PREPARATION OF CARBONATES OF ALKENES.

31-01-1986 дата публикации
Номер:
CH0000653984A5
Контакты:
Номер заявки: 07-00-1982020
Дата заявки: 02-12-1982

[1]

Claims 1. method of selective

[2]

fabñcation

[3]

alkylene carbonate by DC corresponding alkene oxide with carbon dioxide in the presence of suitable amounts of catalyst and water, characterized in that the reaction is carried out at temperatures above 20° C., by maintaining the molar ratio carbon dioxide/alkene oxide to 1/1 or higher, by maintaining the molar ratio of water/alkene oxide to 0,01/1 or higher.2. method claim 1

[4]

seloin

[5]

, ori and the reaction temperature is higher than 90c ' C..3. method according to claim 2, wherein the reaction temperature is between 90° c and 170° C..4. method according to claim 2, wherein the molar ratio of water/alkene oxide is between 0.01 and 4/1.The method of claim 3, wherein the molar ratio of water/alkene oxide is located between and 2/i 0,i/i.6. method according to claim 1, wherein the catalyst comprises at least one from the group consisting of halides of quaternary amines, quaternary halides of phosphines, halides

[6]

sulfinesdéñvés

[7]

halides and organic antimony.7. method according to claim 5, wherein the catalyst is a quaternary phosphine halide.8. method according to claim 6, ori and the catalyst is methyl iodide

[8]

tñphényl

[9]

a phosphine.9. method according to claim 1, wherein the catalyst content is 0.10 mole per mole of alkylene oxide.The method of claim l, wherein the alkylene carbonate is ethylene carbonate.The invention provides a process for preparing carbonates of alkenes by reaction of oxides of alkenes

[10]

earbonique

[11]

corresponding with the gas. These reactions are well known to the skilled artisan. The carbonates of alkenes are useful solvents and can be used to manufacture of corresponding

[12]

glyeols

[13]

.Several methods have been described that provide a glycol by hydration of the corresponding alkene oxide in a single step, in the presence of a catalyst and carbon dioxide. Such methods would decrease the amount of water required.The removal of excess water represents a large cost method in the conventional hydration. The carbon dioxide is not consumed in the process; it has been suggested that an alkylene carbonate is formed as an intermediate in the mechanism of the hydration reaction.The US Patent no. 3922314 describes a process for making ethylene glycol by hydration of ethylene oxide, which does not use catalyst: EOPA reaction is carried out with an aqueous solution of oxide containing at least 8%

[14]

éthylëne

[15]

ethylene oxide (by weight) and at least 0.1% of gas (by weight)

[16]

earbonique

[17]

.A catalytic process is described in U.S. Patent no. 1177877 English (or US Patent no. 3629343). The oxides of alkenes are glycols is transformed by hydration at a temperature of 80 degrees - 220° c and at a pressure of 10 - 180 atmospheres in the presence of a halide as a catalyst. Preferred catalysts are alkali metal halides or amines

[18]

quatemaires

[19]

, especially bromides and iodides. The presence of hydroxides, carbonates and bicarbonates of metals

[20]

alealins

[21]

was described as being

[22]

bénétique

[23]

.A similar method is disclosed in US Patent no. 4160116, where halides quaternary phosphines - - preferably iodides or bromides - - are used to catalyze the hydration of

[24]

aleènes

[25]

oxides in the presence of carbon dioxide. The temperature is 50 - 200 °C, and pressure of 3 - 50 kg/ern2.2 another

[26]

procédë

[27]

is further disclosed in Japanese published Patent no. 81 - 45426, where derivatives molybdenum and!or tungsten are associated with known catalysts, such as alkali metal halide, amine salts or quaternary phosphines, organic halides and amines. The reaction is

[28]

déeñte

[29]

as taking place at 20 - 250" c and to 0 - 30 kg/

[30]

cmz

[31]

.The preparation of carbonates of alkenes - - unlike the hydration of oxides of alkenes glycols is - - is now

