hours. The coal is discharged hot, after carbonization and loaded on wooden billets immediately after unloading. The process combines technical, economic, operational, and environmentally viable solutions 111248921128131415121216172122233637a. Industrial process using metallic furnace with forced exhaust and mechanisms developed for concurrent production of coal , fuel gas , pyroligneous extract and tar , which consists of a metallic furnace provided with specific mechanisms for optimization of the production process , characterized in that it is metallic container with capacity metal container with charging capacity between 35 and 65 m3 , preferably about 50 m3 of wood or biomass () , with a cone roof (R) , which functions as top cover () provided with pressure relief () and devices for cover fixing ( and ); cylindrical body (R) provided with 28 holes in the side area with flow control () , 4 tubes for injection of air in the interior of the charge , 4 points of side ignition () , ...

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02-07-2020 дата публикации

OVEN UPTAKES

Номер: US20200208059A1
Принадлежит:

Systems and apparatuses for controlling oven draft within a coke oven. A representative system includes an uptake damper coupled to an uptake duct that receives exhaust gases from the coke oven and provides the exhaust gases to a common tunnel for further processing. The uptake damper includes a damper plate pivotably coupled to a refractory surface of the uptake duct and an actuator assembly coupled to the damper plate. The damper plate is positioned completely within the uptake duct and the actuator assembly moves the damper plate between a plurality of different configurations by causing the damper plate to rotate relative to the uptake duct. Moving the uptake damper between the different configurations changes the flow rate and pressure of the exhaust gases through the uptake duct, which affects an oven draft within the coke oven. 1. An uptake duct configured to receive exhaust gases , comprising:a channel through which the exhaust gases are configured to pass;a first refractory surface; a damper positioned entirely within the channel, wherein—the damper is movable between a plurality of orientations to change the flow of exhaust gases through the channel; and', 'the damper remains entirely within the channel in each of the plurality of orientations., 'a second refractory surface that opposes the first refractory surface, wherein the first and second refractory surfaces at least partially define the channel;'}2. The uptake duct of claim 1 , wherein the damper is a damper plate having opposing first and second end portions claim 1 , wherein—the second end portion is spaced apart from the first refractory surface by a first distance when the damper plate is in a first of the plurality of orientations, andthe second end portion is spaced apart from the first refractory surface by a second distance less than the first distance when the damper plate is in a second of the plurality of orientations.3. The uptake duct of wherein the damper plate has a plate surface that ...

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11-08-2016 дата публикации

COAL CHARGING TELESCOPE FOR FILLING COKE OVENS

Номер: US20160230098A1
Автор: Knoch Ralf
Принадлежит:

The invention relates to a coal charging telescope for charging coke ovens, having an upper connector device for fastening to a coal charging carriage, a charging telescope upper part which is suspended on pendulum elements, and a charging telescope lower part which is suspended by way of further pendulum elements on a lifting device. A seal is arranged between the charging telescope upper part and the connector device. The charging telescope lower part engages into the charging telescope upper part and is configured as a double-walled element which has an outer shell and an inner tube. The connector device has a coal charging tube and a gas collecting space which adjoins the upper side of the charging telescope upper part with an outlet opening for discharging emissions. 111.-. (canceled)12. A coal charging telescope for charging coke ovens , the coal charging telescope comprising:a connector device for fastening to a coal charging carriage;a charging telescope upper part which is suspended on pendulum elements;a charging telescope lower part which is suspended by way of further pendulum elements on a lifting device; anda first seal arranged between the charging telescope upper part and the connector device wherein the charging telescope lower part engages into the charging telescope upper part and is configured as a double-walled element which has an outer shell and an inner tube, wherein the connector device has a coal charging tube and a gas collecting space which adjoins the upper side of the charging telescope upper part with an outlet opening for discharging emissions, the coal charging tube extending in every functional position of the lifting device as far as into the region of the charging telescope lower part, and it being possible for emissions to be discharged through an annular space of the charging telescope lower part, which annular space is delimited by the outer shell and the inner tube, into the charging telescope upper part and from there into ...

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18-07-2019 дата публикации

System and method for recovering inert feedstock contaminants from municipal solid waste during gasification

Номер: US20190217353A1
Принадлежит: ThermoChem Recovery International Inc

A multi-stage product gas generation system converts a carbonaceous material, such as municipal solid waste, into a product gas which may subsequently be converted into a liquid fuel or other material. One or more reactors containing bed material may be used to conduct reactions to effect the conversions. Unreacted inert feedstock contaminants present in the carbonaceous material may be separated from bed material using a portion of the product gas. A heat transfer medium collecting heat from a reaction in one stage may be applied as a reactant input in another, earlier stage.

