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Небесная энциклопедия

Космические корабли и станции, автоматические КА и методы их проектирования, бортовые комплексы управления, системы и средства жизнеобеспечения, особенности технологии производства ракетно-космических систем

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Мониторинг СМИ

Мониторинг СМИ и социальных сетей. Сканирование интернета, новостных сайтов, специализированных контентных площадок на базе мессенджеров. Гибкие настройки фильтров и первоначальных источников.

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Форма поиска

Поддерживает ввод нескольких поисковых фраз (по одной на строку). При поиске обеспечивает поддержку морфологии русского и английского языка
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Применить Всего найдено 4537. Отображено 100.
18-10-2012 дата публикации

Fiber reinforced polymeric composites with tailorable electrical resistivities and process for preparing the same

Номер: US20120261623A1

The present invention relates to polymer composite materials, more particularly relates to composite materials with tailor made surface electrical resistivities in the range of 10 9 to 10 −1 Ω/sq. and process of making the same. The process for preparing Fibre Reinforced Polymeric (FRP) Composite, said process comprising acts of homogeneously mixing 1-30% by weight of different electrically conducting fillers in matrix resin system to obtain resin mix; wetting dry preforms using the resin mix; compacting the wetted preforms to obtain green composite; curing the green composite; and post-curing the cured composite to prepare the FRP Composite.

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01-11-2012 дата публикации

Prepreg, intermediate material for forming frp, and method for production thereof and method for production of fiber-reinforced composite material

Номер: US20120276795A1
Принадлежит: Mitsubishi Rayon Co Ltd

The invention relates to a prepreg containing a reinforcing fiber, a sheet-like reinforcing fiber substrate including the reinforcing fiber, and a matrix resin, wherein the matrix resin is impregnated into the sheet-like reinforcing fiber substrate and also covers one surface of the sheet-like reinforcing fiber substrate, such that the matrix resin impregnation ratio is within a range of 35% to 95%. The invention also relates to a prepreg containing a reinforcing fiber substrate in the form of a sheet and formed from a reinforcing fiber woven fabric, and a matrix resin, wherein at least one surface of the reinforcing fiber substrate displays a sea-and-island-type pattern with resin-impregnated portions (island portions) and fiber portions (sea portions), such that a surface coverage of the matrix resin is within a range of 3% to 80%.

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07-02-2013 дата публикации

Curable compositions, processes for using such compositions to prepare composites and processes for preparing composites having superior surface finish and high fiber consolidation

Номер: US20130035013A1
Принадлежит: Henkel Corp

Curable compositions, such as oxazine-based ones, are useful in applications within the aerospace industry, such as for example as a thermosetting resin composition for use as a matrix resin in processes, such as resin transfer molding, vacuum assisted transfer molding, resin film infusion, prepregging and towpregging, where the composites or laminates so prepared have superior surface finish and high fiber consolidation.

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22-08-2013 дата публикации

Method for making housing and housing made by same

Номер: US20130216744A1
Автор: Kai-Rong Liao

A housing includes a fiber layer, an adhesive layer, and a plastic film bonding the fiber layer by the adhesive layer. The fiber layer is made of fiber woven fabric impregnated with resin. A method for making the present resin-and-fiber composite is also provided.

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07-11-2013 дата публикации

Minimal weight composites using open structure

Номер: US20130291476A1
Принадлежит: AUBURN UNIVERSITY

Preforms for open structured (lattice) composite truss structures manufactured from large prepreg yarns on a conventional maypole braiding machine, and subsequently cured to produce fiber reinforced composites of high strength and light weight.

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19-12-2013 дата публикации

Balloon dilation catheter shaft having end transition

Номер: US20130333836A1
Принадлежит: Bard Peripheral Vascular Inc

A catheter includes a balloon and a shaft having a coaxial portion including an outer tubular member having a bore, a transition neck, an access fitting adjacent the proximate end of the catheter shaft for directing a guidewire into the catheter shaft, an inflation port, a guidewire tubular member disposed coaxially in the outer tubular member, the outer tubular member and guidewire tubular member defining a first, annular inflation/deflation lumen fluid communication with the inflation port, at least one second inflation/deflation lumen separate from and non-coaxial with the guidewire tubular member and having a cross-sectional area less than the cross-sectional area of the first inflation/deflation lumen and opening at a proximate end into the first inflation/deflation lumen and at the distal end of the transition neck.

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26-12-2013 дата публикации

Noise-absorbent fabric for vehicle and method for manufacturing the same

Номер: US20130341121A1
Автор: Keun Yong Kim, Won Jin Seo
Принадлежит: Hyundai Motor Co, Kia Motors Corp

Disclosed is a noise-absorbent fabric for a vehicle and a method for manufacturing the same. The noise-absorbent fabric for the vehicle includes a mono-layered nonwoven fabric and a binder. The mono-layered nonwoven fabric is formed of a super fiber, such as an aramid fiber, with a fineness of about 1 denier to about 15 deniers and a thickness of about 3 mm to about 20 mm. The binder is located in the same layer as the nonwoven fabric to maintain a three-dimensional shape of the nonwoven fabric.

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06-03-2014 дата публикации

Fiber Optic Connector, Fiber Optic Connector and Cable Assembly, and Methods for Manufacturing

Номер: US20140064665A1
Принадлежит: ADC Telecommunications Inc

A fiber optic cable and connector assembly including a fiber optic connector mounted at the end of a fiber optic cable. The fiber optic connector includes a ferrule assembly including a stub fiber supported within a ferrule. The stub fiber is fusion spliced to an optical fiber of the fiber optic cable at a location within the fiber optic connector.

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06-01-2022 дата публикации

Method for Producing a Three-Dimensional Shaped Object by Means of Layer-by-Layer Material Application

Номер: US20220001627A1
Автор: Mathea Hans
Принадлежит:

In a method for producing a three-dimensional mold and a three-dimensional shaped object by means of layer-by-layer material application, geometry data for the shaped object, a support part having a base surface for holding the three-dimensional shaped object, and a first and a second material that can be solidified are made available. In the solidified state, the second material includes at least one main component that can be cross-linked by means of treatment with energy, and a latent hardener that can be thermally activated, by means of which chemical cross-linking of the main component can be triggered by means of the effect of heat. To form a negative-shape layer, the first material is applied to the base surface and/or to a solidified material layer of the three-dimensional shaped object situated on this surface, in accordance with the geometry data, in such a manner that the negative-shape layer has at least one cavity that has a negative shape of a material layer of the shaped object to be produced. The negative-shape layer is solidified. To form a shaped-object layer, the cavity is filled with the second material, and afterward its main component is partially cross-linked by means of treatment with energy, and solidified. Regions of the solidified negative-shape layer and/or shaped-object layer that project beyond a plane arranged at a distance from the base surface are removed by means of material removal. The steps mentioned above are repeated at least once. The main component is further cross-linked by means of a heat treatment, and solidified in such a manner that the second material has a greater strength than the solidified first material and the second material after partial cross-linking. The negative-shape layers are removed from the shaped object. 1. A method for producing a three-dimensional shaped object by means of layer-by-layer material application , wherein geometry data for the shaped object , a support part having a base surface for ...

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01-01-2015 дата публикации

MICROFLUIDIC DEVICES AND METHODS FOR FABRICATING MICROFLUIDIC DEVICES

Номер: US20150001083A1
Принадлежит:

The present disclosure relates generally to microfluidic devices and methods for fabricating the devices. More particularly, the present disclosure relates to microfluidic devices having encapsulated fluidic tubing and encapsulated electrodes, microfluidic devices having encapsulated fluidic tubing, encapsulated capillary loops and encapsulated electrodes, and methods of fabricating devices having encapsulated fluidic tubing, encapsulated capillary loops and encapsulated electrodes resulting in reduced dead volume interconnects between the fluidic tubing and capillary loops and associated microchannels and aligned fluidic tubing openings, capillary loop openings, electrodes and other device features. 1. A microfluidic device comprising:a base layer, wherein the base layer comprises an encapsulated fluidic tubing, at least one encapsulated electrode, and at least one encapsulated lead, wherein an opening defining an inside diameter of the encapsulated fluidic tubing and the at least one encapsulated electrode are substantially coplanar; anda microchannel-forming layer, wherein the microchannel-forming layer comprises at least one microchannel and at least one reservoir;wherein the encapsulated fluidic tubing, the at least one encapsulated electrode, the at least one microchannel and the at least one reservoir are in fluid connection; andwherein the opening defining an inside diameter of the encapsulated fluidic tubing forms a reduced dead volume interconnect with the at least one microchannel.2. The microfluidic device of claim 1 , wherein the base layer comprises a material selected from the group consisting of epoxy claim 1 , polystyrene claim 1 , polycarbonate claim 1 , polyester claim 1 , polymethylmethacrylate claim 1 , thermoset polyester claim 1 , polyurethane-methacrylate cyclic olefin copolymer claim 1 , polyvinylchloride claim 1 , polyethyleneterephthalate glycol claim 1 , polyethyleneterephthalate and combinations thereof.3. The microfluidic device of ...

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07-01-2016 дата публикации

LEADS WITH PROXIMAL STIFFENING AND RELATED METHODS OF USE AND MANUFACTURE

Номер: US20160001061A1
Автор: Leven Jacob B.
Принадлежит:

An electrical stimulation lead includes a lead body; electrodes disposed along the distal portion of the lead body or on a paddle body coupled to the lead body; terminals disposed along the proximal portion of the lead body; and conductors coupling the terminals to the electrodes. The lead also includes a conductor guide disposed within the lead body and extending from the proximal portion of the lead body. The conductor guide defines a central lumen and a plurality of conductor lumens disposed around the central lumen. The lead further includes a stiffening agent disposed within at least one of the conductor lumens. The stiffening agent includes a) a material formed from a granular particulate material, b) a polymeric material having a durometer at least 10% greater than the durometer of the conductor guide, or c) a continuous epoxy layer within which discrete epoxy particles are also disposed. 1. An electrical stimulation lead , comprising:a lead body having a distal portion, a proximal portion, and a longitudinal length;a plurality of electrodes disposed along the distal portion of the lead body or on a paddle body coupled to the lead body;a plurality of terminals disposed along the proximal portion of the lead body;a plurality of conductors electrically coupling the plurality of terminals to the plurality of electrodes;a conductor guide disposed within the lead body and extending from the proximal portion of the lead body along the lead body, the conductor guide defining a central lumen and a plurality of conductor lumens disposed around the central lumen, the central lumen and conductor lumens extending longitudinally along the conductor guide, the conductor lumens having a proximal end and receiving the plurality of conductors within the conductor lumens; anda stiffening agent disposed within at least one of the conductor lumens from the proximal end to at least a portion of the conductor lumen within which at least one of the conductors is disposed, wherein ...

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05-01-2017 дата публикации

METHOD OF MAKING A BALLOON DILATION CATHETER SHAFT HAVING END TRANSITION

Номер: US20170000987A1
Принадлежит:

A catheter includes a balloon and a shaft having a coaxial portion including an outer tubular member having a bore, a transition neck, an access fitting adjacent the proximate end of the catheter shaft for directing a guidewire into the catheter shaft, an inflation port, a guidewire tubular member disposed coaxially in the outer tubular member, the outer tubular member and guidewire tubular member defining a first, annular inflation/deflation lumen fluid communication with the inflation port, at least one second inflation/deflation lumen separate from and non-coaxial with the guidewire tubular member and having a cross-sectional area less than the cross-sectional area of the first inflation/deflation lumen and opening at a proximate end into the first inflation/deflation lumen and at the distal end of the transition neck. 1. A method of making a catheter comprising:positioning an inner tubular member in the bore of an outer tubular member, the inner tubular member extending beyond the distal end of the outer tubular member wherein the outer tubular member and inner tubular member are formed from weldable thermoplastic materials and wherein the inner tubular member has a bore defining a guidewire lumen and wherein an annular space between the outside surface of the inner tubular member and the inside surface of the outer tubular member define a first inflation/deflation lumen;inserting a first mandrel into the bore of the inner tubular member adjacent the distal end of the outer tubular member;inserting at least one second mandrel into the annular space between the inner tubular member and the outer tubular member adjacent the distal end of the outer tubular member;heating the outer tubular member and inner tubular member to weld the outer tubular member to the inner tubular member at the distal end of the outer tubular member to form a transition neck, wherein the thermoplastic materials of the outer tubular member and inner tubular member are bonded around the ...

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07-01-2021 дата публикации

MOLDING DEVICE FOR FIBER-REINFORCED COMPOSITE MATERIAL AND METHOD FOR MANUFACTURING FIBER-REINFORCED COMPOSITE MATERIAL MOLDED ARTICLE

Номер: US20210001517A1
Принадлежит: MITSUBISHI CHEMICAL CORPORATION

What is provided is a molding device which enables a molded article to be excellently released, has a region that is on a molding surface and exhibits excellent abrasion resistance by being treated to show mold release properties, and can suppress the deterioration of mold release properties. Also provided is a method for manufacturing a fiber-reinforced composite material molded article. A fiber-reinforced composite material molding device () includes a molding die () for obtaining a fiber-reinforced composite material molded article by molding a fiber-reinforced composite material prepared by impregnating a reinforcing fiber base material with a resin composition, in which a surface free energy of a portion or the entirety of cavity surfaces () and () of the molding die () is equal to or lower than 25.0 mJ/mwhich is measured by a three liquid method. A portion or the entirety of the cavity surfaces () and () is preferably an implanted surface to which either or both of fluorine and silicon are implanted. 1. A method for manufacturing a fiber-reinforced composite material molded article comprising:molding, by using a molding die, a fiber-reinforced composite material comprising a reinforcing fiber base material impregnated with a resin composition,{'sup': '2', 'wherein a surface free energy of a portion or the entirety of a molding surface of the molding die is 25.0 mJ/mor less which is measured by a three liquid method.'}2. The method according to claim 1 ,{'sup': '2', 'wherein a sum of a p component and an h component of the surface free energy is 3.0 mJ/mor less.'}3. The method according to claim 1 ,wherein in a portion or the entirety of the molding surface, a water contact angle is 100° or more, a diiodomethane contact angle is 75° or more, and an ethylene glycol contact angle is 85° or more.4. The method according to claim 1 ,{'sup': '2', 'wherein an h component of the surface free energy is 0.4 mJ/mor more.'}5. The method according to claim 1 ,wherein a ...

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07-01-2021 дата публикации

Methods and apparatus for microwave processing of polymer materials

Номер: US20210001520A1

Methods and apparatus for curing a substrate or polymer using variable microwave frequency are provided herein. In some embodiments, a method of curing a substrate or polymer using variable microwave frequency includes: contacting a substrate or polymer with a plurality of predetermined discontinuous microwave energy bandwidths or a plurality of predetermined discontinuous microwave energy frequencies to cure the substrate or polymer.

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02-01-2020 дата публикации

CARRIER WITH LOCALIZED FIBROUS INSERT AND METHODS

Номер: US20200001585A1
Принадлежит:

A structural reinforcement for an article including a carrier that includes: (i) a mass of polymeric material having an outer surface; and (ii) at least one consolidated fibrous insert () having an outer surface and including at least one elongated fiber arrangement having a plurality of ordered fibers arranged in a predetermined manner. The fibrous insert is envisioned to adjoin the mass of the polymeric material in a predetermined location for carrying a predetermined load that is subjected upon the predetermined location (thereby effectively providing localized reinforcement to that predetermined location). The fibrous insert and the mass of polymeric material are of compatible materials, structures or both, for allowing the fibrous insert to be at least partially joined to the mass of the polymeric material. Disposed upon at least a portion of the carrier may be a mass of activatable material. 1. A device comprising: i. a fibrous mass formed from at least one elongated fiber arrangement having a plurality of ordered fibers distributed in a predetermined manner;', 'ii. a polymeric material that is a polyamide material that impregnates the fibrous mass to coat the fibrous mass with a continuous mass of the polymeric material, the polymeric material being from 30% to 70% of the total weight of the fibrous insert after saturation; and', 'iii. one or more ribs integrally formed with the fibrous mass protecting from one or both of the opposing outer surfaces, the one or more ribs having an outwardly projecting portion having a width less than an enlarged neck region of the one or more ribs; and, 'a. a fibrous insert having opposing outer surfaces that includeb. a mass of activatable material selectively applied over at least a portion of one or both of the opposing outer surfaces of the fibrous mass the activatable material expanding and curing based on an external stimulus to form an adhesive bond to at least one surface of an article.2. The device of claim 1 , ...

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03-01-2019 дата публикации

Structure material

Номер: US20190002655A1
Принадлежит: TORAY INDUSTRIES INC

A structure material includes a resin, reinforced fibers, and voids. The structure material includes a volume content of the resin being within a range of 2.5% by volume or more and 85% by volume or less, a volume content of the reinforced fibers being within a range of 0.5% by volume or more and 55% by volume or less, the voids being contained in the structure material in a rate within a range of 10% by volume or more and 97% by volume or less, a thickness St of the structure material satisfying a conditional expression: St≥Lf2·(1−cos(θf)), and a specific bending modulus of the structure material represented as Ec1/3·ρ−1 being within a range of 3 or more and 20 or less, and a bending modulus Ec of the structure material being 3 GPa or more.