[32]

antéñeur

[33]

in absence of water. Of

[34]

eatalyseursréaclo

[35]

except and conditions similar to those previously

[36]

déerits

[37]

hydrating

[38]

alcèncs

[39]

oxides have been recognized as useful.In US no. 2667497, the calcium or magnesium halides were used to 150 - 250 to 500 - 2000 psi to approximately 32 dioxide partial pressures for carbonates of

[40]

eorrespondantsaleènes

[41]

from oxides.The US Patent no. 2766258 describes the use of hydroxides, and bicarbonates of

[42]

earbonates

[43]

quaternary amine for catalyzing the reaction of alkylene oxide with carbon dioxide; the reaction was done at temperatures of 100 - 225' c and pressures of 300 -: O-5000 psig (pounds per square inch).The halides of quaternary amines have been used by authors of US Patent no. 2773070 at temperatures of 100 - 225 °C and pressures above 300 psia.The inventors have used in US Patent n° 2773881 2s amines as catalysts. The reaction was measured] 00 - 400 degrees c and at a pressure of 500 psig, and more.U.S. patents no. 2994705, 2994704 2993908 and, at the same tuning&proxy, provide substantially the same process conditions, e. 8 - 212 kg/cm2 at 93 - 260 c and, with SO phosphine quaternary halides,

[44]

sulfines

[45]

halides, and the hydrohalides of urea for catalyzing the formation of carbonates of alkenes from the corresponding epoxides.Hydrazine or hydrazine halides have been used to catalyze this reaction by authors of US Patent 3s no. 3535341 at a temperature of 100 - 250 C. a anion exchange resin containing quaternary ammonium groups was described in US no. 4233221 as a catalyst of the gas phase reaction.Japanese published Patent n° 80 I-22776 describes the use of halides of organic compounds of antimony as catalysts of the formation reaction of alkenes DCs carbonate at a temperature between room temperature and 120° c in a medium without water.The present inventors have found that the

[46]

transformarion

[47]

oxides of alkenes in the corresponding carbonates can be accomplished with known catalysts at temperatures

[48]

inféñeures

[49]

to those made up to

[50]

prësent

[51]

and in the presence of large quantities of water. Hydrolysis carbonates in glycol is minimized and the reaction product is the carbonate

[52]

pñncipal

[53]

. Further, the higher temperatures previously used to produce glycols may Give are used to induce the

[54]

piace

[55]

carbonates, without substantial amounts of glycols do not arise, in particular higher glycols. It is also necessary for maintaining the molar ratio carbon dioxide/alkene oxide to a value greater than about i/1 and the partial pressure of carbon dioxide above a determined value.The alkene oxides react with carbon dioxide to form carbonates of alkenes in the presence of sufficient amounts of suitable catalyst at temperatures above 20° C., more particularly superior

[56]

ò

[57]

90° c and preferably between 90: and 170° C., and in the presence of water, when the molar ratio carbon dioxide!alkene oxide is equal to or greater than 1/1, and the partial pressure of carbon dioxide is sufficiently high. Obtained under these conditions the alkylene carbonate selectively. The pressure at which occurs the

[58]

rëaction

[59]

is about 10 - 200 kg/

[60]

cmz

[61]

, and preferably 30 to 80 kg/

[62]

cmz

[63]

. The catalysts for this reaction include one or more compounds from the group consisting of halides of amines, quaternary phosphines,

[64]

suffines

[65]

halides, organic halides of antimony, particularly methyl iodide triphenyl phosphine, tetraethyl amine-bromide, tetraphenyl antimony bromide. One may also use the corresponding carboxylate. The amount of catalyst used typically mounted

[66]

jusquä

[67]

0.10 mole per mole of alkylene oxide, and it is preferable to use an amount of from 0.02 to 0,001.Contrary to in could wait, water can be present in a large quantity, even in excess of that used in the methods of the prior hydration

[68]

antéñeur

[69]

: indeed, the formation of quantities

[70]

appréeiables

[71]

glycols, glycol and in particular

[72]

supélorieurs

[73]

, is avoided by maintaining the molar ratio gas

[74]

earbonique

[75]

