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Небесная энциклопедия

Космические корабли и станции, автоматические КА и методы их проектирования, бортовые комплексы управления, системы и средства жизнеобеспечения, особенности технологии производства ракетно-космических систем

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Мониторинг СМИ

Мониторинг СМИ и социальных сетей. Сканирование интернета, новостных сайтов, специализированных контентных площадок на базе мессенджеров. Гибкие настройки фильтров и первоначальных источников.

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Форма поиска

Поддерживает ввод нескольких поисковых фраз (по одной на строку). При поиске обеспечивает поддержку морфологии русского и английского языка
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Применить Всего найдено 2001. Отображено 100.
28-06-2012 дата публикации

Methods and apparatus for manufacturing objects having optimized response characteristics

Номер: US20120165967A1
Автор: James A. St. Ville
Принадлежит: Aztec IP Co LLC

A method for manufacturing an object having a potential {x} which is generated in response to a field {f} applied thereto is provided. The method includes the step of designing a geometric model of the object. A computerized mathematical model of the object is generated by discretizing the geometric model of the object into a plurality of finite elements and defining nodes at boundaries of the elements, wherein values of the field {f} and potential {x} are specified at the nodes. A material property matrix [k] is then calculated based on the relationship {f}=[k] {x}. Material property coefficients are then extracted from the material property matrix [k] for each finite element in the computerized mathematical model and the extracted material property coefficients are compared to material property coefficients for known materials to match the extracted material property coefficients to the material property coefficients for known materials. Manufacturing parameters corresponding to the matched material property coefficients are then determined. The object is then manufactured in accordance with the determined manufacturing parameters.

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02-01-2020 дата публикации

Osteotomy assistance kit and position detection program

Номер: US20200000479A1
Автор: Makoto Goto
Принадлежит: Individual

An osteotomy assistance kit includes a bone treatment assistance device and an attaching position confirmation device. The attaching position confirmation device includes a feature point indication rod to be applied via a tip portion to a feature point of the bone, a rod support unit that removably supports the feature point indication rod such that the tip portion is indicating the feature point of the bone, and a second support member that movably supports the rod support unit and indicates one of scales on the rod support unit. The bone treatment assistance device includes cutting slits, and first guide holes that guides first rods set to a predetermined positional relation. The second support member of the attaching position confirmation device is attached to the protrusion of the bone treatment assistance device.

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05-01-2017 дата публикации

METHOD FOR ADDITIVELY MANUFACTURING COMPONENT AND COMPONENT MADE THEREFROM

Номер: US20170001374A1
Принадлежит:

A method that includes additively manufacturing with an additive manufacturing (AM) system a sub-component that has a locator element. Using a control system of the AM system for positioning a first location of the locator element. Selectively placing a portion of another sub-component adjacent to the locator element, based on the positioning. Then attaching the second sub-component to the first sub-component in a region, wherein the region is based on the positioning knowledge from the control system so as to make a component. A component that comprises a first sub-component that has an AM locator element; and a second sub-component attached to the first sub-component, wherein the locator element is attached to the second sub-component within the same additive manufacturing build chamber as the first sub-component. 1. A method comprising:additively manufacturing with an additive manufacturing system a first sub-component having at least one locator element, thereby using a control system of the additive manufacturing system for positioning a first location of the at least one locator element;selectively placing a portion of a second sub-component adjacent to the at least one locator element of the first sub-component, based on the positioning; andattaching the second sub-component to the first sub-component in a region, wherein the region is based on the positioning from the control system of said additive manufacturing system, thereby defining a component.2. The method of claim 1 , wherein the attaching comprises welding with a welding source.3. The method of claim 2 , wherein the welding source comprises a laser.4. The method of claim 2 , wherein the welding comprises one of: gas welding claim 2 , e-beam welding claim 2 , friction stir welding claim 2 , ultrasonic welding claim 2 , and thermal welding.5. The method of claim 1 , wherein the second sub-component is additively manufactured.6. The method of claim 3 , wherein the additively manufacturing further ...

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05-01-2017 дата публикации

SINTER SHELL

Номер: US20170001375A1
Автор: Melly Robert
Принадлежит:

According to some aspects, system and methods for generating a 3D model shell is provided. The system may include a memory and at least one processor coupled to the memory and specially configured to morphologically dilate a 3D model by a dilation distance, create a first copy of the 3D model and a second copy of the 3D model, perform morphological erosion on the first copy to generate a first shrunken model, perform morphological erosion on the second copy to generate a second shrunken model, and subtract the second shrunken model from the first shrunken model to generate the 3D model shell. 1. A method for generating a 3D model shell , the method comprising acts of:morphologically dilating a 3D model by a dilation distance;creating a first copy of the 3D model and a second copy of the 3D model;performing morphological erosion on the first copy to generate a first shrunken model;performing morphological erosion on the second copy to generate a second shrunken model; andsubtracting the second shrunken model from the first shrunken model to generate the 3D model shell.2. The method according to claim 1 , further comprising acts of:generating a pattern grid; andintersecting the pattern grid and the 3D model shell to generate a grid shell.3. The method according to claim 2 , further comprising acts of:generating a text blank and a text model;unioning the text blank and the pattern grid to generate a text blank and pattern grid combination; andsubtracting the text model from the grid shell,wherein intersecting the pattern grid and the 3D model shell includes intersecting the text blank and pattern grid combination and the 3D model shell to generate the grid shell.4. The method according to claim 2 , wherein the act of generating the pattern grid includes an act of generating a package grid and wherein the act of intersecting the pattern grid and the 3D model shell includes an act of intersecting the package grid and the 3D model shell to generate the grid shell.5. The ...

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05-01-2017 дата публикации

3D Fonts for Automation of Design for Manufacturing

Номер: US20170001376A1
Автор: Grimaud Jean-Jacques
Принадлежит:

Customized 3D-printing can provide users with customized products, but need to be verified for quality and durability. In an embodiment, a method for three-dimensional (3D)-printing a customized product includes loading a 3D-font from a database. The 3D font includes multiple character relations. Each character relation connects any two given characters of the 3D font. The method also includes generating a 3D-representation of a customized product based on the 3D-font. The customized product is based on a plurality of characters received from a user. A 3D-font as described herein can provide customized, on-demand, 3D-printed products of a particular threshold of quality and durability. 1. A method for three-dimensional (3D)-printing a customized product , the method comprising:loading a 3D-font from a database, wherein the 3D font includes a plurality of character relations, each character relation connecting any two given characters of the 3D font; andgenerating a 3D-representation of a customized product based on the 3D-font, the customized product based on a plurality of characters received from a user.2. The method of claim 1 , further comprising 3D-printing the customized product according to the generated 3D-representation.3. The method of claim 1 , further comprising:presenting, to the user via a display, the 3D-representation of the customized product; andprompting the user to (a) approve the customized product for 3D-printing or (b) enter in further customizations of the customized product.4. The method of claim 1 , wherein the 3D-font comprises a matrix of character relations indexed by first index and second index claim 1 , wherein each character relation represents a connection transitioning a character represented by the first index to a character represented by the second index.5. The method of claim 1 , further comprising:creating the 3D-font for a particular material by determining a minimum threshold of the particular material to connect the any two ...

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04-01-2018 дата публикации

IMMOBILISATION ELEMENT AND ADDITIVE MANUFACTURING METHOD FOR MAKING SAME

Номер: US20180001547A1
Принадлежит: Orfit Industries N.V.

This invention relates to a method for manufacturing an individualized immobilization element for the non-invasive immobilization and/or mobilization of at least a segment of a body part of a patient in a predetermined position relative to a reference and/or in a pre-certain configuration. The method comprises the steps of (i) providing a data set that comprises a three-dimensional image of an outer contour of at least a part of the segment of the body part to be immobilized and/or mobilized and (ii) the manufacture of at least a part of the immobilization element by rapid manufacturing of a shape on the basis of said data set using a polymeric material containing a thermoplastic polymer having a melting point less than or equal to 100° C., wherein the polymer material contains a nucleating agent for enhancing the of the crystallization of the thermoplastic polymer. 1. A method for manufacturing an individualized immobilization element for the non-invasive immobilization and/or mobilization of at least a segment of a body part of a patient at a predetermined position relative to a reference and/or in a predetermined configuration , the method comprising:providing a data set that comprises a three-dimensional image of an outer contour of at least a portion of the segment of the body part to be immobilized and/or mobilized; andmanufacturing of at least a part of the immobilization element by rapid manufacturing of a shape based on said data set, using a polymeric material containing a thermoplastic polymer having a melting point less than or equal to 100° C.,wherein the polymeric material contains a nucleating agent capable of enhancing crystallization of the thermoplastic polymer, andwherein at least a portion of an inner surface of the shape has an inner contour which is complementary to the outer contour of the segment of the body part to be immobilized and/or mobilized.2. The method according to claim 1 , wherein the thermoplastic polymer is selected from the ...

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04-01-2018 дата публикации

Authentication, Testing and Certification of Additive Manufactured Items and Cryogenically Processed Additive Manufactured Items

Номер: US20180001570A1
Автор: Cahn Jack
Принадлежит:

Embodiments describe a means to authenticate manufacture of AM parts to a third party using witness artifacts. Embodiments describe cryogenic processing of additive manufactured (AM) metal and metal-matrix items to improve mechanical, physical, electrical, and/or chemical properties. Embodiments also describe a method of scientific testing and engineering analysis that validate cryogenically treated, AM items by measuring and contrasting enhancements in wear, corrosion, fracture, fatigue, and electro-chemical properties against baseline samples. Embodiments also describe a certification method, using a MIL-STD format digitized or written report that outputs a standards-based, First Article Test report and certification statement. The embodiments describe a lean processing method and value stream map that captures defects and identifies and segregates discrepant parts along with proxy witness test samples. Embodiments also describe an archival storage method of authenticated, validated, and certified artifacts, identical in material alloy and metallurgical characteristics to the in-use AM part, that meet AS9100 ISO quality standards for such critical applications as space flight, military, FDA, medical, nuclear, and civilian aviation. 1. A method of authenticating , testing and certifying additive manufactured and cryogenically treated additive manufactured parts comprising:Producing a set of artifacts approximately simultaneous with the creation of the additive manufactured part.Identifying the artifacts through various marking or ID methods.Identifying a set of metallurgical characteristics of an additive manufactured part and then testing the artifact.Authenticating the artifacts using a process that links the characteristics of the artifact manufacturing, by proxy, to the referenced part.Testing and certifying the additive manufactured part via the artifact, if not cryogenically processed.If cryogenically processed, separating the authenticated AM artifacts into ...

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06-01-2022 дата публикации

DISTRIBUTED QUALITY MANAGEMENT AND CONTROL SYSTEMS AND METHODS FOR DECENTRALIZED MANUFACTURING USING BLOCKCHAIN

Номер: US20220004164A1
Принадлежит: HONEYWELL INTERNATIONAL INC.

A method for secure transfer of an additive manufacturing design file and for process monitoring of additively manufactured articles that are manufactured in accordance with such design file includes the steps of: at an article designer located at a first location, generating the additive manufacturing design file; from the first location, sending the additive manufacturing design file to an additive manufacturing AM vendor located at a second location different from the first location; at the second location, using an additive manufacturing tool, manufacturing the article in accordance with the design file; and at the second location, and using a plurality of process monitoring devices, generating a plurality of process parameters associated with the manufacture of the article; at the second location, generating a cryptographic, distributed ledger comprising the plurality of process parameters. The ledger is generated in the manner of a block-chain. 1. A method for secure transfer of an additive manufacturing design file and for process monitoring of additively manufactured articles that are manufactured in accordance with such design file , the method comprising the steps of:at an article designer located at a first location, generating the additive manufacturing design file;from the first location, sending the additive manufacturing design file to an additive manufacturing AM vendor located at a second location different from the first location, wherein the additive manufacturing design file is sent in an encrypted manner;at the second location, using an additive manufacturing tool, manufacturing the article in accordance with the design file, wherein the additive manufacturing tool comprises a plurality of process monitoring sensors;at the second location, and using the plurality of process monitoring sensors, generating a plurality of process parameters associated with the manufacture of the article;at the second location, generating a cryptographic, ...

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04-01-2018 дата публикации

Automated UV Calibration, Motorized Optical Target and Automatic Surface Finder for Optical Alignment and Assembly Robot

Номер: US20180004004A1
Принадлежит:

In an optical components automatic alignment robot, a motorized target moves closer or further from a digital camera being tested or assembled. A light sensor is used to automatically calibrate an ultraviolet (UV) or other light source used for curing adhesive. An automatic surface finder is used to accurately and repeatably find a surface on which adhesive is to be dispensed. 1. A system for actively testing a digital camera having a lens , the system comprising:a target having optically contrasting features;a robot configured to grasp the digital camera and orient the digital camera before the target, so as to image the target features by the digital camera;a drive assembly mechanically coupled to the target to move the target, thereby selectively adjusting spacing between the target and the digital camera; results from an optical signal, from the target features, that passed through the lens and was received by the digital camera; and', 'contains data indicative of a degree of optical performance of the digital camera in capturing an image of the target features, 'a measurement controller configured to acquire a plurality of time spaced-apart alignment data items, wherein each alignment data item of the plurality of time spaced-apart alignment data items2. The system according to claim 1 , further comprising a motion controller configured to:cause the robot to scan the digital camera along a trajectory from a starting location to an ending location; andwhile the robot scans the digital camera from the starting location to the ending location, store a plurality of time spaced-apart positions of the digital camera.3. The system according to claim 2 , further comprising an alignment processor configured to estimate a focus score of the digital camera claim 2 , based at least in part on the plurality of time spaced-apart alignment data items and the plurality of time spaced-apart positions of the digital camera.4. The system according to claim 1 , wherein the drive ...

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02-01-2020 дата публикации

Fabricating three-dimensional objects

Номер: US20200004226A1
Принадлежит: Microsoft Technology Licensing LLC

The claimed subject matter includes techniques for printing three-dimensional (3D) objects. An example method includes obtaining a 3D model and processing the 3D model to generate layers of tool path information. The processing includes automatically optimizing the orientation of the 3D model to reduce an amount of support material used in the printing. The method also includes printing the 3D object using layers.

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01-01-2015 дата публикации

MACHINING PROGRAM CREATING APPARATUS, MACHINING PROGRAM CREATING METHOD, AND MACHINING PROGRAM CREATING PROGRAM

Номер: US20150005924A1
Принадлежит: Mitsubishi Electric Corporation

A machining program creating apparatus includes a tool-route generating unit sequentially executing, concerning each line segment, processing for setting an end point of a set tool route as an endpoint of interest and setting a line segment connected to the endpoint of interest as a next tool route and an NC-machining-program-creation processing unit creating the NC machining program. When a line segment not set as a tool route yet is present among line segments connected to the endpoint of interest, the tool-route generating unit sets the line segment not set as a tool route as a next tool route, and, otherwise, the tool route generating unit sets a line segment already set as a tool route as a tool route again between the endpoint of interest and an endpoint forming a line segment not set as a tool route yet. 19-. (canceled)10. A machining program creating apparatus that creates a numerical control (NC) machining program for executing character engraving on a workpiece , the apparatus comprising:a tool-route generating unit that generates a plurality of line segments by dividing a line segment forming a character that is a character engraving target at an intersection position of the character and sequentially executes processing for setting an end point of a set tool route as a start point and setting a line segment connected to the start point as a next tool route; andan NC-machining-program-creation processing unit that creates an NC machining program for moving a tool along the set tool route in order set by the tool-route generating unit, whereinwhen a line segment not set as a tool route yet is present among line segments connected to the start point, the tool-route generating unit searches for a route configured by only line segments that include the line segment and are not set as a tool route yet and sets the route found by the search as a next tool route, and, when a line segment not set as a tool route yet is not present, the tool-route generating unit ...

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03-01-2019 дата публикации

TECHNOLOGIES OF CONTROLLING ADDITIVE MANUFACTURING SYSTEMS

Номер: US20190004497A1
Принадлежит: NORSK TITANIUM AS

A system/method for executing a program accessing a plurality of subroutines/libraries; invoking a first subroutine providing the program with axis data having offset values in accordance with a workpiece coordinate system; invoking a second subroutine providing the program with geometric data about a geometric of an additive manufacturing tool and setting a tool offset point of the tool at a distance above a substrate surface; receiving a workpiece identifier from an HMI; invoking a third subroutine providing the program with rapid plasma deposition part programming instructions and rapid plasma deposition features from one of the libraries based on the workpiece identifier; invoking a fourth subroutine verifying the instructions and the rapid plasma deposition features; and invoking a fifth subroutine enabling the program to request an additive manufacturing system to deposit a layer on the substrate surface by the additive manufacturing tool via the additive manufacturing process. 1. A method comprising:{'b': 104', '204', '206', '208, 'executing, by a process master controller (), a program () configured to access a plurality of subroutines () and a plurality of libraries ();'}{'b': '210', 'invoking, by the process master controller, via the program, a first subroutine () of the subroutines, wherein the first subroutine provides the program with a set of axis data with a plurality of offset values in accordance with a workpiece coordinate system (WCS);'}{'b': '212', 'invoking, by the process master controller, via the program, a second subroutine () of the subroutines, wherein the second subroutine provides the program with a set of geometric data about a geometric of an additive manufacturing tool for an additive manufacturing process and sets a tool offset point of the additive manufacturing tool at a distance above a substrate surface;'}{'b': '110', 'receiving, by the process master controller, via the program, a workpiece identifier from an HMI ();'}{'b': ' ...

