25-04-2024 дата публикации
Номер: WO2024084002A1
The invention relates to a VPO catalyst in the form of a shaped body for the oxidation of hydrocarbons with molecular oxygen, especially for the oxidation of butane to maleic anhydride with molecular oxygen, characterized in that the VPO catalyst contains ZnO. The invention further relates to a process for producing a VPO catalyst of the invention in the form of a shaped body, comprising the steps of: a) providing a reaction mixture that comprises a V(V) compound, a P(V) compound, optionally a Mo compound, a reductant and a solvent, b) reducing the V(V) compound with the reductant at least in part to vanadyl hydrogen phosphate so as to obtain a suspension of an intermediate product, c) filtering the suspension of an intermediate product from step b) so as to obtain an intermediate product, d) drying and calcining the intermediate product at a temperature of max. 300°C so as to obtain a dried intermediate product, d1) optionally mixing the dried intermediate product with graphite and/or d2) compacting the dried intermediate product, e) shaping the intermediate product from steps d) or d1) and/or d2) into particles, f) activating the particles at a temperature above 200°C, in a gas mixture consisting of nitrogen, hydrogen and water vapour, characterized in that ZnO is added after step c), but before step f).
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