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05-01-2017 дата публикации

SOUND ABSORBING AND INSULATING MATERIAL WITH IMPROVED HEAT RESISTANCE AND MOLDABILITY AND METHOD FOR MANUFACTURING THE SAME

Номер: US20170004815A1
Принадлежит:

The present invention relates to a sound absorbing and insulating material with improved heat resistance and moldability and a method for manufacturing the same, more particularly to a sound absorbing and insulating material having, as a surface layer, a heat-resistant material prepared by impregnating a binder into a nonwoven fabric formed of a heat-resistant fiber stacked on one side of a base layer formed of a conventional sound absorbing and insulating material, and a method for manufacturing the same. 1. A sound absorbing and insulating material comprising:a base layer formed of a conventional sound absorbing and insulating material; anda surface layer comprising a nonwoven fabric comprising 30-100 wt % of a heat-resistant fiber and a binder present in the same layer as the nonwoven fabric and maintaining a three-dimensional structure inside the nonwoven fabric,wherein the surface layer is stacked on one side of the base layer.2. The sound absorbing and insulating material according to claim 1 , wherein the base layer and the surface layer is stacked by an adhesive claim 1 , heat or pressure.3. The sound absorbing and insulating material according to claim 2 , wherein the adhesive is the binder included in the surface layer.4. The sound absorbing and insulating material according to claim 3 , wherein the adhesive is a thermosetting resin.5. The sound absorbing and insulating material according to claim 1 , wherein each of the base layer and the surface layer is formed of a single layer or multiple layers.6. The sound absorbing and insulating material according to claim 5 , wherein the base layer has a thickness of 5-50 mm and the surface layer has a thickness of 0.1-5 mm.7. The sound absorbing and insulating material according to claim 1 , wherein the base layer is formed of a conventional sound absorbing and insulating material formed of at least one material selected from a group consisting of a polyethylene terephthalate fiber claim 1 , a polypropylene fiber ...

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20-01-2022 дата публикации

POST CURING PROCESS FOR COMPOSITE PARTS PRODUCED BY FILAMENT WINDING MANUFACTURING PROCESS

Номер: US20220016824A1
Принадлежит:

A process for post curing a composite product made from a filament winding process comprises the steps of: surrounding the composite product, that is disposed about a rotatable mandrel, with an outer jacket; and simultaneously rotating and heating the mandrel resulting in post curing of the composite product according to a process that can be referred to as being a combo-semi-centrifugal post curing process. 1. A filament winding system for manufacturing a composite part comprising:a mandrel support;an axle that is rotatably supported by the mandrel support;a mandrel coupled to the axle such that the mandrel rotates relative to the mandrel support;a heating element that is part of the mandrel for controllably heating an outer surface of the mandrel; andan outer jacket that has a first part and a second part that when mated to one another surround the mandrel defining a space configured for containing the composite part and curing under applied heat from the heating element.2. The system of claim 1 , wherein the mandrel is coupled to the axle by a plurality of inserts that are disposed within a hollow interior of the mandrel and extend between the axle and mandrel for fixedly attaching the mandrel to the axle.3. The system of claim 1 , wherein the heating element comprises a conductive coil that is disposed within the hollow interior.4. The system of claim 3 , wherein the conductive coil is formed of a copper alloy.5. The system of claim 3 , wherein the conductive coil is formed of metal and has a diameter of between 5 mm and 50 mm.6. The system of claim 1 , wherein the heating element comprises a conductive coil that is disposed along or proximate to an outer surface of the mandrel.7. The system of claim 3 , further including a source of electricity that is connected to the heating element for providing electrical current to the heating element.8. The system of claim 4 , further including a source of an alternating electric field that is applied to the conductive ...

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27-01-2022 дата публикации

RESIN COMPOSITION FOR FIBER-REINFORCED COMPOSITE MATERIAL, AND FIBER-REINFORCED COMPOSITE MATERIAL USING SAME

Номер: US20220025140A1
Автор: Kano Kyohei

To provide a resin composition that is suitable for use as a matrix resin for a fiber-reinforced composite material, the resin composition exhibiting excellent impregnation properties into reinforcing fibers and rapid curing properties, giving a molded product having high heat resistance when cured, and exhibiting excellent productivity in a short time. A two-pack curable resin composition for a fiber-reinforced composite material, including a main agent that includes an epoxy resin (A) and an ester compound (B) represented by general formula (1) below, and a curing agent that includes an amine compound (C): 3. (canceled)5. The resin composition for a fiber-reinforced composite material according to claim 1 , wherein a mass ratio of main agent:curing agent is 90:10 to 70:30.6. The resin composition for a fiber-reinforced composite material according to claim 1 , wherein the ester compound (B) is contained at a quantity of 2 wt % to 30 wt % in the main agent.7. The resin composition for a fiber-reinforced composite material according to claim 1 , wherein a glass transition temperature of a cured product of the resin composition for a fiber-reinforced composite material is 100° C. or higher.8. A prepreg comprising reinforcing fibers in the resin composition for a fiber-reinforced composite material according to .9. The prepreg according to claim 8 , wherein the content by volume of the reinforcing fibers is 45% to 70%.10. A cured product of the prepreg according to .11. A method for producing a molded body claim 8 , the method comprising molding the prepreg according to using a resin transfer molding method or a liquid compression molding method.12. A method for producing a molded body claim 1 , the method comprising the steps of preparing the two-pack curable resin composition for a fiber-reinforced composite material according to ; mixing reinforcing fibers with the two liquids of this resin composition for a fiber-reinforced composite material so as to form a ...

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14-01-2016 дата публикации

CURABLE COMPOSITIONS, PROCESSES FOR USING SUCH COMPOSITIONS TO PREPARE COMPOSITES AND PROCESSES FOR PREPARING COMPOSITES HAVING SUPERIOR SURFACE FINISH AND HIGH FIBER CONSOLIDATION

Номер: US20160009891A1
Принадлежит:

Curable compositions, such as oxazine-based ones, are useful in applications within the aerospace industry, such as for example as a thermosetting resin composition for use as a matrix resin in processes, such as resin transfer molding, vacuum assisted transfer molding, resin film infusion, prepregging and towpregging, where the composites or laminates so prepared have superior surface finish and high fiber consolidation. 1. A resin transfer molding process , steps of which comprise:(a) providing a thermosetting resin composition into a closed mold containing a preform, optionally with an agent capable of expanding;(b) exposing the interior of the mold to a first elevated temperature and elevated pressure sufficient to wet the preform with the thermosetting resin composition; and(c) curing the thermosetting resin composition-impregnated preform within the mold at a second elevated temperature to form a resin transfer molded product, wherein the thermosetting resin composition comprises (i) a thermosetting resin comprising at least one of epoxy, episulfide, oxazine, oxazoline, cyanate ester, maleimide, nadimide, itaconimide, phenolic and thiophenolic, and wherein at least one of the thermosetting resin composition or the preform includes the agent capable of expanding.2. The resin transfer molding process of claim 1 , wherein the thermosetting resin composition further comprises (ii) a toughener component.3. (canceled)4. The resin transfer molding process of claim 1 , wherein the thermosetting resin composition has a viscosity in the range of 10 to 3000 centipoise at the resin injection temperature.5. The resin transfer molding process of claim 1 , wherein the time within which the viscosity of the thermosetting resin composition increases by 100% under the process conditions is in the range of 30 minutes to 10 hours at the injection temperature.6. The resin transfer molding process of wherein the plurality of fabric plies or unidirectional plies comprises fibers ...

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09-01-2020 дата публикации

DOUBLE DIAPHRAGM SHAPING OF COMPOSITE MATERIALS, ASSEMBLIES FOR SUCH SHAPING, AND RESULTING COMPOSITE MATERIALS

Номер: US20200009805A1
Принадлежит:

Disclosed herein are methods for isolating a composite material from the environment, as well as the isolated composite material. Also disclosed herein are methods for shaping a composite material that include the use of isolated composite materials. For example, disclosed is a method for mechanical thermoforming of a composite material to form a shaped composite material. 1. A method for isolating a composite material from the environment , the method comprising:(a) surrounding a substantially planar composite material with a gas-impermeable, flexible, frameless diaphragm structure, and(b) creating a sealed pocket in the diaphragm structure, which houses the composite material alone, by removing air from between the composite material and the diaphragm structure and sealing all open edges of the diaphragm structure, such that contaminants are impeded from entering the sealed pocket without use of a frame for a period of at least about 1 month under ambient conditions.2. The method of claim 1 , wherein creating a sealed pocket comprises:(1) sealing all open edges of a diaphragm bag or folded diaphragm sheet disposed about the composite material; or(2) sealing two diaphragm sheets around the entire periphery of the composite material;wherein sealing all open edges of the diaphragm structure comprises mechanical sealing, application of adhesive, heat sealing, welding or any combination thereof.38-. (canceled)9. The method of claim 1 , wherein sealing the diaphragm structure provides:(i) a seal strength sufficient to inhibit intake of contaminants during subsequent shaping of the composite material; and/or(ii) a seal strength sufficient to inhibit intake of contaminants during shipping and handling of the composite material; and/or(iii) a seal strength sufficient to impede contaminants from entering the sealed pocket without use of a frame for a period of up to about 6 months under ambient conditions; and/or(iv) a seal strength sufficient to maintain vacuum integrity ...

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15-01-2015 дата публикации

Filler Assembly for Cable Gland

Номер: US20150014054A1
Автор: Samuel L. Proud
Принадлежит: CMP Products Ltd

A dispenser apparatus for a curable liquid material is disclosed. The apparatus comprises a flexible bag defining a first compartment for accommodating a first component of a curable liquid material, and a second compartment for accommodating a second component of the curable liquid material and adapted to communicate with the first chamber to enable mixing of the first and second components to initiate curing of the curable liquid material. A first clamp temporarily prevents mixing of the first and second components, and an elongate nozzle communicates with the second compartment to dispense the mixed curable liquid material therefrom. A second clamp temporarily prevents passage of the curable liquid material from the second compartment to the nozzle.

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09-01-2020 дата публикации

FIBER OPTIC CONNECTOR, FIBER OPTIC CONNECTOR AND CABLE ASSEMBLY, AND METHODS FOR MANUFACTURING

Номер: US20200012054A1
Принадлежит:

A fiber optic cable and connector assembly including a fiber optic connector mounted at the end of a fiber optic cable. The fiber optic connector includes a ferrule assembly including a stub fiber supported within a ferrule. The stub fiber is fusion spliced to an optical fiber of the fiber optic cable at a location within the fiber optic connector. 1. (canceled)2. A fiber optic connector assembly comprising:a connector body having a front end and a back end;a ferrule positioned at least partially within the connector body adjacent the front end of the connector body;a first optical fiber that forms an optical fiber stub corresponding to the ferrule, the first optical fiber including a first portion secured within the ferrule and a second portion that extends rearwardly from the ferrule; anda second optical fiber fusion spliced to the first optical fiber at a splice location positioned within the connector body, and wherein the first optical fiber has selected properties that are different than the second optical fiber.3. The fiber optic cable and connector assembly of claim 2 , wherein the first optical fiber has an outer cladding diameter that is more precisely toleranced than a corresponding outer cladding diameter of the second optical fiber.4. The fiber optic cable and connector assembly of claim 2 , wherein the first optical fiber has better core concentricity as compared to the second optical fiber.5. The fiber optic cable and connector assembly of claim 2 , wherein as compared to the second optical fiber claim 2 , the first optical fiber has structure that enhances suppression of modal interference.6. The fiber optic cable and connector assembly of claim 2 , wherein the first optical fiber has a lower wavelength cut-off than the second optical fiber.7. A method for manufacturing a ferrule assembly including a ferrule and an optical fiber stub claim 2 , the method comprising:staging a plurality of optical fibers each having a different cladding diameter; ...

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15-01-2015 дата публикации

PROCESS FOR PRODUCING ARTICLE HAVING FINE PATTERN ON ITS SURFACE

Номер: US20150014893A1
Принадлежит: Asahi Glass Company, Limited

To provide a process for producing an article having a fine pattern on its surface, by which peeling of a cured resin layer having a fine pattern is suppressed, and a defect of the cured resin layer by repelling when a photocurable resin composition is applied is suppressed.

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03-02-2022 дата публикации

SURFACE-COATED FILM, SURFACE-COATED FIBER-REINFORCED RESIN MOLDED PRODUCT, AND MANUFACTURING METHOD THEREOF

Номер: US20220032558A1
Принадлежит: TEIJIN LIMITED

The present invention provides: a surface-coated film which is for being integrally formed with a fiber impregnation resin; a surface-coated fiber-reinforced resin molded product; and a manufacturing method thereof. The surface-coated film has a base film B and an easily adhesive layer A provided on the base film B, wherein the base film B has a flat layer b and an easily molded layer b adjacent to the easily adhesive layer A, the thickness of the easily adhesive layer A is 30-250 nm, the thickness of the base film B is 50-500 μm, the easily molded layer b and the flat layer b satisfy both expression 1 of 3≤ratio (EHb/EHb) of storage elastic modulus EHb of flat layer b at 150° C. to storage elastic modulus EHb of easily molded layer b at 150° C., and expression 2 of 1,000 MPa≤storage elastic modulus ELb of easily molded layer b at 23° C. 1. A surface coating film for integral molding with a fiber impregnated resin , the film comprising:a base material film B; and [{'b': '1', 'an easily molded layer b adjacent to the easily adhesive layer A and'}, {'b': '2', 'a flat layer b, wherein'}], 'an easily adhesive layer A provided on the base material film B, the base material film B including'}the easily adhesive layer A has a thickness of 30 nm to 250 nm;the base material film B has a thickness of 50 μm to 500 μm; and{'b': 1', '2, 'claim-text': [{'br': None, 'i': EHb', '/EHb', 'EHb', 'b', 'EHb', 'b, '3≤ratio (21) of storage modulus 2 of the flat layer 2 at 150° C. to storage modulus 1 of the easily molded layer 1 at 150° C.\u2003\u2003Formula 1'}, {'br': None, 'i': ELb', 'b, '1000 MPa≤storage modulus 1 of the easily molded layer 1 at 23° C.\u2003\u2003Formula 2.'}], 'the easily molded layer b and the flat layer b satisfy each of the following formula 1 and formula 22. The surface coating film according to claim 1 ,{'b': 2', '1, 'wherein the EHb/EHb in the formula 1 is 50 or less.'}3. The surface coating film according to claim 1 ,{'b': '1', 'claim-text': {'br': None, 'i': ...

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14-01-2021 дата публикации

LIQUID EPOXY BRUSH BARRIER

Номер: US20210013707A1
Принадлежит:

A barrier including an outer edge and a plurality of elements such as bristles projecting inwardly from the outer edge. An electrical fitting including a body having an inner cavity, an aperture within the inner cavity between a first portion and a second portion, and a barrier positioned within or adjacent to the aperture, the barrier including an outer edge and a plurality of bendable elements. A method of assembling an electrical fitting including providing a barrier including an outer edge and a plurality of bendable elements projecting inwardly, placing the barrier within an inner cavity of the electrical fitting, placing a conductor into the second portion of the inner cavity, a distal portion of the conductor extending through the barrier and into a first portion of the inner cavity, and filling the first portion of the inner cavity with a sealing compound. 1. An electrical fitting , comprising:a body having an inner cavity for receiving a plurality of conductors;an aperture within the inner cavity between a first portion of the inner cavity and a second portion of the inner cavity; anda brush barrier positioned within or adjacent to said aperture, said brush barrier including an outer rim and a plurality of bristles attached to and extending inwardly from the outer rim, the bristles being displaceable by the conductors.2. The electrical fitting of claim 1 , wherein the bristles have distal ends defining a central opening in said brush barrier claim 1 , the conductors at least partially passing through the central opening.3. The electrical fitting of claim 1 , further comprising:a sealing compound within the first portion of said inner cavity adjacent to said brush barrier, said sealing compound being at least partially prevented from propagating into the second portion of said inner cavity by said brush barrier.4. The electrical fitting of claim 1 , wherein said aperture includes an abutment claim 1 , wherein said brush barrier rests against the abutment.5. ...

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19-01-2017 дата публикации

Resin transfer molding process

Номер: US20170015031A1
Принадлежит:

A method of making a rub strip includes resin transfer molding an arcuate composite structure. The resin transfer molding step includes inserting a honeycomb core into a mold cavity having an arcuate base so that the honeycomb core assumes an arcuate shape. The resin transfer molding step further includes directing liquid resin into the mold cavity to form the composite structure comprising the liquid resin and the honeycomb core, and curing the liquid resin for a sufficient period of time. The resin transfer molding step further includes removing the composite structure from the mold. The method further includes repeating the resin transfer molding step until a sufficient number of arcuate composite structures are produced. The method further includes coupling a plurality of the arcuate composite structures together to form the rub strip. 1. A method of making a rub strip , comprising: (i) inserting a honeycomb core into a mold cavity having an arcuate base so that the honeycomb core assumes an arcuate shape,', '(ii) directing liquid resin into the mold cavity to form the composite structure comprising the liquid resin and the honeycomb core,', '(iii) curing the liquid resin, and', '(iv) removing the composite structure from the mold;, '(a) resin transfer molding an arcuate composite structure, wherein the resin transfer molding step comprises(b) repeating the resin transfer molding step until a sufficient number of arcuate composite structures are produced; and(c) assembling a plurality of the arcuate composite structures together to form the rub strip.2. The method of claim 1 , further comprising machining the arcuate composite structures prior to the assembling step.3. The method of claim 1 , further comprising installing the rub strip in an engine casing.4. The method of claim 1 , wherein the step of assembling a plurality of arcuate composite structures together comprises assembling twelve arcuate composite structures together to form a fully circumferential ...