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09-07-2020 дата публикации

SYSTEM FOR FORMING A SOLID FUEL COMPOSITION FROM MIXED SOLID WASTE

Номер: US20200216771A1
Автор: White Bjornulf
Принадлежит:

Systems and methods of producing a solid fuel composition are disclosed. In particular, systems and methods for producing a solid fuel composition by heating and mixing a solid waste mixture below atmospheric pressure to a maximum temperature sufficient to melt the mixed plastics within the solid waste mixture is disclosed. 124.-. (canceled)25. A system for processing a solid waste mixture , the system comprising:a process vessel comprising one or more walls extending along a length of the process vessel, the process vessel defining an interior volume;a mixer disposed within the interior volume of the process vessel; andan extruding element spaced apart from the mixer and disposed within a partially enclosed channel defined by the one or more walls of the process vessel, wherein the extruding element is configured to move the solid waste mixture toward an outlet;wherein the system is configured to form, from the solid waste mixture, a solid fuel composition.26. The system of claim 25 , wherein the mixer comprises one or more blades oriented within the interior volume claim 25 , and wherein an axis of rotation of the one or more blades is aligned along the length of the process vessel.27. The system of claim 25 , wherein the mixer comprises a first blade and a second blade.28. The system of claim 27 , wherein the first blade is configured to rotate in a first direction and the second blade is configured to rotate in a second direction claim 27 , wherein the first direction is opposite the second direction.29. The system of claim 27 , wherein the first and second blades are laterally spaced from one another by a gap claim 27 , wherein the gap is sized to pass hard particles between the first and second blades while maintaining the first and second blades in close proximity.30. The system of claim 27 , wherein the mixer moves the solid waste mixture between the first and second blades in a direction toward the partially enclosed channel.31. The system of claim 25 , ...

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26-08-2021 дата публикации

Plastic Recycling System and Method Thereof

Номер: US20210261866A1
Автор: CHIA Soon
Принадлежит:

A plastic recycling system and method thereof is provided, wherein one or more plastic products are contained in a reaction unit and heated by an electric heating unit which converts electrical energy into thermal energy. The one or more plastic products in the reaction unit are decomposed to produce one or more decomposed product in gas phase through a decomposition reaction, such as pyrolysis reaction, to form one or more gaseous fuel products which are condensed into one or more liquid phase fuel products by a condensation unit. 1. A plastic recycling system for recycling one or more plastic products , comprising:{'sub': 10', '8', '4', 'n', '2', '4', 'n', '2', '4', 'n', '2', '4', 'n', '3', '6', 'n', '8', '8', 'n, 'a reaction unit having a reaction chamber which is sealable from outside and adapted for containing the one or more plastic products for recycling therein, wherein said reaction chamber has a decomposing reaction chamber and a gasification chamber arranged to communicate with said decomposing reaction chamber and configured for containing the one or more plastic products, selected from the group consisting of PETE (CHO), HDPE (CH), PVC (CHCl)), LDPE ((CH), PP (CH), and PS (CH);'}{'sub': 4', '4', '2', '6', '6', '8', '18', '4', '2', '6', '3', '8', '4', '10, 'an electric heating unit which is arranged and configured to convert electric energy to thermal energy to heat said reaction unit, wherein said electric heating unit is arranged to heat said gasification chamber to a first predetermined temperature ranged from 380° C. to 440° C. such that the one or more plastic products is melted and gasified to form one or more gaseous products transferring to said decomposing reaction chamber, wherein said electric heating unit is arranged to heat said decomposing reaction chamber to a second predetermined temperature ranged from 80° C. to 140° C. such that the one or more gaseous products are decomposed through a decomposition reaction to form one or more ...

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25-08-2016 дата публикации

Method and plant for gasifying input material

Номер: US20160244327A1
Принадлежит: Linde GmbH

The invention relates to a plant for at least partly gasifying solid organic input material, with a low-temperature gasifier in which pyrolysis can yield a tar-containing pyrolisis gas from a solid organic input material, and with a high-temperature gasifier having an oxidation unit and an endothermic gasifier, where the pyrolisis gas can be converted to a synthesis gas by partial oxidation in the oxidation unit followed by partial reduction in the endothermic reactor, said endothermic reactor having a form which widens conically in the vertical direction and which has at least one side offtake to take off unwanted particulate solids at not less than one height, more particularly at not less than two or more different heights.