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03-01-2019 дата публикации

Three-dimensional-printing apparatus, and corresponding method

Номер: US20190004498A1
Автор: Filippo MORONI
Принадлежит: Solido3d Srl

An apparatus for three-dimensional printing of three-dimensional products operating by solidification, through light radiation, of successive layers (LAi) of a growth liquid that includes a photopolymer that can be solidified by said light radiation, the apparatus comprising a vat (121) for growth of the print product, which is designed to contain said growth liquid, an actuating portion (11) associated to a print surface (114) designed to adhere to the successive layers after solidification in order to move the print product during growth in said growth vat (121), and a light source (151), which faces said bottom part (122), for emitting said light radiation. The printing apparatus (10) includes a portion (13) configured for housing a mobile terminal (15) set with a screen (151) of its own facing the bottom part of said growth vat (121), and said photopolymer is of a type that can be solidified by the light radiation emitted by said screen (151), in particular by radiation in the visible range.

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12-01-2017 дата публикации

DIRECT FABRICATION OF ORTHODONTIC APPLIANCES WITH VARIABLE PROPERTIES

Номер: US20170007359A1
Принадлежит:

Systems, methods, and devices for improved orthodontic treatment of a patient's teeth are providedherein. 1. A method for fabricating an orthodontic appliance for treating a patient's teeth , the method comprising:determining a movement path to move one or more teeth from an initial arrangement to a target arrangement;determining a force system to move the one or more teeth along the movement path;determining an appliance geometry and material composition of an appliance configured to produce the force system, wherein the appliance comprises two or more of a heterogeneous thickness, a heterogeneous stiffness, or a heterogeneous material composition; andgenerating instructions for fabricating the appliance with the appliance geometry and the material composition using a direct fabrication technique.2. The method of claim 1 , wherein the direct fabrication technique comprises an additive manufacturing technique.3. The method of claim 2 , wherein the additive manufacturing technique comprises one or more of: vat photopolymerization claim 2 , material jetting claim 2 , binder jetting claim 2 , material extrusion claim 2 , powder bed fusion claim 2 , sheet lamination claim 2 , or directed energy deposition.4. The method of claim 1 , wherein the direct fabrication technique comprises a subtractive manufacturing technique.5. The method of claim 1 , wherein the appliance comprises the heterogeneous thickness claim 1 , and wherein thicker portions of the appliance are configured to exert a different force on the one or more teeth than thinner portions of the appliance.6. The method of claim 5 , further comprising determining locations and geometries for the thicker portions and the thinner portions.7. The method of claim 1 , wherein the appliance comprises the heterogeneous stiffness claim 1 , and wherein stiffer portions of the appliance are configured to exert a different force on the one or more teeth than more elastic portions of the appliance.8. The method of claim 7 , ...

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12-01-2017 дата публикации

Systems, apparatuses and methods for dental appliances with integrally formed features

Номер: US20170007360A1
Принадлежит: Align Technology Inc

Systems, methods, and devices for improved orthodontic treatment of a patient's teeth are provided herein.

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12-01-2017 дата публикации

SYSTEMS AND METHODS FOR DUPLICATING KEYS

Номер: US20170008097A1
Принадлежит:

Systems and methods for duplicating keys are provided. In some embodiments, a system for creating keys is provided, the system comprising: a kiosk comprising: a key scanner capturing geometric information of a key; and a hardware processor that: receives security information; automatically determines a key type and bit heights of the key and causes these, along with first identifying information based on the first security information, to be stored at a remote storage device; receives second security information corresponding to second identifying information; verifies the second security information and, in response, identifies stored geometric information about one or more keys that can be made, wherein the stored geometric information includes geometric information corresponding to the second security information; and a key shaping device that creates a third key using the second geometric information. 1. A system for creating keys , the system comprising: a rotatable carousel configured to store a plurality of different types of key blanks;', 'a key scanner;', 'a key shaping device;', 'a key movement mechanism that moves key blanks from the rotatable carousel to the key shaping device;', 'a touchscreen;', 'a communication network interface; and', cause the key scanner to capture first geometric information about a first key;', 'automatically determine that the first key is a first key type from a plurality of known key types based on the first geometric information about the first key;', 'receive an instruction, via the touchscreen, to create a second key based on the first key;', 'determine whether a key blank of the first key type is stored by the rotatable carousel;', 'in response to determining that the key blank of the first key type is stored by the rotatable carousel, rotate the rotatable carousel such that the key movement mechanism can access the key blank of the first key type;', 'cause the key movement mechanism to move the key blank of the first key ...

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27-01-2022 дата публикации

System and method for fabricating a custom face mask

Номер: US20220024139A1
Принадлежит: DESPREZ LLC

A system and method for fabricating a custom face mask. The system includes a factory client, wherein the factory client includes a computing device configured to receive, at a factory server and at least a user device, an image datum comprising a plurality of data of a face of a user. The computing device is further configured to map, as a function of a first machine-learning model, at least a facial landmark to a three-dimensional (3D) mesh of the image datum, map, as a function of a second machine-learning mode, a path to the 3D mesh including a boundary of a custom face mask configured for use on a user's face, generate a model file of a mold, instruct a manufacturing tool, and instruct a manufacturing device to thermoform the plastic component of the mold.

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14-01-2021 дата публикации

METHODS OF CONTROLLING 3D PRINTING PROCESSES

Номер: US20210008804A1
Принадлежит:

Methods and systems for controlling a three-dimensional (3D) printing process are disclosed. In such methods, for example, encrypted printing parameters for a specific printing material are recorded onto a digital tag. The digital tag is then applied to a cartridge that holds the printing material, which is subsequently inserted into a 3D printer. The printer is then instructed to decrypt the encrypted printing parameters to produce a set of decrypted printing parameters. A set of spatial model specifications are also provided to the 3D printer. The 3D printer is then instructed to generate printing machine code based on the decrypted printing parameters and spatial model specifications. Finally, the 3D printer is instructed to manufacture a physical model based on the printing machine code. 1. A method for controlling a three-dimensional (3D) printing process , which comprises:(a) recording encrypted printing parameters for a printing material onto a digital tag;(b) applying the digital tag to a cartridge that holds the printing material;(c) inserting the cartridge into a 3D printer, whereupon the 3D printer is instructed to decrypt the encrypted printing parameters to produce a set of decrypted printing parameters;(d) providing the 3D printer with a set of spatial model specifications;(e) instructing the 3D printer to generate printing machine code based on the decrypted printing parameters and spatial model specifications; and(f) instructing the 3D printer to manufacture a physical model based on the printing machine code.2. The method of claim 1 , wherein a controller is responsible for decrypting the encrypted printing parameters to produce the set of decrypted printing parameters.3. The method of claim 2 , wherein the controller is located (a) within the 3D printer or (b) within an external computer that is operably connected to the 3D printer.4. The method of claim 3 , wherein the digital tag consists of a passive radio identification tag or a microchip.5. A ...

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10-01-2019 дата публикации

MID-PART IN-PROCESS INSPECTION FOR 3D PRINTING

Номер: US20190009472A1
Автор: Mark Gregory Thomas
Принадлежит:

According to one aspect, embodiments herein provide a method for in-process inspection of a 3D printed part with a 3D printer, comprising slicing a three dimensional model to define a plurality of shell volumes, for substantially each shell volume, generating a toolpath for depositing a printing material shell corresponding to the shell volume, transmitting, together with an identification, the toolpaths defining the printing material shells for deposition by a 3D printer, receiving, together with the identification, from the 3D printer a scanned surface profile of a printing material shell, and computing a process inspection including, according to the identification, a comparison between a received scanned surface profile and a toolpath defining a printing material shell. 1. A method for in-process inspection of a 3D printed part with a 3D printer , comprising:slicing a three dimensional model to define a plurality of shell volumes;for substantially each shell volume, generating a toolpath for depositing a printing material shell corresponding to the shell volume;transmitting, together with an identification, the toolpaths defining the printing material shells for deposition by a 3D printer;receiving, together with the identification, from the 3D printer a scanned surface profile of a printing material shell; andcomputing a process inspection including, according to the identification, a comparison between a received scanned surface profile and a toolpath defining a printing material shell.2. The method according to claim 1 , further comprising displaying claim 1 , according to the identification claim 1 , a graphic comparison between a received scanned surface profile and a corresponding toolpath defining a printing material shell.3. The method according to claim 2 , further comprising displaying claim 2 , according to the identification claim 2 , an overlay in which at least one of the received scanned surface profile and the corresponding toolpath defining a ...

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27-01-2022 дата публикации

OUTER SPACE DIGITAL LOGISTICS SYSTEM

Номер: US20220026877A1
Принадлежит:

A method for verifying and authenticating additive manufactured products utilizing extraterrestrial communication including generating a product geometry file, recording to a distributed transaction register stored on a server network having a plurality of node servers a first transaction reflecting the product geometry file, the first transaction having a first output associated with the first transaction and including a blockchain address, transmitting the first output between a terrestrial transceiver that is communicatively connected to the server network and an extraterrestrial transceiver that is communicatively connected to the terrestrial transceiver, and printing, with a D additive printer, a product that utilizes the product geometry file. 1. A method for verifying and authenticating additive manufactured products utilizing extraterrestrial communication , the method comprising:receiving, from a customer, at least one customer requirement for a product;developing, from said at least one customer requirement, at least one manufacturing requirement for said product;generating, from said manufacturing requirement, a product geometry file and at least one printer parameter;recording, by a first computing device, to a distributed transaction register stored on a server network having a plurality of node servers, a first transaction reflecting said product geometry file, said first transaction having a first output that is associated with said first transaction, said first output including a blockchain address;transmitting, from said first computing device to a second computing device, said first output from said distributed transaction register that is associated with said first transaction, said product geometry file, and said at least one printer parameter, said transmitting said first output includes transmitting between a terrestrial transceiver that is communicatively connected to said server network and an extraterrestrial transceiver that is ...

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10-01-2019 дата публикации

METHODS OF MANUFACTURING A PLURALITY OF DISCRETE OBJECTS FROM A BODY OF MATERIAL CREATED BY ADDITIVE MANUFACTURING

Номер: US20190011903A1
Автор: II James L., Jacobs
Принадлежит:

A system for manufacturing a discrete object from an additively manufactured body of material including a precursor to a discrete object and at least a reference feature is disclosed. The system includes an automated manufacturing device, the automated manufacturing device including at least a controller configured to receive a graphical representation of precursor to a discrete object, receive a graphical representation of at least a reference feature on the precursor to the discrete object, and generate a computer model of the body of material, wherein the computer model of the body of material includes the graphical representation of the precursor to the discrete object and the graphical representation of the at least a reference feature. 1. A system for manufacturing a plurality of discrete objects from an additively manufactured body of material from a computer model of an additively manufactured body of material , the additively manufactured body of material including at least a precursor to a plurality of discrete objects , at least an extension , and at least a reference feature , the system comprising:an automated manufacturing device, the automated manufacturing device comprising at least a controller configured to receive a graphical representation of the at least a precursor to the plurality of discrete objects to be machined from the additively manufactured body of material, receive a graphical representation of the at least an extension, receive a graphical representation of the at least a reference feature, receive a graphical representation of a first plane and a graphical representation of a second plane, and generate the computer model of the additively manufactured body of material, wherein the computer model of the additively manufactured body of material includes the graphical representation of the first plane, the graphical representation of the second plane, the graphical representation of the at least a precursor to the plurality of discrete ...

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19-01-2017 дата публикации

Three-dimensional fabricating system, method of manufacturing three-dimensional fabricated object, information processing apparatus, method of generating shrinkage suppression structure of three-dimensional fabricated object, and program for generating shrinkage suppression structure of three-dimensional fabricated object

Номер: US20170014903A1
Автор: Yukito SUGIURA

This invention provides an information processing apparatus for fabricating a desired three-dimensional fabricated object by suppressing shrinkage of a fabricated object caused by a temperature drop in a laminated portion at a fabricating time of the three-dimensional fabricated object. This information processing apparatus includes an acquirer that acquires laminating and fabricating data of a three-dimensional fabricating model, and a data generator that generates laminating and fabricating data of a three-dimensional fabricating model added, when a width in a predetermined direction on a laminating surface of a fabricated object is equal to or larger than a threshold, with a shrinkage suppression structure model for suppressing shrinkage after laminating and fabricating, in the predetermined direction. The shrinkage suppression structure model is a plate-like structure model extending in the predetermined direction and having a length which can suppress shrinkage after laminating and fabricating.

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19-01-2017 дата публикации

COVER FOR AN OIL SKIMMER

Номер: US20170016196A1
Автор: RYKHUS Mick
Принадлежит: CATERPILLAR INC.

A cover for an oil skimmer is disclosed. The cover may have a hollow body including an open end and a closed end opposite the open end. The cover may also include a flange attached to and extending outward from the body. The flange may be disposed generally orthogonal to the body. Further, the cover may include a gusset attached to the body and the flange. The gusset may be disposed generally orthogonal to the body and the flange. In addition, the cover may include at least one hole in the flange. The hole may be configured to receive a fastener. The closed end may have a radius that is smaller than half of a width of the open end. 1. A cover for an oil skimmer , comprising:a hollow body including an open end and a closed end opposite the open end;a flange attached to and extending outward from the body, the flange being disposed generally orthogonal to the body;a gusset attached to the body and the flange, the gusset being disposed generally orthogonal to the body and the flange; andat least one hole in the flange configured to receive a fastener, wherein the closed end has a radius that is smaller than half of a width of the open end.2. The cover of claim 1 , wherein the at least one hole is a first hole and the cover includes a second hole disposed on the flange such that the first hole and the second hole are disposed on opposite sides of the gusset.3. The cover of claim 1 , wherein the cover is made using one of injection molding claim 1 , sheet metal stamping claim 1 , casting claim 1 , machining claim 1 , or 3D printing.4. The cover of claim 1 , wherein the body includes:a top cover extending from the open end to the closed end;a first side wall attached to the top cover, the first side wall extending from the open end to a first intermediate point between the open end and the closed end;a second side wall attached to the top cover, the second side wall being disposed opposite the first side wall, the second side wall extending from the open end to a second ...

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17-01-2019 дата публикации

METHOD FOR ADDITIVELY MANUFACTURING COMPONENT AND COMPONENT MADE THEREFROM

Номер: US20190016053A1
Принадлежит:

A method that includes additively manufacturing with an additive manufacturing (AM) system a sub-component that has a locator element. Using a control system of the AM system for positioning a first location of the locator element. Selectively placing a portion of another sub-component adjacent to the locator element, based on the positioning. Then attaching the second sub-component to the first sub-component in a region, wherein the region is based on the positioning knowledge from the control system so as to make a component. A component that comprises a first sub-component that has an AM locator element; and a second sub-component attached to the first sub-component, wherein the locator element is attached to the second sub-component within the same additive manufacturing build chamber as the first sub-component. 122-. (canceled)23. A component comprising:a first sub-component, wherein the first sub-component has an additively manufactured locator element: anda second sub-component attached to the first sub-component, wherein the additively manufactured locator element is attached to the second sub-component within the same additive manufacturing build chamber as the first sub-component.24. The component of claim 23 , wherein at least one of the first and second sub-components has at least one substantially downward facing surface.25. The component of claim 24 , wherein the at least one substantially downward facing surface comprises a portion of one of: a tube claim 24 , an arch claim 24 , a sculpted surface claim 24 , and an overhang.26. The component of claim 23 , the first sub-component comprises a support element and the second sub-component comprises a bearing surface configured to bear on the support element.27. The component of claim 26 , the support element and the bearing surface define a connection region claim 26 , wherein the connection region is thermally welded.28. The component of claim 27 , wherein the connection region is thermally welded with a ...

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03-02-2022 дата публикации

AUTOZONING OF ADDITIVE MANUFACTURING PRINT PARAMETERS

Номер: US20220035336A1
Принадлежит:

A method, medium, and system including determining a material property value to assign to each of the plurality of 3D volume elements, wherein the material property values assigned to the plurality of 3D volume elements are classified into a predetermined number of bins that correspond to a plurality of different additive manufacturing (AM) print parameter sets, generating a plurality of transfer functions to determine relationships between the material property values assigned to the plurality of 3D volume elements and a plurality of desired AM print parameter sets, automatically determining, based on the plurality of transfer functions, an assignment of one of the plurality of different AM print parameter sets to each of the plurality of 3D volume elements, and validating the determined assignments of the plurality of different AM print parameter sets for the plurality of 3D volume elements based on the plurality of transfer functions. 1. A method comprising:determining, using a processor, a representation of a model of a part as a plurality of discrete three-dimensional (3D) volume elements, the part including a plurality of regions;determining, using the processor, a material property value to assign to each of the plurality of 3D volume elements, wherein the material property values assigned to the plurality of 3D volume elements are classified into a predetermined number of bins that correspond to a plurality of different additive manufacturing (AM) print parameter sets;generating, using the processor, a plurality of transfer functions to determine relationships between the material property values assigned to the plurality of 3D volume elements and a plurality of desired AM print parameter sets;automatically determining, using the processor and based on the plurality of transfer functions, an assignment of one of the plurality of different AM print parameter sets to each of the plurality of 3D volume elements; andvalidating, using the processor, the ...