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19-01-2017 дата публикации

METHOD FOR BONDING FIBER-REINFORCED PLASTIC COMPONENTS HAVING A THERMOSETTING MATRIX

Номер: US20170015055A1
Принадлежит: Leichtbau-Zentrum Sachsen GmbH

The present invention relates to a method for producing thermosetting components from two or more semifinished composite-material products with textile fibre reinforcement and matrix material, wherein the semifinished composite-material products are fully consolidated, with the exception of local regions, and are brought into contact at the partially consolidated (gelled) regions () such that the matrix material of the partially consolidated regions () bonds and the regions joined together in this way are subsequently fully consolidated. Furthermore, a device which is suitable for producing the semifinished composite-material products is disclosed. 1. A component part comprised of fiber-reinforced composite material having a thermosetting crosslinking plastic matrix system; characterized in that local regions in the component part (said regions being designated “bonding locations” because they are designed for later joining with other component parts) have a gelled morphological state of the resin system.2. The component part according to ; characterized in that the partially consolidated region has a degree of crosslinking claim 1 , α claim 1 , between 1% and 99% claim 1 , preferably between 2% and 90%.3. The component part according to ; characterized in that the partially consolidated region at room temperature is in a gelled and vitrified (glass-like) morphological state.4. The component part according to ; characterized in that the regions of the component part which are not designed for later joining with other component parts are nearly completely consolidated.5. The component part according to ; characterized in that the regions of the component part which are not designed for later joining with other component parts have the same degree of crosslinking as local regions of the component part which are designed for later joining with other component parts.6. A device for fabrication of semifinished composite-material products from a fiber reinforcement means ...

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19-01-2017 дата публикации

High performance, rapid thermal/uv curing epoxy resin for additive manufacturing of short and continuous carbon fiber epoxy composites

Номер: US20170015059A1
Автор: James Lewicki

An additive manufacturing resin system including an additive manufacturing print head; a continuous carbon fiber or short carbon fibers operatively connected to the additive manufacturing print head; and a tailored resin operatively connected to the print head, wherein the tailored resin has a resin mass and wherein the tailored resin includes an epoxy component, a filler component, a catalyst component, and a chain extender component; wherein the epoxy component is 70-95% of the resin mass, wherein the filler component is 1-20% of the resin mass, wherein the catalyst component is 0.1-10% of the resin mass, and wherein the chain extender component is 0-50% of the resin mass.

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15-01-2015 дата публикации

SHAPE-MEMORY MATERIAL BASED ON A STRUCTURAL ADHESIVE

Номер: US20150017435A1
Принадлежит: SIKA TECHNOLOGY AG

A composition including at least one curable structural adhesive, and at least one chemically crosslinked elastomer on the bases of a silane-functional polymer, wherein the elastomer is in the form of an interpenetrating polymer network in the structural adhesive. The composition can be used to form a shape-memory material and is suitable for reinforcing cavities in structural components such as, for example, in automobile bodies. 1. A composition , comprising:at least one curable structural adhesive; andat least one chemically crosslinked elastomer formed from a silane-functional polymer.2. The composition according to claim 1 , wherein the chemically crosslinked elastomer is present as an interpenetrating polymer network in the structural adhesive.3. The composition according to claim 1 , wherein the silane-functional polymer is obtained by:a reaction of a silane which has at least one group that is reactive with isocyanate groups, with a polyurethane polymer containing isocyanate groups;a reaction of an isocyanatosilane with a polymer that has functional end groups that are reactive with isocyanate groups; ora hydrosilylation reaction of polymers having terminal double bonds.4. The composition according to claim 1 , wherein the curable structural adhesive is a heat-curing epoxy resin composition claim 1 , comprising at least one epoxy resin A and at least one curing agent B for epoxy resins which is activated by elevated temperature.5. The composition according to claim 1 , wherein the composition is obtained by a process comprising:mixing at least one curable structural adhesive with at least one silane-functional polymer; andcrosslinking of the silane-functional polymer in the mixture to form an elastomer.6. The composition according to claim 5 , wherein the silane-functional polymer is crosslinked by reaction of the silane groups with water.7. The composition according to claim 1 , wherein the amount of curable structural adhesive is 50 to 95 wt % claim 1 , ...

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18-01-2018 дата публикации

INTEGRAL VASCULATURE

Номер: US20180015644A1
Принадлежит: PALO ALTO RESEARCH CENTER INCORPORATED

A system and method is provided for creating a structure including a vasculature network. A film deposition device is configured to dispense droplets onto a surface of a substrate to form a curable fugitive pre-patterned liquid film on the surface of the substrate. An electrohydrodynamic film patterning (EHD-FP) device has a patterned electrode structure formed to generate an electric field and to subject the film on the surface of the substrate to the electric field. The film thereby being formed by the EHD-FP into patterned features in response to being subjected to the electric field. Then a casting system is configured to cover the patterned features in an epoxy to form patterned structures, wherein the patterned structures comprise a fugitive vasculature structure. 1. A system for creating a structure including a vasculature network , the system comprising:a film deposition device configured to dispense droplets onto a surface of a substrate to form a curable fugitive pre-patterned liquid film on the surface of the substrate;an electrohydrodynamic film patterning (EHD-FP) device having a patterned electrode structure formed to generate an electric field and subject the film on the surface of the substrate to the electric field, the film being formed by EHD-FP operation into patterned features in response to being subjected to the electric field; anda casting system configured to cover the patterned features in an epoxy to form patterned structures, wherein the patterned structures comprise a fugitive vasculature network.2. The system of claim 1 , wherein a geometric layout of the pre-patterned film on the substrate corresponds to a geometric layout of the patterned electrode structure.3. The system of claim 1 , further including a curing device configured to solidify the patterned features claim 1 , wherein the curing device is configured as one of an Ultra Violet (UV) curing system claim 1 , a visible light curing system claim 1 , and a thermal curing system.4 ...

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15-01-2015 дата публикации

Laminates

Номер: US20150017853A1
Принадлежит: Hexcel Holding GmbH

A process for the preparation of a prepreg comprising superimposing layer of unidirectional fibrous reinforcement comprising a plurality of tows each comprising a plurality of parallel filaments onto a resin impregnated layer of unidirectional fibrous reinforcement comprising a plurality of tows each comprising a plurality of parallel filaments wherein the superimposed laminate of layers is compressed to the extent that the resin penetrates the interstices between the tows but penetrates the voids within the tows to less than 22 to 60% by volume of the tows.

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18-01-2018 дата публикации

COMPOSITE LPG TANK TRAILER

Номер: US20180017214A1
Принадлежит:

A tank trailer has a container formed from a tubular body and one or more polar bosses coupled to distal ends of the tubular body. The trailer includes a pumping system that has one or more pipes fluidly coupled to the interior of the container via an interface at one of the polar bosses. The tank trailer may have a base support and one or more circumferential support members coupling the base support to the composite container, or the support functionality of the base may be instead accomplished by the container. The one or more polar bosses may include an inner circular surface and an outer circular surface, wherein the outer circular surface has one or more flat portions that complement and engage one or more concave features of the substantially tubular body. 1. A tank trailer comprising:a container having a composite, substantially tubular body and a polar boss coupled to a distal portion of the substantially tubular body,wherein the substantially tubular body comprises an inner tubular portion and an outer shell, andwherein the polar boss is positioned between the inner portion and outer shell of the substantially tubular body.2. The tank trailer of claim 1 , further comprising a base support and one or more circumferential support members coupling the base support to the composite container.3. The tank trailer of claim 2 , wherein the one or more circumferential support members comprise variable tension straps.4. The tank trailer of claim 1 , wherein the polar boss comprises an inner circular surface and an outer circular surface claim 1 , the outer circular surface having one or more flat portions.5. The tank trailer of claim 4 , wherein the substantially tubular body comprises a generally cylindrical inner surface having one or more concave features claim 4 , the one or more concave features being operable to engage the one or more flat portions of the outer circular surface of the polar boss.6. The tank trailer of claim 1 , further comprising a cover plate ...

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22-01-2015 дата публикации

Use Of Biodegradable Plastics Films In Processes For Producing Fiber-Reinforced Plastics By Means Of Vacuum Infusion

Номер: US20150021835A1
Автор: Kaune Martin
Принадлежит:

The present invention relates to the use of biodegradable plastics films as vacuum films in processes for producing fiber-reinforced plastics or fiber-reinforced plastics components by means of vacuum infusion. The invention further relates to a process for producing fiber-reinforced plastics or fiber-reinforced plastics components, in particular fiber-reinforced rotor blades for windpower systems, by means of vacuum infusion with use of biodegradable films. 14-. (canceled)6. The process according to claim 5 , where the biodegradable plastics film is composed of a copolyester that is synthesized from aliphatic and aromatic monomers.7. The process according to claim 6 , where the aliphatic and aromatic monomers are selected from the group consisting of: aliphatic diols having from 2 to 8 carbon atoms; aliphatic dicarboxylic acids having from 3 to 8 carbon atoms claim 6 , and their anhydrides claim 6 , esters claim 6 , or halides; and aromatic dicarboxylic acids claim 6 , and their anhydrides claim 6 , esters claim 6 , or halides.8. The process according to claim 7 , where the synthesis of the copolyester uses other monomers selected from the group of the triols claim 7 , tetraols claim 7 , tricarboxylic acids claim 7 , and tetracarboxylic acids.9. The process according to claim 5 , wherein the liquid mixture of resin and hardener comprises an epoxy resin and an amine hardener.10. The process according to claim 9 , where the epoxy equivalent weight of the epoxy resin is from 150 to 200 g/equivalent and the amine number of the amine hardener is from 350 to 750 mg KOH/g.11. The process according to claim 5 , wherein the plastics component involves the rotor blade of a windpower system or aircraft parts or helicopter parts.12. The process according to claim 5 , wherein the curing takes place in two stages during process step (f) and the plastics film is removed after the first stage of curing.13. The process according to claim 12 , where the liquid mixture of resin and ...

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25-01-2018 дата публикации

METHODS FOR FIBER REINFORCED ADDITIVE MANUFACTURING

Номер: US20180022032A1
Принадлежит:

A three-dimensional geometry is received, and sliced into layers. A first anisotropic fill tool path for controlling a three dimensional printer to deposit a substantially anisotropic fill material is generated defining at least part of an interior of a first layer. A second anisotropic fill tool path for controlling a three dimensional printer to deposit the substantially anisotropic fill material defines at least part of an interior of a second layer. A generated isotropic fill material tool path defines at least part of a perimeter and at least part of an interior of a third layer intervening between the first and second layers. 120.-. (canceled)21. A machine implemented method for generating motion command signals for controlling a three dimensional printer to form a plurality of layers of a 3D printed part , the method comprising acts of:generating a first toolpath signal for controlling the three dimensional printer to solidify fill material along a first toolpath that defines a wall of a first layer of the plurality of layers of the 3D printed part to be deposited;generating a second toolpath signal for controlling the three dimensional printer to lay a fiber tow along a second toolpath that defines a reinforcement region of the first layer of the 3D printed part to be deposited, the reinforcement region being interior to the wall;transmitting first motion command signals corresponding to the first toolpath signal to the three dimensional printer, the first motion command signals configured to control the three dimensional printer to solidify the fill material according to the first toolpath to form the wall of the first layer of the 3D printed part; andtransmitting second motion command signals corresponding to the second toolpath signal to the three dimensional printer, the second motion command signals configured to control the three dimensional printer to lay the fiber tow according to the second toolpath and orient the fiber tow such that the ...

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25-01-2018 дата публикации

REINFORCEMENT STRUCTURE

Номер: US20180022397A1
Принадлежит:

A structural reinforcement comprising a base reinforcing structure including a plurality of ribs and having a first surface and a second surface, an expandable adhesive material located onto a first portion of the first surface, and a sealant material located around an edge of the second surface, the second surface being substantially free of any of the plurality of ribs. 1. A structural reinforcement comprising:i) a base reinforcing structure including a plurality of ribs and having a first surface and a second surface;ii) an expandable adhesive material located onto a first portion of the first surface;iii) a sealant material located around an edge of the second surface, the second surface being substantially free of any of the plurality of ribs.2. The structural reinforcement of claim 1 , wherein the expandable adhesive material and sealant material are free of any direct contact with one another in the green state.3. The structural reinforcement of claim 2 , wherein the expandable adhesive material and sealant material are free of any direct contact with one another post-activation.4. The structural reinforcement of claim 2 , wherein the expandable adhesive material and sealant material make direct contact with one another during activation.5. The structural reinforcement of claim 1 , wherein the second surface includes a substantially flat portion.6. The structural reinforcement of claim 1 , wherein the first portion is substantially free of any sealant material.7. The structural reinforcement of claim 1 , wherein the second portion is substantially free of any structural adhesive material.8. The structural reinforcement of claim 2 , wherein the first portion is arranged such that it is in a plane that lies substantially perpendicular to the plane of the second portion.9. The structural reinforcement of claim 5 , wherein the sealant material is located along an edge of the second portion that is arranged adjacent to the first portion.10. The structural ...

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23-01-2020 дата публикации

METHOD FOR INTEGRATING STRUCTURES IN A SUPPORT AND ASSOCIATED DEVICE

Номер: US20200023368A1

The invention relates to a method for integrating structures in a support, which comprises the steps: 1. Method for integrating structures in a support , the method comprising the following steps:a) supplying a support provided with two main faces designated, respectively, front face and rear face, the support comprising through cavities each delimited by a wall designated through wall;b) inserting into each of the through cavities at least one structure, the at least one structure being provided with two faces, designated respectively, first face and second face connected by a contour, the insertion of the at least one structure being carried out such that the first face and the front face are coplanar, the through cavities and/or the structures being laid out to leave, around each of the structures, a peripheral through space delimited by the through wall and the contour;c) filling the peripheral space with a sealing material so as to maintain the structures to the support;the method being characterised in that the peripheral space has a radial extension length which decreases from the rear face to the front face and in that the sealing material comprises a first sealing material and a second sealing material different from the first sealing material, step c) comprises the filling by the first sealing material of a section, designated first section, of the peripheral space, then by the second sealing material of another section, designated second section, of the peripheral space.2. Method according to claim 1 , wherein claim 1 , for each of the peripheral spaces claim 1 , a layer comprising the first sealing material is also formed on the through wall and the contour at the level of the second section.3. Method according to claim 1 , wherein the first sealing material comprises at least one of the materials selected from: epoxy adhesive filled or not with silica grains claim 1 , polyurethane claim 1 , parylene claim 1 , a siloxane claim 1 , elastomer claim 1 , ...

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10-02-2022 дата публикации

LOW-COST CARBON FIBER-BASED LIGHTNING STRIKE PROTECTION

Номер: US20220042494A1
Принадлежит:

A method of manufacturing a wind turbine blade with integrated lightning strike protection is provided. The method includes forming a plurality of fiber reinforced plies having carbonized textile-grade PAN fibers. The fiber reinforced plies are then stacked on a surface of a mold, wetted with a resin, and cured to form at least part of a wind turbine blade. Because the textile-grade PAN fibers are electrically conductive, the resultant structure provides both electrical conductivity and structural integrity. Laboratory testing of carbon fiber structures against simulated lightning strikes demonstrated high resilience due to their high electrical conductivity both in-plane and in through-thickness directions, with no significant damages, e.g., fiber breakage, resin evaporation, or delamination. High-temperature epoxy helped to improve the performance of the CFRP against the lightning strikes. 1. A method of manufacturing comprising:laying up a plurality of fiber-reinforced plies onto a surface of a mold, the plurality of fiber-reinforced plies each including a plurality of electrically conductive carbon fibers;wetting each of the plurality of fiber-reinforced plies with a resin; andcuring the resin to form at least part of a wind turbine blade, such that the plurality of electrically conductive carbon fibers provide structural integrity to the wind turbine blade.2. The method of claim 1 , wherein the plurality of electrically conductive carbon fibers include carbonized polyacrylonitrile fibers.3. The method of claim 1 , wherein each of the plurality of electrically conductive carbon fibers are coated with a polyacrylonitrile film.4. The method of claim 1 , wherein the plurality of electrically conductive carbon fibers include carbon nanotubes that are coated on polyacrylonitrile fibers.5. The method of claim 1 , wherein the plurality of electrically conductive carbon fibers include polyacrylonitrile fibers with a graphene coating.6. The method of claim 1 , wherein ...

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23-01-2020 дата публикации

COMPOSITE YOKE FOR ROTOR SYSTEM USING A COMBINATION OF BROAD GOODS AND CHOPPPED FIBER LAYUP

Номер: US20200023954A1
Принадлежит: Bell Helicopter Textron Inc.

A composite yoke includes a plurality of packs of unidirectional plies and at least one pack of chopped fibers disposed between two adjacent packs of unidirectional plies. A method of manufacturing a composite yoke includes arranging a plurality of plies of unidirectional fibers to form a first pack of unidirectional plies, arranging a layer of chopped fibers on the first pack of unidirectional plies, arranging a plurality of plies of unidirectional fibers on to form a second pack of unidirectional plies on the layer of chopped fibers, curing the composite yoke to form a cured composite yoke, and cutting excess material from the first pack of unidirectional plies, the layer of chopped fibers, and the second pack of unidirectional plies to form a plurality of arms. 1. A composite yoke comprising:a plurality of packs of unidirectional plies; andat least one pack of chopped fibers disposed between two adjacent packs of unidirectional plies.2. The composite yoke of claim 1 , further comprising a pack of shear plies disposed between two other adjacent packs of unidirectional plies of the plurality of packs of unidirectional plies.3. The composite yoke of claim 2 , wherein the composite yoke comprises:a middle layer portion that comprises at least one pack of unidirectional plies of the plurality of packs of unidirectional plies and the pack of shear plies; anda pair of outer layer portions disposed on opposite sides of the middle layer portion, each outer layer portion of the pair of outer layer portions comprising at least one pack of unidirectional plies of the plurality of packs of unidirectional plies and an additional at least one pack of chopped fibers.4. The composite yoke of claim 1 , wherein outer most layers of the composite yoke comprise packs of unidirectional plies.5. The composite yoke of claim 1 , wherein each pack of unidirectional plies of the plurality of packs of unidirectional plies comprises at least three unidirectional plies.6. The composite yoke ...