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01-09-2016 дата публикации

THERMAL DISMANTLING UNIT AND A HIGH TEMPERATURE FURNACE

Номер: US20160251577A1
Автор: TRAD Al Ahmad

This invention is related to a thermal dismantling unit that; “Reaches high temperatures (up to 3500° C.),” Has been designed to be able to work with the three states (solid, liquid and gas) of fuel, “Works at low pressure by using a special vacuum circuit,” Bears a washing system in order to produce clean hot air suitable for domestic and industrial usage. 1- Thermal dismantling unit for processing the oil shale or bituminous sand or immature oil , comprising;{'b': 13', '14', '28', '1, 'Reactor () and furnace ( and ) unit (), wherein reactor is inside of the furnace,'}{'b': '2', 'Purification and combustion products washing unit (),'}{'b': '4', 'Multi-stage heat exchanger and combustion waste precipitator (),'}{'b': '5', 'Roasting, moisture pulling and oil shale drying unit (),'}{'b': '9', 'Centrifugation and pulling the washing outputs unit (),'}The Isolation Chamber to extinguish the processed oil shale.25- Thermal dismantling unit as claimed in and characterized in that the roasting claim 1 , moisture pulling and oil shale drying unit () to be used for processing oil shale to obtain shale oil claim 1 , shale gas claim 1 , water claim 1 , hot air claim 1 , ash and residual comprises;{'b': 13', '2, 'Compiling and condensing vapors of heavy components tower (.).'}{'b': 1', '13', '3, 'Intensification of Tower (.)'}{'b': 2', '13', '4, 'Intensification of Tower (.)'}{'b': 1', '13', '5, 'The distillates collection tank (.)'}{'b': 2', '13', '6, 'The distillates collection tank (.)'}{'b': 13', '7, 'viscosity breaking tower (.)'}{'b': 13', '8, 'Vacuum tower (.)'}{'b': 13', '9, 'Vacuum pump (.)'}{'b': 13', '10, 'Gas gathering tank (.)'}{'b': 1', '13', '11, 'Glass distillates showing tower (.)'}{'b': 2', '13', '12, 'Glass distillates showing tower (.)'}{'b': 13', '13, 'Centrifuge pump (.)'}{'b': 13', '14, 'Distillate liquid collection tank (.)'}3131428- Reactor () and furnace ( and ) unit for the thermal dismantling unit as claimed in any of the preceding claims comprises ...

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01-10-2015 дата публикации

METHOD AND APPARATUS FOR REFINING OIL FROM TIRE

Номер: US20150275093A1
Автор: TSOI Man Po
Принадлежит:

Disclosed is a method and apparatus for refining oil from tire, the apparatus includes a box body, an upper transmission channel, an upper transmission device, a lower transmission channel, a lower transmission device, a molten salt storage container, and a heat-conduction oil storage container, where the upper transmission channel is located above the lower transmission channel, a molten salt liquid channel and a heat-conduction oil channel are respectively disposed on an outside wall of the upper transmission channel and that of the lower transmission channel, the upper transmission channel includes an upper transmission channel inlet and an upper transmission channel outlet, and the heated molten salt liquid passes through the molten salt liquid channel and then flows back to the molten salt storage container; and the heated heat-conduction oil passes through the heat-conduction oil channel and then flows back to the heat-conduction oil storage container. 1. An apparatus for refining oil from tire , comprising a box body , an upper transmission channel , an upper transmission device , a lower transmission channel , a lower transmission device , a molten salt storage container , and a heat-conduction oil storage container , wherein the upper transmission channel is located above the lower transmission channel; a molten salt liquid channel and a heat-conduction oil channel are respectively disposed on an outside wall of the upper transmission channel and that of the lower transmission channel; the upper transmission channel comprises an upper transmission channel inlet and an upper transmission channel outlet; the lower transmission channel comprises a lower transmission channel inlet and a lower transmission channel outlet; the upper transmission channel outlet is connected to the lower transmission channel inlet; the upper transmission device is configured to transmit an object from the upper transmission channel inlet to the upper transmission channel outlet; ...

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22-08-2019 дата публикации

PROCESS AND PLANT FOR CONVERSION OF WASTE MATERIAL TO LIQUID FUEL

Номер: US20190256781A1
Автор: Baker Garry
Принадлежит:

A process and plant for the thermocatalytic conversion of waste materials into reusable fuels and a fuel produced by the process, involving the steps of delivering melted waste material to one or more pyrolysis chambers via heated and valved manifolds and effecting pyrolysis of the waste material into a gaseous state in an oxygen purged and pressure controlled environment. Pyrolytic gases are then transferred to a catalytic converter where the molecular structure of the gaseous material is altered in structure and form, with gases then transferred to one or more condensers to distil and cool gases in to their respective fractions. After post pyrolysis treatment, fuel fractions form a useable fuel. 1. A process for conversion of waste organic materials into reusable fuels , comprising the steps of:a) delivering waste material to a hot-melt in-feed system to melt the waste material and form a molten material and feeding the molten material into a pyrolysis chamber by the hot-melt in-feed system to partially fill the pyrolysis chamber with the molten material;b) further heating said molten waste material in the pyrolysis chamber to a temperature in the range of 390° C. to 410° C. to effect pyrolysis of said material into a gaseous state in a substantially oxygen purged and pressure controlled environment;c) agitating the molten waste material in the pyrolysis chamber with a rotating agitator within the pyrolysis chamber during the heating to effect the pyrolysis so as to promote uniform heating in the molten waste material.2. The process of claim 1 , further comprising transferring gases resulting from the pyrolysis to one or more condensers to cool the gases into fractions for recovery as reusable fuels.3. The process of claim 1 , further comprising transferring gases resulting from the pyrolysis to a series of high-surface area metal plates to cool the gases into fractions for recovery as reusable fuels.4. The process of claim 2 , wherein the one or more condensers ...