] alkene oxide to a value greater than i] 1, and by properly adjusting the partial pressure of the carbon dioxide. Obtained under these conditions the alkylene carbonate selectively. It should adjust the ratio water] alkene oxide to a value greater than about 0.01] 1, preferably 0,1/1 to 4/1, the optimum being between 0, 1/i and 2/1. However, greater amounts of water are not to be excluded. The addition of water further increases the rate of formation of the

[76]

earbonate

[77]

.Until now, those knowing the method for preparing carbonates alkenes from alkene oxides and carbon dioxide, have performed this reaction temperatures generally located in the range 100 - 300 degrees C., and more particularly 150225° C although this aspect has not been discussed in detail, the

[78]

deseriptions

[79]

made

[80]

antériearement

[81]

inferred that the

[82]

réaciton

[83]

were performed substantially in the absence of water. For example in US no. 4233221, the reagents were dried by compression and condensation of the water, so that reporter moisture was quite low, i.e. approximately 0.2% (in

[84]

molcs

[85]

). As it was known that the carbonates are hydrolyzed at high temperature in the presence of the catalysts used to obtain directly from the glycol from oxides of alkenes by hydrolysis, it is likely that the renewal sought to avoid water when it is intended to produce carbonates. In the presence of water, one can expect to phenomena of hydrolysis leads to the appearance of glycol.The authors of the present invention have discovered that in can obtain alkylene carbonates from oxides of

[86]

aIcèrle

[87]

and carbon dioxide in the presence of water. The carbonates of alkene thus obtained contain only minimal amounts of glycol resulting from hydrolysis, and in particular higher glycols. Such a method can be

[88]

uvre

[89]

continuously on a stream containing carbon dioxide, ethylene oxide and water resulting from the extraction of ethylene oxide from dilute aqueous solution by DCs

[90]

earbonique

[91]

gas. The reaction may be performed at temperatures lower than those that were considered as possible until

[92]

maintenaht

[93]

(i.e. above of 20° C.), and at elevated temperatures (i. e. above 90° C.) without producing appreciable amounts of glycols, in particular glycol

[94]

supérienrs

[95]

, by maintaining the molar ratio carbon dioxide/alkene oxide to a value greater than about l/l, and maintaining the partial pressure of carbon dioxide to a value sufficiently

[96]

élcvée

[97]

. Under these conditions, is obtained selectively the alkylene carbonate.The reaction may be performed in a wide range of temperatures to

[98]

dcssus

[99]

of 20° C., in particular above 90° C., and preferably between 90 and 170° c it is preferable to use high temperatures, because the rate of formation of carbonates is higher.The total pressure at which the reaction is carried out is not particularly critical. Usually, there will work at a pressure of 10 - 200 kg/

[100]

cmz

[101]

. However, it was found that the value of the partial pressure of carbon dioxide is a major factor.The molar ratio of alkene oxide/carbon dioxide must exceed about 1/1, and may fall in the range 1/1 to 100/1.Typically, greater than a ratio above are located in the interval 1/i ó5 i [1 to 10/1. When the method of the present invention is used in combination with extraction of alkene oxide by carbon dioxide, the IC ratio is up to 40 // I-a 60 to 1.653,984 it is very important that water does not hydrolyze carbonates alkene glycols, particularly in higher glycols,

[102]

déñnies

[103]

conditions in the present invention. The authors of the present invention s found that the formation of glycols may be limited, if an amount of carbon dioxide is present

[104]

suiffsante

[105]

. This result could not have been expected, because prior we indicated that water - - in particular to

[106]

hautctempérautre

[107]

- - hydrolysis oxides alkene glycols. Discovered suggests that when carbon dioxide was present, it was grown an alkylene carbonate as an intermediate (see e.g. U.S. patents no. 4237324 and 4117250, as well as the US Patent no. 3629343 granted to Levin and Ecoli.). The alkylene carbonate is not formed apparently not in significant amounts, since the authors show that yields glycol were quantitative.The amount of water that can be tolerated in the reaction is dependent on operating conditions and affects the selectivity of the reaction.At low temperatures, can have water amounts