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26-01-2017 дата публикации

FILLER ASSEMBLY FOR CABLE GLAND

Номер: US20170025840A1
Автор: Proud Samuel L.
Принадлежит:

A dispenser apparatus for a curable liquid material is disclosed. The apparatus comprises a flexible bag defining a first compartment for accommodating a first component of a curable liquid material, and a second compartment for accommodating a second component of the curable liquid material and adapted to communicate with the first chamber to enable mixing of the first and second components to initiate curing of the curable liquid material. A first clamp temporarily prevents mixing of the first and second components, and an elongate nozzle communicates with the second compartment to dispense the mixed curable liquid material therefrom. A second clamp temporarily prevents passage of the curable liquid material from the second compartment to the nozzle. 1. A filler assembly for filling a cable gland with curable liquid material , the assembly comprising: a body defining at least one first chamber accommodating a first component of a curable liquid material, and at least one second chamber accommodating a second component of said curable liquid material, wherein mixing of said first and second components initiates curing of said curable liquid material; and', 'at least one dispenser device adapted to dispense said mixed curable liquid material therefrom between a plurality of said cores of said cable; and, '(a) a dispenser apparatus for a curable liquid material, the apparatus comprising(b) at least one flexible barrier member having at least one respective aperture therethrough and adapted to stretch to engage a plurality of cores of a cable to provide a barrier to passage of said curable liquid material along said cores.2. An assembly according to claim 1 , wherein said body is sufficiently flexible to enable manipulation of said curable liquid material through said body.3. An assembly according to claim 1 , further comprising at least one first barrier apparatus for temporarily preventing mixing of said first and second components.4. An assembly according to claim ...

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29-01-2015 дата публикации

DEVICE FOR PRODUCING MOLDED PARTS FROM PARTICULATE PLASTIC MATERIALS

Номер: US20150030714A1
Принадлежит: KURTZ GMBH

The invention relates to a device () having at least two tool parts () that are separable at a parting face, wherein the closed tool parts () form a mold cavity (), within which () particulate plastic material can be foamed and/or expanded to produce foamed molded parts. According to the invention, in particular to reduce the energy consumption, the tool wall forming the mold cavity () is formed at least in sections by a multilayer structure () having a thin inner layer that is mechanically supported by a support element.

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02-02-2017 дата публикации

SYSTEMS AND METHODS FOR ADDITIVELY MANUFACTURING COMPOSITE PARTS

Номер: US20170028621A1
Принадлежит:

A method () of additively manufacturing a composite part () is disclosed. The method () comprises depositing, via a delivery guide (), a segment () of a continuous flexible line () along a print path (). The continuous flexible line () comprises a non-resin component () and a thermosetting-epoxy-resin component () that is partially cured. The method () also comprises maintaining the thermosetting-epoxy-resin component () of at least the continuous flexible line () being advanced toward the print path () via the delivery guide () below a threshold temperature. The method () further comprises delivering a predetermined or actively determined amount of curing energy () to the segment () of the continuous flexible line () at a controlled rate while advancing the continuous flexible line () toward the print path () to at least partially cure the segment () of the continuous flexible line (). 1175-. (canceled)176400102400. A method () of additively manufacturing a composite part () , the method () comprising:{'b': 112', '120', '106', '122', '106', '108', '110, 'depositing, via a delivery guide (), a segment () of a continuous flexible line () along a print path (), wherein the continuous flexible line () comprises a non-resin component () and a thermosetting-epoxy-resin component () that is partially cured;'}{'b': 110', '106', '122', '112', '120', '106', '122, 'maintaining the thermosetting-epoxy-resin component () of at least the continuous flexible line () being advanced toward the print path () via the delivery guide () below a threshold temperature prior to depositing the segment () of the continuous flexible line () along the print path (); and'}{'b': 118', '124', '120', '106', '106', '122', '120', '106', '122', '124', '120', '106, 'delivering a predetermined or actively determined amount of curing energy () at least to a portion () of the segment () of the continuous flexible line () at a controlled rate while advancing the continuous flexible line () toward the ...

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02-02-2017 дата публикации

Systems and methods for additively manufacturing composite parts

Номер: US20170028625A1
Принадлежит: Boeing Co

A method ( 400 ) of additively manufacturing a composite part ( 102 ) is disclosed. The method ( 400 ) comprises applying a thermosetting resin ( 252 ) to a non-resin component ( 108 ) of a continuous flexible line ( 106 ) while pushing the non-resin component ( 108 ) through a delivery guide ( 112 ) and pushing the continuous flexible line ( 106 ) out of the delivery guide ( 112 ). The continuous flexible line ( 106 ) further comprises a thermosetting resin component ( 110 ) that comprises at least some of the thermosetting resin ( 252 ) applied to the non-resin component ( 108 ). The method ( 400 ) further comprises depositing, via the delivery guide ( 112 ), a segment ( 120 ) of the continuous flexible line ( 106 ) along the print path ( 122 ).

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02-02-2017 дата публикации

SYSTEMS AND METHODS FOR ADDITIVELY MANUFACTURING COMPOSITE PARTS

Номер: US20170028628A1
Принадлежит:

A system () for additively manufacturing a composite part () is disclosed. The system () comprises a delivery guide (), movable relative to a surface (). The delivery guide () is configured to deposit at least a segment () of a continuous flexible line () along a print path (). The print path () is stationary relative to the surface (). The continuous flexible line () comprises a non-resin component () and a thermosetting-epoxy-resin component () that is partially cured. The system () also comprises a feed mechanism (), configured to push the continuous flexible line () through the delivery guide (). The system () further comprises a cooling system (), configured to maintain the thermosetting-epoxy-resin component () of the continuous flexible line () below a threshold temperature prior to depositing the segment () of the continuous flexible () along the print path () via the delivery guide (). 1100102100. A system () for additively manufacturing a composite part () , the system () comprising:{'b': 112', '114, 'claim-text': [{'b': 112', '120', '106', '122, 'the delivery guide () is configured to deposit at least a segment () of a continuous flexible line () along a print path ();'}, {'b': 122', '114, 'the print path () is stationary relative to the surface (); and'}, {'b': 106', '108', '110, 'the continuous flexible line () comprises a non-resin component () and a thermosetting-epoxy-resin component () that is partially cured;'}], 'a delivery guide (), movable relative to a surface (), wherein{'b': 104', '106', '112, 'a feed mechanism (), configured to push the continuous flexible line () through the delivery guide (); and'}{'b': 234', '110', '106', '120', '106', '122', '112, 'a cooling system (), configured to maintain the thermosetting-epoxy-resin component () of the continuous flexible line () below a threshold temperature prior to depositing the segment () of the continuous flexible () along the print path () via the delivery guide ().'}2. (canceled) ...

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02-02-2017 дата публикации

SYSTEMS AND METHODS FOR ADDITIVELY MANUFACTURING COMPOSITE PARTS

Номер: US20170028638A1
Принадлежит:

A system () for additively manufacturing a composite part () comprises a delivery guide (), movable relative to a surface (). The delivery guide () is configured to deposit at least a segment () of a continuous flexible line () along a print path (). The continuous flexible line () comprises a non-resin component () and a thermosetting-resin component (). The thermosetting-resin component () comprises a first part () and a second part (). The system () further comprises a first resin-part applicator (), configured to apply a first quantity of the first part () to the non-resin component (), and a second resin-part applicator (), configured to apply a second quantity of the second part () to the first quantity of the first part () of a thermosetting resin (), applied to the non-resin component (). The system () also comprises a feed mechanism (), configured to pull the non-resin component () through the first resin-part applicator () and the second resin-part applicator (), and to push the continuous flexible line () out of the delivery guide (). 1100102100. A system () for additively manufacturing a composite part () , the system () comprising:{'b': 112', '114, 'claim-text': [{'b': 112', '120', '106', '122, 'the delivery guide () is configured to deposit at least a segment () of a continuous flexible line () along a print path (),'}, {'b': 106', '108', '110, 'the continuous flexible line () comprises a non-resin component () and a thermosetting-resin component (),'}, {'b': 110', '253', '252', '255', '252, 'the thermosetting-resin component () comprises a first part () of a thermosetting resin () and a second part () of the thermosetting resin (), and'}, {'b': 122', '114, 'the print path () is stationary relative to the surface ();'}], 'a delivery guide (), movable relative to a surface (), wherein{'b': 236', '253', '252', '108, 'a first resin-part applicator (), configured to apply a first quantity of the first part () of the thermosetting resin () to the non-resin ...

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02-02-2017 дата публикации

SYSTEMS AND METHODS FOR ADDITIVELY MANUFACTURING COMPOSITE PARTS

Номер: US20170028639A1
Принадлежит:

A method () of additively manufacturing a composite part () comprises applying a first quantity of a first part () of a thermosetting resin () to a first element () of a non-resin component () by pulling the first element () through a first resin-part applicator () and applying a second quantity of a second part () of the thermosetting resin () to a second element () of the non-resin component () by pulling the second element () through a second resin-part applicator (). The method () also comprises combining the first element () with the first quantity of first part () and the second element () with the second quantity of second part (), to create a continuous flexible line (). The method () additionally comprises routing the continuous flexible line () into a delivery guide () and depositing, via the delivery guide (), a segment () of the continuous flexible line () along a print path (). 1238-. (canceled)239500102500. A method () of additively manufacturing a composite part () , the method () comprising:{'b': 253', '252', '271', '108', '271', '108', '236, 'applying a first quantity of a first part () of a thermosetting resin () to a first element () of a non-resin component () by pulling the first element () of the non-resin component () through a first resin-part applicator ();'}{'b': 255', '252', '273', '108', '273', '108', '237, 'applying a second quantity of a second part () of the thermosetting resin () to a second element () of the non-resin component () by pulling the second element () of the non-resin component () through a second resin-part applicator ();'} [{'b': 271', '108', '253', '252', '271', '108, 'the first element () of the non-resin component () with the first quantity of the first part () of the thermosetting resin (), applied to the first element () of the non-resin component (); and'}, {'b': 273', '108', '255', '252', '273', '108', '106', '108', '110', '253', '252', '255', '252, 'the second element () of the non-resin component () with the ...

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02-02-2017 дата публикации

Systems for additively manufacturing composite parts

Номер: US20170028640A1
Принадлежит: Boeing Co

A system ( 100 ) for additively manufacturing a composite part ( 102 ) is disclosed. The system ( 100 ) comprises a housing ( 104 ) and a nozzle ( 107 ). The nozzle ( 107 ) is supported by the housing ( 104 ). The nozzle ( 107 ) comprises an outlet ( 110 ), sized to dispense a continuous flexible line ( 112 ). The continuous flexible line ( 112 ) comprises a non-resin component ( 114 ) and a photopolymer-resin component ( 116 ). The system ( 100 ) also comprises a feed mechanism ( 118 ), supported within the housing ( 104 ). The feed mechanism ( 118 ) is configured to push the continuous flexible line ( 112 ) out of the outlet ( 110 ) of the nozzle ( 107 ). The system ( 100 ) further comprises a light source ( 120 ), supported by the housing ( 104 ). The light source ( 120 ) is configured to deliver a light beam to the continuous flexible line ( 112 ) after the continuous flexible line ( 112 ) exits the outlet ( 110 ) of the nozzle ( 107 ) to at least partially cure the photopolymer-resin component ( 116 ) of the continuous flexible line ( 112 ).

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04-02-2016 дата публикации

METHOD FOR MANUFACTURING PASSIVE OPTICAL COMPONENTS, AND DEVICES COMPRISING THE SAME

Номер: US20160031169A1
Принадлежит:

A device comprises at least one optics member (O) comprising at least one transparent portion (t) and at least one blocking portion (b). The at least one transparent portion (t) is made of one or more materials substantially transparent for light of at least a specific spectral range, referred to as transparent materials, and the at least one blocking portion (b) is made of one or more materials substantially non-transparent for light of the specific spectral range, referred to as non-transparent materials. The transparent portion (t) comprises at least one passive optical component (L). The at least one passive optical component (L) comprises a transparent element () having two opposing approximately flat surfaces substantially perpendicular to a vertical direction in a distance approximately equal to a thickness of the at least one blocking portion (b) measured along the vertical direction, and, attached to the transparent element (), at least one optical structure (). 125-. (canceled)26. A method for manufacturing a wafer comprising at least one blocking portion and a multitude of transparent elements wherein each of said multitude of transparent elements is made of one or more materials substantially transparent for light of at least a specific spectral range , referred to as transparent materials , and said at least one blocking portion is made of one or more materials substantially non-transparent for light of said specific spectral range , referred to as non-transparent materials , wherein at least one of the following applies:(A) a vertical extension of each of said multitude of transparent elements is at least approximately equal to a vertical extension of said at least one blocking portion;(B) the at least one blocking portion together with the transparent elements describes a solid plate-like shape with opposing flat surfaces;(C) the wafer has an extension in one direction, referred to as vertical direction, which is small with respect to the wafer's ...

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04-02-2016 дата публикации

COMPOSITE FLANGE WITH THREE-DIMENSIONAL WEAVE ARCHITECTURE

Номер: US20160031182A1
Принадлежит: UNITED TECHNOLOGIES CORPORATION

According to various embodiments, a carbon fiber structure is presented. The carbon fiber structure may address loads presented to an engine component in various directions. For instance, non-planar surfaces of a composite comprising a structure disclosed herein may achieve enhanced stiffness and/or strength. Thus, delamination of elements comprising a structure disclosed herein may be reduced. A three dimensional weave of carbon fiber elements through-thickness may provide enhanced strength to the composite material. 1. A composite structure configured to improve delamination resistance and/or composite structure strength comprising:a first plurality of tows of fiber oriented substantially parallel to each other, wherein a center axis of the first plurality of tows are substantially parallel to a X axis;a second plurality of tows of fiber oriented substantially parallel to each other, wherein the center axis of the second plurality of tows are oriented in a direction substantially parallel to a Y axis;a third plurality of tows of fiber oriented substantially parallel to each other, wherein the center axis of a portion of each tow in the third plurality of tows of fiber are at least partially oriented in a direction parallel to an angle less than 90 degrees from a Z axis,wherein the first plurality of tows, the second plurality of tows, and the third plurality of tows, are interweaved together to form a three dimensional ply.2. The composite structure of claim 1 , wherein an aircraft component comprises a structure formed from the three dimensional ply.3. The composite structure of claim 2 , wherein the aircraft component is an engine component.4. The composite structure of claim 2 , wherein the aircraft component comprises a non-planar surface portion.5. The composite structure of claim 1 , wherein the three dimensional ply further comprises multiple layers of interweaved tows claim 1 , wherein the tows are substantially oriented in a direction parallel to the X ...

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01-02-2018 дата публикации

FORCE RESPONSIVE PRE-IMPREGNATED COMPOSITE METHODS, SYSTEMS AND APPARATUSES

Номер: US20180029260A1
Принадлежит:

Composite materials are disclosed comprising at least one ply of dry fiber prepreg material comprising encapsulated resin-containing particles, components made from such composite materials, and methods of making such composite materials and dry fiber prepreg materials are disclosed. 1. A method comprising:orienting at least one dry fiber prepreg ply, said dry fiber prepreg ply comprising encapsulated resin-containing particles, and said encapsulated resin-containing particles collectively comprising an amount of resin-containing material;applying pressure to the dry fiber prepreg ply;rupturing a first predetermined amount of the encapsulated resin-containing particles;releasing a first predetermined amount of resin-containing material from the first amount of encapsulated resin-containing particles; andimpregnating the dry fiber prepreg ply with the first predetermined amount of resin-containing material released from the ruptured encapsulated resin-containing particles to form a resin-impregnated prepreg ply.2. The method of claim 1 , further comprising:curing the resin-impregnated prepreg ply.3. The method of claim 1 , wherein claim 1 , in the step of orienting the at least one dry fiber prepreg ply claim 1 , a plurality of dry fiber prepreg plies are oriented relative to one another to form a multi-ply prepreg stack.4. The method of claim 1 , wherein claim 1 , in the step of orienting the at least one dry fiber prepreg ply claim 1 , the dry fiber prepreg ply comprises: carbon fibers claim 1 , carbon/graphite fibers claim 1 , glass fibers claim 1 , aramid fibers claim 1 , boron fibers claim 1 , and combinations thereof.5. The method of claim 1 , wherein claim 1 , in the step of orienting the at least one dry fiber prepreg ply claim 1 , the resin-containing material comprises: epoxy-based resin materials.6. The method of claim 1 , wherein claim 1 , in the step of orienting the dry fiber prepreg ply claim 1 , the resin-containing material comprises is an epoxy- ...

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01-02-2018 дата публикации

A PROCESS FOR MANUFACTURING A FIBER REINFORCED COMPOSITE ARTICLE, THE COMPOSITE ARTICLE OBTAINED AND THE USE THEREOF

Номер: US20180029315A1
Принадлежит:

A process for the preparation of a fiber reinforced composite article that facilitates manufacturing of composite articles with reduced cycle times, said composite articles exhibiting high fibre content, low void content and excellent visual and mechanical properties, and capable of use for the construction of mass transportation vehicles, in particular, in the automotive and aerospace industries. 1. A process for preparing a fiber reinforced composite article comprising the steps of:{'b': 11', '12', '12', '14', '11', '13', '17', '17', '15', '11', '12', '11', '15, 'a) providing a mold, comprising an upper die () and a lower die (), the lower die () having a molding surface and vertically extending side walls (), the upper die () having a complementary molding surface and vertically extending side walls () substantially aligned with the side walls of the lower die, so that the upper die vertically moves into the lower die to form a cavity () in a partially closed position and a completely closed position of the mold, wherein the cavity () in a partially closed position is sealed vacuum-tight by at least one seal () placed around the vertically extending walls of the upper die () or the lower die () and perpendicular to the direction of movement of the upper die (), and wherein the at least one seal () also works as a resin retention seal which prevents the resin from leaking,'}{'b': 12', '12, 'b) performing one of b1) applying a thermosetting resin composition onto a fibre reinforcement, and placing the thus treated fibre reinforcement into the lower die () of the mold, or b2) placing a fibre reinforcement into the lower die () of the mold, and applying a thermosetting resin composition onto the fibre reinforcement,'}{'b': 11', '12, 'c) moving the upper die () into the lower die () and partially closing the mold,'}d) evacuating the mold in the partially closed position by means of a vacuum outlet to a pressure of from 0.1 to 100 mbar,e) completely closing the mold ...