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03-02-2022 дата публикации

SYSTEMS, AND METHODS FOR DIAGNOSING AN ADDITIVE MANUFACTURING DEVICE USING A PHYSICS ASSISTED MACHINE LEARNING MODEL

Номер: US20220035358A1
Принадлежит:

A system for diagnosing an additive manufacturing device is provided. The system includes a first module configured to: obtain one or more parameters for a digital twin of a component of the additive manufacturing device based on raw data from the component of the additive manufacturing device; and generate physics features for the digital twin of the component of the additive manufacturing device based on the one or more parameters and one or more transfer functions, a second module configured to obtain one or more classifiers for classifying the component as a first condition or a second condition based on physics features; and a third module configured to: determine a health of the component based on the generated physics features of the first model and the one or more classifiers. 1. A system for diagnosing an additive manufacturing device , the system comprising: obtain one or more parameters for a digital twin of a component of the additive manufacturing device based on raw data from the component of the additive manufacturing device; and', 'generate physics features for the digital twin of the component of the additive manufacturing device based on the one or more parameters and one or more transfer functions;, 'a first module configured toa second module configured to obtain one or more classifiers for classifying the component as a first condition or a second condition based on physics features; and 'determine a health of the component based on the generated physics features of the first module and the one or more classifiers.', 'a third module configured to2. The system of claim 1 , wherein the one or more parameters are raw data for the component of the additive manufacturing device.3. The system of claim 1 , wherein the component is a cathode claim 1 , and the raw data includes a grid voltage and a beam current for the cathode.4. The system of claim 1 , wherein the component is a cathode claim 1 , and the physics features include at least one of a ...

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19-01-2017 дата публикации

One Piece Eyewear With Concealed Hinges

Номер: US20170017094A1
Автор: James Timothy
Принадлежит:

The present invention generally concerns a one piece eyewear having concealed hinges made via 3D printing. More specifically, the invention includes a U-shaped hinge with irregular offsets that are blended parametric curves that connect a lens frame to temple bars. The hinge is most flexible at its parabolic cross section and allows the temple bars to open and close, mimicking the rotational and stress bearing properties of traditional mechanical hinges. The eyewear is sculpted in a 3D modeling program that exports digital instructions for rendering the hinges, lens frame, and temple bars as a single construct by a 3D printer. The one piece eyewear is capable of accepting prescription or non-prescription lenses. A method for making the eyewear having concealed hinges is also disclosed. 1. A one piece eyewear comprising a 3D printed lens frame , temple bars , and concealed hinges , wherein the hinges are complementary top and bottom B-spline curves being blended parametric composites that are U-shaped with irregular offsets that connect the upper rear corners of the lens frame to a terminating overlap at each temple bar.2. The lens frame claim 1 , temple bars claim 1 , and concealed hinges of claim 1 , wherein each part is initially modeled in a 3D modeling program as a single construct.3. The concealed hinges of claim 1 , wherein each hinge is most flexible at a parabolic cross section that allows each temple bar to open and close claim 1 , mimicking the rotational claim 1 , stress bearing claim 1 , and force-bearing properties of traditional eyewear hinges.4. The one piece eyewear of claim 1 , wherein the lens frame may accept prescription lenses claim 1 , non-prescription lenses claim 1 , or fashionable or sun filtering lenses claim 1 , or no lenses at all.5. The materials commonly used in 3D printing from claim 1 , wherein such materials include acrylonitile butadiene styrene claim 1 , polylactic acid claim 1 , polyvinyl alcohol claim 1 , polycarbonate claim 1 , ...

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15-01-2015 дата публикации

SYSTEM AND METHOD FOR SELECTING A TOOL ASSEMBLY

Номер: US20150019001A1
Принадлежит: KENNAMETAL INC.

A method of identifying a multi-component cutting tool assembly to a user includes the steps of: receiving an indication from the user of a desired characteristic of at least one of the cutting tool assembly or of a workpiece to be machined, determining at least a portion of a first set of characteristics associated with a first component of the plurality of tool components corresponds to the desired characteristic, determining at least a portion of a second set of characteristics associated with a second component of the plurality of tool components corresponds to a portion of the first set of characteristics and responsive thereto grouping the first component and the second component together to form a combination and identifying the combination to the user as the cutting tool assembly. 1. A method of identifying a cutting tool assembly to a user , the cutting tool assembly including at least two tool components selected from among a plurality of tool components , the method comprising:receiving an indication from the user of a desired characteristic of at least one of the cutting tool assembly or of a workpiece to be machined;determining at least a portion of a first set of characteristics associated with a first component of the plurality of tool components corresponds to the desired characteristic;determining at least a portion of a second set of characteristics associated with a second component of the plurality of tool components corresponds to a portion of the first set of characteristics;grouping the first component and the second component together to form a combination in response to said determining at least a portion of the second set of characteristics corresponds to a portion of the first set of characteristics; andidentifying the combination to the user as the cutting tool assembly.2. The method of claim 1 , further comprising:determining at least a portion of a third set of characteristics associated with a third component of the plurality of tool ...

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18-01-2018 дата публикации

FABRICATING THREE DIMENSIONAL OBJECTS

Номер: US20180017956A1
Принадлежит:

A method of fabricating a three dimensional object in an additive layer manufacturing process, e.g. 3D printing, wherein a three dimensional design of the three dimensional object is modelled as a plurality of three dimensional pixels or vortexes. For every pixel or vortex, at least one parameter is calculated and is used to select a setting for use when fabricating the three dimensional object. The parameter may be a speed or rate at which heat will diffuse away from the pixel or vortex, or a weighted density surrounding the pixel or vortex. The method provides higher quality fabrication of the three dimensional object. 1. A method of fabricating a three dimensional object , the method comprising:modelling a three dimensional design of the three dimensional object as a plurality of three dimensional pixels;for a three dimensional pixel, calculating at least one parameter that relates to a three dimensional region surrounding said three dimensional pixel; andusing the at least one parameter to select at least one setting for use when fabricating said three dimensional pixel in the three dimensional object.2. The method of wherein one of the parameters is an estimation of the speed at which heat will diffuse away from the three dimensional pixel.3. The method of wherein one of the parameters is the density of the three dimensional region surrounding said three dimensional pixel.4. The method of wherein the density is calculated in a sphere of fixed radius centred on the centre of the three dimensional pixel.5. The method of wherein one of the parameters is a weighted density calculated by integrating the mass at each radius claim 1 , r claim 1 , from the centre of the three dimensional pixel claim 1 , wherein the mass at each value of r is weighted according to a distribution that is a function of r.6. The method of wherein the distribution is a Gaussian distribution centred on said three dimensional pixel.7. The method of wherein the calculating of the at least one ...

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18-01-2018 дата публикации

DETERMINING HALFTONE SCHEMES

Номер: US20180017957A1
Принадлежит:

Methods and apparatus of determining a halftone scheme are described. In an example, data representing a three-dimensional object is obtained, the data comprising object model data representing the geometry of the three-dimensional object and object property data representing at least one object property of at least a portion of the object. It is determined if a halftone scheme dependent object property is specified by the object property data and a halftone scheme is determined. Data representing a portion of the object having a halftone scheme dependent object property is associated with a determined halftone scheme. 1. A method comprising:obtaining data representing a three-dimensional object, the data comprising object model data representing the geometry of the three-dimensional object and object property data representing at least one object property of at least a portion of the object;determining if a halftone scheme dependent object property is specified by the object property data, wherein a halftone scheme dependent object property is an object property the representation of which in an object generated using control data is dependent on selection of an appropriate halftone scheme to generate control data;determining a halftone scheme;associating data representing a portion of the object having a halftone scheme dependent object property with a determined halftone scheme.2. A method according to further comprising:mapping object property data for a portion of the object having an associated halftone scheme to a print material coverage representation specifying print materials for use in generating the object;applying the halftone scheme associated with the volume to generate control data for generating the portion.3. A method according to in which determining the halftone scheme comprises selecting from a plurality of halftone schemes.4. A method according to comprising determining that the object property data associated with a portion of the object ...

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18-01-2018 дата публикации

INTEGRATED LIQUID COOLING OF A SERVER SYSTEM

Номер: US20180018000A1
Принадлежит:

Example implementations relate to an integrated liquid cooling of a server system. For example, a method for integrated liquid cooling of a server system can include creating a liquid cooling component that includes creating a three dimensional (3D) design based on a server system, where the 3D design includes customized angle geometry. Further, the method for integrated liquid cooling of a server system can include forming the liquid cooling component based on the 3D design, where the liquid cooling component includes a plurality of liquid flow passages for delivering cooling resources to the server system, and delivering the cooling resources to the server system via the liquid cooling component. 1. A method for integrated liquid cooling of a server system , comprising: creating a three dimensional (3D) design based on a server system, wherein the 3D design includes customized angle geometry; and', 'forming the liquid cooling component based on the 3D design, wherein the liquid cooling component includes a plurality of liquid flow passages for delivering cooling resources to the server system; and, 'creating a liquid cooling component, includingdelivering the cooling resources to the server system via the liquid cooling component.2. The method of claim 1 , wherein the liquid cooling component is formed using a monolithic process.3. The method of claim 1 , wherein forming the liquid cooling component includes combining a flexible material and a rigid material as a single assembly.4. The method of claim 1 , wherein forming the liquid cooling component includes using a single material to define the plurality of liquid flow passages and a body of the liquid cooling component.5. The method of claim 1 , wherein forming the liquid cooling component includes forming mounting flanges to secure a liquid flow passage among the plurality of liquid flow passages to a site on the server system.6. The method of claim 1 , further including providing structural support for the ...

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16-01-2020 дата публикации

BUILD DIRECTION-BASED PARTITIONING FOR CONSTRUCTION OF A PHYSICAL OBJECT THROUGH ADDITIVE MANUFACTURING

Номер: US20200019142A1
Принадлежит:

Systems and methods may support build direction-based partitioning for construction of a physical object through additive manufacturing. In some implementations, a system may access a surface mesh representative of a 3D object and an initial build direction for construction of the object using additive manufacturing. The system may partition the surface mesh into an initial buildable segment and a non-buildable segment based on the initial build direction. The system may iteratively determine subsequent build directions and partition off subsequent buildable segments from the unbuildable segment until no portion of the non-buildable segment remains. The determined buildable segments and correlated build directions may be provided to a multi-axis 3D printer for construction of the represented 3D object through additive manufacturing. 1. A method comprising:accessing a surface mesh of a three-dimensional (3D) object and an initial build direction for construction of the 3D object through additive manufacturing; characterizing, based on the initial build direction, mesh faces of the surface mesh as an overhang face or a non-overhang face;', 'clustering the mesh faces of the surface mesh according to the overhang face and non-overhang face characterizations;', 'combining clusters including mesh faces with the non-overhang face characterization into the initial buildable segment; and', 'combining clusters including mesh faces with the overhang face characterization into the non-buildable segment; and, 'partitioning the surface mesh into an initial buildable segment and a non-buildable segment based on the initial build direction, wherein the partitioning comprisescorrelating the initial build direction to the initial buildable segment; determining a subsequent build direction;', 'partitioning off a subsequent buildable segment from the non-buildable segment based on the subsequent build direction; and', 'correlating the subsequent build direction to the subsequent ...

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26-01-2017 дата публикации

Method and Apparatus for Printing 3D Objects Using Additive Manufacturing and Material Extruder with Translational and Rotational Axes

Номер: US20170021573A1

A 5D printer, which additively manufactures an object, includes an extruder that can move linearly along three orthogonal axes and rotationally around at least one of the axes with respect to the object while depositing a material. A gantry is movable along X, Y and Z axes, and a trunnion table movable about A and B axes is mounted on the gantry. A platen is mounted on the trunnion table, and the extruder deposits the material on the platen while moving the gantry and trunnion table. A model of the object is analyzed to produce a stress tensor for the object, and the depositing is according to the stress tensor. 1. An apparatus for additively manufacturing an object , comprising:an extruder configured to move, with respect to the object, linearly along three orthogonal axes and rotationally around at least one of the axes while depositing a material.2. The apparatus of claim 1 , further comprising:a gantry movable along X, Y and Z axes;a trunnion table, movable about A and B axes, mounted on the gantry; anda platen mounted on the trunnion table, wherein the extruder deposits the material on the platen while moving the gantry and trunnion table3. The apparatus of claim 1 , wherein the object includes a removable support.4. The apparatus of claim 3 , wherein the object has a greater tensile strength than the removable support.5. The apparatus of claim 1 , further comprising:a processor configured to analyze a model of the object and to produce a stress tensor for the object, and wherein the depositing is according to the stress tensor.6. The apparatus of claim 5 , wherein the object has a near optimal strength to weight ratio claim 5 , and near constant wall thickness.7. The apparatus of claim 1 , wherein a pattern for the depositing the material is determined stochastically.8. The apparatus of claim 1 , wherein a pattern for the depositing the material is determined deterministically.9. The apparatus of claim 5 , wherein the stress tensor is determined using a finite ...

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24-01-2019 дата публикации

THREE-DIMENSIONAL PRINTING DEVICE AND THREE-DIMENSIONAL PRINTING METHOD

Номер: US20190022947A1
Автор: Ho Kwan, Yang Yu-Jie
Принадлежит:

A 3D printing device including a printing platform, a printing head, a sensor and a controller is provided. The printing platform includes a carrying surface. The printing head is disposed above the printing platform. The sensor is disposed above the printing platform. The controller is coupled to the printing head and the sensor. The sensor is used for analyzing a first layer slicing data of a 3D object to obtain a printing range. The controller operates the sensor to sense a plurality of sensing points corresponding to the printing range on the carrying surface of the printing platform, so as to obtain a plurality of sensing parameters corresponding to the sensing points. The controller determines whether the printing platform is inclined according to the sensing parameters. If yes, the controller determines an object shape of a compensation object according to the printing range and the sensing parameters. 1. A three-dimensional printing device , comprising:a printing platform, comprising a carrying surface;a printing head, disposed above the printing platform;a sensor, disposed above the printing platform; anda controller, coupled to the printing head and the sensor, configured to analyze a first layer slicing data of a three-dimensional object to obtain a printing range, and operate the sensor to sense a plurality of sensing points corresponding to the printing range on the carrying surface of the printing platform, so as to obtain a plurality of sensing parameters corresponding to the sensing points,wherein the controller determines whether the printing platform is inclined according to the sensing parameters, and if the printing platform is inclined, the controller determines an object shape of a compensation object according to the printing range and the sensing parameters.2. The three-dimensional printing device as claimed in claim 1 , wherein the controller operates the printing head to pre-print the compensation object on the carrying surface of the ...

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26-01-2017 дата публикации

MANAGEMENT SYSTEM AND CONTROL METHOD

Номер: US20170023929A1
Автор: Matsuda Kotaro
Принадлежит:

A 3D printer management application collects execution history of a job executed by a 3D printer, and generates, based on the collected execution history, a report including an actual result of use of a specific setting for control of 3D object creation and an actual result value related to productivity according to the setting. 1. A management system for managing a control apparatus configured to execute a job for creating a three-dimensional (3D) object by a creation device , the management system comprising:a collection unit configured to collect execution history of the job executed by the control apparatus; anda generation unit configured, based on the collected execution history, to generate a report including an actual result of use of a specific setting for control of 3D object creation and an actual result value relating to productivity according to the setting.2. The management system according to claim 1 , wherein the specific setting includes at least one of a setting about a layer thickness claim 1 , a setting about a fill density claim 1 , and a setting about a fill pattern.3. The management system according to claim 1 ,wherein the actual result value relating to the productivity includes at least an actual result value of an output time, andwherein the management system further includes a simulation unit configured, using the actual result of use of the specific setting and the actual result value relating to the productivity, to perform a simulation of output time efficiency according to a change in the specific setting.4. The management system according to claim 3 , further comprising a creation unit configured to create data used to set a value used for the change in the setting in the simulation performed by the simulation unit claim 3 , to a default value of the specific setting in software for generating a job for creating a 3D object.5. The management system according to claim 1 ,wherein the actual result value relating to the productivity ...

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25-01-2018 дата публикации

NESTING PROCEDURES AND MANAGEMENT OF 3D PRINTING

Номер: US20180024517A1
Автор: HALPERIN Dan
Принадлежит:

Methods of nesting parts for 3D printing and of modularly managing the 3D printing as well as corresponding modules are provided. Methods split received part models into model batches, and repeatedly, set consecutive model batches into printing space(s) that are being gradually filled, by defining, for each part model in the model batch, a roadmap with respect to the occupied space and a set of positioning rules, and independently from the other part models in the model batch, and optimizing, in parallel for the part models in the model batch, a part positioning scheme for the model batch parts. The methods may further manage the allocation of printing spaces with respect to incoming printing requests to incorporate the respective parameters into the parameters of the nesting process. The methods exhibit a high level of process parallelization, at all levels of space and parts' allocation and nesting. 1. A nesting method for 3D printing , the method comprising:splitting a plurality of received part models into a plurality of model batches,setting a first batch of part models into a specified 3D printing space, andrepeatedly, setting consecutive model batches into a specified occupied space, defined by the specified 3D printing space and the formerly set model batches, by:defining, for each part model in the model batch, a roadmap with respect to the occupied space and a set of positioning rules, and independently from the other part models in the model batch, andoptimizing, in parallel for the part models in the model batch, a part positioning scheme for the model batch parts.2. The nesting method of claim 1 , wherein the parallel optimizing is carried out by applying PRM (probabilistic roadmap) and RRT (rapidly-exploring random trees) algorithms to the positioning schemes of the part models in each model batch.3. The nesting method of claim 1 , wherein the defining and the optimizing are carried out repeatedly for different sets of roadmaps to yield a respective ...

