SOLID STATE REGULATOR AND CIRCUIT BREAKER FOR HIGH-POWER DC BUS DISTRIBUTIONS
The present disclosure relates generally to solid-state circuits, and more particularly, to a solid-state circuit combining circuit breaking and current regulating capabilities in bother forward power and reverse power modes of operation. Many known electrical power and distribution systems include circuit breakers configured to completely interrupt current flowing between two points of the system in response to a circuit fault condition such as, for example, a short-circuit condition. Moreover, electromechanical circuit breakers typically take milliseconds to respond to short-circuit fault conditions. Emerging solid-state circuit breakers, therefore, often utilize semiconductor devices such as insulated-gate bipolar transistors (IGBTs), for example, to completely interrupt the current flowing through the circuit. Conventional solid state circuit breakers based on transistors typically have low surge current capabilities and cannot sustain internal failures. Moreover, the instantaneous change in current level in response to instantaneously interrupting current flow can cause voltage surges that can degrade and/or damage the semiconductor switches leading to stress-induced switch failures. Transient voltage suppressing components are typically implemented in conventional solid-state circuit breakers to protect the transistors from voltage surges. These transient voltage suppressing components, however, increase the cost and complexity of the overall circuit breaker. The transient voltage suppressing components are also susceptible to stress-induced degradation, thereby resulting in unreliable protection of the semiconductor devices over time. According to a non-limiting embodiment, an electric circuit comprises a bidirectional cell including a set of forward switches for power flow during a forward mode of operation and a set of reverse switches for providing reverse power flow during a reverse mode of operation; a control inductor for controlling current flow during the reverse mode of operation; and a voltage clamping switch configured to provide the control inductor in the circuit during the reverse mode of operation and remove the control inductor from the circuit during the forward mode of operation. According to another non-limiting embodiment, a method of regulating current and providing a circuit breaker to a circuit comprises: forming an electric circuit between a first input voltage rail and a second input voltage rail, the electrical circuit including: a bidirectional cell including a set of forward switches for power flow during a forward mode of operation and a set of reverse switches for providing reverse power flow during a reverse mode of operation, a control inductor for controlling current flow during a reverse mode of operation, and a voltage clamping switch that is active during a reverse mode of operation to include the control inductor in the circuit and inactive during a forward mode of operation to remove the control inductor from the circuit; and operating the circuit in at least the reverse mode of operation. According to yet another non-limiting embodiment, an electric system including a circuit for power regulation and circuit breaking comprises: a bidirectional cell including a set of forward switches for power flow during a forward mode of operation and a set of reverse switches for providing reverse power flow during a reverse mode of operation; a control inductor for controlling current flow during the reverse mode of operation; and a voltage clamping switch configured to provide the control inductor in the circuit during the reverse mode of operation and remove the control inductor from the circuit during the forward mode of operation. Additional features are realized through the techniques of the present invention. Other embodiments and aspects of the invention are described in detail herein and are considered a part of the claimed invention. For a better understanding of the invention with the advantages and the features, refer to the description and to the drawings. For a more complete understanding of this disclosure, reference is now made to the following brief description, taken in connection with the accompanying drawings and detailed description, wherein like reference numerals represent like parts: According to various non-limiting embodiments of the invention, a circuit that provides circuit breaking capabilities and power regulation capabilities is provided. The circuit includes a bidirectional cell having a set of forward switches for power flow during a forward mode of operation (forward power mode) and a set of reverse switches for providing reverse power flow during a reverse mode of operation (reverse power mode). A control inductor is included in the circuit during the reverse mode of operation for controlling current flow during the reverse mode of operation. A voltage clamping switch is activated to provide the control inductor in the circuit during the reverse mode of operation and is deactivated to remove the control inductor from the circuit during the forward mode of operation. A processor that activates the set of forward switches during the forward mode of operation and activates the set of reverse switches during the reverse mode of operation. The control inductor can be controlled during at least the reverse mode of operation. In one embodiment, the control inductor is controlled via a master controller. The bidirectional cell includes a capacitor that forms a bridge rectifier circuit with the set of forward switches during the forward mode of operation and forms a bridge rectifier circuit with the set of reverse switches during the reverse mode of operation. Turning now to The device 100 includes a first bidirectional resonant cell 102 The second bidirectional resonant cell 102 includes an input terminal 106 The first resonance inductor 108 The first bidirectional resonant cell 102 As shown in Returning to the first bidirectional resonant cell 102 The