[108]

snpéiåeures

[109]

to those used in the direct hydrolysis of alkylene oxide glycols, as we will see later in the examples.To temperatures above 90° C., and in particular between 90 and 1700 C., preferred molar ratios of water/alkene oxide up to about 4/i, and preferably between 2/i and 0,1/1. The presence of water has an effect

[110]

bénéñque

[111]

on the rate of formation of the carbonate, which is contrary to the wait.This effect can be increased by the presence of certain catalysts, particularly those wherein the halogen atom is bonded to the remainder of the molecule instead by an ionic bond that covalent, such as preferred catalysts that are halides quaternary phosphines.The catalysts which have proven effective in the method of the present invention include a lot of already known in the field. The catalysts which may be effective include one or more compounds classes consisting halides amines and quaternary phosphines,

[112]

sulfines

[113]

halides, and indexable organic compounds of antimony. One may also use the corresponding carboxylate.As an example of quaternary amines which may TREs used, examples include tetraethyl amine and bromide

[114]

riodure

[115]

tetraethyl amine derivatives.Among phosphines quaternary, examples include triphenyl phosphine methyl iodide and bromide methyl triphenyl phosphine. Among the

[116]

sulfines

[117]

,

[118]

trimæthylsoIfonium

[119]

include iodide, bromide and trimethyl sulfonium. The antimony derivatives are effective in the absence of water, but their activity appears to be reduced when it is present. Typical derivatives are antimony bromide tetraphenyl antimony, triphenyl antimony and dichloride. The preferred catalyst in the presence of water are methyl iodide triphenyl phosphine bromide and tetraethyl amine derivatives. The halide, it is preferred to use bromides and iodides.The amount of catalyst is similar to that used in other methods, say up to about 0.1 mole of catalyst per mole of alkylene oxide; the concentration range is preferred to 0,001 0.02 mole per mole, although greater amounts or peculiarities can also be used.While other authors working in the same domain have indicated that high temperatures (100 °c or more) are required to yield

[120]

carbonatcs

[121]

of alkenes in the absence of water, or for producing glycols by hydrolysis of oxides of alkenes, the method of the present invention enables the use of temperatures year above 20° C., in particular above 90° C., and preferably between 90 and 170° C..The reaction by which are obtained carbonates can be carried out in the presence of d, e of large quantities of water. High temperatures normally used

[122]

antérienrement

[123]

, one can expect the formation of glycols when water was present; i. on this idea that lie several manufacturing processes, as seen from above. As we shall see the, it is possible to reduce the hydrolysis at minimum and obtain carbonates instead of glycols - - even at high temperatures - 984 -

[124]

contrô653

[125]

insulation in the molar ratio of alkene oxide/carbon dioxide and the partial pressure of carbon dioxide.The first five examples illustrate the formation of carbonates of alkenes to temperatures below 90° C..Example 1 reactions at temperatures below 90° c and water without a catalyst sample to be tested is introduced into a reactor 130 cm3 manufactured by RRAP implement Company analysis. Ethylene oxide and the abbreviation COZ are introduced into the reactor cooled to - 78: c by immersion in a bath/carbonic

[126]

giaceacétoue

[127]

. The reactor is then closed and placed in a bath to 36 - - C. the interior of the reactor is thus reheated to 30: C., and the reaction is carried out.The agitation is provided by a magnetic stirrer. After a suitable period of time, the reactor is removed from the bath and the contents analyzed. The results of a number of tests are given in table A below.Vacuum test table no. 1, 2 3, 4 6 supply ** gm catalyst millimol oe * 13.6 13.6 18.2 15.9 18.2 22.7 co2 681,681 681,681 1022, 1022 *-b-c-d-0.1456 0.4385 0.3657 0.3064 th 0.3881 F. 0.2406 bath time hr max. pressure 19.5 19.5 19.5 18.5 19.5 19.5 °C 36, 36 32, 37 38, 38.kilograms/

[128]

cmz

[129]