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10-02-2022 дата публикации

PARALLELIZED CAD USING MULTI BEAM ADDITIVE PRINTING

Номер: US20220043423A1
Принадлежит:

The present disclosure generally relates to additive manufacturing or printing of an object using parallel processing of files comprising 3D models of the object and/or portions thereof. A master file comprising a 3D model of the object is divided into subordinate files, wherein each subordinate file comprises a 3D model of a corresponding portion of the object. Each subordinate file is processed in parallel, controlling at least a first laser source to fabricate each portion from a build material. Parallel processing according to the methods of the present disclosure expedites additive manufacturing or printing over conventional methods that build an object in layers completed in series. 140-. (canceled)41. A method of fabricating a 3D model , the method comprising:irradiating a first portion of a build material using a first irradiating machine, the first irradiating machine comprising at least a first irradiating source and being controlled according to a first subordinate file; andirradiating a second portion of the build material using a second irradiating machine, the second portion being irradiated by the second irradiating machine at least partly in parallel with the first portion being irradiated by the first irradiating machine, the second irradiating machine comprising at least a second irradiating source and being controlled according to a second subordinate file;wherein the first subordinate file and the second subordinate file having been divided from a master file comprising a 3D model.42. The method of claim 41 , wherein the 3D model comprises a single object.43. The method of claim 41 , wherein the first subordinate file comprises a 3D model of the first portion claim 41 , and the second subordinate file comprises a 3D model of the second portion.44. The method of claim 41 , wherein the build material comprises a powder-based build material.45. The method of claim 41 , wherein the first subordinate file comprises a first 3D portion of the 3D model ...

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24-01-2019 дата публикации

Single Piece Vehicle Control Surface and Associated Systems and Methods of Manufacture

Номер: US20190025797A1
Принадлежит: Boeing Co

A method of manufacturing a vehicle control surface includes generating, using an electronic controller, a three-dimensional plan for the vehicle control surface. The three-dimensional plan includes, at least, non-vehicular support structure dimensions, for a non-vehicular support structure, and skin dimensions for a skin. The method further includes configuring the dimensions of the non-vehicular support structure based on build environment characteristics associated with an additive manufacturing process of the control surface. The additive manufacturing process is based on the three-dimensional plan. The method further includes fabricating the vehicle control surface, using the additive manufacturing process, based on the three-dimensional plan.

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28-01-2021 дата публикации

Spatial difference measurement

Номер: US20210026323A1
Принадлежит: Hamilton Sundstrand Corp

A spatial difference measurement method, can include generating first key features of a first skeleton of a nominal 3D model of an object and extrapolating the first key features onto the nominal 3D model. The method can include creating an actual 3D model of the object during or after a construction process (real or simulated). The method can include generating second key features of a second skeleton of the actual 3D model of the object and extrapolating the second key features onto the actual 3D model of the object. The method can include comparing the first key features extrapolated on the nominal 3D model to the second key features extrapolated on the actual 3D model to determine one or more distances between the first and second key features to measure a spatial difference between the nominal 3D model and the object during or after construction.

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28-01-2021 дата публикации

METHOD FOR THE DESIGN AND MANUFACTURE OF COMPOSITES HAVING TUNABLE PHYSICAL PROPERTIES

Номер: US20210026325A1
Принадлежит:

A method of designing and manufacturing a replica composite object based on an original object. The method identifies the structure and physical properties of an original object. Base materials, bodies, and structural templates, each of which includes associated physical properties, are utilized to generate a 3-dimensional model. The 3-dimensional model is discretized and tested to determine if the selected combination of base materials and bodies have physical properties that substantially equal the physical properties of the original object. If the physical properties do not equate, the 3-dimensional model is optimized by adjusting the combination of base materials, bodies, and structural templates. When the difference between the measured physical properties of the 3-dimensional model and the identified physical properties of the original object is less than a tolerance value, the method instructs an additive manufacturing system to generate a replica composite object based on the original object. 1. A method for the design and manufacture of a bioscaffold based on a target biological tissue , the method comprising the steps of:identifying a target biological tissue having a set of physical properties;determining at least one base material and a plurality of bodies to match the set of physical properties, wherein each of the plurality of bodies further comprises a volume and is defined by a boundary, each of the least one base material and the plurality of bodies including one or more anisotropic physical properties that exhibit orientation-dependent mechanical behavior;generating a three-dimensional model of the target biological tissue;discretizing the three-dimensional model;performing a simulation on the discretized three-dimensional model to measure responses to one or more stimulus;comparing the responses to the one or more stimulus with corresponding physical responses of the target biological tissue; and 'selecting at least one of the plurality of bodies, ...

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02-02-2017 дата публикации

Techniques for generating motion scuplture models for three-dimensional printing

Номер: US20170028643A1
Принадлежит: Autodesk Inc

In one embodiment of the present invention, a motion effect generator enables the creation of tangible representations of the motion of three-dimensional (3D) animated models for 3D printing. In operation, the motion effect generator receives a 3D animated model and animates the model through a configurable interval of time. As the motion effect generator animates the model, the motion effect generator applies a motion depiction technique to one or more selected components included in the model—explicitly portraying the motion of the 3D animated model as static motion effect geometries. Subsequently, based on the motion effect geometries, the motion effect generator creates a 3D motion sculpture model that is amenable to 3D printing. By automating the design of motion sculpture models, the motion effect generator reduces the time, sculpting expertise, and familiarity with 3D printer fabrication constraints typically required to create motion sculpture models using conventional, primarily manual design techniques.

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02-02-2017 дата публикации

Process for design and manufacture of cavitation erosion resistant components

Номер: US20170031351A1
Принадлежит: HITACHI LTD

A process for designing and manufacturing a cavitation erosion resistant component. The process includes selecting a base material for use in a cavitation erosion susceptible environment and conducting a uniaxial loading test on a sample of the selected material. Thereafter, atomic force microscopy (AFM) topography on a surface of the tested sample is conducted and used to provide a surface strain analysis. The process also includes crystal plasticity finite element modeling (CPFEM) of uniaxial loading and CPFEM nanoindentation of the selected material over a range of values for at least one microstructure parameter. A subrange of microstructure parameter values that correlate to CPFEM nanoindentation results that provide increased CE resistance is determined. Finally, a component having an average microstructure parameter value that falls within the subrange of microstructure parameter values is manufactured.

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31-01-2019 дата публикации

SYSTEM AND METHOD FOR ROLL ALIGNMENT OF A MULTI-NOZZLE EXTRUDER IN THREE-DIMENSIONAL OBJECT PRINTERS

Номер: US20190030819A1
Принадлежит:

A method for identifying an angle of roll for a multi-nozzle extruder includes moving the extruder in a first process direction to form a first set of swaths of extrusion material using two nozzles in the extruder and moving the extruder in a second process direction to form a second set of swaths of extrusion material. The method further includes identifying a location of one nozzle relative to the other nozzle in two dimensions based on cross-process direction distances between the first and second sets of swaths and identifying the angle of extruder roll for the extruder based on the location of the one nozzle and a predetermined geometry of the extruder. 1. A method operating a three-dimensional object printer comprising:moving, with a first actuator, a multi-nozzle extruder in a first process direction within a print zone of the three-dimensional object printer;operating at least a first nozzle and a second nozzle in a plurality of nozzles in the multi-nozzle extruder to emit a first swath and a second swath, respectively, of an extrusion material onto a surface of a receiving member in the print zone during the moving of the multi-nozzle extruder in the first process direction;moving, with the first actuator, the multi-nozzle extruder in a second process direction within the print zone of the three-dimensional object printer, the second process direction being different than the first process direction;operating at least the first nozzle and the second nozzle in the plurality of nozzles in the multi-nozzle extruder to emit a third swath and a fourth swath, respectively, of the extrusion material onto the surface of the receiving member in the print zone during the moving of the multi-nozzle extruder in the second process direction;generating, with an optical sensor, scanned image data of the first swath, the second swath, the third swath, and the fourth swath;identifying, with a controller, a measured two-dimensional location of the second nozzle relative to ...

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01-02-2018 дата публикации

CREATING A VOXEL REPRESENTATION OF A THREE DIMENSIONAL (3-D) OBJECT

Номер: US20180032060A1

An example technique for creating a voxel representation of a three dimensional (3-D) object can include obtaining a shape specification of a 3-D object and a number of 3-D objectives. The example technique for creating a voxel representation of the 3-D object can also include creating a voxel representation of the 3-D object by assigning a material type from a number of material types to each voxel of the voxel representation that defines the 3-D object. The example technique creating a voxel representation of a 3-D object can also include evaluating the voxel representation to determine whether the number of objectives are met. 1. A method for creating a voxel representation of a three dimensional (3-D) object comprising:obtaining a shape specification of a 3-D object and a number of 3-D object objectives;creating a voxel representation of the 3-D object by assigning a material type from a number of material types to each voxel of the voxel representation that defines the 3-D object; andevaluating the voxel representation to determine whether the number of objectives are met.2. The method of claim 1 , wherein the number of material types include material types loaded in a 3-D printer used to print the 3-D object and material types that are compatible with the 3-D printer.3. The method of claim 2 , wherein the number of material types are obtained from a 3-D printer.4. The method of claim 1 , wherein evaluating the voxel representation can include printing the 3-D object at a 3-D printer and measuring a printed 3-D object to determine whether the number of objectives are met.5. The method of claim 1 , wherein evaluating the voxel representation can include:simulating a printing of the 3-D object; andsimulating a performance of a printed 3-D object to determine whether the number of objectives are met.6. The method of claim 1 , wherein voxels in the voxel representation that do not define the 3-D object are assigned a VOID material type.7. The method of claim 1 , ...

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30-01-2020 дата публикации

Sla-type 3d printer and printing method with light source compensation

Номер: US20200031056A1
Автор: Peng-Yang Chen
Принадлежит: Kinpo Electronics Inc, XYZ Printing Inc

An SLA-type 3D printer includes a processor, a laser scanning unit, a power detecting unit and a printing platform. The power detecting unit is configured to detect an output power value of each of a plurality of areas upon the printing platform provided by the LSU. The processor is configured to calculate a gain needed by each area according to the output power value of a working area of each of the plurality of areas. The processor further obtains a standard irradiation amount corresponding to the currently adopted material, and calculates a compensated irradiation amount of each area according to the standard irradiation amount and each area's gain. Next, the processor is able to control the LSU to perform scanning on each area of the printing platform according to each area's compensated irradiation amount for printing a 3D object thereon.

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31-01-2019 дата публикации

Three-Dimensional Object Fabrication Using Multiple Extruders

Номер: US20190033827A1
Принадлежит: Microsoft Technology Licensing LLC

Described herein is a system and method system for fabricating a three-dimensional object using a plurality of extruders. Information including two-dimensional segments of a layer of a three-dimensional object to be fabricated using the plurality of extruders is received. Closed contour, two-dimensional polygons are computed based on the two-dimensional segments. Tool path(s) are generated based on the computed closed contour two-dimensional polygons. The generated tool path(s) are provided to a fabrication apparatus.

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31-01-2019 дата публикации

DENSITY RANK MATRIX GENERATION FOR THREE-DIMENSIONAL PRINTING

Номер: US20190033829A1
Автор: Ulichney Robert

According to an example, density rank matrix generation for three-dimensional printing may include determining dimensions of a density rank matrix based on a skeleton line specification of a lattice structure and a density rank matrix size specification. A number of elements of the density rank matrix may be determined based on the dimensions of the density rank matrix. The elements may be sorted based on an analysis of a property of each of the elements relative to the lattice structure. The density rank matrix may a be generated based on the sorting of the elements. 1. A method for density rank matrix generation for three-dimensional printing , the method comprising:determining, based on a skeleton line specification of a lattice structure and a density rank matrix size specification, dimensions of a density rank matrix;determining, based on the dimensions of the density rank matrix, a number of elements of the density rank matrix;sorting, by a processor, the elements based on an analysis of a property of each of the elements relative to the lattice structure; andgenerating, based on the sorting of the elements, the density rank matrix.2. The method according to claim 1 , further comprising:normalizing the density rank matrix to generate a density threshold matrix;receiving specifications of a three-dimensional input object; andcomparing each of the specifications of the three-dimensional input object to a corresponding threshold value in the density threshold matrix to determine whether to generate a voxel.3. The method according to claim 2 , wherein comparing each of the specifications of the three-dimensional input object to the corresponding threshold value in the density threshold matrix to determine whether to generate the voxel further comprises:applying a modulo operation to each threshold value in the density threshold matrix;determining whether a specification of a three-dimensional input object is greater than a corresponding modulo based threshold ...

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30-01-2020 дата публикации

SPRAY FORMING STRUCTURAL JOINTS

Номер: US20200033833A1
Принадлежит:

Systems, apparatus, and method for manufacturing a structure are disclosed. The structure includes a first portion, a second portion, and a structural joint. The apparatus is configured to receive instructions for printing the structural joint. The instructions are based on a data model of the structural joint. The apparatus is also configured to receive the first portion and the second portion, the first portion having a first conical tip and the second portion having a second conical tip. The apparatus is further configured to receive material. Additionally, the apparatus is configured to print the structural joint based on the instructions. The printing may include spray forming the material to produce the structural joint. The structural joint connects the first portion to the second portion. 1. A method of forming a structure , the structure including a first portion , a second portion , and a structural joint , the method comprising:receiving instructions for printing the structural joint, the instructions based on a data model of the structural joint;receiving the first portion and the second portion, the first portion having a first conical tip and the second portion having a second conical tip;receiving material; andprinting the structural joint based on the instructions, the printing comprising spray forming the material to produce the structural joint, the structural joint connecting the first portion to the second portion, including joining the first conical tip to the second conical tip.2. The method of claim 1 , wherein the structural joint fills an area of the first conical tip and the second conical tip.3. The method of claim 1 , wherein at least one of the first portion or the second portion comprise a commercial off-the-shelf part.4. The method of claim 1 , wherein the first portion comprises a 3-D printed part.5. The method of claim 4 , wherein the second portion comprises a second 3-D printed part.6. The method of claim 4 , wherein the second ...

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30-01-2020 дата публикации

Continuous exposure

Номер: US20200033835A1
Принадлежит: EOS GmbH

A method for providing control data for manufacturing at least one three-dimensional object by means of a layer-wise solidification of a building material in an additive manufacturing apparatus is provided. The method includes at least the following steps: a) determining the locations corresponding to the cross section of the at least one object, b) determining at least two different regions to be solidified in said at least one layer, wherein said at least two regions are chosen from the group of: sandwiched region, down-facing region and up-facing region, c) defining a scanning sequence for the beam so as to solidify the building material at least at the locations corresponding to said portion of the cross section of the object, wherein at an interface between a first and a second region differing from each other a scan line of the beam is continuous and at least one beam parameter value is changed.

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04-02-2021 дата публикации

AUTOZONING OF ADDITIVE MANUFACTURING PRINT PARAMETERS

Номер: US20210034037A1
Принадлежит:

A method, medium, and system to automatically determine parameter sets for an additive manufacturing (AM) of a part, the method including executing a load analysis on a model of a part to emulate a load on each of a plurality of regions of the part; determining a representation of the model of the part as a plurality of discrete three-dimensional (3D) volume elements; determining, based on an output of the load analysis, a life or material property value to assign to each of the plurality of 3D volume elements; automatically determining an assignment of one of a plurality of additive manufacturing (AM) print parameter sets to each of the plurality of 3D volume elements; and saving a record of the determined assignments of the AM print parameter sets to each of the plurality of 3D volume elements. 1. A method comprising:executing, by a processor, a load analysis on a model of a part to emulate a load on each of a plurality of regions of the part;determining, by the processor, a representation of the model of the part as a plurality of discrete three-dimensional (3D) volume elements;determining, by the processor and based on an output of the load analysis, a material property value to assign to each of the plurality of 3D volume elements;automatically determining, by the processor and based on the material property value assigned to each of the plurality of 3D volume elements, an assignment of one of a plurality of different additive manufacturing (AM) print parameter sets to each of the plurality of 3D volume elements;saving a record of the determined assignments of the plurality of AM print parameter sets to each of the plurality of 3D volume elements; andtransmitting the record of the determined assignments of the plurality of different AM print parameter sets to each of the plurality of 3D volume elements to an AM controller, the AM controller to control an AM system to generate the part based on the model of the part and the determined assignments of the ...

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08-02-2018 дата публикации

COMPONENT DESIGN SYSTEM FOR GENERATING AIRCRAFT COMPONENT DESIGNS

Номер: US20180037339A1
Принадлежит:

The disclosed subject matter relates to a component design system for generating aircraft component designs. The component design system includes a database having a set of rules representative for different load characteristics of different component geometries. The component design system further includes an input module for inputting user-specific load characteristics relating to an aircraft component to be generated and a processing unit for determining a variety of geometrically different aircraft component designs based on the input user-specific load characteristics and the set of rules. The disclosed subject matter also relates to an aircraft assembly system having a component design system, a method for generating aircraft component designs, a program element, and a computer-readable medium. 1. A component design system for generating aircraft component designs , comprising:a data base comprising a set of rules representative for different load characteristics of different component geometries;an input module for inputting user-specific load characteristics relating to an aircraft component to be generated; anda processing unit for determining a variety of geometrically different aircraft component designs based on the input user-specific load characteristics and the set of rules.2. The system of claim 1 , further comprising:a manufacturing module for manufacturing an aircraft component in accordance with at least one of the determined aircraft component designs.3. The system of claim 1 , further comprising:an assembling module for assembling an aircraft using at least one of the determined aircraft component designs.4. The system of claim 1 , further comprising:a visualization module for visualizing the variety of geometrically different aircraft component designs.5. The system of claim 1 , wherein:the input module is adapted to receive a user-specific evaluation value for prioritizing at least one rule of the set of rules; andthe processing unit is ...

