22-08-2013 дата публикации
Номер: US20130213929A1
A method of forming a lighting system comprises providing a cavity having at least a first array of first optical elements and a second array of second optical elements that have a different shape than the first array, filling the cavity with a curable resin, applying a secondary optical element to the curable resin in alignment with the first optical array, curing the resin to form a cured assembly, and removing the cured assembly from the cavity. 1. A method of forming a lighting system , comprising:providing a cavity having at least a first array of first optical elements and a second array of second optical elements that have a different shape than the first array;filling the cavity with a curable resin;applying a secondary optical element to the curable resin in alignment with the first optical array;curing the resin to form a cured assembly; andremoving the cured assembly from the cavity.2. The method of claim 1 , further comprising applying a molding tool to a same side of the first array as is the secondary optical element.3. The method of claim 1 , wherein the method is a continuous process.4. The method of claim 1 , wherein the method is a batch process.5. The method of claim 1 , wherein the cavity comprises a depressed area formed in a mold having a molding surface.6. The method of claim 5 , further comprising applying a release agent to the molding surface.7. The method of claim 6 , wherein the release agent comprises at least one of a diamond like coating claim 6 , silicone claim 6 , acrylate claim 6 , fluoropolymer claim 6 , and a vapor deposited material.8. The method according to claim 1 , wherein the curable resin is applied by at least one of dip coating claim 1 , wire bar coating claim 1 , doctor blade coating claim 1 , ink jet coating claim 1 , roll coating claim 1 , and silk screen coating.9. The method according to claim 1 , wherein the curable resin comprises at least one of acrylates claim 1 , silicones claim 1 , epoxies claim 1 , esters ...
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