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17-02-2022 дата публикации

METHOD AND SYSTEM FOR DYNAMIC CAPILLARY-DRIVEN ADDITIVE MANUFACTURING OF CONTINUOUS FIBER COMPOSITE

Номер: US20220048246A1
Автор: Fu Kelvin, Shi Baohui
Принадлежит: University of Delaware

A process for additive manufacturing of a thermoset resin fiber reinforced composite comprises depositing a fiber material along a path having a direction; heating the fiber material using a heater to generate a moving thermal gradient in the fiber material trailing the heater relative to the path direction; and dispensing a thermosetting polymer material on the heated fiber material at a trailing distance the from the heater along the path. The thermosetting polymer dynamically wicks into the fiber material along the thermal gradient in the path direction. 1. A process for additive manufacturing of a thermoset resin fiber reinforced composite , comprising:depositing a fiber material along a path having a direction;heating the fiber material using a heater to generate a moving thermal gradient in the fiber material trailing the heater relative to the path direction; anddispensing a thermosetting polymer material on the heated fiber material at a trailing distance the from the heater along the path;wherein the thermosetting polymer dynamically wicks into the fiber material along the thermal gradient in the path direction.2. The process of claim 1 , wherein the fiber material comprises one or more continuous carbon fibers claim 1 , a carbon-containing material claim 1 , or one or more non-carbon fibers coated with a carbon-containing material.3. The process of claim 2 , wherein the thermosetting polymer comprises an epoxy.4. The process of claim 3 , wherein the epoxy comprises two-part system comprising a resin and a curing agent claim 3 , and the method comprises mixing the resin and the curing agent prior to dispensing the material on the heated fiber material.5. The process according to claim 1 , wherein the fiber material comprises a plurality of fibers defining one or more spaces between neighboring fibers and the thermosetting polymer wicks into the one or more spaces and surrounds the plurality of fibers.6. The process according to claim 1 , wherein the fiber ...

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31-01-2019 дата публикации

MANUFACTURING METHOD FOR COMPOSITE MATERIAL, MANUFACTURING APPARATUS FOR COMPOSITE MATERIAL, AND PREFORM FOR COMPOSITE MATERIAL

Номер: US20190030834A1
Автор: Kuroda Shinichi
Принадлежит: NISSAN MOTOR CO., LTD

To provide a manufacturing method for a composite material, a manufacturing apparatus for a composite material, a preform, and a composite material, capable of molding a high quality composite material having a little constraint in the shape by improving moldability while suppressing a deviation of the arrangement of the reinforced fiber during preforming. 112.-. (canceled)13. A manufacturing method for a composite material provided with a reinforcement and resin infused into the reinforcement , comprising:applying an adhesive to the sheet-shaped reinforcement having first and second regions such that a content density of the adhesive of the second region is lower than that of the first region; andpreforming the reinforcement in a three-dimensional shape such that the core material is covered by the reinforcement, and in the preforming, the second region is placed in a portion of the core material having a curvature larger than that of a portion where the first region of the reinforcement is placed.14. The manufacturing method for the composite material according to claim 13 , wherein the reinforcement applied with the adhesive is heated before preforming the reinforcement.15. The manufacturing method for the composite material according to claim 13 , wherein the reinforcement is cut along a cutting line after the adhesive is applied claim 13 , andthe first region includes the cutting line.16. The manufacturing method for the composite material according to claim 13 , wherein claim 13 , after the adhesive is applied claim 13 , a laminate is formed by laminating the reinforcement applied with the adhesive before the reinforcement is preformed.17. The manufacturing method for the composite material according to claim 13 , wherein the adhesive is formed of a material softened by heat.18. A manufacturing apparatus for a composite material comprising:an applying unit configured to apply an adhesive to a sheet-shaped reinforcement having first and second regions;a preform ...

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30-01-2020 дата публикации

SILICONE MOLD

Номер: US20200031024A1
Принадлежит: Daicel Corporation

Provided is a silicone mold with which a curable composition containing an epoxy resin can be molded with good precision even if used repeatedly. The silicone mold according to an embodiment of the present invention is a silicone mold for use in molding a curable composition containing an epoxy resin, the silicone mold including a cured product of a silicone resin composition, wherein the cured product has a light transmittance at a wavelength of 400 nm of 80% or higher at a thickness of 1 mm, an elongation at break in accordance with JIS K 7161 of 250% or less, and a thermal linear expansion coefficient of 350 ppm/° C. or less at 20 to 40° C. 1. A silicone mold for use in molding a curable composition containing an epoxy resin , the silicone mold comprising a cured product of a silicone resin composition , wherein the cured product has a light transmittance at a wavelength of 400 nm of 80% or higher at a thickness of 1 mm , an elongation at break in accordance with JIS K 7161 of 250% or less , and a thermal linear expansion coefficient of 350 ppm/° C. or less at 20 to 40° C.2. The silicone mold according to claim 1 , wherein the silicone resin composition is an addition reaction type silicone resin composition.3. The silicone mold according to claim 1 , wherein a maximum thickness of the silicone mold is 5 mm or less.4. A method for producing a silicone mold comprising molding a silicone resin composition claim 1 , and subsequently heat-curing the silicone resin composition to form the silicone mold described in .5. A method for producing an optical element comprising molding a curable composition containing an epoxy resin using the silicone mold described in claim 1 , and subsequently subjecting the curable composition to photocuring to form an optical element including a cured product of the curable composition.6. The method for producing an optical element according to claim 5 , wherein the epoxy resin is a polyfunctional alicyclic epoxy compound.8. The method ...

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30-01-2020 дата публикации

Thermally conductive sheet

Номер: US20200031028A1
Принадлежит: Nitto Denko Corp

Provided is a thermally conductive sheet with greater optical transmission. The thermally conductive sheet provided by this invention has a resin layer that comprises a resin and a thermally conductive filler. The resin has a refractive index np and the thermally conductive filler has a refractive index nf, satisfying the next relational expression −0.04≤(np−nf)≤0.04. According to a preferable embodiment, the thermally conductive filler content is 50 parts by weight or more and 250 parts by weight or less to 100 parts by weight of the resin.

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17-02-2022 дата публикации

Metal-doped epoxy resin transaction card and process for manufacture

Номер: US20220051064A1
Автор: Adam Lowe
Принадлежит: COMPOSECURE LLC

A transaction card, and processes for the manufacture thereof, having a core layer, optionally, one or more layers or coatings over the core layer, and at least one of a magnetic stripe, a machine readable code, and a payment module chip disposed in or on the card and suitable for rendering the card operable for conducting a transaction. The core layer comprises a metal-doped cured epoxy comprised of metal particles distributed in a binder consisting essentially of a cured, polymerized epoxy resin, the core comprising greater than 50%, preferably greater than 75%, and more preferably greater than 90%, of the weight and/or volume of the card. In some embodiments, the core includes a metal insert enveloped with the metal-doped curable epoxy, wherein the periphery of the epoxy extends beyond the periphery of the metal insert and has material properties more conducive to cutting or punching than the metal insert.

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04-02-2021 дата публикации

FIBER-REINFORCED MOLDED ARTICLE AND METHOD OF PRODUCING SAME

Номер: US20210032419A1
Принадлежит:

A fiber-reinforced shaped article in which a reinforcing fiber bundle aggregate formed of a plurality of reinforcing fiber bundles converged is impregnated with an epoxy resin composition and the epoxy resin composition is cured, wherein the epoxy resin composition contains at least components [A], [B], [C], and [D], and a quantity of [A] is 60 to 100 parts by mass per 100 parts by mass of all epoxy resin contained in the epoxy resin composition: [A]: aminophenol type epoxy resin; [B]: two kinds of acid anhydrides of [B1]: acid anhydride having a nadic anhydride structure, and [B2]: acid anhydride having a hydrogenated structure of phthalic anhydride; [C]: at least one filler having a Mohs hardness of 3 or less selected from the group consisting of a silicon compound, a magnesium compound, a calcium compound, an aluminum compound, and inorganic carbon; [D]: a release agent. 112-. (canceled)14. The fiber-reinforced shaped article according to claim 13 , wherein the phthalic anhydride in the component [B2] has a hydrogenated structure which is a tetrahydrophthalic anhydride structure or a hexahydrophthalic anhydride structure.15. The fiber-reinforced shaped article according to claim 13 , wherein the component [B1] is methylnadic anhydride claim 13 , and the component [B2] is tetrahydromethylphthalic anhydride or hexahydromethylphthalic anhydride.16. The fiber-reinforced shaped article according to claim 13 , wherein claim 13 , in the epoxy resin composition claim 13 , in 100 parts by mass of the component [B] claim 13 , 50 to 90 parts by mass of the component [B1] and 50 to 10 parts by mass of the component [B2] are contained claim 13 , and a content of the component [B] per 100 parts by mass of the component [A] is 50 to 200 parts by mass.17. The fiber-reinforced shaped article according to claim 13 , wherein claim 13 , in the epoxy resin composition claim 13 , the component [C] is particulate talc claim 13 , and has an average particle diameter defined by a result ...

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08-02-2018 дата публикации

REINFORCEMENT STRUCTURE

Номер: US20180037272A1
Принадлежит:

A structural reinforcement comprising a base reinforcing structure including a plurality of ribs and having a first surface and a second surface, an expandable adhesive material located onto a first portion of the first surface, and a sealant material located around an edge of the second surface, the second surface being substantially free of any of the plurality of ribs. 1. A structural reinforcement comprising:i) a base reinforcing structure including a plurality of ribs and having a first surface and a second surface;ii) an expandable adhesive material located onto a first portion of the first surface;iii) a sealant material located around an edge of the second surface, the second surface being substantially free of any of the plurality of ribs.2. The structural reinforcement of claim 1 , wherein the expandable adhesive material and sealant material are free of any direct contact with one another in the green state.3. The structural reinforcement of claim 2 , wherein the expandable adhesive material and sealant material are free of any direct contact with one another post-activation.4. The structural reinforcement of claim 2 , wherein the expandable adhesive material and sealant material make direct contact with one another during activation.5. The structural reinforcement of claim 1 , wherein the second surface includes a substantially flat portion.6. The structural reinforcement of claim 1 , wherein the first portion is substantially free of any sealant material.7. The structural reinforcement of claim 1 , wherein the second portion is substantially free of any structural adhesive material.8. The structural reinforcement of claim 2 , wherein the first portion is arranged such that it is in a plane that lies substantially perpendicular to the plane of the second portion.9. The structural reinforcement of claim 5 , wherein the sealant material is located along an edge of the second portion that is arranged adjacent to the first portion.10. The structural ...

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11-02-2016 дата публикации

Methods of manufacturing rotor blades of a wind turbine

Номер: US20160040651A1
Принадлежит: General Electric Co

Methods of manufacturing rotor blades for a wind turbine and rotor blades produced in accordance with such methods are disclosed. In one embodiment, the method includes forming a first spar cap of the rotor blade from a first resin material. Another step includes placing the first spar cap within a first shell mold of the rotor blade. A further step includes infusing a second resin material into the first shell mold to form a first shell member of the rotor blade. Thus, at least a portion of the first spar cap is infused within the first shell member. Further, the second resin material is different than the first resin material. The method also includes infusing the second resin material into a second shell mold to form a second shell member of the rotor blade. Another step includes bonding the first and second shell members together so as to form the rotor blade.

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24-02-2022 дата публикации

DUAL CURE EPOXY FORMULATIONS FOR 3D PRINTING APPLICATIONS

Номер: US20220055286A1
Принадлежит:

The present invention lies in the field of 3D printing methods. In particular, the invention relates to 3D printing methods for the production of a 3D part in a layer-by-layer manner, wherein the printable composition is a pasty epoxy composition comprising at least one epoxy resin, at least one monomer and/or prepolymer that is polymerizable by exposure to radiation and at least one photoinitiator, wherein the pasty epoxy composition has a viscosity factor (1.5/15) of at least 2 at application temperature. 1. Method for additive manufacturing a three-dimensional part in a layer-by-layer manner , wherein the method comprises(i) providing a carrier substrate to support the three-dimensional part and a print head connected to a reservoir of a printable composition;(ii) printing the printable composition with the print head in form of extrudate strands onto the carrier substrate to form a first layer;(iii) printing the printable composition with the print head in form of extrudate strand onto the first layer to form a second layer;(iv) optionally repeating step (iii) at least once to form a third or subsequent layer;(v) exposing the printable composition directly after printing and/or after each layer application and/or after application of multiple layer to radiation; and(vi) curing the printed layers of the reactive curable printable composition by heating to obtain the three-dimensional part; at least one epoxy resin;', 'at least one monomer and/or prepolymer that is polymerizable by exposure to radiation; and', 'at least one photoinitiator;, 'wherein the printable composition is a pasty epoxy composition comprising'}wherein the pasty epoxy composition has a viscosity factor (1.5/15) of at least 2 at application temperature.2. The method of claim 1 , wherein the distance of the print head orifice to the carrier substrate or the already formed layers is equal to or greater than the thickness of the printed extrudate strand.3. The method of claim 1 , wherein viscosity ...

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24-02-2022 дата публикации

Composite Control Cables and Stabilizing Tendons for Aircraft Applications and Method for Manufacture of Same

Номер: US20220056640A1
Принадлежит: Galactic Co LLC

Control and stabilizing cables and tendons for high altitude aircraft and airships having lightweight, high strength and low CTE are disclosed, along with a method and machine for fabrication of same. The cable is comprised of a fiber prepreg tow encased in a polymer sleeve with one bobbin at each end to facilitate connections. Consolidating the fiber prepreg tow along the length of the cable using high temperature shrink tubing, such as polyvinylidene fluoride (PVDF), allows for eliminating the twisting of the fiber prepreg tow, thus reducing the number of wraps around the bobbins. Eliminating the twists in the fiber prepreg tow also reduces the length of fiber needed, and therefore the overall change in length of the control cable with temperature variations is reduced. Additional cable strength can be achieved by adding and holding significant tension on the fiber prepreg tow by applying weight during the curing process.

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06-02-2020 дата публикации

Melting and injection device for plastic materials

Номер: US20200039112A1
Принадлежит: ENGEL AUSTRIA GMBH

An arrangement for melting at least one solid precursor product for polymer production includes a housing for receiving the solid precursor product by way of an opening, and a melting device arranged in the housing. The melting device is disposed so that the solid precursor product can be fed thereto to be melted. A preferably switchable discharge device is connected to an opening of the housing and can be connected to an injection unit.

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06-02-2020 дата публикации

RESIN MOLDED ARTICLE PRODUCTION METHOD AND OPTICAL COMPONENT PRODUCTION METHOD

Номер: US20200039136A1
Принадлежит: Daicel Corporation

The present invention provides a method for producing a resin molded article through which air bubbles are not easily formed during imprint molding when a curable composition is applied to a mold having a pattern shaped section. The method for producing a resin molded article is a method for producing a resin molded article through imprint molding, the method including: a specific curable composition application process such as the curable composition application process (1) below, in which a curable composition having a contact angle of 50° or less on a mold having a pattern shaped section is applied to a portion of the mold uncoated with the curable composition; and a curing process in which the curable composition applied to the mold is cured to obtain a resin molded article; (1) a curable composition application process including a microparticle application step in which the curable composition is applied such that a particle size of microparticles of the curable composition when adhering to the mold is 0.5 mm or less. 120-. (canceled)21. A method for producing a resin molded article which is a method for producing a resin molded article through imprint molding , the method comprising:one or more curable composition application processes from the following (1) to (4) in which a curable composition having a contact angle of 50° or less on a mold having a pattern shaped section is applied to a portion of the mold uncoated with the curable composition; anda curing process in which the curable composition applied to the mold is cured to obtain a resin molded article;(1) a curable composition application process comprising a microparticle application step in which the curable composition is applied such that a particle size of microparticles of the curable composition when adhering to the mold is 0.5 mm or less;(2) a curable composition application process comprising: a conductive substrate coating step in which a conductive substrate is coated with the curable ...

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18-02-2016 дата публикации

REFORMABLE EPOXY RESIN FOR COMPOSITES

Номер: US20160046047A1
Принадлежит:

The present invention contemplates a method for forming a composite structure including a plurality of rigid layers and one or more reformable epoxy resin layers. The resulting composite is molded to form a non-planar composite structure. 1) A method comprising:i. forming a substantially planar composite structure having at least two layers;ii. applying a reformable epoxy resin material onto one or more of the at least two layers;iii. optionally cutting the composite structure to a desired shape;iv. heating the composite structure in a mold to form a non-planar composite structure.2) The method according to claim 1 , wherein the reformable epoxy resin epoxy material falls below its glass transition temperature upon exposure to ambient temperature in less than 5 minutes.3) The method according to claim 1 , wherein after the reformable epoxy resin material falls below its glass transition temperature claim 1 , it can be heated multiple times above its glass transition temperature for molding into the non-planar composite structure.4) The method according to claim 3 , wherein the reformable epoxy resin material falls below its glass transition temperature upon exposure to ambient temperature.5) The method according to claim 2 , wherein the composite structure is a furniture panel.6) The method according to claim 2 , wherein the composite structure is an automotive or aerospace panel.7) The method according to claim 1 , wherein the reformable epoxy resin material falls below its glass transition temperature prior to forming the non-planar composite structure.8) The method according to claim 1 , wherein at least one of the at least two layers is a wood material.9) The method according to claim 3 , wherein at least one of the at least two layers is a polymeric material.10) The method according to claim 2 , wherein the reformable epoxy resin material is stored at room temperature prior to use.11) The method according to claim 1 , wherein the shelf life of the reformable ...