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09-02-2017 дата публикации

MACHINE FOR SELF-ADJUSTING ITS OPERATION TO COMPENSATE FOR PART-TO-PART VARIATIONS

Номер: US20170038757A1
Принадлежит:

A machine which repetitively performs an operation, or operations, on mass-produced parts which are subject to part-to-part variations compensates for such variations by self-adjustment of its operation, or operations, at a location, or locations, where an operation, or operations, is, or are, performed. 1. A workstation comprising:a fixture for holding a workpiece at a fixed location on the fixture;a processing unit comprising a vision system and a tool for performing an operation on a workpiece held in the fixture;a robot for moving one of the fixture and the processing unit relative to the other of the fixture and the processing unit within a three-dimensional orthogonal coordinate system by translation along X, Y, and Z axes which intersect at an origin of the coordinate system and by turning angularly about each of the X, Y, and Z axes;the vision system comprising a three-dimensional scanning camera for scanning workpieces and a processor for developing from scans of workpieces, coordinate data about workpieces within a coordinate system of the vision system,a controller which is operable to cause the robot to move the one of the fixture and processing unit relative to the other of the fixture and processing unit to place the scanning camera in a scan start position and then cause the scanning camera to move along a scan path while the camera scans a region of a first workpiece which is held in the fixture and is expected to contain a feature on which the tool could perform an operation, the feature comprising a surface having a two-dimensional area defined by X-axis and Y-axis coordinate data, and at locations within the two-dimensional area, the surface being further defined by Z-axis coordinate data;the processor being operable to develop from a scan of the region of the first workpiece, master coordinate data for the feature in the coordinate system of the vision system;the controller being further operable to cause the tool to be positioned at a master ...

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09-02-2017 дата публикации

SYSTEMS AND METHODS FOR CUSTOMIZATION OF OBJECTS IN ADDITIVE MANUFACTURING

Номер: US20170038767A1
Автор: CLUCKERS Tom, MAES Jan
Принадлежит: MATERIALISE N.V.

Embodiments of this application relate to systems and methods which allow for 3-D printed objects, such as eyeglasses and wristwatches, for example, to be customized by users according to modification specifications that are defined and constrained by manufacturers. These modification specifications may be constrained by the manufacturers based on factors relating to the printability of a modified design. 1. A computer implemented method of creating customized wearable products using additive manufacturing , the method comprising:receiving a 3-D printable file storing a baseline 3-D design for the wearable product, and customization data for the wearable product accounting for printability constraints of the baseline 3-D design;receiving a 3-D scan image associated with an anatomical feature of a user of the wearable product;receiving customization information indicative of a customization of the baseline 3-D design based on the 3-D scan image; andmodifying the baseline 3-D design according to the received customization information and the customization data;obtaining a modified 3-D printable file; andmanufacturing the customized wearable product according to the modified 3-D printable file using an additive manufacturing service.2. The method of claim 1 , further comprising generating the customization data for the wearable product claim 1 , wherein generating the customization data comprises determining the printability of a proposed modification of the baseline 3-D design.34.-. (canceled)5. The method of claim 28 , wherein the generated web page information comprises a plurality of visual elements used to modify the baseline 3-D design.6. The method of claim 5 , wherein the plurality of visual elements comprise slider elements claim 5 , and wherein movement of the slider elements is indicative of a change to the physical dimensions of the baseline 3-D design.7. The method of claim 1 , wherein the customization data for the wearable product comprises permitted ...

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09-02-2017 дата публикации

THREE DIMENSIONAL MODELING

Номер: US20170039759A1
Автор: HUET Sylvain
Принадлежит:

Systems and methods of creating a 3 Dimensional (3D) model of an object suitable for 3D printing are described. A method comprises defining an initial cuboid of edge lengths Lx, Ly, Lz for creating the 3D model, wherein the initial cuboid implicitly includes inner cuboids such that starting from the initial cuboid each cuboid is recursively splitable into eight identical inner cuboids. Further, the method comprises iteratively, receiving an input specifying a size of an inner cuboid to be modified and a selection of a point on the screen. Based on the received user input, at least one inner cuboid which is to be modified is identified. Once the inner cube to be modified is identified, the inner cube may be modified by marking the at least one inner cuboid as filled or empty. 13. A method of creating a Dimensional (3D) model of an object suitable for 3D printing , the method comprising:defining, by a processor, an initial cuboid of edge lengths Lx, Ly, Lz for creating the 3D model, wherein the initial cuboid implicitly comprises inner cuboids such that starting from the initial cuboid each cuboid is recursively splitable into eight identical inner cuboids, wherein the initial cuboid corresponds to the root node of an octree and the inner cuboids correspond to child nodes or leaves of the octree; anditeratively receiving, through input from a user, a size of an inner cuboid to be modified and a selection of a point on the screen;identifying at least one inner cuboid to be modified based on the size of the inner cuboid and x, y, z coordinates of the point on the screen, received through user input, wherein the at least inner cuboid to be modified is related to the inner cuboid that is rendered at the selected point on the screen; andmodifying by marking the at least one inner cuboid as filled or empty.2. The method according to claim 1 , further comprising creating a compressed octree representing the 3D model by modifying the octree claim 1 , for each input from the ...

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06-02-2020 дата публикации

Systems and methods providing location feedback for additive manufacturing

Номер: US20200038984A1
Принадлежит: Lincoln Global Inc

A system and method to correct for deposition errors during a robotic welding additive manufacturing process. The system includes a welding power source to sample instantaneous parameter pairs of welding output current and wire feed speed in real time during a robotic welding additive manufacturing process while creating a current weld layer of a 3D workpiece part. An instantaneous ratio of welding output current and wire feed speed are determined for each instantaneous parameter pair. A short term running average ratio is determined based on the instantaneous ratios. A relative correction factor is generated based on at least the short term running average ratio and is used in real time while creating the current weld layer to compensate for deviations in a deposit level from a desired deposit level for the current weld layer.

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06-02-2020 дата публикации

METHOD OF MANUFACTURING A SHAVER

Номер: US20200039100A1
Принадлежит: BIC-VIOLEX SA

A method of manufacturing a shaver element including at least a shaver handle element () for a wet shaver, comprising a digital fabrication step () wherein said shaver element is made by digital fabrication technology. 16-. (canceled)7. A method of producing a shaver handle for a wet shaver , comprising: a step of using a digital file to digitally fabricate the shaver handle to include a varied arrangement of juxtaposed hollow cells and solid walls formed about a substantial portion of the shaver handle.8. The method according to claim 7 , wherein the shaver handle includes at least one attachment element for attaching a shaver head.9. The method according to claim 8 , wherein the step of using the digital file to digitally fabricate the shaver handle includes forming the shaver handle in one piece with at least part of the shaver head.10. The method according to claim 7 , wherein the step of using the digital file to digitally fabricate the shaver handle is carried out by using digital fabrication technology selected from a group consisting of material extrusion claim 7 , material jetting claim 7 , VAT photopolymerization claim 7 , sheet lamination claim 7 , direct energy deposition claim 7 , powder bed fusion claim 7 , and binder jetting.11. The method according to claim 7 , wherein the step of using the digital file to digitally fabricate the shaver handle includes forming the shaver handle using at least two materials.12. The method according to claim 11 , wherein the shaver handle is formed in one piece claim 11 , and the at least two materials include an elastomeric material and a plastic material. This application is a National Stage Application of International Application No. PCT/EP2018/055932, filed on Mar. 9, 2018, now published as WO2018/162723 and which claims priority to European Application No. 17160416.8, filed Mar. 10, 2017, and European Application No. 17160417.6, filed Mar. 10, 2017.The disclosure relates to methods of manufacturing shaver ...

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07-02-2019 дата публикации

MATERIAL SHAPE SIMULATION APPARATUS, MATERIAL SHAPE SIMULATION METHOD, AND THREE-DIMENSIONAL WOVEN FIBER COMPONENT MANUFACTURING METHOD

Номер: US20190040553A1
Принадлежит:

A material shape simulation apparatus for accurately simulating deformation of a three-dimensional woven fiber material is provided. A material shape simulation apparatus includes: an orientation vector field generation unit that generates a model shape orientation vector field on three-dimensional meshes of a model shape of a three-dimensional woven fiber material which is obtained by stacking a plurality of sheets of two-dimensional woven fabric made of X-yarn extending in an X-direction and Y-yarn extending in a Y-direction and binding them with Z-yarn extending in a Z-direction; a parameterization unit that searches for a gradient vector for calculating a material shape orientation vector field, which is an orientation vector field of a material shape before deformation of the model shape, from the model shape orientation vector field; and an orientation vector updating unit that updates the model shape orientation vector field by applying a condition of preserving a volume between the model shape orientation vector field and the material shape orientation vector field and a condition that neither the X-yarn nor the Y-yarn expands or contracts. 1. A material shape simulation apparatus comprising:an orientation vector field generation unit that generates a model shape orientation vector field on three-dimensional meshes of a model shape of a three-dimensional woven fiber material which is obtained by stacking a plurality of sheets of two-dimensional woven fabric made of X-yarn extending in an X-direction and Y-yarn extending in a Y-direction and binding them with Z-yarn extending in a Z-direction;a parameterization unit that searches for a gradient vector for calculating a material shape orientation vector field, which is an orientation vector field of a material shape before deformation of the model shape, from the model shape orientation vector field; andan orientation vector updating unit that updates the model shape orientation vector field by applying a ...

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12-02-2015 дата публикации

TEST DEVICE AND METHOD FOR TESTING WHETHER A WORKPIECE IS POSITIONED CORRECTLY

Номер: US20150045930A1
Принадлежит: WISTRON CORPORATION

A test device includes a base, a locating component installed on the base, a platform disposed on the base, an operating component, a driving component installed on the platform, at least one light emitting component, at least one sensing component and a control unit. The driving component is for driving the operating component. The at least one light emitting component is disposed on at least one track of the platform for emitting light. The at least one sensing component is for sensing the light emitted from the at least one light emitting component and reflected from the workpiece. The control unit determines whether to control the driving component to drive the operating component to move to the workpiece according a sensing result of the at least one sensing component sensing the light emitted from the at least one light emitting component and reflected from the workpiece. 1. A test device for testing whether a workpiece is positioned correctly , the test device comprising:a base;a locating component installed on the base, a locating structure being formed on the locating component and for accommodating and locating the workpiece;a platform disposed on the base and facing the base;at least one linking component linking the base and the platform, so as to form a space between the base and the platform;an operating component disposed on a side of the platform facing the locating component;a driving component installed on the platform and for driving the operating component to move to the locating component or move away from the locating component selectively;at least one light emitting component disposed on the platform, the at least one light emitting component being for emitting light to the workpiece located on the locating component;at least one sensing component for sensing the light emitted from the at least one light emitting component and reflected from the workpiece; anda control unit electrically connected to the driving component, the at least one ...

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18-02-2016 дата публикации

STATISTICAL PREDICTIVE MODELING AND COMPENSATION OF GEOMETRIC DEVIATIONS OF 3D PRINTED PRODUCTS

Номер: US20160046076A1
Принадлежит:

A non-transitory, tangible, computer-readable storage media may contain a program of instructions that causes a computer system having a processor running the program of instructions to: receive design information indicative of the design of a three-dimensional object to be printed by a three-dimensional printer; receive test product deformation information indicative of deformation in the profiles of no more than five, three-dimensional test products that have a circular or polygonal cross section that were made by the three-dimensional printer; generate polygon product deformation information indicative of a predicted deformation of a polygon shape that the three-dimensional printer will print and that has a number of sides and a number of sizes that are both different from each of the number of sides and number of sizes that the no more than five, three-dimensional test products have; and generate adjustment information indicative of an adjustment needed to print a desired profile of the polygon shape that the three-dimensional printer will print to make the printed shape accurate 1. A non-transitory , tangible , computer-readable storage media containing a program of instructions that causes a computer system having a processor running the program of instructions to:receive design information indicative of the design of a three-dimensional object to be printed by a three-dimensional printer;receive test product deformation information indicative of deformation in the profiles of no more than five, three-dimensional test products that have a circular or polygonal cross section that were made by the three-dimensional printer;generate polygon product deformation information indicative of a predicted deformation of a polygon shape that the three-dimensional printer will print and that has a number of sides and a number of sizes that are both different from each of the number of sides and number of sizes that the no more than five, three-dimensional test products ...

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18-02-2016 дата публикации

METHODS AND APPARATUS FOR COMPUTER-AIDED TISSUE ENGINEERING FOR MODELING, DESIGN AND FREEFORM FABRICATION OF TISSUE SCAFFOLDS, CONSTRUCTS, AND DEVICES

Номер: US20160046078A1
Принадлежит:

One aspect of the invention provides a method for multi-nozzle biopolymer deposition of heterogeneous materials to create or modify a composite biopolymer multi-part three-dimensional assembly having at least one biomimetic and at least one non-biomimetic feature. The method includes: (a) utilizing a CAD environment to design and/or modify a composite multi-part assembly, thereby producing a CAD design; (b) converting the CAD design into a three-dimensional heterogeneous material and multi-part assembly model in a format suitable for three-dimensional, multi-nozzle printing, wherein the design comprises at least one biomimetic feature and at least one non-biomimetic feature; and (c) printing the composite assembly by simultaneously depositing the heterogeneous materials using multiple, different, specialized nozzles, wherein the simultaneous depositing includes direct deposition of cells. 1. A method for multi-nozzle biopolymer deposition of heterogeneous materials to create or modify a composite biopolymer multi-part three-dimensional assembly having at least one biomimetic and at least one non-biomimetic feature , the method comprising:(a) utilizing a CAD environment to design and/or modify a composite multi-part assembly, thereby producing a CAD design;(b) converting the CAD design into a three-dimensional heterogeneous material and multi-part assembly model in a format suitable for three-dimensional, multi-nozzle printing, wherein the design comprises at least one biomimetic feature and at least one non-biomimetic feature; and(c) printing the composite assembly by simultaneously depositing the heterogeneous materials using multiple, different, specialized nozzles, wherein the simultaneous depositing includes direct deposition of cells.2. The method of claim 1 , wherein the utilizing step includes performing at least one Boolean operation.3. The method of claim 1 , wherein the utilizing step includes performing at least one scaling operation.4. The method of ...

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16-02-2017 дата публикации

Processing method for printing information of powder-bed type 3d printing

Номер: US20170043498A1
Автор: Hsueh-Kuan Shih, I-Feng Wu

A method for processing printing information of a powder-bed type 3D printer is disclosed. The method comprises following steps of: generating a color image and an adhesive image for each printing slice in accordance with a 3D file; adjusting adhesive information of the adhesive image based on color information of the color image; and, generating a final printing image based on the color image and the adjusted adhesive image. The method prevents the 3D printing from jetting adhesive that may overlap with jetted colored ink by using the final printing image, so as to avoid the jetted color-ink being diluted by the adhesive, and powders being moist because of the overlap of the colored ink and the adhesive.

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16-02-2017 дата публикации

Retention lobe for ground engaging tip

Номер: US20170044740A1
Принадлежит: Caterpillar Inc

A retention lobe for a ground engaging tip may include a lobe base having a base outline, wherein at least a portion of the base outline may lie in a base plane. The base outline may include a front base edge and a rear base edge opposite the front base edge. The retention lobe may also include a lobe outer surface spaced from the lobe base and extending from the front base edge to the rear base edge. The lobe outer surface may include a front lobe outer surface extending from the front base edge obliquely relative to the base plane and toward the rear base edge. The lobe outer surface may further include a rear lobe outer surface extending obliquely relative to the front lobe outer surface, such that the rear lobe outer surface tapers relative to the front lobe outer surface toward the base plane.

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16-02-2017 дата публикации

GROUND ENGAGING TOOTH ASSEMBLIES

Номер: US20170044743A1
Принадлежит: CATERPILLAR INC.

A ground engaging tip may include a rear edge including upper and lower rear edges. The ground engaging tip may also include a front edge opposite the rear edge. The ground engaging tip may further include a top outer surface extending from the upper rear edge toward the front edge, and a bottom outer surface extending from the lower rear edge toward the front edge. The bottom outer surface may include a bottom surface front portion extending from the front edge toward the lower rear edge and terminating at a bottom surface transition portion, and a bottom surface rear portion extending from the transition portion toward the lower rear edge. The bottom surface front portion and rear portions may include respective front and rear portion surfaces extending in respective first and second directions defining an angle, such that the bottom surface rear portion extends toward the top outer surface. 1. A ground engaging tip comprising:a rear edge including an upper rear edge and a lower rear edge;a front edge opposite the rear edge;a top outer surface extending from the upper rear edge toward the front edge; anda bottom outer surface extending from the lower rear edge toward the front edge, a bottom surface front portion extending from the front edge toward the lower rear edge and terminating at a bottom surface transition portion being tangent thereto; and', 'a bottom surface rear portion extending from the bottom surface transition portion toward the lower rear edge and terminating at the lower rear edge,', 'wherein the bottom surface front portion includes a planar front portion surface extending in a first direction, and the bottom surface rear portion includes a planar rear portion surface extending in a second direction, and', 'wherein the first direction and the second direction define an angle, wherein the angle ranges from 181 to 220 degrees., 'wherein the bottom outer surface includes2. The ground engaging tip of claim 1 , wherein the upper rear edge has an ...