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08-10-2015 дата публикации

METHOD FOR PRODUCING HIGH VCM COKE

Номер: US20150284640A1
Принадлежит:

A process and apparatus for improving the production of coke having a high volatile combustible material content are disclosed. The process may include, for example: heating a coker feedstock to a coking temperature to produce a heated coker feedstock; contacting the heated coker feedstock with a quench medium to reduce a temperature of the heated coker feedstock and produce a quenched feedstock; feeding the quenched feedstock to a coking drum; subjecting the quenched feedstock to thermal cracking in the coking drum to (a) crack a portion of the quenched feedstock to produce a cracked vapor product, and (b) produce a coke product having a volatile combustible material (VCM) concentration in the range from about 13% to about 50% by weight, as measured by ASTM D3175. 1. (canceled)2. (canceled)3. (canceled)4. (canceled)5. (canceled)6. (canceled)7. (canceled)8. (canceled)9. (canceled)10. (canceled)11. (canceled)12. (canceled)13. (canceled)14. (canceled)15. An apparatus for producing a coke fuel , the apparatus comprising:a heater for heating a coker feedstock to a coking temperature to produce a heated coker feedstock;a fluid conduit for recovering the heated coker feedstock from the heater;a fluid conduit for supplying a quench medium;a device, disposed proximate an inlet of a coking drum, for contacting the heated coker feedstock with the quench medium to reduce a temperature of the heated coker feedstock and produce a quenched effluent;a fluid conduit for feeding the quenched effluent to the coking drum for thermal cracking of the quenched effluent to (a) crack a portion of the quenched effluent to produce a cracked vapor product, and (b) produce a coke product having a volatile combustible material (VCM) concentration in the range from about 13% to about 50% by weight, as measured by ASTM D3175.16. (canceled)17. The apparatus of claim 15 , further comprising a fluid conduit for recovering the cracked vapor product from the coking drum.18. The apparatus of claim 15 , ...

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27-09-2018 дата публикации

APPARATUS FOR RAPID PYROLYTIC REACTION

Номер: US20180273845A1
Принадлежит: SHENWU TECHNOLOGY GROUP CORP

The present invention provides an apparatus for rapid pyrolysis reaction, which comprises: a reactor, which comprises a reactor body defining a reaction space that forms a dispersion region, a pyrolysis region, and a discharge region from top to bottom; multilayer-regenerative radiant tubes, which are distributed at an interval in the height direction of the reactor body in the pyrolysis region, and each layer of regenerative radiant tubes consists of a plurality of regenerative radiant tubes distributed at an interval in the horizontal direction, a material distributor; a material inlet arranged in the dispersion region above the material distributor; a material distribution gas inlet, which is arranged in the dispersion region and communicates with the material distributor so as to utilize a material distribution gas to blow out the material in the material distributor into the dispersion region, so that the material falls into the pyrolysis region uniformly; a plurality of pyrolysis gas outlets, which are arranged in the dispersion region and/or the pyrolysis region respectively; and a semi-coke outlet arranged in the discharge region. 1. An apparatus for fast pyrolysis reaction , comprising:a reactor,said reactor comprises:a reactor body defining a reaction space that forms a dispersion region, a pyrolysis region, and a discharge region from top to bottom;said dispersion region comprises:a material distributor;a material inlet arranged above the material distributor;a material distribution gas inlet, which communicates with the material distributor so as to utilize a material distribution gas to blow out the material in the material distributor into the dispersion region, so that the material falls into the pyrolysis region uniformly;said pyrolysis region comprises:multilayer regenerative radiant tubes, which are distributed at an interval in the height direction of the reactor body in the pyrolysis region, and each layer of regenerative radiant tubes consists ...

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12-09-2019 дата публикации

PLASMA ARC CARBONIZER

Номер: US20190276746A1
Принадлежит:

A system and method for plasma arc anaerobic thermal conversion processing is provided to convert waste into bio-gas; bio-oil; carbonized materials; non-organic ash, and varied further co-products. The system and process supports a variety of processes, including to make, without limitation, carbon, carbon-based inks and dyes, activated carbon, aerogels, bio-coke, and bio-char, as well as generate electricity, produce adjuncts for natural gas, and/or various aromatic oils, phenols, and other liquids, all depending upon the input materials and the parameters selected to process the waste, including real time economic and other market parameters which can result in the automatic re-configuration of the system to adjust its output co-products to reflect changing market conditions. Plasma arc carbonizer off-gases produced during carbonization are supplied to a controlled heated column for refining and recovery of the carbonizer hot gases into distillates. 1. A system for treating waste , the system comprising:at least one plasma arc unit;a carbonizer heated by said at least one plasma arc units and adapted to convert the waste to a useable product and resultant hot gases; anda thermal oxidizer in gaseous communication with said carbonizer to receive the resultant hot gases.2. The system of wherein the waste includes at least one of municipal solid waste claim 1 , infectious medical waste claim 1 , or bitumen that optionally contains non-reactive inorganics.3. The system of wherein said carbonizer employs anaerobic thermal conversion processing to treat the waste.4. The system of wherein said carbonizer comprises a thermo-chemical reactor that is one of a drag-chain reactor claim 1 , batch reactor claim 1 , continuous-stirred-tank reactor claim 1 , rotating drum claim 1 , thermal oxidizers claim 1 , or plug-in reactor.5. The system of wherein said carbonizer operates under a reduced pressure of a partial or complete vacuum.6. The system of wherein said at least one ...

