08-12-2020 дата публикации
Номер: CA3062895C
Structures and methods of fabricating semiconductor water assemblies (100) that encapsulate at least one die (108, 202, 402) in a cavity (110, 204, 404) etched into an oxide bonded semiconductor wafer stack (102+104, 206+208, 406+408). The methods generally include the steps of position-ing the die (108, 202, 402) in the cavity (110, 204, 404), mechanically and electrically mounting the die (108, 202, 402) to the wafer stack (102+104, 206+208, 406+408), and encapsulating the die (108, 202, 402) within the cavity (110, 204, 404) by bonding a lid wafer (106, 210, 410) to the wafer stack (102+104, 206+208, 406+408) in one of multiple ways. Semiconductor processing steps are applied to construct the assemblies (e.g., deposition, annealing, chemical and mechanical polishing, etching, etc.) and connecting the die (e.g., bump bonding, wire interconnecting, ultrasonic bonding, oxide bonding, etc.) according to the embodiments described above. The cavity (110, 404) may be hermetically sealed to encapsulate the semiconductor die (108, 402). The wafer assembly (100) may be diced to produce one or more semiconductor chips, each semiconductor chip including one or more encapsulated semiconductor die (108, 202, 402). A thermal interface (164, 170, 412) may be comprised between the semiconductor die (108, 402) and one or more of the wafers (102, 104, 106, 406, 408, 410). The wafer stack (102+104, 406+408) and the lid wafer (106, 410) may be oxide bonded together. Alternatively, the wafer stack (206+208) and the lid wafer (210) may be bump (214) bonded so as to define an air gap (224) providing thermal isolation from the cavity (204). One of the wafers (102, 104, 106) may define a conduit (168) to the cavity (110) from the exterior of the wafer assembly (100), wherein the conduit (168) and the cavity (110) are at least partially filled with a thermally conductive material, are evacuated and sealed providing a vacuum package or are evacuated and backfilled with a liquid or gas ...
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