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16-02-2017 дата публикации

MACHINING FIXTURE PRODUCTION

Номер: US20170045875A1
Принадлежит:

Disclosed is a method of producing a machining fixture for fixedly holding a workpiece during machining of that workpiece. The method comprises: providing an initial machining fixture comprising a plurality of receiving elements for receiving the workpiece to be machined; determining a datum, the datum being dependent upon the relative positions of the receiving elements; determining positions and orientations of one or more reference surfaces with respect to the datum; measuring the surface of the initial machining fixture with respect to the datum; and, thereafter, controlling machining apparatus with respect to the datum to machine the initial machining fixture to form the one or more reference surfaces, thereby producing the machining fixture. 1: A method of producing a machining fixture for fixedly holding a workpiece during machining of that workpiece , the method comprising:providing an initial machining fixture comprising a plurality of receiving elements for receiving the workpiece to be machined;determining a datum, the datum being dependent upon relative positions of the receiving elements;determining positions and orientations of one or more reference surfaces of the machining fixture with respect to the datum;measuring a surface of the initial machining fixture with respect to the datum; andthereafter, controlling machining apparatus with respect to the datum to machine the initial machining fixture to form the one or more reference surfaces, thereby producing the machining fixture.2: The method according to claim 1 , wherein the machining fixture is an airframe component machining fixture configured for fixedly holding the workpiece during a process of producing an airframe component from that workpiece.3: The method according to claim 1 , wherein:the method comprises providing a first digital model of an object to be produced from the workpiece using the machining fixture; andthe step of determining positions and orientations of one or more reference ...

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16-02-2017 дата публикации

AIRCRAFT AIRFRAME ASSEMBLY

Номер: US20170045876A1
Автор: Bickerstaff John
Принадлежит: BAE SYSTEMS plc

An assembly process for assembling at least part of an aircraft airframe, the assembly process comprising: providing a first assembly including a first part of the airframe and a first reference structure attached thereto; providing a second assembly including a second part of the aircraft airframe and a second reference structure attached thereto; receiving, by a first receptacle, the first reference structure; receiving, by a second receptacle, the second reference structure; moving, by an actuation device, the receptacles into a predetermined configuration, thereby moving the first part of the aircraft airframe and the second part of the aircraft airframe into a predetermined configuration; and performing an assembly operation on the airframe parts to fixedly attach together the first part of the aircraft airframe and the second part of the aircraft airframe, thereby producing the part of the aircraft airframe. 1. An assembly process for assembling at least part of an aircraft airframe , the assembly process comprising:providing a first assembly, the first assembly including a first part of the aircraft airframe and a first reference structure attached to the first part of the aircraft airframe, the first part of the aircraft airframe having a predetermined position and orientation with respect to the first reference structure, the first reference structure comprising a first plurality of key protrusions;providing a second assembly, the second assembly including a second part of the aircraft airframe and a second reference structure attached to the second part of the aircraft airframe, the second part of the aircraft airframe having a predetermined position and orientation with respect to the second reference structure, the second reference structure comprising a second plurality of key protrusions;locating each of the first plurality of key protrusions in a respective key hole of a first receptacle thereby attaching the first reference structure to the first ...

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25-02-2021 дата публикации

DETECTION APPARATUS AND DETECTION METHOD FOR MACHINE TOOL ABNORMALITY

Номер: US20210053170A1
Автор: SIM Jaedoo
Принадлежит:

The present disclosure relates to an apparatus and a method for detecting an abnormality of a tool of a machine tool, and more particularly, to an apparatus and a method for correcting backlash of a machine tool, which are capable of repeatedly measuring a load of a workpiece transferring unit or a workpiece machining unit, and automatically detecting an abnormality of a tool based on a normal range of load data that are proportional to a standard deviation of the load data measured based on any one of a mode value, a mean value, or a median value of the repeatedly measured load data. 1. An apparatus for detecting an abnormality of a tool of a machine tool , the apparatus comprising:a workpiece transferring unit configured to transfer a workpiece;a workpiece machining unit configured to machine the workpiece by a tool; anda control unit,wherein the control unit comprises:a storage unit configured to store information for detecting presence or absence of an abnormality of the tool;a measurement unit configured to measure a load of the workpiece transferring unit or the workpiece machining unit;a calculation unit configured to calculate a normal range of the measured load data; anda comparison unit configured to detect the presence or absence of an abnormality of the tool by comparing the normal range of the load data calculated by the calculation unit and the data measured by the measurement unit.2. The apparatus of claim 1 , wherein the control unit repeatedly measures the load of the workpiece transferring unit or the workpiece machining unit and detects the presence or absence of an abnormality of the tool based on the normal range of the load data that are proportional to a standard deviation of the load data measured based on a mode value of the repeatedly measured load data.3. The apparatus of claim 2 , wherein the control unit further comprises:a determination unit configured to determine the result of determining the presence or absence of an abnormality by ...

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14-02-2019 дата публикации

SYSTEMS AND METHODS FOR SELECTING AND DISTRIBUTING PROCESS PARAMETERS WITHIN A FLEET OF ADDITIVE MANUFACTURING MACHINES BASED ON SENSOR DATA RECEIVED DURING MANUFACTURING PROCESSES

Номер: US20190049929A1
Принадлежит:

Method, and corresponding system, for iteratively distributing improved process parameters to a fleet of additive manufacturing machines. The method includes receiving sensor data from a sensor for a first machine of the fleet of machines. The method further includes comparing the sensor data values at the working tool positions of the plurality of layers to reference data values at the working tool positions for the plurality of layers to determine a set of comparison measures for the first machine. The method further includes selecting a machine from among the first machine and at least a second machine of the fleet of machines based at least in part on the comparison measures of each of the machines. The method further includes receiving, from the selected machine, process parameters of the selected machine; and transmitting at least part of the process parameters of the selected machine to other machines of the fleet. 1. A method for iteratively selecting a machine and distributing process parameters from the selected machine to other machines in a fleet of additive manufacturing machines , the method comprising:receiving, at a first server, sensor data from a sensor for a first machine of the fleet of machines;determining the sensor data values at the working tool positions of each of the plurality of layers of a part being manufactured, based on a correlation of the values of the sensor data relative to time and working tool positions of each of the plurality of layers relative to time;comparing the sensor data values at the working tool positions of the plurality of layers to reference data values at the working tool positions for the plurality of layers to determine a set of comparison measures for the first machine;selecting a machine from among the first machine and at least a second machine of the fleet of machines based at least in part on the comparison measures of each of the machines; andreceiving, from the selected machine via a network, process ...

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22-02-2018 дата публикации

COMPONENT DEFORMATION MODELING SYSTEM

Номер: US20180052444A1
Принадлежит:

Various embodiments include a system having: a computing device configured to model deformation in a set of manufactured components by: forming a pre-exposure statistical distribution of measured coordinates describing the set of manufactured components from a pre-exposure three-dimensional (3D) depiction of a first sample of the manufactured component, and forming a post-exposure statistical distribution of measured coordinates describing the set of manufactured components from a post-exposure 3D depiction of a second sample of the manufactured component; calculating a difference between parameters of the pre-exposure statistical distribution and parameters of the post-exposure statistical distribution; and adjusting an expected deformation model for the set of manufactured components based upon the difference between parameters of the pre-exposure statistical distribution and the post-exposure statistical distribution, to model the deformation of the manufactured component. 1. A system comprising: forming a pre-exposure statistical distribution of measured coordinates describing the set of manufactured components from a pre-exposure three-dimensional (3D) depiction of a first sample of the manufactured component, and forming a post-exposure statistical distribution of measured coordinates describing the set of manufactured components from a post-exposure 3D depiction of a second sample of the manufactured component;', 'calculating a difference between parameters of the pre-exposure statistical distribution and the post-exposure statistical distribution; and', 'adjusting an expected deformation model for the set of manufactured components based upon the difference between the parameters of the pre-exposure statistical distribution and the post-exposure statistical distribution, to model the deformation of the manufactured component., 'at least one computing device configured to model deformation in a set of manufactured components by performing actions including2. ...

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22-02-2018 дата публикации

HOMOGENIZATION OF MATERIAL PROPERTIES IN ADDITIVELY MANUFACTURED STRUCTURES

Номер: US20180052445A1
Принадлежит:

A method for estimating a material characteristic of an article includes receiving a material property tensor having an associated reference direction. A tool path model of an additive manufacturing process for manufacturing the article is received. A geometric model is generated based on the tool path model defining a plurality of roads arranged in layers. For each of the roads, the material property tensor is rotated to align the reference direction with a direction of a selected road and an estimated material property value is assigned to the selected road to generate a first geometry-material model of the article. 1. A method for estimating a material characteristic of an article , comprising:receiving a material property tensor having an associated reference direction;receiving a tool path model of an additive manufacturing process for manufacturing the article;generating a geometric model based on the tool path model defining a plurality of roads arranged in layers; andfor each of the roads, rotating the material property tensor to align the reference direction with a direction of a selected road and assigning an estimated material property value to the selected road to generate a first geometry-material model of the article.2. The method of claim 1 , wherein the material property tensor includes parameters generated from measurements of a test specimen having an effective domain claim 1 , and the geometric model includes roads having geometries consistent with the effective domain.3. The method of claim 2 , wherein the effective domain removes voids between adjacent roads.4. The method of claim 1 , wherein generating the geometric model comprises defining the roads as sweeps along line segments.5. The method of claim 4 , wherein the roads have rectangular cross-sections.6. The method of claim 1 , further comprising:identifying nodes where two or more roads overlap; andfor each selected note, averaging the estimated material property value of each of the ...

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23-02-2017 дата публикации

SYSTEM AND METHOD TO CONTROL A THREE-DIMENSIONAL (3D) PRINTER

Номер: US20170052531A1
Принадлежит:

A method include obtaining model data specifying a three-dimensional (3D) model of an object. The method also includes generating first machine instructions executable by a 3D printing device to generate a first portion of a physical model of the object by depositing material using a syringe extruder. The first machine instructions indicate a first value of a pressure setting, the pressure setting indicating a pressure to be applied to the syringe extruder. The method also includes generating second machine instructions executable by a 3D printing device to generate a second portion of the physical model of the object by depositing material using the syringe extruder. The second machine instructions indicate a second value of the pressure setting, the second value different from the first value. 1. A method comprising:obtaining model data specifying a three-dimensional (3D) model of an object;processing the model data to generate a sliced model defining a plurality of layers to be deposited to form a physical model of the object, the plurality of layers including a first layer and a second layer, wherein the second layer is above and in contact with the first layer, the first layer including a first region corresponding to a first material and a second region corresponding to a second material, and the second layer including a third region corresponding to the first material and a fourth region corresponding to the second material; andgenerating machine instructions executable by a 3D printing device to deposit a portion of the first material corresponding to the first region and to the third region before depositing a portion of the second material corresponding to the second region and to the fourth region.2. The method of claim 1 , wherein depositing the portion of the second material corresponding to the second region includes positioning a tip of an extruder associated with the second material below an upper surface of the first material.3. A method comprising: ...

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01-03-2018 дата публикации

THREE-DIMENSIONAL OBJECT, THREE-DIMENSIONAL OBJECT MANUFACTURING METHOD, AND 3D DATA GENERATION PROGRAM

Номер: US20180056593A1
Принадлежит: MIMAKI ENGINEERING CO., LTD.

To provide a three-dimensional object, a three-dimensional object manufacturing method, and a 3D data generation program that can facilitate handling compared to the conventional art even if the object is large. A three-dimensional object includes: a shell portion internally formed with a cavity; and a filling material that is filled in the cavity, and the filling material has a smaller specific gravity than the shell portion. The shell portion is configured by a plurality of parts, and the shell portion is formed with a filling material introducing port for introducing the filling material into the cavity when filling the filling material into the cavity, and a gas discharging port for discharging gas in the cavity to outside the cavity when filling the filling material into the cavity. 1. A three-dimensional object , comprising:a shell portion, internally formed with a cavity; anda filling material that is filled in the cavity, the filling material having a smaller specific gravity than the shell portion.2. The three-dimensional object according to claim 1 , whereinthe shell portion is configured by a plurality of parts.3. The three-dimensional object according to claim 1 , whereinthe shell portion is formed with a filling material introducing port for introducing the filling material into the cavity when filling the filling material into the cavity, and a gas discharging port, for discharging gas in the cavity to outside the cavity when filling the filling material into the cavity.4. The three-dimensional object according to claim 3 , whereinthe shell portion is formed with a support material discharging port for discharging a support material that supports at least one part of the shell portion from the cavity when the shell portion is shaped, andthe support material discharging port is at least one of the filling material introducing port and the gas discharging port.5. A three-dimensional object manufacturing method for manufacturing the three-dimensional ...

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21-02-2019 дата публикации

SELECTIVE MODIFICATION OF BUILD STRATEGY PARAMETER(S) FOR ADDITIVE MANUFACTURING

Номер: US20190056714A1
Принадлежит:

A computerized method, system, program product and additive manufacturing (AM) system are disclosed. Embodiments provide for modifying object code representative of an object to be physically generated layer by layer by a computerized AM system using the object code. The computerized method may include providing an interface to allow a user to manually: select a region within the object in the object code, the object code including a plurality of pre-assigned build strategy parameters for the object that control operation of the computerized AM system, and selectively modify a build strategy parameter in the selected region in the object code to change an operation of the computerized AM system from the plurality of pre-assigned build strategy parameters during building of the object by the computerized AM system. 1. A computerized additive manufacturing (AM) system for physically generating an object layer by layer based on object code representative of the object , the object code including a plurality of pre-assigned build strategy parameters for the object that control operation of the computerized AM system , the computerized AM system comprising:an additive manufacturing printer; andan object code modifier providing an interface to, prior to manufacturing the object, allow a user to manually:select a region within the object in the object code; andselectively modify a build strategy parameter in the selected region in the object code to change an operation of the computerized AM system from the plurality of pre-assigned build strategy parameters during building of the object by the computerized AM system.2. The computerized AM system of claim 1 , wherein the AM printer includes at least two irradiation devices claim 1 , the region includes a stitching region to be created by the at least two irradiation devices and the build strategy parameter controls operation of the at least two irradiation devices of the AM printer relative to the stitching region.3. The ...

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03-03-2016 дата публикации

NUMERICAL CONTROL DEVICE

Номер: US20160062337A1
Принадлежит:

A numerical control device includes an operating condition acquisition unit, an executing part acquisition unit, a stopping factor acquisition unit, an acquired information storing unit, a reduction information storing unit, a stopping factor reduction information acquisition unit configured to acquire a reduction information of a stopping time corresponding to a stopping factor information from the reduction information storing unit, and a display unit configured to display the executing part and the stopping factor information and the reduction information of the stopping time corresponding to the stopping factor information. 1: A numerical control device for control a drive shaft of a machining tool based on a machining program , the numerical control device comprising:an operating condition acquisition unit configured to acquire an operating condition data representing operating condition of the shaft;an executing part acquisition unit configured to acquire an executing part of the machining program;a stopping factor acquisition unit configured to acquire a stopping factor information representing an information concerning a stopping factor at a time when the drive shaft stops;an acquired information storing unit configured to store the operating condition data, the executing part, and the stopping factor, with each being related to an acquisition time thereof;a reduction information storing unit configured to store a reduction information of the stopping time corresponding to the stopping factor information;a stopping factor reduction information acquisition unit configured to acquire the reduction information of the stopping time corresponding to the stopping factor information from the reduction information storing unit, based on the stopping factor information stored in the acquired information storing unit; anda display unit configured to display the executing part and the stopping factor information stored in the acquired information storing unit and the ...

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03-03-2016 дата публикации

System and Method for Customized Anatomical Implant Prosthetic Pieces

Номер: US20160062346A1
Автор: Akmakjian Sam
Принадлежит:

A system and method for creating customized anatomical implant prosthetic pieces that includes an x-ray computed tomography, a computer aided design component, and a computer aided manufacturing component. The method includes the steps of taking a tomographic image of an individual, generating a three-dimensional virtual anatomical model using the tomographic image, designing a three-dimensional virtual anatomical template using the three-dimensional virtual anatomical model, generating final information using the three-dimensional anatomical template, and generating a customized, patient-specific prosthetic piece from a solid block of material using the final information. The system and method of the present invention is fully performed and the prosthetic piece implanted into the patient within one office visit. 1. A method for creating a customized anatomical prosthetic piece of a body part of an individual , the method comprising the steps of:a. taking at least one tomographic image of the individual using an x-ray computed tomography, the at least one tomographic image including digital information;b. sending at least one of the at least one tomographic image and the digital information to a computer aided design component;c. generating a three-dimensional virtual anatomical model using at least one of the at least one tomographic image and the digital information;d. modifying the three-dimensional virtual anatomical model into a three-dimensional virtual anatomical template based on a set of criteria;e. generating final information using the modified three-dimensional virtual anatomical template, said final information comprising instructions for generating the prosthetic piece;f. sending the final information to a computer aided manufacturing component; andg. generating the prosthetic piece from a solid block of material using the final information.2. The method of claim 1 , wherein the three-dimensional virtual anatomical model conforms to the anatomically- ...

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21-02-2019 дата публикации

Methods of Manufacturing

Номер: US20190057546A1
Автор: Neidig Joel D., Peng Hao
Принадлежит:

An improved part optimization process in additive manufacturing is provided, which uses a finite element analysis only where boundary parameter differentiation is detected. For a given part being manufactured, such as in DMLS, thermal effects of adjacent volumes with no boundary parameter differentiation are ignored in the part optimization process. For example, if a given volume is over a volume of the same material, no computational analysis is conducted, but if a volume of metal is over air, then the computational analysis is conducted. This results in significantly less computational time being required. Further, the present invention uses computation equipment remote from the DMLS part production equipments, connected instead via the internet or other such “cloud computing” arrangements. 1. A method of additive manufacturing wherein the part optimization process in setting up the part for production makes its determination using a finite element analysis which does the computational study based upon boundary parameter differentiation.2. A method of additive manufacturing wherein the part optimization process in setting up the part for production comprises the steps of:first, determining the shape of the part,then defining the part into a number of discrete, adjacent volumes for each layer in the additive manufacturing process,then examining at least one characteristic of adjacent volumes at the boundaries of the volumes to determine if the differences in those characteristics exceed predetermined parameters,then, and only if said differences exceed the predetermined parameters, examining the effects that the adjacent volumes have upon the given part,then, determining and implementing the optimal set-up orientation and needs for said part.the, producing the part using that set-up orientation.3. The method according to wherein the additive manufacturing process is DMLS of powdered metal claim 2 , and the part optimization is to minimize adverse thermal effects in ...