bidirectional resonant cell 102 The second bidirectional resonant cell 102 The anode of switch S2 is connected to the output terminal 106 The second bidirectional resonant cell 102 The device 100 further includes a first voltage clamping branch 130 extending from output terminal 106 The device 100 further includes a second voltage clamping branch 136 extending from the second voltage rail 104 Switches S1, S1′, S2, S2′, S3, S3′, S4, S4′ S5, S5′, S6, S6′, S7, S7′, S8 and S8′ are controlled by microcontroller 150. During a forward mode of operation, the microcontroller 150 sends a signal to switches S1, S1′, S2, S2′, S3, S3′, S4 and S4′ to include these switches in the circuit of device 100 while switches S5, S5′, S6, S6′, S7, S7′, S8 and S8′ are removed or left out of the circuit of device 100. The control inductors 134 and 140 are removed from the device 100 during the forward mode of operation. During a reverse mode of operation, the microcontroller 150 sends a signal to switches S5, S5′, S6, S6′, S7, S7′, S8 and S8′ to include these switches in the circuit of device 100 while switches S1, S1′, S2, S2′, S3, S3′, S4 and S4′ are removed or left out of the circuit of device 100. The control inductors 134 and 140 are placed into the device 100 in the reverse mode of operation. The first control inductor 134 and the second control inductor 140 are inductively coupled to the master control inductor (Lco) 142. During the reverse mode of operation, the microcontroller 150 controls these control inductors 134 and 140 via master control inductor (LC0) 142 in order to influence operation of the device 100. In various embodiments, additional control inductors may be included at various locations within the device 100. In alternate embodiments, the device 100 may include more than one master control inductor. In alternate embodiments, first clamping switch 132 and second clamping switch 138 may be controllable clamping switches, (such as thyristors). In embodiments using controllable clamping switches 132 and 138, the microcontroller 150 may delay turning on the clamping switches 132 and 138 to increase the transient current and power limits in real time to accommodate pulsed loads or dynamic conditions (e.g. to speed up charging the output filter 114 during startup). Turning now to The device 200 includes a first bidirectional resonant cell 202 The second bidirectional resonant cell 202 An output filter 214 (smoothing capacitor “Cout”) can be connected between the first voltage output rail 210 The first bidirectional resonant cell 202 The anode of switch S1 is connected to input terminal 206 The bidirectional resonant cell 202 The second bidirectional resonant cell 202 The anode of switch S2 is connected to the output terminal 206 The second bidirectional resonant cell 202 Device 200 includes circuit branch 230 extending from output terminal 206 Device 200 further includes a circuit branch 240 extending from output terminal 206 Device 200 further includes a circuit branch 246 extending from second input voltage rail 204 Switches S1, S1′, S2, S2′, S3, S3′, S4, S4′ S5, S5′, S6, S6′, S7, S7′, S8 and S8′ are controlled by microcontroller 250. During a forward mode of operation, the microcontroller 250 sends a signal to switches S1, S1′, S2, S2′, S3, S3′, S4 and S4′ to include these switches in the circuit of device 200 while switches S5, S5′, S6, S6′, S7, S7′, S8 and S8′ are removed or left out of the circuit of device 200. Additionally, the microcontroller 250 sends signals the clamping switches SC1 and SC2 to include branches 230 and 234, respectively in the circuit of the device. The microcontroller 250 further shuts off clamping switches SC3 and SC4, thereby excluding first control inductor (LC1) 250 and second control inductor (LC2) 244 from the circuit. During a reverse mode of operation, the microcontroller 250 sends a signal to switches S5, S5′, S6, S6′, S7, S7′, S8 and S8′ to include these switches in the circuit of device 100 while switches S1, S1′, S2, S2′, S3, S3′, S4 and S4′ are removed or left out of the circuit of device 100. Additionally, the microcontroller 250 sends signals to the clamping switches SC1 and SC2 to remove branches 230 and 234, respectively, from the circuit of the device. The microcontroller 250 further provides signals to clamping switches SC3 and SC4 to include first control inductor (LC1) 250 and second control inductor (LC2) 244 in the circuit. By delaying turning on of the clamping switches 232, 236, 242 and 248, the microcontroller 250 may increase the transient current and power limits in real time to accommodate pulsed loads or dynamic conditions (e.g. to speed up charging the output filter 214 during startup). Curve 301 of The parameters shown in graph 400 are measured across various elements of the device 100 operating into a pulsed load of 20% nominal load from time interval of =0 to ˜5 milliseconds and 400% overload from time interval of ˜5 to 8 milliseconds. For example, ILr1and ILr2(402, 404) are currents flowing through first resonance inductor 108 As the load voltage VLoadramps up from zero (at time t=0) to a selected voltage (at time=˜3 milliseconds), the current through the resonance inductors ILr1and ILr2(402, 404) undergo fluctuations in amplitude and periodicity. Similarly, voltage across the resonance capacitor (VCr) undergoes fluctuations in amplitude and periodicity. During the ramping up of the load voltage, the load current ILoad408 remains relatively constant, with a slight increase over time. Once the load voltage VLoad406 reaches a set voltage (at time=˜3 milliseconds), the actions of the clamped switches provide a square wave voltage 412 across the resonance capacitor, with a set period. With voltage VLoad406 at the set voltage, the currents ILr1and ILr2(402, 404) provide spikes having a set period related to the period of the voltage VCr412 across the resonance capacitor. At time 5=˜5 milliseconds (indicated by 414), a power surge event occurs in the device. As the load current ILoad408 increases, the load voltage VLoad406 decrease, so that