28.1 29.5 18.3 15.5 30.6 78.1% * EO NVOCs.51.7 94, 37.7 51.1 77.9% ** this listbox.16, 88.2 50.4 * oe=ethylene oxide ** this **=ethylene carbonate * with trimethyl sulfonium iodide==b-methyl iodide triphenyl phosphine in c==d-tetraphenyl antimony bromide dichloride

[130]

triphényIaatimoine

[131]

th=methyl bromide=f-triphenyl phosphine bromide tetraethyl amine-it was found that water can be present in the medium

[132]

réac30

[133]

example 2 tee members corresponding without appears of negligible amounts of glycols, to

[134]

conEffet

[135]

water onto the catalyst shipment that the temperature is sufficiently low. It has been found surprisingly that the water has a beneficial effect on the selectivity of these tests include under the same conditions as in reaction to form carbonates with certain catalysts, then the example 1, except that different amounts of water have been

[136]

introduiqu

[137]

'

[138]

avee

[139]

other catalysts this selectivity appears to decrease. 35 another the Parr reactor.Test no. 7, 8 9, 11 12 supply millimol EO co2 h2 0, 19.3 18.2 20.4 20.4 20.4 22.7 table B 1022, 1022 1022, 1022 1022, 1022 catalyst g * c 0.5507 0.5466 b-b-c-b-b-0.4380 0.4227 0.4319 0.4365 bath time hr 19.5 19.5 21, 21 21, 21 pressure max. °C 33, 34 37, 37 37, 37.kilograms/

[140]

cmz

[141]

27.8 27.4 44.3 42.5 43.2 41.1% EO NVOCs.91.1 95.6 86, 92 93, 83.8% this listbox.88.5 47.1 47.4 63 76 * c==b-tetraphenyl antimony bromide methyl iodide triphenyl phosphine results table B show that water does not appear to have a significant effect on the in-vitro conversion of ethylene oxide. The SS formation of ethylene carbonate is however reduced in the presence of the catalyst "C." surprisingly and increased by the presence of the catalyst "b.". "I" the catalyst would be to use more appropriate in a system containing little water. It should be noted that the ratio of water/ethylene oxide is about 0,55/1, compared to the theoretical ratio of 1/1 for the hydrolysis reaction. The catalyst "b." seems less effective when the ADC is absent from the system (see test 2), the only economic activity increased

[142]

lorsquc

[143]

water is present. It should be noted that the ratio of water/EO 4/1 nearly reaches this catalyst.Although the method of the present invention is particularly useful for making ethylene carbonate, II is also applicable more widely to other epoxides as we shall see in the example that follows.Example 3 production of propylene carbonate a sample of the catalyst to be tested and optional amounts of water are introduced into the Parr reactor 130 of SMD. Samples of propylene oxide and co2 are introduced into the reactor cooled to - - 78° c by immersion in a dry ice/acetone bath. The reactor is then closed and placed in a bath to 36° C. the interior of the reactor is thus heated to 30° C., and the reaction is carried out. After a suitable period of time, the reactor is removed from the bath and the contents analyzed. The results of ΔNn

[144]

ccrtain

[145]

number of

[146]

cssais

[147]

are given in Table C below.Test no. 13, 14 16, 17 18, 19 op * 20.3 20.6 20.2 20.4 20.6 20.1 20.4 supply millimol co2 table C 1022, 1022 1022, 1022 1022, 1022 1022 h20 * PO=propylene oxide **=CK *** propylene carbonate has==b-tetraphenyl antimony bromide dimethyl iodide triphenyl phosphine bromide tetraethyl amine-I=*** g-catalyst-b-b-c-0.4385 0.5511 0.2401 b-b-b-0.4382 0.4378 0.4386 0.4391 bath - ' 36, 36 36, 36 36, 36 C. 21, 21 21, 21 21, 21 21 hr time max. pressure.kg/cm2 42.6 34.2 56.1 47.3 52.8 54.2 62.1% PO NVOCs.**% 96.2 60.2 85.0 88.2 89.7 87.4 91.4 653,984 cp SEL.90.3 25.4 58.3 34.6 56.4 68.3 82.3 example 4 production of the butene-1 carbonate in the experimental protocol of example 3 was followed, except that the propylene oxide was replaced by