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15-02-2018 дата публикации

Moulding material for composite panels

Номер: US20180043637A1
Автор: Daniel Thomas Jones
Принадлежит: Gurit UK Ltd

The present invention describes a prepreg for the manufacture of fibre reinforced resin matrix composite materials, the prepreg comprising: a surface film comprising a thermosetting resin and a particulate filler material dispersed therein, and a fibrous layer on which the surface film is disposed, the fibrous layer comprising a plurality of non-woven carbon fibres which are substantially randomly oriented, wherein the fibrous layer has interstices between the carbon fibres dimensioned for absorbing at least a portion of the thermosetting resin during a resin infusion step and filtering at least a portion of the particulate filler material in the surface film to remain in the surface film during the resin infusion step.

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15-02-2018 дата публикации

MOLD APPARATUS AND METHOD OF USING THE SAME

Номер: US20180043642A1
Автор: Miller Jason M.
Принадлежит:

A number of variations may include a method comprising: providing a mold apparatus comprising at least a first compression mold apparatus member, at least a second compression mold apparatus member, a preform, and a resin, wherein at least one of the first compression mold apparatus member or the second compression mold apparatus member comprises at least one ultrasound emitter; introducing at least one of the preform or the resin into at least one of the first compression mold apparatus member or the second compression mold apparatus member; contacting the first compression mold apparatus member to at least the second compression mold apparatus member to form a closed mold cavity; pressurizing and heating the mold cavity; and curing at least one of the resin or preform using the ultrasound emitter to form a molded component within the mold cavity. 1. A method comprising:providing a mold apparatus comprising at least a first compression mold apparatus member, at least a second compression mold apparatus member, a preform, and a resin, wherein at least one of the first compression mold apparatus member or the second compression mold apparatus member comprises at least one ultrasound emitter;introducing at least one of the preform or the resin into at least one of the first compression mold apparatus member or the second compression mold apparatus member;contacting the first compression mold apparatus member to at least the second compression mold apparatus member to form a closed mold cavity;pressurizing and heating the mold cavity; andcuring at least one of the resin or preform using the ultrasound emitter to form a molded component within the mold cavity.2. A method as set forth in claim 1 , wherein the introducing at least one of the preform or the resin into at least one of the first compression mold apparatus member or second compression mold apparatus member step further comprises orienting the preform and resin such that one of the preform or the resin is ...

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16-02-2017 дата публикации

TWO-PART LIQUID SHIM COMPOSITIONS

Номер: US20170044306A1
Автор: Elgimiabi Sohaib
Принадлежит:

Epoxy curatives and two-part compositions comprising epoxy curative and epoxy resin parts are provided as well as methods of their use in liquid shim applications. Epoxy curatives comprise at least one cycloaliphatic polyamine curative and at least one second curative selected from a) an aliphatic polyamidoamine and b) an adduct of an excess of an unbranched polyetherdiamine with an epoxy resin. 1. An epoxy curative comprising at least one cycloaliphatic polyamine curative and at least one second curative selected from comprising an adduct of between 2 and 8 molar parts of 4 ,7 ,10-trioxatridecane 1 ,13-diamine or 4 ,7-dioxadecane 1 ,10-diamine per molar part of an epoxy resin , with the epoxy resin.2. The epoxy curative according to wherein the epoxy curative additionally comprises at least one calcium nitrate accelerator.3. The epoxy curative according to wherein the epoxy curative comprises no particulate metal.4. A method of filling a gap comprising the steps of:{'claim-ref': {'@idref': 'CLM-00001', 'claim 1'}, 'a) mixing an epoxy component comprising an epoxy resin with an epoxy curative according to to make a mixture;'}b) filling the gap with the mixture; andc) allowing the mixture to cure.5. A method of filling a gap comprising the steps of:{'claim-ref': {'@idref': 'CLM-00001', 'claim 1'}, 'a) mixing an epoxy component comprising an epoxy novolac resin with an epoxy curative according to to make a mixture;'}b) filling the gap with the mixture; andc) allowing the mixture to cure.6. The method according to wherein the epoxy component additionally comprises a core-shell impact modifier.7. The composition obtained by mixing and allowing to cure: a) an epoxy component comprising an epoxy resin and b) an epoxy curative according to .8. The composition according to claim 7 , wherein the epoxy component comprises an epoxy novolac resin.9. The composition according to claim 7 , wherein the epoxy component additionally comprises a core-shell impact modifier. This ...

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16-02-2017 дата публикации

THERMOPLASTIC/THERMOSET GRAFTED COMPOSITES

Номер: US20170044337A1
Принадлежит:

Disclosed are thermoset/thermoplastic composites that include a thermoset component directly or indirectly bonded to a thermoplastic component via a crosslinked binding layer between the two. The crosslinked binding layer is bonded to the thermoplastic component via epoxy linkages and is either directly or indirectly bonded to the thermoset component via epoxy linkages. The composite can be a laminate and can provide a route for addition of a thermoplastic implant to a thermoset structure. 1. A method for forming a composite comprising:grafting a binding polymer to a surface of a thermoplastic component, the binding polymer including a plurality of epoxy groups, the grafting including reaction of a first portion of the plurality of epoxy groups with a reactive functionality at the surface of the thermoplastic component;crosslinking the binding polymer via reaction of a second portion of the plurality of epoxy groups to form a crosslinked binding layer; anddirectly or indirectly binding a thermoset component to the crosslinked binding layer via reaction of a third portion of the plurality of epoxy groups.2. The method of claim 1 , wherein the thermoplastic component comprises a high performance thermoplastic polymer.3. The method of claim 2 , wherein the high performance polymer comprises a polyarylene sulfide claim 2 , a polyaryletherketone claim 2 , a polyetherimide claim 2 , a polycarbonate claim 2 , a polyamide claim 2 , or a combination thereof.4. The method of claim 1 , the method further comprising forming the thermoplastic component.5. The method of claim 1 , wherein the thermoplastic component is a continuous fiber tape or tow.6. The method of claim 1 , further comprising surface treating the thermoplastic component prior to grafting the binding polymer to the surface.7. The method of claim 1 , the binding polymer having a number average molecular weight of about 2 claim 1 ,000 or greater.8. The method of claim 1 , the binding polymer including an epoxy ...

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16-02-2017 дата публикации

COMPOSITION FOR MANUFACTURING VITRIMER RESINS OF EPOXY/ANHYDRIDE TYPE COMPRISING A POLYOL

Номер: US20170044361A1
Принадлежит: Arkema France

The present invention relates to a composition containing, besides a thermosetting resin of epoxy type and/or a hardener, at least one vitrimer effect catalyst and at least one polyol selected from linear, branched or cyclic alkanes containing at least two hydroxyl functions. This composition enables the manufacture of vitrimer resins, that is to say resins that can be deformed in the thermoset state. It also relates to an object obtained from this composition and also to a process for deforming this object. 1. A composition comprising:at least one of a thermosetting resin of epoxy type or a curing agent,at least one polyol, andat least one vitrimer effect catalyst;wherein the polyol is a compound containing at least two hydroxyl functions, selected from the group consisting of: diols; polyalkylene glycols; triols; tetraols; polyvinyl alcohols, and mixtures thereof;and wherein the vitrimer effect catalyst is selected from the group consisting of:pyridines; phosphazenes; compounds of guanidine type; organic and inorganic metal salts and complexes and organometallic compounds, of metals selected from the group consisting of: rare earth metals, alkali metals and alkaline earth metals; and mixtures thereof.2. The composition as claimed in claim 1 , wherein the polyol is selected from the group consisting of 1 claim 1 ,3-propylene glycol claim 1 , 1 claim 1 ,3-butanediol claim 1 , 1 claim 1 ,4-butanediol claim 1 , 2 claim 1 ,5-hexanediol claim 1 , 1 claim 1 ,6-hexanediol claim 1 , butadiene diol claim 1 , ethylene glycol claim 1 , 1 claim 1 ,2-propylene glycol claim 1 , neopentylglycol; polyethylene glycols (PEGs) claim 1 , polypropylene glycols (PPGs); glycerol claim 1 , trimethylolethane claim 1 , trimethylolpropane (TMP) claim 1 , trimethylolbutane claim 1 , 1 claim 1 ,2 claim 1 ,6-hexanetriol; erythritol claim 1 , pentaerythritol; and mixtures thereof.3. The composition as claimed in claim 1 , wherein the polyol represents from 0.5 mol % to 40 mol % of hydroxyl ...

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15-02-2018 дата публикации

RESIN SUPPLY MATERIAL, METHOD OF USING REINFORCING FIBERS, PREFORM, AND METHOD OF PRODUCING FIBER-REINFORCED RESIN

Номер: US20180044489A1
Принадлежит:

A resin supply material is used for molding a fiber-reinforced resin, includes reinforcing fibers and a resin, wherein a fiber weight content Wfi of the reinforcing fibers as expressed by formula (I) is 30% or less, and/or a fiber volume content Vfi of the reinforcing fibers as expressed by formula (II) is 20% or less 124.-. (canceled)25. A resin supply material used for molding a fiber-reinforced resin , the resin supply material comprising reinforcing fibers and a resin , wherein a fiber weight content Wfi of the reinforcing fibers as expressed by formula (I) is 30% or less , and/or a fiber volume content Vfi of the reinforcing fibers as expressed by formula (II) is 20% or less{'br': None, 'i': Wfi=Wf', 'Wf', 'Wr, '1/(1+1)×100(%)\u2003\u2003(I)'}Wf1: fiber weight (g) in resin supply material {'br': None, 'i': Vfi=Vf', 'Vp, '1/1×100(%)\u2003\u2003(II)'}, 'Wr1: resin weight (g) in resin supply material'}{'sup': '3', 'Vf1: fiber volume (mm) in resin supply material'}{'sup': '3', 'Vp1: volume (mm) of resin supply material.'}26. The resin supply material according to claim 25 , wherein a change ratio P of the weight of the resin before and after molding as expressed by formula (III) is 0.03 to 0.99{'br': None, 'i': P=Wr', 'Wr, '2/1\u2003\u2003(III)'}Wr1: resin weight (g) in resin supply material before moldingWr2: resin weight (g) in resin supply material after molding.27. The resin supply material according to claim 25 , wherein a change ratio Q of the volume content of the reinforcing fibers before and after molding as expressed by formula (IV) is 1.1 to 30{'br': None, 'i': 'Q=Vft/Vfi', '(IV)'}Vfi: fiber volume content before moldingVft: fiber volume content after molding.28. A method of using reinforcing fibers to be used in a resin supply material which is used for molding a fiber-reinforced resin and includes reinforcing fibers and a resin claim 25 , the method comprising arranging the reinforcing fibers as a web in which a thickness change ratio R of the ...

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14-02-2019 дата публикации

Molded resin article and method for manufacturing same

Номер: US20190047188A1
Принадлежит: Nippon Thermostat Co Ltd

A molded resin article and a method of manufacturing a molded resin article that suppresses generation of portions of reduced bonding strength while suppressing separation at the interface between a bond portion (secondary molding resin) on the one hand and a first body and a second body on the other. The molded resin article has a first contact surface formed perpendicular to the main surface of the first body and contacting the second body, a second contact surface formed perpendicular to the main surface of the second body and contacting the first body, and a bond portion bonding together the first body and the second body, formed by injecting molten resin into a resin channel formed by contacting the first contact surface against the second body and contacting the second contact surface against the first body and solidifying the molten resin.

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25-02-2021 дата публикации

METHOD FOR PRODUCING SEALED STRUCTURE

Номер: US20210053258A1
Автор: OI Yosuke
Принадлежит: Nagase Chemtex Corporation

A method of producing a sealed structure, the method including: preparing a substrate and a curable resin composition in a liquid form; and sealing the substrate with the curable resin composition, to form a sealed body including the substrate and a cured product of the curable resin composition. The sealing step includes: printing the curable resin composition onto the substrate, to cover the substrate with a first coating film of the curable resin composition; and compression-molding the first coating film and the substrate together using a mold, with a pressing surface of the mold abut against the first coating film, to convert the first coating film into a second coating film. A ratio of a projected area S1 of the first coating film onto the substrate to a projected area S2 of the second coating film onto the substrate: S1/S2 is 0.9 or more. 1. A method of producing a sealed structure , the method comprising:a first step of preparing a substrate and a curable resin composition in a liquid form; anda second step of sealing the substrate with the curable resin composition, to form a sealed body including the substrate and a cured product of the curable resin composition,the second step including:a printing step of printing the curable resin composition onto the substrate, to cover the substrate with a first coating film of the curable resin composition; anda molding step of compression-molding the first coating film and the substrate together using a mold, with a pressing surface of the mold abut against the first coating film, to convert the first coating film into a second coating film, whereina ratio of a projected area S1 of the first coating film onto the substrate to a projected area S2 of the second coating film onto the substrate: S1/S2 is 0.9 or more.2. The method of producing a sealed structure according to claim 1 , wherein a ratio of a maximum length L (mm) of the second coating film to a maximum thickness T (mm) of the second coating film: L/T is more ...

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26-02-2015 дата публикации

Method for Producing Wafer Lens

Номер: US20150054185A1
Автор: Watanabe Daisuke
Принадлежит:

Disclosed is a method for producing a wafer lens wherein a glass substrate is provided with a lens part which is made of a first curable resin. A sub-master molding part having a plurality of negative molding surfaces corresponding to the optical surface shape of the lens part is formed from a master having a plurality of positive molding surfaces corresponding to the optical surface shape of the lens part by using a second curable resin; a sub-master is formed by backing the sub-master molding part with a sub-master substrate; and the lens part is formed by filling the space between the sub-master and the glass substrate with the first curable resin and curing the resin therein. In this connection, the first curable resin is composed of an epoxy resin. Consequently, the production cost can be reduced, and a high-precision wafer lens having small curing shrinkage can be produced. 1. A method for producing a wafer lens in which a first optical member made of a photocurable first hardening resin is provided on one side of a glass substrate and a second optical member made of a photocurable second hardening resin is provided on the other side of the glass substrate , is characterized by comprising:molding a first sub master molding part having a plurality of molding surfaces with a negative configuration corresponding to an optical surface configuration of the first optical member by using a transparent third hardening resin, from a first master mold having a plurality of molding surfaces with a positive configuration corresponding to the optical surface configuration of the first optical member;fabricating a first sub master mold by lining the sub master molding part with a first transparent sub master substrate made of glass, thereby;molding a second sub master molding part having a plurality of molding surfaces with a negative configuration corresponding to an optical surface configuration of the second optical member by using a transparent fourth hardening resin, ...

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22-02-2018 дата публикации

Stone and Epoxy Tiles and a Method to Manufacture

Номер: US20180050472A1
Автор: Manarolla Dante
Принадлежит:

A tile made of hard objects, such as stones, that are enclosed in epoxy and a method to fabricate such tiles are disclosed. The method includes placing a predetermined volume of sand of a predetermined coarseness into a mold of a predetermined size; leveling the sand in the mold; placing a first predetermined volume of stones of a first predetermined size range over the sand in the mold; placing a second predetermined volume of stones of a second predetermined size range over the sand in the mold; pouring a predetermined amount of self-leveling epoxy material over the stones and sand; and curing the epoxy material. A top coat is next applied to ensure that the bigger stones that sit proud of the epoxy are wetted to give the brilliant color of wet stones as seen at the lakeshore. 1. A method for manufacturing a tile , comprising:placing a mold onto a level surface;placing a predetermined volume of sand of a predetermined coarseness into the mold;placing a predetermined volume of hard objects of a predetermined size range over the sand;pouring a predetermined amount of self-leveling epoxy material over the hard objects and sand; andcuring the epoxy material.2. The method of wherein the hard objects are stones claim 1 , the method further comprising: smoothing the sand to a level surface before placing the stones over the sand wherein the smoothing is done by one of shaking and troweling.3. The method of wherein the hard objects of the predetermined size range of is a first predetermined size range of stones claim 1 , the method further comprising:placing a predetermined volume of stones of a second predetermined size range over the sand after placing the predetermined volume of stones of the first predetermined size range wherein the second predetermined size range is smaller than the first predetermined size range.4. The method of further comprising:washing the hard objects in an acidic bath; anddrying the hard objects after washing the hard objects and prior to ...

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22-02-2018 дата публикации

Method and device for application of structural materials

Номер: US20180050474A1
Принадлежит: Zephyros Inc

There is disclosed a method of applying activatable material to a member of an article of manufacture such as an automotive vehicle. According to the method, the activatable material is provided to an applicator followed by applying the activatable material to the member wherein the activatable material is attached by way of a mechanical interlock via one or more through-holes.

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23-02-2017 дата публикации

End of arm tooling

Номер: US20170050393A1
Принадлежит: Magna International Inc

End of arm tooling system and a method for manufacture is provided. The end or arm tooling system provides automated material handling, part manipulation, pre-forming and transferring of a pre-impregnated carbon fiber material. A robot is connected to end of arm tooling for automated material handling and transfer operations from at least a lower preform tool system where light compression is applied to a molding press. The end or arm tooling system includes a cured silicone membrane as well as vacuum and air blow off, allowing for robotically preforming, picking up and dropping-off pre-impregnated carbon fiber materials which are notoriously sticky and difficult to handle.