power in the device 100 is regulated. The parameters shown in graph 500 include current flowing through first resonance inductor ILr1502, current flowing through second resonance inductor ILr2504, load voltage VLoad506, load current ILoad508 and voltage across a resonance capacitor. VCr510. In the reverse mode, as the load voltage VLoad506 ramps up from zero (at time t=0) to a selected voltage (at time t=˜2 milliseconds), the current through the resonance inductors ILr1and ILr2(502, 504) undergo fluctuations in amplitude and periodicity. Similarly, voltage across the resonance capacitor VCr510 undergoes fluctuations in amplitude and periodicity. During the ramping up of the load voltage, the load current Iload508 remains relatively constant, with a slight increase over time. At time t=˜2 milliseconds, the load voltage exceeds a selected voltage threshold. While the load voltage is above the voltage threshold (i.e., from t=˜2 milliseconds to t=˜3.2 milliseconds), the current through the resonance inductors ILr1and ILr2(502, 504) drops to zero and the voltage VCr510 across the resonance capacitor is held at a constant voltage. Once the load voltage drops back to the voltage threshold (at time t=˜3.2 milliseconds), currents LLr1and LLr2(502, 504) and the voltage VCr510 across the resonance capacitor resume a periodic behavior. A power surge event occurs at time t=˜4.8 milliseconds (indicated by arrow 520). At the power surge, the load current LLoad508 increase while load voltage VLoad510 decreases to counteract the increase in load current, so that power in load is regulated. The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present invention has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the invention. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated. While the preferred embodiments to the invention have been described, it will be understood that those skilled in the art, both now and in the future, may make various improvements and enhancements which fall within the scope of the claims which follow. These claims should be construed to maintain the proper protection for the invention first described. An electrical circuit and a method for regulating current and providing a circuit breaker to the electrical circuit. The circuit includes a bidirectional cell including a set of forward switches for power flow during a forward mode of operation and a set of reverse switches for providing reverse power flow during a reverse mode of operation, a control inductor for controlling current flow during the reverse mode of operation, and a voltage clamping switch configured to provide the control inductor in the circuit during the reverse mode of operation and remove the control inductor from the circuit during the forward mode of operation. The circuit is operated in at least the reverse mode of operation. 1. An electric circuit, comprising:
a bidirectional cell including a set of forward switches for power flow during a forward mode of operation and a set of reverse switches for providing reverse power flow during a reverse mode of operation; a control inductor for controlling current flow during the reverse mode of operation; and a voltage clamping switch configured to provide the control inductor in the circuit during the reverse mode of operation and remove the control inductor from the circuit during the forward mode of operation. 2. The electric circuit of 3. The electric circuit of 4. The electric circuit of 5. The electric circuit device of a first bidirectional cell having an input terminal connected to a first input voltage rail and an output terminal; a second bidirectional cell having an input terminal connected to a second input voltage rail and an output terminal; a first circuit branch connecting the output terminal of the second bidirectional resonant cell to the first input voltage rail, wherein the first circuit branch includes a first control inductor and a first clamping switch that provides the first control inductor into the circuit during the reverse mode of operation; and a second circuit branch connecting the second input voltage rail to the output terminal of the first bidirectional resonant cell, wherein the second circuit branch includes a second control inductor and a second clamping switch that provides the second control inductor into the circuit during the reverse mode of operation. 6. The electric circuit device of 7. The electric circuit device of a first bidirectional cell having an input terminal connected to a first input voltage rail and an output terminal; a second bidirectional cell having an input terminal connected to a second input voltage rail and an output terminal; a first circuit branch connecting an output terminal of the second bidirectional resonant cell to the first input voltage rail, the first circuit branch including a first clamping switch active during the forward mode of operation; and a second circuit branch connecting the second input voltage rail to an output terminal of the first bidirectional resonant cell, the second circuit branch including a second clamping switch active during the forward mode of operation. a third circuit branch connecting output terminal of the second bidirectional resonant cell to the first input voltage rail, the third circuit branch including a second control inductor and a third clamping switch active during the reverse mode operation to provide the second control inductor into the circuit a fourth circuit branch connecting the second input voltage rail to the output terminal of the first bidirectional resonant cell, the fourth circuit branch including a first control inductor and a fourth clamping switch active during the reverse mode of operation to provide the first control inductor into the circuit. 8. A method of regulating current and providing a circuit breaker to a circuit, the method comprising:
forming an electric circuit between a first input voltage rail and a second input voltage rail, the electrical circuit including:
a bidirectional cell including a set of forward switches for power flow during a forward mode of operation and a set of reverse switches for providing reverse power flow during a reverse mode of operation, a control inductor for controlling current flow during a reverse mode of operation, and a voltage clamping switch that is active during a reverse mode of operation to include the control inductor in the circuit and inactive during a forward mode of operation to remove the control inductor from the circuit; and operating the circuit in at least the reverse mode of operation. 9. The method of 10. The method of 11. The method of 12. The method of a first bidirectional cell having an input terminal connected to the first input voltage rail and an output terminal; a second bidirectional cell having an input terminal connected to the second input voltage rail and an output terminal; a first circuit branch connecting the output terminal of the second bidirectional resonant cell to the first input voltage rail, wherein the first circuit branch includes a first control inductor and a first clamping switch is activated during the reverse mode of operation to provide the first control inductor into the circuit; a second circuit branch connecting the second input voltage rail to the output terminal of the first bidirectional resonant cell, wherein the second circuit branch includes a second control inductor and a second clamping switch is activated during the reverse mode of operation to provide the second control inductor into the circuit. 13. The method of 14. The method of a first bidirectional cell having an input terminal connected to the first input voltage rail and an output terminal; a second bidirectional cell having an input terminal connected to the second input voltage rail and an output terminal; a first circuit branch connecting an output terminal of the second bidirectional resonant cell to the first input voltage rail, the first circuit branch including a first clamping switch activated during the forward mode of operation; and a second circuit branch connecting the second input voltage rail to an output terminal of the first bidirectional resonant cell, the second circuit branch including a second clamping switch activated during the forward mode of operation. a third circuit branch connecting output terminal of the second bidirectional resonant cell to the first input voltage rail, the third circuit branch including a second control inductor and a third clamping switch is activated during the reverse mode of operation to provides to second control inductor in the circuit; and a fourth circuit branch connecting the second input voltage rail to the output terminal of the first bidirectional resonant cell, the fourth circuit branch including a first control inductor and a fourth clamping switch activated during the reverse mode of operation to provide the first control inductor in the circuit. 15. An electric system includes a circuit for power regulation and circuit breaking, the circuit comprising:
a bidirectional cell including a set of forward switches for power flow during a forward mode of operation and a set of reverse switches for providing reverse power flow during a reverse mode of operation; a control inductor for controlling current flow during the reverse mode of operation; and a voltage clamping switch configured to provide the control inductor in the circuit during the reverse mode of operation and remove the control inductor from the circuit during the forward mode of operation. 16. The electric system of 17. The electric system of 18. The electric system of a first bidirectional cell having an input terminal connected to a first input voltage rail and an output terminal; a second bidirectional cell having an input terminal connected to a second input voltage rail and an output terminal; a first circuit branch connecting the output terminal of the second bidirectional resonant cell to the first input voltage rail, wherein the first circuit branch includes a first control inductor and a first clamping switch that provides the first control inductor into the circuit during the reverse mode of operation; and a second circuit branch connecting the second input voltage rail to the output terminal of the first bidirectional resonant cell, wherein the second circuit branch includes a second control inductor and a second clamping switch that provides the second control inductor into the circuit during the reverse mode of operation. 19. The electric circuit system of a first bidirectional cell having an input terminal connected to a first input voltage rail and an output terminal; a second bidirectional cell having an input terminal connected to a second input voltage rail and an output terminal; a first circuit branch connecting an output terminal of the second bidirectional resonant cell to the first input voltage rail, the first circuit branch including a first clamping switch active during the forward mode of operation; and a second circuit branch connecting the second input voltage rail to an output terminal of the first bidirectional resonant cell, the second circuit branch including a second clamping switch active during the forward mode of operation. a third circuit branch connecting output terminal of the second bidirectional resonant cell to the first input voltage rail, the third circuit branch including a second control inductor and a third clamping switch active during the reverse mode operation to provide the second control inductor into the circuit a fourth circuit branch connecting the second input voltage rail to the output terminal of the first bidirectional resonant cell, the fourth circuit branch including a first control inductor and a fourth clamping switch active during the reverse mode of operation to provide the first control inductor into the circuit.BACKGROUND
SUMMARY
BRIEF DESCRIPTION OF THE DRAWINGS
DETAILED DESCRIPTION
ILr1 ILr1/200 + 20 ILr2 ILr2/200 + 20 VLoad VLoad/20 VCr VCr/200 + 80 ILoad xRsec/200 + 50
where Rsecis the current sense resistance of the device 100 at the point of coupling to the load.