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11-10-2018 дата публикации

GAS-SOLIDS SEPARATION SYSTEM HAVING A PARTITIONED SOLIDS TRANSFER CONDUIT

Номер: US20180290094A1
Принадлежит: Thermochem Recovery International, Inc.

A solids discharge system (SDS) is configured to separate solids from product gas. The system includes a solids separation device and at least one solids transfer conduit configured to receive solids from the solids separation device. The solids transfer conduit is selectively partitioned into a plurality of compartments (or “sections”) along its length by isolation valves. A gas supply conduit and a gas discharge conduits are connected to one of the sections to facilitate removal of solids. A filter in fluid communication with that section is configured to prevent solids from passing through the gas discharge conduit so that the solids can be removed from one of the sections of the solids transfer conduit. A product gas generation system incorporates first and second reactors, the latter of which receives products created by the second reactor. 1. A solids discharge system (SDS) configured to separate solids from gas , the system comprising:{'b': '250', 'claim-text': [{'b': '251', '(a1) an interior ();'}, {'b': '252', '(a2) a separation input () configured to receive a gas;'}, {'b': '254', '(a3) a separation solids output ();'}, {'b': '256', '(a4) a separation gas output ();'}], '(a) a solids separation device () having{'b': 234', '250, 'claim-text': [{'b': 261', '254', '250, '(b1) a first solids transfer conduit input (A) in fluid communication with the separation solids output () of the solids separation device ();'}, {'b': 1', '2', '3', '234', '2', '234', '06', '08', '10', '12, '(b2) a first isolation valve (YVA), a second isolation valve (YVA), and a third isolation valve (YVA) spaced apart from one another along the length of the first solids transfer conduit (A) with the second isolation valve (YVA) positioned between the first and third isolation valves such that the first solids transfer conduit (A) is partitioned into an upper section (Y), an upper-middle section (Y), a lower-middle section (Y), and a lower section (Y);'}, {'b': 13', '12', '232, '(b3) an ...

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11-10-2018 дата публикации

System and method for rapid pyrolysis of coal

Номер: US20180291272A1
Принадлежит: Shenwu Technology Group Corp Co Ltd

The present invention provides a system and a method for rapid pyrolysis of coal. The system comprises: a rapid pyrolysis reactor, which comprises: a reactor body defining a reaction space that forms a dispersion region, a pyrolysis region, and a discharge region from top to bottom; said dispersion region comprises: a material distributor; a coal inlet arranged above the material distributor; a material distribution gas inlet connected to the material distributor; said pyrolysis region comprises: multilayer regenerative radiant tubes, which are distributed at an interval in the height direction of the reactor body in the pyrolysis region, and each layer of regenerative radiant tubes consists of a plurality of regenerative radiant tubes distributed at an interval in the horizontal direction; said discharge region comprises: a semi-coke outlet; a plurality of pyrolysis gas outlets, which are arranged in the dispersion region and/or the pyrolysis region respectively; a slag cooler connected to the semi-coke outlet, and a cooling device connected to the pyrolysis gas outlet.

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11-10-2018 дата публикации

PYROLYSIS SYSTEMS

Номер: US20180291274A1
Автор: Reed Frank
Принадлежит:

Systems and methods are disclosed for pyrolysis of waste feed material. Some systems include a main retort and a secondary retort. Syngas is produced by pyrolysis in the main retort, and is then mixed with combustion air and ignited, in some cases to produce energy. Carbon char travels to the secondary retort and is exhausted from the system through an airlock. 1. A method comprising:delivering a feedstock to a main retort that is disposed within a combustion chamber containing one or more burners;utilizing the burners to generate hot flue gases and thereby at least partially pyrolyze the feedstock, generating syngas; anddrawing the flue gases and syngas into a mixing chamber by applying a negative pressure to the main retort and combustion chamber.2. The method of further comprising:exhausting the flue gases from the combustion chamber through a flue gas relief duct having a first end in sealing fluid communication with the combustion chamber and a second end in fluid communication with the mixing chamber; andexhausting the syngas from the main retort through a syngas relief duct disposed within the flue gas relief duct, the syngas relief duct having a first end in fluid communication with the main retort and a second end in fluid communication with the mixing chamber.3. The method of wherein a long axis of the syngas relief duct is disposed generally perpendicular to a horizontal plane taken through a long axis of the main retort.4. The method of wherein a long axis of the flue gas relief duct is also disposed generally perpendicular to the horizontal plane. This application is a continuation application of U.S. application Ser. No. 15/365,633, filed Nov. 30, 2016, which is a continuation application of U.S. application Ser. No. 15/196,645, filed Jun. 29, 2016, now U.S. Pat. No. 9,534,175, granted on Jan. 3, 2017, which is a continuation application of U.S. application Ser. No. 14/105,832, filed Dec. 13, 2013, now U.S. Pat. No. 9,394,484, granted on Jul. 19, 2016, ...