[148]

l'époxy

[149]

-to-1 isobutane. The results of a number of tests are given in the table D below.Table D test no. 21, 22 23, 24 26 supply millimol of EB abbreviation COZ

[150]

HzO

[151]

20.4 20.7 20.1 20.1 20.8 20.2 20.6 1022, 1022 1022, 1022 1022, 1022 1022 **** m-catalyst g-b-d-o, 2436 0.4378 0.5513 with b-0.4386.b-b-b-0.4392 0.4369 0.4381 bath

[152]

nqax

[153]

°C 36, 36 36, 36 36, 36 36 21, 21 21, 21 21, 21 21 hr time pressure.kilograms/

[154]

cmz

[155]

44.8 47.2 42.6 51.8 43.8 56.2 53.6% to EB NVOCs.92.1 58.3 82.0 89.2 91.4 93.4 90.8% ** SB SEL.87.6 22.6 53.2 40.5 59.8 72.8 84.3 * eb=isobutane ** epoxy-1 SB=carbonate-butene-1 *** has==b-tetraphenyl antimony bromide methyl iodide triphenyl phosphine bromide in c=tetraethyl amine-such as a catalyst sample to be tested, a certain amount of water, and optionally solvent are introduced into an autoclave of 300 cm3 stainless steel with an electric heater and a propeller-type agitator from autoclaving and adoption of samples of ethylene oxide and abbreviation COZ are introduced into the reactor cooled to - 78° c by immersion in a bath

[156]

giace

[157]

carbonic/acetone. The autoclave is then closed and heated to the desired temperature. After a suitable period of time, the autoclave is cooled and the contents are analyzed. The results of a number of tests are given in table I below.Table E Test *** 27, 28 29 oe * 347 695, 1157 349 millimol power UHF ** 1262, 1263 abbreviation COZ h2 0, 1590 346, 2794 695, 2113 583, 1590 350 °C bath time 4, 6 6, 2 hr max. pressure.kilograms/

[158]

cmz

[159]

52.0 104.8 57.7 57.3% EO NVOCs.95.6 95.8 98.2 99.5 97.0 90.5 95.5 96.0 * oe=ethylene oxide *****=V.H.F tetrahydrofuran in each test, was used 20 grams of methyl iodide **** triphenyl phosphine in=ethylene carbonate 653,984 the following examples demonstrate that - - contrary to what has been previously admitted - - it is possible to obtain high efficiencies of carbonates of alkenes to a temperature above about 90 C in the presence of large quantities of water, whilst preventing

[160]

glyeols

[161]

top form.Example 6 producing above 90° c and in the presence of water a series of experiments was performed at temperatures higher than l0 90 C in the presence of different amounts of water. Ethylene oxide, the co2,

[162]

Feau

[163]

of iodide and methyl triphenyl phosphine dissolved in carbonate

[164]

dëthylène

[165]

were continuously fed into an autoclave for 1 L to pressure, provided with a heater and an agitator; the resulting liquid product and unreacted vapors were

[166]

évaeuës

[167]

continuously and separated in a separator vapor - - external liquid. The composition of the liquid phase and that of the vapor phase were determined by gas chromatography, and the conversion rate as well as the selectivity of the reaction calculated. The results are given in the table F.Test MPET.Harmonizes 31,130 32,130 33,130 34,130 130, 36 130, 37 170, 38 170, 39 170,170 41,170 42, 90 43 table F by Rapp. mole.0.27 0.5 1.0 1.0 1.9 2.0 0.25 0.5 0.9 1.9 2.0 0.25 0.11

[168]

HzO

[169]