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01-03-2018 дата публикации

METHODS AND SYSTEMS FOR VERIFYING AND MODIFYING A 3D PRINTING PROCESS

Номер: US20180059644A1

Embodiments for 3D printing an object by a processor are described. During a 3D printing process to form a 3D printed objected, a partially completed 3D printed object formed by the 3D printing process is scanned. A shape of the partially completed 3D printed object is determined based on scanning of the partially completed 3D printed object. A holographic object is caused to be generated based on the determined shape of the partially completed 3D printed object. 1. A method , by a processor , for 3D printing an object , comprising:during a 3D printing process to form a 3D printed object, scanning a partially completed 3D printed object formed by the 3D printing process;determining a shape of the partially completed 3D printed object based on scanning of the partially completed 3D printed object; andcausing a holographic object to be generated based on the determined shape of the partially completed 3D printed object.2. The method of claim 1 , wherein the scanning of the partially completed 3D printed object is performed by at least one sensor coupled to a 3D printer performing the 3D printing process.3. The method of claim 2 , wherein the at least one sensor comprises an ultrasonic module claim 2 , a camera claim 2 , an X-ray sensor claim 2 , or an infrared sensor.4. The method of claim 1 , wherein the scanning of the partially completed 3D printed object and the determining of the shape of the partially completed 3D printed object are repeated during the 3D printing process.5. The method of claim 1 , wherein the holographic object includes a first portion based on the determined shape of the partially completed 3D printed object and a second portion based on a predicted shape of the 3D printed object after the completion of the 3D printing process claim 1 , and wherein the second portion of the holographic object is generated in a manner different than that of the first portion of the holographic object.6. The method of claim 1 , further including causing a second ...

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01-03-2018 дата публикации

INFORMATION PROCESSING APPARATUS, INFORMATION PROCESSING METHOD, AND STORAGE MEDIUM

Номер: US20180059645A1
Автор: Arai Kimitaka
Принадлежит:

An information processing apparatus includes, a first acquisition unit configured to acquire height data indicating the height of a three-dimensional structure to be formed on a recording medium, a setting unit configured to set a method for correcting the height indicated by the height data on the basis of a user's instruction, a correction unit configured to make a correction to reduce the height indicated by the height data on the basis of the method set by the setting unit, and an output unit configured to convert the height data corrected by the correction unit into first recording amount data indicating the recording amount of a first recording material for forming the three-dimensional structure on the recording medium, and output the first recording amount data. 1. An information processing apparatus comprising:a first acquisition unit configured to acquire height data indicating the height of a three-dimensional structure to be formed on a recording medium;a setting unit configured to set a method for correcting the height indicated by the height data on the basis of a user's instruction;a correction unit configured to make a correction to reduce the height indicated by the height data on the basis of the method set by the setting unit; andan output unit configured to convert the height data corrected by the correction unit into first recording amount data indicating the recording amount of a first recording material for forming the three-dimensional structure on the recording medium, and output the first recording amount data.2. The information processing apparatus according to claim 1 , whereinthe setting unit is a unit configured to set the method from at least two correction methods, a first method for determining whether or not an angle between a normal to each surface of the three-dimensional structure including a plurality of surfaces and a perpendicular to the recording medium is within a predetermined range of angles, and correcting the height of ...

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20-02-2020 дата публикации

SYSTEMS AND METHODS FOR PROTOTYPING A VIRTUAL MODEL

Номер: US20200057425A1
Принадлежит: Dell Products, L.P.

Systems and methods for prototyping a virtual model are described. In some embodiments, an Information Handling System (IHS) may include a host processor and a memory coupled to the host processor, the memory having program instructions stored thereon that, upon execution, cause the IHS to: produce a virtual object for display by a Head-Mounted Device (HMD) coupled to the IHS during execution of a virtual, augmented, or mixed reality (xR) application; execute a command with respect to the virtual object to produce a manipulated virtual object displayed by the HMD; and transmit an electronic file corresponding to the manipulated virtual object to a three-dimensional (D) printer coupled to the IHS, where the electronic file enables the D printer to build a physical instance of the manipulated virtual object. 1. An Information Handling System (IHS) , comprising:a host processor; and produce a virtual object for display by a Head-Mounted Device (HMD) coupled to the IHS during execution of a virtual, augmented, or mixed reality (xR) application;', 'execute a command with respect to the virtual object to produce a manipulated virtual object displayed by the HMD;', 'generate an electronic file in an Extensible Markup Language (XML) format, wherein the XML file describes the manipulated virtual object; and', 'transmit the electronic file to a three-dimensional (3D) printer coupled to the IHS, wherein the electronic file enables the 3D printer to build a physical instance of the manipulated virtual object., 'a memory coupled to the host processor, the memory having program instructions stored thereon that, upon execution, cause the IHS to2. The IHS of claim 1 , wherein the virtual object is displayed by the HMD as a digital image overlaid upon a user's natural visual perception of a surrounding physical environment.3. The IHS of claim 2 , wherein the command further comprises a gesture captured by the HMD.4. The IHS of claim 3 , wherein the gesture moves the manipulated ...

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28-02-2019 дата публикации

Apparatus, method and system for providing customizable bone implants

Номер: US20190060079A1
Принадлежит: ICAHN SCHOOL OF MEDICINE AT MOUNT SINAI

The present invention includes a method for generating a three-dimensional model of a bone and generating a cut plan for excavating a portion of the bone according to the cut plan to allow the insertion of a custom implant. In a particular arrangement, the method also includes excavating the bone with an autonomous extremity excavator utilizing the cut plan generated by a processor. In a further arrangement, the method includes generating a digital model of a custom implant and generating, using the digital model, a physical model sharing the same dimensions as the digital module using manufacturing device.

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28-02-2019 дата публикации

THREE-DIMENSIONAL PRINTING OF THREE-DIMENSIONAL OBJECTS

Номер: US20190061002A1
Принадлежит:

The present disclosure provides three-dimensional (3D) printing methods, apparatuses, systems and/or software to form one or more complex three-dimensional objects. The three-dimensional object may be formed by three-dimensional printing one or more methodologies. The three-dimensional object may comprise an overhang portion and/or cavity ceiling with diminished deformation and/or auxiliary support structures. 1. A three-dimensional object , comprising:a plurality of layers of hardened material, wherein a single layer of the plurality of layers of hardened material includes (1) a first portion and (2) a second portion,wherein the first portion is characterized as having a first microstructure; andwherein an exterior surface of the second portion (i) corresponds to at least a fraction of an exterior surface of the three-dimensional object, and (ii) is characterized as having a second microstructure that is different than the first microstructure.2. The three-dimensional object of claim 1 , wherein the second microstructure comprises a repeating pattern.3. The three-dimensional object of claim 1 , wherein the repeating pattern runs along the exterior surface.4. The three-dimensional object of claim 1 , wherein the three-dimensional object comprises a portion in which the first portion contacts the second portion.5. The three-dimensional object of claim 1 , further comprising one or more intermediate portions between the first portion and the second portion.6. The three-dimensional object of claim 1 , wherein the plurality of layers comprises at least one layer that does not include a first portion and a second portion having different microstructures.7. The three-dimensional object of claim 1 , wherein the second portion has a thickness ranging from about 20 micrometers to about 1000 micrometers.8. The three-dimensional object of claim 1 , wherein the first microstructure is formed at a first solidification rate claim 1 , wherein the second microstructure is formed at ...

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27-02-2020 дата публикации

Custom foot orthotic and system and method for designing of a custom foot orthotic

Номер: US20200060580A1
Принадлежит: Individual

A custom foot orthotic and a system and a method for designing of a custom foot orthotic. The method includes: receiving 3D scan data of the patient's foot; receiving plantar pressure scan data of the patient's foot; establishing a desirable pressure distribution; generating an underfoot elevation profile relative to an elevation profile of the patient's foot in the 3D scan data; determining an internal density profile of the resulting foot orthotic 3D model by superimposing the desirable pressure distribution over the resulting foot orthotic 3D model and reducing or increasing density in regions of the foot orthotic 3D model based on the difference between an expected pattern of support and the desirable pressure distribution; and outputting the 3D model of the custom foot orthotic.

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27-02-2020 дата публикации

METHOD FOR CREATING CUSTOM ORTHOPEDIC SUPPORTS FROM COMPUTERIZED DATA INPUTS

Номер: US20200060862A1
Автор: SPECTOR DONALD
Принадлежит:

Systems and methods of measuring feet and designing and creating orthopedic inserts are described. A leg length discrepancy of a user is measured and this data, along with foot size are input into a computer. The computer then creates a computer model of a custom shoe insert based on this information. The computer model is then sent to a 3D printer to print the insert. The insert consists of a base insert with partial correction, and several additional layers that are added successively over time until a full correction is obtained. This eliminates any pain associated with a fully corrective insert, and allows the body to adjust gradually to the correction. 1. A method of developing at least one orthopedic insert for footwear used by a person , the method comprising:measuring and analyzing a spinal column and leg length of the person using a digital camera and associated software to convert image data to data indicating measurement length of the spinal column and legs;measuring a foot size and shape of a person using a weight-bearing digital X-ray device that takes an image of the person's foot when the person stands on the device;receiving in a computer the data indicating measurement length of the spinal column and legs; as well as the foot size and shape of the person;designing in the computer via a processor a computer model of an orthopedic insert based on the data input to the computer, the orthopedic insert comprising a base insert having a partial corrective effect and a plurality of separate layers to be applied on top of the base insert, each one of said plurality of separate layers being configured to achieve a further corrective effect when applied on top of the base insert;transmitting the computer model of the orthopedic insert from the computer to a manufacturing device comprising a 3D printer; andmaking the orthopedic insert comprising the base insert and plurality of separate layers with the manufacturing device based on the computer model in a ...

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08-03-2018 дата публикации

THREE-DIMENSIONAL MODEL PRODUCTION DATA GENERATION APPARATUS, THREE-DIMENSIONAL MODEL PRODUCTION DATA GENERATION NON-TRANSITORY COMPUTER READABLE MEDIUM, THREE-DIMENSIONAL MODEL PRODUCTION DATA GENERATION METHOD, AND THREE-DIMENSIONAL MODEL

Номер: US20180067477A1
Принадлежит: FUJI XEROX CO., LTD.

A three-dimensional model production data generation apparatus includes: an area setting unit that sets an intersection area as a colored area, the intersection area being obtained when, for each of plural meshes constituting a three-dimensional model, a polygonal prism formed by translating the mesh inwardly of the three-dimensional model is sliced by a slice plane in a predetermined direction; and a color setting unit that sets the color of the colored area set by the area setting unit to the color of the mesh. 1. A three-dimensional model production data generation apparatus comprising:an area setting unit that sets an intersection area as a colored area, the intersection area being obtained when, for each of a plurality of meshes constituting a three-dimensional model, a polygonal prism formed by translating the mesh inwardly of the three-dimensional model is sliced by a slice plane in a predetermined direction; anda color setting unit that sets a color of the colored area set by the area setting unit to a color of the mesh.2. The three-dimensional model production data generation apparatus according to claim 1 , further comprisinga projection unit that, when a texture is set to the mesh, projects the texture on the intersection area.3. The three-dimensional model production data generation apparatus according to claim 1 ,wherein the area setting unit sets a thickness of the polygonal prism to a fixed thickness.4. The three-dimensional model production data generation apparatus according to claim 2 ,wherein the area setting unit sets a thickness of the polygonal prism to a fixed thickness.5. The three-dimensional model production data generation apparatus according to claim 1 ,wherein the area setting unit increases a thickness of the polygonal prism as a concentration of the color of the mesh increases.6. The three-dimensional model production data generation apparatus according to claim 2 ,wherein the area setting unit increases a thickness of the polygonal ...

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27-02-2020 дата публикации

DEFORMATION-BASED ADDITIVE MANUFACTURING OPTIMIZATION

Номер: US20200064812A1
Принадлежит:

A system and method that relies on the principles of material science, deformable body mechanics, continuum mechanics and additive manufacturing to reduce the costs associated with additive manufacturing. Physical properties are used by numerical solution methods, such as the Finite Element Method (FEM) or Smooth Particle Hydrodynamics (SPH), to deform an original model of an object to be manufactured into a viable configuration that reduces fabrication material, time, and cost when manufacturing an object through additive manufacturing. 1. A method for the reducing the time and costs associated with manufacturing an object through additive manufacturing , comprising:acquiring a digital model of the object to be manufactured, wherein the digital model has a first shape;discretizing the digital model;digitally altering the first shape of the discretized digital model to produce an altered digital model that requires less support material for additive manufacturing than would be necessary for additive manufacturing of the discretized digital model;sending the altered digital model to an additive manufacturing device;manufacturing the object in accordance with the altered digital model using the additive manufacturing device; andremoving any support material from the object manufactured by the additive manufacturing device.2. The method of claim 1 , wherein the step of altering the shape of the discretized digital model includes elastically deforming the shape of the discretized digital model.3. The method of claim 1 , wherein the step of altering the shape of the discretized digital model further includes applying a simulated force evenly about a body of the discretized digital model.4. The method of claim 1 , wherein the step of altering the shape of the discretized digital model further includes reducing a cross-sectional area of the discretized digital model to reduce the amount of required support material to manufacture the object.5. The method of claim 1 , ...

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09-03-2017 дата публикации

Method And Apparatus To Facilitate The Use Of Additive-Manufacturing Models

Номер: US20170068238A1
Принадлежит:

A plurality of geographically-distributed retail shopping facilities each have at least one additive-manufacturing platform such as but not limited to a three-dimensional printer. A control circuit provides an additive-manufacturing facilitation service that includes providing a remote user with a choice between providing an additive-manufacturing model to one of the aforementioned additive-manufacturing platforms to permit an item to be manufactured for pickup by the remote user at that corresponding facility and downloading an additive-manufacturing model to permit the remote user to themselves use the additive-manufacturing model (for example, in conjunction with their own additive-manufacturing platform). 1. An apparatus comprising:a plurality of geographically-distributed retail shopping facilities, each having at least one additive-manufacturing platform;a network interface; downloading an additive-manufacturing model to permit the remote user to themselves use the additive-manufacturing model; and', 'providing the additive-manufacturing model to an additive-manufacturing platform at one of the plurality of geographically-distributed retail shopping facilities such that the additive-manufacturing platform uses the additive-manufacturing model to manufacture an item for pickup by the remote user., 'a control circuit operably coupled to the network interface and configured to provide via the network interface an additive-manufacturing facilitation service, wherein the additive-manufacturing facilitation service includes at least providing a remote user with a choice between2. The apparatus of wherein the at least one additive-manufacturing platform comprises a three-dimensional printer.3. The apparatus of wherein the network interface comprises claim 1 , at least in part claim 1 , an Internet interface.4. The apparatus of wherein the control circuit is configured to provide the additive-manufacturing facilitation service via a browser-based interface.5. The ...

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16-03-2017 дата публикации

Wash rack for a dishwasher appliance

Номер: US20170071446A1
Автор: Matthew David Mersch
Принадлежит: Haier US Appliance Solutions Inc

A dishwasher appliance includes a wash rack positioned within a wash chamber of a tub above a spray body. The wash rack includes a plurality of integrally formed elongated members that form a bottom wall and a pair of side walls. The integrally formed elongated members of the bottom wall are coplanar with one another. A related method for forming a wash rack for a dishwasher appliance is also provided.

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15-03-2018 дата публикации

REMOVABLE SUPPORT FOR ADDITIVE MANUFACTURE

Номер: US20180071822A1
Принадлежит:

Aspects of the disclosure include a removable support for additive manufacture and methods and code for manufacturing and removing the same. A removable support for a laser-sintered component having at least one surface to connect to may include a support body, a first set of connectors, and a second set of connectors. The support body may have a first wing and a second wing, each with a distal surface and a lateral midline bisecting the distal surface. Each set of connectors may project from the distal surface on one side of the lateral midline of their respective wings to connect to the surface of the component while the distal surface also defines a connector-free portion on the other side of the lateral midline. 1. A method comprising: a support body having at least a first wing with a first distal surface and a first lateral midline bisecting the first distal surface and a second wing with a second distal surface and a second lateral midline bisecting the second distal surface;', 'a first set of connectors projecting from the first distal surface on a first side of the first lateral midline and connected to the at least one surface, wherein the first distal surface defines a first connector-free portion on a second side of the first lateral midline; and', 'a second set of connectors projecting from the second distal surface on a first side of the second lateral midline and connected to the at least one surface, wherein the second distal surface defines a second connector free portion on a second side of the second lateral midline;, 'additively manufacturing a laser-sintered component having at least one surface and a removable support extending from and connected to the at least one surface, the removable support further comprisingstriking the removable support of the laser-sintered component to separate the first set of connectors and the second set of connectors from the at least one surface by twisting the support body.2. The method of claim 1 , wherein:the ...

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15-03-2018 дата публикации

Simulation method for developing a production process

Номер: US20180071868A1
Принадлежит: MTU Aero Engines AG

A method for developing a production process where a component is built up layer by layer by melting on powder material using a radiation source, and the melted-on powder material is subsequently solidified; in a first phase of the method, material-specific properties of a material being ascertained as a function of process parameters in a multiscale, physically based simulation chain independently of a component geometry; and, in a second phase of the method, taking into account the process parameters and the material-specific properties, an additive build-up of the component using this material being simulated which ensures minimal distortions and internal stresses. Also described is an installation for the generative production of components that includes a processing unit that is adapted for implementing a method for developing a production process.