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22-02-2018 дата публикации

Fiber placement head with secondary compaction arrangement

Номер: US20180050502A1
Автор: Lodovico E. Oldani
Принадлежит: Ingersoll Machine Tools Inc

A fiber placement head with secondary compaction arrangement is provided. The fiber placement head includes a frame, at least one heating module mounted to the frame, and a primary compaction roller mounted to the frame. The secondary compaction arrangement includes a secondary idle compacting roller, operating after the primary compacting roller, performing a post retracing on the tows just applied by the primary compaction roller. The secondary compaction arrangement may also include an additional (secondary) heating module interposed between the primary and secondary compaction rollers. Re-heating and re-pressing the tows addresses those tows which are insufficiently bonded to a working surface due to the tow being insufficiently tacky.

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22-02-2018 дата публикации

Oxazolidinone- and Isocyanurate-Crosslinked Matrix for Fiber-Reinforced Material

Номер: US20180051119A1
Принадлежит: Henkel AG and Co KGaA

The present invention relates to a method for producing a cured composition, which has at least one oxazolidinone ring and at least one isocyanurate ring and is crosslinked thereby, starting from a liquid reaction mixture comprising: (a) at least one liquid, aromatic epoxy resin; (b) at least one liquid, aromatic polyisocyanate; and (c) a catalyst composition; relative to the at least one polyisocyanate, the at least one epoxy resin is used in amounts such that the molar equivalent ratio of epoxide groups to isocyanate groups is at least 0.4; and curing the reaction mixture to give a cured polymer composition comprising at least one oxazolidinone ring and at least one isocyanurate ring, and also to the cured compositions obtainable by these methods.

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22-02-2018 дата публикации

SUCKER ROD TERMINUS ASSEMBLY FOR UNDERGROUND WELLS

Номер: US20180051522A1
Автор: Cook Hugh, Sjostedt Rob
Принадлежит: LIFTING SOLUTIONS, INC.

A sucker rod terminus assembly is provided for use in downhole wells. The sucker rod terminus assembly includes a plurality of parallel composite strands forming an elongate rod and a metallic terminus fitting. The terminus fitting has a cavity with a proximal opening to receive the rod end. The cavity includes a plurality of frustum shaped chambers. Preferably, the frustum shaped chambers have different sizes or shapes wherein at least a frustum chamber's proximal end diameter, distal end diameter, or length is different than an adjacent frustum chamber's proximal end diameter, distal end diameter, or length. Even more preferably, each frustum chamber is diametrically larger than the frustum chamber positioned proximally to it. Preferably, the sucker rod assembly further includes a spreader plate, preferably made up of a plurality of pieces and a hardened material to affix the rod to the terminus fitting. 1. A sucker rod terminus assembly for underground wells comprising:a plurality of strands forming an elongate rod having first and second ends;a terminus fitting having a proximal end and a distal end and extending longitudinally to form a central axis, said terminus fitting having a central cavity coaxial to said terminus fitting's central axis, said central cavity extending to said terminus fitting's proximal end to form a proximal opening receiving said elongate rod within said cavity, said cavity including at least two frustum shaped chambers coaxially aligned with said cavity's central axis, wherein each of said frustum shaped chambers has a circular proximal end, a circular distal end, a length as measured from their proximal end to their distal end, and an axis coaxial to said central axis, said frustum shaped chambers distal ends having a diameter greater than the diameter of their proximal ends; anda hardened material within said cavity, said hardened material adhered to said strands and maintaining said strands in a splayed out condition in a widened ...

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26-02-2015 дата публикации

Formulated Benzoxazine Based System for Transportation Applications

Номер: US20150056448A1
Автор: Hoge James
Принадлежит:

The present disclosure provides a method of forming a flame retarded composite article using a halogen-free thermosetting composition comprising a benzoxazine compound, a monobenzoxazine monomer, and a naphthalene epoxy. The flame retarded composite article formed is especially suited for use in aerospace, automobile, rail and marine applications. 2. A flame retarded article produced according to the method of .4. A flame retarded composite article produced according to the process of .6. A flame retarded composite article produced according to the method of . This application is a divisional application of U.S. patent application Ser. No. 13/816,952, filed Feb. 14, 2013, pending, which claims priority to U.S. Pat. App. No. 61/376,779, filed Aug. 25, 2010. The noted applications are incorporated herein by reference.Not Applicable.This disclosure relates to a benzoxazine based halogen-free thermosetting composition which may be cured at low temperatures to form inflammable polymeric networks exhibiting enhanced mechanical and thermal properties. The benzoxazine based halogen-free thermosetting compositions may be utilized in methods for the production of composite articles useful in various applications, such as in aerospace, automotive, rail and marine applications.Composite articles are typically composed of two primary components: a continuous resin matrix, and reinforcing fibers. Such composite articles are often required to perform in demanding environments, like aerospace and automotive applications, and therefore their physical and thermal limits and characteristics are of critical importance.Phenolic resins are well known for use as a resin in the production of composite articles because of their excellent fire, smoke and toxicity (FST) properties, good chemical resistance, moderately low needed cure temperatures/times, and acceptable physical properties. However, they are also known to be quite difficult to process due to their high viscosities, and high ...

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26-02-2015 дата публикации

MINIMAL WEIGHT COMPOSITES USING OPEN STRUCTURE

Номер: US20150056449A1
Принадлежит:

Preforms for open structured (lattice) composite tubular members manufactured from large (i.e. high filament count) prepreg yarns on a conventional maypole braiding machine, and subsequently cured to produce fiber reinforced composites of high strength and light weight. 1. An open structure composite member comprised of a plurality of jacketed yarns , each comprised of a plurality of tows pre-impregnated with resin and defining a core formed from at least twenty thousand (20 ,000) axially aligned filaments , the tows packed within a jacket , wherein the plurality of jacketed yarns are combined and cured to form an open structure composite member , and wherein the open structure composite member is formed at a rate of at least one meter per minute.2. The composite member of further comprising jackets formed from tows pre-impregnated with resin.3. The composite member of whereby the jackets are formed from a material selected from the group consisting of aramids claim 1 , polyethylene claim 1 , nylon claim 1 , polyester claim 1 , polyolefin claim 1 , and liquid crystal polymer.4. The composite member of whereby the jackets are formed from one of braiding claim 1 , yarn wrapping claim 1 , or thermoplastic extrusion.5. The composite member of further comprising axially aligned filaments selected from the group consisting of carbon fiber claim 1 , para-aramid claim 1 , liquid crystal polymer claim 1 , and glass.6. The composite member of comprising jacketed yarns defining a braiding architecture selected from the group consisting of diamond claim 1 , twill claim 1 , hercules claim 1 , biaxial claim 1 , triaxial claim 1 , and true triaxial patterns.7. An open structure composite member comprised of a plurality of jacketed yarns each comprised of a plurality of tows pre-impregnated with resin and defining a core formed from at least twenty thousand (20 claim 1 ,000) axially aligned filaments claim 1 , the tows hexagonally packed within a jacket claim 1 , wherein the ...

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05-03-2015 дата публикации

PHOTOCURABLE COMPOSITION, ARTICLE, AND METHOD OF USE

Номер: US20150060113A1
Принадлежит:

A photocurable composition includes an acid-generating compound, a multifunctional epoxy resin, and an epoxysilane oligomer represented by the following Structure (I): 2. The photocurable composition of claim 1 , wherein R and Rare independently unsubstituted alkyl groups or substituted or unsubstituted arylalkyl groups claim 1 , Ris an unsaturated linear claim 1 , branched claim 1 , or cyclic alkyl group or an alkyl ether group claim 1 , and Ris hydrogen or an unsubstituted alkyl group or an unsubstituted arylalkyl group.3. The photocurable composition of claim 1 , wherein the sum of x and y is at least 3.4. The photocurable composition of claim 1 , wherein the multifunctional epoxy compound to the epoxysilane oligomer weight ratio is from 9:1 and to and including 1:9.5. The photocurable composition of claim 1 , wherein the compound that generates an acid is present in an amount of at least 0.1 weight % and up to and including 20 weight % claim 1 , based on total photocurable composition solids.6. The photocurable composition of claim 1 , wherein the multifunctional epoxy compound is present in an amount of at least 10 weight % and up to and including 90 weight % claim 1 , based on total photocurable composition solids.7. The photocurable composition of claim 1 , further comprising a photosensitizer.8. The photocurable composition of claim 1 , wherein the multifunctional epoxy compound has a softening point of 20° C. or more claim 1 , and the epoxysilane oligomer has a softening point less than or equal to 20° C.9. The photocurable composition of claim 1 , wherein the acid generating compound is an onium salt of a Group V-A element claim 1 , an onium salt of a Group VI-A element claim 1 , or an aromatic halonium salt.11. The photocurable composition of claim 1 , further comprising one or more of an adhesion promoter claim 1 , glycidyl ether reactive monomer claim 1 , filler claim 1 , lubricant claim 1 , coating surfactant claim 1 , matting agent claim 1 , or ...

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02-03-2017 дата публикации

Ultrasound probe and ultrasound diagnosis apparatus

Номер: US20170055946A1
Автор: Kiyoshi Fujii
Принадлежит: KONICA MINOLTA INC

An ultrasound probe includes: a drive motor of an outer rotor type; an ultrasound element configured to transmit ultrasound waves, and receive ultrasound waves; and a rotary transformer configured to transfer a signal of the ultrasound element in a non-contact manner, the rotary transformer being disposed at an end of the drive motor, wherein the drive motor includes: a stator including a stator core and a motor coil; and a rotor including a rotor core and a motor magnet, the ultrasound element is attached to the rotor, the rotary transformer includes a secondary transformer disposed on the rotor, and a primary transformer disposed on the opposite side from the secondary transformer, the prmary transformer and the secondary transformer each include a transformer core, and a transformer coil disposed on the transformer core, and at least one of the primary transformer and the secondary transformer includes a coil holding portion.

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03-03-2016 дата публикации

SELF-ASSEMBLED TUNABLE NETWORKS OF STICKY COLLOIDAL PARTICLES

Номер: US20160059483A1
Принадлежит:

Self-assembled tunable networks of microscopic polymer fibers ranging from wavy colloidal “fur” to highly interconnected networks are created from polymer systems and an applied electric field. The networks emerge via dynamic self-assembly in an alternating (ac) electric field from a non-aqueous suspension of “sticky” polymeric colloidal particles with a controlled degree of polymerization. The resulting architectures are tuned by the frequency and amplitude of the electric field and surface properties of the particles. 1. A method of creating a component comprising:providing a non-magnetic colloidal mixture of a particles in a liquid dielectric solvent;applying an alternating current electric field to the mixture; andforming a three-dimensional structure of the first material.2. The method of claim 1 , further comprising functionalizing the three-dimensional structure by depositing a substance on the structure.3. The method of claim 1 , wherein the particles are cross-linked epoxy particles.4. The method of claim 3 , further comprising forming the epoxy particles by quenching cross-linking of an epoxy polymer by a harder upon addition of the liquid dielectric solvent.5. The method of claim 4 , wherein polymerization quenching occurs at a low degree of polymerization.6. The method of claim 4 , wherein polymerization quenching occurs at a high degree of polymerization.7. The method of claim 1 , wherein forming the three-dimensional structure comprises forming a structure selected from the group consisting of fibers claim 1 , sticky epoxy particles claim 1 , interconnected chains claim 1 , and wavy fibers.8. The method of further comprising reversibly altering a dimension of the three-dimensional structure.9. The method of wherein the applied alternating current has an amplitude in the range of greater than 0 to about 1000 V.10. The method of wherein the applied alternating current amplitude is sufficient to favor the three-dimensional structure having extended fibers ...

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03-03-2016 дата публикации

Method for preparing composite structures and consumable assembly therefor

Номер: US20160059499A1
Принадлежит: Bombardier Inc

Methods, a consumable assembly, and a tool for preparing a composite structure from a laminate disposed on a surface of a mold. The method involves preparing consumable materials, such as a breather sheet and a vacuum bag, and preparing an inflatable tool, outside of the mold. These prepared consumable materials and the inflatable tool are then inserted into the mold, and the inflatable tool is inserted into a folded assembly of the breather and vacuum bag. Once inserted into the mold, the inflatable tool is inflated, which deploys the consumable materials against the laminate. A vacuum can be generated, which maintains the deployed consumable materials against the laminate. This can be done for many hours. Finally, the laminate is cured inside the mold so as to form the composite structure.

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21-02-2019 дата публикации

CURABLE EPOXY RESIN COMPOSITION, AND FIBER-REINFORCED COMPOSITE MATERIAL OBTAINED USING SAME

Номер: US20190055369A1

Provided is a resin composition to be suitably used as the matrix resin of a fiber-reinforced composite material excellent in fatigue resistance. In the resin composition for a fiber-reinforced composite material, 50 mass % or more of an epoxy resin (A) includes a phenol novolac-type epoxy resin containing a compound represented by the following general formula (1) and a compound represented by the following general formula (2), and in gel permeation chromatography measurement, the phenol novolac-type epoxy resin contains a body corresponding to m=0 at a ratio of 75% by area or more and a body corresponding to m=1 at a ratio of 6% by area or less. 16.-. (canceled)8. A resin composition for a fiber-reinforced composite material according to claim 7 , wherein in the gel permeation chromatography measurement claim 7 , the phenol novolac-type epoxy resin contains a body corresponding to n=1 of the compound represented by the general formula (2) at a ratio of 8% by area or more and 16% by area or less.9. A resin composition for a fiber-reinforced composite material according to or claim 7 , further comprising a radical-polymerizable monomer (D) that is free of an acid group and that is liquid at 25° C. in addition to the epoxy resin (A) claim 7 , the acid anhydride-based curing agent (B) claim 7 , and the imidazole-based curing accelerator (C) claim 7 , wherein a blending amount of the radical-polymerizable monomer (D) is from 5 parts by mass to 25 parts by mass with respect to 100 parts by mass of a total amount of the component (A) claim 7 , the component (B) claim 7 , the component (C) claim 7 , and the component (D).10. A fiber-reinforced composite material claim 7 , which is obtained by blending the resin composition for a fiber-reinforced composite material of with reinforcing fibers.11. A fiber-reinforced composite material according to claim 10 , wherein a volume content of the reinforcing fibers is from 50% to 70%.12. A molded body claim 10 , which is obtained ...

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10-03-2022 дата публикации

FIBER OPTIC CONNECTOR, FIBER OPTIC CONNECTOR AND CABLE ASSEMBLY, AND METHODS FOR MANUFACTURING

Номер: US20220075125A1
Принадлежит:

A fiber optic cable and connector assembly including a fiber optic connector mounted at the end of a fiber optic cable. The fiber optic connector includes a ferrule assembly including a stub fiber supported within a ferrule. The stub fiber is fusion spliced to an optical fiber of the fiber optic cable at a location within the fiber optic connector. 1. (canceled)2. A method of manufacturing an optical fiber assembly comprising:preparing a stub fiber including terminating the stub fiber at a ferrule assembly, the ferrule assembly including a ferrule carried by a first hub portion that includes a first material;splicing an optical cable fiber to the stub fiber at a splice location;mounting a shell to the first hub portion so that the splice location is disposed within an interior of the shell;injecting a second material into the interior of the shell to surround the splice location and to contact part of the first hub portion, the second material being different from the first material; andcuring the second material to solidify the second material, the second material cooperating with the shell to define a second hub portion that is attached to the first hub portion.3. The method of claim 2 , wherein mounting the shell to the first hub portion includes inserting an end of the shell into the first hub portion.4. The method of claim 2 , wherein mounting the shell to the first hub portion includes sliding the shell laterally over the optical cable fiber so that the optical cable fiber passes through a slot defined in the shell.5. The method of claim 4 , wherein injecting the second material into the interior of the shell includes injecting the second material through a side port that is separate from the slot.6. The method of claim 5 , wherein the side port is defined by the shell.7. The method of claim 2 , wherein curing the second material includes heating the second material.8. The method of claim 2 , wherein curing the second material includes transmitting UV light ...

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20-02-2020 дата публикации

METHOD AND SYSTEM FOR 3D PRINTING OF ELECTRICALLY CONDUCTIVE POLYMER STRUCTURES

Номер: US20200055233A1
Принадлежит:

The present disclosure provides a method for producing electrically conductive 3D structures by immersing a substrate having a build surface into a vat containing a liquid photopolymer resin which includes a conjugated polymer, controlling a thickness of a layer of the liquid photopolymer resin on the build surface so that when the liquid photopolymer resin is photopolymerized a base layer of preselected thickness of resin is produced, followed by projecting a beam of radiation having a preselected pattern down onto a top surface of the first layer of the liquid photopolymer resin for long enough to effect photopolymerization of the layer of liquid photopolymer resin; and repeating step a), b) and c) a plurality of times on top of the base layer such each layer of the 3D object is selectively photopolymerized on top of the previously photopolymerized layer to produce the 3D structure. The presence of the conjugated polymer results in the final 3D structure exhibiting electrical conductivity. 1. A method for producing an electrically conductive 3D structure , comprising:a) immersing a substrate having a build surface into a vat containing a liquid photopolymer resin, the liquid photopolymer resin comprising a conjugated polymer, a weak oxidant metal salt, a photopolymer and a photoinitiator;b) controlling a layer of the liquid photopolymer resin on the build surface so that when the liquid photopolymer resin is photopolymerized a base resin layer of preselected thickness is produced;c) projecting a beam of radiation having a preselected pattern down onto a top surface of the first layer of the liquid photopolymer resin for long enough to effect photopolymerization of the layer of liquid photopolymer resin, andd) repeating step a), b) and c) a plurality of times on top of the base layer such each layer of the 3D structure is selectively photopolymerized on top of the previously photopolymerized layer to produce the electrically conductive 3D structure.2. The method ...

