21-03-2013 дата публикации
Номер: US20130068209A1
Methods, wires, and apparatus for use in cutting (e.g., slicing) hard, brittle materials is provided. The wire can be a super-abrasive wire that includes a wire core and super-abrasive particles bonded to the wire core via a metal bonding layer. This wire, or another type of wire, can be used to slice workpieces useful for producing wafers. The workpieces can be aligned within a holder to produce wafers using the device and methods presently provided. The holder rotates about its central axis, which translates to workpieces moving in orbit around this axis. A single abrasive wire, or multiple turns of wire stretched tightly between wire guides, is then contacted with the rotating holder to slice the workpieces. 120.-. (canceled)21. A composite super-abrasive wire for cutting hard materials , the composite super-abrasive wire comprising:a wire core;super-abrasive particles disposed around the wire core, the super-abrasive particles (i) being plated with a solderable metal material comprising at least one of tin, copper, lead, indium, silver, or bismuth, or (ii) consisting essentially of unplated diamond, boron nitride, alumina, silicon carbide, or a mixture thereof; anda metal bonding layer bonding the super-abrasive particles around the wire core, wherein the metal bonding layer comprises a soldering alloy.22. The composite super-abrasive wire of claim 21 , wherein the super-abrasive particles comprise diamond particles.23. The composite super-abrasive wire of claim 21 , wherein the soldering alloy comprises tin claim 21 , copper claim 21 , lead claim 21 , indium claim 21 , silver claim 21 , bismuth claim 21 , or mixtures thereof.24. The composite super-abrasive wire of claim 21 , wherein the metal bonding layer further comprises a flux material.25. The composite super-abrasive wire of claim 21 , wherein at least some of the super-abrasive particles protrude partially above an external surface of the metal bonding layer.26. The composite super-abrasive wire of claim ...
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