/EO by Rapp. mole.Coextruded/EO 2, 1.3 2.0 1.3 2.0 2.0 2.0 1.3 1.3 2.0 2.0 4.0 4.0 pressure/kg of catalyst 66, 66 66, 66 66, 66 66, 66 66, 66 66, 66 66 Cruz de me. by EO 0.01 0,012 0,013 0,014 0,010 0,002 0.0013 0.0022 0,002 0.0014 0.0074 0,013 0,005 power supply.EO me/NVOCs h/l 6.1 6.5 6.0 6.8 4.0 6.1 6.1 6.4 6.8 4.1 4.0 2.0 2.0%.EO 95.5 99, 99 99.5 99, 91 97, 99 99, 98 98, 90% SEL.This 99.3 96.5 87.5 93.3 74.3 66.1 94.7 72.1 48.8 14.5 94.0 94.0% SEL.The MEG 0.7 3.5 12.5 6.7 23.9 30.8 5.3 26.1 46.8 72.1 92.9 5.0 4.6% SEL.Zero degrees * zero zero zero zero 1.8 4.3 13.3 7.1 0.9 1.3 1.7 3.1 * less 0.25% the table above shows that at temperatures as high as 170° C., yields ethylene carbonate can be obtained. The amount of water present appears to have more effect to 170° C than to 130° C in fact, test results suggest that 40 and 41 cytopathy can find conditions where the

[170]

glyeol

[171]

becomes the predominant product. The molar ratio co2/EO was

[172]

supéreiur

[173]

to 1/1 in all cases.When the molar ratio co2/EO becomes

[174]

inféñeur

[175]

to 1/1, quite different results are obtained, as the OH the will see below.Free 7 effect of a CO/ob-the same

[176]

conditíons

[177]

experimental have been used in the assay 33 of the example 6, except that the pressure was 25 kg/cm 2, and that the molar ratio

[178]

COOE

[179]

/EO had different values between 0.5 and 2.0. The

[180]

séleetivitéearbonate

[181]

in conversion to ethylene (this) was 63.2% and selectivity of conversion to ethylene (MFG)Gly-cents TDC was 36% when the ratio co2/EO was 2; however, a selectivity of conversion into mEg of 58% and 41% of

[182]

sé3slectivité

[183]

in were obtained when the ratio was 0.5/co2 EO. Further, the II there were significant formation of diethylene

[184]

glyeol

[185]

(degrees), either 1.4% when the ratio abbreviation COZ/EO was 0.5. There was that 0.8% of DEG product when the ratio co2/oe was 2. it was thus concluded that the molar ratio " for O/abbreviation COZ Oe is an important factor when it is desired to produce

[186]

carbonats

[187]

alkene by reacting an alkylene oxide with carbon dioxide in the presence of water and non-glycols corresponding. To achieve this, it is required that the molar ratio co2/EO is greater than about 1. the ratio co2/EO most suitable will be chosen

[188]

fonetion

[189]

of the amount of water present and temperature conditions.Example 8 effect of the partial pressure of CO, the importance that coats the partial pressure of c02 will be highlighted using tests performed according to the experimental protocol of the example 6 by

[190]

vañer

[191]

the absolute pressure and the partial pressure of c02.The TAB&has, " testing of n grams MPET.°C 44,130 130, 46 130, 47 i30 48 t30 1.0 1.0 1.0 1.0 1.0 by Rapp. mole.Abbreviation COZ/EO 2.0 2.0 2.0 2.0 1.1 * pressure total/pco2 25/24, 4 11/10, 5 3,5/1.0 catalyst mole. by EO 0,013 0,010 0,011 0,007 0,008 power supply.EO mole/NVOCs h/l 6.0 6.2 6.2 6.1 6.2%.EO 99, 95 92, 82 66% SEL.This 87.5 71.9 63.2 26.8 9.8 * total pressure in kg/oe2; pco2 co2=partial pressure in kg/cm2.% sEL.The MEG 12.5 27.7 36.0 71.5 88.4% SEL.0.4 0.8 1.6 1.8 seen to zero degrees. if the partial pressure of carbon dioxide is not sufficiently high, substantial amounts of glycols are produced, which is contrary to the desired aim. Accordingly, the temperature, the ratio

[192]

HzO

[193]

/Oe and the partial pressure of abbreviation COZ will be adjusted to selectively obtain carbonate. For example, when the molar ratio h2 0/oe in 1" feed is 1/i and that the reaction temperature is 130° C., require that the 653,984 partial pressure of carbon dioxide either of 65 kg/

[194]

cmz

[195]

or more for optimizing performance in ethylene carbonate.Example 9 effect ratio h2 0/oe in other tests performed according to the protocol described in example 6, but by changing the amount of water, it was achieved the following results:Array H MPET Test.N° °c By Rapp. mole.