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02-03-2017 дата публикации

Three-Dimensional Woven Composite Vehicle Components for Crashworthiness

Номер: US20170058438A1
Принадлежит:

Described is a three-dimensional (3D) woven composites with high specific energy absorption (SEA) that significantly outperforms traditional two dimensional (2D) woven laminated composites of substantially the same weight. 1. A three-dimensional (3D) composite article comprising: a plurality of warp yarns;', 'a plurality of weft yarns, the warp yarns woven with the weft yarns to form a structure having a plurality of layers of the 3D woven preform;, 'a 3D woven preform, the preform comprisinga matrix material,wherein the 3D woven composite article has a specific energy absorption (SEA) greater than a 2D woven laminated preform of substantially the same weight, when each preform is impregnated with the matrix material to form the composite article.2. The 3D composite article of claim 1 , wherein the 3D woven composite article has the specific energy absorption (SEA) at least 10% greater than the 2D woven laminated preform of substantially the same weight.3. The 3D composite article of claim 1 , wherein the 3D woven composite article has the specific energy absorption (SEA) at least 20% greater than the 2D woven laminated preform of substantially the same weight.4. The composite article of claim 1 ,wherein one or more warp yarns selected from the plurality of warp yarns in a particular layer are first binder yarns that bind weft yarns in the particular layer to weft yarns in another layer, andwherein one or more weft yarns selected from the plurality of weft yarns in the particular layer are second binder yarns that bind warp yarns in the particular layer to warp yarns in the another layer.5. The composite article of claim 4 , wherein the another layer is an adjacent next layer to the particular layer.6. The composite article of claim 4 , wherein the another layer is not an adjacent next layer to the particular layer.7. The composite article of claim 4 , wherein the matrix material is selected from the group consisting of epoxy claim 4 , polyester claim 4 , vinyl- ...

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05-03-2015 дата публикации

COMPOSITE FOAM LAMINATE AND ITS USAGE

Номер: US20150064397A1
Принадлежит:

The present disclosure relates to a laminate for making a molded article comprising at least one fiber reinforcement impregnated with a resin matrix as a first layer and a foam as a second layer. The foam can be laminated to the first layer using a nanocomposite adhesive. The laminates can be easily molded using bagging mold techniques. The resulting molded devices have uses in biomedical, health care and sport protective devices. Due to the improved strength of material, it is possible to drill holes into the device shell allowing for improved ventilation. 1. A laminate for making a molded article comprising at least one fiber reinforcement impregnated with a resin matrix as a first layer and a foam as a second layer.2. The laminate according to claim 1 , wherein the first layer consists of multiple layers of fiber reinforcement impregnated with the resin matrix.3. The laminate according to claim 1 , wherein the foam layer is laminated to the first layer using an adhesive layer.4. The laminate according to claim 3 , wherein the adhesive layer is made from a nano-silica based nanocomposite.5. The laminate according to claim 1 , wherein the material of the fiber reinforcement is selected from a carbon claim 1 , glass claim 1 , para-aramid synthetic or polymer fibers.6. The laminate according to claim 1 , wherein the resin matrix is an epoxy resin.7. The laminate according to claim 1 , wherein the resin matrix additionally comprises a filler.8. The laminate according to claim 1 , wherein the laminate has holes.9. The laminate according to claim 8 , wherein the holes have a size of about 0.1 to 10 mm.10. A process for making a laminate according to claim 1 , which comprises the following steps:(a) immersing the fiber reinforcement into the resin matrix,(b) impregnating the reinforcement,(c) optionally applying an adhesive to a foam or the impregnated reinforcement, and(d) attaching the impregnated reinforcement to the foam.11. A process for making a molded article ...

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01-03-2018 дата публикации

SPACE-EFFICIENT UNDERFILLING TECHNIQUES FOR ELECTRONIC ASSEMBLIES

Номер: US20180061673A1
Принадлежит: Intel Corporation

Space-efficient underfilling techniques for electronic assemblies are described. According to some such techniques, an underfilling method may comprise mounting an electronic element on a surface of a substrate, dispensing an underfill material upon the surface of the substrate within a dispense region for forming an underfill for the electronic element, and projecting curing rays upon at least a portion of the dispensed underfill material to inhibit an outward flow of dispensed underfill material from the dispense region, and the underfill material may comprise a non-visible light (NVL)-curable material. Other embodiments are described and claimed. 1. A method , comprising:mounting an electronic element on a surface of a substrate;dispensing an underfill material upon the surface of the substrate within a dispense region for forming an underfill for the electronic element, the underfill material to comprise a non-visible light (NVL)-curable material; andprojecting curing rays upon at least a portion of the dispensed underfill material to inhibit an outward flow of dispensed underfill material from the dispense region.2. The method of claim 1 , the curing rays to comprise ultraviolet (UV) light.3. The method of claim 1 , the curing rays to comprise infrared (IR) light.4. The method of claim 1 , comprising conveying a dispense assembly along a dispense path to dispense the underfill material within the dispense region.5. The method of claim 4 , the dispense assembly to comprise a light source claim 4 , the light source to project a curing beam upon dispensed underfill material as the dispense assembly traverses the dispense path.6. The method of claim 1 , comprising projecting a curing frame upon a curing region surrounding the dispense region.7. The method of claim 1 , the electronic element to comprise a semiconductor die.8. The method of claim 7 , the semiconductor die to comprise one or more integrated circuits (ICs).9. The method of claim 1 , the substrate to ...

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04-03-2021 дата публикации

DIKE FOR SEMICONDUCTOR/LCD MANUFACTURING AND PROCESSING EQUIPMENT

Номер: US20210066095A1
Автор: KIM Jung Soo
Принадлежит:

Disclosed is a dike for semiconductor/LCD manufacturing and processing equipment, in which a plurality of straight blocks and a plurality of corner blocks, having a predetermined height, are engaged to form a polygonal-shaped fence having a predetermined area, and molten epoxy is injected to a predetermined height in the space within the fence and solidified. 1. A dike for semiconductor/LCD manufacturing and processing equipment ,wherein a plurality of straight blocks having a first predetermined height is fitted into coupling gaps formed in a plurality of corner blocks to form a fence having a predetermined shape and a predetermined area, and an epoxy in a molten state is injected to a second predetermined height in a space within the fence and solidified,wherein each of the plurality of straight blocks comprises an outer vertical wall and an inner vertical wall, spaced apart from each other by a first predetermined width to form a space to receive a straight block epoxy injected therein, and an inclined panel disposed above the space so as to be inclined downwards toward the inner vertical wall to connect an upper end of the outer vertical wall to an upper end of the inner vertical wall,wherein each of the plurality of corner blocks comprises a first rear vertical panel and a second rear vertical panel, having a second predetermined width and a third predetermined height and integrally formed so as to be connected to each other with a predetermined included angle formed therebetween, andwherein a horizontal epoxy is formed in the space within the fence, and an inclined epoxy block, configured as a solidified block having an inclined surface inclined at a predetermined angle, is mounted on the horizontal epoxy to form a contaminant discharge path at a lower end of the inclined surface.2. The dike for semiconductor/LCD manufacturing and processing equipment according to claim 1 , wherein each of the plurality of straight blocks is formed to have a predetermined ...

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04-03-2021 дата публикации

METHODS AND APPARATUS FOR INTEGRATED GANG BONDING AND ENCAPSULATION OF STACKED MICROELECTRONIC DEVICES

Номер: US20210066246A1
Принадлежит:

Methods for fabricating microelectronic device assemblies, the method comprising providing mutually spaced stacks of microelectronic devices on a substrate and substantially concurrently encapsulating the stacks of microelectronic devices on the substrate and gang bonding mutually aligned conductive elements of vertically adjacent microelectronic devices. Compression molding apparatus for implementing the methods, and resulting microelectronic device assemblies are also disclosed. 1. A method of fabricating a microelectronic device assembly , comprising:disposing at least one stack of microelectronic devices supported on a substrate in a molding apparatus; andsubstantially concurrently at least partially encapsulating the at least one stack of microelectronic devices and bonding mutually aligned conductive elements of the at least one stack of microelectronic devices within the molding apparatus.2. The method of claim 1 , further comprising substantially concurrently applying vertical force to the at least one stack of microelectronic devices with at least one mold segment of the molding apparatus and heat to the at least one stack of microelectronic devices with a heated dielectric encapsulant within the molding apparatus.3. The method of claim 2 , wherein the molding apparatus comprises a compression molding apparatus claim 2 , and further comprising heating the heated dielectric encapsulant to a flowable state while substantially concurrently applying the vertical force to the at least one stack of microelectronic devices with the at least one mold segment.4. The method of claim 1 , wherein the at least one stack of microelectronic devices comprises a number of mutually laterally spaced die stacks claim 1 , each die stack located on an unsingulated die location of the substrate claim 1 , the method further comprising bonding conductive elements of each die location to aligned conductive elements of a lowermost die of a die stack located thereon.5. The method of ...

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12-03-2015 дата публикации

High Porosity Particulate Beds Structurally Stabilized by Epoxy

Номер: US20150068219A1
Принадлежит:

The present invention provides a porous thermal regenerator apparatus and method of making a porous thermal regenerator comprised of metallic or intermetallic particles that are held together in a porous three dimensional network by a binding agent (such as epoxy). One aspect of the apparatus is that the porosity of the porous thermal regenerator is greater than the tapped porosity of the particles comprising the porous thermal regenerator; moreover, the high-porosity apparatus is durable, that is, it remains intact when exposed to strong time-varying magnetic forces while immersed in aqueous fluid. This high porosity, when combined with high strength and aqueous heat transfer fluid stability, leads to improved porous thermal regenerators and concomitantly to magnetic refrigerators with improved performance. 1. A thermal regenerator apparatus comprising:one or more layers of substantially spherical magnetocaloric particles held together by a binding agent in a solid agglomeration providing a flow channel through the magnetocaloric particles wherein the ratio of the average porosity of the thermal regenerator apparatus to the tapped porosity of unbound particles comprising the thermal regenerator apparatus is at least 1.05 and the average porosity of the thermal regenerator is at least 40%.2. The thermal regenerator apparatus of wherein the substantially spherical magnetocaloric particles have an average diameter of between 5 microns and 100 microns.3. The thermal regenerator apparatus of wherein the solid agglomeration has a first surface and an opposed second surface through which a fluid can flow wherein the porosity of the surfaces increases from the first surface to the second surface.4. The thermal regenerator apparatus of wherein the solid agglomeration has a first surface and an opposed second surface through which a fluid can flow wherein a thickness of the layers increases from the first surface to the second surface.5. The thermal regenerator apparatus of ...

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28-02-2019 дата публикации

GEODESIC COMPOSITE STRUCTURES

Номер: US20190061930A1
Принадлежит:

In one embodiment, a method may comprise coupling a plurality of reinforcement fibers to a plurality of spherical components; inserting the plurality of spherical components into an enclosure; and heating the enclosure to cause the plurality of spherical components to expand, wherein the plurality of spherical components expands to form a geodesic structure, wherein the geodesic structure comprises a plurality of polyhedron components configured in a geodesic arrangement. 1. A method , comprising:coupling a plurality of reinforcement fibers to a plurality of spherical components;inserting the plurality of spherical components into an enclosure; andheating the enclosure to cause the plurality of spherical components to expand, wherein the plurality of spherical components expands to form a geodesic structure, wherein the geodesic structure comprises a plurality of polyhedron components configured in a geodesic arrangement.2. The method of claim 1 , wherein the plurality of spherical components comprises a plurality of hollow spherical components.3. The method of claim 1 , wherein the plurality of spherical components comprises a resin material.4. The method of claim 3 , wherein the resin material comprises an epoxy.5. The method of claim 3 , wherein coupling the plurality of reinforcement fibers to the plurality of spherical components comprises partially curing the resin material.6. The method of claim 5 , wherein partially curing the resin material comprises b-staging the resin material.7. The method of claim 1 , further comprising forming the plurality of spherical components using rotational molding.8. The method of claim 1 , wherein heating the enclosure to cause the plurality of spherical components to expand comprises heating the enclosure using an autoclave.9. The method of claim 1 , wherein the geodesic structure is associated with an aircraft component.10. The method of claim 9 , wherein the aircraft component comprises a rotor blade.11. The method of claim ...

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27-02-2020 дата публикации

Mould and method for flexible holding inserts in the mold during molding

Номер: US20200061888A1
Автор: Lukas Treier
Принадлежит: General Electric Technology GmbH

The invention relates to a mould for moulding a component with one or more inserts, the mould comprising a mould body for defining in part the shape of the component, and at least one insert holder for holding an insert within the mould body. Each insert holder is movably supported such it can move relative to the mould body in a direction of shrinkage of the component, and wherein the mould further comprises a biasing means to bias each insert holder to a first position relative to the mould body. The invention also relates to a method of moulding.

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10-03-2016 дата публикации

MULTILAYER STRUCTURE COMPRISING A LAYER OF SUPRAMOLECULAR MATERIAL AND METHOD FOR THE PRODUCTION THEREOF

Номер: US20160068626A1
Принадлежит: Arkema France

The invention relates to a multilayer structure comprising at least one layer of supramolecular material and one layer of rigid material, to a method for producing such a structure by casting a composition comprising a precursor of the supramolecular material, and to the uses of the structures produced, especially for applications where a dampening of impacts, vibrations and/or sound waves is desired, for example for producing locomotion vehicles such as automotive, rail, nautical, aeronautical or aerospace vehicles, or for the construction industry. 1. A multilayer structure comprising at least two contiguous layers , referred to as first and second layers , the first layer comprising at least one rigid material and the second layer comprising at least one supramolecular material , said supramolecular material comprising arborescent molecules each comprising at least difunctional fragments and at least trifunctional fragments linked to one another by ester or thioester bridges , alone or in combination with amide or urea bridges , said bridges being formed from two functional groups carried by different fragments , said molecules additionally comprising , on the fragments located at the ends of the arborescences , end associative groups capable of associating with one another via hydrogen bonds and covalently connected to the functional groups not participating in said bridges.2. The multilayer structure as claimed in claim 1 , wherein the second layer comprising the supramolecular material exhibits at least one portion claim 1 , the thickness of which ranges from 5 μm to 20 mm.3. The multilayer structure as claimed in claim 1 , wherein the second layer comprising the supramolecular material exhibits a shear modulus G′ ranging from 1 to 500 MPa.4. The multilayer structure as claimed in claim 1 , wherein the second layer comprising the supramolecular material exhibits a tangent delta of greater than 0.5 claim 1 , over a broad temperature range of at least 30° C. ...

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10-03-2016 дата публикации

A FLEXIBLE PIPE BODY AND METHOD OF MANUFACTURE

Номер: US20160069484A1
Принадлежит:

A flexible pipe body and method of producing a flexible pipe body are disclosed. The method includes providing two or more non-bonded composite filaments () as a non-bonded filament bundle (); applying a braid element () around the filament bundle () to thereby form a braided bundle () comprising non-bonded filaments (); and helically wrapping the braided bundle () around a flexible pipe body layer (). 1. A method of manufacturing a flexible pipe body comprising:providing two or more non-bonded composite filaments as a non-bonded filament bundle;applying a braid element around the filament bundle to thereby form a braided bundle comprising non-bonded filaments; andhelically wrapping the braided bundle around a flexible pipe body layer.2. A method as claimed in further comprising a step of curing the braided bundle.3. A method as claimed in wherein the step of curing comprises curing the braided bundle after the step of helically wrapping the braided bundle around a flexible pipe body layer.4. A method as claimed in wherein the non-bonded filaments comprise partly cured polymer claim 1 , uncured polymer claim 1 , cured polymer claim 1 , metal claim 1 , epoxy resin claim 1 , an elastomer claim 1 , or a combination thereof.5. A method as claimed in further comprising a step of applying a lubricant or resin or matrix material to the non-bonded composite filaments.6. A method as claimed in further comprising a step of applying a matrix material to the braided bundle.7. A method as claimed in claim 6 , wherein the step of applying a matrix material to the braided bundle is performed prior to the step of helically wrapping the braided bundle around a flexible pipe body layer; and further comprising a step of applying an additional layer to the braided bundle prior t the step of helically wrapping the braided bundle around a flexible pipe body layer.8. A method as claimed in further comprising:applying a separation layer around at least part of the filament bundle prior to ...

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09-03-2017 дата публикации

Peel ply, method of surface preparation and bonding composite structures using the same

Номер: US20170066226A1
Принадлежит: CYTEC TECHNOLOGY CORP

A resin-rich peel ply that does not leave behind residual fibers after peeling and can work well with different resin-based composite substrates. The resin-rich peel ply is composed of a woven fabric impregnated with a resin matrix different from the resin matrix of the composite substrate. The peel ply is designed such that, upon manual removal of the peel ply from the composite substrate's surface, a thin film of the peel ply resin remains on the composite substrate's surface to create a bondable surface capable of bonding with another composite substrate, but no fibrous material from the woven fabric remains on the same surface.

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09-03-2017 дата публикации

Material And Method For An Artificial Rock

Номер: US20170066283A1
Автор: Silia Abou Arbid
Принадлежит: Individual

The invention relates to modifying synthetic fiber sponge, such as polyester or polyurethane foam, with an epoxy-, polyester, or acrylic-resin to induce an engineered rock product for use as stone replacement in a variety of applications. The method for manufacturing comprises: producing a foam block; shaping the foam block into any regular or irregular shape; weathering the shaped foam block; infusing the weathered foam block with a resin; curing the infused foam block; and finishing the cured foam block. The artificial rock comprises a foam block shaped to resemble a rock, an exterior of the foam block infused with a resin.

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