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20-10-2016 дата публикации

PYROLYSIS SYSTEMS

Номер: US20160304786A1
Автор: Reed Frank
Принадлежит:

Systems and methods are disclosed for pyrolysis of waste feed material. Some systems include a main retort and a secondary retort. Syngas is produced by pyrolysis in the main retort, and is then mixed with combustion air and ignited, in some cases to produce energy. Carbon char travels to the secondary retort and is exhausted from the system through an airlock. 1. A pyrolysis device comprising:a combustion chamber containing one or more burners configured to generate hot flue gases;a main retort, disposed within the combustion chamber, configured to at least partially pyrolyze a feedstock delivered to the retort, thereby generating syngas;a syngas relief conduit, into which syngas flows from the main retort;a flue gas relief duct, into which flue gas is exhausted from the combustion chamber, the flue gas relief duct being separate from the combustion chamber and having a first end in sealing fluid communication with the combustion chamber;wherein the syngas relief duct is disposed within the flue gas relief duct; anda mixing chamber, into which the syngas flows from the syngas relief duct and the flue gas flows from the flue gas relief duct.2. The device of wherein a long axis of the syngas relief duct is disposed generally perpendicular to a horizontal plane taken through a long axis of the main retort.3. The device of wherein a long axis of the flue gas relief duct is also disposed generally perpendicular to the horizontal plane.4. The device of further comprising a mixing baffle and distribution cone within the mixing chamber claim 1 , configured to direct gas outwardly within the mixing chamber.5. The device of further comprising a combustion gas inlet and an afterburner element positioned downstream of the distribution cone.6. The device of further comprising a secondary retort in fluid communication with the retort and configured to receive solid residues from the main retort.7. The device of wherein the secondary retort is mounted on expansion rollers to ...

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20-10-2016 дата публикации

Hydrocarbon Conversion Process

Номер: US20160304790A1
Принадлежит: ExxonMobil Chemical Patents Inc

The invention relates to a process for converting hydrocarbons into unsaturated products such as acetylene and/or ethylene. The invention also relates to converting acetylene to olefins such as ethylene and/or propylene, to polymerizing the olefins, and to equipment useful for these processes.

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27-10-2016 дата публикации

RAPID COMPRESSION APPARATUS FOR TREATMENT OF MOISTURE-CONTAINING BIO-MATERIAL

Номер: US20160312123A1
Автор: Heimann Robert L.
Принадлежит: Enginuity Worldwide, LLC

An apparatus, a system, and a method for heat treating a moisture-containing or water-laden material are provided. The heat treatment can be drying for dehydration, gasification, or full carbonization. The system comprises a feeding mechanism, and a rapid compression (RCU)apparatus having a screw, a barrel, and one or more flow disrupters. The system can further include a reflux condenser, an aftercooler stage, a second condenser for particle filtering, and an exit mechanism. The one or more flow disrupters are located on an inner surface of the barrel and projects into the passageway created by the screw and the barrel. The screw is sized to fit within the barrel such that flow disrupter does not contact the screw. The one or more flow disrupters cause the water-laden material to fold over onto its self, thereby, allowing for the occurrence of more uniform drying. 1. A method of treating a moisture-containing or water-laden material to produce a bio-product , the method comprising the steps of:providing a moisture-containing or water-laden material; an RCU apparatus having a compression screw, a barrel, and one or more flow disrupters mounted on an interior surface of the barrel positioned in a passageway formed between the screw and the interior surface of the barrel, the screw operable to rotate at a speed to produce friction and compression to generate a desired elevated temperature within the barrel; and', 'a feeding mechanism adapted to receive the material and feed the material to the RCU apparatus,, 'providing a rapid compression unit (RCU) system includingfeeding the moisture-containing or water-laden material to the RCU system using the feeding mechanism;mixing and heating the moisture-containing or water laden material in RCU apparatus such that the moisture-containing or water laden material separates into at least steam and a bio-product material; andremoving the the bio-product material from the RCU apparatus.2. The method according to claim 1 , ...

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17-09-2020 дата публикации

METHOD AND INSTALLATION FOR THERMOCHEMICAL CONVERSION OF RAW MATERIAL CONTAINING ORGANIC COMPOUNDS

Номер: US20200291301A1

The invention relates to the field of organic substance processing, in particular to the method for processing the shredded wood waste, plant industry products, food industry waste, livestock and poultry waste. Products obtained during the thermal processing of organo-containing raw materials can be used as a fuel. The method comprises drying, hermetic supply of raw materials to the pyrolysis reactor, thermal decomposition of raw materials without air access in the pyrolysis reactor to produce solid products and vapour-gas mixture, the subsequent separation of it by condensation into liquid products and gaseous products. After drying, the organo-containing raw material before supply into the pyrolysis reactor is preheated to a temperature close to, but not exceeding the initiation temperature of thermal decomposition of the least thermally stable component of organo-containing materials Surfaces of the chamber are heated to a temperature which excludes the condensation of pyrolysis vapour-gas products, and raw material heating temperature is controlled by duration of stay in the preheating zone; Thermal decomposition is implemented in the form of the following successive stages occurring in corresponding zones of the pyrolysis reactor, having the possibility of independent temperature control: primary pyrolysis zone, vapour-gas mixture purification zone, secondary pyrolysis zone The installation for thermochemical conversion of organo-containing raw materials comprises a drying chamber, a hermetic raw material supply chamber, a pyrolysis reactor, a device for independent and elastic setting of the inclination angle of blades, a condensation unit. The pyrolysis reactor have a surface rotating with at least one blade and a rotation axis coinciding with the longitudinal axis of the pyrolysis reactor, and at least one ablation surface of circular or elliptical section, perpendicular to the rotation axis of the rotating surface. The hermetic raw material supply chamber ...