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15-03-2018 дата публикации

MULTILAYER FIBER REINFORCEMENT DESIGN FOR 3D PRINTING

Номер: US20180072040A1
Принадлежит:

A method comprising receiving a first 3D toolpath defining a fill material curved shell, receiving first 2D toolpaths defining support material flat shells, receiving a second 3D toolpath defining a long fiber composite material curved shell, the long fiber composite material including a filament having a matrix embedding fibers having a length longer than two times a diameter of the filament, actuating a fill material deposition head to trace the first 3D toolpath to deposit the fill material curved shell non-parallel to a printing substrate, actuating a support material deposition head to trace the first 2D toolpaths to deposit support material in a succession of substantially flat shells, and actuating a long fiber deposition head to trace the second 3D toolpath non-parallel to the printing substrate to deposit the long fiber composite material curved shell to enclose at least a portion of the fill material curved shell. 1. A method for depositing a 3D printed part with a composite material 3D printer , comprising:receiving a first 3D toolpath defining a fill material curved shell;receiving first 2D toolpaths defining support material flat shells;receiving a second 3D toolpath defining a long fiber composite material curved shell, the long fiber composite material including a filament having a matrix embedding fibers having a length longer than two times a diameter of the filament;actuating a fill material deposition head to trace the first 3D toolpath to deposit the fill material curved shell at least in part non-parallel to a printing substrate;actuating a support material deposition head to trace the first 2D toolpaths to deposit support material in a succession of substantially flat shells; andactuating a long fiber deposition head to trace the second 3D toolpath at least in part non-parallel to the printing substrate to deposit the long fiber composite material curved shell to enclose at least a portion of the fill material curved shell.2. The method ...

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24-03-2022 дата публикации

Determining a position of a building platform within a process chamber of an additive manufacturing device

Номер: US20220088682A1

A method determines position data of a platform at a plate of an additive manufacturing device, having scanner optics for scanning a laser. The plate has holes that receive a holder, marks on the plate, and receptors for receiving laser target parts. A first position dataset is obtained with a position of a holder inserted in a hole with respect to the marks. After mounting the plate and inserting the platform into the holder, a laser mark is marked on the laser target parts using the laser at laser mark positions in the scanner optics' coordinate system. A pre-manufacturing image of the support plate is acquired with the laser marks on the laser target parts. A second position dataset having positions of the marks with respect to the laser marks is obtained from the pre-manufacturing image. The position data is determined from the position datasets and the laser mark positions.

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07-03-2019 дата публикации

SYSTEMS AND METHODS OF SIMULATING INTERMEDIATE FORMS FOR ADDITIVE FABRICATION

Номер: US20190070782A1
Автор: Wighton Shane
Принадлежит: Formlabs, Inc.

According to some embodiments, a method of optimizing an additive fabrication process for an object is provided, the method comprising obtaining a representation of an intermediate form of the object, the intermediate form being an expected shape of the object when partially fabricated by the additive fabrication process, simulating one or more forces expected to be applied to the intermediate form of the object during the additive fabrication process, evaluating one or more results of the simulating step against one or more criteria, and adapting the additive fabrication process based at least in part on a result of the evaluating. 1obtaining a representation of an intermediate form of the object, the intermediate form being an expected shape of the object when partially fabricated by the additive fabrication process;simulating one or more forces expected to be applied to the intermediate form of the object during the additive fabrication process;evaluating one or more results of the simulating step against one or more criteria; andadapting the additive fabrication process based at least in part on a result of the evaluating.. A method of optimizing an additive fabrication process for an object, the method comprising: This Application is a continuation of and claims the benefit under 35 U.S.C. § 120 of U.S. application Ser. No. 14/543,138, filed Nov. 17, 2014, titled “Systems and Methods of Simulating Intermediate Forms for Additive Fabrication,” which is hereby incorporated herein by reference in its entirety.The present invention relates generally to systems and methods for additive fabrication (e.g., 3-dimensional printing) that simulate the behavior of one or more intermediate forms of an object.Additive fabrication, e.g., 3-dimensional (3D) printing, provides techniques for fabricating objects, typically by causing portions of a building material to solidify at specific locations. Additive fabrication techniques may include stereolithography, selective or ...

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16-03-2017 дата публикации

3D Printing Portal for Crowd-Sourced Designs

Номер: US20170072640A1
Автор: Grivetti Tazio S.
Принадлежит: CATERPILLAR INC.

A method includes receiving a design file in a first format at a computer-based system, wherein the design file is indicative of a structural design. The method includes categorizing the structural design into a first category based on at least a structure type associated with the structural design. The method includes analyzing the structural design, by the computer-based system, based on at least a structural criterion and assigning a structural value to the structural design based on at least the analyzing of the structural design. The method includes generating an additive manufacturing design based on at least the structural design, wherein the additive manufacturing design is generated in a second format and is configured to be processed by an additive manufacturing machine to construct at least a portion of a structure based on at least the structural design in a layer-by-layer manner. The method includes causing a display to be rendered, the display comprising a three-dimensional representation of the structural design, the first category, and the first structural value, wherein the structural type is at least one of a building type or a component type. 1. A method comprising:receiving a design file in a first format at a computer-based system, wherein the design file is indicative of a structural design;categorizing the structural design into a first category based on at least a structure type associated with the structural design;analyzing the structural design, by the computer-based system, based on at least a structural criterion;assigning a structural value to the structural design based on at least the analyzing of the structural design;generating an additive manufacturing design based on at least the structural design, wherein the additive manufacturing design is generated in a second format and is configured to be processed by an additive manufacturing machine to construct at least a portion of a structure based on at least the structural design in a ...

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16-03-2017 дата публикации

Systems and Methods for Managing Distributed 3D Printed Structures

Номер: US20170072641A1
Автор: Grivetti Tazio S.
Принадлежит: CATERPILLAR INC.

A method includes receiving a design file at a computer-based system, wherein the design file is indicative of a structural design, and analyzing the structural design based on a user profile to determine a design option. The method includes causing an interface to be rendered, the interface comprising a three-dimensional representation of the structural design and the design option. The method includes receiving a user selection of the design option and generating a build plan based on the user selection and the structural design, the build plan indicative of positioning information. 1. A method comprising:receiving a design file at a computer-based system, wherein the design file is indicative of a structural design;analyzing the structural design based on a user profile to determine a design option;causing an interface to be rendered, the interface comprising a three-dimensional representation of the structural design and the design option;receiving a user selection of the design option; andgenerating a build plan based on the user selection and the structural design, the build plan indicative of positioning information.2. The method of claim 1 , wherein the design file is configured to be processed by an additive manufacturing machine to construct at least a portion of a structure based on at least the structural design in a layer-by-layer manner.3. The method of claim 1 , wherein analyzing the structural design is based on at least a planned geographic location for a structure and the positioning information includes at least one of a specific location for the structure or an orientation of the structure claim 1 , wherein the structure is based on the structural design.4. The method of claim 1 , wherein analyzing the structural design to determine the design option comprises determining a shadow analysis of at least part of a planned geographic location indicated by the user profile.5. The method of claim 1 , wherein analyzing the structural design comprises: ...

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05-03-2020 дата публикации

3D PRINTING METHOD

Номер: US20200070419A1
Принадлежит:

A 3D printing method is provided. A stereolithography 3D printer () selects one of multiple layers of print data sequentially, makes a modeling plane be a default thickness (h) away from a material tank (), irradiates heading to the modeling plane according to the selected layer of the print data for printing one layer of slice physical model (--), makes the modeling plane detach from light-curable materials () in the material tank (), rotates the material tank () for making an angle difference between angles before and after rotation be within a default angle interval, and performs above steps repeatedly until completion of a 3D physical model. 1221242223. A 3D printing method applied to a stereolithography 3D printer () , the stereolithography 3D printer comprising a light module () , a curing platform () , a rotating module () and a material tank () , the 3D printing method comprising following steps:a) selecting one layer of print data;{'b': 24', '23, 'b) making a modeling plane of the curing platform () be a default thickness (h) away from a bottom of the material tank ();'}{'b': 21', '421', '422', '431', '433, 'c) controlling the light module () to irradiate heading to the modeling plane according to the selected layer of print data for printing one layer of slice physical model (-, -);'}{'b': 41', '23, 'd) making the modeling plane leave from light-curable materials () in the material tank ();'}{'b': 23', '22', '23', '23, 'e) rotating the material tank () by the rotating module (), wherein a difference between an angle of the material tank () before rotation and an angle of the material tank () after rotation is an offset angle, the offset angle is within one of three angle intervals, the three angle intervals are 0 degrees to 60 degrees, 120 degrees to 240 degrees, and 300 degrees to 360 degrees; and'}f) performing the step a) to the step e) repeatedly until all of the multiple layers of slice physical models have been printed and stacked as a 3D physical ...

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17-03-2016 дата публикации

System and Method for Optimizing a Work Implement Path

Номер: US20160077513A1
Принадлежит: CATERPILLAR INC.

A system for determining an optimized cut location for a work implement includes a position sensor and a controller. The controller is configured to determine the position of a work surface and determine a plurality of potential cut locations along a path between an initial cut location and an end location. The controller is further configured to determine an efficiency for moving an amount of material for each of the initial cut location and the plurality of potential cut locations based upon the amount of material to be moved, a parameter associated with moving the amount of material, and a loading profile, and select the optimized cut location from one of the initial cut location and the plurality of potential cut locations based upon the efficiency of each of the initial cut location and the plurality of potential cut locations. 1. A system for determining an optimized cut location for a work implement of a machine , the machine moving on a work surface along a path , comprising:a position sensor for generating position signals indicative of a position of the work surface; store a loading profile;', 'store an end location of the path;', 'determine the position of the work surface based upon the position signals;', 'store an initial cut location;', 'determine a plurality of potential cut locations along the path between the initial cut location and the end location;', 'determine an efficiency for moving an amount of material for each of the initial cut location and the plurality of potential cut locations based upon the amount of material to be moved, a parameter associated with moving the amount of material, and the loading profile; and, 'a controller configured toselect the optimized cut location from one of the initial cut location and the plurality of potential cut locations based upon the efficiency of each of the initial cut location and the plurality of potential cut locations.2. The system of claim 1 , where the controller is configured to determine the ...

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05-03-2020 дата публикации

AUTOMATION SYSTEM AND METHOD FOR OPERATING AN AUTOMATION SYSTEM

Номер: US20200070976A1
Автор: Beckhoff Hans
Принадлежит:

An automation system, comprising a control device for controlling at least one machine, and at least one unmanned aircraft. The control device is designed to control the unmanned aircraft to support an operation of the machine. 1. An automation system , comprising:a control device for controlling at least one machine, andat least one unmanned aircraft,wherein the control device is designed to control the unmanned aircraft to support an operation of the machine.2. The automation system as claimed in claim 1 , wherein the control device is designed to control the unmanned aircraft in dependence on the control of the machine.3. The automation system as claimed in claim 1 ,wherein the control device is designed to determine control data for controlling the unmanned aircraft for the unmanned aircraft,wherein the control data specify a task to be carried out by the unmanned aircraft to support the operation of the machine, andwherein the unmanned aircraft is designed to carry out the task to be carried out autonomously and/or in a remote-controlled manner by the control device on the basis of the control data.4. The automation system as claimed in claim 3 , wherein the task comprises one or more of the following tasks: transporting an object to the machine claim 3 , transporting an object from the machine to a predetermined location claim 3 , fetching an object from a predetermined location and transporting the object to the machine claim 3 , checking at least one property of a product produced by the machine claim 3 , repairing and/or post-processing a faulty product produced by the machine claim 3 , filling a packaging unit which is not completely filled by the machine claim 3 , introducing and/or exchanging a sequence of objects to be processed by the machine claim 3 , or detecting the machine and/or an environment of the machine by an environment sensor of the unmanned aircraft and transmitting environment sensor data corresponding to the detection to the control ...

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07-03-2019 дата публикации

PROCESS FOR PREPARING AN ADDITIVE TOOLPATH FOR A HYBRID ARTICLE

Номер: US20190072933A1
Принадлежит:

A process for providing a manufacturing modality for a hybrid article includes defining a model for a build surface on a part in a three dimensional space, and defining a model for an additive structure, the model including an interface surface of the additive structure that corresponds with the build surface in the three dimensional space. The process further includes orienting the x, y and z coordinates of each of the build surface of the part and the interface surface of the model in relation to a three dimensional work space, aligning contours of each of the build surface and the interface surface relative to the work space, and directing a cladding system to define toolpaths for two or more cladding layers that are defined by vertical planar segments or slices of the additive structure model. 1. A process for preparing a toolpath containing laser cladding parameters for manufacturing an additive structure , comprising:(i) providing coordinates, in two or more dimensions, for a build surface, the coordinates defining a build surface contour;(ii) importing the coordinates of the build surface contour into the working environment of the model, wherein the imported coordinates correspond with coordinates for the interface surface defined by the model.(iii) selecting a model for the additive structure, the selected model defining the additive structure in at least three dimensions, and including a selected interface surface;(iv) initially aligning the interface surface of the additive structure model with the build surface contour, wherein each of the interface surface of the additive structure model and the build surface contour has a geometry;(v) finally aligning the interface surface and the build surface by one of: fitting the build surface contour directly to the interface surface; and, adjusting the geometry of the additive structure interface surface to match the geometry of the build surface contour;(vi) morphing the model so that the model contour fits the ...

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19-03-2015 дата публикации

NUMERIC CONTROL MACHINE TOOL

Номер: US20150081078A1
Принадлежит:

A numeric control machine tool of the type comprising: a basement; a substantially rectilinear main supporting crossmember which extends above the basement and has two axial ends structured so as to rest stably and in an axially sliding manner on two reciprocally parallel rectilinear guides present on the basement; a movable slide which is fixed protruding onto a side of the main supporting crossmember, with the possibility of moving along the body of the main supporting crossmember; a substantially rectilinear vertical movable tower, which is fixed on the movable slide in a substantially vertical position and with the possibility of translating with respect to the movable slide in a vertical direction; and a tool-hold head which is fixed on the lower end of said vertical movable tower; the main supporting crossmember being structured so as stably to support the weight of the movable slide, the vertical movable tower and the tool-holder head, and the numeric control machine tool also comprising a substantially rectilinear auxiliary supporting crossmember, which extends beside the main supporting crossmember so as to be locally facing and distanced from the side of the crossmember which supports the movable slide; and on which the movable slide rests by means of interposition of a reaction member which is structured so as to vary its height, simultaneously exercising an upward thrust on the projecting arm. 116-. (canceled)1712424321a. Numeric control machine tool () of the type comprising a basement () and a substantially rectilinear main supporting crossmember () which extends above the basement () remaining locally parallel to a first substantially horizontal reference axis (Y) , and has the two ends () structured so as stably to rest in an axially sliding manner each on a respective rectilinear longitudinal guide () which extends on the basement () parallel to a second reference axis (X) substantially horizontal and perpendicular to the first axis (Y); the machine ...

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05-03-2020 дата публикации

Automatically coloring method for 3d physical model

Номер: US20200073365A1
Принадлежит: Kinpo Electronics Inc, XYZ Printing Inc

An automatically coloring method for 3D physical model is provided. The method is to control a 3D coloring apparatus to execute 3D scanning and a modeling process on a 3D physical model placed on a movable carrier platform for generating scanning object data via a 3D scanning module, generate data for controlling coloring and data for controlling carrier platform associated with each other according to color distribution data and the scan object data, control the movable carrier platform to change a spatial position of the 3D physical model according to the data for controlling carrier platform, and control a coloring module to color a plurality of viewing surfaces of the 3D physical model. Therefore, automatically executing a coloring process on the 3D physical model can be achieved, and the artificial coloring can be replaced as well.

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22-03-2018 дата публикации

THREE-DIMENSIONAL OBJECT-MANUFACTURING APPARATUS, THREE-DIMENSIONAL OBJECT-MANUFACTURING METHOD, AND PROGRAM

Номер: US20180079138A1
Автор: TANAKA Hiroya
Принадлежит: KEIO UNIVERSITY

In a three-dimensional object-manufacturing apparatus, a Hamilton path-calculating part generates, on the basis of three-dimensional shape data representing a shape of a three-dimensional object, a voxel model representing an internal structure for forming the three-dimensional object. The Hamilton path-calculating part also determines whether a Hamilton path can be established in the voxel model. When it is determined that a Hamilton path cannot be established in the voxel model, a subvoxel-generating part divides the voxels to generate subvoxels. The Hamilton path-calculating part establishes a Hamilton path in the voxel model. A tool path data-generating part generates a tool path for forming a forming material based on the established Hamilton path. A three-dimensional object-forming unit implements the forming of the three-dimensional object on the basis of the tool path. 1. A three-dimensional object-manufacturing apparatus comprising:a voxel model-generating unit that, on the basis of three-dimensional shape data representing a shape of a three-dimensional object, generates a voxel model representing internal structure for forming the three-dimensional object;a judging unit that judges whether a Hamilton path can be established for the voxel model generated by the voxel model-generating unit;a subvoxel-generating unit that, when it is judged by the judging unit that a Hamilton path cannot be established for the voxel model, divides voxels of the voxel model to generate subvoxels;a Hamilton path-establishing unit that establishes a Hamilton path for the voxel model;a tool path-generating unit that generates a tool path for forming a forming material on the basis of the Hamilton path established by the Hamilton path-establishing unit; anda three-dimensional object-forming unit that implements forming of the three-dimensional object on the basis of the tool path generated by the tool path-generating unit.2. The three-dimensional object-manufacturing apparatus ...

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