[196]

HzO

[197]

/EO By Rapp. mole.Abbreviation COZ/EO pressure kilograms [

[198]

cmz

[199]

catalyst mole ' by EO power supply.h/1 mole/EO degrees/O-

[200]

eonv

[201]

.EO % SEL.This % SEL.The MEG % SEL.49,130 0.06 2/1 66 0,010 3.6 92.0 99.8 0.2 - 130, 0.25 2/1 66 0,011 4.2 97.5 89.0 11.0 0.2 degrees - the calculation of the reaction rate constant shows that an increased conversion of ethylene oxide of 92 to 97.5% corresponds to a restricting increase in the reaction rate by a factor of about four. Thus, and quite unexpectedly, the addition of ANI to anhydrous

[202]

réaetifs

[203]

dramatically increases

[204]

réaetion

[205]

speed, while producing predominantly ethylene carbonate.



[206]

Alkylene carbonates, particularly ethylene carbonate, are prepared by the reaction of an alkylene oxide with carbon dioxide in the presence of a catalyst at temperatures ranging upwards from 20 DEG C, particularly temperatures above about 90 DEG C, preferably 90-170 DEG C. The conversion of alkylene oxide to alkylene carbonate can be carried out in the presence of water while minimizing the undesirable hydrolysis of the carbonate to the corresponding alkylene glycol and formation of higher glycols. This is achieved by maintaining the water to alkylene oxide molar ratio and the carbon dioxide to alkylene oxide ratio within stated limits and adjusting the carbon dioxide partial pressure to provide the desired selectivity to alkylene carbonate.



1. In a process for preparing alkylene carbonate by the reaction of the corresponding alkylene oxide with carbon dioxide in the presence of an effective amount of catalyst and water, the improvement comprising controlling the selectivity to alkylene carbonate and suppressing formation of higher molecular weight glycols by carrying out said reaction at temperatures above about 20°C with a molar ratio of carbon dioxide to alkylene oxide of at least about 1/1, a water to alkylene oxide molar ratio greater than about 0.01/1, and a carbon dioxide partial pressure sufficient to provide the selectivity to alkylene carbonate desired.

2. The process of claim 1 wherein said reaction temperature is above about 90°C.

3. The process of claim 2 wherein said reaction temperature is between about 90°C and about 170°C.

4. The process of claim 2 wherein said molar ratio of water to alkylene oxide is between about 0.01/1 and about 4/1.

5. The process of claim 3 wherein said molar ratio of water to alkylene oxide is between about 0.1/1 and about 2/1.

6. The process of any one of claims 1 to 5 wherein said catalyst is at least one member of the group consisting of organic quaternary ammonium halides, organic quaternary phosphonium halides, organic sulfonium halides, and organic antimony halides.

7. The process of claim 6 wherein said catalyst is an organic quaternary phosphonium halide.

8. The process of claim 6 wherein said catalyst is methyl triphenyl phosphonium iodide.

9. The process of any one of claims 1 to 8 wherein said catalyst is up to about 0.10 mols per mol of alkylene oxide.

10. The process of any one of claims 1 to 9 wherein said alkylene carbonate is ethylene carbonate.

11. A process as claimed in claim 1, substantially as hereinbefore described with particular reference to the Examples.

12. A process as claimed in claim 1, substantially as illustrated in any one of tests 1 to 50 and the runs described in Example 7.

13. An alkylene carbonate when prepared-by the process claimed in anyone of the preceding claims.

Printed for Her Majesty's Stationery Office by the Courier Press, Leamington Spa, 1983. Published by the Patent Office,25 Southampton Buildings. London. WC2A 1ΑΥ, from which copies may be obtained.