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03-11-2016 дата публикации

MOLECULAR PYRODISAGGREGATOR

Номер: US20160319196A1
Автор: Tanfoglio Domenico
Принадлежит:

A molecular pyrodisaggregation system having a loading column for loading materials to be disaggregated into the pyrodisaggregator, a thermal propeller for generating hot fumes to circulate in the pyrodisaggregator, and a condenser connected to an exit from the pyrodisaggregator for cooling gases from the pyrodisaggregator. The pyrodisaggregator has a furnace having a furnace wall defining a chamber within the furnace, a fuser tube within the furnace chamber, a channel within the furnace chamber between the fuser tube and the furnace wall, an Archimedes screw within the fuser tube for moving material to be disaggregated through the furnace, a first exit for inert materials from the fuser tube, a second exit for gases from the fuser tube, and a third exit for fumes circulating through the channel in the furnace. 1. A molecular pyrodisaggregation system comprising: a furnace, said furnace having a chamber;', 'a fuser tube within said furnace chamber;', 'an Archimedes screw within said fuser tube for moving material to be disaggregated through said fuser tube;', 'a first furnace exit for inert materials from said fuser tube;', 'a second furnace exit for gases from said fuser tube; and', 'a third furnace exit from fumes circulating through said furnace chamber;, 'a pyrodisaggregator, said pyrodisaggregator comprising 'said fuser tube is connected to said first exit and said second exit;', 'wherein'}a loading column connected to said pyrodisaggregator for loading materials to be disaggregated into said fuser tube in said furnace;a thermal propeller connected to said furnace, wherein hot fumes from said thermal propeller circulate in said chamber in said furnace around said fuser tube; anda condenser connected to said second exit.2. A molecular pyrodisaggregation system according to claim 1 , wherein said condenser comprises:an entry dome connected to said second exit from said furnace for receiving gases from said pyrodisaggregator;a cold water chamber surrounding said ...

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03-11-2016 дата публикации

Automatic draft control system for coke plants

Номер: US20160319197A1
Принадлежит: SunCoke Technology and Development LLC

A coke oven includes an oven chamber, an uptake duct in fluid communication with the oven chamber, the uptake duct being configured to receive exhaust gases from the oven chamber, an uptake damper in fluid communication with the uptake duct, the uptake damper being positioned at any one of multiple positions, the uptake damper configured to control an oven draft, an actuator configured to alter the position of the uptake damper between the positions in response to a position instruction, a sensor configured to detect an operating condition of the coke oven, wherein the sensor includes one of a draft sensor, a temperature sensor configured to detect an uptake duct temperature or a sole flue temperature, and an oxygen sensor, and a controller being configured to provide the position instruction to the actuator in response to the operating condition detected by the sensor.

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03-11-2016 дата публикации

COMBINED SYSTEM FOR PRODUCING STEEL AND METHOD FOR OPERATING THE COMBINED SYSTEM

Номер: US20160319383A1
Принадлежит:

The invention relates to a plant complex for steel production comprising a blast furnace for producing pig iron, a converter steel mill for producing crude steel and a gas-conducting system for gases that occur when producing the pig iron and/or producing the crude steel. According to the invention, the plant complex additionally has a chemical plant or biotechnological plant, connected to the gas-conducting system, and also energy storage for covering at least part of the electricity demand of the plant complex. Also the subject of the invention is a method for operating the plant complex. 112.-. (canceled)13. A plant complex for steel production comprising:a blast furnace for producing pig iron;a converter steel mill for producing crude steel; anda gas-conducting system for gases that occur in at least one of the production of pig iron and crude steel; a chemical plant or a biotechnological plant connected to the gas-conducting system;', 'an energy storage for covering at least part of the electricity demand of the plant complex; and', 'an electrolysis plant for the electrolysis of water, the electrolysis plant being connected to the chemical plant by a hydrogen line and being connected to at least one of the blast furnace and the converter steel mill for producing crude steel or treating crude steel by means of an oxygen return device, wherein, for the purpose of supplying electricity to the electrolysis plant, the energy storage is electrically connected thereto., 'the plant complex additionally comprises, 'wherein14. The plant complex according to claim 13 , wherein the energy storage is formed as a chemical or electrochemical storage.15. The plant complex according to claim 13 , wherein the plant complex additionally comprises a power-generating plant claim 13 , which is designed as a gas-turbine power-generating plant or a gas-turbine and steam-turbine power-generating plant and is operated with a gas which comprises at least a partial amount of one of: the ...

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10-11-2016 дата публикации

PYROLYSIS APPARATUS

Номер: US20160326439A1
Принадлежит: Ecomation Oy

Pyrolysis apparatus () for processing shredded waste material, such as plastic and/or rubber waste, in which apparatus the material is processed continuously in a pyrolysis apparatus () that includes a feed device (), a reactor () and an outlet portion () that have been equipped with conveyors, such as screw conveyors, and that can be used continuously. The screw () of the feed device () is at least partially placed in a liquid (), which forms an air trap to prevent air from entering into the reactor. The outlet portion has a condensing collecting canopy () which is used to condense into liquid and recover the vapour formed in the reactor. 110102030405010. Pyrolysis apparatus () for processing shredded waste material , such as plastic and/or rubber waste , which pyrolysis apparatus () includes a feed device () , a pyrolysis reactor () , an outlet portion () and a gas collector () , characterised in that the pyrolysis apparatus () is continuous and the pyrolysis apparatus's{'b': 20', '23', '22, 'feed device () includes a conveyor, such as a screw conveyor screw () that is at least partially placed in a liquid (), which forms an air trap to prevent air from entering into the reactor,'}{'b': 30', '32', '33, 'pyrolysis reactor () has a conveyor, such as a conveyor screw (), for moving the material and heating resistors () for heating the reactor, and'}{'b': 20', '42', '45, 'outlet portion () has a conveyor, such as a discharge screw (), and a condensing collecting canopy () which is used to condense into liquid and recover the vapour formed in the reactor.'}210202324. Pyrolysis apparatus () according to claim 1 , characterised in that the conveyor of the feed device () claim 1 , such as a screw conveyor screw () claim 1 , has been arranged to compress the feed material such that at least part of the liquid transported with the material falls into the gutter () of the screw conveyor and flows back into the liquid contained in the feed bin.310202324. Pyrolysis apparatus ...

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10-11-2016 дата публикации

COMBINED SYSTEM FOR PRODUCING STEEL AND METHOD FOR OPERATING THE COMBINED SYSTEM

Номер: US20160326605A1
Принадлежит:

The invention relates to a plant complex for steel production comprising a blast furnace for producing pig iron, a converter steel mill for producing crude steel, a gas-conducting system for gases that occur when producing the pig iron and/or the crude steel, and a power-generating plant for electricity generation. The power-generating plant is designed as a gas-turbine power-generating plant or gas-turbine and steam-turbine power-generating plant and is operated with a gas that comprises at least a partial amount of the blast-furnace top gas that occurs in the blast furnace and/or a partial amount of the converter gas. The plant complex additionally comprises a chemical plant and a biotechnological plant, the power-generating plant, the chemical plant and the biotechnological plant being arranged in a parallel setup with regard to the gas supply. The gas-conducting system comprises an operationally controllable gas-distributing device for dividing the streams of gas. 114.-. (canceled)15. A plant complex for producing steel , comprising:a blast furnace for producing pig iron;a converter steel mill for producing crude steel;a gas-conducting system for gases that occur in the production of pig iron and crude steel;and a power-generating plant for electricity generation, the power-generating plant being designed as a gas-turbine power-generating plant or gas-turbine and steam-turbine power generating plant and being operated with a gas that comprises at least a partial amount of one of a blast-furnace top gas that occurs in the production of pig iron in the blast furnace, and a converter gas that occurs in the converter steel mill; a chemical plant and a biotechnological plant are connected to the gas-conducting system;', 'the power-generating plant, the chemical plant and the biotechnological plant are arranged in a parallel setup with respect to the gas supply; and', 'the gas-conducting system comprises an operationally controllable gas-distributing device for ...

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26-11-2015 дата публикации

DEVICE AND METHOD FOR REGULATING AND CONTROLLING THE GAS PRESSURE

Номер: US20150337205A1
Принадлежит: DMT GMBH & CO. KG

A device and a method are provided for regulating and controlling individual gas pressure of individual ovens of a coke oven battery, in the case of which a rising-pipe bend projects, preferably from above, into a collecting main. The lower end thereof is associated with an immersion pipe via a water labyrinth seal. The immersion pipe is supported such that it is vertically adjustable by means of an actuator, and an immersion cup is located preferably below the immersion pipe. The rising-pipe bend has arranged therein a sleeve, the lower end of which is connected via at least one conduit to the water labyrinth seal. A water supply for feeding the water labyrinth seal and the actuator are provided at the top, outside the rising-pipe bend. Regulation of the gas pressure is accomplished by different immersion depths of the immersion pipe and the constant water level in the immersion cup. 117-. (canceled)18. A device for regulating or controlling individual gas pressure of individual ovens of a coke oven battery , in which a rising-pipe bend has its lower end associated with an immersion pipe via a water seal , the immersion pipe being supported such that it is vertically adjustable by means of an actuator , wherein the immersion pipe is , for causing a change in pressure , immersible to different depths into an immersion cup located below the immersion pipe , and the rising-pipe bend has arranged therein a sleeve which serves to position the immersion pipe , a lower end of the sleeve being connected via at least one conduit to the water seal , and wherein a water supply for feeding the water seal and the actuator are provided at a top , outside the rising-pipe bend.19. The device according to wherein the water seal is a water labyrinth seal.20. The device according to wherein the rising-pipe bend is configured to project into a collecting main.21. The device according to wherein the rising-pipe bend projects into a collecting main.22. The device according to wherein ...

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